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1. Scope* 1.6 This standard does not purport to address all of the
safety concerns, if any, associated with its use. It is the
1.1 This practice2 covers a procedure for detecting discon-
responsibility of the user of this standard to establish appro-
tinuities in metal pipe and tubing during a volumetric exami-
priate safety and health practices and determine the applica-
nation using ultrasonic methods. Specific techniques of the
bility of regulatory limitations prior to use.
ultrasonic method to which this practice applies include
pulse-reflection techniques, both contact and non-contact (for
2. Referenced Documents
example, as described in Guide E1774), and angle beam
immersion techniques. Artificial reflectors consisting of 2.1 ASTM Standards:3
longitudinal, and, when specified by the using party or parties, E543 Specification for Agencies Performing Nondestructive
transverse reference notches placed on the surfaces of a Testing
reference standard are employed as the primary means of E1065 Practice for Evaluating Characteristics of Ultrasonic
standardizing the ultrasonic system. Search Units
E1316 Terminology for Nondestructive Examinations
1.2 This practice is intended for use with tubular products
E1774 Guide for Electromagnetic Acoustic Transducers
having outside diameters approximately 12 in. (12.7 mm) and
(EMATs)
larger, provided that the examination parameters comply with
E1816 Practice for Ultrasonic Testing Using Electromag-
and satisfy the requirements of Section 12. These procedures
netic Acoustic Transducer (EMAT) Techniques
have been successful with smaller sizes. These may be speci-
fied upon contractual agreement between the using parties. 2.2 ASNT Documents:
These procedures are intended to ensure that proper beam Recommended Practice SNT-TC-1A for Nondestructive
angles and beam shapes are used to provide full volume Testing Personnel Qualification and Certification4
coverage of pipes and tubes, including those with low ratios of ANSI/ASNT CP-189 Standard for Qualification and Certifi-
outside diameter-to-wall thickness, and to avoid spurious cation of Nondestructive Testing Personnel4
signal responses when examining small-diameter, thin-wall 2.3 ISO Standards:
tubes. ISO 9712 Non-destructive Testing Qualification and Cer-
1.3 The procedure in Annex A1 is applicable to pipe and tification of NDT Personnel5
tubing used in nuclear and other special and safety applica- 2.4 Aerospace Industries Association Document:
tions. The procedure in Annex A2 may be used to determine NAS 410 Certification and Qualification of Nondestructive
the helical scan pitch. Testing Personnel6
1.4 This practice does not establish acceptance criteria; they
must be specified by the using party or parties. 3. Terminology
3.1 DefinitionsFor definitions of terms used in this
1.5 The values stated in inch-pound units are to be regarded
practice, see Terminology E1316.
as standard. The SI equivalents are in parentheses and may be
approximate.
3
For referenced ASTM standards, visit the ASTM website, www.astm.org, or
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6.1.14 Qualification of Nondestructive Agencies. If speci- tions or interference from other instruments and search units
fied in the contractual agreement, NDT agencies shall be being used for simultaneous examinations in other directions or
qualified and evaluated as described in Practice E543. The along other scan paths.
applicable edition of Practice E543 shall be specified in the 9.1.1 The frequency and bandwidth of the instrument and
contractual agreement. search unit shall be capable of being selected to produce a
6.1.15 Level of personnel qualification. (See 7.1) satisfactory signal-to-noise ratio for the detection of the re-
quired notches as compared to background noise response
7. Personnel Qualification from irregularities such as grain boundaries and surface rough-
7.1 If specified in the contractual agreement, personnel ness.
performing examinations to this standard shall be qualified in 9.2 Search unit frequency shall be selected to produce a
accordance with a nationally recognized NDT personnel quali- desirable signal-to-noise ratio (S/N), from the material to be
fication practice or standard such as ANSI/ASNT-CP-189, examined, at the specified sensitivity. A S/N value of at least 3
SNT-TC-1A, ISO 9712, NAS-410, or a similar document and to 1 is usually considered to be minimum. A higher minimum
certified by the employer or certifying agency, as applicable. value is desirable and may be specified by the contracting
The practice or standard used and its applicable revision shall agency.
be identified in the contractual agreement between the using 9.2.1 Select a search unit size, frequency and refracted angle
parties. (or corresponding parameters for non-contact techniques) to
8. Surface Condition produce an approximate 45 degrees beam-center shear wave in
the tube or pipe wall. For material with an outside diameter-
8.1 All surfaces shall be clean and free of scale, dirt, grease, to-thickness ratio less than 7, a lower refracted angle (or
paint, or other foreign material that could interfere with corresponding parameters for non-contact techniques) must be
interpretation of examination results. The methods used for used to ensure intersection with the inside surface. This does
cleaning and preparing the surfaces for ultrasonic examination not ensure detection of midwall discontinuities (See Reference
shall not be detrimental to the base metal or the surface finish. 5).
Excessive surface roughness or scratches can produce signals
that interfere with the examination. 9.3 The positions of all conveyor and drive mechanisms
must be set to support and feed the material to be examined in
9. Apparatus a stable manner and at the desired scan pitch (helix). For
9.1 Instruments shall be of the pulse echo type and shall be small tubes, support mechanisms must be used in the exami-
capable of detecting the reference notches of the types de- nation station to prevent any transverse motion with respect to
scribed in Section 11 to the extent required in the standardiza- the search unit beam during scanning. If larger material that is
tion procedure described in Section 12. An independent chan- not straight is to be examined the search units may have to be
nel (or channels) of instrumentation shall be employed to supported in a follower mechanism to compensate for this.
individually monitor the responses from the longitudinal and,
when required, transverse oriented search units. The instrument 10. Couplant
pulse repetition rate shall be capable of being adjusted to a 10.1 For piezoelectric-based search units (non-contact tech-
sufficiently high value to ensure notch detection at the scanning niques do not require couplant), a couplant such as water, oil,
rate employed. The instrument shall be capable of this pulse or glycerin, capable of conducting ultrasonic vibrations be-
repetition rate without false indications due to spurious reflec- tween the search unit and the pipe or tube being examined shall
ANNEXES
(Mandatory Information)
A1. EXAMINATION OF PIPE AND TUBING FOR SPECIAL AND SAFETY APPLICATIONS
A1.1 IntroductionWhen the end use of pipe or tubing (1), (2) and (3)). Search unit element size and focused beam
depends critically upon freedom from discontinuities over a length shall be suitable for achieving reliable detection of
certain maximum size, certain additional ultrasonic examina- defects equivalent in size to the reference notches at the
tion procedures are required to assure that the required quality scanning pitch or index used. When examination of heavy-wall
standards are met. The immersion method is almost always pipes and tubes is required the focal length, refraction angle
required for examining tubes for these uses. In some instances, and included beam angle of focused search units shall be
such as field examination or where part contact with water is suitable for complete through-wall coverage (See (4)).
undesirable, the contact method, or non-contact technique, for A1.3.2 The beam length of the search unit in the wall
instance as described in Guide E1774, may be employed. material must be either longer or shorter than the length of
A1.1.1 This practice is intended for use with tubular prod- longitudinal notches in the reference standard, by an amount
ucts of any diameter and wall thickness, provided that proper that is no less than the pitch (linear advance per revolution)
procedures, as described herein, are followed. These proce- of the helical scan path (see A2.1). This is necessary to ensure
dures are intended to ensure that proper refraction angles and detection of discontinuities that are as long as the notches in
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beam shapes are used to provide full volume coverage of pipes spite of their random locations with respect to the scan path,
and tubes, including those with low ratios of outside diameter- (See Annex A2).
to-wall thickness, and to avoid spurious signal responses when A1.3.3 The focal length of a focused immersion search unit
examining small-diameter, thin-wall tubes. should equal the pipe or tube radius plus a convenient water
A1.2 Summary of PracticePulsed ultrasonic angle beams path length so that it may be focused on the pipe or tube
by either the surface contact or immersion method shall be centerline (See (3)).
used. Fig. A1.1 illustrates characteristic angle beam ultrasound A1.3.4 The angle of the central beam of the search unit,
entry into the wall of a pipe or tube in the circumferential with respect to a perpendicular to the tangent to the surface at
direction to detect longitudinal defects and in the axial direc- the point of beam incidence, shall be adjusted to produce a
tion to detect transverse defects, when required. The incident suitable refraction angle in the pipe or tube wall to provide
and refracted beams in these cases are pictured as being complete coverage of the pipe or tube wall thickness (See (4)).
generated by a cylindrically focused immersion search unit. In A refraction angle of 45 degrees is typically used when
pipes and tubes with diameters several times larger than the examining pipe or tubes with a diameter-to-wall thickness ratio
length of a contact search unit, the general beam shapes are of no less than about 10 to 1. For many materials a 45 degree
approximately the same. refraction angle may be achieved with a beam incidence angle
of about 18 to 19 degrees. This may be achieved in the
A1.3 Additional Apparatus Requirements immersion method by parallel offsetting the beam centerline
A1.3.1 Although contact search units may be used for small from a perpendicular to a tangent of the surface by a distance
quantity and field examinations of pipes and tubes, cylindri- equal to 16 of the outside diameter of the pipe or tube. This is
cally (line) focused immersion search units are preferred for often a convenient initial adjustment during system standard-
critical examinations and for larger quantities (See References ization.
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set-up, and the inner surface notches to be near ends to maximum signal response from it by a beam reflection from the
facilitate insertion of the fabrication and verification means. inner surface which is beyond the interface signal on the
This procedure becomes less critical for material of larger display screen of the instrument. Adjust the gain control to set
diameters and stiffness. the peak response at this reflection location (node) to 80 % of
full screen height (FSH).
A1.5 Static StandardizationUsing the reference standard
(d) Without changing the gain control setting from that
specified in Section 11, adjust the equipment to produce clearly
determined in Step (c) above, move the search unit to the
identifiable indications from both the inner and outer surface
vicinity of the inner surface longitudinal notch and repeat the
notches. The relative responses from both the inner and outer
scanning procedure until the signal from that notch, at a node
surface notches should be as nearly equal as possible and
adjacent to that used for the outer surface notch signal, is
practical. Some differences in this procedure are required, as
maximum. Record the peak amplitude of the signal from the
described below, depending upon whether the contact or
inner surface notch. If this signal is higher than 80 % FSH,
immersion technique is employed.
lower the gain to bring it to 80 % FSH and move again to the
A1.5.1 Set the positions of all conveyor and drive mecha- outer surface notch and record its peak amplitude at the new
nisms to support and feed the material to be examined in a gain setting. The relative response from the inner and outer
stable manner and at the desired scan pitch, considering surface notches shall be as nearly equal as possible by selection
conditions for achieving satisfactory worst case interception of the pair of adjacent inner surface and outer surface notch
and required scan path overlap. (See Annex A2.) signal nodes are observed. Use the lesser of the two responses
to establish the rejection level. On large-diameter or heavy-
A1.5.2 Contact Examination TechniqueFor field wall pipe and tubing, if the inner and outer surface notch signal
examination, or in other cases where immersion examination is amplitudes cannot be equalized because of material sound path
not practical, the contact technique may be employed. It is distance and inside diameter curvature, a separate rejection
important to note however that it is more difficult to obtain level may be established for the inner and outer surface
repeatable and accurate results with this technique because notches, or, in this case, DAC may be used to balance the
(See (1)): signal amplitudes from the outer surface and inner surface
(a) It is difficult to maintain uniform sensitivity during notches.
scanning due to lack of constant pressure on the search unit and (e) Repeat steps (a) through (d) while scanning from the
inconsistent couplant coverage; opposite circumferential direction.
(b) Unless special involute (5), or similar, search units (f) Repeat the above steps while scanning in both axial
are used it is impossible to obtain the primary benefit of directions if detection of transverse notches and discontinuities
focusing which is the uniformity of sensitivity versus thickness is required by the user or contracting agency.
which results from the production of constant refraction angles
throughout the width of the beam; A1.5.4 Immersion Examination TechniqueThis is the pre-
(c) With a given search unit wedge it is impossible to vary ferred technique whenever practical (1). Any of the apparatus
the incident angle to achieve good balance of the signals from types listed in Note 1 (4.1) may be used for this purpose. The
outer surface and inner surface notch targets or to lower the following selection and standardization procedure shall be used
incidence angle to obtain good through-wall coverage on unless an alternative is approved by the contracting agency.
thick-wall pipe or tubes; A1.5.5 Using the guidelines listed below, select a cylindri-
(d) Maintenance problems may result from wear of the cally focused (line focused) search unit (2) of appropriate
search unit face plates; and, frequency, beam length and focal length for the material to be
(e) When manual scanning is employed it is difficult to examined and to the sensitivity level (notch sizes) specified by
insure that total surface coverage or any prescribed amount of the user or contracting agency. In cases where the type of
scan overlap has been achieved. examination, material dimensions or other properties make the
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prior to any examination run, prior to equipment shutdown before examination is resumed.
after an examination run, and at least every hour during A1.7.5 Decrease of Recorded Notch Signal Amplitude of
continuous equipment operation. Restandardize and reexamine Over 20 % or of Between 10 and 20 % With IndicationsIf the
the material if necessary, in accordance with the following rerun recorded value is less than the average of the initial
procedures, unless otherwise specified by the contracting recorded amplitudes by more than 20 %, or if the decrease is
agency. between 10 % and 20 % and there are unrejected indications of
A1.7.2 RestandardizationIf any notch in the reference greater than 50 % of the average initial standardization
standard fails to actuate an alarm, or, where defect analysis is amplitude, the entire lot of material examined since the last
made from a strip chart recording of signal amplitudes, if the satisfactory standardization check shall be reexamined after
deviation from the recorded amplitude of the initial standard- restandardization.
ization signal exceeds 10 % of that amplitude, portions of the A1.7.6 Increase of Recorded Notch Signal AmplitudeIf
static and dynamic standardization procedures of A1.6 shall be any recorded notch signal amplitude is found to have increased
repeated until satisfactory operation is obtained. Then the by more than 10 % above the average of the initially recorded
following steps shall be taken, depending upon the nature of values, restandardization shall be performed to bring the signal
the failure. level to within that range. If the increase is between 10 % and
A1.7.3 Failure of Alarm ActuationWhen alarm actuation 20 % no rerun of material is required. If the increase is greater
is the only defect indication used, if a notch in the reference than 20 %, and there have been indications rejected since the
standard fails to actuate the flaw alarm during a standardization last satisfactory standardization check, the entire lot of material
check, all lengths of material run since the last satisfactory run since the last standardization check shall be reexamined.
REFERENCES
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(1) Bar-Cohen, Y., Introduction to Ultrasonic Testing, Nondestructive (4) Beck, K.H., Ultrasonic Refraction Angles for Inspection Throughout
Testing Handbook , 2nd Ed., Vol. 7, pp 220,221, 1991, Am. Soc. for the Total Wall Thickness of Tubes and Pipes, Materials Evaluation,
Nondestructive Testing, Columbus, Ohio. Vol. 51, No. 5, May 1993, pp 607-612, ASNT.
(2) Ensminger, D., Ultrasonics - Fundamentals, Technology, (5) Toth, J.M., and B.J. Ross, The Involute Search Unit-A New Concept
Applications, 2nd Ed., p 296, 1988, Marcel Dekker, Inc. N.Y. and in the Ultrasonic Inspection of Pipe, Materials Evaluation, Vol. 39,
Basel. No. 9, Aug. 1981, pp 828-833.
(3) Beck, K.H., Ultrasonic Transducer Focusing for Inspection of
Cylindrical Material, Materials Evaluation, Vol.49, No. 7, July 1991,
pp 876 - 882, ASNT.
SUMMARY OF CHANGES
Committee E07 has identified the location of selected changes to this standard since the last issue (E21309)
that may impact the use of this standard.
(1) Deleted MIL-STD-410 from Section 2. (2) Added ISO 9712 to 2 and 7.1.
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