CURRICULUM-2009

(C-09)
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3 YEAR
DIPLOMA IN
METALLURGICAL ENGINEERING

State Board of Technical Education & Training

Andhra Pradesh
HYDERABAD

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 3 YEAR DIPLOMA IN III - SEMESTER
METALLURGICAL ENGINEERING
CURRICULUM-2009(C-09) S.No Subject Code Subject Page No.
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CONTENTS 1 Met-301 English-II 78

2 Met-302 Engineering Mathematics-II 80
S.No Content Page No. 3 Met-303 Fuels, Refractories & Pyrometry 84
1 Preamble 5 4 Met-304 88
Metallurgical Thermodynamics
2 Rules and Regulations 8 5 Met-305 92
Physical Metallurgy
3 Scheme of Instructions & Examination -I year 20 6 Met-306 98
Iron Making
4 Scheme of Instructions & Examination -III Sem 21 PRACTICALS
5 Scheme of Instructions & Examination -IV Sem 22 7 Met-307 Machine Drawing 102
6 Scheme of Instructions & Examination -V Sem &VI 23 8 Met-308 Metallography Lab 106
Sem
9 Met-309 Fuels Laboratory 107
7 Scheme of Instructions & Examination -VII Sem 24

I - YEAR

IV - SEMESTER
S.No Subject Code Subject Page No.

1 Met-101 English 26
S.No Subject Code Subject Page No.
2 Met-102 Engineering Mathematics-I 28
1 Met-401 English-III 109
3 Met-103 Engineering Physics 40
2 Met-402 Electrical Technology 111
4 Met-104 Engineering Chemistry & Environmental 48
Studies 3 Met-403 Heat Treatment Technology 115
5 Met-105 Elementary principles of Metallurgy 55 4 Met-404 121
Steel Making
Practicals 5 Met-405 126
Materials Testing
6 Met-106 Work shop practice 60 6 Met-406 131
Foundry Technology
7 Met-107 Engineering Drawing 62
PRACTICALS
8 Met-108 Physics Lab 71 7 Met-407 138
Heat treatment Lab
9 Met-109 Chemistry Lab 73 8 Met-408 139
Material Testing Lab - 1
10 Met-110 Information Technology Lab 74 9 Met-409 Foundry Lab 140
11 Met-111 Mineral Dressing Laboratory 76 Group Task/ Seminars
Group Task/ Seminars

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 V & VI SEMESTERS CURRICULUM (C-09) FOR DIPLOMA COURSES IN
ANDHRA PRADESH
Practical Training in Metallurgical or allied industries
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VII SEMESTER Preamble

The State Board of Technical Education and Training, Andhra Pradesh under
S.No Subject Code Subject Page No. the aegis of the Department of Technical Education, Andhra Pradesh generally reviews
the Curricula once in every five years. However, recognizing the changing needs as
1 Met-701 English-IV 147 stated by the user industries, the Board has decided to bring forward the revision of
2 Met-702 Industrial Management & Entrepreneurship 149 curriculum by a year. Consequently, the Board with the assistance of the faculty made
a thorough assessment of the curricular changes that have to be made. It was felt that
3 Met-703 Mechanical Metallurgy 155
there is an urgent need to improve hands-on experience among the students pursuing
4 Met-704 Non-ferrous Extractive metallurgy 160 diploma courses. Further, the urgency of enhancing communication skills in English
5 Met-705 165 was also highlighted in the feedback and suggestions made by the user industries.
Metal Casting Technology
Keeping these in view, a number of meetings and deliberations were held at district
6 Met-706 (A) Welding Technology 169
and state level, with experts from industry, academia and senior faculty of the
Met-706 (B) Corrosion Engineering 176
Department. The new Curricula for the different diploma courses have been designed
PRACTICALS
with the active participation of the members of the faculty teaching in the Polytechnics
7 Met-707 Material Testing Lab-II 179 of Andhra Pradesh. This will be implemented from the academic year 2009-10.
8 Met-708 Metal Casting Practice 180
The primary objective of the curricular change is to produce best technicians
9 Met-709 Project Work & Viva Voce 181 in the country by correlating growing needs of the industries with the academic input.
Group Task / Seminars Salient Features:
1. Duration of the course is 3 1/2 years, comprising of 2 1/2 years of academic
instruction and one year of industrial Training.
2. The Curriculum is prepared on Semester Pattern sandwiched with One year
of Industrial Training at 5th & 6th Semester level. However, First Year is
maintained as Year-wise pattern.
3. Every student will get the benefit of Exposure to industry, hands on training;
understand the industrial environment and the behavioural pattern while
working in an industry.
4. The policy decisions taken at the State and Central level are implemented
with regard to environmental science by including relevant topics in
Chemistry. This is also in accordance with the Supreme Court guidelines
issued in Sri Mehtas case.
5. Keeping in view the increased need of communication skills which is
playing a major role in the success of Diploma Level students in the
Industries, emphasis is given for learning and acquiring listening,
speaking and writing skills in English. Further as emphasized in the
meetings, teaching of the language has been spread over all the 2 1/2 1/2
years of academic instruction and special emphasis is also on areas of

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 employability skills. Somesh Kumar, I.A.S., for their guidance and valuable inputs in revising,
modifying and updating the curriculum.
6. Advanced topics not relevant at diploma level of education are deleted.
18. The Members acknowledge with thanks the cooperation and guidance provided
7. Modern topics relevant to the needs of the industry and global scenario suitable by Sri. P.T. Prabhakar who was Secretary, SBTET, AP.and Sri G.V.Ranganath,
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to be taught at Diploma level are incorporated in the curriculum. Secretary, SBTET, AP, and other officials of Directorate of Technical Education,
8. AutoCAD specific to the branch has been given more emphasis in the NITTTR, Chennai/ECH, and the State Board of Technical Education, A.P,
curriculum. Preparing drawings using Computer has been given more experts from industry, academia from the universities and higher learning
importance using CAD softwares institutions and all teaching fraternity from the Polytechnics who are directly
and indirectly involved in preparation of the curricula.
9. Every student is exposed to the computer lab at the 1st year stage itself in
order to familiarize him with skills required for keyboard/mouse operation,
internet usage and e-mailing.
10. The number of teaching hours allotted to a particular topic/chapter has
been rationalized keeping in view the past experience
11. Elective subjects have been introduced at the 7th semester stage to enable
to study certain subjects of importance/specialization.
12. Upon reviewing the existing C-05 curriculum, it is found that the theory
content is found to have more weightage than the Practical content. In the
revised C-09 curriculum, more attention is given to the practical content
of Laboratories and Workshops, thus strengthening the practical side.
Industrial Training has been introduced for One full year to impart Practical
Experience during the course of study itself.
13. With increased emphasis for the student to acquire Practical skills, the
course content in all the subjects is thoroughly reviewed. While the course
content in certain subjects is reduced, in rest of the subjects the content
has been enhanced as per the need of the hour.
14. All Practical subjects are independent of each other and the practice of
grouping two or more practical subjects is dispensed with.
15. Curricula of Laboratory and Workshops have been thoroughly revised
basing on the suggestions received from the industry, faculty, for better
utilization of the equipment available at the Polytechnics. The experiments
/exercises that are chosen for the practical sessions are identified to
confirm to the field requirements of industry.
16. Industrial Training introduced in V & VI semesters is aimed at promoting
working in groups/Team building skills through practice-oriented, project
based activities. This helps the student in interacting with people in
better interaction of students with Industries, R & D Institutions and other
developmental/promotional agencies.
17. The Members of the working group are grateful to Sri L.Prem Chandra Reddy,
I.A.S., Commissioner of Technical Education & Chairman, S.B.T.E.T. and Sri

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 RULES AND REGULATIONS FOR DIPLOMA COURSES 3. MEDIUM OF INSTRUCTION
UNDER THE CURRICULUM 2009 (C-09) The medium of instruction and examination shall be English.
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1. DURATION AND PATTERN OF THE COURSES 4. NUMBER OF WORKING DAYS PER SEMESTER / YEAR:
All the Diploma programs run at various institutions are of either 3 years a). The Academic year for all the Courses shall be from Fifteenth June
or 3 years duration, with Industrial Training of 6 months / one year, of the year of admission to the 31st March of the succeeding year.
sandwiched between two Semesters of Academic Instruction. b). The Working days in a week shall be from Monday to Saturday
All the Diploma courses are run on year wise pattern in the First year, and c). There shall be 7 periods of 50 minutes duration on all working days.
the remaining two or two & half years are run in the semester pattern. For
d). The minimum number of working days for each semester / year shall
all conventional branches, the Industrial Training is placed in the fifth
be 90 / 180 days excluding examination days. If this prescribed
semester. For all other courses, the training will be in the fifth & sixth
minimum is not achieved due to any reason, special arrangements
semesters, and seventh semester will be at the institution. In respect of
shall be made to conduct classes to cover up the curriculum.
few courses like Diploma in Electronics with specialization in CP/ CN/ IE/
TV/ BM/ Embedded systems, the training will be in the seventh semester.
5. ELIGIBILITY OF ATTENDENCE TO APPEAR FOR THE END
EXAMINATION
2. PROCEDURE FOR ADMISSION IN TO THE DIPLOMA COURSES:
a). A candidate shall be permitted to appear for the end examination in
Selection of candidates is governed by the Rules and regulations lay down
all subjects, if he or she has attended a minimum of 75% of working
in this regard from time to time.
days during the year/Semester.
i) Candidates who wish to seek admission in any of the Diploma courses will
b). Condonation of shortage of attendance in aggregate up to 10% (65%
have to appear for common entrance examination (CEEP) conducted by
and above and below 75%) in each semester or 1st year may be
the State Board of Technical Education and Training, Andhra Pradesh,
granted on medical grounds.
Hyderabad.
c). Candidates having less than 65% attendance shall be detained.
Only the candidates satisfying the following requirements will be eligible to
appear for the Common Entrance Examination (CEEP). d). Students whose shortage of attendance is not condoned in any
semester / 1st year are not eligible to take their end examination of
a) The candidates seeking admission should have appeared for the X class
that class and their admissions shall stand cancelled. They may seek
examination, conducted by the Board of Secondary Examination, Andhra
re-admission for that semester / 1st year when offered next.
Pradesh or equivalent examination thereto, at the time of making application
to the Common Entrance Examination for Polytechnics (CEEP). In case e). A stipulated fee shall be payable towards condonation of shortage
candidates who apply pending results of their qualifying examinations, their of attendance.
selection shall be subject to production of proof of their passing the qualifying
examination in one attempt or compartmentally at the time of interview for
admission. 6. READMISSION
b) Admissions are made based on the merit obtained in the Common Entrance Readmission shall be granted to eligible candidates by the respective
Examination (CEEP) and the reservation rules stipulated by the RJDs / Principals
Government of Andhra Pradesh from time to time. 1) Within 15 days after commencement of class work in any semester
c) For admission into the following Diploma Courses for which entry (Except industrial Training)
qualification is 10+2, candidates need not appear for CEEP. A separate 2) Within 30 days after commencement of class work in any year
notification will be issued for admission into these courses. (including D.Pharrmacy course or first year course in Engineering
1). D.H.M.C.T. 2). D.Pharmacy and Non Engineering Diploma streams)
Otherwise such cases shall not be considered for readmission for

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 that semester / year and are advised to seek readmission in the next e) Question Paper for Practicals: Question paper should cover all the
subsequent eligible academic year. experiments / exercise prescribed.
The percentage of attendance of the readmitted candidates shall be f) Records pertaining to internal assessment marks of both theory and
calculated from the first day of begining of the regular class work for practical subjects are to be maintained for official inspection.
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that year / Semester, as officially announced by CTE/SBTET but not g) In case of Industrial Training, the training assessment shall be done and
form the day on which he/she has actually reported to the class work, marks be awarded in the following manner.
after readmission is granted.
Industrial assessment : 200 marks ( in two spells of
100 marks each )
7. SCHEME OF EXAMINATION
Maintenance of log book : 30 marks
THEORY EXAMINATION: Each Subject carries 80% marks with
examination of 3 hours duration, along with 20% marks for internal Record Work : 30 marks
evaluation. (Sessional marks). However, there are no minimum marks Seminar / viva-voce : 40 marks
prescribed for sessionals.
-
PRACTICAL EXAMINATION: There shall be 40% Marks for regular
TOTAL : 300 marks
practical work done, i.e. sessional marks for each practical subject
with an end examination of 3 hours duration carrying 60% marks. -
However, there are no minimum marks prescribed for sessionals. The assessment at the institute level will be done by a minimum of
three faculty members including H.O.D. and be averaged.
8. INTERNAL ASSESSMENT SCHEME
a) Theory Subjects: Theory Subjects carry 20 % sessional marks Internal 9. MINIMUM PASS MARKS
examinations will be conducted for awarding sessional marks on the THEORY EXAMINATION:
dates specified. Four unit tests will be conducted for I year students
and two for semesters. Average marks obtained in all the tests will be For passing a theory subject, a candidate has to secure a minimum of 35%
considered for awarding the sessional marks. in end examination and a combined minimum of 35% of both Sessional
and end examination marks put together.
b) Practicals: Students performance in Laboratories / Workshop shall
be assessed during the year of study for 40% marks in each practical PRACTICAL EXAMINATION:
subject. Allotment of marks should be discrete taking into consideration For passing a practical subject, a candidate has to secure, a minimum of
the students skills, accuracy, recording and performance of the task 50% in end examination and a combined minimum of 50% of both sessional
assigned to him / her. Each student has to write a record / log book for and practical examination marks put together. In case of D.C.C.P., the
assessment purpose. In the subject of Drawing, which is also pass mark for typewriting and short hand is 45% in the end examination.
considered as a practical paper, the same rules hold good. Drawing There are no sessional marks for typewriting and Shorthand subjects of
exercises are to be filed in seriatum. D.C.C.P course.
c) Internal assessment in Labs / workshops / Survey field etc., during
the course of study shall be done and sessional marks awarded by
10. PROVISION FOR IMPROVEMENT
Lecturer / Senior Lecturer / Workshop superintendent as the case
may be. 1. Improvement is allowed only after he / she has completed all the
subjects from First Year to Final semester of the Diploma.
d) For practical examinations, except in drawing, there shall be two
examiners. External examiner shall be appointed by the Principal in 2. Improvement is allowed in any 4 (Four) subjects of the Diploma.
consultation with respective head of the department preferably 3. The student can avail of this improvement chance only once, that
choosing a person from an Industry. Internal examiner shall be the too within the succeeding two examinations after the completion
person concerned with internal assessment as in (c) above. For of Diploma, with the condition that the duration including betterment
drawing the end examination shall be held along with all theory papers. examination shall not exceed FIVE years from the first admission.

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 4. No improvement is allowed in Practical / Lab subjects or Project ii) Should not have failed in more than Four backlog subjects of 1st
work or Industrial Training assessment. However, year
improvement is allowed in drawing subject. 4. A candidate shall be promoted to 5th semester (Industrial Training)
5. If improvement is not achieved, the marks obtained in previous provided he / she puts the required percentage of attendance in
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Examinations hold good. the 4th semester and pays the examination fee. A candidate, who
6. Improvement is not allowed in respect to the candidates who are could not pay the 4th semester examination fee, has to pay the
punished under Mal-practice in any Examination. promotion fee as prescribed by State Board of Technical Education
and Training from time to time before commencement of 5 th
7. Examination fee for improvement shall be paid as per the semester.
notification issued by State Board of Technical Education and
Training from time to time. A candidate is eligible to appear for 5th semester Industrial
Assessment, if he/she
8. All the candidates who wish to appear for improvement of
performance shall deposit the original Marks Memos of all the i) Puts the required percentage of attendance( 90%) in 5th semester
years / Semesters and also original Diploma Certificate to the and
Board. If there is improvement in performance of the current ii) Should have obtained the eligibility to appear for 4th semester
examination, the revised Memorandum of marks and Original examination
Diploma Certificate will be issued else the submitted originals will 5. A candidate shall be promoted to 6th semester provided he/she
be returned. has successfully completed Industrial Training (Passed) and he
/ she puts the required percentage of attendance in the 5th semester
11. RULES OF PROMOTION FROM 1ST YEAR TO 3,rd, 4,th 5th , 6th and 7th and pay the industrial assessment fee. A candidate, who could
SEMESTERS: not pay the 5th semester industrial assessment fee, has to pay the
promotion fee as prescribed by State Board of Technical Education
For Diploma Courses of 3 years duration and Training from time to time before commencement of 6 th
1. A candidate shall be permitted to appear for first year examination semester.
provided he / she puts in 75% attendance (which can be condoned A candidate is eligible to appear for 6th semester examination if he/she
on Medical grounds upto 10%) i.e. attendance after condonation
on Medical grounds should not be less than 65% and pay the i) Puts the required percentage of attendance in 6th semester and
examination fee. ii) Should not have failed in more than six backlogs subjects of 1st
2. A candidate shall be promoted to 3rd semester if he/she puts the year, 3rd & 4th semesters put together.
required percentage of attendance in the first year and pays the iii) Should not have failed in more than Six backlog subjects of 3rd
examination fee. A candidate who could not pay the first year and 4th semesters put together for IVC students.
examination fee has to pay the promotion fee as prescribed by d) For Diploma Courses of 3 Years duration:
State Board of Technical Education and Training from time to time
before commencement of 3rd semester. i) MET/ CH/ CHPP/ CHPC/ CHOT/ TT
3. th
A candidate shall be promoted to 4 semester provided he/she 1. A candidate shall be permitted to appear for 1st year examination
puts the required percentage of attendance in the 3rd semester provided he / she puts in 75% attendance (which can be condoned
and pay the examination fee. A candidate who could not pay the on Medical grounds upto 10%) i.e. attendance after condonation
3rd semester exam fee, has to pay the promotion fee as prescribed on Medical grounds should not be less than 65% and pay the
by State Board of Technical Education and Training from time to examination fee.
time before commencement of 4th semester. 2. A candidate shall be promoted to 3rd semester if he/she puts the
th
A candidate is eligible to appear for the 4 semester exam if he/she required percentage of attendance in the 1st year and pays the
examination fee. A candidate who could not pay the 1st year
i) Puts the required percentage of attendance in the 4th semester examination fee has to pay the promotion fee as prescribed by

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 State Board of Technical Education and Training from time to appear for the 4th semester examination and
time before commencement of 3rd semester. A candidate is eligible to appear for 5th semester examination if he/she
3. A candidate shall be promoted to 4th semester provided he/she 1. Puts the required percentage of attendance in the 5th semester
puts the required percentage of attendance in the 3rd semester
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and
and pay the examination fee. A candidate who could not pay the
3rd semester exam fee, has to pay the promotion fee as prescribed 2. Should not have failed in more than four subjects of 1st year.
by State Board of Technical Education and Training from time to OTHER DETAILS
time before commencement of 4th semester.
a) In case a candidate does not successfully complete the Industrial
A candidate is eligible to appear for the 4th semester exam if he/she training, he / she will have to repeat the training at his / her own
i) Puts the required percentage of attendance in the 4th semester cost.
ii) Should not have failed in more than Four backlog subjects of 1st b) The I spell of Industrial training shall commence 10 days after the
year. completion of the last theory examination of 4th Semester.
4. A candidate shall be promoted to 5th semester provided he / she c) The Second spell of Industrial training shall commence within 10
puts the required percentage of attendance in the 4th semester days after the completion of I spell of Industrial training.
and pays the examination fee. A candidate, who could not pay the d) Each Semester of Institutional study shall be a minimum of 90
4th semester examination fee, has to pay the promotion fee as working days. (With 6 working days in a week i.e. from Monday to
prescribed by State Board of Technical Education and Training Saturday, with 7 periods of 50 minutes, duration per day.
from time to time before commencement of 5th semester.
12. STUDENTS PERFORMANCE EVALUATION
5. Promotion from 5th to 6th semester is automatic (i.e., from 1st
Successful candidates shall be awarded the Diploma under the following
spell of Industrial Training to 2nd spell) provided he/she puts the
divisions of pass.
required percentage of attendance, which in this case would be
90 % attendance and attends for the VIVA-VOCE examination at 1. First Class with Distinction shall be awarded to the candidates
the end of training. who secure an overall aggregate of 75% marks and above.
6. A candidate shall be promoted to 7th semester of the course 2. First Class shall be awarded to candidates who secure overall
provided he/she has successfully completed both the spells of aggregate of 60% marks and above and below 75% marks.
Industrial Training (Passed). 3. Second Class shall be awarded to candidates who secure a pass
A candidate is eligible to appear for 7th semester examination if he/she with an overall aggregate of below 60%.
i) Puts the required percentage of attendance in the 7th semester The Weightage of marks for various year/Semesters which are taken for
and computing overall aggregate shall be 25% of I year marks + 100% of 3rd
and subsequent Semesters.
ii) Should not have failed in more than 6 backlog subjects of 1st year,3rd
and 4th semesters put together. With respect to the intermediate vocational candidates who are admitted
directly into diploma course at the 3rd semester (i.e., second year) level the
iii) Should not have failed in more than Six backlog subjects of 3rd
aggregate of (100%) marks secured at the 3rd and subsequent semesters
and 4th semester put together for IVC students.
levels of study shall alone be taken into consideration for determining the
ii) DIPLOMA IN FOOTWEAR TECHNOLOGY: over all percentage of marks secured by the candidates for award of class/
In respect of Diploma in Footwear Technology, the Industrial training is division.
offered in two spells, the 1st spell of Industrial training after the First Year 4. Second Class shall be awarded to all students, who fail to complete
(I.e III Semester of the course) and the second spell of Industrial training the Diploma in the regular three years and four subsequent
after the V Semester (i.e VI Semester of the course). The promotion rules examinations, from the first admission.
for this course are on par with the other sandwich Diploma courses except
13. EXAMINATION FEE SCHEDULE:
that there is no restriction on number of backlog subjects to get eligibility to

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 The examination fee should be as per the notification issued by State Board Maximum period for completion of the course is twice the duration of the
of Technical Education and Training from time to time. course from the date of First admission (includes the period of detention
14. STRUCTURE OF END EXAMINATION QUESTION PAPER and discontinuation of studies by student etc) failing which they will have
to forfeit the claim for qualifying for the award of Diploma (They will not be
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The question paper for theory examination is patterned in such a manner permitted to appear for examinations after that date). This rule applies for
that the Weightage of periods/marks allotted for each of the topics for a all Diploma courses of 3 years and 3 years of engineering and non-
particular subject be considered. engineering courses.
Examination paper is of 3/6/9 hours duration. 17. ELIGIBILITY FOR AWARD OF DIPLOMA
a) Each theory paper consists of Section A and Section B. A candidate is eligible for award of Diploma Certificate if he / she fulfils the
Section A contains 10 short answer questions. All questions following academic regulations.
are to be answered and each carries 3 marks Max. Marks: 10 x
3 = 30. i. He / She pursued a course of study for not less than 3 / 3
academic years & not more than 6 / 7 academic years.
Section B contains 8 essay type questions including Numerical
questions, out of which 5 questions each carrying 10 marks are to ii. He / she has completed all the subjects.
be answered. Students who fail to fulfill all the academic requirements for the
Max.Marks: 5 x 10 = 50. award of the Diploma within 6 / 7 academic years from the year
of admission shall forfeit their seat in the course & their seat shall
Total Maximum Marks: 80 stand cancelled.
b) For Engineering Drawing Subject (107) consist of section A 18. RECOUNTING, ISSUE OF XEROX COPY OF VALUED ANSWER SCRIPT
and section B. Section A contains four (4) questions. All & REVERIFICATION:
questions in section A are to be answered and each carries 5
marks. Max. Marks: 4 x 5=20. Section B contains six (6) (a) A candidate desirous of applying for Recounting/ issue of Xerox
questions. Out of which four (4) questions to be answered and copy of valued answer scripts/ Reverification should submit the
each question carries 10 Marks. Max. Marks 4 x 10 = 40. application to the Secretary, State Board of Technical Education
and Training, A.P., Hyderabad 500 063 within 15 days from the
Practical Examinations date of receipt of Tabulated Marks Statement by the Principal of
For Workshop practice and Laboratory Examinations, concerned Polytechnic or the date specified.
Each student has to pick up a question paper distributed by Lottery System. Recounting shall be done for any TWO theory subjects per Year/
Semester only, including drawing subjects. No request for recounting
Max. Marks for an experiment / exercise: 50%
shall be entertained from any candidate who is reported to have
Max. Marks for VIVA-VOCE : 10% resorted to Malpractice in that examination. The fee prescribed for
Total : 60% Recounting should be paid by way of Demand Draft drawn on any
Scheduled Bank payable at Hyderabad in favour of the Secretary,
In case of practical examinations with 50 marks, the marks will be State Board of Technical Education and Training, A.P., Hyderabad.
worked out basing on the above ratio. The verification of the totaling will be done by an Officer of the Board
In case of any change in the pattern of question paper, the same shall be and will be intimated to the candidate by post only.
informed sufficiently in advance to the candidates.
15. ISSUE OF MEMORONDUM OF MARKS The following documents should be invariably be enclosed with the
All candidates who appear for the end examination will be issued application failing which the application will not be considered.
memorandum of marks without any payment of fee. However candidates
who lose the original memorandum of marks have to pay the prescribed (i) Marks secured as per Tabulated Marks Sheet certified by the
fee to the Secretary, State Board of Technical Education and Training, A.P. Principal.
for each duplicate memo. (ii) Demand draft towards the payment of fee
16. MAXIMUM PERIOD FOR COMPLETION OF DIPLOMA COURSES:

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 (iii) Self addressed and stamped envelopes of 11 X 5 size. regulations framed by SBTET from time to time.
20. DISCREPANCIES/ PLEAS:
The applications received after the prescribed date will not be Any Discrepancy /Pleas regarding results etc., shall be represented to the
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accepted and any correspondence in this regard will not be Board within one month from the date of issue of results. Thereafter, no
entertained. such cases shall be entertained in any manner.
b) FOR ISSUE OF XEROX COPIES OF VALUED ANSWER 21. ISSUE OF DUPLICATE DIPLOMA
SCRIPTS If a candidate loses his/her original Diploma Certificate and desires a
1. A candidate desirous of applying for Xerox copy of valued answer duplicate to be issued he/she should produce written evidence to this effect.
script/ scripts should submit the application to the Secretary, State He / she may obtain a duplicate from the Secretary, State Board of Technical
Board of Technical Education and Training, A.P., Hyderabad 500 Education and Training, A.P., on payment of prescribed fee and on
063 along with the required fee in the form of Demand Draft within 07 production of an affidavit signed before a First Class Magistrate (Judicial)
days from the date of receipt of Tabulated Marks Statement by the and non traceable certificate from the Department of Police. In case of
Principal of concerned Polytechnic or the date specified in the covering damage of original Diploma Certificate, he / she may obtain a duplicate
letter which ever is earlier. certificate by surrendering the original damaged certificate on payment of
2. Xerox copies of valued answer scripts will be issued to all theory prescribed fee to the State Board of Technical Education and Training.
subjects including drawing subjects. In case the candidate cannot collect the original Diploma within 1 year
3. The following documents should invariably be enclosed with the from the date of issue of the certificate, the candidate has to pay the penalty
application prescribed by the SBTET from time to time.

(1) Marks secured as per Tabulated Marks Sheets certified by 22. PERMANENT IDENTIFICATION NUMBER (PIN)
the Principal A cumulative / academic record is to be maintained of the Marks secured
(2) Self-addressed Stamped Envelope/Cloth-line cover of size in sessional work and end examination of each year for determining the
10 x 14. eligibility for promotion etc., a Permanent Identification Number (PIN) will
be allotted to each candidate so as to facilitate this work and avoid errors
(3) Fee in the form of Demand Draft in tabulation of results.
c) FOR RE-VERIFICATION OF THE VALUED ANSWER SCRIPT 23. ISSUE OF MIGRATION CERTIFICATE AND TRANSCRIPTS:
1. A candidate desirous of applying for Re-verification of valued The Board on payment of prescribed fee will issue these certificates for
answer script should submit the application to the Secretary, State the candidates who intend to prosecute Higher Studies in India or Abroad.
Board of Technical Education and Training, A.P., Hyderabad
500 063 along with the required fee in the form of Demand Draft, 24. GENERAL
within 15 days from declaration of result. i. The Board may change or amend the academic rules and
2. Re-verification of valued answer script shall be done for all theory regulations or syllabi at any time and the changes or amendments
subjects including drawing subjects. made shall be applicable to all the students, for whom it is intended,
with effect from the dates notified by the competent authority.
3. The following documents should invariably be enclosed with the
application failing which the application will not be considered. ii. All legal matters pertaining to the State Board of Technical
Education and Training are within the jurisdiction of Hyderabad.
(i) Marks secured as per Tabulated Marks Sheets
certified by the Principal. iii. In case of any ambiguity in the interpretation of the above rules,
the decision of the Secretary, SBTET is final.
(ii) Fee in the form of Demand Draft.
19. MAL PRACTICE CASES:
If any candidate resorts to any Mal Practice during examinations, he / she
shall be booked and the Punishment shall be awarded as per rules and

18 19
 DIPLOMA IN METALLURGICAL ENGINEERING DIPLOMA IN METALLURGICAL ENGINEERING
SCHEME OF INSTRUCTION AND EXAMINATION SCHEME OF INSTRUCTION AND EXAMINATION
CURRICULUM - 2009 (III SEMESTER)
(FIRST YEAR)
D:\Backup\SBTET\MET - 2nd Proof - 11

Instruction Total Scheme of Examinations.

Subject Name of the Subject Periods/ Perio-
Instruction Total Code Week ds/
Subject Name of the Subject Periods/ Peri- Scheme of Examinations. The Pra- Seme- Dur- Sessi- End Total
Code Week ods/ ory cti- ster ation onal Exam Marks
Th Practi Year Dur Session End Total cals (hrs) Marks Marks
eo cals atio al Exa Marks
ry n Marks m THEORY
(hrs) Mar
ks Met-301 English-II 03 - 45 03 20 80 100
Theory Engineering
Met-302 04 -- 60 03 20 80 100
Mathematics-II
Met-101 English-I 02 -- 60 03 30 70 100
Fuels, Refractories
Engineering Met-303 05 -- 75 03 20 80 100
Met-102 05 -- 150 03 20 80 100 & Pyrometry
Mathematics-I Metallurgical
Met-103 Engineering physics 04 -- 120 03 20 80 100 Met-304 05 -- 75 03 20 80 100
Thermodynamics
Engineering
Chemistry & Met-305 Physical metallurgy 05 -- 75 03 20 80 100
Met-104 04 -- 120 03 20 80 100
Environmental
Studies Met-306 Iron Making 05 -- 75 03 20 80 100
Elementary principles
Met-105 PRACTICALS
of Metallurgy 05 -- 150 03 20 80 100
Practicals
Met-307 Machine Drawing
-- 06 90 03 40 60 100
Met-106 -- 03 90 03 40 60 100
Workshop Practice Met-308 Metallography Lab -- 06 90 03 40 60 100
Met-107 Engineering Drawing -- 06 180 03 40 60 100
Met-108 Physics Lab -- 03 90 03 20 30 50 Met-309 Fuels Laboratory -- 03 45 03 40 60 100
Met-109 Chemistry Lab -- 03 20 30 50
Information Total 27 15 630 -- 240 660 900
Met-110 -- 04 120 03 40 60 100
technology Lab
Mineral Dressing
Met-111 -- 03 90 03 40 60 100
Laboratory
Note:Met - 301, 302 (Common) & Met-307(Machine Drawing) common with M-307
Group Task / Seminar -- 03 90 -- -- -- --
Total 20 22 1260 -- 310 690 1000

Note:- Met - 101, 102, 103, 104, 107 (Common)

20 21
 DIPLOMA IN METALLURGICAL ENGINEERING 3 YEAR SANDWICH DIPLOMA IN METALLURGICAL ENGINEERING
SCHEME OF INSTRUCTION AND EXAMINATION V AND VI SEMESTERS
(IV SEMESTER SCHEME OF INSTRUCTION AND EXAMINATION
D:\Backup\SBTET\MET - 2nd Proof - 12

(PRACTICAL TRAINING)

S No Subject Duration Scheme of Examination Remarks

Instruction Total Scheme of Examinations
Subject Name of the Periods/ Peri Nature Item Max. Marks
Code Subject Week Ods
The Practi Dur Sessio End Total 1. Practical 6 Months At the Industry
ory cals / atioi nal Exam Marks training in a Viva 1.First Assessment
Semes n Marks Marks metallurgical Voce & (During 3rd month) 100
ter (hrs Industry or Log
allied Industry book 2 .Second
THEORY Assessment 100
(During 6th month )
Met-401 English-III 03 - 45 03 20 80 100
At the Institution
Electrical after completion of
Met-402 05 -- 75 03 20 80 100 training
Technology
Heat Treatment 3) Log Book 30
Met-403 05 -- 75 03 20 80 100 4)Training Report 30
Technology

Met-404 Steel Making 05 -- 75 03 20 80 100 5. Seminar on

training 40

Met-405 Material Testing 05 -- 75 03 20 80 100 Total for each semester 300

Foundry
Met-406 05 -- 75 03 20 80 100
Technology
1.The Industrial training shall carry 300 marks and pass marks is 50%. A candidate failing to
PRACTICALS secure the minimum marks should complete it at his own expenses.

Heat treatment 2. During Industrial training the candidate shall put a minimum of 90% attendance.
Met-407
Lab -- 06 90 03 40 60 100
--
Material
Met-408 03 45 03 40 60 100
Testing Lab - 1 --

Met-409 Foundry Lab -- 03 45 03 40 60 100

Group Task/
-- 02 30 -- -- -- --
Seminars

Total: 28 14 630 240 660 900

Note:- Met - 401 (Common)

22 23
 DIPLOMA IN METALLURGICAL ENGINEERING
SCHEME OF INSTRUCTION AND EXAMINATION
(VII SEMESTER)
D:\Backup\SBTET\MET - 2nd Proof - 13

Instruction
Total
Periods/ Scheme of Examinations.
Periods
Week
Name of the /
Subject End
Subject Dur Sessio
Code The Practi Exam Total
Semeste ation nal
ory cals Mark Marks
r (hrs) MarkS
s
Met-701 English-IV 02 - 30 03 20 30 50
Industrial
Met-702 Management and 05 -- 75 03 20 80 100
Entrepreneurship
Mechanical
Met-703 05 -- 75 03 20 80 100
Metallurgy
Non-ferrous
Met-704 Extractive 05 -- 75 03 20 80 100
metallurgy
Metal Casting

1ST YEAR
Met-705 05 -- 75 03 20 80 100
Technology
A) Welding
Technology
Met-706 05 -- 75 03 20 80 100
B) Corrosion
Engineering
PRACTICALS
Material Testing
Met-707 -- 06 90 03 40 60 100
Lab-II
Metal Casting
Met-708 -- 03 45 03 40 60 100
Practice
Project Work &
Met-709 -- 03 45 03 40 60 100
Viva Voce
Group Task /
-- 03 45 -- -- -- --
Seminars

Total: 27 15 630 -- 240 610 850

Note: Met - 701 (Common)& Met-702(Industrial Management & Entrepreneurship)

common with M-602

24 25
 ENGLISH - I COURSE CONTENTS:
1. Functional English
Subject Title : English - I
D:\Backup\SBTET\MET - 2nd Proof - 14

Need analysis
Subject code : MET-101 Using a dictionary
Introducing self / others
Periods / Week : 2
Describing objects
Periods / Year : 60
Vocabulary building
TIME SCHEDULE Sounds and syllables
S.No Major Topics No. of Weightage No. of No. of Sentence structures
Periods of marks Short Essay
2. Situational Grammar
questions questions
1. Functional English 10 13 1 1 Tense and Time
2. Situational Grammar 19 31 7 1 Present, Past and Future Tenses
Concord
3. The Art of Reading 18 33 1 3
Yes/No, Wh-questions and Question Tags
4. The Craft of Writing 13 33 1 3
Voice
TOTAL 60 110 10 8
Reported Speech
INTRODUCTION: Linkers
Error Analysis
Globalisation has made English language the need of the hour. Indian
professionals are in great demand around the world. In this backdrop, English is 3. Art of Reading
felt as a bridge to make Polytechnic students employable soon after obtaining their Note Taking
Diploma Certificate.
Note Making and Summarising
In C-09 curriculum, the focus is on enhancing the students, communica-
Preparing for Examination
tive abilities as well as job-ready skills. Enhancing Vocabulary through reading
OBJECTIVES: Reading for Pleasure
Reading Strategies
On completion of this course, the students should be able to Drawing Inferences
Become communicatively competent 4. Craft of Writing
Write and speak English confidently Mechanics of Writing
Read, listen and understand all kinds of communication Paragraph Writing
Learn the modern methods of communication such as sending receiving Persuasive Writing
emails Effective Correspondence
Use English at social milieu or at work place E-mail
Resume

26 27
 ENGINEERING MATHEMATICS I Unit-1.Bridging of fundamentals in Mathematics:
(Common Subject) 1.1 Explain the bracket operations such as

1
a + {b + (c d )},
Subject title : Engineering Mathematics -I 1
m { m m n} etc.
D:\Backup\SBTET\MET - 2nd Proof - 15

Subject code : MET - 102

Periods per week : 05
2 2
Total periods per Year : 150 1.2 Explain the ratios and properties such as componendo, dividendo,
Componendo and dividendo rules such as
TIME SCHEDULE
a c a+b c+d a c a b cd
S.No Major Topics No. of Weightag Short Essay = = (componendo) = = (dividendo)
. Periods e of Marks Type Type b d b d b d b d
Unit- I - Bridging of a c a+b c+d
1
fundamentals In mathematics
12 06 2 - = = (componendo and dividendo)
2 Unit -II-Algebra Matrices 15 10 - 1 b d a b c d
3 Partial Fractions 05 03 1 -
Unit-III-Trigonometry
Also explain the variation concept (direct and inverse) such as
4
Compound Angles 05 03 1 -
x
5. Multiple and Sub-multiple angles 05 03 1 - x varies as y = constant., x varies inversely as y xy=constant.
6. Transformations 06 05 -
1
2
y
7 Inverse Trigonometric Functions 05 05 -
1 Solve simple problems.
2

1
1.3. Explain Literal Values and Literal Coefficients. Solve simple problems such
8 Trigonometric Equations 05 05 - 2 as
Properties of Triangles and 08 1
9.
Solution of Triangles
05 - 2 p = 2a 3b, q = 3b - 4c, r = 5a - 2b find 3 p + 2q 5r.
10 Complex Numbers 06 03 1 - multiply p with q and divide p by q when p = 2 x 2 + 3 x + 4 and q = 3 x -1
Unit- IV Co- ordinate Geometry
11 02 03 1 -
Straight Lines 1.4 . Explain the procedure of Handling Vulgar fractions such as
12 Circles 05 03 1 -
13 Elements of Conics 01 00 -
x 2x + 4
14 Parabola 05 05 -
1
+
2
1 2x 1 x 2 , 4
+
2
etc.
15 Ellipse 05 05 - 2 x+3 1 3
1 1 1 2
16 Hyperbola 05 05 - 2 2x 4 x y
1
17 Three Dimensional Geometry 08 05 - 2
1.5 Explain the formulae for basic algebraic identities in the form of forward
Unit-V: Differential Calculus
18 05 03 1 - and backward applications like
Limits
(a + b ) = a 2 + b 2 + 2ab and also a 2 + b 2 ab = ( a + b ) 3ab or ( a b ) + ab.
2 2 2
19 Methods of Differentiation 20 13 1 1
Unit-VI Applications of the 1
20 Derivative 2 And also
06 05 -
Geometrical Applications
2
3 11
1 2

21 Physical Applications 06 05 - 2
express x + 3 x + 5 in the form of x + +
2
etc.
2 2
1
22 Maxima and Minima 06 05 -
Errors and Approximations
2
1
23 04 05 - 2
Total 150 110 10 8 1.6 Explain the functional notation y = f(x), z = f(x,y) and u = f(x,y,z) with simple
illustrative examples and their evaluation. Also explain the definition of a function

28 29
 classically as f : Ag B, Domain ,Range , interval as subset of set of real and inverse leading to the formula A-1 = adj A/ det A.(proof not necessary)
numbers. with examples.
1.7 Explain the polynomials of Second, Third and fourth degree definitions, rational 2.7 System of 3 linear equations in 3 unknowns, matrix representation, solution
D:\Backup\SBTET\MET - 2nd Proof - 16

functions with arithmetic operations on them, Homogeneous functions, by matrix inversion method and Cramers rule-examples
symmetric expressions and notations with suitable examples in each 2.8 Elementary row and column operations on a 3x3 matrix-examples, Gauss-
Jordan method to solve a system of 3 linear equations in 3 unknowns with
case.
examples.
1.8 Explain surds and rationalizing factors with suitable simple examples.
2.9 Row operations for evaluating the determinant of a 3x3 matrix with simple
1.9 Explain logarithms with basic properties. illustrative examples. Also state properties of determinants with illustrative
1.10 Explain solving a quadratic equation by factorization and formula methods examples.
and solving fourth and third degree equations using remainder theorem with 3. Partial Fractions
simple constructed examples.
3.1 Define rational, proper and improper fractions of functions.
n n 3.2 Explain the Procedure of resolving rational fractions of the type mentioned
1.11 State the definitions of n, p r , Cr .
below into partial fractions.
1.12 State Binomial expansions of the type

( x a ) , (1 x ) , (1 x ) , (1 x )
n 1 2 3
. f(x)
i) -----------------------
1.13 Explain the exponential constant e, exponential function, exponential series,
(x+a)(x+b)(x+c)
Logarithmic Series, and also define Hyperbolic and inverse Hyperbolic
functions with useful identities.
1.14 Define the basic Trigonometric ratios, their properties and allied angles f(x)
formulae. ii) ----------------------
1.15 Explain two dimensional co-ordinate system, distance and ratio formulae (x+a)2(x+b)(x+c)
centroid and the meaning of the graph of a function with suitable examples.
Unit-II. Algebra f(x)
Matrices iii) --------------
2.1 Definition of a matrix, various types of matrices with examples, define the (x2+a)(x+b)
order of a matrix- define square matrix and 3rd order square matrix with
examples.
f(x)
2.2 Define sum, scalar multiplication and product of matrices, algebra of
matrices (associative, distributive, commutative properties) with examples iv) ------------------
and counter examples. (x+ a )(x2+ b)2
2.3 Define the transpose of a matrix, symmetry and non -symmetry of matrices,
resolving a square matrix in to a sum of a symmetric and non- symmetric Unit-III Trigonometry
matrices-Examples in all cases.
4.0 Compound Angles
2.4 Define minor, cofactor of an element of a 3x3 square matrix as determinant
4.1 Define compound angles, State the formulas of Sin(AB), Cos(AB), tan(AB)
of 2x2 square matrix with examples. Define and determine the adjoint of a
and cot(AB), simple examples, derive the values of sin150 cos150, sin750,
square matrix give examples.
cos750, tan 150, tan750 etc.
2.5 Define determinant of a 3x3 matrix- Laplacian expansion with examples.
4.2 Derive identities like sin(A+B) sin(A-B) = sin2 A sin2 B etc. Solve simple
Define singular and non singular matrices.
problems on compound angles.
2.6 Define the multiplicative inverse of a 3x3 matrix, relation between the Adjoint

30 31
 5.0 Multiple and Sub multiple Angles form ,Exponential (Euler )form of a complex number - illustrative examples
5.1 Derive the formulae of multiple angles 2A, 3A etc and sub multiple angle on all the above.
A/2 in terms of angle A of trigonometric functions. 10.4 State DeMoivres Theorem (proof not necessary) and its applications to
D:\Backup\SBTET\MET - 2nd Proof - 17

complex numbers eg. Finding the roots, powers, simplifications of a complex

5.2 Derive useful allied formulas like sinA= (1 - cos2A)/2 etc number with illustrative examples.
Unit-IV Coordinate Geometry
5.3 Provide examples on the above formulae
11.0 Locus, Translation of axes and Straight lines
6.0 Transformations
11.1 Explain the concepts of locus of a point, shifting of origin(translation of axes)
6.1 Derive the formulae on transforming sum or difference of two trigonometric
with illustrative examples.
ratios in to a product and vice versa- examples on these formulae.
11.2 Provide equations of a straight line in various forms, explain the slope, angle
6.2 Apply these formulae to sum or difference or product of three or more terms
between two lines, point of intersection of lines, perpendicular distance from
and solve problems.
a point to a line, distance between two parallel lines, provide examples.
7.0 Inverse Trigonometric Functions
12.0 Circles
7.1 Understand the concept of the inverse of a trigonometric function by selecting
12.1 Define a circle, provide circle equation given (i) center and radius, (ii) given
an appropriate domain and range. Define inverses of six trigonometric
two ends of a diameter with examples.
functions along with their domains and ranges.
12.2 State the general equation of a circle and explain the procedure to find the
7.2 To derive relations between inverse trigonometric functions so that given A=
centre, radius from it with examples.
sin-1x, to Express angle A in terms of other inverse trigonometric functions-
with examples. 12.3 Problems on finding the equation of circle passing through three given points.
7.3 State various properties of inverse trigonometric functions and identities like 12.4 Define the tangent and normal at a point on the circle and problems relating
sin-1x+cos-1 x = /2 etc.Derive formulae like tan-1 x + tan-1 y = tan-1 ((x+y)/ to finding their equations (Derivation of general Equations not necessary.).
(1-xy))etc., and solve simple problems. Define the pole and polar of a circle and find the pole of a line and polar of a
point w.r.t. a circle.(Derivation of general Equations not necessary)-Simple
8.0 Trigonometric Equations examples only.
8.1 Explain what is meant by the solution of trigonometric equations. To find the 13.0 Elements of Conics
general solutions of sin x=k, cos x =k and tan x=k with appropriate examples.
13.1. Define a conic, explain the terms focus, directrix, eccentricity, axes and latus
8.2 To solve models of the type a sin2 x + b sin x +c=0, a cos x + b sin x=c etc., rectum of a conic.
and problems using simple transformations.
13.2 Find the Equation of a Conic, given its focus, eccentricity and directrix.
9.0 Properties and Solutions of Triangles
14.0 Parabola
9.1 To state sine rule, cosine rule, tangent rule and projection rule.
14.1 Derive the standard equation of a parabola with vertex at origin and one of
9.2 Give the formulas for sin A/2, cos A/2, tan A/2 and cot A/2 in terms of semi- the coordinate axes as its axis (four forms) and also the standard forms with
perimeter and sides a,b,c and solve problems. translation of axes (shifting of origin, vertex at (h,k) and axis parallel to one of
9.3 Give various formulae for the area of a triangle. Solve problems on the above the coordinate axes).
formulae. 14.2 Given the equation of parabola, explain how to reduce it to standard form and
9.4 Explain what is meant by solving a triangle; solve a triangle given (i) three find its vertex, focus, directrix, axis, latus rectum etc.-illustrative examples.
sides, (ii) two sides and an included angle, (iii) two sides and an opposite 14.3 To find the equation of a parabola given any two of focus, vertex and directrix-
angle-case of two solutions and (iv) one side and two angles. examples
10. 0 Complex numbers: 14.4 To find the equation of a parabola passing through 3 given points.
10.1 Give the definition of a complex number, its modulus and Conjugate of a 14.5 Applications of parabola to practical problems.
complex number and their properties.
15.0 Ellipse
10.2 Define the arithmetic operations on Complex numbers with examples.
15.1 Derive the standard equation of an ellipse , types of ellipse with (i) center at
10.3 Define amplitude of a complex number and give the modulus-amplitude (polar) origin, coordinate axes as axes and (ii) center at (h,k) and axes parallel to

32 33
 coordinate axes.
x
15.2. Find the foci,centere, vertices, axes, directrices, latera recta for an ellipse 1
in standard form and their length and prove that sum of focal distances and also lim 1 + (All without proofs) with illustrative
x
x
D:\Backup\SBTET\MET - 2nd Proof - 18

from any point on the ellipse is equal to length of major axis-solve

problems. examples applying the above and also evaluate the limits of the type
15.3 To find the equation of an ellipse (i) given focus, eccentricity and equation
of directrix and (ii) in standard form and passing through two given
ax 2 + bx + c f ( x)
lim , lim .
points. x a x + x + x g ( x)
2

15.4 Applications of ellipse to practical problems-simple cases.

18.3 Explain the concept of continuity of a function at a point and in an interval.
16.0 Hyperbola Some examples whether a given function is continuous or not can be
16.1 Derive the standard equation of hyperbola, explain different forms, define mentioned.
rectangular and conjugate hyperbola. 19.0 Methods of differentiation
16.2 Mention the properties of hyperbola with examples. 19.1 State the concept of derivative of a function y = f(x) definition, first principle
16.3 To find the equation of a hyperbola given its (i) focus, directrix and eccentricity,
(ii) asymptotes. f ( x + h) f ( x )
as lim and also provide standard notations to denote
16.4 To find the centre, foci, vertices, axes, directrices, latera recta and the length h0 h
of latus rectum given equation of a hyperbola in standard form. the derivative of a function. Mention the significance of derivative in scientific
17.0 Three Dimensional Geometry and engineering applications.
17.1 Explain the three dimensional coordinate system. 19.2 Find the derivatives of elementary functions like xn, ax,ex,Logx ,Cosx, Sinx,
17.2 Explain the distance between two points with problems. Tanx, Secx,Cosecx and Cotx using the first principles and also find the
derivatives of simple functions from the first principle .
17.3 Explain the ratio formula with examples.
19.3 State the rules of differentiation of Sum, Difference Scalar multiplication,
17.4 State the formulae to find the centroid of a triangle and the tetrahedron with Product and Quotient of functions with illustrative and simple examples.
simple examples.
19.4 Explain the method of differentiation of a function of a function (Chain rule)
17.5 Define the direction cosines and direction ratios of a line, angle between two with illustrative examples such as
lines with Illustrative examples.
17.6 State the general equation of a plane, its intercept form, plane passing through i) 2t2 + 3/ t
a given point and perpendicular to a line whose direction ratios are given- ii) x2 sin2x
angle between two planes -simple illustrative examples and problems
iii) x/ x2 +1
Unit-V Differential Calculus
18.0 Limit and Continuity iv) log [sin (cos x)].
19.5 Find the derivatives of Inverse Trigonometric functions and examples using
18.1 Explain the concept of limit and meaning of lim f ( x) = l and State the the Trigonometric transformations.
x a
19.6 Explain the method of differentiation of a function with respect to another
properties of limits .
function and also differentiation of Parametric functions with illustrative
18.2 Mention the Standard limits examples.
19.7 Explain the procedure of differentiating hyperbolic and implicit functions with
x n a n Sinx Tanx a x 1 e x 1 1
lim , , , , , (1 + x) x as x o examples.
x a xa x x x x 19.8. Explain the need of taking logarithms for differentiating some functions with
illustrative examples like [f(x)] g(x).
19.9. Explain the concept of successive differentiation derivatives of second and
higher order-examples.

34 35
 19.10 Explain the concept of functions of several variables, partial derivatives and Literal values-examples- Literal coefficients-examples-Identities-
difference between the ordinary and partial derivatives with simple illustrative examples with forward and backward applications-Polynomials-
examples. examples-Rational functions-examples- Homogenous expressions-
examples-Symmetrical expressions-examples-Functional notation-
D:\Backup\SBTET\MET - 2nd Proof - 19

19.11 Explain the definition of Homogenous function of degree n and Statement of

Eulers Theorem for Homogeneous functions with applications to simple Exponential, logarithmic, hyperbolic functions and their series
problems. Elementary combinatorial concepts -examples -Binomial expansion-
examples -Vulgar fractions examples- Elementary theory of equations-
Unit-VI Applications of the Derivative
examples-Surds- examples-Logarithms-examples-Trigonometric ratios-
20.0 Geometrical Applications of Derivatives examples-Basic concepts of coordinate geometry- examples.
20.1 State the geometrical meaning of the derivative as the slope of the tangent UNIT-II
to the curve y=f(x) at any point on the curve.
2. Matrices:
20.2. To find the tangent and normal to the curve y=f(x) at any point on the curve
Matrices of 3rd order: Definition of a matrix-types of matrices-examples-
using the slope found using the derivative.
algebra of matrices-Transpose of a matrix-Symmetric, skew symmetric
20.3. Define the lengths of tangent, normal, sub-tangent and sub normal at any matrices-Minor, cofactor of an element-Determinant of a square matrix-
point on the curve y=f(x) Provide formulae and examples. Laplaces expansion-singular and non singular matrices-Adjoint and
20.4 Explain the concept of angle between two curves and procedure for finding multiplicative inverse of a square matrix- examples-System of linear
the angle between two given curves with illustrative examples. equations in 3 variables-Solutions by Cramerss rule, Matrix inversion
21.0 Physical Applications of Derivatives method-examples-Elementary row and column operations on matrices
and determinants-Gauss-Jordan method to solve a system of equations..
21.1 Explain the derivative as a rate of change in distance-time relations to find
the velocity and acceleration of a moving particle with examples. 3. Partial Fractions : Procedure for resolving rational functions of the types
mentioned below into partial fractions.
21.2 Explain the derivative as a rate measurer in the problems where the quantities
like volumes, areas vary with respect time- illustrative examples. f(x)
22.0 Derivatives to find extreme values i) --------------------------
22.1 Define the concept of increasing and decreasing functions. Explain the (x+a)(x+b)(x+c)
conditions to find points where the given function is increasing or decreasing
with illustrative examples. f(x)
22.2 Explain the procedure to find the extreme values (maxima or minima) of a ii) --------------------------
function of single variable-simple problems yielding maxima and minima.
(x+a)2(x+b)(x+c)
22.3 Solve problems on maxima and minima in applications like finding areas,
volumes etc.
f(x)
23.0. Derivatives to find Errors and Approximations
iii) -----------------------
23.1 Use the definition of derivative to find the approximate values of a function of
single variable and to find the errors in dependent or independent variables (x2+a)(x+b)
as the case may be-appropriate applications. f(x)
23.2 Provide formulae for relative error and percentage error in evaluating the iv) -----------------------
dependent variable given the corresponding errors in independent variable. (x+a)(x2+b)2
Provide simple examples with functions of one variable.

UNIT III
COURSE CONTENT
Trigonometry
UNIT I
4 Compound angles-Formulas of Sin(AB), cos(AB), tan(AB),cot(AB), and
1. Bridging of fundamentals in mathematics: related identities with problems.
Bracket operations-examples-Ratio and Proportion, Variation-examples-

36 37
 5 Multiple and sub multiple angles-trigonometric ratios of multiple angles 19 Concept of Derivative- Definition(first Principle)- different notations-
2A,3A and submultiple angle A/2 - problems. Derivatives of elementary functions- problems. Derivatives of Sum,
6 Transformations of products into sums or differences and vice versa- Product,Quotient,Scalar multiplication of functions- problems. Chain rule,
derivatives of Inverse Trigonometric functions, Derivative of a function with
D:\Backup\SBTET\MET - 2nd Proof - 20

simple problems
respect to another function, Derivative of parametric equations, Derivative
7 Inverse trigonometric functions-definition, domains and ranges-basic
of hyperbolic, Implicit functions, Logarthmic Differentiation problems in
properties- problems.
each case.Successive differentiation- examples-.Partial differentiation,
8 Trigonometric equations- concept of a solution, principal value and general Eulers Theorem-simple problems.
solution of trigonometric equations : sin x =k , cos x= k, tan x =k. Solutions
UNIT-VI
of simple quadratic equations, equations involving multiple angles and usage
of transformations- problems. Applications of the Derivative:
9 Properties and solutions of triangles- relation between sides and angles of a 20 Geometrical meaning of the derivative,equations of Tangent and normal
triangle- sine rule, cosine rule, tangent rule and projection rule-area of a to a curve at any point. The lengths of Tangent, Normal, Subtangent and
triangle- solving a triangle- problems. Subnormal to the curve at any point .Angle between the curves- problems.
10 Complex Numbers : Definition of a complex number, Modulus and conjugate 21 Physical applications of the derivative velocity, acceleration, derivative as a
of a complex number, Arithmetic operations on complex numbers, Modulus- rate Measure Problems.
Amplitue (polar) form , Exponential form(Euler) form of a complex number- 22 Applications of the derivative to find the extreme values Increasing and
Problems.DeMoivres Theorem and its applications in complex numbers- decreasing functions, finding the maxima and minima of simple functions -
Simple problems. problems leading to applications of maxima and minima.
UNIT-IV 23 Applications of derivative in finding errors and approximations of functions
Coordinate geometry and simple problems.
11 Concepts of locus, change of axes- various forms of straight lines angle
between lines, perpendicular distance from a point, distance between parallel REFERENCE BOOKS:
lines-examples. 1) Text book of Engineering Mathematics I by G.Srinagesh, and others
12 Circle-definition-Circle equation given center and radius- circle equation with FALCON publishers
given diameter-general equation-finding center, radius-tangent, normal, pole 2) Text book of Engineering Mathematics I by Dr.J.Sairam and others UNI-
and polar of a circle. TECH SERIES.
13 Definition of a conic- focus, directrix and eccentricity-finding the equation of 3) A Text book of intermediate Mathematics I & II by Telugu Academy.
a conic given focus, directrix and eccentricity
4) Differential Calculus by ManicavachagomPillai
14 Parabola- Standard forms- finding focus, vertex, directrix etc. of a parabola-
5) Elementary Algebra by Hall & Knight.
simple applications-
6) Text book of Engineering Mathematics I by Radiant publishers.
15 Ellipse- Standard forms- finding foci, vertices, directrices etc. of an ellipse-
properties of ellipse- simple application problems. 7) Trigonometry By S.L Loney
16 Hyperbola- Standard forms- finding foci, vertices, directrices etc. of a 8) Engineering Mathematics - I By J. Sai ram & Dr. M. Vijaya Saradhi
hyperbola- properties of hyperbola- simple problems 9) Engineering Mathematics - I By T. srinivasulu.
17 Three dimensional geometry: Coordinate system-distance between two
points-ratio formula-direction cosines and ratios of a line- angle between two
lines-centroid of a triangle and tetrahedron-simple equation of a plane-general
form-angle between planes.
UNIT-V
Differential Calculus
18 Concept of Limit- Definition- Properties of Limits and Standard Limits - Simple
Problems-Continuity of a function at a point- Simple Examples only.

38 39
 ENGINEERING PHYSICS 1.15 Solve problems
2.0 ELEMENTS OF VECTORS
Subject Title : Engineering Physics
2.1 Introduction to Vectors
Subject Code : MET -103
D:\Backup\SBTET\MET - 2nd Proof - 21

Periods per week : 04 2.2 Define Scalar and Vector quantities

Total periods per year : 120 2.3 Give examples for scalar and vector quantities
2.4 Represent vectors graphically
TIME SCHEDULE
2.5 Types of Vectors (Proper Vector, Null Vector, Unit Vector, Equal Vectors,
S.No Major Topics No. of Weightage Short Essay Type
Periods of Marks Answer Type Negative Vector, Like Vectors, Co-Initial Vectors, Co-planar Vectors and
1. Units and Dimensions 08 03 1 - Position Vector).
2. Elements of Vectors 10 13 1 1 2.6 Explain addition and subtraction of vectors
3. Kinematics 13 13 1 1 2.7 Represent a vector in space using unit vectors ( I, j, k )
4. Friction 08 03 1 - 2.8 Resolution of vectors
5. Work, Power and Energy 10 10 - 1 2.9 Resultant of the vectors by component method
6. Simple Harmonic Motion 11 13 1 1 2.10 State parallelogram law of vectors and illustrations
7. Heat & Thermodynamics 13 13 1 1 2.11 Derive formula for resultant ( Magnitude and direction )
8. Sound 11 13 1 1 2.12 State and Explain triangle law of vectors
9. Properties of matter 14 13 1 1 2.13 State and Explain polygon law of vectors
10 Electricity & magnetism 14 13 1 1 2.14 Define Dot product of two vectors with examples ( Work done, Gravitational
11. Modern Physics 08 03 1 P.E )
Total: 120 110 10 8 2.15 Mention the properties of Dot product
OBJECTIVES 2.16 Define Cross products of two vectors with examples (Torque, Linear velocity)
1.0 UNITS AND DIMENSIONS 2.17 Mention the properties of Cross product.
1.1 Introduction to units 2.18 Solve problems
1.2 Define Physical quantity, fundamental physical quantities and derived physical 3.0 KINEMATICS
quantities 3.1 Recapitulation of equations of motion in a straight line
1.3 Define unit 3.2 Define acceleration due to gravity
1.4 Define fundamental units and derived units 3.3 Derive expressions for Maximum Height, time of ascent, time of descent,
1.5 State SI units with symbols time of flight and velocity on reaching the point of projection
1.6 State Multiples and submultiples in SI system 3.4 Derivation for height of a tower when a body projected vertically upwards
from the top
1.7 Rules of writing S.I. units
3.5 Define projectile motion with examples
1.8 State advantages of SI units
3.6 Explain Horizontal projection
1.9 Define Dimensions and Dimensional formulae
3.7 Derivation for the path of a horizontal projectile
1.10 Derive dimensional formulae of physical quantities
3.8 Explain oblique projection
1.11 List dimensional constants and dimensionless quantities
3.9 Derivation for the path of a oblique projectile
1.12 State the principle of Homogeneity of Dimensions
3.10 Derive formulae for maximum height, time of flight and Horizontal Range,
1.13 Explain the applications of Dimensional Analysis with examples
maximum range of a projectile in oblique projection
1.14 State the limitations of dimensional analysis

40 41
 3.11 Derive formula for magnitude and direction of resultant velocity in oblique 5.13 Relation between Kinetic energy and momentum
projection 5.14 State the law of conservation of energy and verify in the case of freely falling
3.12 Solve problems body
D:\Backup\SBTET\MET - 2nd Proof - 22

4.0 FRICTION 5.15 Law of conservation of energy in the case of simple pendulum (theory only)
4.1 Introduction to friction 5.16 Define conventional and non conventional energy sources with examples
4.2 Examples of friction in daily life 5.17 Solve problems
4.3 Definition of friction 6.0 SIMPLE HARMONIC MOTION
4.4 Types of friction 6.1 Define S. H. M
4.5 Concept of Normal reaction 6.2 State the conditions of S. H. M
4.6 State laws of static friction 6.3 Give examples of S. H. M
4.7 State laws of kinetic friction 6.4 Derive the equation for S H M as projection of particle executing uniform
4.8 Define coefficients of friction circular motion
4.9 Angle of friction w.r.t. rough horizontal surface 6.5 Derive expression for displacement
4.10 Derivations for displacement and time taken to come to rest over a rough 6.6 Derive expression for velocity
horizontal surface and work done by frictional force 6.7 Derive expression for acceleration
4.11 Define Angle of repose 6.8 Derive expression for Time period and frequency of S H M
4.12 Explain Motion of a body on a rough inclined planes 6.9 Define phase of S H M
4.13 Derive expressions for acceleration of a body on a rough inclined plane (UP 6.10 Derive expression for Time period of simple pendulum
&DOWN) 6.11 Experiment for determination of acceleration due to gravity using simple
4.14 Derive expressions for acceleration of a body on a smooth inclined plane pendulum.
(UP &DOWN) 6.12 Seconds pendulum
4.15 List the Advantages and Disadvantages of friction 6.13 Solve problems
4.16 Mention the methods of minimizing friction 7.0 HEAT AND THERMODYNAMICS
4.17 Solve problems 7.1 Introduction to expansion of gases
5.0. WORK, POWER AND ENERGY 7.2 Explain Boyle s law
5.1 Define work 7.3 Experimental verification of Boyles law
5.2 State SI units, dimensional formula for work 7.4 Explain absolute scale of temperature
5.3 Explain the concept of power 7.5 State Charles laws
5.4 Define power 7.6 Derive ideal gas equation
5.5 State SI units, dimensional formula for power 7.7 Define gas constant and Universal gas constant
5.6 Define energy 7.8 Explain why universal gas constant is same for all gases
5.7 State SI units, dimensional formula for energy 7.9 State SI unit and value of universal gas constant
5.8 Define potential energy 7.10 State the gas equation in terms of density
5.9 Derive the expression for Potential energy, with examples 7.11 Differences between r and R
5.10 Define kinetic energy 7.12 Concept of internal energy
5.11 Derive the expression for kinetic energy, with examples 7.13 Definition of external work
5.12 Work Energy theorem 7.14 Calculate external work done by a gas

42 43
 7.15 Explain Isothermal process and Adiabatic process 9.15 State Poiseulles equation for coefficient of viscosity
7.16 State laws of thermodynamics 9.16 Experimental determination of coefficient of viscosity
7.17 Define specific heats & molar specific heats of a gas 9.17 Solve problems
D:\Backup\SBTET\MET - 2nd Proof - 23

7.18 Derive relation Cp-Cv = R 10.0 ELECTRICITY AND MAGNETISM

7.19 Solve problems 10.1 Introduction to Electricity
8.0 SOUND 10.2 Ohms law and explanation
8.1 Introduction to sound 10.3 Definitions of specific resistance, conductance and their units
8.2 Distinguish between musical sound and noise 10.4 Statements of Kichoffs laws and explanation
8.3 Explain noise pollution and state SI unit for noise 10.5 Wheatstones bridge
8.4 Explain causes of noise pollution 10.6 Meter bridge
8.5 Explain effects of noise pollution 10.7 Experimental determination of specific resistance using Meter Bridge
8.6 Explain methods of minimizing noise pollution 10.8 Introduction to magnetism
8.7 Explain the phenomenon of beats 10.9 Coulombs inverse square law of magnetism
8.8 Explain the applications of beats 10.10 Definition of magnetic field and magnetic lines of force
8.9 Explain Doppler effect 10.11 Magnetic induction field strength-units and dimensions
8.10 Derive formula for apparent frequency (i) Source in Motion and observer at 10.12 Moment of couple on a bar magnet placed in a uniform magnetic field
rest (ii) Observer in motion and source at rest 10.13 Derivation for Magnetic induction field strength at a point on the axial line
8.11 Applications of Doppler effect 10.14 Derivation for Magnetic induction field strength at a point on the equatorial
8.12 Explain reverberation and reverberation time line
8.13 Write Sabines formula 10.15 Solve problems
8.14 Explain echoes 11.0 MODERN PHYSICS
8.15 Solve problems 11.1 Explain Photo-electric effect
9.0 PROPERTIES OF MATTER 11.2 Einsteins photoelectric equation
9.1 Introduction to Elasticity 11.3 State laws of photoelectric effect
9.2 Definitions of Stress and strain, their units and dimensional formulae 11.4 Working of photoelectric cell
9.3 Statement of Hookes law 11.5 Applications of photoelectric effect
9.4 Types of Stress 11.6 Recapitulation of refraction of light and its laws
9.5 Types of strain 11.7 Critical angle
9.6 Types of moduli of elasticity 11.8 Total Internal Reflection
9.7 Definition of Surface Tension and examples 11.9 Explain the principle and working of Optical Fiber
9.8 Explanation to Surface Tension with reference to molecular theory 11.10 Mention types of optical fibbers
9.9 Definitions of angle of contact and capillarity 11.11 List the applications of Optical Fiber
9.10 State formula for Surface Tension based on capillarity 11.12 Definition of super conductor and superconductivity
9.11 Experimental determination of surface tension by capillarity method 11.13 Examples of superconducting materials
9.12 Concept of Viscosity, definition and examples 11.14 Properties of Superconductors
9.13 Newtons formula for Viscous force and definition of coefficient of Viscosity. 11.15 Applications of superconductors
9.14 Effect of temperature on viscosity of liquids and gases

44 45
 Reverberation-Reverberation time-Sabine s formula- Problems
COURSE CONTENTS 9. PROPERTIES OF MATTER:
1. UNITS AND DIMENSIONS: Introduction to Elasticity- Stress and Strain- Hookes law- Types of Stress and
D:\Backup\SBTET\MET - 2nd Proof - 24

Introduction Physical quantity Fundamental and Derived quantities Strain- Types of moduli of elasticity- Introduction to Surface Tension- Definition
Fundamental and Derived units- SI units Multiples and Sub multiples Rules and examples- Molecular theory- Angle of contact and capillarity- Experimental
for writing S.I. units-Advantages of SI units Dimensions and Dimensional determination of surface tension by capillary method- Effects of temperature
formulae- Dimensional constants and Dimensionless quantities- Principle of and impurities- Introduction to Viscosity- Definition and examples- Newtons
Homogeneity- Advantages and limitations of Dimensional analysis- - Problems. formula for viscosity- Experimental determination of viscosity by Poiseuilles
method- Effect of temperature- Problems
2. ELEMENTS OF VECTORS:
10. ELECTRICITY & MAGNETISM:
Scalars and Vectors Types of vectors- Addition of vectors- Representation of
vectors- Resolution of vectors - Parallelogram, Triangle and Polygon laws of Ohms law and explanation- Specific resistance- Kirchoffs laws- Wheatstones
vectors Dot and Cross products of vectors-Problems bridge- Meter bridge- Coulombs inverse square law - magnetic field- magnetic
lines of force-Magnetic induction field strength-Movement of couple on a bar
3. KINEMATICS:
magnet - magnetic induction field strength at a point on the axial line - magnetic
Introduction- Concept of acceleration due to gravity- Equations of motion for a induction field strength at a point on the equatorial l line problems.
freely falling body and for a body thrown up vertically- Projectiles- Horizontal
11. MODERN PHYSICS;
and Oblique projections- Expressions for maximum height, time of flight, range
and resultant velocity- problems Photoelectric effect Einsteins photoelectric equation-laws of photoelectric
effect - photoelectric cell Applications of photo electric effect-critical angle
4. FRICTION:
Total internal reflection- fiber optics- -principle and working of an optical fiber-
Introduction to friction- Causes- Types of friction- Laws of friction- Angle of types of optical fibers - Applications of optical fibers- concepts of
repose-Angle of friction Motion of a body over a horizontal surface- smooth superconductivity - applications
inclined plane- rough inclined plane- Advantages and disadvantages of friction-
Methods of reducing friction Problems
REFERENCE BOOKS
5. WORK, POWER AND ENERGY:
1. Intermediate Physics Volume 1 and 2 Telugu academy.
Work, Power and Energy- Definitions and explanation- potential energy-kinetic
energy-Derivations of Potential and Kinetic energies-K.E and Momentum relation 2. Intermediate Physics Volume 1 and 2 Deepthi Publications
- Work-Energy theorem- Conservation law of energy- Conventional and Non 3. Unified Physics Volume 1,2,3 and 4 Dr. S.L. Gupta and
conventional energy sources-Problems Sanjeev Gupta.
6. SIMPLE HARMONIC MOTION: 4. Text book of Physics Volume 1 and 2 Resnick and Halliday
Introduction- Conditions of SHM- Definition- Examples- Expressions for 5. Text book of applied physics Dhanpath Roy
displacement, velocity, acceleration, Time period, frequency and phase in SHM- 6. Fiber optics D.A. Hill
Time period of a simple pendulum- Experimental determination of acceleration
7. Engineering Physics M. Raghavendra
due to gravity-seconds pendulum- Problems
8. Engineering Physics B.R.S. Ganagaswamy &
7. HEAT AND THERMODYNAMICS:
M. Jagannadha Rao
Expansion of Gases- Boyles law-Experiment of Boyles law- Absolute scale of
9. Engineering Physics J. Adam
temperature- Charles laws- Ideal gas equation- Universal gas constant-
Differences between r and R- Internal energy-External work done by a gas- 10. Engineering Physics S.B. Singh
Isothermal and adiabatic processes- Laws of thermodynamics- Two specific
heats of a gas- Relation between Cp and Cv- Problems
8. SOUND:
Sound- Nature of sound- Musical sound and noise- Noise pollution Causes &
effects- Methods of reducing noise pollution- Beats- Doppler effect- Echo-

46 47
 ENGINEERING CHEMISTRY & ENVIRONMENTAL STUDIES Periodic Table
(Common Subject) 1.10 State modern periodic law
1.11 Salient features of modern periodic Table (Periods & Groups)
D:\Backup\SBTET\MET - 2nd Proof - 25

Subject Title : Engineering Chemistry &

Environmental Studies Chemical bonding
Subject Code : MET -104 1.12 Introduction
Periods per week : 04
Total periods per year : 120 1.13 Postulates of Electronic theory of valency
1.14 Types of Chemical bonds
TIME SCHEDULE 1.15 Define ionic bond and explain ionic bond formation in NaCl and MgO
S.No Major Topic No. of Weightage No. of Short No. of Essay
Periods of Marks Questions Questions 1.16 Properties of Ionic compounds
I. ENGINEERING CHEMISTRY
1.17 Define covalent bond and explain Covalent bond in H2, O2 and N2 using Lewis
1. Fundamentals of 18 16 2 1 dot method.
Chemistry
2. Solutions 10 08 1 1/2 1.18 Properties of Covalent compounds
3. Acids and Bases 10 08 1 1/2 1.19 Explain Metallic bond
4. Principles of Metallurgy 10 10 - 1
Oxidation-Reduction:
5. Electro Chemistry 12 13 1 1
6. Corrosion 09 10 - 1 1.20 Definition of Oxidation and Reduction
7. Water Technology 13 13 1 1 1.21 Definition of Oxidation Number and its calculations
8. Polymers 12 13 1 1
1.22 Difference between Oxidation Number and Valency
9. Fuels 08 03 1 -
II. ENVIRONMENTAL 18 16 2 1 2.0 Solutions
STUDIES
2.1 Define Solution, solute and solvent
Total 120 110 10 08
2.2 Types of solutions
OBJECTIVES: After the completion of the study of these units the student
2.3 Define mole and understand Mole concept
should be able to comprehend the following
2.4 Define and explain Molarity
I. ENGINEERING CHEMISTRY
2.5 Define and explain Normality
1.0 Fundamentals of Chemistry
2.6 Define and explain equivalent weight using acids, bases and salts
Atomic Structure:
2.7 Numerical problems on Mole, Molarity and Normality
1.1 Fundamental particles of an atom
3.0 Acids and bases
1.2 Understand the concept of atomic number and mass number
3.1 Explain Arrhenius theory of Acids and Bases and its limitations
1.3 Postulates of BOHRS atomic theory and its limitations
3.2 Explain Bronsted Lowry theory of acids bases and its limitations
1.4 Briefly explain Quantum numbers
3.3 Explain Lewis theory of acids and bases and its limitations
1.5 Define and explain Aufbau principle, Hunds rule and Paulis exclusion principle.
3.4 Explain Ionic product of water
1.6 Define Orbital
3.5 Define pH and explain Sorenson scale
1.7 Draw the shapes of s, p and d Orbitals
3.6 Numerical problems on pH (Strong Acids and Bases)
1.8 Distinguish between Orbit and Orbital
3.7 Define buffer solution with examples
1.9 Understand electronic configuration of elements (up to element atomic
number 30) 3.8 Applications of buffer solution

48 49
 4. 0 Principles of Metallurgy 7.1 Sources of water
4.1 Characteristics of Metals 7.2 Define soft and hard water
4.2 Distinction between Metals and Non Metals 7.3 Understand temporary and permanent hardness and the compounds causing
D:\Backup\SBTET\MET - 2nd Proof - 26

4.3 Definitions of Metallurgy, Mineral, Ore, Gangue, Flux and Slag hardness (with Formulae)

4.4 Methods of concentration of ore Hand picking, Levigation, Froth Floatation 7.4 State the disadvantages of using hard water in industries

4.5 Extraction of crude metal Roasting, Calcination, Smelting 7.5 Define Degree of hardness, units of hardness (ppm)

4.6 Purification of Metals Electrolytic Refining 7.6 Explain the methods of softening of hard water: a) permutit process b) ion-
Exchange process
4.7 Define an Alloy
7.7 Know the essential qualities of drinking water
4.8 Composition and uses of following Alloys: Brass, German silver, Nichrome
7.8 Describe the method of municipal treatment of water for drinking purpose.
5.0 Electrochemistry
7.9 Explain Osmosis and Reverse Osmosis. Advantages of Reverse Osmosis
5.1 Define conductor Insulator, Electrolyte and Non electrolyte
8.0 Polymers
5.2 Explain Arrhenius theory of electrolytic dissociation
8.1 Basic concepts of polymerisation
5.3 Define and explain electrolysis by taking example fused NaCl
8.2 Describe the methods of polymerisation a) addition polymerisation of Ethylene
5.4 Explain Faradays laws of electrolysis b) condensation polymerisation of phenol and formaldehyde (Only flow chart
5.5 Define chemical equivalent and electrochemical equivalent i.e. without chemical equations)
5.6 Numerical problems based on Faradays laws of electrolysis 8.3 Define the term plastic
5.7 Define Galvanic cell and explain its construction 8.4 Classification of plastics with examples
5.8 Distinguish between electrolytic cell and galvanic cell 8.5 Distinguish between thermo and thermosetting plastics
5.9 Understand the standard electrode potentials 8.6 Characteristics of plastics
5.10 Understand electrochemical series and its significance 8.7 Advantages of plastics over traditional materials
5.11 Understand emf of a cell 8.8 Disadvantages of using plastics.
5.12 Numerical problems on emf of cell 8.9 Methods of preparation and uses of the following plastics: 1. Polythene 2.
PVC 3.Teflon 4. Polystyrene 5. Urea formaldehyde
6.0 Corrosion
8.10 Know the term natural rubber
6.1 Define corrosion
8.11 State the structural formula of Natural rubber
6.2 Factors influencing the rate of corrosion
8.12 Explain the processing of Natural rubber from Latex
6.3 Understand the concept of electrochemical theory of corrosion
8.13 Characteristics of natural rubber
6.4 Describe the formation of a) composition cells b) stress cells
c) concentration cells 8.14 Explain the process of Vulcanization
6.5 Understand rusting of iron 8.15 Characteristics of Vulcanized rubber
6.6 Explain the mechanism of rusting of iron 8.16 State the term Elastomer
6.7 Explain the methods of prevention of corrosion a) protective coatings b) 8.17 Describe the preparation and uses of the following synthetic rubbers
cathodic protection (Sacrificial anode process and Impressed voltage a) Buna-s b) Neoprene rubber
process)
9.0 Fuels
7. 0 Water Technology
9.1 Define the term fuel

50 51
 9.2 Classification of fuels based on physical state solid , liquid and gaseous Orbitals, shapes of s, p and d orbitals - Electronic configurations of elements
fuels, and based on occurrence- primary and secondary fuels Periodic Table: Modern Periodic Law, salient features of Modern Periodic
9.3 Understand characteristics of good fuel Table
D:\Backup\SBTET\MET - 2nd Proof - 27

9.4 Extraction and Refining of Petroleum Chemical Bonding: Introduction types of chemical bonds Ionic and covalent
9.5 State the composition and uses of gaseous fuels: bond with examples Properties of Ionic and Covalent compounds Metallic
a) water gas b) producer gas c) natural gas bond
d) coal gas e) Bio gas f) acetylene Oxidation-Reduction: Concepts of Oxidation-Reduction, Oxidation Number-
II. ENVIRONMENTAL STUDIES calculations, differences between Oxidation Number and Valency

1.1 Define terms environment and environmental studies. explain the scope and 2. Solutions
importance of environmental studies Introduction-concentration methods Mole concept, Molarity, Normality,
1.2 Understand the terms lithosphere, hydrosphere, atmosphere, biosphere, Equivalent weights, Numerical problems on Mole, Molarity and Normality
biotic component, energy component, pollutant, pollution, contaminant 3. Acids and Bases
receptor - sink, particulates, dissolved oxygen, Threshold limit value, BOD, Introduction theories of acids and bases and limitations Arrhenius theory-
COD Bronsted Lowry theory Lewis acid base theory Ionic product of water - PH
1.3 Define air pollution and related numerical problems buffer solutions Applications.
1.4 Classification of air pollutants- based on origin and state of matter 4. Principles of Metallurgy
1.5 State and explain the causes of air pollution Characteristics of Metals and distinctions between Metals and Non Metals,
1.6 Explain the use and over exploitation of forest resources and deforestation Metallurgy, ore, Gangue, Flux, Slag - Concentration of Ore Hand picking,
Levigation, Froth floatation Extraction of crude Metal Roasting, Calcination,
1.7 Explain the effects of air pollution on human beings, plants and animals Smelting Alloys Composition and uses of Brass, German silver and
1.8 Explain the green house effect- ozone layer depletion and acid rain Nichrome
1.9 Understand the methods of control of air pollution 5. Electrochemistry
1.10 Define water pollution Conductors, insulators, electrolytes - Arrhenius theory of electrolytic dissociation
electrolysis Faradays laws of electrolysis- numerical problems Galvanic
1.11 Explain the causes of water pollution
cell standard electrode potential electro chemical series emf and numerical
1.12 Explain the effects of water pollution on living and non living things problems on emf of a cell
1.13 Understand the methods of control of water pollution 6. Water technology
1.14 knows growing energy needs renewable and non-renewable energy Introduction soft and hard water causes of hardness types of hardness
sources.Understand the use of alternate energy sources disadvantages of hard water degree of hardness (ppm) softening methods
1.15 Define an Ecosystem permutit process ion exchange process numerical problems related to
degree of hardness drinking water municipal treatment of water for drinking
1.16 Define producers, consumers and decomposers with examples.
purpose Osmosis, Reverse Osmosis - advantages of Reverse osmosis
1.17 Define biodiversity and threats to biodiversity
7. Corrosion
Introduction - factors influencing corrosion - electrochemical theory of corrosion
COURSE CONTENTS - composition, stress and concentration cells rusting of iron and its mechanism
I ENGINEERING CHEMISTRY prevention of corrosion by coating methods, cathodic protection
1. Fundamentals of Chemistry 8. Polymers
Atomic Structure: Introduction - Fundamental particles Bohrs theory Introduction polymerization types of polymerization addition, condensation
Quantum numbers - Aufbau principle - Hands rule - Paulis exclusion Principle- with examples plastics types of plastics advantages of plastics over

52 53
 traditional materials Disadvantages of using plastics preparation and uses ELEMENTARY PRINCIPLES OF METALLURGY
of the following plastics: 1. Polytehene 2. PVC 3. Teflon 4. Polystyrene 5.
Urea formaldehyde Rubber Natural rubber processing from latex Subject Title : Elementary Principles of Metallurgy
Vulcanization Elastomers Buna-s, Neoprene rubber and their uses. Subject code : Met 105
D:\Backup\SBTET\MET - 2nd Proof - 28

9. Fuels Periods/week : 05
Periods/Year : 150
Definition and classification of fuels characteristics of good fuel - Extraction
and Refining of petroleum - composition and uses of gaseous fuels. TIME SCHEDULE
II. ENVIRONMENTAL STUDIES S.No Major Topics Periods Weightage Short Essay
Introduction environment scope and importance of environmental studies of Marks Type Type
important terms air pollution - causes-Effects forest resources : uses and 1 Introduction to Metallurgy 15 09 3 -
2 Ores & ore dressing 10 06 2 -
over exploitation, deforestation, acid rain, green house effect ozone depletion
3 Ore sampling 10 10 - 1
control of air pollution Water pollution causes effects control measures,
4 Comminution 20 13 1 1
renewable and non renewable energy sources Concept of ecosystem, 5 Sizing 15 13 1 1
producers, consumers and decomposers Biodiversity, definition and threats 6 Concentration 25 20 - 2
to Biodiversity. 7 Pyrometallurgy 20 13 1 1
8 Hydro metallurgy 15 13 1 1
9 Electro metallurgy 20 13 1 1
REFERENCE BOOKS Total 150 110 10 8
1. Intermediate Chemistry Vol 1& 2 Telugu Academy OBJECTIVES
2. Intermediate Chemistry Vol 1& 2 Vikram Publishers After the completion of course the student should be able to :
3. Intermediate Chemistry Vol 1 & 2 Vignan Publishers & 1.0 Introduction to metallurgy.
Deepthi publishers
1.1 Define material and classify them.
4. Engineering Chemistry Jain and Jain 1.2 Define metal and state its properties.
5. Engineering Chemistry O.P.Agarwal, Hi-Tech. 1.3 Classify the metals.
6. Engineering Chemistry M.S.N.Raju, etc, Hi-Tech. 1.4 Define metallurgy and state its importance.
7. Applied Chemistry V.Subrahmanyam 1.5 Know history of metallurgy.
8. Engineering Chemistry Sharma 1.6 Classify the divisions of metallurgy and explain them.
9. Environmental chemistry A.K. De 1.7 List out various unit process in extractive metallurgy.
10 Engg. Chemistry & Env. Studies Dr. G. Venkatanarayana 1.8 Definitions of important allied metallurgical processes.
11 Engg. Chemistry & Env. Studies Dr. M.P.S. Muralikrishna & a) Casting
Prasad b) Metal forming
c) Metal joining
d) Surface finishing
e) Powder metallurgy.
1.9 State the economic importance of metallurgical Industries
1.10 List out important metal extraction plants in India.
a) Integrated Iron & steel plants.
b) Aluminium plants
c) Copper plants

54 55
 d) Zinc & lead plants 5.6 Explain the method of making screen analysis by Rotap sieve shaker.
2.0 Ores & ore dressing 5.7 Tabulate the results of screen analysis by direct plot & cumulative plot
2.1 Define Native Metal, Mineral, Ore & Ore Dressing. method.
D:\Backup\SBTET\MET - 2nd Proof - 29

2.2 Tell the mineral of commercially, important Metals such as Iron, Al, 5.8 Know the types of Industrial screens.
Cu, Zn., Mg., Ti., U., Th., Pb, Sn. 5.9 State the equation for capacity of screens.
2.3 Tell the metal content & chemical composition of the mineral of above 5.10 Know the factors effecting the capacity of screens.
Metals. 5.11 Define classification & State the types of classifiers.
2.4 Appreciate the advantages of mineral / ore dressing. 6.0 Concentration
2.5 State the Important operations of Ore Dressing 6.1 Define Concentration & State the objectives of Concentration
3.0 Ore Sampling 6.2 State the principles of Concentration.
3.1 State the need for study of ore sampling. 6.3 Define concentrate, tailing & middling.
3.2 Define sample & sampling. 6.4 Classify the concentration operations.
3.3 State the rules for sampling. 6.5 Explain the working principle of magnetic separator.
3.4 Classify the sampling operation 6.6 List the gravity concentration processes.
3.5 List the types of hand sampling. 6.7 Explain the sink & float technique.
3.6 Explain Grab, Trench, pipe sampling and coning & Quartering and Fractional 6.8 Explain the working principle of tabling.
selections.
6.9 Explain the principle of jigging.
3.7 Explain the principle of mechanical sampling.
6.10 Explain the sink & float technique
4.0 Comminution
6.11 Explain the jigging process. (Harz Jig only).
4.1 Define Comminution & State the objectives of Comminution
6.12 Define froth flotation.
4.2 Classify the Comminution processes.
6.13 Explain the flotation process.
4.3 State the principles of crushing
6.14 Define the frother, collector, activator, depressor & conditioner with suitable
4.4 Classify the crushing operations. examples.
4.5 Explain the working principle & operation of Blake & Dodge Jaw Crushers 7.0 Pyro metallurgy
4.6 Explain the working principle & operation of roll crusher. 7.1 State the salient features of extractive metallurgy
4.7 Define Angle of NIP of roll crusher. 7.2 Define the pyrometallurgy & List the Pyrometallurgy operations.
4.8 Derive an equation for angle of NIP. 7.4 Explain drying.
4.9 Define grinding & Compare crushing & grinding. 7.5 Explain calcination.
4.10 Classify the Grinding Mills. 7.6 Define roasting & classify the roasting operation.
4.11 Explain the working principle & operation of Spherical / Conical Ball Mill. 7.7 Explain the oxidizing, blast, and sulphatise, Autogeneous roasting with
4.12 State the Laws of Comminution - Rittingers ,Kicks and Bonds laws. chemical reactions.
5.0 Sizing 7.8 Explain multiple hearth roaster, Flash roaster & fluidised Bed Roaster.
5.1 Understand the importance of sizing. 7.9 Define smelting.
5.2 Know the sizing Methods. 7.10 Define Flux, Slag, Matte.
5.3 Define screening & Classify 7.11 Classify smelting operations
5.4 Define Mesh number & Mesh Size a) Reduction Smelting Carbothermic & Metallothermic
5.5 Know designating the Mesh numbers as Per ISI. b) Matte Smelting.

56 57
 7.12 State the importance of Coke as a reducing agent in Carbothermic 3.0 ORE SAMPLING:
Reduction Introduction- Rules for sampling classification-Hand sampling methods-
7.13 Define refining & State the purpose of refining. principle of Mechanical sampling.
D:\Backup\SBTET\MET - 2nd Proof - 30

7.14 List important methods of Refining 4.0 COMMINUTION:

7.15 Define Drossing & fire refining. Introduction stages of crushing, primary crushing: Blake type jaw crusher-
7.16 Explain Zone Refining. secondary crushing: Roll crusher- Angle of Nip of Roll crusher grinding:
Definition & classification- Ball mill comparison of crushing & grinding. Laws
8.0 Hydro Metallurgy
of Comminution.
8.1 Define Hydrometallurgy.
5.0 SIZING:
8.2 State advantages & Limitations of Hydro Metallurgy
Introduction sizing methods- screening types- mesh size & mesh number-
8.3 List important stages in Hydro Metallurgy ISI Designation of mesh number-screen analysis by Rotap sieve shake
8.4 Define leaching & identify the materials for leaching tabulation of results-capacity of screen and effecting factors-classification of
8.5 State the properties of leachant. classifiers.
8.6 List important Leaching operations 6.0 CONCENTRATION:
8.7 Explain pressure, bacterial, ammonical, Acid & heap leaching. Introduction-principles of concentration-Definitions of concentrate, tailing &
middling concentration Methods-Magnetic separator- gravity concentrations
8.8 Define precipitation. processes-sink & float technique, tabling, Jigging- froth flotation process &
8.9 Understand briefly the typical flow sheet of Hydrometallurgy. additives.
9.0 Electro Metallurgy 7.0 PYRO METALLURGY:
9.1 Define electro metallurgy. Introduction- Types of pyro metallurgical operations- Drying, calcination-
9.2 State advantages & Limitations of electro Metallurgy Roasting- classification of Roasting operations Multiple hearth roaster, Flash
9.3 Classify Electro Metallurgical operations Roaster & fluidised be Roaster- smelting- Types of smelting-principle of
Reduction smelting & Matte smelting- Refining: Definition & purpose -Types
9.4 Define Electrolysis of refining: Drossing, fire reefing & Zone refining
9.5 State Fardays laws of Electrolysis. 8.0 HYDRO METALLURGY:
9.6 State the principle of electrolysis w.r.t. to Anodic & cathodic reactions Introduction leaching- properties of leachant suitable Materials for leaching-
9.7 Explain the electrolysis of molten salts. types of leaching methods precipitation-Typical flow sheet of Hydro
9.8 Explain the electrolysis of aqueous solutions. metallurgy.
9.9 State Principle of electrolytic refining. 9.0 ELECTRO METALLUGY:
9.10 State applications of Electrolytic Refining Introduction- electrolysis :Definition & principle- cathodic & anodic reactions
of electrolysis Faradays laws of electrolysis- electrolysis of molten salt &
9.11 State the Principle of Electro Plating
aqueous solutions- Electrolytic refining: principle & applications- Electro
9.12 State the commercial applications of electroplating. plating: principle & application
COURSE CONTENTS: BOOK RECOMMENDED
1.0 Introduction to Metallurgy: 1. Principles of Mineral Dressing - Gaudin
Materials classification, metal properties& classification, history of Metallurgy, 2. Elements of metallurgy - Dr.Swaroop
divisions of Metallurgy, unit processes in extractive Metallurgy, allied
3. Ore Dressing - S.K.Jain
Metallurgical processes, important metal extraction plants in India
4. Non-Ferrous extractive Metallurgy - Ray. Abraham and Sridhar
2.0 ORES and ORE Dressing:
Definition of native metal, mineral, ore & ore dressing, minerals of
commercially important metals, advantages of ore dressing.

58 59
 WORKSHOP PRACTICE - I 6. Thread cutting of G.I. pipe, metal conduit and solid rod using die set
7. Internal thread cutting using tap set and cleaning the threads using reamers
Subject Title : Workshop Practice. and make a hexagonal nut from a round rod.
D:\Backup\SBTET\MET - 2nd Proof - 31

Subject Code : Met 106 Machine shop

Periods/Week : 03
Periods/Year : 90 1. Turn the given rod to get three different diameters using lathe.
2. Make a bolt and cut threads using lathe.
TIME SCHEDULE 3. Cut the threads to G.I. pipe using lathe.
S.No Major topics Periods 4. Prepare a centre punch and knurl its head.
1 Carpentry 15 5. Make a square plate using power hawk saw, remove sharp edges using
2 Forging 15 grinder, mark triangle and drill three holes of different diameters at the
3 Fitting 15 vertices.
4 Machine shop 15 Welding
5 Welding 30 1. Handle the gas welding torch for welding
Total 90 2. Handle the Electrode Holder for laying welding beads.
Carpentry 3. Understand the operation of welding transformer and generator.
1. Practice on planning, sawing and chiselling. 4. Perform various welding joint operations.
2. Prepare a half lap joint. 5. Perform spot welding operations
3. Prepare a Dovetail joint.
4. Prepare a Mortise joint.
5. Prepare a 20 cm x 15cm teak wood switch board with hinges and
bottom hook.
6. Fix the laminate sheet to the above box and cut suitable holes to mount
one flush type switch, socket.
FORGING
1 Conversion of Round to square.
2 Conversion of Round to Hexagon.
3 Preparation of Chisel from round rod.
4 Preparation of ring and hook from M.S. Round.
5 Preparation of a hexagonal bolt and nut.

Fitting
1 Marking and chipping on Mild steel flat 12 mm thick.
2 Cutting with hack saw, M.S. Flats of 6 mm thick.
3 Marking, cutting, drilling, Chamfering and tapping on a M.S. Flat 12 mm
thick.
4 Assembling of two pieces, Matching by filing (6 mm thick M.S. Plate)
5. Cut a G.I pipe and solid rod using hack saw.

60 61
 ENGINEERING DRAWING 2.6 Identify different drawing sheet sizes as per I.S. and Standard Lay-outs.
2.7 Prepare Title block as per I.S. Specifications.
Subject Title : Engineering Drawing
Subject Code : MET 107 2.8 Identify the steps to be taken to keep the drawing clean and tidy.
D:\Backup\SBTET\MET - 2nd Proof - 32

Periods/Week : 06 3.0 Write Free Hand Lettering and Numbers

Periods Per Year : 180
3.1 Write titles using sloping lettering and numerals as per B.I.S (Bureau of
Indian standards)
TIME SCHEDULE
3.2 Write titles using vertical lettering and numerals as per B.I.S.
Short Essay
S. Major Topics Weightage
3.3 Select suitable sizes of lettering for different layouts and applications.
Periods type
No of marks Answer 3.4 Make the use of lettering stencils.
Questions Questions
4.0 Understand Dimensioning Practice
Importance of Engineering
1
Drawing 03 - - - 4.1 State the need of dimensioning the drawing according to accepted
2 Drawing instruments standard.
Free hand lettering &
3 06 5 1 - 4.2 Define Dimensioning.
Numbering
4 Dimensioning Practice 12 5 1 - 4.3 Identify notations of Dimensioning used in dimensioned drawing.
5 Geometrical construction 24 10 1 4.4 Identify the system of placement of dimensions in the given dimensioned
Projection of points, Lines,
6 30 10 1 drawing.
Planes and solids
7 Orthographic Projection 30 15 1 1 4.5 Dimension a given drawing using standard notations and desired system
8 Sectional views 18 10 1 of dimensioning.
9 Auxiliary views 06 5 1 4.6 Dimension standard features applying necessary rules.
10 Pictorial drawing 30 10 1
11 Development of surfaces 21 10 1 4.7 Arrange dimensions in a desired method given in a drawing.
Total 180 80 04 06 4.8 Identify the departures if any made in the given dimensioned drawing with
OBJECTIVES reference to SP-46-1988, and dimension the same correctly.
On completion of the study of this subject the student should be able to 5.0 Apply Principles Of Geometric Constructions
1.0 Understand the Importance of Engineering Drawing 5.1 Divide a given line into desired number of equal parts internally.
1.1 State the importance of drawing as an engineering communication medium. 5.2 Draw tangent lines and arcs.
1.2 State the necessity of I.S. Code of practice for Engineering Drawing. 5.3 Construct a Hexagon from the given data.
1.3 Appreciate the linkages between Engineering drawing and other subjects 5.4 Define ellipse, parabola hyperbola, involute, cycloid, and helix.
of study in Diploma course.
5.5 Construct ellipse by concentric circles method and using a paper trammel.
2.0 Use Engineering Drawing Instruments
5.6 Construct parabola, rectangular hyperbola involute, cycloid and helix from
2.1 Select the correct instruments and draw lines of different orientation. the given data.
2.2 Select the correct instruments and draw small and large Circles. 5.7 State the applications of the above constructions in Engineering practice.
2.3 Select the correct instruments for measuring distances on the drawing. 6.0 Apply Principles of Projection of points, lines & planes
2.4 Use correct grade of pencil for different types of lines, thickness and given 6.1 Explain the projection of a point with respect to reference planes (HP &
function. VP)
2.5 Select and use appropriate scales for a given application. 6.2 Explain the projections of straight lines with respect to two reference planes.

62 63
 6.3 Explain the projections of perpendicular planes. 10.6 Identify the correct pictorial views from a set of Orthographic drawings.
7.0 Apply principles of Orthographic Projection 11.0 Prepare Development Drawings
7.1 Explain the principles of Orthographic projection with simple sketches. 11.1 State the need for preparing development drawing.
D:\Backup\SBTET\MET - 2nd Proof - 33

7.2 Prepare an Engineering Drawing of a given simple Engineering part in first 11.2 Prepare development of simple Engineering objects using parallel line and
angle projection. radial line method.
7.3 Draw the orthographic view of an object, given its pictorial drawing. 11.3 Prepare development of Surface of Engineering components like trays,
7.4 Sketch the minimum number of views needed to represent a given object funnel, 900 elbow & rectangular duct.
fully.
7.5 Identify the object, from a number of orthographic views given. COURSE CONTENTS
7.6 Supply the missing view when given two other views of an object. NOTE:
8.0 Appreciate the need of Sectional Views 1. I.S. / B.S Latest Specification should invariably be followed in all the
8.1 Explain the need to draw sectional views. topics.

8.2 Select the section plane for a given component to reveal maximum 2. A-3 Size Drawing Sheets are to be used for all Drawing Practice
information. Exercises.

8.3 Draw sectional view for the component in 8.2.

8.4 Apply conventional practices and identify the parts, which should not be 1.0 Understand the importance of Engineering Drawing
shown in section while drawing sectional views. Explanation of the scope and objectives of the subject of Engineering Drawing
8.5 Make conventional representation of Engineering materials as per latest its importance as a graphic communication
B.I.S. Code. Need for preparing drawing as per standards SP-46 1988
8.6 Apply principles of hatching. Mention of I.S.O and B.I.S-Role of drawing in -engineering education
8.7 Draw simple sections (full, half, revolved and removed part) for a range of Link between Engineering drawing and other subjects of study.
simple Engineering objects. 2.0 Engineering drawing Instruments
8.8 Draw the component from a given set of sectional views. Classifications: Basic Tools, tools for drawing straight lines, tools for curved
9.0 Understand the need for Auxiliary Views lines, tools for measuring distances and special tools like mini drafter & drafting
9.1 State the need of Auxiliary views for a given Engineering Drawing. machine Mentioning of names under each classification and their brief
description -Scales: Recommended scales reduced & enlarged Lines: Types
9.2 Sketch the auxiliary views of a given Engineering component to indicate of lines, selection of line thickness - Selection of Pencils Sheet Sizes: A0, A1,
the true shape and size of component. A2, A3, A4, A5, Layout of drawing sheets in respect of A0, A1, A3 sizes,
9.3 Draw the auxiliary views of a given Engineering drawing. Sizes of the Title block and its contents - Care and maintenance of Drawing
Sheet, To draw Lay out of sheet and as per SP-46-1988 to a suitable
10.0 Prepare Pictorial Drawings
scale.
10.1 State the need for commonly used type of pictorial drawings.
Simple Exercises on the use of Drawing Instruments.
10.2 Given the objects, draw their orthographic views.
Importance of Title Block.
10.3 State the need of isometric scale and isometric projection.
Drawing Plate 1: (Consisting of about two exercises)
10.4 Prepare Isometric projections for the given orthographic drawings.
To draw geometric shapes (standard) using drawing instruments -To draw
10.5 Prepare oblique drawing cavalier, cabinet of simple Engineering objects
layout of sheet and title block.
from the given data.

64 65
 3.0 Free hand lettering & numbering angle (acute, right and obtuse angles).
Importance of lettering Types of lettering ii)Tangent arc of given radius touching a circle or an arc and a given line.
Guide Lines for Lettering iii) Tangent arcs of radius R, touching two given circles internally
D:\Backup\SBTET\MET - 2nd Proof - 34

Recommended sizes of letters & numbers and externally.

Advantages of single stroke or simple style of lettering Hexagon: Inscribing a Hexagon in a circle of given dia and circumscribing a
given circle, using
Use of lettering stencils
i) Set squares.
Drawing plate 2: (Consisting of about 5 to 6 exercises)
ii)Compass given a side to construct a Hexagon using set squares or
To print the table of Types of lines as per latest ISI Standards. compass.
To print the table of Recommended sizes of letters and numerals as per Conical Curves: Explanation of Ellipse, Parabola, Hyperbola, as sections
Standards. of a double cone and a loci of a moving point, Eccentricity of above curves
Selection of suitable size of letters and numbers and draw the given titles, Their Engg. Application viz. Bolts and Nuts, Projectiles, reflectors P.V. Diagram
phrases using both vertical and sloping styles. of a Hyperbolic process, Construction of Ellipse using.
4.0 Dimensioning practice i) Concentric circles method.
Purpose of engineering Drawing, need of I.S.I code in dimensioning Shape ii) Paper trammel, method.
description of an Engineering object -Definition of Dimensioning size iii) Construction of parabola by rectangular method.
description -Location of features, surface finish, fully dimensioned Drawing -
Notations or tools of dimensioning, dimension line extension line, leader line, iv) Construction of Rectangular Hyperbola when given the position of a point
arrows, symbols, number and notes, rules to be observed in the use of above on the curve.
tools -Placing dimensions: Aligned system and unidirectional system ( SP- General Curves: Involute, Cycloid and Helix, explanations as locus of a
46-1988)-Arrangement of dimensions Chain, parallel, combined progressive, moving point, their Engineering application, viz, Gear tooth profile, screw
and dimensioning by co-ordinate methods-The rules for dimensioning threads, springs etc. Their construction:
standard, features Circles (holes) arcs, angles, tapers, chamfers, and Drawing Plate: 4 (Consisting of about 12 to 15 exercises)
dimension of narrow spaces.
Exercises mentioned above at the rate of at least one problem on each
Drawing Plate 3: (Consisting of above 12 to 15 exercises) construction.
Dimensioning a given drawing using the above tools, rules and systems of 6.0 Projection of points, lines and planes.
dimensioning.
Projecting a point on two planes of projection
Dimensioning practice in various methods of dimensioning stated above.
Projecting a point on three planes of projection
Dimensioning, given common features listed.
Projection of straight line.
Exercise in identifying the departures made in a given dimensioned drawing
from I.S.I. Code of practice. (a) Parallel to one or both the planes.
5.0 Geometric Construction (b) Contained by one or both the planes.
Division of a line: to divide a straight line into given number of equal parts (c) Perpendicular to one of the planes.
internally examples in Engineering application. (d) inclined to one plane and parallel to other planes.
Construction of tangent lines: to draw tangent lines touching circles Projection of perpendicular planes
internally and externally.
(a) Plane perpendicular to both HP and VP
Construction of tangent arcs
(b) Plane perpendicular to HP and parallel to VP and Vice versa.
i) To draw tangent arc of given radius to touch two lines inclined at given
(c) Plane perpendicular to HP and inclined to VP and vice versa.
Projection of Regular solids in simple positions
66 67
 7.0 Orthographic Projections To identify the object when given number of objects and number of sectional
Meaning of Orthographic Projection -Using a viewing Box and a model views (Matching exercise.)
Number of views obtained on the six faces of the box, - Neat sketches of only 9.0 Auxiliary views
D:\Backup\SBTET\MET - 2nd Proof - 35

3 views for describing object -Concept of front view, top views, and sides Need for drawing auxiliary views -Explanation of the basic principles of drawing
view sketching these views for a number of Engg. Objects -Explanation of an auxiliary views explanation of reference plane and auxiliary plane -Partial
First angle projection. Positioning of three views in First angle projection auxiliary view.
- Projection of points as a means of locating the corners of the surfaces of
an object Use of miter line in drawing a third view when other two views are Drawing plate No.8: (Consisting of about 8 exercises)
given -Method of representing hidden lines -Selection of minimum number Given a set of objects, state whether an auxiliary view is needed if required
of views to describe an object fully. sketch the same.
Drawing Plate 5: (Consisting of about 10 to 12 Number of exercises) Given the object and its auxiliary view (partial or full, to sketch the auxiliary
Given an engineering object(s) to sketch the three views. plane on the pictorial view)
Given the pictorial view of simple objects to sketch the three views in First 10.0 Pictorial Drawings
and third angle projections. Brief description of different types of pictorial drawing viz., Isometric, oblique,
Given the object (pictorial Drawing) and 3 views identifying the surface on and perspective Use of these - Isometric drawings: Iso axis, angle between
the views with reference to the object. them, meaning of visual distortion in dimensions - Need for an isometric
scale, difference between Isometric scale, and ordinary scale difference
Given two views and a simple object Draw the mission of third view. between Isometric drawing (or view, and Isometric Projection) and
Drawing Plate 6: (Consisting of about 6 to 8 exercises) orthographic drawing - Isometric and non-Isometric lines -Isometric drawing
Given the engineering objects (Pictorial views) Drawing the three views in of common features like rectangles, circular - shapes, non-isometric lines,
First angle projection. Use of box and offset construction -Oblique drawings: Their use -Cavalier
and cabinet drawings Oblique drawing of common features like rectangular,
Identifying the object, when given a number of objects and the orthographic circular and inclined, surfaces -Selection of the face of the object to be included
views (matching exercises). in the front view.
8.0 Sectional views Draw plate 9: (Consists of about 10 to 12 exercises)
Need for drawing sectional views what is a sectional view - Location of Given the Orthographic views to draw isometric views,
cutting plane Purpose of cutting plane line Selection of cutting plane to
give maximum information (vertical and offset planes) -Meaning of Full, half Construction of isometric scale.
revolved and removed, local or partial sections - Hatching adjacent Given the Orthographic views to draw isometric Projections.
components (two or more) large areas, a part in different parallel planes- Given the Orthographic views to draw cavalier Drawings.
Conventional practices to represent sections of ribs, shafts, bolts, nuts, screws,
rivets, spokes, webs, keys, cotters, thin sections etc., as per B.I.S. Given the Orthographic views to draw cabinet Drawings.
specifications Conventional representation of materials as per B.I.S. 11.0 Development of Surfaces
Standards.
Need for preparing development of surface with reference to sheet metal
Drawing Plate 7: (Consists of about 8 to 10 exercises) Work -Concept of true length of a line with reference to its Orthographic
Preparing conventional representation of a materials as per latest/ B.I.S. projection when the line is (i) parallel to the plane of projection (ii) When it is
Code. inclined to one principal and parallel to the other -Development of simple
Engineering common solids like Cubes, prisms, Cylinders, Cones, Pyramid
Given the object (pictorial or orthographic view), and cutting plane line to (sketches only) -Types of Development: Parallel line and radial line
draw sectional view. development -Procedure of drawing development, drawings of trays funnels,
Given the object to select the correct cutting plane line and then to draw the 900 elbow pipes and rectangular ducts.
sectional view. Drawing plate No. 10: (Consists of about 10 exercises)

68 69
 Development drawings by Parallel line method such as prisms and PHYSICS LABORATORY
Cylinders (Truncated). (Common to All Courses)
Development drawing by Radial line method such as cones and pyramids
D:\Backup\SBTET\MET - 2nd Proof - 36

( Truncated)
Subject title : Physics Laboratory
Development drawings of a tray: funnel 900 elbow and rectangular duct.
Subject code : MET -108
Periods / week : 03
REFERENCE BOOKS
Total periods / Year : 45
1 First Year Engineering Drawing B.R. Gupta.
2 Engineering Drawing N.D.Bhatt.
List of Experiments No. of Periods
3 A First Year Engineering Drawing A.C. Parkinson
(Metric Edition). 1. Vernier calipers 3
4 T.S.M. & S.S.M on Technical Drawing prepared by T.T.T.I., Madras. 2. Screw gauge 3
5 SP-46-1998 Bureau of Indian 3. Parallelogram law of forces and
Triangle law of forces (verification) 3
Standards. 4. Simple pendulum 3
6 Introduction to Engineering Drawing R.C.Mouli V.Rama Rao 5. Velocity of sound in air (Resonance method) 3
M. Venkateswarlu. 6. Focal length and focal power of convex lens
7. Engineering Drawing S.R. Manchu (separate and combination) 3
7. Refractive index of solid using traveling microscope 3
8. Surface tension of liquid using traveling microscope 3
9. Coefficient of viscosity by capillary method 3
10. Boyles law verification 3
11. Meter bridge 3
12. Mapping of magnetic lines of force 3
Revision 6
Test 3
-
Total 45

SPECIFIC OBJECTIVES OF PHYSICS LABORATORY

1. VERNIER CALIPERS - To determine the volumes of a cylinder and a
sphere
2. SCREW GAUGE To determine the thickness of a glass plate and area of
cross section of a wire

70 71
 3. PARALLELOGRAM LAW AND TRIANGLE LAW VERIFICATION To verify CHEMISTRY LABORATORY
laws and determination of unknown weight of an object (COMMON TO ALL COURSES)
4. SIMPLE PENDULUM To determine the value of acceleration due to gravity
D:\Backup\SBTET\MET - 2nd Proof - 37

using law of length and to draw l-T and l- T2 curves.

Subject Title : Chemistry Laboratory
5. VELOCITY OF SOUND IN AIR To determine velocity of sound in air at
room temperature and to calculate its value at 00 C using two tuning forks. Subject Code : MET - 109
6. FOCAL LENGTH AND FOCAL POWER OF CONVEX LENSES To find No of periods : 03
focal length and focal power of a single convex lens and combination of Total periods : 45
convex lenses respectively using U-V method and draw U-V and 1/U 1/V
curves for single convex lens experiment only.
List of Experiments
7. REFRACTIVE INDEX OF A SOLID To determine the refractive index of
material of a glass slab using traveling microscope. 1. Introduction to volumetric analysis
8. SURFACE TENSION OF A LIQUID To determine the surface tension of 2. Preparation of Standard Na2CO3 solution
water using traveling microscope (Capillary method.) 3. Estimation of HCl solution using Std. Na2CO3 solution
9. VISCOSITY OF A LIQUID To determine viscosity of water by using capillary 4. Estimation of NaOH using Std. HCl solution
method
5. Estimation of Mohrs Salt using Std. KMnO4 solution
10. BOYLES LAW VERIFICATION To experimentally verify Boyles law
employing a Quill tube. 6. Determination of acidity of water sample
11. METER BRIDGE To find specific resistance of the material of a wire 7. Determination of alkalinity of water sample
12. MAPPING OF MAGNETIC LINES OF FORCE To locate the positions of 8. Determination of total hardness of water using Std. EDTA solution
neutral points using N-S and N-N method with the help of magnetic compass 9. Estimation of Chlorides present in water sample
10. Estimation of Dissolved Oxygen (D.O) in water sample

DEMONSTRATION EXPERIMENTS
11. Determination of pH using pH meter
12. Determination of conductivity of water
13. Determination of turbidity of water
14. High volume air sampler
15. Estimation of total solids present in water sample Revision

72 73
 INFORMATION TECHNOLOGY LAB searching, creating folders, copying and shifting data, etc.
3. Create a formatted word document using MS-Word
Subject Title : Information Technology Lab 4. Familiarise with spell checker facility of MS-Word
D:\Backup\SBTET\MET - 2nd Proof - 38

Subject Code : MET -110 5. Print the Word document using page setup and Print facilities
Periods/Week : 04 6. Create a soft copy of a given table using MS-Word
Periods per Semester : 120 7. Create mailing letters for a given information using MS-Word
8. Create a soft copy of the given statistical data using MS-Excel
SPECIFIC OBJECTIVES 9. Generate Appropriate Chart for the statistical data using MS-Excel
On completion of this subject the student would be able to 10. Generate the soft copy of a worksheet using formula facility of MS-Excel
Identify the various components of a Computer system 11. Create a soft copy of a simple database using Excel. Run sort and filter
Differentiate between hardware and software facilities for the database

State the functions of each component of a computer a system 12. Create a power point presentation for a simple technical topic using MS-
PowerPoint
State the configuration of a computer system
13. Create a backup CD for a data using NERO or similar CD writing software
Identify the various peripherals
14. Create an user account on the Internet and e-mail and sending a document
Know how to open an application program to froma given e-mail address. To another e-Mail ID as attachment.
Know how to create a folder in a specified location 15. Using different search engines finding required sites to collect information
Open MS-word and Identify the components on the screen on engineering related topics including down loading the contents.
Create a document using MS-word and save it
Create a table using MS-Word and save it
Create mailing letters using mail merge tool of MS-word
Open MS-Excel and identify the components on the screen
Create a Worksheet in MS-Excel and save it
Generate a Chart using the data in Excel-worksheet
Automate calculations in a worksheet using formula
Sort and filter data in a worksheet
Create a simple Power point presentation for a small topic
Backup required files and folders to a CD-ROM
Introduction to the internet technology and imparting training to use
searching of required sites and using e-Mails etc..

COURSE CONTENT:
1. Study of a computer system
2. Familiarise with basic MS-WINDOWS facilities like opening programs,

74 75
 MINERAL DRESSING LABORATORY

Subject Title : Mineral Dressing Laboratory.

D:\Backup\SBTET\MET - 2nd Proof - 39

Subject Code : Met -111

Periods / Week : 03
Periods / Year : 90

List of Experiments
1. Determine the energy consumption as a function of size reduction by using
Jaw crusher and verify the energy consumption & size reduction
relationship with Crushing laws - Kicks law
2. Determine the energy consumption as a function of size reduction by using
Jaw crusher and verify the energy consumption & size reduction relationship
with Crushing laws - Rittingers law
3. Determination of energy consumption as a function of size reduction buy
using roll crusher verify the energy consumption & size reduction
relationship with Crushing laws - Kicks law
4. Determination of energy consumption as a function of size reduction buy
using roll crusher verify the energy consumption & size reduction

5.
relationship with Crushing laws.- Rittingers law
Determination of energy consumption as a function of size reduction buy
III Semester
using roll crusher and Calculate the angle of NIP of roll crusher.
6. Study the effect of the following variables on grinding in a Ball Mill
a) Variation of size reduction as a function of critical speed & Time
b) Variation of energy consumption as a function of size reduction.
7. Study the effect of following variables on grinding in a Rod Mill.
a) Variation of size reduction as a function of critical speed & Time
b) Variation of energy consumption as a function of size reduction.
8. Perform the Sieve analysis of the given material by using Rotap sieve
shaker and Plot the fallowing graphs
a) size in microns vs. percentage Wt. Retained by individual size grade by
using ASTM/BS/BIS sieves.
b) Size in micros vs. cumulative weight percentage coarse & finer
9. Concentrate the given Mineral by using the mineral Jig
a) Through the screen
b) above the screen.
10. Study the flotation characteristics of a sulphide ore using a Froth Flotation
cell.

76 77
 ENGLISH-II OBJECTIVES
On completion of the course the student will be able to
Subject Title : English- II
Subject Code : MET-301 Write and speak in English fluently
D:\Backup\SBTET\MET - 2nd Proof - 40

Periods/Week : 03 Use English effectively outside the classroom

Periods per semester : 45

Introduction Course Material

The English Syllabus is geared to suit the needs of the students who would join the A textbook titled Enhancing English and Employability Skills II published by the State Board
industrial work force. of Technical Education and Training, Andhra Pradesh, Hyderabad.
TIME SCHEDULE

Major Topics No. of Weigh Short Essay

periods tage Answer Questions
of Question
marks s
1.English Language for Employability
2 ,3. Talking about Routines 1 & 2
8 13 1 1
4,5. Asking about Routines 1 & 2
6. Writing Skills 1

7, 8. Taking Notes 1 & 2 2

9. Expressing Feelings
3 3 1
10. Expressing Likes and Dislikes
11,12. Questioning 1 & 2
13. Talking about Food 4 13 1 1
14. Writing Skills 2
15, 16.Making Notes 1 & 2
3 20 2
17. Summarising
18 -20.Telephoning Skills 4 3 1
21 Making Requests
22.Writing Skills 3
23. Seeking and Giving Permission
24. Making Complaints 8 22 4 1
25. Offering Suggestions
26 . Extending and Accepting Invitations
27. Writing Skills 4
28, 29. Making Comparisons 1 & 2
30. Talking about Quantity 5 13 1 1
31. Writing Skills 5
32-34. Talking about Possessions 1, 2 & 3
35. Asking about Possessions
8 13 1 1
36. Talking about the Past
37. Writing Skills 6
Skill
acquired
Reading Comprehension across the
10 1
Semester
45 110 10 8

78
74 79
75
 ENGINEERING MATHEMATICS II t = k given that S = 0 when t = 0. etc.
( Common to AEI/C/M/EE/EC/MIN/PKG) 1.5. Explain various methods of integration with examples.
1.6. Integrate simple functions by decomposition of the integrand
Subject title : Engineering Mathematics -II
D:\Backup\SBTET\MET - 2nd Proof - 41

1.7 Integrate simple functions of the following type by substitution.

Subject code : MET - 302
Periods per week : 04 i) f(ax + b) dx where f(x) dx is in standard form.
Periods / Semester : 60 ii) [f(x)]n f (x) dx
iii) f (x)/[f(x)] dx
TIME SCHEDULE iv) f {g(x)} g (x) dx
S.No. Major Topics Periods Weightage Short Essay 1.8. Explain finding the Integrals of tan x, cot x, sec x and cosec x
of Marks Type Type using the above.
1 Unit I Integration
18 35 2 1.9. Evaluate the integrals of the form Sinm Cosn . d where m and
Methods of Integration 5 n are positive integers.
2 Unit-II 1.10. Evaluate Integrals of powers of tan x and sec x.
Definite Integrals and 14 26 2
2 1.11. Evaluate the integrals of the form ex [f(x) + f (x)] dx.
Applications
3 Numerical Integration 1.12 Evaluate the Standard Integrals of the functions of the type
03 05 -
4 Unit-III Differential 1
Equations 25 44 3 3 1 1 1
2 i) , 2 , 2
Total 60 110 10 8 a + x a x x a2
2 2 2

Objectives: 1 1 1
ii ) , ,
On completion of the study of the subject the student should be able to
comprehend the following
a2 + x2 a2 x2 x2 a2
Unit-I iii ) x 2 a 2 , x 2 + a 2 , a 2 x 2
Methods of Integration:
1.0 Understand the concept of Indefinite integral: 1.13. Evaluate the Integrals of the type
1.1 Explain that
1 1 1
a bSin d , a b cos d and a cos b sin cd .
d
( f ( x) ) = F ( x) F ( x)dx = f ( x) + c ,
dx
1.14. Evaluate integrals using integration by parts with examples.
where c is arbitrary constant.
State the Bernoullis rule for evaluating the integrals of the
1.2. State the indefinite integral of standard functions and properties of

1.3.
Integrals with examples.
Integrate simple functions using the rule for (u + v) dx and ku
form u.vdx .
dx where k is constant and u, v are functions of x. Unit-II
1.4. Evaluate arbitrary constant and determine particular integrals in 2.0 Definite Integrals and its applications
problems of the following type: 2.1 Understand the concept of definite integrals and define the definite
i). Find the equation of the curve passing through integral over an interval.
(1, 1) and whose slope at any point 2.2 State various properties of definite integrals.
(x , y) is 2x2 + 1/ x . 2.3 Evaluate some problems on definite integrals using the above
ii) If the velocity at time t is given by properties.
2.4. Identify a definite integral as a limit of sum by considering an area.
V= t + 3 find the displacement S at time
80 81
 2.5. State the fundamental theorem of integral calculus. Integration by parts including Bernoullis rule.
2.6. Find the areas under plane curves and area enclosed between
two curves using integration. Unit-II
D:\Backup\SBTET\MET - 2nd Proof - 42

2.7 Obtain the volumes of solids of revolution. 2. Definite Integral and its applications:
2.8. Obtain the mean value, mean square value and root mean square Definite integral Properties of definite integrals, evaluation of simple
value of the functions in any given interval. definite integrals. Definite integral as the limit of a sum. Area under plane
3. 0 Numerical Integration curves Area enclosed between two curves. Volumes of solids of
3.1 Explain the Trapezoidal rule, Simpsons 1/3 rule for approximation revolution. Mean value, mean aquare value and RMS value of a function in
of Integrals and provide some examples. a given interval.
Unit III 3. Numerical Integration:
4.0 Differential Equations Trapezoidal rule, Simpsons 1/3 rule for approximation of Integrals.
4.1. Definition of a Differential equation order, degree and solution of a Unit -III
differential equation formation of differential equations - solutions 4. Differential Equations:
of ordinary differential equations of the first order and first degree of Definition of a differential equation-order and degree of a differential equa-
the type: tion- formation of differential equations-solution of differential equation of the
i. Variables Separable. type first order, first degree, variable-separable, homogeneous, exact, linear
ii Homogeneous Equations. differential equation of the form dy/dx + Py = Q, Bernoullis equation, nth
iii. Exact Differential Equations order linear differential equation with constant coefficients both homogeneous
iv. Linear differential equation of the form dy/dx + Py = Q, and non homogeneous and finding the Particular Integrals for the functions
k, eax ,Sinax,Cosax , xn.
where P and Q are functions of x or constants.
v. Bernoullis Equation (Reducible to linear form.)
REFERENCE BOOKS:
4.2 Solution of second order differential equation of the type f(D)y=0
1 Text book of Engineering Mathematics II
4.3 Solution of nth order differential equation of the type
by G.Srinagesh, and others FALCON publishers
f(D) y = X where f(D) is a polynomial of nth order and X is a function
of the form k, eax , Sinax, Cosax, xn . 2 Text book of Engineering Mathematics II
by Dr.J.Sairam and others UNI-TECH SERIES.
COURSE CONTENTS
3 A Text book of intermediate Mathematics I & II
Unit-I
by Telugu Academy.
1. Methods of Integration.
4 Integral Calculus
1. Integration regarded as reverse of differentiation Indefinite integral
by Manicavachagom Pillai
and constant of integration standard forms. Integra-
tion by decomposition of the integrand into simple rational, algebric 5 Text book of Engineering Mathematics II
functions-Integration by substitution or change of variable. Integrals by Radiant publishers.
of the form sinm. cosn . where m and n are positive integers. 6 Text book of Engineering Mathematics II
Integrals of tan x, cot x, sec x, cosec x and powers of tan x, sec x by by J. Sai Ram & M. Vijaya Saradhi
substitution.Integrals of: 7 Text book of Engineering Mathematics II
by T. Srinivasulu
1 1 1
i) , 2 , 2
a + x a x x a2
2 2 2

1 1 1
ii ) , ,
a +x
2 2
a x
2 2
x a2
2

iii ) x 2 a 2 , x 2 + a 2 , a 2 x 2
82 83
 FUELS, REFRACTORIES & PYROMETRY 2.1 Define gasification
Subject Title : Fuels, Refractories & Pyrometry 2.2 State the purpose of gasification.
Subject Code : Met 303 2.3 Explain the manufacturing processes of producer gas,
Periods/Week : 05
D:\Backup\SBTET\MET - 2nd Proof - 43

Water gas, carburetted water gas.

Periods per Semester : 75
2.4 State the composition and uses of each gaseous fuel.
TIME SCHEDULE 2.5 Distinguish between Producer gas and Water gas.
S.No Major Topics Weightage Short Essay Type 2.6 Distinguish between Water gas and Carburetted water gas.
Periods of Marks Type 2.7 State the composition and uses of B.F/c gas and Coke oven gas.
1. Important industrial Fuels 10 16 2 1 3. Firing of Fuels & Pulverisation:
3.1 List out the types of solid fuel firing.
2. Gasification of solid fuels 10 13 1 1
3. Firing of fuels & 8 10 - 1 3.2 Appreciate the advantages and limitations of mechanical and hand firing.
Pulverization 3.3 State the purpose of atomisation.
4. Combustion of fuels 10 13 1 1 3.4 Name the types of liquid fuel burners.
5. Refractories 8 13 1 1 3.5 Name the types of Gas burners.
6. Manufacture of 8 13 1 1
3.6 Define pulverisation.
Refractories
7. Heat transfer by 8 13 1 1 3.7 State the necessity of pulverisation.
conduction and radiation 3.8 Name the methods of pulverisation.
8. Pyrometry 8 13 1 1 3.9 List out the advantages and limitations of Pulverised fuels.
9. Introduction to non- 5 6 2 - 3.10 State the industrial applications of pulverised fuels.
conventional energy
Total 75 110 10 8 4. combustion of Fuels:
OBJECTIVES 4.1 Calculate the theoretical & actual air required for combustion.
On the completion of the course the student will be able to understand 4.2 Calculate the composition of products of combustion.
1. Important Industrial Fuels 4.3 Convert the volume basis to weight basis and vice versa.
1.1 Define the terms Fuel, Calorific value Net and gross, combustion of fuels, 4.4 Calculate the calorific value of a fuel by Dulongs formula.
carbonisation, flash and fire points, Ignition temperature, coking . 5. Refractories:
1.2 Classify the fuels based on occurrence and state. 5.1 Define the term refractory.
1.3 State the origin of fuels. 5.2 State the need of refractories.
1.4 State the various types of solid, liquid and gaseous fuels and their 5.3 Classify the refractory materials.
applications with chemical compositions. 5.4 List out the properties of refractory materials.
1.5 Distinguish between proximate and ultimate analysis of coal. 5.5 Explain the properties of refractory materials.
1.6 Classify the coals I S I and Seylors 5.6 Explain the tests on Refractories Porosity, P.C.E., R.U.L. Bulk density,
1.7 Merits and Demerits of solid, liquid and gaseous fuels. cold crushing strength, permeability.
1.8 State the carbonisation processes - L.T and H.T. 5.7 Explain the causes of the refractory failures and their remedies.
1.9 Distinguish between Low temp and High temp carbonisation. 6. Manufacture of refractory bricks:
1.10 State the characteristics of metallurgical coke. 6.1 Explain the manufacturing of AluminoSilicate Refractories Fire clay.
1.11 Explain the manufacturing processes of metallurgical coke by beehive, 6.2 State the properties and applications of Fire clay Refractories.
retort and by product processes. 6.3 Explain the manufacturing process of SiO2 refractory.
1.12 List out various by-products of coke oven & State their uses 6.4 State the properties and applications of Silica Refractories.
2. Gasification of solid fuels: 6.5 State the phase transformations in Silica/Quartz.

84 85
 6.6 Explain the manufacturing process of magnesite refractories Solid fuels: - Analysis of coal, Classification of coals, Liquid
6.7 State the properties and applications of magnesite Refractories. Fuels, Gaseous fuels, comparative study, carbonisation L.T,
6.8 Name the neutral Refractories. H.T, characteristics, Beehive, Retort, by-product oven.
D:\Backup\SBTET\MET - 2nd Proof - 44

6.9 Describe the manufacturing process of Carbon Bricks. 2.0 Gasification of solid fuels:
6.10 State the properties and applications of Carbon bricks. Definition, purpose, manufacture of producer gas, water gas, carbonated water
7. Heat transfer by conduction & radiation: gas, composition and their uses, By-product gaseous fuels B.F. gas, C.O
gas, composition and uses.
7.1 state different modes of heat transfer.
3.0 Firing of Fuels & Pulverisation:
7.2 Define conduction and thermal conductivity.
Methods of firing solid fuel hand mechanical, liquid fuels atomisation
7.3 State the Fouriers law of heat conduction. purpose and method, gaseous fuels burners. Pulverisation necessity,
7.4 Calculate the rate of Heat transfer in single and composite wall of method, advantages and disadvantages, applications.
metallurgical Systems. 4.0 Combustion of Fuels:
7.5 Define radiation. Calculation of theoretical air & Actual air,
7.6 State the Stefan boltzman law of radiation and its equation. Calculation of composition of production of combustion.
7.7 Define black body, Emissivity, Absorbivity, reflectivity. Conversions of volumetric basis to weight basis & vice verse.
7.8 State Planck and Wiens law of distribution of radiant energy. Calculation of calorific value of fuel by Dulongs formula.
8. Pyrometry: 5.0 Refractories:
8.1 Define pyrometer. Definition, purpose, classification, properties, testing of properties, causes
8.2 State the need of Pyrometers. of refractory failures and their remedies.
8.3 State different types of pyrometers. 6.0 Manufacture of refractory bricks:
8.4 Explain the working principle of thermocouple. Manufacturing of fire clay, silica, magnesite, and carbon bricks with flow
8.5 State the advantages,limitations and applications. sheets. Properties and uses.
8.6 State the Principle of resistance pyrometers. 7.0 Heat transfer by conduction & radiation:
8.7 State the advantages,limitations and applications. Concept, modes, definition of conduction, conductivity, Fouriers Law,
8.8 Describe the working principle of Optical pyrometers. calculation of rate of heat transfer in single wall composite wall of metallurgical
system, radiation, Stefan- Boltzaman Law, Black body, Emissivity, Absorbsity,
8.9 Explain the working of Radiation pyrometers. Reflectivity, Planks and Wiens laws.
8.10 Compare Optical and Radiation Pyrometers. 8.0 Pyrometry:
9. Non conventional energy resources: Definition, necessity, types of pyrometers, resistance pyrometer,
9.1 state the necessity of Non conventional Energy Resources. thermocouples, optical pyrometer, radiation pyrometer.
9.2 List the non-conventional energy resources. 9.0 Non Conventional energy resources:
9.3 Appreciate the applications of various non-conventional energy resources Introduction, Necessity, important resources, solar energy, biogas plant,
in India. windmill.
9.4 Explain the working principle of solar water heaters and lanterns. REFERENCE BOOKS
9.5 Explain the working principle of single biogas generator. 1. Fuels, Furnaces and Refractories - by O.P. Gupta
9.6 Explain the working principle of windmill. 2. Refractories - by Chasti.
COURSE CONTENTS: 3. Metallography laboratory practice - by G.L.Kehl.
1.0 Important Industrial Fuels: 4. Fuels and combustion - by Sameer sarkar.
Definition of Fuel, calorific value (Net & Gross) combustion, Ignition
temperature, flash & fire points, carbonisation, coking.
Classification of fuels: - primary fuels, Secondary fuels,

86 87
 METALLURGICAL THERMODYNAMICS 1.14 State complete / exact differential of thermodynamic properties.
2.0 First law of Thermodynamics
Subject Title : Metallurgical Thermodynamics 2.1 State First law of thermodynamics.
Subject Code : Met 304 2.2 Explain energy content and energy changes.
D:\Backup\SBTET\MET - 2nd Proof - 45

Periods/week : 05 2.3 Derive heat changes at constant volume and constant pressure.
Periods per Semester : 75 2.4 Explain concept of enthalpy or heat content.
2.5 Define heat capacity.
TIME SCHEDULE 2.6 Define heat capacities at constant volume and constant pressure.
S.No Major Topics Weightage Short Essay Type 2.7 Derive the relation between heat capacities at constant volume and
Periods of Marks Type
constant pressure.
1. Introduction and 8 13 1 1
applications of 2.8 State heat capacity temperature relationships.
thermodynamics 2.9 Define reversible adiabatic expansion and compression.
2. First law of 12 18 1 1.5 2.10 Derive the fallowing relations in reversible adiabatic process.
Thermodynamics. a) Temperature - Volume relationship
3. Thermo-chemistry. 10 13 1 1
b) Pressure Volume relationship
4. Second law of 12 18 1 1.5
thermodynamics 2.11 Solve a range of problems using the above derivations and
5. Ellingham Diagrams 4 6 2 - equations from the above mentioned objectives.
6. Phase Equilibria 9 13 1 1 3.0 Thermo Chemistry
7. Fugacity, Activity & 8 13 1 1 3.1 Define heat of reaction.
Equilibrium constant. 3.2 Define heat of reaction at constant pressure and constant volume.
8. Solutions 8 13 1 1
3.3 Define exothermic and endothermic reactions and the sign conventions
9. Fundamentals of 4 10 1 -
Reaction Kinetics.
of H from E.
Total 75 110 10 8 3.4 Define heat of formation
OBJECTIVES 3.5 Define heat of combustion.
On the completion of the course the student will be able to understand 3.6 State the thermo-chemical laws
1.0 Introduction and applications of thermodynamics a) Laplace Law.
1.1 Applications of Thermodynamics b) Hess law of constant heat summation.
1.2 Define ideal gas and derive the ideal gas equation PV=nRT. 3.7 Explain variation of heat of reaction with temperature and derive the
1.3 Define real gas and perfect gas. Kirchoffs equation..
1.4 Define system, surrounding & boundary with examples. 3.8 Solve a range of problems using the above derivations and
1.5 Distinguish between Homogeneous and Heterogeneous sys tems. Equations from the above mentioned objectives.
1.6 Define isolated system, closed system, open system and adia batic 4.0 Second law of Thermodynamics.
system. 4.1 State the Second law of thermodynamics.
1.7 Define intensive, extensive properties, state and path properties with 4.2 Define spontaneous and irreversible process.
examples. 4.3 State the concept of entropy and the relation.
1.8 Define state of a system and equation of state. 4.4 State the entropy changes in reversible and irreversible processes
1.9 Define equilibrium state and the criteria for equilibrium. 4.5 Define entropy change and phase change.
1.10 Explain isothermal, adiabatic, Isochoric and Isobaric process. 4.6 State the conditions for equilibrium in terms of change in Entropy
1.11 Define reversible and irreversible processes and state differ ences 4.7 Derive equation for variation of entropy with temperature.
between them. 4.8 State third law of thermodynamics.
1.12 Explain the terms heat and work with units. (S.I. Units) state sign 4.9 State the concept of free energy.
conventions of heat and work. 4.10 Derive the free energy relationships.
1.13 Explain about pressure volume work (or) work of expansion Derive 4.11 State the conditions for equilibrium in terms of change in free energy.
equation for work of expansion. 4.13 Derive the Gibbs Helmholtz Equation.

88 89
 4.14 Define partial molar properties. 9.2 State the effect of concentration on the reaction rate.
4.15 Define chemical potential partial molar free energy. 9.3 State the effect of temp on the reaction rateArrehenius equation.
4.16 Solve a range of problems using derivations and equations from the 9.4 State first order reaction and second order reaction.
above-mentioned objectives. COURSE CONTENS:
D:\Backup\SBTET\MET - 2nd Proof - 46

5.0 Ellingham diagrams 1.0 INTRODUCTION TO THERMODYNAMICS:

5.1 Understand the construction of the standard free energy - temperature Applications, Ideal gas equation, system & types, properties of system,
(Go T) diagram. equilibrium state, thermodynamic processes, work of expansion.
5.2 Explain Go T diagram in terms of the formation of AL2 03 , ZnO, CO2 & 2.0 FIRST LAW OF THERMODYNAMICS:
CO. Introduction, Heat change, Heat capacity, relation between Cp & Cv, enthalpy,
5.3 State the applications of Go T diagram. Heat capacity & temperature relationship.
5.4 State the limitations of Go T diagrams. 3.0 THERMO CHEMISTRY.
6.0 Phase Equilibria Heat of relation, Heat of formation, heat of combustion, endothermic &
6.1 Explain the equilibrium between phases of one component system. exothermic reactions, thermo chemical laws, solve a range problems.
6.2 Derive the CLAPEYRON equation. 4.0 SECOND LAW OF THERMODYNAMICS
6.3 State the equation for solid-liquid equilibrium, liquid- vapour Equilibrium Introduction, Entropy changes, free energy, Gibbs- helmoboltz equation,
and solid-vapor equilibrium. chemical potential , partial molar properties, solve a range of problems.
6.4 Derive the CLASIUS CLAPEYRON equation and explain its applications. 5.0 ELLINGHAM DIAGRAMS.
6.5 State the vapor pressure-temperature relationships. Construction, Ellingham diagram for formation of Al2 O3, Zno & Co, uses
6.6 State Troutons rule. and limitations.
6.7 Solve a range of problems using derivations and equations from the 6.0 PHASE EQUILIBRIA:
above mentioned objectives. Clasius Clapeyron equation, equation for solid- liquid, liquid-vapour & solid
7.0 Fugacity, Activity & Equilibrium Constant vapour equilibrium, Troutons rule, solve a range problems.
7.1 Define fugacity, activity and equilibrium constant. 7.0 FUGACITY, ACTIVITY & EQUILIBRIUM CONSTANT:
7.2 State the equation for fugacity of an ideal gas & Non Ideal gas Introduction, fugacity of an ideal & non-ideal gas, position of equilibrium,
7.3 Define chemical equilibrium. Vanthoff equation, solve a range problems.
7.4 State Le-chatliers rule for law of mass of action. 8.0 SOLUTIONS:
7.5 Explain the factors effecting the position of equilibrium. Definitions, classification, Renaults law & ideal solution, Henrys law &
7.6 Define equilibrium constant. dilute solution, sieverts law, regular solution,solve a range problems
7.7 Derive the VANTHOFFs equation for isotherm and Isochors. 9.0 REACTION KINETICS:
7.8 Solve range of problems using derivations and equations in the above Effect of concentration and temperature on reaction rate, types of reactions,
mentioned objectives REFERENCE BOOKS
8.0 Solutions 1. Thermodynamics for chemists - by S. Glasstone.
8.1 Define Solution, Mole Fraction, Weight % and Atom %. 2. Problems in metallurgical
8.2 Know the conversion of Weight % to Atom % and Atom % to Weight % . Thermodynamics and kinetics - by Dube and Upadhyaya
8.3 Classify Solutions, Define Ideal Solution & Regular Solution. 3. Chemical metallurgy - by J.J. More.
8.4 State Roults law for ideal solutions. 4. Physical chemistry of Metals - by Darken & Gurry.
8.5 Define the activity coefficient. 5. Metallurgical thermodynamics - by Gaskel.
8.6 State the factors causing deviation from ideal behavior.
8.7 Define Dilute solution and state Henrys law.
8.8 State Sieverts law and its applications.
8.9 Solve range of problems using derivations and equations in the above
mentioned objectives.
9.0 Fundamentals of Reaction Kinetics.
9.1 Define rate of reaction and state the relation.

90 91
 PHYSICAL METALLURGY 2.3 State the effect of Temperature on Diffusion with the help of a graph.
2.4 State the types of Diffusion Mechanisms.
Subject Title : Physical metallurgy.
Subject Code : Met-305 3.0 Solidification of Metals & Alloys
D:\Backup\SBTET\MET - 2nd Proof - 47

Periods per Week : 05 3.1 Differentiate Metal & Alloy.

Periods per / Semester : 75
3.2 Define Phase & List the types of Solid phases.
TIME SCHEDULE 3.3 Define Solid solution and classify the Solid Solutions.
S Weightage Short Essay Type 3.4 Explain the rules governing the formation of Solid Solutions.
Major Topics Periods
No Of Marks Type
3.5 State different types of Intermediate phases and their properties.
1 Structure of Metals and 8 13 1 1
Alloys 3.6 Define cooling curve.
2 Diffusion 4 06 2 -
3.7 Draw the cooling curves for a pure metal and alloy.
3 Solidification of Metals 14 18 1 1.5
and Alloys. 3.8 Explain the process of crystallization with respect to
4 Binary Thermal 15 26 2 2 a) Nucleation
Equilibrium Diagrams
5 Study of Iron Carbon 10 13 1 1 b) Growth
System c) under cooling
6 Study of important Non- 12 18 1 1.5
Ferrous binary Systems 3.9 Define dendritic growth & Coring
7 Microscopic and 12 16 2 1 3.10 Define Homogeneous Nucleation.
Macroscopic examination
of Metals and Alloys 3.11 Define Heterogeneous Nucleation.
Total 75 110 10 8 4.0 Binary thermal Equilibrium Diagrams.
OBJECTIVES
4.1 Define Equilibrium diagram.
Upon the completion of study of the subject the student should be able to Understand
4.2 State the applications and limitations of Equilibrium diagrams.
1.0 Structure of Metals.
4.3 Classify the Binary Systems.
1.1 Explain Metallic bond.
4.4 Define an Isomorphous system.
1.2 Define Space lattice & Unit Cell.
4.5 Explain the Construction of Equilibrium diagram for an Isomorphous System.
1.3 State different Crystal Systems and classify them into Space Lattices.
4.6 Define
1.4 Define the terms:
a) Liquidus line
a) Lattice parameter,
b) Solidus line
b) Co-ordination number,
c) Tie line
c) Effective no. of atoms,
4.7 State Lever Rule and its applications.
1.5 Calculate the c/a ratio for H.C.P. Structure.
4.8 State the phase rule and explain the terms
1.6 Calculate the packing factor for
a) Phase.
a) BCC b) FCC c) HCP
b) Number of components.
2.0 Diffusion
c) Degrees of freedom
2.1 Define Diffusion.
4.9 State the applications of phase rule in Binary phase diagrams.
2.2 State Ficks laws of Diffusion.

92 93
 4.10 Explain the Cooling of an alloy in Isomorphous System by showing the 6.0 Study of Important Non-ferrous binary systems.
microstructures at various points during Solidification. 6.1 Draw the Copper-Zinc equilibrium diagram up to 50% Zinc.
4.11 Calculate the amount of phases at various temperatures in Isomorphous 6.2 Explain the peritectic reaction in Copper-Zinc system.
D:\Backup\SBTET\MET - 2nd Proof - 48

System using Lever Rule.

6.3 List out the different types of brasses.
4.12 Define an Eutectic reaction.
6.4 State the composition,properties and applications of alpha brasses.
4.13 Draw the equilibrium diagrams of Eutectic systems with examples.
6.5 Explain season cracking and its remedies.
4.14 Explain the cooling of eutectic, hypoeutectic and hypereutectic alloys
showing the microstructures at various points during Solidification. 6.6 State the composition,properties and applications of alpha + beta
brasses
4.15 Calculate the amount of phases at various temperatures in Eutectic systems
using Lever Rule 6.7 Draw the typical microstructures of alpha and alpha + beta brasses
4.16 State property variations in Eutectic system. 6.8 State the composition of high tensile brass
4.17 Define Peritectic reaction. 6.9 Draw the equilibrium diagram for Copper-Tin System.
4.18 Draw the equilibrium diagram of a peritectic system with examples. 6.10 Explain the peritectic reactions in Copper-Tin System.
4.19 Define eutectoid reaction. 6.11 State the composition, properties and applications of
4.20 Define peritectoid reaction a) Phosphor Bronze b) Gun metal c) Aluminum bronze.
4.21 Define monotectic reaction 6.12 State the composition,properties and applications of Copper Nickel alloys
4.22 Define Syntectic reaction 6.13 Draw equilibrium diagram for Aluminum-Silicon System.
5.0 Study of Iron Carbon System 6.14 Explain the cast structure of Aluminum-Silicon eutectic.
5.1 Define Allotropy and list the examples 6.15 Explain the modification treatment and modified structure of Aluminum-
Silicon eutectic.
5.2 State the allotropic transformation in pure iron and curie temperature,
6.16 Draw Lead-Tin equilibrium diagram.
5.3 State the importance and characteristics of iron Carbon system.
6.17 Draw Lead-Antimony equilibrium diagram.
5.4 Draw the Phase Diagram of Iron Iron Carbide System.
6.18 State the composition,properties and applications of Babbitts
5.5 Define a) Austenite b) Ferrite c) Cementite d) Ledeburite e) Pearlite
6.19 Draw the typical microstructure of Babbitts.
5.6 Define steel and cast iron.
7.0 Microscopic and Macroscopic Examination of Metals.
5.7 State the differences between cast iron and steel.
7.1 List the various parts of a microscope.
5.8 Explain the Isothermal transformations in IronIron Carbide System.
7.2 Explain the principle & operation of a metallurgical microscope with the
a) Peritectic b) Eutectic c) Eutectoid help of line diagram.
5.9 Define Eutectoid, Hypo & Hyper eutectoid steels. 7.3 State the applications of objective lenses.
5.10 Explain the phase transformations during slow cooling for Eutectoid, Hypo a) Achromatic objectives.
& Hyper eutectoid steels with the help of microstructures.
b) Apochromatic objectives.
5.11 Calculate the amount of phases at various temperatures using Lever Rule.
c) Special objectives.
5.12 State the upper & lower critical temperatures.
7.4 Explain the properties of objective lenses.
5.13 State the effect of carbon on mechanical properties of steel.
a) Magnifying power.
5.14 Classify cast irons and draw their microstructures.
b) Numerical aperture.

94 95
 c) Resolving power. diagram, modified structure of Aluminum-Silicon eutectic, Lead-tin
d) Vertical resolution. equilibrium diagram, Lead-Antimony equilibrium diagram, Babbitt metal.

7.5 State the various types of microscope eyepieces. 7.0 Microscopic and Macroscopic Examination of Metals: Parts of a
D:\Backup\SBTET\MET - 2nd Proof - 49

microscope, principle & operation of a metallurgical microscope, objective

7.6 State the working principle of Scanning & Transmission Electron lenses, their usefulness, Achromatic, Apochromatic, Special objectives,
microscope. properties of objective lenses, various types of microscope eyepieces,
7.7 Compare Optical & Electron Microscope. Working principle of Scanning & Transmission Electron microscope,
Macroscopic Examination & Microscopic Examination, Steps involved in
7.8 Define Macroscopic Examination & Microscopic Examination.
the preparation of specimen for Microscopic examination, etching
7.9 State the importance of macroscopic examination. mechanism,types of etchants l.
7.10 State the importance of Microscopic examination.
7.11 Explain the Steps involved in the preparation of specimen for Microscopic REFERENCE BOOKS
examination.
1. Introduction to physical metallurgy - Sydney H. Avener
a) Mounting b) Polishing c) Etching.
2. Physical metallurgy - V.Raghavan
7.12 Explain the etching mechanism.
3. Physical metallurgy for engineers - Clark & Warney
7.13 List the etchants for important Ferrous and Non-ferrous metals and alloys.
4. Physical metallurgy - Lakhtin
COURSE CONTENTS
5. Metallurgy for engineers - Rollason
1.0 Structure of Metals : Define Metallic Bond, Space lattice, Unit cell, classify
6. Materials science and Metallurgy - kodigere
crystal systems into space lattices, , Lattice parameter, Co-ordination
Number, Effective Number of atoms,Calculate c/a ratio for HCP, packing
factor of BCC, FCC, HCP Structures,
2.0 Diffusion: Define Diffusion, State Ficks laws of Diffusion, effect of
Temperature on Diffusion, types of Diffusion Mechanisms.
3.0 Solidification of Metals and Alloys: Differentiate Metal & Alloy, types of
Solid phases, Cooling curves , process of crystallization with respect to
Nucleation, Grain growth & under cooling, Dendritic Growth & Coring,
Homogeneous & Heterogeneous Nucleation,
4.0 Binary thermal Equilibrium Diagrams: Phase rule and Define Equilibrium
diagram, usefulness of Equilibrium diagrams, Classification of Binary
Systems, Understand Equilibrium diagrams of different Alloy Systems,
Solidus line, Liquidus line, Tie line Rule & Lever Rule, Application of Phase
rule to Binary phase diagram.
5.0 Study of Iron-Carbon diagram: Allotropy Transformations in pure Iron,
curie temperature, meta-stable phase, iron Carbon system, Isothermal
Transformations Iron Carbon System, Hypo & Hyper eutectoid steels,
transformations during slow cooling - for dif
6.0 Study of Important Non-ferrous binary systems : Copper-Zinc
equilibrium diagram up to 50% Zinc, different brasses, season cracking
and its remedies, Copper, Nickel alloys with composition and applications,
equilibrium diagram of Copper-Tin System, Aluminum-Silicon equilibrium

96 97
 IRON MAKING 1.13 Identify the different Methods of agglomeration
1.14 Define the term sintering
Subject Title : Iron Making 1.15 State the principle of sintering
D:\Backup\SBTET\MET - 2nd Proof - 50

Subject Code : Met 306

Periods/Week : 05 1.16 Identify the factors affecting sintering
Periods per Semester : 75 1.17 Explain the construction and operation of Dwight Lloyd sintering machine
1.18 Know various types of sinters.
TIME SCHEDULE
1.19 Define the term pelletising
1.20 Explain the process of palletising-disc and drum pelletising
S Perio Weight Short Essay 1.21 Appreciate the advantages and disadvantages of pellets over sinter
No Major Topics ds age of Questions Questions
Marks 2.0 BURDEN DISTRIBUTION
1 Iron ores and their 12 16 2 1 2.1 Define the term blast furnace burden.
preparation 2.2 Explain the charging method of raw materials in blast furnace.
2 Burden distribution 6 13 1 1
3 Blast furnace profile & 10 13 1 1 2.3 State the importance of burden distribution.
reactions 2.4 Explain the factors effecting burden distribution.
4 Blast furnace plant & 10 13 1 1
3.0 Blast furnace profile and reactions
equipment
5 Blast furnace operation 15 16 2 1 3.1 Explain the profile of Blast furnace
6 Recent/Alternative
Other Methods of methods
pig iron 8 13 1 1 i) Throat ii) Stack iii) Bosh iv) Hearth
of Iron Production
production
3.2 Know the lining details of blast furnace
7 Recent developments
Recent in trands in 8 13 1 1
Iron furnance
blast 3.3 Understand the term useful volume of Blast Furnace
making 3.4 State the raw materials required
8 Manufacture of Ferro alloys 6 13 1 1
Total 75 110 10 8 3.5 State the purpose of adding coke and lime stone
OBJECTIVES 3.6 Explain the reactions in various zones of blast furnace with reference to the
descending column of raw materials and ascending column of gases
On the completion of the course the student will be able to understand:
3.7 Define direct & indirect reduction
1.0 Iron ores and their preparation
3.8 Define coke rate & importance of Co/Co2 ratio
1.1 List various types of iron ores.
3.9 Define the term solution loss
1.2 Give the chemical composition, specific gravity of various ores
3.10 Identify the constituents of ascending gases
1.3 Know nthe chemical analysis of iron ore
4.0 Blast furnace plant and equipment
1.4 Classify the iron ores based on colour and gangue material associated
4.1 Draw the layout of blast furnace plant.
1.5 State the importance of evaluation of ores
4.2 List the sections in Blast furnace plant.
1.6 Explain the factors in the evaluation of ores
4.3 Know the methods of raw material storage and its supply to the blast furnace
1.7 Mention reserves of iron ores in India
4.4 Explain the construction and operation of hot blast stove.
1.8 List the sources of iron ores for various steel plants in India
4.5 State the principle of dust catcher, and electro static precipitator
1.9 State the need of preparation of iron ores for charging into blast furnace
4.6 Explain the operation of dust catcher , scrubber and electro static
1.10 State the different Methods of preparation of iron ores
precipitator
1.11 Define the term agglomeration
5.0 Blast furnace Operation
1.12 State purpose of agglomeration
5.1 Explain the method of starting the B/F operation

98 99
 5.2 Explain the procedure of banking the furnace 7.6 fuel injection through tuyers
5.3 Explain blowing out operation 8.0 Ferro alloys
5.4 State the composition of pig iron 8.1 Define the term Ferro-alloy
D:\Backup\SBTET\MET - 2nd Proof - 51

5.5 State the favorable conditions for the removal of Silicon, Manganese, Sulphur 8.2 State the types of Ferro alloys
and Phosphrous 8.3 State the purpose of using Ferro-alloys
5.6 Explain desulphurisation by soda ash treatment. 8.4 Explain manufacturing process of Ferro-silicon
5.7 Explain the ladle desiliconisation process. 8.5 Identify the applications of Ferro-alloys in iron and steel industry
5.8 Identify the Methods of disposing pig iron into pig beds. Pig casting machine COURSE CONTENTS :
and hot metal ladles
1.0 IRON ORES AND THEIR PREPARATION: Types, chemical composition,
5.9 State the function of blast furnace slag classification, Evaluation, Deposits in India, Need of preparation, Methods
5.10 Know the constituents of blast furnace slag and slag basicity. of preparation Agglomeration Methods, Sintering, Dwight Lloyd sintering
5.11 State the by product value of slag machine, Types of sinters, Pelletisation, Disc and Drum pelletisers,
Comparison of sinter and pellets.
5.12 State the Methods of disposing the slag
2.0 BURDEN DISTRIBUTION: Raw materials, Double Bell charging, Principles
5.13 List out the irregularities in blast furnace operation
of Burden distribution, factors effecting Burden Distribution
5.14 Discuss the causes and remedies for each irregularity
3.0 BLAST FURNACE PROFILE AND REACTIONS: Profile of Blast furnace,
6.0 Recent/Alternative Methods of iron production Construction and lining details, useful volume, constituents of Ascending
6.1 State the necessity of other Methods of pig iron production gases, Reactions in various zones, Direct and Indirect reduction, co/co2
6.2 List out the other Methods of pig iron production ratio
6.3 Explain the iron making process by electric reduction furnace, 4.0 BLAST FURNACE PLANT AND EQUIPMENT: Lay out, Raw material
storage and supply, Hot Blast stoves, Dust catcher, scrubber, Gas washer,
6.4 Define the terms - sponge iron, Percentage of reduction and degree of
Electro static precipitator.
metallisation
5.0 OPERATION OF BLAST FURNACE: Blowing-in, Banking, Blowing-out,
6.5 Classify sponge iron making processes.
Disposal of pig Iron, : Function of slag, Fusibility, Constitution, By product
6.6 Explain the physical chemistry of DR processes value, de sulphurisation Pig casting machine, Irregularities.
6.7 Explain the production of sponge iron by coal based processes i.e rotary 6.0 RECENT/ ALLTERNATIVE METHODS OF IRON PRODUCTION:
Kiln process Necessity, Types of Alternative methods, Electric reduction Furnace,Sponge
6.8 Explain the production of sponge iron by Gas based processes i.e Midrex Iron: Rotary kiln process and Midrex process.
Process. 7.0 RECENT TRENDS IN BLAST FURNANCE : Large capacity Blast Furnace,
6.9 State the applications of sponge iron Burden preparation, High Top Pressure operation, Oxygen enrichment,
6.10 Explain the reduction smelting of iron ores in Corex process Humidification of Blast, Bell less charging.
7.0 Recent trends of blast furnace: 8.0 FERRO ALLOYS : Definition, Types, purpose, Manufacture of Ferro-
silicon, Applications.
7.1 list out recent trends of blast furnace
7.2 Explain
REFERENCE BOOKS
a) large capacity furnaces
1. Introduction to Modernn Iron making by Tupkary
b) High top pressure operation
2. Manufacture of Iron & Steel Vol 1 by Bashforth
7.3 burden preparation
3. Elements of metallurgy by D. Swaroop
7.4 oxygen enrichment
4. The making shaping and treating of Steel by U.S.Steel corporation
7.5 humidification of blast
5. Physical Chemistry of Iron and steel making by Badsworth.

100 101
 MACHINE DRAWING 4.2. Identify the common components of a piping layout.
4.3. Identify the conventional symbols used for the various components of
Subject Title : Machine Drawing piping layout.
D:\Backup\SBTET\MET - 2nd Proof - 52

Subject Code : MET-307

4.4. Prepare single line and double line diagrams of piping layouts.
Periods/ Week : 06
Periods/Semester : 90 4.5. Draw the assembly drawing and sectioned views of pipe joint.
TIME SCHEDULE 4.6. Explain the use of packing material in joint.
S.No Major Topics Periods Weightage Short Essay 5.0 Appreciate welded fabrication drawing.
of Marks Questions Questions
5.1. Identify the different types of welds and their symbolic representation as
1. Introduction 12 - - -
per B.I.S., SP-46-1988.
2. Fastening Devices 18 10 02 -
3. Assembly Drawings 33 80 - 02 5.2. Identify the elements of welding symbol and their standard location on the
4. Piping Layouts and 15 05 01 - symbol.
Joints 5.3. State welding process to be used, surface contour and finish of weld when
5. Welding Fabrications 12 05 01 - given in symbolic form.
Drawings
Total 90 100 04 02 5.4. Prepare a working drawing of welded fabrications.
Note:-
Candidate has to answer all questions in part- A and one question out of
COURSE CONTENTS
two in part- B
1.0 Introduction
OBJECTIVES
1.1. Importance of Machine Drawing.
On the completion of the course the student should be able to
1.2. Brief revision of 1st and 3rd angle projections
1.0 Introduction
1.3. Understand the concepts of Orthographic projections and Sectional views.
1.1. Know the importance of machine drawing.
2.0 Fastening Devices.
1.2. Review of 1st angle and 3rd angle Projections
2.1. Temporary and Permanent fastenings and their areas of application-thread
1.3. Review of Orthographic Projections and Sectional Views.
nomenclature, forms of screw thread profiles, metric, B.A., Acme, Knuckle,
2.0 Know about fastening devices. etc.
2.1. Drawing the standard thread profile. 2.2. Bolts and Nuts: Specification of bolts and nuts, Different types of bolted
2.2. Draw/sketch bolted connections to standard of proportions. joints (like using through bolts, studs, screws etc.,) in different applications.
Purpose of lock nuts and their Types.
2.3. Draw/sketch different types of screws.
2.3. Keys and cotters: Types of keys and cotters: Difference between key and
2.4. Draw/sketch different types of rivets and riveted connections. cotter uses.
2.5. Draw/sketch different types of keys and cotters. 2.4. Rivets and Rivetted joints: Types and proportions and specification of rivets
3.0 Prepare assembly drawings. :Different types of riveted joints: Lap, butt-single row, double row etc., chain
and zig-zag riveting calculation of diameter of rivet: Pitch and arrangement
3.1. List the sequence of steps for preparing assembly drawing.
of rivets in row use of standard proportions.
3.2. Prepare the assembly drawing given the components drawing.
Drawing Plate: 1
3.3. Prepare the list of parts.
1. Exercise on Orthographic projections and Sectional views.
4.0 Formulate piping layouts and joints
2. Thread Nomenclature and forms of screw thread profiles.
4.1. State the distinction between pipes and tubes.
3. Exercises in drawing bolted connections using standard proportions.

102 103
 4. Drawing of various types of lock nuts & types of keys indicating their expansion joint, screwed joint, union joint - draw half sectional elevation
proportionate dimensions. and end view.
5. Exercise in drawing riveted joints using standard proportions : Single row, 5.0 Welded fabrication drawings.
D:\Backup\SBTET\MET - 2nd Proof - 53

double row (chain and zigzag) in lap and butt joints (single & double strap). 5.1. Different types of weld and their basic symbols including sectional
3.0 Assembly Drawings. representation as per table of I.S. standards, fillet, square butt, single V-Butt,
3.1. Need and functions of assembly and detailed drawings. double V-Butt, single bevel butt, double bevel butt, stud, bead (edge or seal)
spot, seam.
3.2. Steps in preparing assembly drawings.
5.2. Elements of welding symbol and their standard location the symbol as per IS
3.3. Bill of materials and parts list. standards reference Kode arrow head, weld symbol supplementary symbol
3.4. Exercises in preparing assembly drawings of commonly available engineering dimensions of welds, method of welding process, special reference.
components. 5.3. Significance of arrow & position of arrow head significance of reference line
Drawing Plate:2 as per I.S. standards with reference to fillet, V-Butt an stud welds.
Draw the views / sectional views of 5.4. Supplementary symbols and special instructions: surface of reference line;
as per I.S. standards with reference to fillet, V-Butt an stud welds.
1. Jib and cotter joint assembly
5.5. Dimensions of welds : length, location and spacing of welds as per I.S., B.I.S.,
2. Knuckle joint assembly
standards with showing dimensions required on a welding.
3. Assembly of muffs coupling (sold & split) coupling
5.6. Need of special reference
4. Screw jack assembly,
Drawing Plate: 4
5. Stuffing box.
1. Drawing tables and figs. Referred in the contents above taking form I.S.
6. Bearings. standards.
NOTE: With the knowledge gained by the above exercises students must be 2. Dimensioning a given welding drawings as per I.S., SP-46-1988.
able to draw exercises on Socket and spigot joint, protective type
3. Preparing working drawing of welding fabrication from given data.
flanged coupling, piston of petrol engine, cross head, connecting rod,
eccentric, flexible coupling, universal coupling, sleeve and cotter joint, Note : MET-307, Machine Drawing should be taught by faculty of mechanical
Oldhams-coupling, lathe tool post, big end of a connecting rod, foot engineering section.
step bearing, Plummer block, lathe tail stock. REFERENCE BOOKS
4.0 Piping layouts and joints 1. T.S.M & S.S.M in respect of Technical Drawing by TTTI, Madras
4.1. Classification of pipes and tubes. 2. Machine Drawing by A.C. Parkinson.
4.2. Components of pipes lay-out. 3. Machine Drawing by Jones & Jones.
4.3. Screw fitting bend, elbow, tee, lateral Cross-nipple, reducing socket and plug. 4. Machine Drawing by N.D. Bhat.
4.4. Unions: screwed, ground and flanged. 5. A text book for Technical Schools Engg. Drawing by N.C.E.R.T B-31,
4.5. Valves: Gate valve: angle valve, check valve. Maharani Bagh, New Delhi.
4.6. Various conventional symbol used for the above components. 6. Machine Drawing by R.B. Gupta.
Drawing Plate: 3 7. Indian Standard Scheme of symbol for Welding by SP-46-1988.
1. Single line diagram of pipe layout two exercises. 8. Machine Drawing by K.V. Reddy.
2. Double line diagram of pipe layout one exercise. 9. Machine Drawing by G.R. Nagpal.
3. Cast iron flanged pipe joint, spigot and socket joint, hydraulic pipe joint, 10. Machine Drawing by N.Siddeswar, Kannaih, Sastri

104 105
 METALLOGRAPHY LABORATORY FUELS LABORATORY

Subject Title : Fuels Laboratory.

Subject Title : Metallography Lab
D:\Backup\SBTET\MET - 2nd Proof - 54

Subject Code : Met 309

Subject Code : Met 308 Periods per Week : 03
Periods/Week : 06 Periods per Semester : 45
Periods/Semester : 90
List of Experiments

List of Experiments 1. Estimate the amount of Moisture, Volatile Matter, Ash & fixed Carbon
1. Operate a metellurgical microscope. content of the given sample of Coal by proximate analysis.

2. Prepare a specimen for Metallographic examination. 2. Determine the flash & fire point of the different fuel oils by using Pensky
Martens apparatus.
3. Prepare a sulphur print
3. Determine the flash & fire point of the different fuel oils by using Cleveland
4. Identify different etching reagents for different ferrous and non ferrous apparatus
Metals.
4. Determine the pour point, cloud point & softening point of the given oil /
5. Study of microstructure of different cast irons, Bitumen.
6. Study of microstructure of different steels, 5. Determine the Kinematic & absolute viscosities of lubricating oils to
7. Study of microstructure of stainless steels, study the variation of the viscosity with temperature by using Red Wood
viscometer I & II.
8. Study of microstructure of case hardened steels
6. Determine the Kinematic & absolute viscosities of lubricating oils to study
9. Study of microstructure of steel welds
the variation of the viscosity with temperature by using Saybolt s viscometer.
10 Study of microstructure of different brasses.
7.. Determine the Calorific Value of Solid & liquid fuels by using Bomb
11 Study of microstructure of different bronzes. Calorimeter &
12. Study of microstructure of different aluminium alloys. 8 Determine the Calorific Value of gaseous fuel by Using Junkers
Note: In addition to the identification of micro constituents the student should be calorimeter.
able to comment on the mechanical and thermal history of the sample 9. Determine the temperature of a body by using an optical pyrometer.
materials given and to understand the variation of the properties with respect
to the variation in the amounts of micro constituents.

106 107
 English - III
(Common Subject)

Subject title : English -III

D:\Backup\SBTET\MET - 2nd Proof - 55

Subject code : MET-401

Periods per week : 03
Periods / Semester : 45

Introduction
The English Syllabus is geared to suit the needs of the students who would join the
industrial work force.

TIME SCHEDULE

Major Topics No. of Weightage Short Answer Essay

periods of marks Questions Questions
38 Expressing Intentions
39 Describing the Past Habits
40 Expressing Probability 6 6 2
41 Expressing Possibility
42 Writing Skills 7
43 Interpreting Flow Charts
44 Interpreting Tree Diagrams
45 Interpreting Bar Graphs 6 20 2
46 Interpreting Tables
IV Semester 47 Interpreting Pie Charts
48 Speaking About Yourself 2 3 1
49 Expressing Opinion
50 Expressing Obligations 6 6 2
51,52 Writing Skills 8 & 9
53 Writing Personal Letters
3 20 2
54 Writing Official Letters
55 Talking about a career
56,57 Talking about Aspirations 1,2 4 10 1
58 Writing Skills 10
59 Non-Verbal Communication
3 3 1
60 Just A Minute
61 Creating an Email ID
2 3 1
62 Writing Emails
63 Preparing a Resume
64 Writing a Covering Letter
65 Getting Ready for a Job
8 26 2 2
66 Preparing for an Interview
67 Attending an Interview
68 Writing Skills 11
69 Report- Writing a Message
70 Reporting an Incident
71 Writing a Formal Report 5 13 1 1
72 Revising and Editing Reports

45 110 10 8

108 109
 OBJECTIVES ELECTRICAL TECHNOLOGY
On completion of the course the student will be able to
Subject Title : Electrical Technology
- Write and speak in English fluently Subject Code : Met-402
D:\Backup\SBTET\MET - 2nd Proof - 56

- Use English effectively outside the classroom Periods per Week : 05

Periods / Semester : 75
- Orient himself/herself for job readiness
TIME SCHEDULE
COURSE MATERIAL S Weightag
Short
N Major Topics Periods e Essay Type
A textbook titled Enhancing English and Employability Skills II published by the State Board Type
o of Marks
of Technical Education and Training, Andhra Pradesh, Hyderabad. 1. D.C. Series Parallel circuits 4 3 1 -
2. Electro Magnetism and 8 13 1 1
Electromagnetic Induction
3. D.C. Generators 7 13 1 1
4. D.C. Motors 6 10 - 1
5. Single phase and 3 phase 14 16 2 1
Circuits
6. Single phase and 3 phase 13 16 2 1
Transformers
7. Electric Welding and heating 5 10 - 1
8. Electrical measuring 10 16 2 1
instruments
9. Semiconductor Diode and 08 13 1 1
Transistor
TOTAL 75 110 10 8
OBJECTIVES
Upon study the students is able to understand
1.0 Solve D.C. Series parallel circuits
1.1 Calculate equivalent resistance of series parallel circuits
1.2 State and explain Kirchoffs laws
1.3 To solve problems on simple D.C. networks
2.0 Understand principles of Electro-Magnetism and electro magnetic
Induction
2.1 Explain the terms permeability, Field strength, Flux and Flux Density.
2.2 State cork screw rule
2.3 Express field strength due to straight current carrying conductor (No
derivation)
2.4 Express Field strength on the axis of a solenoid (No derivation)
2.5 State Faradays Laws of Electro Magnetic Induction
2.6 State Lenzs Law
2.7 Distinguish between self induced e.m.f and mutually induced e.m.f

110 111
 2.8 State expression for self-inductance and mutual inductance (No 5.8 State equation for power in single-phase circuits.
derivation). 5.9 State actual, apparent and reactive currents and powers.
3.0 Understand working of D.C. Generators 5.10 State phase and line voltage and currents and their relationships in star
D:\Backup\SBTET\MET - 2nd Proof - 57

3.1 Explain working principle of D.C. generators and in delta connections.

3.2 List the parts of D.C. generators and materials used 5.11 State expression for power in 3-phase circuit.
3.3 State functions of each part of D.C. generator. 5.12 Work problems on star and delta connected loads.
3.4 State E.M.F equation 6.0 Know working of single and 3 phase transformer
3.5 Solve problems on E.M. F. equation. 6.1 Explain principles of working of transformer.
3.6 Classify D.C. Generators as shunt, series and compound generators 6.2 Explain construction of transformer.
and indicate direction of currents. 6.3 Classify transformers basing on types of cores (core, sheel and berry type)
3.7 Label the terminals of a D.C. generator for armature and interpole 6.4 State step up and step down transformers.
windings.
6.5 State autotransformer and its uses.
3.8 Simple problems on the above.
6.6 Explain conversion of 3-phase voltage to 2 phase (scolt -
4.0 Understand working of D.C. Motors connection)(descriptive treatment with circuit diagram).
4.1 Explain principle of working of D.C. motor 7.0 Understand principles of Electric Heating
4.2 Classify D.C. motors as shunt, series and compound motors and indicate 7.1 Explain functions of resistance heatings and distribution of resistance
directions of currents. elements in furnace
4.3 State back E.M.F. (no derivation) 7.2 Explain core type and core less type induction furnace.
4.4 Write formula for speed of D.C. motor in terms of supply voltage current 7.3 Explain arc furnace.
and flux.
7.4 Design of heating elements and simple problems.
4.5 State Torque equation (no derivation).
7.5 State principles of arc welding and power sources in arc welding.
4.6 Explain necessity of starter.
7.6 Principles of welding rectifiers.
4.7 Describe 3-point starter with diagram of connections.
7.7 Describe welding transformer and measure open circuit voltage.
4.8 Explain speed control of D.C. shunt motor by
7.8 Describe welding generator.
(1) Armature control
7.9 State safety precautions to be adopted for prevention of electric shock to
(2) Field control persons working on electric equipments or live wires.
with necessary circuit diagram and characteristics 8.0 Understand the use of electrical measuring instruments
4.9 State applications. 8.1 State the use of M.C. & M.I. ammeter and voltmeter.
5.0 Understand single and 3 phase systems 8.2 State use of Megger, Multimeter and Energy meter in electrical
5.1 Define periodically alternating quantity measurements.
5.2 Explain : waveform, cycle, time, period, frequency, instantaneous value, 8.3 Explain the thermocouple measurements and their calibration.
maximum value, average value and R.M.S. value. 9.0 Understand electronic devices.
5.3 State expression for average and R.M.S. values in terms of maximum value. 9.1 Understand the use of semi conductor diode and Transistor.
5.4 Explain instantaneous value in terms of maximum value. 9.2 Classify materials as conductors, semi conductors and Insulators.
5.5 Explain phase and phase difference (with graph only), and power factor. 9.3 Distinguish between Intrinsic and extrinsic semiconductors.
5.6 State leading and lagging vector quantities. 9.4 Describe the formation of a P type and N type materials
5.7 State phase relationship between voltage and current in the circuits. 9.5 Identify majority and minority carries in P & N type materials
9.6 Explain the formation of PN junction diode

112 113
 9.7 Explain the working of PNP and NPN transistor and their applications HEAT TREATMENT TECHNOLOGY
9.8 Describe the operation of Zenar Diode and its applications.
Subject Title : Heat Treatment Technology.
9.9 List the materials used for LED, LCD.
Subject Code : Met 403
D:\Backup\SBTET\MET - 2nd Proof - 58

9.10 Define rectifier. Periods/Week : 05

9.11 State the principle of half wave, full wave and bridge rectifier. Periods/Semester : 75
COURSE CONTENTS
1. Application of ohms law for solution of D.C. series, parallel circuits, TIME SCHEDULE
Kirchoffs laws. S.No Major Topics Weightage Short Essay Type
2. Electro Magnetism, electro magnetic induction, self and Mutual Periods of Marks Type
1. Heat treatment of plain 18 26 2 2
inductances
carbon steels
3. D.C. generators, working construction, types of generators E.M.F. equation 2. Hardenability 6 10 - 1
4. D.C. motors- working, types of motors, applications, back E.M.F, torque 3. Grain size 6 10 - 1
equation, 3point starter, speed control 4. Alloy steels and their 13 19 3 1
5. Single phase circuits, generation of E.M.F. wave form values of A.C., phase Heat Treatment
5. Special Heat Treatment 13 19 3 1
and phase difference, power factor, equation for power, different
Techniques
Techniques
expressions for apparent and reactive power. Generation of 3 phases E.M. & H.T.defects
& defects
F., star and delta connected system and loads.
6. Heat Treatment furnaces 8 10 - 1
6. Transformers single phase and 3-phase transformers auto transformer- 7. Furnace atmospheres 3 3 1 -
conversion of 3 phases to 2 phases. 8. Heat Treatment of Non- 8 13 1 1
7. Electric heating, Resistance heating furnace, applications of core type and ferrous Metals and alloys
core less types of furnace, Electric arc welding, types, welding transformer, Total 75 110 10 8
welding generator, Electric arc circuit elements open circuit voltage OBJECTIVES
welding rectifiers.
On the completion of the subject ,the student should be able to understand,
8. Electrical Instruments, ammeter, voltmeter, megger, multi meter and energy
meter (single phase), thermocouple measurement and calibration. 1.0 Heat treatment of plain carbon steels:
9 Semi conductor n-type p-type Behavior of p-n junction diode, 1.1 Define Heat Treatment.
Introduction of PNP, NPN transistors zenerdiodes, LED, LCD rectifiers 1.2 State the objectives & purpose of Heat Treatment.
1.3 List the Heat treatment processes.
Reference Books 1.4 Know about the phase transformations on heating of steels.
1. Electrical Technology by B.L. Theraja 1.5 Know about the decomposition of austenite on cooling.
2. Utilization of Electrical Power by Taylor. 1.6 Define isothermal transformation.
3. Advanced Electrical Technology by H. Cotton 1.7 Explain the construction of Time Temperature Transformation Diagrams.
4. The Art & Science of Utilization of Electrical Energy by H. Partap. 1.8 List out the factors affecting position of TTT curve.
5. Electrical Technology by Huges 1.9 Define Critical Cooling rate.
6. Electrical technology by V.K. Mehta. 1.10 Explain the superimposition of continuous cooling curves.
7 Electrical Engineering by M.S.Naidu& S.Kamakshiah
1.11 Define a) Pearlite b) Bainite & c) Martensite
1.12 Explain the mechanism of austenite to
a. Pearlitie
b. Bainitie

114 115
 c. Martensitic transformation. 2.9 Explain the Jominey end quench test .
1.13 State the effect of carbon content on Maximum hardness. 2.10 State the use of Jominey end quench test
1.14 Define and state the purpose of 3. Grain size
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a) Annealing 3.1 Define grain size.

b) Normalizing 3.2 Determine the grain size by carburising method.
c) Hardening 3.3 Determine the grain size by ASTM comparative Method..
1.15 Mention the Annealing, Normalizing and Hardening temperatures of eutectiod, 3.4 State the measurement of Austenite grain size by Heyns intercept method
hypo eutectiod, hyper eutectiod steels. and Jefferies planimetric method.
1.16 Explain a) Annealing 4 Alloy steels and their Heat treatment :
b) Normalizing 4.1 State the purpose of alloying.
c) Hardening processes. 4.2 Mention the effect of alloying elements on the Fe-Carbide diagram &
1.17 List out the types of annealing. hardenability.
1.18 Draw the microstructures at various temperatures of annealing 4.3 Classify the alloying elements which tend to
1.19 Define & state the purpose of spheroidizing annealing a. form carbides.
1.20 Explain the spheroidizing process. b. graphitise the carbides
1.21 Draw the spheroidized structure. c. stabilize the austenite
1.22 Draw the normalized microstructure. d. stabilise the Ferrite
1.23 Compare annealing & normalizing. 4.4 Give the composition, properties & applications of
1.24 Mention the stages of quenching. a. Nickel steels.
1.25 Define & state the purpose of Tempering b. Chromium steels
1.26 Explain the Tempering process. c. Manganese steels
1.27 Describe the theory of Tempering. . 4.5 Define stainless steels.
1.28 State the effect of Tempering on microstructure and mechanical properties. 4.6 Classify the stainless steels.
1.29 Define retained austenite. 4.7 State the composition, properties and applications of
1.30 Define Temper Embrittlement and state the causes and remedies.. a. Ferritic
2. Hardenability: b. Austenitic
2.1 Define hardenability c. Martensitic stainless steels.
2.2 Differentiate Hardness and Hardenability. 4.8 State the heat treatment process for ferritic, austenitic and matensitic
stainless steels.
2.3 State different Quenching Media.
4.9 Know about sensitisation & stabilisation.
2.4 Define the cooling power of Quenching Media.
4.10 List the causes and remedies of sensitisation.
2.5 List out merits & demerits of each quenching medium.
4.11 Know about composition, properties and applications of Maraging
2.6 Define critical diameter & ideal critical diameter. steels.
2.7 Draw the relationship between critical diameter & ideal critical diameter. 4.12 Define tool steels.
2.8 Determine the relationship between ideal critical diameter, chemical 4.13 Give the composition of
composition & hardenability.
a) Water hardening steels b) High-speed tool steels.

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 4.14 List the properties of high-speed tool steels. 5.20 Explain the austempering process.
4.15 Give the heat treatment procedure for tool steels. 5.21 Mention the effect of austempering on properties of steels.
4.16 Explain the heat treatment cycle for high-speed steels. 5.22 Explain the martempering process.
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4.17 Define secondary hardening. 5.23 Mention the effect of martempering on properties of steel.
4.18 Know the Special cutting materials. 5.24 Know about defects in heat treated products.
4.19 Know the chemical composition & properties of stellite. 5.25 Mention the causes and remedies of low hardness, soft spots, oxidation,
4.20 Know the chemical composition, microstructure & properties of cemented decarburisation, overheating, burning, quench cracks, distortion and
carbides. warping.
5.0 Special heat treatment techniques and H T defects : 5.26 Know about Widmanstatten structure.
5.1 Define case hardening. 6.0 Heat Treatment furnaces
5.2 Know the case hardening techniques. 6.1 Know about Heat treatment furnaces:
5.3 Define 6.2 Classify the heat-treating furnaces based on design and their use
a) carburising 6.3 Explain the working principle of the following furnaces with a neat sketch
Muffle, Salt bath, Bogie type, pit & rotary hearth.
b) Nitriding
7.0 Furnace atmospheres
c) Cyaniding
7.1 Define the controlled atmosphere.
d) Flame Hardening
7.2 Know about the necessity of maintaining controlled atmosphere.
e) Induction Hardening
7.3 Know about the Exothermic and Endothermic atmosphere.
5.4 Sate the types of carburising Techniques.
7.4 State the methods of controlling Furnace atmosphere.
5.5 Explain a) Pack carburising,
8.0 Heat treatment of Non-ferrous Metals and alloys :
b) Liquid carburising
8.1 Know about the Heat treatment of Al-Cu alloy.
c) Gas carburising.
8.2 Explain solution treatment with the help of Al Cu phase diagram
5.6 Enumerate the advantages & disadvantages of carburising.
8.3 Explain precipitation hardening.
5.7 List the applications of carburised steels
8.4 Explain the theory of Age-hardening.
5.8 Draw the microstructure of carburised steel.
8.5 List the Al alloys respond to precipitation hardening
5.9 Explain the post carburising heat treatment.
8.6 State the Heat treatment process for Brass and Bronzes
5.10 Explain the nitriding process.
COURSE CONTENTS:
5.11 Know the effect of nitriding on properties of steels.
1.0 Heat Treatment of Plain Carbon Steels :
5.12 State the applications of nitriding.
Introduction, Transformation of Austenite to pearlite, bainite, martensite,
5.13 Know about white layer. construction of TTT curves and their applications, types of heat treatment
5.14 Explain the cyaniding process. processes- Annealing, Normalising, Hardening and Tempering, Temper
5.15 Understand the composition of cyanide bath. embrittlement.
5.16 Enumerate advantages of cyaniding. 2.0 Hardenability :
5.17 Explain the flame hardening process. Definition, difference between hardness and harden ability, critical & ideal
critical diameter, calculation of ideal critical diameter, jominey end quench
5.18 Explain the induction hardening process.
test process and its uses,.
5.19 Define Austempering & Martempering
3.0 Grain Size:

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 Effect of grain size on properties of steel, Grain size determination by. STEEL MAKING
Carburising method, ASTM Comparative method heyns intercept method,
Jefferies planimetric method,. Subject Title : Steel Making
Subject Code : Met-404
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4.0 Alloy Steels & their Heat treatment:

Periods/Week : 05
Definition, Purpose of alloying, Effect of alloying elements on Fe C diagram. Periods per Semester : 75
Classification of alloying elements, Nickel steels, Manganese steels, Chromium
steels, Stainless steels, Tool steels heat treatment, properties and uses. TIME SCHEDULE
Maraging steels.
S.No Major Topics Weightage Short Essay Type
5.0 Special heat treatment techniques and defects in heat treated products Periods of Marks Type
: Introduction, Chemical heat treatments -Carburising, Nitriding, Cyaniding,. 1. to steel making
Introduction of 10 13 1 1
Surface hardening treatments-Flame and Induction hardening. Austempering, 2. Open hearth process 8 13 1 1
Martempering and sub-zero treatment. Defects in the Heat treatment. 3. Oxygen steel making 16 16 2 1
6.0 Heat treatment Furnaces: 4. Electric furnaces 10 16 2 1
5. Recent steel making processes
secondary 8 13 1 1
Classification according to design and use, Continuous and Batch furnaces. 6. Vacuum treatment of liquid 8 13 1 1
7.0 Furnace Atmospheres: steel
7. Ingot Production and 9 13 1 1
Introduction, definition, need of controlled atmosphere, Types of furnace defects
atmospheres Exothermic and Endothermic atmosphere, Method of 8. Continuous casting of steel 6 13 1 1
controlling of controlled atmospheres. Total 75 110 10 8
8.0 Heat treatment of Non-ferrous Metals and alloys : OBJECTIVES
Introduction, Precipitation hardening of Al-Cu alloys, Heat treatment of 1.0 Introduction to steel making.
Brasses and Bronzes.
1.1 Know the wrought iron making process.
REFERENCE BOOKS:
1.2 State the principle of Steel making.
1. Heat Treatment Principles and Techniques - by T.V. Rajan and Ashok
Sharma. 1.3 List the steel making processes.
2. Engineeeering metallurgy Part I - by Raymond Higgins 1.4 List out the raw materials for steel making.
3. Metallurgy for Engineers - by E.C. Rollason ELBS. 1.5 State the principle of Bessemer process.
4. Physical metallurgy and Heat Treatment - by Lakhtin 1.6 Explain acid Bessemer process.
5. Introduction to physical metallurgy - Sydney H. Avener
1.7 Explain basic Bessemer process -fore blow & after blow.
6. Physical metallurgy for engineers - Clark & Warney
1.8 State the limitations of Bessemer process.
7. Materials science and Metallurgy - Kodigere
1.9 Define the mixer.
1.10 Classify the mixers.
1.11 Differentiate the Active mixer & inactive mixer.
2.0 Open hearth process:
2.1 State the general principles.
2.2 Classify the open-hearth process.
2.3 Explain construction &lining of basic open-hearth f/c.
i) Hearth and walls II) Roof iii) Ports iv) Slag pockets.

120 121
 2.4 Explain the chemistry of the Basic open hearth process. 4.9 Define carbide slag.
2.5 Know the types of steels produced. 4.10 State the importance of carbide slag.
2.6 State the advantages of Open Hearth Process as compared to Bessemer 4.11 Appreciate advantages & disadvantages of Arc furnace.
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process.
4.12 Know the us of gaseous oxygen in Electric Arc furnace
2.7 Explain recent trends in open hearth process.
4.13 Explain stainless steel making by electric arc furnace(Rust less Process)
i) Ajax ii) Tandem iii) tilting open hearth iv) Twin hearth
4.14 State the principle of induction furnace.
3.0 Oxygen steel making:
4.15 Explain the melting practice in Induction furnace
3.1 State the principles of Oxygen Steel making Process.
4.16 Appreciate the advantages.
3.2 List Oxygen Steel making processes
5.0 Secondary steel making processes:
3.3 Advantages of using pure Oxygen in Steel making.
5.1 State the objectives of secondary steel making.
3.4 State the Raw materials for L.D. Process
5.2 Classification of Secondary steel making processes.
3.5 Explain the constructional details of converter & design of the lance.
5.3 Explain Furnace based processes-A.O.D process.
3.6 Know the lining of the converter.
5.4 Explain Ladle based processes-Ladle furnace..
3.7 Explain the operation of L.D. Process with chemical reactions.
5.5 Explain Remelting processes-E.S.R. and V.A.R.
3.8 Appreciate the advantages & uses of L.D. process.
6.0 Vacuum treatment of liquid steel.
3.9 Know the constructional details of the Kaldo converter.
6.1 Know the gasses dissolved in liquid steel.
3.10 Explain the operation of Kaldo
6.2 State the objectives of degassing
3.11 Differentiate between L.D. and Kaldo process.
6.3 Classify the degassing processes.
3.12 Explain Construction & operation of Rotor Oxygen Process
6.4 Explain the ladle degassing, steam degassing, circulation degassing ( R-H
3.13 State principle of Oxygen lime process (LDAC process) &D H process)
3.14 Explain High carbon & Alloy steel making processes. 7.0 Ingot Production and defects
3.15 Explain stainless steel making process by L.D. 7.1 Classify the ingot moulds.
3.16 Explain the steel making by Corex process 7.2 Know the ingot mould material.
4.0 Electric Furnaces: 7.3 Know the Methods of teeming.
4.1 Classify the electric furnaces. 7.4 Explain direct pouring.
4.2 State the principle of Arc furnace. 7.5 Explain tundish pouring.
4.3 List the raw materials. 7.6 Explain bottom pouring.
4.4 State the sequence of the charging. 7.7 Classify the steels basing on gas evolution.
4.5 Know the electrode material. 7.8 Define killed steel.
4.6 Explain the construction and lining details of furnace. 7.9 Define the semi killed steel.
4.7 Explain the melting practice. 7.10 Define Rimmed steel.
4.8 Explain the single slag & double slag practice. 7.11 Define capped steel.

122 123
 7.12 List the ingot defects. disadvantages, Melting practice in Induction furnace, Advantages of induction
Furnace.
7.13 Explain seggregation.
5.0 Secondary STEEL MAKING PROCESS
7.14 Explain the ingotism.
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AOD process, VOD process, ESR process, vaccum Arc melting,

7.15 Explain blowholes.
6.0 VACCUM TREATMENT OF LIQUID STEEL
7.16 Explain Hairline cracking.
Gases dissolved in liquid steel, Function of degassing plant Ladle degassing,
7.17 Explain ingot cracks
stream degassing, circulation degassing, (R.H&D.H process)
8.0 Continuous casting of steel.
7.0 INGOT PRODUCTION and defects:
8.1 Define the continuous casting.
Classification of Ingot moulds, Mould materials, methods of teeming, killed,
8.2 Appreciate the advantages of continuous casting. semi-killed, Rimmed, capped steels, Ingot defects.
8.3 State the Principle of Continuous Casting 8.0 CONTINUOUS CASTING OF STEEL:
8.4 State junghans principle Priciple, Advantages, Junghans priciple, Curved type; Vertical type Horizontal
8.5 Classify the continuous casting machines. discharge CCM

8.6 Explain the vertical mold horizontal discharge type Machine. Reference Books :

8.7 Explain the curved mold continuous casting machine and state its advantages 1. Introduction of modern steel making R.H. Tupkary

8.8 List the problems in the production of ingots by CCM. 2. Manufacture of iron and steel G.R.Bashforth

COURSE CONTENTS: 3. Elements of metallurgy Dr. Swaroop

1.0 Introduction to steel making :

Wrought Iron, Bessemer Process, Mixers, Raw Materials, Chemistry of Steel
Making, Acid and Basic steel Making.
2.0 Open Hearth Process:
General principles, Regeneration principle, Classification, Basic open Hearth
process, construction, Lining, operation Reactions, Tilting O.H. Process, Flush
Slag practice, Twin hearth, Duplexing.
3.0 Oxygen Steel Making:
L-D process:
Principles, Raw Materials, Lining of the converter, Blow period, lance, High
carbon and Alloy Making; stainless steel Making, Advantages and uses.
Kaldo Process:
Constructional details, Lining, blow period, process control Rotor oxygen stell
Making and LDAC process , corex proces.
4.0 Electric Furnaces:
Principles of arc Furnace, classification, Raw materials sequence of charging,
Electrode Material, construction of arc furnace, Melting practice, single and
double slag practice carbide slag, Use of oxygen lancing, Advantages and

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 MATERIAL TESTING 1.17 Define modulus of elasticity, modulus of rigidity, Bulk modulus, Poissions
ratio.
Subject Title : Material Testing 1.18 Know the relation between the above four.
Subject Code : Met-405
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1.19 Discuss the effect of temperature on tensile properties.

Periods/Week : 05
Periods per Semester : 75 1.20 Specify the different types of strainometers available for the strain
measurements.
TIME SCHEDULE 1.21 Tell the principle of
S.No Major Topics Weightage Short Essay Type a) electrical, b) mechanical & c) optical strainometers
Periods of Marks Type
1. Tension test 13 16 2 1 2 Torsion test
2. Torsion test 6 10 - 1 2.1 Know what is Torsion and its importance.
3. Hardness test 10 16 2 1
4. Fracture 7 13 1 1 2.2 Define Uniaxial, Biaxial, Triaxial state of Stress, torque, Twisting movement
5. Impact test 8 13 1 1 and angle of twist.
6. Fatigue test 10 13 1 1 2.3 State the general equation for Torsion.
7. Creep test 9 13 1 1
2.4 Know how to determine the strength of a solid and hallow shaft.
8. Non Destructive testing 12 16 2 1
Total 75 110 10 8 2.5 Industrial applications of torsion test.
OBJECTIVES 3. Hardness test
On completion of this subject the student should be able to Understand 3.1 Know the importance of hardness test.
1 TENSION TEST 3.2 Define hardness & Classify hardness tests.
1.1 Know the importance of tension test in industrial application. 3.3 State the scratch hardness & Name different minerals in Mohs hardness
1.2 Define stress & strain scale
1.3 Plot the Engineering stress strain curve from the data. 3.4 Tell the principle of Brinell hardness test.
1.4 Explain the salient features of the stress strain curve. 3.5 Tell different Indentors and loads used for different materials.
1.5 Identify the specifications of test samples for tension test 3.6 Know the test procedure of BHN test.
1.6 Define the important tensile properties viz., UTS, YS. Proof stress 3.7 Understand the terms Ridging and Sinking in.
percentage elongation and percentage reduction in area, resilience, 3.8 Measure the indentation diameter with the help of eyepiece.
toughness 3.9 Derive BHN formula.
1.7 Calculate the above properties from the test data. 3.10 Calculate the hardness number using BHN formula.
1.8 Numerical problems on tensile data 3.11 Find the industrial importance of Brinell hardness test.
1.9 Draw the stress strain curve for ductile and brittle material. 3.12 Tell the principle of Vickerss hardness test.
1.10 Define true stress true strain. 3.13 Tell the Indentors and loads used.
1.11 Convert the engineering strain to the true strain 3.14 Know the test procedure of VHN test.
1.12 Convert engineering stress to true stress 3.15 Measure the diagonal length of impression with the help of microscope.
1.13 Know Flow curve, mathematical equation. 3.16 Calculate the hardness number from the test data.
1.14 Define the importance of flow curve properties viz., true stress at maximum 3.17 Find the industrial importance of Vickerss hardness test.
load, true uniform strain, true local necking strain, true fracture stress
3.18 Tell the principle of Rockwell hardness test.
1.15 Explain the necking phenomenon.
3.19 Tell different combinations of Indentors and loads used.
1.16 Derive the two conditions for necking viz., the true stress is equal to the
3.20 Explain the description of the dial.
slope of the flow curve and true strain equals to the strain hardening
coefficient
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 3.21 Read the hardness value from the dial. 6.13 Identify the specifications of test samples for fatigue test.
3.22 Convert the Rockwell to brinell hardness number. 7. Creep test
3.23 Tell the principle of Rockwell superficial hardness test. 7.1 Define creep.
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3.24 Tell the importance of Rockwell superficial hardness test. 7.2 Know the importance of creep test.
3.25 Tell the different Indentors and the loads used. 7.3 Know the essential features of creep test.
3.26 Find the applications of Tukon hardness test. 7.4 Explain the creep curve and its regions.
3.27 Calculate the Knoop hardness number from the test data. 7.5 Know the presentation of creep data.
3.28 Discuss the importance of Rebound hardness test. 7.6 Tell the mechanism of creep.
3.29 State the industrial applications of Shore scheleroscope. 7.7 Know the stress rupture test.
4. Fracture 7.8 Distinguish stress rupture test and creep test.
4.1 Know what is fracture. 8. Non-destructive testing
4.2 Differentiate the ductile and brittle fracture. 8.1 Explain the need of non- destructive test.
4.3 Derive the equation for theoretical cohesive strength. 8.2 Know the importance of Non- destructive test.
4.4 Explain the Griffith theory of brittle fracture. 8.3 Explain about Visual examination.
4.5 Analyse different metallographic aspects of fracture. 8.4 State the steps involved in dye penetrant test.
5. Impact test 8.5 State the principle of magnetic particle test.
5.1 Identify the specifications of test samples for conducting Izod and charpy 8.6 Know about longitudinal magnetization
tests. 8.7 Know about circular magnetization
5.2 Explain the principle of operation of Izod and charpy impact tests. 8.8 Explain the Magnetic Particle test
5.3 Define notch sensitivity. 8.9 Know the de-magnetisation methods
5.4 Define notch toughness 8.10 State the principle of radiography
5.5 Define transition temperature. 8.11 Know the interpretation of radiograph.
5.6 Know the factors which effect transition temperature. 8.12 Give the precautions while carrying out radiography.
6. Fatigue test 8.13 State the importance of ultrasonic test.
6.1 Know the importance of the fatigue test. 8.14 State the principle of ultrasonic test.
6.2 Explain the different cycles of stress Alternating, Repeating & fluctuating. 8.15 Know the calibration of ultrasonic test.
6.3 Explain loading systems reverse bend, torsion and tension- compression. 8.16 Explain the test procedure for ultrasonic test.
6.4 Plot the S-N curve from the test data and identify the endurance limit 8.17 Know the interpretation of ultrasonic test result.
6.5 Discuss typical fatigue failure. 8.18 State the importance of Eddy current test.
6.6 State the theories of fatigue Orowons and Woods concept. 8.19 State the principle of Eddy current test.
6.7 Discuss the effect of stress concentration on fatigue. 8.20 Know the applications of Eddy current test
6.8 Discuss the effect on surface roughness on fatigue. COURSE CONTENTS
6.9 Discuss the effect of surface residual stress on fatigue. 1.0 Tension Test - Introduction. Stress strain diagram - salient features. Tensile
6.10 Discuss the effect of corrosion on fatigue properties. properties, effect of temperature, True stress strain diagram, Various feature,
6.11 Explain the effect of metallurgical variables on fatigue properties. necking phenomena, Elastic constants, strain measurements instruments
6.12 Explain the effect of temperature on fatigue properties. 2.0 Torsion test - Definition, importance of torsion test, torsion equation, general
statement, determination of torsional strength, industrial applications.

128 129
 3.0 Hareness test - Defination of hardness, classification, various hardness FOUNDRY TECHNOLOGY
tests brinell, Rockwell , Vicker micro hardness test, and Shore scleroscope-
principales, operation and applications Relevent derivations. Subject Title : Foundry Technology
Subject Code : Met-406
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4.0 Fracture - Definition, ductile and brittle fracture, cohesive strength equation,
Griffith theory of brittle fracture, metallographic aspects of fracture. Periods/Week : 05
Periods per Semester : 75
5.0 Impact test - Test specimens, principles of operation of testing machines,
Noteh sensitivity, Notch toughness, transition temperature.
TIME SCHEDULE
6.0 Fatigue test - Importance, different cycles, S-N Curve, endurance limit, S.No Major Topics Weightage Short Essay Type
Fatigue failures, theory of fatigue, effect of surface, metallurgical variables Periods of Marks Type
and temperature on fatigue, test sample specifications. 1. Introduction 4 3 1 -
7.0 Creep test - Definition, importance, sailent features of creep curve and 2. Patterns 10 13 1 1
mechanism of creep, stress rupture test. 3. Moulding Sands 10 13 1 1
8.0 Non Destructive testing - Need for non destructive testing, Various non 4. Cores 4 6 2 -
5. Moulding processes 15 23 1 2
destructive tests, - Visual, Dye penetrant, Magnetic particle, Radiagraphy,
6. Hand moulding tools and 4 3 1 -
Ultrasonic and Eddy current test.
equipment
REFERENCE BOOKS 7. Machine moulding 6 13 1 1
1. Mechanical metallurgy by G.E. Dieter Equipment
2. The testing of metallic Materials by A.V.K. Suryanarayana. 8. Fluid Flow 6 10 - 1
9 Pouring and feeding of 10 13 1 1
3. Non-destructive testing by Barry Hull and Vernon Jhon, ELBS. castings
4. Principles of metallographic Laboratory Practice by Kehl 10 Defects in
of castings 6 13 1 1
Total 75 110 10 8
OBJECTIVES
On completion of the subject the student should be able to understand
1.0 Introduction
1.1 Define the terms foundry, casting, pattern.
1.2 Classify the foundries.
1.3 State the advantages and limitation of foundry as a production
process.
1.4 List the basic steps involved in a casting process such as patten
making,core making, moulding, melting&pouring and cleanin&
Inspection
1.5 Draw the flow sheet of a foundry plant.
2 Patterns
2.1 State the functions of a pattern:
2.2 List various pattern making material such as
i) Wood
ii) Metal
iii) Plaster of paris,
iv) Wax,

130 131
 v) Quick setting compounds.
ii) Permeability.
2.3 State the relative advantages and limitations of the above materials.
iii) Refractoriness.
2.4 Mention the types of patterns such as
iv) Flowability.
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i) Single piece,
v) Cohesiveness.
ii) Two piece/multi piece,
vi) Adhesiveness.
iii) Loose piece,
vii) Thermal Stability.
iv) Gated,
viii) Thermal expansion.
v) Match plate,
ix) Collapsibility.
vi) Cope and drag pattern,
x) Reusability.
vii) Skeleten pattern,
xi) Moldability.
viii) Follow board,
xii) Compactability.
ix) Sweep,
3.6 Define the term Clay and list different clays
x) Master pattern
3.7 Explain the effects of grain size, moisture content and clay content on the
2.5 Define pattern allowance. properties of moulding sand
2.6 Explain various pattern allowances. 3.8 Write down the composition of
i) Shrinkage, i) Green Sand,
ii) Machining, ii) Dry sand,
iii) Draft, iii) Loam sand,
iv) Distortion, iv) Core sand.
v) Mould wall movement. 3.9 State the use of
2.7 State the importance of colour coding used on pattern. i) Facing sand,
2.8 Give the colours used for ii) Parting sand,
i) Machined, iii) Back up sand
ii) Unmachined, 3.10 Define the term Sand additive
iii) Loose piece, 3.11 State the function of the additives
iv) Core print, 4. Cores
v) Parting surface. 4.1 Define the term core
3. Moulding Sands 4.2 State the functions of cores
3.1 State the basic ingradients of molding sand.1 4.3 State the properties of core sand.
a) Sand grains b) Water c) Binder 4.4 List the ingredients in a core sand.
3.2 State different types of sands used in foundry. 4.5 Explain the process of core making.
a) silica b) Zircon c) olivine d) chromite i) Core making,
3.3 Define the terms Natural sand , Synthetic sand ii) Core backing
3.4 State the purpose of sand conditioning iii) Finishing and sizing of cores.
3.5 Explain the properties of a good moulding Sand such as iv) Core assembly,
i) Green, dry , hot, Tensile, Compressive and shear Strengths 4.6 State the function of chaplets.

132 133
 5. Molding processes vii) Bellows,
5.1 Explain the process, application and limitations of viii) Vent wire,
i) Green sand molding, ix) Trowel,
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ii) Dry sand molding, x) Mould board.

iii) Core sand molding, 6.2 State the uses of the above tools.
iv) Loam molding, 7. Machine moulding Equipment
v) Pit and floor moulding 7.1 State the advantages of machine moulding
vi) Skin dried molding. 7.2 List the molding machines
5.2 Distinguish between Green sand molding & dry sand molding. i) Jolt machine
5.3 Explain the following casting processes their application and limitation. ii) Squeezer.
(Briefly) iii) jolt-squeeze Roll over draw.
i) Permanent mould casting. iv) Mold or Core blower.
ii) Die casting Hot chamber, Cold chamber, Goose neck type, v) Sand Slinger,
iii) Centrifugal casting. Semi centrifugal, True centrifugal, Centrifuging 7.3 Explain with neat sketch the operation of
5.4 Distinguish between hot chamber & cold chamber die casting. a) Jolt-squeeze Roll over draw. b) Sand Slinger.
5.5 Distinguish between true centrifugal & semi centrifugal. 8. Fluid Flow
5.6 Explain the following processes.. 8.1 Define a Fluid
a) Shell moulding. 8.2 Difference between compressible and incompressible
b) Investment casting Lost wax process. 8.3 Define various properties of fluids surface tension, Density, Viscosity and
c) Carbondioxide process. specific weight.
d) Graphite mould casting. 8.4 Define Intensity of pressure.
e) Hot box process 8.5 Understand the behaviour of liquids in motion.
f) No bake process. 8.6 Distinguish between leminar flow and Turbulent flow.
g) Cold Box Process. 8.7 State the various types of energies and the total energy.
h) Replicast / Full mold process. 8.8 Know about the velocity of a flowing liquid.
i) V Process. 8.9 State Bernoulis eqution and its application.
j) Cement bonded molds. 9. Pouring and feeding of casting
k) Squeeze casting. 9.1 Draw a diagram for feeding system of a casting:
5.7 state the importance of mould and core coatings. 9.2 Explain the function of pouring basin Sprue. Runner.Gate. Riser.
6. Hand moulding tools and equipment 9.3 State the effect of
6.1 Draw the neat sketches of the following hand moulding tools. i) Turbulence Laminar steady flow
i) Mould boxes cope drag- cheek. ii) Pouring rate.
ii) Peen and Butt rammers, iii) Pouring temperature.
iii) Cleaners, iv) Solidification characteristics,
iv) Riddle, v) Freezing temperature range,
v) Gate cutter, 9.4 Define Gating Ratio.
vi) Swab, 9.5 Define Pressurised & unPressurised gating systems.

134 135
 9.6 Give the suitable gating ratios for different applications. Properties of core sands, Core making . Finishing of core & sizing core
9.7 Determine the dimensions of sprue, runner and gate for simple casting pro- assembly, use of chaplets.
cess. 5 Molding processes : i) Sand moulding : Green sand, dry sand, core sand
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9.8 List the different types of gating systems moulds, loam moulds, pit and floor moulding, skin dried molds, Special
casting processes, applications, advantages and limitations, High
9.9 State the advantages and limitations of Top gating, Bottom gating and part-
pressure molding, hot box process. No bake process, cold box process,
ing line gating
replicost process fluid sand process , V- process, cement bonded molds,
9.10 State the functions of Riser in casting. squeeze casting (Briefly),
9.11 Describe the factors involved in Riser design 6. Hand moulding tools and equipment : Mould boxes, peen and butt
i) modulus( Location of riser) rammers cleaner, riddle, gate cutter, swab, bellows, draw spike, vent wire,
ii) Size and shape of riser mould board, trovel, (Sketches and purpose only)
iii) Chronivovs principle, 7. Machine moulding equipment : Description and application of jolt squeezer,
sand slinger roll over moulding machines, mould or core blower.
iv) Importance of (V/A) ratio.
8. Fluid Flow : Definition of fluid, compressive & incompressive fluids,
9.12 Types of Risers Open, Blind specific weight , density, viscosity & surface tension of fluid, Intensity of
9.13 State the caines principle pressure,Flow of liquids: Types of flow, pressure, potential & kinetic energy
9.14 Define directional & progressive soldification. of liquids, total energy, equation of continuity, Bernoults equation & practical
9.15 Explain the factors affecting directional solidification. application.
9. Pouring and feeding of casting: Pouring, filling the mould. Factors involved,
Shrinkage, solidification characteristics freezing temperature range & fluidity,
10. Defects in Castings Feeding system, Sprue design, Runners, eliminating slag and dross, Types
10.1 List out various casting defects: of Gates, Their applications. Design of gate, Risers : Function, factors
a) shifts b) blow holes c) Pin holes d) Porosity involved in the design and their importance, Moulding of riser, Chevinrous
rule & Caines method, Factors effecting riser efficiency, Chills, their use,
e) shrinkage cavity f) metal penetration. g) Rough surface.
simple Progressive and directional solidification, Fluidity factors.
h) Scabs i) hottears j) cold shuts. K) miss run
10. Deffects in castings : Moulding defects, - shifts, blow holes, pin holes,
shrinkage cavity , porosity, metal penetration and rough surface, Scabs,
10.2 Explain the above defects with remedial measures hot tears, cold shuts and misrun, warpage of casting, swell, slag holes.
COURSE CONTENTS REFERENCE BOOKS
INTRODUCTION : Foundry as a production process, advantages and 1. Principles of metal casting -by Heine and Rosenthal
limitation of foundry. Type of foundries, Basic steps involved in a sand casting process 2. Foundry Technology -by P.L Jain
such as pattern making, core making, moulding, melting, pouring and cleaning. 3. Foundry Technology -by M. Lal
2. Patterns : Pattern and its function in a foundry, Pattern making materials, 4. Modern foundry Practice -by Hayward
Their relative advantages and limitations, Types of patterns, Pattern
allowances, Pattern colour codes: Machined, unmachined, core prints,
loose piece, parting line
3. Moulding Sands Sand moulds: Green and dry sand moulds, Properties of
sand, shatter Index value, sand testing methods, Ingredients of a moulding
sand, Sand grains, Effect of clay on strength, expansion , permeability and
water content. Sand conditioning its effect on mould, Additives ,Types of
sands
4. Cores :Function of cores, core sands, core ingredients, core oils, core binders,

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 HEAT TREATMENT LAB MATERIAL TESTING LAB-I

Subject title : Heat Treatment Lab Subject title : Material Testing Lab-I
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Subject code : Met 407 Subject Code : Met 408

Periods/week : 06 Periods / week : 03
Periods/semester : 90 Periods / semester : 45

List of experiments List of experiments

Material testing
1 Study the effect of annealing on properties of steel.
2 Study the effect of quenching media on hardness of steel. 1. Know how to conduct tensile test on U.T.M, to plot the stress strain
3 Study the effect of carbon content on hardness of steel. curve from the test data, determination of elastic limit, yield strength, ultimate
tensile strength, Breaking stress, percentage elongation & percentage
4 Study the effect of normalizing on hardness and microstructure of steel. reduction in area.
5 Study the effect of temperature on properties and grain size of steel 2. Determine the Brinell hardness number of ferrous and non- ferrous
6 Conduct the Jominey end quench test to determine the hardenbility. materials, using Brinell hardness testing .
7 Study the effect of section size of steel on degree & depth of 3. Determine hardness of ferrous and non-ferrous materials, using Rockwell
hardening. hardness tester.
8 Study the effect of temperature on cold worked Brass. 4. Determine the hardness of thin specimens such as Razar blades,hacksaw
blades, thin sheets, using Rockwell superficial hardness tester.
9 Study the effect of precipitation hardening of Aluminium alloy.
5. Determine the Impact strength of the given material by using Izod impact
10 Study the effect of tempering temperature on properties of steels.
test.
6. Determine the Impact strength of the given material by using Charpy impact
test.

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 FOUNDRY LAB
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Subject title : Foundry Lab

Subject Code : Met- 409
Periods / week : 03
Periods / semester : 45

List of experiments

FOUNDRY
Upon the completion of the course the student will be able to
1. Prepare Green sand mold cavity with the given pattern by using Cope &
Drag flasks
2. Determine the AFS grain size number of the given sand by using sieve shaker
3. Determine the clay content of the given sand by using rapid sand

4.
washer.
Determine the moisture content of the given molding sand.
V &VI SEMESTERS
5. Determine the hardness of the given molding sand and core sand
6. Determine green shear & green compression & dry shear & dry compression
strength of the given molding sand and core sand.
7. Determine the permeability of the given molding sand
8. Determine the effect of moisture content on the bonding properties &
permeability of the given molding sand
9. Determine the effect of clay content on the bonding properties & permeability
of the given molding sand
10. Prepare cores by using different core boxes.

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 SANDWICH DIPLOMA IN METALLURGICAL ENGINEERING (CURRICULUM C-
09) INDUSTRIAL TRAINING SCHEME
V/VI SEMESTERS V & VI SEMESTERS
(PRACTICAL TRAINING I/II SPELLS)
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Duration : 6 months (each semester)

OBJECTIVES
On completion of a spell of practical training in a Metallurgical or allied industry, the 1. A candidate shall be assessed twice in each spell of industrial training i.e.
student will be able to during third and six months, finally before he/she completes the industrial
1.0 Know the organizational set up from top executive to training)
workmen level
1.1 Know the function of each department/section 2. The assessment shall be carried out by a committee comprising of
1.2 Know the inter relationship among various department/sections
2.0 Know the various raw materials used as feed stock and chemical a) representative of the Industry where the candidate is undergoing training
composition and their source. b) a staff member of the concerned section of the polytechnic.
2.1 Understand the various intermediates produced and their further
3. The assessment during third and six months (i.e the end of training) shall
processing and/or waste disposal.
2.2 Know the final products, its composition and its commercial importances, each carry 100 marks for the progress made during the corresponding
uses and applications. period of training
3.0 Understand the various stages involved in processing, sequential
4. The remaining 100 marks are allotted as follows, for the training report 30
arrangement of different equipment.
Draw the block flow diagram, detail flow diagram of each process after line marks, log book 30 marks and for seminar 40 marks. These are to be
tracing. evaluated at the institution at the end of each spell of training by a committee
3.2 Understand the arrangement of various process equipment in systematic consisting faculty members and Head of Dept. concerned.
manner in a less possible area of site.
4.0 Know importance process variables required to be maintained in each 5. The progress made during the end of each assessment will be evaluated
process equipment of each unit like temperature, pressure. on the basis of the following parameters.
4.1 Understand the effects of changes of process parameters. ASSESSMENT SCHEME
5.0 Know the various operations in each process parameters. S. No. Name of the Parameter Max. Marks
5.1 Understand the unit operations principles Allotted for each
5.2 Apply unit operations theory learned at the Institution Parameter
5.3 Know the various processes 1. Attendance and punctuality 6
5.4 Identify the side reactions in each process plant.
6.0 Know the various analytical methods used in the quality control
2. Familiarity with Technical terms 8
department 3. Familiarity with tools and material 8
6.1 Understand the experimental methods to find out the compositions and 4. Attitude towards job 5
physical properties of various raw materials, intermediates and final products 5. Manual skills 6
6.2 Operate various analytical instruments that are used in laboratory. 6. Application of knowledge 8
7.0 Know the trouble shooting in process operation 7. Problem solving skills 8
7.1 Know preventive precautions of the same for each equipment in each
process 8. Comprehension and observation 7
7.2 Startup and shut down procedures for the equipment and plant. 9. Safety&Environmental consciousness 5
10. Human relations 6
COURSE CONTENTS 11. Ability to communicate 8
1. Organizational set up 12. Supervising ability 8
2. Raw materials, intermediates and end products
3. Process descriptions (Process flow diagrams and line tracing,
13. General conduct during the period 7
detailed flow diagrams etc.) 14. Maintenance of dairy 10
4. Process parameters (such as temp., pressure, flow level etc.) Total: 100
5. Operations and process in each process
6. Quality control of raw materials, intermediates and end products
7. Operational troubles and preventive measures
8. Process instrumentation
9. Safety aspects (personnel, equipment etc.)

142 143
 V SEMESTER VI SEMESTER
SCHEME OF INSTRUCTION AND EXAMINATION SCHEME OF INSTRUCTION AND EXAMINATION
(PRACTICAL TRAINING) (PRACTICAL TRAINING)
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S Subject Duration Scheme of Examination S Subject Duration Scheme of Examination

N N
o Nature Item Max. Marks o Nature Item Max. Marks
1. Practical 6 Months At the Industry
1 Practical 6 Months At the Industry training in a Viva 1) First Assessment
. training in Viva 1) First Assessment metallurgica Voce (During 3rd month) 100
a Voce (During 3rd month) 100 l Industry or & Log
metallurgi & allied book 2) Second Assessment
Industry (During 6th month ) 100
cal Log 2) Second Assessment
Industry book (During 6th month ) 100
or allied At the Institution
Industry 4 ) Log Book 30
At the Institution 5) Training Report 30

6) Seminar on training 40
4 ) Log Book 30
5) Training Report 30 Total for V semester 300

6) Seminar on training 40
1.The Industrial training shall carry 300 marks and pass marks is 50%. A candidate
Total for V semester 300 failing to secure the minimum marks should complete it at his own expenses.

1.The Industrial training shall carry 300 marks and pass marks is 50%. A candidate
failing to secure the minimum marks should complete it at his own expenses. 2. During Industrial training the candidate shall put a minimum of 90% attendance.
2. During Industrial training the candidate shall put a minimum of 90% attendance.

144 145
 ENGLISH-IV
Subject Title : English-IV
Subject Code : Met -701
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Periods/Week : 02
Periods per semester : 30

VII Semester

146 147
 INDUSTRIAL MANAGEMENT AND ENTREPRENEURSHIP
(COMMON with DME)

Subject Title : Industrial Management And

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Entrepreneurship
Subject Code : MET 702
Periods/Week : 05
Periods per Semester : 75

TIME SCHEDULE
S. No. Major Topics
Periods Weightage Short Essay
Answer Type
Of Question Questions
s
Marks
1. Principles and functions of 5 08 01
Management
2. Organisation structure & 10 21 02 1
organisational behaviour
3 Production Management 10 13 01 01

4. Materials Management 10 16 02 01
5. Marketing ,Sales & Feasibility 12 13 01 01
study
6. Industrial legislation & safety 8 13 01 01
7. Introduction to ISO 9000 & T.Q.M. 10 13 01 01
8 Role of Enterprenuer and 10 13 01 01
Enterprenuerial Development
Total 75 110 10 08
OBJECTIVES
On completion of the course the student will be able to
1.0 Understand the principles of management as applied to industry.
1.1 Define industry, commerce (Trade) and business.
1.2 Know the need for management.
1.3 Understand the evolution of management
1.4 Explain the principles of scientific management.
1.5 Understand functions of Management.
1.6 Differentiate between management and administration.
2.0 Know types of ownerships, the organisation structure of an industry
and the behaviour of an individual in an organisation.
2.1 Understand types of ownerships
2.2 Differentiate types of ownerships.
2.3 Understand salient features of joint stock companies.

148 149
 2.4 Understand the philosophy and need of organisation structure of an 4.4 Define safety stock.
industry. 4.5 Define reorder level.
2.5 Understand the line, staff and Functional organisations. 4.6 Derive an expression for economic ordering quantity.
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2.6 List the advantages and limitations of line, staff and functional 4.7 Explain stock layout.
organisations.
4.8 List out stores records.
2.7 List different departments in a large scale industry.
4.9 Explain the Bin card.
2.8 Explain the factors of effective organisation.
4.10 Describe Cardex method.
2.9 Understand organisational behaviour.
4.11 Explain purchasing procedures.
2.10 Conduct for analysis.
4.12 List out purchase records.
2.11 Assess the incurring applicants.
4.13 Describe the stores equipment
2.12 Outline the selection process.
5.0 Understand marketing, sales and feasibility study.
2.13 Understand the sources of manpower.
5.1 Explain marketing functions.
2.14 State motivation theories.
5.2 Explain Sales function.
2.15 State Maslows Hierarchy of needs.
5.3 List out market conditions.
2.16 List out different leadership models.
5.4 Differentiate Sellers and Buyers market.
2.17 Explain the trait theory of leadership.
5.5 Differentiate monopoly, oligarchy, and perfect competition.
2.18 Explain behavioural theory of Leadership.
5.6 Conduct market and demand surveys.
2.19 Explain the process of decision Making.
5.7 Differentiate product and production analysis.
2.20 Outline the communication process.
5.8 Identify the input materials, i.e. Bill of materials
3.0 Understand the different aspects of production management.
5.9 Explain the concept of cost.
3.1 Differentiate and integrate production, planning and control.
5.10 List out the elements of cost.
3.2 Relate the production department with other departments.
5.11 Explain the concept of contribution.
3.3 State the need for planning and its advantages.
5.12 Explain break-even analysis.
3.4 Explain the stages of Production, planning and control.
5.13 Define the main policy requirements.
3.5 Explain routing methods.
5.14 Decide the location.
3.6 Explain scheduling methods.
5.15 Evaluate Economic and Technical factors.
3.7 Explain dispatching.
5.16 Preparation of feasibility study.
3.8 Draw PERT/CPM networks.
5.17 List out different products currently in demand with market or industry.
3.9 Identify the critical path.
6.0 Comprehend the provisions of industrial legislation in India. & Safety
4.0 Understand the role of materials management industries. procedures
4.1 Explain the role of the materials in Industry. 6.1 Describe employer and employee relations.
4.2 Derive expression for inventory control. 6.2 Describe the mechanics of Trade Unions.
4.3 Explain ABC analysis. 6.3 Describe mechanics of settlement of in outs.

150 151
 6.4 Explain the significance of collective bargain. 8.5 Explain the requirements of an entrepreneur.
6.5 List out Welfare activities. 8.6 Outline the expectations of Entrepreneurship.
6.6 List out subsidy schemes. 8.7 Determine the role of entrepreneurs in promoting Small Scale Industries.
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6.7 Explain the total welfare concept. 8.8 Describe the details of self-employment schemes.
6.8 List out the rights and responsibilities of employees and employers. 8.9 Explain the method of product selection.
6.9 List out the salient features of Indian Factories Act. 8.10 Explain the method of site selection.
6.10 Explain the importance of safety at Work place. 8.11 Outline the method of plant layout.
6.11 List out the important provisions related to safety. 8.12 List the financial assistance programmes.
6.12 Explain the significance and mechanics of safety education. 8.13 List out the organisations that help an entrepreneur.
6.13 Explain hazard and accident.
6.14 List out different hazards in the Industry. COURSE CONTENTS
6.15 Explain the causes of accidents. 1. Principles and functions of management.
6.16 Explain the direct and indirect cost of accidents. Definitions of Industry, Commerce and Business. Evolution of management
6.17 List out provisions of Indian Electricity Rules laid in the electricity theories. Principles of Scientific Management, functions of management.
Difference of administration and management.
act1923.
2. Organisation Structure & organisational behaviour.
7.0 Understand ISO 9000 & TQM.
Role of industry, Types of ownership Sole proprietorship, Partnership, Private
7.1 Understand the concept of quality. limited, Public limited company, Industrial Cooperatives, Philosophy, types
7.2 Know the quality systems and elements of quality systems. of Organisations, Line and Staff and functional organisations. Advantages
and limitations, departments in a large scale industry. Effective organisation.
7.3 Know the principles of quality Assurance.
Job analysis, Assessing applicants, selection, motivation, different theories,
7.4 Know the Indian Standards on quality systems. Leadership in organisation, decision making, communication,
7.5 Know the evolution of ISO standards. 3. Production Management.
7.6 Discuss ISO standards and ISO 9000 series of quality systems. Production, planning and control, relation with other departments, need for
7.7 State the constituents of ISO 9000 series of standards for quality planning and its advantages, Routing, scheduling, despatching, PERT and
systems. CPM, simple problems.

7.8 State the outstanding features and drawbacks of ISO 9000 series of 4. Materials Management.
standards. Materials in industry, inventory control model, ABC Analysis, Safety stock,
7.9 List the beneficiaries of ISO 9000. re-order, level, Economic ordering quantity, Stores layout, stores equipment,
Stores records, purchasing procedures, purchase records, Bin card, Cardex.
7.10 Understand 5-S principles and ZERO DEFECT.
5. Marketing, Sales & Feasibility Study
8.0 Understand the role of entrepreneur in economic development and
in improving the quality of life. Sellers and Buyers markets, Marketing, Sales, Market conditions, monopoly,
oligarchy, perfect competition, Pricing Policies. Cost Elements of Cost,
8.1 Outline the concepts of Entrepreneurship. Contribution, Break even analysis, Market Survey, Product and production
8.2 Define the word entrepreneur. Analysis, Materials input, Manpower, Location, Economic and Technical
Evaluation, preparation of Feasibility study reports, - different products
8.3 Determine the role of Entrepreneurship.
Mechanical, Electrical, Electronics, consumer items, Consumer desires etc.
8.4 Describe the profile of an entrepreneur.
6. Industrial Legislation & safety.

152 153
 Employer Employee relations, Trade, Union Settlement of disputes, MECHANICAL METALLURGY
collective bargaining, Welfare activities, subsidies, Total Welfare concept,
rights and responsibilities and Employers and employees. Salient features Subject Title : Mechanical Metallurgy
of Indian Factories Act, Important of Safety at work places, factories Act-
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Subject Code : Met 703

Provisions, Safety Education, Hazards, causes of accidents, Cost of
Periods/week : 05
accidents, Indian Electricity rules.
Periods/Semester : 75
7. Introduction to ISO 9000 and TQM.
Concept of quality discussed by B. Crosby W. Edward, Deming, Joseph M. TIME SHEDULE
Jura Kooru Ishikawa, Genichi Taguchi, Shigco Shingo.
Weightage Short Essay
Quality systems Definitions of the terms used in quality systems like, S.No Major Topics Periods
of Marks Questions Questions
quality policy, quality management, quality systems, quality control and 1 Plastic deformation of 14 19 3 1
quality assurance. Metals
Elements quality systems : Management responsibility, Quality system, 2 Strengthening 10 13 1 1
contract review, design control, document control, purchasing, purchaser Mechanisms
3 Mechanical working of 6 10 - 1
supplied product, product identification and traceability, process control,
Metals
Inspection and testing.
4 Rolling 10 16 2 1
Principles of quality assurance Definition of quality assurance. 5 Extrusion 8 13 1 1
Indian standards on quality systems Main features of IS 13999 : 1990, IS 6 Forging 8 13 1 1
7 Sheet metal forming 6 10 - 1
14000 : 1990, IS 14004 : 1990, IS 14001: 1990, IS 14002 : 1990, IS 14003:
processes
1990.
8 Thermo Mechanical 3 3 1 -
Know the necessity of International standards Evolution of ISO. 5-S Treatments
principles importance meaning approach benefits 9 Powder Metallurgy 10 13 1 1
Total 75 110 10 8
Various standards under ISO Outstanding features of ISO 9000 series of
standards ISO 9000 Phenomenon ISO 9000 series of quality systems
OBJECTIVES
Constituents of ISO 9000 series of standards for quality systems.
On the completion of the course the student will be able to understand
Drawbacks of ISO 9000 series of standards, list the beneficiaries of ISO
9000 (Whom does ISO 9000 help). 1. Plastic deformation of Metals
8. Role of Entrepreneur & Entrepreneurial Development. 1.1 Know Miller & Miller Bravias Indices.
Concept, definition, role, expectation, entrepreneurship Vs Management, 1.2 Find out the Miller & Miller Bravias indices for Different Planes and
promotion of S.S.I. Self employment schemes. Product selection, site Directions.
selection, plant layout, profile and requirement, Institutional support needed, 1.3 Calculate the Planar Density for different planes.
financial assistance programmes.
1.4 Define Lattice Defect.
REFERENCE BOOKS
1.5 Classify Lattice defects.
1. Industrial Engineering and Management -by O.P Khanna
1.6 Define
2. Production Management- by Buffa.
a. Point Defect
3. Engineering Economics and Management Science - by Banga & Sharma.
b. Vacancy
4. S.S.I Hand Book by S.B.P. Publishers.
c. Substitutional impurity
5. Personnel Management by Flippo.
d. Interstitial impurity
6. Entrepreneurship by NITTT&R, Chennai.

154 155
 1.7 Give the relation between number of vacancies and temperature 3.5 State various stages in annealing.
1.8 Define dislocation. 3.6 Explain recovery, re-crystallization and grain growth.
1.9 Define edge and screw dislocation. 3.7 Define the re-crystallization temperature.
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1.10 Explain Edge Dislocation and Screw dislocation. 3.8 Explain the variables influencing the re-crystallization.
1.11 Know burgers vector and burgers circuit. 4. Rolling
1.12 Define slip and slip system. 4.1 Define Rolling.
1.13 List the slip systems for F.C.C., B.C.C. & H.C.P. crystals. 4.2 Explain the rolling process.
1.14 Explain Slip with both Edge & Screw Dislocations. 4.3 Generalize the forces and geometrical relationships involved in rolling
1.15 Explain Dislocation climb & Cross slip. 4.4 Derive the Limiting Condition for Rolling (prove = tan).
1.16 Differentiate Edge & Screw Dislocations. 4.5 Derive the Expression for Maximum Reduction in Rolling.
1.17 Define Critical Resolved Shear Stress (C.R.S.S). 4.6 Summarize the main variables in rolling.
1.18 Derive C.R.S.S for a single crystal. 4.7 Classify the rolling mills with respect to number of rolls in each stand
1.19 Explain the low angle grain boundaries, stacking faults. and the types of products to be manufactured.

1.20 Explain Twinning. 4.8 List the different shapes and types of grooves.

1.21 Differentiate annealed & mechanical twins. 4.9 Explain various types of rolling defects and their remedies.

1.22 Identify twin planes of B.C.C., F.C.C and H.C.P. 5. Extrusion

1.23 Compare Slip with Twinning. 5.1 Define Extrusion

1.24 Define Jog & sessile dislocation. 5.2 Classify the extrusion processes.

1.25 Tell the Bauschinger effect. 5.3 Differentiate the direct and indirect extrusion processess.

2. Strengthening Mechanisms. 5.4 List the extrusion equipment.

2.1 List different Strengthening mechanisms. 5.5 Discuss the variables in extrusion processes.

2.1 Explain strain hardening of a F.C.C. single crystal. 5.6 Explain the extrusion of tubes.

2.3 Explain Solid Solution Strengthening. 5.7 Tell the extrusion defects and their remedies.

2.4 Explain Grain Boundary Strengthening. 5.8 Explain the production of seamless pipes.

2.5 Explain Precipitation Hardening. 5.9 Discuss about wire drawing process.

2.6 Explain Dispersion Hardening. 6 Forging

2.7 Explain Yield point phenomenon & Strain Ageing. 6.1 Define Forging.

3. Mechanical Working of Metals. 6.2 Classify the forging operations.

3.1 Define Mechanical working of Metals 6.3 Explain the opendie forging operations of Edging, Fullering, Swaging,
Drawing down, Punching & Piercing.
3.2 Define hot working & Cold working.
6.4 Specify the importance of rotary swaging.
3.3 List out the advantages and disadvantages of hot working and cold
working. 6.5 State the principles underlying the upset forging.

3.4 Tell the Necessity of annealing to cold worked metal. 6.6 Explain the process of manufacture of bolt head.

156 157
 6.7 Explain the cold heading process for manufacture of Nails. COURSE CONTENTS
6.8 Explain in detail the closed die forging operation. 1.0 Plastic deformation of Metals : Miller & Miller Bravis Indices for Planes and
6.9 Tell the various forging defects and their remedies. Directions, Planar Density, Lattice Defects, Slip and Slip system, Slip systems
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for F.C.C., B.C.C. & H.C.P. crystals, Dislocation Climb & Cross slip, Critical
7. Sheet Metal Forming Resolved Shear Stress, Low angle grain boundaries, stacking faults, Twinning,
7.1 Explain Rubber forming operation and its importance. Twin planes of B.C.C., F.C.C and H.C.P., Jog & sessile dislocation, Bauschinger
effect.
7.2 Explain the spinning process.
2.0 Strengthening Mechanisms: Strain hardening of a F.C.C. single crystal, Solid
7.3 Explain the Roll forming process.
Solution Strengthening, Grain Boundary Strengthening, Precipitation Hardening,
7.4 Explain the shearing and blanking processes. Dispersion Hardening, Yield point phenomenon & Strain Ageing.
7.5 Explain the bending operations. 3.0 Mechanical working of Metals: Hot working & Cold working, Necessity of
7.6 Explain stretch forming process. annealing to cold worked metal, Recovery, Re-crystallization and Grain
Growth, Re-crystallization Temperature, Variables influencing the re-
7.7 Explain the uses of deep drawing process and its importance. crystallization.
7.8 Discuss the deep drawing process. 4.0 Rolling : Rolling Process, Forces and geometrical relationships involved in
7.9 Discuss the various deep drawn product defects orange peel effect, rolling, Limiting Condition for Rolling ( = tan ), Maximum Reduction in
stretcher strains, earing and their remedy. Rolling, Variables in rolling, Classification of rolling mills, different shapes
and types of grooves, Rolling defects and their remedies.
7.10 Explain the re-drawing process
5.0 Extrusion : Extrusion, Direct and Indirect extrusion process, extrusion
8. Thermo - Mechanical Treatments.
equipment, variables in extrusion process, Extrusion of tubes, Extrusion
8.1 State Iso-forming treatment and its industrial importance. defects and their remedies, Production of seamless pipes, Wire drawing
8.2 State Ausforming treatment and its industrial importance. process.

8.3 State Marforming treatment and its industrial importance. 6.0 Forging: Forging, Open die forging operations Edging, Filleting, Swaging,
Drawing down, Punching & Piercing, Rotary swaging. Principles of upset
9. Powder Metallurgy. forging, Process of manufacture of bolt head, cold heading process for the
9.1 State the importance of Powder Metallurgy. manufacture of Nails, closed die forging operations, forging defects and
their remedies.
9.2 List various steps involved in the production of Powder Metallurgy parts
7.0 Sheet Metal Forming : Rubber forming, spinning, Roll forming process,
9.3 Explain production of Metal Powders through
shearing and blanking, bending operations, stretch forming, uses of deep
a. Atomization, drawing process and their importance, deep drawing process, deep drawn
b. Carbonyl Process, product defects orange peel effect, stretcher strains, earing and their
remedy, re-drawing process.
c. Thermal Reduction,
8.0 Thermo - Mechanical Treatments: Iso-forming, Ausforming, Mar forming.
d. Electrolytic Deposition.
9.0 Powder Metallurgy : Various steps involved in Powder Metallurgy,
9.4 State the Characteristics of Metal powders. Atomization, Carbonil Process, Thermal Reduction, Elec
9.5 Explain Die Compaction and Iso - Static Compaction. REFERENCE BOOKS
9.6 Explain the Sintering Mechanism. 1. Mechanical Metallurgy - by G.E. Dieter
9.7 Explain Infiltration & Impregnation. 2. Enginering Metallurgy Vol.II - by R. Higgins
9.8 Discuss the Advantages and Limitations of Powder Metallurgy. 3. manufacture of Iron and steel vol.IV-IV - Bashforth
9.9 State the applications of Powder Metallurgy. 4. Introduction to powder Metallurgy - Sinha

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 NON FERROUS EXTRACTIVE METALLURGY 1.16 State the advantages of side blown converter.
1.17 Explain fire refining operation.
Subject Title : Non Ferrous Extractive Metallurgy
Subject Code : Met 704 1.18 Explain electrolytic refining.- multiple systems & series systems.
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Periods / Week : 05 1.10 Explain hydrometallurgical extraction of copper with flow sheet
Periods per Semester : 75
1.21 Explain the recovery of precious Metals with flow sheet
TIME SHEDULE 1.22 State the recent extraction techniques in copper extraction
S.No Major Topics Weightage Short Essay Type 2.0 Aluminum extraction
Periods of Marks Type 2.1 State the properties and applications of aluminium
1. Copper Extraction 19 16 2 1
2. Aluminium Extraction 16 16 2 1 2.2 State the different ores with chemical composition.
3. Zinc Extraction 8 13 1 1
2.3 State the deposits of Aluminium in India.
4. Lead Extraction 8 13 1 1
5. Magnesium Extraction 6 13 1 1 2.4 List extraction plants of aluminium in India.
6. Titanium Extraction 6 13 1 1
2.5 State the steps in the extraction of aluminium.
7. Zirconium Extraction 6 13 1 1
8. Thorium Extraction 6 13 1 1 2.6 Explain purification of bauxite by Bayer process
Total 75 110 10 8
2.7 Understand the factors effecting Bayer process
OBJECTIVES
2.8 State the reasons for the unfeasibility of carbothermic reduction of alumina
After the completion of the course the students will be able to:
2.9 State the role of Cryolite in the electrolytic reduction of alumina.
1.0 Copper extraction
2.10 Explain the construction &operation of reduction cell.
1.1 List the properties
2.11 Explain factors effecting Hall-Heroult process.
1.2 State the effect of impurities on properties.
2.12 Define Anode effect.
1.3 Appreciate the uses.
2.13 State the causes & remedies of anode effect.
1.4 Classify the ores.
2.14 Know the necessity of refining Aluminium.
1.5 State the native ores, oxide ores, and sulphide ores.
2.15 Explain the Hoopes process.
1.6 Give the chemical composition of the ore.
2.16 Explain the Gadau process of refining.
1.7 List the copper extraction plants in India.
2.17 Define anodizing.
1.8 State the extraction techniques of copper.
3.0 Zinc extraction
1.9 State the important steps in the pyrometallurgical extraction of copper.
3.1 List the properties and uses of zinc.
1.8 Explain roasting process.
3.3 Know the ores & their chemical composition.
1.9 Explain the smelting of oxide & sulphide ores.
3.4 List the deposits of zinc in India
1.11 Explain the reverberatory smelting, flash smelting.
3.5 List the extraction plants in India
1.12 State the advantages of Flash smelting over reverberatory smelting
3.6 List the extraction Methods & techniques.
1.12 Define the grade of matte.
3.7 Explain pyrometallurigical extraction.
1.13 Define converting.
3.8 Explain roasting.
1.14 State the purpose of converting.
3.9 State the purpose of roasting.
1.15 Explain the two stages of converting with chemical reactions.

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 3.10 Define distillation. 6.2 Name the ores & chemical composition.
3.11 Explain the horizontal retort process. 6.3 Understand the metallothermic reduction of halides.
3.12 Explain the vertical retort process. 6.4 Know the treatment of illuminate for up gradation.
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3.13 Distinguish between vertical retort and horizontal retort process. 6.5 Explain the chlorination of titanium oxide.
3.13 Explain the electrothermic production of zinc. 6.6 Explain the production of titanium by reduction of titanium tetrachloride
3.14 Explain the blast furnace method of production of zinc(imperial smelting (krolls process).
process) 6.7 State the advantages of Mg + Na alloy reduction over Mg reduction
3.15 Explain the hydrometallurgical techniques for the production of zinc with 6.8 Explain melting of titanium sponge.
flowsheet. 6.9 Explain the purification of titanium by Vanarkells iodide process.
3.16 Understand galvanizing. 6.10 List the recent extraction techniques in the extraction of titanium
4.0 Lead extraction 7.0 Zirconium extraction
4.1 List the properties & uses. 7.1 State the properties of zirconium.
4.2 State the ores & their chemical composition. 7.2 Know the applications of zirconium.
4.3 List the deposits in India 7.3 Name the ores of zirconium.
4.4 List the extraction plants in India. 7.4 Understand the treatment of zircon.
4.5 Explain the sinter Roasting of lead ores with chemistry 7.5 Mention the Methods of separating the hafnium from zirconium.
4.6 Explain the smelting process in blast furnace. 7.6 Know the solvent extraction, fractional crystallization Methods.
4.7 Understand the chemistry. 7.7 Explain the production of pure zirconium oxide with flow sheet
4.8 Know the products. 7.8 Explain the production of zirconium sponge with flow sheet
4.9 Explain the treatment of base bullion. 7.9 Explain the production of mill products from sponge metal with nflow
4.10 Define drossing. sheet
4.11 Define cupellation. 7.10 Know the production of zirconium powder.
4.12 Explain the parkes process of desilversation of lead. 7.11 Draw the flow diagram for the production of zirconium metal
5.0 Magnesium extraction powder.

5.1 List the properties & uses 8.0 Thorium extraction.

5.2 Name the ores & their chemical composition. 8.1 State the properties.

5.3 List the deposits in India. 8.2 State the applications of thorium.

5.4 List the extraction plants of Mg in India 8.3 List the ores & deposits of thorium in India.

5.5 Know the extraction techniques. 8.4 Explain treatment of Monazite sands (alkali leaching).

5.6 Explain the Dows process of Mg extraction. 8.5 Distinguish between Acid leaching and alkali leaching of Monazite

5.7 Explain the pidgeon process. 8.6 Understand the Methods of production of Thorium metal.

6.0 Titanium extraction 8.7 Draw the flow sheet for the production of reactor grade thorium nitrate.

6.1 state the properties and applications of titanium. COURSE CONTENTS:

1.0 Copper Extraction Properties, uses, ores, Deposits, Extraction Plants in

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 India, roasting, pyro metallurgical Extraction, reveberatory smelting, Flash METAL CASTING TECHNOLOGY
smelting, converting, Fire refining, Electrolytic refining, Recovery of precious
Metals, Hydrometallurgy of copper. Subject Title : Metal Casting Technology
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2.0 Aluminum Extraction Properties, uses, ores, Deposits, Extraction plants in Subject Code : Met-705
India, Bayer process, Hall Heroults process, refining of Aluminum, Three- Periods/Week : 05
Layer process, Hoopes process, Geadau process, Anodizing; ALCOA Periods per Semester : 75
process
3.0 Zinc Extraction: Properties uses, ores, deposits, extraction plants in India, TIME SCHEDULE
Extraction Methods, Roasting, distillation, Pyro metallurgical Extraction,
Horizontal Retort, Vertical Retort process, Electro thermic reduction, Imperial S.No Major Topics Weightage Short Essay
smelting process, Hydro metallurgy; Galvanizing. Periods of Marks Type Type
1. The types of Cast Irons 5 3 1 -
4.0 Lead Extraction: Properties, uses, ores, deposits, Extraction plants,
2. Melting of Cast Irons 13 13 1 1
roasting, sintering, smelting in Blast Furnace, Treatment of base bullion, 3. Grey Iron 14 16 2 1
Refining of lead, Parkes process of desilverisation. 4. Ductile Iron 10 13 1 1
5.0 Magnesium Extraction Properties, uses, ores, deposits, Pidgeon process, 5. Malleable Iron 7 13 1 1
Dow process. 6. Aluminium Foundry practice 7 13 1 1
7. Copper Foundry Practice 7 13 1 1
6.0 Titanium extraction Properties, Applications, ores, deposits, metallothermic 8. Steel Foundry Practice 6 13 1 1
reduction, Treatment of Ilmenite, chlorination, krolls process, Vanarkells 9 Cleaning & Salvage of castings 6 13 1 1
process. Total 75 110 10 8
7.0 Zirconium Extraction Properties, Uses, ores, Treatment of Zircon, Solvent
extraction, Fractional crystallization, production of pure zirconium oxide, OBJECTIVES
Zirconium sponge, Zircalloy -2 Tubes, Zirconium Metal powder. On the completion of the course the student will be able to:
8.0 Thorium Extraction; Properties, Uses, Ores, Treatment of Monazite sands, 1. Types of Cast Iron
Alkali Leaching, Methods of Thorium Metal production, production of reactor 1.1 Define the terms cast iron, grey cast iron, white cast iron, chilled cast
grade thorium nitrate iron, malleable iron , nodular iron and compacted grayIron
REFERENCE BOOKS 1.2 Express the composition of various cast irons
1. Non-ferrous Extractive metallurgy by Ray, Abraham & Sridhar 1.3 Define graphitisation.
2. Non-ferrous extractive metallurgy by Dennis 1.4 State the factors effecting graphitisation.
1.5 Explain the solidification process of cast irons.
3. Elements of metallurgy by Dr. Swaroop
(a) Grey cast iron (b) White cast iron.
4. Metal News Published by IIM, Kolkata
1.6 State the micro constituents present in cast irons.
2. Melting of cast irons
2.1 State the advantages & limitations of cupola.
2.2 Describe the mechanical structure of cupola with a sketch.
2.3 Explain various steps in the operation of cupola.
2.4 Describe various zones with chemical reactions.
2.5 Explain the principles of cupola operation.
2.6 Explain the melt control tests
(a) Chill test (b) Spiral fluidity test.

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 2.7 Calculate the molten metal analysis from the given charge analysis. 5.7 List the methods of producing black heart malleable iron.
2.8 State the advantages and disadvantages of Induction furnace. 5.8 Explain the method of producing black heart malleable iron
2.9 List out different types of Induction furnaces. 6. Aluminium foundry practice
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2.10 State the principle of Induction melting. 6.1 List the uses of Aluminium castings.
2.11 Explain the melting practice of cast iron in induction furnace. 6.2 State the different moulding methods used in an aluminium foundry.
3. Grey iron 6.3 Explain the melting procedure of aluminium alloys with respect to
3.1 State the properties and applications of Grey iron. drossing, gas absorption, fluxing and flushing, grain refining and pouring
temperature.
3.2 Classify the Grey irons.
6.4 state suitable Gating ratios for aluminium alloys.
3.3 State the effect of Silicon on the iron-iron carbide system.
6.5 State the methods of Gating & Risering of aluminium alloys.
3.4 Explain the chemical composition requirements of Grey iron.
6.6 State the importance of Multiple-ingating.
3.5 Explain the solidification of Grey iron w.r.t Graphitisation.
6.7 State effect of unpressurised gating systems for aluminium castings
3.6 List out the moulding methods used in Grey iron foundry.
6.8 Explain the different casting defects in aluminium castings with remedial
3.7 Describe the additives required for ease of moulding.
measures
3.8 State the foundry properties of Grey iron.
7. Copper alloy foundry practice
3.9 Calculate the pouring temperature and fluidity for a given composition of
7.1 State the uses of copper alloy castings.
grey iron.
7.2 state the moulding procedures used in a copper alloy foundry
3.10 State different heat treatments of Grey iron.
7.3 Explain the melting procedure of copper alloys with respect to drossing,
3.11 Explain the effect of alloying elements on the properties and structure of
oxygen and Hydrogen in copper melting, reaction of impurities, de-oxidation,
grey iron.
control of gases and temperature control.
4. Ductile iron
7.4 State the design of gating & risering system in the case of copper alloy
4.1 State the properties and uses of ductile iron. casting
4.2 Explain the composition requirements for ductile iron. 7.5 Define the term reverse shrinkage
4.3 State the role of Mg. 7.6 Explain the different casting defects in copper castings with remedial
4.4 Explain various Magnesium treatment methods. measures
4.5 Describe the metallurgical process control- 8. Steel foundry practice
4.6 Fading of Mg. (b) Nodule size and count. (c) Carbide formation. 8.1 State the moulding processes used in steel foundry.
4.7 State the inoculation process. 8.2 State the importance of Zircon sands .
4.8 State different heat treatments of ductile iron. 8.3 State the importance of mould coating in steel foundry
4.9 Draw the microstructure & identify the phases of ductile iron. 8.4 State the effects of fluidity and shrinkage in the design of gates
5. Malleable iron 8.5 State the purpose of a riser.
5.1 State the properties & uses of malleable iron. 8.6 Give the effective feeding distance of a riser.
5.2 Mention the composition of white iron. 8.7 Explain the defects caused due to cores.
5.3 Draw the microstructure & identify of phases of white iron. (a) Hot tear formation (b) metal penetration.
5.4 Explain the malleabilisation treatment of white iron for the production of 9. Cleaning and salvage of castings
malleable iron with referance to microstructural changes 9.1 List out the various cleaning operations.
5.5 List out the types of malleable iron. 9.2 Explain different techniques employed in removal of gates ,risers.
5.6 Draw the microstructure of white & black heart malleable iron. 9.3 Explain the various surface cleaning operations.

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 9.4 Differentiate between Tumbling & Blasting. WELDING TECHNOLOGY
9.5 Describe the Trimming operations.
Subject title : Welding Technology
9.6 Mention the Finishing operations.
Subject Code : Met 706A
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9.7 Define the term Salvage of castings. Periods/week : 05

9.8 List out various Salvage Techniques. Periods per Semester : 75
9.9 State different inspection methods
TIME SCHEDULE
COURSE CONTENTS S.No Major Topics Weightage Short Essay
1. Types of Cast irons; Definition of Cast Iron Types of Cast irons, Graphitisation, Periods of Marks Type Type
factors effecting, Solidification of cast irons-GI, W.I, and Micro constituents. 1. Basic concepts of Welding 8 10 1 1
2. Melting of Cast irons; Introduction, Cupola Advantages & limitations, 2. Oxy-Acetylene welding 10 13 1 1
Mechanical structure, Steps in operation, Principles of cupola operation; melt 3. Shield arc welding 10 13 1 1
control tests, induction melting, advantages & disadvantages, types, principle, 4. Gas shield Arc welding (Inert gas 10 13 1 1
welding)
operation.
5. Other Welding processes 12 19 3 1
3. Grey Iron;Introduction,properties, uses, classification, Fe-C-Si system, 6. Soldering and Brazing 10 16 2 1
chemical composition requirements, solidification w.r.t Graphitisation, method 7. Metallurgy of welds 10 13 1 1
of moulding, additives, Gating & Feeding, foundry properties, heat treatment, 8. Inspection and testing of welds 5 10 - 1
alloy grey iron. Total 75 110 10 8
4. Ductile Iron; Introduction, properties & uses, chemical composition OBJECTIVES
requirements, role of Mg, Mg treatment methods, inoculation, metallurgical Upon the completion of the course the student will be able to:
process control, heat treatment.
1.0 Basic concepts of Welding.
5. Malleable Iron; Introduction, Properties & uses, composition of white iron,
malleabilisation treatment, micro structures, methods of black heart malleable 1.1 State the various metal joining techniques.
iron production. 1.2 Define welding.
6. Aluminium foundry practice; Introduction, properties & uses, melting 1.3 Classify the welding processes fusion and pressure welding processes
procedure, moulding, gating and risering.
1.4 List the important welding process in each.
7. Copper alloy foundry practice; Introduction, properties & uses, moulding,
melting procedure, gating and risering. 1.5 Know the importance of welding as a fabrication technique.
8. Steel Foundry Practice; Introduction, moulding, zircon sands, gating and 1.6 Know the important welding terms.
risering, common defects due to cores.
a) Weld bead b.) Crater c) Filler weld d) Penetration
9. Cleaning and salvage of castings; Introduction, Cleaning operations, Salvage
e) Puddle f) Weld metal g) Weld pass
of casting, inspection.
1.7 Know the different types of weld joints .
REFERENCE BOOKS a. Butt joint b.Lap joint c. Corner
1. PRINCIPLES OF METAL CASTING by HEINE AND ROSENTAL d. T joint e. Edge joint
2. FOUNDRY TECHNOLOGY by P.L. JAIN 1.8 Know about the welding position.
3. Foundry technology by M.Lal, a. Flat b. Vertical c. Horizontal d. Overhead
4. Foundry technology by N.SRINIVASAN 1.9 Know the need for edge preparation in welding.
1.10 Mention the edge preparation Methods for butt joints.
a. V type b. Bevel

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 c. U type d. T type 3.3 Know what are the major heat areas in the arc column
1.11 Know the safety practices in welding. 3.4 Define arc blow
2.0 Oxy Acetylene welding. 3.5 Its causes and effect on welding
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2.1 List the steps involved in burning of Oxygen and acetylene. 3.6 Mention the Methods of reducing the arc blow
2.2 Know the characteristics of oxy acetylene flame. 3.7 Know about straight and reverse polarity DCSP and DCRP and differen-
2.3 Describe the types of oxy acetylene flames and state their applications. tiate.

a. Carburising 3.8 Mention arc welding machines based on source of electric power

b. Oxidizing a. AC welding machines

c. Neutral b. DC welding machines

2.4 Mention the equipment for oxy acetylene welding. 3.9 Know about DAV, CAV and RAV.

2.5 Oxygen and acetylene cylinders 3.10 List the major ways to control the fluctuating current in arc welding ma-
chine
a. Regulators
3.11 State the advantages and limitations of
b. Torches
a. AC power supply
c. Hose pipes
b. DC power supply
d. Control valves
c. AC rectified power supply
2.6 Draw the sketch of oxyacetylene welding outfit and label the parts with
colour codes. 3.12 Define welding crater.

2.7 Know the principles and operations of pressure reduction regulator, with 3.13 Explain the metal transfer mechanism from electrode to the base metal
line diagrams. with line sketches

a. Single stage regulator 3.14 Know what is burn off rate.

b. Two stage regulator 3.15 Mention the functions of flux coating on shield arc electrodes.

2.8 Explain the types of torches used in oxyacetylene welding with neat 3.16 State the electrode classification as per ISI.
sketches. 3.17 State how the flux covering on an electrode determine the characteristics
a. Injector or low pressure torch of the electrodes.

b. Equal pressure torch 3.18 State how the diameter of the electrode determine the current require-
ments
2.9 Know the operation of a Oxyacetylene welding torch.
3.19 Define proper arc length
2.10 Know the precautions in storage of O2 & C2H cylinders
3.20 Mention the Methods of striking an arc
2.11 Explain the different welding techniques with neat sketches
3.21 List the basic movements in manipulating the electrode and weld puddle
a. Fore hand welding techniques
3.22 Know how the angle of electrode affects the weld bead.
b. Back hand welding technique requirements
3.23 State the advantages and applications of Arc Welding
2.12 Mention the advantages and applications of Oxyacetylene welding .
3.24 Explain the principle of submerged arc welding
3. Electric Arc welding.
3.25 List the advantages and applications of submerged arc welding
3.1 Define Arc Column
3.2 Explain arc column theory with typical Arc welding circuit.

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 4. Gas shield arc welding (Inert gas welding) 5.6 Define resistance welding
4.1 Introduction 5.7 List the types of resistance welding
4.2 List different inert gas welding processes. A. Spot welding
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(a) Tungsten inert gas welding (TIG) or GTAW. B. Seam welding

(b) Metal inert gas welding (MIG processes C. Projection welding
4.3 Know how heat is liberated in TIG & MIG processes. D. Butt welding
4.4 Know the difference in penetration in TIG & MIG. E. Flash welding
4.5 State the functions shielding gases. 5.8 Explain in brief the above resistance welding process and state its
4.6 Explain the metal transfer mechanism in MIG with line sketches. applications

4.7 Know the Methods of striking an arc. 5.9 Define electro slag welding

4.8 Write down the types of electrodes used 5.10 Explain in brief the electro slag welding process

a) Tungsten b) Thoriated Tungsten 5.11 State its application

4.9 Know the power supplies for TIG & MIG. 5.12 Define electron beam welding

4.10 State the equipment required for TIG & MIG welding 5.13 Explain in brief the electron beam welding

4.11 List the components of complete TIG & MIG out files. 5.14 State the application of electron beam welding

4.12 Know the types of torches used for TIG & MIG. 5.15 Define thermit welding

4.13 Explain the TIG welding technique. 5.16 Explain in brief the thermit welding process

4.14 Know how filler metal is added to the puddle 5.17 State the applications of thermit welding process

4.15 List the types of joint design used in TIG 5.18 Define laser beam welding and state its application

4.16 State the advantages and application of TIG 6.0 Soldering and Brazing

4.17 Explain the MIG welding technique 6.1 Introduction

4.18 State the advantage and applications of MIG. 6.2 List the soldering fluxes and their applications

5.0 Other Welding processes. 6.3 Define soft solder

5.1 List the special welding processes 6.4 List soldering fluxes and their applications

a. Plasma arc welding 6.5 Know the basic operations in soldering

b. Resistance welding a) Shaping and fitting the metal parts together

c. Electro slag welding b) Cleaning of the surfaces to be joined

d. Electro beam welding and laser beam welding c) Coating of the surface to be soldered with flux

e. Thermit welding d) Applications of the solder to the joint

5.2 Define plasma arc welding e) Remove surface solder and cooling of joint

5.3 Differentiate plasma gas and shielding gases. 6.6 State applications of soldering

5.4 Explain the plasma arc welding process(in brief) 6.7 Define brazing

5.5 State application and advantages of plasma arc welding 6.8 Know the different metallurgical aspects of brazing

172 173
 6.9 Explain the joint design for brazing applications.
6.10 State the function of different brazing fluxes 3.0 Electric Arc welding : Introduction, Arc column theory, Arc blow, power
6.11 List the brazing alloys and their composition supplies, Types of welding machines, Welding crater, burn off rate, electrode
D:\Backup\SBTET\MET - 2nd Proof - 88

classification, function of flux coating, Methods of striking an arc and Arc length
6.12 Explain in brief the different (solders) types of brazing electrode movements, advantages and applications, submerged arc welding.
A. Torch brazing 4.0 Gas shield arc welding (inert gas welding) : Introduction, Types of processes
B. Furnace brazing - TIG & MIG. Mode of heat liberation. Types of electrodes in TIG & MIG. Metal
transfer mechanism, Power Supplies, joint design in TIG & MIG processes.
C. Induction brazing
Advantages and application of TIG & MIG.
D. Resistance brazing
5.0 Other Welding processes : Introduction, List of special welding processes,
6.13 State advantages and applications of brazing plasma Arc welding Resistance welding, Electro slag welding electron beam
6.14 Compare Soldering and Brazing welding thermit welding,

7.0 Metallurgy of welds 6.0 Soldering and Brazing : Introduction, Definition, various solders and
soldering fluxes. Soldering operation in detail. Applications of Soldering.
7.1 Explain the metallurgical aspects of welding w.r.t weld puddle solidification Metallurgical aspects of brazing. Brazing joint design alloys used. Advantages
7.2 Define weldability and Applications of brazing
7.3 Explain the factors influencing weldability of Metals and Alloys. 7.0 Metallurgy of Welds : Introduction, metallurgical aspects of welding, weld
ability, HAZ. Micro structures of welds. PWHT.
7.4 Explain the different heat affected zones in welding.
8.0 Inspection and testing of welds : Introduction, welding defects and
7.5 Draw the microstructure of a cross section of a weld joint and state the
remedies, Inspection and testing of welds.
salient features
7.6 State the necessity of post weld treatment
REFERENCE BOOKS
7.7 Explain in brief the post weld treatments
1. Welding and welding technology -by R.Little
8.0 Inspection and testing of welds
2. Welding Engineering -by Agarwal & Tahilani
8.1 Define strength of a weld
3. Welding Technology -by O.P.Khanna.
8.2 List the various welding defects and state their remedies
4. Manufacturing technology -by P.N.Rao
a) Under cut & overlap
5. Engineering metallurgy part I & II -by Raymond A. Higgins
b) Gas porosity
c) Slag inclusion
d) Poor penetration
e) Centre line cracking
8.3 List the inspection and testing Methods of welds
COURSE CONTENTS
1.0 Basic concepts of Welding.: Def. and importance Types of Metal joining
techniques. Important Welding Terms. Edge Preparation and safety measures.
2.0 Oxyacetylene Welding : Introduction, Types and characteristics, Equipment
used in oxy acetylene welding, pressure reduction regulators, Types of
torches, different welding techniques, butt edge preparation, advantage and

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 CORROSION ENGINEERING 2.14 Limitations of E/PH diagrams.
3.0 Types of corrosion -I.
Subject Title : Corrosion Engineering. 3.1 Explain atmospheric corrosion.
Subject Code : Met 706 B
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3.2 State the factors effecting atmospheric corrosion.

Periods/Week : 5
Periods/Semester : 75 3.3 State the remedial measures of atmospheric corrosion.
3.4 Explain corrosion by minerals and acids.
TIME SCHEDULE 3.5 Explain Inter granular corrosion.
S.No. Major Topics Periods Weightage Short Essay 3.6 Explain sensitization in austenitic stainless steels.
questions question 3.7 Explain pitting corrosion and state general characterstics of pitting
s corrision.
1 Introduction. 7 9 3 - 3.8 Explain pitting in stainless steels and its prevention.
2 Corrosion Principles 16 23 1 2 3.9 Explain about exfoliation.
3 Types of corrosion - I 14 23 1 2
3.10 State general characterstics of exfoliation and its remedial measures.
4 Types of corrosion - II 14 23 1 2
5 Oxidation of Metals 12 16 2 1 3.11 Briefly explain De alloying.
6 Protection against 12 16 2 1 3.12 Briefly explain about De zincification.
corrosion 3.13 Briefly explain about Graphitization.
Total 75 110 10 8 3.14 Briefly explain about Galvanic corrosion.
OBJECTIVES 3.15 State the factors effecting Galvanic corrosion and its protentive measures.
Upon the Completion of course the students will be able to understand 4.0 Types of corrosion II
1.0 Introduction to corrosion. 4.1 Explain Crevice corrosion.
1.1 Define corrosion. 4.2 State the factors effecting crevice corrosion and its remedial measures.
1.2 State the importance of corrosion study. 4.3 Explain fill form corrosion.
1.3 Classify corrosion. 4.4 State the factors affecting fill form corrosion and its remedial measures.
1.4 State the equation for corrosion rate.
4.5 Briefly explain about water lime attack.
2.0 Corrosion principles. 4.6 Briefly explain metal -ion concentration cell corrosion.
2.1 Explain electro chemical principles of corrosion. 4.7 Explain stress corrosion cracking.
2.2 State Faradays laws. 4.8 State the factors affecting stress corrosion cracking and its remedial
2.3 Explain types of electro chemical cells. measures.
2.4 Explain thermodynamic principles of corrosion. 4.9 Explain about Hydrogen embrittlement.
2.5 Explain electrode potential of Metals. 4.10 Briefly explain about corrosion fatigue.
2.6 Derive Nernst equation for electrode potentials. 4.11 Briefly explain about erosion corrosion.
2.7 Explain reversible hydrogen electrode. 4.12 Briefly explain cavitational corrosion.
2.8 Briefly explain important reference electrodes. 4.13 Briefly explain fretting corrosion.
2.9 State signs for electrode potentials. 5.0 Oxidation of Metals.
2.10 Explain electromotive series/ standard electrode potentials. And 5.1 Explain protective and non protective scales.
thermodynamics corrosion theory. 5.2 Explain electrtochemical nature of oxidation.
2.11 Explain Galvanic series of Metals and alloys. 5.3 Explain oxidation kinetics.
2.12 State the applications and limitations of the Galvanic series. 5.4 Explain Oxide structure.
2.13 Explain E/PH diagrams.
5.5 State the effect of alloying on oxidation.

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 5.6 Explain Oxidation resistant alloys. MATERIAL TESTING LAB - II
6.0 Protection against corrosion.
6.1 Explain design improvements. Subject title : Material Testing Lab - II
Subject Code : Met 707
D:\Backup\SBTET\MET - 2nd Proof - 90

6.2 Explain protection against corrosion by change of metal composition,

Periods / wee : 06
microstucture and environment.
Periods per semester : 90
6.3 Explain uses of Inhibitors.
6.4 Explain protection against corrosion by change of operating variables. List of experiments
6.5 Explain protection against corrosion by change of metal potential. 1. Know how to conduct the liquid penetratent test to locate the surface
6.6 Explain cathodic protection and anodic protection. cracks on the given material.
6.7 Compare between cathodic protection and anodic protection. 2 Detect surface and sub surface defects in magnetic materials by conducting
6.8 Explain metallic and non metallic coatings and list out the uses of coatings. magnetic partical test.
COURSE CONTENTS 3. Calibrate the ultrasonic flaw detector using IIW test blocks and measure
1.0 Introduction to Corrosion: Definition, Importance of corrosion the thickness of given sample.
studies,Classification of corrosionExpression for corrosion rate.
4. Detect the flaws in metallic objects using ultra sonisc flaw detector.
2.0 Corrosion principles: Electo chemical principles of corrosion,Faradys
laws,Types of electochemical cells,Thermodynamic principles of 5. Interpretation of radiographs of castings and weldments.
corrosion,Electrode potential of Metals,Nernst Equation for electrode
potentials,Reversible Hydrogen electrode,Conversion of signs for electrode 6. To measure the ductility of given sheet using Erichen Cupping Test.
potentials,Electomotive series/standard electrode potentials and
thermodynamic corrosion theory.,Galvanic series of Metals and
alloys,Extended thermodynamics E/PH diagram.
3.0 Types of Corrosion I : Atmospheric corrosion,Corrosion by mineral
acids,Intergranular corrosion,Sensitization in austeritic stainless steels
Machanism,Pitting corrosion ,Exfoliation,De alloying, Dezincification,
Graphitization, Galvanic corrosion,
4.0 Types of Corrosion II : Crevice corrosion,Fill form corrosion,Water line
attack,Stress corrosion cracking,Hydrogen embrittlement,Corrosion
fatigue,Erosion corrosion,Cavitation corrosion,Fretting corrosion.
5.0 Oxidation of Metals: Protective and non protective scales,Electrochemical
nature of oxidation,Oxidation kinetics,Oxide structure,Effect of
alloying,Oxidation Resistant alloys.
6.0 Protection against corrosion: Design improvement,Change of
metal,Change of composition,Change of microstructure,Change of
environment,Use of inhibitors,Change of operating variability,Change of
metal potential,Cathodic protection,Anodic protection,metallic coatings,Non
metallic coatings.
REFERENCE BOOKS
1. An Introduction to metallic corrosion and its prevention - by Raj Narayan.
(Oxford & IBH Publishing Co)
2. Corrosion Engineering - by Greene & Fontanna (Mc Graw hill Publishing.)

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 METAL CASTING PRACTICE PROJECT WORK & VIVA VOCE

Subject title : Project work & Viva Voce

D:\Backup\SBTET\MET - 2nd Proof - 91

Subject title : Metal Casting practice Subject Code : Met 709

Subject Code : Met 708 Periods /Week : 03
Period /semester : 45
Periods/Week : 03
Peroids per Semester : 45 A list of Topics suggested for project work.

1. Design and fabrication of small proto type metallurgical Engineering

List of experiments equipment such as furnace etc. useful for demonstration in the laboratory.
2. Study of the effect of various heat treatment processes on the microstructures
1.0 Know the working of cupola & properties of ferrous , non-ferrous metals & alloys.
1.1 Identify the various parts of cupola and know the uses of cupola in foundry . 3. Collection of different ferrous and non-ferrous metal samples and compile
the metallographic data with photographs.
1.2 List out the sequence of operations to be carried out for melting o metal in 4. Identify castings and interpretation of defects on various metallic components
cupola. by using NDT Techniques.
1.3 Handle various materials for use in cupola & List out various precautions to 5. Preparation of Castings for different ferrous & Non-ferrous Alloys.
be taken in cupola & List out the safety measures to be taken during the 6. Any other project in consultation with industry / R & D Laboratory.
operations of cupola
1.4 Prepare castings.
1.5 To conduct chill test.
1.6 Analyse the casting defects & Know the Methods of cleaning of castings.
2.0 know the techniques of melting aluminium, copper and its alloys.
2.1 Use the pit furnace and oil fired furnace for melting aluminium, Copper
and its alloys.
2.2 Use the fluxes in melting of aluminium and copper alloys.
2.3 State the possible defects that can occur in melting of aluminium, Copper
and their alloys.
Appreciate the precautions, safety measures that can be taken in melting
the Aluminium, Copper and their alloys.

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