Gilibrator 2

\ CALIBRATION SYSTEM
OPERATION & SERVICE MANUAL

1000 112th Circle N, Suite 100 St. Petersburg, FL 33716

(800) 451-9444 (727) 530-3602 (727) 539-0550 [FAX] www.Sensidyne.com

Revision N Document No. 850190M

 GILIAN GILIBRATOR 2 CALIBRATION SYSTEM

PACKING LIST

The following are shipped with the Gilian Gilibrator 2 Calibration System Standard Kits:

Control Unit Base

Flow Cell Assembly

(High Flow, Standard Flow, Low Flow, or all three)

AC Charger

Tubing

Small Carrying Case

Soap Solution & Dispenser

Calibration Certificate

Operation and Service Manual

ALWAYS check to make certain

you have received all of the items listed above.

If you have any questions or need assistance,

contact your Sensidyne Sales Representative, or call

(800) 451-9444
OR
(727) 530-3602

Sensidyne Document No. 850190M (Rev N) 3

 GILIAN GILIBRATOR 2 CALIBRATION SYSTEM

PROPRIETARY NOTICE

This manual was prepared by Sensidyne, LP exclusively for the owner of the Gilian Gilibrator 2 Calibration System. The
material within this manual is the proprietary information of Sensidyne, LP and is to be used only to understand, operate,
and service the instrument. By receiving this document, the recipient agrees that neither this document nor the information
disclosed within nor any part shall be reproduced or transferred, physically, electronically or in any form or used or dis-
closed to others for manufacturing or for any other purpose except as specifically authorized in writing by Sensidyne, LP.

COPYRIGHT NOTICE

2005, 2008 Sensidyne, LP. All rights reserved. Information contained in this document is protected by copyright. No part
of this document may be photocopied, reproduced, or translated to another program or system without prior written
authorization from Sensidyne, LP.

TRADEMARK NOTICE

Sensidyne, the Sensidyne logo, Gilian, and the Gilian logo are registered trademarks of Sensidyne, LP Gilibrator 2 and the
Gilibrator 2 logo are trademarks of Sensidyne, LP. The trademarks and service marks of Sensidyne, LP are protected through
use and registration in the United States.

DISCLAIMER

SENSIDYNE, LP ASSUMES NO RESPONSIBILITY WHATSOEVER, TO ANY PARTY WHOSOEVER, FOR

ANY PROPERTY DAMAGE, PERSONAL INJURY, OR DEATH RECEIVED BY OR RESULTING FROM, IN
WHOLE, OR IN PART, THE IMPROPER USE, INSTALLATION, OR STORAGE OF THIS PRODUCT BY THE
USER, PERSON, FIRM, ENTITY, CORPORATION OR PARTY NOT ADHERING TO THE INSTRUCTIONS
AND WARNINGS OR NOT ADHERING TO ALL FEDERAL, STATE, AND LOCAL ENVIRONMENTAL AND
OCCUPATIONAL HEALTH AND SAFETY LAWS AND REGULATIONS.

THE SELLER SHALL NOT BE LIABLE FOR DIRECT, INDIRECT, CONSEQUENTIAL, INCIDENTAL OR
OTHER DAMAGES RESULTING FROM THE SALE AND USE OF ANY GOODS AND SELLERS LIABILITY
HEREUNDER SHALL BE LIMITED TO REPAIR OR REPLACEMENT OF ANY GOODS FOUND DEFECTIVE.
THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING BUT
NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR USE OR FOR
A PARTICULAR PURPOSE WHICH ARE EXPRESSLY DISCLAIMED.

4 PRELIMINARY Sensidyne Document No. 850190M (Rev N)

 GILIAN GILIBRATOR 2 CALIBRATION SYSTEM
TABLE OF
CONTENTS

PREFACE

Packing List .......................................................................................................................... 3

Notices ...................................................................................................................................4

WARNING ............................................................................................................................. 7

SECTION ONE: INTRODUCTION

1.1 Overview ..................................................................................................................... 8

1.2 Theory of Operation ................................................................................................. 8

SECTION TWO: COMPONENTS

2.1 Control Unit ................................................................................................................ 9

2.1.1 Buttons & Indicators ........................................................................................9

2.1.2 Display Characters .......................................................................................... 9
2.1.3 Interface Components .................................................................................... 9

2.2 Wet Cell Assembly .................................................................................................... 12

2.2.1 Bubble Generator Components .................................................................... 12

2.2.2 Sensor Block .................................................................................................. 14

SECTION THREE: SET-UP

3.1 System Set-Up ............................................................................................................14

3.2 Cell Assembly Set-Up ............................................................................................... 14

3.2.1 Cell Assembly Mounting ............................................................................... 14

3.2.2 Cabling Connections ..................................................................................... 18
3.2.3 Adding Soap Solution.................................................................................... 18
3.2.4 Sampling Source Connection ........................................................................ 18

Sensidyne Document No. 850190M (Rev N) 5

GILIAN GILIBRATOR 2 CALIBRATION SYSTEM
TABLE OF
CONTENTS

SECTION FOUR: OPERATION

4.1 Start Up ......................................................................................................................20

4.2 Bubble Generation .................................................................................................. 20

4.3 Flow Readout ............................................................................................................20

SECTION FIVE: MAINTENANCE

5.1 Storage ........................................................................................................................21

5.2 Wet Cell Maintenance .............................................................................................. 22

5.2.1 General Maintenance .................................................................................... 22

5.2.2 Damper Plate Diaphragm ............................................................................. 22
5.2.3 Additional Wet Cell Maintenance ................................................................. 22

SECTION SIX: APPENDICES

Appendix A: Parts List ............................................................................................ 24

Appendix B: Specifications ................................................................................... 26

Appendix C: Returned Material Authorization .................................................. 27

LIST OF FIGURES

2.1 Control Unit ..............................................................................................................10

2.2 Liquid Crystal Display .............................................................................................. 11
2.3 Wet Cell Assembly (Exploded View) ...................................................................... 13

3.1 Gilibrator 2 System Set-Up ...................................................................................... 15

3.2 Cell Assembly Mounting (3-D View) ...................................................................... 16
3.3 Cell Assembly Mounting (Top View) ..................................................................... 17
3.4 Adding Soap Solution .............................................................................................. 19

5.1 Wet Cell Assembly Maintenance ............................................................................. 23

6 PRELIMINARY Sensidyne Document No. 850190M (Rev N)

 GILIAN GILIBRATOR 2 CALIBRATION SYSTEM

WARNINGS !
READ AND UNDERSTAND ALL WARNINGS BEFORE USE

IMPORTANT COMPATIBILITY NOTE

Most flow cells designed for the original Gilibrator base are compatible with the Gilibrator 2 base unit. If your existing flow
cell is not compatible with the Gilibrator 2 base, the unit will display a false SAMPLE# reading immediately after start-up. If
this happens, your flow cell needs to be returned to Sensidyne to be upgraded. See Appendix C for more information.

Read and understand ALL warnings before using this product. Failure to read, understand, and comply with
ALL warnings could result in property damage, severe personal injury, or death.

Read and understand ALL applicable Federal, State, and Local environmental health and safety laws and
regulations, including OSHA. Ensure complete compliance with ALL applicable laws and regulations before
and during use of this product.

UNDER NO CIRCUMSTANCES should this product be used except by qualified, trained, technically
competent personnel and not until the warnings, Operation and Service Manual, labels, and other literature
accompanying this product have been read and understood.

The Operation and Service Manual must be read and understood by each user before operating this product
or using its accessories, in order to ensure proper and safe use and installation of this product and to ensure
familiarity with the proper treatment and safety procedures in the event of an accident.

DO NOT remove, cover, or alter any label or tag on this product, its accessories, or related products.

DO NOT operate this product should it malfunction or require repair. Operation of a malfunctioning
product, or a product requiring repair may result in serious personal injury or death. DO NOT attempt to
repair or modify the instrument, except as specified in the Operation and Service Manual. If repair is needed,
contact the Sensidyne Service Department to arrange for a Returned Material Authorization (RMA).

Use ONLY genuine SENSIDYNE replacement parts when performing any maintenance procedures
described in this manual. Failure to do so may seriously impair instrument performance. Repair or alteration
of the product beyond the scope of these maintenance instructions, or by anyone other than an authorized
SENSIDYNE serviceman, could cause the product to fail to perform as designed and persons who rely on
this product for their safety could sustain severe personal injury or death.

ALWAYS turn off the instrument before changing any batteries.

ONLY use Soap Solution Part No. 800450 with the a Wet Flow Cell Assembly. Use of other soap solutions
can damage the Flow Cell.

Use only Gilibrator soap solution. Substitution of other commercial soap solutions may cause damage.
Use of soap solutions containing alcohol or other solvents can cause damage to glued surfaces and
discolorization of the flow cell.

Use only latex tubing to make the connection to the Gilibrator. Use of any other types of tubing, espe-
cially vinyl tubing, can lead to breakage of the Gilibrator fittings.

When removing or replacing the flow cell onto the base bayonet mount, hold the flow cell by the bot-
tom. Gripping the flow cell at the top can cause breakage of the cells glued section joints.

Sensidyne Document No. 850190M (Rev N) 7

 GILIAN GILIBRATOR 2 CALIBRATION SYSTEM
SECTION ONE
INTRODUCTION
1.1 OVERVIEW 1.2 THEORY OF OPERATION

The Gilian Gilibrator 2 Calibration System is an easy To be a primary standard, all values must be absolute
to use Primary Standard for the calibration of air sam- and measured as absolute. A primary standard airflow
pling equipment. The system includes a high accu- measurement is a volume divided by a time interval as
racy, electronic flowmeter that provides instantaneous performed by the Control Unit of the Gilibrator 2. The
air flow readings and cumulative averaging of multiple volume (V) is measured volume of space between
samples. Three Wet Cell Assemblies provide a wide two infrared sensors. The time (t) is that interval
range of flow rates and are easily interchangeable us- needed for the soap film bubble to travel between the
ing twist-on/off mounting. two sensors which bound the volume. Thus, the vol-
ume per unit of time (V/t) becomes the flow rate. Be-
A crystal controlled microprocessor Control Unit is de- cause the electronic clock is far more accurate than
signed for accurate data readings. A dual function the volume measurements, the volume measurement
DELETE/RESET button on the Control Unit subtracts er- accuracy determines the overall accuracy of the unit.
roneous readings to ensure accurate data, or can can-
cel the current readings completely. The Gilibrator 2 consists of two elements, the Wet
Flow Cell Assembly and the Control Unit Base. The
A printer interface on the Control Unit allows you to function of the Flow Cell Assembly is to provide a
output the sampling results to a printer or PC com- means for measuring the soap film bubble traveling
puter. Windows compatible Gilibrator 2 Flow Moni- up a flow tube through a known volume of space.
toring Software is available that allows you to collect,
store, and plot flow samples. Measurement of the travel time is done by means of
top and bottom infrared sensor pairs mounted
Features of the Gilibrator 2 Calibration System include along the flow tube. The volume bound by these sen-
an easy-to-read display; simultaneous display of flow sors is set accurately to a primary volume standard.
rate, flow average, and number of samples taken; dis-
play indicators for LOW BAT, WAIT, ERROR 1, and As the bubble moves up the tube, it trips the bottom
ERROR 2; and automatic power shutoff when the unit sensor pair. As it moves further up the tube, it trips
is inactive for 15 minutes. You can also specify the the top sensor pair. The time difference between the
number of samples to be taken (5 to 95) in 5 sample bottom and top sensors becomes the elapsed travel
increments. time. This timing information (along with the volume
information) is sent to the microprocessor in the Con-
Gilibrator 2 Calibration System Kits include a Wet Cell trol Unit Base. The calculated flow and sample infor-
Assembly, Control Unit Base (CE approved), Battery mation are then displayed directly on the Liquid Crys-
Charger, Tubing, and Soap Solution & Dispenser. tal Display.

Interchangeable Flow Cell Assemblies are available as

follows:

Low Flow Wet Cell (1 to 250 cc/m)

Standard Flow Wet Cell (20 cc/m to 6 LPM)
High Flow Wet Cell (2 to 30 LPM)

8 PRELIMINARY Sensidyne Document No. 850190M (Rev N)

 GILIAN GILIBRATOR 2 CALIBRATION SYSTEM
SECTION TWO
COMPONENTS
2.1 CONTROL UNIT

The Control Unit (refer to Figures 2.1 & 2.2) contains a LOW BAT
crystal-controlled microprocessor timing system. This This warning is displayed if insufficient battery charge
type of microprocessor, used in conjunction with the remains to operate the unit properly. If the battery is
built-in software, provides an extremely accurate not recharged, the unit automatically shuts off shortly
method for calculating the flow rate parameters. after this message appears.

The Control Unit contains the following components:

NOTE
2.1.1 Buttons & Indicators Batteries must be fully charged for unit to function
properly.
The ON and OFF buttons turn the Control Unit on and
off.
WAIT
The DELETE/RESET button has three functions: Indicates there is a flow measurement in progress.

Pressing for 1 second deletes the most recent read- ERROR 1

ing from the running average. It resets the average Indicates trouble with the Flow Cell connection or ad-
and sample number to the previous reading. If a justment.
printer is connected, a minus symbol is printed and
the average returns to the previous value. If a com- ERROR 2
puter is connected a minus symbol is displayed on the If this message appears call the factory.
computer monitor and the average returns to the pre-
vious value. 2.1.3 Interface Components
Charging Jack
Pressing for 3 seconds resets the current readings to A 2.1 mm barrel jack that supports a standard AC/DC
zero and initiates a new sampling sequence. If a charger/adapter. With the charger/adapter the unit can
printer is connected, it prints a new header. If the be operated while continuously plugged into an wall
Flow Monitoring Software is running, its graph will socket. Or, the charger can be used to charge the unit
clear and a new sampling sequence will start. overnight (14 hours) prior to operation in the field.

Pressing simultaneously with the ON button sets Printer Jack

the sample size. The sample size is adjusted in 5 A 25-pin printer connector allows the unit to be con-
sample increments by repeatedly pressing DELETE/RE- nected to: a) a Thermal Printer, b) a PC compatible
SET (range: 595). dot-matrix or ink jet printer, c) an PC computer. The
jack connects to a printer using a standard DB-25 to
Charge Indicator Centronics printer cable. A Gilibrator 2 Flow Monitor-
This LED lights up when the batteries are charging. ing Software Kit is available. The kit includes an oper-
ating manual, special cable, and software.
2.1.2 Display Characters
FLOW Cable Assembly
This shows the flow rate in either cubic centimeters The 9-pin cable assembly connects to the Connecting
per minute (ccm) or liters per minute (lpm) depend- Jack located on the back of the flow cell assembly.
ing on the Flow Cell Assembly used.

AVERAGE
Shows the average flow rate for the samples taken.

SAMPLE #
Shows the number of samples taken (MAX = 99).

Sensidyne Document No. 850190M (Rev N) 9

 GILIAN GILIBRATOR 2 CALIBRATION SYSTEM

Cable Assembly
Control Unit Base

Mounting Plate

Printer/PC Jack
(side of unit)

Display

Charger Jack

OFF Button

ON Button Charging Indicator

DELETE/RESET Button

Figure 2.1
Control Unit

10 PRELIMINARY Sensidyne Document No. 850190M (Rev N)

 GILIAN GILIBRATOR 2 CALIBRATION SYSTEM

Charge
ccm
FLOW lpm
ccm
AVERAGE
Printer / PC Serial

lpm

SAMPLE #
LOW BAT WAIT ERROR Made in USA. Patent Pending

Gilibrator 2
DELETE
OFF ON RESET

PRIMARY FLOW CALIBRATOR

Figure 2.2
Liquid Crystal Display

Sensidyne Document No. 850190M (Rev N) 11

 GILIAN GILIBRATOR 2 CALIBRATION SYSTEM

Bubble Breaker
2.2 WET FLOW CELL ASSEMBLY
The Bubble Breaker is a secondary chamber in the
The Wet Flow Cell Assembly (refer to Figure 2.4) con- upper section of the flow cell that provides the travel-
sists of a Bubble Generator and Sensor Block. Each ing soap bubble a rapid expansion path. This is instru-
Bubble Generator is sized to produce a bubble film mental in breaking the bubble. It also prevents exces-
stretched across the diameter of the flow cell tube. sive wall wetting by the soap film and allows it to
The bubble is carried by airflow from the bottom to flow back into the base of the cell.
the top of the tube. As the bubble moves past two in-
frared sensors, each sensor transmits a signal to the Storage Tubing
Control Unit indicating the passage of the bubble film. The anti-spill storage tubing connects the upper and
A manual push-button on the Flow Cell Assembly lower cell chambers and prevents the soap solution
starts the bubble film on its travel up the tube. from evaporating. Evaporation can may cause the
soap solution concentration to change.
Wet Cell Assemblies come in three sizes:

Low Flow (1 to 250 ccm) CAUTION

Standard Flow (20 ccm to 6 lpm) If transporting a Wet Cell Assembly by plane, be sure to
disconnect the Storage Tubing from either the Air Outlet
High Flow (2 to 30 lpm)
Boss (upper) or Air Inlet Boss (lower). This prevents the
Flow Cell Assembly from becoming pressurized and
2.2.1 Bubble Generator Components possibly causing a rupture within the Bubble Generator.
The Bubble Generator uses a special soap solution to
generate the bubbles. This specially compounded low 2.2.2 Sensor Block
residue soap is designed to provide high film strength
and compatibility with the materials used in the Flow Surrounding the flow tube and secured between the
Cell Assembly. upper and lower chamber of the bubble generator, is
the Sensor Block (refer to Figure 2.4). The block in-
cludes lower and upper infrared sensors used to time
WARNING the movement of bubbles through the Flow Cell. This
Only use Soap Solution Part No. 800450 with the Wet Cell block is secured to the Bubble Generator Assembly
Assembly. Use of other soap solutions can damage the with two locking screws, allowing easy removal of the
Flow Cell. Sensor Block for Flow Cell maintenance.

Pulsation Damper
This built-in damper smooths out any pulsation within
the airflow and reduces oscillation of the bubble film
assuring maximum accuracy.

Bubble Initiate Button

This push-button lowers the Bubble Generator Ring
into the soap solution reservoir. When the button is
released, the ring lifts out of the soap solution and a
film bubble is generated across the opening of the
flow tube.

12 PRELIMINARY Sensidyne Document No. 850190M (Rev N)

 GILIAN GILIBRATOR 2 CALIBRATION SYSTEM

Damper Plate

Pulsation Damper

Damper Plate O-Ring

Sensor Block
Spacer Assembly

Bubble Breaker Plate 9- Pin Connecting Jack

(back)

Safety Tape
BUBBLE GENERATOR

Air Outlet Boss

Flow Tube

Bubble Initiate Button

Sensor Block
Safety Tape Locking Screws (2)

Storage Tubing
Air Inlet Boss

Bubble Generation Ring

Base Plate O-Ring

Base Plate Assembly

Figure 2.3
Wet Cell Assembly (Exploded View)

Sensidyne Document No. 850190M (Rev N) 13

 GILIAN GILIBRATOR 2 CALIBRATION SYSTEM
SECTION THREE
SETUP
3.1 SYSTEM SET-UP 3.2 CELL ASSEMBLY SET-UP

This section describes the steps necessary to set up 3.2.1 Cell Assembly Mounting
the Gilibrator 2 Calibration System. This includes ini- Refer to Figures 3.2 & 3.3. Perform the following steps
tial setup, mounting the Cell Assembly, connecting the to mount the Cell Assembly.
cabling, adding soap solution to wet cell assemblies,
and setting up the sampling source. Figure 3.1 shows
how a complete Gilibrator 2 Calibration System may CAUTION
be configured. Always mount or remove the Cell Assembly by grasping
and rotating only the lower part of the assembly.
Prior to setup make certain you have properly con-
nected the battery charger to the Charger Jack in the
Control Unit) and to an appropriate AC wall outlet. If 1) The Control Unit Base should be positioned on a
the charger/adapter is properly connected, the Charge flat, level surface.
Indicator should light up.
2) Select the appropriate Cell Assembly (Low,
If you plan to use the Gilibrator 2 in the field, make Standard, or High).
certain the unit is fully charged (at least 14 hours) be-
fore operating the unit. If you plan to use the unit in 3) Grasp the lower portion of the Cell Assembly and
the lab (i.e., near an AC wall outlet), you can continue move it to the Mounting Plate on the Control Unit.
with setup and operation immediately.
4) With the front of the Cell Assembly facing right
(see Figure 3.2), lower the assembly onto the
IMPORTANT COMPATIBILITY NOTE Mounting Plate on the Control Unit.
Most flow cells designed for the original Gilibrator base
are compatible with your new Gilibrator 2 base unit. If 5) Align the Mounting Pins on the Flow Cell with the
your existing flow cell is not compatible with the Gilibra- Mounting Slots on the Mounting Plate (see Figure
tor 2 base, the unit will display a false SAMPLE# reading 3.3). If alignment is successful, the bottom of the
immediately after start-up. If this happens, your flow cell Flow Cell should mount flush with the Mounting
needs to be returned to Sensidyne to be upgraded. See Plate.
Appendix C (page 30) for more information.
6) While grasping only the lower portion of the Flow
Cell Assembly, rotate it in a clockwise direction
until it clicks into place. The front of the Cell As-
sembly should face toward the display on the
Control Unit.

14 PRELIMINARY Sensidyne Document No. 850190M (Rev N)

 GILIAN GILIBRATOR 2 CALIBRATION SYSTEM

HIGH

STANDARD

LOW

9-Pin
Connector

Thermal Printer
Battery

Fault
GilA ir5
Tri-Mode Air Sampler
Flow

WARNING 4
Substitution of components may
Substitution of components may
3
impair intrinsic safety. Use only
impair intrinsic
specified GilAir5safety.
batteryUse only
packs.
specified GilAir5 battery packs.
See Labeling for intrinsic safety
See Labeling for intrinsic safety
approvals.
2
approvals.

Pat. Pending Made In USA

1

Charging Gilian
Jack

Charge
ccm
FLOW lpm
ccm
AVERAGE
Printer / PC Serial

lpm

SAMPLE #
LOW BAT WAIT ERROR
Made in USA. Patent Pending

Printer
Jack Gilibrator 2 Air Sampling Pump
DELETE
OFF ON RESET
(using 1/4 Tubing)
PRIMARY FLOW CALIBRATOR

Control Unit Battery

Computer & Printer Charger
(through Cable)

Figure 3.1
Gilibrator 2 System Setup

Sensidyne Document No. 850190M (Rev N) 15

GILIAN GILIBRATOR 2 CALIBRATION SYSTEM

1 Select the appropriate Cell Assembly and

lower it onto the Mounting Plate.

2 Align the Mounting Pins on the Cell

Assembly bottom with Mounting Slots on
the Mounting Plate (see Figure 3.3 for top
view). If alignment is correct, the Cell
Assembly bottom should mount flush with
the Mounting Plate.

3 Grasp the lower portion of the Cell Assembly

and rotate it in the direction of the arrow until it
clicks into place.

NOTE: Always grasp lower portion when

mounting or removing the Flow Cell.

Figure 3.2
Cell Assembly Mounting (3-D View)

16 PRELIMINARY Sensidyne Document No. 850190M (Rev N)

 GILIAN GILIBRATOR 2 CALIBRATION SYSTEM

IMPORTANT
Mounting Pins & Mounting Slots
should match up

Cell Assembly
(base = shaded area)

Mounting Pins Mounting Slots

(dark area)

Mounting Plate
(white area)

Charge
Charge
ccm
FLOW lpm
ccm
AVERAGE
Printer

lpm
Printer/PC

SAMPLE #
/ PC Serial

in USA Pat Pend

Serial

LOW BAT WAIT ERROR

Pending

Gilibrator-22
Gilibrator
Made
Patent

Primary Flow Calibrator

850190
in USA.
Base PN

DELETE
Control Made

OFF ON DELETE
RESET
OFF ON RESET

PRIMARY FLOW CALIBRATOR

Figure 3.3
Cell Assembly Mounting (Top View)

Sensidyne Document No. 850190M (Rev N) 17

 GILIAN GILIBRATOR 2 CALIBRATION SYSTEM

3.2.2 Cabling Connections

IMPORTANT NOTE
Turn off the unit before connecting any cables. If the Wet Cell Assembly is not going to be used for an
extended period of time, reinstall the rubber Storage
Tubing between the inlet and outlet bosses. This pre-
When installing a Wet Cell on the Control Base, insert vents the solution from evaporating and altering the soap
the 9-Pin Interface Plug from the Control Base directly concentration in the solution.
into the Connecting Jack located on the back of the
Wet Cell (refer to figure 2.3). Be sure to properly
match up the connectors before engaging.
WARNING

Connect the appropriate optional printer (or computer) If you are shipping the Wet Cell, you must remove the
rubber Storage Tubbing between the inlet and outlet
cable to the Printer Jack located on the left side of the
bosses.
Control Unit. Make certain the cable and Printer Jack
connectors match up before making a complete con-
nection. Once the cable has been properly connected, 3.2.4 Sampling Source Connection
turn on the printer (or computer) and make certain it is
Connect the air sampler to be calibrated to the Air Out-
prepared to receive data before turning on the Gilibra-
let Boss of the Wet Cell Assembly. Use 1/4 ID tubing
tor 2 unit.
in either case.
3.2.3 Adding Soap Solution
WET CELL NOTE
WARNING A liquid trap between the sampler and the Wet Cell
Only use Soap Solution Part No. 800450 with the Flow Assembly is recommended. This prevents moisture from
Cell Assembly. Use of other soap solutions can damage carrying over into the sampler during continuous cali-
the Flow Cell. bration periods.

Add soap solution to the unit as follows:

1) Remove the Storage Tubing from the Air Outlet

Boss (see Figure 2.3) of the Flow Cell. Fill the dis-
penser bottle provided with Gilibrator soap solu-
tion. Using the rubber Storage Tubing as a funnel,
slowly add soap solution from the dispenser (refer
to Figure 3.4).

2) The amount of soap needed is determined by de-

pressing the Bubble Initiate Button and holding it
down in the lower position. Continue to add
enough soap solution until the angled edge at the
bottom of the Bubble Generator Ring is immersed
in the solution.

CAUTION
Do Not Overfill.

3) After filling is completed, the rubber Storage Tub-

ing may be removed completely. Recap the soap
dispenser bottle for later use.

18 PRELIMINARY Sensidyne Document No. 850190M (Rev N)

 GILIAN GILIBRATOR 2 CALIBRATION SYSTEM

Flow Tube

Bubble Initiate Button Air Inlet Boss

Bubble Generator

Soap Solution Reservoir

(now empty)

Storage Tube

Fully press & hold

Bubble Initiate Button
while filling reservoir

Angled Edge

Fill Soap Solution Reservoir until bottom of Bubble

Generator Ring is immersed in the solution

Figure 3.4
Adding Soap Solution (Wet Cell)

Sensidyne Document No. 850190M (Rev N) 19

 GILIAN GILIBRATOR 2 CALIBRATION SYSTEM
SECTION FOUR
OPERATION

4.1 START UP 4.3 FLOW READOUT

Turn on the sampling source. Display

The Control Unit displays the actual flow for each
Depress the Bubble Initiate Button several times to sample, as well as the accumulative average flow rate
wet the inner walls of the flow tube. You will not be across samples, and the current sample number.
able to initiate a timing bubble without first priming
the flow tube. You will develop a feel for bubble gen- To delete an obviously false reading, push the DELETE/
eration with practice. RESET button for about 1 second. This automatically
deletes the false information from the average. The av-
After the Flow Tube walls have been primed, Push the erage and sample number revert back to the previous
ON button on the Control Unit. Wait approximately 10 reading.
seconds while the unit conducts self-tests and sends a
header line to the printer or computer (if one is con- To re-initiate the entire sequence, push the DELETE/RE-
nected). SET button for at least 3 seconds. This zeroes all
samples and averages within the Control Unit and
4.2 BUBBLE GENERATION causes the printer (or computer) to index one line and
reprint (or re-display) the sequence headings. This de-
1) For optimum bubble generation, depress the notes the start of a new sequence.
Bubble Initiate Button and hold to initiate the first
bubble to travel up the flow tube. Release the but- Printer
ton to initiate a second bubble to travel up the The printer will print in sequence the flow, average,
Flow Tube. Repeat this process to obtain addi- and sample number of each successive bubble read-
tional readings This will be the standard proce- ing.
dure to making clean, consistent bubbles.

2) As the bubble rises up the Flow Tube, it initiates a

timing sequence when it passes the lower sensor
and completes the timing sequence when it
passes the upper sensor. The timing information is
then transmitted to the control unit where the
necessary calculations are performed and a flow
reading appears on the display.

IMPORTANT
If a bubble breaks before the time sequence is com-
pleted, timing will continue until another bubble is
generated to trip the upper sensor. This causes an
erroneous reading and should be subtracted from the
average by pressing the DELETE Button for about 1
second.

If a printer is used, be sure it has completed its print-

ing sequence before pressing the DELETE/RESET but-
ton. When this button is pressed for less than 1 sec-
ond, a negative symbol appears on the Control Unit
display. The printer also initiates a line showing this
subtraction. If a computer is connected, this subtrac-
tion is shown on the computer screen.

3.4
20 PRELIMINARY Sensidyne Document No. 850190M (Rev N)
 GILIAN GILIBRATOR 2 CALIBRATION SYSTEM
SECTION FIVE
STORAGE & MAINTENANCE
5.1 STORAGE

The Gilibrator 2 is designed so that little maintenance Long-Term

is required. However, periodic cleaning, calibration If the Gilibrator is not to be used for long periods of
and replacement of the Damper Diaphragm on the time, use the following procedures to keep the unit in
Wet Cell Assembly may be required to ensure years of proper working order.
trouble-free operation.
1) Disconnect the Cable Assembly from the connec-
Short-Term tor on the Cell Assembly.
Turn Off the Control Unit, the sampling source, and
any attached output devices (if applicable). 2) Remove the Cell Assembly from the Control Unit
(Base) in the reverse order in which it was
If the unit is to be used daily, remove the air sampler mounted.
connection. If using a Wet Cell Assembly, connect the
Storage Tubing to both the Air Outlet Boss (upper) 3) Pour the soap solution out of the Flow Cell
and Air Inlet Boss (lower). Plug in the battery charger through the Air Inlet Boss. To do this, hold the
and connect it to the Control Unit Charging Jack. Re- Wet Cell Assembly horizontally (Air Inlet Boss
charge the unit overnight (14 hours) for next day us- closest to ground), and then tilt the assembly until
age. the Air Inlet Boss is tipped downward at a 45
angle.

4) Continue holding the Flow Cell Assembly horizon-

tally until all of the soap solution has poured out.

Sensidyne Document No. 850190M (Rev N) 21

 GILIAN GILIBRATOR 2 CALIBRATION SYSTEM

5.2 WET CELL MAINTENANCE

5.2.2 Damper Plate Diaphragm

WARNING
Refer to Figure 4.1 and perform the procedure as fol-
Never use alcohol, acetone or any other harsh cleaners
lows:
to clean the bubble generator cell.

1) Remove the Safety Tape from around the lip of

5.2.1 General Maintenance the Damper Plate assembly. Using a small flat
1) Refer to Figures 2.4 and 4.1. Remove the Sensor blade screwdriver, remove the Damper Plate from
Block by loosening the 2 holding screws and slid- the Upper Cell Chamber using the notch pro-
ing the block out and away from the Cell Assem- vided. Remove the large O-ring and the Pulsation
bly. Damper diaphragm.

2) Remove the Safety Tape from the lip of the 2) To replace, center the new diaphragm over the
Damper Plate Assembly. Damper Plate aperture and roll the O-ring over
the diaphragm and into the O-ring groove. If
3) Using a small flat blade screw driver, lift off the wrinkles occur, repeat the procedure to achieve a
Damper Plate using the notch between the upper smooth placement.
chamber and the lid.
3) Bubble the O-ring of Damper Plate and press into
4) Remove the Spacer and then the Bubble Breaker the Upper Cell Chamber. Apply Safety Tape
Plate. This gives complete access to the interior of around the lip of the Damper Plate Assembly
the Flow Cell Tube. Run clear water through the
5.2.3 Additional Wet Cell Maintenance
cell until the water exiting the cell runs clear.
Rock the cell back and forth to empty out all ex- Leakage Check: The system should be leak checked
cess water. at 13 H2O by connecting a manometer to the outlet
boss and evacuate the inlet to 13 H2O. No leakage
5) Replace the Bubble Breaker Plate and center the should be observed.
Air Outlet Boss with the plates largest hole. Insert
the spacer. Calibration: It is recommended that the unit be re-
turned to the factory annually for calibration. Contact
6) To replace the Damper Plate assembly, moisten the Sensidyne Service Department for an RMA num-
the O-ring with soap solution and then press the ber, information, and pricing (refer to Appendix C).
Damper Plate into the top of the Upper Cell
Chamber. Use your fingers to firmly squeeze plate
into upper flow cell chamber. NOTE
The first recalibration is due one year from the date you
7) Apply Safety Tape around the lip of the Damper receive your Gilibrator 2, regardless of the date on the
Plate Assembly. certification sheet.

8) Replace the Sensor Block Assembly. Secure the System Transportation: When transporting the unit,
block to the Cell Assembly by tightening the lock- especially by air, it is important that one side of the
ing screws. seal tube which connects the inlet and outlet boss, be
removed thereby allowing for equalizing internal pres-
sure within the generator. Do Not transport unit with
CAUTION
soap solution or storage tubing in place.
Never exert your body weight on the Bubble Generator to
press the plate into place. Excessive weight on the Cell
Assembly may result in breakage.
CAUTION
Do Not Pressurize the Cell Assembly! Excessive pres-
sure may cause the cell to rupture, resulting in personal
injury.

22 PRELIMINARY Sensidyne Document No. 850190M (Rev N)

 GILIAN GILIBRATOR 2 CALIBRATION SYSTEM

Damper Plate

Pulsation Damper

Damper Plate O-Ring

Space

Bubble Breaker Plate

Largest Hole

Safety Tape

Upper Cell Chamber

Flow Tube

Figure 5.1
Wet Cell Assembly Maintenance

Sensidyne Document No. 850190M (Rev N) 23

GILIAN GILIBRATOR 2 CALIBRATION SYSTEM
APPENDIX A
PARTS LIST
Calibration Kits
Basic: Control Unit, Battery Charger, Carrying Case, Calibration Certificate, Manual, and a Low, Stan-
dard, or High Flow Wet Cell with tubing, soap solution, and dispenser).
Diagnostic: Basic kit, plus Calibration Panel.
Deluxe: Basic kit, plus Printer Module and all three Wet Cells.
Deluxe Diagnostic: Basic kit, plus Calibration Panel, Printer Module, and all three Wet Cells.

Part Number Description

800270 ........................ High Flow Wet Cell Kit (2-30 LPM), Basic (115 VAC)
800270-2 ..................... High Flow Wet Cell Kit (2-30 LPM), Basic (230 VAC)

800271 ........................ Standard Flow Wet Cell Kit (20 cc-6 LPM), Basic (115 VAC)
800271-2 ..................... Standard Flow Wet Cell Kit (20 cc-6 LPM), Basic (230 VAC)

800844-2 ..................... Standard Flow Wet Cell Kit (20 cc-6 LPM), Diagnostic (115 VAC)
800844-2-230 ............. Standard Flow Wet Cell Kit (20 cc-6 LPM), Diagnostic (230 VAC)

800272 ........................ Low Flow Wet Cell Kit (1 cc-250 cc), Basic (115 VAC)
800272-2 ..................... Low Flow Wet Cell Kit (1 cc-250 cc), Basic (115 VAC)

800844-1 ..................... Low Flow Wet Cell Kit (1 cc-250 cc), Diagnostic (115 VAC)
800844-1-230 ............. Low Flow Wet Cell Kit (1 cc-250 cc), Diagnostic (230 VAC)

800275 ........................ Deluxe Kit with all 3 flow cells (115 VAC)
800275-2 ..................... Deluxe Kit with all 3 flow cells (230 VAC)

801804 ........................ Deluxe Kit with all 3 flow cells, no printer (115 VAC)
801804-1 ..................... Deluxe Kit with all 3 flow cells, no printer (230 VAC)

800844-4 ..................... Deluxe Diagnostic Kit with all 3 flow cells (115 VAC)
800844-4-230 ............. Deluxe Diagnostic Kit with all 3 flow cells (230 VAC)

24 PRELIMINARY Sensidyne Document No. 850190M (Rev N)

 APPENDIX A
GILIAN GILIBRATOR 2 CALIBRATION SYSTEM

PARTS LIST

Accessories
Part Number Item/Description
800274 Printer Module Kit (115 VAC) (includes printer, paper, charger, & cable assembly)
800274-230 Printer Module Kit (230 VAC) (includes printer, paper, charger, & cable assembly)
700721 Printer only
850260 Flow Monitoring Software Kit for Windows (includes cable, software, & manual)
850082 PC Interface Cable only
811-0501-01 Program Disk Set only
360-0049-01 Software User Manual only
801841 Deluxe Carry Case for 3 cells
200904 Latex Tubing, 18 (Standard/High Flow), 1/4[ID] x 7/16 [OD], 2pieces
200914 Latex Tubing, 18 (Low Flow), 1/8[ID] x 7/16 [OD], 2 pieces
401984 Gilibrator-2 AC Charger/Adapter (115 VAC)
7017010 Gilibrator-2 AC Charger/Adapter (230 VAC)
400674 Gilibrator AC Charger/Adapter (115 VAC)
400794-1 Gilibrator AC Charger/Adapter (230 VAC)

Spares
Part Number Item/Description

850190-1 Control Base Unit (9-Pin Cable) [CE]

800267-1 Low Flow Wet Cell Assembly [1250 cc/m]
800266-1 Standard Flow Wet Cell Assembly [20 cc/m6 LPM]

800265-1 High Flow Wet Cell Assembly [230 LPM]

200789 Storage Tubing (Low Flow) 3/16 [ID] x 5/16 [OD] x 1 1/2 [length]

200666 Storage Tubing (Standard Flow) 1/4 [ID] x 7/16 [OD] x 2 3/4 [length]

200649 Storage Tubing (High Flow) 1/4 [ID] x 7/16 [OD] x 4 1/2 [length]

800331 Safety Tape (10 ft)

800450 Flow Cell Soap Solution (8 oz.)

400667 Soap Dispenser Bottle

800402 Standard Carrying Case

700560 Gilibrator-2 Battery Pack

400692 Gilibrator Battery Pack

850190M Operation & Service Manual

Sensidyne Document No. 850190M (Rev N) 25

 APPENDIX B
GILIAN GILIBRATOR 2 CALIBRATION SYSTEM

SPECIFICATIONS
SPECIFICATIONS

General Specifications
Base Unit Construction ............................. Painted aluminum sheet metal
Unit Orientation ........................................ Base: Horizontal, on flat surface
Controls ..................................................... ON Button
OFF Button
DELETE/RESET Button
Indicators ................................................... Display (LCD)
Charge Indicator (LED)
Display Data .............................................. Flow (4-digit)
Average (4-digit)
Sample# (2-digit)
Display Ranges .......................................... Flow: 09999
Average: 09999
Sample#: 099
Display Messages ...................................... Low Bat
Wait
Error 1
Error 2
Viewing Angle ........................................... 60

Performance Specifications
Operating Temperature ............................ 5 to 35C (41 to 95F)
Storage Temperature ................................. 0 to 50C (32 to 122F)
Operating Humidity .................................. 085 %RH, non-condensing
Storage Humidity ....................................... 0100 %RH, non-condensing

Accuracy .................................................... Better than 1% (Wet Cell)

Electrical Specifications
Power Source (DC) ................................... Internal Battery Pack
Battery Type .............................................. Rechargeable
Battery Charge Time ................................. 14 hours
Expected Battery Life ................................ over 300 charge/recharge cycles

Input Voltage ............................................. 5.57.5 Vdc

Input Current ............................................. 5060 mA

Transmission Link Requirements .............. RS-232

Interface Connectors ................................. Charger Jack (2.1 mm barrel jack)
Connecting Jack Sensor Block (DB-9)
Printer Jack (DB-25)

26 PRELIMINARY Sensidyne Document No. 850190M (Rev N)

 GILIAN GILIBRATOR 2 CALIBRATION SYSTEM
APPENDIX C
RETURNED MATERIAL AUTHORIZATION
Sensidyne maintains an instrument service facility at the pair policy is to perform all needed repairs to restore
factory to provide its customers with both warranty and the instrument to its full operating condition.
non-warranty repair. Sensidyne assumes no liability for
service performed by personnel other than Sensidyne Repairs are handled on a first in - first out basis. Your
personnel. To facilitate the repair process, please con- order may be expedited if you authorize an expediting
tact the Sensidyne Service Department in advance for fee. This will place your order next in line behind or-
assistance with a problem which cannot be remedied ders currently in process.
and/or requires the return of the product to the factory.
All returned products require a Returned Material Au- Pack the instrument and its accessories (preferably in
thorization (RMA) number. Sensidyne Service Depart- their original packing) and enclose your return address,
ment personnel may be reached at: purchase order, shipping and billing information, RMA
number, a description of the problem encountered
Sensidyne with your instrument and any special instructions. All
1000 112th Circle N, Suite 100 prices are subject to change without notice.
St. Petersburg, FL 33716 USA
800-451-9444 727-530-3602 If this is the first time you are dealing directly with the
727-538-0671 [Service Fax] factory, you will be asked to prepay or to authorize a
COD shipment.
All non-warranty repair orders will have a minimum fee
of $50 whether the repair is authorized or not. This fee Send the instrument, prepaid, to:
includes handling, administration and technical ex-
penses for inspecting the instrument and providing an SENSIDYNE
estimate. However, the estimate fee is waived if the re- 1000 112th Circle N, Suite 100
pair is authorized. St. Petersburg, FL 33716 USA

If you wish to set a limit to the authorized repair cost, ATTENTION: Service Department
state a not to exceed figure on your purchase order.
Please indicate if a price quotation is required before RMA #:_______________________
authorization of the repair cost, understanding that this
invokes extra cost and handling delay. Sensidynes re-

SERVICE OPTIONS
The Sensidyne Service Department offers a variety of service options which will minimize costly
interruptions and maintenance costs. These options include initial training, on-site technical
assistance, and full factory repairs. Sensidyne has developed several programs which offer options
best suited to your applications and needs. For further information, contact the Sensidyne Service
Department at the following numbers: 800-451-9444 727-530-3602 727-538-0671 [Service Fax].

Sensidyne Document No. 850190M (Rev N) 27

 1000 112th Circle N, Suite 100 St. Petersburg, FL 33716
(800) 451-9444 (727) 530-3602 (727) 539-0550 [FAX] www.Sensidyne.com

Revision N Document No. 850190M