Unidrive PDF
Unidrive PDF
Unidrive PDF
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Drives Inverters Servos
http://www.pdfsupply.com/automation/drives-inverters-servos/control-
techniques-emerson/unidrive-resolver
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unidrive resolver
New In Stock!
Drives Inverters Servos
http://www.pdfsupply.com/automation/drives-inverters-servos/control-
techniques-emerson/unidrive-resolver
www.pdfsupply.com
Email: sales@pdfsupply.com,
General Information
The manufacturer accepts no liability for any consequences resulting from inappropriate, negligent or incorrect
installation or adjustment of the optional operating parameters of the equipment or from mismatching the variable speed
drive with the motor.
The contents of this guide are believed to be correct at the time of printing. In the interests of a commitment to a policy
of continuous development and improvement, the manufacturer reserves the right to change the specification of the
product or its performance, or the contents of the guide, without notice.
All rights reserved. No parts of this guide may be reproduced or transmitted in any form or by any means, electrical or
mechanical including photocopying, recording or by an information storage or retrieval system, without permission in
writing from the publisher.
Environmental statement
Control Techniques is committed to minimising the environmental impacts of its manufacturing operations and of its
products throughout their life cycle. To this end, we operate an Environmental Management System (EMS) which is
certified to the International Standard ISO 14001. Further information on the EMS, our Environmental Policy and other
relevant information is available on request, or can be found at www.greendrives.com.
The electronic variable-speed drives manufactured by Control Techniques have the potential to save energy and
(through increased machine/process efficiency) reduce raw material consumption and scrap throughout their long
working lifetime. In typical applications, these positive environmental effects far outweigh the negative impacts of product
manufacture and end-of-life disposal.
Nevertheless, when the products eventually reach the end of their useful life, they can very easily be dismantled into their
major component parts for efficient recycling. Many parts snap together and can be separated without the use of tools,
whilst other parts are secured with conventional screws. Virtually all parts of the product are suitable for recycling.
Product packaging is of good quality and can be re-used. Large products are packed in wooden crates, whilst smaller
products come in strong cardboard cartons which themselves have a high recycled fibre content. If not re-used, these
containers can be recycled. Polyethylene, used on the protective film and bags for wrapping product, can be recycled in
the same way. Control Techniques' packaging strategy favours easily-recyclable materials of low environmental impact,
and regular reviews identify opportunities for improvement.
When preparing to recycle or dispose of any product or packaging, please observe local legislation and best practice.
There are specific safety warnings throughout this guide, located in the relevant sections. In addition, Chapter 1 Safety
Information on page 7 contains general safety information. It is essential that the warnings are observed and the
information considered when working with or designing a system using the drive.
This map of the user guide helps to find the right sections for the task you wish to complete:
1 Safety information
2 Product information
3 Mechanical installation
4 Electrical installation
5 Getting started
6 Menu 0
8 Optimisation
9 Macros
10 Advanced parameters
11 Technical data
12 Diagnostics
13 UL listing information
Contents
Declaration of Conformity ................... 6 5 Getting Started .................................... 58
5.1 Understanding the display .................................. 58
1 Safety Information .................................7
5.2 Keypad operation ............................................... 58
1.1 Warnings, Cautions and Notes .............................7
5.3 Menu structure ................................................... 59
1.2 Electrical safety - general warning ........................7
5.4 Advanced keypad functions ............................... 60
1.3 System design and safety of personnel ................7
5.5 Menu 0 ............................................................... 60
1.4 Environmental limits ..............................................7
5.6 Advanced menus ............................................... 60
1.5 Compliance with regulations .................................7
5.7 Changing the operating mode ............................ 61
1.6 Motor .....................................................................7
5.8 Saving parameters ............................................. 61
1.7 Adjusting parameters ............................................7
5.9 Defaulting the drive ............................................ 61
2 Product Information ..............................8 5.10 Parameter security ............................................. 62
2.1 Ratings ..................................................................8 5.11 Serial Communications ...................................... 63
2.2 Model number .......................................................8 6 Menu 0 ................................................. 64
2.3 Nameplate description - drive identification ..........9
6.1 Single line descriptions ...................................... 64
2.4 Model variants .......................................................9
6.2 Menu 0 full descriptions ..................................... 72
2.5 Operating modes .................................................10
2.6 Drive features ......................................................11 7 Running the motor .............................. 81
2.7 Option Modules ...................................................12 7.1 Quick start set-up ............................................... 81
2.8 More information .................................................12 7.2 Quick Start commissioning ................................. 84
2.9 Items supplied with the drive ...............................13 7.3 Quick start P.C. commissioning (UniSoft /
VTCSoft) ............................................................ 87
3 Mechanical Installation .......................14
3.1 Safety information ...............................................14 8 Optimisation ........................................ 92
3.2 Planning the installation ......................................14 8.1 Motor map parameters ....................................... 92
3.3 Terminal cover removal .......................................14 8.2 Current limits ...................................................... 98
3.4 Ingress protection ................................................15 8.3 Motor thermal protection .................................... 99
3.5 Option module fitting / removal ...........................15 8.4 Switching frequency ........................................... 99
3.6 Mounting methods ...............................................16 8.5 High speed operation ......................................... 99
3.7 Enclosure ............................................................24
9 Macros ............................................... 101
3.8 Ventilation ...........................................................26
9.1 Introduction ...................................................... 101
3.9 Baffle plates ........................................................28
9.2 How to load a macro ........................................ 102
3.10 Ambient temperature ...........................................28
9.3 Macro terminal connection changes ................ 102
3.11 RFI filters .............................................................29
9.4 Macro logic diagrams and Menu 0 parameter
3.12 Power terminals ..................................................35
changes ............................................................ 106
3.13 Routine maintenance ..........................................36
9.5 Unidrive VTC macro differences ...................... 122
4 Electrical Installation ...........................37
4.1 Power connections ..............................................37
4.2 AC supply requirements ......................................40
4.3 Supplying the drive with DC / DC bus paralleling 40
4.4 Ratings ................................................................40
4.5 Output circuit and motor protection .....................41
4.6 Braking ................................................................43
4.7 Ground leakage ...................................................44
4.8 EMC (Electromagnetic compatibility) ..................44
4.9 Control connections ............................................49
4.10 Encoder connections ...........................................54
4.11 Configuring a Unidrive size 5 system ..................56
personnel Low speeds may cause the motor to overheat because the cooling fan
becomes less effective. The motor should be fitted with a protection
The drive is intended as a component for professional incorporation into thermistor. If necessary, an electric forced vent fan should be used.
complete equipment or a system. If installed incorrectly, the drive may
present a safety hazard. The drive uses high voltage and currents, 1.7 Adjusting parameters
carries a high level of stored electrical energy, and is used to control
equipment which can cause injury. Some parameters have a profound effect on the operation of the drive.
They must not be altered without careful consideration of the impact on
Close attention is required to the electrical installation and the system the controlled system. Measures must be taken to prevent unwanted
design to avoid hazards, either in normal operation or in the event of changes due to error or tampering.
equipment malfunction. System design, installation, commissioning and
maintenance must be carried out by personnel who have the necessary
training and experience. They must read this safety information and this
User Guide carefully.
The STOP function of the drive does not remove dangerous voltages
from the output of the drive or from any external option unit.
Careful consideration must be given to the functions of the drive which
might result in a hazard, either through their intended functions or
through incorrect operation due to a fault.
In any application where a malfunction of the drive could lead to
damage, loss or injury, a risk analysis must be carried out, and where
necessary, further measures taken to reduce the risk.
The STOP and START controls or electrical inputs of the drive must
not be relied upon to ensure safety of personnel. If a safety hazard
could exist from unexpected starting of the drive, an interlock that
electrically isolates the drive from the AC supply must be installed
to prevent the motor being inadvertently started.
To ensure mechanical safety, additional safety devices such as electro-
mechanical interlocks and overspeed protection devices may be
required. The drive must not be used in a safety critical application
without additional high integrity protection against hazards arising from a
malfunction.
Under certain conditions, the drive can suddenly discontinue control of
the motor. If the load on the motor could cause the motor speed to be
increased (e.g. in hoists and cranes), a separate method of braking and
stopping must be used (e.g. a mechanical brake).
2 Product Information * The output currents are given for maximum 40C (104F)
ambient, 1,000m altitude and 3kHz switching. Derating is
2.1 Ratings required for higher switching frequencies, ambient temperatures
>40C (104F) and high altitudes. For further information, refer
Table 2-1 200V drive ratings (200V to 240V 10%) to section 11.1.1 Power and current ratings on page 190.
** Multiples of 300A output current with 120% overload or multiples
Nominal Output Typical of 240A with 150% overload
Model rating current* Input
kW hp (A) current (A) NOTE N
A Unidrive size 5 consists of a control module with one or more power
1201 0.37 0.5 2.1 2.4 modules connected in parallel.
1202 0.55 0.75 2.8 3.5 i.e. UNI5401 = 1 x control module and 1 x power module
1203 0.75 1 3.8 4.6 UNI5402 = 1 x control module and 2 x power modules etc.
1204 1.1 1.5 5.6 6.5
2.2 Model number
1205 2.2 3 9.5 8.6
The way in which the model numbers for the Unidrive range are formed
2201 3 4 12 10.8
is illustrated below.
2202 4 5 16 14.3
3201 7.5 15 34 26
3202 11 20 46 39
Model: Voltage Model variant:
3203 15 25 60 53 UNI - Unidrive rating: - Standard
2 - 200V variant
3204 22 30 74 78 4 - 400V LFT - LFT variant
VTC - VTC variant
Table 2-2 400V drive ratings (380V to 480V 10%) REGEN - Regen
Model variant
Nominal rating Typical size: Power rating: See section 2.4
Output Model variants for
Input 1 - Size 1 Depends on
Model @380V @460V current* 2 - Size 2 model size. more details
current
(A) 3 - Size 3 See section 2.1
kW hp (A) 4 - Size 4 Ratings
5 - Size 5 Voltage rating:
1401 0.75 1 2.1 3.0 LV - Low voltage (200V)
1402 1.1 1.5 2.8 4.3 - Medium voltage (400V)
2403 11 15 25 21.0
3401 15 25 34 27
3402 18.5 30 40 32
3403 22 30 46 40
3404 30 40 60 52
3405 37 50 70 66
4401 45 75 96 76
4402 55 100 124 91
4403 75 125 156 123
4404 90 150 180 145
IT IS ESSENTIAL TO READ
THE MANUAL BEFORE USA &
Drive CONNECTING THE DRIVE. UL / cUL approval
ratings INPUT OUTPUT
R
Canada
VOLTAGE 50/60 Hz 3Ph 380/480V 380/480V
CURRENT (A) 27A 34.0A
OVERLOAD: 40.8A FOR 60 SECS
Approvals
SOFTWARE VERSION: 03.02.11
IND. R
CONT..
EQ.
MADE IN THE U.K.
Dual current
rating
Figure 2-3 Standard S4/S5 duty cycle (Unidrive LFT) V/f mode
The voltage applied to the motor is directly proportional to the frequency
Frequency / speed except at low speed where a voltage boost is provided which is set by
50Hz the user. This mode should used for multi-motor applications.
1500 RPM
Typically 100% torque at 4Hz.
Open loop vector mode
0 The voltage applied to the motor is directly proportional to the frequency
except at low speed where the drive uses motor parameters to apply the
Current correct voltage to keep the flux constant under varying load conditions.
150%
Typically 100% torque at 1Hz.
100%
2.5.2 Closed loop vector mode (VT)
For use with induction motors with a speed feedback device fitted.
0 The drive directly controls the speed of the motor using the feedback
2 device to ensure the rotor speed is exactly as demanded. Motor flux is
accurately controlled at all times to provide full torque all the way down
0 20 60
to zero speed.
Typically 175% torque at 0rpm.
2.4.3 Unidrive VTC
2.5.3 Servo (SV)
...for quadratic load (variable torque) applications (fans and pumps)
For use with permanent magnet brushless motors with a speed and
Open loop fixed boost mode only position feedback device fitted.
120% overload for 60s The drive directly controls the speed of the motor using the feedback
Figure 2-4 Variable torque mode device to ensure the rotor speed is exactly as demanded. Flux control is
Percent kW not required because the motor is self excited by the permanent
and torque magnets which form part of the rotor.
100 Absolute position information is required from the feedback device to
ensure the output voltage is accurately matched to the back EMF of the
80
motor.
60
Typically 175% torque at 0rpm
Torque
40
kW
2.5.4 Regen
20
For use as a regenerative front end for four quadrant operation.
0 Regen operation allows bi-directional power flow to and from the AC
50 100 supply. This provides far greater efficiency levels in applications which
Percent speed would otherwise dissipate large amounts of energy in the form of heat in
a braking resistor.
2.4.4 Unidrive REGEN
The harmonic content of the input current is negligible due to the
All sizes of Unidrive can be used in regen mode. However, Unidrive
sinusoidal nature of the waveform when compared to a conventional
sizes 3 and 4 require an internal modification before being used in a
bridge rectifier or thyristor front end.
regen system.
See the Regen Installation Guide for more information on this operating
This modification is already completed if the drive has been ordered as a
mode.
Unidrive REGEN.
2.5.5 Key to operating mode abbreviations
2.5 Operating modes Abbreviations are throughout this User Guide to define the operating
mode for which the information applies as follows:
All variants of Unidrive (except VTC) are designed to operate in any of
the following modes: OL> Open loop
CL> Closed loop (which incorporates closed loop vector and
1. Open loop mode servo mode)
V/f mode (V/ Hz) VT> Closed loop vector mode
Open loop vector SV> Servo
2. Closed loop vector
3. Servo
4. Regen
Unidrive VTC can only operate in open loop quadratic V/f mode.
Upper display
Lower display
Programming keys
{
Control keys
Forward / Reverse
Stop / Reset
Run
Large option
module connection
Small option
module connection
AC AC
Control connectors In In
Encoder connection
AC AC AC AC AC AC AC AC Sharing Sharing
In Out In Out In Out In Out choke choke
AC AC
Out Out
NOTE N
Unidrive size 5 consists of a control module and one or more power
modules.
For power ratings greater than 160kW / 200hp, multiple power modules
(up to a maximum of 8) can be connected in parallel.
When multiple power modules are used, an output sharing choke is
required before the drive outputs are connected together.
9901 11
destination addr
Universal
Keypad
Profibus-DP Interbus CT Net Modbus Device CAN CANopen
Plus Net
Control connectors Control connectors Control connectors Control connectors Control connectors
1 2 3 4 5 6 7 8 9 10 11 1 2 3 4 5 6 7 8 9 10 11 1 2 3 4 5 6 7 8 9 10 11 1 2 3 4 5 6 7 8 9 10 11 1 2 3 4 5 6 7 8 9 10 11
21 22 23 24 25 26 27 28 29 30 31 21 22 23 24 25 26 27 28 29 30 31 21 22 23 24 25 26 27 28 29 30 31 21 22 23 24 25 26 27 28 29 30 31 21 22 23 24 25 26 27 28 29 30 31
Gasket foam Gasket foam Gasket foam Gasket foam UL Warning label
CAUTION
Risk of Electric Shock
Power down unit 10minutes
before removing cover
Figure 3-2 View from the underside showing how a terminal cover 3.4 Ingress protection
is removed from the drive
Size 1 to 4:
Gland plate(s) not fitted: IP00
Gland plate(s) fitted; cable glands not fitted: IP10
Gland plate(s) fitted; cable-glands fitted: IP40, NEMA 1
Size 5 power and control modules: IP00
The small option module should be placed under the two green securing
Remove terminal covers, as follows:
clips in the main housing beneath the drive display and pushed firmly
1. Working on either side of the terminal cover, push the inner edge of into place. Ensure the two connectors mate securely.
the cover firmly outward until it becomes unclipped.
2. Swing the side of the cover outward and upward until the remaining Figure 3-4 Fitting of a Unidrive small option module
clips become released.
3. Remove the gland plate
Figure 3-3 Removing the three terminal covers on the Size 5
power module
The large option module slides into the space directly beneath the drive
display so that only the front face of the module can be seen. Ensure the
module clicks into place indicating that the two connectors have mated
successfully.
Figure 3-5 Fitting of a Unidrive large option module
M5 pozidriv
screw
0.787in
0.787in
Model
size 1 Back-plate
13.524in 13.031in
13.189in 14.409in
1.870in
3.740in 7.874in
Model
size 2
Back-plate
3.740in
0.650in 0.650in
7.480in
Model
size 3
Back-plate
1.772in
13.622in
13.189in 14.488in
6.890in
7.382in 0.650in
0.650in
14.764in
19.685in
Back-plate
Model
size 1
0.512in
7.874in
3.740in 3.406in
3.150 0.650in
4.724in in 0.650in
Back-plate
Model
size 2
0.512in
7.480in 7.165in
NOTE N
When drives are through-panel mounted, a baffle plate is required to
ensure the correct level of air-flow is maintained through the heatsink.
For further information, please refer to section 3.9 Baffle plates on
page 28.
0.650in 0.650in
Model Back-plate
size 3
11.299in 13.583in
13.189in 14.331in
0.138in 2.559in
25.591in 28.248in
27.559in 29.252in
Back-plate
7.559in 9.902in
0.669in
18.972in
NOTE N
When drives are through-panel mounted, a baffle plate is required to
ensure the correct level of air-flow is maintained through the heatsink.
For further information, please refer to section 3.9 Baffle plates on
page 28.
35.5mm
(1.398in)
1248mm 1319mm
(49.134in) (51.926in)
35.5mm
(1.398in)
340mm 144mm
(13.386in) (5.669in)
484mm
(19.055in)
278mm 144mm
(10.945in) (5.669in)
Exhaust
Rear view of Exhaust port port Side view of
power module power module
Heatsink Heatsink
duct duct
1248mm
(49.134in)
154mm
(6.063in)
Alternative
inlet port
(external fan)
Inlet port
139mm (external fan)
(5.472in) 144mm
(5.669in)
11mm
33.5mm 16.5mm 282mm 16.5mm 0.433in
1.319in 0.650in 11.102in 0.650in 23.5mm
0.925in
Outline of
the power
module
Aperture
339mm
20mm 28.5mm 13.346in
1.122in 28.5mm
0.787in 1.122in
20mm
0.787in 8mm
0.315in
1319mm
51.929in
8mm
0.315in
1252mm 1286mm 670mm
49.291in 50.630in 26.378in
590mm
23.228in
33.5mm 10mm
1.319in 0.413in
11mm
0.433in
20mm
(0.787in) 20mm
(0.787in)
Back-plate
47.5mm 143mm
(1.870in) (5.630in)
95mm
(3.740in)
NOTE N
The Unidrive size 5 control module should be located within 2m of the
power module to allow the interconnections to be made using the ribbon
cables supplied with the power module.
Model
Through-panel Surface Hole size
size
1 M6
2 M6
Upper
3 M6
Lower
M6
(through-
panel)
4
Upper
M8
(surface)
Lower
5 M6
3.7 Enclosure
3.7.1 Enclosure Layout
Please observe the clearances in the diagram below taking into account
any appropriate notes for other devices / auxiliary equipment when
planning the installation.
Figure 3-14 Enclosure layout
Locate
as required
AC supply
contactor and
Ensure minimum clearances fuses or MCB
are maintained for the
drive and RFI filter
Forced or convection air-flow
must not be restricted by any Locate as close to
object or cabling the drive as possible
> 100mm (to keep the cable
(3.937in) as short as possible)
respecting the minimum
> 5mm clearances
Optional
(0.197in)
RFI filter
> 5mm
Control (0.197in) Note: for EMC compliance
> 100mm
module (3.937in) 1) A separate RFI filter is
> 100mm
(size 5 (3.937in)
required for each drive
only) 2) Power cabling must be
at least 100mm (4in) from
the drive in all directions
Signal cables
Plan for all signal cables Locate resistor
to be routed at least external to cubicle
300mm (12in) from the drive (preferably near to
and any power cable or at the top of the
cubicle)
H Example
To calculate the size of an enclosure for the following:
Three UNI3401 models
Each drive to operate at 6kHz PWM switching frequency
RFI filter for each drive
Braking resistors are to be mounted outside the enclosure
D
Maximum ambient temperature inside the enclosure: 40oC
W
Maximum ambient temperature outside the enclosure: 30oC
Dissipation of each drive: 670W
Insert the following values: Dissipation of each RFI filter: 12.8W (max)
7.2 ( 2 2 0.6 )
W = ----------------------------------------------
2 + 0.6
= 1.8m (6ft)
If the enclosure is too large for the space available, it can be made
smaller only by attending to one or all of the following:
Using a lower PWM switching frequency to reduce the dissipation in
the drives
Reducing the ambient temperature outside the enclosure, and/or
applying forced-air cooling to the outside of the enclosure
Reducing the number of drives in the enclosure
Removing other heat-generating equipment
3.8 Ventilation If a fan is not fitted internally, the air flow must be obtained by an external
fan and ducting. The blanking plate at the lower end of the duct must be
Unidrive sizes 1-4 are ventilated by internally supplied heatsink fans. removed in order to expose the inlet port (see Figure 3-17).
Ensure the minimum clearances around the drive are maintained to
The air supply must be obtained from outside the enclosure and the
allow air to flow freely.
exhaust air must exit the enclosure. The maximum permissible heatsink
The Unidrive size 5 requires ventilation at the front (control) and rear
(heatsink) of the module. temperature is 95C (203F). Take the following precautions to help
ensure this is not exceeded:
Two parallel independent paths must be provided as shown to ensure
1. Ensure the temperature of the air at the inlet port of the heatsink
the heat produced is dispersed.
does not exceed 40C (104F).
A heatsink fan is fitted as standard on request however this requires 2. Ensure that the upward flow of the exhaust air from the top of the
either a 110Vac or 240Vac external single phase power supply to be heatsink will be unobstructed. Fit additional ducting having the same
connected at the bottom left hand corner of the power module. cross-sectional area as the heatsink to extract all the exhaust air
The choice of fan power supply must be made when ordering the power from the enclosure.
module. 3. Ensure the volume of the exhaust air is not less than 1,000m3/hr
(588ft3/min), equivalent airspeed 7m/s (23 ft/s). Measure the air-flow
3.8.1 Ventilation requirements for the Size 5 power to ensure it is adequate.
module 4. If the power module has a ventilation fan fitted in the heatsink, to
Figure 3-16 Typical ventilation arrangement using the internal ensure that a sufficient amount of air is available to supply the fan,
heatsink fan locate the enclosure at least 300mm (12 in) from a wall or large
object that will be behind the enclosure. Fit a duct between the rear
300mm panel of the enclosure and the inlet port at the rear of the heatsink.
(12 in) If the power module does not have an internal fan, a forced air-flow
1000m3/hr must be ducted into the inlet port at the bottom of the heatsink.
(588ft3/min) 5. Ensure that the exhaust air is not recycled into the inlet port of the
Wall Back-plate
7 m/s (23 ft/s) heatsink or into the enclosure.
Exhaust
duct
150mm
Vent
NOTE N
(6 in)
The solutions shown for Unidrive size 5 ventilation are to illustrate the
important points which must be considered. Many variations of this are
400m /hr
3
(235 ft3/min)
possible to suit the specific site conditions.
1 m/s Enclosure
(3.3 ft/s)
Power
module
Heatsink
Inlet duct
Fan for
cooling the
control
section
150mm (6 in)
Sharing choke
(for parallel
operation only)
Back-plate
1000m3/hr
(588ft3/min)
7 m/s 150mm
(23 ft/s) (6 in) Vent
400m /hr
3
(235 ft3/min)
Enclosure 1000m3/hr 1000m3/hr 1000m3/hr
1 m/s (588ft3/min) (588ft3/min) (588ft3/min)
(3.3 ft/s)
7 m/s 7 m/s 7 m/s
(23 ft/s) (23 ft/s) (23 ft/s)
Power
module
Heatsink
Fan for
cooling the
control
section
150mm (6 in) 40 0 C
(104 0F)
Inlet duct
Inlet duct Sharing choke
(for parallel
operation only)
Cooling the control components in the Size 5 power module Figure 3-18 Alternative location of the exhaust duct in order to
The circuit boards, DC-bus capacitors, etc., in the front part of the power minimize overall height
module generate about 700W of heat when the power module is
Exhaust duct
operating at full load. Since the heatsink fan does not ventilate these
components, a separate air-flow must be used to remove the heat. The Back-plate
following precautions must be taken:
1. It is recommended that a fan is installed in the lower part of the
enclosure door to drive air into the enclosure. An air vent should be
added to the upper part of the door to remove the exhaust air. 150mm
(6 in) Vent
2. It is recommended that the airflow is ducted into the front of the
drive. This airflow must be at least 400m3/hr (235ft3/min), equivalent
air speed of 1m/s (3.3ft/s) through the front control section of the
size 5 power module. Enclosure
If the airflow is not ducted into the front of the drive, the airflow into
the enclosure must be at least 1000m3/hr (588ft3/min), equivalent air
speed of 7m/s (23ft/s) for a enclosure of 800mm x 800mm
Power
x 2200mm. module
3. The maximum temperature of the air in the enclosure must not
exceed 40C (104F).
Heatsink
3.9 Baffle plates Figure 3-20 Dimensions for the fabrication of baffle plates for
model sizes 3 and 4
When a Unidrive size 1 to 4 is through-panel mounted, the fitting of a
baffle plate causes the heatsink to act as a chimney; this enhances the
air flow along the heatsink fins to aid cooling (this naturally occurs when
the drive is surface mounted).
You may make a baffle plate from any suitable conducting or non- 4.016in 7.697in
conducting material and attach it to the heatsink by the method
described as follows.
Figure 3-19 Dimensions for the fabrication of baffle plates for
model sizes 1 and 2 9.606in
3.228in 6.929in
1.614in 2.146in
0.512in 1.969
in
3.583in 5.118in
13.780in
189.5mm
1.535in 3.780in 7.461in
0.276in
23.150in
3.425in
4.724in 6.949in
0.256in 7.154in
Drive Filter type Schaffner part no. CT part no. Max cable size Weight
UNI1201 to 1205 Bookcase FS5111-10-29 4200-6105 2 1.4kg (3lb)
4 mm 10 AWG
Footprint or
UNI1201 to 1205
Bookcase
FS5101-10-07 4200-6104 4 mm2 10 AWG 2.1kg (5lb)
Dimension 4200-6105
FS5111-10-29
UNI1201 to UNI1205
Model
UNI1401 to UNI1405
A 230mm (9.055in)
B 25mm (0.984in)
C 218mm (8.583in)
D 47.5mm (1.870in)
H 95mm (3.740in)
L 240mm (9.449in)
W 45mm (1.772in)
Z 4.5mm (0.177in)
Ground Terminal M5
Dimension 4200-6104
FS5101-10-07
UNI1201 to UNI1205
Model
UNI1401 to UNI1405
A 380mm (14.961in)
B 35mm (1.378in)
C 60mm (2.362in)
F 364mm (14.331in)
G 16.5mm (0.650in)
H 68mm (2.677in)
L 390mm (15.354in)
300mm 5mm
S
(11.811in 0.197in)
U 3x 2.5mm2 (AWG14)
W 85mm (3.346in)
X M6 (4x)
Z 5.5mm (0.217in)
Ground
M5
Terminal
Dimension 4200-6109
FS5112-16-07
UNI2201 to UNI2202
Model
UNI2401
A 380mm (14.961in)
B 35mm (1.378in)
C 60mm (2.362in)
F 364mm (14.331in)
G 16.5mm (0.650in)
H 68mm (2.677in)
L 390mm (15.354in)
300mm 5mm
S
(11.811in 0.197in)
U 3x 2.5mm2 (AWG14)
W 85mm (3.346in)
Z 5.5mm (0.217in)
Ground Terminal M5
Figure 3-24 Unidrive size 2 (UNI2203, and UNI2402 to UNI2403) bookcase mounted filter
RFI Filter
Dimension 4200-6114
FS5113-25-29
UNI2203
Model
UNI2402 to UNI2403
A 245mm (9.646in)
B 45mm (1.772in)
C 230mm (9.055in)
D 13mm (0.512in)
H 95mm (3.740in)
L 255mm (10.039in)
W 73mm (2.874in)
Z 4.5mm (0.177in)
Ground Terminal M5
RFI Filters
Figure 3-26 Unidrive size 3 (UNI3201 to UNI3202, UNI3401 to UNI3403) bookcase mounted filter
RFI Filter
Dimension 4200-6116
FS5113-50-53
UNI3201 to UNI3202, UNI3401 to
Model
UNI3403
A 275mm (10.827in)
B 50mm (1.969in)
C 259.5mm (10.217in)
D 290mm (11.417in)
H 100mm (3.937in)
L 337mm (13.268in)
W 90mm (3.543in)
Z 7mm (0.276in)
Ground Terminal M5
Figure 3-27 Unidrive size 3 (UNI3203 to UNI3204, UNI3404 to UNI3405) & size 4 bookcase mounted filter
RFI Filters
LOAD
LINE
H 156mm (6.142in)
B W
L 655mm (25.787in)
W 230mm (9.055n)
Z 8.5mm (0.335in)
Ground Terminal M12
3.12 Power terminals Figure 3-30 Locations of the power and ground terminals on the
Size 5 power module
3.12.1 Location of power and ground terminals
Figure 3-29 Locations of the power and ground terminals on AC supply connections
Unidrive Size 1 to 4 L1 L2 L3
17mm
IN96
Phase-control board
2mm
DC-bus choke
3mm
T25 Torx or
10mm flat
IN95
Interface board
17mm
M4
pozidriv
screw
U V W
Fan AC-supply
connections Motor connections 17mm
Power Ground
CT Schaffner connections connections
part part Max cable
number number Torque Size Torque
size
For all the RFI filters, except the size 5 (4200-6115), the power
connections are screw terminals and the ground connections are stud
terminals.
Permanent-magnet motors
Permanent-magnet motors generate electrical power if they
are rotated, even when the supply to the drive is
WARNING disconnected. If that happens then the drive will become
energised through its motor terminals. If the motor load is
capable of rotating the motor when the supply is
disconnected, then the motor must be isolated from the drive
before gaining access to any live parts.
NOTE N
Drives are suitable for use on supplies of installation category III and
lower, according to IEC 60664-1. This means they may be connected
permanently to the supply at its origin in a building, but for outdoor
installation additional overvoltage suppression (transient voltage surge
suppression) must be provided to reduce category IV to category III.
L1 L2 L3 U V W + _
Thermal
overload Braking
protection resistor
Optional RFI device
filter
Optional
line reactor
Fuses
Motor
L1 L2 L3
Optional ground
Mains Supply connection
Supply Ground
L3
Contactor / Isolator
L2
L1
Ground
Fuses Fuses
Control
module
IN96 IN96
Phase-control board Phase-control board
10-way 10-way
Power Power
module module
IN95 IN95
Interface board Interface board
16-way 16-way
26-way 26-way
Contactor / W
Isolator V
U
NOTE N Ensure that the fan and power module can be isolated from
When using Unidrive size 5 with multiple power modules, a sharing the AC supplies. Isolation from the supplies must be
choke must be fitted on the output of each drive as shown. The interlocked, or a warning must be displayed indicating that
specification for the choke is given in Chapter 11 Technical Data on two separate supplies are present.
WARNING
page 190 and it should be sourced locally.
Table 4-1 Input current, fuse and cable size ratings 4.4.4 Ground connections
The drive must be connected to the system ground of the AC supply.
Typical Maximum
Fuse The ground wiring must conform to local regulations and codes of
input continuous Cable size
Model rating practice.
current input current
A A A mm2 AWG The ground loop impedance must conform to the
requirements of local safety regulations.The drive must be
UNI1201 2.4 4.0 6.0 1.5 16
grounded by a connection capable of carrying the
UNI1202 3.5 6.0 10 2.5 14 prospective fault current until the protective device (fuse,
WARNING
UNI1203 4.6 8.0 10 2.5 14 etc.) disconnects the AC supply.The ground connections
UNI1204 6.5 10 10 2.5 14 must be inspected and tested at appropriate intervals.
UNI1205 8.6 12.5 16 2.5 14
UNI2201 10.8 13.9 16 2.5 14 4.4.5 Main AC supply contactor
The recommended AC supply contactor type for all sizes is AC1.
UNI2202 14.3 16.9 20 4 10
UNI2203 19.8 27 35 4 10 4.5 Output circuit and motor protection
UNI3201 26 28 40 6 8
The output circuit has fast-acting electronic short-circuit protection which
UNI3202 39 43 60 10 6 limits the fault current to typically no more than five times the rated
UNI3203 53 56 70 16 4 output current, and interrupts the current in approximately 20s. No
UNI3204 78 84 80 25 4 additional short-circuit protection devices are required.
UNI1401 3.0 4.5 6.0 1.5 16 The drive provides overload protection for the motor and its cable. For
UNI1402 4.3 5.5 10 2.5 14 this to be effective, Pr 0.46 Motor rated current must be set to suit the
motor.
UNI1403 5.8 6.8 10 2.5 14
UNI1404 8.2 8.6 10 2.5 14
UNI1405 10 12 16 2.5 14 Pr 0.46 Motor rated current must be set correctly to avoid a
UNI2401 13 16 16 2.5 14 risk of fire in the event of motor overload.
UNI2402 17 20 20 4 10 WARNING
UNI2403 21 25 35 4 10
UNI3401 27 34 40 6 8 There is also provision for the use of a motor thermistor to prevent
overheating of the motor, e.g. due to loss of cooling.
UNI3402 32 39 50 10 6
UNI3403 40 53 60 10 6 4.5.1 Cable types and lengths
Since capacitance in the motor cable causes loading on the output of the
UNI3404 52 66 70 16 4
drive, ensure the cable length does not exceed the values given in Table
UNI3405 66 82 80 25 4 4-2 and Table 4-3.
UNI4401 76 98 100 35 2
Use 105C (221F) (UL 60/75C temp rise) PVC-insulated cable with
UNI4402 91 114 125 35 2 copper conductors having a suitable voltage rating, for the following
UNI4403 123 152 160 50 0 power connections:
UNI4404 145 205 200 70 2/0 AC supply to external EMC filter (when used)
UNI4405 181 224 250 95 3/0 AC supply (or external EMC filter) to drive
UNI5401 280 321 450 120 4/0 Drive to motor
Drive to braking resistor
The recommended cable sizes above are only a guide. Refer to local
wiring regulations for the correct size of cables. In some cases a larger
cable is required to avoid excessive voltage drop.
NOTE N
UL listing is dependent on the use of the correct type of UL-listed fuse,
and applies when symmetrical short-circuit current does not exceed 5kA
for sizes 1 to 3, 10 kA for size 4 or 18kA for size 5.
Fuses
The AC supply to the drive must be fitted with suitable
protection against overload and short-circuits. Table 4-1
WARNING shows recommended fuse ratings. Failure to observe this
requirement will cause risk of fire.
A fuse or other protection must be included in all live connections to the
AC supply.
An MCB (miniature circuit breaker) or MCCB (moulded case circuit
breaker) with type C tripping characteristics and the same rating as the
fuse(s), may be used in place of the fuse(s), on condition that the fault
current clearing capacity is sufficient for the installation.
4.4.3 Fuse Types
The fuse voltage rating must be suitable for the drive supply voltage.
Europe: Type gG HRC industrial fuses to IEC60269 (BS88)
USA: Class CC fuses up to 30A, Class J above 30A
Table 4-2 Maximum motor cable lengths (200V drives) The maximum cable length is reduced from that shown in the table
under the following conditions:
200V Nominal AC supply voltage
PWM switching frequency exceeding 3kHz in model sizes 3 and
Maximum permissible motor cable length
4
Model (PWM switching frequency of 3kHz)
The maximum cable length is reduced in proportion to the increase
m ft in PWM switching frequency, e.g. at 9kHz, the maximum length is
UNI1201 65 210 1
/3 of that shown.
UNI1202 100 330 High-capacitance cables
UNI1203 130 430 Most cables have an insulating jacket between the cores and the
armour or shield; these cables have a low capacitance and are
UNI1204 200 660
recommended. Cables that do not have an insulating jacket tend to
UNI1205 300 990 have high capacitance; if a cable of this type is used, the maximum
UNI2201 cable length is half that quoted in the table. (Figure 4-4 shows how
UNI2202 300 990 to identify the two types.)
UNI2203 Figure 4-4 Cable construction influencing the capacitance
UNI3201
UNI3202
200 660
UNI3203
UNI3204
Table 4-3 Maximum motor cable lengths (400V drives) Normal capacitance High capacitance
400V Nominal AC supply 480V Nominal AC supply Shield or armour Shield or armour close
separated from the cores to the cores
voltage voltage
Model Maximum permissible motor cable length
(PWM switching frequency of 3kHz) The capacitance measured above is from one line to all others and is
m ft m ft obtainable from the cable manufacturer. This means the capacitance
from one core to all the other cores and the screen shorted together.
UNI1401 65 210 50 160
UNI1402 100 330 75 250 4.5.2 Multiple motors
UNI1403 130 430 100 330 Open-loop only
If the drive is to control more than one motor, make connections as
UNI1404 200 660 150 490
shown in Figure 4-5 and Figure 4-6. The maximum cable lengths given
UNI1405 300 990 250 820 in Table 4-2 and Table 4-3 apply to the total length of cable from the drive
UNI2401 to the farthest motor.
UNI2402 300 990 300 990 It is recommended that each motor is connected through a protection
UNI2403 relay since the drive cannot protect each motor individually. For star
connection, a sinusoidal filter or an output inductor must be connected
UNI3401
as shown in Figure 4-5 and Figure 4-6, even when the cable lengths are
UNI3402 less than the maximum permissible. For details, of inductor sizes refer to
UNI3403 the supplier of the drive.
UNI3404
UNI3405
200 660 124 410
UNI4401
UNI4402
UNI4403
UNI4404
UNI4405
UNI5401 300 990 300 990
UNI5402 600 1980 600 1980
UNI5403 900 2970 900 2970
UNI5404 1200 3960 1200 3960
UNI5405 1500 4950 1500 4950
UNI5406 1800 5940 1800 5940
UNI5407 2100 6930 2100 6930
UNI5408 2400 7920 2400 7920
Cable lengths in excess of the specified values may be used only
when special techniques are adopted; refer to the supplier of the
drive.
The default switching frequency for all versions of Unidrive is 3kHz,
except Unidrive LFT, which is 9kHz.
Figure 4-5 Preferred chain connection for multiple motors The default setting of the motor rated voltage parameter is the same as
the drive rated voltage
Motor protection i.e. 400V drive 400V rated voltage
relay 200V drive 200V rated voltage
A typical 3 phase motor would be connected in star for 400V operation
or delta for 200V operation however variations on this are common
i.e. star 690V delta 400V
Incorrect connection of the windings will lead to severe under or over
fluxing of the motor, leading to a very poor output torque or motor
saturation and over-heating respectively.
4.5.4 Output contactor
Chain connection (preferred) If the cable between the drive and the motor is to be
interrupted by a contactor or circuit breaker, ensure that the
drive is disabled before the contactor or circuit breaker is
opened or closed. Severe arcing may occur if this circuit is
WARNING
interrupted with the motor running at high current and low
speed.
Minimum Instantaneous
Inductor Model resistance power rating
kW
UNI1201 to UNI1205 20 15
UNI2201 20 15
UNI2202 to UNI2203 15 20
UNI3201 to UNI3205 5 60
UNI1401 to UNI1405 40 15
UNI2401 40 15
UNI2402 to UNI2403 30 20
UNI3401 to UNI3405 10 60
UNI4401 to UNI4405 5 120
The instantaneous power rating refers to the short-term maximum power 4.7.1 Use of residual current device (RCD)
dissipated during the on intervals of the pulse width modulated braking There are three common types of ELCB / RCD:
control cycle. The braking resistor must be able to withstand this
1. AC - detects AC fault currents
dissipation for short intervals (milliseconds). Higher resistance values
2. A - detects AC and pulsating DC fault currents (provided the DC
require proportionately lower instantaneous power ratings.
current reaches zero at least once every half cycle)
In most applications, braking occurs only occasionally. This allows the 3. B - detects AC, pulsating DC and smooth DC fault currents
continuous power rating of the braking resistor to be much lower than
Type AC should never be used with drives.
the power rating of the drive. It is essential, though, that the
Type A can only be used with single phase drives
instantaneous power rating and energy rating of the braking resistor are
Type B must be used with three phase drives
sufficient for the most extreme braking duty that is likely to be
encountered.
Optimisation of the braking resistor requires a careful consideration of
the braking duty. Only type B ELCB / RCD are suitable for use with Unidrive.
Select a value of resistance for the braking resistor that is not less than WARNING
the specified minimum resistance. Larger resistance values may give a
cost saving, as well as a safety benefit in the event of a fault in the If an external RFI filter is used, a delay of at least 50ms should be
braking system, however peak braking power is reduced. If the incorporated to ensure spurious trips are not seen. The leakage current
resistance is too high this could cause the drive to trip during braking. is likely to exceed the trip level if all of the phases are not energised
simultaneously.
Thermal protection circuit for the braking resistor
The thermal protection circuit must disconnect the AC supply from the
drive if the resistor becomes overloaded. The thermal protection device
4.8 EMC (Electromagnetic compatibility)
can be either an external thermal overload device or an integrated Compliance with EN61800-3 (standard for Power Drive Systems)
temperature switch which is available from most braking resistor Meeting the requirements of this standard depends on the environment
suppliers. A suitable thermal overload device is the LR2D from that the drive is intended to operate in, as follows:
Telemecanique. Figure 4-7 shows a typical circuit arrangement.
Operation in the first environment
Figure 4-7 Typical protection circuit for a braking resistor
Observe the guidelines given in section 4.8.2 EMC - Compliance on
page 48. An RFI filter will always be required. Some model sizes may
Optional require additional filtering techniques to be applied.
RFI filter
Operation in the second environment
An RFI filter is required for all Unidrives with a rated current of less
than 100A. Where a filter is required follow the guidelines in section
4.8.2 EMC - Compliance on page 48. Where an RFI filter is not required
Main contactor follow the guidelines given in section 4.8.1 EMC - General
power supply
requirements .
Drive
Stop This is a product of the restricted distribution class according
to IEC61800-3
Start / Thermal In a domestic environment this product may cause radio
Reset protection interference in which case the user may be required to take
device WARNING
adequate measures.
+DC
BR
The second environment typically includes an industrial low-
Braking resistor voltage power supply network which does not supply
buildings used for domestic purposes. Operating the drive in
this environment without an RFI filter may cause
4.7 Ground leakage WARNING
interference to nearby electronic equipment whose
Unidrive sizes 1, 2 and 5 (including Unidrive REGEN size 3 and 4) sensitivity has not been appreciated. The user must take
There is no direct connection with ground apart from the surge remedial measures if this situation arises. If the
protection on the input of the drive. Ground leakage is therefore consequences of unexpected disturbances are severe, it is
negligible. recommended that the emission limits of EN50081-2 be
adhered to.
Unidrive sizes 3 and 4 (400V product) except Unidrive REGEN
Ground leakage current is typically 9mA* (27mA with a Unidrive LFT
with date code K08 onwards). Refer to Chapter 11 Technical Data on page 190 for further information
on compliance with EMC standards and definitions of environments.
*9mA at 380V to 415V 50Hz AC supply; up to 14mA at 480V 60Hz AC
supply. Measured by the method described in IEC950 Annex D. Detailed instructions and EMC information are given in the Unidrive
EMC Data Sheet which is available from the supplier of the drive.
Unidrive size 3 (200V product)
Ground leakage current is typically 5mA at 220V 50Hz. NOTE N
The installer of the drive is responsible for ensuring compliance with the
When Unidrive sizes 3 and 4 are used the leakage current is EMC regulations that apply where the drive is to be used.
high. In this case a permanent fixed ground connection must The drive will comply with the standards for emission, such as EN50081-
be provided, or other suitable measures taken to prevent a 2, only when the instructions given in this chapter are followed closely.
WARNING safety hazard occurring if the connection is lost.
Metal backplate
Optional EMC
filter
3 phase AC supply ~
PE
Grounding bar
The incoming supply ground
should be connected to a
single power ground bus bar
or low impedance earth
terminal inside the cubicle. Use four core cable to
This should be used as a Metal backplate connect the motor to the drive.
common 'clean' ground for all safety bonded to The ground conductor in the
components inside the cubicle. power ground busbar motor cable must be connected
directly to the earth terminal of
the drive and motor.
It must not be connected directly
to the power earth busbar.
Optional
ground
connection
The following guidelines should be followed for all installations to Feedback device cable shielding
minimise the risk of disturbing any other equipment in the vicinity of the Shielding considerations are important for PWM drive installations due to
drive. the high voltages and currents present in the output (motor) circuit with a
The earthing / grounding and clearance sections should be followed for very wide frequency spectrum, typically from 0 to 20 MHz.
all installations as good practice. The following guidance is divided into two parts:
Earth / Ground connections 1. Ensuring correct transfer of data without disturbance from electrical
The diagram below indicates the grounding method which should be noise originating either within the drive or from outside.
used in all standard installations using an grounded secondary AC 2. Additional measures to prevent unwanted emission of radio
supply. frequency noise. These are optional and only required where the
installation is subject to specific requirements for radio frequency
The ground loop impedance must conform to the emission control.
requirements of local safety regulations.
The drive must be grounded by a connection capable of To ensure correct transfer of data, observe the following:
carrying the prospective fault current until the protective Resolver connections:
WARNING Use a cable with an overall shield and twisted pairs for the resolver
device (fuse, etc.) disconnects the AC supply.
signals
The ground connections must be inspected and tested at
appropriate intervals. Connect the cable shield to the drive 0V connection by the shortest
possible link ("pigtail")
It is generally preferable not to connect the cable shield to the
Clearances resolver. However in cases where there is an exceptional level of
The diagram below indicates the clearances which should be observed common-mode noise voltage present on the resolver body, it may be
around the drive and related noisy power cables by all sensitive control helpful to connect the shield there. If this is done then it becomes
signals / equipment. essential to ensure the absolute minimum length of "pigtails" at both
Figure 4-9 Drive clearances shield connections, and possibly to clamp the cable shield directly to
the resolver body and to the back plate, located as close as possible
Optional braking resistor and overload to the drive.
The cable should preferably not be interrupted. If interruptions are
unavoidable, ensure the absolute minimum length of "pigtail" in the
shield connections at each interruption.
Encoder connections:
Use a cable with the correct impedance
Use a cable with individually shielded twisted pairs
Connect the cable shields to 0V at both the drive and the encoder,
using the shortest possible links ("pigtails")
The cable should preferably not be interrupted. If interruptions are
unavoidable, ensure the absolute minimum length of "pigtail" in the
shield connections at each interruption. Preferably, use a connection
method which provides substantial metallic clamps for the cable
shield terminations.
The above applies where the encoder body is isolated from the motor
and where the encoder circuit is isolated from the encoder body. Where
there is no isolation between the encoder circuits and the motor body,
and in case of doubt, the following additional requirement must be
observed. This gives the best possible noise immunity.
Do not place sensitive The shields must be directly clamped to the encoder body (no
(unscreened) signal circuits pigtail) and to the back plate, located as close as possible to the
in a zone extending
300mm (12) all around the drive. This may be achieved by clamping of the individual shields or
Drive, motor cable, input by providing an additional overall shield which is clamped.
cable from RFI filter and
unscreened braking resistor NOTE N
cable (if used)
The recommendations of the encoder manufacturer must also be
adhered to for the encoder connections.
NOTE N
In order to guarantee maximum noise immunity for any application
double screened cable as shown should be used.
300mm In some cases single shielding of each pair of differential signals cables
(12in) or a single overall shield with an individual shield on the thermistor
connections is sufficient. In these cases all the shields should be
connected to ground and 0V at both ends.
If the 0V is required to be left floating a cable with individual shields and
an overall shield must be used.
This does not apply to a motor thermistor Figure 4-10 and Figure 4-11 illustrate the preferred construction of cable
cable. The motor thermistor cable must
be shielded.
and the method of clamping. The outer sheath of the cable should be
stripped back enough to allow the clamp to be fitted. The shield must not
be broken or opened at this point. The clamps should be fitted close to
the drive or feedback device, with the ground connections made to a
ground plate or similar metallic ground surface.
Connection
at drive
Shield
connection
to 0V
Twisted
Cable pair
shield shield
Cable Twisted
shield pair
shield
Shield
connection
to 0V
Connection
at motor
4.8.3 Variations in the EMC wiring Figure 4-14 Connecting the motor cable to an isolator switch
Key:
Destination parameter - indicates the parameter which is being
controlled by the terminal
Back-plate
Source parameter - indicates the parameter being output by the
terminal
Enclosure Mode parameter
To the motor analog - indicates the mode of operation of the terminal, i.e. voltage
0-10V, current 4-20mA etc.
digital - indicates the mode of operation of the terminal, i.e. positive /
negative logic, open collector.
Using a motor isolator-switch
All analog terminal functions can be programmed in menu 7. See section
The motor cable shields should be connected by a very short conductor 10.7 Menu 7: Analog I/O on page 145 for more information on control
having a low inductance. The use of a flat metal coupling-bar is terminal set-up.
recommended; conventional wire is not suitable.
All digital terminal functions can be programmed in menu 8. See section
The shields should be bonded directly to the coupling-bar using 10.8 Menu 8: Digital I/O on page 148 for more information on control
uninsulated metal cable-clamps. Keep the length of the exposed power terminal set-up.
conductors to a minimum and ensure that all sensitive equipment and
circuits are at least 0.3m (12 in) away.
The coupling-bar may be grounded to a known low-impedance ground Ensure the logic sense is correct for the control circuit to be
nearby, for example a large metallic structure which is connected closely used. Incorrect logic sense could cause the motor to be
to the drive ground. started unexpectedly.
CAUTION
NOTE N
21 31
The common 0V from analog signals, wherever possible, should not be
connected to the same 0V terminal as the common 0V from digital
signals. Terminals 3 and 11 should be used for connecting the 0V Status relay 1
common of analog signals and terminals 21, 23 and 31 for digital Drive normal 2
signals. This is to prevent small voltage drops in the terminal
Analog frequency/speed
connections causing inaccuracies in the analog signals.
reference 1
Connections for
single-ended input 5
signal 6
3
0V common
Connections for
differential input signal
0V common
Analog 4
frequency/speed
reference 2 7
0V common 11
SPEED
9
TORQUE
10
Motor thermistor 8
0V common
21
22
OL> AT SPEED 23
CL> AT ZERO SPEED 0V common
24
RESET
25
JOG SELECT
26
RUN FORWARD
27
RUN REVERSE
ANALOG INPUT 1 / 28
Analog input 1
INPUT 2 SELECT 29
Analog input 2
30
OL> External trip
CL> Drive enable 31
0V common
Figure 4-16 Unidrive VTC default terminal functions (European and USA)
EUR USA
21 31 21 31
0V common 0V common
Analog frequency
Analog frequency 4 reference 2
reference 2 4 to 20mA 7
0 to 10V 7
0V common 11
0V common 11
FREQUENCY
FREQUENCY
9
9 TOTAL MOTOR
TOTAL MOTOR CURRENT 10
CURRENT 10
Motor thermistor 8
Motor thermistor 8
0V common
0V common 21
21
22
22
23
23 DRIVE RUNNING 0V common
AT SPEED 0V common
24
24 RESET
RESET 25
25 PRESET SELECT Preset ref 1
PRESET SELECT Preset ref 1
26
26 RUN Preset ref 2
RUN FORWARD Preset ref 2
ANALOG INPUT 1 / 27
27 Analog input 1
RUN REVERSE INPUT 2 SELECT
28
28 ANALOG INPUT / Analog input 2
ANALOG INPUT / Analog input Analog input
PRESET REF SELECT PRESET REF SELECT
29 29
Preset ref Preset ref
30 30
External trip External trip
31 31
0V common 0V common
4.9.2 Specification
These descriptions apply to the default functions of the terminals. Some
7 Analog input 2
macros can change terminal-functions.
Default function Frequency/speed reference
1 Bipolar single-ended analog voltage or
Status relay contact Type of input
2 unipolar current
Default function Drive healthy Mode controlled by... Parameter 0.25 {7.11}
240Vac Operating in Voltage mode
Contact voltage rating
Installation category 1 Voltage range 10V
Contact maximum current rating 5A resistive Absolute maximum voltage range 24V relative to 0V
Contact minimum current rating 10mA
Input resistance 100k
Contact condition Normally open
Operating in current mode
Isolation 1.5kV
0 to 20mA
Update period 8ms 20mA to 0
Current ranges
4 to 20mA
20 to 4mA
3 0V common (analog) Voltage range 12V
Absolute maximum current 50mA
Common connection for external
Function
analog devices. Equivalent input resistance 200 at 20mA
Common to all modes
Resolution 10-bit plus sign
4 +10V reference voltage PWM switching frequency dependent
OL> 1.4ms for 3, 6, & 12kHz
Supply for external analog signal
Function Sampling period default setting 1.9ms for 4.5 & 9kHz
devices
CL> 345s for 3, 6 & 12kHz
Voltage tolerance 1% 460s for 4.5 & 9kHz
Maximum output current 10mA
Protection Current limit and thermal trip
8 Analog input 3
Default function Motor thermistor input (PTC)
Analog input 1 Bipolar single-ended analog voltage,
Type of input
unipolar current or thermistor input
5 Non-inverting input
Mode controlled by... Parameter 7.15
6 Inverting input Operating in Voltage mode
Default function Frequency/speed reference Voltage range 10V
Bipolar differential analog voltage or Absolute maximum voltage range 24V relative to 0V
unipolar current Input resistance 100k
Type of input
(For single-ended use, connect
terminal 6 to terminal 3) Operating in current mode
Mode controlled by... Parameter 0.24 {7.06} 0 to 20mA
20mA to 0
Operating in Voltage mode Current ranges
4 to 20mA
Voltage range 10V 20 to 4mA
Absolute maximum 24V relative to 0V Voltage range 12V
voltage range 24V differential Absolute maximum current 50mA
Input resistance 100k Equivalent input resistance 200 at 20mA
Operating in current mode Operating in thermistor mode
0 to 20mA Internal pull-up voltage <5V
20mA to 0
Current ranges Trip threshold resistance 3 k 15%
4 to 20mA
20 to 4mA Reset resistance 1.9 k 15%
Voltage range 12V
Short-circuit detection resistance 51 12%
Absolute maximum current 50mA
Common to all modes
Equivalent input resistance 200 at 20mA Resolution 10-bit plus sign
Common to all modes PWM switching frequency dependent
Resolution 12-bit plus sign Sampling period default setting 5.5ms for 3, 6, & 12kHz
PWM switching frequency dependent 7.4ms for 4.5 & 9kHz
OL> 1.4ms for 3, 6, & 12kHz
Sampling period default setting 1.9ms for 4.5 & 9kHz
CL> 345s for 3, 6 & 12kHz
460s for 4.5 & 9kHz
10 Analog output 2 TORQUE output signal 25 Digital input / output F2 RESET input
Bipolar single-ended analog voltage or 26 Digital input / output F3 JOG SELECT input
Type of output
unipolar current output
Mode controlled by... 7.19 & 7.22 Negative or positive logic digital inputs,
Type of output or negative-logic push-pull or open
Operating in Voltage mode collector digital outputs
Output voltage range 10V Input / output mode controlled by... Parameters 8.12, 8.15 & 8.18
Maximum output current 10mA peak Operating as an input
Load resistance 1k minimum Logic mode controlled by... Parameter 8.27
Protection Short-circuit proof Absolute maximum voltage range -3V to +30V
Operating in current mode Input current when 0V applied 3.2mA
0 to 20mA Inactive state (input open-circuit):
Current ranges
4 to 20mA Negative-logic levels >+15V
Maximum output voltage 12V Active state: <+5V
Maximum load resistance 600 Inactive state (input open-circuit): >+5V
Positive-logic levels
Active state: <+15V
Equivalent input resistance 200 at 20mA
Operating as an output
Common to all modes
Open collector outputs selected by... Parameter 8.28
Resolution 10-bit plus sign
Maximum output current 200mA (total including terminal 22)
PWM switching frequency dependent
Overload output current 240mA (total including terminal 22)
Update period 5.5ms for 3, 6, & 12kHz
7.4ms for 4.5 & 9kHz Common to both modes
Voltage range 0V to +24V
PWM switching frequency dependent
11 0V common (analog) Sample / Update period 5.5ms for 3, 6, & 12kHz
7.4ms for 4.5 & 9kHz
Common connection for external
Function
analog devices.
The default configuration of the above digital inputs and outputs are
different for Unidrive VTC. See Figure 4-16 Unidrive VTC default
terminal functions (European and USA) on page 51 and section
4.9.3 Unidrive VTC control terminal default configuration on page 54 for
details.
Incremental
31 0V common (digital) signal
Common connection for external digital connections for
Function all encoders
devices.
2 Quadrature channel A\
EUR> AT SPEED output
24 Digital input / Output F1 3 Quadrature channel B
USA> DRIVE RUNNING output
25 Digital input / Output F2 RESET input 4 Quadrature channel B\
9 Phase channel V
10 Phase channel V\
11 Phase channel W
12 Phase channel W\
Type EIA422 differential receivers
Maximum data rate 250kHz
Line termination components 120
Line loading 1 unit load
Absolute maximum applied voltage Encoder connector
+15V to -10V Female 15-way D-type
relative to 0V
Absolute maximum applied differential
25V
voltage
Frequency
13 Encoder supply reference
Direction
Supply voltage +5.15V or +15V (selected by Pr 3.23)
reference
Voltage tolerance 2%
Nominal output current 300mA Master
The output voltage at terminal 13 is 5V when Pr 3.23 is set at 0 (default).
When Pr 3.23 is set at 1, the output voltage will become 15V. This could
damage encoders that require a 5V supply.
Termination resistors should be disabled by setting Pr 3.24 to 1 if the
Frequency
encoder output is 15V. reference
Direction
14 0V common reference
Slave
15 Motor thermistor input
13 Encoder supply
Supply voltage +5.15V or +15V (selected by Pr 3.23) DC-bus choke
Voltage tolerance 2%
Nominal output current 300mA
5 Getting Started
5.1 Understanding the display
The display consist of two horizontal rows of 7 segment displays.
The lower display shows the drive status or the current menu and
parameter number being viewed.
The upper display shows the parameter value or the specific trip type.
Pr 5.05 value
Menu 5. Parameter 5
Upper display
Lower display
Programming keys
start (green)
stop (red)
NOTE
The red stop button is also used to reset the drive.
Parameter Mode
(display not flashing)
Healthy Status Trip Status Alarm Status
Use * keys
to select parameter for editing
When returning
to Parameter
Mode use the
To enter Edit Mode, *
press key keys to select
another parameter
to change, if
Edit Mode required
(upper line of display flashing)
Change parameter values
using keys.
Menu 2
Menu
2.21 5
19 Menu 20 Menu 2
Menu 0 Menu 1
Menu 0
....xx.00....
20.01 0.01 1.01 Menu 1
20.02 0.02 1.02 0.04 5
20.03 0.03 1.03 0.05 0
20.04 0.04 1.04 0.06 150
20.05 0.05 1.05
1.14 0
Moves
between Menu 4
parameters
4.07 150
Defines the unique address for the drive. Any number in the permitted
range 0.0 to 9.9 which has a zero in it, should not be used as these are
used to address groups of drives.
6 Menu 0
6.1 Single line descriptions
6.1.1 Unidrive (All variants excluding Unidrive VTC)
Range() Default()
Parameter Type
OL CL OL VT SV
Operating mode, Macro selection,
0.00 0 to 9,999 0 RW Uni R
Configuration, Saving
OL> Minimum frequency {1.07} 0 to [Pr 0.02]Hz 0 RW Uni
0.01
CL> Minimum speed {1.07} 0 to [Pr 0.02]rpm 0 RW Uni
EUR> 50
OL> Maximum frequency {1.06} 0 to 1,000.0Hz RW Uni
USA> 60
0.02 EUR>
1,500
CL> Maximum speed {1.06} 0 to 30,000rpm 3000 RW Uni
USA>
1,800
VT> 0 to 3,200 s/1000rpm
0.03 Acceleration rate {2.11} 0 to 3,200.0 s/100Hz SV> 0 to 32.000 5 2 0.2 RW Uni
s/1000rpm
VT> 0 to 32.000 s/
1000rpm
0.04 Deceleration rate {2.21} 0 to 3,200.0 s/100Hz 10 2 0.2 RW Uni
SV> 0 to 32,000 s/
1000rpm
EUR> 0
0.05 Reference selector {1.14} 0 to 5 0 RW Uni
USA> 4
0.06 Current limit {4.07} 0 to Imax % 150 175 RW Uni
Ur_S (0), Ur_l (1),
OL> Voltage mode selector {5.14} Ur_l (1) RW Uni P
0.07 Ur (2), Fd (3)
CL> Speed control P gain {3.10} 0 to 32,000 % 200 RW Uni
OL> Voltage boost {5.15} 0.0 to 25.0 % 3.0 RW Uni
0.08
CL> Speed control I gain {3.11} 0 to 32,000 100 RW Uni
OL> Dynamic V/f select {5.13} 0 or 1 0 RW Bit
0.09
CL> Speed control D gain {3.12} 0 to 32,000 0 RW Uni
OL> Estimated motor speed {5.04} 6,000 rpm RO Bi
0.10
CL>Motor speed {3.02} 30,000 rpm RO Bi
0.11 Pre-ramp reference {1.03} 1,000.0 Hz 30,000 rpm RO Bi
0.12 Post-ramp reference {2.01} 1,000.0 Hz 30,000 rpm RO Bi
0.13 Motor active-current {4.02} Imax A RO Bi
0.14 Jog reference {1.05} 0 to 400.0 Hz 0 to 4,000.0 rpm 1.5 50 RW Uni
0.15 Ramp mode selector {2.04} Stnd.Hd (0), FASt (1), Stnd.Ct (2) Stnd.Ct (2) RW Txt
COASt (0), rP (1),
COASt (0), rP (1),
0.16 Stop mode selector {6.01} rP-dcI (2), dcI (3), rP (1) no.rP (2) RW Txt
no.rP (2), rP-POS (3)
td.dcI (4)
0.17 Torque mode select {4.11} 0 to 1 0 to 4 0 RW Uni
0.18 S-Ramp enable {2.06} 0 or 1 0 RW Bit
0.19 S-Ramp da / dt limit {2.07} 0 to 3,000.0 s2/100 Hz 0 to 30,000 s2/1000 rpm 3.1 1.5 0.03 RW Uni
0.20 Skip frequency/speed 1 {1.29} 0.0 to 1,000.0 Hz 0 to 30,000 rpm 0 RW Uni
0.21 Skip band 1 {1.30} 0.0 to 5.0 Hz 0 to 50 rpm 0.5 5 RW Uni
0.22 Skip frequency/speed 2 {1.31} 0.0 to 1,000.0 Hz 0 to 30,000 rpm 0 RW Uni
0.23 Skip band 2 {1.32} 0.0 to 5.0 Hz 0 to 50 rpm 0.5 5 RW Uni
VOLt (0), 0 - 20 (1), 20 - 0 (2), 4 - 20.tr (3),
0.24 Analog input 1 mode selector {7.06} 20 - 4.tr (4), 4 - 20.Lo (5), 20 - 4.Lo (6), VOLt (0) RW Txt R
4 - 20.Pr (7), 20 - 4.Pr (8)
0.25 Analog input 2 mode selector {7.11} (as Pr 0.24) VOLt (0) RW Txt R
0.26 Analog input 2 destination {7.14} Pr 0.00 to Pr 20.50 Pr 1.37 RW Uni R P
EUR> Positive logic select {8.27} 0 or 1 0 RW Bit R P
0.27
USA> Sequencing mode selector (6.04) 0 to 4 4 RO Uni P
EUR> Current control P gain {4.13} 0 to 30,000 20 150 30 RW Uni
0.28
USA> Frequency/speed demand (1.01) 1,000Hz 30,000 rpm RO Bi
EUR> Current control I gain {4.14} 0 to 30,000 40 2,000 1,200 RW Uni
0.29 USA> Terminal-29 destination
{8.23} Pr 0.00 to Pr 20.50 Pr 1.41 RW Uni R P
parameter
0.30 Forward / reverse key enable {6.13} 0 or 1 0 RW Bit
0.31 Macro number {11.37} 0 to 8 RO Uni
0.32 Serial comms mode {11.24} ANSI 2 (0), ANSI 4 (1), OUtPUt (2), INPUt (3) ANSI 4 (1) RW Txt R P
0.33 Drive rated current (FLC) {11.32} 2.10 to 1920 A RO Uni P
0.34 User security code {11.30} 0 to 255 149 RW Uni S P
0.35 Keypad reference {1.17} [Pr 0.02] Hz [Pr 0.02] rpm RO Bi S P
0.36 Serial comms. baud rate {11.25} 4,800 (0), 9,600 (1), 19,200 (2) baud 4,800 (0) RW Txt P
0.37 Serial comms. address {11.23} 0.0 to 9.9 Group.Unit 1.1 RW Uni P
0.38 Initial parameter displayed {11.22} Pr 0.00 to Pr 0.50 Pr 0.10 RW Uni P
Range() Default()
Parameter Type
OL CL OL VT SV
0.39 Synchronise to a spinning motor {6.09} 0 or 1 0 1 RW Bit
{5.12}
0.40 Autotune 0 or 1 0 RW Bit P
(3.25)
3 kHz (0), 4.5 kHz (1), 6 kHz (2), 9 kHz (3),
0.41 PWM switching frequency {5.18} 3 (0)* RW Txt
12 kHz (4)
0.42 Motor - no. of poles {5.11} 2 POLE (0) to 32 POLE (15) 4 POLE (1) 6 POLE (3) RW Txt P
VT> 0.000 to 1.000
0.43 Motor - rated power factor {5.10} 0.000 to 1.000 0.92 1 RW Uni S P
SV> 1
200V drive: 220
200V drive: 0 to 240 V
0.44 Motor - rated voltage {5.09} 400V drive: EUR> 400 0 RW Uni
400V drive: 0 to 480 V
USA> 460
EUR> 1450
0.45 Motor - rated speed {5.08} 0 to 6,000 rpm 0 to 30,000 rpm 0 RW Uni
USA> 1770
0.46 Motor - rated current {5.07} 0 to FLC A FLC RW Uni
VT> 0 to 1,000.0 Hz EUR> 50
0.47 Motor - rated frequency {5.06} 0 to 1,000.0 Hz 0 RW Uni
SV> 0 USA> 60
OPENLP (0), CL.VECT (1), OPENLP CL.VECT SErVO
0.48 Drive operating mode selector {11.31} RW Txt R P
SErVO (2), rEGEN (3) (0) (1) (2)
0.49 Security status 0 to 1,000 1 RO Uni P
0.50 Software version number {11.29} 1.00 to 99.99 RO Uni P
* Pr 0.41 PWM switching frequency has a default setting of 9kHz in
Unidrive LFT
Key:
Uni Unipolar variable parameter R Reset required for new value to take effect
RO Read Only parameter
Bi Bipolar variable parameter S New parameter-value saved at power-down
Txt Text variable parameter P Protected; forbidden as destination parameter
RW Read / Write parameter
Bit Bit parameter FLC Full-load current (max. continuous)
NOTE
Where a parameter is represented by a text value, the value in brackets
in the range column is the setting used for serial communications.
Frequency/speed ref. 2
(local)
0.03
Acceleration
Preset references 0.20 rate
(see the Unidrive
Advanced User Guide) Skip frequency/
speed 1 0.04
Deceleration
0.21 rate
Skip freq./speed
0.35 0.15
band 1
Ramp mode
Keypad
0.22 selector
reference
Skip frequency/
speed 2
Jog
reference
Key
Post-ramp
reference
Motor control
0.12
0.06 Current
limit
S-ramp
0.16 Stop mode
S-ramp selector
enable
0.18 0.39
Motor parameters
0.42 ~ 0.47
No. of poles
Power factor
CL> Speed-loop PID gains Rated voltage
Rated speed
Rated current
0.19 Speed-loop Rated frequency
0.07
S-ramp proportional
da/dt limit gain
0.08 Speed-loop
integral gain
0.07 Drive
Voltage mode
Speed-loop selector
0.10
0.09 derivative
gain 0.08
Estimated
Boost voltage
motor
speed _ +
0.09
Dynamic V/f
select
Power stage _ +
0.41
PWM switching
frequency
Motor speed
0.10
0.13
Key:
Uni Unipolar variable parameter R Reset required for new value to take effect
RO Read Only parameter
Bi Bipolar variable parameter S New parameter-value saved at power-down
Txt Text variable parameter P Protected; forbidden as destination parameter
RW Read / Write parameter
Bit Bit parameter FLC Full-load current (max. continuous)
NOTE
Where a parameter is represented by a text value, the value in brackets
in the range column is the setting used for serial communications.
ANALOG INPUT/
PRESET PRESET REF RUN RUN EXTERNAL
SELECT SELECT FORWARD REVERSE RESET TRIP
Frequency/speed ref. 2
0.03
Acceleration
All preset references rate
(not used with Menu 0) 0.20
Precision reference
(not used with Menu 0)
Key
Post-ramp
reference
Motor control
0.12
Motor parameters
0.42 to 0.47
No. of poles
Power factor
Rated voltage
Rated speed
Rated current
0.19 Rated frequency
S-ramp
da/dt limit
Motor-voltage control
Dynamic V/f
0.09
select
_ +
0.10 Estimated
motor speed
Power stage _ +
PWM switching
0.41
frequency
DC bus
0.29
voltage
CL 0 to [Pr 0.02]rpm 0 *This parameter has a default setting of 60s in Unidrive VTC.
(When the drive is jogging, [Pr 0.01] has no effect.) Set Pr 0.04 at the required rate of deceleration.
Open-loop Note that larger values produce lower deceleration. The rate applies in
both directions of rotation.
Set 0.01 at the required minimum output frequency of the drive for both
directions of rotation. The drive runs at the minimum frequency when the
frequency reference is zero. 0.05 {1.14} Reference selector
[Pr 0.01] is a nominal value; slip compensation may cause the actual RW Uni
frequency to be higher. EUR> 0*
OL 0 to 5 USA> 4*
Closed-loop
EUR> 0
Set Pr 0.01 at the required minimum motor speed for both directions of CL 0 to 5 USA> 0
rotation. The motor runs at the minimum speed when the speed
reference is zero. *This parameter has a European and USA default setting of 0 in Unidrive
VTC.
OL> Maximum frequency The default setting of Pr 0.05 depends on the default configuration of the
0.02 {1.06}
CL> Maximum speed drive and the operating mode, as follows:
RW Uni EUR All operating modes 0 Terminal mode
EUR> 50
OL 0 to 1,000Hz* USA> 60
USA Closed-loop modes 0 Terminal mode
Use Pr 0.05 to select the required frequency/speed reference, as 6.2.4 Voltage boost (open-loop),
follows: Speed-loop PID gains (closed-loop)
Setting Control mode Function
Analog frequency / speed reference selected 0.07 {5.14} OL> Voltage mode selector
0 Terminal 0.07 {3.10} CL> Speed controller proportional gain
by ANALOG INPUT 1 / INPUT 2 contact
1 Terminal Analog frequency / speed reference 1 selected RW Uni OL> P
2 Terminal Analog frequency / speed reference 2 selected Ur_S (0), Ur_l (1), Ur (2),,
OL Fd (3) Ur_l (1)*
Preset frequency / speed references selected
3 Terminal
(not used with Menu 0) CL 0 to 32,000 % 200
4 Keypad Frequency / speed controlled by the keypad
*This parameter has a default setting of Fd (3) in Unidrive VTC.
Precision reference selected
5 Terminal
(not used with Menu 0) Open-loop
Setting Function
0.06 {4.07} Current Limit Vector modes
RW Uni Motor stator resistance is measured each time the drive is
Ur_S 0
started.
OL 150*
Motor stator resistance is measured at power-up if the
VT 0 to IMAX % 150 Ur_I 1 EXTERNAL TRIP contact is closed and no other trip
condition exists.
SV 175
Motor stator resistance is not measured (use this mode only
*This parameter has a default setting of 120% in Unidrive VTC. Ur 2 after having used Ur_S or Ur_I to measure the stator
resistance).
For the definition of IMAX%, seesection 8.2 Current limits on page 98.
Fixed boost mode
Pr 0.06 limits the maximum output current of the drive (and hence Fixed voltage boost that can be manually adjusted by
Fd 3
maximum motor torque) to protect the drive and motor from overload. parameter 0.08 Boost voltage.
Set Pr 0.06 at the required maximum torque as a percentage of the rated Use Pr 0.07 (Pr 5.14) to select fixed voltage boost, or Vector control of
torque of the motor, as follows: voltage boost. Fixed boost requires a value to be set in Pr 0.08 Boost
voltage by the user. See Figure 6-3. Fixed boost should be used when
TR
Pr 0.06 = -------------------- 100 (%) Pr 0.39 Synchronize to a spinning motor is set at 1.
T RATED Figure 6-3 Effect of fixed voltage boost on the voltage-to-
frequency characteristic
Where:
TR Required maximum torque
Motor voltage
TRATED Motor rated torque
IR
Pr 0.06 = ------------------ 100 (%)
I RATED
CL 0 to 32,000 100
Pr 0.08 (Pr 3.11) operates in the feed-forward path of the speed-control The value of Pr 0.10 is applied to the analog output on terminal 9 to
loop in the drive. See Chapter 8 Optimisation . indicate speed.
AC supply
voltage 0.13 {4.02} Motor active-current
IMOTOR RO Bi
Imax A
When the motor is being driven below its rated speed, the torque is
proportional to [Pr 0.13].
no.rP (2) Stop under current limiting (no ramp) Since the ramp rate is defined in s/100Hz or s/1000rpm and the S ramp
rP-POS (3) Ramp, orientate and stop parameter is defined in s2 /100Hz or s2 /1,000rpm, the time T for the
'curved' part of the S can be determined from:
For more information, see Pr 6.01 in section 10.22 Advanced
Features on page 182. S ramp rate of change
T = ---------------------------------------------------------------
Ramp rate
Enabling S ramp increases the total ramp time by the period T since an
0.17 {4.11} Torque mode select additional T/2 is added to each end of the ramp in producing the S.
RW Uni
OL 0 to 1 0 6.2.8 Skip bands
CL 0 to 4 0 0.20 {1.29} Skip frequency/speed 1
Set Pr 0.17 as follows: 0.22 {1.31} Skip frequency/speed 2
RW Uni
Setting Open-loop Closed-loop
OL 0.0 to 1,000.0Hz 0.0
0 Frequency control Speed control
CL 0 to 30,000rpm 0
1 Torque control Torque control
See Pr 0.21 and Pr 0.23 Skip bands.
2 Torque control with speed over-ride
3 Coiler/uncoiler mode
0.21 {1.30} Skip band 1
4 Speed control with torque feed-forward
0.23 {1.32} Skip band 2
For more information, see Pr 4.11 in section 10.22 Advanced RW Uni
Features on page 182.
OL 0 to 5.0Hz 0.5
CL 0 to 50rpm 5
6.2.7 S-ramp
Use skip frequencies/speeds and skip bands to prevent the motor from
0.18 {2.06} S-Ramp enable running at speeds that cause mechanical resonances in the machine.
RW Bit During acceleration and deceleration, the drive passes through the skip
0 or 1 0 bands, but it does not stabilize in a skip band.
Setting this parameter enables the S ramp function. S ramp is disabled Up to two skip frequencies/speeds can be programmed.
during deceleration using Standard ramp with P control (Pr 2.04 = 2). Enter the centre frequency/speed of the band in Pr 0.20 (or Pr 0.22) Skip
When the motor is accelerated again after decelerating in standard ramp frequency/speed, then enter the width of each sideband in Pr 0.21 (or Pr
with P control the acceleration ramp used by the S ramp function is reset 0.23) Skip band.
to zero. When the value of a skip frequency is zero, the related skip band is
disabled.
0.19 {2.07} S-ramp da/dt limit
RW Uni
OL 0.0 to 3,000.0s2/100Hz 3.1
0.000 to 30,000 VT 1.5
CL s2/1,000rpm
SV 0.03
Figure 6-5 Action of skip frequency/speed 1 and skip band 1 6.2.10 Miscellaneous
0.27 {8.27} EUR> Positive logic select
RW Bit R P
0 or 1 0
European configuration
Use Pr 0.27 (Pr 8.27) to select the logic polarity of the digital inputs, as
follows:
0 Negative logic
1 Positive logic
When the frequency/speed (input) reference ascends into a skip band, 0.28 {4.13} EUR> Current-loop proportional gain
the resulting (output) reference remains at the lower edge of the band RW Uni
until the input reference has reached the upper edge of the band. The OL 0 to 30000 20
output reference then jumps to the value of the input reference.
VT> 0 to 30,000 150
When the frequency/speed (input) reference descends into a skip band, CL SV> 0 to 30,000
130
the resulting (output) reference jumps immediately to the lower edge of
the band.
Example 0.29 {4.14} EUR> Current-loop integral gain
RW Uni
Skip speed 1 = 250rpm
Enter 250 in Pr 0.20 OL 0 to 30,000 40
Required skip band = 60rpm VT> 0 to 30,000 2000
Enter 30 in Pr 0.21
CL SV> 0 to 30,000 1200
0.31 {11.37} Macro number *This parameter has a default setting of 9,600 (1) in the VTC variant
RO Uni when USA defaults are loaded.
0 to 9 Use Pr 0.36 to select the required baud rate for serial communications
when a UD71 Basic serial communications large option module is fitted
Pr 0.31 indicates the number of the macro that is currently in operation. in the drive.
0.32 {11.24} Serial comms. mode 0.37 {11.23} Serial comms. address
RW Uni R P RW Uni P
ANSI 2 (0) 0.0 to 9.9 (Group.Unit) 1.1
ANSI 4 (1)
OUtPUt (2)
ANSI 4 (1)
Use Pr 0.37 to select the required address for serial communications
INPUt (3)
when a UD71 Serial communications large option module is fitted in the
Use Pr 0.32 to select the required serial communications mode as drive.
follows: Do not enter an address that contains a zero, since this is used when
addressing a group of drives.
ANSI 2 (0) ANSI protocol, two-wire
ANSI 4 (1) ANSI protocol, four-wire
0.38 {11.22} Initial parameter displayed
Use the following modes to transfer the value of a parameter in one
RW Uni P
drive to a parameter in another drive:
Pr 0.00 to Pr 0.50 Pr 0.10*
OUtPUt (2) Transmit the value of the parameter specified by the setting of
Pr 11.27 Serial comms. source / destination parameter *This parameter has a default setting of Pr 0.11 in the VTC variant when
(CT protocol) USA defaults are loaded.
INPUt (3) Apply the received value to the parameter specified by the setting At the time the AC supply is connected to the drive, Pr 0.10 Motor
of Pr 11.27 Serial comms. source / destination parameter (CT
protocol) frequency/speed is automatically pre-selected as the initial parameter to
be displayed. This results in the following:
1. After the AC supply is connected to the drive, and before any other
0.33 {11.32} Drive rated current (FLC) parameter is selected, the value of Pr 0.10 is shown on the upper
RO Uni P display. This allows the motor frequency/speed to be monitored
without the need to select the parameter.
2.10 to 1,920 A 2. If the keypad is subsequently used to select another parameter, the
value of the newly selected parameter is displayed in place of the
initial parameter.
0.34 {11.30} User security code
To select a different Menu 0 parameter to be displayed initially, enter the
RW Uni S P
required parameter number in Pr 0.38 (e.g. to display Pr 0.12 Post-ramp
0 to 255 149 frequency/speed reference, enter 0.12).
Use Pr 0.34 to set up a User Security code. Irrespective of the code 6.2.13 Spinning motor, Autotune, PWM switching
number entered in Pr 0.34, it always indicates the default value 149. frequency
When Pr 0.34 is actually set at 149, no User Security is applied.
See section 5.10 Parameter security on page 62. 0.39 {6.09} Synchronise to a spinning motor
RW Bit
6.2.11 Keypad-reference monitoring
OL 0 or 1 0
0.35 {1.17} Keypad control mode reference CL 0 or 1 1
RO Bi S P
Open-loop
OL [Pr 0.02]Hz Set Pr 0.39 at 1 for the drive to always automatically synchronise itself to
CL [Pr 0.02]rpm the motor if the motor is already rotating when the drive is started.
If the drive is started when the motor is already spinning and Pr 0.39 is
0.35 indicates the value of the frequency/speed reference when the set at 0, the drive cannot detect the speed of the motor; the normal
drive is operating in Keypad mode. The reference is then controlled by operation of the drive will cause the motor to be braked to a stand-still in
the following control buttons (when the display is in Status mode): the same way as DC injection braking. The drive will then accelerate the
motor to the value of the frequency reference.
The value is automatically saved when the drive is powered-down. At NOTE Note
the next power-up, the drive ramps up to the frequency/speed that The drive can be synchronised to a single motor only. If more than one
applied before the power-down. motor is connected to the drive, this function should not be used.
to a spinning motor, the drive always starts in the forward direction.) VT> 2 to 32 poles 4 (1)
CL SV> 2 to 32 poles
6 (2)
2. The frequency is reduced to zero. If the motor frequency is detected
during the reduction in drive frequency, the test is stopped. The drive Enter the number of motor poles (not pole pairs).
frequency is set at the detected motor frequency and the drive takes
control of the motor.
3. If the motor frequency is not detected, the drive is set at maximum 0.43 {5.10} Motor - power factor
frequency in the opposite direction, and the test is repeated. RW Uni S P
4. If the motor frequency is still not detected, the drive frequency is set OL 0 to 1.000 0.92
at 0Hz, and the drive takes control of the motor. VT> 0 to 1.000 0.92
Closed-loop CL SV> 1
1.0
Pr 0.39 is set at 1 by default. The value of Pr 0.12 Post-ramp reference Open-loop
is automatically set at the value of speed feedback. The drive then takes Closed-loop Vector
control of the motor.
When Autotune is used, the power factor of the motor is measured by
When Pr 0.39 is set at 0, the motor will be decelerated under current limit the drive and stored in Pr 0.43. The value can be seen when Pr 0.43 is
until the motor speed meets the value of Pr 0.12 Post-ramp reference. accessed. The value may be slightly higher than the value stated on the
For more information, see section 10.22 Advanced Features on motor rating plate.
page 182. If Autotune is not used, enter the value in Pr 0.43.
Pr 0.40 is related to the advanced parameters as follows: Open-loop and Closed-loop Vector
OL + VT> Pr 5.12 Magnetizing current test enable Enter the value from the rating plate of the motor.
SV> Pr 3.25 Encoder phasing test enable
NOTE
0.47 {5.06} Motor - rated frequency In contrast to all the other parameters in menu 0, this parameter does
RW Bit not exist in any other menu.
EUR> 50
OL 0 to 1,000.0Hz* USA> 60
0.50 {11.29} Software version number
VT> 0 to 1,000.0Hz EUR> 50
CL USA> 60 RO Uni P
SV> 0Hz 0 1.00 to 99.99
*This parameter has a maximum range of 250Hz in Unidrive VTC.
Displays the first two sections of the software version of the drive.
Open-loop and Closed-loop Vector
Enter the value from the rating plate of the motor.
6.2.17 Unidrive VTC Menu 0 differences
Menu 0 in Unidrive VTC contains some different parameters to menu 0
6.2.15 Operating-mode selection in Unidrive. The following menu 0 parameters are found in Unidrive VTC.
Any parameter not listed below is the same as open loop Unidrive.
0.48 {11.31} Drive operating mode selector
RW Txt R P
0.14 {4.01} Total motor current
(See below) OPEN.LP (0)
RO Uni P
The settings for 0.48 are as follows: 0 to IMAX A
Pr 0.48 setting Operating mode Pr 0.14 indicates the total motor current (the vector sum of Pr 0.13 Motor
active-current and Pr 4.17 Motor magnetising current).
0 Open-loop
0.17 {5.03} Total motor power
RO Bi P
PMAX
1 Closed-loop Vector
Total output power of the drive (positive for power flow out of the drive
output terminals).
reset count reaches the programmed value, any further trip of the same
value will not cause an auto-reset.
0.26 {2.08} Standard ramp voltage
RW Uni If there has been no trip for 5 minutes then the reset count is cleared.
Auto reset will not occur on an External trip (Et).
200V drive: 0 to 400 V 200V drive: 375
400V drive: 0 to 800 V 400V drive: EUR> 750, USA> 775
This voltage is used as the level for both standard ramp modes. If hold 0.33 {10.35} Auto-reset time delay
mode is used and this is set too low the drive will never stop, and if it is RW Uni
too high and no braking resistor is used the drive may trip on OV (DC
bus over voltage). If Standard ramp with P control (Pr 2.04 = Stnd.Ct (2))
0.0 to 25.0 s 1.0
is used and Pr 2.08 is set too low the machine will coast to rest, and if it This parameter defines the time between a trip and an auto reset subject
is set too high and no braking resistor is used it may trip on OV. The to the 10s minimum trip time for IGBT over-current trips (OI.AC and OI.br
minimum level should be greater than the voltage produced on the DC trips).
bus by the highest supply voltage.
Normally the DC bus voltage will be approximately the rms supply
0.35 {11.24} Serial comms. mode
voltage x 2.
RW Txt R P
Care should be taken in the setting of Pr 2.08. It is ANSI 2 (0), ANSI 4 (1),
ANSI 4 (1)
recommended that the setting should be at least 50V higher OUtPUt (2), INPUt (3)
than the maximum expected level of the DC bus voltage. If Use Pr 0.32 to select the required serial communications mode as
WARNING
this is not done, the motor may fail to decelerate on a STOP follows:
command.
ANSI 2 (0) ANSI protocol, two-wire
ANSI 4 (1) ANSI protocol, four-wire
0.27 {4.13} Current-loop proportional gain
Use the following modes to transfer the value of a parameter in one
RW Uni
drive to a parameter in another drive:
0 to 30,000 20
OUtPUt (2) Transmit the value of the parameter specified by the setting of
Pr 11.27 Serial comms. source / destination parameter
0.28 {4.14} Current-loop integral gain (CT protocol)
RW Uni INPUt (3) Apply the received value to the parameter specified by the setting
of Pr 11.27 Serial comms. source / destination parameter (CT
0 to 30,000 40
protocol)
The values of Pr 0.27 and Pr 0.28 affect the dynamic performance of the
drive in the following conditions:
Operation in current limit 0.48 {4.19} Overload accumulator
Braking when Pr 0.15 Ramp mode selector is set at Stnd.Ct (default) RO Uni P
Loss of AC supply when Pr 6.03 AC supply loss mode selector is set 0 to 100 %
at ridE.th.
When the total current level is above 105% motor rated current (Pr 5.07
See section 10.22.5 Mains loss modes on page 185 for more
x 1.05) the overload accumulator increases, until it reaches 100% when
information.
the drive will give an Ixt trip or apply a restriction on the current limit. The
level of the accumulator is given by:
0.29 {5.05} DC bus voltage Accumulator = (I2 / (Pr 5.07 x 1.05)2) x (1 - e-t/) x 100%
RW Uni P
NOTE
200V drive: 0 to 415 V
400V drive: 0 to 830 V If the motor rated current parameter (Pr 5.07) is modified the overload
accumulator is reset to zero. This allows the drive to be used with more
than one motor of different ratings without producing overload trips when
0.30 {10.20} Last trip the drive has been running with a large motor and then a smaller motor
RW Txt S P is connected.
0 to 200 V
See section 12.1 Trip indications on page 198 for details of the trip
codes.
If the drive trips, the trip code representing the cause of the trip is logged
in Pr 0.30. Pr 0.30 continues to display this trip until the drive trips with a
different trip code.
7 Running the motor For operation with a resolver or SINCOS encoder an option module is
required. For option module terminal information see section
10.16 Menu 16 Small option module set-up on page 171 or the manual
which is supplied with the option module.
Ensure that no damage or safety hazard could arise from the
motor starting unexpectedly.
7.1.2 Selecting the operating mode
WARNING Changing the operating mode returns all parameters to their default
value, including the motor parameters.
Motor overload protection
Procedure
The values of the motor parameters affect the protection of 1. Enter either of the following values in parameter 0.00, as
the motor. The default values in the drive should not be relied appropriate:
CAUTION upon. It is essential that the correct value is entered in Pr 0.46 1253 (Europe, 50Hz AC supply frequency)
Motor rated current. The overload protection level is 150% 1254 (USA, 60Hz AC supply frequency)
(SV: 175%) of motor rated current. The protection level 2. Change the setting of parameter 0.48 as follows:
maybe adjusted below 150% if required. Refer to Chapter
8 Optimisation on page 92 for further information. These Pr 0.48 setting Operating mode
settings affect the thermal protection of the motor.
0 Open-loop
If the keypad mode has been used previously, ensure that the
keypad reference has been set to 0 using the and
buttons as if the drive is started using the keypad it will run to
CAUTION the speed defined by the keypad reference (Pr 0.35).
1 Closed-loop Vector
7.1 Quick start set-up For operation in this mode, refer to the
3
7.1.1 Basic connections Unidrive Regen Installation Guide
This section shows the basic connections which must be made for the
drive to run in the required mode. For minimal parameter settings to run The figures apply when serial communications are used.
in each mode please see the relevant part of section 7.2 Quick Start
commissioning . 3. Press or momentarily close the RESET contact.
Table 7-1 The new setting takes effect and all the parameters revert to the
appropriate default values for the new mode.
Drive control method Requirements
Drive enable
Speed reference
Terminal mode (Default
Run forward or run reverse
configuration)
command
Connect thermistor or link to 0V
Keypad mode (Set Pr 0.05 = 4) Drive enable
Connect thermistor or link to 0V
Table 7-2
Operating mode Requirements
Open loop mode Induction motor
Induction motor with speed
Closed loop vector mode
feedback
Permanent magnet motor with
Servo
speed and position feedback
Speed feedback
Suitable devices are:
Incremental encoder (A, B),
Resolver with 0.33 or 0.5 transformation ratio
SINCOS encoder
Figure 7-1 Minimum connections to get the motor running in any operating mode
Quadrature channel A
Quadrature channel A
C O Quadrature channel B
l p U V W
Quadrature channel B
L o Commutation channel W
o p Commutation channel W
Encoder supply
5
o 0V Common
V 5
10
1
6
e A A
15 11
c B B E 3 Encoder connector
t Z Z 1
15 way D-type
o
r L1 L2 L3 U V W + _
!
Braking
U V W resistor
S
e
r
v
o
A A
B B
U U E
V V
W W
Z Z 1
Fuses
T
e
r
21 m
22
i
n
1 23 a
2 24 l
3 0V 25 m
4
+10V
26 o
5
Speed
reference 27 RUN FWD
d
6
input
28 RUN REV
e
7 29
8 2 Thermistor input 30 ENABLE K
9 31 0V e
10
y
11
p
a
d
m
o
d
e
(0.05
= 4)
Ensure:
Power-up the
Drive displays rdy
drive
If the drive trips, see Chapter 12 Diagnostics on page 198.
Enter:
Motor rated current in Pr 0.46 (A)
Motor rated frequency in Pr 0.47 (Hz)
Motor rated voltage in Pr 0.44 (V) - check if or connection
Enter motor Mot X XXXXXXXXX
Number of poles in Pr 0.42 No XXXXXXXXXX kg
nameplate IP55 I.cl F C 40 s S1
details f 120 Where: V Hz min-1 kW cos A
P = ------------------ 230 50 1445 2.20 0.80 8.50
Ns P = Number of poles 400 4.90
CN = 14.5Nm
f = Rated frequency (Hz)
I.E.C 34 1(87)
240 50 1445 2.20 0.76 8.50
415 4.90
Ns = Synchronous speed (rpm) CN = 14.4Nm
CTP- VEN 1PHASE 1=0,46A P=110W R.F 32MN
Once this parameter is set, the motor will accelerate up to 2/3 base frequency
without a run command being given. Once the measurement is complete, the
motor will coast to a stop. The drive can be disabled at any time by pressing the
WARNING
red button. cos = ?
Autotune
Set Pr 0.40 = 1 and wait for the drive display to return to rdy
If the drive trips, see Chapter 12 Diagnostics on page 198.
NOTE
The motor must be uncoupled from any gearbox or load before an autotune is carried out.
Save Enter 1000 in Pr xx.00
parameters Press the red reset button or toggle the reset digital input (ensure Pr xx.00 returns to 0)
f 120
I.E.C 34 1(87)
240 50 1445 2.20 0.76 8.50
P = ------------------ 415 4.90
Ns CN = 14.4Nm
CTP- VEN 1PHASE 1=0,46A P=110W R.F 32MN
Enter: 1000rpm
Set acceleration /
Acceleration rate in Pr 0.03 (s/1,000rpm)
deceleration rates
Deceleration rate in Pr 0.04 (s/1,000rpm) (If braking resistor fitted, set Pr 0.15 = FAST) 0.03 0.04
t
Once this parameter is set and the enable signal is given, the motor will accelerate up to
2
/3 base frequency without a run command being given. Once the measurement is LS = ?
complete, the motor will coast to a stop. The drive can be disabled at any time by
Autotune WARNING
pressing the red button. cos = ?
Set Pr 0.40 = 1 and wait for the drive display to return to rdy
If the drive trips, see Chapter 12 Diagnostics on page 198. T
Nm =?
NOTE N rpm
The motor must be uncoupled from any gearbox or load before an autotune is carried out.
Enter 1000 in Pr xx.00
Save parameters
Press the red reset button or toggle the reset digital input (ensure Pr xx.00 returns to 0)
7.2.3 Servo
Permanent magnet motor with speed and position feedback
Action Detail
Ensure:
Enable signal is not given (terminal 30)
Motor thermistor is connected or terminal 8 is linked to 0V
Before power- Run signal is not given
up Motor is connected
Feedback device is connected (U, V, W required for incremental encoders)
NOTE
The motor must be uncoupled from any gearbox or load before an autotune is carried out.
Change drive operating mode to servo
Set Pr xx.00 to 1253 / 1254 (USA).
Power-up the Change Pr 0.48 to SErUO
drive Press the reset button
Ensure the drive displays inh (SEP.EC trip if 8V SINCOS encoder feedback is being used)
If the drive trips, see Chapter 12 Diagnostics on page 198.
Encoder
Encoder power supply
Pr 3.23 = 0, 5V
Pr 3.23 = 1, 15V. (If Pr 3.23 = 1 then termination resistors should be disabled - Pr 3.24 =
1)
Encoder PPR (pulses per revolution)
Enter PPR in Pr 3.21
Set feedback
Resolver
device
The default setting is for a transformation ratio of 0.33 (3:1), if the resolver has a
parameters
transformation ratio of 0.5 (2:1), set Pr 16.10 = 1
SINCOS
Encoder power supply
Pr 16.15 = 0, 5V
Pr 16.15 = 1, 8V. (Save parameter and cycle power to clear SEP.EC trip)
Encoder PPR (pulses per revolution)
Enter PPR in Pr 16.12
Set
Enter: 1000rpm
acceleration /
Acceleration rate in Pr 0.03 (s/1,000rpm)
deceleration
Deceleration rate in Pr 0.04 (s/1,000rpm) (If braking resistor fitted, set Pr 0.15 = FAST)
rates 0.03 0.04
t
Once this parameter is set and the enable signal is given, the motor will rotate by part
of 1 revolution without a run command being given. 0
WARNING 0
Autotune
Set Pr 0.40 = 1, close the enable signal (terminal 30) and wait for the drive display to show
StOP
If the drive trips, see Chapter 12 Diagnostics on page 198.
NOTE
The motor must be uncoupled from any gearbox or load before an autotune is carried out.
Save Enter 1000 in Pr xx.00
parameters Press the red reset button or toggle the reset digital input (ensure Pr xx.00 returns to 0)
I.E.C 34 1(87)
240 50 1445 2.20 0.76 8.50
415 4.90
CN = 14.4Nm
CTP- VEN 1PHASE 1=0,46A P=110W R.F 32MN
0.02
100Hz
t
0.03 0.04
When entering the motor nameplate details, max/min speeds and acceleration/deceleration
rates, click on the relevant field, enter the value here and click Change
Action Detail
Ensure:
Enable is closed (terminal 30)
Motor thermistor is connected or terminal 8 is linked to 0V
Run signal is not given
Before power-up Motor is connected
A UD71 serial communications module is fitted and is connected to the PC running UniSoft with the
above screen displayed
NOTE
The motor must be uncoupled from any gearbox or load before an autotune is carried out.
Program the drive Click Program to upload the values to the drive.
Once this parameter is set, the motor will accelerate up to 2/3 base frequency
without a run command being given. Once the measurement is complete, the
motor will coast to a stop. The drive can be disabled at any time by pressing the cos = ?
WARNING
red button.
Autotune
Click Autotune to enable the drive to perform the autotune
If the drive trips, see Chapter 12 Diagnostics on page 198.
NOTE
The motor must be uncoupled from any gearbox or load before an autotune is carried out.
Saving In the 'Tools' menu select 'Save parameters in drive'. UniSoft will ask whether you want to save
parameters parameters in the drive when UniSoft is closed.
I.E.C 34 1(87)
240 50 1445 2.20 0.76 8.50
415 4.90
CN = 14.4Nm
CTP- VEN 1PHASE 1=0,46A P=110W R.F 32MN
0.02
t
0.03 0.04
When entering the motor nameplate details, max/min speeds and acceleration/deceleration
rates, click on the relevant field, enter the value here and click Change
Action Detail
Ensure:
Enable is closed (terminal 30)
Motor thermistor is connected or terminal 8 is linked to 0V
Run signal is not given
Motor is connected
Before power-up Feedback is connected and relevant small option module fitted (SINCOS or resolver feedback)
A UD71 serial communications module is fitted and is connected to the PC running UniSoft
with the above screen displayed
NOTE
The motor must be uncoupled from any gearbox or load before an autotune is carried out.
Ensure:
Power-up the drive Drive displays inh (SEP.EC if 8V SINCOS encoder feedback is being used). If the drive trips,
refer to Chapter 12 Diagnostics on page 198.
Program the drive Click Program to upload the values to the drive.
Recognising the option If either a UD52 SINCOS or UD53 Resolver option module has been fitted, click Read to allow
module UniSoft to recognise which small option module has been fitted.
Action Detail
In the Parameter menu, select Display by menu.
For incremental encoder feedback, select Menu 3.
For SINCOS or Resolver feedback, select Menu16.
Set encoder
parameters
Select the parameter to change in the list above.
Enter the required value in the field and click Change.
Encoder
Encoder power supply
Pr 3.23 = 0, 5V
Pr 3.23 = 1, 15V. (If Pr 3.23 = 1 then termination resistors should be disabled - Pr 3.24 = 1)
Encoder PPR (pulses per revolution)
Enter PPR in Pr 3.21
Resolver
The default setting is for a transformation ratio of 0.33 (3:1), if the resolver has a transformation
ratio of 0.5 (2:1), set Pr 16.10 = 1
SINCOS
Encoder power supply
Pr 16.15 = 0, 5V
Pr 16.15 = 1, 8V. (Save parameter and cycle power to clear SEP.EC trip)
Encoder PPR (pulses per revolution)
Enter PPR in Pr 16.12
Programming the drive In the 'Drive' menu select 'Program all parameters' to upload the parameters to the drive.
Select Commissioning Screen to return to the front page of UniSoft
LS = ?
Autotune cos = ?
Once this parameter is set, the motor will accelerate up to 2/3 base frequency
T
without a run command being given. Once the measurement is complete, the Nm =?
motor will coast to a stop. The drive can be disabled at any time by pressing the
N rpm
7.3.3 Servo
Permanent magnet motor with speed and position feedback
Please refer to the documentation that came with UniSoft for instructions
to install the drive commissioning software.
t
0.03 0.04
When entering the motor nameplate details, max/min speeds and acceleration/deceleration
rates, click on the relevant field, enter the value here and click Change
Action Detail
Ensure:
Enable is closed (terminal 30)
Motor thermistor is connected or terminal 8 is linked to 0V
Run signal is not given
Motor is connected
Before power-up Feedback is connected and relevant small option module fitted (SINCOS or resolver feedback)
A UD71 serial communications module is fitted and is connected to the PC running UniSoft with
the above screen displayed
NOTE
The motor must be uncoupled from any gearbox or load before an autotune is carried out.
Ensure:
Power-up the drive Drive displays inh (SEP.EC if 8V SINCOS encoder feedback is being used). If the drive trips,
refer to Chapter 12 Diagnostics on page 198.
Program the drive Click Program to upload the values to the drive.
Recognising the If either a UD52 SINCOS or UD53 Resolver option module has been fitted, click Read to allow
option module UniSoft to recognise which module has been fitted.
Action Detail
In the Parameter menu, select Display by menu.
For incremental encoder feedback, select Menu 3.
For SINCOS or Resolver feedback, select Menu16.
Set encoder
parameters
If an encoder phasing test is selected and the enable signal given, the motor will
rotate by part of 1 revolution without a run command being given.
WARNING
8 Optimisation A separate section is provided for each operating mode at the beginning
and then common parameters / features are detailed towards the end of
the section.
8.1 Motor map parameters Information such as tuning the speed and current loop gains and also
8.1.1 Open loop motor control explanations of the effects of motor map parameters are included.
This section provides information on how to get the most from the
Unidrive once an autotune and basic set up has been completed.
Pr 0.46 {5.07} Motor rated current Defines the maximum motor continuous current
The motor rated current parameter must be set to the maximum continuous current of the motor to ensure the current limits in the drive function at
the correct levels so that the motor is protected should an overload situation occur.
Pr 0.42 {5.11} Motor number of poles Defines the number of motor poles
The motor number of poles parameter defines the speed displayed by the drive for a given output frequency.
i.e. 4 pole motor 50 Hz = 1,500 rpm
2 pole motor 50 Hz = 3,000 rpm
Pr 0.44 {5.09} Motor rated voltage Defines the voltage applied to the motor at rated frequency
Pr 0.47 {5.06} Motor rated frequency Defines the frequency at which rated voltage is applied
Pr 5.09
Pr 5.09
The volts / frequency ratio must be kept constant to ensure rated torque
is available from the motor over the frequency range.
At low frequencies (from 0 Hz to x Pr 5.06) the voltage is increased
from this characteristic by a level governed by either the voltage boost
parameter or the motor parameters (found during the stator resistance Pr 5.09 / 2
test) depending on whether the drive is in fixed boost or open loop vector
mode as shown aside:
Voltage boost
Defines the angle between the motor rated current and the torque
Pr 0.43 {5.10} Motor rated power factor
producing current
The power factor is found by the drive during the autotune procedure. It
is used in the open loop vector algorithm and to set the current limit
levels for the torque producing (active) current.
Cos
Magnetising
current
Pr 0.47 {5.06} Motor rated frequency Defines the frequency at which rated voltage is applied
Pr 5.09
Defines the angle between the motor rated current and the torque
Pr 0.43 {5.10} Motor rated power factor
producing current
The power factor is found by the drive during the autotune procedure. It
is used to set the level at which the magnetising current is controlled.
Cos
Magnetising
current
Pr 0.45 {5.08} Motor rated speed Defines the motor rated speed
The motor rated speed parameter should be set to the synchronous speed of the motor minus the slip speed.
This is often displayed on the motor nameplate. I.e. For a typical 18.5 kW, 50 Hz, 4 pole motor the motor rated speed is 1465 rpm
The synchronous speed for a 4 pole motor is 1500 rpm therefore the slip speed is 35 rpm
Synchronous speeds for different numbers of poles are as follows:
2 pole = 3,000 rpm
4 pole = 1,500 rpm
6 pole = 1,000 rpm
8 pole = 750 rpm
The accuracy of this parameter is very important as it directly affects the torque produced at the shaft.
Often the value given on the motor nameplate is not 100% accurate which can lead to a loss of torque.
The parameter can be tuned by the drive using the slip optimiser - please see the description which follows.
R
The integral gain (Pr 4.14) should be set to 0.044 x Pr 4.13 x --------------------------------
3
-
Pr5.24 10
where:
Pr 4.13 = current loop proportional gain calculated above
R = per phase stator resistance (from the motor data sheet)
Pr 5.24 = per phase motor leakage inductance (mH)
NOTE
The numerical value in Pr 5.24 should be input directly into the above formula in mH
The x 10-3 term converts this to H.
If the speed loop I gain (Pr 3.11) is set to zero and later Excessive integral gain
increased, a large output transient will result causing the [0.08]
drive to accelerate under full current.
The over speed trip threshold (Pr 3.08) must be set to a
WARNING
suitable level to prevent the output from reaching a level
where mechanical damage could result.
Ideal response
R
The integral gain (Pr 4.14) should be set to 0.044 x Pr 4.13 x ---------------------
3
L 10
where:
Pr 4.13 = current loop proportional gain calculated above
R = per phase stator resistance (from the motor data sheet)
L = per phase motor leakage inductance (mH) (from the motor data sheet)
NOTE
For very small servo motors with high inductance the values calculated from the above formulae can be too high resulting excessive motor noise.
The values should be calculated and then reduced to a suitable level manually.
The diagram below shows the effect of incorrect P and I gain settings as
well as the ideal response.
Excessive integral gain
If the speed loop I gain (Pr 3.11) is set to zero and later [0.08]
increased, a large output transient will result causing the
drive to accelerate under full current.
The over speed trip threshold (Pr 3.08) must be set to a
WARNING
suitable level to prevent the output from reaching a level
Ideal response
where mechanical damage could result.
8.2 Current limits The maximum setting of these parameters depends on the ratio of motor
rated current to drive rated current and the power factor.
The default setting for the current limit parameters are 150% x motor
The drive can be oversized to permit a higher current limit setting to
rated current for open loop and closed loop vector modes and 175%* x
provide higher accelerating torque as required up to a maximum of
motor rated current for servo mode. *150% for Unidrive size 5.
400%.
There are three parameters which control the current limits:
Please note that too high a setting of these parameters can cause
Pr 4.05 Motoring current limit: power flowing from the drive to the permanent damage to a servo motor by demagnetising the rotor.
motor
Pr 4.06 Regen current limit: power flowing from the motor to the The maximum current limits (IMAX%) available for each mode of
drive operation, are calculated from the following equations.
Pr 4.07 Symmetrical current limit: current limit for both motoring and
regen operation
The lowest of either the motoring and regen current limit or the
symmetrical current limit applies.
Open loop
1.597 2 Pr 11.32 2
----------------------- 1
Pr 5.07 0.156 Pr 11.32
I MAX % = - + 1 --------------------------------------------- 100
---------------------------------------------------------------------
2
Pr 5.10 Pr 5.07
Pr 5.10
The above equation gives a value less than 150% if Pr 5.10 >0.93. The A trade off must be made between motor heating and drive heating and
maximum current limit value used by the drive is 150% if the calculated the demands of the application with respect to the sample time required.
value is less than 150%.
Sample time (s) Sample time (s)
Closed loop vector Switching frequency OL >Current control OL > Peak limit
2
CL > Speed control CL > Current control
1.597 2 Pr 11.32
----------------------- 1 3 333 333
Pr 5.07
I MAX % = ---------------------------------------------------------------------
2
- + 1 100 4.5 444 222
Pr 5.10
6 333 166
9 444 222
Servo 12 333 166
Pr 11.32
I MAX % = 1.767 ----------------------- 100
Pr 5.07
8.5 High speed operation
Unidrive VTC
8.5.1 Encoder feedback limits
2
1.203 2 Pr 11.32
----------------------- 1 In the closed loop modes when using encoder feedback the maximum
Pr 5.07 speed of the drive is limited by the maximum frequency limit of the
I MAX % = - + 1 100
---------------------------------------------------------------------
Pr 5.10
2
encoder input as follows:
Encoder PPR Maximum Speed (rpm)
up to 5,000 3,000
up to 2,500 6,000
8.3 Motor thermal protection up to 1,250 12,000
The Unidrive models the temperature of the motor using the motor rated up to 625 24,000
current parameter, the thermal time constant parameter and the actual up to 312 30,000
current flowing at any point in time.
An accumulator (Pr 4.19) increments or decrements based on the
8.5.2 Field weakening (constant power) operation
current flowing in the motor.
(Open loop and closed loop vector mode only)
If the motor runs for a given time at a level below the rated current of the The Unidrive can be used to run an induction machine above
motor the accumulator will settle at a value equivalent to the motor synchronous speed into the constant power region. The speed
temperature. continues to increase and the available shaft torque reduces.
An it.ac trip instantaneously occurs if the accumulator reaches 100%. The characteristics below show the torque and output voltage
This can only occur if the rms current flowing is greater than 105%. or if characteristics as the speed is increased above the rated value.
a current peak lasts for enough time to cause the accumulator to peak at
or above this level.
The default setting of the thermal time constant (Pr 4.15) is 89s for an
induction motor (open loop and closed loop vector) which is equivalent Torque
to an overload of 150% for 60s from cold.
The default value for a servo motor is 7s which is equivalent to an
overload of 175% for 4s from cold.
The maximum value for the thermal time constant can be increased up
to a maximum value of 400s to allow an increased overload if the motor
thermal characteristics permit. Speed
For applications using CT Dynamics Unimotors the thermal time
constants can be found in the Unimotor manual. Rated
voltage
8.4 Switching frequency
The default switching frequency for the drive is 3kHz however this can
be increased up to a maximum value of 12kHz.
If the switching frequency is increased the following apply:
1. Increased heat loss in the drive which means that derating to the
Speed
output current must be applied.
See the derating table for switching frequency and ambient Care must be taken to ensure the torque available above base speed is
temperature in the Chapter 11 Technical Data on page 190. sufficient for the application to run satisfactorily.
2. Reduced heating of the motor - due to improved output waveform
quality
3. Increased sample rate on the speed and current controllers
If this is not possible, quasi square switching should be enabled (Pr 5.20
=1). The output waveform will be quasi square above base speed
however this also ensures a symmetrical output waveform which results
in a better quality output than would otherwise result.
The real machine is 4 pole, 2,000Hz, 400V, 60,000 rpm, full load speed
58,000 rpm, and the desired maximum speed is 40,000 rpm with a trip at
50,000 rpm. Acceleration is to be 500Hz / sec.
Menu 1:
maximum frequency (Pr 1.06) should be set to:
0.5 x 2,000 x 40,000 / 60,000 = 667Hz
Menu 2:
the ramp times (Pr 2.11 to 2.29) need to be set at:
0.5 x 0.2 sec per 100Hz = 0.1
Menu 3:
the over-speed trip threshold (Pr 3.08) should be set at
0.5 x 2,000 x 50,000 / 60,000 = 833Hz
Menu 5:
the rated motor voltage (Pr 5.09) = 400V
the rated frequency (Pr 5.06) = 0.5 x 2,000 = 1,000Hz
the full load speed is (Pr 5.08) = 0.5 x 58,000 = 29,000rpm
the motor poles (Pr 5.11) = 4 POLE
Extreme caution should be exercised when setting this bit as the actual
machine speed will be double that indicated.
The Easy mode macro gives the simplest operation of the drive for basic applications. It is identical to the default condition except that menu 0 has
less parameters.
Signal
connector
30
OL> External trip
0V common 11 CL> Drive enable 31
0V common
SPEED
9
TORQUE
10
The Motorised potentiometer macro enables the drive's own internal motorised potentiometer to control the speed of the drive via digital inputs. A
digital input selects between an analog speed reference and the motorised potentiometer reference.
Signal
connector
UP
Status relay 1 24
Drive healthy 2 RESET and
Analog MOT. POT. RESET
frequency/speed 25
4
reference 1 DOWN
(remote) 0 ~ 10V 5 26
RUN FORWARD
6 27
3 RUN REVERSE
0V common 28
ANALOG I/P
Motor thermistor MOT. POT. ENABLE
8 MOT. POT.
29
30
OL> External trip
CL> Drive enable 31
0V common 11 0V common
SPEED
9
TORQUE
10
The Preset reference macro enables the use of preset references to control the speed of the motor via digital inputs. A digital input selects between
an analog speed reference and the preset references.
Signal
connector
PRESET SELECT A
Status relay 1 24
Drive healthy RESET
2
25
Analog PRESET SELECT B
frequency/speed 26
4 RUN FORWARD
reference 1
(remote) 0 ~ 10V 5 27
RUN REVERSE
6 28
ANALOG I/P
3 PRESET ENABLE
0V common PRESET REFS.
29
Motor thermistor
30
8 OL> External trip
CL> Drive enable 31
0V common
0V common 11
SPEED
9
TORQUE
10
The Torque control macro configures the drive for use in Torque control mode, selectable via a digital input. Analog input 1 is configured for the
torque reference. When in speed control analog 2 is the speed reference. When in torque control with the drive in closed loop mode analog input 2
is the speed override reference.
Enabling torque mode with the drive in open loop mode will put the drive in to pure torque control. In closed loop mode the drive will be put in to
torque control with speed override.
Signal
connector
Status relay 1 OL> AT SPEED 23
Drive healthy CL> AT ZERO SPEED 0V common
2
4 AT MIN. SPEED 24
Analog torque
reference 1 (0 ~ 10V) 5 25
6
RESET
0V common 3 26
RUN FORWARD
27
RUN REVERSE
28
Analog speed TORQUE ENABLE FREQ./SPEED CONTROL
limit (0 ~ 10V) 7 29
TORQUE CONTROL
30
OL> External trip
0V common 11 CL> Drive enable 31
0V common
SPEED
9
TORQUE
10
Motor thermistor 8
4 24
Frequency/speed RESET
reference 1 (0 ~ 10V) 5 25
6 JOG SELECT
26
0V common 3 RUN FORWARD
27
RUN REVERSE
PID reference 28
(0 ~ 10V) 7
PID ENABLE FREQ./SPEED CONTROL
PID CONTROL
29
30
OL> External trip
CL> Drive enable 31
0V common
PID feedback 8
0V common 11
SPEED
9
TORQUE
10
SPEED
9
TORQUE
10
Motor thermistor 8
The brake control macro configures the drive to apply or release a mechanical brake on a motor in a crane or hoist application. The drive issues a
brake release signal via a digital output when the relevant conditions are met
Signal Signal
connector connector
BRAKE RELEASE
1
24
2
Analog RESET
frequency/speed 25
4
reference 1
(remote) 0 ~ 10V 5 CL> JOG
26
6 RUN FORWARD
27
3 RUN REVERSE
0V common
28
Analog ANALOG INPUT 1 / ANALOG INPUT 1
frequency/speed 4 INPUT 2 29
ANALOG INPUT 2
reference 2
(local) 0 ~ 10V 7 30
OL> External trip
CL> Drive enable 31
0V common
0V common 11
SPEED
9
TORQUE
10
Motor thermistor 8
This macro has two completely independent functions, digital lock and shaft orientation, selectable via Pr 0.15 {13.08}
Digital lock
The drive operates as a slave in a closed loop master-slave system. The slave motor is digitally locked to the master motor.
Shaft orientation
The motor speed is controlled in the same way as for default operation, but the motor shaft can be orientated to a specified angular position before
and/or after running the motor.
See Pr 13.08 in Chapter 10 Advanced Parameters for further information.
Signal Signal
connector connector
ORIENTATION
Status relay 1 COMPLETE* 24
Drive healthy 2
RESET
Analog speed 25
reference 1 4
JOG SELECT**
(remote) 0 ~ 10V 5 26
RUN FORWARD
6
27
3 RUN REVERSE
0V common 28
ANALOG INPUT 1 / ANALOG INPUT 1
INPUT 2 29
Analog speed 4 ANALOG INPUT 2L
reference 2 30
(local) 0 ~ 10V 7 Drive enable
31
0V common
0V common 11 * Shaft orientation only
** Relative Jog when in Digital Lock mode
SPEED
Pr 0.15
TORQUE
9 0 Speed control
10 1 Rigid digital lock with feed forward
2 Rigid digital lock without feed forward
3 Non rigid digital lock with feed forward
4 Non rigid digital lock without feed forward
5 Orientate when stopping the drive
6 Orientate when enabling and stopping the drive
Frequency/speed ref. 2
Preset references
(use Macro 3)
0.35
Keypad
reference
Precision reference
(not used with Menu 0)
Key
Motor control
0.06
Current
limit
Ramps
0.39
Synchronize
to a spinning
motor
0.03
Acceleration
rate
CL> Speed-loop PID gains
Motor parameters
0.04
0.07 Speed-loop
Deceleration proportional 0.42 ~ 0.47
rate gain No. of poles
Power factor
Speed-loop Rated voltage
0.08 Rated speed
integral gain
Rated current
Rated frequency
Speed-loop
0.09 derivative OL> Motor-voltage control
gain
0.07
Voltage mode
selector
0.10 0.08
Boost voltage
Estimated
motor
0.09
speed
Dynamic V/f
select
Motor speed
Power stage
0.10 0.41
PWM switching
frequency
29
Reference selection Reference
selector 0.02
Frequency/speed ref. 1 0.05
Analog input 1 Minimum
mode selector frequency/
0.24 speed clamp
6 0.01 Skip
frequencies/
speeds
0.20
0.25 Motorized pot.
reset indicator Skip frequency/
speed 1
Pr Function
OL> FREQUENCY
THERMISTOR CL> SPEED TORQUE
Pre-ramp Post-ramp
reference reference
Motor control
0.11 0.12
0.06
S-ramp Current
limit
S-ramp
Ramps enable
0.16
0.18
Stop mode
selector
0.39
Synchronize
to a spinning
0.03 motor
Acceleration
rate
CL> Speed-loop PID gains
Motor parameters
0.04
0.19 Speed-loop
Deceleration 0.07 0.42 ~ 0.47
proportional
rate S-ramp
da/dt limit gain No. of poles
Power factor
0.15 Speed-loop Rated voltage
0.08 Rated speed
integral gain
Ramp mode Rated current
selector Rated frequency
Speed-loop
0.09 derivative OL> Motor-voltage control
gain
0.07
Voltage mode
selector
0.10 0.08
Boost voltage
Estimated
motor
0.09
speed
Dynamic V/f
select
Motor
Motor speed active-current
Power stage
0.25 Preset
reference 1 0.20
Skip frequency/
speed 1
PRESET 0.26 Preset
SELECT A reference 2
0.21
Preset Skip freq./speed
0.27
reference 3 band 1
PRESET
SELECT B 0.22
0.28 Preset
reference 4 Skip frequency/
speed 2
Pr Function
Pre-ramp Post-ramp
reference reference
Motor control
0.11 0.12
0.06
S-ramp Current
limit
S-ramp
Ramps enable
0.16
0.18
Stop mode
selector
0.39
Synchronize
to a spinning
0.03 motor
Acceleration
rate
CL> Speed-loop PID gains
Motor parameters
0.04
0.19 Speed-loop
Deceleration 0.07 0.42 ~ 0.47
proportional
rate S-ramp
gain No. of poles
da/dt limit
Power factor
0.15 Speed-loop Rated voltage
0.08 Rated speed
integral gain
Ramp mode Rated current
selector Rated frequency
Speed-loop
0.09 derivative OL> Motor-voltage control
gain
0.07
Voltage mode
selector
0.10 0.08
Boost voltage
Estimated
motor
0.09
speed
Dynamic V/f
select
Motor
Power stage active-current
Power stage
0.25 Analog
Maximum
input 1 0.02
frequency/speed
clamp
Minimum
frequency/speed
clamp
0.01
Skip frequencies/
speeds
0.30
Analog
0.26 input 2
scaling
Analog
Freq./speed control: input 2
Frequency /speed mode
reference selector
Torque control:
OL> (Not used)
CL> Speed over-ride
0.20
0.21
Skip freq./speed
band 1
0.22
Skip frequency/
speed 2
0.23
Skip freq./speed
band 2
Pr Function
Pre-ramp
reference
Motor control
Post-ramp
0.11 reference 0.12
0.06
S-ramp Current
limit
S-ramp
Ramps enable
0.16
0.18
Stop mode
selector
0.39
Synchronize
to a spinning
0.03 motor
Acceleration
rate
CL> Speed-loop PID gains
Motor parameters
0.04
0.19 Speed-loop
Deceleration 0.07 0.42 ~ 0.47
proportional
rate S-ramp
gain No. of poles
da/dt limit
Power factor
0.15 Speed-loop Rated voltage
0.08 Rated speed
integral gain
Ramp mode Rated current
selector Rated frequency
Speed-loop
0.09 derivative OL> Motor-voltage control
gain
0.07
Voltage mode
selector
0.10 0.08
Boost voltage
Estimated
motor
0.09
speed
Dynamic V/f
select
Motor
Motor speed active-current
Power stage
Maximum
Reference selection Reference frequency/
selector speed clamp
Frequency/speed Analog 0.02
reference input 1 0.05
mode
selector Minimum
frequency/
0.14 speed clamp
0.01
0.17
Analog
input 2 Analog
input 1
0.18 PID
0.20
PID PID proportional
reference Analog input 2 gain
mode selector
0.15 0.21
PID integral
Analog gain
input 2 0.28
scaling 0.22
PID derivative
gain
0.23
Analog
input 3 0.29 PID output high
scaling limit
0.16 0.24
Analog input 3 PID output
PID mode selector low limit
feedback
0.25
Analog
input 3
Pr Function
Pre-ramp Post-ramp
reference reference
Motor control
0.11 0.12
0.06
Current
limit
Ramps
0.39
Synchronize
to a spinning
motor
0.03
Acceleration
rate
CL> Speed-loop PID gains
Motor parameters
0.04
0.07 Speed-loop
Deceleration proportional 0.42 ~ 0.47
rate gain No. of poles
Power factor
Speed-loop Rated voltage
0.08 Rated speed
integral gain
Rated current
Rated frequency
Speed-loop
0.09 derivative OL> Motor-voltage control
gain
0.07
Voltage mode
selector
0.10 0.08
Boost voltage
Estimated
motor
0.09
speed
Dynamic V/f
select
Motor
Motor speed active-current
Power stage
Limit Limit
forward reverse
invert invert
0.15 0.16 0.14 0.21 0.22 0.17
0 = RUN enabled
1 = RUN disabled (at limit)
Frequency/speed
Bi-directional
reference
frequency/speed
Direction control reference
Frequency/speed ref. 2
(local)
Pr Function
Pre-ramp Post-ramp
reference reference
Motor control
0.11 0.12 0.06
Current
limit
0.18
Stop mode
Ramps selector
0.19
Hold zero
speed
0.39
Synchronize
to a spinning
0.03 motor
Acceleration
rate CL> Speed-loop PID gains
Motor parameters
0.20 Speed-loop
0.07 0.42 ~ 0.47
proportional
OL> Limit
gain No. of poles
deceleration
rate Power factor
Speed-loop Rated voltage
0.08 Rated speed
0.04 integral gain
Rated current
CL> Rated frequency
Deceleration
rate
Speed-loop
0.09 derivative OL> Motor-voltage control
gain
0.07
Voltage mode
selector
0.10 0.08
Boost voltage
Estimated
motor
0.09
speed
Dynamic V/f
select
Motor
Motor speed active-current
Power stage
Frequency/speed ref. 2
(local)
Preset references
(see the Unidrive
Advanced User Guide)
0.35
Current detected
Keypad indicator
reference
0.15
Current 0.19
Precision reference threshold
(not used with Menu 0)
Motor current
magnitude 0.14
1.05
Jog reference
(see the Unidrive
Advanced User Guide)
0.18
Drive healthy 0.16
indicator Brake release
indicator
0.20
Brake
At zero speed release
0.17 delay
indicator
Reference enabled
indicator 1.11
(see the Unidrive
Advanced User Guide)
0.20
Brake
At zero speed application
0.17 delay
indicator
Menu 0 changes from default configuration
Pre-ramp Post-ramp
reference reference
Motor control
0.11 0.12
0.06
Current
limit
Ramps 0.39
Synchronize
to a spinning
motor
0.03
Acceleration
rate
CL> Speed-loop PID gains
Motor parameters
0.04 Speed-loop
Deceleration 0.07 proportional 0.42 ~ 0.47
rate gain
No. of poles
Power factor
Speed-loop Rated voltage
0.08 Rated speed
integral gain
Rated current
Pr Function Rated frequency
Key
Motor
Read-write (RW) Motor speed active-current
0.XX Power stage
parameter
0.10 0.13 0.41
0.XX Read-only (RO)
parameter PWM switching
frequency
Input terminals
Output terminals
Maximum
speed
Reference selection Reference clamp
selector 0.02
Digital-lock
Speed reference 1 0.05 with feed-forward: 0
Digital-lock
without feed-forward: 1 Minimum
speed clamp
Shaft orientation: 1
0.01
Speed reference 2
(local)
Preset references
(see the Unidrive
Advanced User Guide)
0.35 Digital
feed-forward
Keypad
reference Positioning
speed limit
Precision reference
(not used with Menu 0) 0.25
Orientation
Reference 0.27 acceptance
encoder/resolver 0.29 window
Reference-encoder /
0.21 revolution counter
Feedback-resolver
position
Feedback-encoder /
Reference-resolver 0.19 Position-
position loop gain 0.24
0.17
Reference-encoder /
Feedback-resolver 0.22 Reference
speed encoder/resolver
ratio
Feedback-encoder / Digital-lock modes: 0
Reference-resolver 0.18 Orientation modes: 1
speed
Feedback
encoder/resolver
0.30
revolution counter
Orientation
0.26
reference
UD53
Position
0.20
Not fitted: 0 error
Fitted: 1
ORIENTATION
RESET DRIVE ENABLE SPEED TORQUE COMPLETE
Pre-ramp Post-ramp
reference reference
Motor control
0.11 0.12
0.06
Current
limit
Speed-loop PID gains
Ramps
Speed-loop 0.39
0.07 proportional Synchronize
gain to a spinning
motor
0.08 Speed-loop
integral gain
0.03
Acceleration
rate
Speed-loop Motor parameters
0.04 0.09 derivative
gain 0.42 ~ 0.47
Deceleration
rate No. of poles
Power factor
Rated voltage
Rated speed
Rated current
Rated frequency
Motor
Motor speed active-current
Power stage
Pr Function
10 Advanced Parameters
These advanced parameters are listed for reference
purposes only. The lists in this chapter do not include
sufficient information for adjusting these parameters.
Incorrect adjustment can affect the safety of the system, and
WARNING
damage the drive and or external equipment. Before
attempting to adjust any of these parameters, refer to the
Unidrive Advanced User Guide.
Menu
Description
number
Commonly used basic set up parameters for quick / easy
0
programming
1 Speed references and limits
2 Ramps (accel / decel)
3 Speed feedback / frequency slaving
4 Current control
5 Machine control
6 Sequencing logic
7 Analog I/O
8 Digital I/O
9 Programmable logic
10 Status flags / trip log
11 Menu 0 customisation / drive specific ratings
12 Programmable thresholds
13 Digital lock / orientation
14 Programmable PID function
15 Regen
16 Small option module set up
17 Large option module set up
18 Application menu 1
19 Application menu 2
20 Large option module set up
NOTE
Parameter numbers shown in brackets {...} are the equivalent Menu
0 parameters. Some Menu 0 parameters appear twice since their
function depends on the operating mode.
The Range - CL column applies to both Closed-loop Vector and
Closed-loop Servo. For some parameters, this column applies only
to one of these modes; this is indicated accordingly in the Default
columns.
In some cases, the function or range of a parameter is affected by
the setting of another parameter; the information in the lists relates
to the default condition of such parameters.
Some parameters have different ranges and/or default values
between Unidrive VTC and open loop Unidrive. These differences
are listed in section 10.21 Unidrive VTC parameter range and
default differences on page 181.
LOCAL/REMOTE
Analog reference
Analog input 1
Menu 8
Analog
reference 1
1.36
Analog reference 2
Menu 7 1.41 select
1.37
Analog 1.42 Preset reference
Analog input 2 reference 2 select
Reference selected
indicator
1.49
1.21 ~ 1.28
Preset +
references
1 to 8
+
Scan timer
1.50 1.38 1.01
1.20
Preset reference Reference
selected indicator percentage Level of
trim reference
1.16
selected
Preset 1.04
reference
scan time Reference
offset
1.48
1.09
Preset reference
Scan-timer reset Reference
offset mode
select
Keypad reference
1.17
Keypad
Reference
Precision reference
Precision-reference
update disable Key
1.20
Input Read-write (RW)
terminals 0.XX
parameter
Precision
reference
Output 0.XX Read-only (RO)
1.18 Memory terminals parameter
1.19
Precision The parameters are all shown in their default settings
reference trim
Menu 8
Menu 6
Sequencer
Bipolar Reference
reference 1.10 1.35
1.11 enabled
select indicator
Pre-ramp
reference
Feed-forward Pre-filter
selected 1.06 1.02 reference 1.03
indicator Maximum
Reverse freq./speed
selected 1.12 1.40 "clamp"
indicator
1.07
Menu 2
Minimum
Negative freq./speed
minimum "clamp"
speed (Maximum
select reverse
1.08 freq./speed)
[1.06]
[1.07]
[1.07]
[1.06]
x(-1)
[1.07]
Range() Default()
Parameter Type
OL CL OL VT SV
1.01 Final reference 1,000.0 Hz * 30,000 rpm * RO Bi P
1.02 Pre-filter reference 1,000.0 Hz * 30,000 rpm * RO Bi P
1.03 Pre-ramp reference {0.11} 1,000.0 Hz * 30,000 rpm * RO Bi P
1.04 Reference offset 1,000.0 Hz 30,000 rpm 0 RW Bi
1.05 Jog reference {0.14} 0 to 400.0 Hz 0 to 4,000 rpm 1.5 50 RW Uni
EUR> 50 EUR> 1,500
1.06 Maximum frequency/speed {0.02} 0 to 1,000.0 Hz 0 to 30,000 rpm 3,000 RW Uni
USA> 60 USA> 1,800
0 to [Pr 1.06], if Pr 1.08 = 0
1.07 Minimum frequency/speed {0.01} 0 RW Bi
-1,000 to 0 Hz, if Pr 1.08 = 1
1.08 Negative minimum speed select 0 or 1 0 RW Bit
1.09 Reference offset select 0 or 1 0 RW Bit
1.10 Bipolar reference select 0 or 1 0 RW Bit
1.11 Reference enabled indicator 0 or 1 RO Bit P
1.12 Reverse selected indicator 0 or 1 RO Bit P
1.13 Jog selected indicator 0 or 1 RO Bit P
EUR> 0
1.14 Reference selector {0.05} 0 to 5 0 RW Uni
USA> 4
1.15 Preset reference selector 0 to 9 0 RW Uni
1.16 Preset reference scan time 0 to 400.0 s 10 RW Uni
1.17 Keypad reference {0.35} 1,000.0 Hz 30,000 rpm 0 RO Bi S P
1.18 Precision reference 1,000.0 Hz 30,000 rpm 0 RW Bi
1.19 Precision reference trim 0 to 0.099 Hz 0 to 0.99 rpm 0 RW Uni
1.20 Precision-reference update disable 0 or 1 0 RW Bit
1.21 Preset reference 1 1,000.0 Hz 30,000 rpm 0 RW Bi
1.22 Preset reference 2 1,000.0 Hz 30,000 rpm 0 RW Bi
1.23 Preset reference 3 1,000.0 Hz 30,000 rpm 0 RW Bi
1.24 Preset reference 4 1,000.0 Hz 30,000 rpm 0 RW Bi
1.25 Preset reference 5 1,000.0 Hz 30,000 rpm 0 RW Bi
1.26 Preset reference 6 1,000.0 Hz 30,000 rpm 0 RW Bi
1.27 Preset reference 7 1,000.0 Hz 30,000 rpm 0 RW Bi
1.28 Preset reference 8 1,000.0 Hz 30,000 rpm 0 RW Bi
1.29 Skip freq./speed 1 {0.20} 0 to 1,000.0 Hz 0 to 30,000 rpm 0 RW Uni
1.30 Skip band 1 {0.21} 0 to 5.0 Hz 0 to 50 rpm 0.5 5 RW Uni
1.31 Skip freq./speed 2 {0.22} 0 to 1,000.0 Hz 0 to 30,000 rpm 0 RW Uni
1.32 Skip band 2 {0.23} 0 to 5.0 Hz 0 to 50 rpm 0.5 5 RW Uni
1.33 Skip freq./speed 3 0 to 1,000.0 Hz 0 to 30,000 rpm 0 RW Uni
1.34 Skip band 3 0 to 5.0 Hz 0 to 50 rpm 0.5 5 RW Uni
1.35 Reference in skip-band indicator 0 or 1 RO Bit P
1.36 Analog reference 1 1,000 Hz * 30,000 rpm * RO Bi
1.37 Analog reference 2 1,000 Hz * 30,000 rpm * RO Bi
1.38 Reference percentage-trim 100.0 % RO Bi
1.39 Velocity feed-forward reference 1,000.0 Hz 30,000 rpm RO Bi P
1.40 Feed-forward selected indicator 0 or 1 RO Bit P
1.41 Analog reference 2 selected indicator 0 or 1 RO Bit
1.42 Preset reference selected indicator 0 or 1 RO Bit
1.43 Keypad reference selected indicator 0 or 1 RO Bit
1.44 Precision reference selected indicator 0 or 1 RO Bit
1.45 Preset reference select bit 0 (LSB) 0 or 1 RO Bit
1.46 Preset reference select bit 1 0 or 1 RO Bit
1.47 Preset reference select bit 2 (MSB) 0 or 1 RO Bit
1.48 Scan-timer reset 0 or 1 0 RW Bit
1.49 Reference selected indicator 1 to 5 RO Uni P
1.50 Preset reference selected indicator 1 to 8 RO Uni P
* The maximum value that can be used is limited to the larger value of Pr 1.06 and Pr 1.07.
Uni Unipolar variable parameter R Reset required for new value to take effect
RO Read Only parameter
Bi Bipolar variable parameter S New parameter-value saved at power-down
Txt Text variable parameter P Protected; forbidden as destination parameter
RW Read / Write parameter
Bit Bit parameter FLC Full-load current (max. continuous), Pr 11.32 {0.33}
Key
Acceleration rate select bits
Forward acceleration
2.10
selector
Acceleration rates 1 ~ 8
Acceleration rate 1
2.11
Fwd Acceleration rate 1
Acceleration rate 2
2.12
Fwd Acceleration rate 2
Acceleration rate 3
2.13
Fwd Acceleration rate 3
Acceleration rate 4
2.14
Fwd Acceleration rate 4
Acceleration rate 5
2.15
Rev. Acceleration rate 1
Acceleration rate 6
2.16
Rev. Acceleration rate 2
Acceleration rate 7
2.17
Rev. Acceleration rate 3
Acceleration rate 8
2.18
Rev. Acceleration rate 4
Reverse acceleration
rate select bits
Preset reference 1.50
selected indicator 2.39 2.38
1
0 0
2
0 1
3
1 0
4
1 1 Rev acceleration
2.30
5 selector
6
7
8
Reverse acceleration
and deceleration select
2.09
Jog acceleration
2.19
rate
Jog selected
1.13
indicator
Reverse Forward
accel. rate accel. rate
N N
t t
Acceleration
Ramp control
Forward deceleration
2.20
ramp selector
Reverse deceleration
rate select bits
Preset reference
1.50
2.41 2.40 selected indicator
Rev deceleration
2.31
selector
Reverse acceleration
and deceleration select
2.09
Jog selected
1.13
indicator
Forward Reverse
Decel. rate Decel. rate
N N
Current control
t t Menu 4
(Open-loop only) Ramp enable
2.02 (Closed- loop only)
Deceleration
_
Ramp control +
2.06 S-Ramp enable Post-ramp
2.01
reference
S-Ramp acceleration
2.07
limit
Range() Default()
Parameter Type
OL CL OL VT SV
2.01 Post-ramp reference {0.12} 1,000 Hz * 30,000 rpm * RO Bi P
2.02 Ramp enable 0 or 1 1 0 RW Bit
2.03 Ramp hold enable 0 or 1 0 RW Bit
2.04 Ramp mode selector*** {0.15} Stnd.Hd (0), FASt (1), Stnd.Ct (2) Stnd.Ct (2) RW Txt
2.05 Ramp-rate range select 0 or 1 0 1 RW Bit
2.06 S-ramp enable {0.18} 0 or 1 0 RW Bit
2.07 S-ramp da/dt {0.19} 0 to 3,000.0 s2/100 Hz 0 to 30.000 s2/1,000 rpm 3.1 1.5 0.03 RW Uni
200V drive: 0 to 400 V 200V drive: 375
2.08 Standard ramp voltage*** RW Uni
400V drive: 0 to 800 V 400V drive: EUR> 750, USA> 775
2.09 Reverse acceleration and deceleration select 0 or 1 0 RW Bit
2.10 Forward acceleration ramp selector 0 to 9 0 RW Uni
Acceleration rate 1 / Forward acceleration VT> 0 to 3,200
2.11 {0.03} 0 to 3,200.0 s/100Hz 5** 2 0.2 RW Uni
rate 1 SV> 0 to 32.000 s/1,000rpm
Acceleration rate 2 / Forward acceleration VT> 0 to 3,200
2.12 0 to 3,200.0 s/100Hz 5** 2 0.2 RW Uni
rate 2 SV> 0 to 32.000 s/1,000rpm
Acceleration rate 3 / Forward acceleration VT> 0 to 3,200
2.13 0 to 3,200.0 s/100Hz 5** 2 0.2 RW Uni
rate 3 SV> 0 to 32.000 s/1,000rpm
Acceleration rate 4 / Forward acceleration VT> 0 to 3,200
2.14 0 to 3,200.0 s/100Hz 5** 2 0.2 RW Uni
rate 4 SV> 0 to 32.000 s/1,000rpm
Acceleration rate 5 / Reverse acceleration VT> 0 to 3,200
2.15 0 to 3,200.0 s/100Hz 5** 2 0.2 RW Uni
rate 1 SV> 0 to 32.000 s/1,000rpm
Acceleration rate 6 / Reverse acceleration VT> 0 to 3,200
2.16 0 to 3,200.0 s/100Hz 5** 2 0.2 RW Uni
rate 2 SV> 0 to 32.000 s/1,000rpm
Acceleration rate 7 / Reverse acceleration VT> 0 to 3,200
2.17 0 to 3,200.0 s/100Hz 5** 2 0.2 RW Uni
rate 3 SV> 0 to 32.000 s/1,000rpm
Acceleration rate 8 / Reverse acceleration VT> 0 to 3,200
2.18 0 to 3,200.0 s/100Hz 5** 2 0.2 RW Uni
rate 4 SV> 0 to 32.000 s/1,000rpm
VT>0 to 32.0 s/1,000rpm
2.19 Jog acceleration rate 0 to 3,200.0 s/100Hz 0.2 0 RW Uni
SV>0 to 32.000 s/1,000rpm
2.20 Forward deceleration ramp selector 0 to 9 0 RW Uni
Deceleration rate 1 / Forward VT> 0 to 32.000 s/1000rpm
2.21 {0.04} 0 to 3,200.0 s/100Hz 10** 2 0.2 RW Uni
deceleration rate 1 SV> 0 to 32,000 s/1000rpm
Deceleration rate 2 / Forward VT> 0 to 3,200
2.22 0 to 3,200.0 s/100Hz 10** 2 0.2 RW Uni
deceleration rate 2 SV> 0 to 32.000 s/1,000rpm
Deceleration rate 3 / Forward VT> 0 to 3,200
2.23 0 to 3,200.0 s/100Hz 10** 2 0.2 RW Uni
deceleration rate 3 SV> 0 to 32.000 s/1,000rpm
Deceleration rate 4 / Forward VT> 0 to 3,200
2.24 0 to 3,200.0 s/100Hz 10** 2 0.2 RW Uni
deceleration rate 4 SV> 0 to 32.000 s/1,000rpm
Deceleration rate 5 / Reverse VT> 0 to 3,200
2.25 0 to 3,200.0 s/100Hz 10** 2 0.2 RW Uni
deceleration rate 1 SV> 0 to 32.000 s/1,000rpm
Deceleration rate 6 / Reverse VT> 0 to 3,200
2.26 0 to 3,200.0 s/100Hz 10** 2 0.2 RW Uni
deceleration rate 2 SV> 0 to 32.000 s/1,000rpm
Deceleration rate 7 / Reverse VT> 0 to 3,200
2.27 0 to 3,200.0 s/100Hz 10** 2 0.2 RW Uni
deceleration rate 3 SV> 0 to 32.000 s/1,000rpm
Deceleration rate 8 / Reverse VT> 0 to 3,200
2.28 0 to 3,200.0 s/100Hz 10** 2 0.2 RW Uni
deceleration rate 4 SV> 0 to 32.000 s/1,000rpm
VT> 0 to 3,200
2.29 Jog deceleration rate 0 to 3,200.0 s/100Hz 0.2 0 RW Uni
SV> 0 to 32.000 s/1,000rpm
2.30 Rev acceleration selector 0 to 4 0 RW Uni P
2.31 Rev deceleration selector 0 to 4 0 RW Uni P
2.32 Forward acceleration select bit 0 (LSB) 0 or 1 0 RO Bit
2.33 Forward acceleration select bit 1 0 or 1 0 RO Bit
2.34 Forward acceleration select bit 2 (MSB) 0 or 1 0 RO Bit
2.35 Forward deceleration select bit 0 (LSB) 0 or 1 0 RO Bit
2.36 Forward deceleration select bit 1 0 or 1 0 RO Bit
2.37 Forward deceleration select bit 2 (MSB) 0 or 1 0 RO Bit
2.38 Reverse acceleration select bit 0 (LSB) 0 or 1 0 RO Bit
2.39 Reverse acceleration select bit 1 (MSB) 0 or 1 0 RO Bit
2.40 Reverse deceleration select bit 0 (LSB) 0 or 1 0 RO Bit
2.41 Reverse deceleration select bit 1 (MSB) 0 or 1 0 RO Bit
* The maximum value that can be used is limited to the larger value of Pr 1.06 and Pr 1.07.
Uni Unipolar variable parameter R Reset required for new value to take effect
RO Read Only parameter
Bi Bipolar variable parameter S New parameter-value saved at power-down
Txt Text variable parameter P Protected; forbidden as destination parameter
RW Read / Write parameter
Bit Bit parameter FLC Full-load current (max. continuous), Pr 11.32 {0.33}
** These parameters have a default setting of 60s in the VTC variant. NOTE
*** For more info, see section 10.22.1 Braking modes on page 182. Where a parameter is represented by a text value, the value in brackets
in the range column is the setting used for serial communications.
No. of encoder
F (A) 1 3.21 lines / Pulses Final speed
per revolution Slaving ratio demand
F (A) 2 3.14
Frequency 1 numerator
D (B) 3 3.22
input select 1536
D (B) 4 Slaving ratio 3.01
3.15
Termination denominator
3.24
resistors
Slip
compensation
Menu 5 Motor
Post ramp frequency
reference
+
5.01
+
Menu 2 2.01
7 F
x 192 8 F
Frequency
3.22 output 9 D
x 1563 enable
10 D
Minimum
speed
1.07 + 10.04
_
At or below min.
speed indicator
+
Over-speed Overspeed trip
threshold _ (OV.SPd)
3.08
1.06 +20%
Max.
frequency 3.29
Over-speed threshold
mode select
At speed
lower limit Below at-speed
window indicator
3.06 + Key
Pre ramp
10.05
reference _ At speed
_ indicator Input
0.XX Read-write (RW)
1.03 terminals parameter
+
NOR 10.06
Output 0.XX Read-only (RO)
terminals parameter
3.09
+
10.07
Absolute at-speed 3.07
_
Above at-speed The parameters are all shown at their default settings
detect mode window indicator
At speed
upper limit
15 way sub-D
connector Encoder 1 supply
voltage select
3.23
5V
+V 13
Encoder 0V 14 15V
A 1
A 2 No. of encoder Encoder 1
3.21 lines / Pulses speed
B 3 per revolution
B 4
3.22 Frequency
Z 5 3.26
input select
Z 6
3.24 Termination
resistors
Sin. in
SIN COS 40
Sin. ref SIN COS
41
Cos. in Encoder RPM
42
Cos. ref
43
0V 16.02
44
+V
45
SC data
46
SC data
47
Hard speed
reference*
Hard speed 3.19
reference
select*
3.20
Drive sequencer
Pr 1.11 or position
controller when
Pr 6.01 = rP-POS (3)
3.02
Minimum
speed
1.07 + 10.04
_
At or below min.
speed indicator
+
Overspeed trip
Overspeed _ (OV.SPd)
threshold 3.08
Below at-speed
At speed window indicator
Pre ramp lower limit 3.06 +
reference 10.05
_ At speed
_ indicator
1.03 +
NOR 10.06
+
3.09
10.07
Absolute at-speed 3.07
_
Above at-speed
detect mode window indicator
At speed
upper limit
Key
* For more information, refer to section 10.22.8 Position loop modes on page 188.
Range() Default()
Parameter Type
OL CL OL VT SV
OL> Slave frequency-demand
3.01 1,000.0 Hz 30,000 rpm RO Bi P
CL> Final speed demand
3.02 Speed feedback {0.10} Pr 1.06 RO Bi P
3.03 Speed error 30,000 rpm RO Bi P
3.04 Speed loop output IMAX % * RO Bi P
3.05 Zero-speed threshold 0 to 20.0 Hz 0 to 200 rpm 1 5 RW Uni
3.06 At-speed lower limit 0 to 1,000.0 Hz 0 to 30,000 rpm 1 5 RW Uni
3.07 At-speed upper limit 0 to 1,000.0 Hz 0 to 30,000 rpm 1 5 RW Uni
3.08 Over-speed threshold 0 to 1,000.0 Hz 0 to 30,000 rpm 1,000 2,000 4,000 RW Uni
3.09 Absolute at-speed detect mode 0 or 1 0 RW Bit
3.10 Speed-loop proportional gain {0.07} 0 to 32,000 200 RW Uni
3.11 Speed-loop integral gain {0.08} 0 to 32,000 100 RW Uni
3.12 Speed-loop derivative gain {0.09} 0 to 32,000 0 RW Uni
3.13 Frequency slaving enable 0 or 1 0 RW Bit
3.14 Slaving ratio numerator 0 to 1.000 1 RW Uni
3.15 Slaving ratio denominator 0.001 to 1.000 1 RW Uni
3.16 Frequency output enable 0 or 1 0 RW Bit
3.17 Frequency scaling ratio select bit 1 0 or 1 1 RW Bit
3.18 Frequency scaling ratio select bit 2 0 or 1 0 RW Bit
3.19 Hard speed reference** [Pr 1.06] 0 RW Bi
3.20 Hard speed reference select** 0 or 1 0 RW Bit
256 to 10,000 256 to 5,000
No. of encoder lines / Pulses per
3.21 Encoder lines / Pulses Encoder lines / Pulses per 1,024 4,096 RW Uni
revolution
per rev rev
3.22 Frequency input select 0 or 1 1 0 RW Bit
3.23 Encoder supply voltage select 0 or 1 0 RW Bit
3.24 Encoder termination disable 0 or 1 0 RW Bit
3.25 Encoder phasing test enable {0.40} 0 or 1 0 RW Bit
3.26 Encoder 1 speed 30,000 rpm 30,000 rpm RO Bi P
0 to 16,383 0 to 16,383
3.27 Encoder 1 position RO Uni P
revs / 16,384 revs / 16,384
3.28 Phase position 0 to 6,143 rev / 6143 RW Uni S P
3.29 Over-speed threshold mode select 0 or 1 0 RW Bit
3.30 Speed feedback filter 0 to 10.0 ms 0 RW Uni
Servo phasing fail (ENCPH9) detection
3.31 0 or 1 0 RW Bit
disable
Uni Unipolar variable parameter R Reset required for new value to take effect
RO Read Only parameter
Bi Bipolar variable parameter S New parameter-value saved at power-down
Txt Text variable parameter P Protected; forbidden as destination parameter
RW Read / Write parameter
Bit Bit parameter FLC Full-load current (max. continuous), Pr 11.32 {0.33}
* For definition of IMAX %, see section 8.2 Current limits on page 98.
** For more information, refer to section 10.22.8 Position loop modes on
page 188.
10.09
Current Active
limit current Current
active Current loop
magnitude
4.13 P gain**
I gain** 4.02
4.14 4.01
4.20
4.02 - Active
current
_ (Amp)
Key
* For more information, please refer to section 10.22.3 Torque ** For more information, please refer to section 10.22.5 Mains loss
Modes on page 183. modes on page 185.
Speed Motor
feedback Motor rated
3.02 rated power
current factor
Filter time
5.07 5.10 constant
Speed loop Torque mode
4.11 4.12
output selector*
+
Final +
speed 3.01 3.04 Torque Current Current controller
demand demand demand
Current loop
+ 4.13 P gain**
4.03 4.04
Current loop
_ 4.14 I gain**
+ Filter
Speed +
over-ride
level
Coiler/uncoiler
speed
Zero over-ride
speed 3.05 level Active Current
threshold current magnitude
Torque +
reference* 4.08
4.02
4.01
+ 4.20
4.02 - Active
Torque current
reference (Amp)
4.10
offset
enable 4.20 - Percentage
4.09 torque Magnetising
current 4.17
Torque reference current
offset
Key
Speed
feedback
3.02
Filter time
constant
Speed loop Torque mode
4.11 4.12
output selector*
+
Final + Torque Current
speed 3.01 3.04 Current controller
demand demand
demand Current loop
+ 4.13 P gain**
4.03 4.04
Current loop
_ 4.14 I gain**
+ Filter
Speed +
over-ride
level
Coiler/uncoiler
speed
Zero over-ride
speed 3.05 level
threshold
Percentage Motor active
torque current
Torque + current 4.20 4.02
reference* 4.08
+
Torque
reference
4.10
offset
enable
4.09
Torque reference
offset
Key
Range() Default()
Parameter Type
OL CL OL VT SV
4.01 Motor current magnitude 0 to IMAX A RO Uni P
4.02 Motor active-current {0.13} IMAX A RO Bi P
4.03 Torque demand IMAX % RO Bi P
4.04 Current demand IMAX % RO Bi P
4.05 Motoring current limit 0 to IMAX % 150* 175 RW Uni
4.06 Regenerating current limit 0 to IMAX % 150* 175 RW Uni
4.07 Symmetrical current limit {0.06} 0 to IMAX % 150* 175 RW Uni
4.08 Torque reference** IMAX % 0 RW Bi
4.09 Torque reference offset IMAX % 0 RW Bi
4.10 Torque reference offset enable 0 or 1 0 RW Bit
4.11 Torque mode selector** {0.17} 0 to 1 0 to 4 0 RW Uni P
4.12 Current-demand filter time-constant 0 to 250 ms 0 RW Uni
4.13 Current-loop proportional gain*** 0 to 30,000 20 150 130 RW Uni
4.14 Current-loop integral gain*** 0 to 30,000 40 2,000 1,200 RW Uni
4.15 Motor thermal time-constant 0 to 400.0 s 89.0 7.0 RW Uni
4.16 Motor protection mode select 0 or 1 0 RW Bit
4.17 Motor magnetizing current IMAX A RO Bi P
4.18 Over-riding current limit 0 to IMAX % RO Uni P
4.19 Overload accumulator 0 to 100 % RO Uni P
4.20 Percentage torque current IMAX % RO Bi P
Uni Unipolar variable parameter R Reset required for new value to take effect
RO Read Only parameter
Bi Bipolar variable parameter S New parameter-value saved at power-down
Txt Text variable parameter P Protected; forbidden as destination parameter
RW Read / Write parameter
Bit Bit parameter FLC Full-load current (max. continuous), Pr 11.32 {0.33}
Voltage Fd
mode Ur
5.14 UrS
Url L1 L2 L3
Autotune
5.12
DC Bus
voltage
Dynamic V/f
Motormap 5.13 select
Frequency 5.05
Motor rated
slaving 5.06 5.15 Voltage boost
frequency
Slave frequency enable
demand Motor rated Jog voltage
3.13 5.07 current 5.16
boost
Motor rated Stator Motor
3.01 5.08 5.17
full load RPM resistance voltage
Motor rated 5.23 Voltage offset
5.09 voltage 5.02 Volt
Motor rated
5.10 power factor
Post ramp Motor number
reference 5.11 of poles
+ Motor full load 5.01 Hertz
2.01 5.32 Motor
speed fine trim
frequency
PWM
+ 5.18 switching
Slip frequency
compensation 5.04 High stability
enable Estimated 5.19 space vector
Total motor motor speed modulation
5.27 5.03 3xVxI
power (kW)
Quasi square
5.20
wave enable
Thermal
5.33 model
protection
Slip
compensation
Motor
Motor active current
current magnitude
4.02
4.01
4.20
Percentage
active current
Key 4.17
Motor magnetising
current
Input Read-write (RW)
terminals 0.XX
parameter
PWM
Motor active 5.12 Autotune
4.02 5.18 switching
current
frequency
High stability
5.19 space vector
Total motor modulation
power (kW) 5.03 3xVxI
Quasi square
5.20
wave enable
Thermal
5.33 model
protection
Motor
Motor active current
current magnitude
4.02
4.01
4.20
Percentage
active current
4.17
Key Motor magnetising
current
Input Read-write (RW)
terminals 0.XX
parameter
L1 L2 L3
DC Bus
voltage
5.05
Filter time
constant
4.12 Motor
voltage
Current
demand Current controller Motormap 5.02 Volt
Current loop Motor rated
+ 4.13 5.07
P gain current
4.04
_ Current loop Motor number
4.14 I gain 5.11 of poles
Filter Hertz
PWM
Motor active switching
4.02 5.18
current frequency
Motor power High stability
(kW) 5.19 space vector
modulation
5.03 3xVxI
Key
Range() Default()
Parameter Type
OL CL OL VT SV
5.01 Motor frequency [Pr 1.06] RO Bi P
200V drive: 0 to 264 V
5.02 Motor voltage RO Uni P
400V drive: 0 to 528 V
5.03 Total motor power PMAX kW RO Bi P
5.04 Estimated motor speed {0.10} 6000 rpm RO Bi P
200V drive: 0 to 415 V
5.05 DC bus voltage RO Uni P
400V drive: 0 to 830 V
5.06 Motor - rated frequency {0.47} 0 to 1000.0 Hz EUR> 50, USA> 60 RW Uni
5.07 Motor - rated current {0.46} 0 to FLC A FLC RW Uni
EUR> 1,450
5.08 Motor - rated speed {0.45} 0 to 6,000 rpm 0 to 30,000 rpm 0 RW Uni
USA> 1,770
200V drive: 220
200V drive: 0 to 240 V
5.09 Motor - rated voltage {0.44} 400V drive: EUR> 400 0 RW Uni
400V drive: 0 to 480 V
USA> 460
5.10 Motor - rated power factor {0.43} 0 to 1.000 0.920 RW Uni S P
5.11 Motor - number of poles {0.42} 2 to 32 4 6 RW Txt P
5.12 Magnetizing current test enable {0.40} 0 or 1 0 RW Bit P
5.13 Dynamic V/f select {0.09} 0 or 1 0 RW Bit
Ur_S (0), Ur_l (1),
5.14 Voltage mode selector {0.07} Ur_l (1)* RW Uni P
Ur (2), Fd (3)
5.15 Boost voltage {0.08} 0 to 25.0 % 3 RW Uni
5.16 Jog boost-voltage 0 to 25.0 % 3 RW Uni
5.17 Stator resistance 0 to 32.000 0 RW Uni S P
3 kHz (0), 4.5 kHz (1), 6 kHz (2), 9 kHz (3),
5.18 PWM switching frequency selector {0.41} 3 (0)** RW Txt
12 kHz (4)
High-stability space-vector modulation
5.19 0 or 1 0 RW Bit
enable
5.20 Quasi square-wave enable 0 or 1 0 RW Bit
5.21 Field-gain reduction enable 0 or 1 1 RW Bit
5.22 Maximum speed x10 select 0 or 1 0 RW Bit
5.23 Voltage offset 0 to 25.5 V 0 RO Uni S P
5.24 Motor leakage inductance 0 to 320.00 mH 0 RW Uni S P
5.25 Output frequency doubling select 0 or 1 0 RW Bit
5.26 Cross-coupling compensation enable 0 or 1 0 RW Bit
Slip compensation enable 0 or 1 1 RW Bit
Auto-optimize rated speed enable VT> 0 or 1 0 RW Bit
5.27
Phasing test for motors with high inertia
SV> 0 or 1 0 RW Bit
loads
Field-weakening gain compensation
5.28 VT> 0 or 1 0 RW Bit
disable
5.29 Motor saturation breakpoint 1 0 to 100 % 50 RW Uni P
5.30 Motor saturation breakpoint 2 0 to 100 % 75 RW Uni P
5.31 Voltage-controller gain 0 to 30 1 RW Uni P
5.32 Motor full load speed fine trim 0 to 0.99 rpm 0 RW Uni P
5.33 Thermal model-protection enable 0 or 1 1 RW Bit
Uni Unipolar variable parameter R Reset required for new value to take effect
RO Read Only parameter
Bi Bipolar variable parameter S New parameter-value saved at power-down
Txt Text variable parameter P Protected; forbidden as destination parameter
RW Read / Write parameter
Bit Bit parameter FLC Full-load current (max. continuous), Pr 11.32 {0.33}
For definition of IMAX, see section Types of current range on page 138.
NOTE
Where a parameter is represented by a text value, the value in brackets
in the range column is the setting used for serial communications.
FWD/REV
Key
* For more information, refer to section 10.22.4 Stop Modes on *** For more information, refer to section 10.22.6 Sequencing Modes on
page 184. page 186.
** For more information, refer to section 10.22.5 Mains loss modes on **** For more information, refer to section 10.22.7 Catch a spinning
page 185. motor on page 187.
Range() Default()
Parameter Type
OL CL OL VT SV
COASt (0), rP (1),
COASt (0), rP (1),
6.01 Stop mode selector* {0.16} rP-dcI (2), dcI (3), rP (1) no.rP (2) RW Txt
no.rP (2), rP-POS (3)
td.dcI (4)
6.02 Auto-start mode selector diS (0), ALYS (1), Pd.dP (2) diS (0) RW Txt
6.03 AC supply loss mode selector** diS (0), StoP (1), ridE.th (2) diS (0) RW Txt P
6.04 Sequencing mode selector*** 0 to 4 4 RW Uni P
6.05 Minimum jog time 0 to 25.0 s 0.0 RW Uni
6.06 Injection braking level 0 to 100.0 %FLC 100.0 RW Uni
6.07 Injection braking time* 0 to 25.0 s 5.0 RW Uni
6.08 Hold zero speed enable* 0 or 1 0 1 RW Bit
6.09 Synchronize to a spinning motor**** {0.39} 0 or 1 0 1 RW Bit
6.10 Synchronization ramp rate**** 0 to 25.0 s/100Hz 5 RW Uni
6.11 Keypad run key enable 0 or 1 0 RW Bit
6.12 Keypad stop key enable 0 or 1 0 RW Bit
6.13 Keypad fwd/rev key enable 0 or 1 0 RW Bit
6.15 Drive enable 0 or 1 1 RW Bit
6.16 Electricity cost / kWh 0 to 600.0 Currency/kWh 0 RW Uni
6.17 Power consumption meter reset 0 or 1 0 RW Bit
6.18 Time interval between filter changes 0 to 30,000 hr 0 RW Uni
6.19 Filter change required/done 0 or 1 1 RW Bit
6.20 Time interval between lubrication 0 to 30,000 hr 0 RW Uni
6.21 Lubrication required/done 0 or 1 1 RW Bit
6.22 Run-time log 0 to 30.365 years.days RO Uni S P
6.23 Run-time log 0 to 23.59 hr min RO Uni S P
6.24 Power meter 0 to 30,000 MWh RO Uni S P
6.25 Power meter 0 to 999.9 kWh RO Uni S P
6.26 Running cost 0 to 32,000 Currency/hr RO Uni S P
6.27 Time before filter change due 0 to 30,000 hr RO Uni S P
6.28 Time before lubrication due 0 to 30,000 hr RO Uni S P
6.29 Hardware enable 0 or 1 RO Bit P
6.30 Sequencing bit 0 0 or 1 0 RW Bit
6.31 Sequencing bit 1 0 or 1 0 RW Bit
6.32 Sequencing bit 2 0 or 1 0 RW Bit
6.33 Sequencing bit 3 0 or 1 0 RW Bit
6.34 Run permit / not stop 0 or 1 0 RW Bit
6.35 Limit switch 1 0 or 1 RO Bit
6.36 Limit switch 2 0 or 1 RO Bit
6.37 Spinning motor start-voltage**** 0 to 100.0 % 25 RW Uni
6.38 Spinning motor voltage-ramp**** 0 to 2.5 s 0.25 RW Uni
Uni Unipolar variable parameter R Reset required for new value to take effect
RO Read Only parameter
Bi Bipolar variable parameter S New parameter-value saved at power-down
Txt Text variable parameter P Protected; forbidden as destination parameter
RW Read / Write parameter
Bit Bit parameter FLC Full-load current (max. continuous), Pr 11.32 {0.33}
NOTE
Where a parameter is represented by a text value, the value in brackets
in the range column is the setting used for serial communications.
* For more information, refer to section 10.22.4 Stop Modes on
page 184.
** For more information, refer to section 10.22.5 Mains loss modes on
page 185.
*** For more information, refer to section 10.22.6 Sequencing Modes on
page 186.
**** For more information, refer to section 10.22.7 Catch a spinning
motor on page 187.
7.25
Calibrate
Analog input 2 Function-2
analog input 1
destination
full scale
parameter
7.02 Any
7.14 unprotected
Analog input 2 variable
parameter
Analog
??.?? ref. 2
A/D 7.11 7.12
1.37
Analog input 2 Analog
mode selector input 2 x(-1) ??.??
scaling
7.13 Analog input 2
invert
Analog output 2
source parameter Key
Any 7.22
variable Input Read-write (RW)
Analog output 2 0.XX
Motor parameter terminals parameter
active ??.??
current Read-only (RO)
Output 0.XX
4.02 7.23 7.24 terminals parameter
??.?? Analog Analog
output 2 output 2
scaling mode The parameters are all shown at their default settings
selector
Range() Default()
Parameter Type
OL CL OL VT SV
7.01 Analog input 1 100.0 % RO Bi P
7.02 Analog input 2 100.0 % RO Bi P
7.03 Analog input 3 100.0 % RO Bi P
7.04 Heatsink temperature 0 to 100 oC RO Uni P
7.05 Control board temperature 0 to 100 oC RO Uni P
VOLt (0), 0 - 20 (1), 20 - 0 (2), 4 - 20.tr (3),
7.06 Analog input 1 mode selector {0.24} 20 - 4.tr (4), 4 - 20.Lo (5), 20 - 4.Lo (6), VOLt (0) RW Txt R
4 - 20.Pr (7), 20 - 4.Pr (8)
7.07 Analog input 1 offset trim 10.000 % 0 RW Bi P
7.08 Analog input 1 scaling 0 to 4.000 1.000 RW Uni
7.09 Analog input 1 invert 0 or 1 0 RW Bit
7.10 Analog input 1 destination parameter Pr 0.00 to Pr 20.50 Pr 1.36 RW Uni R P
7.11 Analog input 2 mode selector {0.25} (as Pr 7.06) VOLt (0) RW Txt R
7.12 Analog input 2 scaling 0 to 4.000 1 RW Uni
7.13 Analog input 2 invert 0 or 1 0 RW Bit
7.14 Analog input 2 destination parameter {0.26} Pr 0.00 to Pr 20.50 Pr 1.37 RW Uni R P
VOLt (0), 0 - 20 (1), 20 - 0 (2), 4 - 20.tr (3) ,
7.15 Analog input 3 mode selector 20 - 4.tr (4), 4 - 20.Lo (5) , 20 - 4.Lo (6), EUR> th (10), USA> VOLt (0) RW Txt R
4 - 20.Pr (7), 20 - 4.Pr (8), th.SC (9), th (10)
7.16 Analog input 3 scaling 0 to 4.000 1.000 RW Uni
7.17 Analog input 3 invert 0 or 1 0 RW Bit
7.18 Analog input 3 destination parameter Pr 0.00 to Pr 20.50 Pr 0.00 RW Uni R P
7.19 Analog output 1 source parameter Pr 0.00 to Pr 20.50 Pr 5.01 Pr 3.02 RW Uni R P
7.20 Analog output 1 scaling 0 to 4.000 1 RW Uni
7.21 Analog output 1 mode selector VOLt (0), 0 - 20 (1), 4 - 20 (2) VOLt (0) RW Txt R P
7.22 Analog output 2 source parameter Pr 0.00 to Pr 20.50 Pr 4.02 RW Uni R P
7.23 Analog output 2 scaling 0 to 4.000 1.000 RW Uni
7.24 Analog output 2 mode selector VOLt (0), 0 - 20 (1), 4 - 20 (2) VOLt (0) RW Txt R P
7.25 Calibrate analog input 1 full scale 0 or 1 0 RW Bit
7.26 V/f sample time 0 to 5.0 ms 4.0 RW Uni
Analog input 1 current-loop loss
7.27 0 or 1 RO Bit P
indicator
Analog input 2 current-loop loss
7.28 0 or 1 RO Bit P
indicator
Analog input 3 current-loop loss
7.29 0 or 1 RO Bit P
indicator
7.30 Analog output set-up enable 0 or 1 0 RW Bit
UD78 large option module fitted
7.31 0 or 1 RO Bit P
indicator
7.32 IGBT junction temperature 0 to 150 C RO Uni P
Uni Unipolar variable parameter R Reset required for new value to take effect
RO Read Only parameter
Bi Bipolar variable parameter S New parameter-value saved at power-down
Txt Text variable parameter P Protected; forbidden as destination parameter
RW Read / Write parameter
Bit Bit parameter FLC Full-load current (max. continuous), Pr 11.32 {0.33}
NOTE
Where a parameter is represented by a text value, the value in brackets
in the range column is the setting used for serial communications.
Input/output
F1 state
indicator F1 output At speed
??.??
enable 10.06 OL
8.01 8.12 10.03 CL
x(-1) ??.?? At zero
Any bit speed
Input / output F1 F1 destination parameter
8.10
or source
8.28 parameter
x(-1) ??.??
x(-1) ??.??
x(-1) ??.??
Input / output F3
F3 destination 8.16
or source
8.28 parameter
Any
Open collector 8.17 F3 invert
unprotected
outputs select bit
Positive parameter
logic select 8.27
??.?? Jog select
6.31
x(-1) ??.??
F4 state F4 destination
indicator or source
F4 invert parameter
F5 state F5 destination
indicator or source
F5 invert parameter
8.05 8.22 8.21 Any
unprotected
bit
Input F5 parameter
??.?? RUN REV
8.27
6.32
Positive
x(-1) ??.??
logic select
F6 state F6 destination
indicator or source
F6 invert parameter
External trip /
inhibit input F7 External trip /
state indicator inhibit input F7
mode select
8.07 8.09
External trip
External trip /
active
Drive enable
indicator
x(-1) 10.32
8.27
Positive 6.29
logic select Hardware
enable
Status relay
source Status relay
parameter invert
8.25 8.26 Key
Any bit
parameter Input Read-write (RW)
Status relay terminals 0.XX
Drive indicator parameter
Healthy ??.??
Range() Default()
Parameter Type
OL CL OL VT SV
8.01 Digital input/output F1 state 0 or 1 RO Bit P
8.02 Digital input/output F2 state 0 or 1 RO Bit P
8.03 Digital input/output F3 state 0 or 1 RO Bit P
8.04 Digital input F4 state 0 or 1 RO Bit P
8.05 Digital input F5 state 0 or 1 RO Bit P
8.06 Digital input F6 state 0 or 1 RO Bit P
8.07 Terminal 30 state 0 or 1 RO Bit P
8.08 Status relay output indicator 0 or 1 RO Bit P
8.09 Terminal 30 function select 0 or 1 0 1 RW Bit
8.10 F1 destination or source parameter Pr 0.00 to Pr 20.50 Pr 10.06 Pr 10.03 RW Uni R P
8.11 F1 invert 0 or 1 0 RW Bit
8.12 F1 output enable 0 or 1 1 RW Bit R
8.13 F2 destination or source parameter Pr 0.00 to Pr 20.50 Pr 10.33 RW Uni R P
8.14 F2 invert 0 or 1 0 RW Bit
8.15 F2 output enable 0 or 1 0 RW Bit R
8.16 F3 destination or source parameter Pr 0.00 to Pr 20.50 Pr 6.31 RW Uni R P
8.17 F3 invert 0 or 1 0 RW Bit
8.18 F3 output enable 0 or 1 0 RW Bit R
8.19 F4 destination parameter Pr 0.00 to Pr 20.50 Pr 6.30 RW Uni R P
8.20 F4 invert 0 or 1 0 RW Bit
8.21 F5 destination parameter Pr 0.00 to Pr 20.50 Pr 6.32 RW Uni R P
8.22 F5 invert 0 or 1 0 RW Bit
8.23 F6 destination parameter Pr 0.00 to Pr 20.50 Pr 1.41 RW Uni R P
8.24 F6 invert 0 or 1 0 RW Bit
8.25 Status relay source parameter Pr 0.00 to Pr 20.50 Pr 10.01 RW Uni R P
8.26 Status relay invert 0 or 1 0 RW Bit
8.27 Positive logic select 0 or 1 0 RW Bit R P
8.28 Open-collector outputs select 0 or 1 0 RW Bit R P
Uni Unipolar variable parameter R Reset required for new value to take effect
RO Read Only parameter
Bi Bipolar variable parameter S New parameter-value saved at power-down
Txt Text variable parameter P Protected; forbidden as destination parameter
RW Read / Write parameter
Bit Bit parameter FLC Full-load current (max. continuous), Pr 11.32 {0.33}
9.09
Any bit Function-1
parameter 9.07 x(-1) Function-1
input-2 invert ??.??
delay
??.??
??.?? x(-1)
9.19
Any bit Function-2
parameter 9.17 x(-1) Function-2
input-2 invert ??.??
delay
??.??
??.?? x(-1)
Key
Motorized
pot. bipolar Motorized pot. Motorized pot.
Motorized output indicator destination
select
pot. rate parameter
9.22
9.23 9.03 9.25
Motorized pot. Any
up unprotected
variable
9.26 parameter
??.??
M 9.24
Motorized pot. ??.??
output scale
9.27
Motorized pot.
down
Motorized pot.
reset to zero
Binary-sum
logic output Binary-sum
value logic destination
parameter
9.32 9.33
9.29
Any
unprotected
Binary-sum bit
logic ones (LSB) parameter
??.??
9.30
??.??
Binary-sum
logic twos
9.31
Binary-sum
logic fours (MSB)
Range() Default()
Parameter Type
OL CL OL VT SV
9.01 Prog.-logic function 1 output indicator 0 or 1 RO Bit P
9.02 Prog.-logic function 2 output indicator 0 or 1 RO Bit P
9.03 Motorized pot. output indicator 100.0 % RO Bi S P
Prog.-logic function 1 input 1 source
9.04 Pr 0.00 to Pr 20.50 Pr 0.00 RW Uni P
parameter
9.05 Prog.-logic function 1 input 1 invert 0 or 1 0 RW Bit
Prog.-logic function 1 input 2 source
9.06 Pr 0.00 to Pr 20.50 Pr 0.00 RW Uni P
parameter
9.07 Prog.-logic function 1 input 2 invert 0 or 1 0 RW Bit
9.08 Prog.-logic function 1 output invert 0 or 1 0 RW Bit
9.09 Prog.-logic function 1 delay 0 to 25.0 s 0 RW Uni
Prog.-logic function 1 destination
9.10 Pr 0.00 to Pr 20.50 Pr 0.00 RW Uni R P
parameter
Prog.-logic function 2 input 1 source
9.14 Pr 0.00 to Pr 20.50 0 RW Uni P
parameter
9.15 Prog.-logic function 2 input 1 invert 0 or 1 0 RW Bit
9.16 Prog.-logic function 2 input 2 source Pr 0.00 to Pr 20.50 Pr 0.00 RW Uni P
9.17 Prog.-logic function 2 input 2 invert 0 or 1 0 RW Bit
9.18 Prog.-logic function 2 output invert 0 or 1 0 RW Bit
9.19 Prog.-logic function 2 delay 0 to 25.0 s 0 RW Uni
Prog.-logic function 2 destination
9.20 Pr 0.00 to Pr 20.50 Pr 0.00 RW Uni R P
parameter
9.21 Motorised pot. zero-start select 0 or 1 0 RW Bit
9.22 Motorised pot. bipolar select 0 or 1 0 RW Bit
9.23 Motorised pot. rate 0 to 250 s 20 RW Uni
9.24 Motorised pot. output scale factor 0 to 4.000 1 RW Uni
9.25 Motorised pot. destination Pr 0.00 to Pr 20.50 Pr 0.00 RW Uni R P
9.26 Motorised pot. up 0 or 1 RO Bit
9.27 Motorised pot. down 0 or 1 RO Bit
9.28 Motorised pot. reset 0 or 1 RO Bit
9.29 Binary-sum logic ones (MSB) 0 or 1 RO Bit
9.30 Binary-sum logic twos 0 or 1 RO Bit
9.31 Binary-sum logic fours 0 or 1 RO Bit
9.32 Binary-sum logic output value 0 to 7 RO Uni P
9.33 Binary-sum logic destination parameter Pr 0.00 to Pr 20.50 Pr 0.00 RW Uni R P
Uni Unipolar variable parameter R Reset required for new value to take effect
RO Read Only parameter
Bi Bipolar variable parameter S New parameter-value saved at power-down
Txt Text variable parameter P Protected; forbidden as destination parameter
RW Read / Write parameter
Bit Bit parameter FLC Full-load current (max. continuous), Pr 11.32 {0.33}
Uni Unipolar variable parameter R Reset required for new value to take effect
RO Read Only parameter
Bi Bipolar variable parameter S New parameter-value saved at power-down
Txt Text variable parameter P Protected; forbidden as destination parameter
RW Read / Write parameter
Bit Bit parameter FLC Full-load current (max. continuous), Pr 11.32 {0.33}
NOTE
Range() Default()
Parameter Type
OL CL OL VT SV
11.01 Parameter 0.11 assignment Pr 0.00 to Pr 20.50 Pr 1.03 RW Uni P
11.02 Parameter 0.12 assignment Pr 0.00 to Pr 20.50 Pr 2.01 RW Uni P
11.03 Parameter 0.13 assignment Pr 0.00 to Pr 20.50 Pr 4.02 RW Uni P
11.04 Parameter 0.14 assignment Pr 0.00 to Pr 20.50 Pr 1.05 RW Uni P
11.05 Parameter 0.15 assignment Pr 0.00 to Pr 20.50 Pr 2.04 RW Uni P
11.06 Parameter 0.16 assignment Pr 0.00 to Pr 20.50 Pr 6.01 RW Uni P
11.07 Parameter 0.17 assignment Pr 0.00 to Pr 20.50 Pr 4.11 RW Uni P
11.08 Parameter 0.18 assignment Pr 0.00 to Pr 20.50 Pr 2.06 RW Uni P
11.09 Parameter 0.19 assignment Pr 0.00 to Pr 20.50 Pr 2.07 RW Uni P
11.10 Parameter 0.20 assignment Pr 0.00 to Pr 20.50 Pr 1.29 RW Uni P
11.11 Parameter 0.21 assignment Pr 0.00 to Pr 20.50 Pr 1.30 RW Uni P
11.12 Parameter 0.22 assignment Pr 0.00 to Pr 20.50 Pr 1.31 RW Uni P
11.13 Parameter 0.23 assignment Pr 0.00 to Pr 20.50 Pr 1.32 RW Uni P
11.14 Parameter 0.24 assignment Pr 0.00 to Pr 20.50 Pr 7.06 RW Uni P
11.15 Parameter 0.25 assignment Pr 0.00 to Pr 20.50 Pr 7.11 RW Uni P
11.16 Parameter 0.26 assignment Pr 0.00 to Pr 20.50 Pr 7.14 RW Uni P
11.17 Parameter 0.27 assignment Pr 0.00 to Pr 20.50 EUR> Pr 8.27, USA> Pr 6.04 RW Uni P
11.18 Parameter 0.28 assignment Pr 0.00 to Pr 20.50 EUR> Pr 4.13, USA> Pr 1.01 RW Uni P
11.19 Parameter 0.29 assignment Pr 0.00 to Pr 20.50 EUR> Pr 4.14, USA> Pr 8.23 RW Uni P
11.20 Parameter 0.30 assignment Pr 0.00 to Pr 20.50 Pr 6.13 RW Uni P
11.21 Parameter 0.30 scaling 0 to 4.000 1 RW Uni P
11.22 Initial parameter displayed {0.38} Pr 0.00 to Pr 0.50 Pr 0.10* RW Uni P
11.23 Serial comms. address {0.37} 0 to 9.9 group.unit 1.1 RW Uni P
11.24 Serial comms. mode {0.32} ANSI 2 (0), ANSI 4 (1), OUtPUt (2), INPUt (3) ANSI 4 (1) RW Txt R P
11.25 Serial comms. baud rate {0.36} 4,800 (0), 9,600 (1), 19,200 (2), 2,400 (3) baud 4800 (0)* RW Txt P
11.26 Serial comms two-wire mode delay 0 to 255 ms 0 RW Uni
Serial comms. source/ destination
11.27 Pr 0.00 to Pr 20.50 0 RW Uni R P
parameter
11.28 Serial comms. parameter scaling 0 to 4.000 1 RW Uni
11.29 Drive software version {0.50} 1.00 to 99.99 RO Uni P
11.30 User security code {0.34} 0 to 255 149 RW Uni S P
OPENLP (0), CL.VECT (1), SErVO (2),
11.31 Drive operating mode {0.48} RW Txt R P
rEGEN (3)
11.32 Drive rated current (FLC) {0.33} 2.10 to 1920 A RO Uni P
11.33 Drive voltage rating 220 to 690 V RO Uni P
11.34 Drive software build number 0 to 99 RO Uni P
11.35 Number of size-5 modules connected 0 to 255 RO Uni P
Unidrive & Unidrive VTC: 0
11.36 Drive with slow speed fans 0 or 1 RO Bit P
Unidrive LFT: 1
11.37 Macro number {0.31} 0 to 9 RO Uni
11.38 Cloning module parameter set 0 to 8 0 RW Uni
OPEN.LP (0), CL.VEct (1), SErVO (2),
11.39 Cloning module parameter set drive type 4 RO Txt P
rEGEN (3), FrEE (4)
11.40 Cloning module parameter checksum 0 to 16,383 RO Uni P
Uni Unipolar variable parameter R Reset required for new value to take effect
RO Read Only parameter
Bi Bipolar variable parameter S New parameter-value saved at power-down
Txt Text variable parameter P Protected; forbidden as destination parameter
RW Read / Write parameter
Bit Bit parameter FLC Full-load current (max. continuous), Pr 11.32 {0.33}
* Pr 11.22 and Pr 11.25 have default settings of Pr 0.12 and 9,600 (1)
respectively in Unidrive VTC when USA defaults are loaded.
NOTE
Where a parameter is represented by a text value, the value in brackets
in the range column is the setting used for serial communications.
Key
Hysteresis
Threshold
level
Threshold
output
Range() Default()
Parameter Type
OL CL OL VT SV
12.01 Comparator 1 output indicator 0 or 1 RO Bit P
12.02 Comparator 2 output indicator 0 or 1 RO Bit P
12.03 Comparator 1 input source parameter Pr 0.00 to Pr 20.50 Pr 0.00 RW Uni P
12.04 Comparator 1 threshold level 0 to 100.0 % 0 RW Uni
12.05 Comparator 1 hysteresis 0 to 25.0 % 0 RW Uni
12.06 Comparator 1 output invert 0 or 1 0 RW Bit
Comparator 1 output destination
12.07 Pr 0.00 to Pr 20.50 Pr 0.00 RW Uni R P
parameter
12.13 Comparator 2 input source parameter Pr 0.00 to Pr 20.50 Pr 0.00 RW Uni P
12.14 Comparator 2 threshold level 0 to 100.0 % 0 RW Uni
12.15 Comparator 2 hysteresis 0 to 25.0 % 0 RW Uni
12.16 Comparator 2 output invert 0 or 1 0 RW Bit
Comparator 2 output destination
12.17 Pr 0.00 to Pr 20.50 Pr 0.00 RW Uni R P
parameter
Uni Unipolar variable parameter R Reset required for new value to take effect
RO Read Only parameter
Bi Bipolar variable parameter S New parameter-value saved at power-down
Txt Text variable parameter P Protected; forbidden as destination parameter
RW Read / Write parameter
Bit Bit parameter FLC Full-load current (max. continuous), Pr 11.32 {0.33}
Menu 6
relative jog Menu 6 relative
selected jog reverse
selected
Jog reference
1.05
x(-1)
15 way sub-D
connector
Encoder
RPM
+V 13
0V 14 3.26
A 1
A 2
Encoder
B 3 Feedback
B 4
Encoder revolution 13.15
position counter reset Feedback encoder
Z 5 revolution counter
Z 6 3.27
13.17
Menu 6
position control
enabled
Feed forward
Jog selected
selected 1.13 indicator
Level of
reference indicator 1.40
selected
Pre-ramp
1.01 reference
1.03
Pr 13.08 1 or 2
1.05
selected
Jog reference
Velocity feed-
1.39
forward reference
Position
loop mode 13.08
selector*
Position loop
disabled
+
.dt Reference
Position
enabled
indicator speed limit
1.11 13.10
+ Position
loop error Position
loop gain
_ 13.01 13.09
16384 = 1
.dt encoder
revolution
Reference
encoder scaling ??.??
13.03 13.02 x 13.04
1000
Max. speed ??.??
Reference
encoder input
13.06
Reference input
destination selector
Key
2nd encoder
option module
UD51
UD52 SIN COS option or
UD53 Resolver option
Encoder module fitted
position
A 16.03
40
A
41 Reference
B
43 encoder
Encoder B position
44 Encoder
Z
46 RPM
Z 47
16.02
15 way sub-D
connector
Reference
encoder
RPM
Encoder
position
+V 13
0V 14 3.27
A 1
A 2
Encoder
B 3
B Encoder
4
RPM
Z 5
Z 6 3.26
Resolver option
module
UD53
Slave position
Resolver
position
SIN COS
position
Sin. in (fine)
40
Sin. ref 16.05
41
Cos. in
42
SIN COS Cos. ref
43
0V SIN COS
44
+V Encoder RPM
45
SC data 46
16.02
SC data 47
Menu 6
position control
enabled
Jog Feed forward
selected selected
indicator Parameter 13.08
indicator 1 or 3 selected
Level of 1.13 1.40
reference
selected
Pre-ramp Post ramp Final speed
1.01 reference reference demand
Menu 2 +
1.03 2.01 3.01
Ramp Control
+
1.05 Velocity
Jog reference 1.39 feed forward
reference
Hard speed
reference
select
Counter
Reference 13.14 3.20
reset
encoder Reference encoder
position revolution counter
13.16
Position Parameter Hard speed
loop mode 13.08 3.19
13.08 5 or reference
selector* 6 selected
Position loop
Reference
13.19 disabled
Reference encoder invert
encoder Reference
RPM encoder ratio
13.13 +
Encoder x 13.07
1000
sample time x(-1) +
Reference
encoder scaling ??.??
x 13.04
1000
13.03 13.02 ??.??
1
Max. speed
Reference
encoder input 13.06
13.05 6.01
Percentage Reference input
Stop
input select destination selector
Menu 6 mode 6.08
Relative jog Hold zero
selected Menu 6 Relative speed
jog reverse
Jog reference selected dt
1.05
x(-1)
Position
Orientation + speed limit
acceptance 13.12
Orientation Position 13.10
window _ Position
position loop error
loop gain
reference +
13.11 Orientation 13.01 13.09
_
Slave position
Orientation
complete 13.18 dt 1.11
16384 = 1
indicator encoder
revolution
Reference
enabled
indicator Menu 6
Slave RPM position control
enabled
Feedback
revolution 13.15
counter reset Feedback encoder
revolution counter
Key
13.17
Range() Default()
Parameter Type
OL CL OL VT SV
13.01 Position-loop error 16,384* RO Bi P
13.02 Reference-encoder input 100.0 % RO Bi P
13.03 Maximum reference speed 0 to 30,000 rpm 1,500 3,000 RW Uni
13.04 Reference-encoder scaling 0.000 to 4.000 1 RW Uni
13.05 Percentage input select 0 or 1 0 RW Bit
13.06 Reference input destination parameter Pr 0.00 to Pr 20.50 0 RW Uni R P
13.07 Reference-encoder ratio 0 to 4.000 1 RW Uni
13.08 Position-loop mode selector*** 0 to 2 0 to 6 0 RW Uni
13.09 Position-loop gain 0 to 4.000 0.1 RW Uni
13.10 Positioning speed-limit 0 to 250 rpm 150 RW Uni
13.11 Orientation position reference 0 to 4095** 0 RW Uni
13.12 Orientation acceptance window 0 to 200** 20 RW Uni
13.13 Encoder sample time 0 to 5.0 ms 4.0 RW Uni
13.14 Reference revolution counter reset 0 or 1 0 RW Bit
13.15 Feedback revolution counter reset 0 or 1 0 RW Bit
13.16 Reference-encoder revolution counter 0 to 16,384 revolutions RO Bi P
13.17 Feedback-encoder revolution counter 0 to 16,384 revolutions RO Bi P
13.18 Orientation complete indicator 0 or 1 RO Bit P
13.19 Reference feedback invert 0 or 1 0 RW Bit
Uni Unipolar variable parameter R Reset required for new value to take effect
RO Read Only parameter
Bi Bipolar variable parameter S New parameter-value saved at power-down
Txt Text variable parameter P Protected; forbidden as destination parameter
RW Read / Write parameter
Bit Bit parameter FLC Full-load current (max. continuous), Pr 11.32 {0.33}
Main reference
source parameter
14.02
Any variable
parameter PID Main
reference
??.??
14.19
??.??
PID reference
source parameter PID reference
14.03 source invert
PID
enable
14.08
Drive normal
indicator
10.01 &
Logic 1
Any bit
parameter
??.??
??.??
Source
14.09
not used
Optional PID
enable source
parameter
PID output
14.13
high limit
PID hold PID output
integrator enable PID output
14.14 destination
low limit
14.17 parameter
14.10
PID symmetrical 14.16 Any
PID proportional 14.18 unprotected
gain limits enable
variable
14.11 PID controller parameter
output PID output
scale factor
+ ??.??
PID integral
gain +
14.01 14.15
14.12
??.??
PID derivative
gain
Key
Range() Default()
Parameter Type
OL CL OL VT SV
14.01 PID controller output 100.0 % RO Bi P
14.02 Main reference source parameter Pr 0.00 to Pr 20.50 Pr 0.00 RW Uni P
14.03 PID reference source parameter Pr 0.00 to Pr 20.50 Pr 0.00 RW Uni P
14.04 PID feedback source parameter Pr 0.00 to Pr 20.50 Pr 0.00 RW Uni P
14.05 PID reference invert 0 or 1 0 RW Bit
14.06 PID feedback source invert 0 or 1 0 RW Bit
14.07 PID reference slew-rate limit 0 to 3,200.0 s 0 RW Uni
14.08 PID enable 0 or 1 0 RW Bit
14.09 Optional PID-enable source parameter Pr 0.00 to Pr 20.50 Pr 0.00 RW Uni P
14.10 PID proportional gain 0 to 4.000 1 RW Uni
14.11 PID integral gain 0 to 4.000 0.5 RW Uni
14.12 PID derivative gain 0 to 4.000 0 RW Uni
14.13 PID output high limit 0 to 100.0% 100 RW Uni
14.14 PID output low limit 100.0 % -100 RW Bi
14.15 PID output scale factor 0 to 4.000 1 RW Uni
14.16 PID output destination parameter Pr 0.00 to Pr 20.50 Pr 0.00 RW Uni R P
14.17 PID hold integrator enable 0 or 1 0 RW Bit
14.18 PID symmetrical limits enable 0 or 1 0 RW Bit
14.19 PID main reference 100.0 % RO Bi P
14.20 PID reference 100.0 % RO Bi P
14.21 PID feedback 100.0 % RO Bi P
14.22 PID error 100.0 % RO Bi P
Uni Unipolar variable parameter R Reset required for new value to take effect
RO Read Only parameter
Bi Bipolar variable parameter S New parameter-value saved at power-down
Txt Text variable parameter P Protected; forbidden as destination parameter
RW Read / Write parameter
Bit Bit parameter FLC Full-load current (max. continuous), Pr 11.32 {0.33}
Close soft
start contactor
15.14
Sequencer
Menu 6
15.16
Soft start Enable motoring
contactor Drive
Contactor is closed
closed
15.15
Sinusoidal rectifier
Regen sequencer 15.12
synchronised
Enable
Sinusoidal rectifier
15.11 synchronising
DC Bus
voltage Sinusoidal rectifier
15.13
phase loss
15.04
Modulation
Switching U
Supply current 15.08 frequency
Regen current and
magnitude voltage controllers V
High stability space
15.09
DC Bus voltage vector modulation
15.01 15.07 W
set-point Quasi-square
15.10 operation select
Voltage
15.21
gain
Supply voltage
Current control Supply
15.19 15.05
proportional gain frequency
15.02
Current control
15.20 integral gain
Input
15.06
inductance
Key
Range() Default()
Parameter Type
Regen Regen
15.01 Supply current magnitude {0.11} Maximum drive current A RO Bi P
15.02 Supply voltage {0.12} 400V drive: 0 to 528 V RO Uni P
15.03 Supply power {0.13} Pmax kW RO Bi P
15.04 DC Bus voltage {0.14} 400V drive: 0 to 830 V RO Uni P
15.05 Supply frequency {0.15} 100 Hz RO Bi P
15.06 Input inductance {0.16} 0.001 to 100 mH RO Uni P
15.07 DC Bus voltage set-point {0.17} 400V drive: 0 to 800 V 400V drive: 700 RW Uni
15.08 Switching frequency {0.18} 3 (0), 4.5 (1), 6 (2), 9 (3), 12 (4) kHz 0 RW Txt P
15.09 High stability space vector modulation {0.19} 0 or 1 0 RW Bit
15.10 Quasi-square operation select {0.20} 0 or 1 0 RW Bit
15.11 Sinusoidal rectifier synchronising {0.21} 0 or 1 RO Bit P
15.12 Sinusoidal rectifier synchronised {0.22} 0 or 1 RO Bit P
15.13 Sinusoidal rectifier phase loss {0.23} 0 or 1 RO Bit P
15.14 Close soft start contactor {0.24} 0 or 1 RO Bit P
15.15 Soft start contactor is closed {0.25} 0 or 1 RO Bit
15.16 Enable motor drive {0.26} 0 or 1 RO Bit P
15.17 Line synchronisation trip enable {0.27} 0 or 1 0 RO Bit
SYNC (0), Ph Det (1), Fr Lo (2), Fr Hi (3),
15.18 Line synchronisation status {0.28} RO Txt P
PLL OI (4), PLL Ph (5)
15.19 Current control proportional gain 0 to 30,000 110 RW Uni
15.20 Current control integral gain 0 to 30,000 1,000 RW Uni
15.21 Voltage control proportional gain 0 to 30,000 4,000 RW Uni
15.22 Enable extra mains loss detection 0 or 1 0 RW Bit
Uni Unipolar variable parameter R Reset required for new value to take effect
RO Read Only parameter
Bi Bipolar variable parameter S New parameter-value saved at power-down
Txt Text variable parameter P Protected; forbidden as destination parameter
RW Read / Write parameter
Bit Bit parameter FLC Full-load current (max. continuous), Pr 11.32 {0.33}
NOTE
Where a parameter is represented by a text value, the value in brackets
in the range column is the setting used for serial communications.
Output
16.23 16.41
enable
Open collector ??.??
x(-1)
outputs select Any bit
parameter
Destination
6 Invert 16.22 or source 16.21
parameter
Any unprotected
Positive bit parameter
16.07 logic select ??.??
16.40
Input/output
state indicator x(-1) ??.??
Output
16.26 16.41
enable
Open collector ??.??
x(-1)
outputs select Any bit
parameter
Destination
6 Invert 16.25 or source 16.24
parameter
Any unprotected
Positive bit parameter
16.08 logic select ??.??
16.40
Input/output
state indicator x(-1) ??.??
Output
16.29 16.41
enable
Open collector ??.??
x(-1)
outputs select Any bit
parameter
Destination
6 Invert 16.28 or source 16.27
parameter
Any unprotected
Positive bit parameter
16.09 logic select ??.??
16.40
Input/output
state indicator x(-1) ??.??
Key
x(-1) ??.??
16.10
16.30
Input/output All parameters are shown Destination
state indicator at their default setting parameter
x(-1) ??.??
16.11
16.32
Input/output All parameters are shown Destination
state indicator at their default setting parameter
x(-1) ??.??
16.12
16.34
Input/output All parameters are shown Destination
state indicator at their default setting parameter
Key
x(-1) ??.??
16.04
16.15
Analog input All parameters are shown Analog input
level at their default setting destination parameter
x(-1) ??.??
16.05
16.18
Analog input All parameters are shown Analog input
level at their default setting destination parameter
Key
??.??
16.19
Analog output 3
source parameter
Relay 2
source parameter
Relay 2
16.19
16.36 indicator
Any bit 6
16.37 16.02
parameter
??.??
??.??
x(-1)
6
Any bit
parameter
x(-1)
??.??
??.??
16.39 16.03
6
16.19 Relay 3
16.38
indicator
Relay 3
source parameter
Key
Uni Unipolar variable parameter R Reset required for new value to take effect
RO Read Only parameter
Bi Bipolar variable parameter S New parameter-value saved at power-down
Txt Text variable parameter P Protected; forbidden as destination parameter
RW Read / Write parameter
Bit Bit parameter FLC Full-load current (max. continuous), Pr 11.32 {0.33}
Z
16.11 The parameters are all shown at their default settings
6 /Z
Second encoder
Freeze input
termination disable
Second encoder
Freeze input enable
16.10
Uni Unipolar variable parameter R Reset required for new value to take effect
RO Read Only parameter
Bi Bipolar variable parameter S New parameter-value saved at power-down
Txt Text variable parameter P Protected; forbidden as destination parameter
RW Read / Write parameter
Bit Bit parameter FLC Full-load current (max. continuous)
SINCOS
encoder rpm SINCOS encoder
SIN in 16.09 phase offset
SINCOS encoder
SIN ref 16.12 16.02
6 No. of lines per SINCOS encoder A(F)
revolution 16.10
phasing test
SINCOS encoder Simulated-encoder
COS in 16.13 /A(/F)
No. of revolutions F/D output enable 6
COS ref 1
6 [16.07] 16.08
2 B(D)
16.14 SINCOS as
reference encoder
SC data 16.11 /B(/D)
SINCOS encoder 6
SC data 16.16 SINCOS encoder
6 serial comms. disable 3.26
update disable
16.07
Encoder 1 Simulated-encoder
SINCOS encoder rpm output scaling
voltage select 16.03
16.15 16.14
SINCOS encoder SINCOS
revolution count as auxiliary
encoder
0V
5.15V 16.04
6
8.0V Key
SINCOS encoder
incremental
position (coarse) Input Read-write (RW)
terminals 0.XX
parameter
SINCOS encoder
incremental
position (fine) The parameters are all shown at their default settings
Uni Unipolar variable parameter R Reset required for new value to take effect
RO Read Only parameter
Bi Bipolar variable parameter S New parameter-value saved at power-down
Txt Text variable parameter P Protected; forbidden as destination parameter
RW Read / Write parameter
Bit Bit parameter FLC Full-load current (max. continuous)
Resolver Resolver
Resolver rpm position
SIN and COS Simulated-encoder
inputs output
16.02 16.03
SIN low
A(F)
SIN high
6 /A(/F) 6
1
COS low Decoder [16.07] 16.08
2 B(D)
COS high Simulated-
6 encoder F/D /B(/D) 6
output enable
Z
16.12 /Z 6
Simulated-
16.09 16.07 encoder Z
Resolver Simulated-encoder marker-pulse
phase offset output scaling outputs
Resolver synchronisation
16.05 turns ratio disable
Resolver select
phasing test 16.10
Synchronisation
Excitation high control logic
3:1
Excitation low Excitation
6
2:1
Simulated-encoder Z
16.13 marker-pulse outputs
synchronisation
inactive indicator
Key
Uni Unipolar variable parameter R Reset required for new value to take effect
RO Read Only parameter
Bi Bipolar variable parameter S New parameter-value saved at power-down
Txt Text variable parameter P Protected; forbidden as destination parameter
RW Read / Write parameter
Bit Bit parameter FLC Full-load current (max. continuous), Pr 11.32 {0.33}
NOTE
Where a parameter is represented by a text value, the value in brackets
in the range column is the setting used for serial communications.
Uni Unipolar variable parameter R Reset required for new value to take effect
RO Read Only parameter
Bi Bipolar variable parameter S New parameter-value saved at power-down
Txt Text variable parameter P Protected; forbidden as destination parameter
RW Read / Write parameter
Bit Bit parameter FLC Full-load current (max. continuous), Pr 11.32 {0.33}
Range() Default()
Parameter Type
OL CL OL VT SV
19.01 Application menu 2 read write integer 32,000 0 RW Bi S
19.02 to
Application menu 2 read only integers 32,000 0 RO Bi
19.10
19.11 to
Application menu 2 read write integers 32,000 0 RW Bi
19.30
19.31 to
Application menu 2 read write bits 0 or 1 0 RW Bit
19.50
Menu 20 is only available when a UD70 large option module is fitted. NOTE
Parameters 20.01 to 20.20 and 20.50 are reserved for use with the high- The menu 20 parameters are stored in the non-volatile memory in the
speed communication UD70 option modules. UD70 and not in the drive. To store these parameters set Pr 17.19 at 1.
Parameters will be stored at power down when Pr 17.20 is set to 1.
UD73 Profibus-DP UD74 Interbus-S UD75 CT NET
Parameter
Description Default Description Default Description Default
20.01 OUT Channel 2 Mapping 121 OUT Channel 2 Mapping 121 Node Address 0
20.02 OUT Channel 3 Mapping 408 OUT Channel 3 Mapping 408 Network Data Rate 0
20.03 IN Channel 2 Mapping 201 IN Channel 2 Mapping 201 Synchronisation Message 0
20.04 IN Channel 3 Mapping 402 IN Channel 3 Mapping 402 OUT Slot 1 Destination Node 0
20.05 Node Address 0 Reserved 0 OUT Slot 1 Source/Destination 0
20.06 OUT Channel 1 Mapping 9011 OUT Channel 1 Mapping 9011 OUT Slot 2 Destination Node 0
20.07 IN Channel 1 Mapping 9011 IN Channel 1 Mapping 9011 OUT Slot 2 Source/Destination 0
20.08 Reserved 0 Reserved 0 OUT Slot 3 Destination Node 0
20.09 Reserved 0 Reserved 0 OUT Slot 3 Source/Destination 0
20.10 Reserved 0 Reserved 0 IN Slot 1 0
20.11 Trip Delay Time (ms) 48 Trip Delay Time (ms) 48 IN Slot 2 0
20.12 Reserved 0 Reserved 0 IN Slot 3 0
20.13 Data Endian Format 0 Reserved 0 Reserved 0
20.14 Option ID Code Option ID Code Reserved 0
20.15 Firmware Version Firmware Version Reserved 0
20.16 Reserved 0 Reserved 0 Reserved 0
20.17 Reserved 0 Reserved 0 Reserved 0
20.18 Reserved 0 Reserved 0 Reserved 0
20.19 Reserved 0 Reserved 0 Reserved 0
20.20 Reserved 0 Reserved 0 Reserved 0
20.50 Fieldbus Diagnostic Fieldbus Diagnostic Fieldbus Diagnostic
UD76 Modbus Plus UD77 Device Net UD77 CAN / CAN Open
Parameter
Description Default Description Default Description Default
20.01 Node Address OUT Channel 2 Mapping 121 RxPDO1 Word 2 Mapping 121
20.02 Negative Number Format 0 OUT Channel 3 Mapping 408 RxPDO1 Word 3 Mapping 408
20.03 Reserved 0 IN Channel 2 Mapping 201 TxPDO1 Word 2 Mapping 201
20.04 IN Slot 1 source node/slot 0 IN Channel 3 Mapping 402 TxPDO1 Word 3 Mapping 402
20.05 IN Slot 1 destination 0 Node Address 0 Node Address 0
20.06 IN Slot 2 source node/slot 0 OUT Channel 1 Mapping 9011 RxPDO1 Word 1 Mapping 9011
20.07 IN Slot 2 destination 0 IN Channel 1 Mapping 9011 TxPDO1 Word 1 Mapping 9011
20.08 IN Slot 3 source node/slot 0 Data Rate 0 Data Rate 0
20.09 IN Slot 3 destination 0 Node Status SYNC Generation Time 0
20.10 OUT Slot 1 source 0 Network Status Auto-Start Enable 0
20.11 OUT Slot 2 source 0 Trip Delay Time (ms) 48 Network Loss Trip Time (ms) 0
20.12 OUT Slot 3 source 0 Product Code Elaboration 0 Reserved 0
20.13 IN Slot 4, 5 source 0 Reserved 0 Reserved 0
20.14 IN Slot 6, 7 source 0 Option ID Code Fieldbus ID Code
20.15 IN Slot 8, 9 source 0 Firmware Version CANopen Firmware
20.16 IN Slot 10, 11 source 0 Reserved 0 RxPDO2 COB-ID 0
20.17 IN Slot 12, 13 source 0 Reserved 0 TxPDO2 COB-ID 0
20.18 Reserved 0 Reserved 0 Reserved 0
20.19 Reserved 0 Reserved 0 Reserved 0
20.20 Reserved 0 Reserved 0 Reserved 0
20.50 Fieldbus Diagnostic Fieldbus Diagnostic Fieldbus Diagnostic
Shading denotes RO parameter
10.22 Advanced Features is set lower than the nominal DC Bus level the drive will not decelerate
but will coast to rest. The standard controlled mode is most likely to be
This section gives information on some of the commonly useful in applications where smooth deceleration is required, particularly
used advanced functions of the Unidrive. with lightly loaded machines, or where the supply voltage is high where
Advanced Feature Associated Parameters the drive would trip on OV (DC Bus over voltage) due to the transients
Braking modes Pr 2.04 and Pr 2.08 produced in standard hold mode.
S ramps Pr 2.06 and Pr 2.07 The output of the ramp controller (when active) is a current demand that
is fed to the frequency changing current controller (open loop) or the
Torque modes Pr 4.08 and Pr 4.11
torque producing current controller (closed loop). The gain of these
Stop modes Pr 6.01, Pr 6.07 and Pr 6.08 controllers can be modified with Pr 4.13 and Pr 4.14.
Main Loss modes Pr 6.03
Controller
Sequence modes Pr 6.04 and Pr 6.30 to Pr 6.34 operating
Catch a spinning motor Pr 6.09, Pr 6.10, Pr 6.37 and Pr 6.38 DC-bus
voltage
Position loop modes Pr 13.08, Pr 3.19 and Pr 3.20
The deceleration ramp will be frozen if the DC Bus voltage rises above
the standard ramp voltage (Pr 2.08). Normally the DC Bus voltage will 2.08 Standard ramp voltage
then begin to fall as the machine should stop regenerating. Once the RW Uni
voltage drops below the standard ramp voltage, the ramp will again 200V drive: 0 to 400 V 200V drive: 375
begin to fall. This type of control does not usually give smooth 400V drive: 0 to 800 V
400V drive: EUR> 750, USA> 775
deceleration especially if the machine is lightly loaded, however it is
easy to set up. This voltage is used as the level for both standard ramp modes. If hold
mode is used and this is set too low the drive will never stop, and if it is
FASt (1): Fast ramp too high and no braking resistor is used the drive may trip on OV (DC
The output of the ramp will fall at the programmed deceleration rate Bus over voltage). If standard ramp with P control is used and this
(subject to the current limits programmed in the drive). This mode should parameter is set too low the machine will coast to rest, and if it is set too
be used when a braking resistor is fitted. high and no braking resistor is used it may trip on OV. The minimum
Stnd.Ct (2): Standard ramp with P control level should be greater than the voltage produced on the DC Bus by the
highest supply voltage.
The voltage rising to the standard ramp level (Pr 2.08) causes a
proportional controller to operate, the output of which changes the Normally the DC Bus voltage will be approximately the rms supply
demanded current in the motor. As the controller regulates the DC Bus voltage x 2.
voltage, the motor deceleration increases as the speed approaches zero
Care should be taken in the setting of this parameter. It is
speed. When the motor deceleration rate reaches the programmed
recommended that the setting should be at least 50V higher
deceleration rate the controller ceases to operate and the drive
than the maximum expected level of the DC Bus voltage. If
continues to decelerate at the programmed rate. This gives smoother
this is not done, the motor may fail to decelerate on a STOP
control than standard hold mode. If the standard ramp voltage (Pr 2.08) WARNING command.
10.22.2 S ramps
4.11 Torque mode selector
2.06 S-ramps enable
RW Uni
RW Bit
OL 0 to 1 0
0 or 1 0
CL 0 to 4 0
Setting this parameter enables the S ramp function. S ramp is disabled
during deceleration using Standard ramp with P control (Pr 2.04 = Open loop
Stnd.Ct [2]). When the motor is accelerated again after decelerating in If this parameter is 0 normal frequency control is used. If this parameter
standard ramp with P control the acceleration ramp used by the S ramp is set to 1 the current demand is connected to the current PI controller
function is reset to zero. giving closed loop torque/current demand as shown below. The current
error is passed through proportional and integral terms to give a
frequency reference which is limited to the range -maximum frequency
2.07 S-ramp da/dt
to +maximum frequency as defined by Pr 1.06.
RW Uni
0 to 3,000.0 Current
OL s2/100 Hz
3.1 demand
VT 0 to 30.000 1.5
Current
Programmed
ramp rate 4.08 (+ 4.09 when enabled)
Speed
The output of the speed loop defines the torque demand, but is limited
between 0 and the resultant torque reference [Pr 4.08 (+ Pr 4.09 when
enabled)]. The effect is to produce an operating area as shown above if
the final speed demand and the resultant torque reference are both
positive. The speed controller will try and accelerate the machine to the
Rate of change final speed demand level with a torque demand defined by the resultant
of S-ramp torque reference. However, the speed cannot exceed the reference
acceleration
because the required torque would be negative, and so it would be
time
clamped to zero.
T = S ramp rate of change / Ramp rate
+Final speed demand Final speed demand
+Resultant torque +Resultant torque
Enabling S ramp increases the total ramp time by the period T since an
additional T/2 is added to each end of the ramp in producing the S.
ramp to stop with a reference defined by the user speed demand. This stability.
causes the speed to increase towards the reference and then ramp to
stop.
10.22.4 Stop Modes
3: Coiler/uncoiler mode
6.01 Stop mode selector
Positive final speed demand: a positive resultant torque will give torque
control with a positive speed limit defined by the final speed demand. A RW Txt
negative resultant torque will give torque control with a negative speed OL COASt (0), rP (1), rP-dcl (2),
limit of -5rpm. dcl (3), td.dcl rP (1)
Negative final speed demand: a negative resultant torque will give VT COASt (0), rP (1), no.rP (2),
rP-POS (3)
torque control with a negative speed limit defined by the final speed SV no.rP (2)
demand. A positive resultant torque will give torque control with a
positive speed limit of +5rpm. Open Loop
Example of coiler operation 0 COASt Coast stop
This is an example of a coiler operating in the positive direction. The final 1 rP Ramp stop
speed demand is set to a positive value just above the coiler reference 2 rP-dcI Ramp stop + 1 second dc injection
speed. If the resultant torque demand is positive the coiler operates with
3 dcI Injection braking stop with detection of zero speed
a limited speed, so that if the material breaks the speed does not exceed
a level just above the reference. It is also possible to decelerate the 4 td.dcI Timed injection braking stop
coiler with a negative resultant torque demand. The coiler will decelerate Stopping is in two distinct phases: decelerating to stop, and stopped.
down to -5rpm until a stop is applied.
Stopping
The operating area is shown below: Mode
Phase 1 Phase 2 Comments
Area for normal coiler operation
Speed is limited to the final speed Drive cannot Delay in phase 2 allows rotor
COASt Inverter
demand and torque is positive be re-enabled flux to decay in induction
(0) disabled
for 2s motors
Torque Final speed Ramp down Wait for 1s
demand
rP (1) to zero with inverter
frequency enabled
Speed Inject DC at
Ramp down
level specified
rP.dcl (2) to zero
by Pr 6.06 for
frequency
1s
5rpm Area for decelerating the coiler
Reverse speed is limited to 5rpm The drive automatically
Low
and torque is negative senses low speed and
frequency
therefore it adjusts the
Example of uncoiler operation current Inject DC at
injection time to suit the
injection with level specified
dcl (3) application. If the injection
This is an example for an uncoiler operating in the positive direction. The detection of by Pr 6.06 for
current level is too small the
final speed demand should be set to a level just above the maximum low speed 1s
drive will not sense low speed
before next
normal speed. When the resultant torque demand is negative the phase.
(normally a minimum of 50-
uncoiler will apply tension and try and rotate at 5rpm in reverse, and so 60% is required).
take up any slack. The uncoiler can operate at any positive speed Inject DC at
applying tension. If it is necessary to accelerate the uncoiler a positive level
Inject DC at
resultant torque demand is used. The speed will be limited to the final specified by The minimum total injection
level specified
td.dcl (4) Pr 6.06 for time is 1s for phase 1 and 1s
speed demand. The operating area is the same as that for the coiler and by Pr 6.06 for
time for phase 2, i.e. 2s in total.
is shown below: 1s
specified by
Area for accelerating the uncoiler Pr 6.07 - 1s.
Speed is limited to the final speed
demand and torque is positive
Once modes 3 or 4 have begun the drive must go through the ready
state before being restarted either by stopping, tripping, or being
Final speed disabled.
Torque
demand
Closed loop
0 COASt Coast stop
Speed
1 rP Ramp stop
2 no.rP Stop without ramps
5rpm Area for normal uncoiler operation 3 rP-POS Stop and orientate
Reverse speed is limited to 5rpm
and torque is negative In the closed loop mode the two stopping phases do not exist and the
ready state is entered as soon as the single stopping action is complete.
In this mode ramps are not active whilst the drive is in the run state.
When the drive is taken out of the run state, but not disabled, the Stopping
Action Comments
appropriate stopping mode is used. It is recommended that only coast or Mode
stopping without ramps is used. If ramp stop mode is used the drive
COASt (0) Inhibits the inverter
changes to speed control mode to ramp to stop with a reference defined
by the user speed demand. This causes the speed to increase towards rP (1) Stop with ramp
the reference and then ramp to stop. no.rP (2) Stop with no ramp
This parameter defines the low frequency braking time for phase 1 of
VT 0 to 30,000 150
stopping during a stop using stopping mode 4 in open loop drives (see SV 130
Pr 6.01).
SV 1200
SV 1
When this bit is set the drive will hold torque at standstill when not in the
Open-loop
These parameters control the proportional and integral gains of the
running state rather than disabling the output bridge. The drive status will
current controller used in the open loop drive. As already mentioned the
be 'StoP' when the drive is at standstill rather than 'rdy'.
current controller either provides current limits or closed loop torque
control by modifying the drive output frequency. The control loop is also
10.22.5 Mains loss modes used in its torque mode during mains loss, or when the controlled mode
standard ramp is active and the drive is decelerating, to regulate the flow
6.03 AC supply loss mode selector of current into the drive. Although the default settings have been chosen
RW Txt P to give suitable gains for less demanding applications it may be
necessary for the user to adjust the performance of the controller. The
diS (0), StoP (1), ridE.th (2) diS (0)
following is a guide to setting the gains for different applications.
0 diS Disabled
Current limit operation
1 StoP Stop
The current limits will normally operate with an integral term only,
2 ridE.th Ride through particularly below the point where field weakening begins. The
proportional term is inherent in the loop. The integral term must be
diS (0): Disabled
increased enough to counter the effect of the ramp which is still active
There is no mains loss detection and the drive operates normally only as even in current limit. For example, if the drive is operating at constant
long as the DC Bus voltage remains within specification (above 330V). frequency and is overloaded the current limit system will try to reduce
StoP (1): Stop (Open loop) the output frequency to reduce the load. At the same time the ramp will
The action taken by the drive is the same as for ride through mode, try to increase the frequency back up to the demand level. If the integral
except the ramp down rate is at least as fast as the deceleration ramp gain is increased too far the first signs of instability will occur when
setting and the drive will continue to decelerate and stop even if the operating around the point where field weakening begins. These
mains is re-applied. If normal or timed injection braking is selected the oscillations can be reduced by increasing the proportional gain. A
drive will use ramp mode to stop on loss of the supply. For injection system has been included to prevent regulation because of the opposite
braking or ramp with DC injection modes, DC current will be applied to actions of the ramps and the current limit. This can reduce the actual
the motor for 1s after it has stopped. (Unless the mains has been level that the current limit becomes active by 12.5%. This still allows the
reapplied the drive is likely trip UU before or during the 1s injection current to increase up to the current limit set by the user. However the
period.) current limit active indicator (Pr 10.09) could become active up to 12.5%
below the current limit depending on the ramp rate used.
StoP (1): Stop (Closed Loop)
Torque control
The speed reference is set to zero and the ramps are disabled allowing
the drive to decelerate the motor to a stop under current limit. If the Again the controller will normally operate with an integral term only,
mains is re-applied whilst the motor is stopping any run signal is ignored particularly below the point where field weakening begins. The first signs
until the motor has stopped. If the current limit value is set very low the of instability will appear around base speed, and can be reduced by
drive may trip UU before the motor has stopped. increasing the proportional gain. The controller can be less stable in
torque control mode rather than when it is used for current limiting. This
ridE.th (2): Ride through
is because load helps to stabilise the controller, and under torque control
The drive detects mains loss when the DC Bus voltage falls below a the drive may operate with light load. Under current limit the drive is
specific level (410V). The drive then enters a mode where a closed-loop often under heavy load unless the current limits are set at a low level.
controller attempts to hold the DC Bus level at a specific level (390V).
Mains loss and controlled standard ramp
This causes the motor to decelerate at a rate that increases as the
speed falls. If the mains is re-applied it will force the DC Bus voltage The DC Bus voltage controller becomes active if mains loss detection is
above the detection threshold and the drive will continue to operate enabled and the drive supply is lost or controlled standard ramp is being
normally. used and the machine is regenerating. The DC Bus controller attempts
to hold the DC Bus voltage at a fixed level by controlling the flow of
In open-loop mode the output of the mains loss controller is a current
current from the drive inverter into its DC Bus capacitors. The output of
demand that is fed to the frequency changing current controller and
the DC Bus controller is a current demand which is fed into the current PI
therefore the gain parameters (Pr 4.13 and Pr 4.14) must be set up for controller as showing the following diagram:
optimum control. See Pr 4.13 and Pr 4.14 below for set-up details.
In closed-loop mode the output of the mains controller is also a current
demand that is fed directly to the current loop. If the settings of Pr 4.13
and Pr 4.14 are suitable for normal operation, they should need no
adjustment. See Pr 4.13 and Pr 4.14 below for set-up details.
NOTE
DC bus By default the Unidrive uses sequencing mode 4 (Wire Proof PLC
DC-bus voltage mode), where the necessary terminals are assigned as required. If any
controller other sequencing mode is enabled the corresponding sequencing bits
DC-bus (Pr 6.30 to Pr 6.34) must also be programmed as destination for the
capacitors
Current specific input using the parameters in menu 8.
demand
0 CD type interface
1 Mentor type interface
4.13 Proportional gain
4.14 Integral gain 2 Wire proof mode
3 PLC mode
Active current Frequency 4 Wire proof PLC mode
reference
Sequencing mode 0: CD type
The DC Bus voltage controller cannot be adjusted, but it may be Run permit or /Stop (Pr 6.34) Run permit or 'not stop' input
necessary to adjust the current controller gains to obtain the required Sequencing bit 0 (Pr 6.30) Run (Latching)
performance. If the gains are not suitable it is best to set up the drive in
Sequencing bit 1 (Pr 6.31) Jog
torque control first. Set the gains to a value that does not cause
instability around the point at which field weakening occurs. Then revert Sequencing bit 2 (Pr 6.32) Forward/Reverse
back to open loop speed control in standard ramp mode. To test the Sequencing bit 3 (Pr 6.33) Not used
controller the supply should be removed whilst the motor is running. It is
likely that the gains can be increased further if required because the DC 21
Bus voltage controller has a stabilising effect, provided that the drive is 22
not required to operate in torque control mode. 23
Closed-loop Run permit 24 Parameter changes required
The P and I gains are used in the voltage based current controller. The
25 Parameter Value
default values give satisfactory operation with most motors. However it
may be necessary to change the gains especially for low inductance Jog 26 8.10 6.34
motors. The following procedure should be used: Run 27 8.12 0
Unless a particularly high bandwidth is required the proportional gain (Pr Fwd/Rev 28
4.13) should be set to a value of: 29
1800 x Pr 5.24 x 10-3 x Pr 11.32 30
Where: 0V 31
Pr 5.24 = per phase motor leakage inductance (mH).
Pr 11.32 = Drive rated current (A) To be able to run in this mode the Run Permit signal must be closed.
The inductance value is stored in Pr 5.24 after the autotune test is Momentarily closing of the Run contact will make the drive latch in the
carried out. If an autotune cannot be carried out the leakage inductance run state. Opening the Run Permit contact will cause the drive to stop. It
can be found by other means: is also possible to enable the keypad buttons (Pr 6.11 to Pr 6.13). If any
keypad button is enabled the corresponding terminal input is ignored.
For an induction motor this is the per phase total leakage inductance
Any jog command received will only be accepted in the rdY or StoP
(Ls') which can be calculated from the steady state per phase equivalent
states. Run commands override jog commands.
circuit of the motor, Ls ' = L1 + (L2 .Lm / (L2 + Lm)). For a servo motor this
is half the phase to phase inductance that is normally specified by the Sequencing mode 1: Mentor type
manufacturer. This will give a response with minimum overshoot after a Run permit or /Stop (Pr 6.34) Run permit or 'not stop' input
step change of current reference and a current loop bandwidth of Sequencing bit 0 (Pr 6.30) Run forward (latching)
approximately 500Hz. If some overshoot can be tolerated then gain can
be increased by a factor of 1.5, giving a bandwidth of 800Hz and 12.5% Sequencing bit 1 (Pr 6.31) Jog forward
overshoot after a step change of current reference. Sequencing bit 2 (Pr 6.32) Run reverse (latching)
The integral gain (Pr 4.14) should be set to a value of: Sequencing bit 3 (Pr 6.33) Jog reverse
0.044 x Pr 4.13 x R / (Pr 5.24 x 10-3)
Where:
21
Pr 4.13 = current loop proportional gain calculated above
22
R = per phase stator resistance
Pr 5.24 = per phase motor leakage inductance (mH). 23
Run permit 24 Parameter changes required
25
10.22.6 Sequencing Modes Parameter Value
Jog 26
6.04 Sequencing mode selector 8.10 6.34
Run Fwd 27 8.12 0
RW Uni P
Run Rev 28 8.23 6.33
0 to 4 4
Jog Rev 29
There are five sequencing modes available as shown below. Any
30
terminal can be used for any of the functions provided in each mode
(see the following sequencing bits). The connection diagrams below 0V 31
show a possible method of using each sequencing mode and the
parameter changes required (from defaults). Any terminals shown with To be able to run in this mode the Run Permit signal must be closed.
no connection are as at default. Momentary closing of the Run Forward or Run Reverse contact will
make the drive latch in the run state. Momentarily closing the run contact contact and the appropriate direction selected. Any jog command
for the opposite direction will make the drive change direction. Opening received will only be accepted in the ready or stop states (i.e. the Jog
the Run Permit contact will cause the drive to stop. contact must be closed before the Run contact). As with mode 2, this
The drive run keypad button can also be used to latch a run state if it is mode requires terminals to be held active and therefore the run, stop,
enabled (Pr 6.11) and the fwd/rev keypad button can change direction if and fwd/rev keypad buttons on the drive are ignored even if they are
it is enabled (Pr 6.13) (unless one of the terminals is being held closed in enabled.
which case they have priority). The stop keypad button can also stop the Sequencing mode 4: Wire Proof PLC Mode
drive if it is enabled (Pr 6.12) and the terminals are not forcing a run Run permit or /Stop (Pr 6.34) Not used
condition. Any jog command received will only be accepted in the ready
or stop states. Run commands override jog commands. Sequencing bit 0 (Pr 6.30) Run forward
Sequencing bit 1 (Pr 6.31) Jog
Sequencing mode 2: Wire Proof Mode
Sequencing bit 2 (Pr 6.32) Run Reverse
Run permit or /Stop (Pr 6.34) Run permit or 'not stop' input
Sequencing bit 0 (Pr 6.30) Run forward Sequencing bit 3 (Pr 6.33) Not used
This parameter defines the rate at which the frequency is changed when
trying to synchronise the motor speed. Motors and loads with very low
inertias will require this parameter to be set low to ensure the speed is
detected, while motors and loads with large inertias may require the
parameter to be increased to prevent over voltage trips. Equal Areas
t
6.37 Spinning motor start-voltage
RW Uni In non-rigid lock mode the position loop is only closed when the 'At
OL 0 to 100 % (of normal voltage) 25.0 Speed' condition is met. This allows slippage to occur while the speed
loop is not satisfied.
Defines the voltage applied during a spin start as a percentage of
Speed
voltage that would be applied in normal operation. Setting this value too
high causes the drive to current limit, setting it too low will give problems
Reference
detecting low motor speeds.
When the software has detected the motor speed it ramps the drives
output voltage from the level programmed in Pr 6.37 to its normal
operating voltage. This parameter determines the time interval for this Digital lock can be implemented without digital feed forward, where the
change in voltage. Setting the time too short will cause excessive current input frequency of the encoder being followed is too low to obtain a
transients in the machine as the voltage rises, while setting it too long smooth feed forward term from it. In this case the user can provide an
may cause the drive to lose synchronisation if the motor is decelerating alternative speed reference to be used as the feed forward term and the
quite quickly. position loop will provide the velocity correction only. It should be noted
that if the alternative feed forward is not correct, the position loop will run
10.22.8 Position loop modes with a constant error to provide the difference between the feed forward
and the actual speed of the reference encoder. During relative jogging,
13.08 Position loop mode selector digital feed forward is always used because the feed forward term has to
RW Uni be adjusted.
OL 0 to 2 In order for the digital feed forward term to function in modes 1 and 3 the
0 hard speed reference must be enabled (Pr 3.20 = 1). The correction
CL 0 to 6
term used in the feed forward modes is fed into the speed loop via the
0 Position loop disabled hard speed reference in menu 3 (see block diagrams). If a non-rigid
mode is used and an independent correction term is required then this
1 Rigid digital lock with digital Feed Forward
must be routed to the hard speed reference (Pr 3.19) by the user.
2 Rigid digital lock without digital Feed Forward
Two orientation modes are selectable. In mode 5, the drive orientates
3 Non rigid digital lock with digital Feed Forward following a stop command with orientation stop enabled (see Pr 6.01
4 Non rigid digital lock without digital Feed Forward Stop mode). Mode 6 operates the same as mode 5 but in addition the
5 Orientate on stop command only drive always orientates when it is enabled providing that the 'Hold zero
speed' parameter is set (Pr 6.08). This ensures that the spindle is always
6 Orientate on stop command and when enabled in the same position following the drive being enabled.
Sets the mode of operation of the position loop. When orientating from a stop command the drive goes through the
In rigid lock mode the position error is absolute relative to the time the following sequence:
position loop is closed. This means that if the slave shaft is slowed down 1. Ramps are enabled and the motor is decelerated or accelerated to
due to excessive load, the target position will eventually be recovered by the speed limit programmed in Pr 13.10 in the direction the motor
running at a higher speed when the load is removed. was previously running.
2. When the speed set in Pr 13.10 is reached, ramps are disabled and
the motor continues to rotate until the position is found to be close to
the target position. At this point the speed demand is set to 0 and the
position loop is closed.
3. When the absolute value of speed is less than 2 rpm and the
position is within the window defined by Pr 13.12, the orientation
complete signal is given.
11 Technical Data The values for models 1401 to 1405, 2401 to 2403, 3401 to 3405
and 4401 to 4405 are stated for a 380Vac having a 16kA short-circuit
capability and a 2% negative phase-sequence imbalance.
11.1 Drive The values for model 5401 are stated for a 400Vac supply having an
11.1.1 Power and current ratings 18kA short-circuit capability and a 2% negative phase-sequence
The input current is affected by the supply voltage and impedance. imbalance.
Table 11-2 Unidrive LFT drive current ratings (at 9kHz PWM
switching frequency)
Nominal rating Maximum permissible output current (A) Typical input Maximum
Standard duty Continuous Continuous current continuous input
Model
kW hp cycle at 40C operation at 40C operation at 50C (A) current (A)
Table 11-3 Unidrive losses in rdY state 11.1.6 Temperature, humidity and cooling method
Unidrive model size Losses in rdY state (W) Ambient temperature range:
1 50 0oC to 50oC (32oF to 122oF). Output current de-rating must be
2 50 applied at ambient temperatures between 40oC (104oF) and 50oC
3 75 (122oF) (absolute maximum).
4 100 Minimum temperature at power-up: -10oC (14oF)
30 (control module)
5 Cooling method: Forced convection
700 (power module)
Maximum humidity: 95% non-condensing at 40oC (104oF)
11.1.3 AC supply requirements
Voltage: 11.1.7 Storage
Maximum storage time:
Unidrive: 380V to 480V 10%
Unidrive sizes 1 & 2: After each 12 months, the capacitors will need
Unidrive LV: 200V to 240V 10%
re-forming; refer to the supplier of the drive.
No. of phases: 3 Unidrive sizes 3, 4 & 5: After every 4 years, the capacitors will need
Maximum supply imbalance: re-forming; refer to the supplier of the drive.
2% negative phase sequence (equivalent to 3% voltage imbalance
between phases) Storage temperature range: -40oC to 50oC (-40oF to 122oF)
Frequency range: 48 to 62 Hz 11.1.8 Altitude
Unidrive Size 5 Heatsink fan Altitude range: 0 to 4,000m (13,200 ft), subject to the following
Voltage: 115V or 230V 10% single-phase AC conditions:
Frequency range: 48 to 62 Hz 1,000m to 4,000m (3,300 ft to 13,200 ft) above sea level: derate the
maximum output current from the specified figure by 1% per 100m
Current: (330 ft)
AC supply voltage AC supply frequency Fan current For example at 4,000m (13,200ft) the output current of the drive would
50Hz 1.02A have to be derated by 30%.
115V
60Hz 1.36A 11.1.9 Ingress protection
50Hz 0.51A Size 1 to 4:
230V
60Hz 0.68A
Gland plate(s) not fitted: IP00
Fan supply fuse or circuit breaker rating: 2A Gland plate(s) fitted; cable glands not fitted: IP10
Gland plate(s) fitted; cable-glands fitted: IP40, NEMA 1
11.1.4 Line reactors Size 5 power and control modules: IP00
Line reactors reduce the risk of damage to the drive resulting from
severe disturbances on the supply network caused by, for example: 11.1.10 Starts per hour
Power factor correction equipment connected close to the drive. By electronic control: unlimited
Large DC drives having no or ineffective line reactors connected to By interrupting the AC supply:
the supply. Unidrive sizes 1 and 2: 20 (equally spaced)
Direct-on-line started motor(s) that are connected to the supply and Unidrive sizes 3 and 4: 10 (equally spaced)
when any of these motors are started, a dip is produced in excess Unidrive size 5: unlimited
of 20% of the actual supply voltage. 11.1.11 Accuracy and resolution
Such disturbances may cause excessive peak currents flow in the input The following data applies to the drive only; it does not include the
power circuit of the drive. This may cause nuisance tripping, or in performance of the source of the control signals.
extreme cases, failure of the drive.
Open-loop frequency resolution...
When one of the following model sizes:
UNI1201 UNI1401 UNI1202 UNI1402 Preset frequency reference: 0.1Hz
UNI1203 UNI1403 UNI1204 UNI1404 Precision frequency reference: 0.001Hz
Open-loop frequency accuracy...
are used on an AC supply where one of the conditions described above
is in existence, OR the supply is 175kVA or larger, it is recommended Preset frequency reference: 0.03Hz or 0.01% of the reference,
whichever is the larger value
that a line reactor of 2% reactance is included between the AC supply
Precision frequency reference: 0.0001Hz or 0.01% of the reference,
and the drive. Model sizes 1205 & 1405, and larger have an internal DC
whichever is the larger value
bus choke so do not require AC line reactors except for cases of Closed-loop speed resolution
extreme supply conditions. Unidrive and Unidrive LFT only...
For three-phase drives, three individual reactors, or a single three-phase
Preset speed reference: 1rpm
reactor should be used. Each drive must have its own reactor(s).
Precision speed reference: 0.01rpm
Current ratings Analog input 1: 0 rpm *
The current rating of the line reactors should be as follows: * The speed-loop algorithm ensures that the steady-state speed can
Continuous current rating: change by infinitely small amounts in response to changes in the
Not less than the continuous current rating of the drive reference from these inputs.
Repetitive peak current rating: Closed-loop speed accuracy
Not less than twice the continuous current of the drive. Unidrive and Unidrive LFT only...
11.1.5 Motor requirements Preset or precision speed reference: 0.00016 rpm or 0.01% of the
reference, whichever is the larger value.
No. of phases: 3
Maximum voltage:
Unidrive: 480V
Unidrive LV: 240V
95mm 190mm 375mm 500mm 355mm UNI2201 10.8 A 16A 2.5 mm2 14 AWG
W
3.740in 7.480in 14.764in 19.685in 13.976in UNI2202 14.3 A 20A 4 mm 2 10 AWG
200mm 200 mm 260mm 260mm
D UNI2203 19.8 A 35A 4 mm2 10 AWG
7.874in 7.874in 10.236in 10.236in
UNI3201 26 A 40A 2 8 AWG
120mm 120mm 120mm 120mm 340mm 6 mm
F
4.724in 4.724in 4.724in 4.724in 13.386in UNI3202 39 A 60A 10 mm2 6 AWG
80mm 80mm 140mm 140mm 144mm UNI3203 53 A 70A 16 mm2 4 AWG
R
3.150in 3.150in 5.512in 5.512in 5.669in
UNI3204 78 A 80A 25 mm2 4 AWG
UNI1401 3.0 A 6A 1.5 mm2 16 AWG
11.1.13 Weights
UNI1402 4.3 A 10A 2.5 mm2 14 AWG
Model size kg lb UNI1403 5.8 A 10A 2.5 mm2 14 AWG
1 4 8.8 UNI1404 8.2 A 10A 2.5 mm 2 14 AWG
2 8 17 UNI1405 10.0 A 16A 2.5 mm2 14 AWG
3 22 49 UNI2401 13.0 A 16A 2.5 mm 2 14 AWG
4 70 154 UNI2402 17.0 A 20A 4 mm2 10 AWG
5 Power module 102 225 UNI2403 21.0 A 35A 4 mm2 10 AWG
5 Control module 1.2 3 UNI3401 27 A 40A 6 mm2 8 AWG
UNI3402 32 A 50A 10 mm2 6 AWG
UNI3403 40 A 60A 2 6 AWG
10 mm
UNI3404 52 A 70A 16 mm2 4 AWG
UNI3405 66 A 80A 2 4 AWG
25 mm
UNI4401 76 A 100A 35 mm2 2 AWG
UNI4402 91 A 125A 2 2 AWG
35 mm
UNI4403 123 A 160A 50 mm2 0 AWG
UNI4404 145 A 200A 70 mm2 2/0 AWG
UNI4405 181 A 250A 2 3/0 AWG
95 mm
UNI5401 280 A 450A 120 mm2 4/0 AWG
Table 11-7 RFI Filter terminal data can be obtained from the supplier of the drive.
When installed according to the instructions the drive can meet the
Power Ground emission requirements of CENELEC generic emission standards, as
CT Schaffner connections connections follows:
part part Max Torque Size Torque Table 11-8 Unidrive emission standards
number number cable
Unidrive EN50081-1 EN50081-1 EN50081-2 EN50081-2
size
conducted radiated conducted radiated
4200-6104 FS5101-10-07 4 mm2 0.8 N m
M5
2.2 N m
7.1 lb in 19.5 lb in 1 Restricted No Yes Yes
10 AWG
motor cable
4200-6105 FS5111-10-29 4 mm2 0.8 N m
M5
2.2 N m
7.1 lb in 19.5 lb in length*
10 AWG
2 Restricted No Yes Yes
4200-6108 FS5106-16-07 4 mm2 0.8 N m
M5
2.2 N m
10 AWG 7.1 lb in 19.5 lb in motor cable
length*
4200-6109 FS5112-16-07 4 mm2 0.8 N m
M5
2.2 N m
10 AWG 7.1 lb in 19.5 lb in 3 No No Yes Yes
2 0.8 N m 2.2 N m 4 No No Yes Yes
4200-6113 FS5106-25-07 4 mm M5
10 AWG 7.1 lb in 19.5 lb in 5 No No Yes Yes
NOTE
12 Diagnostics
Users must not attempt to repair a drive if it is faulty, nor
carry out fault diagnosis other than through the use of the
diagnostic features described in this chapter.
WARNING If a drive is faulty, it must be returned to an authorized Control
Techniques distributor for repair.
The display on the drive gives various information about the status of the
drive. These fall into three categories:
Trip indications
Alarm indications
Status indications
Trip Diagnosis
AN1.diS UD78> Servo large option module displaced
UD78 Servo large option module was displaced or removed.
37
Ensure that the module is fitted correctly.
cL1 Current signal loss on analog input 1
Loss of signal current on Analog input 1 (terminals 5 and 6), when configured for 4 to 20mA trip on loss current signal input. (Trip
27
level 3mA.)
cL2 Current signal loss on analog input 2
28 Loss of signal current on Analog input 2 (terminal 7), when configured for 4 to 20mA trip on loss current signal input. (Trip level 3mA.)
cL3 Current signal loss on analog input 3
29 Loss of signal current on Analog input 3 (terminal 8), when configured for 4 to 20mA trip on loss current signal input. (Trip level 3mA.)
ConF n Configuration has changed to n modules
No. of modules has changed to n modules (size 5 only).
150 to 158 Check DIP switches on control module correspond with the slide switch address settings on the power modules.
Save parameters to clear this trip on next power-up.
EEF EEPROM Fault
Fault in the internal EEPROM causing loss of parameter values.
31
This trip can only be reset by loading default parameters and saving parameters.
ENC.OUL Encoder power supply overload
Check encoder power supply wiring and encoder current requirement
10
Maximum current = 300mA @ 15V and 5V
ENC.PH1 Encoder phase 1 trip
11 Encoder U phase commutation signal missing or the motor did not rotate.
ENC.PH2 Encoder phase 2 trip
12 Encoder V phase commutation signal missing.
ENC.PH3 Encoder phase 3 trip
13 Encoder W phase commutation signal missing.
ENC.PH4 Encoder phase 4 trip
14 Encoder U V W commutation signals connected incorrectly.
ENC.PH5 Encoder phase 5 trip
15 Encoder A channel signal missing.
ENC.PH6 Encoder phase 6 trip
16 Encoder B channel signal missing.
ENC.PH7 Encoder phase 7 trip
Encoder A and B channel signals connected incorrectly.
17
Resolver or SINCOS encoder, SIN and COS connections connected incorrectly or the phase sequence of the motor is reversed.
Trip Diagnosis
ENC.PH8 Encoder phase 8 trip
Autotune or servo phasing offset test failed, or was interrupted.
This can be caused by the following:
Wrong test for operating mode
18
Limit switch operated
Drive tripped on another trip (a reset of the ENC.PH8 trip will show the actual trip)
A reset signal given during the test.
ENC.PH9 Encoder phase 9 trip
Servo phasing incorrect causing reverse torque to be produced.
This can be caused by the following:
Incorrect encoder/resolver feedback connections.
181 Incorrect phase offset value.
Check connections and perform phase offset test.
Spurious ENC.PH9 trips can be seen in very dynamic applications. This trip can be disabled by setting Pr 3.31 = 1. Caution should
be used before setting this parameter in case there is a genuine fault with the encoder feedback.
Et External Trip
OL> External trip signal applied to terminal 30.
6
Remove the trip signal, or connect together terminals 30 and 31, and then reset the drive.
FSH.20 UD55> Flash Menu 20
The selected parameter set in the UD55 small option module does not contain values for Menu 20 parameters (which relate to a
187 specific large option module), but a large option module is fitted in the destination drive. Consequently, there are no values of Menu
20 parameters to be copied to the destination drive.
FSH.ACC UD55> Flash Access
Write-access to the UD55 cloning small option module has not been enabled. Consequently, no values have been copied to the
185
UD55. To enable write-access, connect together terminals 40 and 41 on the UD55.
FSH.cPr UD55> Flash Compare
This trip is initiated when a parameter set stored in the UD55 cloning small option module has been compared to the parameter set
189
in the drive and differences have been found.
FSH.dAt UD55> Flash Data
No data has been found in the selected parameter set in the UD55 cloning small option module. Consequently, no values have been
183
copied to the destination drive.
FSH.Err UD55> Flash Error
The memory of the UD55 cloning small option module has been found to be corrupt. If the trip has occurred at power-up, the
182 memory is automatically reformatted and all the parameter sets are erased. If the trip occurs after power-up, the memory and
parameter-sets are unaffected. See the UD55 User Guide.
FSH.LO UD55> Flash Large Option Module
The selected parameter set in the UD55 cloning small option module contains values for Menu 20 parameters (which relate to a
186 specific large option module), but the related module is not fitted in the destination drive. Consequently, values of Menu 20
parameters have not been copied to the destination drive.
FSH.rn9 UD55> Flash Rating
The current rating or voltage rating of the destination drive is different from that relating to the selected parameter set in the UD55
188 cloning small option module. Consequently, all parameter values have been copied to the destination drive except rating dependent
parameters which are listed in Transferring parameter sets between drives of different ratings in the UD55 User Guide.
FSH.TYP UD55> Flash Type
The operating mode of the destination drive is different from that related to the selected parameter-set in the UD55 cloning small
184 option module. Consequently, no values have been copied to the destination drive. Either select an appropriate parameter set, or
change the operating mode of the destination drive.
It.AC [I x t] thermal overload in the motor
The [I x t] thermal overload accumulator for the motor has reached 100% (see the OVLd alarm). Pr 4.19 displays the level of the
overload accumulator.
This can be caused by the following:
Excessive load or increased load applied to the motor (check mechanics)
Loss of motor phase
20
CL> Noise on speed feedback signals
CL> Loose feedback device mechanical coupling
SV> Phase offset value incorrect (Encoder Pr 3.28, SINCOS encoder or resolver Pr 16.09). Perform a phase offset test (see
section 7.2.3 Servo on page 86 for more information), or enter the correct value for phase offset.
See section 8.3 Motor thermal protection on page 99.
It.br [I x t] thermal overload in the braking resistor
The [I x t] thermal overload accumulator for the braking-resistor motor has reached 100% (see the br.rS alarm). Pr 10.39 displays
19 the level of the overload accumulator. See Pr 10.30 and Pr 10.31 in the Unidrive Advanced User Guide.
Increase the power rating of the braking resistor and change Pr 10.30 and Pr 10.31.
Trip Diagnosis
L1.SYNC Synchronisation to the AC supply failed
Regeneration sinusoidal rectifier failed to synchronise to the AC supply.
39 Ensure that the AC supply voltage and frequency are within the specified limits.
Ensure power connections are correct.
OA Control PCB over temperature
The ambient temperature around the control PCB has reached the over temperature threshold of 95C (203F) (see the Air alarm).
Check cubicle / drive fans are still functioning correctly
Check cubicle ventilation paths
23
Check cubicle door filters
Check ambient temperature
Reduce drive switching frequency
Oh1 IGBT junction over temperature (based on the drive thermal model)
IGBT junction temperature (based on the drives thermal model) has reached the over temperature threshold of 145C (293F) and
the drive was unable to reduce the switching frequency further. Pr 7.32 displays the estimated IGBT junction temperature calculated
by the drive.
21 Reduce drive switching frequency
Reduce duty cycle
Decrease acceleration / deceleration rates
Reduce motor load
Oh2 Heatsink over temperature
Heatsink temperature (detected by thermistor) has reached the over temperature threshold of 94C (201F) (see the hot alarm).
Check cubicle / drive fans are still functioning correctly
Check cubicle ventilation paths
Check cubicle door filters
22 Increase ventilation
Decrease acceleration / deceleration rates
Reduce drive switching frequency
Reduce duty cycle
Reduce motor load
OI.AC Over Current in output stage
Over current threshold on the output of the drive, of 225% of the drives Full Load Current (FLC), has been reached. (The FLC of the
drive is displayed in Pr 11.32)
This can be caused by the following:
Pr 0.03 Acceleration rate set too low
Pr 0.04 Deceleration rate set too low
Short-circuit at the output of the drive
Break-down of motor insulation (check with Megger)
Incorrect motor map values see section 7.2 Quick Start commissioning on page 84 for details on how to enter the motor map
3 Excessive motor-cable length (increased cable capacitance charging current)
CL> Loss of speed feedback signals
CL> Noise on speed feedback signals
CL> Loose mechanical coupling on speed feedback device
CL> Reduce the values in the speed loop gain parameters (Pr 3.10, Pr 3.11 and Pr 3.12)
CL> Reduce the values in the current loop gain parameters (Pr 4.13 and Pr 4.14)
SV> Phase offset value incorrect (Encoder Pr 3.28, SINCOS encoder and Resolver Pr 16.09). Perform a phase offset test, see
section 7.2.3 Servo on page 86 for more information.
OL & VT> If this trip occurs during an autotune (sometimes with large motors), decrease the voltage boost value in Pr 5.15.
OI.AC n Over current in the output stage of module n
Over current threshold in the output of the stage of module n of 170% of the drives Full Load Current (FLC), has been reached (size
5 only).
This can be caused by the following:
Pr 0.03 Acceleration rate set too low
Pr 0.04 Deceleration rate set too low
Short-circuit at the output of the drive
Break-down of motor insulation (check with Megger)
Incorrect motor map values see section 7.2 Quick Start commissioning on page 84 for details on how to enter the motor map
118 to 125 Excessive motor-cable length (increased cable capacitance charging current)
CL> Loss of speed feedback signals
CL> Noise on speed feedback signals
CL> Loose mechanical coupling on speed feedback device
CL> Reduce the values in the speed loop gain parameters (Pr 3.10, Pr 3.11 and Pr 3.12)
CL> Reduce the values in the current loop gain parameters (Pr 4.13 and Pr 4.14)
SV> Phase offset value incorrect (Encoder Pr 3.28, SINCOS encoder and Resolver Pr 16.09). Perform a phase offset test, see
section 7.2.3 Servo on page 86 for more information.
OL & VT> If this trip occurs during an autotune (sometimes with large motors), decrease the voltage boost value in Pr 5.15.
Trip Diagnosis
OI.br Over Current in braking transistor
Over current threshold in the braking transistor has been reached.
This can be caused by the following:
4 A short-circuit exists across the braking resistor terminals.
An insulation fault on the braking resistor or associated cables.
The ohmic value of the braking resistor is too low.
OI.dc n DC over current trip in module n
134 to 141 DC instantaneous over current trip in module n (size 5 only)
OP.OVLd Control terminals output overload
26 The total current drawn from the user +24V supply (terminal 22) and any digital outputs (terminals 24, 25 and 26) exceeds 240mA.
Ot HS n Heatsink over temperature in module n
Heatsink over temperature threshold has been reached in module n (size 5 only); detected by one of the two thermistors in the drive.
Ensure that ventilation at the front and rear of the drive is adequate.
Check cubicle / drive fans are still functioning correctly.
Check cubicle ventilation paths.
102 to 109 Check cubicle door filters.
Increase ventilation.
Decrease acceleration / deceleration rates.
Reduce duty cycle.
Reduce motor load.
Ot inP Input stage over temperature
Input stage over temperature threshold has been reached (size 5 only).
Ensure that ventilation at the front and rear of the drive is adequate.
Check cubicle / drive fans are still functioning correctly.
Check cubicle ventilation paths.
101 Check cubicle door filters.
Increase ventilation.
Decrease acceleration / deceleration rates.
Reduce duty cycle.
Reduce motor load.
OU Over Volts on the DC bus
Over voltage threshold on the DC bus has been reached.
400V Unidrive: >830Vdc
200V Unidrive LV: >415Vdc
This is due to excessive AC supply voltage or excessive regenerated power being returned to the drive that can be caused by the
following:
2 Pr 0.04 Deceleration rate set too low.
An external force acting on the motor shaft causing the drive to regenerate.
Braking resistor value is too high.
AC supply voltage too high.
Supply disturbance such as a voltage over-shoot as the supply recovers from a notch induced by a DC drive.
Motor insulation fault.
OU n Over volts on the DC bus in module n
Over voltage threshold on the DC bus of module n of 830Vdc, has been reached (size 5 only). (The FLC of the drive is displayed in
Pr 11.32)
This is due to excessive regenerated power being returned to the drive that can be caused by the following:
Pr 0.04 Deceleration rate set too low.
126 to 133 An external force acting on the motor shaft causing the drive to regenerate.
Braking resistor value is too high.
AC supply voltage too high.
Supply disturbance such as a voltage over-shoot as the supply recovers from a notch induced by a DC drive.
Motor insulation fault.
OU.SPd Over speed
The motor speed has reached the over speed threshold (Pr 3.08).
This can be caused by the following:
Sudden removal of a large mechanical load from the motor shaft.
Pr 0.04 Deceleration rate set too low.
7
Inappropriate setting for Pr 0.16 Stop mode selector.
Pr 0.19 S-ramp da/dt set too high.
Pr 3.08 set below the maximum reference obtainable, i.e. set less than Pr 0.02 (or Pr 1.06).
Speed over-shoot due to high speed loop proportional gain (Pr 3.10)
Trip Diagnosis
Ph AC supply phase loss
Loss of an AC supply phase detected by increased ripple on the DC bus.
Ensure all 3 input phases are present and balanced.
32 NOTE N
Load level must be between 50 and 100% for the drive to trip under phase loss conditions. The drive will attempt to stop the motor
before this trip is initiated.
Prc2 UD70> Second processor fault
Indicates a trip in the Processor of the UD70 large option module.
Possible causes of failure are as follows:
If the watchdog feature is enabled (Pr 17.18 = 1), then this trip indicates the WDOG instruction has not been executed, in the
8
UD70 program, within 200ms of the last execution. See the WDOG command in the UD70 User Guide for more details.
If the watchdog feature is not enabled (Pr 17.18 = 0), then this trip indicates an operating system failure. Contact the supplier of
the module.
PS Internal power supply fault
Remove any option module and attempt a reset (to verify if the trip is caused by the option module).
5 Check integrity of interface ribbon cables and connections (size 5 only).
Hardware fault - return drive to supplier.
PS n Internal power supply fault in module n (size 5 only)
Check integrity of interface ribbon cables and connections (size 5 only).
110 to 117
Hardware fault - return drive to supplier.
rS Incorrect stator resistance value
Incorrect measurement of stator resistance due to the following:
One or more motor phases disconnected when the measurement was being made
33
Motor too small for the drive
If required, set Pr 0.07 (or Pr 5.14) Voltage mode at Ur and enter the value of stator resistance in parameter Pr 5.17.
SCL Serial Communications loss
Loss of serial communications when slaving drives or using the universal remote keypad.
30
Ensure that the communications device is working correctly and the interconnections are correctly made.
SEP UD5x> Small option module fault
Indicates a trip in the UD5x small option module.
Possible causes of failure are as follows:
9 UD50 Additional I/O> The total current drawn from digital outputs (terminals 48, 49 & 50) has reached the over current threshold.
UD52 Sin-cos> Encoder power supply overloaded or short circuit (terminals 44 & 45).
UD53 Resolver> Connections to the UD53 have not been made correctly or a wire break between the resolver and the UD53.
SEP.diS UD5x> Small option module displaced
The type of small option module that the drive has been programmed to operate with has been removed or is not fitted correctly.
Perform either of the following:
180 Ensure the appropriate type of small option module is correctly fitted
To operate the drive in the present configuration, set Pr xx.00 at 1000 and press the (STOP/RESET) button.
SEP EC UD52> SINCOS encoder communications failure
Communications between SIN-COS encoder and UD52 small option module have failed. Absolute position information will not be
obtained.
Possible causes of failure are as follows:
35 Incorrect serial communications connections (terminals 46, 47).
DC supply to the encoder is not connected (terminals 44, 45) or has failed.
Incorrect DC supply voltage for the encoder (Pr 16.15).
After rectifying the fault, remove, and then re-apply the AC supply to the drive in order to obtain absolute position information.
SEP EF UD52> Sincos encoder fault
36 Internal fault within the SINCOS encoder. Contact the encoder or motor supplier.
St GL Spurious trip
Unrecognised trip on power-up (size 5 only).
34
Hardware fault, contact the supplier of the drive.
SuP.LSS Regen supply loss
The drive in Regen mode has detected AC supply loss.
190
Check all three supply phases are present and at the correct level.
th Motor thermistor over temperature
The motor thermistor has detected excessive motor temperature or the thermistor or associated wiring is open-circuit.
24
Set Pr 7.15 = volt and save parameters to disable this function.
thS Motor thermistor short circuit
The motor thermistor or wiring is short circuit.
25
Set Pr 7.15 = volt and save parameters to disable this function.
Trip Diagnosis
tr XX UD70 run time trips
XX indicates the trip code number.
Trip Code Description
40 Unknown Error
41 Parameter does not exist
42 Parameter write failed: parameter is read only
43 Parameter read failed: parameter is write only
44 Parameter write failed: parameter value is over range
45 Virtual parameter access failed: IOLINK is not running
46 to 48 Internal error
49 Wrong system loaded
40 to 69 50 Maths error in the program, e.g. divide by zero, overflow, etc.
51 DPL array index is out of range
52 User generated trip from control word
53 DPL program incompatible
54 DPL overload a task has run of time
55 RS485 trip (mode 3, mode 4, etc.)
56 Option module and system-file are incompatible
57 Illegal operating system call
58 to 59 Internal error
60 to 69 High-speed communications option generated trips
See the UD70 and/or the relevant high-speed communications option User guides for more information.
tr XX User trips 70 to 99, 159 to 179, 191 to 200
70 to 99,
Trip codes defined by the user. XX indicates the trip code number.
159 to 179,
For use with the UD70 Application modules by writing the trip code to Pr 10.38.
191 to 200
UFLt n Unidentified trip on module n
142 to 149 Unidentified fault on power-up in module n (size 5 only)
UU Under Volts
Under voltage threshold on the DC bus has been reached
400V Unidrive: <350Vdc
200V Unidrive LV: <160Vdc
1 This also occurs when the AC supply has been removed.
Ensure that the AC supply is above the minimum level.
400V Unidrive: >380Vac -10% (342Vac)
200V Unidrive LV: >200Vac -10% (180Vac)
B K
Baffle plates ............................................................................ 28 Keypad operation ....................................................................58
Basic requirements ................................................................. 81
L
Braking modes ...................................................................... 182
Braking option ......................................................................... 12 Large option module ...............................................................12
Braking resistor values .......................................................... 194 Line reactors .........................................................................192
C M
Cable lengths ........................................................................ 193 Macro 1 Easy Mode ...........................................................101
Cable sizes and fuses ........................................................... 193 Macro 2 Motorised potentiometer ......................................101
Catch a spinning motor ......................................................... 187 Macro 3 Preset frequencies / speeds .................................101
Clearances .............................................................................. 46 Macro 4 Torque control ......................................................101
Cloning interface small option module .................................... 12 Macro 5 PID (set-point control) ..........................................101
Closed loop vector .................................................................. 10 Macro 6 Axis-limit control ...................................................101
Control connections ................................................................ 49 Macro 7 Brake control ........................................................101
Current limits ........................................................................... 98 Macro 8 Digital lock / shaft orientation ...............................101
Current loop gains .............................................................95, 97 Macro logic diagrams ............................................................106
Macro terminal connection ....................................................102
D Mains loss modes .................................................................185
Defaulting the drive ................................................................. 61 Maximum speed / frequency .................................................100
Destination parameter ............................................................. 49 Mechanical Installation ............................................................14
Device Net large option module .............................................. 12 Menu 0 ....................................................................................64
Diagnostics ........................................................................... 198 Menu 0 Logic diagram .............................................................66
Digital input / output F1 ........................................................... 53 Menu 01 - Speed references and limits ................................124
Digital input / output F2 ........................................................... 53 Menu 02 - Ramps (accel. / decel.) ........................................128
Digital input / output F3 ........................................................... 53 Menu 03 - Speed feedback / frequency slaving ....................131
Digital input F4 ........................................................................ 53 Menu 04 - Current control .....................................................135
Digital input F5 ........................................................................ 53 Menu 05 - Machine control ....................................................139
Digital input F6 ........................................................................ 53 Menu 06 - Sequencing logic ..................................................143
display ..................................................................................... 58 Menu 07 - Analog I/O ............................................................145
Drive enable input F7 .............................................................. 54 Menu 08 - Digital I/O .............................................................148
Menu 09 - Programmable logic .............................................152
E Menu 10 - Status flags / trip log ............................................155
Earth / Ground connections .................................................... 46 Menu 11 - Menu 0 customisation / drive specific ratings ......156
Electrical Installation ............................................................... 37 Menu 12 - Programmable thresholds ....................................157
Electromagnetic compatibility (EMC) .................................... 195 Menu 13 - Digital lock / orientation ........................................160
R W
Ratings ............................................................................... 8, 40 Weights ................................................................................. 193
Regen ......................................................................................10
Resolver interface small option module ..................................12
RFI filters ........................................................................ 29, 197
Routine maintenance ..............................................................36
Running the motor ...................................................................81
S
S4/S5 duty cycle .....................................................................10
Safety Information .....................................................................7
Safety label ...........................................................................205
Saving parameters ..................................................................61
Second encoder small option module .....................................12
Sequencing Modes ...............................................................186
Serial communications ............................................................63
Serial communications large option module ............................12
Servo .......................................................................................10
Servo large option module ......................................................12
SINCOS encoder interface small option module .....................12
Size 5 output sharing choke specification .............................194
Slip compensation ...................................................................93
Slip optimisation ......................................................................95
Source parameter ...................................................................49
Speed feedback ......................................................................81