KMP Caterpillar

Download as pdf or txt
Download as pdf or txt
You are on page 1of 146
At a glance
Powered by AI
The document provides detailed part lists and specifications for engine components of Caterpillar D330 and 3066 series engines.

The cylinder kit includes the piston body, piston pin, retainer, piston ring set, and cylinder liner.

The cylinder head components include the cylinder head, valves, valve locks, springs, push rods, lifters, and precombustion chambers.

CATERPILLAR D330(A,B) SERIES ENGINE

CYLINDER COMPONENTS PART No QTY CRANKSHAFT & RELATED PARTS PART No QTY

S/Nos - Industrial Crankshaft 8M4505 1


56B1-up, 85B1-up, 98B1-up Seal, Oil Front Std 5S9021 1
Seal, Oil Front OS 5S6296 1
S/Nos - Marine Sleeve, Front, Seal 2P3859 1
57B1-up, 86B1-up, 99B1-up Seal Group with Sleeve 9Y9895 1

Cylinder Kit 3S4030 4 Seal, Oil Rear Std 5S9022 1


Piston Body 2M5558 4 Seal, Oil Rear OS 9S3111 1
Piston Pin 7N9804 4 Seal, Oil Rear OS Double Lip 7C4297 1
Retainer, Piston Pin 9H4015 8 Sleeve, Rear Seal 2P3858 1
Piston Ring Set 3S4029 4 Seal Group with Sleeve 4W0452 1
CATERPILLAR D330(A,B) SERIES ENGINE

Cylinder Liner 8S2240 4


Seal, O Ring 3S3977 4 Main Bearing Std 232-3233 4
Main Bearing Std 7S9439 1

CYLINDER HEAD COMPONENTS PART No QTY Main Bearing 010 8N8225 4


Main Bearing 010 7S9844 1

Cylinder Head 2S9004 1 Main Bearing 020 8N8226 4


Valve, Inlet 7M7358 4 Main Bearing 020 7S9845 1
Valve, Exhaust 9M4163 4
Valve Lock-Half 2A4429 16 Main Bearing 030 8N8227 4
Insert, Valve Seat Inlet Std 1W5321 4 Main Bearing 030 7S9846 1
Insert, Valve Seat Exhaust Std 9M6495 4
Guide, Inlet & Exh Valve 4N3668 8 Main Bearing 040 232-3233/040 4
Rotocoil (Includes Shield) 3S0461 8 Main Bearing 040 7S9439/040 1
Shield, Valve Guide 2M7876 8
Spring, Inlet & Exh Valve 9H9164 8 Main Bearing 050 232-3233/050 4
Main Bearing 050 7S9439/050 1
Push Rod 7M7681 8
Lifter 7M4166 8 Conrod Bearing Std 8N8220 4
Conrod Bearing 010 8N8221 4
Precombustion Chamber 5S1822 4 Conrod Bearing 020 8N8222 4
Seal O Ring, Chamber 2H3088 4 Conrod Bearing 030 8N8223 4
Gasket, Chamber 493mm 5M2667 4 Conrod Bearing 040 8N8220/040 4
Gasket, Chamber 570mm 2S8959 4 Conrod Bearing 050 8N8220/050 4
Gasket, Chamber 630mm 2S8960 4
Conrod Bushing 9H3984 4
Director, Water 5H7071 12
Ferrule 6B6224 13
Seal, Ferrule 6L7813 13
CAMSHAFT/BALANCER SHAFT & RELATED PARTS PART No QTY
Ferrule 7B2420 2
Seal, Ferrule 6L7814 2
Bushing, Camshaft 9M5477 1
Bushing, Camshaft 7M4046 2
Bushing, Balancer Shaft 9M5238 2
Bushing, Balancer Shaft 9M5239 4

2
CATERPILLAR D330(A,B) SERIES ENGINE

FUEL SYSTEM PART No QTY

S/Nos - Industrial
56B1-up, 98B1-up

S/Nos - Marine
57B1 - 57B362, 99B1-up

Valve Service Group 3S6638 4


Plunger & Barrel 9H5797 4
Fuel Priming Pump 9H2256 1

S/Nos - Industrial
85B1-up,

CATERPILLAR D330(A,B) SERIES ENGINE


S/Nos - Marine
57B363-up, 86B1-up

Valve Service Group 8M1584 4


Plunger & Barrel 9H5797 4
Fuel Priming Pump 9H2256 1

GLOW PLUGS PART No QTY

Glow Plug, 12V 3T9561 4


Glow Plug, 24V 3T9562 4

LUBRICATING SYSTEM

Oil Pump 6N2792 1

COOLING SYSTEM

Thermostat 9S3808 1

COMMON GASKETS

Gasket, Cylinder Head 5M5837 1


Gasket, Rocker Cover 8S1606 1

Gasket, Oil Pan 9H3939 1

3
CATERPILLAR D330(C) SERIES ENGINE

CYLINDER COMPONENTS PART No QTY CRANKSHAFT & RELATED PARTS PART No QTY

S/Nos - Marine Crankshaft 2W7960 1


2B1 - 2B4363 Seal, Oil Front Std 5S9021 1
Seal, Oil Front OS 5S6296 1
Cylinder Kit 8S4635 4 Sleeve, Front, Seal 2P3859 1
Piston Body 8N3180 4 Seal Group with Sleeve 9Y9895 1
Piston Pin 7N9804 4
Retainer, Piston Pin 9H4015 8 Seal, Oil Rear Std 5S9022 1
Piston Ring Set 9S3068 4 Seal, Oil Rear OS 9S3111 1
Cylinder Liner 110-5800 4 Seal, Oil Rear OS Double Lip 7C4297 1
Seal Kit, Cylinder Liner 5P8768 4 Sleeve, Rear Seal 2P3858 1
Seal Group with Sleeve 4W0452 1
S/Nos - Industrial
CATERPILLAR D330(C) SERIES ENGINE

4B1 - 4B6031 Main Bearing Std 232-3233 5


Main Bearing 010 8N8225 5
S/Nos - Marine Main Bearing 020 8N8226 5
5B1 - 5B1196 Main Bearing 030 8N8227 5
Main Bearing 040 232-3233/040 5
Cylinder Kit 8S4636 4 Main Bearing 050 232-3233/050 5
Piston Body 9N5250 4
Piston Pin 7N9805 4 Conrod Bearing Std 8N8220 4
Retainer, Piston Pin 1S9543 8 Conrod Bearing 010 8N8221 4
Piston Ring Set 9S3068 4 Conrod Bearing 020 8N8222 4
Cylinder Liner 110-5800 4 Conrod Bearing 030 8N8223 4
Seal Kit, Cylinder Liner 5P8768 4 Conrod Bearing 040 8N8220/040 4
Conrod Bearing 050 8N8220/050 4

CYLINDER HEAD COMPONENTS PART No QTY S/Nos - Marine


2B1 - 2B4363

Cylinder Head 7S7070 1 Conrod Bushing (Straight) (15 Dia) 8N0702 4


Valve, Inlet (Non-Turbo) 5S6452 4 (For old style Straight Rod 5S6360)
Valve, Exhaust (Non-Turbo) 5S6449 4
Valve, Inlet (Turbo) 2W2621 4
Conrod Assy (Tapered 15 Dia Pin) 8N1984 4
Valve, Exhaust (Turbo) 8N0875 4
Conrod Bushing (Tapered) 8N1985 4
Valve Lock-Half 2A4429 16
Bolt, Conrod 1P9956 4
Insert, Valve Seat Inlet Std 5S7218 4
Nut, Conrod 5S6348 4
Insert, Valve Seat Exhaust Std 1W5321 4
Guide, Inlet & Exh Valve 148-7425 8
S/Nos - Industrial
Rotocoil (Includes Shield) 8N7782 8
4B1 - 4B6031
Shield, Valve Guide 6N7174 8
Spring, Inlet & Exh Valve 7S7144 8
S/Nos - Marine
5B1 - 5B1196
Push Rod 5S5918 8
Lifter 7S3161 8
Conrod Bushing (Straight) (17 Dia) 8N0703 4
(For old style Straight Rod 5S2793)
Precombustion Chamber 8S3970 4
Seal O Ring, Chamber 7S3206 4 Conrod Assy (Tapered 17 Dia Pin) 8N1721 4
Gasket, Chamber 493mm 5M2667 4 Conrod Bushing (Tapered) 8N1849 4
Gasket, Chamber 570mm 2S8959 4 Bolt, Conrod 1P9956 4
Gasket, Chamber 630mm 2S8960 4 Nut, Conrod 5S6348 4

Director, Water 1S3062 12

4
CATERPILLAR D330(C) SERIES ENGINE

CAMSHAFT/ BALANCER SHAFT & RELATED PARTS PART No QTY COOLING SYSTEM PART No QTY

Camshaft Kit (Includes Lifters) 9Y3225 1 Thermostat (6I4954) (167-172 Deg F) 120-9453 1
Camshaft 9Y1723 1
Bushing, Camshaft 9M5477 1 Oil Cooler Core (Engine) 7N0165 1
Bushing, Camshaft 7M4046 2 Oil Cooler Core (Engine) (7N0104) 123-1434 1
Oil Cooler Core (Transmission) 7N0128 1
Balancer Shaft R/H 4N7977 1
Balancer Shaft L/H 4N7978 1
Bushing, Balancer Shaft 9Y2992 2
COMMON GASKETS PART No QTY
Bushing, Balancer Shaft 9Y2991 4

Gasket, Cylinder Head 7N7386 1


Gasket, Rocker Cover 8S1606 1

CATERPILLAR D330(C) SERIES ENGINE


FUEL SYSTEM PART No QTY Gasket, Oil Pan 8S1963 1

S/Nos - Marine
2B1 - 2B4363

Valve Service Group 8M1584 4


Plunger & Barrel 9H5797 4
Fuel Transfer Pump 4N4878 1
Fuel Priming Pump 9H2256 1

S/Nos - Industrial
4B1 - 4B6031

S/Nos - Marine
5B1 - 5B1196

Valve Service Group 8M1584 4


Plunger & Barrel 9H5797 4
Fuel Priming Pump 9H2256 1

GLOW PLUGS PART No QTY

Lead Assy 5S8480 1


Glow Plug, 12V 3T9561 4
Glow Plug, 24V 3T9562 4

LUBRICATING SYSTEM PART No QTY

Oil Pump 6N2820 1

5
CATERPILLAR D333(A,B) SERIES ENGINE

CYLINDER COMPONENTS PART No QTY CRANKSHAFT & RELATED PARTS PART No QTY

S/Nos - Industrial Crankshaft 9M2337 1


58B1-up, 87B1-up Seal, Oil Front Std 5S9021 1
Seal, Oil Front OS 5S6296 1
S/Nos - Marine Sleeve, Front, Seal 2P3859 1
59B1-up, 88B1-up Seal Group with Sleeve 9Y9895 1

Cylinder Kit 3S4030 6 Seal, Oil Rear Std 5S9022 1


Piston Body 2M5558 6 Seal, Oil Rear OS 9S3111 1
Piston Pin 7N9804 6 Seal, Oil Rear OS Double Lip 7C4297 1
Retainer, Piston Pin 9H4015 12 Sleeve, Rear Seal 2P3858 1
Piston Ring Set 3S4029 6 Seal Group with Sleeve 4W0452 1
CATERPILLAR D333(A,B) SERIES ENGINE

Cylinder Liner 8S2240 6


Seal, O Ring 3S3977 6 Main Bearing Std 232-3233 6
Main Bearing Std 7S9439 1

Main Bearing 010 8N8225 6


CYLINDER HEAD COMPONENTS PART No QTY Main Bearing 010 7S9844 1

Cylinder Head 5S1884 1 Main Bearing 020 8N8226 6


Valve, Inlet 7M7358 6 Main Bearing 020 7S9845 1
Valve, Exhaust 9M4163 6
Valve Lock-Half 2A4429 24 Main Bearing 030 8N8227 6
Insert, Valve Seat Inlet Std 1W5321 6 Main Bearing 030 7S9846 1
Insert, Valve Seat Exhaust Std 9M6495 6
Guide, Inlet & Exh Valve 4N3668 12 Main Bearing 040 232-3233/040 6
Rotocoil (Includes Shield) 3S0461 12 Main Bearing 040 7S9439/040 1
Shield, Valve Guide 2M7876 12
Spring, Inlet & Exh Valve 9H9164 12 Main Bearing 050 232-3233/050 6
Main Bearing 050 7S9439/050 1
Push Rod 7M7681 12
Lifter 7M4166 12 Conrod Bearing Std 8N8220 6
Conrod Bearing 010 8N8221 6
Precombustion Chamber 5S1822 6 Conrod Bearing 020 8N8222 6
Seal O Ring, Chamber 2H3088 6 Conrod Bearing 030 8N8223 6
Gasket, Chamber 493mm 5M2667 6 Conrod Bearing 040 8N8220/040 6
Gasket, Chamber 570mm 2S8959 6 Conrod Bearing 050 8N8220/050 6
Gasket, Chamber 630mm 2S8960 6
Conrod Bushing 9H3984 6
Director, Water 5H7071 18
Ferrule 6B6224 19
Seal, Ferrule 6L7813 19
CAMSHAFT PARTS PART No QTY
Ferrule 7B2420 2
Seal, Ferrule 6L7814 2
Bushing, Camshaft 9M5477 1
Bushing, Camshaft 7M4046 4

6
CATERPILLAR D333(A,B) SERIES ENGINE

FUEL SYSTEM

S/Nos - Industrial
58B1-up,

S/Nos - Marine
59B1 - 59B490

Valve Service Group 3S6638 6


Plunger & Barrel 9H5797 6
Fuel Priming Pump 9H2256 1

S/Nos - Industrial
87B1-up,

CATERPILLAR D333(A,B) SERIES ENGINE


S/Nos - Marine
59B491-up, 88B1-up

Valve Service Group 8M1584 6


Plunger & Barrel 9H5797 6
Fuel Priming Pump 9H2256 1

GLOW PLUGS PART No QTY

Glow Plug, 12V 3T9561 6


Glow Plug, 24V 3T9562 6

COOLING SYSTEM PART No QTY

Thermostat (6I4954) (167-172 Deg F) 120-9453 1

COMMON GASKETS PART No QTY

Gasket, Cylinder Head 5M6039 1


Gasket, Rocker Cover 8S1605 1
Gasket, Oil Pan 4M2962 1

7
CATERPILLAR D333(C) SERIES ENGINE

CYLINDER COMPONENTS PART No QTY CRANKSHAFT & RELATED PARTS PART No QTY

S/Nos - Industrial Crankshaft 2W7458 1


23C1 - 23C739 Seal, Oil Front Std 5S9021 1
Seal, Oil Front OS 5S6296 1
Cylinder Kit 8S4635 6 Sleeve, Front, Seal 2P3859 1
Piston Body 8N3180 6 Seal Group with Sleeve 9Y9895 1
Piston Pin 7N9804 6
Retainer, Piston Pin 9H4015 12 Seal, Oil Rear Std 5S9022 1
Piston Ring Set 9S3068 6 Seal, Oil Rear OS 9S3111 1
Cylinder Liner 110-5800 6 Seal, Oil Rear OS Double Lip 7C4297 1
Seal Kit, Cylinder Liner 5P8768 6 Sleeve, Rear Seal 2P3858 1
Seal Group with Sleeve 4W0452 1
S/Nos - Industrial
CATERPILLAR D333(C) SERIES ENGINE

66D1 - 66D8890 Main Bearing Std 232-3233 7


Main Bearing 010 8N8225 7
S/Nos - Marine Main Bearing 020 8N8226 7
67D1 - 67D1102 Main Bearing 030 8N8227 7
Main Bearing 040 232-3233/040 7
Cylinder Kit 8S4636 6 Main Bearing 050 232-3233/050 7
Piston Body 9N5250 6
Piston Pin 7N9805 6 Conrod Bearing Std 8N8220 6
Retainer, Piston Pin 1S9543 12 Conrod Bearing 010 8N8221 6
Piston Ring Set 9S3068 6 Conrod Bearing 020 8N8222 6
Cylinder Liner 110-5800 6 Conrod Bearing 030 8N8223 6
Seal Kit, Cylinder Liner 5P8768 6 Conrod Bearing 040 8N8220/040 6
Conrod Bearing 050 8N8220/050 6

S/Nos - Industrial
CYLINDER HEAD COMPONENTS PART No QTY 23C1 - 23C739

Conrod Bushing (Straight) (15 Dia) 8N0702 6


Cylinder Head 1P4303 1
(For old style Straight Rod 5S6360)
Valve, Inlet (Non-Turbo) 5S6452 6
Valve, Exhaust (Non-Turbo) 5S6449 6
Valve, Inlet (Turbo) 2W2621 6 Conrod Assy (Tapered 15 Dia Pin) 8N1984 6
Valve, Exhaust (Turbo) 8N0875 6 Conrod Bushing (Tapered) 8N1985 6
Valve Lock-Half 2A4429 24 Bolt, Conrod 1P9956 6
Insert, Valve Seat Inlet Std 5S7218 6 Nut, Conrod 5S6348 6
Insert, Valve Seat Exhaust Std 1W5321 6
Guide, Inlet & Exh Valve 148-7425 12 S/Nos - Industrial
Rotocoil (Includes Shield) 8N7782 12 66D1 - 66D8890
Shield, Valve Guide 6N7174 12
Spring, Inlet & Exh Valve 7S7144 12 S/Nos - Marine
67D1 - 67D1102
Push Rod 5S5918 12
Lifter 7S3161 12 Conrod Bushing (Straight) (17 Dia) 8N0703 6
(For old style Straight Rod 5S2793)
Precombustion Chamber 8S3970 6
Seal O Ring, Chamber 7S3206 6 Conrod Assy (Tapered 17 Dia Pin) 8N1721 6
Gasket, Chamber 493mm 5M2667 6 Conrod Bushing (Tapered) 8N1849 6
Gasket, Chamber 570mm 2S8959 6 Bolt, Conrod 1P9956 6
Gasket, Chamber 630mm 2S8960 6 Nut, Conrod 5S6348 6

Director, Water 1S3062 18

8
CATERPILLAR D333(C) SERIES ENGINE

CAMSHAFT & RELATED PARTS PART No QTY COMMON GASKETS PART No QTY

Camshaft Kit (Includes Lifters) 4P2942 1 Gasket, Cylinder Head 6N7263 1


Camshaft 7E9980 1 Gasket, Rocker Cover 8S1606 1
Bushing, Camshaft 9M5477 1 Gasket, Oil Pan 169-4199 1
Bushing, Camshaft 7M4046 4

FUEL SYSTEM PART No QTY

S/Nos - Industrial
23C1 - 23C739

CATERPILLAR D333(C) SERIES ENGINE


Valve Service Group 8M1584 6
Plunger & Barrel 9H5797 6
Fuel Priming Pump 9H2256 1

S/Nos - Industrial
66D1 - 66D8890

S/Nos - Marine
67D1 - 67D1102

Valve Service Group 8M1584 6


Plunger & Barrel 9H5797 6
Fuel Transfer Pump 4N4878 1
Fuel Priming Pump 9H2256 1

GLOW PLUGS PART No QTY

Lead Assy 5S8479 1


Glow Plug, 12V 3T9561 6
Glow Plug, 24V 3T9562 6

LUBRICATING SYSTEM PART No QTY

Oil Pump 6N2820 1

COOLING SYSTEM PART No QTY

Thermostat (6I4954) (167-172 Deg F) 120-9453 1

Oil Cooler Core (Engine) 7N0110 1


Oil Cooler Core (Engine) 7N0165 1
Oil Cooler Core (Engine) 7N3521 1

Oil Cooler Core (Transmission) 4W7188 1


Oil Cooler Core (Transmission) 2W9978 1
Oil Cooler Core (Transmission) 7N0128 1

9
CATERPILLAR D342 SERIES ENGINE

CYLINDER COMPONENTS PART No QTY CYLINDER HEAD COMPONENTS PART No QTY


(Continued)

S/Nos - Industrial Push Rod 9H6236 12


31B1 - 31B2477, 31B3091-up Lifter 5S1220 12
41B1 - 41B33, 41B312up
Precombustion Chamber 2P0484 6
S/Nos - Vehicle Seal O Ring, Chamber 6L7816 6
17S1 - 17S2853 Gasket, Chamber 354mm 1P6442 6
Gasket, Chamber 394mm 1P6441 6
S/Nos - Marine Gasket, Chamber 315mm 5H2579 6
32B1-up, 50B1 - 50B34, 50B287-up
Director, Water 5H7071 24
Cylinder Kit KM4032 6 Ferrule 6B6224 24
Piston Body 4M9111 6 Seal, Ferrule 6L7813 24
Piston Pin 7N9809 6 Ferrule 7B2420 2
CATERPILLAR D342 SERIES ENGINE

Retainer, Piston Pin 7M4926 12 Seal, Ferrule 6L7814 2


Piston Ring Set 3S4031 6
Cylinder Liner 8N5676 6
Seal Kit, Cylinder Liner 5P9221 6 CRANKSHAFT & RELATED PARTS PART No QTY
1
S/Nos - Industrial
S/Nos - Industrial
31B2478 - 31B3090, 49B34 - 49B311
31B1 - 31B3783, 49B1 - 49B0795

S/Nos - Vehicle
S/Nos - Marine
17S2854-up
32B1- 32B2223, 50B1 - 50B0913

S/Nos - Marine
Crankshaft 4M0447 1
50B35 - 50B286
Seal, Oil Front Std 8H7319 1

Cylinder Kit 3S4032 6


Seal, Oil Rear Std 6H4498 1
Piston Body 7N1366 6
(Used with Std Bearings
Piston Pin 7N9809 6
Retainer, Piston Pin 7M4926 12
Seal, Oil Rear Std 7H6747 1
Piston Ring Set 8N5760 6
(Used with 020 and above Bearings
Cylinder Liner 8N5676 6
Seal Kit, Cylinder Liner 5P9221 6
Main Bearing Std (Front) 6F1931 1
Main Bearing Std (Intermediate) 6F1932 4
Main Bearing Std (Center) 4H5510 1
CYLINDER HEAD COMPONENTS PART No QTY
Main Bearing Std (Rear) 6H4510 1

Cylinder Head (Spacer Plate)(8N6000) 5N8501 2 Main Bearing 025 (Front) 2H2451 1
Cylinder Head (Non-Spacer Plate) 8N6004 2 Main Bearing 025 (Intermediate) 2H2449 4
Main Bearing 025 (Center) 4H5511 1
Valve, Inlet 8H1993 6 Main Bearing 025 (Rear) 2H2452 1
Valve, Exhaust 8H1994 6
Valve Lock-Half 3B1143 36 Main Bearing 050 (Front) 6F1935 1
Insert, Valve Seat Inlet Std 9M8745 6 Main Bearing 050 (Intermediate) 6F1936 4
Insert, Valve Seat Inlet 005 O/S 4S8912 6 Main Bearing 050 (Center) 4H5512 1
Insert, Valve Seat Inlet 010 O/S 4S8913 6 Main Bearing 050 (Rear) 7H4449 1
Insert, Valve Seat Exhaust Std 8M9810 6
Insert, Valve Seat Exhaust 005 O/S 4S8896 6 Conrod Bearing Std 2M6499 6
Insert, Valve Seat Exhaust 010 O/S 4S8897 6 Conrod Bearing 025 2M6500 6
Guide, Inlet & Exh Valve 7N2051 12 Conrod Bearing 050 2M6501 6
Spacer, Valve Guide 3N1414 12
Rotocoil (Includes Shield) 7N7639 12 Conrod Bushing 4M9183 6
Spring, Inlet & Exh Valve (Outer) 9M5350 12 Bolt, Conrod 9S8493 12
Spring, Inlet & Exh Valve (Inner) 9M5349 12 Nut, Conrod 9S8494 12

10
CATERPILLAR D342 SERIES ENGINE

CRANKSHAFT & RELATED PARTS PART No QTY CRANKSHAFT & RELATED PARTS PART No QTY
(continued) (continued)

S/Nos - Industrial Main Bearing 025 (Intermediate) 8N7924 6


31B3784 - 31B3984, 49B796 - 49B1090 Main Bearing 025 (Rear) 8N7929 1

S/Nos - Marine Main Bearing 050 (Intermediate) 8N7925 6


32B2224 - 32B2268, 50B914 - 50B1024 Main Bearing 050 (Rear) 8N7930 1

Crankshaft 4M0447 1 Conrod Assy 4M6867 6


Seal, Oil Front Std 8H7319 1 Conrod Bushing 4M9183 6
Bolt, Conrod 9S8493 12
Seal, Oil Rear Std 6H4498 1 Nut, Conrod 9S8494 12
(Used with Std Bearings

Seal, Oil Rear Std 7H6747 1 CAMSHAFT & RELATED PARTS PART No QTY

CATERPILLAR D342 SERIES ENGINE


(Used with 020 and above Bearings

Main Bearing Std (Intermediate) 9M2429 5 Camshaft Kit (Includes Lifters) 9Y3230 1
Main Bearing Std (Center) 9M2430 1 Camshaft 9Y3230 1
Main Bearing Std (Rear) 9M2431 1 Bushing, Camshaft 4H9640 2
Bushing, Camshaft 8F8523 4
Main Bearing 025 (Intermediate) 1S7573 5
Main Bearing 025 (Center) 1S7574 1
Main Bearing 025 (Rear) 1S7575 1
FUEL SYSTEM PART No QTY

Main Bearing 050 (Intermediate) 1S7576 5


Main Bearing 050 (Center) 1S7577 1 S/Nos - Industrial
Main Bearing 050 (Rear) 1S7578 1 31B1 - 31B3090, 49B1 - 49B311

Conrod Bearing Std 2M6499 6 S/Nos - Marine


Conrod Bearing 025 2M6500 6 32B1 - 32B1759, 50B1 - 50B286
Conrod Bearing 050 2M6501 6
Valve Service Group 8M1584 6
Conrod Bushing 4M9183 6 Pump Assy, Fuel Injection 8M3280 6
Bolt, Conrod 9S8493 12 Fuel Priming Pump (2W2604) 162-3904 1
Nut, Conrod 9S8494 12
S/Nos - Industrial
S/Nos - Industrial 31B3090-up, 49B312-up
31B3985-up, 49B1091-up
S/Nos - Marine
32B1760-up, 50B287-up
S/Nos - Marine
32B2269-up, 50B1025-up
Valve Service Group 8M1584 6
Pump Assy, Fuel Injection 1P3409 6
S/Nos - Vehicle
Fuel Priming Pump (2W2604) 162-3904 1
17S1-up

S/Nos - Vehicle
Crankshaft 4S7436 1
17S1-up
Crankshaft (S/No 17S1-up) 6N2823 1
Seal, Oil Front Std 8H7319 1
Valve Service Group 8N1831 6
Seal, Oil Front Std (S/No 17S1-up) 2S1509 1
Plinger & Barrel, Fuel Inj Pump 1P6400 6
Seal, Oil Front OS (S/No 17S1-up) 9N2539 1
Fuel Priming Pump (2W2604) 162-3904 1
Sleeve, Front, Seal (S/No 17S1-up) 9J0110 1

Seal, Oil Front Std 2W2191 1

Main Bearing Std (Intermediate) 8N7923 6


Main Bearing Std (Rear) 8N7928 1

11
CATERPILLAR D342 SERIES ENGINE

GLOW PLUGS PART No QTY COMMON GASKETS PART No QTY

Lead Assy 6N0652 1 Gasket, Cylinder Head (Non-Spacer) 1S4390 2


Glow Plug, 24V 3T9562 6 Gasket, Cylinder Head (Spacer) 8N4810 2
Shim, Spacer Plate 7N3353 2
Gasket, Rocker Cover 7N9352 2
LUBRICATING SYSTEM PART No QTY
S/Nos - Industrial
31B1-up, 49B1 - 49B1090
Oil Pump 7N4170 1

S/Nos - Marine
32B1 -32B2268, 50B1 - 50B1024
COOLING SYSTEM PART No QTY
Gasket, Oil Pan 4M4409 1
CATERPILLAR D342 SERIES ENGINE

S/Nos - Industrial
S/Nos - Industrial
31B1-up, 49B1 - 49B646
49B1091-up

S/Nos - Marine
S/Nos - Marine
32B1-up, 50B1 - 50B675
32B2269-up, 50B1025-up

Thermostat 9S3808 2
S/Nos - Vehicle
17S1-up
S/Nos - Industrial
49B647-up
Gasket, Oil Pan 2P3759 1

S/Nos - Marine
50B676-up
TURBOCHARGER PART No QTY
S/Nos - Vehicle
17S1-up
Turbo 6N7203 1
Water Pump (S/No 17S1-up) 6N6015 1 Cartridge 6N7202 1
Repair Kit,Cartridge 2W0719 1
Oil Cooler Core (Engine) 6N9653 1
Oil Cooler Core (Transmission) 7N0113 1 Turbo 8N5510 1
Oil Cooler Core (Transmission) 2W0999 1 Cartridge 8N5511 1
Oil Cooler Core (Eng/Transmission) 4P7731 1
Turbo 1N4695 1
Thermostat (167 deg - 172 deg) 120-9453 1 Cartridge 8N5511 1
Fully open temp 185 deg (6I4954)

12
CATERPILLAR D343 SERIES ENGINE

CYLINDER COMPONENTS PART No QTY CRANKSHAFT & RELATED PARTS PART No QTY

S/Nos - Industrial Crankshaft 2P3859 1


62B1-up Seal, Oil Front Std 2S1509 1
Seal, Oil Front OS 9N2539 1
S/Nos - Marine Sleeve, Front, Seal 9J0110 1
33B1-up
Seal, Oil Rear Std 2W6763 1
S/Nos - Vehicle
52K1-up Main Bearing Std (Intermediate) 7W2138 6
Main Bearing Std (Rear) 7W2137 1
Cylinder Kit 1P0698 6
Piston Body 9N2874 6 Main Bearing 025 (Intermediate) 8N5346 6
Piston Pin 7N9806 6 Main Bearing 025 (Rear) 8N5341 1
Retainer, Piston Pin 3F8513 12

CATERPILLAR D343 SERIES ENGINE


Piston Ring Set 8N0822 6 Main Bearing 050 (Intermediate) 8N5347 6
Cylinder Liner 126-0739 6 Main Bearing 050 (Rear) 8N5342 1
Seal Kit, Cylinder Liner 5P8789 6
Conrod Bearing Std 7W2136 6
Conrod Bearing 025 8N5339 6
CYLINDER HEAD COMPONENTS PART No QTY Conrod Bearing 050 8N5338 6

Conrod Bushing 1M6107 6


Cylinder Head (Spacer Plate) 4N6765 1
Valve, Inlet 1N4885 12
Valve, Exhaust 7E7830 12
Valve Lock-Half 2A4429 48
CAMSHAFT & RELATED PARTS PART No QTY
Insert, Valve Seat Inlet Std 9M3205 12
Insert, Valve Seat Inlet 005 O/S 4S8898 12
Insert, Valve Seat Inlet 010 O/S 4S8899 12 Camshaft Kit (Includes Lifters) 9Y3231 1
Insert, Valve Seat Exhaust Std 1W5283 12 Camshaft (Intake) 9Y3231 1
Insert, Valve Seat Exhaust 005 O/S 4S8902 12
Insert, Valve Seat Exhaust 010 O/S 4S8903 12 Camshaft Kit (Includes Lifters) 9Y3232 1
Guide, Inlet & Exh Valve 6N2236 24 Camshaft (Exhaust) 9Y3232 1
Rotocoil (Includes Shield) 4N6761 24
Spring, Inlet & Exh Valve 2S4213 24 Bushing, Camshaft 5M3603 2
Bushing, Camshaft 5M3560 12
Precombustion Chamber 8S1523 6
Seal O Ring, Chamber 4F9653 6
Gasket, Chamber 354mm 5M2667 6

S/Nos - Industrial
62B1 - 62B6727

S/Nos - Marine
33B1 - 33B3027

Ferrule 3H5887 24
Seal, Ferrule 3H5912 24

S/Nos - Industrial
62B6728-up

S/Nos - Marine
33B3028-up

Ferrule 9S5747 24
Seal, Ferrule 9S5746 24

13
CATERPILLAR D343 SERIES ENGINE

FUEL SYSTEM PART No QTY LUBRICATING SYSTEM PART No QTY

S/Nos - Industrial Oil Pump 9S1195 1


62B1 - 62B1868

S/Nos - Marine COOLING SYSTEM PART No QTY


33B1 - 33B677, 33B1116 - 33B3027

Oil Cooler Core (Engine) 6N9213 1


Valve Service Group 8N3176 6
Oil Cooler Core (Engine) 6N9220 1
Pump Assy, Fuel Injection 8M2667 6
Oil Cooler Core (Transmission) 2W0999 1
Fuel Priming Pump (2W2605) 183-2823 1
Oil Cooler Core (Eng/Transmission) 4P7731 1

S/Nos - Industrial
Thermostat (167 deg - 172 deg) 120-9453 2
62B1869 - 62B6727
Fully open temp 185 deg (6I4954)
CATERPILLAR D343 SERIES ENGINE

S/Nos - Marine
33B678 - 33B1115
COMMON GASKETS PART No QTY
Valve Service Group 8N1831 6
Pump Assy, Fuel Injection 8M2667 6
Fuel Priming Pump (2W2605) 183-2823 1 Gasket, Cylinder Head (Spacer) 3S9686 1
Shim, Spacer Plate 3S9988 1
S/Nos - Industrial Gasket, Rocker Cover 7M7226 1
62B6728-up Gasket, Oil Pan 1M6724 1

S/Nos - Marine
33B3028 - 33B7441

Valve Service Group 8N1831 6


Plunger & Barrel Assy 8S3656 6
Fuel Priming Pump (2W2604) 162-3904 1

S/Nos - Marine
33B7442-up

Valve Service Group 8N3176 6


Plunger & Barrel Assy 8S3656 6
Fuel Priming Pump (2W2604) 162-3904 1

GLOW PLUGS PART No QTY

Glow Plug, 24V 3T9562 6

14
CATERPILLAR D353 SERIES ENGINE

CYLINDER COMPONENTS PART No QTY CYLINDER HEAD COMPONENTS PART No QTY

S/Nos - Industrial Cylinder Head (Non-Spacer Plate) 7N6340 2


46B1 - 46B5724, 77B1-up
Cylinder Head (Spacer Plate) 7N3630 2
S/Nos - Vehicle
97U1 - 97U5465 Valve, Inlet (1/2 Stem) 7M7817 6
Valve, Exhaust (1/2 Stem) 8N3723 6
S/Nos - Marine Guide, Inlet Valve (1/2 Stem) 4N3664 6
47B1 - 47B4016 Guide, Exhaust Valve (1/2 Stem) 6N8847 6
Spacer, Valve Guide 3N1414 12
Cylinder Kit KM0354 6 Valve Lock (3 per Valve) 3B1143 36
Piston Body 7N4515 6
Piston Pin 7N9810 6 Valve, Inlet (3/8 Stem) 1W3606 6
Retainer, Piston Pin 7M4926 12 Valve, Exhaust (3/8 Stem) 1W1822 6

CATERPILLAR D353 SERIES ENGINE


Piston Ring Set 1W5105 6 Guide, Inlet Valve (3/8 Stem) 2N9298 6
Cylinder Liner 8N9174 6 Guide, Exhaust Valve (3/8 Stem) 2N9299 6
Seal Kit, Cylinder Liner 5P8970 6 Spacer, Valve Guide 3N1414 12
Valve Lock (2 per Valve) 2A4429 24
S/Nos - Industrial
46B5725-up Insert, Valve Seat Inlet Std 5S1757 6
Insert, Valve Seat Inlet 005 O/S 4S8908 6
S/Nos - Vehicle Insert, Valve Seat Inlet 010 O/S 4S8909 6
97U5466-up

S/Nos - Marine Insert, Valve Seat Exhaust Std 8M4014 6


47B4017-up Insert, Valve Seat Exhaust 005 O/S 4S8906 6
Insert, Valve Seat Exhaust 010 O/S 4S8907 6
Cylinder Kit KM0353 6
Piston Body 7N5036 6 S/Nos - Industrial
Piston Pin 7N9810 6 46B1 - 46B2379, 77B1 - 77B276
Retainer, Piston Pin 7M4926 12
Piston Ring Set 1N3601 6 S/Nos - Marine
Cylinder Liner 8N9174 6 47B1 - 47B1668
Seal Kit, Cylinder Liner 5P8970 6
Spring, Inlet & Exh Valve (Outer) 4F5408 12
Spring, Inlet & Exh Valve (Inner) 4F5409 12
Rotocoil 7F7666 12

S/Nos - Industrial
46B2380 - 46B4436, 77B277-up

S/Nos - Vehicle
97U1 - 97U5911

S/Nos - Marine
47B1669 - 47B3101

Spring, Inlet & Exh Valve 7S3623 12


Rotocoil 7N7639 12

15
CATERPILLAR D353 SERIES ENGINE

CYLINDER HEAD COMPONENTS PART No QTY CRANKSHAFT & RELATED PARTS PART No QTY
(Continued) (Continued)

S/Nos - Industrial Conrod Bearing Std 1N4336 6


46B4437-up Conrod Bearing 025 1N4337 6
Conrod Bearing 050 1N4338 6
S/Nos - Vehicle
97U5912-up Conrod Bushing 8N2275 6

S/Nos - Marine S/Nos - Industrial


47B3102-up 46B2276-up, 77B236-up

Spring, Inlet & Exh Valve (Outer) 9M5350 12 S/Nos - Vehicle


Spring, Inlet & Exh Valve (Inner) 9M5349 12 97U1-up
Rotocoil 7N7639 12
S/Nos - Marine
CATERPILLAR D353 SERIES ENGINE

Push Rod 4H9772 12 47B1448-up


Lifter 2H3069 12
Main Bearing Std (Front) 1N4316 1
Precombustion Chamber 7S5787 6 Main Bearing Std (Intermediate) 1N4317 4
Seal O Ring, Chamber 6L7816 6 Main Bearing Std (Center) 1N4318 1
Gasket, Chamber 460mm 1P8005 6 Main Bearing Std (Rear) 1N4331 1
Gasket, Chamber 368mm 1P8004 6
Main Bearing 025 (Front) 1N4319 1
Director, Water 5H7071 24 Main Bearing 025 (Intermediate) 1N4320 4
Ferrule 6B6224 24 Main Bearing 025 (Center) 1N4321 1
Seal, Ferrule 6L7813 24 Main Bearing 025 (Rear) 1N4332 1
Ferrule 7B2420 16
Seal, Ferrule 6L7814 16 Main Bearing 050 (Front) 1N4322 1
Main Bearing 050 (Intermediate) 1N4323 4
Main Bearing 050 (Center) 1N4324 1
CRANKSHAFT & RELATED PARTS PART No QTY Main Bearing 050 (Rear) 1N4333 1

Conrod Bearing Std 1N4336 6


Crankshaft 2P2800 1 Conrod Bearing 025 1N4337 6
Conrod Bearing 050 1N4338 6
Seal, Oil Front Std 2W6769 1
Seal, Oil Rear Std 2W2191 1 Conrod Bushing 8N2275 6

S/Nos - Industrial
46B1 - 46B2275, 77B1 - 77B235 CAMSHAFT & RELATED PARTS PART No QTY

S/Nos - Marine
47B1 - 47B1447 Camshaft 129-8364 1

Main Bearing Std (Front) 9M3893 1 Bushing, Camshaft 2H7878 1


Main Bearing Std (Intermediate) 9M3894 4 Bushing, Camshaft 2H2330 6
Main Bearing Std (Center) 9M3895 1
Main Bearing Std (Rear) 9M3896 1

Main Bearing 025 (Front) 9M4872 1


Main Bearing 025 (Intermediate) 9M4873 4
Main Bearing 025 (Center) 9M4874 1
Main Bearing 025 (Rear) 9M4875 1

Main Bearing 050 (Front) 9M4877 1


Main Bearing 050 (Intermediate) 9M4878 4
Main Bearing 050 (Center) 9M4879 1
Main Bearing 050 (Rear) 9M4880 1

16
CATERPILLAR D353 SERIES ENGINE

FUEL SYSTEM PART No QTY COOLING SYSTEM PART No QTY

S/Nos - Industrial S/Nos - Industrial


46B1 - 46B808 46B1 - 46B869

S/Nos - Marine S/Nos - Vehicle


47B1 - 47B408 97U1-up

Valve Service Group 5H7936 6 S/Nos - Marine


Pump Assy, Fuel Injection 8M3138 6 47B1 - 47B469
Fuel Priming Pump (2W2605) 183-2823 1
Oil Cooler Core 6N9654 1
S/Nos - Industrial
46B809 - 46B5064 Oil Cooler Core (D9G) (6N9245) 7W6459 1
(Eng/Transmission) (97U1-up)

CATERPILLAR D353 SERIES ENGINE


S/Nos - Marine
47B409 - 47B3509 S/Nos - Industrial
46B870-up, 77B1-up
Valve Service Group 7M7431 6
Pump Assy, Fuel Injection 2S7264 6 Oil Cooler Core (7N0125) 125-2728 1
Fuel Priming Pump (2W2605) 183-2823 1
Thermostat (167 deg - 172 deg) 120-9453 2
S/Nos - Industrial Fully open temp 185 deg (6I4954)
46B5065-up, 77B1-up

S/Nos - Vehicle
COMMON GASKETS PART No QTY
97U1-up

S/Nos - Marine Gasket, Cylinder Head (Non-Spacer) 8M2970 2


47B3510-up Gasket, Cylinder Head (Spacer) 1W6440 2
Shim, Spacer Plate 7N3033 2
Valve Service Group 8N1831 6 Gasket, Rocker Cover 8N7892 1
Pump Assy, Fuel Injection 2S7264 6 Gasket, Oil Pan 2L3451 1
Fuel Priming Pump (2W2605) 183-2823 1 Gasket, Oil Pan (S/No 97U1-up) 7H3249 1

GLOW PLUG GROUP PART No QTY

Lead Assy 6N0652 6


Glow Plug, 24V 3T9562 6
Switch Assy 7N4160 1

LUBRICATING SYSTEM PART No QTY

Oil Pump 6N2450 1

17
CATERPILLAR D398 SERIES ENGINE

CYLINDER COMPONENTS PART No QTY CYLINDER HEAD COMPONENTS PART No QTY


(Continued)

S/Nos - Industrial Spring, Inlet & Exh Valve (Outer) 9M5350 24


66B1-up, 75B1-up Spring, Inlet & Exh Valve (Inner) 9M5349 24
Rotocoil 7N7639 24
S/Nos - Genset
35Z1-up Push Rod 4L7820 24
Lifter 102-1561 24
S/Nos - Marine
67B1-up Precombustion Chamber 7S5787 12
Seal O Ring, Chamber 6L7816 12
Pre-Combustion Gasket, Chamber 460mm 1P8005 12
(Rectangular Ring) (Heat Plug) Gasket, Chamber 368mm 1P8004 12
Cylinder Kit KM0354 12
Piston Body 7N4515 12 Director, Water 5H7071 48
CATERPILLAR D398 SERIES ENGINE

Piston Pin 7N9810 12 Ferrule 6B6224 48


Retainer, Piston Pin 7M4926 24 Seal, Ferrule 6L7813 48
Piston Ring Set 1W5105 12 Ferrule 7B2420 36
Cylinder Liner 8N9174 12 Seal, Ferrule 6L7814 36
Seal Kit, Cylinder Liner 5P8970 12
Gasket, Cylinder Head 3N3220 6
Pre-Combustion Gasket, Rocker Cover 2N3597 6
(Keystone Ring) (Heat Plug)
Cylinder Kit KM0353 12
Piston Body 7N5036 12 CRANKSHAFT & RELATED PARTS PART No QTY
Piston Pin 7N9810 12
Retainer, Piston Pin 7M4926 24
Piston Ring Set 1N3601 12 Crankshaft 4W7614 1
Cylinder Liner 8N9174 12
Seal Kit, Cylinder Liner 5P8970 12 Seal, Oil Front Std 3N9160 1
Seal Group, Front 4W2606 1

CYLINDER HEAD COMPONENTS PART No QTY Seal, Oil Rear Std 3N9160 1
Seal Group, Rear 4W2607 1

Cylinder Head 7L0138 6


Main Bearing Std 8N7764 7
Main Bearing 025 8N7765 7
Valve, Inlet (1/2 Stem) 7M7817 12
Main Bearing 050 8N7766 7
Valve, Exhaust (1/2 Stem) 8N3723 12
Guide, Inlet Valve (1/2 Stem) 4N3664 12
Thrust Washer 4L4653 2
Guide, Exhaust Valve (1/2 Stem) 6N8847 12
Spacer, Valve Guide 3N1414 24
Conrod Bearing Std 8N7769 12
Valve Lock (3 per Valve) 3B1143 72
Conrod Bearing 025 8N7770 12
Conrod Bearing 050 8N7771 12
Valve, Inlet (3/8 Stem) 1W3606 12
Valve, Exhaust (3/8 Stem) 1W1822 12 Conrod Bushing 8N2275 12
Guide, Inlet Valve (3/8 Stem) 2N9298 12
Guide, Exhaust Valve (3/8 Stem) 2N9299 12
Spacer, Valve Guide 3N1414 24
Valve Lock (2 per Valve) 2A4429 48

Insert, Valve Seat Inlet Std 5S1757 12


Insert, Valve Seat Inlet 005 O/S 4S8908 12
Insert, Valve Seat Inlet 010 O/S 4S8909 12

Insert, Valve Seat Exhaust Std 8M4014 12


Insert, Valve Seat Exhaust 005 O/S 4S8906 12
Insert, Valve Seat Exhaust 010 O/S 4S8907 12

18
CATERPILLAR D398 SERIES ENGINE

CAMSHAFT & RELATED PARTS PART No QTY

Bushing, Camshaft 5L2894 7

FUEL SYSTEM PART No QTY

S/Nos - Industrial
66B1-up, 75B1-up

S/Nos - Marine
67B1up

Valve Service Group 7M7431 12

CATERPILLAR D398 SERIES ENGINE


Pump Assy, Fuel Injection 2S7264 12

S/Nos - Genset
35Z1-up

Valve Service Group 8N1831 12


Pump Assy, Fuel Injection 2S7264 12

GLOW PLUG GROUP PART No QTY

Glow Plug, 24V 3T9562 12


Glow Plug, 32V 3T9563 12

COOLING SYSTEM PART No QTY

Thermostat (167 deg - 172 deg) 120-9453 4


Fully open temp 185 deg (6I4954)

19
CATERPILLAR D399 SERIES ENGINE

CYLINDER COMPONENTS PART No QTY CYLINDER HEAD COMPONENTS PART No QTY


(continued)

S/Nos - Industrial Spring, Inlet & Exh Valve (Outer) 9M5350 32


35B1-up Spring, Inlet & Exh Valve (Inner) 9M5349 32
Rotocoil 7N7639 32
S/Nos - Genset
36Z1-up Push Rod 4L7820 32
Lifter 102-1561 32
S/Nos - Marine
91B1-up Precombustion Chamber 7S5787 16
Seal O Ring, Chamber 6L7816 16
Pre-Combustion Gasket, Chamber 460mm 1P8005 16
(Rectangular Ring) (Heat Plug) Gasket, Chamber 368mm 1P8004 16
Cylinder Kit KM0354 16
Piston Body 7N4515 16 Director, Water 5H7071 64
CATERPILLAR D399 SERIES ENGINE

Piston Pin 7N9810 16 Ferrule 6B6224 64


Retainer, Piston Pin 7M4926 32 Seal, Ferrule 6L7813 64
Piston Ring Set 1W5105 16 Ferrule 7B2420 48
Cylinder Liner 8N9174 16 Seal, Ferrule 6L7814 48
Seal Kit, Cylinder Liner 5P8970 16
Gasket, Cylinder Head 3N3220 8
Pre-Combustion Gasket, Rocker Cover 2N3597 8
(Keystone Ring) (Heat Plug)
Cylinder Kit KM0353 16
Piston Body 7N5036 16 CRANKSHAFT & RELATED PARTS PART No QTY
Piston Pin 7N9810 16
Retainer, Piston Pin 7M4926 32
Crankshaft 4W7718 1
Piston Ring Set 1N3601 16
Seal, Oil Front Std 3N9160 1
Cylinder Liner 8N9174 16
Seal Group, Front 4W2606 1
Seal Kit, Cylinder Liner 5P8970 16
Seal, Oil Rear Std 3N9160 1
Seal Group, Rear 4W2607 1
CYLINDER HEAD COMPONENTS PART No QTY
Main Bearing Std 8N7764 9
Main Bearing 025 8N7765 9
Cylinder Head 7L0138 8 Main Bearing 050 8N7766 9
Thrust Washer 4L4653 2
Valve, Inlet (1/2 Stem) 7M7817 16
Valve, Exhaust (1/2 Stem) 8N3723 16 Conrod Bearing Std 8N7769 16
Guide, Inlet Valve (1/2 Stem) 4N3664 16 Conrod Bearing 025 8N7770 16
Guide, Exhaust Valve (1/2 Stem) 6N8847 16 Conrod Bearing 050 8N7771 16
Spacer, Valve Guide 3N1414 32 Conrod Bushing 8N2275 16
Valve Lock (3 per Valve) 3B1143 96

Valve, Inlet (3/8 Stem) 1W3606 16


CAMSHAFT & RELATED PARTS PART No QTY
Valve, Exhaust (3/8 Stem) 1W1822 16
Guide, Inlet Valve (3/8 Stem) 2N9298 16
Guide, Exhaust Valve (3/8 Stem) 2N9299 16 Bushing, Camshaft 5L2894 9
Spacer, Valve Guide 3N1414 32
Valve Lock (2 per Valve) 2A4429 64

Insert, Valve Seat Inlet Std 5S1757 16


Insert, Valve Seat Inlet 005 O/S 4S8908 16
Insert, Valve Seat Inlet 010 O/S 4S8909 16

Insert, Valve Seat Exhaust Std 8M4014 16


Insert, Valve Seat Exhaust 005 O/S 4S8906 16
Insert, Valve Seat Exhaust 010 O/S 4S8907 16

20
CATERPILLAR D399 SERIES ENGINE

FUEL SYSTEM PART No QTY

Valve Service Group 7M7431 16


Pump Assy, Fuel Injection 2S7264 16

GLOW PLUG GROUP PART No QTY

Glow Plug, 24V 3T9562 16


Glow Plug, 32V 3T9563 16

COOLING SYSTEM PART No QTY

CATERPILLAR D399 SERIES ENGINE


Thermostat (167 deg - 172 deg) 120-9453 4
Fully open temp 185 deg (6I4954)

21
CATERPILLAR 3114 SERIES ENGINE

CYLINDER COMPONENTS PART No QTY PISTONS PART No QTY

Cylinder Block 7E5311 1 S/Nos - Machine


Sleeve, Cylinder Block repair 7C6208 4 2FG1-up, 2ZF1-up, 97Z1-up
Bushing, Camshaft 2W7213 4 SWIRL
Bushing, Camshaft 216-5586 1
Nozzle, Piston Cooling 4P2457 4 Cylinder Kit KM3428 4
Piston Body 7E3428 4
Piston Pin 7C0115 4
PISTONS PART No QTY Retainer, Piston Pin 7C0111 8
Ring Set (includes following rings) 7E5213 4
Ring, Piston Top 107-7787 4
S/Nos - Industrial Ring, Piston Intermediate 7E5786 4
1ZG1-up Ring, Piston Oil 7C5232 4
Sleeve, Cylinder Block repair 7C6208 4
CATERPILLAR 3114 SERIES ENGINE

S/Nos - Machine
2FG1-up, 2ZF1-up, 5EF1 -5EF648 S/Nos - Machine
2ZF1-up
Cylinder Kit KM7452 4
Piston Body 9Y7452 4 Cylinder Kit KM5668 4
Piston Pin 7C0115 4 Piston Body 7C5668 4
Retainer, Piston Pin 7C0111 8 Piston Pin 7C0115 4
Ring Set (includes following rings) 7E5213 4 Retainer, Piston Pin 7C0111 8
Ring, Piston Top 107-7787 4 Ring Set (includes following rings) 7E5213 4
Ring, Piston Intermediate 7E5786 4 Ring, Piston Top 107-7787 4
Ring, Piston Oil 7C5232 4 Ring, Piston Intermediate 7E5786 4
Sleeve, Cylinder Block repair 7C6208 4 Ring, Piston Oil 7C5232 4
Sleeve, Cylinder Block repair 7C6208 4
S/Nos - Machine
2FG1-up, 5EF649-up, 97Z1 - 97Z2162 S/Nos - Machine
2FG1-up
Cylinder Kit KM1298 4
Piston Body (15.5:1 Ratio) 7E1298 4 Cylinder Kit KM7545 4
Piston Pin 7C0115 4 Crown, Piston (16.7:1 Ratio) 107-7545 4
Retainer, Piston Pin 7C0111 8 Skirt, Piston 238-2716 4
Ring Set (includes following rings) 7E5213 4 Piston Pin 7C3901 4
Ring, Piston Top 107-7787 4 Retainer, Piston Pin 7C0111 8
Ring, Piston Intermediate 7E5786 4 Ring Set (includes following rings) 7E5213 4
Ring, Piston Oil 7C5232 4 Ring, Piston Top 107-7787 4
Sleeve, Cylinder Block repair 7C6208 4 Ring, Piston Intermediate 7E5786 4
Ring, Piston Oil 7C5232 4
S/Nos - Industrial Sleeve, Cylinder Block repair 7C6208 4
4KR1-up
S/Nos - Truck
S/Nos - Machine 5YL1-up
2FG6229-up, 2ZF1-up, 4RR1-up,
97Z2163-up Cylinder Kit KM1710 4
Piston Body (17.6:1 Ratio) 105-1710 4
Cylinder Kit KM7563 4 Piston Pin 7C0115 4
Piston Body (17.0:1 Ratio) 107-7563 4 Retainer, Piston Pin 7C0111 8
Piston Pin 7C0115 4 Ring, Piston Top 107-7787 4
Retainer, Piston Pin 7C0111 8 Ring, Piston Intermediate 4P1807 4
Ring, Piston Top 107-7787 4 Ring, Piston Oil 4P1806 4
Ring, Piston Intermediate 7E5786 4 Sleeve, Cylinder Block repair 7C6208 4
Ring, Piston Oil 4P1806 4
Sleeve, Cylinder Block repair 7C6208 4

22
CATERPILLAR 3114 SERIES ENGINE

PISTONS PART No QTY CRANKSHAFT & RELATED PARTS PART No QTY

S/Nos - Truck Crankshaft 4W3989 1


9LN6958-up
Seal Group, Oil Front 119-2921 1
Cylinder Kit KM7553 4 Seal Group, Oil Rear 222-3909 1
Crown, Piston (17.6:1 Ratio) 107-7553 4 Sleeve, Rear Seal (Salvage) 222-3909 1
Skirt, Piston 238-2716 4
Piston Pin 7C3901 4 Main Bearing Set (Std.) (with Lub Groove) 196-9516 1
Retainer, Piston Pin 7C0111 8
Ring, Piston Top 107-7787 4 Main Bearing (Std.) (with Lub Groove) 107-7708 1
Ring, Piston Intermediate 4P1807 4 Main Bearing (Std.) (w/o Lub Groove) 101-1530 3
Ring, Piston Oil 4P1806 4 Bearing Thrust (Std.) 212-4893 1
Sleeve, Cylinder Block repair 7C6208 4
Main Bearing (0.25mm U.S.) (with Groove) 145-0162 1

CATERPILLAR 3114 SERIES ENGINE


S/Nos Main Bearing (0.25mm U.S.) (w/o Groove) 145-0163 3
Bearing Thrust (0.25mm U.S.) 229-5153 1

Cylinder Kit KM1210 4 Main Bearing (0.50mm U.S.) (with Groove) 145-0164 1
Piston Body 6I1210 4 Main Bearing (0.50mm U.S.) (w/o Groove) 145-0165 3
Piston Pin 7C3901 4 Bearing Thrust (0.50mm U.S.) 7C6967 1
Retainer, Piston Pin 7C0111 8
Ring Set (includes following rings) 7E5213 4
Ring, Piston Top 107-7787 4 CONROD & RELATED PARTS PART No QTY
Ring, Piston Intermediate 7E5786 4
Ring, Piston Oil 7C5232 4
Conrod 213-3193 4
Sleeve, Cylinder Block repair 7C6208 4
Conrod Bushing 2W0027 4
Bolt, Conrod 9N3832 8
Nut, Conrod 9L7669 8
CYLINDER HEAD COMPONENTS PART No QTY
Conrod Bearing (Std.) 224-6638 4
Conrod Bearing (0.25mm U.S.) 7C6976 4
Cylinder Head (Bare) 115-4161 1
Conrod Bearing (0.50mm U.S.) 7C6977 4
(with Guides, Inserts and Plugs)

Valve, Inlet 161-4280 4


Valve, Exhaust 136-0819 4 CAMSHAFT & COMPONENTS PART No QTY
Valve Lock-Half 1W2715 16
Insert, Valve Seat Inlet Std 163-9063 4
Insert, Valve Seat Exhaust Std 1W2713 4 Camshaft 7W2696 1
Spring, Inlet & Exh Valve 7C4273 8
Retainer, Valve Spring 7E7779 8 Push Rod, Valve 6I1241 8
Guide, Inlet & Exh Valve 9Y8848 8 Push Rod, Injector 4P8577 4
Seal, Valve Guide 119-3036 8
Sleeve, Injector 119-3061 4

23
CATERPILLAR 3114 SERIES ENGINE

LUBRICATING SYSTEM PART No QTY TURBOCHARGES & CARTRIDGES PART No QTY

Oil Pump 119-2925 1 Turbocharger (Industrial) 7C9916 1

Oil Pump 119-2926 1 Turbocharger (Machine) 7E9820 1

Core, Oil Cooler 4W9181 1 Turbocharger (Machine) 9Y4031 1


Cartridge 7C6714 1

COOLING SYSTEM PART No QTY Turbocharger (Machine) 9Y6593 1


Cartridge 7C6714 1

Water Pump Assy 159-3142 1 Turbocharger (Machine) 9Y3124 1


Seal,Water Pump 2W0712 1 Cartridge 7C6714 1
Shaft,Water Pump 4W0250 1
CATERPILLAR 3114 SERIES ENGINE

Impeller, Water Pump 152-3952 1 Turbocharger (Machine) 6I2235 1


Cartridge 6I2239 1
Thermostat 129-5869 1
Turbocharger (Machine) 114-3601 1
Cartridge 6I0190 1
Water Pump Assy 7C4508 1
Seal,Water Pump 2W0712 1 Turbocharger (Truck) 104-7164 1
Shaft,Water Pump 4W0250 1
Impeller, Water Pump 152-3952 1

Thermostat 129-5869 1

GASKET KITS & COMPONENTS PART No QTY

Gasket Kit, Upper KMP-3114-K1 1


Gasket Kit, Lower KMP-3114-K2 1
Gasket, Cylinder Head 6I4689 1
Gasket, Valve Cover 119-2950 1
Gasket, Oil Pan 124-3912 1

FILTER PART No QTY

Filter, Oil 1R0714 1


Filter, Fuel 1R0750 1
Filter, Fuel (Primary) 9M2341 1
Element, Water Seperator 8N9803 1

24
CATERPILLAR 3116 SERIES ENGINE

CYLINDER COMPONENTS PART No QTY PISTONS PART No QTY

Cylinder Block 149-5403 1 S/Nos - Industrial


Sleeve, Cylinder Block repair 7C6208 6 2MR1-up
Bushing, Camshaft 2W7213 6
Bushing, Camshaft 216-5586 1 S/Nos - Machine
Nozzle, Piston Cooling 4P2457 6 6RR1-up, 4TF1-up, 98Z1-up

S/Nos - Truck
PISTONS PART No QTY 9LN6153 - 8668

Cylinder Kit KM7563 6


S/Nos - Industrial Piston Body (17.0:1 Ratio) 107-7563 6
2MR1-up Piston Pin 7C0115 6
Retainer, Piston Pin 7C0111 12

CATERPILLAR 3116 SERIES ENGINE


S/Nos - Machine
1CK1-up, 4TF1-up, 7JS1-up, 98Z1-up Ring, Piston Top 107-7787 6
Ring, Piston Intermediate 7E5786 6
S/Nos - Truck Ring, Piston Oil 4P1806 6
2BK1-up Sleeve, Cylinder Block repair 7C6208 6

Cylinder Kit KM7545 6 S/Nos - Machine


Crown, Piston (16.7:1 Ratio) 107-7545 6 1CK1-up, 4TF1-up
Skirt, Piston 238-2716 6 SWIRL
Piston Pin 7C3901 6
Retainer, Piston Pin 7C0111 12 Cylinder Kit KM3428 6
Ring Set (includes following rings) 7E5213 6 Piston Body 7E3428 6
Piston Pin 7C0115 6
Ring, Piston Top 107-7787 6 Retainer, Piston Pin 7C0111 12
Ring, Piston Intermediate 7E5786 6 Ring Set (includes following rings) 7E5213 6
Ring, Piston Oil 7C5232 6
Sleeve, Cylinder Block repair 7C6208 6 Ring, Piston Top 107-7787 6
Ring, Piston Intermediate 7E5786 6
S/Nos - Machine Ring, Piston Oil 7C5232 6
4TF1-up Sleeve, Cylinder Block repair 7C6208 6

Cylinder Kit KM4088 6 S/Nos - Machine


Crown, Piston 115-4088 6 4TF1-up, 2WG1 - 2WG1087
Skirt, Piston 238-2716 6
Piston Pin 7C3901 6 Cylinder Kit KM7452 6
Retainer, Piston Pin 7C0111 12 Piston Body 9Y7452 6
Ring Set (includes following rings) 7E5213 6 Piston Pin 7C0115 6
Retainer, Piston Pin 7C0111 12
Ring, Piston Top 107-7787 6 Ring Set (includes following rings) 7E5213 6
Ring, Piston Intermediate 7E5786 6
Ring, Piston Oil 7C5232 6 Ring, Piston Top 107-7787 6
Sleeve, Cylinder Block repair 7C6208 6 Ring, Piston Intermediate 7E5786 6
Ring, Piston Oil 7C5232 6
Sleeve, Cylinder Block repair 7C6208 6

25
CATERPILLAR 3116 SERIES ENGINE

PISTONS PISTONS PART No QTY

S/Nos - Machine S/Nos - Truck


4TF1-up 2FR1-up, 7HS1-up, 7JL1-up
9LN6954-up, 9YN1-up, CSM1-up
Cylinder Kit KM115-4124 6
Piston Body (16.5:1 Ratio) 115-4124 6 Cylinder Kit KM1710 6
Piston Pin 7C0115 6 Piston Body (17.6:1 Ratio) 105-1710 6
Retainer, Piston Pin 7C0111 12 Piston Pin 7C0115 6
Ring Set (includes following rings) 7E5213 6 Retainer, Piston Pin 7C0111 12
Ring, Piston Top 107-7787 6 Ring, Piston Top 107-7787 6
Ring, Piston Intermediate 7E5786 6 Ring, Piston Intermediate 4P1807 6
Ring, Piston Oil 7C5232 6 Ring, Piston Oil 4P1806 6
Sleeve, Cylinder Block repair 7C6208 6 Sleeve, Cylinder Block repair 7C6208 6
CATERPILLAR 3116 SERIES ENGINE

S/Nos - Truck S/Nos - Truck


2BK1-up 3RJ1-up, 7AG1-up

Cylinder Kit KM2990 6 Cylinder Kit KM4248 6


Piston Body (16.0:1 Ratio) 4P2990 6 Crown, Piston 6I4248 6
Piston Pin 7C0115 6 Skirt, Piston 238-2716 6
Retainer, Piston Pin 7C0111 12 Piston Pin 7C3901 6
Ring, Piston Top 107-7787 6 Retainer, Piston Pin 7C0111 12
Ring, Piston Intermediate 4P1807 6 Ring, Piston Top 107-7787 6
Ring, Piston Oil 4P1806 6 Ring, Piston Intermediate 4P1807 6
Sleeve, Cylinder Block repair 7C6208 6 Ring, Piston Oil 4P1806 6
Sleeve, Cylinder Block repair 7C6208 6
S/Nos - Truck
2BK1-up, 9LN1-6152 S/Nos - Truck
5JZ1-up, 5RM1-up, 9YN1-up
Cylinder Kit KM1144 6
Piston Body (17.0:1 Ratio) 6I1144 6 Piston Body (18.0:1 Ratio) KM4495 6
Piston Pin 7C0115 6 Piston Body (18.0:1 Ratio) 101-4495 6
Retainer, Piston Pin 7C0111 12 Piston Pin 7C0115 6
Ring, Piston Top 107-7787 6 Retainer, Piston Pin 7C0111 12
Ring, Piston Intermediate 4P1807 6 Ring, Piston Top 107-7787 6
Ring, Piston Oil 4P1806 6 Ring, Piston Intermediate 4P1807 6
Sleeve, Cylinder Block repair 7C6208 6 Ring, Piston Oil 4P1806 6
Sleeve, Cylinder Block repair 7C6208 6
S/Nos - Truck
2CW1-up S/Nos - Truck
8WL1-up
Cylinder Kit KM7307 6
Crown, Piston (16.7:1 Ratio) 142-7307 6 Crown, Piston (17.0:1 Ratio) 107-7852 6
Skirt, Piston 238-2716 6 Skirt, Piston 238-2716 6
Piston Pin 7C3901 6 Piston Pin 7C3901 6
Retainer, Piston Pin 7C0111 12 Retainer, Piston Pin 7C0111 12
Ring, Piston Top 107-7787 6 Ring Set 105-1720RS 6
Ring, Piston Intermediate 4P1807 6 Ring, Piston Top 107-7787 6
Ring, Piston Oil 4P1806 6 Ring, Piston Intermediate 100-4297 6
Sleeve, Cylinder Block repair 7C6208 6 Ring, Piston Oil 4P1806 6
Sleeve, Cylinder Block repair 7C6208 6

26
CATERPILLAR 3116 SERIES ENGINE

PISTONS PART No QTY CYLINDER HEAD COMPONENTS PART No QTY

S/Nos - Truck Cylinder Head (with Valves) 160-5130 1


9GK1-up
Cylinder Head (Bare) 140-7373 1
Cylinder Kit KM1720 6 (with Guides, Inserts and Plugs)
Crown, Piston (18.1:1 Ratio) 105-1720 6
Skirt, Piston 238-2716 6 Valve, Inlet 161-4280 6
Piston Pin 7C3901 6 Valve, Exhaust 136-0819 6
Retainer, Piston Pin 7C0111 12 Valve Lock-Half 1W2715 24
Ring Set 105-1720RS 6 Insert, Valve Seat Inlet (Std.) 163-9063 6
Ring, Piston Top 107-7787 6 Insert, Valve Seat Exhaust (Std.) 1W2713 6
Ring, Piston Intermediate 100-4297 6 Spring, Inlet & Exh Valve 7C4273 12
Ring, Piston Oil 4P1806 6 Retainer, Valve Spring 7E7779 12
Sleeve, Cylinder Block repair 7C6208 6 Guide, Inlet & Exh Valve 9Y8848 12

CATERPILLAR 3116 SERIES ENGINE


Seal, Valve Guide 119-3036 12
S/Nos - Truck Sleeve, Injector 119-3061 6
9LN6958-up

Cylinder Kit KM7553 6 CRANKSHAFT & RELATED PARTS PART No QTY


Crown, Piston (17.6:1 Ratio) 107-7553 6
Skirt, Piston 238-2716 6
Piston Pin 7C3901 6 Crankshaft 271-5658 1
Retainer, Piston Pin 7C0111 12
Ring, Piston Top 107-7787 6 Seal Group, Oil Front 119-2921 1
Ring, Piston Intermediate 4P1807 6 Seal Group, Oil Rear 222-3909 1
Ring, Piston Oil 4P1806 6 Sleeve, Rear Seal (Salvage) 222-3909 1
Sleeve, Cylinder Block repair 7C6208 6
Early Model 3116 Machine engines
S/Nos Cylinder Blocks with lubrication grooves in Main Brg saddle

Cylinder Kit KM1210 6


Piston Body 6I1210 6 Main Bearing Set (Std.) (with Lub Groove) 196-9518 1
Piston Pin 7C3901 6
Retainer, Piston Pin 7C0111 12 Main Bearing (Std.) (with Lub Groove) 107-7708 3
Ring Set (includes following rings) 7E5213 6 Main Bearing (Std.) (w/o Lub Groove) 101-1530 3
Ring, Piston Top 107-7787 6 Bearing Thrust (Std.) 212-4893 1
Ring, Piston Intermediate 7E5786 6
Ring, Piston Oil 7C5232 6 Main Bearing (0.25mm US) (with Lub Groove) 145-0162 3
Sleeve, Cylinder Block repair 7C6208 6 Main Bearing (0.25mm U.S.) (w/o Groove) 145-0163 3
Bearing Thrust (0.25mm U.S.) 229-5153 1

Main Bearing (0.50mm U.S.) (with Lub Groove) 145-0164 3


Main Bearing (0.50mm U.S.) (w/o Lub Groove) 145-0165 3
Bearing Thrust (0.50mm U.S.) 7C6967 1

27
CATERPILLAR 3116 SERIES ENGINE

CRANKSHAFT & RELATED PARTS PART No QTY GASKET KITS & COMPONENTS PART No QTY
(Continued)

Main Bearing (Std.) (with Lub Groove) 107-7708 3 Gasket Kit, Upper KMP-3116-K1 1
Main Bearing (Std.) (w/o Lub Groove) 101-1530 3 Gasket Kit, Lower KMP-3116-K2 1
Bearing Thrust (Std.) 212-4893 1 Gasket, Cylinder Head 107-7832 1
Gasket, Valve Cover 119-2940 1
Main Bearing (0.25mm U.S.) (with Lub Groove) 145-0162 3 Gasket, Oil Pan 261-3816 1
Main Bearing (0.25mm U.S.) (w/o Lub Groove) 145-0163 3
Bearing Thrust (0.25mm U.S.) 229-5153 1

FUEL SYSTEM PART No QTY


Main Bearing (0.50mm U.S.) (with Lub Groove) 145-0164 3
Main Bearing (0.50mm U.S.) (w/o Lub Groove) 145-0165 3
Bearing Thrust (0.50mm U.S.) 7C6967 1 Injector 127-8211 6
Injector 127-8216 6
Late Model 3116 Machine engines Injector 127-8225 6
CATERPILLAR 3116 SERIES ENGINE

Cylinder Blocks without lubrication grooves in Main Brg saddle

Main Bearing (Std.) (with Lub Groove) 107-7708 6 COOLING SYSTEM PART No QTY
Bearing Thrust (Std.) 212-4893 1
Water Pump 7C4508 1
Main Bearing (0.25mm U.S.) (with Lub Groove) 145-0162 6
Bearing Thrust (0.25mm U.S.) 229-5153 1 Water Pump 4W7589 1

Main Bearing (0.50mm U.S.) (with Lub Groove) 145-0164 6


Bearing Thrust (0.50mm U.S.) 7C6967 1
LUBRICATING SYSTEM PART No QTY

CONROD & RELATED PARTS PART No QTY Oil Pump 4P3683 1

Conrod 213-3193 6
Conrod Bushing 2W0027 6
Bolt, Conrod 9N3832 12
Nut, Conrod 9L7669 12

Conrod Bearing (Std.) 224-6638 6


Conrod Bearing (0.25mm US) 7C6976 6
Conrod Bearing (0.50mm US) 7C6977 6

CAMSHAFT & RELATED PARTS PART No QTY

Camshaft 7W5426 1

Push Rod, Valve 6I1241 12


Push Rod, Injector 4P8577 6

28
CATERPILLAR 3116 SERIES ENGINE

TURBOCHARGES & CARTRIDGES PART No QTY TURBOCHARGES & CARTRIDGES PART No QTY

Turbocharger (Industrial) 6I2280 1 Turbocharger (Machine) 102-8410 1


Cartridge 128-0621 1
Turbocharger (Machine) 4P4682 1
Turbocharger (Industrial) 122-2694 1 Cartridge 6I2278 1
Cartridge 8N4780 1
Turbocharger (Machine) 7E4818 1
Turbocharger (Industrial) 122-2697 1 Cartridge 7E4821 1
Cartridge 124-6277 1
Turbocharger (Machine) 9Y0132 1
Turbocharger (Industrial) 122-8567 1 Cartridge 9Y5227 1
Cartridge 124-6277 1
Turbocharger (Machine) 9Y6481 1
Turbocharger (Industrial) 124-5592 1 Cartridge 9Y8692 1

CATERPILLAR 3116 SERIES ENGINE


Cartridge 124-6277 1
Turbocharger (Machine) 9Y6747 1
Turbocharger (Industrial) 125-1128 1 Cartridge 9Y5227 1
Cartridge 105-5064 1
Turbocharger (Machine) 9Y6750 1
Turbocharger (Industrial) 128-0566 1 Cartridge 9Y8692 1
Cartridge 128-0621 1
Turbocharger (Machine) 7C2183 1
Turbocharger (Industrial) 128-0567 1 Cartridge 7C5624 1
Cartridge 124-6277 1
Turbocharger (Machine) 4P4681 1
Turbocharger (Machine) 115-5853 1 Cartridge 4P4686 1
Cartridge 100-6915 1
Turbocharger (Machine) 100-5864 1
Turbocharger (Machine) 4P4682 1 Cartridge 100-5991 1
Cartridge 6I2278 1
Turbocharger (Machine) 104-5857 1
Turbocharger (Machine) 4P7709 1 Cartridge 100-6916 1
Cartridge 6I2259 1
Turbocharger (Machine) 115-1179 1
Turbocharger (Machine) 9Y1279 1 Cartridge 105-5064 1
Cartridge 7C5624 1
Turbocharger (Machine) 125-1125 1
Turbocharger (Machine) 4P4679 1 Cartridge 105-5064 1
Cartridge 4P4686 1
Turbocharger (Machine) 124-9332 1
Turbocharger (Machine) 100-5865 1 Cartridge 124-6277 1
Cartridge 100-5992 1
Turbocharger (Machine) 125-1128 1
Turbocharger (Machine) 129-1333 1 Cartridge 105-5064 1
Cartridge 129-1334 1
Turbocharger (Machine) 124-9340 1
Turbocharger (Machine) 9Y4230 1 Cartridge 115-5858 1
Cartridge 7C5624 1
Turbocharger (Machine) 115-1181 1
Turbocharger (Machine) 104-5857 1 Cartridge 100-6916 1
Cartridge 100-6916 1
Turbocharger (Machine) 125-1124 1
Turbocharger (Machine) 6I2260 1 Cartridge 105-5064 1
Cartridge 6I2269 1
Turbocharger (Machine) 4P2768 1
Cartridge 6I2278 1

29
CATERPILLAR 3116 SERIES ENGINE

TURBOCHARGES & CARTRIDGES PART No QTY TURBOCHARGES & CARTRIDGES PART No QTY

Turbocharger (Machine) 9Y6485 1 Turbocharger (Truck) 103-0655 1


Cartridge 7C5624 1 Cartridge 6I0175 1

Turbocharger (Machine) 133-6043 1 Turbocharger (Truck) 4R9147 1


Cartridge 115-5858 1 Cartridge 6I0175 1

Turbocharger (Machine) 161-4379 1 Turbocharger (Truck) 4R8915 1


Cartridge 153-3704 1 Cartridge 6I0187 1

Turbocharger (Machine) 105-5059 1


Cartridge 100-6919 1

Turbocharger (Machine) 125-1120 1


CATERPILLAR 3116 SERIES ENGINE

Cartridge 124-6277 1

Turbocharger (Truck) 6I2280 1


Cartridge 128-0621 1

Turbocharger (Truck) 7E4818 1


Cartridge 7E4821 1

Turbocharger (Truck) 7E5199 1


Cartridge 7E4821 1

Turbocharger (Truck) 103-2081 1


Cartridge 6I0175 1

Turbocharger (Truck) 103-2084 1


Cartridge 6I0175 1

Turbocharger (Truck) 103-2085 1


Cartridge 6I0179 1

Turbocharger (Truck) 103-0651 1


Cartridge 6I0175 1

Turbocharger (Truck) 112-4896 1


Cartridge 7E4821 1

Turbocharger (Truck) 114-4658 1


Cartridge 6I2290 1

Turbocharger (Truck) 118-2025 1


Cartridge 118-2032 1

Turbocharger (Truck) 161-3595 1


Cartridge 158-6075 1

Turbocharger (Truck) 103-0655 1


Cartridge 6I0175 1

Turbocharger (Truck) 133-5324 1


Cartridge 118-2032 1

30
CATERPILLAR 3204 SERIES ENGINE

CYLINDER COMPONENTS PART No QTY CYLINDER COMPONENTS PART No QTY

Pre-Combustion, 2 Ring Piston Piston Body (020) 16.5:1 ratio 2W8410 4


S/Nos - Industrial Piston Pin 7N9803 4
45V1-up Retainer, Piston Pin 8N7294 8
Piston Ring Set 2W8646 4
Cylinder Kit KM4221 4
Piston Body (Std.) 6N4221 4 Piston Body (040) 16.5:1 ratio 2W8411 4
Piston Pin 7N9803 4 Piston Pin 7N9803 4
Retainer, Piston Pin 8N7294 8 Retainer, Piston Pin 8N7294 8
Piston Ring Set 2W8265 4 Piston Ring Set 2W8647 4
Sleeve, Cylinder Block repair 9N6275 4
Direct Injection, 3 Ring Piston
Piston Body (020) 6N4341 4 S/Nos - Industrial
Piston Pin 7N9803 4 45V29936-up, 2TB1-up, 7EB1-up, 3PC1-up

CATERPILLAR 3204 SERIES ENGINE


Retainer, Piston Pin 8N7294 8
Piston Ring Set 2W8646 4 Cylinder Kit KM4729 4
Piston Body (Std.) 7E4729 4
Piston Body (040) 6N4351 4 Piston Pin 7N9803 4
Piston Pin 7N9803 4 Retainer, Piston Pin 8N7294 8
Retainer, Piston Pin 8N7294 8 Piston Ring Set 7E4729RS 4
Piston Ring Set 2W8647 4 Sleeve, Cylinder Block repair 9N6275 4

Direct Injection, 2 Ring Piston Sleeve, Cylinder Block repair 9N6275 4


S/Nos - Industrial (For use with (Std.) size Piston)
45V29936-up, 6DC444-up, 10X1 - 10X5359

Cylinder Kit KM1146 4 CYLINDER HEAD COMPONENTS PART No QTY


Piston Body (Std.) 16.5:1 ratio 7C1146 4 Pre-Combustion
Piston Pin 7N9803 4
Retainer, Piston Pin 8N7294 8 Cylinder Head 9N0320 1
Piston Ring Set 2W8265 4 Valve, Inlet 9N0180 4
Sleeve, Cylinder Block repair 9N6275 4 Valve, Exhaust 9N0185 4
Valve Lock-Half 2A4429 16
Piston Body (020) 16.5:1 ratio 2W8410 4 Insert, Valve Seat Inlet (Std.) 9N0181 4
Piston Pin 7N9803 4 Insert, Valve Seat Exhaust (Std.) 9N2837 4
Retainer, Piston Pin 8N7294 8 Guide, Inlet Valve 6I2864 4
Piston Ring Set 2W8646 4 Guide, Exh Valve 6I2865 4
Rotocoil 9N0187 8
Piston Body (040) 16.5:1 ratio 2W8411 4 Spring, Inlet & Exh Valve (144 OD) 9N3617 8
Piston Pin 7N9803 4
Retainer, Piston Pin 8N7294 8 Push Rod 9N6500 8
Piston Ring Set 2W8647 4 Lifter 4N0649 8

Direct Injection, 2 Ring Piston Precombustion Chamber 4N8809 4


S/Nos - Industrial Seal O Ring, Chamber 8M4992 4
45V35841, 2TB1-up, 7EB1-up, 3PC1-up, Gasket, Chamber (493mm) 5M2667 4
10X5360-up
Cylinder Kit KM4831 4
Piston Body (Std.) 16.5:1 ratio 2W4831 4
Piston Pin 7N9803 4
Retainer, Piston Pin 8N7294 8
Piston Ring Set 2W8265 4
Sleeve, Cylinder Block repair 9N6275 4

31
CATERPILLAR 3204 SERIES ENGINE

CYLINDER HEAD COMPONENTS PART No QTY MAIN BEARING GROUP PART No QTY
Direct Injection

Cylinder Head 6I2378 1 (service parts only, used on obsolete narrow


Valve, Inlet 9L7682 4 journal Crankshafts 4N0112 and 1W0406,
Valve, Exhaust (Turbo) 119-6772 4 with a bearing width of 955)
Valve, Exhaust (Non-Turbo) 9L7683 4
Valve Lock-Half 2A4429 16 (For complete Crankshaft replacement use wide
Insert, Valve Seat Inlet (Std.) 2N8943 4 journal Crankshaft 1W9771 and bearings
Insert, Valve Seat Exhaust (Std.) 9N2837 4 to suit)
Guide, Inlet Valve 6I2864 4
Guide, Exh Valve 6I2865 4 Main Bearing (Std.) 4W8093 3
Spring, Inlet & Exh Valve (156 OD) 1W4259 8 Main Bearing (Std.) 4W8092 2
Retainer, Valve Spring 1W4260 8
Main Bearing (010) 8N8976 3
Push Rod (9L8623) 9N6500 8 Main Bearing (010) 8N9022 2
CATERPILLAR 3204 SERIES ENGINE

Lifter 9N5786 8
Main Bearing (020) 8N8972 3
Main Bearing (020) 8N9023 2
CRANKSHAFT & RELATED PARTS PART No QTY
Main Bearing (030) 4W8093/030 3
Main Bearing (030) 4W8092/030 2
Crankshaft (Wide Journal) 1W9771 1
Main Bearing (040) 4W8093/040 3
Seal, Oil Front (Std.) 9L7735 1 Main Bearing (040) 4W8092/040 2
Seal, Oil Front (with Dust Shield) 7C6660 1
Seal Group, Oil Rear (includes sleeve) 7W3200 1 Main Bearing (050) 8N8974 3
Seal Group, Oil Rear (Double Lip) 7W3202 1 Main Bearing (050) 8N9020 2
Sleeve, Rear Seal 7W3200 1

CRANKSHAFT & RELATED PARTS PART No QTY


MAIN BEARING GROUP PART No QTY
(continued)

THRUST WASHERS
(used with wide journal Crankshaft 1W9771
bearing width of 1(010))
Thrust Washer (185) 6N8940 2
Thrust Washer (214) 100-3652 2
Main Bearing (Std.) 1W0312 3
Main Bearing (Std.) 1W0311 2
Conrod Bearing (Std.) 8N6308 4
Conrod Bearing (010) 1N3821 4
Main Bearing (010) 1W1661 3
Conrod Bearing (020) 1N3822 4
Main Bearing (010) 1W1655 2
Conrod Bearing (030) 8N6308/030 4
Conrod Bearing (040) 8N6308/040 4
Main Bearing (020) 1W1662 3
Conrod Bearing (050) 1W3906 4
Main Bearing (020) 1W1656 2

Conrod Assy (Tapered) 8N3753 4


Main Bearing (030) 1W0312/030 3
Conrod Bushing (Tapered) 9N5082 4
Main Bearing (030) 1W0311/030 2
Bolt, Conrod 9N3832 8
Nut, Conrod 9L7669 8
Main Bearing (040) 1W0312/040 3
Main Bearing (040) 1W0311/040 2
Conrod Bushing (Straight) 8N0701 4
(For old style Straight Rod 4N2217
Main Bearing (050) 1W1663 3
For complete replacement use Tapered
Main Bearing (050) 1W1657 2
Rod , 8N3753 shown above)

32
CATERPILLAR 3204 SERIES ENGINE

CAMSHAFT & RELATED PARTS PART No QTY GLOW PLUGS PART No QTY

Camshaft 9Y3352 1 Glow Plug, 12V 3T8705 4

Bushing, Camshaft (Early Blocks) 9N5246 4


COOLING SYSTEM PART No QTY
Bushing, Camshaft (Late Blocks) 1W5920 1
Bushing, Camshaft (Late Blocks) 9N5246 2
Water Pump 2W1223 1
Thermostat 4N0236 1
FUEL SYSTEM PART No QTY

S/Nos - Industrial GASKET KITS & RELATED GASKETS PART No QTY


45V1 (early) (Pre-Combustion)

CATERPILLAR 3204 SERIES ENGINE


Gasket Kit, Upper KMP-3204-K1 1
Capsule Nozzle 8N3175 4
Gasket Kit, Lower KMP-3204-K2 1
Plunger & Barrel 4S5758 4
Gasket, Cylinder Head 7W2059 1
Fuel Priming Pump 4N6836 1
Gasket, Rocker Cover 9L8020 1
Gasket, Oil Pan 9L8016 1
S/Nos - Industrial
45V1, (late) (Pre-Combustion)

Capsule Nozzle 8N3175 4 TURBOCHARGES & CARTRIDGES PART No QTY


Plunger & Barrel 8N3539 4
Fuel Priming Pump 105-2508 1 Turbocharger (Industrial) 6N8477 1
Cartridge 8N4780 1
S/Nos - Industrial Cartridge Kit 2W0716 1
45V1-up (Direct Injection)

Fuel Injector 9L6969 4


Plunger & Barrel 1W6541 4
Pump Assy, Fuel Injection 1W6539 4
Fuel Priming Pump 105-2508 1

S/Nos - Industrial
45V29936-up, 10X1-up, (Direct Injection)

Fuel Injector 1W5829 4


Plunger & Barrel 8N3539 4
Fuel Priming Pump 105-2508 1

S/Nos - Industrial
45V36536-up, 7EB1-up , 3PC1-up,
3PC1-up, 10X1-up, (Direct Injection)

Fuel Injector 4W7015 4


Plunger & Barrel 1W6541 4
Pump Assy, Fuel Injection 1W6539 4
Fuel Priming Pump 105-2508 1

33
CATERPILLAR 3208 SERIES ENGINE

CYLINDER COMPONENTS PART No QTY CYLINDER COMPONENTS PART No QTY


(continued)

165:1 Compression Ratio (2 Ring Piston) 165:1 Compression Ratio (2 Ring Piston)
Straight sides on the pin bore boss Tapered sides on the pin bore boss
Non-Turbo engines (above 130kw, 175bhp) Non-Turbo engines (above 130kw, 175bhp) and
(for use in 175bhp California spec Truck engine Turbo engines (with or without cooling orices)
pre 1984 with low emission systems) (for use in 175bhp California spec Truck engine
pre 1984 with low emission systems)
Cylinder Kit KM7737 8
Piston Body (Std.) 16.5:1 ratio 9L7737 8 Cylinder Kit KM4831 8
Piston Pin 7N9803 8 Piston Body (Std.) 16.5:1 ratio 2W4831 8
Retainer, Piston Pin 8N7294 16 Piston Pin 7N9803 8
Piston Ring Set 2W8265 8 Retainer, Piston Pin 8N7294 16
Sleeve, Cylinder Block repair 9N6275 8 Piston Ring Set 2W8265 8
Sleeve, Cylinder Block repair 9N6275 8
CATERPILLAR 3208 SERIES ENGINE

Piston Body (020) 16.5:1 ratio 9L7827 8


Piston Pin 7N9803 8
Retainer, Piston Pin 8N7294 16 Piston Body (020) 16.5:1 ratio 2W8410 8
Piston Ring Set 2W8646 8 Piston Pin 7N9803 8
Retainer, Piston Pin 8N7294 16
Piston Body (040) 16.5:1 ratio 9L7828 8 Piston Ring Set 2W8646 8
Piston Pin 7N9803 8
Retainer, Piston Pin 8N7294 16 Piston Body (040) 16.5:1 ratio 2W8411 8
Piston Ring Set 2W8647 8 Piston Pin 7N9803 8
Retainer, Piston Pin 8N7294 16
165:1 Compression Ratio (3 Ring Piston) Piston Ring Set 2W8647 8
Straight sides on the pin bore boss
Non-Turbo engines (above 130kw, 175bhp) 182:1 Compression Ratio (2 Ring Piston)
(for use in 175bhp California spec Truck engine Tapered sides on the pin bore boss
pre 1984 with low emission systems) Non-Turbo engines (below 130kw, 175bhp)
(except 613B Tractor which uses 2W4831 Piston)
Cylinder Kit KM7737-3R 8 (1978 - 1984, 210bhp DIT California spec Truck)
Piston Body (Std.) 16.5:1 ratio 9L7737-3R 8 (Not for 175bhp California spec Truck engines,
Piston Pin 7N9803 8 pre 1984 with low emission systems)
Retainer, Piston Pin 8N7294 16
Piston Ring Set 2W8265-3R 8 Cylinder Kit KM8412 8
Sleeve, Cylinder Block repair 9N6275 8 Piston Body (Std.) 18.2:1 ratio 2W8412 8
Piston Pin 7N9803 8
Piston Body (020) 16.5:1 ratio 9L7827-3R 8 Retainer, Piston Pin 8N7294 16
Piston Pin 7N9803 8 Piston Ring Set 2W8265 8
Retainer, Piston Pin 8N7294 16 Sleeve, Cylinder Block repair 9N6275 8
Piston Ring Set 2W8646-3R 8
Piston Body (020) 18.2:1 ratio 2W8414 8
Piston Body (040) 16.5:1 ratio 9L7828-3R 8 Piston Pin 7N9803 8
Piston Pin 7N9803 8 Retainer, Piston Pin 8N7294 16
Retainer, Piston Pin 8N7294 16 Piston Ring Set 2W8646 8
Piston Ring Set 2W8647-3R 8
Piston Body (040) 18.2:1 ratio 2W8415 8
Piston Pin 7N9803 8
Retainer, Piston Pin 8N7294 16
Piston Ring Set 2W8647 8

34
CATERPILLAR 3208 SERIES ENGINE

CYLINDER COMPONENTS PART No QTY CYLINDER HEAD COMPONENTS PART No QTY


(Continued) Direct Injection (Turbocharged engines)

175:1 Compression Ratio (2 Ring Piston) Cylinder Head 6I2378 2


Tapered sides on the pin bore boss Valve, Inlet 9L7682 8
For engines 1987-up (below 130kw, 175bhp) Valve, Exhaust (Turbo) 119-6772 8
(1985, 210bhp @ 2800rpm DINA, Truck) Valve Lock-Half 2A4429 32
(1985-1987, 210 & 225bhp DIT, California Insert, Valve Seat Inlet (Std.) 2N8943 8
spec Truck) Insert, Valve Seat Exhaust (Std.) 9N2837 8
Guide, Inlet Valve 6I2864 8
Cylinder Kit KM3846 8 Guide, Exh Valve 6I2865 8
Piston Body (Std.) 17.5:1 ratio 7W3846 8 Seal, Intake Valve 7W9143 8
Piston Pin 7N9803 8 Spring, Inlet & Exh Valve (Outer) 9N5496 16
Retainer, Piston Pin 8N7294 16 Spring, Inlet & Exh Valve (Inner) 9N5495 16
Piston Ring Set 2W8265 8 Retainer, Valve Spring 9N5497 16
Sleeve, Cylinder Block repair 9N6275 8

CATERPILLAR 3208 SERIES ENGINE


Push Rod (9L8623) 9N6500 16
165:1 Compression Ratio (3 Ring Piston) Lifter 9N5786 16
Tapered sides on the pin bore boss
For Turbo engines using a
Standard size 3 ring, piston CRANKSHAFT & RELATED PARTS PART No QTY
of 165:1 C/R, with or without cooling jets
Crankshaft 9N6221 1
Cylinder Kit KM4729 8
Piston Body (Std.) 16.5:1 ratio 7E4729 8
Seal, Oil Front (Std.) 9L7735 1
Piston Pin 7N9803 8
Seal, Oil Front (with Dust Shield) 7C6660 1
Retainer, Piston Pin 8N7294 16
Seal Group, Oil Rear (includes sleeve) 7W3200 1
Piston Ring Set 7E4729RS 8
Seal Group, Oil Rear (Double Lip) 7W3202 1
Sleeve, Cylinder Block repair 9N6275 8
Sleeve, Rear Seal 7W3200 1

Sleeve, Cylinder Block repair 9N6275 8


(For use with (Std.) size Piston)
MAIN BEARING GROUP PART No QTY

CYLINDER HEAD COMPONENTS PART No QTY Use with Cyl Block 9N0130
Direct Injection (Non-Turbo engines) Serial Nos 90N1 - 90N13233,
40S1 - 40S15611,
Cylinder Head 6I2378 2 75V1 - 75V2304, 79V1 - 79V1407
Valve, Inlet 9L7682 8
Valve, Exhaust (Non-Turbo) 9L7683 8 Main Bearing (Std.) 4W8092 4
Valve Lock-Half 2A4429 32 Main Bearing (Std.) (Thrust) 4W8091 1
Insert, Valve Seat Inlet (Std.) 2N8943 8
Insert, Valve Seat Exhaust (Std.) 9N2837 8 Main Bearing (010) 8N9022 4
Guide, Inlet Valve 6I2864 8 Main Bearing (010 (Thrust) 8N9065 1
Guide, Exh Valve 6I2865 8
Seal, Intake Valve 7W9143 8 Main Bearing (020) 8N9023 4
Spring, Inlet & Exh Valve 1W4259 16 Main Bearing (020 (Thrust) 8N9064 1
Retainer, Valve Spring 1W4260 16
Main Bearing (030) 4W8092/030 4
Push Rod (9L8623) 9N6500 8 Main Bearing (030) (Thrust) 4W8091/030 1
Lifter 9N5786 8
Main Bearing (040) 4W8092/040 4
Main Bearing (040) (Thrust) 4W8091/040 1

Main Bearing (050) 8N9020 4


Main Bearing (050) (Thrust) 8N9066 1

35
CATERPILLAR 3208 SERIES ENGINE

MAIN BEARING GROUP PART No QTY MAIN BEARING GROUP PART No QTY
(continued)

Use with Cyl Block 9N1255 Use with Cyl Block 9N3120
(No1 Bearing, Upper Shell grooved with 1 hole) (No1 Bearing, Upper Shell non-grooved
Serial Nos 90N1 - 90N13233, with 3 holes)
40S1 - 40S15611, Serial Nos 90N1323-up,
75V1 - 75V2304, 79V1408 - 79V2200 40S15612-up, 75V2305-up,
79V2201-up, 5YF1-up, 32Y1-up,
Main Bearing (Std.) (No 1 Grroved) 8N8929 1 1Z1-up, 2Z1up, 3Z1-up, 51Z1-up
Main Bearing (Std.) 4W8092 3
Main Bearing (Std.) (Thrust) 4W8091 1 Main Bearing Set (Std.) (No 1 Non-Grooved) 9Y6202 1

Main Bearing (010) (No 1 Grooved) 8N8926 1 Main Bearing (Std.) (No 1 Non-Grooved) 4W8093 1
Main Bearing (010) 8N9022 3 Main Bearing (Std.) 4W8092 3
Main Bearing (010) (Thrust) 8N9065 1 Main Bearing (Std.) (Thrust) 4W8091 1
CATERPILLAR 3208 SERIES ENGINE

Main Bearing (020) (No 1 Grooved) 8N8931 1 Main Bearing (010) (No 1 Non-Grooved) 8N8976 1
Main Bearing (020) 8N9023 3 Main Bearing (010) 8N9022 3
Main Bearing (020) (Thrust) 8N9064 1 Main Bearing (010) (Thrust) 8N9065 1

Main Bearing (030) (No 1 Grooved) 8N8929/030 1 Main Bearing (020) (No 1 Non-Grooved) 8N8972 1
Main Bearing (030) 4W8092/030 3 Main Bearing (020) 8N9023 3
Main Bearing (030) (Thrust) 4W8091/030 1 Main Bearing (020) (Thrust) 8N9064 1

Main Bearing (040) (No 1 Grooved) 8N8929/040 1 Main Bearing (030) (No 1 Non-Grooved) 4W8093/030 1
Main Bearing (040) 4W8092/040 3 Main Bearing (030) 4W8092/030 3
Main Bearing (040) (Thrust) 4W8091/040 1 Main Bearing (030) (Thrust) 4W8091/030 1

Main Bearing (050) (No 1 Grooved) 8N8932 1 Main Bearing (040) (No 1 Non-Grooved) 4W8093/040 1
Main Bearing (050) 8N9020 3 Main Bearing (040) 4W8092/040 3
Main Bearing (050) (Thrust) 8N9066 1 Main Bearing (040) (Thrust) 4W8091/040 1

Main Bearing (050) (No 1 Non-Grooved) 8N8974 1


Main Bearing (050) 8N9020 3
Main Bearing (050) (Thrust) 8N9066 1

CONNECTING ROD & BEARINGS PART No QTY


(for old style straight rods) (95 wide bearing)

Conrod Bearing (Std.) 9N5923 8


Conrod Bearing (010) 9N5924 8
Conrod Bearing (020) 9N5925 8
Conrod Bearing (030) 9N5923/030 8
Conrod Bearing (040) 9N5923/040 8
Conrod Bearing (050) 9N5926 8
Conrod Bushing (Straight) 8N0701 8
Bolt, Conrod 9N3832 16
Nut, Conrod 9L7669 16

36
CATERPILLAR 3208 SERIES ENGINE

CONNECTING ROD & BEARINGS PART No QTY FUEL SYSTEM PART No QTY
(for current style tapered rods) (100 wide bearing)

Conrod Bearing (Std.) 7E7894 8 S/Nos - Industrial 90N1-up


Conrod Bearing (010) 9N5920 8 Arrangement Nos
Conrod Bearing (020) 9N5921 8 4N8857, 4N8973, 4N9089 to 4N9093, 6N0225,
Conrod Bearing (030) 7E7894/030 8 6N0379, 6N0380, 6N0382, 6N1205, 6N2369
Conrod Bearing (040) 7E7894/040 8
Conrod Bearing (050) 9N5922 8 Fuel Injector 9N2366 8
Conrod Assy (Tapered) 7E4728 8 Plunger & Barrel Assy, Inj Pump 7N7527 8
Conrod Bushing (Tapered) 9N5082 8 Fuel Priming Pump 105-2508 1
Bolt, Conrod 9N3832 16
Nut, Conrod 9L7669 16 S/Nos - Industrial 90N1-up
Arrangement Nos
6N2892 to 6N2904, 6N3631, 6N3740, 6N4594
CAMSHAFT & RELATED PARTS PART No QTY 6N5219, 6N6284, 6N6285, 7N6487, 8N2039

CATERPILLAR 3208 SERIES ENGINE


S/Nos - Truck 40S1 - 40S27592
For all DINA engines
Arrangement Nos
9L6082, 9L6260, 9N0381 to 9N0395, 9N1848,
Camshaft Kit (Includes 9N5786 Lifters) 9Y3354 1
9N2029, 9N2030, 9N2062, 9N2305, 9N2306,
Camshaft (Non-Turbo) 7C6950 1
9N2473, 9N2474, 9N3080, 9N3737 to 9N3780

For DIT engines 168kw - 225bhp and below


Fuel Injector 9L6969 8
Plunger & Barrel Assy, Inj Pump 7N7527 8
Camshaft Kit (Includes 9N5786 Lifters) 9Y3355 1
Fuel Priming Pump 105-2508 1
Camshaft (Turbo) 9N6608 1

S/Nos - Truck 40S27593 - 40S65910


For DIT engines above 168kw - 225bhp
Arrangement Nos
9N2405, 9N2417 to 9N2422, 9N2818, 9N2821,
Camshaft (Turbo) 125-8139 1
9N3108, 9N3109, 9N3222, 9N3786, 9N3787,
(uses 132-9793 Lifters)
9N3788, 9N3789

Bushing, Camshaft 9N5246 5


Fuel Injector 9N3299 8
Plunger & Barrel Assy, Inj Pump 7N7527 8
Fuel Priming Pump 105-2508 1

37
CATERPILLAR 3208 SERIES ENGINE

FUEL SYSTEM (continued) PART No QTY FUEL SYSTEM (continued) PART No QTY

S/Nos - Industrial 90N37285-up S/Nos - Industrial 90N41653 - 90N46079


Arrangement Nos Arrangement Nos
8N1009 to 8N1036, 8N2043, 8N2948, 8N3974 8N4537 to 8N4545, 8N9665 to 8N9673
8N3975, 8N3976
S/Nos - Industrial 90N52893 - 90N65054
S/Nos - Industrial 3Z1878 - 3Z2460 Arrangement Nos
8N4046, 8N7094, 8N7095, 8N7122, 9N6482, 1W0318 to 1W0330, 1W0333 to 1W0357
1W8699, 2W8612
S/Nos - Industrial 90N57190 - 90N61025
S/Nos - Truck 32Y1-up Arrangement Nos 1W7527, 1W7528
Arrangement Nos
9N5140 to 9N5185, 9N5247, 9N5751, 9N5752 Fuel Injector 1W5829 8
9N5829, 9N6134, 9N6135, 9N6320, 9N6323, Plunger & Barrel Assy, Inj Pump 6N7527 8
CATERPILLAR 3208 SERIES ENGINE

9N6345 to 9N6354, 9N6360 to 9N6363, 9N6371 Fuel Priming Pump 105-2508 1


9N6424, 9N6425, 9N6426, 9N6511 to 9N6515,
9N6624 to 9N6628, to 9N6637 to 9N6639 S/Nos - Marine 1Z3096 - 1Z6457
Arrangement Nos
S/Nos - Truck 32Y68441-up & 51Z1-up 1W9350, 2W1320, 2W1325, 7W1800, 7W9150,
Arrangement Nos 9N6686, 9N6747 7W7500

S/Nos - Truck 32Y68441-up & 51Z1-up Fuel Injector 4W1819 8


Arrangement Nos Plunger & Barrel Assy, Inj Pump 6N7527 8
1W5158, 1W5159, 1W5343, 1W6170, 1W7685, Fuel Priming Pump 105-2508 1
1W7686, 1W7687, 2W0978, 2W7726
S/Nos - Industrial 90N65055 - 90N69270
S/Nos - Truck 2Z1 - 2Z2398 Arrangement Nos
Arrangement Nos 1W0318 to 1W0330, 1W0333 to 1W0357
9N5460, 9N5998, 1W7468, 1W7472, 1W9808 1W,7527, 1W7528, 2W7842, 2W8613, 2W8828
4W0858, 4W0859, 7W7070
S/Nos - Marine 1Z1318 - 1Z11419
Arrangement Nos S/Nos - Marine 1Z11420-up
1W5070, 1W5900, 2W0768, 1W7000, 4W9900, Arrangement Nos
4W9901, 7W1700 1W5070, 1W5900, 2W0768, 7W1000, 7W1700

S/Nos - Vehicle 79V5380 S/Nos - Vehicle 79V11604-up


Arrangement Nos 8N1011, 8N1013 Arrangement Nos
1W0332, 1W2578, 1W4702, 1W6925, 1W6926
S/Nos - Vehicle 79V8875 - 79V11603 1W6928, 2W6558, 2W8779, 4W3873
Arrangement Nos
1W0331, 1W0332, 1W1167, 1W1607, 1W2578, Fuel Injector 4W7016 8
1W6925, 1W6926, 1W6928 Plunger & Barrel Assy, Inj Pump 6N7527 8
Fuel Priming Pump 105-2508 1
Fuel Injector 1W5829
Plunger & Barrel Assy, Inj Pump 7N7527 S/Nos - Industrial 3Z3472-up
Fuel Priming Pump 105-2508 Arrangement Nos
1W8699, 2W8219, 2W8227, 2W8612, 2W9125,
4W0860, 4W9003, 7C1346, 7C4091, 7C6372,
7C7635, 7W7069

Fuel Injector 4W7016 8


Plunger & Barrel Assy, Inj Pump 1W3010 8
Fuel Priming Pump 105-2508 1

38
CATERPILLAR 3208 SERIES ENGINE

FUEL SYSTEM (continued) PART No QTY TURBOCHARGES & CARTRIDGES PART No QTY

S/Nos - Industrial 90N69271-up Turbocharger (Truck) 9N6054 1


Arrangement Nos Cartridge 9N6184 1
1W0318 to 1W0330, 1W0333 to 1W0357 Cartridge Kit 2W0725 1
1W,7527, 1W7528, 2W7842, 2W8613, 2W8828
4W0858, 4W0859, 7W7070 Turbocharger (Truck) 1W3310 1
Cartridge 1W4470 1
Fuel Injector 4W7016 8
Plunger & Barrel Assy, Inj Pump 9Y0510 8 Turbocharger (Truck) 1W7271 1
Fuel Priming Pump 105-2508 1 Cartridge 2W3138 1

S/Nos - Generator Set 5YF1-up Turbocharger (Truck) 4W1136 1


Cartridge 4W1132 1
Fuel Injector 7W3710 8

CATERPILLAR 3208 SERIES ENGINE


Plunger & Barrel Assy, Inj Pump 1W3010 8 Turbocharger (Truck) 4W1135 1
Fuel Priming Pump 105-2508 1 Cartridge 4W1131 1

Body, Fuel Transfer Pump 4N1132 1 Turbocharger (Truck) 7W2876 1


Cartridge 7W2878 1
Cartridge Kit 7W4873 1
COOLING SYSTEM PART No QTY
Turbocharger (Truck) 4W1134 1
Cartridge 4W1131 1
Water Pump 2W1225 1
Turbocharger (Truck) 7W2875 1
Water Pump 2W1227 1 Cartridge 7W2878 1
Cartridge Kit 7W4873 1
Thermostat (9N5121) 102-8392 2
Turbocharger (Truck) 7C3856 1
Cartridge 7C2513 1
Cartridge Kit 2W0725 1
GASKET KITS & RELATED GASKETS PART No QTY

Turbocharger (Truck) 4W1133 1


Gasket Kit, Upper KMP-3208-K1 1 Cartridge 4W1131 1
Gasket Kit, Lower KMP-3208-K2 1
Gasket, Cylinder Head 7W2059 2 Turbocharger (Truck) 2W2589 1
Gasket, Rocker Cover 9L8020 2 Cartridge 4W1133 1
Gasket, Oil Pan 9L8016 1
Turbocharger (Truck) 7W2874 1
Cartridge 7W2878 1

Turbocharger (Truck) 7W6643 1


Cartridge 7W6644 1

Turbocharger (Industrial) 9N6053 1


Cartridge 9N6230 1

Turbocharger (Industrial) 9N6054 1


Cartridge 9N6184 1
Cartridge Kit 2W0725 1

Turbocharger (Industrial) 1W3310 1


Cartridge 1W4470 1

39
CATERPILLAR 3208 SERIES ENGINE

TURBOCHARGES & CARTRIDGES PART No QTY


(Continued)

Turbocharger (Industrial) 9Y7756 1


Cartridge 7C7503 1

Turbocharger (Marine) 4W7004 1


Cartridge 4N7601 1
Cartridge Kit 2W0727 1

Turbocharger (Marine) 6N0580 1


Cartridge 4N7601 1
Cartridge Kit 2W0727 1

Turbocharger (Marine) 8N1068 1


Cartridge 9N3998 1
CATERPILLAR 3208 SERIES ENGINE

Cartridge Kit 6N7248 1

Turbocharger (Marine) 9Y7756 1


Cartridge 7C7503 1

Turbocharger (Marine) 9Y9337 1


Cartridge 7E0262 1

40
CATERPILLAR 3304 SERIES ENGINE

CYLINDER BLOCK & COMPONENTS PART No QTY CYLINDER BLOCK & COMPONENTS PART No QTY
(Continued)

Cylinder Block 1N3574 1 S/Nos - Vehicle


Spacer Plate, Cylinder Block 7N8021 1 9CB1-up, 4YD1-up, 7Z1-up, 9Z1-up,
Bushing, Camshaft 9M5477 1 12Z1-up
Bushing, Camshaft 7M4046 2
Bushing, Balancer Shaft 9Y2992 2 S/Nos - Industrial
Bushing, Balancer Shaft 9Y2991 4 10E300-up, 4XB1-up,

S/Nos - Vehicle S/Nos - Marine


78P1-up, 43V1-up, 46V1-up, 13E300-up, 1PS1-up, 8XL1-up
48V1-up, 59Z1-up
S/Nos - Generator Set
S/Nos - Marine 9HK1-up, 3TC1-up, 83Z1up
2B4364-up

CATERPILLAR 3304 SERIES ENGINE


S/Nos - Vehicle
Pre-Combustion (Single Ni Insert) 9CB1-up, 4YD1-up, 7Z1-up, 9Z1-up,
(No Heat Plug, 15 Pin Dia) 12Z1-up

Cylinder Kit 8S4635 4 S/Nos - Industrial


Piston Body 8N3180 4 10E300-up, 4XB1-up,
Piston Pin 7N9804 4
Retainer, Piston Pin 9H4015 8 S/Nos - Marine
Piston Ring Set 9S3068 4 13E300-up, 1PS1-up, 8XL1-up
Cylinder Liner 110-5800 4
Seal Kit, Cylinder Liner 5P8768 4 S/Nos - Generator Set
9HK1-up, 3TC1-up, 83Z1up
Pre-Combustion (Dual Ni Insert)
(No Heat Plug, 15 Pin Dia) Direct Injection (175:1 Comp Ratio)
(Keystone Ring)
Cylinder Kit 9S8914 4 (with 1/8 thick Oil Control Ring)
Piston Body 8N3182 4
Piston Pin 7N9804 4 Cylinder Kit KM8914 4
Retainer, Piston Pin 9H4015 8 Piston Body (129-0338) 129-0338 4
Piston Ring Set 9S3068 4 Piston Pin 7N9805 4
Cylinder Liner 110-5800 4 Retainer, Piston Pin 1S9543 8
Seal Kit, Cylinder Liner 5P8768 4 Piston Ring Set 2W1709 4
Cylinder Liner 110-5800 4
S/Nos - Marine Seal Kit, Cylinder Liner 5P8768 4
4B6032-up, 5B1197-up
Replacement Piston Group for the above,
Pre-Combustion (175:1 Comp Ratio) using a 1/4 thick Oil Control Ring
(With Heat Plug, 17 Pin Dia) Direct Injection (175:1 Comp Ratio)
(Keystone Ring)
Cylinder Kit 8S4636 4 (with 1/4 thick Oil Control Ring)
Piston Body 9N5250 4
Piston Pin 7N9805 4 Cylinder Kit KM4262 4
Retainer, Piston Pin 1S9543 8 Piston Body 165-4262 4
Piston Ring Set 9S3068 4 Piston Pin 7N9805 4
Cylinder Liner 110-5800 4 Retainer, Piston Pin 1S9543 8
Seal Kit, Cylinder Liner 5P8768 4 Piston Ring Set 211-4321 4
Cylinder Liner 110-5800 4
Seal Kit, Cylinder Liner 5P8768 4

41
CATERPILLAR 3304 SERIES ENGINE

CYLINDER BLOCK & COMPONENTS PART No QTY CYLINDER HEAD COMPONENTS PART No QTY
(Continued) (Pre-Combustion Engines)

S/Nos - Vehicle Cylinder Head 8N1188 1


9CB1-up, 4YD1-up, 7Z1-up, 9Z1-up, Valve, Inlet (Non-Turbo) 5S6452 4
12Z1-up Valve, Exhaust (Non-Turbo) 5S6449 4
Valve, Inlet (Turbo) 2W2621 4
S/Nos - Industrial Valve, Exhaust (Turbo) 8N0875 4
10E300-up Valve Lock-Half 2A4429 16
Insert, Valve Seat Inlet (Std.) 5S7218 4
S/Nos - Marine Insert, Valve Seat Exhaust (Std.) 1W5321 4
13E300-up Guide, Inlet & Exh Valve 148-7425 8
Rotocoil (Includes Shield) 8N7782 8
S/Nos - Generator Set Shield, Valve Guide 6N7174 8
3TC1-up, 83Z1up Spring, Inlet & Exh Valve 7S7144 8
CATERPILLAR 3304 SERIES ENGINE

Direct Injection (175:1 Comp Ratio) Push Rod 5S5918 8


(Rectangular Ring) Lifter 7S3161 8

Cylinder Kit KM6759 4 Precombustion Chamber 8S3970 4


Piston Body (1W6757) 129-0358 4 Seal O Ring, Chamber 7S3206 4
Piston Pin 7N9805 4 Gasket, Chamber (493mm) 5M2667 4
Retainer, Piston Pin 1S9543 8 Gasket, Chamber (570mm) 2S8959 4
Piston Ring Set 2W6091 4 Gasket, Chamber (630mm) 2S8960 4
Cylinder Liner 110-5800 4 Director, Water 1S3062 12
Seal Kit, Cylinder Liner 5P8768 4

Cylinder Kit KM5403 6 CYLINDER HEAD COMPONENTS PART No QTY


Piston Body 9N5403 6 (Direct Injection Engines)
Piston Pin 7N9805 6
Retainer, Piston Pin 1S9543 12 Cylinder Head 1N4304 1
Piston Ring Set 2W1709 6 Valve, Inlet 100-7860 4
Cylinder Liner 110-5800 6 Valve, Exhaust 148-7455 4
Seal Kit, Cylinder Liner 5P8768 6 Valve Lock-Half 2A4429 16
Insert, Valve Seat Inlet (Std.) 107-0268 4
Insert, Valve Seat Exhaust (Std.) 107-0265 4
Guide, Inlet & Exh Valve 148-7425 8

Rotocoil (Includes Shield) 1W5300 8


Shield, Valve Guide 6N7174 8
Spring, Inlet & Exh Valve 7S7144 8

Push Rod 5S5918 8


Lifter 7S3161 8

Seal, Water 9Y1798 12


Seal O Ring, 3S5496 1
Seal, Water 7N8018 4

42
CATERPILLAR 3304 SERIES ENGINE

CRANKSHAFT & RELATED PARTS PART No QTY CAMSHAFT/ BALANCER SHAFT PART No QTY
& RELATED PARTS

Crankshaft 2W7960 1 Camshaft Kit (Includes Lifters) 9Y3225 1


Seal, Oil Front (Std.) 5S9021 1 Camshaft 9Y1723 1
Seal, Oil Front (O.S.) 5S6296 1
Sleeve, Front, Seal 2P3859 1 Balancer Shaft (R/H) 4N7977 1
Seal Group with Sleeve 9Y9895 1 Balancer Shaft (L/H) 4N7978 1
Seal Group with Sleeve 4W0452 1
Balancer Shaft (R/H) 1W2870 1
Balancer Shaft (L/H) 1W2871 1
CRANKSHAFT & RELATED PARTS PART No QTY Plunger & Barrel 1W6541 4

Seal, Oil Rear (Std.) 5S9022 1


FUEL SYSTEM PART No QTY
Seal, Oil Rear (O.S.) 9S3111 1

CATERPILLAR 3304 SERIES ENGINE


Seal, Oil Rear (O.S. Double Lip) 7C4297 1
Sleeve, Rear Seal 2P3858 1 Valve Service Group (PC, Non-Turbo) 8M1584 4
Seal Group with Sleeve 4W0452 1 Valve Service Group (PC, Turbo) 8N8796 4

Main Bearing (Std.) 232-3233 5 Fuel Injector (DI) 7N0449 4


Main Bearing (010) 8N8225 5 Fuel Injector (DI) 8N7003 4
Main Bearing (020) 8N8226 5 Fuel Injector (DI) 8N7005 4
Main Bearing (030) 8N8227 5
Main Bearing (040) 232-3233/040 5 Plunger & Barrel 6N7527 4
Main Bearing (050) 232-3233/050 5 Plunger & Barrel 9H5797 4
Plunger & Barrel 1W6541 4
Thust Washer (.185) 6N8940 2
Thust Washer (.214) 100-3652 2 Fuel Transfer Pump 4N4864 1
Thust Washer (.232) 9S3037 2 Fuel Transfer Pump 1W1695 1
Fuel Priming Pump 9H2256 1
Conrod Bearing (Std.) (with recess) 8N8220 4 Fuel Priming Pump 105-2508 1
Conrod Bearing (Std.) (without recess) 4W5739 4
Conrod Bearing (010) 8N8221 4 Camshaft, Fuel Pump 6N6567 1
Conrod Bearing (020) 8N8222 4
Conrod Bearing (030) 8N8223 4
Conrod Bearing (040) 8N8220/040 4
GLOW PLUGS PART No QTY
Conrod Bearing (050) 8N8220/050 4

Conrod Bushing (Straight) (15 Dia) 8N0702 4 Lead Assy 7N9634 1


(For old style Straight Rod 5S6360) Glow Plug, 12V 3T9561 4
Glow Plug, 24V 3T9562 4
Conrod Assy (Tapered 15 Dia Pin) 8N1984 4
Conrod Bushing (Tapered) 8N1985 4
Bolt, Conrod 1P9956 4
LUBRICATING SYSTEM PART No QTY
Nut, Conrod 5S6348 4

Conrod Bushing (Straight) (17 Dia) 8N0703 4 Oil Pump 6I1346 1


(For old style Straight Rod 5S2793)

Conrod Assy (Tapered 17 Dia Pin) 8N1721 4


Conrod Bushing (Tapered) 8N1849 4
Bolt, Conrod 1P9956 4
Nut, Conrod 5S6348 4

43
CATERPILLAR 3304 SERIES ENGINE

COOLING SYSTEM PART No QTY TURBOCHARGES & CARTRIDGES PART No QTY


(Continued)

Thermostat 111-8010 1 Turbocharger (Vehicular) 1P0034 1


Cartridge 1P0711 1
Water Pump Assy (2P0661/7N5908) 172-7766 1
Water Pump Assy (2P0662/7N5909) 172-7767 1 Turbocharger (Vehicular) 6N7924 1
Cartridge 6N7926 1
Oil Cooler Core (Engine) 7N0165 1
Oil Cooler Core (Engine) 7N0110 1 Turbocharger (Vehicular) 1W5160 1
Oil Cooler Core (Transmission) 7N0128 1 Cartridge 4N6860 1
Cartridge Kit 2W0716 1

Turbocharger (Vehicular) 7N4651 1


GASKET KITS & RELATED GASKETS PART No QTY
Cartridge 4N6860 1
Cartridge Kit 2W0716 1
CATERPILLAR 3304 SERIES ENGINE

Gasket Kit, Upper KMP-3304-K1DI 1


Gasket Kit, Upper KMP-3304-K1PC 1 Turbocharger (Industrial) 7N4651 1
Gasket Kit, Lower KMP-3304-K2 1 Cartridge 4N6860 1
Gasket, Cylinder Head (Non-Spacer) 7N7386 1 Cartridge Kit 2W0716 1
Gasket, Cylinder Head (Spacer) 7N8022 1
Shim, Spacer Plate 7W7544 1 Turbocharger (Generator Set) 7N4651 1
Gasket, Rocker Cover 8S1606 1 Cartridge 4N6860 1
Gasket, Oil Pan 8S1963 1 Cartridge Kit 2W0716 1

Turbocharger (Generator Set) 2W7095 1


TURBOCHARGES & CARTRIDGES PART No QTY Cartridge 4N6860 1
Cartridge Kit 2W0716 1

Turbocharger (Marine) 7S5739 1

Turbocharger (Marine) 4N6249 1 RING GEAR PART No QTY


Cartridge 5S0498 1
Ring Gear , Flywheel 7N9145 1
Turbocharger (Marine) 8S4590 1
Cartridge 5S0498 1

Turbocharger (Marine) 2W7095 1


Cartridge 4N6860 1
Cartridge Kit 2W0716 1

Turbocharger (Vehicular) 1P0034 1


Cartridge 1P0711 1

Turbocharger (Vehicular) 1P0035 1


Cartridge 1P1109 1

Turbocharger (Vehicular) 1P9136 1


Cartridge 1P1109 1

Turbocharger (Vehicular) 4N6859 1


Cartridge 4N6860 1
Cartridge Kit 2W0716 1

Turbocharger (Vehicular) 4N6859 1


Cartridge 4N6860 1
Cartridge Kit 2W0716 1

44
CATERPILLAR 3306 SERIES ENGINE

CYL. BLOCK & COMPONENTS PART No QTY CYLINDER COMPONENTS PART No QTY
(continued)

Cylinder Block 1N3576 1 Pre-Combustion (175:1 Comp Ratio)


Bushing, Camshaft 9M5477 1 (With Heat Plug, 17 Pin Dia)
Bushing, Camshaft 7M4046 4
Cylinder Kit 8S4636 6
S/Nos - Industrial Piston Body 9N5250 6
23C740 - 23C2001 Piston Pin 7N9805 6
Retainer, Piston Pin 1S9543 12
S/Nos - Vehicle Piston Ring Set 9S3068 6
3N1-up, 49V1-up Cylinder Liner 110-5800 6
Seal Kit, Cylinder Liner 5P8768 6
Pre-Combustion (Single Ni Insert)
(No Heat Plug, 15 Pin Dia) S/Nos - Vehicle
1AF1-up, 8TD1-up, 8Z1-up, 13Z1-up

CATERPILLAR 3306 SERIES ENGINE


Cylinder Kit 8S4635 6
Piston Body 8N3180 6 S/Nos - Industrial
Piston Pin 7N9804 6 5GZ1-up, 7JB1-up, 64Z1-up
Retainer, Piston Pin 9H4015 12
Piston Ring Set 9S3068 6 S/Nos - Marine
Cylinder Liner 110-5800 6 1RS1-up, 84Z1-up
Seal Kit, Cylinder Liner 5P8768 6
S/Nos - Truck
Pre-Combustion (Dual Ni Insert) 5KD1-up, 63Z1-up,
(No Heat Plug, 15 Pin Dia)
S/Nos - Generator Set
Cylinder Kit 9S8914 6 2AJ1-up, 2TM1-up, 5JC1-up, 8JJ1-up,
Piston Body 8N3182 6 8NS1-up, 9DS1-up, 9NR1-up, 85Z1-up
Piston Pin 7N9804 6
Retainer, Piston Pin 9H4015 12 Direct Injection (175:1 Comp Ratio)
Piston Ring Set 9S3068 6 (Keystone Ring)
Cylinder Liner 110-5800 6 (with 1/8 thick Oil Control Ring)
Seal Kit, Cylinder Liner 5P8768 6 Cylinder Kit KM8914 6
Piston Body 129-0338 6
S/Nos - Vehicle Piston Pin 7N9805 6
3N1-up, 49V1-up Retainer, Piston Pin 1S9543 12
Piston Ring Set 2W1709 6
S/Nos - Industrial Cylinder Liner 110-5800 6
66D8891-up, 4WB1-up Seal Kit, Cylinder Liner 5P8768 6

S/Nos - Marine Replacement Piston Group for the above,


67D1103-up using a 1/4 thick
Oil Control Ring
S/Nos - Truck
76R0371-up Direct Injection (175:1 Comp Ratio)
(Keystone Ring)
S/Nos - Genset (with 1/4 thick Oil Control Ring)
7HB1-up Cylinder Kit KM4262 6
Piston Body 165-4262 6
Piston Pin 7N9805 6
Retainer, Piston Pin 1S9543 12
Piston Ring Set 211-4321 6
Cylinder Liner 110-5800 6
Seal Kit, Cylinder Liner 5P8768 6

45
CATERPILLAR 3306 SERIES ENGINE

CYLINDER COMPONENTS PART No QTY CYLINDER COMPONENTS PART No QTY


(continued)

S/Nos - Truck S/Nos - Vehicle


7RJ1-up 1AF1-up, 8TD1-up, 8Z1-up, 10Z1-up,
13Z1-up
Direct Injection (170:1 Comp Ratio)
(Keystone Ring) (with 1/4 thick Oil Control Ring) S/Nos - Industrial
7JB1-up, 64Z1-up
Cylinder Kit KM8087 6
Piston Body 154-8087 6 S/Nos - Marine
Piston Pin 7N9805 6 84Z1-up
Retainer, Piston Pin 1S9543 12
Piston Ring Set 211-4321 6 S/Nos - Truck
Cylinder Liner 110-5800 6 63Z1-up,
Seal Kit, Cylinder Liner 5P8768 6
CATERPILLAR 3306 SERIES ENGINE

S/Nos - Generator Set


2AJ1-up, 5JC1-up, 8JJ1-up, 9NR1-up,
CYLINDER COMPONENTS PART No QTY 85Z1-up

Direct Injection (175:1 Comp Ratio)


S/Nos - Truck (Rectangular Ring)
9TL1-up
Cylinder Kit KM6759 6
Direct Injection (170:1 Comp Ratio) Piston Body (1W6757) 129-0358 6
(Keystone Ring) Piston Pin 7N9805 6
(with 1/4 thick Oil Control Ring) Retainer, Piston Pin 1S9543 12
Piston Ring Set 2W6091 6
Cylinder Kit KM3565 6 Cylinder Liner 110-5800 6
Piston Body 107-3565 6 Seal Kit, Cylinder Liner 5P8768 6
Piston Pin 7N9805 6
Retainer, Piston Pin 1S9543 12 Cylinder Kit KM5403 6
Piston Ring Set 107-3565RS 6 Piston Body 9N5403 6
Piston Ring, Top 100-6694 6 Piston Pin 7N9805 6
Piston Ring, Intermediate 100-6695 6 Retainer, Piston Pin 1S9543 12
Piston Ring, Oil 6I0497 6 Piston Ring Set 2W1709 6
Cylinder Liner 110-5800 6 Cylinder Liner 110-5800 6
Seal Kit, Cylinder Liner 5P8768 6 Seal Kit, Cylinder Liner 5P8768 6

S/Nos - Vehicle
8Z1-up, 6NC1-up,

S/Nos - Truck
63Z1-up,

Direct Injection (160:1 Comp Ratio)


(Keystone Ring)
(with 1/4 thick Oil Control Ring)

Cylinder Kit KM4531 6


Piston Body (9Y8217) 168-4531 6
Piston Pin 7N9805 6
Retainer, Piston Pin 1S9543 12
Piston Ring Set 211-4321 6
Cylinder Liner 110-5800 6
Seal Kit, Cylinder Liner 5P8768 6

46
CATERPILLAR 3306 SERIES ENGINE

CYLINDER HEAD COMPONENTS PART No QTY CRANKSHAFT & RELATED PARTS PART No QTY
(Pre-Combustion Engines)

Cylinder Head 8N1187 1 Crankshaft 2W7458 1


Valve, Inlet (Non-Turbo) 5S6452 6 Crankshaft (S/No 7RJ1-up, 9TL1-up) 2W7458 1
Valve, Exhaust (Non-Turbo) 5S6449 6 Seal, Oil Front Std 5S9021 1
Valve, Inlet (Turbo) 2W2621 6 Seal, Oil Front OS 5S6296 1
Valve, Exhaust (Turbo) 8N0875 6 Sleeve, Front, Seal 2P3859 1
Valve Lock-Half 2A4429 24 Seal Group with Sleeve 9Y9895 1
Insert, Valve Seat Inlet (Std.) 5S7218 6
Insert, Valve Seat Exhaust (Std.) 1W5321 6 Seal, Oil Rear (Std.) 5S9022 1
Guide, Inlet & Exh Valve 148-7425 12 Seal, Oil Rear (O.S.) 9S3111 1
Rotocoil (Includes Shield) 8N7782 12 Seal, Oil Rear (O.S. Double Lip) 7C4297 1
Shield, Valve Guide 6N7174 12 Sleeve, Rear Seal 2P3858 1
Spring, Inlet & Exh Valve 7S7144 12 Seal Group with Sleeve 4W0452 1

CATERPILLAR 3306 SERIES ENGINE


Push Rod 5S5918 12 Main Bearing (Std.) 232-3233 7
Lifter 7S3161 12 Main Bearing (010) 8N8225 7
Main Bearing (020) 8N8226 7
Precombustion Chamber 8S3970 6 Main Bearing (030) 8N8227 7
Seal O Ring, Chamber 7S3206 6 Main Bearing (040) 232-3233/040 7
Gasket, Chamber (493mm) 5M2667 6 Main Bearing (050) 232-3233/050 7
Gasket, Chamber (570mm) 2S8959 6
Gasket, Chamber (630mm) 2S8960 6 Thust Washer (.185) 6N8940 2
Thust Washer (.214) 100-3652 2
Director, Water 1S3062 18 Thust Washer (.232) 9S3037 2

Conrod Bearing (Std. with recess) 8N8220 6


Conrod Bearing (Std. without recess) 4W5739 6
CYLINDER HEAD COMPONENTS PART No QTY
Conrod Bearing (010) 8N8221 6
(Direct Injection Engines)
Conrod Bearing (020) 8N8222 6
Cylinder Head 8N6796 1 Conrod Bearing (030) 8N8223 6
Valve, Inlet 100-7860 6 Conrod Bearing (040) 8N8220/040 6
Valve, Exhaust 148-7455 6 Conrod Bearing (050) 8N8220/050 6
Valve Lock-Half 2A4429 16
Insert, Valve Seat Inlet (Std.) 107-0268 6 Conrod Bushing (Straight) (15 Dia) 8N0702 6
Insert, Valve Seat Exhaust (Std.) 107-0265 6 (For old style Straight Rod 5S6360)
Guide, Inlet & Exh Valve 148-7425 12
Rotocoil (Includes Shield) 1W5300 12 Conrod Assy (Tapered 15 Dia Pin) 8N1984 6
Shield, Valve Guide 6N7174 12 Conrod Bushing (Tapered) 8N1985 6
Spring, Inlet & Exh Valve 7S7144 12 Bolt, Conrod 1P9956 6
Nut, Conrod 5S6348 6
Push Rod 5S5918 12
Lifter 7S3161 12 Conrod Bushing (Straight) (17 Dia) 8N0703 6
(For old style Straight Rod 5S2793)
Seal, Water 9Y1798 18
Seal O Ring, 3S5496 1 Conrod Assy (Tapered 17 Dia Pin) 8N1721 6
Seal, Water 7N8018 6 Conrod Bushing (Tapered) 8N1849 6
Bolt, Conrod 1P9956 6
(Direct Injection Engines S/No 7RJ1-up, 9TL1-up) Nut, Conrod 5S6348 6
(as preceeding page except parts below)

Cylinder Head 133-6996 1


Guide, Inlet & Exh Valve 162-1589 12
Director, Water 1S3062 18
Push Rod (Inlet) 5S5918 6
Push Rod (Exhaust) 118-9719 6
Lifter 161-7299 8

47
CATERPILLAR 3306 SERIES ENGINE

CAMSHAFT & RELATED PARTS PART No QTY COOLING SYSTEM PART No QTY

Camshaft Kit (Includes Lifters) 4P2942 1 Thermostat 111-8010 1


Camshaft 7E9980 1
Camshaft (7RJ1-up, 9TL1-up) 107-3565 1 Water Pump Assy (2P0661/7N5908) 172-7766 1
Water Pump Assy (2P0662/7N5909) 172-7767 1

FUEL SYSTEM PART No QTY Oil Cooler Core (Engine) 7N0110 1


Oil Cooler Core (Engine) 7N0165 1
Oil Cooler Core (Engine) 7N3521 1
Valve Service Group (PC, Non-Turbo) 8M1584 6
Valve Service Group (PC, Turbo) 8N8796 6 Oil Cooler Core (Transmission) 4W7188 1
Oil Cooler Core (Transmission) 2W9978 1
Fuel Injector (DI) 7N0449 6 Oil Cooler Core (Transmission) 7N0128 1
Fuel Injector (DI) 8N7003 6 Oil Cooler Core (Transmission) 4W5363 1
CATERPILLAR 3306 SERIES ENGINE

Fuel Injector (DI) 8N7005 6

Plunger & Barrel 6N7527 6 RING GEAR PART No QTY


Plunger & Barrel 9H5797 6
Plunger & Barrel 1W6541 6
Ring Gear , Flywheel 7N9145 1
Fuel Transfer Pump 4N4864 1
Fuel Transfer Pump 1W1695 1
Fuel Priming Pump 9H2256 1 COMPRESSOR PART No QTY
Fuel Priming Pump 105-2508 1

Camshaft, Fuel Pump 4N4313 1 Crankshaft, Compressor 4P2974 1

GASKET KITS & RELATED GASKETS PART No QTY


GLOW PLUGS PART No QTY

Gasket Kit, Upper KMP-3306-K1DI 1


Lead Assy 7N9636 1 Gasket Kit, Upper KMP-3306-K1PC 1
Glow Plug, 12V 3T9561 6 Gasket Kit, Lower KMP-3306-K2 1
Glow Plug, 24V 3T9562 6 Gasket, Cylinder Head (Non-Spacer) 6N7263 1
Gasket, Cylinder Head (Spacer) 111-8015 1
Shim, Spacer Plate 7W7546 1
LUBRICATING SYSTEM PART No QTY Gasket, Rocker Cover 8S1605 1
Gasket, Oil Pan 169-4199 1

Oil Pump 6I1343 1


Oil Pump 6I1346 1

48
CATERPILLAR 3306 SERIES ENGINE

TURBOCHARGES & CARTRIDGES PART No QTY TURBOCHARGES & CARTRIDGES PART No QTY

Turbocharger (Marine) 2W7276 1 Turbocharger (Vehicular) 4N9555 1


Cartridge 2W3558 1 Cartridge 4N9536 1
Cartridge Kit 2W0725 1
Turbocharger (Marine) 2W3556 1
Cartridge 2W3558 1 Turbocharger (Vehicular) 1P4280 1
Cartridge 4N9537 1
Turbocharger (Marine) 4W2276 1
Cartridge 4W2277 1 Turbocharger (Vehicular) 8S8198 1
Cartridge 8S6832 1
Turbocharger (Marine) 110-3866 1
Cartridge 4W2277 1 Turbocharger (Vehicular) 1P0286 1
Cartridge 1P0285 1
Turbocharger (Marine) 4N5501 1

CATERPILLAR 3306 SERIES ENGINE


Cartridge 7N7248 1 Turbocharger (Vehicular) 4N9541 1
Cartridge Kit 2W0719 1 Cartridge 4N9533 1

Turbocharger (Marine) 8N5500 1 Turbocharger (Vehicular) 9S8997 1


Cartridge 8N5498 1 Cartridge 9S8994 1
Cartridge Kit 2W0719 1
Turbocharger (Vehicular) 4N9544 1
Turbocharger (Marine) 6N7509 1 Cartridge 4N9537 1
Cartridge 6N8487 1
Turbocharger (Vehicular) 4N9618 1
Turbocharger (Truck) 1W3043 1 Cartridge 4N9536 1
Cartridge 1W6865 1 Cartridge Kit 2W0725 1

Turbocharger (Truck) 2W3476 1 Turbocharger (Vehicular) 1P4280 1


Cartridge 1W6865 1 Cartridge 4N8156 1

Turbocharger (Truck) 110-6979 1 Turbocharger (Vehicular) 4N9618 1


Cartridge 110-7692 1 Cartridge 4N9536 1

Turbocharger (Truck) 110-6980 1 Turbocharger (Vehicular) 6N1571 1


Cartridge 110-7692 1 Cartridge 6N1524 1

Turbocharger (Truck) 110-6981 1 Turbocharger (Vehicular) 4N8969 1


Cartridge 110-7692 1 Cartridge 6N1524 1
Cartridge Kit 6N7242 1
Turbocharger (Truck) 110-6982 1
Cartridge 110-7692 1 Turbocharger (Vehicular) 4N9618 1
Cartridge 4N9536 1
Turbocharger (Vehicular) 9L5345 1
Cartridge 8S6832 1 Turbocharger (Vehicular) 4N9618 1
Cartridge 4N9536 1
Turbocharger (Vehicular) 4N9618 1
Cartridge 4N9536 1 Turbocharger (Vehicular) 4N9618 1
Cartridge Kit 2W0725 1 Cartridge 4N9536 1

Turbocharger (Vehicular) 4N9618 1 Turbocharger (Vehicular) 7N7748 1


Cartridge 4N9536 1 Cartridge 7N7750 1
Cartridge Kit 2W0725 1 Cartridge Kit 2W0722 1

Turbocharger (Vehicular) 1P9373 1 Turbocharger (Vehicular) 8N7320 1


Cartridge 4N9536 1 Cartridge 8N7183 1
Cartridge Kit 2W0719 1

49
CATERPILLAR 3306 SERIES ENGINE

TURBOCHARGES & CARTRIDGES PART No QTY TURBOCHARGES & CARTRIDGES PART No QTY

Turbocharger (Industrial) 8S8198 1 Turbocharger (Industrial) 1W6862 1


Cartridge 7N7248 1 Cartridge 1W6865 1
Cartridge Kit 2W0719 1 Cartridge Kit 2W0715 1

Turbocharger (Industrial) 4N5501 1 Turbocharger (Industrial) 9N1289 1


Cartridge 7N7248 1 Cartridge 4N9534 1
Cartridge Kit 2W0719 1 Cartridge Kit 2W0725 1

Turbocharger (Industrial) 8N5499 1 Turbocharger (Industrial) 7N5892 1


Cartridge 8N5497 1 Cartridge 4N9534 1
Cartridge Kit 2W0719 1 Cartridge Kit 2W0725 1

Turbocharger (Industrial) 8N5500 1 Turbocharger (Industrial) 4N9544 1


CATERPILLAR 3306 SERIES ENGINE

Cartridge 8N5498 1 Cartridge 4N9534 1


Cartridge Kit 2W0725 1 Cartridge Kit 2W0725 1

Turbocharger (Industrial) 9L5345 1 Turbocharger (Industrial) 6N8606 1


Cartridge 7N7248 1 Cartridge 6N8633 1
Cartridge Kit 2W0719 1
Turbocharger (Industrial) 6N5374 1
Turbocharger (Industrial) 8S8039 1 Cartridge 4N9534 1
Cartridge 7N7248 1 Cartridge Kit 2W0725 1
Cartridge Kit 2W0719 1

Turbocharger (Industrial) 4N8969 1


Cartridge 6N1524 1
Cartridge Kit 6N7242 1

Turbocharger (Industrial) 6N3810 1


Cartridge 4N9534 1
Cartridge Kit 2W0725 1

Turbocharger (Industrial) 8N3367 1


Cartridge 4N9534 1
Cartridge Kit 2W0725 1

Turbocharger (Industrial) 1W1208 1


Cartridge 4N9534 1
Cartridge Kit 2W0725 1

Turbocharger (Industrial) 9N1280 1


Cartridge 4N9534 1
Cartridge Kit 2W0725 1

Turbocharger (Industrial) 6N7509 1


Cartridge 6N8487 1

Turbocharger (Industrial) 4N4746 1


Cartridge 7N7249 1

Turbocharger (Industrial) 6N3678 1


Cartridge 6N6612 1

50
CATERPILLAR 3406 SERIES ENGINE

CYL. BLOCK COMPONENTS PART No QTY CYLINDER COMPONENTS PART No QTY

Spacer Plate, Cylinder Block (3406B/C) 6I2981 1 S/Nos - Industrial - 90U1 - 90U439

S/Nos - Truck - 92U1 - 92U3186


CYLINDER COMPONENTS PART No QTY
Direct Injection (Straight Rod)
(Single Ni-Insert, 1/8 Keystone Narrow Ring)
S/Nos - Marine - 91U1 - 91U128
Cylinder Kit KM3724 6
S/Nos - Truck - 92U1-up Piston Body 4N3724 6
Piston Pin 7N9806 6
S/Nos - Vehicle - 70V1 - 70V4208 Retainer, Piston Pin 7E5665 12
Piston Ring Set 8N0822 6
Pre-Combustion (Straight Rod) Cylinder Liner (2W6000) 197-9322 6
CATERPILLAR 3406 SERIES ENGINE

(With Heat Plug, 4 Valve Relief, 1/8 Seal Kit, Cylinder Liner 160-9874 6
Narrow Ring)
S/Nos - Industrial - 90U588 - 90U5279
Cylinder Kit KM3410 6
Piston Body 6N4126 6 S/Nos - Truck - 92U3187-up
Piston Pin 7N9807 6
Retainer, Piston Pin 7E5665 12 Direct Injection (Straight Rod)
Piston Ring Set 8N0822 6 (Dual Ni-Insert, 1/8 Keystone Narrow Ring)
Cylinder Liner (2W6000) 197-9322 6
Seal Kit, Cylinder Liner 160-9874 6 Cylinder Kit KM4080 6
Piston Body 6N4080 6
S/Nos - Industrial - 90U4106-up Piston Pin 7N9806 6
Retainer, Piston Pin 7E5665 12
S/Nos - Marine - 91U123-up Piston Ring Set 8N0822 6
Cylinder Liner (2W6000) 197-9322 6
S/Nos - Truck - 92U1-up Seal Kit, Cylinder Liner 160-9874 6

S/Nos - Vehicle 70V4209 - 70V8615 S/Nos - Industrial - 90U5280 - 90U28616

Pre-Combustion (6 Degree Rod, 159 S/Nos - Marine - 91U123 - 91U1628


Narrow Taper)
(With Heat Plug, 4 Valve Relief, 1/8 S/Nos - Truck - 92U14043 - 92U28616
Narrow Ring)
Direct Injection (6 Degree Rod, 159
Cylinder Kit KM3406 6 Narrow Taper)
Piston Body 7N3633 6 Piston (Dual Ni-Insert, 1/8 Keystone Narrow Ring)
Pin 7N9807 6 Cylinder Kit KM3408 6
Retainer, Piston Pin 7E5665 12 Piston Body 7N3509 6
Piston Ring Set 8N0822 6 Piston Pin 7N9806 6
Cylinder Liner (2W6000) 197-9322 6 Retainer, Piston Pin 7E5665 12
Seal Kit, Cylinder Liner 160-9874 6 Piston Ring Set 8N0822 6
Cylinder Liner (2W6000) 197-9322 6
Seal Kit, Cylinder Liner 160-9874 6

52
CATERPILLAR 3406 SERIES ENGINE

CYLINDER COMPONENTS PART No QTY CYLINDER COMPONENTS PART No QTY


(continued) (continued)

S/Nos - Industrial - 90U28617-up, 6TB1-up S/Nos - Truck - 5KJ1 - 5KJ7799,


8TC1413-up, 4MG3600-up
S/Nos - Marine - 91U1629-up
Direct Injection (9 Degree Rod, 188 Wide Taper)
S/Nos - Truck - 92U28617-up, 7FB1-up, (152:1 ratio, 5/32 Keystone Ring)
4MG1 - 4MG3599, 5KJ1 - 5KJ7799 (320 bhp up, EPA ATAAC, CARB PEEC)

S/Nos - Vehicle - 11N7400 - 11N99999, Cylinder Kit KM3412 6


70V8616up, 81Y1-up Piston Body 9Y9889 6
Piston Pin 8N1608 6
S/Nos - Generator - 2WB1-up, Retainer, Piston Pin 7E5665 12
4RG1 - 4RG1174, Piston Ring Set 1W8922 6
8FS1- 8FS1023, 75Z1-up Cylinder Liner (2W6000) 197-9322 6

CATERPILLAR 3406 SERIES ENGINE


Seal Kit, Cylinder Liner 160-9874 6
Direct Injection
(9 Degree Rod, 188 Wide Taper) The following Piston group is for use in 3406B truck engines
(145:1 ratio, 5/32 Keystone Ring) It has a 12mm Top Ring distance and low crevice volume (LCV)
(For Truck applications refer to design, which provides improved emissions and performance
Piston usage chart) It is used in lieu of the former piston 9Y9889 (shown above)
in the following applications
Cylinder Kit KM3407 6
Piston Body 290-0017 6 350 bhp Mech (Low Torque) 4MG3600-up
Piston Pin 8N1608 6 350 bhp Mech (High Torque) 4MG83945-up
Retainer, Piston Pin 7E5665 12 400 bhp Mech 4MG3600-up
Piston Ring Set 1W8922 6 425 bhp Mech (1800/1900 rpm) 4MG83945-up
Cylinder Liner (2W6000) 197-9322 6 425 bhp Mech (2100 rpm) 4MG70272-up
Seal Kit, Cylinder Liner 160-9874 6 350 bhp PEEC 8TC8792-up
425 bhp PEEC 8TC1413-up
S/Nos - Truck - 7FB27302-up, 350 bhp (1800/2100 rpm) 5KJ1-up
8TC1 - 8TC1412, 425 bhp (1800/2100 rpm) 5KJ1-up
4MG1 - 4MG3599
Direct Injection Direct Injection
(9 Degree Rod, 188 Wide Taper) (152:1 ratio, 12mm to Top Ring distance)
(152:1 ratio, 5/32 Keystone Ring) (350 bhp up, Carb-Certied)
(285 - 310 bhp rating)
Cylinder Kit KM0539 6
Cylinder Kit KM3116 6 Piston Body 7E0539 6
Piston Body 9Y3116 6 Piston Pin 8N1608 6
Piston Pin 8N1608 6 Retainer, Piston Pin 7E5665 12
Retainer, Piston Pin 7E5665 12 Piston Ring Set 1W8922 6
Piston Ring Set 1W8922 6 Cylinder Liner (2W6000) 197-9322 6
Cylinder Liner (2W6000) 197-9322 6 Seal Kit, Cylinder Liner 160-9874 6
Seal Kit, Cylinder Liner 160-9874 6

53
CATERPILLAR 3406 SERIES ENGINE

CYLINDER COMPONENTS PART No QTY CYLINDER COMPONENTS PART No QTY


(continued) (continued)

S/Nos - Truck - 8TC1413-up, 4MG3600-up S/Nos - Truck - 8TC, 3ZJ16182-up,


2EK1-up, 4CK1-up
Direct Injection (9 Degree Rod, 188 Wide Taper)
(156:1 ratio, Dual Ni-Insert, 5/32 Keystone Ring) Direct Injection (1991 Model Year)
(285 - 310 bhp, EPA ATAAC, CARB PEEC) (152:1 ratio, 8mm to Top Ring distance)
(used in 350-425 bhp engines)
Cylinder Kit KM3405 6
Piston Body 9Y7212 6 Cylinder Kit KM8700 6
Piston Pin 8N1608 6 Piston Body 7E8700 6
Retainer, Piston Pin 7E5665 12 Piston Pin 8N1608 6
Piston Ring Set 1W8922 6 Retainer, Piston Pin 7E5665 12
Cylinder Liner (2W6000) 197-9322 6 Piston Ring Set 1W8922 6
Seal Kit, Cylinder Liner 160-9874 6 Cylinder Liner (2W6000) 197-9322 6
CATERPILLAR 3406 SERIES ENGINE

Seal Kit, Cylinder Liner 160-9874 6


(Note: 9Y7212 Piston is rated at 156:1 ratio in 3406B Truck
engines and 145:1 ratio in 3408 & 3412 engines S/Nos - Truck - 8TC, 5YG1-up, 3ZJ1-up,
This is a result of the longer stroke employed in the 3406B 2EK1-up, 4CK1-up, 11N4295 - 11N12499
65 versus 60 in the 3408 & 3412
Direct Injection (1991 Model Year)
The following Piston group is for use in 3406B truck engines (145:1 ratio, 12mm to Top Ring distance)
It has a 12mm Top Ring distance and low crevice volume (LCV) (used in 460 bhp engines)
design, which provides improved emissions and performance
It is used in lieu of the former piston 9Y7212 (shown above) Cylinder Kit KM1131 6
in the following applications Piston Body (7E0489) 160-1131 6
Piston Pin 8N1608 6
310 bhp Mech 4MG83945-up Retainer, Piston Pin 7E5665 12
310 bhp PEEC 8TC1413-up Piston Ring Set 1W8922 6
Cylinder Liner (2W6000) 197-9322 6
Direct Injection Seal Kit, Cylinder Liner 160-9874 6
(156:1 ratio, 12mm to Top Ring distance)
(285-310 bhp) S/Nos - Truck - 3ZJ25481-up, 4CK4256-up

Cylinder Kit KM8885 6 Direct Injection (1992 Model Year onwards)


Piston Body 7E8885 6 (156:1 ratio, 8mm to Top Ring distance) uses
Piston Pin 8N1608 6 (Large Piston Pin with 55mm (21654)
Retainer, Piston Pin 7E5665 12 diameter)
Piston Ring Set 1W8922 6 (All engine ratings except 460 bhp)
Cylinder Liner (2W6000) 197-9322 6
Seal Kit, Cylinder Liner 160-9874 6 Cylinder Kit KM0292 6
Piston Body 7E0292 6
S/Nos - Truck - 8TC, 3ZJ1-up, 2EK1-up, Piston Pin (7E1749) 168-7246 6
4CK1-up Retainer, Piston Pin 7E1177 12
Direct Injection (1991 Model Year 285-330 bhp) Piston Ring Set 1W8922 6
(all 1992 mechanical ratings 310 to 425 bhp) Cylinder Liner (2W6000) 197-9322 6
(310 bhp Electronic engines) Seal Kit, Cylinder Liner 160-9874 6
(156:1 ratio, 8mm to Top Ring distance)

Cylinder Kit KM8656 6


Piston Body 7E8656 6
Piston Pin 8N1608 6
Retainer, Piston Pin 7E5665 12
Piston Ring Set 1W8922 6
Cylinder Liner (2W6000) 197-9322 6
Seal Kit, Cylinder Liner 160-9874 6

54
CATERPILLAR 3406 SERIES ENGINE

CYLINDER COMPONENTS PART No QTY CYLINDER HEAD COMPONENTS PART No QTY


(continued) (Direct Injection Engines)

S/Nos - Truck - 41Z1 - 41Z12894, Cylinder Head (Direct Injection) 110-5096 1


11N-up, 03ER-up
Valve, Inlet 115-2368 12
Direct Injection Valve, Exhaust 115-2367 12
(159:1 ratio) Valve Lock-Half 2A4429 48
Insert, Valve Seat Inlet Std 4N5893 12
Cylinder Kit KM8154 6 Insert, Valve Seat Exhaust Std 1W5283 12
Piston Body 116-8154 6 Guide, Inlet & Exh Valve (4N2803) 173-7188 24
Piston Pin 8N1608 6
Retainer, Piston Pin 7E5665 12 Single spring applications
Piston Ring Set 1W8922 6
Cylinder Liner (2W6000) 197-9322 6 Rotocoil Assy 6N7175 24
Seal Kit, Cylinder Liner 160-9874 6 Spring, Inlet & Exh Valve 4N5906 12

CATERPILLAR 3406 SERIES ENGINE


S/Nos - Truck - 3ZJ30055-up, Dual spring applications

Direct Injection Rotocoil Assy 4W2474 24


(164:1 ratio, 8mm to Top Ring distance) uses Spring, Inlet & Exh Valve (Outer) 4W2471 24
(Large Piston Pin with 55mm (21654) Spring, Inlet & Exh Valve (Inner) 4W2472 24
diameter)
(used in 350-425 bhp engines) Push Rod 4W5998 12
Lifter 101-7788 12
Cylinder Kit KM0016 6
Piston Body 101-0016 6 Seal, Water 3E6772 24
Piston Pin (7E1749) 168-7246 6
Retainer, Piston Pin 7E1177 12 Sleeve, Injector 227-4239 6
Piston Ring Set 1W8922 6
Cylinder Liner (2W6000) 197-9322 6
Seal Kit, Cylinder Liner 160-9874 6

CYLINDER HEAD COMPONENTS PART No QTY


(Pre-Combustion Engines)

Cylinder Head (Pre-Combustion) 110-5097 1

Valve, Inlet 115-2368 12


Valve, Exhaust 115-2367 12
Valve Lock-Half 2A4429 48
Insert, Valve Seat Inlet Std 4N5893 12
Insert, Valve Seat Exhaust Std 1W5283 12
Guide, Inlet & Exh Valve (4N2803) 173-7188 24
Rotocoil Assy 6N7175 24
Spring, Inlet & Exh Valve 4N5906 12

Push Rod 4W5998 12


Lifter 101-7788 12

Precombustion Chamber 4N3714 6


Seal O Ring, Chamber 2S2251 6
Gasket, Chamber 4N7253 6
Seal, Water 3E6772 24

55
CATERPILLAR 3406 SERIES ENGINE

CRANKSHAFT & RELATED PARTS PART No QTY CAMSHAFT & RELATED PARTS PART No QTY
(Narrow Bearing design Crankshaft)

Crankshaft (7C4859) 117-0456 1 Camshaft (S/No 90U, 91U, 92U, 8N9245 1


Seal, Oil Front (Std) 142-5867 1 70V, 6TB, 2WB)
Seal, Oil Rear (Std) 142-5868 1
Camshaft (S/No 7FB, 5KJ) 4W2430 1
Main Bearing (Std.) 217-0390 7
Main Bearing (010) 217-0390/010 7 Camshaft (Hi-Lift) 100-7408 1
Main Bearing (025) 4W5698 7
Main Bearing (040) 217-0390/040 7 Bushing, Camshaft (130 wide) 4N6658 1
Main Bearing (050) 4W5699 7 Bushing, Camshaft (100 wide) 4N0685 6

Thust Washer 253-1752 2


FUEL SYSTEM PART No QTY
Conrod Bearing (Std.) 9Y9497 6
CATERPILLAR 3406 SERIES ENGINE

Conrod Bearing (010) 9Y9497/010 6


Conrod Bearing (025) 4W5702 6 Valve Service Group (PC Engines) 7N9843 6
Conrod Bearing (040) 9Y9497/040 6
Conrod Bearing (050) 4W5703 6 Nozzle, Fuel Injector (3406C) 130-5187 6

Conrod Bushing (Straight) 8N0705 6 Fuel Injector (Direct Injection) 100-7562 6


(For old style Straight Rod 4N0390) Plunger & Barrel, Inj Pump 129-1351 6

Conrod Bushing (159 Narow Taper) 8N0706 6 Note - Serial No and Arrangement No required
(For old style 6 deg taper Rod 7N3229)
Fuel Transfer Pump 1W1700 1
Conrod Assy (188 Wide Taper) 8N1726 6 Fuel Priming Pump 105-2508 1
Conrod Bushing 4P8495 6
Bolt, Conrod 6N8942 12 Camshaft, Fuel Pump 8N1122 1
Nut, Conrod 8L3441 12

GLOW PLUGS PART No QTY


CRANKSHAFT & RELATED PARTS PART No QTY
(Wide Bearing design Crankshaft) Glow Plug, 12V 3T8705 6
Crankshaft 6I1453 1 Glow Plug, 24V 3T8706 6
Seal, Oil Front (Std.) 142-5867 1
Seal, Oil Rear (Std.) 142-5868 1
LUBRICATING SYSTEM PART No QTY
Main Bearing (Std.) 217-0390 7
Main Bearing (010) 4W5492/010 7
Oil Pump 161-4111 1
Main Bearing (025) 4W5698 7
Main Bearing (040) 4W5492/040 7
Oil Pan 7W5249 1
Main Bearing (050) 4W5699 7

Thust Washer 253-1752 2

Conrod Bearing (Std.) 9Y7735 6


Conrod Bearing (010) 9Y7735/010 6
Conrod Bearing (025) 7E0558 6
Conrod Bearing (040) 9Y7735/040 6
Conrod Bearing (050) 7E0559 6

Conrod Assy 7E5996 6


Conrod Bushing 4P8495 12

Bolt, Conrod 7E4195 12

56
CATERPILLAR 3406 SERIES ENGINE

COOLING SYSTEM PART No QTY TURBOCHARGES & CARTRIDGES PART No QTY

Thermostat (189 deg - 192 deg) 247-7133 1 Turbocharger (Marine) 4N5131 1


Fully open temp 208 deg Cartridge 4N7601 1
Cartridge kit 6N7248 1
Thermostat (172 deg - 177 deg) 248-7133 1
Fully open temp 197 deg Turbocharger (Marine) 6N0576 1
Cartridge 4N7601 1
Water Pump Assy (3406E) 135-4925 1 Cartridge kit 6N7248 1

Water Pump Assy 135-4926 1 Turbocharger (Marine) 4N6241 1


Repair Kit, Water Pump (9N6289) 129-3068 1 Cartridge 4N7601 1
Cartridge kit 6N7248 1
Water Pump 135-4926 replaces 135-4926
(above shown for reference) Turbocharger (Industrial) 4N6698 1

CATERPILLAR 3406 SERIES ENGINE


Cartridge 4N9538 1
Water Pump Assy 135-4926 1
Repair Kit, Water Pump 138-6744 1 Turbocharger (Industrial) 4N5131 1
Cartridge 4N7601 1
Oil Cooler Core (Engine) 7C3039 1 Cartridge kit 6N7248 1

Oil Cooler Core (Engine) 7W1713 1 Turbocharger (Industrial) 6N0578 1


(Brakesaver / Oil Brake) Cartridge 4N7601 1
Cartridge kit 6N7248 1
Oil Cooler Core (Engine) 7C3039 1
(Jacket Water) Turbocharger (Industrial) 6N0576 1
Cartridge 4N7601 1
Oil Cooler Core (Transmission) 4W7731 1 Cartridge kit 6N7248 1

Turbocharger (Industrial) 4N6241 1


Cartridge 4N7601 1
GASKET KITS & RELATED GASKETS PART No QTY
Cartridge kit 6N7248 1

Gasket Kit, Upper KMP-3406-K1 1 Turbocharger (Truck) 9N0711 1


Gasket Kit, Lower KMP-3406-K2 1 Cartridge 4N5647 1
Gasket, Cylinder Head 6I3066 1
Shim, Spacer Plate 2W8128 1 Turbocharger (Truck) 9L5918 1
Seal, Rocker Cover (Per Metre) 5P5678 A/R Cartridge 4N5647 1
Gasket, Oil Pan 4N1151 1
Turbocharger (Truck) 9L6309 1
Cartridge 9L6239 1

Turbocharger (Truck) 9L6168 1


Cartridge 9L6239 1

Turbocharger (Truck) 9L6308 1


Cartridge 9L6239 1

Turbocharger (Truck) 9N0737 1


Cartridge 9L6239 1

Turbocharger (Truck) 9N0047 1


Cartridge 4N9538 1

Turbocharger (Truck) 9L6113 1


Cartridge 9L6239 1

57
CATERPILLAR 3406 SERIES ENGINE

TURBOCHARGES & CARTRIDGES PART No QTY


(Continued)

Turbocharger (Truck) 9L6169 1


Cartridge 4N9538 1

Turbocharger (Truck) 9N0815 1


Cartridge 4N9538 1

Turbocharger (Truck) 9L6758 1


Cartridge 4N9538 1

Turbocharger (Vehicular) 7C9895 1


Cartridge 7C9896 1
Cartridge kit 2W0715 1
CATERPILLAR 3406 SERIES ENGINE

Turbocharger (Vehicular) 7C7691 1


Cartridge 7C7503 1

Turbocharger (Vehicular) 7C7692 1


Cartridge 7C7631 1

Turbocharger (Vehicular) 9N2703 1


Cartridge 9N3676 1

Turbocharger (Vehicular) 7C7691 1


Cartridge 7C7503 1

Turbocharger (Vehicular) 7E7987 1


Cartridge 7E7962 1

Turbocharger (Vehicular) 7C7575 1


Cartridge 7C7597 1

Turbocharger (Vehicular) 4N7157 1


Cartridge 9L6239 1

Turbocharger (Vehicular) 7N9478 1


Cartridge 8N0817 1

Turbocharger (Vehicular) 8N5308 1


Cartridge 8N0817 1

Turbocharger (Vehicular) 4N7156 1


Cartridge 9L6239 1

Turbocharger (Vehicular) 4N7157 1


Cartridge 9L6239 1

58
CATERPILLAR 3408 SERIES ENGINE

CYL. BLOCK COMPONENTS PART No QTY CYLINDER COMPONENTS PART No QTY


(continued)

Spacer Plate, Cylinder Block (3408) 6I4613 1 S/Nos - Industrial - 67U1 - 67U1719
S/Nos - Marine - 99U1 - 99U1255
S/Nos - Truck - 28V1 - 28V1112
CYLINDER COMPONENTS PART No QTY
Direct Injection (Straight Rod)
(Dual Ni-Insert, 1/8 Keystone Narrow Ring)
S/Nos - Industrial - 67U1 - 67U738,
67U760 - 67U796 Cylinder Kit KM4785 8
Piston Body 6N4785 8
S/Nos - Marine - 99U1 - 99U893, Piston Pin 7N9806 8
99U903 - 99U906 Retainer, Piston Pin 7E5665 16
Piston Ring Set 8N0822 8
S/Nos - Truck - 28V1 - 28V809, Cylinder Liner (2W6000) 197-9322 8

CATERPILLAR 3408 SERIES ENGINE


28V811 - 28V815 Seal Kit, Cylinder Liner 160-9874 8

S/Nos - Vehicle - 48W1 - 48W3244

Pre-Combustion (Straight Rod) S/Nos - Industrial - 67U1720 - 67U4867


(With Heat Plug, 4 Valve Relief, 1/8 S/Nos - Marine - 99U1256 - 99U2807
Narrow Ring) S/Nos - Truck - 28V1113 - 28V3354
S/Nos - Vehicle - 48W7685 - 9075
Cylinder Kit KM3410 8
Piston Body 6N4126 8 Direct Injection
Piston Pin 7N9807 8 (6 Degree Rod, 159 Narrow Taper)
Retainer, Piston Pin 7E5665 16 (15:1 ratio, 1/8 Keystone Narrow Ring)
Piston Ring Set 8N0822 8
Cylinder Liner (2W6000) 197-9322 8 Cylinder Kit KM3409 8
Seal Kit, Cylinder Liner 160-9874 8 Piston Body 7N3511 8
Piston Pin 7N9806 8
S/Nos - Industrial - 67U739 - 67U759, Retainer, Piston Pin 7E5665 16
67U797-up Piston Ring Set 8N0822 8
Cylinder Liner (2W6000) 197-9322 8
S/Nos - Marine - 99U894- 99U902, Seal Kit, Cylinder Liner 160-9874 8
99U907-up
S/Nos - Industrial - 67U4868-up
S/Nos - Truck - 28V810, 28V816-up S/Nos - Marine - 99U2808-up
S/Nos - Truck - 28V3355-up
S/Nos - Vehicle - S/Nos - Vehicle - 48W13030-up (631D/E)
48W3245 - 48W13029 (631D/E) 48W9076-up (988B) All other 48W S/Nos in
48W3187 - 48W7684 (988B) (637D/E, 657E, 768, 769, 771C, 834B, 988F,
48W4828 - 48W12532 (769C) D8L, D8N, D8R)
S/Nos - Generator - 78Z1-up
Pre-Combustion
(6 Degree Rod, 159 Narrow Taper) Direct Injection
(With Heat Plug, 4 Valve Relief, 1/8 (9 Degree Rod, 188 Wide Taper)
Narrow Ring) (145:1 ratio, Dual Ni-Insert, 5/32
Keystone Ring)
Cylinder Kit KM3406 8
Piston Body 7N3633 8 Cylinder Kit KM3405 8
Piston Pin 7N9807 8 Piston Body 9Y7212 8
Retainer, Piston Pin 7E5665 16 Piston Pin 8N1608 8
Piston Ring Set 8N0822 8 Retainer, Piston Pin 7E5665 16
Cylinder Liner (2W6000) 197-9322 8 Piston Ring Set 1W8922 8
Seal Kit, Cylinder Liner 160-9874 8 Cylinder Liner (2W6000) 197-9322 8
Seal Kit, Cylinder Liner 160-9874 8

59
CATERPILLAR 3408 SERIES ENGINE

CYLINDER COMPONENTS PART No QTY CYLINDER HEAD COMPONENTS PART No QTY


(continued) (Pre-Combustion Engines)

(Note: 9Y7212 Piston is rated at 156:1 ratio in 3406B Truck Cylinder Head (Pre-Combustion) 7N0858 2
engines and 145:1 ratio in 3408 & 3412 engines
This is a result of the longer stroke employed in the 3406B Valve, Inlet 115-2368 16
65 versus 60 in the 3408 & 3412 Valve, Exhaust 115-2367 16

S/Nos - Industrial - 7PR1-up Valve Lock-Half 2A4429 64


S/Nos - Vehicle - 99C1-up Insert, Valve Seat Inlet (Std.) 4N5893 16
Insert, Valve Seat Exhaust (Std.) 1W5283 16
Direct Injection (3408E) Guide, Inlet & Exh Valve (4N2803) 173-7188 32
155:1 ratio (Aluminum Piston) Rotocoil Assy 6N7175 32
Spring, Inlet & Exh Valve 4N5906 32
Cylinder Kit KM3280 8
Piston Body (116-8152) 172-3280 8 Push Rod 4W5998 16
CATERPILLAR 3408 SERIES ENGINE

Piston Pin 8N1608 8 Lifter 101-7788 16


Retainer, Piston Pin 7E5665 16
Piston Ring Set 1W8922 8 Precombustion Chamber 4N3714 8
Cylinder Liner (2W6000) 197-9322 8 Seal O Ring, Chamber 2S2251 8
Seal Kit, Cylinder Liner 160-9874 8 Gasket, Chamber 4N7253 8
Seal, Water 3E6772 32
The following one piece steel Piston (192-2208) is adaptable
to all 3408E engines using the above Aluminum Piston
(172-3280 or its predecessor 116-8152)
Piston Cooling Jets 173-0147 & Bolts 150-1156 must be CYLINDER HEAD COMPONENTS PART No QTY
used with the Steel Piston (Direct Injection Engines)

Cylinder Head (Direct Injection) 7W2225 2


S/Nos - Industrial - 7PR1-up
S/Nos - Vehicle - 99C6725-up Valve, Inlet 115-2368 16
Valve, Exhaust 115-2367 16
Direct Injection (3408E)
155:1 ratio (Steel Piston) Valve Lock-Half 2A4429 64
Insert, Valve Seat Inlet (Std.) 4N5893 16
Cylinder Kit KM2208 8 Insert, Valve Seat Exhaust (Std.) 1W5283 16
Piston Body 192-2208 8 Guide, Inlet & Exh Valve (4N2803) 173-7188 32
Piston Pin 173-0148 8 Rotocoil Assy (6N7175) 6N7175 32
Retainer, Piston Pin 7E5665 16 Spring, Inlet & Exh Valve 4N5906 32
Ring, Piston Top 177-7496 8
Ring, Piston Intermediate 192-8807 8 Push Rod 4W5998 16
Ring, Piston Oil Control 187-1507 8 Lifter 101-7788 16
Cylinder Liner (2W6000) 197-9322 8
Seal Kit, Cylinder Liner 160-9874 8 Use the following on 3408C engines
from S/No 48W41033-up

Valve, Inlet 122-0322 16


Valve, Exhaust 122-0321 16

Use the following on 3408E engines


from S/No 99C1-up, 7PR1-up

Valve, Inlet 122-0322 16


Valve, Exhaust 122-0321 16
Rotocoil Assy 137-6500 32

60
CATERPILLAR 3408 SERIES ENGINE

CRANKSHAFT & RELATED PARTS PART No QTY FUEL SYSTEM PART No QTY
(Narrow Bearing design Crankshaft)

Crankshaft 1W6209 1 Valve Service Group (PC Engines) 7N9843 8


Crankshaft 1W5009 1
Seal, Oil Front (Std.) 142-5867 1 Fuel Injector (Direct Injection) See note 8
Seal, Oil Rear (Std.) 142-5868 1 Plunger & Barrel, Inj Pump See note 8

Main Bearing (Std.) 217-0390 5 Note - Serial No and Arrangement No required


Main Bearing (010) 217-0390/010 5
Main Bearing (025) 4W5698 5 Fuel Transfer Pump 1W1700 1
Main Bearing (040) 217-0390/040 5 Fuel Priming Pump 105-2508 1
Main Bearing (050) 4W5699 5

Thust Washer 253-1752 2 GLOW PLUGS PART No QTY

CATERPILLAR 3408 SERIES ENGINE


Conrod Bearing (Std.) 9Y9497 8
Conrod Bearing (010) 9Y9497/010 8 Glow Plug, 12V 3T8705 8
Conrod Bearing (025) 4W5702 8 Glow Plug, 24V 3T8706 8
Conrod Bearing (040) 9Y9497/040 8
Conrod Bearing (050) 4W5703 8

LUBRICATING SYSTEM PART No QTY


Conrod Bushing (Straight) 8N0705 8
(For old style Straight Rod 4N0390)
Oil Pump 4N8734 1
Conrod Bushing (159 Narow Taper) 8N0706 8
(For old style 6 deg taper Rod 7N3229)

COOLING SYSTEM PART No QTY


Conrod Assy (188 Wide Taper) 160-8178 8
(8N1728)
Thermostat (172 deg - 177 deg) 248-7133 2
Conrod Bushing 4P8495 8 Fully open temp 197 deg
Bolt, Conrod 6N8942 16
Nut, Conrod 8L3441 16 Thermostat (167 deg - 172 deg) 120-9453 2
Fully open temp 185 deg (6I4954)

Water Pump Assy (4N7498) 137-1338 1


CAMSHAFT & RELATED PARTS PART No QTY
Oil Cooler Core (Engine) 7C3039 1
Camshaft 2W7980 1
Oil Cooler Core (Engine) 7C3039 1
Bushing, Camshaft (130 wide) 4N6658 2 (Jacket Water)
Bushing, Camshaft (100 wide) 4N0685 3
Oil Cooler Core (Transmission) 4W7731 1
Oil Cooler Core (Transmission) 7W6459 1
Oil Cooler Core (Transmission) 2W0999 1

61
CATERPILLAR 3408 SERIES ENGINE

GASKET KITS & RELATED GASKETS PART No QTY TURBOCHARGES & CARTRIDGES PART No QTY

Gasket Kit, Upper KMP-3408-K1 1 Turbocharger (Marine) 6N6127 1


Gasket Kit, Lower KMP-3408-K2 1 Cartridge 6N4650 1
Gasket, Cylinder Head 7N7038 2
Shim, Spacer Plate 6N9133 2 Turbocharger (Marine) 6N6132 1
Seal, Rocker Cover (Per Metre) 5P5678 A/R Cartridge 6N6130 1
Gasket, Oil Pan 4N1151 1
Turbocharger (Marine) 6N2929 1
Cartridge 6N4650 1
TURBOCHARGES & CARTRIDGES PART No QTY
Turbocharger (Marine) 6N7792 1
Cartridge 9N2031 1
Turbocharger (Industrial) 6N2506 1
Cartridge 9N2031 1 Turbocharger (Marine) 6N7792 1
CATERPILLAR 3408 SERIES ENGINE

Cartridge 6N2035 1
Turbocharger (Industrial) 6N4774 1
Cartridge 9N9031 1 Turbocharger (Marine) 6N6131 1
Cartridge 6N6130 1
Turbocharger (Industrial) 7N7555 1
Cartridge 4N7601 1 Turbocharger (Marine) 1N3991 1
Cartridge kit 6N7248 1 Cartridge 1N3999 1

Turbocharger (Industrial) 9N0888 1 Turbocharger (Truck) 9N0889 1


Cartridge 4N7601 1 Cartridge 9N2031 1
Cartridge kit 6N7248 1
Turbocharger (Truck) 9N0888 1
Turbocharger (Industrial) 7N9535 1 Cartridge 4N7601 1
Cartridge 9N2031 1 Cartridge kit 6N7248 1

Turbocharger (Industrial) 9N0889 1 Turbocharger (Truck) 1W3439 1


Cartridge 9N2031 1 Cartridge 1W1653 1
Cartridge kit 1N4481 1
Turbocharger (Industrial) 7N7098 1
Cartridge 9N2031 1 Turbocharger (Vehicular) 4N8882 1
Cartridge 4N7601 1
Turbocharger (Industrial) 6N3298 1 Cartridge kit 6N7248 1
Cartridge 9L6239 1
Turbocharger (Vehicular) 1W3897 1
Turbocharger (Industrial) 6N6126 1 Cartridge 4N7601 1
Cartridge 9N2031 1 Cartridge kit 6N7248 1

Turbocharger (Industrial) 6N3249 1 Turbocharger (Vehicular) 4N8882 1


Cartridge 4N9538 1 Cartridge 4N7601 1
Cartridge kit 6N7248 1
Turbocharger (Industrial) 6N6127 1
Cartridge 6N4650 1 Turbocharger (Vehicular) 1W3897 1
Cartridge 4N7601 1
Turbocharger (Industrial) 6N2929 1 Cartridge kit 6N7248 1
Cartridge 6N4650 1
Turbocharger (Vehicular) 101-7768 1
Turbocharger (Industrial) 6N7792 1 Cartridge 7E3395 1
Cartridge 9N2031 1

Turbocharger (Industrial) 6N7792 1


Cartridge 9N2031 1

62
CATERPILLAR 3412 SERIES ENGINE

CYLINDER COMPONENTS PART No QTY CYLINDER COMPONENTS PART No QTY

S/Nos - Industrial - 38S1 - 38S1426 S/Nos - Industrial - 38S1982 - 38S6342


S/Nos - Marine - 60M1 - 60M386
Direct Injection
Pre-Combustion (Straight Rod) (6 Degree Rod, 159 Narrow Taper)
(With Heat Plug, 4 Valve Relief, 1/8 (15:1 ratio, 1/8 Keystone Narrow Ring)
Narrow Ring)
Cylinder Kit KM3409 12
Cylinder Kit KM3410 12 Piston Body 7N3511 12
Piston Body 6N4126 12 Piston Pin 7N9806 12
Piston Pin 7N9807 12 Retainer, Piston Pin 7E5665 24
Retainer, Piston Pin 7E5665 24 Piston Ring Set 8N0822 12
Piston Ring Set 8N0822 12 Cylinder Liner (2W6000) 197-9322 12
Cylinder Liner (2W6000) 197-9322 12 Seal Kit, Cylinder Liner 160-9874 12
CATERPILLAR 3412 SERIES ENGINE

Seal Kit, Cylinder Liner 160-9874 12


S/Nos - Industrial - 38S6343-up
S/Nos - Industrial - 38S1427-up
S/Nos - Marine - 60M1 - 60M5160 S/Nos - Marine - 60M400 - 60M6136

Pre-Combustion S/Nos - Vehicle - 73W1-up


(6 Degree Rod, 159 Narrow Taper)
(With Heat Plug, 4 Valve Relief, 1/8 Direct Injection
Narrow Ring) (9 Degree Rod, 188 Wide Taper)
(145:1 ratio, Dual Ni-Insert, 5/32
Cylinder Kit KM3406 12 Keystone Ring)
Piston Body 7N3633 12
Piston Pin 7N9807 12 Cylinder Kit KM3405 12
Retainer, Piston Pin 7E5665 24 Piston Body 9Y7212 12
Piston Ring Set 8N0822 12 Piston Pin 8N1608 12
Cylinder Liner (2W6000) 197-9322 12 Retainer, Piston Pin 7E5665 24
Seal Kit, Cylinder Liner 160-9874 12 Piston Ring Set 1W8922 12
Cylinder Liner (2W6000) 197-9322 12
S/Nos - Industrial - 38S1 - 38S1981 Seal Kit, Cylinder Liner 160-9874 12

Direct Injection (Straight Rod) (Note: 9Y7212 Piston is rated at 156:1 ratio in
(Dual Ni-Insert, 1/8 Keystone 3406B Truck engines and 145:1 ratio in
Narrow Ring) 3408 & 3412 engines. This is a result of the
longer stroke employed in the 3406B
Cylinder Kit KM4785 12 65 versus 60 in the 3408 & 3412
Piston Body 6N4785 12
Piston Pin 7N9806 12 S/Nos - Marine - 60M6137 - 60M8500
Retainer, Piston Pin 7E5665 24
Piston Ring Set 8N0822 12 Direct Injection 141:1 ratio
Cylinder Liner (2W6000) 197-9322 12
Seal Kit, Cylinder Liner 160-9874 12 Cylinder Kit KM6102 12
Piston Body 174-6102 12
Piston Pin 8N1608 12
Retainer, Piston Pin 7E5665 24
Piston Ring Set 1W8922 12
Cylinder Liner (2W6000) 197-9322 12
Seal Kit, Cylinder Liner 160-9874 12

S/Nos - Vehicle - 80M1 - 80M3974

64
CATERPILLAR 3412 SERIES ENGINE

CYLINDER COMPONENTS PART No QTY CYLINDER HEAD COMPONENTS PART No QTY


(continued) (Pre-Combustion Engines)

Direct Injection (3412E) Cylinder Head (Pre-Combustion) 7N0848 2


155:1 ratio (Aluminum Piston)
Valve, Inlet 115-2368 24
Cylinder Kit KM3280 12 Valve, Exhaust 115-2367 24
Piston Body (116-8152) 172-3280 12
Piston Pin 8N1608 12 Valve Lock-Half 2A4429 96
Retainer, Piston Pin 7E5665 24 Insert, Valve Seat Inlet Std 4N5893 24
Piston Ring Set 1W8922 12 Insert, Valve Seat Exhaust Std 1W5283 24
Cylinder Liner (2W6000) 197-9322 12 Guide, Inlet & Exh Valve (4N2803) 173-7188 48
Seal Kit, Cylinder Liner 160-9874 12 Rotocoil Assy 6N7175 48
Spring, Inlet & Exh Valve 4N5906 48
The following one piece steel Piston (192-2208) is adaptable
Push Rod 4W5998 24

CATERPILLAR 3412 SERIES ENGINE


to all 3412E engines using the above Aluminum Piston Lifter 101-7788 24
(172-3280 or its predecessor 116-8152)
Piston Cooling Jets 173-0147 & Bolts 150-1156 must be Precombustion Chamber 4N3714 12
used with the Steel Piston Seal O Ring, Chamber 2S2251 12
Gasket, Chamber 4N7253 12
S/Nos - Vehicle - 80M3843-up Seal, Water 3E6772 48

Direct Injection (3412E)


155:1 ratio (Steel Piston)
CYLINDER HEAD COMPONENTS PART No QTY
(Direct Injection Engines)
Cylinder Kit KM2208 12
Piston Body 192-2208 12 Cylinder Head (Direct Injection) 7W2225 2
Piston Pin 173-0148 12
Retainer, Piston Pin 7E5665 24 Valve, Inlet 115-2368 24
Ring, Piston Top 177-7496 12 Valve, Exhaust 115-2367 24
Ring, Piston Intermediate 192-8807 12
Ring, Piston Oil Control 187-1507 12 Valve Lock-Half 2A4429 96
Cylinder Liner (2W6000) 197-9322 12 Insert, Valve Seat Inlet (Std.) 4N5893 24
Seal Kit, Cylinder Liner 160-9874 12 Insert, Valve Seat Exhaust (Std.) 1W5283 24

Guide, Inlet & Exh Valve (4N2803) 173-7188 48


Rotocoil Assy 6N7175 48
Spring, Inlet & Exh Valve 4N5906 48

Push Rod 4W5998 24


Lifter 101-7788 24

Use the following on 3412C engines


from S/No 38S18722-up

Valve, Inlet 122-0322 24


Valve, Exhaust 122-0321 24

Use the following on 3412E engines


from S/No 80M1-up

Valve, Inlet 122-0322 24


Valve, Exhaust 122-0321 24
Rotocoil Assy 137-6500 48

65
CATERPILLAR 3412 SERIES ENGINE

CRANKSHAFT & RELATED PARTS PART No QTY CAMSHAFT & RELATED PARTS PART No QTY

Crankshaft 261-9648 1 Camshaft 2W5289 1


Crankshaft 261-9647 1 Camshaft (S/No 80M1-up) 108-6278 1
Crankshaft (S/No 80M1-up) 151-2941 1
Seal, Oil Front Std 142-5867 1 Bushing, Camshaft (130 wide) 4N6658 2
Seal, Oil Rear Std 142-5868 1 Bushing, Camshaft (100 wide) 4N0685 5

Main Bearing (Std.) 217-0390 7


Main Bearing (010) 217-0390/010 7 FUEL SYSTEM PART No QTY
Main Bearing (025) 4W5698 7
Main Bearing (040) 217-0390/040 7
Valve Service Group (PC Engines) 7N9843 12
Main Bearing (050) 4W5699 7

Fuel Injector (Direct Injection) See note 12


Thust Washer 253-1752 2
CATERPILLAR 3412 SERIES ENGINE

Plunger & Barrel, Inj Pump See note 12

Conrod Bearing (Std.) 9Y9497 12


Note - Serial No and Arrangement No required
Conrod Bearing (010) 9Y9497/010 12
Conrod Bearing (025) 4W5702 12
Fuel Transfer Pump 4W5477 1
Conrod Bearing (040) 9Y9497/040 12
Fuel Priming Pump (2W2605) 183-2823 1
Conrod Bearing (050) 4W5703 12
Nozzle Assembly 129-1351 12

Conrod Bushing (Straight) 8N0705 12


(For old style Straight Rod 4N0390) GLOW PLUGS PART No QTY

Conrod Bushing (159 Narow Taper) 8N0706 12


Glow Plug, 12V 3T8705 12
(For old style 6 deg taper Rod 7N3229)
Glow Plug, 24V 3T8706 12

Conrod Assy (188 Wide Taper) 160-8178 12


(8N1728)
LUBRICATING SYSTEM PART No QTY
Conrod Bushing 4P8495 12
Bolt, Conrod 6N8942 24 Oil Pump 4N8734 1
Nut, Conrod 8L3441 24

COOLING SYSTEM PART No QTY

Thermostat (172 deg - 177 deg) 248-7133 2


Fully open temp 197 deg

Water Pump Assy 137-1339 1

Oil Cooler Core (Engine) 7C0145 1

GASKET KITS & RELATED GASKETS PART No QTY

Gasket Kit, Upper KMP-3412-K1 1


Gasket Kit, Lower KMP-3412-K2 1
Gasket, Cylinder Head 225-3099 2
Shim, Spacer Plate 6N9135 2
Seal, Rocker Cover (Per Metre) 5P5678 A/R

Gasket, Oil Pan 4N1151 1

66
CATERPILLAR 3412 SERIES ENGINE

TURBOCHARGES & CARTRIDGES PART No QTY TURBOCHARGES & CARTRIDGES PART No QTY

Turbocharger (Vehicular) 2W5697 1 Turbocharger (Machine) 6N7968 1


Cartridge 7N9399 1 Cartridge 6N7966 1

Turbocharger (Vehicular) 6N1362 1 Turbocharger (Machine) 8N2484 1


Cartridge 7N9399 1 Cartridge 6N3276 1

Turbocharger (Vehicular) 7N2838 1 Turbocharger (Machine) 8N2485 1


Cartridge 7N3607 1 Cartridge 6N3276 1

Turbocharger (Vehicular) 7N2839 1 Turbocharger (Machine) 8N8312 1


Cartridge 7N3607 1 Cartridge 6N3276 1

Turbocharger (Vehicular) 1W1810 1 Turbocharger (Machine) 8N8311 1

CATERPILLAR 3412 SERIES ENGINE


Cartridge 1W1814 1 Cartridge 6N3276 1

Turbocharger (Vehicular) 1W1811 1 Turbocharger (Machine) 1N4773 1


Cartridge 1W1814 1 Cartridge 9N6675 1
Cartridge Kit 2W0727 1
Turbocharger (Vehicular) 127-6462 1
Cartridge 135-4487 1 Turbocharger (Machine) 6N0576 1
Cartridge 4N7601 1
Turbocharger (Vehicular) 164-4610 1
Cartridge 167-9269 1 Turbocharger (Machine) 6N6605 1
Cartridge 6N6607 1
Turbocharger (Vehicular) 136-8315 1
Cartridge 136-8316 1 Turbocharger (Machine) 6N6606 1
Cartridge 6N6607 1
Turbocharger (Vehicular) 218-0891 1
Cartridge 218-0890 1 Turbocharger (Machine) 6N7963 1
Cartridge 6N7966 1
Turbocharger (Machine) 6N7115 1
Cartridge 6N3276 1 Turbocharger (Machine) 1N3638 1
Cartridge 6N3902 1
Turbocharger (Machine) 6N7116 1
Cartridge 6N3276 1 Turbocharger (Machine) 6N2020 1
Cartridge 6N3902 1
Turbocharger (Machine) 6N3274 1
Cartridge 6N3276 1 Turbocharger (Machine) 7N2839 1
Cartridge 7N3607 1
Turbocharger (Machine) 6N3275 1
Cartridge 6N3276 1 Turbocharger (Machine) 7N2838 1
Cartridge 7N3607 1
Turbocharger (Machine) 9N0888 1
Cartridge 4N7601 1 Turbocharger (Marine) 6N2020 1
Cartridge 6N3902 1
Turbocharger (Machine) 4W7500 1
Cartridge 9N3676 1

Turbocharger (Machine) 7N3203 1


Cartridge 6N3276 1

Turbocharger (Machine) 7N3205 1


Cartridge 6N3276 1

67
CATERPILLAR 3508 SERIES ENGINE

CYLINDER BLOCK & COMPONENTS PART No QTY CYLINDER COMPONENTS PART No QTY

Cylinder Block 115-3503 1 S/Nos - Industrial


Nozzle Assy, Piston Cooling 116-3253 8 95Y640-up A/R, 4W0280
Bushing, Camshaft 7N2048 10 97Y656-up A/R, 2W8861
Space Plate, Cylinder Block 144-5692 8 68Z687-up A/R, 4W0281
6TJ1-up A/R, 4P8270

S/Nos - Marine
CYLINDER COMPONENTS PART No QTY
96Y675-up A/R, 2W8860
69Z273-up A/R, 2W8866
S/Nos - Vehicle 3DW1-up A/R, 133-9936
99W1- 99W2826 A/R, 2W0174 3PS1-up A/R, 129-5492
3TS1-up A/R, 129-5495
Cylinder Kit KM2100 8 1TW1-up A/R, 133-9933
CATERPILLAR 3508 SERIES ENGINE

Piston Body 9Y2100 8


Piston Pin (4W8484) 138-8506 8 S/Nos - Genset
Retainer, Piston Pin 8N7296 16 23Z954-up A/R, 2W8406
Piston Ring Set 1N3967 8 23Z1333-up A/R, 7C4594
Cylinder Liner 211-7826 8 70Z584-70Z1071 A/R, 2W8867
Seal Kit, Cylinder Liner 6V3774 8 2HW1-up A/R, 133-9939
3LS1-up A/R, 129-5489
S/Nos - Industrial 5XM1-up A/R, 100-8322
95Y1-95Y643 A/R, 7N8704, 8N5810
68Z1-up A/R, 1W4210 Cylinder Kit KM4124 8
Piston Body 9Y4124 8
S/Nos - Marine Piston Pin (4W8484) 138-8506 8
96Y1-up A/R, 7N8702, 8N5811 Retainer, Piston Pin 8N7296 16
69Z1-up A/R, 1W4213, 1W4215 Piston Ring Set 1N3967 8
Cylinder Liner 211-7826 8
S/Nos - Genset Seal Kit, Cylinder Liner 6V3774 8
23Z1-up A/R, 7N8701, 7N8703
23Z1333-up A/R, 7C1299 S/Nos - Vehicle
70Z1-up A/R, 1W4213, 1W4215 7YG1-up A/R, 7E9077,
7E9078, 6I2758, 121-5777
Cylinder Kit KM2431 8 127-5411
Piston Body 7C2431 8
Piston Pin (4W8484) 138-8506 8 S/Nos - Marine
Retainer, Piston Pin 8N7296 16 3HM1-up A/R, 120-6700
Piston Ring Set 1N3967 8 9WN1-upA/R, 120-6701
Cylinder Liner 211-7826 8
Seal Kit, Cylinder Liner 6V3774 8 S/Nos - Genset
1JZ1-up A/R, 147-3159, 147-3160
(5PW1-up)

70Z1072-up A/R, 2W8867

Cylinder Kit KM8383 8


Piston Crown (3500) 133-8383 8
Piston Skirt 125-2782 8
Piston Pin 138-8507 8
Retainer, Piston Pin 8N7296 16
Ring, Piston Top 229-1631 8
Ring, Piston Intermediate 144-5695 8
Ring, Piston Oil Control 123-4268 8
Cylinder Liner 211-7826 8
Seal Kit, Cylinder Liner 6V3774 8

68
CATERPILLAR 3508 SERIES ENGINE

CYLINDER COMPONENTS PART No QTY CYLINDER HEAD COMPONENTS PART No QTY

S/Nos - Vehicle Cylinder Head (7E5859) 242-5327 8


2GR1-up A/R, 100-8111, 104-4777, 107-8762
155-5556, 161-1592 Valve, Inlet 210-2542 16
Valve, Exhaust 210-2529 16
99W287-up A/R, 2W0174
Valve Lock-Half 2A4429 64
S/Nos - Marine Insert, Valve Seat Inlet Std 130-2607 16
1TW248-up A/R, 173-6943 Insert, Valve Seat Exhaust Std 130-2608 16
2BM1-up A/R, 1008319, 121-4732 Guide, Inlet & Exh Valve 133-9306 32
3DM1-up A/R, 100-8325 Seal, Int Valve Guide 197-7006 16
3DW153-up A/R, 162-5723, 173-6950, Rotocoil Assy 197-6999 32
173-6951 Spring, Inlet & Exh Valve Outer 7N1904 32
7SM1-up A/R, 100-8316 Spring, Inlet & Exh Valve Inner 7N1903 32

CATERPILLAR 3508 SERIES ENGINE


S/Nos - Genset
1FZ1-up A/R, 147-3165, 147-3166
CRANKSHAFT & RELATED PARTS PART No QTY
(5KW1-up)

2HW1-up A/R, 162-8846, 173-6932, Crankshaft (3508) 152-4994 1


174-4949
4GM1-up A/R, 116-9864, 128-2425 Seal, Oil Front Std 113-8432 1
6PN1-up A/R, 112-2661, 159-8834, 173-6933 Seal, Oil Rear Std 113-8433 1

S/Nos - Locomotive Main Bearing Std 149-6031 5


5PS1-up A/R, 135-1751 Main Bearing 025 149-6032 5
Main Bearing 050 105-0255 5
Cylinder Kit KM0720 8
Piston Crown (3500B) 144-0720 8 Thust Washer 7C6209 2
Piston Skirt 125-2782 8
Piston Pin 138-8507 8
Retainer, Piston Pin 8N7296 16 Crankshaft (3508B) 152-7625 1
Ring, Piston Top 229-1631 8
Ring, Piston Intermediate 144-5695 8 Seal, Oil Front (Std.) 113-8432 1
Ring, Piston Oil Control 123-4268 8 Seal, Oil Rear (Std.) 113-8433 1
Cylinder Liner 211-7826 8
Seal Kit, Cylinder Liner 6V3774 8 Main & Trust Bearing Set (Std.) 196-9527 1

Main Bearing (Std.) 149-6031 5


Main Bearing (025) 149-6032 5
Main Bearing (050) 149-6033 5

Thust Washer 7C6209 2

69
CATERPILLAR 3508 SERIES ENGINE

CONROD & RELATED PARTS PART No QTY FUEL SYSTEM PART No QTY

Conrod 144-0725 8 Nozzle, Injector 7C0344 8


Conrod Bushing 118-1655 8 Nozzle, Injector 7C2238 8
Bolt, Conrod 7N2405 32
Plunger & Bushing 7E3399 8
Conrod Bearing (Std.) 107-7330 8
Conrod Bearing (025) 107-7331 8
Conrod Bearing (050) 107-7332 8 TURBOCHARGES & CARTRIDGES PART No QTY

Turbocharger (Vehicle) 1W6551 1


CAMSHAFT RELATED PARTS PART No QTY Cartridge 6N7960 1

Turbocharger (Vehicle) 7C1278 1


Pushrod 4W6682 24
CATERPILLAR 3508 SERIES ENGINE

Cartridge 8N6553 1

Turbocharger (Vehicle) 7W9083 1


Cartridge 8N6553 1
COOLING SYSTEM PART No QTY

Turbocharger (Vehicle) 9Y8266 1


Water Pump 212-8176 1 Cartridge 9Y8267 1
Seal, Water Pump 166-4376 1
Impeller, Water Pump 2W9724 1 Turbocharger (Vehicle) 9Y1489 1
Shaft, Water Pump 2W9723 1 Cartridge 7C6367 1

Thermostat (178 deg - 183 deg) 6I4950 4 Turbocharger (Vehicle) 7W9082 1


Fully open temp 198 deg Cartridge 8N6553 1

Thermostat (113 deg - 117 deg) 6I4952 4 Turbocharger (Vehicle) 9Y1488 1


Fully open temp 122 deg Cartridge 7C6367 1
(only used in Aftercooler circuits)
Turbocharger (Vehicle) 9Y8266 1
Cartridge 9Y8267 1
OIL PUMP & RELATED PARTS PART No QTY
Turbocharger (Vehicle) 118-2987 1
Cartridge 118-2988 1
Oil Pump 7W0053 1
Turbocharger (Vehicle) 115-3306 1
Core, Oil Cooler 124-5142 1 Cartridge 9Y8267 1

Turbocharger (Industrial Engine) 1W8433 1


GASKET KITS & RELATED GASKETS PART No QTY Cartridge 6N7960 1

Turbocharger (Industrial Engine) 1W8433 1


Gasket Kit, Upper KMP-3508-K1 1
Cartridge 6N7960 1
Gasket Kit, Lower KMP-3508-K2 1
Gasket Kit, Single Cyl Head (8T8185) 240-9645 8
Turbocharger (Industrial Engine) 7N8911 1
Gasket, Cylinder Head 110-6991 8
Cartridge 6N7960 1
Seal, Water (Small) (6I1357) 204-5426 32
Seal, Water (Large) (6I1356) 204-5427 32
Turbocharger (Industrial Engine) 7N8912 1
Seal, Rocker Cover 206-7030 8
Cartridge 6N7960 1
Gasket, Oil Pan 7E2631 1

Turbocharger (Industrial Engine) 1W6551 1


Cartridge 6N7960 1

Turbocharger (Industrial Engine) 1W5261 1


Cartridge 9N5263 1

70
CATERPILLAR 3508 SERIES ENGINE

TURBOCHARGES & CARTRIDGES PART No QTY TURBOCHARGES & CARTRIDGES PART No QTY
(Continued) (Continued)

Turbocharger (Industrial Engine) 1W5262 1 Turbocharger (Genset) 1W5263 1


Cartridge 9N5263 1 Cartridge 9N5263 1

Turbocharger (Industrial Engine) 7W8010 1 Turbocharger (Genset) 1W5264 1


Cartridge 6N7960 1 Cartridge 9N5263 1

Turbocharger (Industrial Engine) 1W8429 1 Turbocharger (Genset) 1W5262 1


Cartridge 1W8431 1 Cartridge 9N5263 1
Cartridge Kit 1N4481 1
Turbocharger (Genset) 1W5261 1
Turbocharger (Industrial Engine) 1W8430 1 Cartridge 9N5263 1
Cartridge 1W8431 1
Cartridge Kit 1N4481 1 Turbocharger (Genset) 2W7757 1

CATERPILLAR 3508 SERIES ENGINE


Cartridge 4N7601 1
Turbocharger (Marine) 1W5261 1
Cartridge 9N5263 1 Turbocharger (Genset) 2W7758 1
Cartridge 4N7601 1
Turbocharger (Marine) 1W5262 1
Cartridge 9N5263 1
FILTERS PART No QTY
Turbocharger (Marine) 1W8418 1
Cartridge 1W8421 1
Cartridge Kit 2W0715 1 Fuel,Filter 1R0755 1
Fuel,Filter (Primary) 9M2342 1
Turbocharger (Marine) 1W8419 1 Oil,Filter 1R0716 2
Cartridge 1W8421 1
Cartridge Kit 2W0815 1

Turbocharger (Genset) 1W5259 1


Cartridge 1W1653 1
Cartridge Kit 2W0715 1

Turbocharger (Genset) 1W5260 1


Cartridge 1W1653 1
Cartridge Kit 2W0715 1

Turbocharger (Genset) 1W8432 1


Cartridge 6N8432 1

Turbocharger (Genset) 1W8433 1


Cartridge 6N8432 1

Turbocharger (Genset) 1W6551 1


Cartridge 6N7960 1

Turbocharger (Genset) 1W6552 1


Cartridge 6N7960 1

Turbocharger (Genset) 1N4450 1


Cartridge 1W1653 1
Cartridge Kit 2W0715 1

Turbocharger (Genset) 1N4451 1


Cartridge 1W1653 1
Cartridge Kit 2W0715 1

71
CATERPILLAR 3512 SERIES ENGINE

CYLINDER COMPONENTS PART No QTY CYLINDER COMPONENTS PART No QTY

Space Plate, Cylinder Block 144-5692 12 S/Nos - Industrial


A/R, 1W5220 49Y486 - 49Y978 A/R, 4W0282

S/Nos - Vehicle 65Z486-65Z1004 A/R, 4W0283


96Z212 - 96Z734
S/Nos - Marine
Cylinder Kit KM2100 12 50Y647-up A/R, 2W8862
Piston Body 9Y2100 12
Piston Pin (4W8484) 138-8506 12 66Z190-up A/R, 2W8868
Retainer, Piston Pin 8N7296 24
Piston Ring Set 1N3967 12 S/Nos - Genset
Cylinder Liner 211-7826 12 24Z1317-24Z8101 A/R, 2W8405, 7C5185
Seal Kit, Cylinder Liner 6V3774 12
CATERPILLAR 3512 SERIES ENGINE

67Z535-67Z1937 A/R, 2W8869


S/Nos - Industrial
49Y1 - 49Y925 A/R, 8N5805, 8N5808 S/Nos - Vehicle
51Y513-up A/R, 2W8863
65Z1 - 65Z886 A/R, 1W4216, 1W4220
S/Nos - Locomotive
S/Nos - Marine 2WK1 - 2WK85 A/R, 4P5462
50Y1-up A/R, 7W1988, 8N5802, 8N5809
Cylinder Kit KM4124 12
66Z1-up A/R, 1W4219, 1W4221 Piston Body 9Y4124 12
Piston Pin (4W8484) 138-8506 12
S/Nos - Genset Retainer, Piston Pin 8N7296 24
24Z1-up A/R,7C1300, 8N5806, 8N5807 Piston Ring Set 1N3967 12
Cylinder Liner 211-7826 12
67Z1-up A/R, 1W4217, 1W4218 Seal Kit, Cylinder Liner 6V3774 12

S/Nos - Vehicle
51Y1-up A/R, 8N5803

Cylinder Kit KM2431 12


Piston Body 7C2431 12
Piston Pin (4W8484) 138-8506 12
Retainer, Piston Pin 8N7296 24
Piston Ring Set 1N3967 12
Cylinder Liner 211-7826 12
Seal Kit, Cylinder Liner 6V3774 12

72
CATERPILLAR 3512 SERIES ENGINE

CYLINDER COMPONENTS PART No QTY CYLINDER COMPONENTS PART No QTY

S/Nos - Industrial S/Nos - Vehicle


1LM1 - 1LM229 A/R, 108-6286 8BR1-up A/R, 100-8085, 129-9500, 175-5258,
175-5285, 176-3548, 188-4785, 196-9177,
49Y979-up A/R, 4W0282
S/Nos - Marine
65Z1005-up A/R, 4W0283 1PW1-up A/R, 133-9937, 162-5724,
174-4943, 174-4944, 174-4951
S/Nos - Marine 2GW1-up A/R, 133-9934, 174-3192, 180-9193
3RS1-up A/R, 129-5493 4TN1-up A/R, 100-8317, 143-0509, 174-3193,
174-3194, 180-9196, 180-9197
3WS1-up A/R, 129-5496 7HM1-up A/R, 100-8320, 121-4733, 174-3195,
174-3196, 174-3197, 174-3198
S/Nos - Genset 8EM1-up A/R, 180-8326, 143-0510,

CATERPILLAR 3512 SERIES ENGINE


24Z8102-up A/R, 2W8405, 5C5185 174-4946, 174-4947, 222-2115

67Z1938-up A/R, 2W8869 S/Nos - Genset


1GZ1-up A/R, 147-3167, 147-3168
(6GW1-up)
1KZ1-up A/R, 147-3161, 147-3162
(6WW1-up) 4AW1-up
A/R, 133-9940, 162-8847, 173-6934,
174-4950
3MS1-up A/R, 129-5490
6PM1-up A/R, 100-8323 6WN1-up A/R, 116-9865, 128-2846
8RM1-up A/R, 112-2662
S/Nos - Vehicle
51Y682-up A/R, 9Y6267 S/Nos - Locomotive
4WJ1-up A/R, 7E9079, 121-5785 3ZW1-up A/R, 135-1752

S/Nos - Locomotive 8DF1-up A/R, 172-0924


2WK86-up A/R, 4P5462
Cylinder Kit KM0720 12
Cylinder Kit KM8383 12 Piston Crown (3500B) 144-0720 12
Piston Crown (3500) 133-8383 12 Piston Skirt 125-2782 12
Piston Skirt 125-2782 12 Piston Pin 138-8507 12
Piston Pin 138-8507 12 Retainer, Piston Pin 8N7296 24
Retainer, Piston Pin 8N7296 24 Ring, Piston Top 229-1631 12
Ring, Piston Top 229-1631 12 Ring, Piston Intermediate 144-5695 12
Ring, Piston Intermediate 144-5695 12 Ring, Piston Oil Control 123-4268 12
Ring, Piston Oil Control 123-4268 12 Cylinder Liner 211-7826 12
Cylinder Liner 211-7826 12 Seal Kit, Cylinder Liner 6V3774 12
Seal Kit, Cylinder Liner 6V3774 12

73
CATERPILLAR 3512 SERIES ENGINE

CYLINDER HEAD COMPONENTS PART No QTY GASKET KITS & RELATED GASKETS PART No QTY

Cylinder Head (7E5859) 242-5327 12 Gasket Kit, Upper KMP-3512-K1 1


Gasket Kit, Lower KMP-3512-K2 1
Valve, Inlet 210-2542 24 Gasket Kit, Single Cyl Head (8T8185) 240-9645 12
Valve, Exhaust 210-2529 24 Gasket, Cylinder Head 110-6991 12
Seal, Water (Small) (6I1357) 204-5426 48
Valve Lock-Half 2A4429 96 Seal, Water (Large) (6I1356) 204-5427 48
Insert, Valve Seat Inlet (Std.) 130-2607 24 Seal, Rocker Cover 206-7030 12
Insert, Valve Seat Exhaust (Std.) 130-2608 24 Gasket, Oil Pan 7E2630 1
Guide, Inlet & Exh Valve 133-9306 48
Seal, Int Valve Guide 197-7006 24
Rotocoil Assy 197-6999 48 FUEL SYSTEM PART No QTY
Spring, Inlet & Exh Valve Outer 7N1904 48
Spring, Inlet & Exh Valve Inner 7N1903 48
CATERPILLAR 3512 SERIES ENGINE

Nozzle, Injector 7C0344 12


Nozzle, Injector 7C2238 12

CRANKSHAFT & RELATED PARTS PART No QTY


Plunger & Bushing 7E3399 12

Seal, Oil Front (Std.) 113-8432 1


Seal, Oil Rear (Std.) 113-8433 1
TURBOCHARGES & CARTRIDGES PART No QTY

Main & Trust Bearing Set (Std.) 196-9530 1


Turbocharger (Truck) 7W2151 1
Main Bearing (Std.) 149-6031 7 Cartridge 7W2301 1
Main Bearing (025) 149-6032 7
Main Bearing (050) 105-0255 7 Turbocharger (Truck) 102-0303 1
Cartridge 102-0302 1
Thust Washer 7C6209 2 Cartridge Kit 108-9342 1

Conrod Bearing (Std.) 107-7330 12 Turbocharger (Truck) 7E9492 1


Conrod Bearing (025) 107-7331 12 Cartridge 7E9491 1
Conrod Bearing (050) 107-7332 12
Turbocharger (Truck) 9Y1490 1
Conrod Bushing 118-1655 12 Cartridge 9Y1494 1

Turbocharger (Truck) 4W6906 1


COOLING SYSTEM PART No QTY Cartridge 4W4960 1
Cartridge Kit 7W4874 1

Thermostat (178 deg - 183 deg) 6I4950 4 Turbocharger (Industrial Engine) 8N1377 1
Fully open temp 198 deg Cartridge 1N3088 1

Thermostat (113 deg - 117 deg) 6I4952 4 Turbocharger (Industrial Engine) 8N1376 1
Fully open temp 122 deg Cartridge 1N3088 1
(only used in Aftercooler circuits)
Turbocharger (Industrial Engine) 4W1229 1
Cartridge 4W1225 1
Cartridge Kit 7W4874 1

Turbocharger (Industrial Engine) 4W1228 1


Cartridge 4W1225 1
Cartridge Kit 7W4874 1

74
CATERPILLAR 3512 SERIES ENGINE

TURBOCHARGES & CARTRIDGES PART No QTY TURBOCHARGES & CARTRIDGES PART No QTY

Turbocharger (Industrial Engine) 1W6551 1 Turbocharger (Genset) 1N4450 1


Cartridge 6N7960 1 Cartridge 1W1653 1
Cartridge Kit 2W0715 1
Turbocharger (Industrial Engine) 1W6552 1
Cartridge 6N7960 1 Turbocharger (Genset) 1N4451 1
Cartridge 1W1653 1
Turbocharger (Marine) 8N1374 1 Cartridge Kit 2W0715 1
Cartridge 1N3088 1
Turbocharger (Vehicular) 8N8941 1
Turbocharger (Marine) 8N1375 1 Cartridge 1N3088 1
Cartridge 1N3088 1
Turbocharger (Vehicular) 8N8942 1
Turbocharger (Marine) 1W4095 1 Cartridge 1N3088 1

CATERPILLAR 3512 SERIES ENGINE


Cartridge 1W1653 1
Cartridge Kit 2W0715 1 Turbocharger (Vehicular) 8N1376 1
Cartridge 1N3088 1
Turbocharger (Marine) 1W4096 1
Cartridge 1W1653 1
Cartridge Kit 2W0715 1

Turbocharger (Genset) 8N1376 1


Cartridge 1N3088 1

Turbocharger (Genset) 8N1377 1


Cartridge 1N3088 1

Turbocharger (Genset) 1W5285 1


Cartridge 6N7960 1

Turbocharger (Genset) 1W5286 1


Cartridge 6N7960 1

Turbocharger (Genset) 1W4095 1


Cartridge 1W1653 1
Cartridge Kit 2W0715 1

Turbocharger (Genset) 1W4096 1


Cartridge 1W1653 1
Cartridge Kit 2W0715 1

Turbocharger (Genset) 1W8432 1


Cartridge 6N7960 1

Turbocharger (Genset) 1W8433 1


Cartridge 6N7960 1

Turbocharger (Genset) 1W6608 1


Cartridge 1W1653 1
Cartridge Kit 2W0715 1

Turbocharger (Genset) 1W6609 1


Cartridge 1W1653 1
Cartridge Kit 2W0715 1

75
CATERPILLAR 3516 SERIES ENGINE

CYLINDER BLOCK & COMPONENTS PART No QTY CYLINDER BLOCK & COMPONENTS PART No QTY

Cylinder Block 115-5160 1 S/Nos - Industrial


Nozzle Assy, Piston Cooling 1W8598 16 27Z650-up A/R, 4W0284, 135-4468
Bushing, Camshaft 7N2048 18 71Z243-up A/R, 4W0285
Space Plate, Cylinder Block 144-5692 16
S/Nos - Marine
CYLINDER COMPONENTS PART No QTY 29Z818-up A/R, 2W8864
72Z339-72Z541 A/R, 2W8870
S/Nos - Vehicle 72Z547-72Z550 A/R, 1W4225
54Z1-up A/R, 7C3355,
54Z1-54Z700 A/R, 2W3691 S/Nos - Genset
25Z684-up A/R, 2W8404
Cylinder Kit KM2100 16 25Z815-25Z1973 A/R, 7C5186
Piston Body 9Y2100 16 73Z174-73Z951 A/R, 2W8871
CATERPILLAR 3516 SERIES ENGINE

Piston Pin (4W8484) 138-8506 16


Retainer, Piston Pin 8N7296 32 S/Nos - Vehicle
Piston Ring Set 1N3967 16 28Z613-28Z651 A/R, 2W8865
Cylinder Liner 211-7826 16
Seal Kit, Cylinder Liner 6V3774 16 S/Nos - Locomotive
9KF1-9KF113 A/R, 9Y7015
S/Nos - Industrial
27Z1-up A/R, 8N0461, 8N5812, 135-4467 Cylinder Kit KM4124 16
71Z1-up A/R, 1W4222, 1W4226 Piston Body 9Y4124 16
Piston Pin (4W8484) 138-8506 16
S/Nos - Marine Retainer, Piston Pin 8N7296 32
29Z1-up A/R, 8N0464, 8N5813 Piston Ring Set 1N3967 16
72Z1-up A/R, 1W4225, 1W4227 Cylinder Liner 211-7826 16
Seal Kit, Cylinder Liner 6V3774 16
S/Nos - Genset
25Z1-up A/R, 8N0462, 8N0463
25Z815-up A/R, 7C1301
73Z1-up A/R, 1W4223, 1W4224

S/Nos - Vehicle
28Z1-up A/R, 8N0465

Cylinder Kit KM2431 16


Piston Body 7C2431 16
Piston Pin (4W8484) 138-8506 16
Retainer, Piston Pin 8N7296 32
Piston Ring Set 1N3967 16
Cylinder Liner 211-7826 16
Seal Kit, Cylinder Liner 6V3774 16

76
CATERPILLAR 3516 SERIES ENGINE

CYLINDER BLOCK & COMPONENTS PART No QTY CYLINDER BLOCK & COMPONENTS PART No QTY

S/Nos - Marine S/Nos - Industrial


29Z1219-up A/R, 2W8864 9WF1-up A/R, 172-0925
72Z542-up A/R, 2W8870
3NS1-up A/R, 129-5491 S/Nos - Vehicle
3SS1-up A/R, 129-5494 7TR1-up A/R, 100-8089, 100-8093,
3XS1-up A/R, 129-5497 1008094, 147-0785, 147-0793, 147-0840
156-6230, 156-6240, 167-9570, 175-5289,
S/Nos - Genset 187-4593, 187-4954,
25Z1974-up A/R, 4P4444, 7C5186 187-4595, 188-4789
73Z953-up A/R, 2W8871
1LZ1-up A/R, 147-3163, 147-3164 S/Nos - Marine
(8TW1-up) 2FW1-up A/R, 133-9938, 162-5725, 174-3188,
5SJ1-up A/R, 7E6916, 111-9372 174-3189, 174-4953

CATERPILLAR 3516 SERIES ENGINE


S/Nos - Vehicle 3CW1-up A/R, 133-9935, 173-6954
28Z652-up A/R, 2W8865 8CN1-up A/R, 100-8321, 121-4734, 174-3184,
54Z701-up A/R, 2W3691 174-3185, 174-3186, 174-3187
54Z486-up A/R, 9Y9200 8KN1-up A/R, 100-8318, 173-1806, 173-6955
2PK1-up A/R, 7E6499, 7E9080, 121-5789, 9AN1-up A/R, 100-8312, 174-3190, 174-3191
121-5793
S/Nos - Genset
S/Nos - Locomotive 1HZ1-up A/R, 147-3169, 147-3170
9K114-up A/R, 9Y7015 (8NW1-up)
1NW1-up A/R, 133-9941, 162-8848, 173-6939,
Cylinder Kit KM8383 16 174-4952
Piston Crown (3500) 133-8383 16 6HN1-up A/R, 116-9866, 128-2847, 141-5085
Piston Skirt 125-2782 16 7RN1-up A/R, 112-2663, 159-8836, 173-6942
Piston Pin 138-8507 16
Retainer, Piston Pin 8N7296 32 Cylinder Kit KM0720 16
Ring, Piston Top 229-1631 16 Piston Crown (3500B) 144-0720 16
Ring, Piston Intermediate 144-5695 16 Piston Skirt 125-2782 16
Ring, Piston Oil Control 123-4268 16 Piston Pin 138-8507 16
Cylinder Liner 211-7826 16 Retainer, Piston Pin 8N7296 32
Seal Kit, Cylinder Liner 6V3774 16 Ring, Piston Top 229-1631 16
Ring, Piston Intermediate 144-5695 16
Ring, Piston Oil Control 123-4268 16
Cylinder Liner 211-7826 16
Seal Kit, Cylinder Liner 6V3774 16

77
CATERPILLAR 3516 SERIES ENGINE

CYLINDER HEAD COMPONENTS PART No QTY COOLING SYSTEM PART No QTY

Cylinder Head (7E5859) 242-5327 16 Water Pump 122-0500 1


Seal, Water Pump 166-4376 1
Valve, Inlet 210-2542 32 Impeller, Water Pump 8N4607 1
Valve, Exhaust 210-2529 32 Shaft, Water Pump 7N8192 1

Valve Lock-Half 2A4429 128 Thermostat (178 deg - 183 deg) 6I4950 4
Insert, Valve Seat Inlet (Std.) 130-2607 32 Fully open temp 198 deg
Insert, Valve Seat Exhaust (Std.) 130-2608 32
Guide, Inlet & Exh Valve 133-9306 64 Thermostat (113 deg - 117 deg) 6I4952 4
Seal, Int Valve Guide 197-7006 32 Fully open temp 122 deg
Rotocoil Assy 197-6999 64 (only used in Aftercooler circuits)
Spring, Inlet & Exh Valve Outer 7N1904 64
Spring, Inlet & Exh Valve Inner 7N1903 64
CATERPILLAR 3516 SERIES ENGINE

OIL PUMP & RELATED PARTS PART No QTY

CRANKSHAFT & RELATED PARTS PART No QTY


Oil Pump 4P5638 1

Crankshaft 8N9700 1 Core, Oil Cooler 8N1267 1

Seal, Oil Front (Std.) 113-8432 1


Seal, Oil Rear (Std.) 113-8433 1
GASKET KITS & RELATED GASKETS PART No QTY
Main & Trust Bearing Set (Std.) 196-9531 1

Gasket Kit, Upper KMP-3516-K1 1


Main Bearing (Std.) 149-6031 9
Gasket Kit, Lower KMP-3516-K2 1
Main Bearing (025) 149-6032 9
Gasket Kit, Single Cyl Head (8T8185) 240-9645 16
Main Bearing (050) 105-0255 9
Gasket, Cylinder Head 110-6991 16
Seal, Water (Small) (6I1357) 204-5426 64
Thust Washer 7C6209 2
Seal, Water (Large) (6I1356) 204-5427 64
Seal, Rocker Cover 206-7030 16
Gasket, Oil Pan 7E2632 1
CONROD & RELATED PARTS PART No QTY

Conrod 1W4800 16 FUEL SYSTEM PART No QTY


Conrod Bushing 118-1655 16
Bolt, Conrod 7N2405 64
Nozzle, Injector 7C0344 16
Nozzle, Injector 7C2238 16
Conrod Bearing (Std.) 107-7330 16
Conrod Bearing (025) 107-7331 16
Plunger & Bushing 7E3399 16
Conrod Bearing (050) 107-7332 16

CAMSHAFT RELATED PARTS PART No QTY FILTERS PART No QTY

Pushrod 4W6682 48 Fuel,Filter 1R0756 5

Oil,Filter 1R0726 3

78
CATERPILLAR 3516 SERIES ENGINE

TURBOCHARGES & CARTRIDGES PART No QTY TURBOCHARGES & CARTRIDGES PART No QTY

Turbocharger (Truck) 7E9497 1 Turbocharger (Industrial Engine) 4W1232 1


Cartridge 9Y8267 1 Cartridge 4W1225 1
Cartridge Kit 7W4874 1
Turbocharger (Truck) 7C4718 1
Cartridge 7C6367 1 Turbocharger (Industrial Engine) 4W1233 1
Cartridge 4W1225 1
Turbocharger (Truck) 7C1278 1 Cartridge Kit 7W4874 1
Cartridge 8N6553 1
Turbocharger (Industrial Engine) 4W1226 1
Turbocharger (Truck) 9Y8266 1 Cartridge 4W1225 1
Cartridge 9Y8267 1 Cartridge Kit 7W4874 1

Turbocharger (Truck) 9Y1487 1 Turbocharger (Industrial Engine) 4W1227 1

CATERPILLAR 3516 SERIES ENGINE


Cartridge 7C6367 1 Cartridge 4W1225 1
Cartridge Kit 7W4874 1
Turbocharger (Truck) 7C2367 1
Cartridge 8N6553 1 Turbocharger (Industrial Engine) 4W1148 1
Cartridge 4W1225 1
Turbocharger (Industrial Engine) 2W8325 1 Cartridge Kit 7W4874 1
Cartridge 2W8331 1
Turbocharger (Marine) 1W7645 1
Turbocharger (Industrial Engine) 7W9931 1 Cartridge 2W1644 1
Cartridge 4W9133 1
Cartridge Kit 4W5736 1 Turbocharger (Marine) 1W7646 1
Cartridge 2W1644 1
Turbocharger (Industrial Engine) 1W6008 1
Cartridge 2W1644 1 Turbocharger (Marine) 2W0285 1
Cartridge Kit 4W5736 1 Cartridge 1N3088 1

Turbocharger (Industrial Engine) 1W6007 1 Turbocharger (Marine) 2W0286 1


Cartridge 2W1644 1 Cartridge 1N3088 1
Cartridge Kit 4W5736 1
Turbocharger (Genset) 1W6008 1
Turbocharger (Industrial Engine) 8N1377 1 Cartridge 2W1644 1
Cartridge 1N3088 1 Cartridge Kit 4W5736 1

Turbocharger (Industrial Engine) 8N1376 1 Turbocharger (Genset) 1W6007 1


Cartridge 1N3088 1 Cartridge 2W1644 1
Cartridge Kit 4W5736 1
Turbocharger (Industrial Engine) 4W1229 1
Cartridge 4W1225 1 Turbocharger (Genset) 2W7214 1
Cartridge Kit 7W4874 1 Cartridge 2W7224 1

Turbocharger (Industrial Engine) 4W1228 1 Turbocharger (Genset) 2W7215 1


Cartridge 4W1225 1 Cartridge 2W7224 1
Cartridge Kit 7W4874 1
Turbocharger (Vehicular) 2W8325 1
Turbocharger (Industrial Engine) 2W0285 1 Cartridge 2W8331 1
Cartridge 1N3088 1
Turbocharger (Vehicular) 2W8326 1
Turbocharger (Industrial Engine) 2W0286 1 Cartridge 2W8331 1
Cartridge 1N3088 1

79
CATERPILLAR C6.6 SERIES ENGINE

CYL. BLOCK & COMPONENTS PART No QTY GASKET KITS & COMMON GASKETS PART No QTY

Nozzle, Piston Cooling 276-5605 6 Gasket Kit, Upper KMP-C6.6-K1 1


Bolt, Nozzle Piston Cooling 100-4841 6 Gasket Kit, Lower KMP-C6.6-K2 1
Bush, Camshaft 276-5601 1 Gasket, Cylinder Head 176-3141 1
Gasket, Rocker Cover 277-5063 1
Gasket, Oil Pan 280-1383 1
Gasket, Oil Pan 275-9884 1
CYLINDER KIT & COMPONENTS PART No QTY
Gasket, Exhaust Manifold 279-9361 2

Cylinder Kit KM2224 6


Piston, Pin & Clips 282-2224 6
OIL PUMP & RELATED PARTS PART No QTY
Ring Set 276-7476 6

Cylinder Kit KM7475 6 Oil Pump 293-5250 1


CATERPILLAR C6.6 SERIES ENGINE

Piston, Pin & Clips 276-7475 6 Relief Valve Kit , Oil Pump 278-5937 1
Ring Set 276-7476 6
Oil Cooler Core 281-7039 1
Oil Cooler Core 295-8613 1

CRANKSHAFT & RELATED PARTS PART No QTY Oil Filter 269-8325 1


Oil Filter 1G8878 1
Oil Filter 102-2828 1
Seal Group, Oil Front 277-3013 1
Fuel Filter 156-0214 1
Seal Group, Oil Rear 277-0116 1
Fuel Filter 271-9385 1
Water Seperator Filter 263-7148 1
Main Bearing Set (Std.) 276-7388 1
Water Seperator Filter 326-1644 1
Thust Washer 276-7390 2

CYLINDER HEAD & COMPONENTS PART No QTY

CONROD & RELATED PARTS PART No QTY


Cylinder Head 276-8115 1
Valve, Inlet 276-8122 12
Bushing, Conrod 276-7478 6
Valve, Exhaust 276-8124 12
Bolt, Conrod 225-5439 12
Valve Lock-Half 276-8123 48
Spring, Inlet & Exh. Valve 276-8132 24
Conrod Bearing Set (Std.) 276-7389 1
Reatiner, Valve Spring 276-8133 48
Seal, Valve Stem 276-8131 24

CAMSHAFT & RELATED PARTS PART No QTY

Camshaft (S/No. E6M1-Up) 285-9021 1


Camshaft (S/No. C6E1-Up) 279-8836 1

Pushrod 278-5126 12
Tappet 278-5125 12

80
CATERPILLAR C6.6 SERIES ENGINE

COOLING SYSTEM PART No QTY

Water Pump Assy 277-2913 1


Repair Kit 287-6844 1

TURBOCHARGER PART No QTY

Turbocharger 286-0122 1

Turbocharger 280-2392 1

Turbocharger 286-0122 1

CATERPILLAR C6.6 SERIES ENGINE


GLOW PLUG PART No QTY

Glow Plugs 226-8770 6


Glow Plugs 292-9881 6
Rail, Glow Plugs 277-4408 6

81
CATERPILLAR C7 SERIES ENGINE

CYL. BLOCK & COMPONENTS PART No QTY CRANKSHAFT & RELATED PARTS PART No QTY

Nozzle, Piston Cooling 280-2748 6 Crankshaft 271-5658 1


Nozzle, Piston Cooling 272-8102 6 Crankshaft 282-7956 1
Bush, Camshaft 216-5586 1
Bush, Camshaft 2W7213 6 Seal Group, Oil Front 245-7339 1
Seal Group, Oil Rear (Dry Hgs.) 222-3909 1
Seal Group, Oil Rear 222-3910 1
Repair Sleeve, Oil Rear 222-3909 1
CYLINDER KIT & COMPONENTS PART No QTY
Main Bearing (Std.) 107-7708 6
Bearing Thrust (Std.) 212-4893 1
Cylinder Kit KM2720 6
Piston Body (16.5:1 High HP - 1pc Steel pstn. ) 238-2720 6
Main Bearing (0.25mm US) 145-0162 6
Piston Pin (40mm D.I) 197-9371 6
Bearing Thrust (0.25mm U.S.) 229-5153 1
Retainer, Piston Pin 197-9372 12
CATERPILLAR C7 SERIES ENGINE

Ring, Piston Top 197-9386 6


Main Bearing (0.50mm U.S.) 145-0164 6
Ring, Piston Intermediate 197-9353 6
Bearing Thrust (0.50mm U.S.) 7C6967 1
Ring, Piston Oil 238-2706 6

Cylinder Kit KM2698 6


Piston Body (16.5:1 CR Low HP, Aluminum) 238-2698 6 CONROD & RELATED PARTS PART No QTY
Piston Pin (40mm D.I) 168-7224 6
Retainer, Piston Pin 7C0111 12
Ring, Piston Top 197-9386 6 Conrod 213-3193 6
Ring, Piston Intermediate 197-9353 6 Bushing, Conrod 2W0027 6
Ring, Piston Oil 197-9354 6 Bolt, Conrod 195-0321 12

Cylinder Kit KM7330 6 Conrod Bearing (Std.) 224-6638 6


Piston Body (16.5:1 CR High HP,) 262-7330 6 Conrod Bearing (0.25mm US) 7C6976 6
Piston Pin (46mm D.I) 238-2735 6 Conrod Bearing (0.50mm US) 7C6977 6
Retainer, Piston Pin 7X2908 12
Ring, Piston Top 299-7612 6
Ring, Piston Intermediate 266-3110 6
CAMSHAFT & RELATED PARTS PART No QTY
Ring, Piston Oil 238-2743 6

Cylinder Kit KM9288 6 Camshaft 212-4288 1


Piston Body (16.5:1 CR Low HP,) 262-9288 6 Camshaft 212-4284 1
Piston Pin (40mm D.I) 168-7224 6 Camshaft 137-6716 1
Retainer, Piston Pin 7C0111 12
Ring, Piston Top 299-7612 6 Pushrod 264-6156 12
Ring, Piston Intermediate 266-3110 6
Ring, Piston Oil 238-2743 6

82
CATERPILLAR C7 SERIES ENGINE

GASKET KITS & COMMON GASKETS PART No QTY CYLINDER HEAD & COMPONENTS PART No QTY
(Continued)

Gasket Kit, Upper KMP-C7-K1 1 Cylinder Head 219-5844 1


Gasket Kit, Lower KMP-C7-K2 1 Valve, Inlet 145-7390 12
Gasket, Cylinder Head 133-4995 1 Valve, Exhaust 147-8211 6
Gasket, Rocker Cover 217-5701 1 Collet, Inlet Valve 1W2715 24
Gasket, Rocker Cover 272-0388 1 Collet, Exhaust Valve 2A4429 12
Gasket, Cam Box 244-4486 1 Guide, Inlet Valve 140-9670 12
Gasket, Oil Pan 166-2905 1 Guide, Exhaust Valve 147-8220 6
Gasket, Exhaust Manifold 272-1956 6 Spring, Inlet 140-6188 12
Spring, Exhaust 137-6718 6
Seal, Valve Stem (Inlet) 147-8214 12
Seal, Valve Stem (Exhaust) 163-2478 6
OIL PUMP & RELATED PARTS PART No QTY Insert, Valve Seat (Std.) Inlet 217-5213 12
Insert, Valve Seat (Std.) Exhaust 147-8218 6
Retainer Spring, Inlet 7E7779 12

CATERPILLAR C7 SERIES ENGINE


Oil Pump 189-8777 1
Retainer Spring, Exhaust 134-4483 6
Oil Pump 200-4497 1
Sleeve, Injector 227-1200 6

Oil Cooler Core 267-4743 1


Cylinder Head 259-8305 1
Valve, Inlet 252-7801 12
Oil Filter 1R1807 1
Valve, Exhaust 147-8211 6
Fuel Filter 1R0762 1
Collet, Inlet Valve 1W2715 24
Fuel Filter 326-1644 1
Collet, Exhaust Valve 2A4429 12
Water Seperator Filter 326-1644 1
Guide, Inlet Valve 140-9670 12
Guide, Exhaust Valve 147-8220 6
Spring, Inlet 140-6188 12
CYLINDER HEAD & COMPONENTS PART No QTY Spring, Exhaust 137-6718 6
Seal, Valve Stem (Inlet) 147-8214 12
Seal, Valve Stem (Exhaust) 163-2478 6
Cylinder Head 314-4184 1 Insert, Valve Seat (Std.) Inlet 264-6157 12
Valve, Inlet 252-7801 12 Insert, Valve Seat (Std.) Exhaust 232-1285 6
Valve, Exhaust 147-8211 6 Retainer Spring, Inlet 7E7779 12
Collet, Inlet Valve 1W2715 24 Retainer Spring, Exhaust 134-4483 6
Collet, Exhaust Valve 2A4429 12 Sleeve, Injector 227-1200 6
Guide, Inlet Valve 140-9670 12
Guide, Exhaust Valve 147-8220 6 Cylinder Head 310-8264 1
Spring, Inlet 140-6188 12 Valve, Inlet 157-7129 12
Spring, Exhaust 137-6718 6 Valve, Exhaust 157-7130 6
Seal, Valve Stem (Inlet) 147-8214 12 Collet, Inlet Valve 1W2715 24
Seal, Valve Stem (Exhaust) 163-2478 6 Collet, Exhaust Valve 2A4429 12
Insert, Valve Seat (Std.) Inlet 264-6157 12 Guide, Inlet Valve 140-9670 12
Insert, Valve Seat (Std.) Exhaust 232-1285 6 Guide, Exhaust Valve 147-8220 6
Retainer Spring, Inlet 7E7779 12 Spring, Inlet 140-6188 12
Retainer Spring, Exhaust 134-4483 6 Spring, Exhaust 137-6718 6
Sleeve, Injector 227-1200 6 Seal, Valve Stem (Inlet) 147-8214 12
Seal, Valve Stem (Exhaust) 163-2478 6
Insert, Valve Seat (Std.) Inlet 272-9813 12
Insert, Valve Seat (Std.) Exhaust 147-8218 6
Retainer Spring, Inlet 7E7779 12
Retainer Spring, Exhaust 134-4483 6
Sleeve, Injector 227-1200 6

83
CATERPILLAR C7 SERIES ENGINE

COOLING SYSTEM PART No QTY

Water Pump Assy 227-4299 1


Thermostat 119-3075 2

Water Pump Assy 236-4420 1


Thermostat 126-5869 2

TURBOCHARGER PART No QTY

Turbocharger 250-0841 1
Cartridge 261-9287 1
CATERPILLAR C7 SERIES ENGINE

Turbocharger 185-8016 1
Cartridge 196-0268 1

Turbocharger 177-0440 1
Cartridge 195-6025 1

Turbocharger 250-7696 1
Cartridge 261-9367 1

84
CATERPILLAR C9 SERIES ENGINE

CYL. BLOCK & COMPONENTS PART No QTY CYLINDER KIT & COMPONENTS PART No QTY

Cylinder Block 325-3915 1 S/No. Marine


Cylinder Block (Truck - S/No. C9S) 325-3913 1 C9 Marine Engine S/No. C9B
Nozzle,Piston Cooling 197-9367 6 C9 Marine Engine S/No. CSN
Nozzle,Piston Cooling 166-3657 6
Nozzle,Piston Cooling (Truck - S/No. C9S) 273-2600 6 Cylinder Kit KM9368 6
Bushing, Camshaft 216-5586 1 Crown, Piston (16:1 Ratio) 197-9368 6
Bushing, Camshaft 203-5805 2 Skirt, Piston 324-7380 6
Bushing, Camshaft 203-6090 1 Piston Pin 166-3648 6
Retainer, Piston Pin 7X2908 12
Ring, Piston Top 197-9392 6
Ring, Piston Intermediate 161-3424 6
CYLINDER KIT & COMPONENTS PART No QTY Ring, Piston Oil 168-7211 6
Cylinder Liner 190-3562 6
Seal, Cylinder Liner 167-0024 6

CATERPILLAR C9 SERIES ENGINE


S/No. Genset
C9 Generator SET S/No. C9E - S9L1-Up
C9 Generator SET S/No. X3R - S9L1-Up
CYL. BLOCK & COMPONENTS PART No QTY
S/No. Industrial
C9 Industrial Engine S/No. JLW
C9 Industrial Engine S/No. JSC S/No. Marine
C9 Industrial Engine S/No. MBD C9 Marine Engine S/No. X9X , X9Y , Z9X

S/No. Machine Cylinder Kit KM2312 6


C9 Engine - Machine S/No. THX Crown, Piston (15.5:1 Ratio) 272-2312 6
C9 Engine - Machine S/No. THY Skirt, Piston 324-7380 6
Piston Pin 166-3648 6
Cylinder Kit KM1401 6 Retainer, Piston Pin 7X2908 12
Crown, Piston (16.1:1 Ratio) 265-1401 6 Ring, Piston Top 197-9392 6
Skirt, Piston 324-7380 6 Ring, Piston Intermediate 161-3424 6
Piston Pin 166-3648 6 Ring, Piston Oil 168-7211 6
Retainer, Piston Pin 7X2908 12 Cylinder Liner 190-3562 6
Ring, Piston Top 197-9392 6 Seal, Cylinder Liner 167-0024 6
Ring, Piston Intermediate 161-3424 6
Ring, Piston Oil 168-7211 6 S/No. Truck
Cylinder Liner 190-3562 6 C9 Truck Engine S/No. 9DG1-381
Seal, Cylinder Liner 167-0024 6
Cylinder Kit KM9303 6
S/No. Marine Crown, Piston (16.10:1 Ratio) 197-9303 6
C9 Marine Engine S/No. C9A Skirt, Piston 324-7380 6
C9 Truck Engine S/No. 9DG Piston Pin 166-3648 6
C9 Truck Engine S/No. CKP Retainer, Piston Pin 7X2908 12
Ring, Piston Top 197-9304 6
Cylinder Kit KM9345 6 Ring, Piston Intermediate 161-3425 6
Crown, Piston (17:1 Ratio) 197-9345 6 Ring, Piston Oil 168-7209 6
Skirt, Piston 324-7380 6 Cylinder Liner 190-3562 6
Piston Pin 166-3648 6 Seal, Cylinder Liner 167-0024 6
Retainer, Piston Pin 7X2908 12
Ring, Piston Top 197-9392 6
Ring, Piston Intermediate 161-3424 6
Ring, Piston Oil 168-7211 6
Cylinder Liner 190-3562 6
Seal, Cylinder Liner 167-0024 6

85
CATERPILLAR C9 SERIES ENGINE

CYL. BLOCK & COMPONENTS PART No QTY CYLINDER HEAD & COMPONENTS PART No QTY
(Continued)

S/No. Truck Generator , Industrial , Machine


C9 Truck Engine S/No. 9DG549-Up C9 Marine Engine S/No. X9X , X9Y , Z9X
C9 Truck Engine S/No. ETK , LFE , SRB C9 Truck Engine S/No. 9DG1836-Up
C9 Truck Engine S/No. CKP539-Up
Cylinder Kit KM2701 6 C9 Truck Engine S/No. ETK , LFE , SRB
Crown, Piston (17:1 Ratio) 238-2701 6
Skirt, Piston 324-7380 6 Cylinder Head (Bare) 311-7229 1
Piston Pin 166-3648 6 Cylinder Head (Complete With Valves) 252-8439 1
Retainer, Piston Pin 7C2908 12 Valve, Inlet 241-8382 12
Ring, Piston Top 197-9392 6 Valve, Exhaust 241-8383 12
Ring, Piston Intermediate 161-3424 6 Valve Lock-Half (Inlet) 1W2715 24
Ring, Piston Oil 168-7211 6 Valve Lock-Half (Exhaust) 2A4429 24
Cylinder Liner 190-3562 6 Spring, Inlet Valve (Inner) 241-8386 12
CATERPILLAR C9 SERIES ENGINE

Seal, Cylinder Liner 167-0024 6 Spring, Inlet Valve (Outer) 241-8385 12


Spring, Exh. Valve (Inner) 190-6115 12
S/No. Truck Spring, Exh. Valve (Outer) 190-6117 12
C9 Truck Engine S/No. C9S Retainer, Spring (Inlet) 241-8384 12
Retainer, Spring (Exhaust) 211-2134 12
Cylinder Kit KM7331 6 Guide, Exhaust (Std) 260-4856 12
Piston Body 262-7331 6 Guide, Exhaust (0.13mm O/S O.D) 203-3237 12
Piston Pin 238-2731 6 Guide, Exhaust (0.50mm O/S O.D) 203-3238 12
Retainer, Piston Pin 6V5589 12 Guide, Inlet (Std) 259-5829 12
Ring, Piston Top 310-1319 6 Guide, Inlet (0.13mm O/S O/D) 254-3941 12
Ring, Piston Intermediate 262-2888 6 Guide, Inlet (0.50mm O/S O/D) 254-3942 12
Ring, Piston Oil 262-2891 6 Shield, Valve Guide 163-2478 12
Cylinder Liner 267-6686 6 Insert, Valve Seat Inlet (Std.) 241-8388 12
Seal, Cylinder Liner 167-0024 6 Insert, Valve Seat Inlet (0.127mm) 317-7212 12
Insert, Valve Seat Inlet (0.254mm) 317-7213 12
S/No. Machine Insert, Valve Seat Exhaust (Std.) 212-8917 12
C9 Machine Engine S/No. 4ZF , SAN Insert, Valve Seat Exhaust (0.127mm O/S O.D) 317-7210 12
Insert, Valve Seat Exhaust (0.254mm O/S O.D) 317-7211 12
Cylinder Kit KM9297 6 Sleeve, Injector 227-1200 6
Crown, Piston (16.1:1 Ratio) 197-9297 6 Seal, Sleeve Injector 310-7255 6
Skirt, Piston 324-7380 6 Seal, Sleeve Injector 310-7257 6
Piston Pin 166-3648 6
Retainer, Piston Pin 7X2908 12 C9 Marine Engine S/No. C9A,C9B,CSN
Ring, Piston Top 197-9299 6
Ring, Piston Intermediate 161-3425 6 Cylinder Head 255-4961 1
Ring, Piston Oil 168-7209 6 Cylinder Head 273-3033 1
Cylinder Liner 190-3562 6 Valve, Inlet 187-4123 12
Seal, Cylinder Liner 167-0024 6 Valve, Exhaust 188-3122 12
Valve Lock-Half 2A4429 48
Spring, (Inner) 190-6115 24
Spring, (Outer) 190-6117 24
Retainer, Spring 211-2134 24
Guide, Exhaust/Inlet (Std.) 260-4856 24
Guide, Exhaust/Inlet (0.13mm O/S O.D) 203-3237 24
Guide, Exhaust/Inlet (0.50mm O/S O.D) 203-3238 24
Shield, Valve Guide 163-2478 12
Insert, Valve Seat Inlet (Std.) 212-8918 12
Insert, Valve Seat Inlet (0.127mm) 317-7207 12
Insert, Valve Seat Inlet (0.254mm) 317-7208 12
Insert, Valve Seat Exhaust (Std.) 212-8917 12

86
CATERPILLAR C9 SERIES ENGINE

CYLINDER HEAD & COMPONENTS PART No QTY CYLINDER HEAD & COMPONENTS PART No QTY
(Continued)

Insert, Valve Seat Exhaust (0.127mm O/S O.D) 317-7210 12 C9 Truck Engine S/No. C9S1-882
Insert, Valve Seat Exhaust (0.254mm O/S O.D) 317-7211 12
Sleeve, Injector 227-1200 6 Cylinder Head (Bare) 316-2567 1
Seal, Sleeve Injector 310-7255 6 Cylinder Head (Complete With Valves) 293-4669 1
Seal, Sleeve Injector 310-7257 6 Valve, Inlet 262-2957 12
Valve, Exhaust 255-8676 12
Valve Lock-Half 1W2715 48
C9 Truck Engine S/No. 9DG1-381 Spring, (Inner) 255-8677 24
C9 Truck Engine S/No. 4ZF Spring, (Outer) 255-8678 24
Retainer, Spring 241-8384 24
Cylinder Head (Bare) 201-2180 1 Guide, Exhaust/Inlet (Std) 255-8665 24
Cylinder Head (Complete With Valves) 210-5984 1 Guide, Exhaust/Inlet (0.13mm O/S O.D) 203-3237 24
Valve, Inlet 163-2442 12 Guide, Exhaust/Inlet (0.50mm O/S O.D) 203-3238 24
Valve, Exhaust 188-3122 12 Shield, Valve Guide 241-8390 12

CATERPILLAR C9 SERIES ENGINE


Valve Lock-Half 2A4429 48
Spring, (Inner) 190-6115 24
Spring, (Outer) 190-6117 24
Retainer, Spring 211-2134 24 C9 Truck Engine S/No. C9S883-Up
Guide, Exhaust/Inlet (Std) 260-4856 24
Guide, Exhaust/Inlet (0.13mm O/S O.D) 203-3237 24 Cylinder Head (Bare) 310-8265 1
Guide, Exhaust/Inlet (0.50mm O/S O.D) 203-3238 24 Cylinder Head (Complete With Valves) 310-7665 1
Shield, Valve Guide 163-2478 12 Valve, Inlet 255-8675 12
Insert, Valve Seat Std. 176-7690 12 Valve, Exhaust 255-8676 12
Insert, Valve Seat Std. 176-7688 12 Valve Lock-Half 1W2715 48
Sleeve, Injector 178-5037 6 Spring, (Inner) 255-8677 24
Spring, (Outer) 255-8678 24
C9 Truck Engine S/No. 9DG549-1835 Retainer, Spring 241-8384 24
C9 Truck Engine S/No. CKP506-538 Guide, Exhaust/Inlet (Std) 255-8665 24
Guide, Exhaust/Inlet (0.13mm O/S O.D) 203-3237 24
Cylinder Head (Bare) 241-8392 1 Guide, Exhaust/Inlet (0.50mm O/S O.D) 203-3238 24
Cylinder Head (Complete With Valves) 241-8393 1 Shield, Valve Guide 241-8390 12
Valve, Inlet 241-8382 12 Insert 255-8666 12
Valve, Exhaust 241-8383 12 Sleeve, Injector 261-0193 6
Valve Lock-Half (Inlet) 241-8384 24 Seal, Sleeve Injector 310-7258 6
Valve Lock-Half (Exhaust) 211-2134 24 Seal, Sleeve Injector 310-7259 6
Spring, Inlet Valve (Inner) 241-8386 12
Spring, Inlet Valve (Outer) 241-8385 12 C9 Marine Engine S/No. X9X , X9Y , Z9X
Spring, Exh. Valve (Inner) 190-6115 12
Spring, Exh. Valve (Outer) 190-6117 12 Cylinder Head (Bare) 311-7229 1
Retainer, Spring (Inlet) 241-8384 12 Cylinder Head (Complete With Valves) 268-3303 1
Retainer, Spring (Exhaust) 211-2134 12 Valve, Inlet 242-1542 12
Guide, Inlet 260-4856 12 Valve, Exhaust 246-9855 12
Guide, Exhaust 259-5829 12 Valve Lock-Half (Inlet) 1W2715 24
Shield, Valve Guide (Exhaust) 163-2478 12 Valve Lock-Half (Exhaust) 2A4429 24
Shield, Valve Guide (Inlet) 241-8390 12 Spring, Inlet Valve (Inner) 241-8386 12
Insert, Valve Seat Inlet (Std.) 241-8388 12 Spring, Inlet Valve (Outer) 241-8385 12
Insert, Valve Seat Inlet (0.127mm) 317-7212 12 Spring, Exh. Valve (Inner) 190-6115 12
Insert, Valve Seat Inlet (0.254mm) 317-7213 12 Spring, Exh. Valve (Outer) 190-6117 12
Insert, Valve Seat Exhaust (Std.) 212-8917 12 Retainer, Spring (Inlet) 241-8384 12
Insert, Valve Seat Exhaust (0.127mm O/S O.D) 317-7210 12 Retainer, Spring (Exhaust) 211-2134 12
Insert, Valve Seat Exhaust (0.254mm O/S O.D) 317-7211 12 Guide, Exhaust (Std) 260-4856 12
Sleeve, Injector 227-1200 6 Guide, Exhaust (0.13mm O/S O.D) 203-3237 12
Seal, Sleeve Injector 310-7255 6 Guide, Exhaust (0.50mm O/S O.D) 203-3238 12
Seal, Sleeve Injector 310-7257 6 Guide, Inlet (Std) 259-5829 12

87
CATERPILLAR C9 SERIES ENGINE

CYLINDER HEAD & COMPONENTS PART No QTY CRANKSHAFT & RELATED PARTS PART No QTY
(Continued)

Guide, Inlet (0.13mm O/S O/D) 254-3941 12 Crankshaft 261-1544 1


Guide, Inlet (0.50mm O/S O/D) 254-3942 12
Shield, Valve Guide 163-2478 12 Seal Group, Oil Front 245-7339 1
Insert, Valve Seat Inlet (Std.) 241-8388 12 Seal Group, Oil Rear (Dry Hsg) 285-4073 1
Insert, Valve Seat Inlet (0.127mm) 317-7212 12 Seal Group, Oil Rear (Wet Hgs) 285-4074 1
Insert, Valve Seat Inlet (0.254mm) 317-7213 12 Seal Group, Oil Rear 259-5829 1
Insert, Valve Seat Exhaust (Std.) 212-8917 12
Insert, Valve Seat Exhaust (0.127mm O/S O.D) 317-7210 12 Sleeve, Wear Rear 9Y0810 1
Insert, Valve Seat Exhaust (0.254mm O/S O.D) 317-7211 12
Sleeve, Injector 227-1200 6 Main Bearing (Std.) 151-2939 7
Seal, Sleeve Injector 310-7255 6 Main Bearing (0.25mm US) 282-1771 7
Seal, Sleeve Injector 310-7257 6 Main Bearing (0.50mm US) 282-1772 7
CATERPILLAR C9 SERIES ENGINE

C9 Machine Engine S/No. 4ZF , SAN Thrust Washer 246-3150 2

Cylinder Head (Bare) 311-7225 1


Cylinder Head (Complete With Valves) 210-5984 1
Valve, Inlet 163-2442 12 CONROD & RELATED PARTS PART No QTY
Valve, Exhaust 188-3122 12
Valve Lock-Half 2A4429 48
Conrod 160-8199 6
Spring, Inlet/Exh. Valve (Outer) 190-6117 12
Bush,Conrod 160-8194 6
Spring, Inlet/Exh. Valve (Inner) 190-6115 12
Bolt, Conrod 160-8197 12
Retainer, Spring 211-2134 24
Seat, Valve Spring 183-7889 12
Conrod Bearing (Std.) 213-3190 6
Guide, Inlet/Exhaust (Std) 260-4856 24
Conrod Bearing (0.25mm US) 282-2478 6
Guide, Inlet/Exhaust (0.13mm O/S O.D) 203-3237 24
Conrod Bearing (0.50mm US) 282-2479 6
Guide, Inlet/Exhaust (0.50mm O/S O.D) 203-3238 24
Shield, Valve Guide 163-2478 24
Insert, Valve Seat Inlet (Std.) 176-7688 12
Truck - C9 Truck Engine C9S
Insert, Valve Seat Exhaust (Std.) 176-7690 12
Sleeve, Injector 229-1490 6
Conrod 256-9658 6
Seal, Sleeve Injector 310-7255 6
Bush,Conrod 256-9656 6
Seal, Sleeve Injector 310-7257 6
Bolt, Conrod 160-8197 12

C9 Machine Engine S/No. 4ZF , SAN


Conrod Bearing (Std.) 269-7290 6
Conrod Bearing (0.25mm US) 282-2478 6
Cylinder Head (Bare) 311-7226 1
Conrod Bearing (0.50mm US) 282-2479 6
Cylinder Head (Complete With Valves) 273-3034 1
Valve, Inlet 163-2442 12
Valve, Exhaust 188-3122 12
Valve Lock-Half 2A4429 48
Spring, Inlet/Exh. Valve (Outer) 190-6117 12
Spring, Inlet/Exh. Valve (Inner) 190-6115 12
Retainer, Spring 211-2134 24
Seat, Valve Spring 183-7889 12
Guide, Inlet/Exhaust (Std) 260-4856 24
Guide, Inlet/Exhaust (0.13mm O/S O.D) 203-3237 24
Guide, Inlet/Exhaust (0.50mm O/S O.D) 203-3238 24
Shield, Valve Guide 163-2478 24
Insert, Valve Seat Inlet (Std.) 176-7688 12
Insert, Valve Seat Exhaust (Std.) 176-7690 12
Sleeve, Injector 229-1490 6
Seal, Sleeve Injector 310-7255 6
Seal, Sleeve Injector 310-7257 6

88
CATERPILLAR C9 SERIES ENGINE

CAMSHAFT & RELATED PARTS PART No QTY LUBRICATING SYSTEM PART No QTY

Camshaft (Genset/Industrial/Machine) 242-0673 1 Oil Pump 331-8905 1

Camshaft (Machine) S/No. 4ZF / SAN 216-9782 1 Core,Oil Cooler 293-9367 1


Gasket, Oil Cooler 209-7293 1
Camshaft (Marine) S/No. C9A 216-8193 1

Camshaft (Marine) S/No. C9B , CSN 227-5536 1


COOLING SYSTEM PART No QTY
Camshaft (Marine) S/No. X9X , X9Y, Z9X 242-0675 1
Water Pump Assy (Genset/Industrial/Truck) 227-4298 1
Camshaft (Truck) S/No.9DG1-381 207-5347 1 Shaft 177-1052 1
Impeller 226-6039 1
Camshaft (Truck) S/No. 9DG382-548 216-8193 1 Seal 147-5088 1
Kit, Gasket 271-2910 1

CATERPILLAR C9 SERIES ENGINE


Camshaft (Truck) S/No. 9DG549-Up 242-0673 1
Water Pump Assy (Industial/Machine/Marine) 227-4299 1
Camshaft (Truck) S/No. C9S1-Up 313-1954 1 Shaft 177-1052 1
Impeller 226-6039 1
Camshaft (Truck) S/No. CKP 216-8193 1 Seal 147-5088 1

Camshaft (Truck) S/No. CKP506-Up 242-0673 1 Water Pump Assy (Machine) 219-4452 1
Shaft 177-1052 1
Camshaft (Truck) S/No. ETK , LFE , SRB 242-0673 1 Impeller 177-1056 1
Seal 147-5088 1
Push Rod, Valve 264-6156 12
Lifter Assy 163-2437 12 Water Pump Assy (Machine) 210-9097 1
Shaft 177-1052 1
Push Rod, Valve (Truck) S/No. C9S1-Up 261-0205 12 Impeller 177-1056 1
Lifter Assy (Truck) S/No. C9S1-Up 163-2437 12 Seal 147-5088 1

Water Pump Assy (Truck) 271-5668 1


Shaft 177-1052 1
COMMON GASKETS PART No QTY Impeller 226-6039 1
Seal 147-5088 1
Gasket, Cyl.Head 187-1315 1
Gasket, Cyl.Head (Truck S/No. C9S) 262-1940 1
Seal, Valve Cover 217-5701 1
Seal, Valve Cover 285-4106 1 Thermostat (82-DEG C) 248-5513 1
Seal, Valve Cover 5P5678 1 Thermostat (97-DEG C) 284-5421 1
Seal, Valve Cover (Truck S/No. C9S) 260-0113 1 Thermostat (98-DEG C) 247-7133 1
Seal, Rocker Housing 217-5701 1
Seal, Rocker Housing 268-3490 1
Gasket, Oil Pan 190-6114 1 FILTERS PART No QTY
Seal, Oil Pan (Integral Seal) 193-1167 1
Gasket, Exhaust Manifold 161-3411 6
Gasket, Exhaust Manifold (Marine) 192-2133 1 Fuel,Filter 1R0762 1
Water Seperator & Fuel 326-1644 1
Oil,Filter 1R1808 A/R

89
CATERPILLAR C10 SERIES ENGINE

CYL. BLOCK & COMPONENTS PART No QTY CYLINDER HEAD & COMPONENTS PART No QTY
(Continued)

Cylinder Block (Industrial/Truck) 200-2054 1 S/No. BCX-Up


Cylinder Block (Truck) 144-2958 1
Nozzle, Piston Cooling 274-1587 6 Cylinder Head S/No. (BCX-Up) 179-9758 1
Bushing, Camshaft (Narrow) 216-5585 1 Valve, Inlet 192-9213 12
Bushing, Camshaft 216-5583 5 Valve, Exhaust 133-7029 12
Bushing, Camshaft 216-5584 1 Valve Lock-Half 2A4429 48
Spring, Inlet & Exh. Valve (Inner) 224-4441 24
Spring, Inlet & Exh. Valve (Outer) 214-0586 24
Rotocoil 6I2663 24
CYLINDER KIT & COMPONENTS PART No QTY
Guide, Inlet & Exh. Valve 100-8150 24
Shield, Valve Guide 7E7978 24
S/No. BCX - Up (Industrial) Insert, Valve Seat Inlet Std. 179-9454 12
Insert, Valve Seat Exhaust Std. 179-9453 12
CATERPILLAR C10 SERIES ENGINE

Cylinder Kit KM7098A 6 Sleeve, Injector 116-1102 6


Crown, Piston 16:1 Ratio 133-7098 6
Skirt, Piston 238-2710 6 S/No. 2PN1-1032
Piston Pin Assy 197-9335 6
Ring, Piston Top 168-7212 6 Cylinder Head 116-1079 1
Ring, Piston Intermediate 109-5319 6 Valve, Inlet 7E9578 12
Ring, Piston Oil 4P1659 6 Valve, Exhaust 133-7029 12
Cylinder Liner 148-2125 6 Valve Lock-Half 2A4429 48
Seal, Cylinder Liner 104-3560 6 Spring, Inlet & Exh. Valve (Inner) 224-4441 24
Spring, Inlet & Exh. Valve (Outer) 214-0586 24
S/No. 3CS-Up / 8YS-Up - Truck Rotocoil 6I2663 24
Guide, Inlet & Exh. Valve 100-8150 24
Cylinder Kit KM7098B 6 Shield, Valve Guide 7E7978 24
Crown, Piston 16:1 Ratio 133-7098 6 Insert, Valve Seat Inlet Std. 4N5893 12
Skirt, Piston 238-2710 6 Insert, Valve Seat Exhaust Std. 133-6997 12
Piston Pin Assy 197-9335 6 Sleeve, Injector 116-1102 6
Piston Ring Set 133-7082 6
Ring, Piston Top 109-5318 6 S/No. 2PN1033-1203
Ring, Piston Intermediate 109-5319 6
Ring, Piston Oil 4P1659 6 Cylinder Head 126-0141 1
Cylinder Liner 148-2125 6 Valve, Inlet 7E9578 12
Seal, Cylinder Liner 104-3560 6 Valve, Exhaust 133-7029 12
Valve Lock-Half 2A4429 48
S/No. 2PN1-Up - Truck Spring, Inlet & Exh. Valve (Inner) 224-4441 24
Spring, Inlet & Exh. Valve (Outer) 214-0586 24
Cylinder Kit KM5852A 6 Rotocoil 6I2663 24
Crown, Piston 16:1 Ratio 4P5852 6 Guide, Inlet & Exh. Valve 100-8150 24
Skirt, Piston 238-2710 6 Shield, Valve Guide 7E7978 24
Piston Pin Assy 197-9335 6 Insert, Valve Seat Inlet Std. 4N5893 12
Piston Ring Set 133-7082 6 Insert, Valve Seat Exhaust Std. 133-6997 12
Ring, Piston Top 109-5318 6 Sleeve, Injector 116-1102 6
Ring, Piston Intermediate 109-5319 6
Ring, Piston Oil 4P1659 6
Cylinder Liner 148-2125 6
Seal, Cylinder Liner 104-3560 6

90
CATERPILLAR C10 SERIES ENGINE

CYLINDER HEAD & COMPONENTS PART No QTY CYLINDER HEAD & COMPONENTS PART No QTY
(Continued) (Continued)

S/No. 2PN1204-1415 S/No. 2PN6204-7340

Cylinder Head 130-0869 1 Cylinder Head 144-2950 1


Valve, Inlet 7E9578 12 Valve, Inlet 7E9578 12
Valve, Exhaust 133-7029 12 Valve, Exhaust 133-7029 12
Valve Lock-Half 2A4429 48 Valve Lock-Half 2A4429 48
Spring, Inlet & Exh. Valve (Inner) 224-4441 24 Spring, Inlet & Exh. Valve (Inner) 224-4441 24
Spring, Inlet & Exh. Valve (Outer) 214-0586 24 Spring, Inlet & Exh. Valve (Outer) 214-0586 24
Rotocoil 6I2663 24 Rotocoil 6I2663 24
Guide, Inlet & Exh. Valve 100-8150 24 Guide, Inlet & Exh. Valve 100-8150 24
Shield, Valve Guide 7E7978 24 Shield, Valve Guide 163-2478 24
Insert, Valve Seat Inlet Std. 4N5893 12 Insert, Valve Seat Inlet Std. 133-7057 12
Insert, Valve Seat Exhaust Std. 133-6997 12 Insert, Valve Seat Exhaust Std. 133-6997 12

CATERPILLAR C10 SERIES ENGINE


Sleeve, Injector 116-1102 6 Sleeve, Injector 116-1102 6

S/No. 2PN1416-4806 S/No. 3CS1-700

Cylinder Head 132-3251 1 Cylinder Head 133-7056 1


Valve, Inlet 7E9578 12 Valve, Inlet 192-9213 12
Valve, Exhaust 133-7029 12 Valve, Exhaust 133-7029 12
Valve Lock-Half 2A4429 48 Valve Lock-Half 2A4429 48
Spring, Inlet & Exh. Valve (Inner) 224-4441 24 Spring, Inlet & Exh. Valve (Inner) 224-4441 24
Spring, Inlet & Exh. Valve (Outer) 214-0586 24 Spring, Inlet & Exh. Valve (Outer) 214-0586 24
Rotocoil 6I2663 24 Rotocoil 7C8581 24
Guide, Inlet & Exh. Valve 100-8150 24 Guide, Inlet & Exh. Valve 100-8150 24
Shield, Valve Guide 7E7978 24 Shield, Valve Guide 7E7978 24
Insert, Valve Seat Inlet Std. 4N5893 12 Insert, Valve Seat Inlet Std. 179-9454 12
Insert, Valve Seat Exhaust Std. 133-6997 12 Insert, Valve Seat Exhaust Std. 179-9453 12
Sleeve, Injector 116-1102 6 Sleeve, Injector 116-1102 6

S/No. 2PN7341,4807-6203 S/No. 3CS701-714

Cylinder Head 132-3251 1 Cylinder Head 132-3251 1


Valve, Inlet 7E9578 12 Valve, Inlet 7E9578 12
Valve, Exhaust 133-7029 12 Valve, Exhaust 133-7029 12
Valve Lock-Half 2A4429 48 Valve Lock-Half 2A4429 48
Spring, Inlet & Exh. Valve (Inner) 224-4441 24 Spring, Inlet & Exh. Valve (Inner) 224-4441 24
Spring, Inlet & Exh. Valve (Outer) 214-0586 24 Spring, Inlet & Exh. Valve (Outer) 214-0586 24
Rotocoil 6I2663 24 Rotocoil (Inlet) 6I2663 12
Guide, Inlet & Exh. Valve 100-8150 24 Rotocoil (Exhaust) 7C8581 12
Shield, Valve Guide 6I2662 24 Guide, Inlet & Exh. Valve 132-3214 24
Insert, Valve Seat Inlet Std. 138-2006 12 Shield, Valve Guide 163-2478 24
Insert, Valve Seat Exhaust Std. 179-9453 12 Insert, Valve Seat Inlet Std. 4N5893 12
Sleeve, Injector 116-1102 6 Insert, Valve Seat Exhaust Std. 133-6997 12
Sleeve, Injector 116-1102 6

91
CATERPILLAR C10 SERIES ENGINE

CYLINDER HEAD & COMPONENTS PART No QTY CYLINDER HEAD & COMPONENTS PART No QTY
(Continued) (Continued)

S/No. 3CS715-716 S/No. 8YS5389-7487

Cylinder Head 138-2007 1 Cylinder Head 148-2145 1


Valve, Inlet 192-9213 12 Valve, Inlet 192-9213 12
Valve, Exhaust 133-7029 12 Valve, Exhaust 133-7029 12
Valve Lock-Half 2A4429 48 Valve Lock-Half 2A4429 48
Spring, Inlet & Exh. Valve (Inner) 224-4441 24 Spring, Inlet & Exh. Valve (Inner) 224-4441 24
Spring, Inlet & Exh. Valve (Outer) 214-0586 24 Spring, Inlet & Exh. Valve (Outer) 214-0586 24
Rotocoil (Inlet) 7C8581 24 Rotocoil 6I2663 24
Guide, Inlet & Exh. Valve 100-8150 24 Guide, Inlet & Exh. Valve 100-8150 24
Shield, Valve Guide 7E7978 24 Shield, Valve Guide 7E7978 24
Insert, Valve Seat Inlet Std. 179-9454 12 Insert, Valve Seat Inlet Std. 179-9454 12
Insert, Valve Seat Exhaust Std. 179-9453 12 Insert, Valve Seat Exhaust Std. 179-9453 12
CATERPILLAR C10 SERIES ENGINE

Sleeve, Injector 116-1102 6 Sleeve, Injector 116-1102 6

S/No. 3CS717-13910 S/No. 8YS1-5388, 5390-5398

Cylinder Head 148-2145 1 Cylinder Head 138-2007 1


Valve, Inlet 192-9213 12 Valve, Inlet 192-9213 12
Valve, Exhaust 133-7029 12 Valve, Exhaust 133-7029 12
Valve Lock-Half 2A4429 48 Valve Lock-Half 2A4429 48
Spring, Inlet & Exh. Valve (Inner) 224-4441 24 Spring, Inlet & Exh. Valve (Inner) 224-4441 24
Spring, Inlet & Exh. Valve (Outer) 214-0586 24 Spring, Inlet & Exh. Valve (Outer) 214-0586 24
Rotocoil 6I2663 24 Rotocoil 6I2663 24
Guide, Inlet & Exh. Valve 100-8150 24 Guide, Inlet & Exh. Valve 100-8150 24
Shield, Valve Guide 7E7978 24 Shield, Valve Guide 7E7978 24
Insert, Valve Seat Inlet Std. 179-9454 12 Insert, Valve Seat Inlet Std. 179-9454 12
Insert, Valve Seat Exhaust Std. 179-9453 12 Insert, Valve Seat Exhaust Std. 179-9453 12
Sleeve, Injector 116-1102 6 Sleeve, Injector 116-1102 6

S/No. 3CS13911-Up S/No. 8YS7488-Up

Cylinder Head 179-9458 1 Cylinder Head 179-9458 1


Valve, Inlet 192-9213 12 Valve, Inlet 192-9213 12
Valve, Exhaust 133-7029 12 Valve, Exhaust 133-7029 12
Valve Lock-Half 2A4429 48 Valve Lock-Half 2A4429 48
Spring, Inlet & Exh. Valve (Inner) 224-4441 24 Spring, Inlet & Exh. Valve (Inner) 224-4441 24
Spring, Inlet & Exh. Valve (Outer) 214-0586 24 Spring, Inlet & Exh. Valve (Outer) 214-0586 24
Rotocoil 6I2663 24 Rotocoil 6I2663 24
Guide, Inlet & Exh. Valve 100-8150 24 Guide, Inlet & Exh. Valve 100-8150 24
Shield, Valve Guide 7E7978 24 Shield, Valve Guide 7E7978 24
Insert, Valve Seat Inlet Std. 179-9454 12 Insert, Valve Seat Inlet Std. 179-9454 12
Insert, Valve Seat Exhaust Std. 179-9453 12 Insert, Valve Seat Exhaust Std. 179-9453 12
Sleeve, Injector 116-1102 6 Sleeve, Injector 116-1102 6

CONROD & RELATED PARTS PART No QTY

Conrod 155-6629 6
Plug, Piston Pin 6I2720 12
Bolt, Conrod 7C8639 12
Bush, Conrod 7W5844 6
Conrod Bearing (Std.) 217-0577 6
Conrod Bearing (0.50mm US) 128-0390 6
Conrod Bearing (0.75mm US) 128-0391 6

92
CATERPILLAR C10 SERIES ENGINE

CRANKSHAFT & RELATED PARTS PART No QTY COMMON GASKETS PART No QTY

S/No. BCX-Up , Z2B Gasket, Cyl.Head (S/No. BCX - Up) 187-3307 1


S/No. 2PN4807-Up / 3CS - Up / 8YS -Up Gasket, Cyl. Head (S/No. 2PN1-1032) 187-3306 1
Gasket, Cyl. Head (S/No. 2PN1033-6203) 187-3306 1
Crankshaft 169-4187 1 Gasket, Cyl.Head (S/No. 2PN6204-7340) 187-3306 1
Gasket, Cyl.Head (S/No. 2PN7341) 187-3306 1
S/No. 2PN1-4806 - TRUCK Gasket, Cyl.Head (S/No. 3CS1-716) 187-3306 1
Gasket, Cyl. Head (S/No. 3CS717-Up) 187-3307 1
Crankshaft 169-4187 1 Gasket, Cyl. Head (S/No. 8YS1-5398) 187-3306 1
Gasket, Cyl.Head (S/No. 8YS5389, 5399-Up) 187-3307 1
Seal Group, Oil Front 9Y0821 1
Seal Group, Oil Rear (Std.) 9Y0810 1 Seal, Valve Cover (1.0M) 5P5678 1
Seal Group, Oil Rear (D/Lip-Wet Hgs) 100-5421 1 Gasket, Rocker Housing 109-5309 1
Seal Group, Oil Rear (S/Lip-Dry Hgs) 100-5421 1 Gasket, Oil Pan 109-5308 1

CATERPILLAR C10 SERIES ENGINE


Gasket, Exhaust Manifold 224-8572 6
Sleeve, Crankshaft Front 9Y0821 1 Gasket, Inet Manifold (Industrial) 100-6437 3
Sleeve, Crankshaft Rear 9Y0810 1 Gasket, Inet Manifold (Truck) 7W5164 3

Main Bearing (Std.) 211-0588 3


Main Bearing (Std.) 211-0587 4
FUEL SYSTEM PART No QTY
Bearing Thrust (Std.) 246-3144 2

Main Bearing (0.51mm US) 128-0382 3 Fuel Injector (Industrial) 170-5231 6


Main Bearing (0.51mm US) 128-0400 4 Fuel Injector (Industrial) 170-5252 6

Main Bearing (0.76mm US) 128-0383 3 Fuel Injector (Truck) S/No. 2PN-Up 166-0155 6
Main Bearing (0.76mm US) 128-0401 4 Fuel Injector (Truck) S/No. 2PN-Up 116-5424 6
Fuel Injector (Truck) S/No. 2PN-Up 161-1785 6
Fuel Injector (Truck) S/No. 3CS-Up 194-5080 6
Fuel Injector (Truck) S/No. 8YS1-4166 161-1708 6
CAMSHAFT & RELATED PARTS PART No QTY
Fuel Injector (Truck) S/No. 8YS4167-7210 160-2304 6
Fuel Injector (Truck) S/No. 8YS2289-UP 147-0373 6
Camshaft (S/No. BCX , Z2B - Industrial) 171-3063 1
Seal, Injector 215-3198 6
Camshaft (S/No. 2PN1-Up - Truck) 129-2888 1 Seal, Injector 119-8784 6
Seal, Injector 9X7317 6
Camshaft (S/No. 3CS1-Up - Truck) 136-4339 1
Fuel Transfer Pump (Industrial/Truck) 316-6864 1
Camshaft (S/No. 8YS1-Up - Truck) 138-2011 1 Fuel Transfer Pump (Truck) 116-5431 1

Camshaft (S/No. 8YS2289-Up - Truck) 129-2888 1 Fuel Priming Pump (Industrial/Truck) 137-5541 1
Fuel Priming Pump (Truck) 105-2508 1
Push Rod, Valve 104-3567 12
Push Rod, Injector 341-8889 6

COOLING SYSTEM PART No QTY

LUBRICATING SYSTEM PART No QTY S/Nos - Industrial


BCX - Up
Oil Pump 233-5220 1
Gear Shaft,Oil Pump (8 Teeth) 9Y8076 1 Water Pump Assy 176-7000 1
Gear Shaft,Oil Pump (8 Teeth) 9Y8075 1 Shaft 176-6997 1
Impeller 176-6998 1
Core, Oil Cooler 115-4517 1 Seal 147-5088 1
Bearing 1B3867 2
Thermostat 247-7133 A/R

93
CATERPILLAR C10 SERIES ENGINE

COOLING SYSTEM TURBOCHARGER & CARTRIDGE PART No QTY

S/Nos - TRUCK Turbocharger (Industrial) 194-1116 1


2PN1-7331 / 8YS1-2559 Cartridge 190-6222 1

Water Pump Assy 176-7000 1 Turbocharger (Industrial) 190-6212 1


Shaft 105-4212 1 Cartridge 190-6222 1
Impeller 105-4209 1
Seal 147-5088 1 Turbocharger (Industrial) 146-7818 1
Kit, O`ring Seals & Gasket 147-3781 1 Cartridge 133-1359 1
Thermostat 247-7133 A/R
Turbocharger (Truck) S/No. 2PN-Up 107-3580 1
S/Nos - Truck - 2PN7332-7341 Cartridge 4P2881 1
3CS12530-19389, 19390-Up / 8YS2560-Up
Turbocharger (Truck) S/No. 2PN-Up 127-8076 1
CATERPILLAR C10 SERIES ENGINE

Water Pump Assy 176-7000 1 Cartridge 120-2241 1


Shaft 176-6997 1
Impeller 176-6998 1 Turbocharger (Truck) S/No. 3CS731-Up 165-7311 1
Seal 147-5088 1 Cartridge 144-0817 1
Beaing 1B3867 2
Thermostat 247-7133 A/R Turbocharger (Truck) S/No. 3CS18624-Up 144-0816 1
Cartridge 144-0817 1

Turbocharger (Truck) S/No. 8YS2289-Up 151-3026 1


FILTERS
Cartridge 4P2881 1

Fuel, Filter 1R0762 1 Turbocharger (Truck) S/No. 8YS1-7086, 7265-Up 144-0816 1


Fuel, Filter 1R0749 1 Cartridge 144-0817 1
Fuel, Filter (Primary) 9M2342 1
Water Seperator & Fuel 133-5673 1 Turbocharger (Truck) S/No. 8YS7330-Up 107-3580 1
Oil, Filter 1R0716 1 Cartridge 4P2881 1
Oil, Filter 1W8845 1

94
CATERPILLAR C11 SERIES ENGINE

CYL. BLOCK & COMPONENTS PART No QTY CONROD & RELATED PARTS PART No QTY

Nozzle, Piston Cooling 226-6478 6 Conrod 160-8192 6


Bush, Camshaft 187-8969 7 Bushing, Conrod 115-2972 6
Bolt, Conrod 115-2973 12

Conrod Bearing (Std.) 116-1089 6


CYLINDER KIT & COMPONENTS PART No QTY Conrod Bearing (0.51mm US) 128-0395 6
Conrod Bearing (0.76mm US) 128-0396 6
Cylinder Kit KM1111 6
Piston Body 265-1111 6
Piston Pin 197-9327 6
CAMSHAFT & RELATED PARTS PART No QTY
Retainer, Piston Pin 197-9326 12
Ring, Piston Top 238-2717 6
Camshaft 223-7466 1
CATERPILLAR C11 SERIES ENGINE

Ring, Piston Intermediate 197-9257 6


Ring, Piston Oil 265-1113 6 Camshaft 223-7467 1
Cylinder Liner 197-9330 6 Camshaft 223-7468 1
Seal, Cylinder Liner 104-3560 6 Camshaft 252-0619 1

Cylinder Kit KM9381 6 Pushrod (Injector) 224-3117 6


Piston Body 197-9381 6 Pushrod 260-7597 6
Piston Pin 197-9327 6 Pushrod 246-6563 12
Retainer, Piston Pin 197-9326 12
Ring, Piston Top 238-2717 6
Ring, Piston Intermediate 197-9257 6
GASKET KITS & COMMON GASKETS PART No QTY
Ring, Piston Oil 238-2704 6
Cylinder Liner 197-9330 6
Seal, Cylinder Liner 104-3560 6 Gasket Kit, Upper KMP-C11-K1 1
Gasket Kit, Lower KMP-C11-K2 1
Gasket, Cylinder Head 221-9392 1
Gasket, Rocker Cover 229-5711 1
CRANKSHAFT & RELATED PARTS PART No QTY
Gasket, Oil Pan 217-3673 1
Gasket, Exhaust Manifold 224-5389 6
Crankshaft 313-3996 1

Seal Group, Oil Front 226-4755 1


OIL PUMP & RELATED PARTS PART No QTY
Seal Group, Oil Rear 100-5421 1
Seal Group, Oil Rear (Double Lip) Wet Hsg. 100-5421 1
Oil Pump 233-5220 1
Main Bearing (Std.) 211-0587 4
Main Bearing (Std.) 211-0588 3 Oil Cooler Core 236-8745 1

Main Bearing (0.51mm US) 128-0400 4 Oil Filter 1G8878 1


Main Bearing (0.51mm U.S.) 128-0382 3 Oil Filter 1R1808 1
Oil Filter 1W8845 1
Main Bearing (0.76mm U.S.) 128-0401 4 Fuel Filter 1R0762 1
Main Bearing (0.76mm U.S.) 128-0383 3 Water Seperator Filter 326-1644 1

Thrust Bearing 246-3144 2

96
CATERPILLAR C11 SERIES ENGINE

CYLINDER HEAD & COMPONENTS PART No QTY TURBOCHARGER PART No QTY

Cylinder Head 308-6358 1 Turbocharger 238-4450 1


Valve, Inlet 224-3025 12 Cartridge 240-7988 1
Valve, Exhaust 224-3030 12
Collet, Valve 2A4429 48 Turbocharger 247-2958 1
Guide, Inlet - Exhaust 268-2953 24 Cartridge 274-7103 1
Spring, Valve (Inner) 224-4441 24
Spring, Valve (Outer) 214-0586 24 Turbocharger 247-2960 1
Seal, Valve Stem 163-2478 24 Cartridge 257-4323 1
Rotocoil 6I2663 24
Insert, Valve Seat (Std.) Inlet 260-4855 12 Turbocharger 247-2961 1
Insert, Valve Seat (Std.) Exhaust 224-1270 12 Cartridge 274-7103 1
Sleeve, Injector 263-4920 6
Turbocharger 247-2962 1

CATERPILLAR C11 SERIES ENGINE


Cartridge 274-7103 1
Cylinder Head 245-4031 1
Valve, Inlet 224-3028 12 Turbocharger 252-9698 1
Valve, Exhaust 224-3030 12 Cartridge 240-7988 1
Collet, Valve 2A4429 48
Guide, Inlet Valve 224-3124 24 Turbocharger 255-8140 1
Spring, Valve (Inner) 224-4441 24 Cartridge 240-7988 1
Spring, Valve (Outer) 214-0586 24
Seal, Valve Stem 163-2478 24 Turbocharger 268-4346 1
Rotocoil 6I2663 24 Cartridge 257-4323 1
Insert, Valve Seat (Std.) Inlet 224-2410 12
Insert, Valve Seat (Std.) Exhaust 224-1270 12
Sleeve, Injector 226-0262 6

COOLING SYSTEM PART No QTY

Water Pump Assy 293-0818 1


Water Pump Assy 292-9252 1

Thermostat (92-DEG C) 248-5513 1


Thermostat (98-DEG C) 247-7133 1

97
CATERPILLAR C12 SERIES ENGINE

CYL. BLOCK & COMPONENTS PART No QTY CYLINDER KIT & COMPONENTS PART No QTY
(Continued)

Cylinder Block 148-2062 1 Truck


Nozzle, Piston Cooling 7E4043 6 S/No. 2KS55790-Up
Bushing, Camshaft (Narrow) 216-5585 1
Bushing, Camshaft 216-5583 5 Cylinder Kit KM2948C 6
Bushing, Camshaft 216-5584 1 Crown, Piston (16.25:1 Ratio) 144-2948 6
Skirt, Piston 238-2712 6
Piston Pin Assy 197-9251 6
Ring, Piston Top 303-3141 6
CYLINDER KIT & COMPONENTS PART No QTY
Ring, Piston Intermediate 216-8570 6
Ring, Piston Oil 195-6601 6
Truck Cylinder Liner 197-9330 6
S/No. Seal, Cylinder Liner 104-3560 6
CATERPILLAR C12 SERIES ENGINE

Cylinder Kit KM2948 6 Truck


Crown, Piston (16.25:1 Ratio) 144-2948 6 S/No. MBL-Up
Skirt, Piston 238-2712 6
Piston Pin Assy 197-9251 6 Cylinder Kit KM9374 6
Ring, Piston Top 303-3141 6 Crown, Piston (16.25:1 Ratio) 197-9374 6
Ring, Piston Intermediate 216-8570 6 Skirt, Piston 238-2712 6
Ring, Piston Oil 238-2704 6 Piston Pin Assy 197-9251 6
Cylinder Liner 197-9330 6 Ring, Piston Top 197-9341 6
Seal, Cylinder Liner 104-3560 6 Ring, Piston Intermediate 216-8570 6
Ring, Piston Oil 238-2704 6
Truck Cylinder Liner 197-9330 6
S/No. 2KS1-Up / 9NS / 9SM -Up Seal, Cylinder Liner 104-3560 6

Industrial
S/No. BDL160 - Up Truck
S/No. 1YN1-Up
Cylinder Kit KM2948A 6
Crown, Piston (16:1 Ratio) 144-2948 6 Cylinder Kit KM9328 6
Skirt, Piston 238-2712 6 Crown, Piston (16:1 Ratio) 197-9328 6
Piston Pin Assy 197-9251 6 Skirt, Piston 238-2712 6
Ring, Piston Top 197-9341 6 Piston Pin Assy 197-9251 6
Ring, Piston Intermediate 216-8570 6 Ring, Piston Top 197-9341 6
Ring, Piston Oil 238-2704 6 Ring, Piston Intermediate 216-8570 6
Cylinder Liner 197-9330 6 Ring, Piston Oil 238-2704 6
Seal, Cylinder Liner 104-3560 6 Cylinder Liner 197-9330 6
Seal, Cylinder Liner 104-3560 6
Industrial
S/No. BDL1 -Up

Cylinder Kit KM2948B 6


Crown, Piston (16:1 Ratio) 144-2948 6
Skirt, Piston 238-2712 6
Piston Pin Assy 197-9251 6
Ring, Piston Top 197-9341 6
Ring, Piston Intermediate 216-8570 6
Ring, Piston Oil 238-2704 6
Cylinder Liner 148-2125 6
Seal, Cylinder Liner 104-3560 6

98
CATERPILLAR C12 SERIES ENGINE

CYLINDER HEAD & COMPONENTS PART No QTY CYLINDER HEAD & COMPONENTS PART No QTY
(Continued) (Continued)

S/No. BDL1-Up S/No. 1YN

Cylinder Head 179-9458 1 Cylinder Head 179-9462 1


Valve, Inlet 192-9213 12 Valve, Inlet 7E9578 12
Valve, Exhaust 133-7029 12 Valve, Exhaust 133-7029 12
Valve Lock-Half 2A4429 48 Valve Lock-Half 2A4429 48
Spring, Inlet & Exh. Valve (Inner) 224-4441 24 Spring, Inlet & Exh. Valve (Inner) 224-4441 24
Spring, Inlet & Exh. Valve (Outer) 214-0586 24 Spring, Inlet & Exh. Valve (Outer) 214-0586 24
Rotocoil 6I2663 24 Rotocoil 6I2663 24
Guide, Inlet & Exh. Valve 100-8150 24 Guide, Inlet & Exh. Valve 100-8150 24
Shield, Valve Guide 7E7978 24 Shield, Valve Guide 6I2662 24
Insert, Valve Seat Inlet Std.. 179-9454 12 Insert, Valve Seat Inlet Std.. 138-2006 12
Insert, Valve Seat Exhaust Std.. 179-9453 12 Insert, Valve Seat Exhaust Std.. 179-9453 12

CATERPILLAR C12 SERIES ENGINE


Sleeve, Injector 116-1102 6 Sleeve, Injector 116-1102 6

S/No. BDL1-Up S/No. 1YN11201-12843

Cylinder Head 148-2144 1 Cylinder Head 144-2950 1


Valve, Inlet 192-9213 12 Valve, Inlet 7E9578 12
Valve, Exhaust 133-7029 12 Valve, Exhaust 133-7029 12
Valve Lock-Half 2A4429 48 Valve Lock-Half 2A4429 48
Spring, Inlet & Exh. Valve (Inner) 224-4441 24 Spring, Inlet & Exh. Valve (Inner) 224-4441 24
Spring, Inlet & Exh. Valve (Outer) 214-0586 24 Spring, Inlet & Exh. Valve (Outer) 214-0586 24
Rotocoil 6I2663 24 Rotocoil 6I2663 24
Guide, Inlet & Exh. Valve 100-8150 24 Guide, Inlet & Exh. Valve 100-8150 24
Shield, Valve Guide 7E7978 24 Shield, Valve Guide 6I2662 24
Insert, Valve Seat Inlet Std.. 179-9453 12 Insert, Valve Seat Inlet Std.. 179-9453 12
Insert, Valve Seat Exhaust Std.. 179-9454 12 Insert, Valve Seat Exhaust Std.. 138-2006 12
Sleeve, Injector 116-1102 6 Sleeve, Injector 116-1102 6

S/No. MBL S/No. 1YN12844,1229-1389

Cylinder Head 179-9461 1 Cylinder Head 126-0141 1


Valve, Inlet 192-9213 12 Valve, Inlet 7E9578 12
Valve, Exhaust 133-7029 12 Valve, Exhaust 133-7029 12
Valve Lock-Half 2A4429 48 Valve Lock-Half 2A4429 48
Spring, Inlet & Exh. Valve (Inner) 224-4441 24 Spring, Inlet & Exh. Valve (Inner) 224-4441 24
Spring, Inlet & Exh. Valve (Outer) 214-0586 24 Spring, Inlet & Exh. Valve (Outer) 214-0586 24
Rotocoil 6I2663 24 Rotocoil 6I2663 24
Guide, Inlet & Exh. Valve 100-8150 24 Guide, Inlet & Exh. Valve 100-8150 24
Shield, Valve Guide 7E7978 24 Shield, Valve Guide 6I2662 24
Insert, Valve Seat Inlet Std.. 179-9454 12 Insert, Valve Seat Inlet Std.. 4N5893 12
Insert, Valve Seat Exhaust Std.. 179-9453 12 Insert, Valve Seat Exhaust Std.. 133-6997 12
Sleeve, Injector 116-1102 6 Sleeve, Injector 116-1102 6

99
CATERPILLAR C12 SERIES ENGINE

CYLINDER HEAD & COMPONENTS PART No QTY CYLINDER HEAD & COMPONENTS PART No QTY
(Continued) (Continued)

S/No. 1YN1390-1625 S/No. 2SK387-46716

Cylinder Head 130-0869 1 Cylinder Head 148-2145 1


Valve, Inlet 7E9578 12 Valve, Inlet 192-9213 12
Valve, Exhaust 133-7029 12 Valve, Exhaust 133-7029 12
Valve Lock-Half 2A4429 48 Valve Lock-Half 2A4429 48
Spring, Inlet & Exh. Valve (Inner) 224-4441 24 Spring, Inlet & Exh. Valve (Inner) 224-4441 24
Spring, Inlet & Exh. Valve (Outer) 214-0586 24 Spring, Inlet & Exh. Valve (Outer) 214-0586 24
Rotocoil 6I2663 24 Rotocoil 6I2663 24
Guide, Inlet & Exh. Valve 100-8150 24 Guide, Inlet & Exh. Valve 100-8150 24
Shield, Valve Guide 6I2662 24 Shield, Valve Guide 7E7978 24
Insert, Valve Seat Inlet Std.. 4N5893 12 Insert, Valve Seat Inlet Std.. 179-9453 12
Insert, Valve Seat Exhaust Std.. 133-6997 12 Insert, Valve Seat Exhaust Std.. 179-9454 12
CATERPILLAR C12 SERIES ENGINE

Sleeve, Injector 116-1102 6 Sleeve, Injector 116-1102 6

S/No. 1YN1626-11200 S/No. 2SK307-348

Cylinder Head 132-3251 1 Cylinder Head 132-3251 1


Valve, Inlet 7E9578 12 Valve, Inlet 7E9578 12
Valve, Exhaust 133-7029 12 Valve, Exhaust 133-7029 12
Valve Lock-Half 2A4429 48 Valve Lock-Half 2A4429 48
Spring, Inlet & Exh. Valve (Inner) 224-4441 24 Spring, Inlet & Exh. Valve (Inner) 224-4441 24
Spring, Inlet & Exh. Valve (Outer) 214-0586 24 Spring, Inlet & Exh. Valve (Outer) 214-0586 24
Rotocoil 6I2663 24 Rotocoil (Inlet) 6I2663 24
Guide, Inlet & Exh. Valve 100-8150 24 Guide, Inlet & Exh. Valve 132-3214 24
Shield, Valve Guide 6I2662 24 Shield, Valve Guide 6I2662 24
Insert, Valve Seat Inlet Std.. 4N5893 12 Insert, Valve Seat Inlet Std.. 4N5893 12
Insert, Valve Seat Exhaust Std.. 133-6997 12 Insert, Valve Seat Exhaust Std.. 133-6997 12
Sleeve, Injector 116-1102 6 Sleeve, Injector 116-1102 6

S/No. IYN12844,12844,1-1228 S/No. 2SK349-386

Cylinder Head 116-1079 1 Cylinder Head 138-2007 1


Valve, Inlet 7E9578 12 Valve, Inlet 192-9213 12
Valve, Exhaust 133-7029 12 Valve, Exhaust 133-7029 12
Valve Lock-Half 2A4429 48 Valve Lock-Half 2A4429 48
Spring, Inlet & Exh. Valve (Inner) 224-4441 24 Spring, Inlet & Exh. Valve (Inner) 224-4441 24
Spring, Inlet & Exh. Valve (Outer) 214-0586 24 Spring, Inlet & Exh. Valve (Outer) 214-0586 24
Rotocoil 6I2663 24 Rotocoil 6I2663 24
Guide, Inlet & Exh. Valve 100-8150 24 Guide, Inlet & Exh. Valve 100-8150 24
Shield, Valve Guide 6I2662 24 Shield, Valve Guide 7E7978 24
Insert, Valve Seat Inlet Std.. 4N5893 12 Insert, Valve Seat Inlet Std.. 179-9454 12
Insert, Valve Seat Exhaust Std.. 133-6997 12 Insert, Valve Seat Exhaust Std.. 179-9453 12
Sleeve, Injector 116-1102 6 Sleeve, Injector 116-1102 6

100
CATERPILLAR C12 SERIES ENGINE

CYLINDER HEAD & COMPONENTS PART No QTY CYLINDER HEAD & COMPONENTS PART No QTY
(Continued) (Continued)

S/No. 2SK13404-Up S/No. 9NS19934-Up

Cylinder Head 179-9458 1 Cylinder Head 179-9458 1


Valve, Inlet 192-9213 12 Valve, Inlet 192-9213 12
Valve, Exhaust 133-7029 12 Valve, Exhaust 133-7029 12
Valve Lock-Half 2A4429 48 Valve Lock-Half 2A4429 48
Spring, Inlet & Exh. Valve (Inner) 224-4441 24 Spring, Inlet & Exh. Valve (Inner) 224-4441 24
Spring, Inlet & Exh. Valve (Outer) 214-0586 24 Spring, Inlet & Exh. Valve (Outer) 214-0586 24
Rotocoil 6I2663 24 Rotocoil 6I2663 24
Guide, Inlet & Exh. Valve 100-8150 24 Guide, Inlet & Exh. Valve 100-8150 24
Shield, Valve Guide 7E7978 24 Shield, Valve Guide 7E7978 24
Insert, Valve Seat Inlet Std.. 179-9454 12 Insert, Valve Seat Inlet Std.. 179-9454 12
Insert, Valve Seat Exhaust Std.. 179-9453 12 Insert, Valve Seat Exhaust Std.. 179-9453 12

CATERPILLAR C12 SERIES ENGINE


Sleeve, Injector 116-1102 6 Sleeve, Injector 116-1102 6

S/No. 9NS1-16227 S/No. 9SM - Up

Cylinder Head 138-2007 1 Cylinder Head 148-2145 1


Valve, Inlet 192-9213 12 Valve, Inlet 192-9213 12
Valve, Exhaust 133-7029 12 Valve, Exhaust 133-7029 12
Valve Lock-Half 2A4429 48 Valve Lock-Half 2A4429 48
Spring, Inlet & Exh. Valve (Inner) 224-4441 24 Spring, Inlet & Exh. Valve (Inner) 224-4441 24
Spring, Inlet & Exh. Valve (Outer) 214-0586 24 Spring, Inlet & Exh. Valve (Outer) 214-0586 24
Rotocoil 6I2663 24 Rotocoil 6I2663 24
Guide, Inlet & Exh. Valve 100-8150 24 Guide, Inlet & Exh. Valve 100-8150 24
Shield, Valve Guide 7E7978 24 Shield, Valve Guide 7E7978 24
Insert, Valve Seat Inlet Std.. 179-9454 12 Insert, Valve Seat Inlet Std.. 179-9453 12
Insert, Valve Seat Exhaust Std.. 133-6997 12 Insert, Valve Seat Exhaust Std.. 179-9454 12
Sleeve, Injector 116-1102 6 Sleeve, Injector 116-1102 6

S/No. 9NS16228-19933 S/No. 9NS19934-Up

Cylinder Head 148-2145 1 Cylinder Head 179-9458 1


Valve, Inlet 192-9213 12 Valve, Inlet 192-9213 12
Valve, Exhaust 133-7029 12 Valve, Exhaust 133-7029 12
Valve Lock-Half 2A4429 48 Valve Lock-Half 2A4429 48
Spring, Inlet & Exh. Valve (Inner) 224-4441 24 Spring, Inlet & Exh. Valve (Inner) 224-4441 24
Spring, Inlet & Exh. Valve (Outer) 214-0586 24 Spring, Inlet & Exh. Valve (Outer) 214-0586 24
Rotocoil 6I2663 24 Rotocoil 6I2663 24
Guide, Inlet & Exh. Valve 100-8150 24 Guide, Inlet & Exh. Valve 100-8150 24
Shield, Valve Guide 7E7978 24 Shield, Valve Guide 7E7978 24
Insert, Valve Seat Inlet Std.. 179-9453 12 Insert, Valve Seat Inlet Std.. 179-9454 12
Insert, Valve Seat Exhaust Std.. 179-9454 12 Insert, Valve Seat Exhaust Std.. 179-9453 12
Sleeve, Injector 116-1102 6 Sleeve, Injector 116-1102 6

101
CATERPILLAR C12 SERIES ENGINE

CYLINDER HEAD & COMPONENTS PART No QTY CONROD & RELATED PARTS PART No QTY
(Continued)

S/No. 9SM - Up Conrod 113-9016 6


Plug, Piston Pin 113-8999 12
Cylinder Head 148-2145 1 Bolt, Conrod 115-2973 12
Valve, Inlet 192-9213 12 Bushing Conrod 115-2972 6
Valve, Exhaust 133-7029 12
Valve Lock-Half 2A4429 48 Conrod Bearing (Std.) 116-1089 6
Spring, Inlet & Exh. Valve (Inner) 224-4441 24 Conrod Bearing (0.50mm US) 128-0395 6
Spring, Inlet & Exh. Valve (Outer) 214-0586 24 Conrod Bearing (0.75mm US) 128-0396 6
Rotocoil 6I2663 24
Guide, Inlet & Exh. Valve 100-8150 24
Shield, Valve Guide 7E7978 24 CAMSHAFT & RELATED PARTS PART No QTY
Insert, Valve Seat Inlet Std.. 179-9453 12
Insert, Valve Seat Exhaust Std.. 179-9454 12 Camshaft (Industrial) S/No. BDL-Up 171-3063 1
CATERPILLAR C12 SERIES ENGINE

Sleeve, Injector 116-1102 6


Camshaft (Industrial) S/No. BDL-Up 192-7885 1
S/No. 9SM - Up
Camshaft (Truck) S/No. 1YN1-12844 129-2904 1
Cylinder Head 148-2145 1
Valve, Inlet 192-9213 12 Camshaft (Truck) S/No. 2SK / 9SM 136-4335 1
Valve, Exhaust 133-7029 12
Valve Lock-Half 2A4429 48 Camshaft (Truck) S/No. 9NS 138-2013 1
Spring, Inlet & Exh. Valve (Inner) 224-4441 24
Spring, Inlet & Exh. Valve (Outer) 214-0586 24 Camshaft (Truck) S/No. 9NS2076-Up 129-2888 1
Rotocoil 6I2663 24
Guide, Inlet & Exh. Valve 100-8150 24 Push Rod, Valve 104-3567 12
Shield, Valve Guide 7E7978 24 Push Rod, Injector 341-8889 6
Insert, Valve Seat Inlet Std.. 179-9453 12
Insert, Valve Seat Exhaust Std.. 179-9454 12
Sleeve, Injector 116-1102 6
COMMON GASKETS PART No QTY

Gasket, Cyl.Head (S/No. BDL1- Up) 187-3307 1


CRANKSHAFT & RELATED PARTS PART No QTY
Gasket, Cyl. Head (S/No. 1YN.) 187-3307 1
Gasket, Cyl. Head (S/No. 1YN1-1228) 187-3306 1
S/No. BDL - Up - Industrial Gasket, Cyl.Head (S/No. 1YN1229-1389) 187-3306 1
S/No. 2SK / 9SM - Truck Gasket, Cyl.Head (S/No. 1YN1390-1625) 187-3306 1
Crankshaft 169-4189 1 Gasket, Cyl.Head (S/No. 1YN1626-11200) 187-3306 1
Gasket, Cyl.Head (S/No. 1YN11201-12843) 187-3306 1
S/No. 2PN1-4806 , 9NS - Truck Gasket, Cyl. Head (S/No. 2SK1-386) 187-3306 1
Crankshaft 169-4189 1 Gasket, Cyl.Head (S/No. 2SK387-Up) 187-3307 1
Gasket, Cyl.Head (S/No. 9NS1-16227) 187-3306 1
Seal Group, Oil Front 9Y0821 1 Gasket, Cyl.Head (S/No. 9NS16228-Up) 187-3307 1
Seal Group, Oil Rear (Std.) 9Y0810 1 Gasket, Cyl.Head (S/No. 9SM-Up) 187-3307 1
Seal Group, Oil Rear (D/Lip-Wet Hgs) 100-5421 1
Seal Group, Oil Rear (S/Lip-Dry Hgs) 100-5421 1 Seal, Valve Cover (1.0M) 5P5678 1
Gasket, Rocker Housing 109-5309 1
Main Bearing (Std.) 211-0588 3 Gasket, Oil Pan 109-5308 1
Main Bearing (Std.) 211-0587 4 Gasket, Exhaust Manifold 109-5313 6
Bearing Thrust (Std.) 246-3144 2 Gasket, Inet Manifold (Industrial/Truck) 7W5164 3

Main Bearing (0.50mm US) 128-0382 3


Main Bearing (0.50mm US) 128-0400 4

Main Bearing (0.75mm US) 128-0383 3


Main Bearing (0.75mm US) 216-5583 4

102
CATERPILLAR C12 SERIES ENGINE

FUEL SYSTEM PART No QTY TURBOCHARGERS & CARTRIDGES PART No QTY

Fuel Injector (Industrial) 170-5242 6 Turbocharger (Industrial) 194-1117 1


Cartridge 190-6223 1
Fuel Injector (Truck) S/No. 1YN1-128444 116-5425 6
Fuel Injector (Truck) S/No. 2SK1-357 147-0373 6 Turbocharger (Industrial) 191-5108 1
Fuel Injector (Truck) S/No. 2SK464-Up 194-5083 6 Cartridge 192-3355 1
Fuel Injector (Truck) S/No. 9NS11742-Up 194-5083 6
Fuel Injector (Truck) S/No. 9NS372-Up 147-0373 6 Turbocharger (Truck) S/No. 1YN1-12844 130-9201 1
Fuel Injector (Truck) S/No. 9SM-Up 147-0373 6 Cartridge 127-5793 1

Seal, Injector 215-3198 6 Turbocharger (Truck) S/No. 2SK. 190-6209 1


Seal, Injector 119-8784 6 Cartridge 190-6223 1
Seal, Injector 9X7317 6
Turbocharger (Truck) S/No. 2SK350-370 151-5937 1

CATERPILLAR C12 SERIES ENGINE


Fuel Transfer Pump (Industrial/Truck) 116-5431 1 Cartridge 137-8928 1
Fuel Transfer Pump (Industrial/Truck) 316-6864 1
Turbocharger (Truck) S/No. 2SK365-55481 164-9490 1
Fuel Priming Pump (Industrial/Truck) 137-5541 1 Cartridge 137-8928 1
Fuel Priming Pump (Truck) 105-2508 1
Turbocharger (Truck) S/No. 2SK53840-Up 190-6210 1
Cartridge 190-6222 1

LUBRICATING SYSTEM PART No QTY


Turbocharger (Truck) S/No. 2SK53840-Up 190-6213 1
Cartridge 190-6222 1
Oil Pump 233-5220 1
Gear Shaft, Oil Pump (8 Teeth) 9Y8076 1 Turbocharger (Truck) S/No. 2SK53840-Up 190-6211 1
Gear Shaft, Oil Pump (8 Teeth) 9Y8075 1 Cartridge 190-6222 1

Turbocharger (Truck) S/No. 2SK53840-Up 190-6212 1


Cartridge 190-6222 1
COOLING SYSTEM PART No QTY

Turbocharger (Truck) S/No. 2SK / 9NS 190-6207 1


Water Pump Assy 176-7000 1 Cartridge 190-6222 1
Shaft 176-6997 1
Impeller 176-6998 1 Turbocharger (Truck) S/No. 2SK / 9NS 190-6208 1
Seal 147-5088 1 Cartridge 190-6222 1
Bearing 1B3867 2
Turbocharger (Truck) S/No. 2SK / 9NS 190-6205 1
Thermostat 247-7133 A/R Cartridge 190-6222 1

Turbocharger (Truck) S/No. 2SK53840-Up 190-6212 1


FILTERS PART No QTY Cartridge 190-6222 1

Turbocharger (Truck) S/No. 2SK / 9NS 190-6207 1


Fuel, Filter 1R0762 1 Cartridge 190-6222 1
Fuel, Filter 1R0749 1
Fuel, Filter (Primary) 9M2342 1 Turbocharger (Truck) S/No. 2SK / 9NS 190-6208 1
Water Seperator & Fuel 133-5673 1 Cartridge 190-6222 1
Oil, Filter 1R0716 1
Oil, Filter 1W8845 1 Turbocharger (Truck) S/No. 2SK / 9NS 190-6205 1
Cartridge 190-6222 1

Turbocharger (Truck) S/No. 2SK 151-5937 1


Cartridge 137-8928 1

103
CATERPILLAR C12 SERIES ENGINE

TURBOCHARGERS & CARTRIDGES PART No QTY

Turbocharger (Truck) S/No. 2SK / 9NS 190-6206 1


Cartridge 190-6222 1

Turbocharger (Truck) S/No. 2SK / 9NS 135-5367 1


Cartridge 137-8928 1

Turbocharger (Truck) S/No. 2SK356-30296 151-3082 1


Cartridge 137-8928 1

Turbocharger (Truck) S/No. 2SK364-60431 164-9493 1


Cartridge 137-8928 1

Turbocharger (Truck) S/No. 2SK364-Up 164-9496 1


CATERPILLAR C12 SERIES ENGINE

Cartridge 137-8928 1

Turbocharger (Truck) S/No. 2SK374-463 162-6495 1


Cartridge 137-8928 1

Turbocharger (Truck) S/No. 9NS 190-6209 1


Cartridge 190-6223 1

Turbocharger (Truck) S/No. 9NS1-1113 151-5937 1


Cartridge 137-8928 1

Turbocharger (Truck) S/No. 9NS20082-20215 164-9490 1


Cartridge 137-8928 1

Turbocharger (Truck) S/No. 9NS660-Up 151-5937 1


Cartridge 137-8928 1

Turbocharger (Truck) S/No. 9NS 190-6208 1


Cartridge 190-6222 1

Turbocharger (Truck) S/No. 2SK364-Up 164-9496 1


Cartridge 137-8928 1

Turbocharger (Truck) S/No. 9NS13785-Up 162-6495 1


Cartridge 137-8928 1

Turbocharger (Truck) S/No. 9NS18653-Up 162-7603 1


Cartridge 137-8928 1

Turbocharger (Truck) S/No. 9NS6106-20215 150-7201 1


Cartridge 135-7872 1

Turbocharger (Truck) S/No. 9NS641-Up 151-3082 1


Cartridge 137-8928 1

Turbocharger (Truck) S/No. 9SM 164-9493 1


Cartridge 137-8928 1

104
CATERPILLAR C15 SERIES ENGINE

CYL. BLOCK & COMPONENTS PART No QTY CYLINDER KIT & COMPONENTS PART No QTY
(Continued)

Cylinder Block (Truck) 155-0056 1 Cylinder Kit KM5516B 6


Spacer Plate,Cylinder Block 6I4421 1 Piston Assy (17.1:1 Ratio) 248-5516 6
Nozzle, Piston Cooling 197-9336 6 Piston Pin 180-7350 6
Bolt, Nozzle Piston Cooling 151-5925 6 Retainer, Piston Pin 250-2940 12
Ring, Piston Top 284-8988 6
Ring, Piston Intermediate 284-8991 6
CYLINDER KIT & COMPONENTS PART No QTY Ring, Piston Oil 284-8993 6
Cylinder Liner & Seal Kit 197-9322S 6

Cylinder Kit KM6700 6 Cylinder Kit KM6557 6


Crown, Piston (14:1 Ratio) 145-6700 6 Piston Assy (18:1 Ratio) 232-6557 6
Skirt, Piston 130-0241 6 Piston Pin 180-7350 6
Piston Pin 272-0961 6 Retainer, Piston Pin 230-2569 12
Retainer, Piston Pin 7E1177 12

CATERPILLAR C15 SERIES ENGINE


Ring, Piston Top 237-0194 6
Ring, Piston Top 134-3761 6 Ring, Piston Intermediate 238-4737 6
Ring, Piston Intermediate 2P2817 6 Ring, Piston Oil 238-0294 6
Ring, Piston Oil 7N7078 6 Cylinder Liner & Seal Kit 197-9322S 6
Cylinder Liner & Seal Kit 197-9322S 6
Cylinder Kit KM8983 6
Cylinder Kit KM5516A 6 Piston Assy (18:1 Ratio) 284-8983 6
Piston Assy (15.1:1 Ratio) 248-5516 6 Piston Pin 180-7350 6
Piston Pin 180-7350 6 Retainer, Piston Pin 250-2940 12
Retainer, Piston Pin 238-0294 12 Ring, Piston Top 247-6130 6
Ring, Piston Top 237-0194 6 Ring, Piston Intermediate 284-8991 6
Ring, Piston Intermediate 238-4737 6 Ring, Piston Oil 284-8993 6
Ring, Piston Oil 238-0294 6 Cylinder Liner & Seal Kit 197-9322S 6
Cylinder Liner & Seal Kit 197-9322S 6
Cylinder Kit KM6123 6
Cylinder Kit KM5514 6 Piston Assy (18:1 Ratio) 247-6123 6
Piston Assy (15.2:1 Ratio) 248-5514 6 Piston Pin 180-7350 6
Piston Pin 180-7350 6 Retainer, Piston Pin 230-2569 12
Retainer, Piston Pin 250-2940 12 Ring, Piston Top 247-6130 6
Ring, Piston Top 237-0194 6 Ring, Piston Intermediate 164-4187 6
Ring, Piston Intermediate 238-4737 6 Ring, Piston Oil 238-0294 6
Ring, Piston Oil 238-0294 6 Cylinder Liner & Seal Kit 197-9322S 6
Cylinder Liner & Seal Kit 197-9322S 6
Cylinder Kit KM7351 6
Cylinder Kit KM7460 6 Crown, Piston (18.1:1 Ratio) 180-7351 6
Piston Assy (15.2:1 Ratio) 306-7460 6 Skirt, Piston 132-6663 6
Piston Pin 180-7350 6 Piston Pin 168-7246 6
Retainer, Piston Pin 250-2940 12 Retainer, Piston Pin 7E1177 12
Ring, Piston Top 237-0194 6 Ring, Piston Top 177-7496 6
Ring, Piston Intermediate 238-4737 6 Ring, Piston Intermediate 176-5749 6
Ring, Piston Oil 238-0294 6 Ring, Piston Oil 189-9771 6
Cylinder Liner & Seal Kit 197-9322S 6 Cylinder Liner & Seal Kit 197-9322S 6

Cylinder Kit KM7352 6


Crown, Piston (16.1:1 Ratio) 180-7352 6
Skirt, Piston 132-6663 6
Piston Pin 168-7246 6
Retainer, Piston Pin 7E1177 12
Ring, Piston Top 177-7496 6
Ring, Piston Intermediate 176-5749 6
Ring, Piston Oil 189-9771 6
Cylinder Liner & Seal Kit 197-9322S 6

105
CATERPILLAR C15 SERIES ENGINE

CYLINDER LINER & SEALS PART No QTY CYLINDER HEAD & COMPONENTS PART No QTY

Cylinder Liner 197-9322 6 Cylinder Head 281-1640 1


Seal Band,Cylinder Liner 9L5854 6 Valve, Inlet 236-5605 12
Seal (Coolant), Cylinder Liner 142-7072 6 Valve, Exhaust 153-7024 12
Seal (Middle), Cylinder Liner 110-2220 6 Valve Lock-Half 2A4429 48
Seal (Oil), Cylinder Liner 142-6217 6 Spring, Inlet & Exh. Valve (Inner) 211-3122 24
Seal Kit, Cylinder Liner 160-9874 6 Spring, Inlet & Exh. Valve (Outer) 247-9908 24
Rotocoil 186-2001 24
Guide, Inlet & Exh. Valve (Std.) 122-7375 24
Guide, Inlet & Exh. Valve (0.13mm O/S OD) 122-8612 24
CRANKSHAFT & RELATED PARTS PART No QTY Guide, Inlet & Exh. Valve (0.51mm O/S OD) 122-0447 24
Seal, Valve Stem 163-2478 24
Crankshaft 221-9360 1 Insert, Valve Seat Inlet (Std.) 224-3983 12
Insert, Valve Seat Inlet (0.76mm O/S OD) 167-0643 12
CATERPILLAR C15 SERIES ENGINE

Seal Group, Oil Front 142-5867 1 Insert, Valve Seat Inlet (0.51mm O/S OD) 170-4738 12
Seal Group, Oil Rear 142-5868 1 Insert, Valve Seat Exh.(Std.) 226-5561 12
Seal Group, Oil Rear (D/Lip) 142-5868 1 Insert, Valve Seat Exh.(0.76mm O/S OD) 288-4883 12
Insert, Valve Seat Exh.(0.51mm O/S OD) 288-4884 12
Main Bearing (Std.) 317-8766 7 Sleeve, Injector 263-4920 6
Main Bearing (.010) 217-0390/010 7 Seal, Sleeve Injector 166-2903 6
Main Bearing (.025) 4W5698 7 Seal, Sleeve Injector 166-2904 6
Main Bearing (.040) 217-0390/040 7 Seal, Sleeve Injector 215-3198 6
Main Bearing (.050) 4W5699 7 Sleeve, Exhaust 281-8261 6
Bushing, Camshaft (Std.) 216-5582 7
Thust Washer 253-1752 2 Bushing, Camshaft (0.254mm O/S) 217-0751 A/R
Bushing, Camshaft (0.762mm O/S) 160-8151 A/R

Cylinder Head 223-7263 1


CONROD & RELATED PARTS PART No QTY Valve, Inlet 153-7023 12
Valve, Exhaust 153-7024 12
Valve Lock-Half 2A4429 48
Conrod 9Y6054 6
Spring, Inlet & Exh. Valve (Inner) 211-3122 24
Bushing, Conrod 6I2726 6
Spring, Inlet & Exh. Valve (Outer) 247-9908 24
Bolt, Conrod 7E4195 12
Rotocoil 186-2001 24
Guide, Inlet & Exh. Valve (Std.) 122-7375 24
Conrod Bearing (Std.) 217-0578 6
Guide, Inlet & Exh. Valve (0.13mm O/S OD) 122-8612 24
Conrod Bearing (.010) 9Y7735/010 6
Guide, Inlet & Exh. Valve (0.51mm O/S OD) 122-0447 24
Conrod Bearing (.025) 7E0558 6
Seal, Valve Stem 163-2478 24
Conrod Bearing (.040) 9Y7735/040 6
Insert, Valve Seat Inlet (Std.) 224-3983 12
Conrod Bearing (.050) 7E0559 6
Insert, Valve Seat Inlet (0.76mm O/S OD) 167-0643 12
Insert, Valve Seat Inlet (0.51mm O/S OD) 170-4738 12
Conrod 224-3245 6
Bushing, Conrod 229-6259 6 Insert, Valve Seat Exh.(Std.) 226-5561 12
Bolt, Conrod 213-3217 24 Insert, Valve Seat Exh.(0.76mm O/S OD) 288-4883 12
Insert, Valve Seat Exh.(0.51mm O/S OD) 288-4884 12
Conrod Bearing (Std.) 261-3450 6 Sleeve, Injector 263-4920 6
Conrod Bearing (0.64mm U.S) 232-3235 6 Seal, Sleeve Injector 166-2903 6
Conrod Bearing (1.27mm U.S) 232-3236 6 Seal, Sleeve Injector 166-2904 6
Seal, Sleeve Injector 215-3198 6
Sleeve, Exhaust 281-8261 6
Bushing, Camshaft (Std.) 216-5582 7
Bushing, Camshaft (0.254mm O/S) 217-0751 A/R
Bushing, Camshaft (0.762mm O/S) 160-8151 A/R

106
CATERPILLAR C15 SERIES ENGINE

CAMSHAFT & RELATED PARTS PART No QTY COOLING SYSTEM PART No QTY

Camshaft (Truck) 252-5009 1 Water Pump Assy (6NZ1-8130 / 6NZ8428-Up) 161-5719 1


Shaft 135-4928 1
Camshaft (Truck) 143-9153 1 Impeller 129-9907 1
Seal 128-0317 1
Camshaft (Truck) 139-0538 1 Beaing 108-7930 1
Repair Kit 138-6744 1
Camshaft (Machine) 234-7900 1
Water Pump Assy (6NZ8131-8427) 160-8227 1
Shaft 135-4928 1
Impeller 129-9907 1
COMMON GASKETS PART No QTY
Seal 128-0317 1
Beaing 108-7930 1
Gasket, Cylinder Head 153-9653 1 Repair Kit 138-6744 1

CATERPILLAR C15 SERIES ENGINE


Gasket, Cylinder Head 224-5122 1
Gasket, Rocker Cover 242-9537 3 Thermostat 247-7133 1
Gasket, Spacer Plate 227-1204 1
Gasket, Oil Pan 4N1151 2
Gasket, Oil Pan 4N1151 1
TURBOCHARGER & CARTRIDGE PART No QTY
Gasket, Exhaust Manifold 138-4611 6

Turbocharger (Truck) 196-5951 1


Cartridge 161-6780 1
FUEL SYSTEM PART No QTY

Turbocharger (Truck) 196-5949 1


Fuel Injector 211-3022 6 Cartridge 161-6780 1
Fuel Injector 211-3023 6

Seal,Injector 9X7419 6 FILTERS


Seal,Injector 9X7418 6
Seal,Injector 9X7317 6
Seal Kit,Injector 189-5390 6 Fuel, Filter 1R0749 1
Fuel, Filter (Primary) 9M2342 1
Fuel Transfer Pump 295-9259 1 Water Seperator & Fuel 133-5673 1
Oil, Filter 1R0716 1
Fuel Priming Pump 137-5541 1

OIL PUMP & RELATED PARTS PART No QTY

Oil Pump Assy 161-4113 1


Oil Pump 4N8735 1
Gear Shaft,Oil Pump 202-3572 1
Gear Shaft,Oil Pump 145-8503 1
Relief Valve, Oil Pump 6N1931 1
Relief Valve Spring, Oil Pump 2S2760 1
Spacer, Oil Pump 4N5339 1

107
CATERPILLAR C16 SERIES ENGINE

CYL. BLOCK & COMPONENTS PART No QTY CYLINDER KIT & COMPONENTS PART No QTY

Cylinder Block (Truck) 155-0741 1 Cylinder Kit KM2305 6


Spacer Plate,Cylinder Block 6I4421 1 Crown, Piston (16:1 Ratio) S/No. A3A1-UP 221-2305 6
Nozzle, Piston Cooling 197-9336 6 Skirt, Piston 132-6663 6
Bolt, Nozzle Piston Cooling 151-5925 6 Piston Pin 168-7246 6
Retainer, Piston Pin 7E1177 12
Ring, Piston Top 134-3761 6
Ring, Piston Intermediate 176-5749 6
CYLINDER KIT & COMPONENTS PART No QTY
Ring, Piston Oil 189-9771 6
Cylinder Liner & Seals 132-6881S 6
Cylinder Kit KM2948D 6
Crown, Piston (16:1 Ratio) S/No. JAC1-UP 144-2948 6 Cylinder Kit KM2305A 6
Skirt, Piston 238-2712 6 Crown, Piston (16:1 Ratio) S/No. A3A1-UP 221-2305 6
Piston Pin 197-9251 6 Skirt, Piston 132-6663 6
CATERPILLAR C16 SERIES ENGINE

Plug, Piston Pin 113-8999 12 Piston Pin 168-7246 6


Ring, Piston Top 197-9341 6 Retainer, Piston Pin 7E1177 12
Ring, Piston Intermediate 216-8570 6 Ring, Piston Top 134-3761 6
Ring, Piston Oil 238-2704 6 Ring, Piston Intermediate 176-5749 6
Cylinder Liner & Seals 132-6881S 6 Ring, Piston Oil 189-9771 6
Cylinder Liner & Seal Kit 197-9322S 6
Cylinder Kit KM2948E 6
Crown, Piston (16:1 Ratio) S/No. JAC1-UP 144-2948 6 Cylinder Kit KM8500 6
Skirt, Piston 238-2712 6 Crown, Piston (16.0:1 Ratio) S/No. 5DS,1MM 139-8500 6
Piston Pin 197-9251 6 Skirt, Piston 284-6039 6
Plug, Piston Pin 113-8999 12 Piston Pin 168-7246 6
Ring, Piston Top 197-9341 6 Retainer, Piston Pin 7E1177 12
Ring, Piston Intermediate 216-8570 6 Ring, Piston Top 153-4101 6
Ring, Piston Oil 238-2704 6 Ring, Piston Intermediate 139-8504 6
Cylinder Liner & Seal Kit 197-9322S 6 Ring, Piston Oil 139-8505 6
Cylinder Liner & Seals 132-6881S 6
Cylinder Kit KM8810 6
Crown, Piston (16:1 Ratio) S/No. GDA1-UP 192-8810 6 Cylinder Kit KM8500A 6
Skirt, Piston 284-6039 6 Crown, Piston (16.0:1 Ratio) S/No. 5DS,1MM 139-8500 6
Piston Pin 168-7246 6 Skirt, Piston 284-6039 6
Retainer, Piston Pin 7E1177 12 Piston Pin 168-7246 6
Ring, Piston Top 153-4101 6 Retainer, Piston Pin 7E1177 12
Ring, Piston Intermediate 147-1730 6 Ring, Piston Top 153-4101 6
Ring, Piston Oil 139-8505 6 Ring, Piston Intermediate 139-8504 6
Cylinder Liner & Seals 132-6881S 6 Ring, Piston Oil 139-8505 6
Cylinder Liner & Seal Kit 197-9322S 6
Cylinder Kit KM8810A 6
Crown, Piston (16:1 Ratio) S/No. GDA1-UP 192-8810 6
Skirt, Piston 284-6039 6
Piston Pin 168-7246 6
Retainer, Piston Pin 7E1177 12
Ring, Piston Top 153-4101 6
Ring, Piston Intermediate 147-1730 6
Ring, Piston Oil 139-8505 6
Cylinder Liner & Seal Kit 197-9322S 6

108
CATERPILLAR C16 SERIES ENGINE

CYLINDER LINER & SEALS PART No QTY CYLINDER HEAD & COMPONENTS PART No QTY
(Continued)

Cylinder Liner 132-6881 6 Cylinder Head (S/No. 7CZ1246-Up) 176-9918 1


Seal Band,Cylinder Liner 9L5854 6 Valve, Inlet 153-7023 12
Seal (Coolant), Cylinder Liner 131-3717 6 Valve, Exhaust 153-7024 12
Seal (Middle), Cylinder Liner 110-2220 6 Valve Lock-Half 2A4429 48
Seal (Oil), Cylinder Liner 142-6217 6 Spring, Inlet & Exh. Valve (Inner) 211-3122 24
Spring, Inlet & Exh. Valve (Outer) 247-9908 24
Cylinder Liner 197-9322 6 Rotocoil 186-2001 24
Seal Band,Cylinder Liner 9L5854 6 Guide, Inlet & Exh. Valve (Std.) 122-7375 24
Seal (Coolant), Cylinder Liner 142-7072 6 Guide, Inlet & Exh. Valve (0.13mm O/S OD) 122-8612 24
Seal (Middle), Cylinder Liner 110-2220 6 Guide, Inlet & Exh. Valve (0.51mm O/S OD) 122-0447 24
Seal (Oil), Cylinder Liner 142-6217 6 Seal, Valve Stem 163-2478 24
Insert, Valve Seat Inlet (Std.) 175-3617 12
Insert, Valve Seat Inlet (0.76mm O/S OD) 167-0643 12

CATERPILLAR C16 SERIES ENGINE


CYLINDER HEAD & COMPONENTS PART No QTY Insert, Valve Seat Inlet (0.51mm O/S OD) 170-4738 12
Insert, Valve Seat Exh.(Std.) 152-7582 12
Insert, Valve Seat Exh.(0.76mm O/S OD) 167-0642 12
Cylinder Head (S/No. 7CZ-1245) 176-9918 1 Insert, Valve Seat Exh.(0.51mm O/S OD) 170-4737 12
Valve, Inlet 153-7023 12 Sleeve, Injector 247-4239 6
Valve, Exhaust 153-7024 12 Seal, Sleeve Injector 166-2903 6
Valve Lock-Half 2A4429 48 Seal, Sleeve Injector 166-2904 6
Spring, Inlet & Exh. Valve 211-3122 24 Seal, Sleeve Injector 215-3198 6
Rotocoil 4P4962 24 Sleeve, Exhaust 281-8261 6
Guide, Inlet & Exh. Valve (Std.) 122-7375 24 Bushing, Camshaft (Std.) 216-5582 7
Guide, Inlet & Exh. Valve (0.13mm O/S OD) 122-8612 24 Bushing, Camshaft (0.254mm O/S) 217-0751 A/R
Guide, Inlet & Exh. Valve (0.51mm O/S OD) 122-0447 24 Bushing, Camshaft (0.762mm O/S) 160-8151 A/R
Seal, Valve Stem 163-2478 24
Insert, Valve Seat Inlet (Std.) 175-3617 12
Insert, Valve Seat Inlet (0.76mm O/S OD) 167-0643 12
Insert, Valve Seat Inlet (0.51mm O/S OD) 170-4738 12 CRANKSHAFT & RELATED PARTS PART No QTY
Insert, Valve Seat Exh.(Std.) 152-7582 12
Insert, Valve Seat Exh.(0.76mm O/S OD) 167-0642 12 Crankshaft 155-6632 1
Insert, Valve Seat Exh.(0.51mm O/S OD) 170-4737 12
Sleeve, Injector 247-4239 6 Crankshaft 160-1799 1
Seal, Sleeve Injector 166-2903 6
Seal, Sleeve Injector 166-2904 6 Seal Group, Oil Front 142-5867 1
Seal, Sleeve Injector 215-3198 6 Seal Group, Oil Rear 142-5868 1
Sleeve, Exhaust 281-8261 6 Seal Group, Oil Rear (D/Lip) 101-1716 1
Bushing, Camshaft (Std.) 216-5582 7
Bushing, Camshaft (0.254mm O/S) 217-0751 A/R Main Bearing (Std.) 317-8766 7
Bushing, Camshaft (0.762mm O/S) 160-8151 A/R Main Bearing (.010) 217-0390/010 7
Main Bearing (.025) 4W5698 7
Main Bearing (.040) 217-0390/040 7
Main Bearing (.050) 4W5699 7

Thust Washer 253-1752 2

109
CATERPILLAR C16 SERIES ENGINE

CONROD & RELATED PARTS PART No QTY OIL PUMP & RELATED PARTS PART No QTY

Conrod 9Y6054 6 Oil Pump Assy 161-4113 1


Bushing, Conrod 6I2726 6 Oil Pump 4N8735 1
Bolt, Conrod 7E4195 12 Gear Shaft, Oil Pump 202-3572 1
Gear Shaft, Oil Pump 145-8503 1
Conrod Bearing (Std.) 217-0578 6 Relief Valve , Oil Pump 6N1931 1
Conrod Bearing (.010) 9Y7735/010 6 Relief Valve Spring , Oil Pump 2S2760 1
Conrod Bearing (.025) 7E0558 6 Spacer, Oil Pump 4N5339 1
Conrod Bearing (.040) 9Y7735/040 6
Conrod Bearing (.050) 7E0559 6

COOLING SYSTEM PART No QTY

CAMSHAFT & RELATED PARTS PART No QTY Water Pump Assy (S/No. 7CZ652-Up) 161-5719 1
CATERPILLAR C16 SERIES ENGINE

Shaft 135-4928 1
Camshaft (Truck) 139-0538 1 Impeller 129-9907 1
Camshaft (Machine) 171-3063 1 Seal 128-0317 1
Camshaft (Machine) 185-6349 1 Beaing 108-7930 1
Repair Kit 138-6744 1

Water Pump Assy (S/No. 7CZ648-651) 160-8227 1


COMMON GASKETS PART No QTY Shaft 135-4928 1
Impeller 129-9907 1
Seal 128-0317 1
Gasket, Cylinder Head 153-9653 1
Beaing 108-7930 1
Gasket, Rocker Cover 242-9537 3
Repair Kit 138-6744 1
Gasket, Spacer Plate 227-1204 1
Gasket, Oil Pan 4N1151 2
Thermostat 247-7133 1
Gasket, Exhaust Manifold 138-4611 6

FILTERS PART No QTY


FUEL SYSTEM PART No QTY

Fuel,Filter 1R0749 1
Fuel Injector 211-3023 6 Fuel,Filter (Primary) 9M2342 1
Water Seperator & Fuel 133-5673 1
Seal, Injector 9X7419 6 Oil,Filter 1R0716 1
Seal, Injector 9X7418 6
Seal, Injector 9X7317 6

Fuel Transfer Pump 295-9259 1 TURBOCHARGER & CARTRIDGE PART No QTY

Fuel Priming Pump 137-5541 1 Turbocharger 161-6352 1


Cartridge 161-6825 1

110
CATERPILLAR C18 SERIES ENGINE

CYL. BLOCK & COMPONENTS PART No QTY CYLINDER KIT & COMPONENTS PART No QTY
(Continued)

Cylinder Block 267-4631 1 C18 Generator Set


Spacer Plate, Block 6I4421 1 S/No. EST1-100/PDH1-128
Gasket, Spacer Plate 227-1204 6
Nozzle, Pstn. Cooling (Genset/Truck) 196-2429 6 Cylinder Kit KM8098D 6
Nozzle, Pstn Cooling (Genset/Machine) 274-8359 6 Piston Body (14.5:1 Ratio) 235-8098 6
Piston Pin 180-7350 6
Retainer, Piston Pin 230-2569 12
Ring, Piston Top 223-9159 6
CYLINDER KIT & COMPONENTS PART No QTY
Ring, Piston Intermediate 187-1503 6
Ring, Piston Oil 197-9296 6
C18 Generator Set Cylinder Liner 322-1126 6
S/No. STH1-Up/PDH126-127 Seal, Cylinder Liner 155-0809 6
Seal, Cylinder Liner 155-0810 6

CATERPILLAR C18 SERIES ENGINE


Cylinder Kit KM8098A 6 Seal, Cylinder Liner 155-2793 6
Piston Body (14.5:1 Ratio) 235-8098 6 Band Filler, Cylinder Liner 9L5854 6
Piston Pin 180-7350 6
Retainer, Piston Pin 230-2569 12 C18 Generator Set
Ring, Piston Top 223-9159 6 S/No. P1L1-Up
Ring, Piston Intermediate 187-1503 6
Ring, Piston Oil 246-5659 6 Cylinder Kit KM6715A 6
Cylinder Liner 322-1126 6 Piston Body (14.5:1 Ratio) 319-6715 6
Seal, Cylinder Liner 155-0809 6 Piston Pin 180-7350 6
Seal, Cylinder Liner 155-0810 6 Retainer, Piston Pin 230-2569 12
Seal, Cylinder Liner 155-2793 6 Ring, Piston Top 223-9159 6
Band Filler, Cylinder Liner 9L5854 6 Ring, Piston Intermediate 238-2707 6
Ring, Piston Oil 246-5659 6
Cylinder Kit KM8098B 6 Cylinder Liner 322-1126 6
Piston Body (14.5:1 Ratio) 235-8098 6 Seal, Cylinder Liner 155-0809 6
Piston Pin 180-7350 6 Seal, Cylinder Liner 155-0810 6
Retainer, Piston Pin 230-2569 12 Seal, Cylinder Liner 155-2793 6
Ring, Piston Top 223-9159 6 Band Filler, Cylinder Liner 9L5854 6
Ring, Piston Intermediate 187-1503 6
Ring, Piston Oil 246-5659 6 Cylinder Kit KM6715B 6
Cylinder Liner 322-1126 6 Piston Body (14.5:1 Ratio) 319-6715 6
Seal, Cylinder Liner 155-0809 6 Piston Pin 180-7350 6
Seal, Cylinder Liner 155-2793 12 Retainer, Piston Pin 230-2569 12
Band Filler, Cylinder Liner 9L5854 6 Ring, Piston Top 223-9159 6
Ring, Piston Intermediate 238-2707 6
C18 Generator Set Ring, Piston Oil 246-5659 6
S/No. EFE1-Up/P1A1-Up/EST101-Up Cylinder Liner 322-1126 6
Seal, Cylinder Liner 155-0809 6
Cylinder Kit KM8098C 6 Seal, Cylinder Liner 155-2793 12
Piston Body (14.5:1 Ratio) 235-8098 6 Band Filler, Cylinder Liner 9L5854 6
Piston Pin 180-7350 6 Band Filler, Cylinder Liner 9L5854 6
Retainer, Piston Pin 230-2569 12
Ring, Piston Top 223-9159 6
Ring, Piston Intermediate 238-2707 6
Ring, Piston Oil 246-5659 6
Cylinder Liner 322-1126 6
Seal, Cylinder Liner 155-0809 6
Seal, Cylinder Liner 155-0810 6
Seal, Cylinder Liner 155-2793 6
Band Filler, Cylinder Liner 9L5854 6

111
CATERPILLAR C18 SERIES ENGINE

CYLINDER KIT & COMPONENTS PART No QTY CYLINDER KIT & COMPONENTS PART No QTY
(Continued) (Continued)

C18 Industrial C18 Machine


S/No. EJG1-101 S/No. RHX1-Up

Cylinder Kit KM5858 6 Cylinder Kit KM4511 6


Piston Body (16.3:1 Ratio) 234-5858 6 Piston Body (18:1 Ratio) 329-4511 6
Piston Pin 180-7350 6 Piston Pin 180-7350 6
Retainer, Piston Pin 230-2569 12 Retainer, Piston Pin 230-2569 12
Ring, Piston Top 223-9159 6 Ring, Piston Top 223-9159 6
Ring, Piston Intermediate 187-1503 6 Ring, Piston Intermediate 238-2707 6
Ring, Piston Oil 197-9296 6 Ring, Piston Oil 246-5659 6
Cylinder Liner 322-1126 6 Cylinder Liner 322-1126 6
Seal, Cylinder Liner 155-0809 6 Seal, Cylinder Liner 155-0809 6
Seal, Cylinder Liner 155-0810 6 Seal, Cylinder Liner 155-2793 12
CATERPILLAR C18 SERIES ENGINE

Seal, Cylinder Liner 155-2793 6 Band Filler, Cylinder Liner 9L5854 6


Band Filler, Cylinder Liner 9L5854 6
C18 Machine
C18 Industrial S/No. RHX1-Up
S/No. EJG102-Up
Cylinder Kit KM4510 6
Cylinder Kit KM7745A 6 Piston Body (16.3:1 Ratio) 329-4510 6
Piston Body (16.3:1 Ratio) 247-7745 6 Piston Pin 180-7350 6
Piston Pin 180-7350 6 Retainer, Piston Pin 230-2569 12
Retainer, Piston Pin 230-2569 12 Ring, Piston Top 223-9159 6
Ring, Piston Top 223-9159 6 Ring, Piston Intermediate 238-2707 6
Ring, Piston Intermediate 238-2707 6 Ring, Piston Oil 246-5659 6
Ring, Piston Oil 246-5659 6 Cylinder Liner 322-1126 6
Cylinder Liner 322-1126 6 Seal, Cylinder Liner 155-0809 6
Seal, Cylinder Liner 155-0809 6 Seal, Cylinder Liner 155-0810 6
Seal, Cylinder Liner 155-0810 6 Seal, Cylinder Liner 155-2793 6
Seal, Cylinder Liner 155-2793 6 Band Filler, Cylinder Liner 9L5854 6
Band Filler, Cylinder Liner 9L5854 6
C18 Truck
C18 Industrial S/No. MDP1-145 , CJP1-121 , MEP1-24
S/No. EJG102-Up
Cylinder Kit KM7844A 6
Cylinder Kit KM7745B 6 Piston Body (16.5:1 Ratio) 239-7844 6
Piston Body (16.3:1 Ratio) 247-7745 6 Piston Pin 197-9291 6
Piston Pin 180-7350 6 Retainer, Piston Pin 160-4787 12
Retainer, Piston Pin 230-2569 12 Ring, Piston Top 197-9287 6
Ring, Piston Top 223-9159 6 Ring, Piston Intermediate 187-1503 6
Ring, Piston Intermediate 238-2707 6 Ring, Piston Oil 197-9296 6
Ring, Piston Oil 246-5659 6 Cylinder Liner 322-1126 6
Cylinder Liner 322-1126 6 Seal, Cylinder Liner 155-0809 6
Seal, Cylinder Liner 155-0809 6 Seal, Cylinder Liner 155-0810 6
Seal, Cylinder Liner 155-2793 12 Seal, Cylinder Liner 155-2793 6
Band Filler, Cylinder Liner 9L5854 6 Band Filler, Cylinder Liner 9L5854 6

112
CATERPILLAR C18 SERIES ENGINE

CYLINDER KIT & COMPONENTS PART No QTY CYLINDER HEAD & COMPONENTS PART No QTY
(Continued)

C18 Truck C18 Generator Set


S/No. MDP233-883,MDP1011-1048 S/No. STH1-Up/EFE1-Up/P1A1-Up/EST1-Up
S/No. CJP101-105,MEP25-Up P1L1-Up/PDH1-Up
C18 Industrial
Cylinder Kit KM7844B 6 C18 Truck - S/No. MDP , CJP
Piston Body (16.5:1 Ratio) 239-7844 6
Piston Pin 197-9291 6 Cylinder Head (Bare) 223-7263 1
Retainer, Piston Pin 230-2569 12 Cylinder Head (Complete) 223-9250 1
Ring, Piston Top 223-9159 6 Valve, Inlet 153-7023 12
Ring, Piston Intermediate 187-1503 6 Valve, Exhaust 153-7024 12
Ring, Piston Oil 197-9296 6 Valve Lock-Half 2A4429 48
Cylinder Liner 322-1126 6 Spring, Inlet Valve (Inner) 211-3122 24
Seal, Cylinder Liner 155-0809 6 Spring, Inlet Valve (Outer) 247-9908 24

CATERPILLAR C18 SERIES ENGINE


Seal, Cylinder Liner 155-0810 6 Rotocoil 186-2001 24
Seal, Cylinder Liner 155-2793 6 Guide,Valve (Std.) 122-7375 24
Band Filler, Cylinder Liner 9L5854 6 Guide,Valve (0.51mm O/S O.D) 122-0447 24
Guide,Valve (0.13mm O/S O.D) 122-8612 24
C18 Truck Seal, Valve Stem 163-2478 24
S/No. MDP884/1049-Up,CJP106-Up Insert, Valve Seat Inlet (Std.) 224-3983 12
Insert, Valve Seat Exhaust (Std.) 226-5561 12
Cylinder Kit KM7844C 6 Insert, Valve Seat Exhaust (0.51mm O/S O.D) 288-4883 12
Piston Body (16.5:1 Ratio) 239-7844 6 Insert, Valve Seat Exhaust (0.76mm O/S O.D) 288-4884 12
Piston Pin 197-9291 6 Sleeve,Injector 263-4920 6
Retainer, Piston Pin 230-2569 12 Seal, Sleeve Injector 166-2904 12
Ring, Piston Top 223-9159 6 Seal, Sleeve Injector 9X7430 6
Ring, Piston Intermediate 187-1503 6 Bushing, Camshaft (Std.) 216-5582 7
Ring, Piston Oil 246-5659 6 Bushing, Camshaft (0.254mm O.D) 217-0751 7
Cylinder Liner 322-1126 6 Bushing, Camshaft (0.762mm O.D) 217-0752 7
Seal, Cylinder Liner 155-0809 6 Bushing, Camshaft (1.778mm O.D) 261-3429 7
Seal, Cylinder Liner 155-0810 6 Bushing, Camshaft (1.27mm O.D) 261-3430 7
Seal, Cylinder Liner 155-2793 6
Band Filler, Cylinder Liner 9L5854 6 C18 Machine
S/No. RHX4513-Up

Cylinder Head (Bare) 281-1640 1


Cylinder Head (Complete) 263-5055 1
Valve, Inlet 236-5605 12
Valve, Exhaust 153-7024 12
Valve Lock-Half 2A4429 48
Spring, Inlet Valve (Outer) 247-9908 24
Spring, Inlet Valve (Inner) 211-3122 24
Rotocoil 186-2001 24
Guide,Valve (Std.) 122-7375 24
Guide,Valve (0.51mm O/S O.D) 122-0447 24
Guide,Valve (0.13mm O/S O.D) 122-8612 24
Seal, Valve Stem 163-2478 24
Insert, Valve Seat Inlet (Std.) 280-3979 12
Insert, Valve Seat Exhaust (Std.) 226-5561 12
Sleeve, Injector 263-4920 6
Seal, Sleeve Injector 166-2904 12
Seal, Sleeve Injector 9X7430 6
Bushing, Camshaft (Std.) 216-5582 7
Bushing, Camshaft (0.254mm O.D) 217-0751 7
Bushing, Camshaft (0.762mm O.D) 217-0752 7
Bushing, Camshaft (1.778mm O.D) 261-3429 7
Bushing, Camshaft (1.27mm O.D) 261-3430 7

113
CATERPILLAR C18 SERIES ENGINE

CYLINDER HEAD & COMPONENTS PART No QTY CYLINDER HEAD & COMPONENTS PART No QTY
(Continued) (Continued)

C18 Machine Bushing, Camshaft (0.254mm O.D) 217-0751 7


S/No. RHX1-Up Bushing, Camshaft (0.762mm O.D) 217-0752 7
Bushing, Camshaft (1.778mm O.D) 261-3429 7
Cylinder Head (Bare) 243-6741 1 Bushing, Camshaft (1.27mm O.D) 261-3430 7
Cylinder Head (Complete) 223-9250 1
Valve, Inlet 153-7023 12
Valve, Exhaust 153-7024 12 CRANKSHAFT & RELATED PARTS PART No QTY
Valve Lock-Half 2A4429 48 (Continued)
Spring, Inlet Valve (Outer) 247-9908 24
Spring, Inlet Valve (Inner) 211-3122 24 Crankshaft 189-4918 1
Rotocoil 186-2001 24
Guide,Valve (Std.) 122-7375 24 Seal Group, Oil Front 142-5867 1
Guide,Valve (0.51mm O/S O.D) 122-0447 24 Seal Group, Oil Rear 142-5868 1
CATERPILLAR C18 SERIES ENGINE

Guide,Valve (0.13mm O/S O.D) 122-8612 24


Seal, Valve Stem 163-2478 24 Main Bearing (Std.) 317-8766 7
Insert, Valve Seat Inlet (Std.) 224-3983 12 Main Bearing (0.63mm U.S) 4W5698 7
Insert, Valve Seat Inlet (0.13mm O/S O.D) 314-3064 12 Main Bearing (0.127mm U.S) 4W5699 7
Insert, Valve Seat Inlet (0.26mm O/S O.D) 314-3066 12 Main Bearing (0.63mm O.S) 4W5700 7
Insert, Valve Seat Inlet (0.51mm O/S O.D) 314-3068 12 Main Bearing (0.63mm U.S / 0.63mm O.S) 4W5701 7
Insert, Valve Seat Exhaust (Std.) 226-5561 12
Insert, Valve Seat Exhaust (0.51mm O/S O.D) 288-4883 12 Thrust Washer 253-1752 2
Insert, Valve Seat Exhaust (0.76mm O/S O.D) 288-4884 12
Sleeve, Injector 263-4920 6
Seal, Sleeve Injector 166-2904 12 CONROD & RELATED PARTS PART No QTY
Seal, Sleeve Injector 9X7430 6
Bushing, Camshaft (Std.) 216-5582 7
Bushing, Camshaft (0.254mm O.D) 217-0751 7 Conrod
Bushing, Camshaft (0.762mm O.D) 217-0752 7 (Truck - S/No. CJP101-113,MDP233-1048) 224-3245 6
Bushing, Camshaft (1.778mm O.D) 261-3429 7 Conrod 222-3897 6
Bushing, Camshaft (1.27mm O.D) 261-3430 7 Bush,Conrod 229-6259 6
Bolt, Conrod 213-3217 24
C18 Truck
S/No. MEP Conrod Bearing (Std.) 224-3246 6
Conrod Bearing (0.64mm US) 232-3235 6
Cylinder Head (Bare) 176-9918 1 Conrod Bearing (1.27mm US) 232-3236 6
Cylinder Head (Complete) 183-5296 1
Valve, Inlet 153-7023 12 Conrod Bearing - Genset
Valve, Exhaust 153-7024 12 (S/No. EFE1-Up/P1A1-Up/EST101-Up/P1L1-Up)
Valve Lock-Half 2A4429 48
Spring, Inlet Valve (Inner) 211-3122 24 Conrod Bearing (Std.) 261-3450 6
Spring, Inlet Valve (Outer) 247-9908 24 Conrod Bearing (0.64mm US) 232-3235 6
Rotocoil 186-2001 24 Conrod Bearing (1.27mm US) 232-3236 6
Guide,Valve (Std.) 122-7375 24
Guide,Valve (0.51mm O/S O.D) 122-0447 24
Guide,Valve (0.13mm O/S O.D) 122-8612 24
Seal, Valve Stem 163-2478 24
Insert, Valve Seat Inlet (Std.) 175-3617 12
Insert, Valve Seat Exhaust (Std.) 152-7582 12
Insert, Valve Seat Exhaust (0.51mm O/S O.D) 170-4737 12
Insert, Valve Seat Exhaust (0.76mm O/S O.D) 167-0642 12
Sleeve, Injector 263-4920 6
Seal, Sleeve Injector 166-2904 12
Seal, Sleeve Injector 9X7430 6
Bushing, Camshaft (Std.) 216-5582 7

114
CATERPILLAR C18 SERIES ENGINE

CAMSHAFT & RELATED PARTS PART No QTY COOLING SYSTEM PART No QTY

C18 Generator Set C18 Generator Set


S/No. STH1-Up/EFE1-Up/EST1-Up S/No. STH1-Up/EFE1-Up/EST1-Up
S/No. P1A1-Up/P1L1-Up/PDH1-Up S/No. P1L1-Up/PDH1-Up/P1A1-Up

Camshaft 201-2677 1 Water Pump Assy 246-3132 1


Shaft 246-3130 1
C18 Industrial Engine Impeller 246-3129 1
S/No. Seal Gp 244-1645 1
Seal Lip Type 153-1256 1
Camshaft 239-6139 1 Beaing 108-7930 1
Kit, Gasket 267-2839 1
C18 Machine Engine
S/No. RHX4513-Up Thermostat (98-DEG.C.) 247-7133 2

CATERPILLAR C18 SERIES ENGINE


Camshaft 234-7900 1 C18 Industrial S/No. EJG
C18 Machine S/No. RHX1 -Up
C18 Machine Engine C18 Truck S/No. CJP
S/No. RHX1-Up
Water Pump Assy 161-5719 1
Camshaft 239-6139 1 Shaft 135-4928 1
Impeller 129-9907 1
C18 Truck Engine Seal Gp 128-0317 1
S/No. MDP , MEP Seal Lip Type 153-1256 1
Beaing 108-7930 1
Camshaft 130-9710 1 Kit, Pump Rebuild 138-6744 1

C18 Truck Engine Thermostat (92-DEG.C.) 248-5513 1


S/No. CJP Thermostat (98-DEG.C.) 247-7133 2

Camshaft 201-2677 1
FILTERS PART No QTY

LUBRICATING SYSTEM PART No QTY Fuel,Filter 1R0749 1


Element,Water Seperator 133-5673 1
Oil Pump 161-4113 1 Oil, Filter 1R1808 2
Gear Drive Shaft, Oil Pump 1W7238 1 Oil, Filter (Truck) 1R0716 2
Gear Idler Shaft, Oil Pump 1W7239 1 Oil, Filter 1G8878 1
Plunger, Relief Valve 6N1931 1
Spring, Relief Valve 2S2760 1
TENSIONER PART No QTY
Core, Oil Cooler 7C0145 1
Tensioner Belt (Machine) 190-0642 1

115
CATERPILLAR C18 SERIES ENGINE

COMMON GASKETS PART No QTY

Gasket, Cyl.Head 224-5122 1


Seal,Valve Cover 242-9537 6
Gasket, Oil Pan (Truck) 4N1151 2
Gasket, Oil Pan (Machine) 188-0210 2
Gasket, Oil Pan (Genset/Machine) 4N1151 2
Seal - Isolation, Oil Pan (Industrial/Truck) 168-5248 1
Sleeve, Exhaust Manifold (Genset/Machine) 281-8261 6
Sleeve, Exhaust Manifold (Industrial) 194-8124 6
Gasket, Exhaust Manifold (Industrial) 129-9452 6
Gasket, Oil Pan (Machine) 188-0210 2
Gasket, Oil Pan (Genset /Machine) 4N1151 2
Seal - Isolation, Oil Pan (Industrial/Truck) 168-5248 1
Sleeve, Exhaust Manifold (Genset/Machine) 281-8261 6
CATERPILLAR C18 SERIES ENGINE

Sleeve, Exhaust Manifold (Industrial) 194-8124 6


Gasket, Exhaust Manifold (Industrial) 129-9452 6

TURBOCHARGERS PART No QTY

Turbo 211-6959 1
Cartridge 211-6960 1

Turbo 269-7634 1
Cartridge 302-1410 1

Turbo 127-6462 1
Cartridge 135-4487 1

Turbo 130-8141 1
Cartridge 135-4487 1

Turbo 266-0195 1
Cartridge 267-8658 1

Turbo 296-7632 1
Cartridge 302-1410 1

Turbo 296-7640 1
Cartridge 296-7650 1

Turbo 266-0196 1
Cartridge 267-8658 1

Turbo 264-4493 1
Cartridge 241-9429 1

Turbo 265-4538 1
Cartridge 262-6754 1

Turbo 227-5982 1
Cartridge 190-6222 1

116
CATERPILLAR 3126 SERIES ENGINE

CYLINDER & BLOCK RELATED PARTS PART No QTY CYLINDER KIT & COMPONENTS PART No QTY

Liner, Cylinder Block Repair 107-7604 6 Industrial - 3126B


Nozzle, Piston Cooling 135-5970 6 S/No. BEJ-Up / 6PZ1-204 / 7JZ1-1815
Nozzle, Piston Cooling 173-0143 6
Nozzle, Piston Cooling (Marine) 164-4755 6 Truck - 3126B
Bushing, Camshaft 216-5586 1 S/No. 6PZ1203-Up / 7JZ5136-Up
Bushing, Camshaft 2W7213 6
Cylinder Kit KM4621 6
Crown, Piston (16:1 Ratio) 150-4621 6
CYLINDER KIT & COMPONENTS PART No QTY Skirt, Piston 238-2726 6
Piston Pin 168-7226 6
Retainer, Piston Pin 7C0111 12
Machine Ring, Piston Top 197-9386 6
S/No. 3AK1083-Up / 55K-Up , 6JK-Up Ring, Piston Intermediate 197-9277 6

CATERPILLAR 3126 SERIES ENGINE


Ring, Piston Oil 197-9354 6
Industrial
S/No. 6MS-Up / 9ZR Marine
S/No. 1ZJ-Up / 6MK-Up
Cylinder Kit KM4983 6
Crown, Piston (17:1 Ratio) 133-4983 6 Cylinder Kit KM3671 6
Skirt, Piston 238-2726 6 Crown, Piston (15.25:1 Ratio) 175-3671 6
Piston Pin 168-7226 6 Skirt, Piston 238-2726 6
Retainer, Piston Pin 7C0111 12 Piston Pin 168-7226 6
Ring, Piston Top 197-9386 6 Retainer, Piston Pin 7C0111 12
Ring, Piston Intermediate 197-9277 6 Ring, Piston Top 197-9386 6
Ring, Piston Oil 197-9354 6 Ring, Piston Intermediate 115-4102 6
Ring, Piston Oil 197-9354 6
Industrial
S/No. 3TR-Up Marine
S/No. 1ZJ333-Up / 6MK-Up / 6RS-Up
Truck S/No. 8NM1610-Up
S/No. 1WM1-26507 / 4ES / 7LZ1-1748
Cylinder Kit KM6556 6
Cylinder Kit KM6119 6 Crown, Piston (15:1 Ratio) 164-6556 6
Crown, Piston (16:1 Ratio) 113-6119 6 Skirt, Piston 238-2726 6
Skirt, Piston 238-2726 6 Piston Pin 168-7226 6
Piston Pin 168-7226 6 Retainer, Piston Pin 7C0111 12
Retainer, Piston Pin 7C0111 12 Ring, Piston Top 197-9386 6
Ring, Piston Top 197-9386 6 Ring, Piston Intermediate 115-4102 6
Ring, Piston Intermediate 197-9277 6 Ring, Piston Oil 197-9354 6
Ring, Piston Oil 197-9354 6
Marine
Industrial - 3126B S/No. 8NM1-Up
S/No. BEJ-Up
Cylinder Kit KM5043 6
Cylinder Kit KM2729 6 Crown, Piston (15.5:1 Ratio) 133-5043 6
Piston Body (16:1 Ratio) 238-2729 6 Skirt, Piston 238-2726 6
Piston Pin 168-7224 6 Piston Pin 168-7226 6
Retainer, Piston Pin 7C0111 12 Retainer, Piston Pin 7C0111 12
Ring, Piston Top 197-9386 6 Ring, Piston Top 197-9386 6
Ring, Piston Intermediate 197-9277 6 Ring, Piston Intermediate 115-4102 6
Ring, Piston Oil 197-9354 6 Ring, Piston Oil 197-9354 6

117
CATERPILLAR 3126 SERIES ENGINE

CYLINDER KIT & COMPONENTS PART No QTY CYLINDER HEAD & COMPONENTS PART No QTY
(Continued)

Truck Machine
S/No. 1WM1-26507 / 7LZ1749-Up S/No. 3AK1 / 55K6690 / 6JK6757-Up

Cylinder Kit KM5044 6 Cylinder Head 140-7373 1


Crown, Piston (16:1 Ratio) 133-5044 6 Valve, Inlet 161-4280 6
Skirt, Piston 238-2726 6 Valve, Exhaust 136-0819 6
Piston Pin 168-7226 6 Valve Lock-Half 1W2715 24
Retainer, Piston Pin 7C0111 12 Spring, Inlet & Exhaust 7C4273 12
Ring, Piston Top 197-9386 6 Retainer, Sping 7E7779 12
Ring, Piston Intermediate 197-9277 6 Guide, Inlet & Exh. Valve 9Y8848 12
Ring, Piston Oil 197-9354 6 Shield, Valve Guide 119-3036 12
Insert, Valve Seat Inlet (Std.) 169-6862 6
Truck Insert, Valve Seat Exhaust (Std.) 1W2713 6
CATERPILLAR 3126 SERIES ENGINE

S/No. 1WM20817-25593 Sleeve, Injector 119-3061 6

Cylinder Kit KM3444 6 Machine


Crown, Piston (16:1 Ratio) 144-3444 6 S/No. 3TR-Up / 4ES / 7LZ
Skirt, Piston 238-2726 6
Piston Pin 168-7226 6 Cylinder Head 140-7373 1
Retainer, Piston Pin 7C0111 12 Valve, Inlet 161-4280 6
Ring, Piston Top 197-9386 6 Valve, Exhaust 136-0819 6
Ring, Piston Intermediate 197-9277 6 Valve Lock-Half 1W2715 24
Ring, Piston Oil 197-9354 6 Spring, Inlet 7C4273 6
Spring, Exhaust 6I2307 6
Truck - 3126B Spring Retainer , Inlet 7E7779 6
S/No. 8YS218-34999 Spring Retainer, Exhaust 133-5037 6
Guide, Inlet & Exh. Valve 9Y8848 12
Cylinder Kit KM3282 6 Shield, Valve Guide 119-3036 12
Crown, Piston (16:1 Ratio) 172-3282 6 Insert, Valve Seat Inlet (Std.) 163-9063 6
Skirt, Piston 238-2726 6 Insert, Valve Seat Exhaust (Std.) 1W2713 6
Piston Pin 168-7226 6 Sleeve, Injector 119-3061 6
Retainer, Piston Pin 7C0111 12
Ring, Piston Top 197-9386 6 Industrial
Ring, Piston Intermediate 197-9277 6 S/No. 6MS-Up / 9ZR1-Up
Ring, Piston Oil 197-9354 6
Truck
S/No. 1WM1-26507 / 7LZ1749-Up

Cylinder Head 140-7373 1


Valve, Inlet 161-4280 6
Valve, Exhaust 136-0819 6
Valve Lock-Half 1W2715 24
Spring, Inlet & Exhaust 7C4273 12
Retainer, Spring 7E7779 12
Guide, Inlet & Exh. Valve 9Y8848 12
Shield, Valve Guide 119-3036 12
Insert, Valve Seat Inlet Std. 1W2713 6
Insert, Valve Seat Exhaust Std. 163-9063 6
Sleeve, Injector 119-3061 6

118
CATERPILLAR 3126 SERIES ENGINE

CYLINDER HEAD COMPONENTS PART No QTY CYLINDER HEAD COMPONENTS PART No QTY
(Continued) (Continued)

Industrial/Truck - 3126B Spring, Inlet Valve 7C4273 6


S/No. BEJ / 6PZ1-Up / 7JZ1-Up Spring, Exh. Valve 6I2307 6
Retainer, Spring (S/No.1WM1-3666) 7E7779 6
Truck - 3126B Retainer, Spring (S/No. 1WM3667-26507) 133-5037 6
S/No. 8YS218-34999 Retainer, Spring 133-5037 6
Guide, Inlet & Exh. Valve 9Y8848 12
Cylinder Head 183-6835 1 Shield, Valve Guide 119-3036 12
Valve, Inlet 145-7390 12 Insert, Valve Seat Inlet Std.
Valve, Exhaust 147-8211 6 (S/No. 1WN3667-26507) 163-9063 6
Valve Lock-Half (Inlet) 1W2715 24 Insert, Valve Seat Inlet Std.
Valve Lock-Half (Exhaust) 2A4429 12 (S/No. 1WM1-26507) 169-6862 6
Spring, Exhaust 137-6718 6 Insert, Valve Seat Exhaust Std. 1W2713 6
Spring, Inlet 140-6188 12 Sleeve, Injector 119-3061 6

CATERPILLAR 3126 SERIES ENGINE


Spring Retainer , Inlet 7E7779 12
Spring Retainer, Exhaust 134-4483 6 Truck -3126B
Spring Seat, Exhaust 137-6715 6 S/N 6PZ1-Up / 7JZ1-Up
Guide, Inlet Valve 140-9670 12
Guide, Exh. Valve 147-8220 6 Cylinder Head 183-6831 1
Shield, Valve Guide (Inlet) 147-8214 12 Valve, Inlet 145-7390 12
Shield, Valve Guide (Exhaust) 163-2478 6 Valve, Exhaust 147-8211 6
Insert, Valve Seat Inlet Std. 155-9504 12 Valve Lock-Half (Inlet) 1W2715 24
Insert, Valve Seat Exhaust Std. 147-8218 6 Valve Lock-Half (Exhaust) 2A4429 12
Sleeve, Injector 227-2911 6 Spring, Inlet 140-6188 12
Seal, Injector Sleeve 8C0563 12 Spring, Exhaust 137-6718 6
Seal, Injector Sleeve 9X7712 6 Retainer, Spr1ng 7E7779 12
Retainer, Spr1ng 134-4483 6
Marine Guide, (Inlet ) 140-9670 12
S/No. 6MK / 6SR / 8NM / 1ZJ Guide, (Exhaust) 147-8220 6
Shield, Valve Guide (Inlet) 147-8214 12
Cylinder Head 175-3218 1 Shield, Valve Guide (Exhaust) 163-2478 6
Valve, Inlet 163-2431 6 Insert, Valve Seat Inlet (Std.) 155-9504 12
Valve, Exhaust 163-2432 6 Insert, Valve Seat Exhaust (Std.) 147-8218 6
Valve Lock-Half 1W2715 24 Sleeve, Injector 227-2911 6
Spring, Inlet & Exhaust 7C4273 12 Seal, Injector Sleeve 8C0563 12
Spring Retainer 7E7779 12 Seal, Injector Sleeve 9X7712 6
Guide, Inlet & Exh. Valve 9Y8848 12
Shield, Valve Guide 119-3036 12 Truck -3126B
Insert, Valve Seat Inlet (Std.) 163-9063 6 S/No 6PZ768-2137 / 6PZ2148-2352
Insert, Valve Seat Exhaust (Std.) 1W2713 6 S/No. 7JZ3838-5864
Sleeve, Injector 119-3061 6
Cylinder Head 183-6831 1
Truck - 3126B Valve, Inlet 145-7390 12
S/No. BEJ / 6PZ1-Up / 7JZ1-Up Valve, Exhaust 147-8211 6
Valve Lock-Half (Inlet) 1W2715 24
Cylinder Head (S/No. 1WN) Truck 140-7373 1 Valve Lock-Half (Exhaust) 2A4429 12
Valve, Inlet (S/No.1WM1-3666) 161-4280 6 Spring, Inlet 140-6188 12
Valve, Exhaust (S/No. 1WM1-3666) 136-0819 6 Spring, Exhaust 137-6718 6
Valve, Inlet (S/No. 1WM3667-26507) 161-4280 6 Retainer, Spr1ng 7E7779 12
Valve, Exhaust (S/No. 1WM3667-26507) 136-0819 6 Retainer, Spr1ng 134-4483 6
Valve Lock-Half 1W2715 24 Guide, (Inlet ) 140-9670 12
Guide, (Exhaust) 147-8220 6
Shield, Valve Guide (Inlet) 147-8214 12
Shield, Valve Guide (Exhaust) 163-2478 6
Insert, Valve Seat Inlet Std. 155-9504 12
Insert, Valve Seat Exhaust Std. 147-8218 6

119
CATERPILLAR 3126 SERIES ENGINE

CYLINDER HEAD COMPONENTS PART No QTY CAMSHAFT & RELATED PARTS PART No QTY
(Continued)

Sleeve, Injector 227-2911 6 Camshaft (S/No. 3AK/BKJ1-Up) Excavator 134-5276 1


Seal, Injector Sleeve 8C0563 12 Camshaft (S/No. 6MS-Up) Industrial 134-5276 1
Seal, Injector Sleeve 9X7712 6 Camshaft (S/No. 9ZR-Up) Industrial 134-5276 1
Camshaft (S/No. 3TR-Up) Industrial 127-8841 1
Camshaft (S/No. BEJ) 3126B 205-1259 1
Camshaft (S/No. 6NS/5MW/5RS) 950G, 962G 100-6298 1
CRANKSHAFT & RELATED PARTS PART No QTY Camshaft (S/No. 8RS-938G) 134-5276 1
Camshaft (S/No. 3KZ-528B & S/No. AAE -535B) 100-6298 1
Camshaft (S/No. 55K1220-Up) 100-6298 1
Crankshaft 271-5658 1
Camshaft (S/No. 6JK6757-Up) 134-5276 1
Camshaft (S/No. 1ZJ-Up/6MK-Up) Marine 168-8635 1
S/No. 3AK1083-Up - Machine
Camshaft (S/No. 6RS) Marine 168-8635 1
Camshaft (S/No. 6RS1-884) Marine 168-8635 1
CATERPILLAR 3126 SERIES ENGINE

Crankshaft 271-5658 1
Camshaft (S/No. 6RS593-Up) Marine 168-8635 1
Camshaft (S/No. 8NM) Marine 113-6099 1
Seal Group, Oil Front 245-7339 1
Camshaft (S/No. 8NM3933-Up) Marine 168-8635 1
Seal Group, Oil Rear 222-3910 1
Camshaft (S/No. 6PZ/7JZ) Truck 129-3191 1
Seal Group, Oil Rear 222-3909 1
Camshaft (S/No. 6PZ/7LZ) Truck 127-8841 1
Repair Sleeve, Oil Rear 222-3909 1
Camshaft (S/No. 1WM1-26507/4ES/7JZ) Truck 205-1323 1

Main Bearing Set (Std.) 196-9519 1


Push Rod, Valve 6I1241 12
Main Bearing (Std.) 107-7708 6
Push Rod, Injector 4P8577 6
Main Thrust Bearing (Std.) 212-4893 1

Push Rod, Valve (S/No. 3TR Industrial/Truck) 101-3268 12


Main Bearing (0.5mm US-0.5mm O/S) 145-0170 6
Main Thrust Bearing (0.5mm US-0.5mm O/S) 229-5156 1
Push Rod, Valve (S/No. BEJ - 3126B Industrial) 264-6156 12

Main Bearing (0.25mm U/S) 145-0162 6


Main Thrust Bearing (0.25mm U/S) 229-5153 1
COMMON GASKETS & KITS
Main Bearing (0.50mm U/S) 145-0164 6
Main Thrust Bearing (0.50mm U/S) 229-5154 1
Gasket Kit, Upper KMP-3126-K1A 1
Gasket Kit, Upper KMP-3126-K1B 1
Main Bearing (0.50mm O/S) 145-0168 6
Gasket Kit, Upper KMP-3126B-K1 1
Main Thrust Bearing (0.50mm O/S) 229-5155 1
Gasket Kit, Lower KMP-3126-K2 1
Gasket Kit, Lower KMP-3126B-K2 1

Gasket, Cyl.Head 205-1293 1


CONROD & RELATED PARTS PART No QTY Gasket, Cyl. Head (3126B) 133-4995 1
Gasket, Cyl. Head (6PZ2138-Up / 7JZ5865-Up) 133-4995 1
Conrod 213-3193 6
Bush, Conrod 2W0027 6 Gasket, Rocker Cover 119-2940 1
Bolt, Conrod 9N3832 12 Seal, Rocker Cover (2.0M) 3126B 5P5678 1
Nut, Conrod 9L7669 12 Seal - Integral, Oil Pan 166-2905 1
Gasket, Oil Pan 261-3816 1
Conrod Bearing (Std.) 224-6638 6 Gasket, Oil Pan 126-8732 1
Conrod Bearing (0.25mm US) 7C6976 6 Gasket, Exhaust Manifold 113-6200 3
Conrod Bearing (0.50mm US) 7C6977 6 Gasket, Exhaust Manifold (3126B - Industrial) 154-8030 3
Gasket, Exhaust Manifold (3126B - Industrial) 172-6284 3
Gasket, Rocket Hsg/Inlet Manifold 113-6250 1
Gasket, Inlet Manifold (3126B - Industrial) 144-3472 2

120
CATERPILLAR 3126 SERIES ENGINE

FUEL SYSTEM PART No QTY COOLING SYSTEM PART No QTY


(Continued)

Fuel Transfer Pump (Industrial) 109-4326 1 S/No. 9ZR-Up Industrial


Fuel Transfer Pump (Industrial) 110-4397 1
Water Pump Assy 7C4508 1
Fuel Priming Pump (Excavator) 183-2823 1 Shaft Assy 277-7089 1
Fuel Priming Pump (Industrial/Truck) 105-2508 1 Impeller 152-3952 1
Fuel Priming Pump (Industrial) 3126B 137-5541 1 Seal 147-5088 1

Thermostat 1
LUBRICATING SYSTEM PART No QTY
S/No. BEJ-Up Industrial 3126B

Oil Pump 189-8777 1 Water Pump Assy 129-1172 1


Shaft Assy 129-1170 1

CATERPILLAR 3126 SERIES ENGINE


Oil Cooler Core 187-8595 1 Impeller 152-3952 1
Oil Cooler Core (S/No. 1WM-Truck) 267-4743 1 Seal 2W0712 1
Oil Cooler Core (S/No. 6PZ -Truck) 267-2468 1
Water Pump Assy 159-3145 1
Shaft Assy 277-7089 1
COOLING SYSTEM PART No QTY Impeller 152-3952 1
Seal 147-5088 1

S/No. 3AK1083-Up Machine


Water Pump Assy 159-3141 1
Shaft Assy 277-7089 1
Water Pump Assy (Excavator) 159-3141 1
Impeller 152-3952 1
Shaft Assy 277-7089 1
Seal 147-5088 1
Impeller 152-3952 1
Seal 147-5088 1
Thermostat (94-DEG. C) 119-3075 2
Thermostat (W/Dual 190 Deg.) 115-4223 2
Water Pump Assy (S/No. 55K6690-Up / 322C) 159-3141 1
Shaft Assy 277-7089 1
S/No. 1ZJ-Up / 6RS1-Up Marine
Impeller 152-3952 1
Seal 147-5088 1
Water Pump Assy 100-4952 1

Water Pump Assy (S/No. 8RS - 938G) 163-7787 1


Thermostat 119-3075 1
Water Pump Assy (S/No. 6NS/5MW - 950G) 163-7787 1
Thermostat 102-8392 1
Water Pump Assy (S/No. 6NS/5MW - 950G) 131-8238 1
Water Pump Assy (S/No. 5RS - 962G) 163-7787 1
S/No. 6MK-Up Marine
Water Pump Assy (S/No. 55K1-Up - 535B) 7C4508 1
Water Pump Assy (S/No. 3ZK1-Up - 525B) 7C4508 1
Water Pump Assy 159-3138 1
Water Pump Assy (S/No. 6JK6757 - 322C) 159-3141 1

Thermostat 102-8392 1
S/No. 3TR-Up Industrial

S/No. 1WM1-Up Truck


Water Pump Assy 159-3141 1
Shaft Assy 277-7089 1
Water Pump Assy 159-3140 1
Impeller 152-3952 1
Shaft Assy 277-7089 1
Seal 147-5088 1
Impeller 152-3952 1
Seal 2W0712 1
Thermostat (94-DEG. C) 119-3075 1

Water Pump Assy 159-3141 1


S/No. 6MS-Up Industrial
Shaft Assy 277-7089 1
Impeller 152-3952 1
Water Pump Assy 159-3140 1
Seal 147-5088 1
Shaft Assy 277-7089 1
Impeller 152-3952 1
Seal 2W0712 1

121
CATERPILLAR 3126 SERIES ENGINE

COOLING SYSTEM PART No QTY TURBOCHARGERS PART No QTY


(Continued)

Water Pump Assy 159-3145 1 Turbo 120-5858 1


Shaft Assy 277-7089 1 Cartridge 115-5858 1
Impeller 152-3952 1
Seal 147-5088 1 Turbo 177-1063 1
Cartridge 115-5858 1
Water Pump Assy 120-8402 1
Water Pump Assy 159-3145 1 Turbo 195-6029 1
Water Pump Assy 126-8227 1 Cartridge 198-7374 1

Thermostat (94-DEG. C) 119-3075 1 Turbo 120-8362 1


Thermostat (97-DEG. C) 115-4223 1 Cartridge 115-5858 1

S/No. 4ES-Up Truck Turbo 139-7741 1


CATERPILLAR 3126 SERIES ENGINE

Cartridge 115-5858 1
Water Pump Assy 159-3139 1
Shaft Assy 129-1170 1 Turbo 139-7741 1
Impeller 152-3952 1 Cartridge 115-5858 1
Seal 147-5088 1
Turbo 195-6029 1
Thermostat (97-DEG. C) 115-4223 1 Cartridge 198-7374 1

S/No. 6PZ-Up / 7LZ Truck Turbo 198-1846 1


Cartridge 206-3097 1
Water Pump Assy 159-3141 1
Shaft Assy 277-7089 1 Turbo 195-6029 1
Impeller 152-3952 1 Cartridge 198-7374 1
Seal 147-5088 1
Turbo 198-1845 1
Cartridge 206-3097 1
AFTERCOOLER PART No QTY
Turbo 127-2924 1
Cartridge 115-5858 1
Core Assy 6I1221 1
Turbo 132-8611 1
Cartridge 115-5858 1
FILTERS PART No QTY
Turbo 133-2305 1
Cartridge 118-2032 1
Fuel,Filter 1R0751 1
Oil,Filter 1R1807 1 Turbo 134-3057 1
Cartridge 115-5858 1

Turbo 134-3058 1
Cartridge 118-2032 1

Turbo 191-8019 1
Cartridge 191-8031 1

Turbo 191-8028 1
Cartridge 191-8031 1

Turbo 197-4998 1
Cartridge 191-8032 1

122
CATERPILLAR 3126 SERIES ENGINE

TURBOCHARGERS PART No QTY

Turbo 201-6842 1
Cartridge 201-6844 1

Turbo 201-6846 1
Cartridge 201-6847 1

Turbo 124-9340 1
Cartridge 115-5858 1

Turbo 166-0327 1
Cartridge 145-6098 1

Turbo 118-2025 1

CATERPILLAR 3126 SERIES ENGINE


Cartridge 118-2032 1

Turbo 118-2026 1
Cartridge 118-2032 1

Turbo 118-2027 1
Cartridge 118-2032 1

Turbo 132-6197 1
Cartridge 136-9373 1

Turbo 136-3972 1
Cartridge 136-3973 1

Turbo 141-9231 1
Cartridge 118-2032 1

123
CATERPILLAR 3176 SERIES ENGINE

CYLINDER & BLOCK RELATED PARTS PART No QTY CYLINDER HEAD & COMPONENTS PART No QTY

Liner, Cylinder Block 6I3550 6 Machine


Seal, Liner 6I3549 6 3176 Engine - Machine S/No. 43Z
Seal, Liner 4P9388 6
Nozzle, Piston Cooling 4P7497 6 Truck
3176 Engine - Truck S/No. 2YG
Bushing Set, Camshaft 4P5535 1
Cylinder Head 4P7267 1
Bushing, Camshaft 4P4704 1 Valve, Inlet 7E9578 12
Bushing, Camshaft 4P4705 4 Valve, Exhaust 133-7029 12
Bushing, Camshaft 4P4706 1 Valve Lock-Half 2A4429 48
Bushing, Camshaft 4P4707 1 Spring, Valve 214-0586 24
Spring, Valve 224-4441 24
Rotocoil Assy (Includes Shield) 6I2663 24
CATERPILLAR 3176 SERIES ENGINE

CYLINDER KIT & COMPONENTS PART No QTY Rotocoil 7C8581 24


Shield 7E7978 24
Guide, Valve 100-8150 24
Machine Insert, Valve Seat Inlet (Std.) 4N5893 12
3176 Engine - Machine S/No. 43Z Insert, Valve Seat Exhaust (Std.) 133-7030 12
Sleeve, Injector 105-4232 6
Truck
3176 Engine - Truck S/No. 2YG1-10862 Industrial
3176B Engine - Industrial S/No. 3NL
Truck
3176B Engine - Truck S/No. 3NL Truck
3176B Engine - Truck S/No. 9CK
Truck
3176B Engine - Truck S/No. 9CK Cylinder Head 133-7051 1
Valve, Inlet 7E9578 12
Cylinder Kit KM5852 6 Valve, Exhaust 133-7029 12
Crown, Piston 4P5852 6 Valve Lock-Half 2A4429 48
Skirt, Piston 238-2710 6 Spring, Valve 214-0586 24
Piston Pin 197-9335 6 Spring, Valve 224-4441 24
Ring, Piston Top 109-5318 6 Rotocoil Assy (Includes Shield) 6I2663 24
Ring, Piston Intermediate 109-5319 6 Rotocoil 7C8581 24
Ring, Piston Oil 4P1659 6 Shield 7E7978 24
Ring Set 133-7082 6 Guide, Valve 100-8150 24
Liner, Cylinder Block 6I3550 6 Insert, Valve Seat Inlet (Std.) 4N5893 12
Seal, Liner 6I3549 6 Insert, Valve Seat Exhaust (Std.) 133-6997 12
Seal, Liner 4P9388 6 Sleeve, Injector 105-4232 6

Industrial
3176B Engine - Industrial S/No. 3NL

Cylinder Head 144-2966 1


Valve, Inlet 7E9578 12
Valve, Exhaust 133-7029 12
Valve Lock-Half 2A4429 48
Spring, Valve 214-0586 24
Spring, Valve 224-4441 24
Rotocoil Assy (Includes Shield) 6I2663 24
Rotocoil 7C8581 24
Shield 6I1638 24
Guide, Valve 100-8150 24
Insert, Valve Seat Inlet (Std.) 179-9453 12
Insert, Valve Seat Exhaust (Std.) 138-2006 12
Sleeve, Injector 105-4232 6

124
CATERPILLAR 3176 SERIES ENGINE

CRANKSHAFT & RELATED PARTS PART No QTY COMMON GASKETS & KITS PART No QTY

Crankshaft 122-0721 1 Gasket Kit, Upper KMP-3176-K1 1


Gasket Kit, Lower KMP-3176-K2 1
Seal Group, Oil Front 126-0110 1
Seal Group, Oil Rear (Single Lip) 100.5421 1 Gasket, Cyl.Head (S/No. 43Z1-489 , 2YG1-Up) 119-3790 1
Seal Group, Oil Rear (Double Lip) 100-5421 1 Gasket, Cyl.Head (S/No. 43Z490-Up) 119-3790 1
Sleeve, Oil Front 9Y0821 1 Gasket, Cyl.Head 119-3790 1
Sleeve, Oil Rear 9Y0810 1 (3176B Industrial Engine S/No. 3NL)

Main Bearing (Std) 7W4107 3 Seal, Rocker Cover 5P5678 3


Main Bearing (Std) 9Y4033 4 Seal, Rocker Housing 109-5309 1
Gasket, Oil Pan 109-5308 1
Main Bearing (0.51mm U.S) 7E7727 3 Gasket, Exhaust Manifold 7C0324 6
Main Bearing (0.51mm U.S) 7E7723 4 Gasket, Inlet Manifold 7W9485 1

CATERPILLAR 3176 SERIES ENGINE


Main Bearing (0.76mm U.S) 7E7728 3
FUEL SYSTEM PART No QTY
Main Bearing (0.76mm U.S) 7E7724 4

Main Bearing (0.51mm O.S) 7E7729 3 Fuel Transfer Pump 104-7901 1


Main Bearing (0.51mm O.S) 7E7725 4
Fuel Priming Pump 105-2508 1
Main Bearing (0.51mm U.S & O.S) 7E7730 3
Main Bearing (0.51mm U.S & O.S) 7E7726 4 LUBRICATING SYSTEM

Thust Washer 110-5138 2 Oil Pump 233-5220 1


Gear Shaft, Oil Pump (8 Teeth) 9Y8076 1
Gear Shaft, Oil Pump (8 Teeth) 9Y8075 1
CONROD & RELATED PARTS PART No QTY
Oil Cooler Core
(3176 Engine - Machine S/No. 43Z1-343) 4P3754 1
Conrod 113-8984 6
Bush, Conrod 7W5844 6
Bolt, Conrod 7C8639 12 COOLING SYSTEM PART No QTY

Conrod Bearing (Std.) 4P8167 6


Conrod Bearing (0.51mm US) 7E7721 6 3176 Engine - Machine S/No. 43Z1-343
Conrod Bearing (0.76mm US) 7E7722 6 3176 Engine - Truck S/No. 2YG1711-10762
3176B Engine - Truck S/No. 9CK

Water Pump Assy 102-5844 1


CAMSHAFT & RELATED PARTS PART No QTY Shaft Assy 103-0730 1
Impeller 6I2847 1
Seal 2W0712 1
Camshaft (3176 Machine S/No. 43Z1-343) 7E8426 1
Gasket kit, Water Pump Rebuild 107-4912 1
Camshaft (3176 Machine S/No. 43Z344-Up) 100-7762 1
Camshaft (3176 Truck Engine S/No. 2YG) 9Y7874 1
Thermostat 247-7133 1
Camshaft (3176B Industrial Engine S/No. 3NL) 6I1602 1
Camshaft (3176B Truck Engine S/No. 9CK) 6I1602 1
3176 Engine - Truck S/No. 2YG1-10052

Push Rod, Valve 7W5402 12


Water Pump Assy 102-5844 1
Push Rod, Injector 7W5401 6
Shaft Assy 9Y4364 1
Impeller 9Y3599 1
Seal 2W0712 1
Gasket kit, Water Pump Rebuild 107-4912 1

Thermostat (92-DEG. C) 248-5513 1

125
CATERPILLAR 3176 SERIES ENGINE

COOLING SYSTEM PART No QTY TURBOCHARGERS PART No QTY


(Continued)

3176B Industrial Engine S/No. 3NL Turbo 113-1709 1


3176B Truck Engine S/No. 9CK Cartridge 113-6061 1

Water Pump Assy 176-7000 1


Shaft 176-6997 1
Impeller 176-6998 1
Seal 147-5088 1
Beaing 1B3867 2

Thermostat 247-7133 1
CATERPILLAR 3176 SERIES ENGINE

FILTERS PART No QTY

Fuel, Filter 9M2342 1


Fuel, Filter 1R0749 1
Fuel, Filter 1R0749 1
Oil, Filter 9T1817 2
Oil, Filter 1R0716 1
Oil, Filter 1W8845 1

TURBOCHARGERS PART No QTY

Turbo 107-3580 1
Cartridge 4P2881 1

Turbo 109-8223 1
Cartridge 109-8226 1

Turbo 107-3580 1
Cartridge 4P2881 1

Turbo 109-8186 1
Cartridge 9Y7229 1

Turbo 109-8189 1
Cartridge 9Y7228 1

Turbo 109-8191 1
Cartridge 9Y7228 1

Turbo 101-1684 1
Cartridge 102-1719 1

Turbo 101-1684 1
Cartridge 102-1719 1

Turbo 102-1496 1
Cartridge 102-1719 1

Turbo 105-8569 1
Cartridge 102-1719 1

126
CATERPILLAR 3176C SERIES ENGINE

CYLINDER & BLOCK RELATED PARTS PART No QTY CYLINDER KIT & COMPONENTS PART No QTY

Liner, Cylinder Block 148-2125 6 Industrial


Seal, Liner 104-3560 6 3176C Engine - S/No. 2AW1-240
Shim, Liner (0.22mm) 168-7363 A/R
Shim, Liner (0.25mm) 168-7364 A/R Cylinder Head 138-2004 1
Shim, Liner (0.28mm) 168-7365 A/R Valve, Inlet 7E9578 12
Shim, Liner (0.50mm) 168-7366 A/R Valve, Exhaust 133-7029 12
Nozzle, Piston Cooling 274-1587 6 Valve Lock-Half 2A4429 48
Spring, Valve 214-0586 24
Bushing, Camshaft (Front) 216-5584 1 Spring, Valve 224-4441 24
Bushing, Camshaft 216-5583 5 Rotocoil Assy (Includes Shield) 6I2663 24
Bushing, Camshaft (Rear) 216-5585 1 Rotocoil 7C8581 24
Shield 6I2662 24
Guide, Valve 100-8150 24

CATERPILLAR 3176C SERIES ENGINE


Insert, Valve Seat Inlet (Std.) 4N5893 12
CYLINDER KIT & COMPONENTS PART No QTY Insert, Valve Seat Exhaust (Std.) 133-6997 12
Sleeve, Injector 116-1102 6
Industrial
3176C Industrial S/No. 2AW
CYLINDER HEAD & COMPONENTS PART No QTY
Machine
3176C Engine - Machine S/No. 7ZR
Industrial
Cylinder Kit KM5852A 6 3176C Engine
Crown, Piston 4P5852 6 S/No. 2AW1-450 ; 2AW491-509 ; 2AW510-895
Skirt, Piston 238-2710 6
Piston Pin 197-9335 6 Cylinder Head 138-2007 1
Ring, Piston Top 168-7212 6 Valve, Inlet 192-9213 12
Ring, Piston Intermediate 109-5319 6 Valve, Exhaust 133-7029 12
Ring, Piston Oil 4P1659 6 Valve Lock-Half 2A4429 48
Liner, Cylinder Block 148-2125 6 Spring, Valve 214-0586 24
Seal, Liner 104-3560 6 Spring, Valve 224-4441 24
Rotocoil Assy (Includes Shield) 6I2663 24
Industrial Shield 7E7978 24
3176C Industrial Guide, Valve 100-8150 24
S/No. 2AW1-450; 2AW491-UP Insert, Valve Seat Inlet (Std.) 179-9454 12
Machine Insert, Valve Seat Exhaust (Std.) 179-9453 12
3176C Engine - Machine 3PD Sleeve, Injector 116-1102 6

Cylinder Kit KM7098 6 Industrial


Crown, Piston 133-7098 6 3176C Engine - Industrial S/N 2AW241-521
Skirt, Piston 238-2710 6
Piston Pin 197-9335 6 Machine
Ring, Piston Top 168-7212 6 3176C Engine - Machine S/No. 7ZR
Ring, Piston Intermediate 109-5319 6
Ring, Piston Oil 4P1659 6 Cylinder Head 148-2150 1
Liner, Cylinder Block 148-2125 6 Valve, Inlet 133-7029 12
Seal, Liner 104-3560 6 Valve, Exhaust 7E9578 12
Valve Lock-Half 2A4429 48
Spring, Valve 214-0586 24
Spring, Valve 224-4441 24
Rotocoil Assy (Includes Shield) 6I2663 24
Rotocoil 7C8581 24

127
CATERPILLAR 3176C SERIES ENGINE

CYLINDER HEAD & COMPONENTS PART No QTY CYLINDER HEAD & COMPONENTS PART No QTY
(Continued) (Continued)

Shield 6I2662 24 Shield 6I2662 24


Guide, Valve 100-8150 24 Guide, Valve 100-8150 24
Insert, Valve Seat Inlet Std. 179-9453 12 Insert, Valve Seat Inlet (Std.) 138-2006 12
Insert, Valve Seat Exhaust Std. 138-2006 12 Insert, Valve Seat Exhaust (Std.) 179-9453 12
Sleeve, Injector 116-1102 6 Sleeve, Injector 116-1102 6

Industrial
3176C Engine - Industrial S/No. 2AW510-895 CRANKSHAFT & RELATED PARTS PART No QTY

Cylinder Head 148-2143 1


Valve, Inlet 192-9213 12 Crankshaft 169-4187 1
Valve, Exhaust 133-7029 12
CATERPILLAR 3176C SERIES ENGINE

Valve Lock-Half 2A4429 48 Seal Group, Oil Front 126-0110 1


Spring, Valve 214-0586 24 Seal Group, Oil Front 169-4166 1
Spring, Valve 224-4441 24 Seal Group, Oil Rear (Single Lip) 100-5421 1
Rotocoil Assy (Includes Shield) 6I2663 24 Seal Group, Oil Rear (Double Lip) 100-5421 1
Shield 7E7978 24 Sleeve, Oil Front 9Y0821 1
Guide, Valve 100-8150 24 Sleeve, Oil Rear 9Y0810 1
Insert, Valve Seat Inlet (Std.) 179-9454 12
Insert, Valve Seat Exhaust (Std.) 179-9453 12 Main Bearing (Std.) 211-0588 3
Sleeve, Injector 116-1102 6 Main Bearing (Std.) 211-0587 4

Industrial Main Bearing (0.51mm U.S) 128-0382 3


3176C Engine - Industrial S/No. 2AW896-UP Main Bearing (0.51mm U.S) 128-0400 4

Cylinder Head 179-9461 1 Main Bearing (0.76mm U.S) 128-0383 3


Valve, Inlet 192-9213 12 Main Bearing (0.76mm U.S) 128-0401 4
Valve, Exhaust 133-7029 12
Valve Lock-Half 2A4429 48 Main Bearing (0.51mm O.S) 128-0384 3
Spring, Valve 214-0586 24 Main Bearing (0.51mm O.S) 128-0402 4
Spring, Valve 224-4441 24
Rotocoil Assy (Includes Shield) 6I2663 24 Main Bearing (0.51mm U.S & O.S) 128-0385 3
Shield 7E7978 24 Main Bearing (0.51mm U.S & O.S) 128-0403 4
Guide, Valve 100-8150 24
Insert, Valve Seat Inlet (Std.) 179-9454 12 Thust Washer 246-3144 2
Insert, Valve Seat Exhaust (Std.) 179-9453 12
Sleeve, Injector 116-1102 6
CONROD & RELATED PARTS PART No QTY
Industrial
3176C Engine - Industrial S/No. 2AW510-UP
Conrod 155-6629 6
Machine Bush, Conrod 7W5844 6
3176C Engine - Machine S/No. 3PD Bolt, Conrod 7C8639 12

Machine Conrod Bearing (Std.) 217-0577 6


3176C Engine - Machine S/No. 7ZR Conrod Bearing (0.51mm US) 128-0390 6
Conrod Bearing (0.76mm US) 128-0391 6
Cylinder Head 179-9462 1
Valve, Inlet 7E9578 12
Valve, Exhaust 133-7029 12
Valve Lock-Half 2A4429 48
Spring, Valve 214-0586 24
Spring, Valve 224-4441 24
Rotocoil Assy (Includes Shield) 6I2663 24
Rotocoil 7C8581 24

128
CATERPILLAR 3176C SERIES ENGINE

CAMSHAFT & RELATED PARTS PART No QTY LUBRICATING SYSTEM PART No QTY

Camshaft (Industrial S/No. 2AW) 129-2888 1 Oil Pump 233-5220 1


Camshaft (Engine S/No. 3PD) 171-3063 1 Gear Shaft, Oil Pump (8 Teeth) 9Y8076 1
Camshaft (Engine S/No. 7ZR) 129-2888 1 Gear Shaft, Oil Pump (8 Teeth) 9Y8075 1

Push Rod, Valve 104-3567 12 Oil Cooler Core 4P3754 1


Push Rod, Injector 341-8889 6 Oil Cooler Core 115-4517 1

COMMON GASKETS & KITS PART No QTY COOLING SYSTEM PART No QTY

S/No. 2AW1-240 Water Pump Assy 176-7000 1


Gasket, Cyl.Head 187-3306 1 Shaft Assy 176-6997 1

CATERPILLAR 3176C SERIES ENGINE


Impeller 176-6998 1
S/No. 2AW241-509 ; 2AW510-521 ; Seal 147-5088 1
7ZR1450-UP
S/No. 7ZR2795-2839 Thermostat (98-DEG C) 247-7133 1
Gasket, Cyl.Head 187-3306 1

S/No. 2AW510-521 ; 2AW510-UP ;


FILTERS PART No QTY
7ZR2794-2794
Gasket, Cyl.Head 187-3307 1
Fuel, Filter (Primary) 9M2342 1
S/No. 2AW522-UP ; 7ZR2840-UP Fuel, Filter (Secondary) 1R0749 1
Gasket, Cyl.Head 187-3307 1 Water Sep. & Fuel, Filter 133-5671 1
Water Sep. & Fuel, Filter 133-5673 1
S/No. 3PD1-UP Water Sep. & Fuel, Filter (Primary) 326-1644 1
Gasket, Cyl.Head 187-3307 1 Oil, Filter 1R0716 1
Oil, Filter 1W8845 1
S/No. 2AW1-450; 2AW491-509
Gasket, Cyl.Head 187-3306 1
TURBOCHARGERS PART No QTY
Seal, Rocker Cover 5P5678 3
Seal, Rocker Housing 109-5309 1
Gasket, Oil Pan 109-5308 1 Turbo 102-1496 1
Gasket, Exhaust Manifold 109-5313 6 Cartridge 102-1719 1
Gasket, Inlet Manifold 7W5164 3
Gasket, Inlet Manifold 224-8572 3 Turbo 107-3580 1
Cartridge 4P2881 1

Turbo 146-7818 1
FUEL SYSTEM PART No QTY
Cartridge 133-1359 1

Fuel Transfer Pump 316-6864 1 Turbo 154-8677 1


Cartridge 4P2881 1
Fuel Priming Pump 105-2508 1
Fuel Priming Pump 137-5541 1 Turbo 135-5392 1
Cartridge 130-2628 1

Turbo 196-2775 1
Cartridge 196-2482 1

129
CATERPILLAR 3196 SERIES ENGINE

CYLINDER & BLOCK RELATED PARTS PART No QTY CRANKSHAFT & RELATED PARTS PART No QTY

Nozzle, Piston Cooling 274-1587 6 Crankshaft 169-4189 1


Bushing, Camshaft 216-5584 1
Bushing, Camshaft 216-5585 1 Seal Group, Oil Front 169-4166 1
Bushing, Camshaft 216-5583 5 Seal Group, Oil Rear 100-5421 1
Sleeve, Oil Front 9Y0821 1
Sleeve, Oil Rear 9Y0810 1

CYLINDER KIT & COMPONENTS PART No QTY


Main Bearing (Std.) 211-0588 3
Main Bearing (Std.) 211-0587 4
Machine
3196 Engine - Machine S/No. 5ED Main Bearing (0.51mm U.S.) 128-0382 3
3196 Engine - Machine S/No. 6AR Main Bearing (0.51mm U.S.) 128-0400 4
CATERPILLAR 3196 SERIES ENGINE

Cylinder Kit KM2948A 6 Main Bearing (0.76mm U.S) 128-0383 3


Crown, Piston (16:1 Ratio) 144-2948 6 Main Bearing (0.76mm U.S.) 128-0401 4
Skirt, Piston 238-2712 6
Piston Pin Assy 197-9251 6 Main Bearing (0.51mm O.S.) 128-0384 3
Ring, Piston Top 197-9341 6 Main Bearing (0.51mm O.S.) 128-0402 4
Ring, Piston Intermediate 216-8570 6
Ring, Piston Oil 238-2704 6 Main Bearing (0.51mm US -05mm O.S.) 128-0385 3
Cylinder Liner 197-9330 6 Main Bearing (0.51mm US -05mm O.S.) 128-0403 4
Seal, Cylinder Liner 104-3560 6
Thrust Bearing (Std.) 246-3144 2
Machine
3196 Engine - Machine S/No. 6AR

Cylinder Kit KM9328 6 CONROD & RELATED PARTS PART No QTY


Crown, Piston (16:1 Ratio) 197-9328 6
Skirt, Piston 238-2712 6
Piston Pin Assy 197-9251 6 Conrod 113-9016 6
Ring, Piston Top 197-9341 6 Bush, Conrod 115-2972 6
Ring, Piston Intermediate 216-8570 6 Bolt, Conrod 115-2973 12
Ring, Piston Oil 238-2704 6
Cylinder Liner 197-9330 6 Conrod Bearing (Std.) 116-1089 6
Seal, Cylinder Liner 104-3560 6 Conrod Bearing (0.51mm US) 128-0395 6
Conrod Bearing (0.76mm US) 128-0396 6

CYLINDER HEAD & COMPONENTS PART No QTY


CAMSHAFT & RELATED PARTS PART No QTY

Machine
Camshaft (3196 Engine - Machine S/No. 5ED) 171-3063 1
3196 Engine - Machine S/No. 5ED , 6AR
Camshaft (3196 Engine - Machine S/No. 6AR) 129-2904 1

Cylinder Head 179-9462 1


Valve, Inlet 7E9578 12
Valve, Exhaust 133-7029 12
Valve Lock-Half 2A4429 48
Spring, Inlet & Exhaust (Inner) 224-4441 24
Spring, Inlet & Exhaust (Outer) 214-0586 24
Rotocoil Assy 7C8581 24
Guide, Inlet & Exh. Valve 100-8150 24
Shield, Valve Guide 6I2662 24
Insert, Valve Seat Inlet Std. 138-2006 12
Insert, Valve Seat Exhaust Std. 179-9453 12
Sleeve, Injector 116-1102 6

130
CATERPILLAR 3196 SERIES ENGINE

COMMON GASKETS & KITS PART No QTY TURBOCHARGERS PART No QTY

Gasket Kit, Upper KMP-3196-K1A 1 Turbo 135-5394 1


Gasket Kit, Upper KMP-3196-K1B 1 Cartridge 135-7872 1
Gasket Kit, Lower KMP-3196-K2 1
Gasket, Cyl.Head 187-3307 1 Turbo 190-6214 1
Seal, Rocker Cover (1.0M) 5P5678 1 Cartridge 190-6223 1
Gasket, Rocker Housing 109-5309 1
Gasket, Oil Pan 109-5308 1 Turbo 214-6091 1
Gasket, Exhaust Manifold 109-5313 6 Cartridge 190-6222 1
Gasket, Inlet Manifold 7W5164 2

FUEL SYSTEM PART No QTY

CATERPILLAR 3196 SERIES ENGINE


Fuel Transfer Pump 116-5431 1

Fuel Priming Pump 137-5541 1

LUBRICATING SYSTEM PART No QTY

Oil Pump 233-5220 1


Gear Shaft, Oil Pump (8 Teeth) 9Y8076 1
Gear Shaft, Oil Pump (8 Teeth) 9Y8075 1

COOLING SYSTEM PART No QTY

Water Pump Assy 176-7000 1


Shaft 176-6997 1
Impeller 176-6998 1
Seal 147-5088 1
Beaing 1B3867 2

Thermostat (98-DEG. C) 247-7133 1


Thermostat (92-DEG. C) 248-5513 1

FILTERS PART No QTY

Fuel, Filter 1R0762 1


Water Seperator, Filter 133-5673 1
Oil, Filter 1R0716 1
Oil, Filter 1G8878 1

131
CATERPILLAR 3054/3054B SERIES ENGINE

CYLINDER BLOCK & RELATED PARTS PART No QTY CYLINDER KIT & COMPONENTS PART No QTY

Liner, Cylinder Block 111-1815 4 Industrial


Liner, Cylinder Block 6I0164 4 3054 Industrial Engine S/No. 6FK
Nozzle, Piston Cooling 148-3026 4
Bushing, Camshaft 036-5802 1 Machine
3054 Engine - Machine S/No. 5HK
3054 Engine - Machine S/No. 9RM

CYLINDER KIT & COMPONENTS


Cylinder Kit KM2553A 4
Piston, Pin & Clips (17.25:1) 107-2553 4
Genset Ring Set 112-7020 4
3054 GEN SET Engine S/No. 2PW Liner, Cylinder Block 111-1815 4

Industrial Cylinder Kit KM2553B 4


CATERPILLAR 3054 SERIES ENGINE

3054 Industrial Engine S/No. 5YS Piston, Pin & Clips (17.25:1) 107-2553 4
Ring Set 112-7020 4
Industrial Liner, Cylinder Block 6I0164 4
3054 Industrial Engine S/No. 6FK
Cylinder Kit KM7021A 4
Machine Piston, Pin & Clips (17.25:1) 112-7021 4
3054 Engine - Machine S/No. 5HK Ring Set 112-7020 4
3054/3054B Engine - Machine S/No. 7BJ Liner, Cylinder Block 111-1815 4
3054 Engine - Machine S/No. 9RM
Cylinder Kit KM7021B 4
Marine Piston, Pin & Clips (17.25:1) 112-7021 4
3054 Engine - Marine S/No. CYR Ring Set 112-7020 4
Liner, Cylinder Block 6I0164 4
Cylinder Kit KM1390A 4
Piston, Pin & Clips (17.25:1) 152-1390 4 Industrial
Ring Set 138-2073 4 3054B Industrial Engine S/No. 5MF
Liner, Cylinder Block 111-1815 4
Machine
Cylinder Kit KM1390B 4 3054B Engine - Machine S/No. 7BJ
Piston, Pin & Clips (17.25:1) 152-1390 4
Ring Set 138-2073 4 Marine
Liner, Cylinder Block 6I0164 4 3054B Engine - Machine S/No. CSH

Cylinder Kit KM0264A 4 Cylinder Kit KM0104A 4


Piston, Pin & Clips (17.25:1) 135-0264 4 Piston, Pin & Clips (17.25:1) Std. 185-0104 4
Ring Set 146-1780 4 Ring Set 185-0109 4
Liner, Cylinder Block 111-1815 4 Liner, Cylinder Block 111-1815 4

Cylinder Kit KM0264B 4 Cylinder Kit 185-0104B 4


Piston, Pin & Clips (17.25:1) 135-0264 4 Piston, Pin & Clips (17.25:1) Std. 185-0104 4
Ring Set 146-1780 4 Ring Set 185-0109 4
Liner, Cylinder Block 6I0164 4 Liner, Cylinder Block 6I0164 4

Piston, Pin & Clips (17.25:1) O/S 0.50mm 185-0106 4


Ring Set 185-0110 4

Piston, Pin & Clips (17.25:1) O/S 1.00mm 185-0107 4


Ring Set 185-0111 4

132
CATERPILLAR 3054/3054B SERIES ENGINE

CYLINDER KIT & COMPONENTS PART No QTY CYLINDER HEAD & COMPONENTS PART No QTY

Machine Spring Retainer 6I0281 8


3054 Engine - Machine S/No. 9RM Guide, Inlet 160-5436 4
Guide, Exhaust 160-5438 4
Cylinder Kit KM0824A 4 Shield, Valve Guide 1W5849 8
Piston, Pin & Clips (17.25:1) 176-0824 4 Insert, Valve Seat Inlet Std. 6I1197 4
Ring Set 112-7020 4 Insert, Valve Seat Exhaust Std. 109-3428 4
Liner, Cylinder Block 111-1815 4
Industrial
Cylinder Kit KM0824B 4 3054 Industrial Engine S/No. 5YS
Piston, Pin & Clips (17.25:1) 176-0824 4
Ring Set 112-7020 4 Cylinder Head 164-6098 1
Liner, Cylinder Block 6I0164 4 Valve, Inlet 138-2052 4
Valve, Exhaust 138-2050 4

CATERPILLAR 3054 SERIES ENGINE


Valve Lock-Half 147-1979 16
Spring, Inlet & Exhaust 206-4127 8
CYLINDER HEAD & COMPONENTS
Spring Retainer 138-2060 8
Guide, Inlet 185-0882 4
Genset Guide, Exhaust 163-9256 4
3054 Genset Engine S/No. 2PW Shield, Valve Guide Inlet 145-6856 4
Shield, Valve Guide Exhaust 145-6858 4
Industrial Insert, Valve Seat Inlet Std. 138-2057 4
3054 Industrial Engine S/No. 5YS Insert, Valve Seat Exhaust Std. 138-2056 4

Machine Industrial
3054 Engine - Machine S/No. 5HK 3054 Industrial Engine S/No. 5YS
3054 Engine - Machine S/No. 9RM
3054B Engine - Machine S/No. 7BJ Marine
3054 Marine Engine S/No. CYK
Cylinder Head 163-9254 1
Valve, Inlet 145-6855 4 Cylinder Head 164-6098 1
Valve, Exhaust 145-6857 4 Valve, Inlet 138-2052 4
Spring, Inlet & Exhaust 206-4127 8 Valve, Exhaust 138-2050 4
Valve Lock-Half 147-1979 16 Valve Lock-Half 147-1979 16
Guide, Inlet 185-0882 4 Spring, Inlet & Exhaust 206-4127 8
Guide, Inlet Exhaust 163-9256 4 Spring Retainer 138-2060 8
Insert, Valve Seat Inlet 145-6853 4 Guide, Inlet 185-0882 4
Insert, Valve Seat Exhaust 145-6854 4 Guide, Exhaust 163-9256 4
Seal, Valve Stem Inlet 145-6856 4 Shield, Valve Guide Inlet 145-6856 4
Seal, Valve Stem Exhaust 145-6858 4 Shield, Valve Guide Exhaust 145-6858 4
Insert, Valve Seat Inlet Std. 138-2052 4
Industrial Insert, Valve Seat Exhaust Std. 138-2056 4
3054 Industrial Engine S/No. 5YS
3054 Industrial Engine S/No. 6FK

Machine
3054 Engine - Machine S/No. 5HK
3054 Engine - Machine S/No. 7BJ
3054 Engine - Machine S/No. 9RM

Cylinder Head 132-9254 1


Valve, Inlet 6I1196 4
Valve, Exhaust 7W4602 4
Valve Lock-Half 067-6834 16
Spring, Inlet & Exhaust (Outer) 6I0283 8
Spring, Inlet & Exhaust (Inner) 6I0284 8

133
CATERPILLAR 3054/3054B SERIES ENGINE

CYLINDER HEAD & COMPONENTS PART No QTY CRANKSHAFT & RELATED PARTS PART No QTY
(Continued)

Industrial Crankshaft 139-7018 1


3054 Industrial Engine S/No. 6FK
Seal Group, Oil Front 288-0422 1
Machine Seal Group, Oil Rear 4W5360 1
3054 Engine - Machine S/No. 5HK Repair Sleeve, Oil Rear 209-8228 1
Repair Sleeve, Oil Rear 219-2512 1
Cylinder Head 150-8682 1
Valve, Inlet 100-4626 4 Main Bearing Set (Std.) 067-6869 1
Valve, Exhaust 7W4602 4 Main Bearing Set (0.25mm) 033-2379 1
Spring, Inlet & Exhaust (Outer) 6I0283 4 Main Bearing Set (0.50mm) 033-2380 1
Spring, Inlet & Exhaust (Inner) 6I0285 4 Main Bearing Set (0.75mm) 033-2381 1
Valve Lock-Half 067-6834 16
Guide, Inlet 160-5436 4 Thrust Washer (Std.) Upper 032-9090 2
CATERPILLAR 3054 SERIES ENGINE

Guide, Exhaust 160-5438 4 Thrust Washer (Std.) Lower 032-9091 2


Insert, Valve Seat Inlet 130-1501 4 Thrust Washer (0.18mm O/S) Upper 067-6873 2
Insert, Valve Seat Exhaust 103-3428 4 Thrust Washer (0.18mm O/S) Lower 067-6874 2
Seal, Valve Stem Inlet 1W5849 4

Industrial
CONROD & RELATED PARTS PART No QTY
3054B Industrial Engine S/No. 5MF

Marine Conrod Bearing Set (Std.) 353-2205 1


3054B Industrial Engine S/No. CSH Conrod Bearing Set (0.25mm) 353-2206 1
Conrod Bearing Set (0.50mm) 4P9946 1
Cylinder Head 176-3133 1 Conrod Bearing Set (0.75mm) 4P9947 1
Valve, Inlet 176-3134 4
Valve, Exhaust 176-3137 4 Conrod 139-5182 4
Valve Lock-Half 147-1979 16 Bush, Conrod 320-2352 4
Spring, Inlet & Exhaust 176-3139 8 Bolt, Conrod 124-3532 8
Spring Retainer 138-2060 8
Guide, Inlet 185-0882 4 Conrod 067-6879 4
Guide, Exhaust 163-9256 4 Bush, Conrod 067-6158 4
Insert, Valve Seat Inlet 176-3135 4 Bolt, Conrod 067-6883 8
Insert, Valve Seat Exhaust 176-3138 4 Nut, Conrod 7W2505 8
Seal, Valve Stem Inlet 185-0883 4
Seal, Valve Stem Exhaust 145-6858 4 Conrod 256-2235 4
Bush, Conrod 7W2510 4
Industrial Bolt, Conrod 067-6883 8
3054B Industrial Engine S/No. 5MF Nut, Conrod 7W2505 8

Cylinder Head 218-0471 1 Conrod 160-6493 4


Valve, Inlet 176-3134 4 Conrod 160-6494 4
Valve, Exhaust 176-3137 4 Conrod 160-6495 4
Valve Lock-Half 147-1979 16 Conrod 160-6496 4
Spring, Inlet & Exhaust 176-3139 8 Bush, Conrod 320-2352 4
Spring Retainer 138-2060 8 Bolt, Conrod 067-6883 8
Guide, Inlet 185-0882 4 Nut, Conrod 7W2505 8
Guide, Exhaust 163-9256 4
Insert, Valve Seat Inlet 176-3135 4
Insert, Valve Seat Exhaust 176-3138 4
Seal, Valve Stem Inlet 185-0883 4
Seal, Valve Stem Exhaust 145-6858 4

134
CATERPILLAR 3054/3054B SERIES ENGINE

CONROD & RELATED PARTS PART No QTY FUEL SYSTEM PART No QTY

Conrod (3054B) (H) 225-5454 4 Fuel Transfer Pump 201-0877 1


Conrod (3054B) (J) 225-5453 4 Kit, Fuel Transfer Pump 201-0878 1
Conrod (3054B) (K) 225-5451 4
Conrod (3054B) (L) 225-5441 4
Conrod (3054B) (F) 225-5459 4 LUBRICATING SYSTEM PART No QTY
Conrod (3054B) (G) 225-5458 4
Bush, Conrod 225-5438 8
Bolt, Conrod 225-5439 8 Oil Pump 6I0912 1
Oil Pump 6I0253 1

Oil Cooler Assy 245-1372 1


CAMSHAFT & RELATED PARTS PART No QTY Oil Cooler Assy 245-1369 1
Oil Cooler Assy 245-1361 1

CATERPILLAR 3054 SERIES ENGINE


Oil Cooler Core (Industrial) 247-6318 1
Camshaft (3054 Genset Engine S/No. 2PW) 142-3018 1
Oil Pump 6I0912 1
Camshaft (3054 Genset Engine S/No. 4ZK) 132-3930 1
Oil Pump 6I0253 1
Camshaft (3054 Industrial Engine S/No. 5YS) 142-3018 1
Camshaft (3054 Industrial Engine S/No. 6FK) 132-3930 1
Oil Cooler Assy 245-1372 1
Camshaft (3054B Industrial Engine S/No. 5MF) 185-1570 1
Oil Cooler Assy 245-1369 1
Camshaft (3054 Machine Engine S/No. 5HK) 132-3930 1
Oil Cooler Assy 245-1361 1
Camshaft (3054 Machine Engine S/No. 5HK) 142-3018 1
Oil Cooler Core (Industrial) 247-6318 1
Camshaft (3054 Machine Engine S/No. 7BJ) 142-3018 1
Camshaft (3054 Machine Engine S/No. 9RM) 132-3930 1
Camshaft (3054 Machine Engine S/No. 9RM) 142-3018 1
Camshaft (3054B Machine Engine S/No. 7SG) 142-3018 1 COOLING SYSTEM PART No QTY
Camshaft (3054B Machine Engine S/No. 7SG) 185-1570 1
Camshaft (3054 Marine Engine S/No. CYK) 142-3018 1 3054 Genset Engine S/No. 2PW/4ZK
Camshaft (3054B Marine Engine S/No. CSB) 185-1570 1
Water Pump Assy 146-1650 1
Push Rod, Valve 067-6095 8 Water Pump Assy 172-9205 1
Tappet 138-2053 8
Water Pump Kit 234-0636 1
Bush, Rocker Arm 209-0093 8
Thermostat (94-DEG. C) 220-2748 1

3054 Industrial Engine S/No. 5YS


COMMON GASKETS & KITS PART No QTY
Water Pump Assy 239-6142 1
Gasket Kit, Upper (3054) 177-3310 1 Water Pump Assy 291-5304 1
Gasket Kit, Upper (3054) KMP0401 1
Water Pump Assy 239-6142 1
Gasket Kit, Lower (3054) 173-9716 1 Water Pump Kit 234-0636 1
Gasket Kit, Lower (3054) KMP0402 1
Thermostat (94-DEG. C) 220-2748 1
Gasket Kit, Upper (3054B) 187-1290 1 Thermostat 4W8063 1
Gasket Kit, Lower (3054B) KMP7785 1 Thermostat 220-2748 1

Gasket, Cyl.Head (3054) 160-0161 1 3054 Industrial Engine S/No. 6FK


Gasket, Cyl. Head (3054B) 185-0885 1
Water Pump Assy 291-5304 1
Gasket, Rocker Cover 200-6374 1
Gasket, Rocker Cover 126-6671 1 Thermostat 4W8063 1
Gasket, Oil Pan 032-9946 1
Gasket, Exhaust Manifold 035-8218 2
Gasket, Oil Pan 032-9946 1
Gasket, Inlet Manifold 142-2414 1

135
CATERPILLAR 3054/3054B SERIES ENGINE

COOLING SYSTEM PART No QTY TURBOCHARGERS PART No QTY


(Continued)

3054B Industrial Engine S/No. 5MF Turbo 220-4985 1


3054B Machine Engine S/No. 7BJ Cartridge 166-2851 1
3054 Marine Engine S/No. CYK
Turbo 236-8746 1
Water Pump Assy 239-6142 1
Water Pump Kit 234-0636 1 Turbo 114-2577 1

Thermostat 220-2748 1

3054 Engine - Machine S/No. 5HK


3054 Engine - Machine S/No. 7BJ
3054 Engine - Machine S/No. 9RM
CATERPILLAR 3054 SERIES ENGINE

Water Pump Assy 291-5304 1


Water Pump Assy 239-6142 1
Water Pump Assy 291-5304 1

Thermostat 220-2748 1

3054 Marine Engine S/No. CSH

Water Pump Assy 239-6142 1

Thermostat 220-2748 1

FILTERS PART No QTY

Fuel, Filter 138-3096 1


Fuel, Filter 147-6538 1
Fuel, Filter 147-6543 1
Oil, Filter 7W2326 1
Oil, Filter 7W2327 1
Oil, Filter 7W2326 1
Water Seperator, Filter 138-3100 1

136
CATERPILLAR 3054C/3054E SERIES ENGINE

CYLINDER BLOCK & RELATED PARTS PART No QTY CYLINDER KIT & COMPONENTS PART No QTY

Liner, Cylinder Block 111-1815 4 Industrial


Liner, Cylinder Block 6I0164 4
Nozzle, Piston Cooling 276-5605 4 Cylinder Kit KM8755 4
Bushing, Camshaft 366-8853 1 Piston, Rings,Pin & Clips (Std.) 253-8755 4
Ring Set 233-7231 4
Liner, Cylinder Block 111-1815 4

CYLINDER KIT & COMPONENTS PART No QTY


Cylinder Kit KM8755A 4
Piston, Rings,Pin & Clips (Std.) 253-8755 4
Machine Ring Set 233-7231 4
S/No. CRS2613-UP Liner, Cylinder Block 6I0164 4
S/No. CRX1-UP
S/No. CRS1-99999

CATERPILLAR 3054C SERIES ENGINE


Industrial CYLINDER HEAD & COMPONENTS PART No QTY

Cylinder Kit KM5437 4 3054C Machine


Piston, Rings, Pin & Clips (Std.) 225-5437 4 S/No. CRS2613-UP
Ring Set 225-5436 4 S/No. CRX1-UP
Liner, Cylinder Block 111-1815 4 S/No. CRS1-99999

Cylinder Kit KM5437A 4 3054C Industrial


Piston,Rings, Pin & Clips (Std.) 225-5437 4
Ring Set 225-5436 4 Cylinder Head 232-7519 1
Liner, Cylinder Block 6I0164 4 Valve, Inlet 225-5495 4
Valve, Exhaust 225-5499 4
Piston,Rings, Pin & Clips (0.50mm) 288-1394 4 Spring, Inlet & Exhaust 225-5496 8
Ring Set 334-2319 4 Valve Lock-Half 147-1979 16
Guide, Inlet & Exhaust 185-0882 8
Piston,Rings, Pin & Clips (1.00mm) 288-1395 4 Insert, Valve Seat Inlet 329-6655 4
Ring Set 334-2318 4 Insert, Valve Seat Exhaust 322-9663 4
Seal, Valve Stem Inlet 252-6438 4
Industrial Seal, Valve Stem Exhaust 254-3954 4

Cylinder Kit KM7232 4 3054C Industrial


Piston,Rings, Pin & Clips (Std.) 233-7232 4
Ring Set 233-7231 4 Cylinder Head 247-4868 1
Liner, Cylinder Block 111-1815 4 Valve, Inlet 225-5495 4
Valve, Exhaust 225-5499 4
Cylinder Kit KM7232A 4 Spring, Inlet & Exhaust 225-5496 8
Piston, Rings,Pin & Clips (Std.) 233-7232 4 Valve Lock-Half 147-1979 16
Ring Set 233-7231 4 Guide, Inlet & Exhaust 185-0882 8
Liner, Cylinder Block 6I0164 4 Insert, Valve Seat Inlet 329-6655 4
Insert, Valve Seat Exhaust 322-9663 4
Piston, Rings,Pin & Clips (0.50mm) 288-9942 4 Seal, Valve Stem Inlet 252-6438 4
Ring Set 334-1996 4 Seal, Valve Stem Exhaust 254-3954 4

Piston,Rings, Pin & Clips (1.00mm) 288-9943 4


Ring Set 334-1997 4

137
CATERPILLAR 3054C/3054E SERIES ENGINE

CYLINDER HEAD & COMPONENTS PART No QTY CAMSHAFT & RELATED PARTS PART No QTY

3054E Machine Camshaft (S/No. CRS2613-UP) 225-5967 1


Camshaft (S/No. CRX1-UP) 350-1846 1
Cylinder Head 225-5505 1 Camshaft (S/No. CRS1-99999) 225-5967 1
Valve, Inlet 225-5495 4 Camshaft (Industrial Engine) 225-5967 1
Valve, Exhaust 225-5499 4 Camshaft (Industrial Engine) 233-7244 1
Spring, Inlet & Exhaust 225-5496 8 Camshaft (Industrial Engine) 243-3195 1
Valve Lock-Half 147-1979 16 Camshaft (Industrial Engine) 247-4920 1
Guide, Inlet & Exhaust 185-0882 8
Insert, Valve Seat Inlet 329-6655 4 Push Rod, Valve 067-6095 8
Insert, Valve Seat Exhaust 322-9663 4 Tappet 138-2053 8
Seal, Valve Stem Inlet 252-6438 4
Seal, Valve Stem Exhaust 254-3954 4 Gasket, Cyl.Head 258-4946 1
CATERPILLAR 3054C SERIES ENGINE

Gasket, Rocker Cover 225-6451 1


Gasket, Oil Pan 225-6005 1
CRANKSHAFT & RELATED PARTS PART No QTY Gasket, Exhaust Manifold 225-8536 1

Crankshaft 225-8841 1
LUBRICATING SYSTEM PART No QTY
Seal Group, Oil Front 288-0422 1
Seal Group, Oil Rear 232-7449 1 Oil Pump 225-8329 1

Main Bearing Set (Std.) 353-7423 1 Oil Cooler Core (Machine) 225-6817 1
Main Bearing Set (0.25mm) 353-7424 1 Oil Cooler Core (Industrial) 233-7222 1
Main Bearing Set (0.50mm) 353-7425 1
Main Bearing Set (0.75mm) 233-3786 1

Thrust Washer (Std.) Upper 032-9090 2 COOLING SYSTEM PART No QTY


Thrust Washer (Std.) Lower 032-9091 2
Thrust Washer (0.18mm O/S) Upper 067-6873 2
Thrust Washer (0.18mm O/S) Lower 067-6874 2 Water Pump Assy 225-8016 1

Water Pump Kit 247-0144 1

CONROD & RELATED PARTS PART No QTY


Thermostat 220-2748 1

Conrod Bearing Set (Std.) 353-2205 1


Conrod Bearing Set (0.25mm) 353-2206 1 TURBOCHARGERS PART No QTY
Conrod Bearing Set (0.50mm) 233-3789 1
Conrod Bearing Set (0.75mm) 233-3790 1
Turbo (S/No. CR2613-UP) 233-9534 1
Conrod (Length F) 225-5459 4 Turbo (S/No. CRX1-UP) 235-2401 1
Conrod (Length G) 225-5458 4 Turbo (S/No. CRS1-99999) 237-3786 1
Conrod (Length H) 225-5454 4 Turbo (Industrial Engine ) 234-2988 1
Conrod (Length J) 225-5453 4
Conrod (Length K) 225-5451 4
Conrod (Length L) 225-5441 4 FILTERS PART No QTY
Bush, Conrod 225-5438 4
Bolt, Conrod 225-5439 8
Fuel,Filter 1R1804 1
Fuel,Filter 138-3096 1
Oil,Filter 7W2326 1
Water Seperator, Filter 252-6338 1

138
CATERPILLAR 3056/3056B SERIES ENGINE

CYLINDER BLOCK & RELATED PARTS PART No QTY CYLINDER KIT & COMPONENTS PART No QTY

Liner, Cylinder Block 111-1815 6 Cylinder Kit KM0264A 6


Liner, Cylinder Block 6I0164 6 Piston, Pin & Clips (16.5:1) 135-0264 6
Nozzle, Piston Cooling 148-3026 6 Ring Set 146-1780 6
Bushing, Camshaft 036-5802 1 Liner, Cylinder Block 111-1815 6

Cylinder Kit KM0264B 6


Piston, Pin & Clips (16.5:1) 135-0264 6
CYLINDER KIT & COMPONENTS PART No QTY Ring Set 146-1780 6
Liner, Cylinder Block 6I0164 6
Genset
3056 Genset Engine S/No. 3GW Genset
3056 Genset Engine S/No. 7AK 3056 Genset Engine S/No. 7AK

CATERPILLAR 3056 SERIES ENGINE


Industrial Industrial
3056 Industrial Engine S/No. 1ML 3056 Industrial Engine S/No. 1ML
3056 Industrial Engine S/No. 7MS
Marine
3056 Engine - Marine S/No. CKS Cylinder Kit KM2553A 6
Piston, Pin & Clips (17.25:1) 107-2553 6
Piston, Pin & Clips (17.25:1) Grade F 124-3524 6 Ring Set 112-7020 6
Piston, Pin & Clips (17.25:1) Grade G 124-3525 6 Liner, Cylinder Block 111-1815 6
Piston, Pin & Clips (16.1:1) Grade H 124-3526 6
Piston, Pin & Clips (17.25:1) Grade J 124-3527 6 Cylinder Kit KM2553B 6
Piston, Pin & Clips (16.1:1) Grade K 124-3528 6 Piston, Pin & Clips (17.25:1) 107-2553 6
Piston, Pin & Clips (17.25:1) Grade L 124-3529 6 Ring Set 112-7020 6
Ring Set 112-7020 6 Liner, Cylinder Block 6I0164 6

Industrial Cylinder Kit KM7021A 6


3056 Industrial Engine S/No. 1ML Piston, Pin & Clips (17.25:1) 112-7021 6
Ring Set 112-7020 6
Industrial Liner, Cylinder Block 111-1815 6
3056 Industrial Engine S/No. 7MS
Cylinder Kit KM7021B 6
Machine Piston, Pin & Clips (17.25:1) 112-7021 6
3054 Engine - Machine S/No. 5HK Ring Set 112-7020 6
3054/3054B Engine - Machine S/No. 7BJ Liner, Cylinder Block 6I0164 6
3054 Engine - Machine S/No. 9RM

Machine
3056 Engine - Machine S/No. 8XJ

Marine
3056 Engine - Marine S/No. CKS

Cylinder Kit KM1390A 6


Piston, Pin & Clips (17.25:1) 152-1390 6
Ring Set 138-2073 6
Liner, Cylinder Block 111-1815 6

Cylinder Kit KM1390B 6


Piston, Pin & Clips (17.25:1) 152-1390 6
Ring Set 138-2073 6
Liner, Cylinder Block 6I0164 6

139
CATERPILLAR 3056/3056B SERIES ENGINE

CYLINDER KIT & COMPONENTS PART No QTY CYLINDER HEAD & COMPONENTS PART No QTY
(Continued) (Continued)

Genset Industrial
3056 Genset Engine S/No. 7AK 3056 Industrial Engine S/No. 1ML

Industrial Marine
3056 Industrial Engine S/No. 1ML 3056 Marine Engine S/No. CKS

Cylinder Kit KM0824A 6 Cylinder Head 198-9250 1


Piston, Pin & Clips (17.25:1) 176-0824 6 Valve, Inlet 6I1196 6
Ring Set 112-7020 6 Valve, Exhaust 7W4602 6
Liner, Cylinder Block 111-1815 6 Valve Lock-Half 067-6834 24
Spring, Inlet & Exhaust (Outer) 6I0283 12
Cylinder Kit KM0824B 6 Spring, Inlet & Exhaust (Inner) 6I0284 12
Piston, Pin & Clips (17.25:1) 176-0824 6 Spring Retainer 6I0281 12
CATERPILLAR 3056 SERIES ENGINE

Ring Set 112-7020 6 Guide, Inlet 160-5436 6


Liner, Cylinder Block 6I0164 6 Guide, Exhaust 160-5438 6
Shield, Valve Guide 1W5849 12
Industrial Insert, Valve Seat Inlet Std. 6I1197 6
3056 Industrial Engine 1ML Insert, Valve Seat Exhaust Std. 109-3428 6

Cylinder Kit KM7030A 6 Marine


Piston, Pin & Clips (17.25:1) 308-7030 6 3056 Marine Engine S/No. CKS
Ring Set 112-7020 6
Liner, Cylinder Block 111-1815 6 Cylinder Head 198-9299 1
Valve, Inlet 100-4626 6
Cylinder Kit KM7030B 6 Valve, Exhaust 7W4602 6
Piston, Pin & Clips (17.25:1) 308-7030 6 Valve Lock-Half 067-6834 24
Ring Set 112-7020 6 Spring, Inlet & Exhaust (Outer) 6I0283 12
Liner, Cylinder Block 6I0164 6 Spring, Inlet & Exhaust (Inner) 6I0284 12
Spring Retainer 6I0281 12
Guide, Inlet 160-5436 6
Guide, Exhaust 160-5438 6
CYLINDER HEAD & COMPONENTS PART No QTY
Shield, Valve Guide 1W5849 12
Insert, Valve Seat Inlet Std. 130-1501 6
Industrial Insert, Valve Seat Exhaust Std. 123-3287 6
3056 Industrial Engine S/No. 7MS
Industrial
Machine 3056 Industrial Engine S/No. 7MS
3056 Engine - Machine S/No. 8XJ
Cylinder Head 164-6099 1
Cylinder Head 170-1650 1 Valve, Inlet 138-2052 6
Valve, Inlet 145-6855 6 Valve, Exhaust 138-2050 6
Valve, Exhaust 145-6857 6 Valve Lock-Half 147-1979 12
Spring, Inlet & Exhaust 206-4127 12 Spring, Inlet & Exhaust 206-4127 12
Valve Lock-Half 147-1979 24 Spring Retainer 138-2060 12
Guide, Inlet 185-0882 6 Guide, Inlet 185-0882 6
Guide, Inlet Exhaust 163-9256 6 Guide, Exhaust 163-9256 6
Insert, Valve Seat Inlet 145-6853 6 Shield, Valve Guide Inlet 145-6856 6
Insert, Valve Seat Exhaust 145-6854 6 Shield, Valve Guide Exhaust 145-6858 6
Seal, Valve Stem Inlet 145-6856 6 Insert, Valve Seat Inlet Std. 138-2057 6
Seal, Valve Stem Exhaust 145-6858 6 Insert, Valve Seat Exhaust Std. 138-2056 6

140
CATERPILLAR 3056/3056B SERIES ENGINE

CYLINDER HEAD & COMPONENTS PART No QTY CONROD & RELATED PARTS PART No QTY
(Continued)

Genset Conrod Bearing Set (Std.) 353-2752 1


3056 Genset Engine S/No. 3GW Conrod Bearing Set (0.25mm) 353-2753 1
3056 Genset Engine S/No. 7AK Conrod Bearing Set (0.50mm) 353-2754 1
Conrod Bearing Set (0.75mm) 7W4819 1
Industrial
3056 Industrial Engine S/No. 1ML Conrod 124-3530 6
3056 Industrial Engine S/No. 7MS Bush, Conrod 124-3531 6
Bolt, Conrod 124-3532 12
Cylinder Head 161-9819 1
Valve, Inlet 100-4626 6 Conrod (Length J) 263-3855 6
Valve, Exhaust 7W4602 6 Bush, Conrod 225-5438 6
Spring, Inlet & Exhaust (Outer) 6I0283 12 Bolt, Conrod 225-5439 12
Spring, Inlet & Exhaust (Inner) 6I0284 12

CATERPILLAR 3056 SERIES ENGINE


Valve Lock-Half 067-6834 24 Conrod 240-9954 6
Guide, Inlet 160-5436 6 Bush, Conrod 240-9955 6
Guide, Exhaust 160-5438 6 Bolt, Conrod 225-5439 12
Insert, Valve Seat Inlet 130-1501 6
Insert, Valve Seat Exhaust 109-3428 6 Conrod 256-2235 6
Seal, Valve Stem Inlet 1W5849 12 Bush, Conrod 7W2510 6
Bolt, Conrod 067-6883 12
Nut, Conrod 7W2505 12

CRANKSHAFT & RELATED PARTS PART No QTY Conrod (3056) 160-6493 6


Conrod (3056) 160-6494 6
Conrod (3056) 160-6495 6
Crankshaft 193-0159 1
Conrod (3056) 160-6496 6
Crankshaft 234-0207
Bush, Conrod 320-2352 6
Bolt, Conrod 124-3532 12
Seal Group, Oil Front 288-0422 1
Seal Group, Oil Rear 4W5360 1
Conrod (Length F) 225-5459 6
Seal Group, Oil Rear 143-8839 1
Conrod (Length G) 225-5458 6
Repair Sleeve, Oil Front 167-2153 1
Conrod (Length H) 225-5454 6
Repair Sleeve, Oil Rear 209-8228 1
Conrod (Length J) 225-5453 6
Repair Sleeve, Oil Rear 219-2512 1
Conrod (Length K) 225-5451 6
Conrod (Length L) 225-5441 6
Main Bearing Set (Std.) 353-7415 1
Bush, Conrod 225-5438 12
Main Bearing Set (0.25mm) 353-7416 1
Bolt, Conrod 225-5439 12
Main Bearing Set (0.50mm) 353-7417 1
Main Bearing Set (0.75mm) 353-7418 1

Thrust Washer (Std.) Upper 032-9090 2


Thrust Washer (Std.) Lower 032-9091 2
Thrust Washer (0.18mm O/S) Upper 067-6873 2
Thrust Washer (0.18mm O/S) Lower 067-6874 2

141
CATERPILLAR 3056/3056B SERIES ENGINE

CAMSHAFT & RELATED PARTS PART No QTY LUBRICATING SYSTEM PART No QTY

Camshaft (Genset Engine S/No. 3GW) 128-0990 1 Oil Pump 100-3717 1


Camshaft (Genset Engine S/No. 7AK) 128-0990 1
Camshaft (Industrial Engine S/No. 1ML) 128-0990 1 Oil Cooler Core 6I4790 1
Camshaft (Industrial Engine S/No. 7MS) 141-7833 1 Oil Cooler Core 249-0832 1
Camshaft (Industrial Engine S/No. 7MS) 154-8056 1 Oil Cooler Core 249-0810 1
Camshaft (Industrial Engine S/No. 7MS) 128-0990 1
Camshaft (Machine Eungine S/No. 8XJ1) 141-7833 1
Camshaft (Marine Engine S/No. CKS) 128-0990 1

Push Rod, Valve 067-6095 12 COOLING SYSTEM PART No QTY


Tappet 138-2053 12
Water Pump Assy 148-7192 1
Bush, Rocker Arm 067-6084 12
CATERPILLAR 3056 SERIES ENGINE

Thermostat (94-DEG. C) 4W8063 1

3056 Genset Engine S/No. 7AK


COMMON GASKETS & KITS PART No QTY
3056 Industrial Engine S/No. 1ML

Gasket Kit, Upper 187-3615 1 Water Pump Assy 291-5304 1


Gasket Kit, Lower 222-5836 1
Thermostat (94-DEG. C) 4W8063 2
Gasket Kit, Upper KMP-3056-K1 1
Gasket Kit, Lower KMP-3056-K2 1 3056 Industrial Engine S/No. 1ML

Gasket, Cyl.Head 156-4173 1 Water Pump Assy 148-7192 1


Gasket, Rocker Cover 126-2238 1
Gasket, Oil Pan 6I4710 1 Thermostat (94-DEG. C) 4W8063 2

3056 Industrial Engine S/No. 7MS


FUEL SYSTEM PART No QTY 3056 Machine Engine S/No. 8XJ

Water Pump Assy 172-9205 1


Fuel Transfer Pump 132-9447 1 Water Pump Assy 239-6142 1

Fuel Transfer Pump 143-8498 1 Thermostat 138-2074 1


Kit, Fuel Transfer Pump 171-1384 1 Thermostat (94-DEG. C) 4W8063 2

3056 Machine Engine S/No. 8XJ

Water Pump Assy 239-6142 1


Water Pump Kit 234-0636 1

Thermostat 163-1437 1

3056 Marine Engine S/No. CKS

Water Pump Assy 148-7192 1


Water Pump Assy 291-5304 1

Thermostat 4W8063 2

142
CATERPILLAR 3056/3056B SERIES ENGINE

FILTERS PART No QTY

Fuel, Filter 138-3096 1


Fuel, Filter 147-6538 1
Fuel, Filter 147-6543 1
Fuel, Filter 145-4501 1
Oil, Filter 7W2326 1
Oil, Filter 7W2327 2
Water Seperator, Filter 138-3100 1

TURBOCHARGER PART No QTY

Turbo 220-4985 1

CATERPILLAR 3056 SERIES ENGINE


Cartridge 166-2851 1

Turbo 236-8746 1

Turbo 114-2577 1

143
CATERPILLAR 3056E SERIES ENGINE

CYLINDER BLOCK & RELATED PARTS PART No QTY CRANKSHAFT & RELATED PARTS PART No QTY

Liner, Cylinder Block 111-1815 6 Crankshaft 216-8315 1


Nozzle, Piston Cooling 148-3026 6
Bushing, Camshaft 036-5802 1 Seal Group, Oil Front 288-0422 1
Seal Group, Oil Rear 232-7449 1

CYLINDER KIT & COMPONENTS PART No QTY Main Bearing Set (Std.) 353-7415 1
Main Bearing Set (0.25mm) 353-7416 1
Main Bearing Set (0.50mm) 353-7417 1
Machine
Main Bearing Set (0.75mm) 353-7418 1
S/N CPT1-843

Thrust Washer (Std.) Upper 032-9090 2


Industrial
Thrust Washer (Std.) Lower 032-9091 2
CATERPILLAR 3056E SERIES ENGINE

Thrust Washer (0.18mm O/S) Upper 067-6873 2


Cylinder Kit KM8323 6
Thrust Washer (0.18mm O/S) Lower 067-6874 2
Piston,Rings, Pin & Clips (Std.) 216-8323 6
Ring Set 217-1573 6
Liner, Cylinder Block 111-1815 6
CONROD & RELATED PARTS PART No QTY
Industrial
Conrod Bearing Set (Std.) 353-2752 1
Cylinder Kit KM5437 6
Conrod Bearing Set (0.25mm) 353-2753 1
Piston,Rings, Pin & Clips (Std.) 225-5437 6
Conrod Bearing Set (0.50mm) 353-2754 1
Ring Set 225-5436 6
Conrod Bearing Set (0.75mm) 7W4819 1
Liner, Cylinder Block 111-1815 6
Conrod 160-6493 6
Conrod 160-6494 6
CYLINDER HEAD & COMPONENTS PART No QTY Conrod 160-6495 6
Conrod 160-6496 6
Bush, Conrod 320-2352 6
Machine
Bolt, Conrod 067-6883 12
Nut, Conrod 7W2505 12
Cylinder Head 216-8335 1
Valve, Inlet 145-6855 6
Conrod 225-5454 6
Valve, Exhaust 138-2050 6
Conrod 225-5441 6
Spring, Inlet & Exhaust 206-4127 12
Bush, Conrod 225-5438 6
Valve Lock-Half 147-1979 24
Guide, Inlet 185-0882 6 Bolt, Conrod 225-5439 12
Guide, Exhaust 163-9256 6
Insert, Valve Seat Inlet 216-8332 6
Insert, Valve Seat Exhaust 216-8333 6 CAMSHAFT & RELATED PARTS PART No QTY
Seal, Valve Stem Inlet 145-6856 6
Seal, Valve Stem Exhaust 145-6858 6
Camshaft (S/No. CPT1-UP) Machine 154-8056 1
Industrial Camshaft (Industrial) 154-8056 1
Camshaft (Industrial) 225-5967 1
Cylinder Head 225-5505 1 Camshaft (Industrial) 154-8056 1
Valve, Inlet 225-5495 6
Valve, Exhaust 225-5499 6 Push Rod, Valve 067-6095 12
Spring, Inlet & Exhaust 225-5496 12 Tappet 138-2053 12
Valve Lock-Half 147-1979 24
Guide, Inlet 185-0882 12
Insert, Valve Seat Inlet 329-6655 6
Insert, Valve Seat Exhaust 322-9663 6
Seal, Valve Stem Inlet 252-6438 6
Seal, Valve Stem Exhaust 254-3954 6

144
CATERPILLAR 3056E SERIES ENGINE

GASKET KITS & RELATED GASKETS PART No QTY TURBOCHARGER PART No QTY

Gasket Kit, Upper KMP-3056E-K1 1 Turbo 216-8685 1


Gasket Kit, Lower KMP-3056E-K2 1 Turbo 226-3572 1
Gasket, Cyl.Head 156-4173 1 Turbo 233-8648 1
Gasket, Cyl.Head 258-4946 1 Turbo 233-9534 1
Gasket, Rocker Cover 216-9604 1 Turbo 235-9694 1
Gasket, Oil Pan 6I4710 1 Turbo 236-1811 1
Gasket, Exhaust Manifold 216-8703 2 Turbo 244-5595 1

LUBRICATING SYSTEM PART No QTY FILTERS PART No QTY

Oil Pump 216-8625 1 Fuel, Filter 145-4501 1

CATERPILLAR 3056E SERIES ENGINE


Oil, Filter 7W2327 2
Oil Cooler Core 249-0832 1 Water Seperator, Filter 138-3100 1
Oil Cooler Core 225-6817 1

COOLING SYSTEM

Water Pump Assy 201-8745 1


Water Pump Kit 234-0636 1

Water Pump Assy 234-6110 1


Water Pump Kit 234-0636 1

Thermostat 216-9737 1

145
CATERPILLAR 3064 SERIES ENGINE

CYLINDER BLOCK & RELATED PARTS PART No QTY CRANKSHAFT & RELATED PARTS PART No QTY

Liner, Cylinder Block Repair 5I7523 4 Crankshaft 135-2419 1


Nozzle, Piston Cooling 5I7526 4
Seal Group, Oil Front 5I7656 1
Bushing, Camshaft 5I7529 1 Seal Group, Oil Rear 5I7660 1
Bushing, Camshaft 5I7528 1 Sleeve, Oil Seal Rear 5I7524 1
Bushing, Camshaft 5I8009 1
Main Bearing (Std.) 5I7588 5
Main Bearing (0.25mm) 5I7784 5
CYLINDER KIT & COMPONENTS PART No QTY Main Bearing (0.50mm) 5I7785 5
Main Bearing (0.75mm) 5I7786 5

Cylinder Kit KM7752 4


Thrustwasher (Std.) 5I7654 3
Piston Body (Std.) 297-7752 4
Thrustwasher (0.15mm O/S) 5I7787 3
CATERPILLAR 3064 SERIES ENGINE

Piston Pin 094-7134 4


Thrustwasher (0.30mm O/S) 5I7788 3
Retainer, Piston Pin 5I7667 8
Thrustwasher (0.45mm O/S) 5I7789 3
Piston Ring Set 178-6543 4
Liner, Cylinder Block Repair 5I7523 4

CONROD & RELATED PARTS PART No QTY


Piston Body (.010) 5I7792 4
Piston Pin 094-7134 4
Retainer, Piston Pin 5I7667 8 Conrod 5I7668 4
Piston Ring Set 178-6544 4 Bush, Conrod 5I7539 4
Bolt, Conrod 094-7154 8
Piston Body (.020) 297-7759 4 Nut, Conrod 094-7516 8
Piston Pin 094-7134 4
Retainer, Piston Pin 5I7667 8 Conrod Bearing (Std.) 5I7637 8
Piston Ring Set 178-6545 4 Conrod Bearing (0.25mm) 5I7794 8
Conrod Bearing (0.50mm) 5I7795 8
Conrod Bearing (0.75mm) 5I7796 8

CYLINDER HEAD & COMPONENTS PART No QTY


CRANKSHAFT & RELATED PARTS PART No QTY
Cylinder Head 5I7836 1
Valve, Inlet 5I7738 8
Camshaft 5I7837 1
Valve, Exhaust 5I7739 8
Valve Lock-Half 5I7719 16
Push Rod, Valve 5I7723 8
Spring, Inlet & Exhaust 5I7740 8
Tappet 279-7859 8
Retainer, Sping 5I7625 24
Guide, Valve 183-7172 4
Bush, Rocker Arm 5I7631 8
Guide, Valve 183-8173 4
Shield, Valve Guide 5I7624 8
Insert, Valve Seat 5I8011 4
Insert, Valve Seat 5I8012 4 COMMON GASKETS & KITS PART No QTY

Cylinder Head 5I8103 1


Gasket Kit, Upper KMP-3064-K1 1
Valve, Inlet 5I7738 8
Gasket Kit, Lower KMP-3064-K2 1
Valve, Exhaust 5I7739 8
Gasket, Cyl.Head 222-8330 1
Valve Lock-Half 5I7719 16
Gasket, Rocker Cover 5I7905 1
Spring, Inlet & Exhaust 5I7740 8
Gasket, Oil Pan 5I7842 1
Retainer, Sping 5I7625 24
Gasket, Exhaust Manifold 196-8007 1
Guide, Valve 183-7172 4
Gasket, Inlet Manifold 135-2420 1
Guide, Valve 183-8173 4
Shield, Valve Guide 5I7624 8
Insert, Valve Seat 5I8011 4
Insert, Valve Seat 5I8012 4

146
CATERPILLAR 3064 SERIES ENGINE

FUEL SYSTEM PART No QTY

Nozzle, Injector 5I7713 4

LUBRICATING SYSTEM PART No QTY

Oil Pump

Oil Cooler Core 5I7863 1

COOLING SYSTEM PART No QTY

CATERPILLAR 3064 SERIES ENGINE


Water Pump Assy 5I7693 1
Shaft Assy 5I7695 1
Impeller 5I7694 1
Seal 5I7727 1
Bearing 5L6326 1
Bearing 2H3814 1

Thermostat 5I8010 1

FILTERS PART No QTY

Fuel, Filter 1R0751 1


Fuel, Filter 196-8219 1
Water Seperator, Filter 117-4089 1
Water Seperator, Filter 326-1644 1
Oil, Filter 1R0739 1

TURBOCHARGERS PART No QTY

Turbo 5I7903 1
Cartridge 5I7887 1

147
CATERPILLAR 3066 SERIES ENGINE

CYLINDER BLOCK & RELATED PARTS PART No QTY CYLINDER KIT & COMPONENTS PART No QTY

Liner, Cylinder Block Repair 5I7523 6 Machine


Nozzle, Piston Cooling 5I7526 12 3066 Engine - S/N MAE1-UP

Bushing, Camshaft 5I7529 1 Cylinder Kit KM7751 6


Bushing, Camshaft 5I7528 2 Piston Body (Std.) 297-7751 6
Bushing, Camshaft 5I8009 1 Piston Pin 094-7134 6
Retainer, Piston Pin 5I7667 12
Piston Ring Set 178-6543 6
CYLINDER KIT & COMPONENTS PART No QTY Liner, Cylinder Block Repair 5I7523 6

Piston Body (.010) 297-7756 6


Machine Piston Pin 094-7134 6
3066 Engine - Machine S/No. 7JK Retainer, Piston Pin 5I7667 12
CATERPILLAR 3066 SERIES ENGINE

Piston Ring Set 178-6544 6


Cylinder Kit KM7752 6
Piston Body (Std.) 297-7752 6 Piston Body (.020) 297-7757 6
Piston Pin 094-7134 6 Piston Pin 094-7134 6
Retainer, Piston Pin 5I7667 12 Retainer, Piston Pin 5I7667 12
Piston Ring Set 178-6543 6 Piston Ring Set 178-6545 6
Liner, Cylinder Block Repair 5I7523 6

Piston Body (.010) 5I7792 6


Piston Pin 094-7134 6 CYLINDER HEAD & COMPONENTS PART No QTY
Retainer, Piston Pin 5I7667 12
Piston Ring Set 178-6544 6
Machine
3066 Engine - Machine S/No. 7JK
Piston Body (.020) 297-7759 6
Piston Pin 094-7134 6
Cylinder Head 183-8171 1
Retainer, Piston Pin 5I7667 12
Cylinder Head 183-8174 1
Piston Ring Set 178-6545 6
Valve, Inlet 5I7738 12
Valve, Exhaust 5I7739 12
Machine
Valve Lock-Half 5I7719 48
3066 Engine - S/No. 7JK60000-UP
Spring, Inlet & Exhaust 5I7740 24
Retainer, Sping 5I7625 24
Cylinder Kit KM7750 6
Guide, Valve 183-8172 12
Piston Body (Std.) 297-7750 6
Guide, Valve 183-8173 12
Piston Pin 094-7134 6
Shield, Valve Guide 5I7624 24
Retainer, Piston Pin 5I7667 12
Insert, Valve Seat 5I8011 12
Piston Ring Set 178-6543 6
Insert, Valve Seat 5I8012 12
Liner, Cylinder Block Repair 5I7523 6
Machine
Piston Body (.010) 212-8485 6
3066 Engine - Machine S/No. MAE
Piston Pin 094-7134 6
Retainer, Piston Pin 5I7667 12
Cylinder Head 310-9635 1
Piston Ring Set 178-6544 6
Cylinder Head 310-9634 1
Valve, Inlet 212-8477 12
Piston Body (.020) 297-7755 6
Valve, Exhaust 5I7739 12
Piston Pin 094-7134 6
Valve Lock-Half 5I7719 48
Retainer, Piston Pin 5I7667 12
Spring, Inlet & Exhaust 5I7740 24
Piston Ring Set 178-6545 6
Retainer, Sping 5I7625 24
Guide, Valve 183-8172 12
Guide, Valve 183-8173 12
Shield, Valve Guide 5I7624 24
Insert, Valve Seat 5I8011 12
Insert, Valve Seat 5I8012 12

148
CATERPILLAR 3066 SERIES ENGINE

CRANKSHAFT & RELATED PARTS PART No QTY FUEL SYSTEM PART No QTY

Crankshaft 125-3005 1 Nozzle, Injector (S/No. 7JK1-Up) 5I7713 1


Nozzle, Injector (S/No. 7JK60000-Up) 212-8609 1
Seal Group, Oil Front 5I7656 1 Nozzle, Injector (S/No. MAE1-Up) 233-1243 1
Seal Group, Oil Rear 5I7660 1
Sleeve, Oil Seal Rear 5I7524 1 Fuel Priming Pump 5I7511 1
Fuel Transfer Pump 5I7507 1
Main Bearing (Std.) 5I7588 7
Main Bearing (0.25mm) 5I7784 7
Main Bearing (0.50mm) 5I7785 7 LUBRICATING SYSTEM PART No QTY
Main Bearing (0.75mm) 5I7786 7
Oil Pump
Thrustwasher (Std) 5I7654 3
Thrustwasher (0.15mm O/S) 5I7787 3 Oil Cooler Core 125-2970 1

CATERPILLAR 3066 SERIES ENGINE


Thrustwasher (0.30mm O/S) 5I7788 3
Thrustwasher (0.45mm O/S) 5I7789 3

COOLING SYSTEM PART No QTY

CONROD & RELATED PARTS PART No QTY


3066 Engine - Machine 7JK

Conrod 5I7668 6 Water Pump Assy 125-2989 1


Bush, Conrod 5I7539 6 Shaft Assy 5I7695 1
Bolt, Conrod 094-7154 12 Impeller 5I7694 1
Nut, Conrod 094-7516 12 Seal 125-2990 1
Bearing 5L6326 1
Conrod Bearing (Std.) 5I7637 12 Bearing 2H3814 1
Conrod Bearing (0.25mm) 5I7794 12
Conrod Bearing (0.50mm) 5I7795 12 Thermostat 5I8010 1
Conrod Bearing (0.75mm) 5I7796 12
3066 Engine - S/N MAE1-UP; 7JK60000-UP

CAMSHAFT & RELATED PARTS PART No QTY Water Pump Assy 178-6633 1
Shaft Assy 178-6635 1
Impeller 178-6634 1
Camshaft (3066 Engine - Machine S/No. MAE) 178-6535 1 Seal 178-6636 1
Bearing 5L6326 1
Push Rod, Valve 5I7723 12 Bearing 2H3814 1
Tappet 279-7859 12
Thermostat 5I8010 1
Bush, Rocker Arm 5I7631 12

FILTERS PART No QTY


COMMON GASKETS & KITS PART No QTY

Fuel, Filter 1R0751 1


Gasket Kit, Upper KMP-3066-K1 1 Fuel, Filter 196-8219 1
Gasket Kit, Lower KMP-3066-K2 1 Water Seperator, Filter 117-4089 1
Gasket, Cyl.Head 222-8331 2 Water Seperator, Filter 326-1644 1
Gasket, Head Plate 5I7728 2 Oil, Filter 1R0739 1
Gasket, Rocker Cover 5I8002 2
Gasket, Oil Pan 5I7666 1
Gasket, Exhaust Manifold 178-6553 2
Gasket, Inlet Manifold 135-2367 2
Gasket, Inlet Manifold 212-8578 2

149
CATERPILLAR 3066 SERIES ENGINE

TURBOCHARGERS PART No QTY

Turbo 5I7952 1
Cartridge 5I7589 1

Turbo 5I8018 1
Cartridge 5I7589 1
CATERPILLAR 3066 SERIES ENGINE

150

You might also like

pFad - Phonifier reborn

Pfad - The Proxy pFad of © 2024 Garber Painting. All rights reserved.

Note: This service is not intended for secure transactions such as banking, social media, email, or purchasing. Use at your own risk. We assume no liability whatsoever for broken pages.


Alternative Proxies:

Alternative Proxy

pFad Proxy

pFad v3 Proxy

pFad v4 Proxy