Header Pipe Material ASTM A106 GR B Design Temperature: 408 Deg C Design Pressure 18 Kg/cm2g 90

Branch Pipe Material ASTM A106 GR B Mill Tolerance : 12.5 % OR 0.3 mm (min)
Coefficient, Y : 0.4 Both for Run pipe and Branch Pipe

Total Rein. Calculation with Rein. Pad Area (2d2-Db) x

Fillet (0.875*Tnh)
Basic Allowable Pressure Design A4 Area,
Size Pipe O.D. (D) Thickness, Tn Tolerance CA Joint Factor, E Weld d1 d2 L4 A1 A2 A3
Stress Thk, t (2*tc2) (A2+A3+A
Size, tc
4) Result L4' A3' Pad Area Total Area
Result
(inch) (mm) (mm) (Kg/mm2) (mm) (mm) (mm) (mm) (mm) (mm2) (mm2) (mm2) (mm2) (mm2) (mm) (mm2) (mm2) (mm2)
h b h b h b h b h b h b h b h b
10" 10" 273.00 273.00 6.35 6.35 8.64 8.64 0.79 0.79 1.70 1.70 1 1 4.45 2.82 2.82 265.29 265.29 9.64 748.18 274.84 19.98 39.52 334.33 R-PAD REQD. 9.64 19.98 1559.71 1933.55 SAFE with PAD
10" 8" 273.00 219.10 6.35 6.35 8.64 8.64 0.79 0.79 1.70 1.70 1 1 4.45 2.82 2.26 211.39 211.39 9.64 596.17 219.00 30.71 39.52 289.23 R-PAD REQD. 9.64 30.71 1260.23 1588.97 SAFE with PAD
10" 6" 273.00 168.30 6.35 7.11 8.64 8.64 0.79 0.89 1.70 1.70 1 1 4.98 2.82 1.74 159.26 159.26 9.64 449.15 164.99 53.65 49.54 268.18 R-PAD REQD. 9.64 53.65 985.36 1303.08 SAFE with PAD
10" 4" 273.00 114.30 6.35 6.02 8.64 8.64 0.79 0.75 1.70 1.70 1 1 4.21 2.82 1.18 107.17 107.17 8.92 302.23 111.02 42.57 35.52 189.11 R-PAD REQD. 9.64 46.02 674.72 902.80 SAFE with PAD
10" 3" 273.00 88.90 6.35 5.49 8.64 8.64 0.79 0.69 1.70 1.70 1 1 3.84 2.82 0.92 82.69 82.69 7.76 233.21 85.67 33.91 29.54 149.12 R-PAD REQD. 9.64 42.14 528.44 715.32 SAFE with PAD
10" 2" 273.00 60.30 6.35 3.91 8.64 8.64 0.79 0.49 1.70 1.70 1 1 2.74 2.82 0.62 56.86 56.86 4.30 160.35 58.90 9.45 14.98 83.34 R-PAD REQD. 9.64 21.18 354.17 464.22 SAFE with PAD
8" 8" 219.10 219.10 6.35 6.35 8.64 8.64 0.79 0.79 1.70 1.70 1 1 4.45 2.26 2.26 211.39 211.39 9.64 478.46 336.70 30.71 39.52 406.93 R-PAD REQD. 9.64 30.71 1260.23 1706.67 SAFE with PAD
8" 6" 219.10 168.30 6.35 7.11 8.64 8.64 0.79 0.89 1.70 1.70 1 1 4.98 2.26 1.74 159.26 159.26 9.64 360.47 253.67 53.65 49.54 356.86 R-PAD REQD. 9.64 53.65 985.36 1391.76 SAFE with PAD
8" 4" 219.10 114.30 6.35 6.02 8.64 8.64 0.79 0.75 1.70 1.70 1 1 4.21 2.26 1.18 107.17 107.17 8.92 242.56 170.69 42.57 35.52 248.78 SAFE
8" 3" 219.10 88.90 6.35 5.49 8.64 8.64 0.79 0.69 1.70 1.70 1 1 3.84 2.26 0.92 82.69 82.69 7.76 187.17 131.71 33.91 29.54 195.17 SAFE
8" 2" 219.10 60.30 6.35 3.91 8.64 8.64 0.79 0.49 1.70 1.70 1 1 2.74 2.26 0.62 56.86 56.86 4.30 128.69 90.56 9.45 14.98 115.00 R-PAD REQD. 9.64 21.18 354.17 495.87 SAFE with PAD
6" 6" 168.30 168.30 7.11 7.11 8.64 8.64 0.89 0.89 1.70 1.70 1 1 4.98 1.74 1.74 159.26 159.26 11.30 276.89 443.15 62.90 49.54 555.60 SAFE
6" 4" 168.30 114.30 7.11 6.02 8.64 8.64 0.89 0.75 1.70 1.70 1 1 4.21 1.74 1.18 107.17 107.17 8.92 186.32 298.20 42.57 35.52 376.29 SAFE
6" 3" 168.30 88.90 7.11 5.49 8.64 8.64 0.89 0.69 1.70 1.70 1 1 3.84 1.74 0.92 82.69 82.69 7.76 143.77 230.10 33.91 29.54 293.55 SAFE
6" 2" 168.30 60.30 7.11 3.91 8.64 8.64 0.89 0.49 1.70 1.70 1 1 2.74 1.74 0.62 56.86 56.86 4.30 98.85 158.21 9.45 14.98 182.65 SAFE
4" 4" 114.30 114.30 6.02 6.02 8.64 8.64 0.75 0.75 1.70 1.70 1 1 4.21 1.18 1.18 107.17 107.17 8.92 126.54 255.77 42.57 35.52 333.86 SAFE
4" 3" 114.30 88.90 6.02 5.49 8.64 8.64 0.75 0.69 1.70 1.70 1 1 3.84 1.18 0.92 82.69 82.69 7.76 97.64 197.36 33.91 29.54 260.81 SAFE
4" 2" 114.30 60.30 6.02 3.91 8.64 8.64 0.75 0.49 1.70 1.70 1 1 2.74 1.18 0.62 56.86 56.86 4.30 67.14 135.70 9.45 14.98 160.14 SAFE
3" 3" 88.90 88.90 5.49 5.49 8.64 8.64 0.69 0.69 1.70 1.70 1 1 3.84 0.92 0.92 82.69 82.69 7.76 75.94 180.71 33.91 29.54 244.16 SAFE
3" 2" 88.90 60.30 5.49 3.91 8.64 8.64 0.69 0.49 1.70 1.70 1 1 2.74 0.92 0.62 56.86 56.86 4.30 52.22 124.25 9.45 14.98 148.69 SAFE
2" 2" 60.30 60.30 3.91 3.91 8.64 8.64 0.49 0.49 1.70 1.70 1 1 2.74 0.62 0.62 56.86 56.86 4.30 35.42 62.45 9.45 14.98 86.88 SAFE
2" 1.5" 60.30 48.30 3.91 5.08 8.64 8.64 0.49 0.64 1.70 1.70 1 1 3.56 0.62 0.50 42.81 42.81 4.30 26.67 47.02 19.33 25.29 91.64 SAFE

REINFORCEMENT PAD CALCULATION FOR BRANCH CONNECTIONS IN PIPING CLASS CLIENT Project CARBON BLACK LINE V Rev.

KVAERNER E & C UK LTD Doc. No.

ca3 TCB : 0
Page
 Header Pipe Material ASTM A106 GR B Design Temperature: 50 Deg C Design Pressure : 6 Kg/cm2g 45
Branch Pipe Material ASTM A106 GR B Mill Tolerance : 12.5 % OR 0.3 mm (min)
Coefficient, Y : 0.4 Both for Run pipe and Branch Pipe

Fillet Calculation with Rein. Pad Area

Basic Allowable Pressure Design Total Rein. Area,
Size Pipe O.D. (D) Thickness, Tn Tolerance CA Joint Factor, E Weld d1 d2 L4 A1 A2 A3 A4 (2*tc2)
Stress Thk, t (A2+A3+A4)
Size, tc
Result L4' A3'

(inch) (mm) (mm) (Kg/mm2) (mm) (mm) (mm) (mm) (mm) (mm2) (mm2) (mm2) (mm2) (mm2) (mm) (mm2)
h b h b h b h b h b h b h b h b
10" 10" 2832.00 2032.00 16 12 12.00 12.00 2.00 1.50 3.40 3.40 1 1 6.35 7.07 5.07 2853.60 2853.60 17.75 26068.82 10085.00 101.92 80.65 10267.57 R-PAD REQD. 26.50 152.17

REINFORCEMENT PAD CALCULATION FOR BRANCH CONNECTIONS IN PIPING CLASS CLIENT Project

KVAERNER E & C UK LTD Doc. No.

DB1 TCB
Page


Calculation with Rein. Pad Area (2d2-Db) x (0.875*Tnh)

Pad Area Total Area

Result
(mm2) (mm2)

16945.60 27344.05 SAFE with PAD

CARBON BLACK LINE V Rev.

: 0