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    Formel+Tipps Innotool-E Neu

    Uploaded by

    Dado Ogame
    This document provides important formulae and tips for milling machining. It gives the formula to calculate spindle speed (n) based on cutting speed (vc), tool diameter (Dc), and feed rate (vf) based on feed per tooth (fz), number of cutting edges (z), and spindle speed (n). It also provides a table with standard tool diameters and corresponding speed factors. Tips are given for synchronous versus counter runs and achieving the optimal contact relation when rough milling.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Formel+Tipps Innotool-E Neu

    Uploaded by

    Dado Ogame
    103 views1 page
    This document provides important formulae and tips for milling machining. It gives the formula to calculate spindle speed (n) based on cutting speed (vc), tool diameter (Dc), and feed rate (vf) based on feed per tooth (fz), number of cutting edges (z), and spindle speed (n). It also provides a table with standard tool diameters and corresponding speed factors. Tips are given for synchronous versus counter runs and achieving the optimal contact relation when rough milling.

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    Formel+Tipps Innotool-E neu

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    This document provides important formulae and tips for milling machining. It gives the formula to calculate spindle speed (n) based on cutting speed (vc), tool diameter (Dc), and feed rate (vf) based on feed per tooth (fz), number of cutting edges (z), and spindle speed (n). It also provides a table with standard tool diameters and corresponding speed factors. Tips are given for synchronous versus counter runs and achieving the optimal contact relation when rough milling.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    103 views1 page

    Formel+Tipps Innotool-E Neu

    Uploaded by

    Dado Ogame
    This document provides important formulae and tips for milling machining. It gives the formula to calculate spindle speed (n) based on cutting speed (vc), tool diameter (Dc), and feed rate (vf) based on feed per tooth (fz), number of cutting edges (z), and spindle speed (n). It also provides a table with standard tool diameters and corresponding speed factors. Tips are given for synchronous versus counter runs and achieving the optimal contact relation when rough milling.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 1

    INNOTOOL Innovative Werkzeugtechnik GmbH Phone: +49-(0)7042-8316-0

    Florianstrae 17 Fax: +49-(0)7042-8316-26


    71665 Vaihingen-Horrheim, Germany E-mail: info@innotool.de

    Important Formulae for Milling Machining


    existing: Dc = ... tool diameter
    Speed Feed Rate z = ... no. of effective cutting edges
    given: vc = ... cutting speed
    v 1000
    n= c (RPM) vf = fz z n (mm/min) fz = ... feed rate per tooth
    Dc wanted: n = ? speed
    vf = ? feed rate

    with tool diameter 315 mm tool- factor tool- factor


    315 1 80 4
    rough calculation example calculation 250 1,3 63 5
    200 1,6 50 6,4
    n = vc 180 m/min 1000 160 2 40 8
    n=
    315 mm 3,14 125 2,5 32 10
    n ~ vc factor 100 3,2 25 13

    Tips for the Praxis


    SYNCHRONE RUN COUNTER RUN
    cutting into thick chip cutting into thin chip
    temperature through chip causes friction and bruising
    temperature through tool
    Exceptions:
    ! If possible synchrone run !
    Important for stainless steel Use at casting skins.
    machining! Use at older machines
    with backlash.

    Contact Relation at hm = average cutting width


    Rough Machining
    If ae < 1/3 Dc higher fz-values can higher productivity
    be used for milling! higher tool life

    Approximation formula for ae = contact width


    smaller than 1/3 of tool diameter:
    average cutting width feed rate per tooth

    ae Dc
    hm = fz fz = hm ae
    Dc
    synchrone run
    Relation da (tool dia. /cutting depth) has to be set
    standard roughing conditions: p
    ae ~ 70% additionally when using round inserts.

    difficult conditions: Feed Rate per Tooth comparable


    adjust.angle
    ae ~ 30 - 40%
    (hard milling, d
    heavy machining materials) Dc
    fz = hm ae ap

    INSERT APKT08 AOMT11 AOMT16 BCKT13 OFMT05 OFMW05 OFMT07 OFMW07

    hm 0,08 0,1 0,15 0,12 0,12 0,2 0,15 0,2


    INSERT RHHW06/08 RHKW10/12 RHKW16/20 SDMT08 SDMW08 SEKT09 SHLT14 SHEW15

    hm 0,1 0,15 0,2 0,08 0,15 0,1 0,15 0,2


    Order-Nr.. 7850120

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