KAT5100-0001-E Slip Ring Assemblies
KAT5100-0001-E Slip Ring Assemblies
KAT5100-0001-E Slip Ring Assemblies
Program 5100
Contents
General
Electrical Data ................................................................................................................................................................................................................................................5
Standard Range .............................................................................................................................................................................................................................................5
Example of a Combined Slip Ring Assembly ....................................................................................................................................................................................................6
A Developed and Comprehensive Standard Program .......................................................................................................................................................................................7
3
4
General
Electrical Data
Conductix-Wampfler - an experienced partner
Conductix-Wampfler offers a wide range of rotary transmissions, for energy, data and signal transmission as well as for the transmission of gasiform and fluid medias.
The standard program allows to install slip ring assemblies for power and data/signal currents of any number of poles. Combinations that include additional rotary
transmissions for liquid media (water, hydraulic oil, oil etc.) and gases (compressed air, argon etc.) are possible. Slip ring assemblies can be either supplied as an open
built-in version that is adjusted to the customers requirements or with a housing of impact-resistant plastic or steel.
Data transmission
The transmission of analogue and digital signals is used in several industrial applications as well as in many other areas.
The communication works through all active transmission protocols.
Depending on the application, different materials are used for the slip rings.
Note: The quality of transmission of the analog-to-digital signals, strongly depends on the quality of the complete system in which the SRA (Slip Ring Assembly) is only
a part. An important role is also played by the cables, their construction and shielding. The number of cable connections, external perturbation, the type of automation
devices and their adaption to each other are important factors, too. This should be considered by dimensioning of the complete system.
Options
Internal heater to eliminate condensation in humid locations
Installation of encoders and potentiometers
Transparent windows and doors on the larger enclosures to aid maintenance
Special constructions
Our experts are happy to advise you concerning any specials requirements, such as assemblies with big diameters, extreme operating conditions, units that incorporate
fiber optic swivels, and units designed for high voltages.
Engineer standards
All slip ring assemblies built by Conductix-Wampfler employ the latest technologies available. We conform to the strictest requirements of the low voltage directive.
Standard Range
2) The voltages apply for slip ring assemblies, installed in systems (parts of systems) that are not directly fed by the low-voltage net
(VDE 0110-1/2008-01: 4.3.2.2.2, table F.4).
On systems (part of systems) with direct feeding from the low-voltage net, the values in brackets are permissible for alternating current
(VDE 0110-1/2008-01: 4.3.2.2.1, table F.3b).
5
General
6
General
Slip ring assembly in building machinery Slip ring assembly in elevating platforms
7
Slip Ring Assembly
~ 35
assembly for the transfer of analog Insulators
and digital signals Mounting shaft
Transmission of data and video signals (secured on site against torsion with
requires additional consultation 2 threaded pins M 5, DIN 914)
6
a
Brush holder bolt not included
Wiring and max. number of poles
Max. 10 (incl. PE)
15
Protection class: IP 00
8
6 143
10 193
M20x1.5
- at > 30C the max. current load
8 has to be reduced accordingly
18
8
Slip Ring Assembly
~ 39
3-7 9
8 - 18 10.2
8
a
Control and data transmission Components included
Ring with multi-layer coating Complete slip ring assembly with
(ML) and silver (Ag) brush holder brush holders and brushes
24
d1 assembly for the transfer of analog Insulators
and digital signals Mounting shaft
68
150 275 9 4
H
190 315 12 7
280 405 18 13
125,2
125.2
54
M32x1,5 22
M32x1.5
Insulation: insulating parts, fiberglass Tube or rotary transmission
M25x1,5
M25x1.5
reinforced polyamide (protection class IP 40, higher
Ambient temperature: protection class on request)
Drive arm - from -35C up to max. +50C
- at > 30C the max. current load
has to be reduced accordingly 1) The voltages apply for slip ring assemblies,
14
Electrical data on request that are not directly fed by the low-voltage
According to type ES45/1 Position of installation: vertical net (VDE 0110-1/2008-01: 4.3.2.2.2,
Protection class: IP 65
30 (other positions on request) table F.4).
115 Corrosion protection: steel parts On systems (part of systems) with direct
Wiring and max. number of poles galvanized and/or powder coated feeding from the low-voltage net, the
According to type ES45/1 125 0 RAL 1012 values in brackets are permissible for
10
Standard housing: polyamide alternating current (VDE 0110-1/2008-01:
Cable glands: 4.3.2.2.1, table F.3b).
11 - mounting flange prep.for M25x1.5
13
9
Slip Ring Assembly
~ 39
3-4 9 brush holders and brushes
5-9 10.2 Insulator
Mounting shaft
8
a
Wiring and max. number of poles (secure on site against torsion with
Max. 9 (incl. PE) 2 threaded pins M5, DIN 914)
24
Completely wired with 2.5 mm on a Brush holder bolt not included (see d1)
d1 terminal board (terminal posts)
68
150 275 5 2
H
190 315 6 4
280 405 9 7
125,2
125.2
54
M32x1,5 22
M32x1.5
Insulation: insulating parts fiberglass Vent plug
M25x1,5
M25x1.5
reinforced polyamide Heater
Ambient temperature: Tube or rotary transmission
Drive arm - from -35C up to max. +50C (protection class IP 40, higher
- at > 30C the max. current load protection class on request)
has to be reduced accordingly
14
10
Slip Ring Assembly
~ 51
terminal board (terminal posts) Insulator
Current collector in pairs per ring Mounting shaft
on connecting terminals (secure against torsion on site
17
a by means of 2 threaded pins
Additional technical specifications M5, DIN 914)
Rotational speed: 1-100 min-1 Brush holder bolt not included
28,5
150 275 4 -
H
190 315 5 3
280 405 - 5
125,2
125.2
54
M32x1,5 22
M32x1.5
Insulation: insulating parts fiberglass Vent plug
M25x1,5
M25x1.5
reinforced polyamide Heater
Ambient temperature: Tube or rotary transmission
Drive arm - from -35C up to max. +50C (protection class IP 40, higher
- at > 30C the max. current load protection class on request)
has to be reduced accordingly
14
11
Slip Ring Assembly
M8 (ML) and silver (Ag) brush holder Brush holder assemblies loosely enc-
assembly for the transfer of analog losed
and digital signals On request with brush bolt possible
~ 66
Transmission of datas and video sig-
nals requires additional consultation
a
Standard construction:
- up to 4 rings without terminal board
- 6 to 36 rings on a terminal board
12
with 2.5 mm (terminal posts)
44
- 37 to 48 rings with strand wiring
Electrical data 1,5 mm, 2 m from flange,
21
M8
Voltage: diH8 without terminal board
- max. 630 V~= (690 V)1) 80
Special construction:
- according to DIN VDE 0110 - up to 48 rings wiring on a terminal
- overtension category III a = (1/2 number of poles - 1) x 15 board with 1.5 mm possible
- insulating material group II / III - up to max. 100 rings with strand
- degree of contamination 3 wiring 1 mm, 2 m from flange,
Current: mA to 25 A, without terminal board
at max. 30C and 100% duty cycle - 10 rings or more with supporting
31 31
Order example:
ES18/F45-24
Built-in slip ring assembly
type 18, 23-pole + PE
flange diameter
diH8 = 45H8
12
Slip Ring Assembly
h = 70/115
h2
125 282 10 -
157 190 347 18 8
H
280 437 30 20
125 327 14 6
h1
12
83
280 482 36 26
40
M40x1.5 Control and data transmission Components included
Ring with multi-layer coating Standard without glands
(ML) and silver (Ag) brush holder On request with metric glands
h70 = 1x M32x1.5 + 1x M25x1.5 assembly for the transfer of analog possible
h115 = 1x M40x1.5 + 1x M25x1.5
and digital signals
Transmission of measured values Options
55
- according to DIN VDE 0110 Wiring and max. number of poles Tube or rotary transmission
50
125 0
- brush holders with 2 contact 15 - up to max. 100 rings with strand
springs, each with 3 bronze wiring 1 mm, 2 m from flange,
brush (Br) rivets without terminal board
- connection: 1 - 10 rings or more with supporting
1
13
13
Slip Ring Assembly
52
22,5
b
23
Construction Construction with additional support for
12
a
with strand wiring 8 rings or more
49.5
Wiring and max. number of poles Position of installation: vertical
Max. 28 (incl. PE) (other positions on request)
21
h70/115
B) with terminal
125 282 6 4 - - board
C) without terminal
H
with heater
12
83
14
Slip Ring Assembly
54
29
b
25
Construction Construction with additional support for
15
a
with strand wiring 8 rings or more
51
Wiring and max. number of poles Position of installation: vertical
Max. 16 (incl. PE) completely (other positions on request)
21
h70/115
B) with terminal
125 282 5 3 - - board
C) without terminal
H
with heater
12
83
Electrical data - higher temperatures possible on Rotary transmission for gases and
According to type ES15 request liquids (protection class IP 40, higher
50
3-pole + PE
Mounting flange
15
Slip Ring Assembly
43
request Insulating tubes
14
5 rings connecting bracket over
a
brush bolts needed
10
19
37
69
- connection M 8
- max. 100 A
Brush holder assembly:
Order example:
- industrial double brush holder
5 rings with connecting bracket ES16/F45-04
with two mobile brushes (Cu)
over the brush bolts Built-in slip ring assembly
32 x 10 mm
type 16, 3-pole + PE,
- connection M 8
flange diameter
- max. 150 A
di = 45H8
Protection class: IP 00
12 0
5 15 with cable glands on request
Options
1
1 Heater
1
12
Electrical data Ambient temperature:
According to type ES16 - from -30C up to max. +60C
40
~ 40
16
Slip Ring Assembly
40
M10 by the customer with 35 mm brush bolts and brush holder
Strand wiring 35 mm, available on assembly
request Insulating tubes
20
According to DIN VDE 0100-540 a
a
outer conductor of 35 mm cross
33
section only requires a minimum
63
10
19
120 M12 of 16 mm
5 rings connecting bracket over
a = (number of poles - 1) x 36
brush bolts needed
Electrical data
32
75 1
cable glands on request
Options
Heater
Rotary transmission for gases and
Mounting flange
h
17
Slip Ring Assembly
60
request Insulating tubes
According to DIN VDE 0100-540 the
a
minimum cross section for the
25
54
section of the outer conductor
5 rings connecting bracket over
27.5
diH8 brush bolts needed
10
22
180 M16
Electrical data Additional technical specifications
a = (number of poles - 2) x 44
Voltage: Rotational speed: 1-100 min-1
- max. 1000 V~= Insulation: glass filament, fabric tube
210
Protective cover:
H
1
62
18
Slip Ring Assembly
60
- connection M 10 Insulating tubes
- max. 300 A
a
Protection class: IP00
25
54
Wiring and max. number of poles
61
27.5
d i
H8
10
22
- industrial double brush holder - at > 30C the max. current load Order example:
with two articulating brushes (Cu) has to be reduced accordingly ES29/F70-04
50 x 20 mm - higher temperatures possible Built-in slip ring assembly
- connection M 12 5 rings with connecting bracket on request type 29, 3-pole + PE,
over the brush bolts Position of installation: vertical Flange diameter
(other positions on request) di = 70H8
Flange diameter di: 70H8
1
62
M63x1,5 4x90
178 375
Components included
405
Electrical data Standard without cable glands
According to type ES29 Hole With ball steering rim Cable glands on request
Protection class: IP 54 and divided cover
(higher protection class on request) 0
Options
47 Additional technical specifications Heater
Wiring and max. number of poles Rotational speed: 1-100 min-1 Rotary transmission for gases and
Max. 4 (incl. PE) Insulation: glass filament, fabric tube liquids (protection class IP 40, higher
Further details according to ES29 HGW2375,4 DIN7735 protection class on request)
Ambient temperature:
- from -30C up to max. +60C
- at > 30C the max. current load has
Holes for cable glands in the to be reduced accordingly
bottom plate:1x M63x1.5, - higher temperatures possible on
1x M40x1.5,1x M32x1.5 request
Position of installation: vertical
1 (other positions on request) Order example:
40
GS29-04
Enclosed slip ring assembly
type 29 with steel housing;
75
Mounting
1 3-pole + PE
1 7 flange
19
Slip Ring Assembly
20
Ring with multi-layer coating (other positions on request)
b 50
(ML) and silver (Ag) brush holder Possible installation methods:
assembly for the transfer of analog - with 4 brush bolts
and digital signals M10, bolt circle 227 mm
10 Transmission of datas and video sig- - on site the brush bolts M12
a
nals requires additional consultation have to be screwed on top
and at the bottom
Wiring and max. number of poles
50
50
17
Max. 24 (incl. PE) completely wired Components included
Electrical data 227 M12 with 6 mm on a terminal board Slipring assembly without brush bolt
Voltage: Connection at terminal board M5 Insulating tubes
a = (number of poles - 1) x 18
- max. 630 V~= (690 V)1) > 24 to 36 rings with strand wiring Brush holder assembly
- according to DIN VDE 0110
60
450
up to 12 up to 9 300 Option
up to 18 up to 15 450 Heater
4
up to 24 up to 21 600
108
235 13
16
20
Slip Ring Assembly
Built-in Slip Ring Assembly ES170, ES200, ES285 47 A /630 V (690 V)1)
min. U
40
M10
19
20
a
45
45
30
LK
M8
a = (number of poles - 1) x 11
62
b b
Type b d D LK U Combination
[mm] [mm] [mm] [mm] [mm] with
ES170 101 75 170 120 3 x 120 290 -
ES200 116 100 200 150 3 x 120 320 ES185
ES285 158.5 160 285 227 4 x 90 400 ES260
Electrical data Control and data transmission Additional technical specifications Components included
Voltage: Ring with multi-layer coating Rotational speed: on request Slipring assembly complete with
- max. 630 V~= (690 V)1) (ML) and silver (Ag) brush holder Insulation: brush bolts and brush holder
according to DIN VDE 0110 assembly for the transfer of - slip ring holder polyamide assembly
- overtension category III analog and digital signals - brush bolt glass filament fabric Insulating tubes
- insulating material group II Transmission of measured values tube HGW2375, 4 DIN7735
- degree of contamination 3 and video signals requires additional Corrosion protection: steel parts
Current: 47 A at max. 30C consultation galvanized
and 100% duty cycle Tube passage: see table, 1) The voltages apply for slip ring assemblies,
Protection class: IP 00 Wiring and max. number of poles diameter d installed in systems (parts of systems)
Max. 18 (incl. PE) completely wired Ambient temperature: that are not directly fed by the low-voltage
with 6 mm on terminal boards - from -30C up to max. +60C net (VDE 0110-1/2008-01: 4.3.2.2.2,
Connection at terminal board M5 - at > 30C the max. current load table F.4).
has to be reduced accordingly On systems (part of systems) with direct
- higher temperatures possible on feeding from the low-voltage net, the
request values in brackets are permissible for
alternating current (VDE 0110-1/2008-01:
Position of installation: vertical
4.3.2.2.1, table F.3b).
(other positions on request)
Possibilities of installation:
- with 3 screw bolts M 10
- on site the brush bolts M 8 Order example:
have to be screwed on top ES170-10
and at the bottom Built-in slip ring assembly
type 170, 9-pole + PE
21
22
Combination of Slip Ring Assemblies
62
Br-brushes): 1-100 min-1
- data (ML-rings and
Ag-brushes): 1-30 min-1
Bearing: greasable ball steering rim
Insulation: slip ring assembly and
insulator polyamide, glass filament
Ambient temperature:
H
- from -35C up to max. +50C
- at > 30C the max. current load
has to be reduced accordingly
- higher temperatures possible on
request
Corrosion protection:
- steel parts galvanized and/or
powder coated
- exterior panels stainless steel
230 18
(powder coated, RAL1012)
54
12
4x90
650 Position of installation: vertical
700
Components included
345 Standard without strand wiring for
23
Combination of Slip Ring Assemblies
21
Rotational speed for Standard without glands
- standard type (MS-rings and Cable glands on request
Br-brushes): 1-100 min-1
- data (ML-rings and Ag-brushes): Options
1-30 min-1 Heater
Bearing: anti-friction bearing (sealed- Rotary transmission for gases and
h
for-lifetime) liquids (protection class IP 40, higher
H
Cable connection: protection class on request)
- Main current rings with strand
Drive arm wiring on request
- control rings on terminal board
16 Protective cover:
110
- removable vertical-up
62
~
M63x1,5
cover (removable to the side) and/or
125 side access window
Corrosion protection:
- steel parts galvanized and/or
powder coated
0 - stainless steel enclosure on request
32
Ambient temperature:
- from -35C up to max. +50C
- at > 30C the max. current load
has to be reduced accordingly
- higher temperatures possible on
request
Position of installation: vertical
Holes in the bottom plate:
1x for cable gland M50x1.5 (other positions on request)
1x for cable gland M25x1.5
1x for cable gland M25x1.5 1) The voltages apply for slip ring assemblies,
installed in systems (parts of systems)
7 that are not directly fed by the low-voltage
1 net (VDE 0110-1/2008-01: 4.3.2.2.2,
0
Electrical data 14 table F.4).
Voltage: On systems (part of systems) with direct
- max. 1000/630 V~= (690V)1) feeding from the low-voltage net, the
1
- according to DIN VDE 0110 75 values in brackets are permissible for
- overtension category III alternating current (VDE 0110-1/2008-01:
Mounting flange 4.3.2.2.1, table F.3b).
- insulating material group II / III
- degree of contamination 3
Ring construction:
150 A + PE / 50 A / 25 A Please contact us with your
Protection class: IP 54
specific requirements and
(higher protection class on request) we would be happy to de-
sign a customized solution
for your application.
24
Combination of Slip Ring Assemblies
Enclosed Slip Ring Assembly combined with Rotary Transmission for Gases and Liquids
Besides premium slip ring assemblies for energy- and data transmission, Conductix-Wampler offers rotary joints as well.
The rotary joints are available in single or multi-channel design and in combination with our slip ring range.
They are used in turntables, for machine tools, cranes and other industrial applications.
Rotary joints
For gases and liquids (except oxygen)
Design in single or multi-channel
With and without enclosed slip rings for energy and data transmission
For different pressures and temperatures
Combined design of slip ring assembly type 18 (see page 12) and single channel rotary joint for gas or liquid:
25
Questionnaire | Specification Data
Slip Ring Assemblies
Program 5100
Construction of the slip ring assembly power section Environmental conditions
Housing:
Removable vertical-up
Divided for side (steel housing)
With side access window
Application area of the slip ring assembly / rotary joint, special conditions, special accessories
Customer Data
Company: Customer-No.:
FAO:
Address:
Phone: Fax:
E-Mail:
Slip ring assemblies from Conductix-Wampfler represent only one of the many solutions made possible by the broad spectrum of
Conductix-Wampfler components for the transport of energy, data and fluid media. The solutions we deliver for your applications
are based on your specific requirements. In many cases, a combination of several different Conductix-Wampfler systems can prove
advantageous. You can count on all of Conductix-Wampflers Business Units for hands-on engineering support - coupled with the
perfect solution to meet your energy management and control needs.
Energy guiding chains Slip ring assemblies Inductive Power Transfer IPT Reels, retractors and balancers
The Jack of all trades when it comes Whenever things are really moving The no-contact system for transferring Whether for hoses or cables, as
to transferring energy, data, air and fluid in circles, the proven slip ring energy and data. For all tasks that classical reels or high-precision
hoses. With their wide range, these assemblies by Conductix-Wampfler depend on high speeds and absolute positioning aids for tools, our range
energy guiding chains are the ideal ensure the flawless transfer of energy resistance to wear. of reels and spring balancers take the
solution for many industrial applications. and data. Here, everything revolves load off your shoulders.
around flexibility and reliability!
Conductix-Wampfler GmbH
Rheinstrasse 27+33
79576 Weil am Rhein
Germany
Customer Support
Phone +49 (0) 7621 662-222
info.de@conductix.com
www.conductix.com
KAT5100-0001b-E