As 7703 Iso Fe Serie en

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ISO FE Series

The New Valve Technology for maximum leak tightness demands


ISO FE-Serie
ISO FE
Die neue Series fr hchste Dichtheitsansprche
Ventiltechnologie

The New Valve Technology for maximum leak tightness demands

Rising energy consumption, dwindling natural resources and the increasingly stringent legal requirements
force the industry to rethink and employ emission-reducing equipment. This also applies to the instru-
mentation valves and manifolds range.

As response to the current and especially the future market demands, AS-Schneider, in the framework of the new ISO
FE Series, has developed an innovative valve technology meeting the highest tightness class "A" of ISO 15848-1. With a
maximum permissible leak rate of 1.3 10 -7 mbar l/s (for a stem diameter of 7.5mm), this class even exceeds the requi-
rements of TA-Luft.

Differencies between ISO 15848 and TA-Luft


ISO 15848 TA-Luft

In the framework of ISO 15848 "Industrial valves Mea- TA-Luft only deals with the sealing system of the stem
surement, test and qualification procedures for fugitive passage. The manufacturer declaration is sufficient for ve-
emissions" the entire industrial valve, including the body rification.
seals, will be subjected to type testing.
The TA-Luft test qualifies only a "high-quality sealing
The ISO type test classifies the complete industrial valve system". TA-Luft is considered to be complied with if
into a pressure, temperature, endurance and tightness metal bellows with a safety packing or similar sealing
class. systems are used; whereby the equivalence in the veri-
fication system must be confirmed in accordance with
The requirements of the ISO type test are very specific VDI 2440.
and detailed and as a result, the test duration for a com-
plete ISO 15848 type test takes 1 to 2 weeks. The requirements of TA-Luft are very general. The test
duration for a TA-Luft test therefore normally does not
ISO 15848 "Industrial valves Measurement, test and take longer than 1-2 days. There is neither a requirement as
qualification procedures for fugitive emissions" consists to the number of mechanical cycles nor the number of
of 2 parts: thermal cycles.

Part 1: Many seal manufacturers like to advertise with "TA-Luft


Classification system and qualification procedures for packings". Simply using "TA-Luft packings" of this type
type testing of industrial valves: A distinction is made does not guarantee long-term leak tightness. Too many
here between 3 tightness classes: A, B and C. Class A other factors play a significant role in a sealing system.
having the smallest environmental leakage. These include, for example, the stem surface finish and
the gap dimensions between the gland and the stem.
Part 2:
Production acceptance testing of industrial valves: Only
the products that have successfully completed the first
part of the test may be subjected to this test. Leakage is
tested at room temperature without mechanical effects
utilising a helium leak detection test.

2 ISO FE Series AS-Schneider


Classification according to
ISO 15848

Industrial valves inspected according to ISO 15848 are identified with the categories achieved.
The following table provides you with an overview of the possible classification using the
ball valve data of the AS-Schneider ISO FE Series:

Example: Ball Valve AS-Schneider ISO FE Series ISO FE A H CO3 SSA 2 t (-29C, 200C) PN 420 ISO 15848-1
Tightness class
A 10-6 mg s-1 m-1 = 1,4 10-7 mbar l/s (Spindel- 8mm)
B 10-4 mg s-1 m-1 = 1,4 10-5 mbar l/s (Spindel- 8mm)
C 10-2 mg s-1 m-1 = 1,4 10-3 mbar l/s (Spindel- 8mm)

Test fluid
H Helium gas Tightness class AH, BH, CH
M Methane gas Tightness class AM, BM, CM

Endurance classes (mechanical and thermal cycles)


Isolation valves
CO1 = 500 mechanical / 2 thermal cycles
CO2 = 1,500 mechanical / 3 thermal cycles
CO3 = 2,500 mechanical / 4 thermal cycles
Control valves
CC1 = 20,000 mechanical / 2 thermal cycles
CC2 = 60,000 mechanical / 3 thermal cycles
CC3 = 100,000 mechanical / 4 thermal cycles

Number of stem seal adjustments (Packing)


SSA 0 = None, SSA 1 = One adjustment, SSA 2 = Two adjustments
A maximum of one adjustment is accepted for CO1, two for CO2 and three for CO3

Temperature class
Qualified temperature range

Test pressure
According to PN or ASME Class rating

www.as-schneider.com Classification according to ISO 15848 3


ISO FE-Serie
Features of
Die neue Ventiltechnologie fr hchste Dichtheitsansprche

AS-Schneider ISO FE Series

Key Benefits of AS-Schneider ISO FE Series


'Screwed Bonnet'

High wear resistant, hard coated stem thread.


Non-rotating stem for low actuating forces and
minimum wear of the sealing elements.
Special thrust bearing of the stem/valve tip connection
to absorb highest stem forces.
Non-wetted parts in 316 stainless steel for
operation in corrosive environments.
Economic alternative to bellows sealed valves.
Colour coded dust cap for operating thread
protection.

AS-Schneider E Series Needle Valves and Manifolds with Screwed Bonnet are available in 2
tried-and-tested designs. Pressure rating 420 bar / Class 2,500 applies to all types:

AS-Schneider Type Sealing system Performance data


ISO FE Type 1 FPM O-ring + graphite packing Class A: 500cycles / 29C to 200C
Class A: 1.500 cycles / 29C to 4 0C
Class B: 1.500 cycles / 29C to 200C

ISO FE Type 3 P TFE / carbon-filled PTFE Class A: 1.500 cycles / 29C to 4 0C


Class B: 1.500 cycles / 29C to 200C

4 Features of AS-Schneider ISO FE Series AS-Schneider


AS-Schneider Needle Valves, Monoflanges etc. with OS&Y Bolted Bonnet are
available in 2 tried-and-tested designs. Pressure rating 420 bar / Class 2,500 ap-
plies to all types

AS-Schneider Sealing system Performance data


Type
ISO FE Type 1 FPM O-ring + graphite packing Class A: 2.500 cycles / 29C to 4 0C
Class A: 500 cycles / 29C to200C
Class B: 2.500 cycles / 29C to 200C

ISO FE Type 3 PTFE / carbon-filled PTFE Class A:2 .500 cycles / 29C to 4 0C
Class B: 2 .500 cycles / 29C to 200C

Key Benefits of AS-Schneider ISO FE Series


'Bolted Valve Head Units for Needle Valves and Ball Valves'

In principal same design as Screwed Valve Head Unit, but the OS&Y
Needle Valve is additionally equipped with spring washers for com-
pensation of thermal expansion.

AS-Schneider Ball Valves are available for a pressure rating of 420 bar /
Class 2,500.

Sealing system Performance data


FPM O-ring + graphite packing Class A: 2.500 cycles / 29C to 200C

www.as-schneider.com Features of AS-Schneider ISO FE Series 5


The ISO FE Series
at a glance

Needle Valves and Manifolds


with Screwed Valve Head Unit

Ball Valves and VariAS-Blocks


with Bolted Valve Head Unit

Needle Valves, Monoflanges


etc. with OS&Y Bolted Bonnet

6 The ISO FE Series at a glance AS-Schneider


Bellows Sealed Valves
"technically leakproof" solution

With very hazardous media even a minimal leak rate can be too great. In cases like these,
you can use tried and tested AS-Schneider Bellows Sealed Valves.

To move the valve stem upwards and downwards without leaks, a multi-layer, metal bellow is
used that is welded on the one side to the stem and on the other side to the valve bonnet.
Therefore a leakage along the valve stem is not possible.

Safety packing

Fully flushed, multi-layer


Bellows welded on one side to stem stainless steel bellows secu-
and on other side to valve bonnet red against rotating, designed
for 2,500 mechanical cycles

Non-rotating valve tip in


Stellite 6 material

Available pressure classes:


PN 100, PN 250, PN 400 upon request

www.as-schneider.com Bellows Sealed Valves 7


Your Global Partner
for Instrumentation and
Pipeline Valves

Visit us on:

Armaturenfabrik Franz Schneider GmbH+Co.KG Armaturenfabrik Franz Schneider SRL


World Headquarters Str. Basarabilor, Nr. 7, 100036 Ploiesti
Bahnhofplatz 12, 74226 Nordheim, Germany Romania
Tel: +49 7133 101-0 Tel: +40 244 384 963
www.as-schneider.com www.as-schneider.ro

AS-Schneider Asia-Pacific Pte. Ltd. AS-Schneider America, Inc.


970 Toa Payoh North, #02-12/14/15, Singapore 318992, 17471 Village Green Dr, Houston, TX 77040
Singapore United States of America
Tel: +65 62 51 39 00 Tel: +1 281 760 1025
www.as-schneider.sg www.as-schneider.com

AS-Schneider Middle East FZE


P.O. Box 18749, Dubai
United Arab Emirates
Tel: +971 4 880 85 75
www.as-schneider.ae AS-7703-EN I October 2016

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