16H Plano Eléctrico NA Version 6ZJ
16H Plano Eléctrico NA Version 6ZJ
16H Plano Eléctrico NA Version 6ZJ
Component
Schematic Machine
Component
Schematic Machine Wire Wire
Description
Wire Wire
Description June 1995 Part No. Function Actuate Deactuate Contact Position
Location Location Location Location Number Color Number Color
45.0 kPa Max 5.0 kPa MIN
Alarm - Action B-8 C Solenoid - A/C Clutch A-13 6 Power Circuits Monitoring Circuits (Continued) 2M-9346 Stop Lamp Pressure Normally Open
(6.5 psi Max) (0.5 psi MIN)
Alarm - Backup E-15 1 Solenoid - Differential Unlock E-14 27 101 RD BAT (+) (NOT APPLICATION SPECIFIC) 419 YL OPR MON PARKING BRAKE 640 kPa MAX 530 40 kPa
3E-2033 Brake/Park Brake Air Pressure Normally Open
Alternator (50A standard) D-14 2 Solenoid - Engine Shutdown D-13 22 102 BU HDLMP 441 OR ENG COOLANT TEMP GAGE (92.0 psi MAX) (77.0 6.0 psi)
Battery A-12 4 Solenoid - Forward Horn F-3 16 103 YL AUX CKT 447 PK FUEL LEVEL GAGE 107.2 2.8C 91.0C MIN
7N-9785 Engine Coolant Temp (EMS) Normally Closed
(225 5F) (196F MIN)
Battery E-13 3 Solenoid - Park Brake B-12 16 105 BR KEY SW 462 YL SUPPL STER MOTOR INDICATOR
37.8 2.8C 26.7C MIN
Breaker - Alternator (60A) D-13 5 Solenoid - Start Aid A-13 18 108 BU AUX CKT 488 WH AIR SW TO AIR SW JUMPER 8N-1693 Engine Coolant Temp (start aid) Normally Closed
(100 5F) (80.0F MIN)
Breaker - Headlamp (15A) D-10 B Solenoids - Blade Cushion E-2 19 109 OR ALT OUTPUT (+) TERM. A429 YL ARTICULATION INDICATOR 101.7C MIN 93.3C MIN
8N-2248 Hydraulic Oil Temperature Normally Closed
112 PU MAIN POWER RLY OUTPUT Accessory Circuits (215F MIN) (200F MIN)
Breaker - Lightbar (15A) D-10 B Solenoids - Centershift B-3 16
113 OR OPR MON PANEL B+ SWITCHED 500 BR WIPER - FRONT (PARK) 1206 kPa MAX 700 50 kPa
Control - Supplement Steer E-13 6 Switch - A/C Refrigeration A-13 6 8T-8640 Primary Steering Pressure Normally Closed
(175 psi MAX) (100 7 psi)
114 GN WARNING HORN (FORWARD) 501 GN WIPER - FRONT (LO)
Converter - Voltage F-10 7 Switch - Backup Alarm F-14 25 93.0 20.8 kPa 69 21 kPa
116 BR AUX CKT 502 OR WIPER - FRONT (HI) 9W-3187 Fuel Pressure Normally Closed
Flasher E-10 B Switch - Beacon B-6 C (13.5 3.0 psi) (10 3 psi)
118 GY AUX CKT 503 BR WIPER - REAR (PARK) 62.0 kPa MAX 38 20 kPa
Fuses D-9 B Switch - Beacon B-10 C 9X-0378 Engine Oil Pressure Normally Open
119 PK AUX CKT 504 YL WIPER REAR (LO) (9.0 psi MAX) (5.5 3.0 psi)
Fuses E-10 B Switch - Blower (A/C group) B-10 C
121 YL BCKP ALARM TO LAMP 505 BU WIPER - REAR (HI) 275 to 1750 kPa
Fuses (10A) B-6 C Switch - Blower (heater group) A-10 C 114-5334 Refrigerant Pressure (A/C) Normally Open
(40 to 255 psi)
122 BU AUX CKT 506 PU WASHER - FRONT
Gauge - Articulation F-5 A Switch - Brake Air Pressure A-2 28
123 WH AUX CKT 507 WH WASHER - REAR A hysteresis band exists: with increasing pressure the closed condition can be maintained up to 2800 kPa (405 psi), with decreasing
Gauge - Engine Coolant Temperature F-5 A Switch - Brake Air Pressure A-2 28 pressure the closed condition can be maintained down to 170 kPa (25 psi).
124 GN A/C 508 PU RADIO SPEAKER - LEFT
Gauge - Fuel Level E-5 A Switch - Centershift Pin B-9 C
130 GN AUX CKT 509 WH RADIO SPEAKER - LEFT (COMMON) Contact position at the contacts of the harness connector.
Gauge - System Air Pressure (left side) E-5 A Switch - Cushion Blade B-8 C
134 YL AUX CKT 511 BR RADIO SPEAKER - RIGHT
Gauge - System Air Pressure (right side) E-5 A Switch - Differential Unlock D-9 B 136 GN SUPPL STER 512 GN RADIO SPEAKER - RIGHT (COMMON)
Lamp - Action E-5 A Switch - Disconnect E-13 13 A/C COMPRESSOR/REFRIGERANT
141 PK AUX CKT 513 OR
Meter - Service E-10 B Switch - Engine Coolant Temp (monitor) B-14 25 PRESS. SW
144 GN AUX CKT 515 GY BLOWER MOTOR (HI)
Monitor Electronic Monitoring System(EMS) E-6 A Switch - Engine Coolant Temp (start aid) A 14 26
16H
149 PU AUX CKT 516 GN BLOWER MOTOR (MEDIUM)
Motor - Blower A-12 E Switch - Engine Oil Pressure C-13 5
151 GN AUX CKT 517 BU BLOWER MOTOR (LO)
Motor - Blower (A/C group) B-10 E Switch - Ether Aid/EMS Test E-8 B
152 BU AUX CKT 521 YL A/C SW TO REFRIGERANT SW
Electrical System
Motor - Front Lower Washer F-6 8 Switch - Front Defroster A-6 C
173 YL AUX CKT 570 BU BLADE CUSHION SOL
Motor - Front Lower Wiper C-4 9 Switch - Front Lower Wiper A-5 C Ground Circuits 575 YL WIPER - AUX (PARK)
Motor - Front Upper Washer F-6 8 Switch - Front Upper Wiper B-5 C 200 BK MAIN CHASSIS 576 PK WIPER - AUX (LO)
Motor - Front Upper Wiper D-4 D Switch - Fuel Pressure B-13 24 201 BK OPR MON PANEL 577 PU WIPER - AUX (HI)
Motor - Rear Washer F-6 8 Switch - Head/Tail Lamp E-8 B 203 BK CHASSIS DIAGNOSTIC 578 BU WASHER - AUX
Motor - Rear Wiper E-11 D Switch - Headlamp Dimmer D-9 B 207 BK STARTER DIAGNOSTIC 584 YL WIPER SW JUMPER 6ZJ-UP
Motor - Starter E-12 22 Switch - Hydraulic Oil Temperature C-12 20 Basic Machine Circuits 592 BU DC/DC CONVERTER POWER OUTPUT
Motor - Supplemental Steer F-13 8 Switch - Key Start B-9 C 301 BU STARTER NO. 1 SOL 597 PU A/C HI PRESS. SW TO LOW PRESS.SW
Relay - Main D-14 5 Switch - Light Bar Low Beam E-8 B 302 OR STARTER NO. 1 RESISTOR TO DIAGNOSTIC A503 PK FRONT DEFROSTER FAN (LO)
Relay - Start D-13 5 Switch - Neutral Start E-14 25 304 WH STARTER RLY NO. 1 OUTPUT A504 GN REAR DEFROSTER FAN (LO)
Resistor, Sender and Solenoid Specifications
Relay - Supplemental Steer F-13 6 Switch - Panel Lamp Dimmer E-9 B STARTER RLY COIL TO NEUT START SW
306 GN
OR KEY SW
A506 OR FRONT DEFROSTER FAN (HI) Part No. Component Description Resistance (Ohms)
Resistor - Air Dryer F-14 18 Switch - Park Brake Pressure B-12 23 KEY SW TO NEUT START SW OR VMIS 7T-4003 Resistor - Blower Speed 10.0 0.5
307 OR A507 YL REAR DEFROSTER FAN (HI)
Resistor Blower Speed A-12 E Switch - Primary Steer F-10 21 SENSOR MODULE Overall 2.00 .10
308 YL MAIN POWER RLY COIL A513 PK DC/DC CONVERTER MEMORY OUTPUT 9G-1950 Resistor - Blower Speed
Tap 1.00 .05
Resistor - Blower Speed E-4 E Switch - Rear Defroster B-6 C
310 PU START AID SW TO START AID SOL Lighting Circuits 3T-3123 Resistor - Panel Dimmer 25.0 .3
Resistor - Blower Speed (A/C group) B-11 E Switch - Rear Wiper A-5 C
311 WH START AID SOL TO TEMP SW 601 GY DASH LAMP HI 6T-2217 Resistor - Starter/Diagnostic Conn 150.0 7.5
Resistor - Blower Speed (heater group) A-11 E Switch - Stop Lamp Pressure A-2 28
322 GY WARNING HORN (FORWARD) 603 PK ROTARY BEACON 101-1759 Solenoid - A/C Clutch 14.4 0.6
Resistor - Panel Lamp Dimmer E-9 B Switch - Supplemental Steer Test B-8 C
326 PU KEY SW C TERM. 604 OR STOP LAMP 7T-6517 Solenoid - Blade Cushion 20.1 1.0
Resistor Starter/Diagnostic E-13 22 Switch - Tail Lamp D-8 B 9X-9482 Solenoid - Centershift 68
Monitoring Circuits 605 YL TURN LAMP - LEFT
Sender - Articulation C-12 7 Switch - Thermostat (A/C group) B-11 C 7T-9073 Solenoid - Differential Unlock 33.6 1.0
403 GN ALTERNATOR (R) TERM. 606 GY TURN LAMP - RIGHT
Sender - Engine Coolant Temp (gauge) A-14 15 Switch - Turn Signal D-9 B Start (Latch) 1.55 0.15
404 YL OPR MON HYD OIL TEMP 608 GN FLOOD LAMP - REAR 3E-7985 Solenoid - Engine Shutdown
Stop (Unlatch) 10.30 1.03
Sender - Fuel Level A-13 12 405 GY OPR MON OIL PRESS. (LO SETTING) 609 YL FLOOD LAMP - SIDE 7T-9074 Solenoid - Forward Horn 55.17 5.77
Machine locations are repeated for components located close together. 406 PU OPR MON COOLANT TEMP 611 PU HEAD LAMP HI 9G-4365 Solenoid - Start Aid 6.0
A = Operators compartment (Dash). 408 WH OPR MON SYSTEM AIR PRESS. 614 PU PARK/TAIL/DASH LAMP At room temperature unless otherwise noted.
B = Operators compartment (Steering console). 409 OR OPR MON NEUT 619 GN HEAD LAMP LO
C = Operators compartment (Right side console). 410 WH OPR MON FAULT ALARM 629 PK AUX HEAD LAMP
D = Operators compartment (Headliner). 411 PK OPR MON MASTER FAULT LAMP Control Circuits
E = Operators compartment (Under seat). 413 BR OPR MON FUEL PRESS. 727 GN SUPPL STER MOTOR RELAY
415 GN OPR MON TEST SW 728 BU SUPPL STER CONT SW
417 GY PRIMARY STER SW E773 YL CENTER SHIFT SOL - PUSH 1995 Caterpillar Printed in U.S.A.
All Rights Reserved
7
17 SENDER - A component that is used with a temperature or pressure gauge. The sender
This indicates that the component has a wire connected to it that is connected to ground. measures the temperature or pressure. Its resistance changes to give an indication to the
T gauge of the temperature or pressure.
MACHINE HARNESS CONNECTOR AND COMPONENT LOCATIONS CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too
much current flows through it. This does not destroy the circuit breaker and it can be reset to
become part of the circuit again.
619-GN
606-GY 4 606-GY ANTENNA B+ MEMORY 5 B+ MEMORY YL 5 A513-PK L12 L12 611-PU 3 611-PU 629-PK
9X-6775 B B 9W-3072 L65 L65 HEADLAMP
321-BR 5 B+ RD 4 B+ RD 6 592-BU L65 L65 200-BK 200-BK 619-GN 4 619-GN 200-BK 9X-7169
D DD HH SUPPLEMENTAL CABLE AS. L11 L11 Q
200-BK 6 200-BK 9X-3073 GROUND BK 3 GROUND BK 3 200-BK L13 A429-YL L11 114-GN 5 200-BK
STEERING L35 L35 L35
L11
F STOP/TAIL
LAMP
S RD 1 604-OR 608-GN 1 608-GN MOTOR
+ LH SPEAKER WH 2 + LH SPEAKER WH 2 508-PU L35 322-GY 200-BK F
T WH 3 614-PU 556-WH 200-BK 2 200-BK 117-3915 - LH SPEAKER WH/BK 1 - LH SPEAKER WH/BK 1 509-WH 629-PK 1 629-PK 619-GN
8C-6207 L13 L11
200-BK
200-BK
200-BK
G BK 2 200-BK + RH SPEAKER GY 8 + RH SPEAKER GY 8 511-BR INSTRUMENT PANEL 609-YL 2 200-BK P
L12 CONN A L10 L10 LO BEAM
- RH SPEAKER GY/BK 7 - RH SPEAKER GY/BK 7 512-GN 556-WH A Q 619-GN HEADLAMP
200-BK
200-BK ANTENNA 6 ANTENNA 4 113-OR 409-OR 417-GY 1 200-BK 9X-7169
2 P
200-BK
200-BK
727-GN
200-BK
L69 L48 619-GN
A513-PK
L16
3 COOLANT ARTICULATION A FORWARD P
509-WH
604-OR 462-YL WH 611-PU
113-OR
512-GN
511-BR
508-PU
TURN
592-BU
A
200-BK
L16 TEMP HORN
614-PU L60 462-YL RD 1 108-BU 606-GY NOTE: WITH SUPPLEMENTAL 114-GN 1 605-YL 1 RD SIGNAL
L60 DOME LAMP L30 LEFT SPEAKER SOLENOID 7X-6066
606-GY 727-GN BK 2 200-BK 606-GY 606-GY L30 STEERING SWITCH CONN'S GAGE 322-GY 2 7T-9074 200-BK 2 BK
6T-7695
L35
321-BR AIR DRYER 200-BK 200-BK 8C-9678 605-YL 605-YL L30 A&B CLUSTER
K L35 L37 L37 K
611-PU
8W-3087 C A 124 0384 IGN IGN 200-BK 200-BK
200-BK 605-YL 508-PU +
L1
K
200-BK
200-BK
L10 CAB LO BEAM L1
200-BK E 8 614-PU 614-PU CONN B M 509-WH - 619-GN HEADLAMP P 200-BK
Z Z C 1
SEND SEND HI BEAM
200-BK 200-BK 2 BK 1 608-GN 608-GN 417-GY 1 201-BK 113-OR WH (24 V) K 200-BK 9X-6874 200-BK HEADLAMP 200-BK
L35 L35 L66 L66 L14 L14 K
122-BU-14 1 BK MOTOR RELAY GN-18 1 727-GN 6 727-GN 727-GN 2 727-GN 310-PU 310-PU 2 8 RD (12 V) GRD GRD 611-PU 9X-7170
L45 L45 6
BACKUP OPR PANEL GY-18 2 417-GY 7 417-GY 3 417-GY 308-YL 601-GY A A 441-OR OR P
604-OR
606-GY
321-BR
614-PU
200-BK
200-BK
200-BK
2
3
4
5
6
7
8
9
1
10
619-GN
606-GY
611-PU
BLOWER
200-BK
629-PK
D DIODE AS. PK-18 9 3 200-BK 200-BK 7 200-BK A429-YL 9 GY 200-BK 9X-7164
E 105-8827 BR-18 6 5 C A NN J J 447-PK 7 K 9X-0343 K
403-GN 403-GN PK MOTOR
200-BK 2 2 GN DIFFERNTIAL GROUND BK-18 8 200-BK 403-GN 1 403-GN 2 5 YL A506-OR 1 BK/RD K
556-WH
L55
114-GN
619-GN
322-GY
606-GY
601-GY
614-PU
611-PU
UNLOCK SOLENOID CAB TURN
605-YL
308-YL
D 556-WH 1 1 GN BU-18 4 200-BK 3 608-GN 608-GN 1 322-GY J 200-BK 2 BK IGN
200-BK 2 BK 200-BK 2 BK
7T-9073 SIGNAL
OPERATOR STATION
STEER SW PU-18 5 728-BU 5 447-PK 405-GY 601-GY LAMP 605-YL 1 RD 7X-6066
HORN SW
SEND L10
OR-18 3 L55
2 405-GY 403-GN 601-GY 8M-6176 611-PU
8X-9440 J
ALTERNATOR WH-18 7 403-GN 4 413-BR 413-BR L65 200-BK GRD 605-YL L2
L54 L65 1 L2
L50
200-BK
200-BK
200-BK
J 2
E NEUTRAL/START SUPPLEMENTAL 301-BU-10 7 441-OR 201-BK 308-YL 403-GN 1 200-BK
SW STEERING Y J 3 J K
201-BK 2 STARTER 304-WH-10 8 406-PU 441-OR 601-GY 310-PU 409-OR 113-OR 8 200-BK
1 2 3E-9367 3E-5184 109-5922 G S
PANEL LAMP 4 J M FUEL RESISTOR
409-OR 1 WH-18 WH-18 406-PU 601-GY 601-GY J 201-BK 201-BK 441-OR 6 619-GN
4 3 DIMMER SW 5 LEVEL 7T-4003 ABBREV COLOR
307-OR 4 WH-18 WH-18 419-YL 200-BK 601-GY 415-GN 417-GY 447-PK 4 403-GN 3 ALTERNATOR SYMBOL DESCRIPTION
L61 3E-9318
200-BK
B MTR BAT 6
201-BK
306-GN 3 201-BK J J 601-GY ETHER AID/ 403-GN 415-GN 10 415-GN 15 TEST
L61 J J J
609-YL
BLADE, SPADE, RING,
L11
2 1 EMS TEST SW
301-BU 101-RD + - 200-BK 614-PU 600-BR 601-GY 601-GY 419-YL 405-GY 2 405-GY 5 ENG OIL PRESS K
L65
3 9X-9628 L65 OR SCREW TERMINAL RD RED
B RD-00 601-GY 200-BK 405-GY 406-PU 7 406-PU 6 COOLANT TEMP WH WHITE
MOTOR QQ
SIG
A
301-BU 1 RESISTOR 200-BK 413-BR CC BLADE
A506-OR
403-GN 406-PU 3 413-BR 13 FUEL PRESS 200-BK 200-BK
A503-PK
6T-2217 J SERVICE FLOOD CIRCUIT CONNECTED OR ORANGE
A429-YL
302-OR 2 413-BR 201-BK 5 20 UNUSED 200-BK 200-BK 609-YL 1 609-YL
E YL YELLOW E
200-BK
METER J LAMP
601-GY LIGHT BAR 447-PK 9 16 UNUSED 200-BK 200-BK 2 200-BK
608-GN
570-BU
3E-9359 PK PINK
629-PK
RESISTOR 9X-6775
609-YL
B
FUSE BLOCK LOW BEAM CIRCUIT NOT CONNECTED
207-BK 207-BK 3T-3123 200-BK 201-BK 201-BK 4 SHIFT FAULT T
609-YL
L48 L48 9G-0747 9X-9631 L/S SYSTEM BK BLACK
DISCONNECT SW J A M 1
570-BU
L60 J 441-OR 417-GY 12 PRIM STEER AIR PRESS 570-BU GN ELECTRICAL CONNECTION GY GRAY
L60 7N-0718 UU 2
R/S SYSTEM BLADE
619-GN
J
1 601-GY 103-YL 103-YL 201-BK A429-YL 5 113-OR 1 + BATTERY GAGE 200-BK 2 GN PU PURPLE
3 AIR PRESS CUSHION TO VEHICLE STRUCTURE
200-BK-10
KEY SW 2 600-BR 614-PU 410-WH 6
L62
203-BK 10A 105-BR A429-YL 410-WH 10 ALARM 1W-3306 BR BROWN
Y J L30 M M GAGE SOLENOIDS
L67
10A HORN 114-GN 606-GY 201-BK 9 201-BK 17 UNUSED MASTER M M A T T INTERNAL ELECTRICAL
STARTING AND CHARGING
BK-6
SS J 1W-3306 7T-6517 GN GREEN
BK-00
614-PU
200-BK
J 5 L30 ACTION
DIAGNOSTIC CONNECTOR BK-00 10A SUPP STEER 134-YL 115-PK 605-YL 419-YL 2 419-YL 19 BRAKE ON 1 570-BU 570-BU 1 GN CONNECTION TO SURFACE
614-PU
BU BLUE
200-BK
RR 6 L29 LAMP LAMP
RD-00 PP 10A SPARE 629-PK 201-BK 404-YL 3 404-YL 7 HYD TEMP 9W-2111 2 200-BK 200-BK 2 GN OF COMPONENT
LL 7N-5876
20
J
11
12
13
14
15
16
17
18
19
10
TURN SIGNALS L29 408-WH 1 LAMP
5
2
7
9
3
6
4
8 NOTE B
1
TT B 10A 173-YL 415-GN 408-WH BK AIR PRESS NOTE B CONNECTOR
Y AAA J 7N-5876
BK-00
UU 10A TAIL LAMPS 103-YL 601-GY J 409-OR 7 409-OR 9 NEUTRAL
BK-00
NOTE B
304-WH
311-WH J
302-OR
109-OR
306-GN
ENGINE HEADLAMP/ ATCH WIRE, CABLE &
105-BR
310-PU
STOP LAMPS 601-GY
101-RD
207-BK
203-BK
200-BK 201-BK 8
112-PU
2
308-YL
NEG POS 10A 130-GN 113-OR 201-BK GROUND
614-PU
TAIL SW
614-PU
SS 10A BACKUP ALARM 200-BK 201-BK 417-GY 4 201-BK 14 UNUSED COMPONENT
J J 3E-9317
L16
1 2 1
200-BK-4 BK-OO 10A SPARE 537-GN 200-BK J 404-YL A M 201-BK 18 UNUSED M M LEFT TURN RIGHT TURN CIRCUIT GROUPING
(NOTE G)
619-GN
J 2 INDICATOR L#
1 4
YREAR BUSS BAR 101-RD-10 102-BU 614-PU 200-BK 2 411-PK 11 LAMP INDICATOR
12V BATTERY DESIGNATION
121-YL
J
9X-9731 FRAME 8C-6358 J
FLASHER 3
619-GN 410-WH 614-PU 3 LAMP M M M M LAMP CIRCUIT IDENTIFICATION LEGEND
411-PK
201-BK
QQ 108-0358 4 L34 7N-5876 7N-5876 L14
RD-00 RD-00 J 614-PU 201-BK 605-YL 4 OPERATOR MONITOR 9X-7801 NOTE B
308-YL
AAA C LIGHTBAR 5 NOTE B
103-YL 408-WH 606-GY 1
606-GY
200-BK
200-BK
108-BU
200-BK
200-BK
200-BK
605-YL
DDD 6 L6 L14
RD-00 HEADLAMP LOW BEAM J 614-PU 201-BK 5
306-GN 200-BK 200-BK BREAKER BREAKER 601-GY J 200-BK WIRES THAT HAVE BATTERY VOLTAGE WHEN THE KEY SWITCH IS OFF.
3T-2662
5
6
2
3
614-PU
614-PU
RD-00
BK-00
J A
101-RD-4
200-BK
AUX START J
306-GN RECEPT. TURN SIGNAL J J 3 310-PU
SW WIRES THAT HAVE BATTERY VOLTAGE WHEN THE KEY SWITCH IS ON.
A513-PK
310-PU C A 605-YL 601-GY TAIL 2 201-BK 201-BK
512-GN
113-OR
511-BR
592-BU
200-BK
9G-5589 LAMP SW L29
308-YL 308-YL 308-YL DDD 6 606-GY 601-GY J 4 415-GN 201-BK IDENT PART NO. CHG LOCATION LEVEL NOTE
15A
15A
103-YL
2 3E-9319
200-BK 3 601-GY J 5 629-PK 201-BK 614-PU STARTING CIRCUIT.
3
200-BK 1 105-BR 601-GY 614-PU 6 169-PK 201-BK 201-BK 614-PU 614-PU HARNESS AS.
Y L68 L56 J
200-BK 2 308-YL 601-GY 1 200-BK 201-BK 614-PU A 110-0798 01 (PLATFORM) 120
101-RD
L45
112-PU
L15
306-GN 5 310-PU AA BB 200-BK 7 403-GN 201-BK GAUGE CIRCUIT. B 110-6931 01 (ENGINE) 220
1
2
FUSE BLOCK 1 103-5678 C 110-0546 01 (R FRAME-ENGINE) 200
4 326-PU J A 201-BK
1
2
L57 L57 L38 J J 9G-0747 B L62 L62 D 109-8945 01 (RADIATOR GRILL) 203
403-GN
8 597-PU 611-PU 3 609-YL
121-YL
101-RD-4
L54 L54 J 2 EMS CIRCUIT.
L66
J
2
1
FLOOD E 109-7334 01 (R FRAME-TAIL) 201
101-RD
101-RD
7 1
102-BU
112-PU
115-PK
Y START 522-WH 619-GN 608-GN
112-PU-4 109-OR-4 601-GY LAMPS 4 121-YL H 101-8161 02 (CAB-REAR) 182
RELAY J 9X-9632 L21 L21
Y 3E-7279 10A BLADE CNTRL 169-PK 200-BK 2 165-YL 200-BK PANEL LAMP CIRCUIT. J 109-8827 01 (STEERING CONSOLE) 140
J J
403-GN
MAIN 1
K 101-8162 03 (CAB-FRONT) 181
121-YL
304-WH 10A BLADE FLOODS 149-PU J 609-YL 5 200-BK 200-BK
A513-PK
RELAY J 2
109-OR-4
102-BU
D 109-OR-10 304-WH-10 10A REAR FLOODS 116-BR 149-PU 200-BK 200-BK 200-BK L 101-8164 03 (CAB FUSE & SW PANEL) 180 D
101-7740
105-BR
J 3
Y Y 10A DIFF LOCK 165-YL 609-YL 200-BK-6 113-OR WIPER/WASHER CIRCUIT. M 101-8160 02 (GAGE CONSOLE) 160
L55 J 4
P 116-0297 00 (HEADLIGHTS-BAR) 100 ATCH
L56
10A
J
PARK BRAKE 123-WH J 608-GN A513-PK
5 J
Y C C A A J 10A SUPP STEER 136-GN 116-BR Q 110-7855 01 (LOW BEAMS) 101 ATCH
J 6 L6 L6 HEATER AND AIR CONDITIONER CIRCUIT. S 101-8181 03 (CAB FUSE PANEL) 183
112-PU-4 112-PU-4 112-PU-4 112-PU-8 1 101-RD-10 10A GAGES 113-OR J
J
L62
112-PU-10 A J 15A AIR CNDTR 124-GN 601-GY T 106-5524 00 (BLADE CUSHION) 104
C A J J L62 U 109-7333 01 (XSMN CONSOLE-SWITCHES) 171
165-YL
109-OR-4 101-RD Y C 1 112-PU-8 10A AIR DRYER 122-BU-14 200-BK 200-BK 200-BK
200-BK-14
L61 GROUND CIRCUIT.
109-OR 101-RD-4 101-RD-4 101-RD-4 101-RD-4 A J 4 GA 200-BK W 101-8200 01 (BEACON-OPEN ROPS) 184 ATCH
200-BK
200-BK
60A
201-BK
Y 101-RD 3 102-BU 601-GY J 200-BK-6 200-BK X 124-1429 00 (HEATER GP) 154 ATCH
ALTERNATOR PP SHUTDOWN 1 105-BR 601-GY 200-BK TURN SIGNAL CIRCUIT. X 124-1429 00 (CONDITIONER GP-B) 150 ATCH
200-BK
200-BK
LO
BREAKER SOL Y 110-6986 02 (FUEL TANK) 230
101-RD-10
112-PU-10
Y ALT Y 8 134-YL 200-BK 165-YL K
101-RD-4
9S-0174 STD 80A 3E-7985 GND
200-BK
403-GN R + 109-OR-4 B 5 130-GN 200-BK ZZ 200-BK BK MOTOR HI Z 101-8185 01 (SUPPLEMENTAL STEERING) 260 ATCH
105-BR
9S-4693 ATCH STOP J 2 J L64 ENGINE SHUTDOWN CONTROL CIRCUIT.
326-PU 9 123-WH 3K-8782 FUSE (10A) 165-YL 556-WH 200-BK-8 AA 101-8197 01 (HEADLAMP BREAKER) 141
165-YL
ALTERNATOR 7 136-GN 8M-8948 FUSE (15A) DIFFERENTIAL 3 A FRONT ZZ K 501-GN 1 GN T BB 101-8196 01 (LOW BEAM BREAKER-BAR) 142 ATCH
Y L67 J L64 L64 B+
B751-BU
100-5047 50A STD 6 113-OR UNLOCK SW 601-GY FRONT FRAME 118-GY 3 GY PARK CC 101-8190 02 (BLADE FLOOD LAMP) 106 ATCH
START AID CIRCUIT.
570-BU
L19
169-PK
3E-7577 75A ATCH 123-5862
165-YL
L19
L21
4 124-GN 200-BK FRAME CAB 500-BR 4 BR DD 101-8192 01 (REAR FLOOD LAMP) 205 ATCH
B L63 GROUND
200-BK-10 2 122-BU-14 502-OR 2 OR EE 112-0829 01 (2-WAY RADIO CONVERTER) 208 ATCH
GND L56 L56 L21 DASHED LINES INDICATE ATTACHMENT COMPONENTS,
200-BK-4 301-BU-10 K FF 8X-9091 03 (CONDENSER GP-CAB) 151 ATCH
200-BK
200-BK
200-BK
B START FRONT UPPER WIRES AND CONNECTORS. GG 9X-4189 01 (CONDENSER GP-ROOFTOP) 152 ATCH
L37 L37 WIPER
L48
L69
L60
L40
PP STEERING CONSOLE 113-OR HH 101-8193 03 (REAR FLOOD LMP-FUEL TNK) 206 ATCH
9X-3392
101-RD ARTICULATION A K PP 115-4599 02 (EEC SOCKET) 231 ATCH
SENDER L39 L39
200-BK L63 113-OR 7 592-BU
3E-5383 C L63
PP L63 605-YL 1 113-OR 200-BK
SOCKET AS. 1 A429-YL 606-GY 2 A513-PK 200-BK 200-BK
9R-7941 L67 L23 L23
2 200-BK 611-PU 3 605-YL 200-BK
113-OR 113-OR 619-GN 4 606-GY WIRE AS.
L22 L22
113-OR 601-GY 5 611-PU LL 9F-4337 07 (START MTR TO ENGINE) 221
L63 101-RD 6 619-GN MM 6T-6962 00 (CONDENSER FAN JUMPER) 153 ATCH
201-BK A K 601-GY LO NN 8X-1440 03 (HORN SWITCH) 143
A A 152-BU 3 507-WH A
101-RD
L38 L38
101-RD-4
L62
101-RD-10
GND
112-PU-10
201-BK 200-BK 576-PK 1 578-BU MOTOR HI
404-YL L38 L18 L18 200-BK BK
HYDRAULIC OIL T 200-BK L7 L43 577-PU 2 506-PU
L7 L38 T CABLE AS.
TEMP SW 200-BK L7 326-PU 575-YL 4 152-BU 576-PK 1 GN
8N-2248 L36 L36 L43 L18 B+ PARK
L36 308-YL L21 507-WH 6 576-PK 152-BU 3 GY QQ 116-9982 00 (STR MTR TO BUSS BAR) 210
522-WH 578-BU 7 577-PU 575-YL 4 BR RR 116-9984 00 (NEG. RIGHT BAT/DISC. SW) 211
OPERATOR STATION
C C
601-GY
A 597-PU 506-PU 5 575-YL 577-PU 2 OR SS 116-9983 00 (DISCONNECT SW TO GND) 212
L37
L37 1122-BU-14 L43 592-BU 8 101-RD TT 108-3570 00 (NEG BAT TO POS BAT) 213
L43 A
L35
BK 2521-YL A513-PK 9 UU 8R-5846 00 (START MTR TO FRAME GND) 214
L35 L7 L7
L64
3597-BU 101-RD-14 10 101-RD-14 FRONT LOWER VV 7G-1060 00 (GND-R FRAME TO F FRAME) 204 STD
L64 L62 L19 WIPER
4200-BK-14 VV 8X-9618 01 (GND-R FRAME TO F FRAME) 204 ATCH
REAR FRAME A K 9X-3392
112-PU-10 WW 101-8202 01 (START MTR/STR RELAY) 261 ATCH
123-WH
PLUG AS. L7 L7
4 REAR WIPER 4E-8715 601-GY XX 101-8204 01 (STEERING MTR TO GND) 262 ATCH
L7 L7 K K
200-BK
VV VV 9X-3392 ATCH
200-BK
YY 110-7948 00 (STR RELAY TO STR MTR) 263
L34 L34
10
7
8
6
4
3
5
9
1
2
112-PU-10 ZZ 1S-2342 02 (GND-F FRAME TO CAB) 105 STD
1
5
4
6
3
2
7
LO L36
FRONT FRAME H BULB L36 L L (POS BAT TO BUSS BAR)
STRAP 604-OR S K AAA 116-9981 274
HI GND 9X-7849 L40 (REC AS. TO BUSS BAR &
507-WH
4 GA STD MOTOR BK 200-BK 121-YL DDD 125-2242 00 275
501-GN
502-OR
101-RD
118-GY
601-GY
506-PU
500-BR
578-BU
200-BK
A506-OR
A503-PK
1/0 ATCH H L40 REC AS. TO FRM GND)
619-GN
577-PU
108-BU
152-BU
619-GN
576-PK
575-YL
T L23 L23
GN 1 504-YL 611-PU 611-PU
112-PU
112-PU
112-PU
112-PU
112-PU
PARK B+ L41 L39 4K-5122 HOLDER AS.
GY 3 119-PK 606-GY 606-GY L40 3K-8782 FUSE
BR 4 503-BR 605-YL 605-YL
B ENGINE L68 L68 2
REAR OR 505-BU 122-BU-14 L40 S L
L40
L43
L34
200-BK
OIL SW
1
2
L35
201-BK 2 BK-18 310-PU BEACON 10A UPPER WIPER/WASHER 118-GY 118-GY
9X-0378 L62 FRAME L41 L41 W 9X-9556
405-GY 1 BK-18 308-YL S L 118-GY
603-PK
200-BK
Y C 10A LOWER WIPER/WASHER 152-BU
B751-BU
E773-YL
410-WH
5
522-WH
311-WH BEACON SW
727-GN
200-BK
L48
124-GN
307-OR
601-GY
101-RD
201-BK
105-BR
326-PU
570-BU
200-BK
169-PK
462-YL
S L
521-YL
308-YL
134-YL
165-YL
L48 L7
308-YL 9 302-OR 9X-9639 10A REAR WIPER/WASHER 119-PK 200-BK
L37
152-BU
152-BU
310-PU 8 207-BK E 200-BK
S L
L56
5
1
3
4
7
2
8
6
5
4
3
1
2
W 3 S L
200-BK
10
200-BK
1
2
3
4
5
6
7
8
9
403-GN 10 105-BR 614-PU 5 619-GN CONDITIONER GP-B SC9788 W U 10A REAR DEFROSTER 151-GN
U U U
L55
L7
2 200-BK 200-BK 200-BK 207-BK 3 447-PK 122-BU-14 8 122-BU-14 W U NOTE B L MOTOR GRADER FILE: 24 80013 257 SCH 00
200-BK 200-BK 200-BK 2 200-BK 556-WH 7 200-BK 101-RD 10A BEACON 144-GN
118-GY
118-GY
311-WH
447-PK 3 RESISTOR
310-PU
200-BK 1
200-BK 601-GY
9G-1950
BEACON FUSE
608-GN 201-BK 604-OR 2 604-OR 124-GN 601-GY 601-GY
200-BK
2
B C
410-WH
121-YL 1 121-YL 521-YL 601-GY
201-BK
5
2 COMPONENTS ARE SHOWN INSTALLED ON A FULLY
200-BK
207-BK
200-BK
413-BR 200-BK 515-GY
200-BK
L42 U BLADE U
601-GY
4
601-GY
302-OR 1 405-GY 200-BK 516-GN BLOWER SW 601-GY 601-GY OPERABLE MACHINE WITH THE KEY AND ENGINE OFF
3 CUSHION SW L L
L54
6P-3236
L63
1
2
1 L48 5 A BLOWER 2 2 3
2 SOLENOID UNLESS OTHERWISE SPECIFIED: ALL WIRES IN A SPLICE
201-BK 201-BK 727-GN 406-PU 169-PK U 134-YL U L 603-PK 200-BK GN
2 L48 9X-9363 W 3 3 9X-9482 ARE THE SAME IDENT. NUMBER, COLOR, AND 16 GAGE
462-YL 419-YL 1 BK-18 570-BU U 727-GN 601-GY
L61
RD
X
BK
406-PU 201-BK 2 BK-18 462-YL 200-BK
10A
3 X L A CC BLADE UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 16 GAGE
413-BR 200-BK
307-OR
604-OR
130-GN
326-PU
105-BR
308-YL
PARK BRAKE L
L57
101-RD
601-GY
522-WH 522-WH
200-BK
200-BK 9X-9633 NOTE B: TERMINAL 3T-3157
201-BK
SWITCH 1 WIPER SW
FUEL 2 2 FUSE HOLDER 500-BR
L2
7N-9785 201-BK 326-PU 200-BK L 2 3T-6655 SPRING 3T-3159
SW 1 302-OR A THERMOSTAT PANEL LAMP 4K-5122 506-PU A CENTERSHIFT SOCKET 3T-3158
9W-3187 311-WH ACTION ALARM 3 L
SW 8D-1429 SOLENOID
L5
CENTERSHIFT
200-BK
200-BK
8 207-BK 123-WH 1GN 9G-9813 584-YL B751-BU 1 GN L2 CONTACT 6D-4161
3E-5464 W U PIN SW 4 9X-9482 BOOT 3T-3278
406-PU B B 3 311-WH 200-BK 2GN 200-BK BASE 601-GY L A504-GN 152-BU 200-BK 2 GN
3
2
1
7G-9730 3E8823 5
K
201-BK 201-BK 413-BR 7 462-YL BULB T 614-PU 200-BK U L 152-BU
PARK BRAKE
619-GN
L60 CAB TURN
611-PU
6
200-BK
605-YL
B B U 1
T 6 727-GN 9X7849 SOLENOID U E773-YL L A507-YL L L 606-GY 1 RD SIGNAL
2
619-GN
606-GY
611-PU
200-BK
629-PK
7T-9074 3 124-GN 165-YL 601-GY L 200-BK 200-BK 2 BK 7X-6066
COOLANT TEMP 3 U REAR H B B
200-BK 5 521-YL KEY START SW B751-BU 200-BK 577-PU 200-BK
SENDER L42 L42 9G-7641 4 DEFROST SW NOTE E: POWER LEADS FOR 2-WAY FM COMMUNICATION
201-BK 1 200-BK 200-BK RADIO SHOULD BE SIZE 10 AWG
7N-8532 L41 5 9X-9638
B H 4 522-WH HEATER GP SC-9787 U 605-YL 605-YL
R 6
441-OR 447-PK 1 PK-18 2 200-BK 200-BK 2 601-GY 584-YL 606-GY 606-GY K
FUEL LEVEL L22 CAB HI BEAM NOTE G: WITH 3E-9317 HEADLAMP/TAIL SW.,
2 1
200-BK
200-BK BK-18 603-PK 141-PK 611-PU 611-PU 611-PU
200-BK
T SENDER OFF C U B751-BU L L HEADLAMP REMOVE 3E-9319 TAIL LAMP SW.
CONN. A 576-PK 200-BK 200-BK
119-PK
Y 124-0287 BEACON L P W 9X-7164
200-BK
ON U 2 1
L41
S K 200-BK
L60 9X-9556 L 200-BK
L60 L41 DEFROSTER WITH 8C-9788 COND. GP., RESISTOR
ST B U 3 L FRONT LOWER L1 L1
584-YL 619-GN 619-GN 200-BK
9X-9657 CONN. A MATES TO CONN. B 9G-1950 1 4 WIPER SW
200-BK 124-GN A503-PK 575-YL 200-BK 200-BK
L63 WITH 8C-9787 HEATER GP., 2 L 5 3T-6655
L63
521-YL L 578-BU
CONN. A MATES TO CONN. C 5 6 K
HH Y BK-00 BLOWER 515-GY U A506-OR 200-BK
9X-0343 4
BLOWER SW P HI BEAM
608-GN 1 608-GN BK-00 516-GN 1 601-GY L 619-GN 611-PU
L69 3 6P-3236 K HEADLAMP
200-BK 2 200-BK RR TT H MOTOR 517-BU 2 200-BK 601-GY 200-BK 9X-7170
A507-YL 1 RD 3 101-RD 200-BK FRONT 119-PK P
NEG POS 200-BK 2 BK BLOWER DEFROST SW 119-PK 119-PK
12V BATTERY 9X-9363 9X-9638
MATE WITH BEACON 119-PK
200-BK 9X-9731 X HARNESS "W" P
B B L L TURN
200-BK 311-WH 200-BK L63 Y START AID 3 X H L 606-GY 1 RD
H L SIGNAL
119-PK
606-GY 311-WH 1 BK-18 SOLENOID 5 515-GY 1 WH/RD-14 2 200-BK 505-BU
H B B
200-BK 2 BK
A L50 REAR FLOOD T 9G-4365 MOTOR 7X-6066 A
614-PU LAMP 310-PU 2 BK-18 RESISTOR CONN. C 1 200-BK 2 BK-14 7 A507-YL
7T-4003
L15
604-OR 9X-6775 COOLANT SW 4 5 A504-GN A
8N-1693 L20 L15 L6 L6
DD HH 2 3 603-PK 408-WH 408-WH 1 BK-18 BRAKE AIR SW
L49 L49 H 3E-2033 P LO BEAM
D 608-GN 1 A504-GN PANEL LAMP 6 119-PK 201-BK 488-WH 2 BK-18 619-GN
8D-1429 L L HEADLAMP
STOP/TAIL S RD 1 604-OR 200-BK 2 A507-YL 1 505-BU 504-YL P W 200-BK 9X-7169
LAMP T WH 3 614-PU 200-BK 200-BK BASE 8 503-BR K RIGHT SPEAKER P
8C-6207 G BK 2 200-BK 3E-9169 DIODE AS. 504-YL 614-PU 7G-9730 4 504-YL L REAR 511-BR + 6T-7695 A BRAKE AIR SW
L49 L41 L20 WIPER SW L15 3E-2033
522-WH 119-PK 503-BR 512-GN - 488-WH 1 BK-18 Q
B AIR CONDITIONER 3T-6655 2 LO BEAM
1 GN 503-BR 507-WH K 201-BK BK-18 629-PK HEADLAMP
522-WH 1 2 GN CLUTCH SOL B 505-BU 200-BK
101-1759 9X-7169
D 513-OR 2 BK-18 1 513-OR 603-PK A A Q
1 606-GY H 130-GN STOP LAMP
L18
TURN LAMP RD BK-18 2 597-PU CAB SWITCH AND FUSE CONSOLE L18
2 200-BK L5 604-OR SW
7X-6066 BK 2M-9346
597-PU L A/C REFRIGERANT SW
114-5334 SHIFT CONSOLE L5 L5
NOTE A L20 L20
L20
D27902
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