Mo-Mm Mesa Rotaria Nov Rst495-3g

RST495-3G
Rotary Support Table

USERS MANUAL
ORIGINAL INSTRUCTIONS
RIG/PLANT
B349 Pemex Rig 1 VarcoBJ BV
CUSTOMER
K-Fels Nijverheidsweg 45
PROJECT NUMBER 4879 AP Etten_leur
The Netherlands
SALES ORDER NUMBER
179196 Phone +31-76-5083000
CUSTOMER PO NUMBER Fax +31-87-5046000
CLIENT DOCUMENT NUMBER
REMARKS VOLUME
1 of 1
DOCUMENT NUMBER REV
10756291-001-MAN -
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Users Manual
RST495-3G
General Manual
ORIGINAL INSTRUCTIONS
REFERENCE REFERENCE DESCRIPTION

RST495-3G Rotary Support Table
This document contains proprietary and confidential information which is VarcoBJ BV

the property of National Oilwell Varco, L.P., its affiliates or subsidiaries (all
collectively referred to hereinafter as "NOV"). It is loaned for limited Nijverheidsweg 45
purposes only and remains the property of NOV. Reproduction, in whole 4879AP Etten-Leur
or in part, or use of this design or distribution of this information to others
is not permitted without the express written consent of NOV. This
Tel: +31-76-5083000
document is to be returned to NOV upon request or upon completion of Fax: +31-76-5046000
the use for which it was loaned. This document and the information
contained and represented herein is the copyrighted property of NOV.
DOCUMENT NUMBER REV
10756291-001-MAN -
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Document number 10756291-001-MAN
Revision -
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Revision History
- 24.June.2013 Issued for Implementation

Rev Date Reason for issue
This document is reviewed, released and controlled within the NOV VarcoBJ document management system
(TC)
Change Description
Revision Change Description

- First Issue
Copyright 2013 Varco LP. All rights reserved.

Varco is a registered trademark of Varco I/P reg. U.S. Patent & Trademark Office. This publication is the
property of, and contains information proprietary to Varco International, Inc. No part of this publication may be
reproduced or copied in any form, or by any means, including electronic, mechanical, photocopying, recording
or otherwise, without the prior written permission of Varco IP.
Patents Pending U.S. & Worldwide (D) Varco I/P, Inc. US 6,896,048, WO 03060280
All product, brand, or trade names used in this publication are the trademarks or registered trademarks of their
respective owners. Information in this manual is subject to change without notice.
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Table of Contents
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Intended audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Special information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Notes, Cautions, and Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Safety Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Personnel Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Recommended Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
General System Safety Practices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Replacing Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Routine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Proper Use of Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Lifting points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Identification numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
RST restrictions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Limited warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Warning & identification plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Specifications and requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Size specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
General description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Hydraulic motor description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Major components Rotary Support Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Hydraulic control station description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Flushing kit description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Hydraulic interlock description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Design safety factor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Lubrication and maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Recommended inspections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Recommended hydraulic fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Recommended grease . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Recommended Preservation Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Hydraulic filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Daily inspection schedule (when RST is in use) . . . . . . . . . . . . . . . . . . . . . . . 25
Weekly maintenance (when RST is in use) . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3 Monthly maintenance (when RST is in use) . . . . . . . . . . . . . . . . . . . . . . . . . 25
Greasing & slip ring bypass manifolds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Grease quantities manual greasing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Automated greasing RST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Flushing procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
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Table of Contents
Slip greasing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Lifting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Lifting the top cover from the RST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Lifting the dynamic slip ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Lifting the bowl . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Lifting the main bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Installation & Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Purpose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Summary installing the RST and Control Station . . . . . . . . . . . . . . . . . . . . . . 33
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Lifting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Lifting kit pn 202705 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Installation of the RST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Assembly fixating blocks and shims . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Installation of the Control Station . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Connecting the RST to Rig hydraulic system . . . . . . . . . . . . . . . . . . . . . . . . . 36
Hoses and piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
(Optional) flow control manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Connecting the flow control manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Typical control panel (software)controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Required software interlocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Electric connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
De-preservation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Commissioning must be carried out according to procedure TSEL-0205. . . . 39
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Normal usage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Dynamic slip ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Operating the dynamic slip ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Isolating the dynamic slip ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Operation general notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Operation procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Function 1: ROTATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Operation 1: Rotating (0-5 rpm) & stopping . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Operation 2: Rotating (0-15 rpm)& stopping . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Operation 3: Rotating (0-5 rpm)& stopping releasing trapped torque . . . . . . . 45
Function 2: LOCK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Operation 4: Locking with linear lock, while rotating in either direction . . . . . 45
Function 3: FREE ROTATE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Operation 6: Free rotate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Function 4: OPERATION OF PS21/30 VIA SLIPRING . . . . . . . . . . . . . . . . . . . . . 46
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Operation 7: Usage of PS21/30 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Function 5: AUTOMATED GREASING OF RST . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Flushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Procedure prior to working on the RST or any of its parts . . . . . . . . . . . . . . . . . . 51
Torques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Required tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Special tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Disassembly of the top cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Assembly of the RST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Drive gear subassembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Dynamical slip ring subassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Fitting the slip ring seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Fitting the mud seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Linear lock assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Assembly of the grease block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Main bearing and bowl assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Fitting the dynamic slip ring assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Positioning cover plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Hydraulic tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Trouble shooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Applicable standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Risk assessment RST + RST Control Station . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Residual risks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Reception, storage, transport & decommissioning (see also TSEL-0191) . . . . . . 72
Reception . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Storage general recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Decommissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Torque values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Torque values (US) for bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Torque values (metric)for bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Noise measurements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Commissioning spares 50005500-11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Operational spares 50005500-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
RST-consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
MSDS-sheets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Test procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Dimensional drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
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RST495-3G
1-General Information


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General Information
Instructions
Original Instructions are published in English; in the event the end-user may wish to obtain a
translation of these in the official language of the country in which the machinery is to be
used please contact your local NOV representative. Please note that this service may not be
free of charge. Original Instruction can be downloaded from www.NOV.com/drilling

; ,

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, ,

NOV. ,

,

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: www.NOV.com/drilling
Pvodn nvod je zveejn!n v angli"tin!; pokud si koncov uivatel peje zskat peklad
nvodu v ednm jazyce zem!, ve kter se zazen bude pouvat, me se obrtit na
mstnho zstupce spole"nosti NOV. Upozor$ujeme, e tato sluba nemus bt zdarma.
Pvodn nvod je k dispozici ke staen na adrese www.NOV.com/drilling
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poole. Palume silmas pidada, et see teenus ei pruugi olla tasuta. Juhendi originaali saab alla
laadida veebisaidilt www.NOV.com/drilling.
Instrukcij% originalas yra skelbiamas angl% kalba. Jei galutinis vartotojas nor&t% gauti i%
instrukcij% vertim( ) alies, kurioje )rengimai turi b*ti naudojami, oficiali(j( kalb(, reik&t%
kreiptis ) vietin) NOV atstov(. Praome atkreipti d&mes), kad i paslauga gali b*ti mokama.
Instrukcij% original( galima parsisi%sdinti i tinklalapio www.NOV.com/drilling
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sa5emt nor0d1jumu tulkojumu t0s valsts ofici0laj0 valod0, kur0 1 ma1na tiks lietota, l*dzu,
sazinieties ar viet4jo NOV p0rst0vi. L*dzu, 5emiet v4r0, ka is var neb*t bezmaksas
pakalpojums. Nor0d1jumus ori2in0lvalod0 varat lejupiel0d4t no vietnes
www.NOV.com/drilling
A hasznlati utastsok eredetileg angol nyelven kerlnek kiadsra. Amennyiben a

vgfelhasznl meg szeretne kapni azon orszg hivatalos nyelvn kszlt fordtsukat, ahol a
gpet hasznlni fogjk, akkor krjk, vegye fel a kapcsolatot a NOV helyi kpvisel8jvel.
Krjk, vegye figyelembe, hogy ezt a szolgltatst esetleg nem tudjuk djmentesen nyjtani.
Az eredeti hasznlati utasts a www.NOV.com/drilling oldalrl tlthet8 le.
Oryginalne instrukcje zosta9y wydane w j<zyku angielskim. Aby uzyska= t9umaczenie tych
instrukcji na j<zyk kraju, w ktrym urz(dzenie ma by= u>ywane, nale>y skontaktowa= si<
z lokalnym przedstawicielem firmy NOV. Nale>y pami<ta=, >e taka us9uga jest p9atna.
Oryginaln( instrukcj< mo>na pobra= na stronie www.NOV.com/drilling
As Instrues Originais so publicadas em ingls; se o utilizador final pretender obter uma

traduo destas instrues no idioma oficial do pas onde a maquinaria vai ser utilizada,
dever contactar o representante local da NOV. Chamamos a ateno para o facto de este
servio poder no ser gratuito. As Instrues Originais podem ser transferidas a partir do site
www.nov.com
Revision - 1: General Information
Page 10 of 84
Instruc?iunile originale sunt publicate n limba englez@; n eventualitatea n care utilizatorul

final doreBte s@ ob?in@ o traducere a acestora n limba oficial@ a ?@rii n care se vor folosi
utilajele, v@ rug@m s@ lua?i leg@tura cu reprezentantul NOV local. V@ rug@m s@ re?ine?i c@ este
posibil ca acest serviciu s@ nu fie gratuit. Instruc?iunile originale pot fi desc@rcate de pe
Pvodn nvod je vydan v anglickom jazyku. Ak si koncov pouvateD el zskaF preklad

v radnom jazyku ttu, v ktorom sa stroj bude pouvaF, obrFte sa na miestneho zstupcu
spolo"nosti NOV. Upozor$ujeme, e tto sluba nemus byF bezplatn. Originlny nvod je k
dispozcii na prevzatie zo strnky www.NOV.com/drilling.
Originalna navodila so objavljena v angle"ini; "e kon"ni uporabnik eli prevod teh navodil v
uradnem jeziku drave, kjer se bodo stroji uporabljali, se obrnite na lokalnega predstavnika
podjetja NOV. Ta storitev mogo"e ne bo brezpla"na. Originalna navodila lahko prenesete s
spletne strani www.NOV.com/drilling
De originale anvisninger er udgivet p engelsk. Mtte slutbrugeren nske at f en oversttelse

af disse i det officielle sprog af det land, hvor maskineriet skal bruges, henvises der til den
lokale NOV-reprsentant. Bemrk venligst at denne service mske ikke er gratis. De
originale anvisninger kan downloades fra www.NOV.com/drilling
Die Originalanleitung erscheint in englischer Sprache. Wnscht der Endverbraucher eine

bersetzung dieser Anleitung in der offiziellen Sprache des Landes, in dem die Maschine
benutzt werden soll, dann wenden Sie sich bitte an Ihren rtlichen NOV-Vertreter. Bitte
beachten Sie, dass diese Dienstleistung mglicherweise nicht kostenlos ist. Die
Originalanleitung knnen Sie unter folgendem Link herunterladen: www.NOV.com/drilling.
Las instrucciones originales son publicadas en ingls. En el caso de que el usuario final quiera
obtener una traduccin en el idioma oficial del pas donde la maquinaria ser utilizada, debe
ponerse en contacto con su representante local de NOV. Tenga en cuenta que este servicio
puede conllevar gastos. Es posible descargar las instrucciones originales desde
www.NOV.com/drilling.
Alkuperiset ohjeet on julkaistu englannin kielell; mikli loppukyttj haluaa saada niiden
knnksen sen maan virallisella kielell, jossa konetta kytetn, on otettava yhteys
paikalliseen NOV-edustajaan. On mahdollista, ett tst palvelusta peritn maksu.
Alkuperiset ohjeet voi ladata osoitteesta www.NOV.com/drilling
Les consignes originales sont publies en anglais; dans le cas o lutilisateur final demande
une traduction de ces consignes vers la langue officielle du pays dans lequel la machine doit
tre utilise, veuillez contacter le reprsentant NOV sur place. Le service de traduction peut
tre payant. Les consignes originales peuvent tre tlcharges du site
www.NOV.com/drilling.
Foilstear Treoracha bunsacha sa Bharla; i gcs ar mian leis an sideoir aistrichn a fhil i
dteanga oifigiil na tre ina bhfuil an t-innealra le hsid dan teagmhil le d'ionada itiil
NOV le do thoil. Bodh a fhios agat gur fidir nach bhfuil an tseirbhs sin saor in aisce. Is
fidir Treoir Bhunsach a osldil ag www.NOV.com/drilling
www.nov.com
Revision -
Page 11 of 84
YZ [\]Z^_` x{|}~` {|xZ|^[ | }}Z^ }[. x Z^` ]\|` _Z [

Z Z[ \[| x{|}Z | ~|| }[ |` ]\[` x [ ]\|ZxxZ|~
x |]|[, x\~ [ Z^xZ x xZ^ [` [Z\x |` NOV.
\x_ }Z[~ [ | |\~[ x\~ [ | ~[Z {\. Z` [\]Z^_` x{|}~` x\~
[ Z` ^[ [ x www.NOV.com/drilling.
Le Istruzioni originali sono pubblicati in lingua inglese, nel caso in cui l'utente finale intenda
ottenere una traduzione di queste istruzioni nella lingua ufficiale del paese in cui la macchina
deve essere usata si prega di contattare il rappresentante locale della NOV. Facciamo inoltre
rilevare che questo servizio pu non essere a titolo gratuito. Le Istruzioni originali possono
essere scaricate dal sito: www.NOV.com/drilling
Istruzzjonijiet oriinali bl-Ingli>; jekk l-uttent aari jixtieq jakwista traduzzjoni ta dawn fil-
lingwa uffijali tal-pajji> fejn il-makkinarju gandu jintu>a kkuntattja r-rappre>entant lokali
tan-NOV. Innota li dan is-servizz huwa bxejn. L-istruzzjoni oriinali jista jitni>>el minn
De oorspronkelijke instructies zijn in het Engels gepubliceerd. Als de eindgebruiker een

vertaling van de instructies wil ontvangen in de officile taal van het land waar de machine
zal worden gebruikt, neem dan contact op met uw plaatselijke NOV vertegenwoordiger. Let
op dat er kosten aan deze service verbonden kunnen zijn. De oorspronkelijke instructies
kunnen worden gedownload op www.NOV.com/drilling.
Originalinstruktionerna publiceras p engelska. Om slutanvndaren nskar en versttning av

dessa till det officiella sprket i det land dr utrustningen ska anvndas, kontakta den lokala
NOV-representanten. Observera att denna tjnst eventuellt inte r kostnadsfri.
Originalinstruktionerna kan laddas ned frn www.NOV.com/drilling
Intended audience
This manual is intended for use by field engineering, installation, operation, and repair
personnel. Every effort has been made to ensure the accuracy of the information contained
herein. NOV, Varco 2013, Varco LP, will not be held liable for errors in this material, or for
consequences arising from misuse of this material.
Special information
Detailed descriptions of standard workshop procedures, safety principles and service operations
are not included. Please note that this may manual contain warnings about procedures which
could damage equipment, make it unsafe, or cause PERSONAL INJURY. Please understand
that these warnings cannot cover all conceivable ways in which service (whether or not
recommended by NOV) might be done, or the possible hazardous consequences of each
conceivable ways. Anyone using service procedures or tools, whether or not recommended by
NOV, must be thoroughly satisfied that neither personal safety nor equipment safety will be
jeopardized.
All information contained in this manual is based upon the latest product information available at
any time of printing. We reserve the right to make changes at any time without notice.
Illustrations
Illustrations (figures) represent a graphical representation of equipment components for use in
identifying parts or establishing nomenclature. These figures may or may not be drawn to scale.
For more specific component information pertinent to your rig configuration, see the technical
drawings that accompany your NOV documentation.
www.nov.com
Page 12 of 84
Conventions
Notes, Cautions, and Warnings
Notes, cautions, and warnings provide readers with additional information, and to advise the
reader to take specific action to protect personnel from potential injury or lethal conditions. They
may also inform the reader of actions necessary to prevent equipment damage. Please pay
close attention to these advisories.
Note:
The note symbol indicates that additional information is

provided about the current topics.
Caution:
The caution symbol indicates that potential damage to

equipment or injury to personnel exists. Follow
instructions explicitly. Extreme care should be taken when
performing operations or procedures preceded by this
caution symbol.
Warning:
The warning symbol indicates a definite risk of

equipment damage or danger to personnel. Failure to
observe and follow proper procedures could result in
serious or fatal injury to personnel, significant
property loss, or significant equipment damage.
Safety Requirements
NOV equipment is installed and operated in a controlled drilling rig environment involving
hazardous situations. Proper maintenance is important for safe and reliable operation.
Procedures outlined in NOV manuals are the recommended methods of performing operations
and maintenance.
CAUTION: To avoid injury to personnel or equipment

damage, carefully observe requirements outlined in this
section.
Personnel Training
All personnel performing installation, operations, repair, or maintenance procedures on the
equipment, or those in the vicinity of the equipment, should be trained on rig safety, tool
operation, and maintenance to ensure their safety.
CAUTION: Personnel should wear protective gear during

installation, maintenance, and certain operations.
Contact the NOV training department for more information about equipment operation and
maintenance training.
www.nov.com
Revision -
Page 13 of 84
Recommended Tools
Service operations may require the use of tools designed specifically for the purpose described.
NOV recommends that only those tools specified be used when stated. Ensure that personnel
and equipment safety are not jeopardized when following service procedures or using tools not
specifically recommended by NOV.
General System Safety Practices

The equipment discussed in this manual may require or contain one or more utilities, such as
electrical, hydraulic, pneumatic, or cooling water.
CAUTION: Read and follow the guidelines below before

installing equipment or performing maintenance to avoid
endangering exposed persons or damaging equipment.
Isolate energy sources before beginning work.

Avoid performing maintenance or repairs while the equipment is in operation.
Wear proper protective equipment during equipment installation, maintenance, or repair.
Replacing Components
Verify that all components (such as cables, hoses, etc.) are tagged and labelled during
assembly and disassembly of equipment to ensure correct installation.
Replace failed or damaged components with NOV certified parts. Failure to do so could
result in equipment damage or injury to personnel.
Routine Maintenance
Equipment must be maintained on a routine basis. See this manual for maintenance
recommendations.
CAUTION: Failure to conduct routine maintenance could

result in equipment damage or injury to personnel.
Proper Use of Equipment

NOV equipment is designed for specific functions and applications, and should be used only for
its intended purpose.
Lifting points
The lifting procedures should carefully be observed and carried out according to the manual.
Identification numbers
You will find the identification of the RST stamped into the frame recess and into the
identification plate on the inside of the frame. The identification plate of the control station is
fitted on the ground plate. The serial number is preceded by NL..........
RST restrictions
Static loads applied to the Rotary Support Table must not exceed 1000 tons (910 metric tons).
Back up torque applied on the locks must not exceed the 120,000 FtLbs (163,200 Nm).
The RST must not rotate when the tank line pressure exceeds 290 Psi.
The RST must not rotate when the drain line pressure exceeds 70 Psi.
www.nov.com
Page 14 of 84
Limited warranty
The warranty provided will be void if the RST or parts were either:
unauthorized modified, repaired or serviced
replacement parts not manufactured by NOV were utilized
not properly stored or maintained
Warning & identification plates
WARNING: The warning plates must be present on
the RST and Control Station. Do not remove the
labels. When a label or warning plate has
disappeared, it must be replaced.
SIZE
Type-plate p/n # 50001003 /

10714264-001
Compliance
The RST complies with:
Ex II 2G c T5 Eex ia IIC T5 Tamb 55C
The RST Control Station complies with:
Ex II 2G T5 Eex de IIC T3 IP66 Tamb 55C
WARNING: Care should be taken to avoid creating

possible ignition sources, like sparks, due to
improper use of the tool in combination with other
equipment.
www.nov.com
RST495-3G
2-Specifications


Tel: +31-76-5083000
DOCUMENT NUMBER REV
50005500-MAN-001 -
www.nov.com
2: Specifications
Revision -
Page 17 of 84
Specifications
Specifications and requirements
Components Items Description
Rotary Support Table 22,052 lbs
Weight
10,003 Kg
LxWxH (inch)=
105x82x30.2
Dimensions
LxWxH (mm)
=2670x2082x770
RST Control Station 1,029 Kg
Weight
2,270 Lbs
LxWxH (inch)=
62x50x29.21
Dimensions
LxWxH (m) =
1.575x1.27x0.74
45,000 ft-lbs
System Maximum generated torque
61,000 Nm
Maximum speed intermittend 15 rpm
Maximum speed continuously 5 rpm
Gear ratio 1:9.6
Number of teeth on pinion 15
Number of teeth on main gear 144
1,000 S-tons
Static vertical load bearing capacity
910 M-tons
Maximum vertical load bearing capacity 750 S-tons
during rotation 680 M-tons
120,000 ft lbs
Maximum back-up torque on locks
163,200 Nm
Maximum required flow.
If the flow in the rig loop line is higher than 115 Gpm
Hydraulic system
115 GPM / 435 l/min, a flow restriction must 435 l/min
be applied
Maximum allowed working pressure
If the pressure in the rig loop line is higher 3,000 psi
than 3000 psi / 20,700 KPa), a pressure 20,700 KPa
reducing valve must be applied .
Maximum pressure measured at the drain 70 psi
line. A separeate line should go to the HPU 480 KPa
Maximum back pressure measured at the 290 psi continuously
tank line 2,000 KPa continously
SAE AS4059, class 9
Fluid contamination class. ISO 4406:1999 19/17/14
NAS 1638 class 8
An inline pressure filter must be mounted in
40 um
the pressure line
Design -4F (- 20C) up to 131F
Ambient Temperature Range
Temperatures* (+ 55C)
Recommended 104-
Working / operational / oil temp 122F / 40- 50C
Maximum 140F / 60C
Surface temperature RST (ATEX T5) Maximum 212F / 100C
Surface temperature Control Station (ATEX
T3) Maximum 392F / 200C
www.nov.com
Revision - 2: Specifications
Page 18 of 84
Components Items Description

Environment Maximum Humidity: 100% RH
IP Rating: IP66
ATEX Category: Category 2 G
Explosion safety
ATEX Gas Group: IIB
Control Station: T3
ATEX T Class:
RST: T5
ATEX EPL: Gb
Electrical Electrical Supply Voltage: 24 VDC
Electrical Earthing Type: IT
Trained persons only
Limits Use Limits:
(Users responsibility)
External limits defined by
Space Limits:
RST + Control Station
Time Limits: Design life = 20 years
NOTE: Hydraulic requirements for the power slip PS: In

the PS hook-up manifold, a pressure reducing valve is
fitted to reduce the supply pressure to the PS system.
Size specifications
For dimensions, center of gravity and weight data, see the dimensional drawings.
General description
The RST is equipped with a dynamical slip ring with 3 hydraulic ports for PS slips up, signal and
slips set. The purpose of this ring is to apply oil from the PS manifold, through the (rotating) bowl
to the PS. This makes it possible to operate the RST and the PS without making or braking
connections for applying oil to the PS.
The RST is an integrated product. The RST can be used with a top drive without having
double functionality in the tool.
The top drive is used for drilling while the RST is used for slowly positioning the bit in any
desired direction for directional drilling
The RST is being used to prevent the pipe from getting stuck when handling casing.
The RST is hydraulically driven with 3 motors each with a pinion on a bull gear. The bowl
is mounted on a main bearing and is suited to fit conventional rig floor tools. The bowl is
always in National configuration. With an adapter ring its possible to convert to a smaller
size and/or limited number of other configurations.
Hydraulic motor description
The RST is equipped with 3 hydraulic Char-Lynn GEROLER-DISC-Ventil-motors 10-950,
max. 180 rpm cont. and 940,8 cc/rot. (57,4 inch/rot).
www.nov.com
2: Specifications
Revision -
Page 19 of 84
Major components Rotary Support Table
Top cover lifting

eye (4 pl)
Mud seal
retainer
Top cover
Access
lid for hydraulic
QDs (by pass) Lifting
Dynamic slip points for
ring assembly assembly (4 pl)
Hydraulic
Bowl assembly motor (3
places)
Linear lock (not

Main bearing shown)
Fixating point
(8 pl)
www.nov.com
Revision - 2: Specifications
Page 20 of 84
Hydraulic control station description

Varcos Control Station is a separate skid with all hydraulic components like valves, manifolds
and connections for controlling the RST and the PS.
Pressure transmitter
Pressure
Junction box
switches (3
non-I.S.
places)
Grease
reservoir
PS hydraulic
manifold
Flushing
handle
Junction box
Hydraulic I.S. proximity
inline filter switches
RST
hydraulic
manifold
Flushing kit description

The flushing kit is used to clean the dynamical slip ring, the oil ports and the manifold of the PS
before every run with the PS.
Hydraulic interlock description

The hydraulic interlock generates the pressure of the PS to drop to zero when the RST starts
rotating.
Design safety factor

The design-safety factor and design verification of the Rotary Support Tables is in accordance
with API-requirements and specifications.
www.nov.com
RST495-3G
3-Lubrication and maintenance


Tel: +31-76-5083000
DOCUMENT NUMBER REV
50005500-MAN-001 -
www.nov.com
3: Lubrication and maintenance
Revision -
Page 23 of 84
Lubrication and maintenance

Recommended inspections
NOTE: The owner and user together with the manufacturer should jointly develop
and update inspection, maintenance, repair and remanufacture procedures
consistent with equipment application, loading, work environment, usage and
operational conditions.
These factors may change as a result of new technology, product improvements or
fundamental changes in service conditions.
Alternatively, NOV recommends using the Periodic inspection and maintenance
Categories and Frequencies as mentioned in API RP8B Table 1. Long-term planning
shall be adjusted in order not to interfere unnecessarily with the running operations.
Safety
WARNING: It is not allowed to weld on Rotary support tables. Please contact
an authorized NOV repair facility.
WARNING: Ensure that all hydraulic lines are disconnected before ANY work
is performed on the RST. Its not always sufficient to isolate the hydraulic lines
by using a ball valve, as the hoses might function as an accumulator, which
could generate movement of the RST. The ball-valve is installed to ease
connecting and disconnecting the QD with pressure still on the line and for
disconnecting the RST from the power source.
WARNING: RSTs which have experienced wear or are found to have cracks
must be replaced or repaired by a NOV authorized repair facility.
WARNING: Only original NOV OEM parts must be used. RSTs are produced
from certified high strength steel and must not be welded in the field.
Improper welding can cause cracks and brittleness in heat-affected areas
which can result in dramatic weakening of the part and possible failure.
Repairs involving welding and/or machining should be performed only by a
NOV authorized repair facility. Using a RST that has been improperly welded
or repaired is dangerous.
NOTE: The RST does not lubricate the PS. See the PS manual for reference.
www.nov.com
Revision - 3: Lubrication and maintenance
Page 24 of 84
Recommended hydraulic fluid

The requirements for the hydraulic oil are based upon the best
performance of the actuators at specific temperatures / viscosity.
Mineral oil type HVLP (DIN 51502), HV (ISO 6743-4) or
Recommended oil type
equivalent
Determination of the required viscosity class regarding the working

temperature
Viscosity class Working temperature (acc. ISO 3448) C
32 30 up to 50 C (86F up to 122F)
46 40 up to 60 C (104F up to 140F)
68 50 up to 70 C (122F up to 158F)
Recommended grease
Use extreme pressure, lithium based, multi purpose grease classification according to ISO
6743-9:2003 Lubricants, industrial oil and related products (class L) - Classification - Part 9:
Family X (greases) or equivalent.
Minimum requirements:
Operating temperature range Grease type

Temp. above -20 C EP2: L-XBAFB, NLGI grade 1 or 2
Temp. below -20C EP1: L-XCAFB, NLGI grade 1 or 2
Recommended Preservation Fluid

Basic requirement
Recommended preservation Castrol Rustilo DWX 32
www.nov.com
Revision -
Page 25 of 84
Hydraulic filter
Hydraulic filter Tank to HPU

assembly
Pressure from Lock fittings (4

HPU places)
Connections
for PS21/30
(3 places)
Grease line Drain Drain A rotate CW B rotate CCW

from to
RST HPU
NOTE: Depending on the quality of the hydraulic fluids on the rig it is important to
check the condition of the inline-filters on a regular basis. The filters are designed to
stand for at least 1 year service in conditions as required in this manual. However,
rig conditions may differ from these required conditions, or change by
contamination, incidents, repairs etc. It is recommended to conduct the check after
one month of service, after 6 months, and after one year service. Depending on the
results of the checks the interval between checks can be increased or decreased.
Daily inspection schedule (when RST is in use)
Daily Inspection; Visual inspect and repair when needed.
1. Check exterior for worn and damaged parts
2. Check for loose and missing parts
Weekly maintenance (when RST is in use)

Weekly inspection; Visual inspect and repair when needed
1. Check for leakage, loose parts etc.
2. Check slip ring for leakage
3 Monthly maintenance (when RST is in use)

3 Monthly inspection; Visual inspect and repair when needed
1. Remove top cover and check for internal leakage, loose parts etc. If any excessive dirt, oil or mud
is seen, determine what the cause is for the contamination and solve the problem.
2. Check slip ring for leakage.
3. Verify mud seal conditions.
4. Verify linear lock. linear lock functionality and inspect lock latch for proper locking and/or damage/
wear.
www.nov.com
Page 26 of 84
Greasing & slip ring bypass manifolds

E
Main override
Assembly Needle valves By pass A B C D

slipring for bypassing QDs
Spare Drive gear Main Linear lock
bypass the slip ring
bearing
manifold
Grease quantities manual greasing

Grease point Grease location Quantity
A Plugged n/a
B Drive gear 40 ml / 2.5 c. inch
C Main bearing 20 ml / 1.25 c. inch
D Linear Lock 60 ml / 3.75 c. inch
E Main (overrides individual greasing points A to D) 180 ml / 11.25 c. inch
www.nov.com
Revision -
Page 27 of 84
Automated greasing RST

The grease reservoir on the Control Station must be filled, when empty, with 2,27 kg (5 lbs)
grease. The RST is equipped with an automated greasing unit to supply grease to all main
moving parts inside the RST frame via central divider block. The quantity going to each greasing
point is shop set and the frequency is directly related to the operation of Linear Lock and timely
based. The operation of automated grease unit must be done via software using input of 100
linear lock movements or a set period of time (672 h), depending on what comes first. The
grease reservoir is supplied with two level switches indicating grease reservoir full and empty.
Manual greasing of each individual part can be done via central greasing block located on
outside of the RST frame.
NOTE: Always rotate the RST slowly when lubricating the

RST.
Flushing procedure
The performance of the PS is influenced by the cleanliness of the oil in the hydraulic system.
The flushing device that will allow the PS unit to be flushed with oil before start up, especially
after reconnecting the tool. Flushing must be carried with the the PS21/30 in NEUTRAL position.
Procedure
1. Remove the inline check valve
2. Flushing is carried out by reversing the flow in the signal line for slips up / slips set, and
therefore the ports in the slip ring and the PS manifold. Flushing must be carried out for a
period of 30 seconds.
3. Command slips UP
4. Set switch in neutral
5. Give command flush with handle
6. Flush for 30 seconds
7. Set handle in Neutral
8. Give command slips DOWN
9. Set switch in neutral
10. Give command flush with handle
11. Flush for 30 seconds
12. Set handle in Neutral
13. Switch off HPU, isolate the power lines and reinstall the inline check-valve.
14. The PS is ready for work
Slip greasing
The performance of the PS power slip is directly related to the greasing of the backside of the
slips.
NOTE: The RST DOES NOT lubricate the PS. See the PS
manual
www.nov.com
Page 28 of 84
CAUTION: Do not use pipe dope (anti seize compound)

for lubricating the PS. See the PS-manual
Lifting
Weight of separate parts
Average weight (for information only)

Frame 3,720 kg (8,200 lbs)
Motor support plate 57 kg (125 lbs)
Motor drive gear 26 kg (57 lbs)
Bowl 2,030 kg (4,475 lbs)
Main bearing 1,745 kg (3,847 lbs)
Dynamic slip ring 620 kg (1,370 lbs)
Cover plate 976 kg (2,150 lbs)
Transit block 90 kg (200 lbs)
Bypass manifold assembly 94 kg (207 lbs)
Char-Lynn hydraulic motor 100 kg (225 lbs)
www.nov.com
Revision -
Page 29 of 84
Lifting the top cover from the RST

Procedure
1. Remove the mud seal retainer
2. Remove bolt cap cover, hexhead screw, washer and top cover plug (4 places)
3. Attach a 4-way lifting sling with safety hooks to the cover plate lifting eyes
4. Hoist the top cover plate
Mud seal
retainer
Remove, bolt, plug

and washer
Swivel hoist ring

pn-980473-10 (4
places)
Lifting the dynamic slip ring

Procedure
1. Disconnect two opposite located slip ring brackets from the frame (4 bolts each)
2. Unscrew the fixating nuts (1 per bracket) on the adjustment rods
3. Jack up the slip ring using the adjustment rod. Keep the slip ring level.
4. Use lifting eyes pn# for lifting
5. When the seals are clear of the bowl, hoist the slip ring using a 4-way lifting sling with
standard safety hooks.
6. Lift the dynamic slip ring by using the in the hoist swivel rings (pn 980473-10) placed in the
dedicated holes.
www.nov.com
Page 30 of 84
Holes for
hoist swivel
rings (4
places) pn
57000-10-8)
Holes for
lifting eye
bolts (3
places) pn
57000-16-12
Holes for
lifting eye
bolts (3
places) pn
57000-16-12
Lifting the bowl
Procedure
1. Lift the bowl using the lifting eyes (pn 57000-16-12)
2. Remove the eyes after lifting
Lifting the main bearing
Procedure
1. Lift the main bearing using the eye bolts (pn 57000-16-12)
2. Remove the eyes after lifting
www.nov.com
RST495-3G
4-Installation and commissioning


Tel: +31-76-5083000
DOCUMENT NUMBER REV
50005500-MAN-001 -
www.nov.com
4: Installation & commissioning
Revision -
Page 33 of 84
Installation & Commissioning

Purpose
The purpose of this document is to ensure a proper installation of the equipment without any
damage to the equipment or injuring to personal.
Safety
This Installation procedure is part of the Users manual, which contains information about safety.
The Users manual must be read and understood prior to starting any installation jobs.
Summary installing the RST and Control Station

Procedure
1. Verify presence of correct lifting equipment
2. Verify presence of handling and transport procedure.
3. Verify rig structure with GA-drawings
4. Verify presence of installation kit 202649-14
5. Install RST/Control Station according procedure
6. Hook up the RST hydraulically and electrically.
7. Conduct commissioning and sign off commissioning sheet
8. Tool ready for operation
References
Description* Extension
General Arrangement Drawings xxxxxxxx-GAD or DD-xxxxxxx
Assembly Drawings xxxxxxxx-ASM or xxxxxxxxx/-1
Electrical, hydraulic and block diagram xxxxxxxx-DIA or xxxxxxxx -2/3/5
Test procedures TSELs
Procedures PDELs
* Drawing numbers are rig specific
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Revision - 4: Installation & commissioning
Page 34 of 84
Lifting
Lifting kit pn 202705
Part number Qty Description
202699 4 Lifting lug for lifting RST
980473-4 4 Hoist swivel ring for lifting RST
57000-10-8 4 Eye bolt to lift Slip Ring, Mudseal retainer
57000-16-12 3 Eye bolt to lift Bowl and Main Bearing
57000-20-14 3 Eye bolt to lift old style Bowl
Safety
WARNING: Follow the lifting procedures. Not complying will result in damaged
parts and or injury.
WARNING: Lift the RST-Rotary Support Table and its parts by the hoist swivel
rings and provided lifting eyes only and never by other parts.
WARNING: Do not lift the RST-assembly with the top cover lifting eyes
WARNING: Never try to lift the adapter in or out when the PS is inside the
adapter. The PS has separate lifting slings mounted on the body.
Procedure
1. Follow handling and transport procedure PDEL-1093.
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Revision -
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Installation of the RST

WARNING: The RST is constructed from certified high strength steel
and therefore no welding is allowed on the RST or parts (except the
shim blocks and the shims)
NOTE: The Fixating Shim Block and Shims are made of plain construction
steel (S355 / St 52-3). The shims must be welded to the support beams.
The General Arrangement Drawing shows the installation of the RST on the support beams in all
three directions. The shim blocks are designed to fixate the RST in longitudinal and transverse
directions. The fixating block fixates the RST in vertical direction.
Assembly fixating blocks and shims

Procedure
1. Refer to the General Arrangement Drawings xxxxxxxx-GAD
2. Weld the bottom shim 50005514-1 onto the beams.
3. It is recommended to set the RST on jacks at the required height.
Level: 0.02 inch (0.5 mm) over a length of 68.05/ 1,728 m (horizontally measured over
bowl)
4. Place the top shim 50005514-2 on the bottom shim.
5. Tag weld the top shim to the lower shim
6. Lift the RST and weld the top shim to the bottom shim
7. Set the RST on the shims
8. Ensure the RST is in contact with all shims (use blue dye) for at least 70% per shim
9. Now verify alignment to well center line
10. Alignment: 0,1 (2,54 mm) relative to well center
11. Position and weld the fixating shim block (clearance 0.125 - 0.2 / 3 - 5 mm)
12. Mount the fixating blocks with bolts to the fixating shim blocks.
13. Torque with 1,660 Ft-Lbs / 2,250 Nm.
14. Connect the 1 NPT drain holes (bottom) to a waste management system. The minimum
number to connect is 1 on each side, recommended number to connect is 6 (all).
Installation of the Control Station
Procedure
2. Mount the Control station horizontally or vertically by welding or bolting
3. Recommended vertically, hydraulic connections pointing downwards
4. Recommended distance from RST less than 590 (15 m)
5. Ensure to use a minimum 6 pcs. 1/2 grade 5 or M12 grade 8.8 bolts and nuts.
6. Ensure to maintain 7 (175 mm) clearance from top of pressure filter.
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Page 36 of 84
7 / 175mm
Hydraulics
Pls. refer to the Diagrams Overview see block diagram xxxxxxxx-DIA.
For nozzle schedules, see Dimensional Drawings xxxxxxxx-GAD..
Look for the location of the connections at the markings on the RST and the Control Station
Connecting the RST to Rig hydraulic system

The following hydraulic connectors are required:
Pressure line (SAE O-ring 4 bolt flange-2, 6,000 psi, 41,400 KPa)
Tank line (SAE O-ring 4 bolts flange-2 , 3,000 psi, 20,700 KPa)
Drain line (SAE-10 fitting, 10-JIC, 3,000 psi, 20,700 KPa)
WARNING:All connections should be pressure tested

after installation.
NOTE: The drain line is used to prevent back-pressure in

the pilot lines of the valves and must separately taken
back to the power-unit for this reason.
Hoses and piping

NOTE: Apply hoses from minimum 2.5 meter (100) between RST hydraulic
connections and hard tubing (easier alignment and prevent damage to piping
due to vibrations). Hoses are supplied by NOV at first delivery.
(Optional) flow control manifold
Image shown with flanges,

for reference only.
Purpose of the flow control manifold is to limit the maximim flow supplied to the RST (max 115
GPM / 435 lpm). This procedure describes the installation and setting of the valve.
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Connecting the flow control manifold

The following hydraulic connectors are required:
Flow IN: SAE 2.1/2 Code 62 adapter (6,000 psi); bolts M24
Flow OUT: SAE 2 Code 62 adapter (6,000 psi); bolts M16
Procedure
2. Fit the manifold between the Control Station and the Rig hydraulic system in the pressure
line (4 threaded mounting holes in manifold provided).
3. Adjusting procedure
Ensure flow control manifold is in closed position
Set RST speed control valve fully open (torque setting 50%)
Open flow control manifold and set rotational speed at 15 rpm.
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Typical control panel (software)controls

WARNING: The control panel may differ from rig to rig, but the RST
MUST be processed through a PLC or an other control unit to
prevent undesired simultaneous commands.
Control panel Function

Torque setting via controlled pressure setting output to proportional
pressure reducing valve.
Torque setting Setting range to be 0-100% and/or 0-45.000 Ft-Lb (61,000 Nm).
Control to be open-loop and/or closed-loop only when speed is 0 rpm.
(Stalls)
Torque read-out as a result of measured applied pressure to hydraulic
motors via pressure transmitter.
Torque read-out Read-out to be displayed only at 0 rpm, as this will be only accurate
reading. (During rotation shown pressure will not be representative)
Read-out to be in 0-100% and/or 0-45.000 Ft-Lb (61,000 Nm).
Speed setting via controlled flow setting output to proportional directional
flow control valve.
Speed setting Setting range to be 0-100% and/or 0-15 rpm.
Control to be open-loop.
(additional info see software interlocks)
Speed read-out (by measuring pulses at the drive gear). Read-out for
Speed read-out
monitoring only to be in rpms.
Override switch >5 rpm
Override mode for speed setting above 5 rpm. Should automatically
(Optional)
defaults to 5 rpm after 5 minutes (additional info see interlocks)
Auto Default mandatory
Engaging/disengaging linear lock by controlling on/off directional valve for
Linear lock switch linear lock.
(additional info see interlocks)
Linear lock engaged Indication that linear lock is fully engaged, sensed via proximity sensor
indication located at linear lock.
Operating the free rotating mode by controlling on/off directional valve
Free rotation mode switch
for free rotate.
PS21/30 switch to operate slips set, slips up and neutral by
PS21/30 control switch controlling on/off directional valve for PS21/30. neutral position is when
both solenoids are off.
PS21/30 slips up & slips Indication that slips are set or up, sensed via two pressure switches
set indication located at control station.
Low pressure alarm for
Indication that hydraulic pressure of PS21/30 circuit is below required
PS21/30 hydraulics
pressure for optimal operation.
(Optional)
The grease pump should make 50 strokes after every 10,000 revolutions,
Automated greasing
using speed read-out pulses (1,440 K)
Grease reservoir Empty and Indication that grease reservoir is empty or full, sensed via two level
Full (optional) indication switches on grease reservoir.
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Required software interlocks

Max speed setting interlock
1 RST to rotate at max. of 5 rpm, when >5 rpm override switch is available.
Without >5 rpm override, speed setting to default to 5 rpm after 5 minutes.
2
Ramp down in minimum 4 seconds.
3 Speed setting to default to 5 rpm after each override
Locks (dis)engaged interlock

1 The linear lock may only engage when speed of the RST < 1 rpm.
2 PS21/30 must be set to Neutral, prior of disengaging lock.
3 No disengaging of lock, when speed setting exceed 3 rpm. (advisable)
PS21/30 operation interlock

1 When linear lock engaged signal is NOT present, PS must switch to Neutral
2 When linear lock engaged signal is present, PS is allowed to switch to slips set or slips up
Optional free rotate interlock

Only operate free rotate when torque setting and speed settings are set to 0 and linear lock
1
engaged signal is off.
Electric connections
For connecting the RST electrically, refer at the electrical diagrams.
The electric system of the RST and the control station is 24 VDC.
Procedure
Connect all electrical cables according to electrical diagram
All connections in between the junction box on the control station and the drillers-console MUST
be installed by a certified electrical engineer.
WARNING: Work on the junction box MUST be carried out by certified

electrical engineers. Be aware of the possibility of generating sparks within the
explosive zone while working in a powered junction box
De-preservation
Prior to start up, the RST must be de-preservated. De-preservation must be done after
installation and prior to commissioning, see TSEL-0191.
Commissioning
Commissioning must be carried out according to procedure TSEL-0205.
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Page 40 of 84
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RST495-3G
5-Operation


Tel: +31-76-5083000
DOCUMENT NUMBER REV
50005500-MAN-001 -
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5: Operation
Revision -
Page 43 of 84
Operation
Normal usage
The RST-Rotary Support Table is designed to:
Rotate casing while running casing in order to prevent the casing from sticking (5 rpm)
Position the drill bit when directional drilling (0-5 rpm)
Generate back-up torque when making and braking connections, max. 45,000 ft/lbs
(61,000 Nm) depending on Power Slip or conventional tool and other parameters)
WARNING: The RST is being used in a zone 1 - 2

environment. Please apply to all rules and legislation
while working within these zones.
CAUTION: The maximum period allowed at maximum

pressure and flow is 10% per minute (15 rpm max)
Dynamic slip ring

The RST is equipped with a dynamic slip ring with 3 hydraulic ports for PS slips up, slips set and
signal. The purpose of this ring is to apply oil from the PS manifold through the bowl to the PS.
This makes it possible to operate the RST and the PS without making or braking connections for
applying oil to the PS.
Operating the dynamic slip ring

NOTE: Clean the QDs before making or braking any
hydraulic connection
In a recessed part of the bowl of the RST, QDs are located flush with the RST top cover.
Procedure
1. The seals are greasing themselves with the hydraulic oil that is flowing through the slip
ring ports.
2. Connect QDs once the PS is installed in the RST.
3. When removing the PS from the RST the connections have to be removed.
NOTE: Do not rotate the RST when the hydraulic ports

are pressurized. This will cause a considerable friction
that results in a major torque loss and extra wear on the
seals and sealing surface. An interlock should be
programmed to prevent this.
Isolating the dynamic slip ring

The hydraulic slip-ring can be isolated by closing the valves (3 places) underneath the by-pass
hatch. There is no need to lift the top cover for access.
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Revision - 5: Operation
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Operation general notes

WARNING: Do not rotate the RST while the topcovers of the ps
are open
CAUTION: When operating the RST for rotation clockwise it will rotate
the pipe and the pipe might be twisted in the hole. DO NOT stop
rotating COMBINED WITH short cutting both the A and B ports
(operate in free rotate mode) of the motor to the tank line UNLESS you
have engaged the counter clockwise lock OR the linear lock.
Otherwise all torsion energy, stored in the twisted pipe, will come free
and the pipe will quickly spin. This rotation can cause severe damage
to the tools and create an unacceptable unsafe situation.
Operation procedures
WARNING: The in-line flow control valve can be set in order to
prevent the pipe from spinning freely when switching into free
rotate mode This valve is NOT shop-set. If the valve is fully
closed, no free rotating is possible. If the valve is fully open,
uncontrolled back spinning is possible.
CAUTION: Locking is allowed at a speed < 1 rpm. The recommended

speed for using the linear lock is 1/2 rpm
CAUTION: The PS must be depressurized while the RST is in free

rotating mode.
CAUTION: Be aware of the maximum back up torque a PS can

generate. See the PS-users-manual.
NOTE: The PS can only be pressurised when the linear lock is fully
engaged.
Function 1: ROTATION
The rotation of RST is achieved via two hydraulic valves, a proportional pressure reducing valve
for torque setting and a proportional directional flow control valve for direction and speed control.
Operation 1: Rotating (0-5 rpm) & stopping

START ROTATING BY
1. Set required torque
2. Operate speed control (0-5 rpm)
STOP ROTATING BY
3. Operate speed control to 0 rpm
4. Reset torque to 0.
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5: Operation
Revision -
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Operation 2: Rotating (0-15 rpm)& stopping

START ROTATING BY
2. Switch >5 rpm override (optional)
After 5 minutes, speed setting automatically defaults to 5 rpm.
STOP ROTATING BY
4. Operate speed control to 0 rpm
5. Reset torque to 0
Operation 3: Rotating (0-5 rpm)& stopping releasing
trapped torque
START ROTATING BY
STOP ROTATING BY
3. Operate speed control to approx. 2 rpm
4. Decrease torque setting slowly, until pipe will stop and back spin trapped torque
5. When pipe stops, reset speed control to 0 rpm
Function 2: LOCK
The linear lock can be used:
1. For locking the RST in both directions
2. For locking the RST before using the PS21/30 (mandatory)
Operation 4: Locking with linear lock, while rotating in
either direction
STOPPING:
1. Engage linear lock
2. Decrease speed to <1rpm. At speed <1rpm linear lock will engage and lock RST in both
directions
3. Verify linear lock engaged indication
STARTING:
4. Disengage linear lock, and rotation will continue (<1rpm). Verify if speed setting is not set
at speed > 3 rpm (when not interlocked)
5. Set speed to required value
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Function 3: FREE ROTATE

The RST is equipped with a free rotate mode achieve by hydraulic directional and flow control
valve short cutting motor hydraulics. Free rotate can be required to rotate e.g. drill string via
external force like manual tong when hanging of in RST.
WARNING: Do not rotate the RST in free rotate mode

faster then 15 rpm. This will cause damage to seals
and motors.
Do not run the RST in free rotate mode at a speed of

faster then 5 rpm for longer then 5 minutes! This will
cause damage to seals and motors.
CAUTION: Do not operate free rotate mode while rotating.
Operation 6: Free rotate

1. Verify the lock is disengaged
2. Verify PS21/30 is set to neutral (interlocked via linear lock disengage signal)
3. Free rotate allowed to activate
Function 4: OPERATION OF PS21/30 VIA
SLIPRING
The RST is equipped with a dynamical slip ring with 3 hydraulic ports for slips up, slips set
and signal slips up/set. The purpose of this slip ring is to apply hydraulic oil from the PS21/30
control manifold through the RST bowl to the PS21/30, making it possible to rotate the RST
without disconnecting hydraulic supply lines to PS21/30.
To operate PS21/30 the RST must be locked by linear lock.
Operation 7: Usage of PS21/30

LOCKING:
1. Engage linear lock and verify linear lock engaged indication, see PS21/30 OPERATION
2. Operate PS21/30 in between slips set and slips up, and verify applicable indication
DISENGAGING LOCKS:
3. PS21/30 must be set to Neutral prior to disengaging lock.
Function 5: AUTOMATED GREASING OF RST
The RST is equipped with an automated greasing unit to supply grease to all main moving parts
inside RST frame via central divider block. The quantity going to each greasing point is shop set
and the frequency is directly related to the operation hours due to the number of main gear
revolutions. The operation of automated grease unit must be done via software using RPM input.
The grease reservoir is supplied with two level switches indicating grease reservoir full and
empty.
Manual greasing of each individual part can be done via central greasing block located on
outside of RST frame
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5: Operation
Revision -
Page 47 of 84
Flushing
CAUTION: The PS must be in neutral (A & B port
connected to tank) whilst flushing
See chapter Maintenance for appropriate procedures.
Flushing handle
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Page 48 of 84
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RST495-3G
6-Assembly


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DOCUMENT NUMBER REV
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6: Assembly
Revision -
Page 51 of 84
Assembly
Safety
WARNING: Make sure that all hydraulic lines are
isolated before ANY work is performed on the Rotary
Support Table.
WARNING: When working on the RST and PS, lock

and tag the controls in order to prevent unexpected
movement of the tools.
WARNING: It is not allowed to weld on Rotary

Support Table or individual parts.
NOTE: All images in this chapter are for info only. Pls. use
the official drawings for reference.
Procedure prior to working on the RST or any

of its parts
NOTE: Prior to assembly or disassembly, clean the Rotary
Support Table thoroughly with a steam-cleaner in order to
prevent the parts from getting contaminated with dirt, mud
etc.
Procedure
1. Ensure all tools are at hand
2. Ensure hoisting equipment is available
3. Ensure lifting equipment is suitable for handling heavy parts (lifting bands, chains, eyes
etc)
4. Bleed the system prior to work
5. Shut the valve in the Pressure line
6. Give command <slips up> and <slips set> a number of times
7. Switch to free-rotate mode
Torques
Use the proper torque for assembly parts. Applying too much torque easily could damage
cartridges.
Required tools
Required are standard tools and also bigger sizes for hydraulic tubes.
Special tools
There are no special tools required for the RST Control Station. It is however possible that for the
removal of cartridges from the PS manifold block, an extended socket needs to be turned down
to a smaller diameter of 29 mm (1.14) Socket size: 7/8 before it fits in the holes.
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Revision - 6: Assembly
Page 52 of 84
Disassembly of the top cover

CAUTION: Prior to removing the top cover, ensure to
remove the mud seal retainer and the mudseal as
they will get damaged if not removed.
Assembly of the RST

Follow the reverse order for disassembly of the Rotary Support Table
Drive gear subassembly.
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6: Assembly
Revision -
Page 53 of 84
Dynamical slip ring subassembly

Mud seal
retainer incl. O-
ring
V-type Mud seal

for slip ring
protection
Dynamic slip
ring assembly
Bowl assembly
Main bearing
Fitting the slip ring seals

Procedure
1. Fit the seal and the two o-rings together over one of the pins in a groove.
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Page 54 of 84
2. Slowly work the seal with the 2 O-rings in the groove to the next pin.
3. Fit the seal over the pin and tension the O-ring slightly by hand. Do not use a lot of force.
4. Work your way round till you have reached the last pin.
5. Now, cut the O-rings with a sharp knive about 1/2 (12,5 mm) shorter then required.
6. Decrease the end thouroughly and use 1-second glue to bond them, slightly under
tension.
7. Finally fit the last remaining bit of the seal over the pin.
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6: Assembly
Revision -
Page 55 of 84
Fitting the mud seals
MUD SEAL
Linear lock assembly
Locked
Unlocked
Piston bracket
Lock cylinder
Cylinder bracket
Lock proximity sensor
Latch
Cover plate
Sensor trigger pin Secudairy lock post
Base plate
Lock finger
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Assembly of the grease block

Procedure
1. Fit the grease block underneath the indicator plate.
Grease block
Main bearing and bowl assembly

Procedure
1. Grease the surface with a grease gun. Spread the grease with a brush.
2. Lift the main bearing with three lifting eyes. Grease the teeth with a grease gun.
3. Center the main bearing above the mounting surface
4. Place the bearing into position
5. Grease connection in 6 angle left of the grease connection of the frame.
6. Teeth of the main bearing should fall between teeth drive gear.
7. Lower main bearing to a 6 mm distance from mounting surface.
8. Position with three bolts the main bearing.
9. Lower the main bearing,
10. Assemble 24 bolts with spring washer.
11. Torque with 641-709 ft / lbs (872-965 Nm).
12. Lock wire the bolts
13. Make sure the grease tubes are fitted.
14. Lock wire is not allowed to be within radius of seal retainer).
15. Grease the mounting surfaces prior to mounting
16. Mount the bowl on the main bearing. Make sure no damage will occur on the
circumference of the bowl.
17. Use bolts with spring washer. Torque with 641-709 ft / lbs (872-965 Nm) and lock wire
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6: Assembly
Revision -
Page 57 of 84
Fitting the dynamic slip ring assembly

Procedure
1. Lower the slip ring over the bowl. Use 5/8 inch lifting bolts
2. Ensure 2 out of 4 facing support brackets are mounted in the table, the other 2 are
mounted on the slip ring
3. Slip the slip ring adjustment rods in place prior to fitting the slip ring
4. Lower the slip ring over the bowl
5. Screw in the two bolts equally until the slip ring is level in the correct position
6. Ensure the distance between the top of the sleeve and the slip ring is 3.765 (95.63 mm),
see detail
7. Mount the other 2 brackets
8. Loosen the first two brackets in order to relieve tension
9. Tighten all brackets
10. Check the distance as mentioned above and horizontal level within a tolerance of +/- 0.01
(0,25mm)
11. Secure the adjustment rods with the 2 lock nuts underneath the brackets (2 plc).
Mounting
bracket
Slip ring
adjustment
rod
Fit the
adjustment
rods here (2
pc)
Above image is for info only.
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Page 58 of 84
3.765 (95.631 mm)
Double lock nut
Positioning cover plate

NOTE: Use a steel bar to move the cover plate into
position.The bowl should have a clearance towards the
cover plate equally divided around the circumference of
the bowl.
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6: Assembly
Revision -
Page 59 of 84
Hydraulic tubing
By-pass & manifold Transit block

block pre-pressure
signal line
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Page 60 of 84
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RST495-3G
7-Trouble shooting


Tel: +31-76-5083000
DOCUMENT NUMBER REV
50005500-MAN-001 -
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7: Trouble shooting
Revision -
Page 63 of 84
Trouble shooting
Prior to trouble shooting a problematic Rotary Support Table, carry out the following checks to
prevent making loopholes in solving the problem. When problems cannot be solved please
contact an authorized NOVrepair facility.
WARNING: Make sure the pressure line valve is fully

opened before presurising the control station
Initial checks,
solves most problems
Measure the pressure

after the filter on the
control station. Check
that the hydraulic
power supply is
providing 3000 Psi
(see dwg 204801).
It is possible to
measure the
differential pressure
over the two nipples.
Check if filter
indicator is green.
Check the pressure of

the return line.
Pressure may not
exceed 290 Psi.
If return shows higher
pressure, check if
hoses / QDs are
open.
Check the pressure of

the drain line.
Pressure may not
exceed 70 Psi. If drain
line shows higher
pressure, check if
hoses / QDs are
open.
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Revision - 7: Trouble shooting
Page 64 of 84
PS not operating properly while

using the slip ring.
PS not working at all. PS operating slowly.
NO
Is linear lock present? NO

Engage linear lock
YES
NO YES
Set PS to neutral. Is speed setting Set to 0 rpm
is set to 0 rpm.
Interlock still active! Check drain
YES
pressure and re-setting of speed valve
Is pressure on PG8 < 100 psi (690 NO (decreasing torque setting will
Kpa) temporally override speed valve
malfunctioning.
YES
Check pressure on PG1 = 2,500 NO Set PC1 to 2,500 psi (17,200
psi (17,200 Kpa) Kpa).
Re-adjust / check interlock
YES valve.
Check flushing valve is set to
Switch PS to set / open slips not normal operation.
working properly. Problem solved?
NO Adjust PC1 Check pressure on
PG1>2,500 psi
Check if by-pass valves are fully (17,200 Kpa)
open. NO Fully
open
YES Set handle Check if flush handle
to normal is set to normal
Check QD conditions. Problem position operation
solved?
NO
Check slip ring seals of by-pass Problem likely to be inside
slip ring, by using by-pass hoses YES RST-frame, probably slip ring
and closing the by-pass valves seals not functioning OR by-
(3pc). PS working properly? NO
pass manifold malfunctioning.
Remove top cover RST
NO
The problem is likely to be a Any hydraulic leakage visible?
YES
problem with the PS itself. Please
refer to PS users manual.
NO
Probably slip ring mal functioning. Check / clean pilot to close
Perform pressure test. Replaced check valve (flushing noise
worn/damaged seals. Check also when operating PS). Problem
the PLC interlocks. Problem solved?
solved? NO
NO Contact your nearest NOV
repair facility.
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7: Trouble shooting
Revision -
Page 65 of 84
Seal leakage detected
Close the ball valves

to isolate the slip
ring. Detect which
rings are leaking OK
(bypassing fluid).
Exchange seals.
Problem solved ?
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Page 66 of 84
The RST-greasing system

does not provide grease
to the greasing points.
Refill reservoir and check

Check grease Yes status of rupture disk of
reservoir. grease reservoir. If
Empty ? ruptured, solve reason of
rupture and replace disk.
No
Check signals +
valve. If no signal Yes
OK
check software.
Problem
solved ?
No
Solenoid (E16) is not

Is the pump Yes working properly or pump
functioning ? broken.
Repair or replace
No
Check if grease is
Yes Replace / repair damaged
lost elsewhere in
system (damaged hoses / tubes.
tubes, hoses ?)
No
Check if grease
Yes Replace / repair block.
devider block is
malfunctioning.
No
Contact your nearest NOV

repair facility.
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7: Trouble shooting
Revision -
Page 67 of 84
The PS greasing system

does not provide grease
to the greasing points.
Check grease Yes

reservoir. Refill
Empty ?
No
Check signals +
valve. If no signal Yes
OK
check software.
Problem
solved ?
No
Solenoid E18 and/or 19 is

Is the pump Yes not working properly or
functioning ? pump broken.
Repair or replace
No
Check if grease is
Yes Replace / repair damaged
lost elsewhere in
system (damaged hoses / tubes.
tubes, hoses ?)
No
Contact your nearest NOV

repair facility.
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Page 68 of 84
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RST495-3G
8-Appendixes


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DOCUMENT NUMBER REV
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8:Appendix
Revision -
Page 71 of 84
Appendix
Applicable standards
API 7K
EN ISO 12100:2010: Safety of machinery - General principles for design - Risk assessment and
risk reduction
EN ISO 4413:2010: Hydraulic fluid power - General rules and safety requirements for systems
and their components
EN 1127-1: Explosive atmospheres - Explosion prevention and protection - Part 1: Basic
concepts and methodology
EN 13463-1: 2009 Non-electrical equipment for use in potentially explosive atmospheres - Part
1: Basic method and requirements)
EN 13463-5: 2011 Non-electrical equipment intended for use in potentially explosive
atmospheres - Part 5: Protection by constructional safety 'c'
EN-IEC60204-1:2006/C11:2010 Safety of machinery - Electrical equipment of machines - Part
1: General requirements
EN60079-0:2010: Explosive atmospheres - Part 0: Equipment - General requirements
EN60079-10:2010: Explosive atmospheres - Part 10-1: Classification of areas - Explosive gas
atmospheres
EN60079-14:2010: Explosive atmospheres - Part 14: Electrical installations design, selection
and erection
EN60079-17:2010: Explosive atmospheres - Part 17: Electrical installations inspection and
maintenance
94/9/EC (Equipment and protective systems intended for use in potentially explosive
atmospheres)
2006/42/EC (Machinery Directive).
Risk assessment RST + RST Control Station

Residual risks
In general, crew must:
Wear personal safety protection like safety glasses, hard hat etc
Follow instructions as stated in the manual
Have knowledge of rig procedures
Must have been instructed for safe use of the RST
www.nov.com
Revision - 8: Appendix
Page 72 of 84
Reception, storage, transport &

decommissioning (see also TSEL-0191)
NOTE: All exposed, not painted metal surfaces, are coated with a rust preventative
at the factory prior to shipment for transport only.
Reception
Check the tool immediatelly after reception and re-preserve the tool if needed.
Storage general recommendations

Main unit should be palletized for indoor storage. The original crate would be appropriate
for indoor/ outdoor storage.
Every attempt should be made to avoid wide variations in temperature and high humidity.
The preferred environment would be clean and dry at 60F (16 C) ambient. If high
humidity is unavoidable, 70 F (21 C) is recommended.
All openings should be covered to prevent water or dust from entering.
Transport
WARNING: Only lift the tool at its dedicated lifting points or ears.
The best way of transporting the tool is in its original crate. Use oiled paper and seal the
box with plastic to prevent leaking when stored outside. Secure the top safely.
For lifting procedures: See TSEL-0191 and this manual.
Decommissioning
The tool may contain grease, steel, rubbers, plastic, stainless steel, mild steel and several
assembled components with undefined consistency or mixtures. The tool can be contaminated
with drilling fluids, hydraulic fluids and preservatives. After the tool is decommissioned, it is
recommended to disassemble the tool in a place where waste fluids can be contained and
properly disposed of..
WARNING: Any fluids, mud and grease are potentially unsafe when in contact
with the skin. Always wear gloves and safety goggles when disassembling the
tool.
1. Clean the tool with a steam cleaner.

2. It is recommended to disassemble the tool in a place where drainage for waste fluids is
possible.
3. Bleed off hydraulic oil.
4. Disassemble the tool.
5. Carry off to proper place for final storage or destruction.
www.nov.com
8:Appendix
Revision -
Page 73 of 84
Torque values
Torque values (US) for bolts
Bolts Lubricated with Light Bolts lubricated with Anti-
Machine Oil seize compound
Grade 8 Grade 8
Dia. Threads Min. Max. Clamp Min. Max. Clamp
per inch Torque Torque force Torque Torque force
(ft lb) (ft lb) (lb) (ft lb) (ft lb) (lb)
Coarse Thread Series, UNC
1/4 20 11.4 12.6 2860 8.6 9.5 2860
5/16 18 24 26 3720 17.8 19.7 3720
3/8 16 43 47 7000 32 35 7000
7/16 14 67 74 9550 50 55 9550
1/2 13 105 116 12750 78 87 12750
9/16 12 143 158 16100 107 118 16100
5/8 11 209 231 20350 157 173 20350
3/4 10 361 399 30100 271 299 30100
7/8 9 570 630 41600 428 473 41600
1 8 855 945 54500 641 709 54400
1 1/8 7 1216 1344 68700 912 1008 68700
1 1/4 7 1729 1911 87200 1297 1433 87200
1 3/8 6 2261 2499 104000 1696 1874 104000
1 1/2 6 3002 3318 126500 2252 2489 126500
Tensile Strength = 150,000 psi to 1 dia. Proof Strength = 120,000 psi

Grade 8 Grade 8
Dia. Threads Min. Max. Clamp Min. Max. Clamp
per inch Torque Torque force Torque Torque force
(ft lb) (ft lb) (lb) (ft lb) (ft lb) (lb)
Fine Thread Series, UNF
1/4 28 13.3189 14.7 3280 10 11 3280
5/16 24 24 26 5220 17.8 19.7 5220
3/8 24 48 53 7900 36 39 7900
7/16 20 76 84 10700 57 63 10700
1/2 20 114 126 14400 86 95 14400
9/16 18 162 179 18250 121 134 18250
5/8 18 228 252 23000 171 189 23000
3/4 16 399 441 33600 299 331 33600
7/8 14 627 693 45800 470 520 45800
1 14 950 1050 59700 713 788 59700
1 1/8 12 1368 1512 77000 1026 1134 77000
1 1/4 12 1900 2100 96600 1425 1565 96600
1 3/8 12 2584 2856 118400 1938 2142 118400
1 1/2 12 3382 3738 142200 2537 2804 142200
Tensile Strength = 150,000 psi to 1 dia. Proof Strength = 120,000 psi
www.nov.com
Page 74 of 84
Torque values (metric)for bolts

Grade 8 Grade 8
Min. Max. Clamp Min. Max. Clamp
Dia Threads
Torque Torque force Torque Torque force
meter per inch
(Nm) (Nm) (N) (Nm) (Nm) (N)
Coarse Thread Series, UNC

1/4 20 15.5 17.14 12870 11.7 12.9 12870
5/16 18 32.6 35.4 16740 24.2 26.8 16740
3/8 16 58.5 64 32500 43.5 47.6 31500
7/16 14 91.1 100.6 42980 68 92.5 42980
1/2 13 143 158 57380 106 118 57380
9/16 12 195 215 72450 145.5 160 72450
5/8 11 284 314 91580 213.5 235 91580
3/4 10 491 542 135450 368 407 135450
7/8 9 775 857 187200 582 643 187200
1 8 1163 1285 245250 872 965 245250
1 1/8 7 1654 1828 309150 1240 1370 309150
1 1/4 7 2351 2598 382400 1764 1949 392400
1 3/8 6 3075 3398 468000 2306 2549 468000
1 1/2 6 4082 4512 569250 3062 3385 569250

Grade 8 Grade 8
Min. Max. Clamp Min. Max. Clamp
Dia Threads
Torque Torque force Torque Torque force
meter per inch
(Nm) (Nm) (N) (Nm) (Nm) (N)
Fine Thread Series, UNF

1/4 28 18.1 20 14760 13.6 15 14760
5/16 24 32.6 35 23490 24.2 26.8 23490
3/8 24 65.3 72 35550 49 53 35550
7/16 20 103 114 48150 77.5 86 48150
1/2 20 155 171 64800 117 129 64800
9/16 18 220 239 82130 165 182 82130
5/8 18 310 343 103500 232 257 103500
3/4 16 542 600 151200 406 450 151200
7/8 14 853 943 206100 639 707 206100
1 14 1292 1428 268650 970 1071 268650
1 1/8 12 1860 2056 346500 1396 1542 346500
1 1/4 12 2584 2856 434700 1938 2128 434700
1 3/8 12 3514 3884 532800 2635 2913 532800
1 1/2 12 4599 5083 639900 3450 3813 639900
Tensile Strength = 1,034,214KPa to 1 dia. Proof Strength = 827,370 kPa
www.nov.com
8:Appendix
Revision -
Page 75 of 84
Noise measurements
The declared sound power levels according to ISO 4871 of the NOV RST and the control station
are based on sound intensity measurements according to ISO 9614-2 'Acoustics -Determination
of sound power levels of noise sources using sound intensity' with engineering accuracy.
The declared sound power levels are:
Frequency 31.5 63 125 250 500 1000 2000 4000 8000 Total in
dB(A)
RST total 31 37 72 74 76 72 73 77 63 82
RST topside only 29 34 70 69 70 64 65 72 57 77
CS 39 35 58 65 63 59 55 -52 53 68
A-weighted sound power level SWL in dB(A) (re: 10e-12 W) of RST at 5 rpm. Uncertainty KWA =
2 dB.
www.nov.com
Page 76 of 84
www.nov.com
RST495-3G
9-Spare parts


Tel: +31-76-5083000
DOCUMENT NUMBER REV
50005500-MAN-001 -
www.nov.com
9: Spare Parts
Revision -
Page 79 of 84
Spare parts
Commissioning spares 50005500-11
Part number Part Description Qty
59000093-495 Mud seal for RST top cover 1
979975-606 O-ring core 1
59000067-495 Port seal for RST495 slip ring 3
59000206-495 Top and bottom seal RST495 2
979925-1 Atos electronic driver 1
979925-2 Atos electronic driver 1
59000302-495 V-type slip ring MUD seal 1
112554-D2 Atos 4/2 single solenoid valve 1
112554-J2 4/3 solenoid valve EEXD 1
59000047 Hydraulic operated 3/2" valve 1
59000245 Proportional directional valve, 1
59000246 Proportional pressure cartridge, 1
93939-1 Inductive proximity sensor 1
94537-130N Sun pilot to close check valve 1
Operational spares 50005500-12

Part number Part Description Qty
202399-495 Hose set PS30 to RST49.5 1
979975-606 O-ring core 1
59000093-495 MUD SEAL FOR RST TOPCOVER 1
50004973 Slip ring adjustment rod 2
53201 Fitting,grease,straight 5
202707 Nut with lock wire hole 8
202707-1 Nut with lock wire hole 4
980473-10 Hoist swivel ring ADB, modified 4
55909-4-4 Valved nipple, quick disconnect/ in 1
55908-4-4 Valved coupler, quick disconnect in 1
55909-6-6 Valved nipple, quick disconnect/ in 4
55908-6-6 Valved coupler, quick disconnect in 4
55909-8-8 Valved nipple, quick disconnect/in 2
55908-8-8 Valved coupler, quick disconnect/ i 2
56408-20-C Pin, clevis stainless 1
59000236-1 Pressure filter replacement 1
www.nov.com
Revision - 9: Spare Parts
Page 80 of 84
59000302-495 V-type slip ring MUD seal 1

50004814 Lock cylinder, 2" stroke 1
50005509 Linear lock finger 1
979854-2 Char-lynn hydr. motor, 10.000 Serie 1
56539-20-16-S Adapter, straight /split flange 37' 2
56540-20-16-S Adapter, 90' /split flange 37' 2
940090-17 BEARING BALL 130X85X22MM 3
50171-55-P-04 Screw-cap socket head 4
51208-24 Pin, dowel 4
56541-20 Kit, flange 4
50167-50-P04 Screw-cap socket head 8
50171-50-P-04 Screw-cap socket head 8
56408-16-C PIN, CLEVIS STAINLESS, 1/2 X 2" 1
50005072 Linear lock cover plate 1
50005077 Linear lock latch 1
50005015 Linear lock latchpin 1
RST-consumables
Description Qty Part Number
Hydraulic Oil Filter 1 59000236-1
www.nov.com
RST495-3G
10-Drawings


Tel: +31-76-5083000
DOCUMENT NUMBER REV
10756291-001-MAN -
www.nov.com
10: Drawings
Revision -
Page 83 of 84
Drawings
MSDS-sheets
Factory applied grease, hydraulic fluid & preservatives
MSDS grease Autol TOP 2000
MSDS hydraulic fluid Castrol Hyspin AWH-M 32
MSDS preservative Castrol Rustilo DWX-32
MSDS tape Denso Tape
Test procedures
Number Description
TSEL-0205 Commissioning procedure RST
TSEL-0191 Preservation and storage procedure
PDEL-1093 Lifting and handling procedure
Dimensional drawings
Number Description
10756296-GAD Dimensional drawing RST 495
10756299-GAD Dimensional drawing control station configuration
DD-50004899 Optional: Flow control manifold
General
Number Description
10756292-ASM RST 495 assembly
10756297-ASM Assy control station RST&PS with grease system
10756300-DIA Electrical wiring diagram control station RST/PS .
10756302-DIA Hydraulic schematic control station RST/PS .
10756303-DIA Block diagram
50004975-1 Assy slip ring bypass manifold block
50004902 Assembly RST 495 manifold
50004442 Assembly HUK Manifold PS21/30
202752-18 Jumper hose set
50005514-1 Shim bottom plate
50005514-2 Shim top plate
202649-6 Fixating/shim block RST
202649-7 Fixating block RST
www.nov.com
Revision - 10: Drawings
Page 84 of 84
www.nov.com
AUTOL TOP 2000 Page 1 of 4
SAFETY DATA SHEET

AUTOL TOP 2000
1. Identification of the substance/preparation and of the company/undertaking
Date issued 21.07.2010
Product name AUTOL TOP 2000
Use of the substance/preparation Lubricating grease
Importer
Company name Vedlikehold Industri Produkt AS
Postal address Postboks 2003
Postcode N-4392
Place name SANDNES
Country Norway
Tel +47 51686030
Fax +47 51686031
E-mail mail@v-i-p.no
Website www.autol.no
Prepared by Developed/ revised by ApplySrco AS, Koppholen 6,
Postbox 8040, N-4068 Stavanger, Norway.
Emergency telephone Poisen informationcentral:+47 22 59 13 00
2. Hazards identification
Classification CLP EUH 210
Description of hazard The product has not been classified according to the legislation in force.
msds for available for professionel users.
3. Composition/information on ingredients
Component name Identification Classification Contents
Zincdialkyldithiophosfate CAS no.: 68649-42-3 Xi, N; R38, R41, R51/53 < 2,5 %
Mineral oil 10 - 30 %
Column headings CAS no. = Chemical Abstracts Service; EU (Einecs or Elincs number) =
European inventory of Existing Commercial Chemical Substances; Ingredient
name = Name as specified in the substance list (substances that are not
included in the substance list must be translated, if possible). Contents given
in; %, %wt/wt, %vol/wt, %vol/vol, mg/m3, ppb, ppm, weight%, vol%
HH/HF/HE T+ = Very toxic, T = Toxic, C = Corrosive, Xn = Harmful, Xi = Irritating, E
= Explosive, O = Oxidizing, F+ = Extremly flammable, F = Very flammable,
N = Environmental hazard
Component comments Contains in addition component which are not classified. Mineral oil contains
DMSO<3% and therefor not classified as cancer.
4. First-aid measures
General Remove affected person from source of contamination. Provide rest, warmth
and fresh air.
Inhalation Fresh air and rest. Get medical attention if any discomfort continues.
Skin contact Wash skin with soap and water. Remove contaminated clothes and rinse skin
thoroughly with water. Get medical attention if any discomfort continues.
Clothes must be washed before re-use.
Eye contact Immediately flush with plenty of water for up to 15 minutes. Remove any
contact lenses and open eyes wide apart. Contact physician if irritation
persists.
Ingestion Immediately give a couple of glasses of water or milk, provided the victim is
fully conscious. DO NOT INDUCE VOMITING! Get medical attention.
5. Fire-fighting measures
Suitable extinguishing media Water spray, carbon dioxide, dry powder or polar resistant foam. If possible,
remove containers exposed to heat or cool with water.
Improper extinguishing media Water-jet.
Fire and explosion hazards Not flammable Fire causes formation of toxic gases. Irritating
gases/vapours/fumes of: Carbon dioxide (CO2). Carbon monoxide (CO).
Personal protective equipment Fire brigade must use fresh-air helmet.
6. Accidental release measures

Personal precautions Wear protective clothing as described in Section 8 of this safety data sheet.
Avoid contact with skin and eyes. In case of spills, beware of slippery floors
and surfaces.
Environmental precautions Do not allow to enter drains, sewers or watercourses.
Methods for cleaning Absorb with inert, damp, non-combustible material, then flush area with
water. Dangerous waste. Collect spillage in containers, seal securely and
deliver for disposal according to local regulations.
7. Handling and storage

Handling Wear protective clothing as described in Section 8. Avoid contact with skin
and eyes. Be aware of slippy floors. Contaminated rags and cloths must be
put in fireproof containers for disposal.
Storage Closed container. Original container. Avoid sunlight. Keep out of reach of
children.
8. Exposure controls/personal protection

Exposure limit values
Component name Identification Value Year
Zincdialkyldithiophosfate CAS no.: 68649-42-3
Mineral oil
Exposure controls
Threshold limit values adm.norm.=TLV
Other Information about threshold Adm. norm: Oil mist: 1 mg/m3, Oil vapour: 50mg/m3
limit values
Occupational exposure controls An eye wash bottle must be available at the work site.
Respiratory protection Respiratory protection not required.
Hand protection For prolonged or repeated skin contact use suitable protective gloves. Nitril.
Break-throughtime> 8 hours.
Eye protection Wear approved chemical safety goggles where eye exposure is reasonably
probable.
Skin protection (other than of the Wear appropriate clothing to prevent repeated or prolonged skin contact.
hands)
Other Information When using do not eat, drink or smoke. Promptly remove any clothing that
becomes wet or contaminated. Wash hands after handling. Wash
contaminated clothing before reuse.
9. Physical and chemical properties

Physical state Paste
Odour Characteristic
Colour Misc. colours
Solubility in water Not soluble.
Specific gravity Value: 0,91-0,95 g/cm3
Comments: 20 C
Melting point/melting range Value: > 145 C
Flash point Value: > 200 C
10. Stability and reactivity

Conditions to avoid Avoid heat.
Materials to avoid Strong oxidising substances.
Hazardous decomposition products Fire creates: Carbon monoxide (CO). Carbon dioxide (CO2). Sulphurous gases
(SOx).
Stability Stable under the prescribed storage conditions.
11. Toxicological information

Components' toxicological data
Other information regarding health hazards
Inhalation Vapours irritate the respiratory system, and may cause coughing and
difficulties in breathing.
Skin contact Prolonged contact may cause dryness of the skin.
Eye contact May cause temporary eye irritation.
Ingestion May irritate and cause stomach pain, vomiting and diarrhoea.
12. Ecological information

Components' toxicological data
Other ecological information
Ecotoxicity ,may give unwanted long-time effects i water
Mobility The product has poor water-solubility.
Persistence and degradability The product is not readily biodegradable.
Bioaccumulative potential Will not bio-accumulate.
13. Disposal considerations

EWC waste code EWC: 130205 mineral-based non-chlorinated engine, gear and lubricating oils
Product classified as hazardous Yes
waste
Packaging classified as hazardous No
waste
Specify the appropriate methods of Absorb in vermiculite or dry sand, dispose in licensed special waste.
disposal
14. Transport information

Dangerous goods ADR Status: No
Dangerous goods RID Status: No
Dangerous goods IMDG Status: No
Dangerous goods ICAO/IATA Status: No
15. Regulatory information

Composition on the label Zincdialkyldithiophosfate: < 2,5 %, Mineral oil: 10 - 30 %
EC lable No
R phrases None
S phrases S2 Keep out of the reach of children. S24 Avoid contact with skin. Safety
data sheet available for professional user on request.
Hazard statements EUH 210 Safety data sheet available on request.
Precautionary statements P102 Keep out of reach of children. P262 Do not get in eyes, on skin, or
on clothing.
References (laws/regulations) MSDS is developed/ revised after 1 ATP to CLP. Chemicals (Hazard
Information & Packaging) Regulations. Commission Decision 2000/532/EC as
amended by Decision 2001/118/EC establishing a list of wastes and
hazardous waste pursuant to Council Directive 75/442/EEC on waste and
Directive 91/689/EEC on hazardous waste with amendments. Control of
Pollution (Special Waste Regulations) Act 1980.
16. Other information

List of relevant R phrases (under R38 Irritating to skin.
headings 2 and 3). R41 Risk of serious damage to eyes.
R51/53 Toxic to aquatic organisms, may cause long-term adverseeffects in
the aquatic environment.
Supplier's notes Developed/ revised by ApplySrco AS.
Koppholen 6. Postboks 8040, 4068 Stavanger.
tlf. +47 51639000 webside: www.ApplySorco.no Quality assured by SRCO
AS etter 1 ATP til CLP.
Responsible for safety data sheet Srco AS
Product Data Castrol Hyspin AWH-M
High viscosity index anti-wear hydraulic oils
Description
The Castrol HyspinTM AWH-M hydraulic oil range of shear stable high viscosity index lubricants are based on the latest
stabilised zinc additive technology.
Application
Hyspin AWH-M contains a shear stable additive system which helps maintain the viscosity characteristics of
the product over a wide temperature range even during prolonged use and imparts a very low pour point which enables
the product to be used in very cold environments. It exhibits excellent corrosion and wear protection as well as
outstanding thermal and oxidative stability. In addition, Hyspin AWH-M has excellent hydrolytic stability and separates
rapidly from water contamination upon standing.
Applications include:
Outdoor equipment which are likely to operate in wide temperature ranges, such as machinery subjected to cold start
up conditions and high temperature continuous running. Examples include off-highway and marine applications.
Indoor manufacturing equipment that incorporates control systems requiring minimal viscosity change with
temperature. Examples include precision machine tools.
The Hyspin AWH-M range is fully compatible with elastomer materials commonly used for static and dynamic seals,
such as nitrile, silicone and fluorinated (e.g. Viton) polymers.
Hyspin AWH-M is classified as follows:

DIN 51502 classification HVLP
ISO 6743/4 - Hydraulic Oils Type HV
Hyspin AWH-M grades meet the requirements (for appropriate viscosity grade) of:
DIN 51524 Part 3
Cincinnati Lamb (Milacron) P 68-69-70
Denison (Parker Hannafin) HF-0
US Steel 126 & 127
Eaton (formerly Vickers) I-286-S & M-2950-S
Bosch Rexroth RE07075/RE90220
Advantages
High viscosity index and low pour point enables the product to be used over a wide temperature range, with good
shear stability which means no excessive loss in viscosity due to mechanical shearing.
Excellent anti-wear performance provides extended wear protection for hydraulic pumps. Reduced down time due to
unscheduled maintenance and savings from replacement part costs.
Excellent water separation and hydrolytic stability means reduced down time through prolonged lubricant life and
increased equipment reliability.
Good filterability gives a cleaner system with less frequent filter changes.
Typical characteristics
Test Method Units AWH-M 15 AWH-M 32 AWH-M 46 AWH-M 68 AWH-M 100 AWH-M 150
ISO Viscosity Grade - - 15 32 46 68 100 150
ISO 12185/
Density @ 15C g/ml 0.88 0.88 0.88 0.88 0.89 0.89
ASTM D4052
ISO 3104/
K.V. @ 40C mm2/s 15 32 46 68 100 150
ASTM D445
ISO 3104/ 2
K.V. @ 100C mm /s 3.83 6.41 8.32 11.09 13.45 18.01
ASTM D445
ISO 2909/
Viscosity Index - >150 >150 >150 >140 >130 >130
ASTM 2270
ISO 3016/
Pour Point C/F <-51/<60 -45/-49 -42 /-44 -36/-33 -30/-22 -30/-22
ASTM D97
ISO 2592/
Flash Point, COC C/F 205/401 210/411 215/419 226/440 226/440 232/450
ASTM D92
ISO 2719/
Flash Point, PMCC C 160 200 220 220 220 220
ASTM D93
ISO 6247/
Foam Seq I mls 20/0 20/0 20/0 20/0 20/0 20/0
ASTM D892
Water Separability ISO 6614/
Mins 5 10 15 15 - -
@ 54C ASTM D1401
Water Separability ISO 6614/
Mins - - - - 20 20
@ 82C ASTM D1401
ISO 9120/
Air Release Value Mins 4 4 8 8 12 24
ASTM D3427
FZG fail stage ISO 14635-1/
- - 11 12 12 12 12
(A8.3/90) DIN 51354
Rust Test (24 hrs ISO 7210/
- Pass Pass Pass Pass Pass Pass
Distilled water) ASTM D665A
Rust Test (24 hrs ISO 7210/
- Pass Pass Pass Pass Pass Pass
Synthetic sea water) ASTM D665B
K.V. @ 100C after DIN 51350 T6 %
- - 9.5 - - -
4 hours KRL loss
Subject to usual manufacturing tolerances.
Castrol Hyspin AWH-M

02.10.2006, version 1.0
Castrol Hyspin AWH-M and the Castrol logo are trademarks of Castrol Limited.
All reasonable care has been taken to ensure that the information contained in this publication is accurate as of the date of printing. However, such
information may, nevertheless, be affected by changes in the blend formulation occurring subsequent to the date of printing. Material Safety Data Sheets
are available for all Castrol Ltd products. The MSDS must be consulted for appropriate information regarding storage, safe handling and disposal of
a product.
Castrol Industrial North America Inc. 150 West Warrenville Road, 605 3E Naperville, IL 60563
Tel: (877) 641 1600 Fax: (877) 648 9801
www.castrol.com/industrial
Ref: Denso - MSDS
Material Safety Data Sheet Denso Tape Page 1 of 3
Issue: March 6, 2005
1. IDENTIFICATION OF THE SUBSTANCE / PREPARATION & COMPANY
PRODUCT NAME: DENSO TAPE
RECOMMENDED USE: ANTI-CORROSION COATING

MANUFACTURERS NAME: DENSO (AUSTRALIA) PTY LTD
REGULAR TELEPHONE NUMBER: 03 9356 7600
EMERGENCY TELEPHONE NUMBER: 03 9356 7617
FACSIMILE NUMBER: 03 9387 6973
ADDRESS: 411-413 Victoria Street

BRUNSWICK VICTORIA 3056
2. HAZARDOUS IDENTIFICATION
This product is not classified as hazardous under the terms of NOHSC:1008 (2004) or as dangerous
goods according to the ADG Code.
3. COMPOSITION / INFORMATION ON INGREDIENTS
PRODUCT RISK CONCENTRATION

RISK PHRASE CAS
CONTAINS SYMBOL (W/W)
NO INGREDIENTS CLASSIFIED AS HAZARDOUS/DANGEROUS
4. FIRST AID MEASURES
SKIN CONTACT: Wash with soap and water.

EYE CONTACT: Wash thoroughly with plenty of water. If irritation persists seek medical advice.
INHALATION: Not considered hazardous except in fires. See sections 5 & 10.
INGESTION: Seek medical advice.
THIS SHEET TO BE SHOWN TO EMERGENCY / MEDICAL STAFF
5. FIRE FIGHTING MEASURES
EXTINGUISHING MEDIA: Carbon dioxide, dry powder, chemical foam, water fog.
DO NOT USE: Water Jet.
PROTECTIVE EQUIPMENT: Self-contained breathing apparatus may be needed for large fires.
OTHER: May produce toxic fumes of carbon monoxide if burning.
Ref: Denso - MSDS
6. ACCIDENTAL RELEASE MEASURES
Grease resistant gloves should be worn to reduce skin contact. Avoid

PERSONAL PRECAUTIONS:
contact with eyes.
ENVIRONMENTAL
Not applicable
PRECAUTIONS:
Grease from the tape can be absorbed onto cloth, sand, earth or other
METHOD OF CLEANING:
inert substance. Dispose of as in Section 13.
7. HANDLING & STORAGE
Grease resistant gloves should be worn to reduce skin contact. Avoid

HANDLING:
contact with eyes.
STORAGE: Store away from heat and open flame.
8. EXPOSURE CONTROL / PERSONAL PROTECTION
EXPOSURE LIMITS: Not applicable.

RESPIRATORY PROTECTION: Not applicable.
SKIN PROTECTION: Grease resistant gloves advised.
Not normally considered necessary. Contact with eyes should be
EYE/FACE PROTECTION:
avoided however.
OTHER: --
9. PHYSICAL & CHEMICAL PROPERTIES
Green/Brown waxy
APPEARANCE: adhesive with a fabric FLASH POINT: Over 180C
carrier.
ODOUR: Grease. BOILING POINT: Not known.
SPECIFIC GRAVITY: Not applicable. EXPLOSION LIMITS: Not applicable
% VOLATILE: Nil. COLOUR: Green/Brown.
SOLUBILITY IN WATER: Insoluble. SOFTENS & MELTS: 65C approx.
10. STABILITY & REACTIVITY
CONDITIONS CONTRIBUTING TO
Heat and open flame.
INSTABILITY:
INCOMPATIBILITY: With aromatic solvents. Not suitable for use in potable water.
HAZARDOUS DECOMPOSITION
In a fire, black smoke, carbon dioxide/monoxide.
PRODUCTS:
CONDITIONS CONTRIBUTING TO
None known other than fire.
HAZARDOUS POLYMERIZATION:
Ref: Denso - MSDS
11. TOXICOLOGICAL INFORMATION
Contact with eyes may cause irritation.

Prolonged or repeated contact with skin can cause irritation.
12. ECOLOGICAL INFORMATION
None available.
13. DISPOSAL CONSIDERATIONS
Incineration or landfill in accordance with local regulations.
14. TRANSPORT INFORMATION
Not classified as dangerous goods under the terms of the ADG Code.
SPECIAL PRECAUTIONS IN CARRIAGE: None.

MAIN RISK: None.
SUBSIDIARY RISK: None.
UN : None.
PROPER SHIPPING NAME: None.
CLASS: None.
PACKING GROUP: None.
15. REGULATORY INFORMATION
This product is not classified as hazardous under the terms of NOHSC:1008 (2004) or as dangerous
goods according to the ADG Code.
16. OTHER INFORMATION
This information is based on data believed by DENSO (AUSTRALIA) PTY LTD to be accurate at the time of writing but is
subject to change without notice. It is given in good faith, but no warrant expressed or implied is made as to its accuracy,
completeness or otherwise. Every person dealing with the materials referred to herein do so at his/her own risk absolutely
and must make independent determination of suitability and completeness of information from all sources to ensure their
proper use.
SAFETY DATA SHEET
1. Identification of the substance/preparation and of the company/undertaking

Product name Rustilo DWX 32
SDS # UK-8332, NL-08332, BE-08332
Product Use Rust preventive.
Supplier Castrol (U.K.) Limited

Wakefield House
Pipers Way
Swindon
Wiltshire, SN3 1RE
United Kingdom
Tel.: +44 (0)1793 512712

Fax.: +44 (0)1793 486083
EMERGENCY TELEPHONE +44 (0)1793 512712
NUMBER
2. Composition/information on ingredients
Hydrocarbon solvent, film forming corrosion preventives and additives.
Chemical name CAS no. % EINECS / ELINCS. Classification
Low boiling point hydrogen treated naphtha (white spirit) 64742-82-1 50 - 100 265-185-4 R10
Xn; R65
R66, 67
N; R51/53
Barium long chain alkaryl sulphonate 93028-28-5 1-5 296-719-4 Xn; R20/22
2-(2-Butoxythoxy) ethanol; diethylene glycol-monobutyl ether 112-34-5 1-5 203-961-6 Xi; R36
See Section 16 for the full text of the R Phrases declared above
* Occupational Exposure Limit(s), if available, are listed in Section 8
3. Hazards identification
This preparation is classified as dangerous according to Directive 1999/45/EC as amended and adapted.
Physical/chemical Hazards Flammable.
Human health hazards Harmful: may cause lung damage if swallowed.
Repeated exposure may cause skin dryness or cracking.
Vapours may cause drowsiness and dizziness.
Residual film: Harmful by inhalation and if swallowed.
Environmental hazards Toxic to aquatic organisms. May cause long-term adverse effects in the aquatic environment.
Effects and symptoms
Eyes May cause eye irritation.
Skin Prolonged or repeated contact can defat the skin and lead to irritation and/or dermatitis.
Inhalation Vapors and aerosol can produce mucous membrane, nose and throat irritation.
Vapours may cause drowsiness and dizziness.
Ingestion Ingestion may cause gastrointestinal irritation and diarrhoea.
Aspiration hazard if swallowed -- harmful or fatal if liquid is aspirated into lungs.
4. First-aid measures
Eye Contact In case of contact, immediately flush eyes with a copious amount of water for at least 15 minutes. Get
medical attention if irritation occurs.
Skin contact Immediately wash exposed skin with soap and water. Remove contaminated clothing and shoes. Wash
clothing before reuse. Clean shoes thoroughly before reuse. Get medical attention if irritation develops.
Inhalation If inhaled, remove to fresh air. Get medical attention if symptoms appear.
Ingestion If swallowed, do NOT induce vomiting. Never give anything by mouth to an unconscious person.
Aspiration hazard if swallowed- can enter lungs and cause damage. Obtain medical attention.
Product Name Rustilo DWX 32 Product Code UK-8332 Page: 1/5
Version 1 Date of issue 21 February 2003 Format United Kingdom (UK) Language
( BUILD 5.0 ) ( ENGLISH )

5. Fire-fighting measures
Extinguishing Media
Suitable In case of fire, use water fog, foam, dry chemical or CO2 extinguisher or spray. This material is toxic to
aquatic organisms. Fire water contaminated with this material must be contained and prevented from
being discharged to any waterway, sewer or drain.
Not Suitable Do not use water jet.
Hazardous decomposition These products are carbon oxides (CO, CO2), sulphur oxides (SO2, SO3, etc.). Some metallic oxides.
products
Unusual fire/explosion Hazards This material is combustible/flammable and is sensitive to fire, heat, and static discharge.
Special fire-fighting procedures None identified.
Protection of fire-fighters Fire fighters should wear self-contained positive pressure breathing apparatus (SCBA) and full turnout
gear. Firefighters' protective clothing will provide limited protection. DO NOT FIGHT FIRE WHEN IT
REACHES MATERIAL. Withdraw from fire and let it burn. Promptly isolate the scene by removing all
persons from the vicinity of the incident if there is a fire. First move people out of line-of-sight of the scene
and away from windows.
Fire Hazards in Presence of Flammable liquid and vapour. Vapour may cause flash fire. Vapours may accumulate in low or confined
Various Substances areas, travel a considerable distance to a source of ignition and flash back. Runoff to sewer may create
fire or explosion hazard.
6. Accidental release measures

Personal Precautions Immediately contact emergency personnel. Eliminate all ignition sources. Keep unnecessary personnel
away. Use suitable protective equipment (Section 8). Follow all fire fighting procedures (Section 5). Do
not touch or walk through spilled material.
Environmental precautions and If emergency personnel are unavailable, contain spilled material. For small spills add absorbent (soil may
cleanup methods be used in the absence of other suitable materials) and use a non-sparking or explosion proof means to
transfer material to a sealed, appropriate container for disposal. For large spills dike spilled material or
otherwise contain material to ensure runoff does not reach a waterway. Place spilled material in an
appropriate container for disposal. Minimize contact of spilled material with soils to prevent runoff to
surface waterways. See Section 13 for Waste Disposal Information.
Personal Protection in Case of a Splash goggles. Full suit. Vapour respirator. Boots. Gloves. A self-contained breathing apparatus
Large Spill should be used to avoid inhalation of the product. Suggested protective clothing might not be sufficient;
consult a specialist BEFORE handling this product.
7. Handling and storage

Handling Aspiration hazard if swallowed- can enter lungs and cause damage. Do not ingest. If ingested do not
induce vomiting. Avoid prolonged or repeated contact with skin. Keep container closed. Use only with
adequate ventilation. Keep away from heat, sparks and flame. To avoid fire or explosion, dissipate static
electricity during transfer by earthing and bonding containers and equipment before transferring material.
Use explosion-proof electrical (ventilating, lighting and material handling) equipment. Avoid contact of
spilled material and runoff with soil and surface waterways. Wash thoroughly after handling.
Storage Store in a segregated and approved area. Keep container in a cool, well-ventilated area. Keep container
tightly closed and sealed until ready for use. Avoid all possible sources of ignition (spark or flame).
8. Exposure controls/personal protection

Ingredient Name Occupational Exposure Limits
Low boiling point hydrogen treated naphtha (white EH40-OES (United Kingdom (UK)).
spirit) TWA: 600 mg/m3
Highly refined mineral oil EH40-OES (United Kingdom (UK)).
TWA: 5 mg/m3 Form: Oil mist, mineral
STEL: 10 mg/m3 Form: Oil mist, mineral
Control Measures Provide exhaust ventilation or other engineering controls to keep the airborne concentrations of vapours
below their respective occupational exposure limits. Local exhaust ventilation is preferred because it
prevents contaminant dispersion into the work area by controlling it at its source.
Hygiene measures Wash hands after handling compounds and before eating, smoking, using lavatory, and at the end of day.
Personal protective equipment
Respiratory system Use with adequate ventilation. In case of insufficient ventilation, wear suitable respiratory equipment.
Skin and body Avoid contact with skin. Wear clothing and footwear that cannot be penetrated by chemicals or oil.
Hands Wear gloves that cannot be penetrated by chemicals or oil.
Eyes Safety glasses with side shields.

9. Physical and chemical properties
Autoignition temperature >200 C
Flash point 40 C (CLOSED CUP)
Explosion Limits LOWER: 0.6 %
UPPER: 8 %
Colour Brown.
Odour Solvent.
Odour threshold Not available.
Physical state Liquid.
Boiling point / range 150 C
Density <1 g/cm3
Vapour pressure 2.625 mmHg
Solubility Insoluble in cold water, hot water.
Viscosity kinematic at 40C: <7 cSt
10. Stability and reactivity

Conditions to Avoid Keep away from sources of ignition.
Incompatibility with Various Reactive with oxidizing agents.
Substances
Hazardous Polymerization Will not occur.
11. Toxicological information
Chronic toxicity
Carcinogenic effects No component of this product at levels greater than 0.1% is identified as a carcinogen by ACGIH, the
International Agency for Research on Cancer (IARC) or the European Commission (EC).
12. Ecological information

Persistence/degradability Inherently biodegradable
Mobility Volatile. Liquid. Insoluble in water.
Bioaccumulative potential This product may bioaccumulate through food chains in the environment.
Environmental hazards Toxic to aquatic organisms. May cause long-term adverse effects in the aquatic environment.
13. Disposal considerations

Disposal Consideration / Waste Avoid contact of spilled material and runoff with soil and surface waterways. Consult an environmental
information professional to determine if local, regional or national regulations would classify spilled or contaminated
materials as hazardous waste. Use only approved transporters, recyclers, treatment, storage or disposal
facilities.
Hazardous Waste This product is listed as Hazardous by the EU Directive on hazardous waste. Dispose of according to all
national and local applicable regulations.
14. Transport information

International transport regulations
Regulatory UN number Proper shipping name Class Packing group Label Additional Information
Information
ADR/RID UN1300 Turpentine substitute 3 III Hazard identification

Classification mixture number
30
3
CEFIC Tremcard Number:
30G35
Hazchem Code
3Y

ADNR UN1300 Turpentine substitute 3 III -
Classification mixture
3
IMDG UN1300 Turpentine substitute 3 III Emergency Schedules

Classification mixture (EmS)
3-07
3
Marine pollutant
IMDG Class: Marine
Pollutant. (Pollutant.)
IATA UN1300 Turpentine substitute 3 III -

Classification mixture
3
15. Regulatory information

Label Requirements
Hazard symbol(s)
Indication of Danger Harmful Dangerous for

the environment.
Risk Phrases R10- Flammable.
R65- Harmful: may cause lung damage if swallowed.
R66- Repeated exposure may cause skin dryness or cracking.
R67- Vapours may cause drowsiness and dizziness.
R51/53- Toxic to aquatic organisms, may cause long-term adverse effects in the aquatic environment.
Safety Phrases S23- Do not breathe vapour or spray.
S24/25- Avoid contact with skin and eyes.
S43- In case of fire, use CO2/dry powder/foam - Never use water..
S51- Use only in well-ventilated areas.
S61- Avoid release to the environment. Refer to special instructions/Safety data sheets.
S62- If swallowed, do not induce vomiting: seek medical advice immediately and show this container or
label.
Contains Low boiling point hydrogen treated naphtha (white spirit)
EU Regulations Classification and labelling have been performed according to EU directives 1999/45/EC and 67/548/EEC
as amended and adapted.
Other Regulations
Inventories AUSTRALIAN INVENTORY (AICS): Not determined.
CANADA INVENTORY (DSL): Not determined.
CHINA INVENTORY (IECS): Not determined.
EC INVENTORY (EINECS): In compliance.
JAPAN INVENTORY (ENCS): Not determined.
KOREA INVENTORY (ECL): Not determined.
PHILIPPINE INVENTORY (PICCS): Not determined.
US INVENTORY (TSCA): Not determined.

16. Other information
Full text of R-phrases appearing R10- Flammable.
in section 2 R20/22- Harmful by inhalation and if swallowed.
R65- Harmful: may cause lung damage if swallowed.
R36- Irritating to eyes.
R66- Repeated exposure may cause skin dryness or cracking.
R67- Vapours may cause drowsiness and dizziness.
R51/53- Toxic to aquatic organisms, may cause long-term adverse effects in the aquatic environment.
HISTORY
Date of issue 21/02/2003.
Date of previous issue 30/07/2002.
Prepared by Product Stewardship
Notice to Reader
The data and advice given apply when the product is sold for the stated application or applications. The product is not sold as suitable for any
other application. Use of the product for applications other than as stated in this sheet may give rise to risks not mentioned in this sheet. You
should not use the product other than for the stated application or applications without seeking advice from us.
If you have purchased the product for supply to a third party for use at work, it is your duty to take all necessary steps to secure that any person
handling or using the product is provided with the information in this sheet.
If you are an employer, it is your duty to tell your employees and others who may be affected of any hazards described in this sheet and of any
precautions which should be taken.
Further copies of this Safety Data Sheet may be obtained from Castrol.

4
TEST SPECIFICATION
RST495-3G, -H & w/out Slipring
Configuration:
Part Description: Frame assembly Control station Final assembly

assembly
Part Number:
Serial No.:
Shop Order:
(Signed for final approval by) (name) (signature) (date)

NOV Operator

Quality Inspector

NOV Picker

rd
3 Party
Varco BJ B.V. Revision: Document No.: Description: Sheet:

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THIS DOCUMENT CONTAINS PROPRIETARY AND CONFIDENTIAL INFORMATION WHICH IS THE PROPERTY OF NATIONAL OILWELL VARCO, L.P., ITS AFFILIATES OR
SUBSIDIARIES (ALL COLLECTIVELY REFERRED TO HEREINAFTER AS "NOV"). IT IS LOANED FOR LIMITED PURPOSES ONLY AND REMAINS THE PROPERTY OF NOV.
REPRODUCTION, IN WHOLE OR IN PART, OR USE OF THIS DESIGN OR DISTRIBUTION OF THIS INFORMATION TO OTHERS IS NOT PERMITTED WITHOUT THE EXPRESS
WRITTEN CONSENT OF NOV. THIS DOCUMENT IS TO BE RETURNED TO NOV UPON REQUEST OR UPON COMPLETION OF THE USE FOR WHICH IT WAS LOANED. THIS
DOCUMENT AND THE INFORMATION CONTAINED AND REPRESENTED HEREIN IS THE COPYRIGHTED PROPERTY OF NOV.
TSEL Guide Lines
1.1. TSEL stands for Test Specification Etten-Leur.
1.2. The TSEL describes the essential measurements and checks which need to be
performed during and after assembly. Measurements and checks are logged and
signed off at the appropriate points as required by the NOV Operator, Quality
Inspector, Picker and if applicable 3rd Party.
1.3. The Operator performs the initial check/measurement, and signs off the applicable
box, with either initials or stamp.
1.4. The Quality Inspector verifies key measurements & checks performed by the
Operator, and signs off the applicable box, with either initials or stamp.
1.5. The Picker visually inspects the finished product, and signs off the applicable box,
with either initials or stamp, prior to the product being delivered to the Warehouse.
1.6. Some measurements/checks may require that the Operator and Quality Inspector
be simultaneously present, both will sign off the applicable box as required.
1.7. The TSEL contains all relevant product information: part number, serial number, heat
no. etc. After shop order is closed and TSEL completed the Cell Quality Inspector
send to Document Control who then control and file the TSEL into the document
Management System (Pdm Link)
1.8. If Manufacturing Record Books are part of supply, a copy of the completed TSEL
will be included in the MRB.
1.9. Deviations/waivers to this TSEL must be clearly marked and detailed, use the
remarks sheet if insufficient space by the point in question. All deviations /waivers
must be approved and signed off by the Quality Inspector or Engineering
representation.

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2. Manufacturing Record Book
Part numbering and traceability information
Description Part number Heat-code/ Vendor

Tick box applicable Serial number
(DNV/ABS number)
Critical Items
50005501-DNV (495)
50005501-ABS (495)
Frame
50005801-DNV (495-H)
50005801-ABS (495-H)
50004963 (slipring)
Bowl
50005019 (w/out
slipring)
Bearing 59000207-495
50004975-1 (slipring)
By-pass
manifold
N/A (w/out slipring)
Manifold RST 50004902
Manifold PS 50004442
980473-10 (standard)
Hoist swivel 980473-2 (special)

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Tubing
1 tube A port
50005510-1
left motor
1 tube B port
50005510-2
left motor
1 tube A port
50005510-3
center motor
1 tube B port
50005510-4
center motor
1 tube A port
50005510-5
right motor
1 tube B port
50005510-6
right motor
Ex components
Pressure
switch, slips 83095-1
set signal, E11
Pressure
switch, slips
83095-1
low pressure
signal, E12
Pressure
switch, slips up 83095-1
signal, E13
Pressure
transmitter,
30156355-4
RST torque
read out, PTE
J-Box (Eexe),
RST control 50004679
station
J-Box (I.S.),
RST control 50004918-1
station

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3. ASSEMBLY Operator
Quality
inspector
rd
3 Party
FRAME (w/out topcover) & CONTROL STATION
3.1. Check for a smooth functioning of the linear lock.
3.2. Check if the latch/lock of the linear lock works properly.
3.3. Check if the grease block (under right motor plate) is lock
wired.
3.4. Check if the cylinder housing protection rings are mounted.

(between motors and drive gears)
3.5. Check if the dowel pins for assembly of the motorplates

are correctly installed..
3.6. Prior to assemble the bowl in the RST, check for damages
and roughness of the sealing surface.
3.7. Skip 3.8 to 3.10 for RST 495 w/out Slipring.
3.8. Prior to assemble the seals into slipring. Check if the dowel
pins do not protrude outside the groove. See picture 1.
PICTURE 1

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3.9. Prior to assemble the seals into the slipring. Verify if the
top and bottom grooves (backside) are smooth. If not, buff
the surface. See picture 1.
3.10. Check if slipring is mounted level within a tolerance of +/-

0.01 (0.25mm) at shown Ref. heigt of 3.765 (95.63mm)
Ref :
3.11. Verify the adjustment of the proximity sensors. The space

between sensor and object has to be between the 2 and 3
mm.
3.12. Check if all greasing points are greased sufficiently.

When applying grease to the greasing points, grease shall
visually come out from in between the rotating parts or
after loosening the coupling at the grease points.
3.12.1.Lock
3.12.2.Main bearing
3.12.3.Drive gear/outer bearing

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3.13. Check that all parts are present and assembled in

accordance with the drawings.
3.14. Check whether all bolts are on torque and secured by lock
wire, tab washers, loctite or cotter pins in accordance with
the drawings.
3.15. Check marking on presence, legibility and verify with shop

order.
Frame
3.15.1.Part number
3.15.2.Serial number
3.15.3.API markings
3.15.4.ATEX markings
Control station
3.15.5.Part number
3.15.6.Serial number
3.15.7.API markings
3.15.8.ATEX markings

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4. HYDRAULIC TESTS Operator
Quality
rd
inspector 3 Party
Hydraulic checks should be performed using calibrated

Pressure and Flow measuring devices.
Used calibrated pressure gauge: ______________
Used calibrated Flow tube: ______________
4.1. Verify hoses between RST frame and Control station are
connected according schematic.
4.2. Pressure test RST and control station on 1.5 times

maximum system inlet pressures of 3000psi.
Remove RST relief valve PC3 and slowly lock RST in CW

or CCW direction. Increase pressure up to Clockwise
direction 4500 psi [310 bar] pressure and check for visual
leakage
4.2.1. RST Clockwise direction
4.2.2. RST Counter Clockwise direction
4.2.3. Power slips circuit
4.2.4. Locks circuit
4.3. Re-install RST relief valve PC3.
4.4. Verify pressure settings.

Settings may deviate for +/- 5% or maximal 50 psi [3.5 bar]
for low settings, except for maximum settings.
See project specific GA & hydraulic diagram drawings for

positions and values.
GA. DWG: _______________________________

DIA. DWG: _______________________________

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4.4.1. PC3 - Max. system pressure relief valve for RST:
4.4.2. PC1 - Maximum pressure for PS-21/30:
4.4.3. PC4 - Pressure setting for hydraulic lock:
4.4.4. PS1 - Pressure switch (NC) for low pressure alarm:
4.4.5. PS3 - Pressure switch (NO) for slips set indication:
4.4.6. PS2 - Pressure switch (NO) for slips up indication:
4.4.7. PC6 - Pressure setting slipring signal port:
4.4.8. PC5 - Pressure setting hydraulic interlock:
4.4.9. PC2 - Pressure setting flushing:
4.5. Pressure test Slipring to check slipring seals conditions.
Each port to be pressure tested separately for 3 minutes at

2500 psi [172 Bar].
To perform test a ball valve assy must be placed in each
applicable pressure line. Pressure will be applied and
valve closed.
Closed in pressure will be monitored for 3 minutes and
pressure may decrease for 300 psi [21 Bar] max.
4.6. Skip item 4.6.1 to 4.6.3 for RST 605 w/out Slipring.

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4.6.1. Slips set port (A1):

pressure after 3 min. ______psi ______Bar
4.6.2. Slips up port (B1):

4.6.3. Signal port (S1):

4.7. Friction test to determine start/stalling point for RST

rotation. This value is required to set zero point for torque
read-out.
To perform test speed setting will be set 50% or up and

torque will be increased slowly until rotation starts (Starting
point). Pressure will be set to 100% and decreased again
until rotations stops (Stalling point).
Starting point nominal value 500 psi [34.5 Bar], deviation

+200 psi [14 Bar]
Stalling point will be approx. 10-25% lower than starting
point.
4.8. Skip item 4.8.1 to 4.8.4 for RST 495 w/out Slipring.
4.8.1. Clockwise starting point:

pressure: ______psi ______Bar
4.8.2. Clockwise stalling point:

4.8.3. Counter clockwise starting point:

4.8.4. Counter clockwise stalling point:


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5. FUNCTIONING
Quality
rd
5.1. Function test
To perform test PS-21/30 or PS actuator needs to be

installed.
5.1.1. Rotate Clockwise
5.1.2. Rotate Counter Clockwise
5.1.3. Verify speed proximity sensor feed-back
5.1.4. Control Linear lock
5.1.5. Verify lock closed proximity sensor feed-back
5.1.6. Control Free Rotate,

applied pressure on motors should drain off
5.1.7. Control slips up
5.1.8. Slips up pressure switch only pressurized
5.1.9. Control slips up and start rotate, interlock

should drain slipring ports
5.1.10.Control slips set
5.1.11.Slips set pressure switch only pressurized
5.1.12.Control slips set and start rotate, interlock

should drain slipring ports

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5.1.13.Flushing,
set PS in UP and SET position and switch
neutral prior to flushing.
5.1.14.Operate RST grease unit, verify grease is

pumped
5.2. Speed vs. flow check
Measure speed versus flow characteristics. The measured

values shall be marked/compared with the values given in
graph 1.0 (page 8) Torque setting must be 50% or up.
Allowable deviation on theoretical speeds +/- 1.5 rpm.
Clockwise direction:
5.2.1. Applied Flow 15gpm [57 liter]:

Measured speed: ________ rpm.


Counter Clockwise direction:


5.2.6. Applied Flow 115gpm [435liter]:

5.2.7. Verify values with graph.

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1.0 Speed Graph
16.0
14.0
12.0
10.0
Speed [RPM]
8.0
6.0
4.0
2.0
0.0
0 57 114 170 227 284 341 397 435 Liter
0 15 30 45 60 75 90 105 115 GPM
Flow
5.3. Torque vs. Pressure check.
Torque check to determine max. net. torque output and

graph characteristic.
Measurement will be performed on test frame using

special torque adapter. The torque frame will be connected
to fixed point on test frame with a pull line including a 10
mTon load cell. By increasing the pressure to motors in
steps of 500 psi [34.5 Bar] the pull will be measured via
load cell. The measured values shall be marked/compared
with the values given in graph 2.0 (page 8).
Speed setting during test must be 50% or up.

Allowed deviation on theoretical torque +/- 4500 FtLbs [6.1
KNm].

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The actual torque output will be calculated according
following formula:
T=Fca*9137*F
- T = torque in FtLbs.
- Fca = correction factor for angle correction,
see table below.
- 9137 = conversion factor for torque adapter arm length
and load cell read out conversion to Lbs.
- F = measured load on load cell in mTon.
Angle correction factor:
Angle in Fca Angle in Fca

degrees degrees
90 1 80 0.9848
88 0.9994 78 0.9781
86 0.9976 76 0.9703
84 0.9945 74 0.9613
82 0.9903 72 0.9511
5.3.1. Start the test in Clockwise direction:
Strengthen pull line and achieve close to 90 degree

angle to start. Measure the actual angle between
load cell centerline and torque arm.
Angle: _____degree =>

Fc correction factor ______.
Applied Load cell (F) Calculated (T) torque in [Nm]

pressure [psi] read-out [mTon] torque in [Ftlbs] [Ftlbs * 1.356]
500
1000
1500
2000
2500
3000

Nijverheidsweg 45
TSEL-
4879 AP Etten-Leur
The Netherlands
Tel: +31-76-5083000
for RST495(-)
Fax: +31-76-5046000 ECR
00009813
Initials required
Quality
rd
5.3.1.1. Verify values with graph.
5.3.2. Start the test in Counter Clockwise direction:
Angle: _____degree =>

Fc correction factor ______.
Applied Load cell (F) Calculated (T) torque in [Nm]

pressure [psi] read-out [mTon] torque in [Ftlbs] [Ftlbs * 1.356]
500
1000
1500
2000
2500
3000
5.3.2.1. Verify values with graph.

2.0 Torque Graph
70000
60000
50000
40000
Torque
Torque in
FtLbs
30000
20000
10000
0
34 69 103 138 172 207 Bar
500 1000 1500 2000 2500 3000 psi
Pressure

Nijverheidsweg 45
TSEL-
4879 AP Etten-Leur
The Netherlands
Tel: +31-76-5083000
for RST495(-)
Fax: +31-76-5046000 ECR
00009813
Initials required
6. MISCELLANEOUS TESTS Quality
rd
6.1. Noise test

Standard noise level report for RSTs, performed by
Sonus. Info Info Info
Report number 04022, see Page 15.
6.2. Oil cleanness test. Use the tapped oil for an oil clean
test and verify it is as a minimum:
SAE AS 4059 Class 9
ISO 4406: 1999 Class 19/17/14
NAS 1638 Class 8
NAS class: _______________ ISO class: _______________
Attach sample receipt

Nijverheidsweg 45
TSEL-
4879 AP Etten-Leur
The Netherlands
Tel: +31-76-5083000
for RST495(-)
Fax: +31-76-5046000 ECR
00009813
Nijverheidsweg 45
TSEL-
4879 AP Etten-Leur
The Netherlands
Tel: +31-76-5083000
for RST495(-)
Fax: +31-76-5046000 ECR
00009813
Initials required
Quality
Operator inspector 3rd Party
7. GENERAL CHECK FINAL ASSEMBLY
7.1. Verify/complete the traceability information table.
7.2. Verify that all warning, name and information plates have
been placed.
7.3. Check that the nameplate is correctly marked.
7.4. Finalize assembly, mount topcover, mud seal and all

covers.
7.5. Finalize TSEL-0191. (Preservation)
7.6. Finalize PDEL-1060 (RST 495-3G-F), PDEL-1061 (RST

495-3G), PDEL-1073 (RST 495-3G, w/out slipring).
(Weight frame)
7.7. Finalize PDEL-1030 (Weight control station)
8. LOOSE ACCESSORIES TO BE PICKED WITH

ASSEMBLY
8.1. By-pass hatch, QTY 1, P/N-50004983 or 50004984.
9. Punch list:
# Ref.Item Description Cleared Date Signature
number by
1
2
3
4
5
6
7
8

Nijverheidsweg 45
TSEL-
4879 AP Etten-Leur
The Netherlands
Tel: +31-76-5083000
for RST495(-)
Fax: +31-76-5046000 ECR
00009813
RST, Rotary Support Table
Preservation & Storage
SERIAL NUMBER:_______________________________
SHOP ORDER:__________________________________
WITNESS by: ___________________________________
_______________________________________________
WITNESS DATE + SIGNATURE: ____________________
_______________________________________________
REMARKS: _____________________________________
_______________________________________________
_______________________________________________

Keep original with RST RST Rotary Support Table
2 paper copies to Document This document contains proprietary and confidential Varco BJ BV
Control Department information which belongs to National Oilwell Varco; it is
loaned for limited purposes only and remains the property
Nijverheidsweg 45.
of National Oilwell Varco. Reproduction, in whole or in 4870 AA Etten-Leur
part; or use of this design or distribution of this information The Netherlands
to others is not permitted without the express written 4879 AP Etten-Leur
consent of National Oilwell Varco. This document is to be
returned to National Oilwell Varco upon request and in Phone +31 76 508 3000
any event upon completion of the use for which it was Fax +31 76 5046000
loaned. www.nov.com
Copyright National Oilwell Varco - 2008
DOCUMENT NUMBER REV
TSEL-0191 B
www.nov.com
Document number TSEL-0191
Revision B
Page 2 of 12
REVISION HISTORY
B 13.09.2013 See change description

A 03.12.2012 See change description
- 06.02.2011 First issue
Rev Date (dd.mm.yyyy) Reason for issue
CHANGE DESCRIPTION
Revision Change description

- First issue
A Project comments added, e.g. specific RST495, boxing data, etc.
Handling removed and new handling procedure established
B
Name colums removed
www.nov.com
Revision B
Page 3 of 12
TABLE OF CONTENTS
1 INTRODUCTION ............................................................................................................... 4
1.1 Purpose................................................................................................................... 4
1.2 Definition ................................................................................................................. 4
1.3 Procedure ............................................................................................................... 4
1.4 Safety ...................................................................................................................... 4
2 SHOP-PRESERVATION, RE-PRESERVATION & STORAGE ........................................ 5
2.1 Shop-Preservation during manufacturing. ............................................................... 5
2.2 Long term storage. .................................................................................................. 5
2.2.1 Customer Procedure for long term preservation .......................................... 5
2.2.2 Customer Procedure for Re-preservation .................................................... 5
2.2.3 Customer Procedure for Storage ................................................................. 6
3 INSTALLATION ................................................................................................................ 7
3.1 Welding ................................................................................................................... 7
3.2 Installation period .................................................................................................... 7
4 RECOMMENDED PRESERVATIVES (OR EQUIVALENT): ............................................. 7
5 PRESERVATION SPECIFICATION RECORDS ............................................................... 8
6 PRESERVATION CHECKS RECORDS .......................................................................... 9
7 DE-PRESERVATION ...................................................................................................... 10
7.1.1 Customer Procedure for de-preservation ................................................... 10
8 PRESERVATION LABEL ............................................................................................... 11
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Revision B
Page 4 of 12
1 INTRODUCTION
1.1 Purpose
The purpose of this procedure is to provide information involving preservation of the
RST.
All the outlined procedures in this Preservation Record shall be governing for the entire
period from manufacturing until installation.
1.2 Definition
Shop-Preservation: Preservation in the manufacturers plant during final
assembly and before transport.
Re-preservation: Any preservation carried out AFTER Shop-Preservation.
De-preservation: Removal of any preservative materials.
Preservation record: The Preservation log + the log of any Re-preservation
carried out.
Preservation label: The label attached to the RST to be filled in when
preservation activities are carried out.
Preservation period: The period AFTER shipping the RST from manufacturers
plant.
1.3 Procedure
This document must be kept with the RST at final assembly.
The Preservation record shall be filled in by assembly-crew.
Prior to shipment from manufacturers plant, a copy of this document must be
attached to the RST and Dispatch Dossier (R01), ensuring availability at receipt
of the RST.
The original document shall be filed in the DATA book at manufacturers
Document Control Dept.
Prior to shipment from manufacturers plant, a Preservation label shall be
attached to the RST. The label reflects the most recent preservation work carried
out.
PURCHASERS RESPONSIBILITY:
After shipment, any preservation action must be logged in the preservation-log.
1.4 Safety
WARNING: Shop-Preservation, re-preservation and de-preservation may involve
usage of solvents that may be harmful. Personnel performing this type of work
should be wearing personnel protection equipment.
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Revision B
Page 5 of 12
2 SHOP-PRESERVATION, RE-PRESERVATION & STORAGE
2.1 Shop-Preservation during manufacturing.

The preservation-records will be signed off by the assembly crew, indicating that
the checks are carried out. The RST and Control Station leave the factory in
undamaged and new condition.
Shop preservation will guarantee the correct preservation for a period of 3
months.
It is recommended the consignee organisation checks the RST after reception.
2.2 Long term storage.

Long term storage preservation has been ordered from NOV
Long term preservation will guarantee the correct preservation for a period of 12
months.
2.2.1 Customer Procedure for long term preservation

o Check RST immediately after reception.
o Carry out interval checks according to preservation.
o If found required, re-preservation shall be carried out. Use the check
records in this document.
2.2.2 Customer Procedure for Re-preservation

Carry out according to the preservation-records. Any anomaly shall be rectified.
The hydraulic piping system on the RST & Control Station is sealed off by the
manufacturer. All fittings shall remain plugged or capped to avoid ingress of
material that may contaminate the piping and the fluid in the system.
All hydraulic components are flushed with clean hydraulic oil prior to storage and
transport.
All non-terminated cable ends shall be fitted with shrinking shroud.
DENSO-TAPE PROTECTION: All fittings, as well as any extended rod end are
covered with Denso tape to avoid corrosion. They shall be checked for damage
of the Denso tape. The Denso tape must not be allowed to dry. If the Denso tape
oil/grease vaporizes the result is corrosion underneath the tape. Replace the
Denso tape or add oil/grease to the tape if necessarily.
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Revision B
Page 6 of 12
2.2.3 Customer Procedure for Storage

Every attempt should be made to avoid wide variations in temperature and high
humidity. The preferred environment would be clean and dry at 60F (16 C)
ambient. Recommended max. humidity is 70%.
All openings should be covered to prevent water or dust from entering. The use
of Desiccant (e.g. Silica) is recommended.
RST:
If acceptable to store outside, the RST shall be supported on beams to avoid
contact with the ground.
If suitable, protect the RST with a tarpaulin against water ingress, salt, dust and
grit. Ensure the RST is dry before covering, otherwise condensate may cause
corrosion. Ensure ventilation of the RST is possible at all times.
Control Station:
If acceptable to store outside, the Control Station shall be supported on beams to
avoid contact with the ground.
The Control Station may be stored outdoors, provided that the junction box
openings are installed with plugged nipples and the door gaskets are intact and
tight.
If suitable, protect the Control Station with a tarpaulin against water ingress, salt,
dust and grit. Ensure the Control Station is dry before covering, otherwise
condensate may cause corrosion. Ensure ventilation of the Control Station is
possible at all times.
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Revision B
Page 7 of 12
3 INSTALLATION
3.1 Welding
The RST and Control Station must be protected from spatter of welding and
grinding with protective sheets.
Any black steel spatter on stainless steel material shall be removed with a
suitable method to avoid pitting corrosion and to re-establish Pre surface quality.
3.2 Installation period

The procedures as outlined in this document shall continue during installation
and after installation onboard until taken into operation.
4 RECOMMENDED PRESERVATIVES (OR EQUIVALENT):

The following materials are used by manufacturer and recommended.
1. Castrol Rustilo DWX 32: For medium to long term protective for use in severe
conditions where a high degree of protection is required: Leaves a soft greasy
protective film (to be used on dynamic surfaces e.g. cylinder rods & static
surfaces e.g. blank steel surfaces)
2. Dow Corning Molykote 1000 Paste: Anti-seize compound for application on
bolts and nuts (to be used when bolts/nuts have to be released on a regular
basis, e.g. hatches).
3. Denso Ltd, Densotape: Flexible anti corrosion tape (to be used for application on
hydraulic fittings, e.g. sockets)
4. Autol Top 2000 grease: Lubricant for general purpose, OLF-compliant (to be
used mandatory for all bowls and slips lubrication applications).
5. Paint repairs: Frame & top cover acc. to NOV paint specification P-002, except
scratch marks, small damages surface < 5 cm2, for which NOV paint
specification P-001 is acceptable. All other parts acc. to P-001.
6. Castrol Hyspin AWH-M 32: Hydraulic fluid (to be used for the hydraulic system,
see also user's manual for details).
7. Plugs / caps: Plastic/steel plugs/caps (to be used for plugging/capping open
fittings/QD's)
8. EP2: General multi purpose grease
9. Eoniromonpastax: Anti-galvanic corrosion paste (to be used on stainless steel
threads).
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Revision B
Page 8 of 12
5 PRESERVATION SPECIFICATION RECORDS

Record page 1 Serial Shop-preservation Customer's responsibility
of 2 No:..
Standard Long term Date/Sign Date/Sign Date/Sign
Long term
Activity Intervals Standard Shop- Shop- Re- Re- Re-
No.: (Months)
Description Preservative Preservation
Preservative
Preservation Preserved Preserved Preserved
(optional)
(sign) (sign) (1) (2) (3)
All unpainted static steel surface and
1 4 Rustilo DWX 32 Rustilo DWX 32
flanges.
2 4 All unpainted dynamic steel surfaces. Rustilo DWX 32 Rustilo DWX 32
Rustilo DWX 32
3 4 Extended cylinder rods Rustilo DWX 32
+ Denso Tape
4 4 Bolts and nuts (head ) - Rustilo DWX 32
Bolts and nuts (threads; removable):
5 4 Molykote 1000 Molykote 1000
e.g. Hatches, retainers, adjustment rods etc
6 4 Bolts and nuts (threads; non removable) EP2 EP2
Hydraulic/pneumatic/grease fittings Plugs / caps +
7 4 Plugs / caps
(open-end). Denso tape
Hydraulic/pneumatic/grease fittings
8 4 - Denso tape
(non open-end).
Eoniromon- Eoniromon-
9 4 Stainless steel threads e.g fittings
pastax pastax
10 8 Bearings EP2 EP2
Hyspin AWH-M Hyspin AWH-M
11 8 Hydraulic system; pre-filled and drained
32 32
Comments:
Shop-Preservation Performed by:

Date/Sign: ________________________________
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Revision B
Page 9 of 12
6 PRESERVATION CHECKS RECORDS

Record page 2 Serial Shop-preservation Customer's responsibility
of 2 No:..
Standard Date/Sign Date/Sign Date/Sign
Activity Intervals Shop- Re- Re- Re-
No.: (Months)
Description Preservation Preserved Preserved Preserved
(sign) (1) (2) (3)
All non-terminated cable ends fitted with
12 4
shrinking shroud.
13 4 J-boxes seals present and correctly fitted
14 4 J-boxes checked for proper closing
15 4 Inspect internals for moisture (must be dry)
16 4 All spare cable entrances plugged
17
18
19
20
21
22
Comments:
Shop-Preservation Performed by:

Date/Sign: ________________________________
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Revision B
Page 10 of 12
7 DE-PRESERVATION
De-preservation must be done after installation and prior to commissioning. The
commissioning activities comprise checking, functional activities and operational
activities.
7.1.1 Customer Procedure for de-preservation

Remove all protection structure and protective cloths.
Extended cylinder rods to be washed with dissolving agent to remove
preservation.
Remove preservative from all unpainted steel surfaces and flanges.
Remove Denso-tape of all parts necessary.
Remove plugs or caps for all open-end fittings, which shall be available during
operation.
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Revision B
Page 11 of 12
8 PRESERVATION LABEL
REAR OF LABEL FRONT OF LABEL
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Revision B
Page 12 of 12
Page left blank intentionally
www.nov.com
Document number PDEL-1093
Revision 01
Page 1 of 9
RST, Rotary Support Table

Handling & Transport.

RST Rotary Support Table
This document contains proprietary and confidential Varco BJ BV
information which belongs to National Oilwell Varco; it is Nijverheidsweg 45.
loaned for limited purposes only and remains the property
of National Oilwell Varco. Reproduction, in whole or in 4870 AA Etten-Leur
part; or use of this design or distribution of this information The Netherlands
to others is not permitted without the express written 4879 AP Etten-Leur
consent of National Oilwell Varco. This document is to be
returned to National Oilwell Varco upon request and in Phone +31 76 508 3000
any event upon completion of the use for which it was Fax +31 76 5046000
loaned. www.nov.com
Copyright National Oilwell Varco - 2008
DOCUMENT NUMBER REV
PDEL- 1093 01
www.nov.com
Revision 01
Page 2 of 9
REVISION HISTORY
01 24.09.2013 First issue

Rev Date (dd.mm.yyyy) Reason for issue
This document is reviewed and controlled within the NOV VarcoBJ document management system
(Teamcenter).
CHANGE DESCRIPTION
Revision Change description

01 First issue
www.nov.com
Revision 01
Page 3 of 9
TABLE OF CONTENTS
1 INTRODUCTION ............................................................................................................... 4
1.1 Purpose................................................................................................................... 4
1.2 Procedure ............................................................................................................... 4
1.3 Safety ...................................................................................................................... 4
2 HANDLING........................................................................................................................ 5
2.1 Weight of the RST and required lifting gear ............................................................ 5
2.2 Weights of the Control Stations............................................................................... 5
2.2.1 Lifting preparation ........................................................................................ 6
2.2.2 Control Station ............................................................................................. 8
3 TRANSPORT .................................................................................................................... 9
3.1 RST ......................................................................................................................... 9
3.2 Control station ......................................................................................................... 9
www.nov.com
Revision 01
Page 4 of 9
1 INTRODUCTION
1.1 Purpose
The purpose of this procedure is to provide information involving handling of the RST.
1.2 Procedure
This document must be kept with the RST at final assembly.
1.3 Safety
Handling of the RST involves lifting operations. Only certified lifting gear shall be
used.
To avoid any injury of personnel and damage to the RST, the lifting procedure
must be followed.
Forklift handling may be used when the RST is in its wooden crate.
Personnel familiar with RST-handling procedures are the only personnel that
shall be allowed to enter the lifting operation area.
www.nov.com
Revision 01
Page 5 of 9
2 HANDLING
2.1 Weight of the RST and required lifting gear

The following lifting gear is necessary for handling of the RST and the Control Station (dry
condition):
RST375 RST495 RST495-H RST605 RST605-H RST755

6,444 kg / 10,058 kg / 10,873 kg / 11,669 kg / 12,578kg / 14,926 kg /
WEIGHT
14,207 Lbs 22,175 Lbs 23,972 Lbs 25,527 Lbs 27,730 Lbs 32,906 Lbs
Crane capacity for the RST

RST605-
RST375 RST495 RST495-H RST605-H RST755
2G
Crane with
minimum 7,500 kg / 12,500 kg / 12,500 kg / 15,000 kg / 15,000 kg / 20,000 kg /
lifting 16,535 Lbs 27,500 Lbs 27,500 Lbs 33,070 Lbs 33,070 Lbs 44,000 Lbs
SWLcapacity
1 pcs 3 meter
long 4-way 7,500 kg / 12,500 kg / 12,500 kg / 15,000 kg / 15,000 kg / 20,000 kg /
lifting sling 16,535 Lbs 27,500 Lbs 27,500 Lbs 33,070 Lbs 33,070 Lbs 44,000 Lbs
SWL
Lifting kit
providing all
necessary PN 202705
parts for safe
lifting
operation
2.2 Weights of the Control Stations

Type of RST605-
RST375 RST495 RST495-H RST605-H RST755
product 2G
Control 715 kg / 1,030 kg / 1,030 kg / 1,030 kg / 1,030 kg / 1,030 kg /
Station 1,576Lbs 2,271 Lbs 2,271 Lbs 2,271 Lbs 2,271 Lbs 2,271 Lbs
Crane capacity for Control Station

CS-RST375 All other CSs
Crane with 1,000 kg / 1,200 kg / 2,645 Lbs
minimum 2,200 Lbs
lifting
SWLcapacity
2 way lifting 1,200 kg / 1,400 kg / 3,086 Lbs
sling 2 meter 2,645 Lbs
SWL.
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Revision 01
Page 6 of 9
2.2.1 Lifting preparation

The RST is provided with 4 hoist swivel ring attachment points, on each corner of the
main frame.
Procedure
Do NOT remove the top cover.
Remove the corner bolts, nuts + plugs.
Fit the lifting posts + hoist swivel rings.
When lowering the RST to the ground, ensure that wooden beams are put under
the frame.
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Revision 01
Page 7 of 9
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Revision 01
Page 8 of 9
2.2.2 Control Station

The control station is provided with lifting eyes which can be used for handling the
control station in a horizontal or vertical way.
Secure the sling to 2 of the lifting eyes as a minimum. Do not use other lifting points.
The use of a fork lift is allowed in a laid down position only.
Note: Ensure lifting

eye bolt plane is
aligned with the
lifting sling line.
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Revision 01
Page 9 of 9
3 TRANSPORT
3.1 RST
Type of
RST375 RST495 RST495-H RST605 RST605-H RST755
product
Dimension of
box (cm) 240x175x100 285x240x110 305x270x120 370x310x140
LxWxH
Weight of box
250 400 450 500
(kg)
Packaged
6,694 10,458 11,273 12,119 13,028 15,426
weight (kg)
3.2 Control station

Type of
RST375 RST495/495-H, RST605/605-H & RST755
product
Dimension of
box (cm) 205x140x100
LxWxH
Weight of box
130
(kg)
Packaged
845 1,180
weight (kg)
The recipient is solely responsible for the care and treatment of the RST during
transport, off-loading, handling and storage.
The recipient shall ensure a standard of care for the RST, which shall be no less
than outlined in this document.
If the recipient does not comply, any warranty will be void.
www.nov.com
1 2 3 4 5 6 7 8
ITEM QTY PART NUMBER DESCRIPTION
SHIM ASSY, ADJUSTABLE RST FIXATING ASSEMBLY
62.00 2PLC
0.20 CLEARANCE
THICKNESS, 1" +/- 0.11" ITEMS 1 TO 4, 6 AND 7, 1 8 50024-32-C8D SCREW,CAP-HEX HD (UNC 1 1/2")
[1574.8] ARE PART OF 2 8 50924-C WASHER, LOCK-REGULAR 1.500
5.00 4PLC 31.00 2PLC 15.5 MOUNTING KIT 202649-14
10 54] 3 4 202649-6 FIXATING/ SHIM BLOCK RST 495/605
[127.0] [787.4] [393] [2 2250 Nm
4 4 202649-7 Fixating Block RST495 / -605 & -755
[5.1]
[279]
5 1 10756292-001 RST495-3G, 1000s Ton, Assembly, K-Fels, B349 Pemex/Rig1
[25.4 #2.7]
1.00 #0.11
11
A 6 6 50005514-1 Shim, Bottom Plate A
EARTH STUD WELD TO RIG STRUCTURE 7 6 50005514-2 Shim, Top Plate
MATERIAL: S355 / St52.3
0.13 [3.2]
DETAIL A MAX. 0.20 (5.0)
SCALE 23:300 SECTION CLAMP-CLAMP
SCALE 3:40 SCALE 1:20
SEE DETAIL A
DIRT DRAIN SECTION A-A

JB003
Reachable through Gland.
See Note 7. WELD TO RIG STRUCTURE, AND TO EACH OTHER [AFTER FITTING ADJUSTABLE BETWEEN
SHIM'S RIG-STRUCTURE AND RST]
TOPCOVER MOUNTING POINTS BOTTOM PLATES CAN BE CUT SMALLER IF NEEDED AFTER FITTING. 33.00 2PLCS
AND RST HOISTING POINTS. "POSITION" (ANGLE) OF "BOTTOM PLATES" CAN BE 0 TO 360. THEY HAVE TO COVER
TOP PLATES
THE COMPLETELY. [838.2]
USE SPECIAL LIFTING KIT, P/N-202705 DIM'S 33.00", 19.00",
& 34.00" ARE FOR THE POSITION OF TOP PLATE CENTER. MAX. FOR SHIMMING
TO HOIST FULL ASSEMBLY. 6PLCS 19.00 4PLCS
4PLC
ASSEMBLY WEIGHT: 82.00 (MATERIAL: S355 / ST52.3) [482.6]

22175 LBS/ 10058 KG. [2082.8] MAX. FOR SHIMMING
[127.0]
5.00
B B
21818 Lbs / 97051 N
@ 120.000 FtLbs
MAX. LOCKING TORQUE
MAX. FOR SHIMMING

CCW DIRECTION 21818 Lbs / 97051 N
[1041.4]
[1117.6
]
34.00 4PLCS
@ 120.000 FtLbs
41.00
30.50 2PLC
44.00
MAX. LOCKING TORQUE

CW DIRECTION
[863.6]
[774.7]
49
[222.8]
.5
[1
8.77
25
05-
+0 .00 50
HOIST SWIVELS FOR
7.
.0 0
0
20
43
LIFTING TOPCOVER ONLY.
+0
[1676.4]
.
0
2PLC
4PLC
66.00
0.0
]
[2514.6]
[0]
[2667.0]
DIRT DRAINS 1"-11.5NPT

[1549.4]
99.00
105.00
PLUGGED, MAINTENANCE ONLY

61.00
0.1 [2]CL 6PLCS
13.62 16.75 2PLCS

[345.9] [425.5]
21818 Lbs / 97051 N
C @ 120.000 FtLbs 25.75 2PLCS C
MAX. LOCKING TORQUE [654.1]
21818 Lbs / 97051 N CCW DIRECTION
@ 120.000 FtLbs
MAX. LOCKING TORQUE 34.75 2PLCS
A [882.7]
CW DIRECTION A
32.5 6PLCS
[826]
SLIPRING BY-PASS MANIFOLD MANUAL GREASE BLOCK
COVER NOT SHOWN COVER NOT SHOWN
2.01 VIEW SHOWN INCLUDING

[51.1
] BY-PASS HATCH P/N-50004984 NOTES:
VIEW SHOWN INCLUDING ONLY WHEN SLIPRING IS 1) FOR SHIMMING AND FIXATING SEE DETAILS ON DRAWING.
BY-PASS HATCH P/N-50004983 BY-PASSED. 2) FOR FINAL ASSEMBLY SEE PART NUMBER 10756291-001
GLAND
3) FOR ASSEMBLY SEE DWG. 10756292-ASM
SEE NOTE 7
4) FOR ELECTRICAL SCHEMATIC SEE DWG. 10756300-DIA.
TERMINATION MATING JUMPER JUMPER HOSE TO 82.00
DESCRIPTION X Y Z CONNECTION FRAME SIDE 5) FOR HYDRAULIC SCHEMATIC SEE DWG. 10756302-DIA.
POINT HOSE SEE NOTE 8PIPE CONNECTION
[2082.8] 6) FOR BLOCK DIAGRAM SEE DWG. 10756303-DIA.
D -3.25 -1.85 21.10 THREAD TO CONNECT COUPLING -24 D
TP9 A PORT MOTORS 202752-19 (2") SEE NOTE 9 0.02 [0.5]CL 7) FEED THROUGH GLAND FOR SPEED SENSOR CABLE, LEEDS TO JB-03 INSIDE RST.
[83] [47] [536] 1-1/2"NPT, SNAP-TITE 75N24-24F-W 57.25 ROTATING PART
17.994 SEE DWG. 10756300-DIA.
[1454.2]
3.25 -1.85 21.10 THREAD TO CONNECT COUPLING -24 [457.05] 8) JUMPER HOSES LENGTH 100" [2.5MTR] INCLUDING MATING COUPLINGS
[67.6]
[37.6]
TP11 B PORT MOTORS 202752-19 (2") SEE NOTE 9
2.66
ARE PROVIDED WITH RST. KIT PART NUMBER 202752-18.
1.48
[83] [47] [536] 1-1/2"NPT, SNAP-TITE 75N24-24F-W TP-15B TP17B TP19B
12.0 CPL HARD PIPING FROM JUMPER HOSES TO CONTROL STATION TO BE PROVIDED
-20.63 -1.66 18.65 QUICK-DISCONNECT -8, 1/2" NPT 202752-5 (5/8")JIC SWIVEL 5/8" TP19
TP13 DRAIN TP15 [305] BY OTHERS.
[524] [42] [474] AEROQUIP FD45-1002-08-10 7/8"-14 UNF
9) HOSE ASSEMBLY END CONNECTION:
-25.38 -1.66 23.12 QUICK-DISCONNECT -8, 1/2" NPT JIC SWIVEL 1/2" CODE 62 S.A.E. SPLIT FLANGE NIPPLE -32 (2")
30.42 [772.7]
TOP OF TOPCOVER
TP15 / TP15B 202752-6 (1/2")
TOP OF BOWL
[645] [42] [587] AEROQUIP FD45-1002-08-10 3/4"-16 UNF
30.20 [767.1]
A1 INCLUDING TWO SPLIT FLANGE HALVES.
SLIPS SET QUICK-DISCONNECT -6, 3/8" NPT TP25 10) (PRELIMINARY) ASSEMBLY MASS PROPERTIES:
TP15A N/A N/A N/A N/A N/A MASS: 22175 LBS. METRIC MASS:10058 KG.
AEROQUIP FD45-1002-06-06
TP9 TP11 11) SHOWN ARE REACTION FORCES.
[483.2]
-19.38 -1.66 20.77 QUICK-DISCONNECT -8, 1/2" NPT JIC SWIVEL 1/2" TP13
19.03
TP17 / TP17B 202752-6 (1/2") TP17 12) POSITIONING-DIMENSIONS FOR SHIM'S, ARE FOR SHIM-PART
10" 50005514-2.
B1 [492] [42] [528] AEROQUIP FD45-1002-08-10 3/4"-16 UNF
SLIPS UP EARTH STUD TP23 TP21 UNLESS OTHERWISE SPECIFIED
QUICK-DISCONNECT -6, 3/8" NPT PARTNUMBER 10756296-001
TP17A N/A N/A N/A N/A N/A
AEROQUIP FD45-1002-06-06 TOLERANCES (PER ANSI Y 14.5)
3 PLACE DECIMAL .XXX # .010
2 PLACE DECIMAL .XX # .03
-15.38 -1.16 23.12 QUICK-DISCONNECT -6, 3/8" NPT JIC SWIVEL 3/8" MATERIAL 1 PLACE DECIMAL .X # .1 NATIONAL OILWELL VARCO
TP19 / TP19B S1 202752-7 (3/8") ANGLES # .5 DEGREE
[391] [29] [587] AEROQUIP FD45-1002-06-06 9/16"-18 UNF
[25.4 #2.7]
ADJUSTABLE FOR BEST FIT.
Service area.
1.00 #0.11
SURF. FINISH THIS DOCUMENT CONTAINS PROPRIETARY AND CONFIDENTIAL INFORMATION

SIGNAL SLIPS TP38 - BREAK SHARP CORNERS WHICH IS THE PROPERTY OF NATIONAL OILWELL VARCO, L.P., ITS
UP/SET QUICK-DISCONNECT -4, 1/4" NPT About 1.5Ft in front / PAINTSPEC. .010 # .005 AFFILIATES OR SUBSIDIARIES (ALL COLLECTIVELY REFERRED TO
TP19A N/A N/A N/A N/A N/A HEREINAFTER AS "NOV"). IT IS LOANED FOR LIMITED PURPOSES ONLY
AEROQUIP FD45-1002-04-04 of Front Plate. MACHINED SURFACES
E COLOR - AND REMAINS THE PROPERTY OF NOV. REPRODUCTION, IN WHOLE OR IN
PART, OR USE OF THIS DESIGN OR DISTRIBUTION OF THIS INFORMATION E
20.50 1.77 13.28 QUICK-DISCONNECT -6, 3/8" NPT JIC SWIVEL 3/8" TORCHCUT SURFACES TO OTHERS IS NOT PERMITTED WITHOUT THE EXPRESS WRITTEN CONSENT
TP21 A LINEAR LOCK 202752-7 (3/8") SECTION CPL-CPL OF NOV. THIS DOCUMENT IS TO BE RETURNED TO NOV UPON REQUEST OR
[521] [45] [337] AEROQUIP FD45-1002-06-06 9/16"-18 UNF WEIGHT 22174.5 Lbs 10058.2 kg ALL WELD SYMBOLS ACC. TO ISO
UPON COMPLETION OF THE USE FOR WHICH IT WAS LOANED. THIS
333,333 Lbs / 1482.7 KN CPL SCALE 3:40 ALL WELD
DOCUMENT AND THE INFORMATION CONTAINED AND REPRESENTED HEREIN
DIMENSIONS ARE Z DIM'S
18.75 1.77 13.28 QUICK-DISCONNECT -6, 3/8" NPT JIC SWIVEL 3/8" CREATED BY Frederique Verhulst REVISION IS THE COPYRIGHTED PROPERTY OF NOV.
TP23 B LINEAR LOCK 202752-7 (3/8") NOMINAL VERTICAL LOAD CL = WELL
[476] [45] [337] AEROQUIP FD45-1002-06-06 9/16"-18 UNF CREATED ON 05-Jun-13 12:24:39 PM PROJ.
PER SHIM (6 TOTAL) Dimensions between Brackets: FOR REFERENCE ONLY. REVISED BY DO NOT SCALE DOCUMENT SCALE 1:15
31.00 1.77 15.03 QUICK-DISCONNECT -6, 3/8" NPT JIC SWIVEL 3/8" Frederique Verhulst
@ STATIC LOAD RATING
TP25 GREASE SUPPLY
[787] [45] [382] AEROQUIP FD45-1002-06-06
202752-7 (3/8")
9/16"-18 UNF 1000 TONS [907 MTON] For Metric Dimensions:
REVISED ON
TC - ECR
05-Jun-13 03:00:45 PM
00015780 GAD
01 THIS DOCUMENT IS NOV
TEAMCENTER CONTROLLED
UNITS INCH (mm)
-2.50 3 1.4 82.00 Dual - 2 Places Decimal X.XX +/- 0.25mm.
TP38 DIRT DRAIN NPT 1.250-11.5 N/A N/A Rev. "01" = New Release. TITLE DIMENSIONAL DRAWING SIZE DRAWING NO. SHEET
[64] [76] [35] [2082.8] Dimensioning: - 1 Places Decimal X.X +/- 0.7 mm. 1
ALL COUPLERS ON RST FRAME ARE MALE TYPE. - 0 Place Decimal X RST495-3G, 1000s Ton, Assembly, K-Fels, B349 Pemex/Rig1D
+/- 2.5 mm. 10756296-GAD OF
2
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
QD/HOSES RECESS
A 0 $ A
40.
R2
8
[7 .62
27 5
.0 3
8] PL
C
C
4PL
[3. 2x45 $
20.0 $
2]
0.1
B B
INNER-BORE-DETAIL INNER-BORE-DETAIL
PLC
[15 25 2
8]
5.5
6.1
TORQUE RECESS 2PLC
C C
SCALE 1:10
57.25
[1454.2]
54.75
[1390.7]
52.505+0.015
-0.005
[1333.63+0.38
-0.12 ]
49.505+0.020
-0.000 BOWL
[1257.43+0.50
[47.63]
]
[87.33]
0
]
[133.35
1.875
INNER BORE DETAIL
3.438
0.130x45 $2PLC
5.250
[5.6]
0.22
D
[3.30] D
[489.6]
19.28
[772.7]
30.42
49.625 Bearing
[1260.48] UNLESS OTHERWISE SPECIFIED
PARTNUMBER 10756296-001
TOLERANCES (PER ANSI Y 14.5)
2 PLACE DECIMAL .XX # .03
MATERIAL - 1 PLACE DECIMAL .X # .1 NATIONAL OILWELL VARCO
ANGLES # .5 DEGREE
49.70+0.00
-0.03 Bottom Plate - BREAK SHARP CORNERS WHICH IS THE PROPERTY OF NATIONAL OILWELL VARCO, L.P., ITS
/ PAINTSPEC. .010 # .005 AFFILIATES OR SUBSIDIARIES (ALL COLLECTIVELY REFERRED TO
0
[1262.4-0.7 ] COLOR - MACHINED SURFACES
HEREINAFTER AS "NOV"). IT IS LOANED FOR LIMITED PURPOSES ONLY
AND REMAINS THE PROPERTY OF NOV. REPRODUCTION, IN WHOLE OR IN
E PART, OR USE OF THIS DESIGN OR DISTRIBUTION OF THIS INFORMATION E
TORCHCUT SURFACES TO OTHERS IS NOT PERMITTED WITHOUT THE EXPRESS WRITTEN CONSENT
OF NOV. THIS DOCUMENT IS TO BE RETURNED TO NOV UPON REQUEST OR
WEIGHT 22174.5 Lbs 10058.2 kg ALL WELD SYMBOLS ACC. TO ISO
ALL WELD DIMENSIONS ARE Z DIM'S
CREATED BY Frederique Verhulst REVISION IS THE COPYRIGHTED PROPERTY OF NOV.
SECTION INNER-BORE-DETAIL-INNER-BORE-DETAIL CREATED ON 05-Jun-13 12:24:39 PM PROJ.

DO NOT SCALE DOCUMENT SCALE 1:15
REVISED BY Frederique Verhulst
REVISED ON
TC - ECR
05-Jun-13 03:00:45 PM
00015780 GAD
UNITS INCH (mm)
TITLE DIMENSIONAL DRAWING SIZE DRAWING NO. SHEET

2
RST495-3G, 1000s Ton, Assembly, K-Fels, B349 Pemex/Rig1D 10756296-GAD OF
2
1 2 3 4 5 6 7 8
m
1 2 3 4 5 6 7 8
Pessure Switches for PS

LIFTING EYES
A PS1 A
E12 JB001
PS2
E13
PS3
Pressure Transmitter
for Torque readout
E11
Auto Grease RST - CS001 SCALE 2:25
PS Manifold
0.250
E10 E9 [6.35]
E15
[100.0]
REF
E14 0.550 Hole
[1574.8]
3.94
LIFTING EYES [14]
62.00
B 2PLC (6 PLC/SIDE) B
TP3A
E2 E16 1.125
[1096.3]
[29]
E5
43.16
1.97 REF
[50.0]
E6
TP1C E3 BEAM UNP-100
E4
24.45 COG
WELDING ALLOWED
(MATERIAL S235JR)
11.00 5PLC
[621.0]
SECTION MH-MH
[279.4]
SCALE 1:4
NOTES:
[139.3]
1) FOR FINAL ASSEMBLY SEE PART NUMBER 10756291-001
5.48
C 2) FOR ASSEMBLY SEE DWG 10756297-ASM C
[88.9]
3) CONTROL STATION CAN BE MOUNTED IN TWO DIRECTIONS BY BOLTING OR WELDING:
3.50
SEE NOTE 6
[339.9]
MH - VERTICALLY, RECOMMENDABLE, HYDRAULIC CONNECTIONS POINTING DOWNWARD.

MH
13.38
FILTER UNIT - HORIZONTALLY.

- RECOMMENDABLE DISTANCE FROM RST <590" [15MTR]
JB002
4) HYDRAULIC
RST Manifold
- FOR HYDRAULIC SCHEMATIC SEE DWG. 10756302-DIA.
Inlet Filter - FL001 - RECOMMENDABLE TO USE HARD TUBING/PIPEWORK UP TO JUMPER HOSES AT RST FRAME.
- VARCO SUPPLIES STANDARD JUMPER HOSE SET P/N-202752-18, STANDARD 100".
LENGTH
Isolation valve - HC001 - HARD TUBING/PIPE WORK NOT SCOPE OF VARCO SUPPLY.
5) ELECTRICAL
- FOR ELECTRICAL SCHEMATIC SEE DWG. 10756300-DIA.

- ELECTRICAL CABLING TO CONTROL STATION NOT SCOPE OF VARCO SUPPLY.
TP5
6) FILTER UNIT
D TP12 D
Y
TP1C TERMINATION
DESCRIPTION X DIM. TO Z CONNECTION
- KEEP MIN. 5" CLEARANCE FROM TOP OF PRESSURE INLET FILTER FOR
POINT FILTER REPLACEMENT.
FITT. FACE
- REPLACEMENT FILTER, P/N-59000236-1.
TP8 A PORT MOTORS (CW) 32.88 [835] 14.125 [358] 2.75 [70] SAE CODE 62 (6000 PSI) 2" W/ 4PCS M20 HOLES (J518C)
[628.6]
TP22 7) WEIGHT
24.75
TP10 B PORT MOTORS (CCW) 30.25 [768] 14.125 [358] 6.88 [175] SAE CODE 62 (6000 PSI) 2" W/ 4PCS M20 HOLES (J518C)
TP1
TP3 TP20 - TOTAL WEIGHT IN LBS:
2267
TP12 DRAIN FROM RST 31.99 (813] 10.55 [268] 11.00 [279] JIC 5/8" (-10), 7/8"-14UNF MALE Dimensions between Brackets: FOR REFERENCE ONLY.
- TOTAL WEIGHT IN KG:1028
PLUGGED TP5 DRAIN TO HPU 29.55 [751] 10.55 [268] 11.00 [279] JIC 5/8" (-10), 7/8"-14UNF MALE For Metric Dimensions:
TP10
Dual - 2 Places Decimal X.XX +/- 0.25mm.
TP14 A1 SLIPS SET 6.00 [152] -1.00 [25] 2.38 [60] JIC 1/2" (-8), 3/4"-16UNF MALE Rev. "01" = New Release
Dimensioning: - 1 Places Decimal
[135.1]
TP16 X.X +/- 0.7 mm.

COG
TP8 - 0 Place Decimal X +/- 2.5 mm.

5.32
TP14 TP18 TP24 TP16 B1 SLIPS UP 9.00 [229] -1.00 [25] 4.00 [102] JIC 1/2" (-8), 3/4"-16UNF MALE
UNLESS OTHERWISE SPECIFIED
TP18 S1 SIGNAL SLIPS UP OR SET 14.00 [356] -0.90 [23] 2.50 [64] JIC 3/8" (-6), 9/16"-18UNF MALE TOLERANCES (PER ANSI Y 14.5)
MATERIAL - 2 PLACE DECIMAL .XX # .03
NATIONAL OILWELL VARCO
TP20 A LINEAR LOCK 40.07 [1018] 12.96 [329] 7.50 [191] JIC 3/8" (-6), 9/16"-18UNF MALE 1 PLACE DECIMAL
ANGLES
.X # .1
# .5 DEGREE
TP22 B LINEAR LOCK 39.25 [997] 12.96 [329] 9.25 [235] JIC 3/8" (-6), 9/16"-18UNF MALE - BREAK SHARP CORNERS WHICH IS THE PROPERTY OF NATIONAL OILWELL VARCO, L.P., ITS
[116.0]
/ PAINTSPEC. .010 # .005 AFFILIATES OR SUBSIDIARIES (ALL COLLECTIVELY REFERRED TO

4.57
E TP24 GREASE OUTLET 18.00 [457] -0.90 [23] 2.00 [64] JIC 3/8" (-6), 9/16"-18UNF MALE COLOR - MACHINED SURFACES AND REMAINS THE PROPERTY OF NOV. REPRODUCTION, IN WHOLE OR IN
TP1 PRESSURE FROM HPU 26.13 [664] -12.1 [307] 11.88 [302] SAE CODE 62 (6000 PSI) 2" W/ 4PCS M20 HOLES (J518C) WEIGHT 2266.6 Lbs 1028.1 kg ALL WELD SYMBOLS ACC. TO ISO
27.56 COG TP3 RETURN TO HPU 36.00 [914] 14.125 [358] 11.00 [279] SAE CODE 61 (3000 PSI) 2-1/2" W/ 4PCS M12 HOLES (J518C) CREATED ON 05-Jun-13 01:36:43 PM
DO NOT SCALE DOCUMENT SCALE 1:7 PROJ.
[699.9] REVISED BY Frederique Verhulst
50.00
[1270.0]
TP1C
TP3A
PRESSURE
RETURN
17.80 [452] 21.00 [533] 12 [305] JIC 3/8" (-6), 9/16"-18UNF MALE
44.27 [1124] 22.38 [568] 11.5 [292] JIC 3/8" (-6), 9/16"-18UNF MALE
REVISED ON
TC - ECR
05-Jun-13 01:46:26 PM
00015780 GAD
UNITS INCH (mm)
TITLE DIMENSIONAL DRAWING SIZE DRAWING NO. SHEET
Control Station, for RST495-3G, K-Fels, B349 Pemex/Rig1D 10756299-GAD

1
OF
1
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
11.93
[303.0]
10.04
[255.0]
Location for Flange: SAE 2-1/2", code 62, 6000PSI Location for Flange: SAE 2", code 62, 6000PSI
1.02
[26.0]
B B
4x M24
[312.0]
4x M20
12.28
[44.45]
[228.0]
1.750
8.98
[58.70]
[158.0]
2.311
6.22
[100.0]
[81.0]
3.94
3.19
C C
4.874 3.811
[123.80] [96.80]
7.01
[178.0]
PRESSURE COMPENSATOR DIRECTIONAL FLOW CONTROL VALVE

0.79 8.465
5/8-11 UNC-2b TAP 1.275
[20.0] [215.0]
17/32 DRILL (0.531) 1.594 -(4)HOLE
D D
NOTES:
1. FLOW REDUCING BLOCK TO REDUCE RST FLOW TO MAX. 115 GPM.
[69.0]
2.72
2. MAX. INLET PRESSURE 5000 PSI / 350 BAR.
3. MANIFOLD TO BE SUPPLIED WITH SEALS, BETWEEN MANIFOLD AND COVER PLATE

[138.0]
5.433
4. MANIFOLD NICKEL PLATED PER ASTM-B733-84

VALVES ACC. SUPPLIER SPECIFICATION
Rev E.: Add note 3 and 4.

PARTNUMBER 50004899
MATERIAL - 2 PLACE DECIMAL
1 PLACE DECIMAL
.XX # .03
.X # .1 NATIONAL OILWELL VARCO
ANGLES # .5 DEGREE
/ PAINTSPEC.
SEE NOTE 4. BREAK SHARP CORNERS WHICH IS THE PROPERTY OF NATIONAL OILWELL VARCO, L.P., ITS
.010 # .005 AFFILIATES OR SUBSIDIARIES (ALL COLLECTIVELY REFERRED TO
MACHINED SURFACES
CREATED BY Dennis Endepoel REVISION IS THE COPYRIGHTED PROPERTY OF NOV.
CREATED ON 15-Oct-12 12:22:12 PM PROJ.

REVISED BY Dennis Endepoel
REVISED ON
TC - ECR
15-Oct-12 01:12:06 PM
00009833 GAD
E THIS DOCUMENT IS NOV
UNITS INCH (mm)
TITLE SIZE DRAWING NO. SHEET

1
Flow Control Manifold Assy, 115 GPMD DD-50004899 OF
1
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
128 1 50005509 LINEAR LOCK FINGER, RST495 58 1 56530-6-6-S TEE, 37'/37'/O-RING SAE 6-SAE6 ITEM QTY PART NUMBER DESCRIPTION
129 1 50005510-1 1" TUBE, A-PORT LEFT MOTOR, RST495 59 6 56540-20-16S Split flange elbow 90dgr 1 14 50004-14-C8D SCREW,CAP-HEX HD (UNC 1/4")
130 1 50005510-2 1" TUBE, B-PORT LEFT MOTOR, RST495 60 6 56541-20 KIT,1 1/4" FLANGE 2 4 50004-16-C8D SCREW,CAP-HEX HD (UNC 1/4")
131 1 50005510-3 1" TUBE, A-PORT RIGHT MOTOR, RST495 61 1 56542-04-04-S ELBOW 90 EXT.1/4UNF TO EXT.1/4UNF 3 2 50006-14-C8D SCREW,CAP-HEX HD (UNC 3/8")
132 1 50005510-4 1" TUBE, B-PORT RIGHT MOTOR, RST495 62 3 56556-10-06-S REDUCER O_RING EXT.7/8UNF TO INT.9/16UNF 4 2 50006-36-C8D SCREW,CAP-HEX HD (UNC 3/8")
133 1 50005510-5 1" TUBE, A-PORT MIDDLE MOTOR, RST495 63 3 56703-6-4-S CONNECTOR 3/8" - 1/4" NPT 5 15 50008-08-C8D SCREW,CAP-HEX HD (UNC 1/2")
A 134 1 50005510-6 1" TUBE, B-PORT MIDDLE MOTOR, RST495 64 3 202226-1 CYLINDER HOUSING PROTECTION RING 6 4 50008-16-C8D SCREW,CAP-HEX HD (UNC 1/2") A
135 1 50005511-1 3/8" TUBE, DRAIN RIGHT MOTOR, RST495 65 1 202691-1 GREASE BLOCK RST-2G 7 4 50008-22-C8D SCREW,CAP-HEX HD (UNC 1/2")
136 1 50005511-2 3/8" TUBE, DRAIN LEFT MOTOR, RST495 66 8 202707 5/8-11 UNC NUT WITH LOCKWIRE HOLE 8 20 50010-16-C8D SCREW,CAP-HEX HD (UNC 5/8")
137 1 50005511-3 3/8" TUBE, DRAIN MOTOR, RST495 67 4 202707-1 3/4-10 UNC NUT WITH LOCKWIRE HOLE 9 4 50010-18-C8D SCREW,CAP-HEX HD (UNC 5/8")
138 1 50005512-1 1/4" TUBE, GREASE, LOCK, RST495 68 1 204815-3 NAME PLATE "INTRINSICALLY SAFE CIRCUIT" 10 16 50012-16-C8D SCREW,CAP-HEX HD (UNC 3/4")
139 1 50005512-10 1/4" TUBE, GREASE, DRIVE GEAR, RST495 69 2 204815-4 NAME PLATE "EARTH STUD" 11 16 50012-20-C8D SCREW,CAP-HEX HD (UNC 3/4")
140 1 50005512-11 1/4" TUBE, GREASE, LOCK, RST495 70 3 940090-17 BALL BEARING 12 24 50016-36-C8D SCREW,CAP-HEX HD (UNC 1")
141 1 50005512-12 1/4" TUBE, GREASE, MAIN BEARING, RST495 71 2 979504-13 1.7/8"-12 SAE O-RING 1-1/2" EXT. NPT 13 24 50016-80-C8D SCREW,CAP-HEX HD (UNC 1")
142 1 50005512-13 1/4" TUBE, GREASE, SHORTCUT, RST495 72 2 979504-4 9/16"-18 SAE O-RING / 3/8" EXT. NPT 14 4 50024-32-C8 SCREW,CAP-HEX HD (UNC 1 1/2")
143 1 50005512-2 1/4" TUBE, GREASE, MAIN BEARING, RST495 73 1 979504-6 9/16"-18 SAE O-RING / 1/4" EXT. NPT 15 2 50103-6-C SCREW,CAP-SOCKET HEAD (UNC 3/8"x0.75")
144 1 50005512-3 1/4" TUBE, GREASE, DRIVE GEAR-DIV, RST495 74 3 979512-16 PLUG 1-5/16" - UNF + 'O'-RING 16 4 50108-32-C SCREW,CAP-SOCKET HEAD (UNC 1/2"x4")
145 1 50005512-4 1/4" TUBE, GREASE, SPARE, RST495 75 4 979532-2-4 CONNECTOR BSP 1/8 #2 TO 37 JIC #4 17 1 50204-C NUT, HEX-STANDARD 1/4-20
146 1 50005512-5 3/8" TUBE, GREASE, MANUAL-MAIN, RST495 76 1 979532-4-6 CONNECTOR BSP 1/4 #4 TO 37 JIC #6 18 2 50808-N-C WASHER, FLAT
147 1 50005512-6 3/8" TUBE, GREASE, MAIN-DIV, RST495 77 3 979854-2 HYDRAULIC MOTOR EATON 119-1043 19 16 50812-N-C WASHER, FLAT 3/4", NARROW
148 1 50005512-7 1/4" TUBE, GREASE, LOCK, RST495 78 1 979958-4 CAP NUT JIC 7/16-20 UNF 20 1 50814-N-C WASHER, FLAT 7/8", NARROW
B B
149 1 50005512-8 1/4" TUBE, GREASE, MAIN BEARING, RST495 79 2 980032-20 NYLON GLAND RG22 INTRINSICALLY SAFE BLUE M20 21 4 50904-C WASHER, LOCK-REGULAR 0.250
SCALE 7:100 150 1 50005512-9 1/4" TUBE, GREASE, LOCK, RST495 80 1 980040-2 EEx i JUNCTION BOX, 2x M16 & 1x M20 GLAND 22 4 50906-C WASHER, LOCK-REGULAR 0.375
151 1 50005513 Mud Seal Retainer, RST495, Bowl-Cover 81 1 980247-3 TRABON GREASE DEVIDER, 5S-10S-20S-5S 23 27 50908-C WASHER, LOCK-REGULAR 0.500
152 1 50005515 RST Nameplate NOV 82 12 980261-04 SINGLE PIPE SUPPORT, 1/4" 24 16 50910-C WASHER, LOCK-REGULAR 0.625
MARK NAMEPLATE WITH: 153 1 59000093-495 SEAL 83 2 980262-4 TWIN PIPE SUPPORT 1/4" PIPE 25 16 50912-C WASHER, LOCK-REGULAR 0.750
154 1 59000207-495 Bearing, Main, RST495 84 1 10717406-027 Tag No. RSE 26 48 50916-C WASHER, LOCK-REGULAR 1.000
155 2 59000247-24 THREAD-TO-CONNECT COUPLING, NIPPLE 1-1/2" 85 1 10717406-028 Tag No. LLE 27 4 50924-C WASHER, LOCK-REGULAR 1.500
156 2 59000249-24 CAP, DUST-PLASTIC QUICK DISCONNECT, 1-1/2" 86 1 10727829-005 TAG NO: 313B1-JB003 28 7 51208-16 PIN, DOWEL 1/2" X 2"
157 2 59000294 EARTH STUD, M10 87 4 50004602 COVER BOLT CAP, ALL RST. 29 6 51300-205-B O-RING O 2-205 PARKER
RST ROTARY SUPPORT TABLE
158 1 59000302-495 MUDSEAL SLIPRING, RST 49-1/2"-2G 88 4 50004625-8 TOP-COVER-PLUG 30 2 51402-8 COTTER PIN 0.125X1
RST 49 1/2
1000 sTon 89 1 50004639 GREASE SUPPLY BLOCK 31 1 51403-14 COTTER PIN 3/16 X 1 3/4
10756292-001/10756291-001 159 2 93939-1 PROXIMITY SENSOR 90 1 50004780 GREASING BLOCK SUPPORT, RST375 32 6 53000-16-C PLUG EXTERNAL PIPE - COUNTERSUNK, NPT 1.000-11.5
NL........./ NL......... 160 1 979975-606 O-ring 6mm 91 1 50004963 MACHINING BOWL, RST 49-1/2_2G 33 5 53000-2-C PLUG EXTERNAL PIPE - COUNTERSUNK, NPT 0.125-27
10067 KG 22195 Lbs
161 2 980271-30 HOSE 3/8 x 30'' LONG 92 3 50004966 DRIVE GEAR, RST 49-1/2_2G 34 1 53000-20-C PLUG EXTERNAL PIPE - COUNTERSUNK, NPT 1.250-11.5
C DD / MM / JJJJ C
162 4 980473-10 HOIST SWIVEL RING 93 4 50004973 SLIPRING ADJUSTMENT ROD, RST 49-1/2_2G 35 1 53001-2 PLUG, EXT PIPE HEX HD 1/8" - 27 NPT
US 6,896,048 / WO 03060280
ll2GcT5EexiallCT5 Tamb+55C 163 1 50004814 Lock Cilinder, RST495 94 1 50004975-1 ASS'Y SLIPRING BYPASS MANIFOLD 36 4 53201 GREASE FITTING, STRAIGHT
7K - 0018 95 1 50004976 TRANSIT BLOCK, RST 495 37 4 53301-10-6 SCREW, DRIVE 0.179 DIA X 3/8
96 1 50004978 PROXIMITY SENSOR RETAINER, RST495 38 36 53301-4-5 SCREW, DRIVE 0.114 DIA X 5/16
97 1 50004983 BY-PASS HATCH, RST 49-1/2_2G 39 1 55909-4-4 MALE QUICK DISCONNECT FD45 -4
98 1 50004984 BY-PASS HATCH, RST 49-1/2_2G 40 5 55909-6-6 MALE QUICK DISCONNECT FD45 -6
99 1 50004985 GREASE COVER, RST 49-1/2_2G 41 1 55915-4 CAP, DUST PLASTIC QUICK DISCONNECT 1/4" NIPPLE SIZE.
100 1 50005011 LINEAR LOCK PISTON BRACKET, RST495 42 5 55915-6 CAP, DUST PLASTIC QUICK DISCONNECT 3/8" NIPPLE SIZE.
101 1 50005015 LINEAR LOCK LATCH PIN, RST 495 43 1 56408-16-C PIN, CLEVIS 2"
102 1 50005017 LINEAR LOCK SENSOR TRIGGER PIN, RST495 44 1 56408-20-C PIN, CLEVIS 2-1/2"
103 1 50005071 LINEAR LOCK BASE PLATE, RST605 45 4 56501-2-4-S STR.CON. EXT.1/8-27NPT TO EXT.7/16-20UNF
104 1 50005072 LINEAR LOCK COVER PLATE, RST605 46 4 56501-4-4-S STR.CON. EXT.1/4-18NPT TO EXT.7/16-20UNF
105 1 50005076 Linear Lock Cilinder Bracket, RST605 47 4 56501-4-6-S STR.CON. EXT.1/4-18NPT TO EXT.9/16-18UNF
106 1 50005077 LINEAR LOCK LATCH, RST 48 1 56504-4-4-S TEE, INT 37'- 1/4"
D D
107 3 50005078 DOWELL, DIAMOND SHAPE 49 5 56518-4-4-S ELBOW 90degr 7/16"-20JIC SWIVEL - 7/16-20JIC MALE
108 1 50005099-11 TP-11 50 6 56518-6-6-S ELBOW 90degr 9/16"-18JIC SWIVEL - 9/16"-18JIC MALE
109 1 50005099-13 TP-13 51 4 56519-16-16-S ELBOW 90 deg O_RING EXT.1 5/16UNF TO EXT.1 5/16 JIC
110 1 50005099-15 TP-15 52 6 56525-4-4-S TEE-SWIVEL, 7/16"-20 JIC
111 1 50005099-15B TP-15B 53 1 56525-6-6-S TEE-SWIVEL, 9/16"-18 JIC
112 1 50005099-17 TP-17 54 1 56526-6-6-S TEE, 37/37/SWIVEL INT 37
113 1 50005099-17B TP-17B 55 2 56529-04-06-S CONNECTOR SAE O-RING -4 TO 37 JIC -6
114 1 50005099-19 TP-19 56 2 56529-06-06-S CONNECTOR SAE O-RING -6 TO 37 JIC -6
115 1 50005099-19B TP-19B 57 2 56529-16-16-S CONNECTOR SAE O-RING -16 TO 37 JIC -16
116 1 50005099-21 TP-21
117 1 50005099-23 TP-23 TOLERANCES (PER ANSI Y 14.5)
118 1 50005099-25 TP-25 MATERIAL - 2 PLACE DECIMAL
1 PLACE DECIMAL
.XX # .03
ANGLES # .5 DEGREE
119 1 50005099-38 TP-38 SURF. FINISH THIS DOCUMENT CONTAINS PROPRIETARY AND CONFIDENTIAL INFORMATION
/ PAINTSPEC.
- BREAK SHARP CORNERS WHICH IS THE PROPERTY OF NATIONAL OILWELL VARCO, L.P., ITS
120 1 50005099-9 TP-9 HEREINAFTER AS "NOV"). IT IS LOANED FOR LIMITED PURPOSES ONLY
E COLOR - MACHINED SURFACES AND REMAINS THE PROPERTY OF NOV. REPRODUCTION, IN WHOLE OR IN
E
121 1 50005501 Frame Machining , RST495, 1000TonS. TORCHCUT SURFACES
PART, OR USE OF THIS DESIGN OR DISTRIBUTION OF THIS INFORMATION
TO OTHERS IS NOT PERMITTED WITHOUT THE EXPRESS WRITTEN CONSENT
122 1 50005502-M Top Cover, Machining, RST495-3G WEIGHT 21608.6 Lbs 9801.5 kg ALL WELD SYMBOLS ACC. TO ISO
123 1 50005504-1 SLIPRING ASSEMBLY, RST495 CREATED BY Frederique Verhulst REVISION IS THE COPYRIGHTED PROPERTY OF NOV.
CREATED ON 05-Jun-13 12:24:39 PM PROJ.

124 1 50005505 MOTOR PLATE, LEFT, MACHINING, RST495 DO NOT SCALE DOCUMENT SCALE 1:10
NOTES:
125 1 50005506 MOTOR PLATE, MACHINING, CENTER, RST495 REVISED ON
TC - ECR
20-Jun-13 11:10:39 AM
00015780 ASM
UNITS INCH (mm)
- FOR GENERAL ARRANGEMENT DRAWING SEE DWG. 10756296-GAD 126 1 50005507 MOTOR PLATE, MACHINING, RIGHT, RST495
Rev "01" = New Release. TITLE SIZE DRAWING NO. SHEET
- FOR FINAL ASSEMBLY SEE PART NUMBER 10756291-001
RST495-3G, 1000s Ton, Assembly, K-Fels, B349 Pemex/Rig1D 10756292-ASM
127 4 50005508 SLIPRING MOUNTING BRACKET, RST495 1
OF
- ALL USED TYRAPS ARE PLASTIC TYRAPS 4
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
SEE DETAIL A
A A
B B
DETAIL A
SEE DETAIL GEARING SCALE 1:3
SECTION RIGHT_XS-RIGHT_XS IMPORTANT:

MOUNT MUDSEAL WITHOUT PRESSING
SEAL LIP INTO SLIPRING.
ALL SLIPRING TUBES, SUPPORTS

&
C FITTINGS MUST BE CLEARED FROM MUDSEAL. C
D D

1 PLACE DECIMAL
.XX # .03
ANGLES # .5 DEGREE
/ PAINTSPEC.
SECTION GB-GB COLOR - MACHINED SURFACES
E DETAIL GEARING AND REMAINS THE PROPERTY OF NOV. REPRODUCTION, IN WHOLE OR IN
E
SCALE 1:3 TORCHCUT SURFACES
SCALE ~1:3 TO OTHERS IS NOT PERMITTED WITHOUT THE EXPRESS WRITTEN CONSENT

REVISED ON
TC - ECR
20-Jun-13 11:10:39 AM
00015780 ASM
UNITS INCH (mm)

2
OF
4
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
SEE DETAIL
SLIPRING FIXTURE
B B
C
L DETAIL SLIPRING FIXTURE
G SCALE 1:5
SEE DETAIL LINEAR LOCK

SHEET 4.
C C
G
L
SECTION C-C
SCALE 1:5
D D

1 PLACE DECIMAL
.XX # .03
ANGLES # .5 DEGREE
/ PAINTSPEC.

SECTION L-L REVISED ON
TC - ECR
20-Jun-13 11:10:39 AM
00015780 ASM
UNITS INCH (mm)

3
OF
4
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
$
50
50
SEE DETAIL B SEE DETAIL C SEE DETAIL D
$
A A
DOWELS DIAMOND SHAPE:

PLACING:
- IN POSITION
DETAIL B - AND WITH ANGLES
SCALE 2:1 AS SHOWN. #5 $ DETAIL D
SCALE 2:1
$
90
B B
DETAIL C
SCALE 2:1
SECTION E-E
SCALE ~1:3
C C
D D
DETAIL LINEAR LOCK

SCALE 1:5
SEE SHEET 3 FOR
LOCATION REF.

1 PLACE DECIMAL
.XX # .03
ANGLES # .5 DEGREE
/ PAINTSPEC.
SECTION G-G CREATED BY Frederique Verhulst REVISION
IS THE COPYRIGHTED PROPERTY OF NOV.

MOTOR TUBES SHOWN DO NOT SCALE DOCUMENT SCALE 1:10
WITHOUT TRANSIT BLOCK
REVISED ON
TC - ECR
20-Jun-13 11:10:39 AM
00015780 ASM
UNITS INCH (mm)

4
OF
4
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
117 1 50005099-3A TP-3A 58 1 980246-1 AUTOMATED GREASING SYSTEM RST ITEM QTY PART NUMBER DESCRIPTION
118 1 50005099-5 TP-5 59 12 980422-M12 M12 Square taper Washer 8% 1 4 50004-06-C8D SCREW,CAP-HEX HD (UNC 1/4")
119 1 50005099-8 TP-8 60 1 10691573-001 CABLE SUPPORT 2 4 50004-10-C8D SCREW,CAP-HEX HD (UNC 1/4")
120 1 50005515 RST Nameplate NOV 61 1 10717406-014 Tag No. E2 3 6 50006-06-C8 SCREW,CAP-HEX HD (UNC 3/8")
121 1 59000214-20 EEXD M20 STOPPING PLUG 62 1 10717406-015 Tag No. E3 4 4 50006-10-C8D SCREW,CAP-HEX HD (UNC 3/8")
122 1 59000236 PRESSURE FILTER, DFV330F20B1.0 63 1 10717406-016 Tag No. E4 5 12 50008-12-C8D SCREW,CAP-HEX HD (UNC 1/2")
A 123 1 59000237 BALL VALVE SKHDN50SAE6000PSI S3123 64 1 10717406-017 Tag No. E5 6 3 50008-44-C8D SCREW,CAP-HEX HD (UNC 1/2") A
124 1 59000243-3-8 INLINE CHECKVALVE, DT-MOMF-500 65 1 10717406-018 Tag No. E6 7 14 50010-10-C8D SCREW,CAP-HEX HD (UNC 5/8")
125 2 59000257 POSITION SWITCH, EExd IIC T6, PLUNGER 66 1 10717406-019 Tag No. E9 8 2 50010-12-C8D SCREW,CAP-HEX HD (UNC 5/8")
126 2 59000293-01 CABLE GLAND, 501/421/Os/M20 67 1 10717406-020 Tag No. E10 9 4 50071-20-F-06 SCREW, CAP-HEX HEAD (METRIC) M12x020
127 4 59000391-4-5 INSULATION SLEEVE 68 1 10717406-021 Tag No. E11 10 16 50104-6-C SCREW,CAP-SOCKET HEAD (UNC 1/4"x0.75")
128 4 59000391-6-5 INSULATION SLEEVE 69 1 10717406-022 Tag No. E12 11 8 50167-040-P-040 SCREW, SOCKET HEAD, M5x40
129 4 59000392-4 INSULATION WASHER 70 1 10717406-023 Tag No. E13 12 4 50167-050-P-04 SCREW, SOCKET HEAD, M5x50
132 20 59000424-20 Insulation Washer, Fibre 73 1 10717406-026 Tag No. E16 15 4 50173-070-P-04 SCREW, SOCKET HEAD, M20x70
74 1 10717406-032 Tag No. CS001 16 4 50206-C NUT, HEX-STANDARD 3/8-16
133 1 112554-J2 24 V/DC EEXD 4/3 CETOP 03 VALVE 75 1 10717406-033 Tag No. FL001 17 12 50208-C NUT, HEX-STANDARD-1/2-13
134 1 50004902 ASS'Y MANIFOLD RST495/605/755 76 1 10717406-034 Tag No. HC001 18 4 50258-02 HEXAGON NUT, M20
77 1 10717406-042 Tag No. 313B1-JB001 19 2 50605-8-C SCREW, CAP-FLAT HEAD, 5/16"-18 UNC X 1"
78 1 10727829-002 Tag No. PTE 20 8 50803-N-C WASHER, FLAT 10 NARROW
B B
79 1 10727829-006 Tag No. 313B1-JB002 21 3 50804-N-C WASHER, FLAT 1/4", NARROW
80 1 30156355-4 PRESSUTRE TRANSMITTER 0-3000 PSI 22 10 50806-N-C WASHER, FLAT
81 1 50004442 ASSY H.U.K. MANIFOLD PS-21/30 23 4 50808-N-C WASHER, FLAT
82 1 50004454 TUBE LOW SYSTEM PRESSURE (PS1) 24 6 50810-N-C WASHER, FLAT 5/8", NARROW
83 1 50004455 TUBE SLIPS SET (PS2) 25 8 50903-C WASHER, LOCK-REGULAR 0.190
84 1 50004456 TUBE SLIPS UP (PS3) 26 24 50904-C WASHER, LOCK-REGULAR 0.250
85 1 50004679 ASS'Y J-BOX TB-12, standard RST Control Station 27 14 50906-C WASHER, LOCK-REGULAR 0.375
86 1 50004895 TUBE CHECK VALVE ACCU 28 7 50908-C WASHER, LOCK-REGULAR 0.500
87 1 50004901-W Weldment Controlplate 29 18 50910-C WASHER, LOCK-REGULAR 0.625
88 4 50004904 MOUNTING BRACKET MANIFOLD RST 49.5/60.5 30 2 51300-228-B O-RING O 2-228 PARKER
89 1 50004905 TUBING P-PS 31 4 53301-10-6 SCREW, DRIVE 0.179 DIA X 3/8
90 1 50004906 TUBING T-PS 32 74 53301-4-5 SCREW, DRIVE 0.114 DIA X 5/16
91 1 50004907 BRACKET PRESSURE FILTER RST495/605/755 33 2 56501-4-4-S STR.CON. EXT.1/4-18NPT TO EXT.7/16-20UNF
92 1 50004908 COUPLING PRESSURE FILTER TO MANIFOLD 34 2 56501-4-6-S STR.CON. EXT.1/4-18NPT TO EXT.9/16-18UNF
C MARK NAMEPLATE WITH: C
93 1 50004909 TUBING DRAIN PRESSURE REDUCING VALVE 35 1 56506-4-4-S ELBOW 90 degr EXT1/4-18NPT TO EXT7/16-20UNF
94 1 50004910 TUBING A-PUMP 36 1 56506-4-6-S ELBOW 90 degr EXT1/4-18NPT TO EXT9/16-18UNF
95 1 50004911 TUBING B-PUMP 37 1 56518-4-4-S ELBOW 90degr 7/16"-20JIC SWIVEL - 7/16-20JIC MALE
96 1 50004912 TUBING A1-PS 38 1 56518-6-6-S ELBOW 90degr 9/16"-18JIC SWIVEL - 9/16"-18JIC MALE
97 1 50004913 TUBING B1-PS 39 4 56518-8-8-S ELBOW 90degr 3/4"-16JIC SWIVEL - 3/4"-16JIC MALE
RST CONTROL STATION 98 1 50004914 TUBING S1-PS 40 1 56525-8-8-S TEE-SWIVEL, 3/4"-16 JIC
RST 49 1/2 99 1 50004915 COVER PLATE 2" SAE 6000 PSI HOLE 41 3 56536-32 SAE KIT FLANGE J518c CODE 62. SIZE -32
1000 sTon
100 1 50004917 TUBING GREASE PUMP 42 2 56538-6-6-S UNION BULKHEAD EXT. 9/16-18 UNF TO EXT. 9/16-18 UNF
10756297-001/10756291-001
NL......... / NL......... 101 1 50004918-1 I.S. J-BOX RST, 150x150x80mm 43 2 56538-8-8-S UNION BULKHEAD EXT. 3/4"-16 UNF TO EXT. 3/4"-16 UNF
1040 KG 2292 Lbs 102 1 50004919 BRACKET, POSITION SWITCH GREASE PUMP 44 8 57000-10-8 EYE-BOLT SHOULDERED 5/8" UNC 1"LONG
DD / MM / JJJJ 103 1 50004919-1 FILLPLATE POS SWITCH GREASE PUMP 45 3 83095-1 PRESSURE SWITCH 3000 PSI, EEXD
US 6,896,048 / WO 03060280
104 1 50004923 CABLE SUPPORT 46 12 83444-01 GLAND, Eexd/Eexe, M20
II2GT5EexdeIICT3IP66 Tamb+55C
105 1 50004927 CABLE SUPPORT 47 2 204652 GROUND STRIP
7K - 0018
106 1 50005099-1 TP-1 48 4 204653 DISTANCE BUSHING, GROUND STRIP
D D
107 1 50005099-10 TP-10 49 1 204815-1-A1 TEXT PLATE A1
108 1 50005099-12 TP-12 50 1 204815-1-B1 TEXT PLATE B1
109 1 50005099-14 TP-14 51 1 204815-1-GR TEXT PLATE GREASE
110 1 50005099-16 TP-16 52 1 204815-1-S1 TEXT PLATE S1
111 1 50005099-18 TP-18 53 1 204815-3 NAME PLATE "INTRINSICALLY SAFE CIRCUIT"
112 1 50005099-1C TP-1C 54 1 979532-4-6 CONNECTOR BSP 1/4 #4 TO 37 JIC #6
113 1 50005099-20 TP-20 55 3 979971-34-20 Reducer, Eexd, 3/4 NPT - M20
POS: 141 - 148, SHIP IN PLASTIC BAG AND ATTACH TO
JUNCTION BOX WITH TY RAP. 114 1 50005099-22 TP-22 56 6 979978-M20-BR ADAPTER, 90' ELBOW Eexd/Eexe, M20
115 1 50005099-24 TP-24 57 1 980023-20 RAXTON LOCKNUT M20x1.5
DWG
ITEM QTY SIZE PART NUMBER DESCRIPTION 116 1 50005099-3 TP-3
140 30m. 59000415-1.5-03 ELECTRIC CABLE, 3 CONDUCTORS AREA 1.5mm2 PARTNUMBER 10756297-001
141 2 83444-05 CABLE GLAND EEXD, M25, INCL GASKET MATERIAL - 2 PLACE DECIMAL .XX # .03
1 PLACE DECIMAL .X # .1 NATIONAL OILWELL VARCO
ANGLES # .5 DEGREE
142 2 980023-25 RAXTON LOCKNUT M25x1.5 SURF. FINISH THIS DOCUMENT CONTAINS PROPRIETARY AND CONFIDENTIAL INFORMATION
/ PAINTSPEC.
143 2 59000424-25 INSULATION WASHER, FIBRE, M25 NOTES: HEREINAFTER AS "NOV"). IT IS LOANED FOR LIMITED PURPOSES ONLY
E 1) COLOUR CODE ELECTRICAL CABLE FROM PRESSURE TRANSMITTER COLOR - MACHINED SURFACES AND REMAINS THE PROPERTY OF NOV. REPRODUCTION, IN WHOLE OR IN
E
144 2 59000292-25 SERRATED WASHER, M25 TO "IS" J-BOX USING BLEU SHRINK SLEEVE. TORCHCUT SURFACES
TO OTHERS IS NOT PERMITTED WITHOUT THE EXPRESS WRITTEN CONSENT
145 1 2) FOR GENERAL ARRANGEMENT DRAWING SEE DWG 10756299-GAD WEIGHT 2292.6 Lbs 1039.9 kg ALL WELD SYMBOLS ACC. TO ISO
83444-07 CABLE GLAND EEXD, M32, INCL GASKET UPON COMPLETION OF THE USE FOR WHICH IT WAS LOANED. THIS
3) FOR FINAL ASSEMBLY SEE PART NUMBER 10756291-001 CREATED BY Frederique Verhulst REVISION
146 1 980023-32 RAXTON LOCKNUT M32x1.5 4) ALL USED TYRAPS ARE PLASTIC TYRAPS CREATED ON 05-Jun-13 01:36:43 PM
147 1 59000424-32 INSULATION WASHER, FIBRE, M32 REVISED BY Dennis Endepoel
148 1 59000292-32 SERRATED WASHER, M32

REVISED ON
TC - ECR
20-Jun-13 11:33:47 AM
00015780 ASM
UNITS INCH (mm)
Rev: "01" = New Release. TITLE SIZE DRAWING NO. SHEET
149 1 202742 MARKER ELECTRIC SET RST
Control Station, for RST495-3G, K-Fels, B349 Pemex/Rig1D 10756297-ASM
1
OF
2
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
B B
C C
D D
NOTES:
1) COLOUR CODE ELECTRICAL CABLE FROM PRESSURE TRANSMITTER
TO "IS" J-BOX USING BLEU SHRINK SLEEVE.
2) FOR GENERAL ARRANGEMENT DRAWING SEE DWG 10756299-GAD
3) FOR FINAL ASSEMBLY SEE PART NUMBER 10756291-001
4) ALL USED TYRAPS ARE PLASTIC TYRAPS

1 PLACE DECIMAL
.XX # .03
ANGLES # .5 DEGREE
/ PAINTSPEC.

REVISED ON
TC - ECR
20-Jun-13 11:33:47 AM
00015780 ASM
UNITS INCH (mm)
Control Station, for RST495-3G, K-Fels, B349 Pemex/Rig1D 10756297-ASM

2
OF
2
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
ITEM QTY PART NUMBER SS EQUIVALENT DESCRIPTION
1 4 50167-025-P-04 - SCREW, SOCKET HEAD, M5x25
5 4 50171-016 - SCREW CAP-SOCKET HD M12x16
A 6 6 50171-050-P-04 - SCREW, SOCKET HEAD, M12x50 A

8 8 50173-030 - SCREW CAP-SOCKET HD M20x30
10 1 56517-8-6-S - REDUCER, 3/4-16JIC - 9/16-18JIC MALE
11 1 56518-10-10-S 56518-10-10-S ELBOW 90degr 7/8"-14JIC SWIVEL - 7/8"-14JIC MALE
12 1 56525-10-10-S 56525-10-10-C TEE-SWIVEL, 7/8"-14 JIC
13 1 56529-10-06-S CONNECTOR SAE O-RING -10 TO 37 JIC -6
14 1 56529-10-10-S 56529-10-10-C CONNECTOR SAE O-RING -10 TO 37 JIC -10
15 2 56529-12-8-S 56529-12-8-C CONNECTOR SAE O-RING 12 TO 37 JIC -8
18 1 56536-32 56536-32-C SAE KIT FLANGE J518c CODE 62. SIZE -32
19 1 94521-1DN - SUN SHUTTLE VALVE CSAD-XXN
20 1 94817-2AN - SUN PRESSURE REDUCING CARTRIDGE: PBFB-LAN, 3000 PSI
B B
21 2 112554-D2 - 24 V/DC EEXD 4/3 CETOP 03 VALVE
22 6 979512-10 979512-10-C PLUG 7/8" - UNF + 'O' RING
23 6 979512-2 979512-2-C PLUG 9/16 - UNF + O-RING
24 1 979512-20 979512-20-C PLUG 1-5/8" - UNF + 'O'-RING
25 1 979512-24 979512-24-C PLUG 1-7/8" - UNF + 'O'-RING
26 1 979512-3 979512-3-C PLUG 7/16" - UNF + 'O' RING
27 1 979512-32 979512-32-C PLUG 2-1/2" - UNF + 'O'-RING
28 8 979798-3 979798-3-C PRESSURE GAUGE CONNECTOR MEV20 - 9/16 UNF-6
29 1 979943 - COVERPLATE FOR CETOP-03
30 2 979958-10 979958-10-C CAP NUT JIC 7/8-14 UNF
31 7 979958-6 979958-6-C CAP NUT JIC 9/16-18 UNF
32 2 979958-8 979958-8-C CAP NUT JIC 3/4-16 UNF
12.750
33 1 10769664-001 - SAE LOCKING SHEET, CODE 61, 2-1/2", HAVIT APO-110 OR ELSE
34 3 10769664-002 - SAE LOCKING SHEET, CODE 62, 2", HAVIT APO-406 OR ELSE
C C
35 1 50004903 - CONTROL MANIFOLD RST 49.5/60.5"
36 1 59000047 - HYDRAULIC OPERATED 3/2 VALVE, 4 WAY, PILOT OPERATED
37 1 59000230 - SOLENOID CETOP 07 VALVE, TYPE: DPHA-2611/E/M/24VDC
38 1 59000231 - FLOW TRHOTTLING VALVE, TYPE: JPQ-212
39 1 59000245 - PROP. DIRECTIONAL CETOP 08 VALVE, TYPE DPZA-A-371-S5
ADDITIONAL NAMEPLATE ALLOWED 40 1 59000246 - PROP. PRESSURE CARTRIDGE, LIRZA-A-3/250/MP & SCLI 32377
WHEN ASSEMBLY SERIAL NUMBER
IS NOT IDENTICAL TO MANIFOLD 41 1 NAMEPLATE-OPTIONAL - OPTIONAL: NAMEPLATE 50X25mm FOR SERIAL NUMBER
MANUFACTURE SERIAL NUMBER
TO PREVENT DAMAGE TO 14.00
NICKEL-PLATE SURFACE FINISH.
23.00 23.54
D D
NOTES:
- SUN CARTRIDGE 94817-2AN

& 94521-1DN SHOULD BE
TOURQUED TO THE FOLLOWING RECOMENDED
TORQUE VALUE: 45 - 5O Nm WEIGHT ASS'Y MANIFOLD:
1235 LBS 560 Kg
- CARTRIDGE 59000047 SHOULD BE TOURQUED TO UNLESS OTHERWISE SPECIFIED
PARTNUMBER 50004902
THE FOLLOWING RECOMENDED TORQUE VALUE:5O-60 Nm TOLERANCES (PER
3 PLACE DECIMAL
ANSI Y 14.5)
.XXX # .010
MATERIAL SEE B.O.M. 2 PLACE DECIMAL
1 PLACE DECIMAL
.XX # .03
- SET PRESSURE REDUCING VALVE 94817-2AN AT SURF. FINISH
N/A (SEE 50004903)
ANGLES # .5 DEGREE
THIS DOCUMENT CONTAINS PROPRIETARY AND CONFIDENTIAL INFORMATION WHICH IS
THE PROPERTY OF NATIONAL OILWELL VARCO, L.P., ITS AFFILIATES OR SUBSIDIARIES
/ PAINTSPEC. BREAK SHARP CORNERS
E 650 PSI +/- 50 PSI. .010 # .005
(ALL COLLECTIVELY REFERRED TO HEREINAFTER AS "NOV"). IT IS LOANED FOR
LIMITED PURPOSES ONLY AND REMAINS THE PROPERTY OF NOV. REPRODUCTION, IN E
COLOR N/A MACHINED SURFACES
WHOLE OR IN PART, OR USE OF THIS DESIGN OR DISTRIBUTION OF THIS INFORMATION
TO OTHERS IS NOT PERMITTED WITHOUT THE EXPRESS WRITTEN CONSENT OF NOV.
THIS DOCUMENT IS TO BE RETURNED TO NOV UPON REQUEST OR UPON COMPLETION
TORCHCUT SURFACES
- FOR STAINLESS STEEL CONFIGURATION, P/N-50004902-SS
OF THE USE FOR WHICH IT WAS LOANED. THIS DOCUMENT AND THE INFORMATION
WEIGHT 1234.7 Lbs 560.0 kg
ALL WELD SYMBOLS ACC. TO ISO
CONTAINED AND REPRESENTED HEREIN IS THE COPYRIGHTED PROPERTY OF NOV.
USE SS EQUIVALENT COLOMN. ORIGINAL DOCUMENT LATEST REVISION

NAME L.S. NAME R.Mulder REV.
G
DATE 13-Mar-02 DATE 18-Jun-13 THIS DOCUMENT IS PDMlink
UNITS INCH (mm)
- TEST ASSEMBLY ACCORDING TSEL-0241. E.C.N. 00015159 CONTROLLED
ASS'Y MANIFOLD RST495/605/755 D 50004902

1
OF
1
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
1 2 50004-04-C8 - SCREW,CAP-HEX HD (UNC 1/4")
5 2 50904-C - WASHER, LOCK-REGULAR 0.250
A 6 1 56517-8-4-S 56517-8-4-C REDUCER, 3/4-16JIC SWIVEL - 7/16-20JIC MALE A

7 2 56519-4-4-S 56519-4-4-C ELBOW 90 deg O_RING EXT.7/16UNF TO EXT.7/16 JIC
8 1 56519-8-8-S 56519-8-8-C ELBOW 90 deg O_RING EXT.3/4UNF TO EXT.3/4 JIC
9 1 56525-8-8-S 56525-8-8-C TEE-SWIVEL, 3/4"-16 JIC
13 1 93548-1S30N - SUN CHECK VALVE CXCD-XCN
14 2 94817-2AN - SUN PRESSURE REDUCING CARTRIDGE: PBFB-LAN, 3000 PSI
15 5 979512-1 979512-1-C PLUG 3/4" - UNF + O RING
16 5 979512-2 979512-2-C PLUG 9/16 - UNF + O-RING
17 4 979512-3 979512-3-C PLUG 7/16" - UNF + 'O' RING
18 6 979798-1 979798-1-C PRESSURE GAUGE CONNECTOR MEV20 - 7/16 UNF-4
19 2 979935-2-4 979935-2-4-C ELBOW 90 O_RING EXT.1/8BSP TO EXT.7/16UNF
20 1 979943 - COVERPLATE FOR CETOP-03
B B
21 3 979958-4 979958-4-C CAP NUT JIC 7/16-20 UNF
22 1 979958-6 979958-6-C CAP NUT JIC 9/16-18 UNF
23 4 979958-8 979958-8-C CAP NUT JIC 3/4-16 UNF
24 1 50004441 - H.U.K. MANIFOLD PS-21/30
25 1 50004443 - NAME PLATE FLUSH OPERATION
26 1 50004444 50004444-1 TUBE A1 SIGNAL
27 1 50004445 50004445-1 TUBE B1 SIGNAL
28 1 59000117-1 - PARKER DM103LD CARTRIDGE
29 1 59000129 - HYDR. PILOT OPERATED 4/2 CETOP 03 VALVE, W/DET.
30 1 59000226 - HYDR. CETOP 05 VALVE, TYPE: 4/3 A+B PORT TO T
C C
NOTES:
5.00 REF.
- SUN CARTRIDGES 93548-1S30N
& 94817-2AN,
SHOULD BE TORQEUD TO THE FOLLOWING RECOMENDED
TORQUE VALUE: 45 - 50 Nm
398-442 INCH.LBS
- PARKER CARTRIDGE 59000117-1,

D SHOULD BE TORQEUD TO THE FOLLOWING RECOMENDED D
TORQUE VALUE: 20 Nm
190 INCH.LBS
- PRESSURE SETTINGS:
PC1 94817-2AN: 2500 PSI# 50 PSI
PC2 94817-2AN: 1500 PSI# 50 PSI
- FOR STAINLESS STEEL CONFIGURATION, P/N-50004442-SS

USE SS EQUIVALENT COLOMN.
- REFERENCES HYDRAULIC SHEMATIC 50004440.

PARTNUMBER 50004442 / 50004442-SS
8.00 REF.

MATERIAL SEE B.O.M. 2 PLACE DECIMAL
1 PLACE DECIMAL
.XX # .03
ANGLES # .5 DEGREE
/ PAINTSPEC.
MACHINED SURFACES
CREATED BY Kees de Laat REVISION IS THE COPYRIGHTED PROPERTY OF NOV.
CREATED ON 28-Aug-02 01:47:06 PM PROJ.

REVISED BY Bjorn Buijnsters
REVISED ON
TC - ECR
15-Feb-13 01:36:00 PM
00012652 DAD
F THIS DOCUMENT IS NOV
UNITS INCH (mm)
15.50 REF.
1
Ass"y H.U.K. Manifold PS-21/30 D 50004442 OF
1
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
JUMPERS: RST FRAME ===> HARD PIPING
2 5 55908-6-6 55908-6-6-SS FEMALE QUICK DISCONNECT FD45 -6
THIS HOSE EXISTS IN SET 4X 3 5 55908-8-8 55908-8-8-SS FEMALE QUICK DISCONNECT FD45 -8
4 1 55909-4-4 55909-4-4-SS MALE QUICK DISCONNECT FD45 -4
FUNCTIONS: 5 2 55909-6-6 55909-6-6-SS MALE QUICK DISCONNECT FD45 -6
GREASE SUPPLY 6 1 55914-6 PLUG, DUST PLASTIC '-6' FEMALE QUICK DISCONNECT.
A A
LOCKS
7 2 55914-8 PLUG, DUST PLASTIC '-8' FEMALE QUICK DISCONNECT.
S1: SIGNAL 8 1 55915-4 CAP, DUST PLASTIC QUICK DISCONNECT 1/4" NIPPLE SIZE.
9 2 55915-6 CAP, DUST PLASTIC QUICK DISCONNECT 3/8" NIPPLE SIZE.
10 1 56501-4-6-S 56501-4-6-C STR.CON. EXT.1/4-18NPT TO EXT.9/16-18UNF
THIS HOSE EXISTS IN SET 2x
15 1 56518-10-10-S ELBOW 90degr 7/8"-14JIC SWIVEL - 7/8"-14JIC MALE
16 4 56518-6-6-S ELBOW 90degr 9/16"-18JIC SWIVEL - 9/16"-18JIC MALE
FUNCTIONS: 17 2 56518-8-8-S ELBOW 90degr 3/4"-16JIC SWIVEL - 3/4"-16JIC MALE
A1: SLIPS SET 18 2 56536-32 56536-32-C SAE KIT FLANGE J518c CODE 62. SIZE -32
B1: SLIPS UP
19 2 56705-24-24-S 56705-24-24-C Elbow,90 Degree, 1-1/2-11-1/2 / 1-1/2-11-1/2NPT, Steel
20 2 202752-19 202752-19-1 HOSE 2 x 100" LONG, SAE-Flens / SAE-Flens
B B
21 1 202752-5 202752-5-1 HOSE 5/8 x 100" LONG
22 4 202752-6 202752-6-1 HOSE 1/2 x 100" LONG
23 5 202752-7 202752-7-1 HOSE 3/8 x 100" LONG
24 2 979861-24-24 979861-24-24-SS STR.CON. EXT. 1-1/2-11-1/2 NPT TO EXT. BSP-P 1-1/2-11
25 2 59000238-2-24 59000238-2-24-SS SAEJ518c CODE62, SIZE 2, BSP 1 1/2" FLANGE
THIS HOSE EXISTS IN SET 1x 26 2 59000248-24 59000248-24-1 THREAD-TO-CONNECT COUPLING, COUPLER 1-1/2"
27 2 979950-H1-1/2 SELF CENTRING SEAL RING, TYPE: PP45D-2"
FUNCTIONS:
DRAIN
C C
FUNCTIONS:
MOTORS
D JUMPERS: PS-21/30 ===> BY-PASS MANIFOLD D
FUNCTIONS:
A1: SLIPS UP Note: - Jumper Hose set also for RST605-H and RST----W/Out Slipring
B1: SLIPS SET - For straight connections remove items 15, 16,
& 19.
17
RevC: - Added 90 degr. couplings .

MATERIAL 2 PLACE DECIMAL
1 PLACE DECIMAL
.XX # .03
ANGLES # .5 DEGREE
SURF. FINISH THIS DOCUMENT CONTAINS PROPRIETARY AND CONFIDENTIAL INFORMATION WHICH IS
/ PAINTSPEC.
- BREAK SHARP CORNERS
THE PROPERTY OF NATIONAL OILWELL VARCO, L.P., ITS AFFILIATES OR SUBSIDIARIES
(ALL COLLECTIVELY REFERRED TO HEREINAFTER AS "NOV"). IT IS LOANED FOR
.010 # .005
E LIMITED PURPOSES ONLY AND REMAINS THE PROPERTY OF NOV. REPRODUCTION, IN E
COLOR - MACHINED SURFACES
WHOLE OR IN PART, OR USE OF THIS DESIGN OR DISTRIBUTION OF THIS INFORMATION
THIS HOSE EXISTS IN SET 1x TO OTHERS IS NOT PERMITTED WITHOUT THE EXPRESS WRITTEN CONSENT OF NOV.
THIS DOCUMENT IS TO BE RETURNED TO NOV UPON REQUEST OR UPON COMPLETION
TORCHCUT SURFACES OF THE USE FOR WHICH IT WAS LOANED. THIS DOCUMENT AND THE INFORMATION
WEIGHT 291.8 Lbs 132.4 kg
ALL WELD SYMBOLS ACC. TO ISO
CONTAINED AND REPRESENTED HEREIN IS THE COPYRIGHTED PROPERTY OF NOV.
ORIGINAL DOCUMENT LATEST REVISION PROJ.

FUNCTIONS: DO NOT SCALE DOCUMENT SCALE 1:3
NAME T.Schuller NAME T.Schuller REV.
S1: SIGNAL DATE 11-Oct-07 DATE 23-Feb-'12 THIS DOCUMENT IS PDMlink
E.C.N. 703056 C CONTROLLED
UNITS INCH (mm)

1
Jumper Hose set: RST495-3G / RST605 / RST755D 202752-18 OF
1
1 2 3 4 5 6 7 8
1 2 3 4
202649-7
PART NUMBER
4.750
[120.65]
A A
45 $x 1.00
[25.4]
62
[127.0]
1.5 67] SCALE 1:2
.
[39
5.00
[88.90]
3.500
[47.63]
B
1.875 B
4.000 1.63 Dimensions between Brackets: FOR REFERENCE ONLY.
[101.60] [41.3]
For Metric Dimensions:
7.00
[177.8]
Dimensioning: - 1 Places Decimal X.X +/- 0.7 mm.
- 0 Place Decimal X +/- 2.5 mm.
PARTNUMBER 202649-7
MATERIAL S355J2G3 2 PLACE DECIMAL
1 PLACE DECIMAL
.XX # .03
ANGLES # .5 DEGREE
SURF. FINISH
P-001 THIS DOCUMENT CONTAINS PROPRIETARY
/ PAINTSPEC. BREAK SHARP CORNERS
.010 # .005 INFORMATION AND SUCH INFORMATION MAY
NOT BE DISCLOSED TO OTHERS FOR ANY
COLOR RED MACHINED SURFACES
PURPOSE, NOR USED FOR MANUFACTURING
PURPOSES, WITHOUT WRITTEN PERMISSION
C WEIGHT 12.0 Lbs 5.4 kg TORCHCUT SURFACES
OF THE OWNER C
ORIGINAL DOCUMENT LATEST REVISION PROJ.
NAME R.M. NAME T.Schuller REV.
DATE 01-Aug-03 DATE 13-Apr-'11 THIS DOCUMENT IS DMS
RevC: - RST495 / -605
& -755 Was: RST495 E.C.N. 701231 C CONTROLLED
UNITS INCH (mm)

1
Fixating Block RST495 / -605 & -755 B 202649-7 OF
1
1 2 3 4
1 2 3 4
15.5
A [393] A
4PLCS
[279]
11.0
B B
Dimensions between Brackets: FOR REFERENCE ONLY.

Dimensioning:
1. Changed partnumber. - 1 Places Decimal X.X +/- 0.7 mm.
2. Updated drawing. - 0 Place Decimal X +/- 2.5 mm.
ORACLE UNLESS OTHERWISE SPECIFIED
LEGACY REFERENCE
PARTNUMBER 50005514-1 ONLY
2 PLACE DECIMAL
1 PLACE DECIMAL
.XX # .03
0.18 REF.
ANGLES # .5 DEGREE
[21.6] MATERIAL S355J2
THIS DOCUMENT CONTAINS PROPRIETARY AND CONFIDENTIAL INFORMATION
2.5 $
0.85
BREAK SHARP CORNERS WHICH IS THE PROPERTY OF NATIONAL OILWELL VARCO, L.P., ITS
[4.4]
SURF. FINISH
/ PAINTSPEC.
P001 COLOR RED MACHINED SURFACES AND REMAINS THE PROPERTY OF NOV. REPRODUCTION, IN WHOLE OR IN
C CREATED BY Mike Daerden REVISION
IS THE COPYRIGHTED PROPERTY OF NOV. C
REVISED BY Mike Daerden
REVISED ON
TC - ECR
06-Sep-13 09:56:15 AM
00017372 DAD
B THIS DOCUMENT IS NOV
UNITS INCH (mm)
B 50005514-1
1
Shim, Bottem Plate OF
1
1 2 3 4
1 2 3 4
A A
10.0
[254.
0 00]
B B
Dimensions between Brackets: FOR REFERENCE ONLY.

Dimensioning:
1. Changed partnumber. - 1 Places Decimal X.X +/- 0.7 mm.
2. Updated drawing. - 0 Place Decimal X +/- 2.5 mm.
ORACLE UNLESS OTHERWISE SPECIFIED
LEGACY REFERENCE
PARTNUMBER 50005514-2 ONLY
2 PLACE DECIMAL
1 PLACE DECIMAL
.XX # .03
ANGLES # .5 DEGREE
THIS DOCUMENT CONTAINS PROPRIETARY AND CONFIDENTIAL INFORMATION
MATERIAL S355J2 BREAK SHARP CORNERS WHICH IS THE PROPERTY OF NATIONAL OILWELL VARCO, L.P., ITS
SURF. FINISH
/ PAINTSPEC.
- COLOR - MACHINED SURFACES AND REMAINS THE PROPERTY OF NOV. REPRODUCTION, IN WHOLE OR IN
2.5 $

0.27 REF.
[17.9]

C CREATED BY Mike Daerden REVISION
ALL WELD DIMENSIONS ARE Z DIM'S C
0.71

[6.9]
REVISED BY Mike Daerden

REVISED ON
TC - ECR
06-Sep-13 10:24:17 AM
00017372 DAD
B THIS DOCUMENT IS NOV
UNITS INCH (mm)
B 50005514-2
1
Shim, Top Plate OF
1
1 2 3 4

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RST495-3G

Rotary Support Table

REFERENCE REFERENCE DESCRIPTION

This document contains proprietary and confidential information which is VarcoBJ BV

- 24.June.2013 Issued for Implementation

Revision Change Description

Copyright 2013 Varco LP. All rights reserved.

REFERENCE REFERENCE DESCRIPTION

This document contains proprietary and confidential information which is VarcoBJ BV

o nor0d1jumu ori2in0lvaloda ir ang3u valoda; gad1jum0, ja j*s k0 gala lietot0js v4laties

A hasznlati utastsok eredetileg angol nyelven kerlnek kiadsra. Amennyiben a

As Instrues Originais so publicadas em ingls; se o utilizador final pretender obter uma

Instruc?iunile originale sunt publicate n limba englez@; n eventualitatea n care utilizatorul

Pvodn nvod je vydan v anglickom jazyku. Ak si koncov pouvateD el zskaF preklad

De originale anvisninger er udgivet p engelsk. Mtte slutbrugeren nske at f en oversttelse

Die Originalanleitung erscheint in englischer Sprache. Wnscht der Endverbraucher eine

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De oorspronkelijke instructies zijn in het Engels gepubliceerd. Als de eindgebruiker een

Originalinstruktionerna publiceras p engelska. Om slutanvndaren nskar en versttning av

The note symbol indicates that additional information is

The caution symbol indicates that potential damage to

The warning symbol indicates a definite risk of

CAUTION: To avoid injury to personnel or equipment

CAUTION: Personnel should wear protective gear during

General System Safety Practices

CAUTION: Read and follow the guidelines below before

Isolate energy sources before beginning work.

CAUTION: Failure to conduct routine maintenance could

Proper Use of Equipment

Type-plate p/n # 50001003 /

Ex II 2G c T5 Eex ia IIC T5 Tamb 55C

The RST Control Station complies with:

Ex II 2G T5 Eex de IIC T3 IP66 Tamb 55C

WARNING: Care should be taken to avoid creating

REFERENCE REFERENCE DESCRIPTION

This document contains proprietary and confidential information which is VarcoBJ BV

Components Items Description

NOTE: Hydraulic requirements for the power slip PS: In

Major components Rotary Support Table

Top cover lifting

Linear lock (not

Hydraulic control station description

Flushing kit description

Hydraulic interlock description

Design safety factor

REFERENCE REFERENCE DESCRIPTION

This document contains proprietary and confidential information which is VarcoBJ BV

Lubrication and maintenance

Recommended hydraulic fluid

Determination of the required viscosity class regarding the working

Operating temperature range Grease type

Recommended Preservation Fluid

Hydraulic filter Tank to HPU

Pressure from Lock fittings (4

Grease line Drain Drain A rotate CW B rotate CCW

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