Ref: IR / DEMU/ Medha /2017 / 01

Date: 19-04-2017

To,
CME, Northeast Frontier Railway
CME, Eastern Railway
CME, South Eastern Railway
CME, East Central Railway
CME, North Eastern Railway
CME, North Western Railway
CME, Northern Railway
CME, South Central Railway
CME, South Western Railway
CME, Southern Railway
CME, Central Railway
CME, Western Railway
CME, West Central Railway
CME, North Central Railway
CME, South East Central Railway
CME, East Coast Railway
Dy CME Design, ICF

Sub: Maintenance Manual for QSK-50L engine powering IGBT based 1600 HP DEMU

Ref: Letter to CAMTECH, Ref: CIL/Camtech/DEMU/4, Dated: 24-03-2017

Dear Sir,

With reference to the subject matter, we are herewith enclosing the Maintenance Manual of
QSK-50L engine fitted on 1600 HP DEMU application. The enclosed Manual has the
maintenance schedule in Day wise as well as Hours wise,considered average running hours of
15 Hrs / day.

Cummins India Limited (Distribution Business Unit)

Cummins India Office Campus
Tower A, 3rd Floor, Survey No 21
Balewadi Pune : 411045
Tel +91 20 67067000, 30197000
Fax +91 20 67067013
cumminsindia.com Registered Office: Cummins India Limited Kothrud, Pune 411038 India
Page 1
-2-

You are herewith requested to circulate the enclosed Maintenance Manual to all the sheds
which are having 1600HP DEMU with Cummins QSK-50L engine and necessary instructions to
be passed for strict adherence to the maintenance schedule as recommended by Cummins to
prevent any undesireable break down.

Please Note: We have submitted the above maintenance Manual to CAMTECH, RDSO, & ICF for
their reference and record.

Yours Faithfully,
For Cummins India Ltd DBU

Saptarshi Bhaduri
Head Customer Support - Railway

CC: All Zonal Offices Cummins India Limited

CC: All Area Offices Cummins India Limited
CC: All Cummins authorized Dealership
CC: Medha Servo Drives Pvt. Ltd, Hyderabad

Cummins India Limited (Distribution Business Unit)

Cummins India Office Campus
Tower A, 3rd Floor, Survey No 21
Balewadi Pune : 411045
Tel +91 20 67067000, 30197000
Fax +91 20 67067013
cumminsindia.com Registered Office: Cummins India Limited Kothrud, Pune 411038 India
Page 2
 MAINTENANCE STEPS

1 KEEP DIRT OUT OF

THE ENGINE

2 MAINTAIN A LUBRICAT-
ING FILM ON ALL
Cummins MAINTENANCE
MAINTENANCE STEPS

6 LET THE ENGINE

BREATHE

7 PREVENT
OVERSPEEDING
BEARING SURFACES
8 KNOW YOUR
3 REGULATE THE ENGINES CONDITION
ENGINES FUEL
IMPORTANT INSTRUCTIONS AND RECOMMENDATIONS
1. This maintenance schedule is applicable for QSK50 CM2150 MCRS DEMU 9 CORRECT TROUBLES
4 CONTROL OPERATING 2. Average daily running hours considered : 15 hrs/day WHILE THEY ARE
TEMPERATURES 2 Recommended Engine Oil API 15W40 CI4 Plus. SIMPLE
3. Recommended Hydraulic Oil Anti-Wear VG 68.
5 GUARD AGAINST 10 SCHEDULE AND
4. Recommended Coolant Premix Fleetguard Compleat EG 50:50.
CORROSION CONTROL
5. Do not intermix different brands or grades of oil or coolant. YOUR MAINTENANCE
6. Refer the Operation and Maintenance Manual supplied with the engine for detail instructions.
7. The maintenance schedule in Days / Hours should be considered whichever comes early.
Contact nearest Cummins Authorised Service Office for any clarification.

Every Every Every Every Every Every

Daily Interval
Days / Hours Days / Hours Days / Hours Days / Hours Days / Hours Days / Hours
32 / 500 64 / 1000 80 / 1500 192 / 3000 384 / 6000 1330 / 20000

z INJECTORS-
z CRANKCASE z FUEL FILTER (STAGE 0) - z ELIMINATORTM z ENGINE zHYDRAULIC z COOLING
REPLACE
BREATHER TUBE - CHANGE FILTER STEAM OIL - SYSTEM -
CHECK CENTRIFUDGE - CLEANING - CHANGE FLUSH AND
z FUEL-WATER CLEAN AND CLEAN FILL UP WITH
z FUEL-WATER SEPARATOR (STAGE1) - CHECK (Reco mmend ed FRESH PREMIX
SEPARATOR - DRAIN CHANGE z RADIATOR Hydraulic Oil FLEETGUARD
z ELIMINATORTM HOSES - Anti-Wear COMPLEAT
z LUBRICATING OIL z FUEL FILTER (STAGE2) - FILTER PRESSURE CHECK VG 68) EG 50:50.
LEVEL CHECK - CHECK CHANGE - CHECK
z AIR CLEANER zTURBOCHARGER
z COOLANT LEVEL - z COOLANT FILTER - z LUBRICATING OIL ELEMENT1 - INSPECT AND
CHECK CHANGE - CHANGE CHANGE REUSE
(Recommended Oil
z AIR INTAKE PIPING - z ENGINE MOUNTS - z CRANKCASE z CHARGING
API 15W40 CI4 Plus)
CHECK CHECK BREATHER ALTERNATOR
ELEMENT- BELT - CHECK
z AIR CLEANER z WATER PUMP - CHECK CHECK
z VIBRATION
RESTRICTION1 - DAMPER,
CHECK z COOLANT
CONCENTRATION - VISCOUS-
CHECK CHECK
z DRIVE BELTS - CHECK
z HYDRAULIC OIL- CHECK
z ELIMINATORTM FILTER
ROTATION - CHECK z HYDRAULIC PUMP
MOUNTING- CHECK
z LEVEL OF OIL IN
HYDRAULIC TANK- z HYDRAULIC PUMP DRIVE
CHECK PULLEY ALIGNMENT -
CHECK
z RADIATOR CORE
z HYDRAULIC BELT
LEAKAGE OR CHOKE-
TENSION- CHECK
CHECK
zHYDRAULIC OIL FILTER
z HYDRAULIC PUMP
ELEMENT - CHANGE
MOUNTING AND
CONNECTIONS-
zFUEL VENT HOSES
CHECK
LEAKAGE - CHECK

1. WHEN THE RED BAND APPEARS ON THE INDICATOR CLEAN / REPLACE THE AIR FILTER PRIMARY ELEMENT ONLY. DO NOT REMOVE THE SAFETY ELEMENT FOR CLEANING . REPLACE
THE PRIMARY FILTER AFTER 3RD CLEANING. SAFETY ELEMENT FILTER SHOULD BE REPLACED ALONG WITH THE PRIMARY ELEMENT.

Cummins India Limited

Registered Office : Kothrud, Pune 411 038 (India) BULLETIN No. 4397523
Ref : CIL/Camtech/DEMU/4
Date : 24.03.2017

The Director Mechanical

CAMTECH/ GWL
Gwalior

Kind Attention: Mr. KP Yadav

Subject : Preparation of Maintenance Manual for 1600HP DEMU

Reference: (1) CAMTECH Letter no. IRCAMTECH/M/GWL/16-17/1600 HP-

DEMU dated 06-01-2017
(2) Cummins letter on the subject dated 19.01.2017 and 16.02.2017

Dear Sir,

This is with reference to your request in the letter referenced above in (1). As was
decided in the seminar and further in our letters referenced in (2), please find enclosed
the QSK50 maintenance schedule in hours and days.

With this we complete the submission of data. We request you to review the details and
provide your feedback.

Thanking You,

Yours Sincerely,
For Cummins India Limited

Ankur Khushu
Regional Manager (North) Rail
Power Systems Business Unit
Cummins India Ltd
91-9811868022

Cc:
Director (Engines), RDSO
Dty CME, ICF

Encl : QSK50 Maintenance Schedule in Days and Hours

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