Industrial Control Panels - SCCR

Short-Circuit Current Rating (SCCR)

The 2008 NEC has a new definition of Short-Circuit Current Rating (SCCR).
Previously there was no definition of short-circuit current rating (sometimes
referred to as withstand rating), although it was referenced in several
sections on the marking and proper application of various types of equipment.
Because the term is referenced in multiple locations of the Code, it was
necessary to add a definition to Article 100 of the NEC.

Article 100 Definitions

Short-Circuit Current Rating. The prospective symmetrical fault current at

a nominal voltage to which an apparatus or system is able to be connected
without sustaining damage exceeding defined acceptance criteria.

Figure 2
What is Short-Circuit Current Rating? When analyzing assemblies for short-circuit current rating, the interrupting
Short-Circuit Current Rating (SCCR) is the maximum short-circuit current a rating of overcurrent protective devices and the short-circuit current rating of
component or assembly can safely withstand when protected by a specific all other components affect the overall equipment/assembly short-circuit
overcurrent protective device(s) or for a specified time. Adequate short-circuit current rating. For instance, the short-circuit current rating of an industrial
current rating is required per NEC 110.10. control panel typically can not be greater than the lowest interrupting rating of
any fuse or circuit breaker, or the lowest short-circuit current rating of all other
components in the enclosure.
AWG Class J Fuse Resulting
Wire Range Max. Amp SCCR Why is Short-Circuit Current Rating Important?
2-6 400A 200kA
2-14 200A 50kA Short-circuit current ratings provide the level of fault current that a component
2-14 175A 100kA or piece of equipment can safely withstand (based on a shock hazard or a fire
hazard external to the enclosure). Without knowing the available fault current
This power distribution block, protected with Class and short-circuit current rating, it is impossible to determine if components or
J fuses, is rated for use on a circuit capable of equipment can be safely installed.
delivering no more than the SCCR kA shown (kA
rms sym. or DC amps 600V maximum). Specification and installation of new equipment with higher short-circuit current
ratings, such as 200,000 amps, makes it easy to meet the requirements of the
NEC. In addition, when equipment is later moved within a facility or from
Figure 1 plant to plant, equipment with the highest ratings can be moved without
Figure 1 illustrates a Power Distribution Block (PDB) that has a default SCCR worrying about unsafe situations that might arise from placing the equipment
of 10kA per UL 508A SB4 Table SB4.1. However, this PDB has been in a new location where the available short-circuit current is higher than the
combination tested and UL Listed with higher SCCRs when in combination old location and now above the rating of the equipment.
with specific types and maximum amp rating current-limiting fuses. The label is
marked with a 200kA SCCR when protected by 400A or less Class J fuses
and the conductors on the lineside and loadside are in the range of 2 to
6AWG.
Short-circuit current rating is not the same as interrupting rating and the two
must not be confused. Interrupting rating is the maximum short-circuit current
an overcurrent protective device can safely interrupt under standard test
conditions; it does not ensure protection of the circuit components or
equipment. Adequate interrupting rating is required per NEC 110.9. The fuse
in Figure 2 has a UL Listed interrupting rating of 300kA @ 600Vac or less.

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SCCR Marking Requirements & Compliance

What are the Short-Circuit Current Rating Marking

Requirements?
The NEC has requirements for certain components and equipment to be Meter Disconnect Switches: 230.82(3) permits a meter disconnect switch
marked with their short-circuit current rating. The important sections of the (rated up to 600V) ahead of the service disconnecting means, provided the
Code that require the marking of the short-circuit current rating include the meter disconnect switch has a short-circuit current rating adequate for the
following areas. available short-circuit current.
Industrial Control Panels: 409.110 requires that an industrial control panel Motor Controllers: 430.8 requires that motor controllers be marked with their
be marked with its short-circuit current rating (see Figure 3). short-circuit current rating. There are three exceptions:
For fractional horsepower motor controllers
Two horsepower or less general-purpose motor controllers, and
Where the short-circuit current rating is marked on the assembly

How to Assure Compliance?

To assure proper application, the designer, installer and inspector must assure
that the marked short-circuit current rating of a component or equipment is not
exceeded by the calculated available fault current.
In order to assure compliance it is necessary to:
1. Determine the available short-circuit current or fault current at the point of
installation of the component or equipment.
2. Assure the component or equipment marked short-circuit current rating (see
Figure 3 for example) is equal to or greater than the available fault current.
Figure 4 illustrates compliance of short-circuit ratings from a system
perspective. Any installation where the component or equipment marked short-
Figure 3 (Courtesy IAEI) circuit current rating is less than the available fault current is a lack of
compliance, a safety hazard, and violation of 110.10. In these cases, the
Industrial Machinery Electrical Panel: 670.3(A) requires the nameplate on
equipment cannot be installed until the component or equipment short-circuit
industrial machinery to include the short-circuit current rating of the machine
current rating is sufficient or the fault current is reduced to an acceptable level.
industrial control panel. In previous editions of the NEC (2002 Edition) and
NFPA 79 (2002 Edition), the industrial machine nameplate was required to
include only the interrupting rating of the machine overcurrent protective
device, if furnished. This marking was misleading as it did not represent the
short-circuit current rating of the machine industrial control panel, but could be
misinterpreted as such.

Interior of modern industrial machinery panel.

Air Conditioning and Refrigeration Equipment with Multimotor and
Combination Loads: 440.4(B) requires the nameplate of this equipment to be
marked with its short-circuit current rating. There are three exceptions for
which this requirement does not apply:
One and two family dwellings
Cord and attachment-plug connected equipment, or
Equipment on a 60A or less branch circuit
So for most commercial and industrial applications, air conditioning and
refrigeration equipment with multimotor and combination loads must have the
short-circuit current rating marked on the nameplate. Figure 4 (Courtesy NJATC)

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Determining Assembly SCCR: Two Sweep Method & Procedures

How to Determine Assembly SCCR

For components, the Short-Circuit Current Rating (SCCR) is typically The lowest rating from Sweep 1 and Sweep 2 identifies the assembly SCCR.
determined by product testing. For assemblies, the marking can be Because this method determines the assembly SCCR, it may be referred to as
determined through the equipment product listing standard or by an approved the FIND IT.
method. With the release of the UL 508A, UL Standard for Safety for Industrial
Control Panels, an industry-approved method is now available. UL 508A, Note: It is necessary to complete both Sweeps and all Steps to determine
Supplement SB, provides an analytical method to determine the short-circuit an assemblys SCCR marking. If an assembly SCCR marking is
current rating of an industrial control panel. This method is based upon the inadequate, then see the FIX IT portion at the end of this section for
weakest link approach. In other words, the assembly marked short-circuit suggestions on how to increase an assemblys marked SCCR.
current rating is limited to the lowest rated component short-circuit current
rating or the lowest rated overcurrent protective device interrupting rating. Procedures for the Two Sweep Method
Since testing is not required with this method, it is typically the preferred
method to use in determining the assembly SCCR. Each sweep of this method is broken down into steps. Sweep 1 has five steps
and Sweep 2 has three steps. The following shows the procedure for
There are two basic concepts that must be understood and identified before completing the steps of both sweeps.
analyzing the assembly SCCR per UL 508A, Supplement SB. The first is
power circuit vs. control circuit. The second is branch circuit vs. feeder circuit. Sweep 1: Verifying assembly component SCCRs
The differences and importance of these concepts are detailed below:
Per UL 508A: a power circuit is defined as the conductors and Step 1: Determine the component SCCR for each branch circuit:
components of branch and feeder circuits. A branch and feeder circuit Identify all component short-circuit current ratings and any special
carries main line power current to loads such as motors, lighting, heating, conditions that exist to utilize the ratings by one of the following methods:
appliances and general use receptacles. A control circuit is a circuit that
1. The SCCR based on the default ratings per UL 508A Table SB4.1
carries the electric signals directing the performance of a controller, and
(see Table SCCR1 - Default SCCR Ratings).
which does not carry the main power current. Only devices in power
circuits and overcurrent devices protecting control circuits affect the 2. The SCCR marked on the component or instruction sheet provided with
assembly SCCR. the component.
Per UL 508A: a branch circuit is defined as the conductors and 3. The SCCR based on testing with a specific overcurrent protective device
components following the final branch circuit overcurrent protective device and/or combination of components in accordance with product standards
protecting a load. A feeder circuit is the conductors and circuitry on the and documented by the manufacturer. Example: a motor controller may
supply side of the branch circuit overcurrent protective device(s). In some have an SCCR of 100kA with a 30A Class J fuse, but only 5kA with a
cases, as will be discussed later; current-limiting devices in the feeder 30A circuit breaker.
circuit can be used to increase the SCCR of branch circuit Take and apply the lowest SCCR of any component used in a branch
components. In addition, larger spacings are required for components circuit as the SCCR for that branch circuit. Repeat this for each branch
used in feeder circuits versus when used in branch circuits. This is circuit in the assembly.
especially important for power distribution and terminal blocks, if used in
feeder circuits. Note the lowest branch circuit SCCR for every branch circuit in the
assembly or panel.
Using the Two Sweep Method Based on UL 508A
Step 2: Determine the component SCCR for each feeder circuit
After all the power circuit components and overcurrent devices protecting (includes supply, feeders and sub-feeders):
control circuits have been identified, the Two Sweep method based on UL Identify all component SCCRs and any special conditions that exist to
508A can be used to determine the assembly Short-Circuit Current Rating utilize the ratings by one of the following methods:
(SCCR). The purpose of performing two sweeps in this method is to assure
that the overcurrent protective device interrupting rating (or SCCR for some 1. The SCCR based on the default ratings per UL 508A Table SB4.1
devices) are never increased by an upstream overcurrent protective device. (see Table SCCR1 - Default SCCR Ratings).
UL 508A requirements strictly prohibit any overcurrent protective device 2. The SCCR marked on the component or instruction sheet provided
interrupting rating (or SCCR for some devices) from being raised beyond the with the component.
marked interrupting rating by an upstream overcurrent protective device.
3. The SCCR based on testing with a specific overcurrent protective device
Hence series rating of overcurrent devices is prohibited.
and/or combination of components in accordance with product standards
Sweep 1: The Component Protection Sweep and documented by the manufacturer. Example: a power distribution
The first sweep reviews all components in the branch, feeder, sub-feeder and block may have an SCCR of 100kA with a 200A Class J fuse, but only
supply circuits, and determines the component with the lowest SCCR. 10kA with a 200A circuit breaker.
Take and apply the lowest SCCR of any component used in the feeder
Sweep 2: The Overcurrent Protection Sweep
circuit as the SCCR of the feeder circuit.
The second sweep reviews all overcurrent protection devices in the branch, Note the lowest feeder circuit SCCR.
feeder and supply circuits, and determines the lowest interrupting rating (or
short-circuit current rating for some devices).

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Determining Assembly SCCR Two Sweep Method Procedures

Step 3: If using a 10kVA or less power transformer in a feeder circuit, Step 5: Determine the assembly SCCR for Sweep 1
modify the transformer circuit SCCR, if possible, as follows: Determine the Sweep 1 assembly SCCR by utilizing the lowest rated
For 10kVA or less power transformers that are in a feeder circuit, branch or feeder circuit SCCR.
determine if the SCCR of the downstream circuits can be increased by
applying the following procedure: End of Sweep 1
1. On the transformer secondary, verify the SCCR of each component and
the interrupting ratings of all overcurrent protective devices.
2. Identify the lowest component SCCR or overcurrent protective device Sweep 2: Verify assembly overcurrent protective device interrupting rating
interrupting rating. (or SCCR for some devices).

3. If the lowest component SCCR or overcurrent protective device Step 1: Determine the interrupting ratings (or SCCR) of all the overcurrent
interrupting rating is 5kA or greater, apply the transformers primary protective devices used in feeder (includes supply, feeders and sub-feeders)
overcurrent protective device interrupting rating to the entire transformer and branch circuits, as well as those devices protecting control circuits.
circuit. Otherwise apply the lowest downstream component SCCR or Step 2: Determine the lowest overcurrent protective device interrupting rating
overcurrent protective device interrupting rating to the transformer circuit. or SCCR.
For 5kVA or less power transformers with 120V secondary in the feeder Step 3: Compare the lowest overcurrent protective device interrupting
circuit, determine if the SCCR of the downstream circuits can be increased rating or SCCR with the component SCCRs from Sweep 1, Step 5. The
by applying the following: lowest rating encountered is the assembly SCCR.
1. On the transformer secondary, verify the SCCR of each component and This SCCR is then marked on the assembly. If this SCCR is not sufficiently
the interrupting ratings of all overcurrent protective devices. high enough, there are FIX IT solutions at the end of this section that can be
2. Identify the lowest component SCCR or overcurrent protective device investigated to achieve a higher SCCR marking.
interrupting rating.
End of Sweep 2
3. If the lowest component SCCR or overcurrent protective device
interrupting rating is 2kA or greater, apply the transformers primary
overcurrent protective device interrupting rating to the entire transformer Table: SCCR1 - Default SCCR Ratings (UL 508A Table SB4.1)
circuit. Otherwise apply the lowest downstream component SCCR or
overcurrent protective device interrupting rating to the transformer circuit. Default
Component SCCR (kA)
Step 4: If using a current-limiting overcurrent protective device in the Bus bars 10
feeder circuit, modify branch circuit component SCCRs (other than branch Circuit breaker (including GFCI type) 5
circuit overcurrent protection devices such as fuses, circuit breakers, Current meters *
instantaneous trip circuit breakers or motor circuit protectors - MCPs - and Current shunt 10
self-protected combination starters), if possible, as follows: Fuse holder 10
If current-limiting overcurrent protective devices are used in the feeder Industrial control equipment
circuit use the following procedure: a. Auxiliary devices (overload relay) 5
b. Switches (other than mercury tube type) 5
1. Determine the peak let-through value of the current-limiting overcurrent c. Mercury tube switches rated:
protective devices. Over 60 amps or over 250 volts 5
25 volts or less, 60 amps or less and over 5kVA 3.5
a)If the overcurrent protective device is a current-limiting fuse,
250 volts or less and 2kVA or less 1
determine the peak let-through umbrella value dictated by the product
Motor controller, rated in horsepower (kW)
standard for the fuse class and amp rating utilized at the level of fault a. 0-50 (0-37.5) 5**
current desired (50, 100, 200kA). See Table SCCR2 - UL Umbrella b. 51-200 (38-149) 10**
Limits at Rated Voltage (based on UL 508A Table SB4.2). c. 201-400 (150-298) 18**
b)If the overcurrent protective device is a current-limiting circuit d. 401-600 (299-447) 20**
breaker, manufacturers let-through curves can be used to e. 601-900 (448-671) 42**
determine the peak let-through value. A current-limiting circuit breaker f. 901-1500 (672-1193) 85**
must be listed and marked as current-limiting. It is important to note, Meter socket base 10
Miniature or miscellaneous fuse 10***
that unlike the fuse industry, UL 489 for molded case circuit breakers
Receptacle (GFCI type) 2
does not have specific industry maximum short-circuit let-through
Receptacle (other than GFCI) 10
limits established for each circuit breaker frame size and amp rating.
Supplementary protector 0.2
So the degree of current limitation for the same frame size and amp Switch unit 5
rating circuit breaker can vary from one manufacturer to another. Terminal block or power distribution block 10
2. Ensure that the peak let-through value is less than any of the SCCRs * A SCCR is not required when connected via a current transformer or current
determined in Step 1. shunt. A directly connected current meter shall have a marked SCCR.
** Standard fault current rating for motor controller rated within specified
3. If condition 2 above is met, apply a short-circuit current rating to horsepower range.
branch circuits fed by the feeder based upon the value of fault current *** The use of a miniature fuse is limited to 125 volt circuits.
used to determine the peak let-through value of the current-limiting over-
current protective device.
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 Industrial Control Panels - SCCR

Verify Assembly Assembly Overcurrent Protective Devices

Table: SCCR2 - UL Umbrella Limits at Rated Voltage (UL 508A Table SB4.2)
Fuse Amp Between threshold & 50kA 100kA 200kA
2 3 3 2 3 3
Fuse Type Rating I t x 10 Ip x 10 (kA) I t x 10 Ip x 10 (kA) I t x 103
2
Ip x 103 (kA)

Class CC 15 2 3 2 3 3 4
20 2 3 3 4 3 5
30 7 6 7 7.5 7 12
Class G 15 3.8 4
20 5 5
30 7 7
60 25 10.5
Class RK1 30 10 6 10 10 11 12
60 40 10 40 12 50 16
100 100 14 100 16 100 20
200 400 18 400 22 400 30
400 1200 33 1200 35 1600 50
600 3000 45 3000 50 4000 70
Class RK5 30 50 11 50 11 50 14
60 200 20 200 21 200 26
100 500 22 500 25 500 32
200 1600 32 1600 40 2000 50
400 5200 50 5000 60 6000 75
600 10000 65 10000 80 12000 100
Class T 1 0.4 0.8
300V 3 0.6 1.3
6 1 2
10 1.5 3
15 2 4
20 2.5 4.5
25 2.7 5.5
30 3.5 5.0 3.5 7 3.5 9
35 6 7
40 8.5 7.2
45 9 7.6
50 11 8
60 15 7 15 9 15 12
70 25 10
80 30 11
90 38 12
100 40 9 40 12 40 15
110 50 12
125 75 13
150 88 14
175 115 15
200 150 13 150 16 150 20
225 175 21
250 225 22
300 300 24
350 400 27
400 550 22 550 28 550 35
450 600 32
500 800 37
600 1,000 29 1,000 37 1,000 46
700 1,200 45
800 1,500 37 1,500 50 1,500 65
1000 3,500 65
1200 3,500 50 3,500 65 4,000 80
Note: These values are UL umbrella limits. Intermediate values shown in the 100kA column for Class J and T fuses are included per UL 248, but have not yet been added to
UL 508A Supplement SB.

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Verify Assembly Assembly Overcurrent Protective Devices

Table: SCCR2 - UL Umbrella Limits at Rated Voltage (UL 508A Table SB4.2) (continued)
Fuse Amp Between threshold & 50kA 100kA 200kA
Fuse Type Rating I2t x 103 Ip x 103 (kA) I2t x 103 Ip x 103 (kA) I2t x 103 Ip x 103 (kA)
Class T & J 1 0.8 1
600V 3 1.2 1.5
6 2 2.3
10 3 3.3
15 4 4
20 5 5
25 5.5 6
30 7 6 7 7.5 7 12
35 12 7.5
40 17 8
45 18 8.5
50 22 9
60 30 8 30 10 30 16
70 50 12
80 60 13
90 75 14
100 60 12 80 14 80 20
110 100 15
125 150 16
150 175 17
175 225 19
200 200 16 300 20 300 30
225 350 23
250 450 24
300 600 26
350 800 29
400 1,000 25 1,100 30 1,100 45
450 1,500 36
500 2,000 42
600 2,500 35 2,500 45 2,500 70
700* 3,500* 50*
800* 4,000* 50* 4,000* 55* 4,000* 75*
Class L 800 10000 80 10000 80 10000 80
1200 12000 80 12000 80 15000 120
1600 22000 100 22000 100 30000 150
2000 35000 110 35000 120 40000 165
2500 75000 165 75000 180
3000 100000 175 100000 200
4000 150000 220 150000 250
5000 350000 350000 300
6000 350000 500000 350

*Value applies to Class T fuses

Note: These values are UL umbrella limits. Intermediate values shown in the 100kA column for Class J and T fuses are included per UL 248, but have not yet been added to
UL 508A Supplement SB.

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 Industrial Control Panels - SCCR

About Umbrella Limits

What is a Fuse Umbrella Limit?

UL / CSA / ANCE Fuse Standards set maximum Ip and I2t let-through limits for
short-circuit current performance of current-limiting fuses. The limits vary by
fuse class, amp rating and available short-circuit current. To receive a
listing, a commercially available current-limiting fuse must be tested and
evaluated under short-circuit current tests per the applicable standard and
witnessed by a National Recognized Testing Laboratory (NRTL). One
evaluation criteria of the testing is that the fuses Ip and I2t let-through
measured during the short-circuit tests can not exceed the Standards
umbrella limits for Ip and I2t let-through established for that fuse class, amp
rating, and available short-circuit current*. See Table: SCCR2 - UL Umbrella
Limits at Rated Voltage on the preceding pages for the umbrella limits applica-
ble to most of the current-limiting fuses.

*NOTE: These tests are done at the fuses rated voltage, with only one fuse in the
circuit and by controlled closing of the test circuit so that the fuse starts to arc
between 60 and 90 degrees on the voltage wave. These test conditions are the most
severe for fuse interruption. In addition, current-limiting fuses are required to have
periodic NRTL witnessed follow-up testing in the same manner. The fuses for NRTL
witnessed follow-up testing are pulled from inventory.

Calculate Assembly SCCR with

What is an umbrella fuse? Ease & Confidence
An umbrella fuse is a special fuse that is designed to have short-circuit current Enhanced Cooper Bussmann OSCAR Software
Ip and I2t let-through that are at least equal to or greater than the UL / CSA /
Speeds Code & Standards Compliance
ANCE Fuse Standard limit. Umbrella fuses are not intended as commercially
available fuses. The new Cooper Bussmann OSCAR Version 2.0 SCCR (Short-Circuit
Current Rating) compliance software easily guides you through entering your
UL has a specific standard for these devices, which is UL248-16 Test Limiters.
electrical panels components and calculates an assembly SCCR. This award
UL uses the term test limiters for what we refer to as umbrella fuses.
winning, online, essential design tool allows you to comply quickly and
UL 248-16 states:
accurately with 2008 NEC and UL 508A Supplement SB for assembly SCCR
test limiters are calibrated to specific limits of peak let-through current marking requirements:
and clearing I2t at 250, 300, 480, or 600Vac. Test limiters are non-renewable Industrial Control Panels [409.110]
and current-limiting, with test current ratings up to 200,000 A. They are
Industrial Machinery Electrical Panels [670.3(A)]
calibrated to maximum peak let-through current and clearing I2t limits for the
fuses specified in this Standard and are used for withstand testing of HVAC Equipment [440.4(B)]
equipment designed to accept those fuses. New Project Management Features:
Umbrella fuses are used for test purposes in qualifying a combination Simplify your panel design and project organization
short-circuit current rating with a specific component. For instance, a Save and edit existing panel designs
controller manufacturer wants the controller to be marked with a 100,000A
Save multiple panels under a single project
SCCR at 600V when protected by 60A Class J fuses. The NRTL witnessed
tests would be with 60A Class J umbrella fuses in combination with the Copy existing panels to new projects
controller on a test circuit of 100,000A at 600V. If the results satisfy the UL 508 New Intuitive Navigation:
Industrial Control Standard evaluation criteria, the controller can be labeled
Display your one-line diagram
with a 100,000A, 600V SCCR when protected by Class J fuses 60A (or less).
Another use of umbrella fuses is for series rated fuse/circuit breaker Select from pre-loaded circuit templates
panelboard and switchboard combinations. For more information on series Identify the weakest link component automatically
ratings see the section on Series Rating: Protecting Circuit Breakers. Print reports and one-line diagrams for required SCCR documentation
However, UL 508A Supplement SB4 does not permit series rated Utilize mouse-over tips to enhance your design
combinations for use in establishing the SCCR for industrial control panels.
Therefore, the interrupting rating of overcurrent devices cannot be raised by Design with Confidence:
another upstream overcurrent device. Logic updated to current UL requirements
Extensive 55,000+ component database
Search by partial part number or device rating
Custom device option allows for entering specialized component rating
information
For more information, visit: www.cooperbussmann.com/OSCAR.

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Example Using the Two Sweep Method: FIND IT

FIND IT
The following example will illustrate the procedures previously outlined for the industrial control panel. The ratings for each power circuit component are
two sweep method to determine the assembly SCCR. It may be helpful to detailed in Figure 6. This example illustrates how each sweep and their steps
periodically refer back to the procedures for the two sweep method while are performed and documented in the tables. After both sweeps and all steps
going through this example. The example is based on the industrial control have been completed, the result identifies the assembly SCCR (FIND IT).
panel shown in Figure 5 and 6. Figure 5 shows the graphical representation of Later, methods are outlined to increase the assembly SCCR (FIX IT).
the industrial control panel while Figure 6 is the one-line diagram for the

Figure 5

Industrial Control Panel Circuit and Device Descriptions

Circuit Device
Number Descriptions
1 Molded case circuit breaker protecting an IEC contactor
2 Self-protected starter protecting an IEC contactor (additional components may be required)
3 Instantaneous trip circuit breaker (MCP) protecting an IEC starter (special assembly conditions required)
4 Molded case circuit breaker protecting an IEC starter
5 Class CC fused switch protecting an IEC starter
6 Class CC fused switch protecting variable frequency drive and contactor
7 Molded case circuit breaker and GFCI receptacle
8 Molded case circuit breaker protecting power transformer
9 Power distribution block
10 Class J fused switch

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Example Using the Two Sweep Method: FIND IT

Note: It is important to record the voltage ratings for

all components and overcurrent protective devices.
The assembly is marked based upon the lowest or
most restrictive device voltage rating. If there are
devices with slash voltage ratings (such as
480/277V), these are more limiting than straight or
full voltage ratings (such as 480V). Assemblies with
480/277V devices are suitable for only 480/277V
solidly grounded wye systems. These assemblies
cannot be applied on 480V ungrounded, resistance
grounded or corner grounded systems. (See the
section on Slash Voltage Ratings for more
information.)
Figure 6 One-line Diagram of Industrial Control Panel

Industrial Control Panel Circuit Descriptions and Ratings

Circuit Number Circuit Type Device Descriptions
1 Branch Molded case circuit breaker: IR = 14kA @ 480/277V
IEC contactor: SCCR = 5kA @ 600V
2 Branch Self-protected starter with lineside terminal kit: SCCR = 65kA @ 480/277V
IEC contactor: SCCR = 5kA @ 600V
3 Branch Instantaneous trip circuit breaker (MCP): unmarked IR
IEC Starter: SCCR = 5kA @ 600V
4 Branch Molded case circuit breaker: IR = 14kA @ 480V
IEC starter: SCCR = 5kA @ 600V
5 Branch Cooper Bussmann Class CC Compact Circuit Protector (CCP): SCCR = 200kA @ 600V
Cooper Bussmann LP-CC Fuses: IR = 200kA @ 600V
IEC starter: SCCR = 5kA @ 600V
6 Branch Cooper Bussmann Class CC Compact Circuit Protector (CCP): SCCR = 200kA @ 600V
Cooper Bussmann LP-CC Fuses: IR = 200kA @ 600V
Variable Frequency Drive: SCCR = 5kA @ 480V
IEC contactor: SCCR = 5kA @ 600V
7 Branch Molded case circuit breaker: IR = 10kA @ 120V
GFCI Receptacle: unmarked SCCR
8 Sub-Feeder Molded case circuit breaker: IR = 14kA @ 480/277V
3kVA 480V-120V secondary power transformer (does not affect SCCR)
9 Feeder Power distribution block: unmarked SCCR
10 Supply Cooper Bussmann 100A Class J fused switch: SCCR = 200kA @ 600V
Cooper Bussmann 100A LPJ fuses: IR = 300kA @ 600V

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Two Sweep Method: Sweep 1, Step 1 - Branch Circuit Components

Sweep 1: Verifying assembly component SCCRs

Step1: Determine lowest rated component in each branch circuit.

Note: Determine SCCRs for components only.

Interrupting rating or SCCR of overcurrent protective devices is ignored in
this step.

Branch Circuit 1
IEC contactor: SCCR = 5kA @ 600V
Higher combination rating with a circuit breaker does not exist Branch Circuit 3
IEC Starter: SCCR = 5kA @ 600V
SCCR = 5kA @ 600V
Combination rating with MCP
(only with same manufacturer) = 65kA @ 480V
SCCR = 65kA @ 480V

Branch Circuit 2
IEC contactor: SCCR = 5kA @ 600V
Combination rating with self-protected starter
(only with same manufacturer) = 65kA @ 480/277V Branch Circuit 4
SCCR = 65kA @ 480/277V IEC starter: SCCR = 5kA @ 600V
Combination rating with circuit breaker
(only with same manufacturer) = 25kA @ 480V
SCCR = 25kA @ 480V

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Two Sweep Method: Sweep 1, Step 1 - Branch Circuit Components

Branch Circuit 7
GFCI Receptacle: unmarked SCCR
Branch Circuit 5 (2kA per Table SCCR1-Default SCCR Ratings)
IEC starter: SCCR = 5kA @ 600V
Higher combination rating with circuit breaker does not exist
Combination rating with Class CC fuses = 100kA @ 600V
SCCR = 2kA @ 120V (does not affect panel voltage rating)
SCCR = 100kA @ 600V

Branch Circuit 6
Variable Frequency Drive: SCCR = 5kA @ 480V
IEC contactor: SCCR = 5kA @ 600V
Combination rating with Class CC fuses:
- 200kA @ 600V for variable frequency drive
- 100kA @ 600V for IEC contactor
SCCR = 100kA @ 600V

Sweep 1 - Step 1 Summary

Lowest SCCR of Step 1 is 2kA @ 480/277V

Results of Sweep 1, Step 1: SCCR = 2kA @ 480/277V

Assessment SCCR Revisions Sweep 1 Results

Sweep 1-Step 1 Sweep 1-Step 2 Sweep 1-Step 3 Sweep 1-Step 4 Sweep 1-Step 5 Sweep 2-Steps 1& 2
(Branch) (Feeder) (Trans) (C-L OCPDs) (Overcurrent Device)
SCCR Voltage SCCR Voltage SCCR SCCR SCCR Voltage IR/SCCR Voltage
Branch Circuit 1 5kA 600V
Branch Circuit 2 65kA 480/277V
Branch Circuit 3 65kA 480V
Branch Circuit 4 25kA 480V
Branch Circuit 5 100kA 600V
Branch Circuit 6 100kA 600V
Branch Circuit 7 2kA
Sub-Feeder Circuit 8
Feeder Circuit 9
Supply Circuit 10

Note: Red cells in table denote limiting components and voltages for each step.
2008 Cooper Bussmann 97
 Industrial Control Panels - SCCR

Two Sweep Method: Sweep 1, Step 2 - Feeder Circuit Components

Sweep 1: Verifying assembly component SCCRs

Step 2: Determine the component SCCR for each feeder, sub-feeder
and supply circuit.
Sub-Feeder Circuit 8
This is a transformer circuit and is covered by Sweep 1, Step 3

Feeder Circuit 9
Power distribution block (PDB): unmarked SCCR
(10kA per Table SCCR1 - Default SCCR Ratings)
SCCR = 10kA @ 600V

Note: PDB must have proper spacings for feeder application per UL 508A.

Supply Circuit 10
Cooper Bussmann 100A Class J fused switch: SCCR = 200kA @ 600V
SCCR = 200kA @ 600V

Sweep 1 - Step 2 Summary

Lowest SCCR of Step 2 is 10kA @ 600V
Lowest SCCR of Step 1 or Step 2 is 2kA @ 480/277V

Results of Sweep 1, Step 2: SCCR = 2kA @ 480/277V

Assessment SCCR Revisions Sweep 1 Results
Sweep 1-Step 1 Sweep 1-Step 2 Sweep 1-Step 3 Sweep 1-Step 4 Sweep 1-Step 5 Sweep 2-Steps 1& 2
(Branch) (Feeder) (Trans) (C-L OCPDs) (Overcurrent Device)
SCCR Voltage SCCR Voltage SCCR SCCR SCCR Voltage IR/SCCR Voltage
Branch Circuit 1 5kA 600V
Branch Circuit 2 65kA 480/277V
Branch Circuit 3 65kA 480V
Branch Circuit 4 25kA 480V
Branch Circuit 5 100kA 600V
Branch Circuit 6 100kA 600V
Branch Circuit 7 2kA
Sub-Feeder Circuit 8
Feeder Circuit 9 10kA 600V
Supply Circuit 10 200kA 600V

Note: Red cells in table denote limiting components and voltages for each step.
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 Industrial Control Panels - SCCR

Two Sweep Method: Sweep 1, Step 3 - Components/Transformers

Sweep 1: Verifying assembly component SCCRs

Step 3: Determine if 10kVA or smaller power transformers in the feeder,
sub-feeder or supply circuit are able to raise branch circuit component SCCRs
(circuit breaker and GFCI receptacle):

SCCR Now 14kA

Sub-Feeder Circuit 8
Sub-feeder transformer is 3kVA with 120V secondary and can be used to
raise the secondary components. Follow procedure for 5kVA or smaller
transformers.
Since all secondary components have an interrupting rating/SCCR (circuit
breaker IR = 10kA) or SCCR (GFCI receptacle SCCR = 2kA) of 2kA or
higher, the interrupting rating rating of the transformer primary overcurrent
protective device (Sub-Feeder Circuit 8) can be assigned to the entire
Branch Circuit 7 (circuit breaker and GFCI receptacle).
Revised Branch Circuit 7 SCCR = 14kA

Sweep 1 - Step 3 Summary

Branch Circuit 7 was raised to 14kA
However, Branch Circuit 1 is still the limiting SCCR factor

Results of Sweep 1, Step 3: SCCR = 5kA @ 480/277V

Assessment SCCR Revisions Sweep 1 Results
Sweep 1-Step 1 Sweep 1-Step 2 Sweep 1-Step 3 Sweep 1-Step 4 Sweep 1-Step 5 Sweep 2-Steps 1& 2
(Branch) (Feeder) (Trans) (C-L OCPDs) (Overcurrent Device)
SCCR Voltage SCCR Voltage SCCR SCCR SCCR Voltage IR/SCCR Voltage
Branch Circuit 1 5kA 600V
Branch Circuit 2 65kA 480/277V
Branch Circuit 3 65kA 480V
Branch Circuit 4 25kA 480V
Branch Circuit 5 100kA 600V
Branch Circuit 6 100kA 600V _
Branch Circuit 7 2kA 14kA
Sub-Feeder Circuit 8
Feeder Circuit 9 10kA 600V
Supply Circuit 10 200kA 600V

Note: Red cells in table denote limiting components and voltages for each step.
2008 Cooper Bussmann 99
 Industrial Control Panels - SCCR

Two Sweep Method: Sweep 1, Step 4 - Current-Limiting Overcurrent Devices

Sweep 1: Verifying assembly component SCCRs

Step 4: Determine if current-limiting overcurrent protective devices
(C-L OCPDs) are used in the feeder, sub-feeder or supply circuit that can
raise branch circuit component ratings (other than devices that provide
branch circuit overcurrent protection).

100A Class J Fuses

Fault Current Peak
Values of: Let-through =
50kA 12kA
100kA 14kA
200kA 20kA

Note: Since the 100A Class J fuse peak let-through of 20kA at a fault
current of 200kA is less than the SCCR of Step 1 for Branch Circuits 2
through 6, the SCCR is raised to 200kA. The SCCR of components in
Feeder Circuit 9, Sub-Feeder Circuit 8 or Supply Circuit 10 cannot be
raised per UL 508A.
Supply Circuit 10

The 100A Class J fuse in Supply Circuit 10 is a current-limiting device. Use

Table SCCR2 - UL Umbrella Limits at Rated Voltage to identify the
peak let-through values:
Compare the peak let-through values with result of Step 1 and increase
branch circuit component ratings where possible.

Sweep 1 - Step 4 Summary

Branch Circuit 1 SCCR cannot be raised
Increased SCCR of Branch Circuits 2 through 6 to 200kA
Branch Circuit 7 SCCR cannot be raised in this step because it was raised
by Step 3
Results of Sweep 1, Step 4: SCCR = 5kA @ 480/277V
Assessment SCCR Revisions Sweep 1 Results
Sweep 1-Step 1 Sweep 1-Step 2 Sweep 1-Step 3 Sweep 1-Step 4 Sweep 1-Step 5 Sweep 2-Steps 1& 2
(Branch) (Feeder) (Trans) (C-L OCPDs) (Overcurrent Device)
SCCR Voltage SCCR Voltage SCCR SCCR SCCR Voltage IR/SCCR Voltage
Branch Circuit 1 5kA 600V
Branch Circuit 2 65kA 480/277V 200kA
Branch Circuit 3 65kA 480V 200kA
Branch Circuit 4 25kA 480V 200kA
Branch Circuit 5 100kA 600V 200kA
Branch Circuit 6 100kA 600V _ 200kA
Branch Circuit 7 2kA 14kA
Sub-Feeder Circuit 8
Feeder Circuit 9 10kA 600V
Supply Circuit 10 200kA 600V

Note: Red cells in table denote limiting components and voltages for each step.
100 2008 Cooper Bussmann
 Industrial Control Panels - SCCR

Two Sweep Method: Sweep 1, Step 5 - Results of Entire Sweep 1

Sweep 1: Verifying assembly component SCCRs

Step 5: Determine the lowest branch or feeder circuit component SCCR
based on all steps in Sweep 1 and retain for Sweep 2.

Lowest SCCR resulted from Branch Circuit 1 in Step 1

Branch Circuit 2 limited voltage in Step 1
Sweep 1 Lowest SCCR = 5kA @ 480/277V

Note: Sweep 2 must still be completed to determine SCCR marking.

Figure 7 Results of Sweep 1, Steps 1 through 5

Sweep 1 - Step 5 Summary

After completing all five steps in Sweep 1, the resulting SCCR based upon the
components, remains at a low 5kA @ 480/277V because of the 5kA rated
contactor in Branch Circuit 1 and the slash voltage rating of the contactor in
Branch Circuit 2 (when protected by a slash voltage rated self protected motor
starter). See figure 7.

Results of Sweep 1, Step 5: SCCR = 5kA @ 480/277V

Assessment SCCR Revisions Sweep 1 Results
Sweep 1-Step 1 Sweep 1-Step 2 Sweep 1-Step 3 Sweep 1-Step 4 Sweep 1-Step 5 Sweep 2-Steps 1& 2
(Branch) (Feeder) (Trans) (C-L OCPDs) (Overcurrent Device)
SCCR Voltage SCCR Voltage SCCR SCCR SCCR Voltage IR/SCCR Voltage
Branch Circuit 1 5kA 600V 5kA 600V
Branch Circuit 2 65kA 480/277V 200kA 200kA 480/277V
Branch Circuit 3 65kA 480V 200kA 200kA 480V
Branch Circuit 4 25kA 480V 200kA 200kA 480V
Branch Circuit 5 100kA 600V 200kA 200kA 600V
Branch Circuit 6 100kA 600V _ 200kA 200kA 600V
Branch Circuit 7 2kA 14kA 14kA
Sub-Feeder Circuit 8
Feeder Circuit 9 10kA 600V 10kA 600V
Supply Circuit 10 200kA 600V 200kA 600V

Note: Red cells in table denote limiting components and voltages for each step
2008 Cooper Bussmann 101
 Industrial Control Panels - SCCR

Two Sweep Method: Sweep 2, Step 1 - Overcurrent Protective Device IR or SCCR

Sweep 2: Verifying assembly SCCR based upon overcurrent

protective device interrupting rating (or SCCR for some devices).
Step 1: Determine overcurrent protective device interrupting rating or SCCR*:

Branch Circuit 1
Molded case circuit breaker
IR = 14kA @ 480/277V
Branch Circuit 4
Molded case circuit breaker
IR = 14kA @ 480V

Branch Circuit 2
Self-protected starter
SCCR = 65kA @ 480/277V

*Note: Self-protected starters are not rated with an interrupting Branch Circuit 5
rating. So for this Step 1, its SCCR is used. Cooper Bussmann LP-CC fuses
IR = 200kA @ 600V

Branch Circuit 3
MCP Combination rating with IEC Starter (same manufacturer)
SCCR = 65kA @ 480V Branch Circuit 6
Cooper Bussmann LP-CC fuses
*Note: Per UL 508A, in order to assure proper application in IR = 200kA @ 600V
industrial control panels, the MCP must be procedure described to
verify use as part of a listed combination motor controller and the
corresponding SCCR.

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 Industrial Control Panels - SCCR

Two Sweep Method: Sweep 2, Step 2 - Lowest IR or SCCR

Sweep 2: Verifying assembly overcurrent protective device interrupting

rating or SCCR.
Step 2: Determine lowest overcurrent protective device interrupting rating or
SCCR.

Feeder Circuit 9
No overcurrent protective device in this circuit

Branch Circuit 7
Molded case circuit breaker analyzed in Sweep1, Step 3
IR = 10kA, but raised to 14kA due to transformer and interrupting rating Supply Circuit 10
of Sub-Feeder Circuit 8 molded case circuit breaker Cooper Bussmann 100A LPJ fuses
IR = 300kA @ 600V

Sub-Feeder Circuit 8
Molded case circuit breaker
IR = 14kA @ 480/277V

Sweep 2 - Step 1 & Step 2 Summary

The lowest interrupting rating or SCCR of this Step is 14kA @ 480/277V
Figure 8 Results of Sweep 2 Steps 1 & 2
Results of Sweep 2, Steps 1 & 2: SCCR = 14kA @ 480/277V (Sweep 2, Step 2 Only)
Assessment SCCR Revisions Sweep 1 Results
Sweep 1-Step 1 Sweep 1-Step 2 Sweep 1-Step 3 Sweep 1-Step 4 Sweep 1-Step 5 Sweep 2-Steps 1& 2
(Branch) (Feeder) (Trans) (C-L OCPDs) (Overcurrent Device)
SCCR Voltage SCCR Voltage SCCR SCCR SCCR Voltage IR/SCCR Voltage
Branch Circuit 1 5kA 600V 5kA 600V 14kA 480/277V
Branch Circuit 2 65kA 480/277V 200kA 200kA 480/277V 65kA 480/277V
Branch Circuit 3 65kA 480V 200kA 200kA 480V 65kA 480V
Branch Circuit 4 25kA 480V 200kA 200kA 480V 14kA 480V
Branch Circuit 5 100kA 600V 200kA 200kA 600V 200kA 600V
Branch Circuit 6 100kA 600V _ 200kA 200kA 600V 200kA 600V
Branch Circuit 7 2kA 14kA 14kA
Sub-Feeder Circuit 8 14kA 480/277V
Feeder Circuit 9 10kA 600V _ 10kA 600V
Supply Circuit 10 200kA 600V 200kA 600V 300kA 600V

Note: Red cells in table denote limiting components and voltages for each step.
2008 Cooper Bussmann 103
 Industrial Control Panels - SCCR

Two Sweep Method: Sweep 2, Step 3 - Final Assembly SCCR

Sweep 2: Verifying assembly SCCRs based upon

overcurrent protective device interrupting rating or SCCR.
Step 3: Determine final assembly SCCR based upon results of Sweep 1
(component SCCR) and Sweep 2 (overcurrent protective device interrupting
rating or SCCR).
Sweep 1 lowest SCCR = 5kA @ 480/277V
Sweep 2 lowest IR or SCCR = 14kA @ 480/277V
Resulting assembly SCCR = 5kA @ 480/277 (see Figure 9)

P la s tic s P ro c e ss in g M ac h in e
S e ria l N um b er S N 23 5 6Y U P 7 7
C urren t 87 A m peres
La rges t M oto r H .P . 25 H o rse p ow e r
M ax O C P D evice 1 00 A m p e re
V o lta ge 48 0 /2 7 7 v olts
P h ase & Freq .. 3 ph a se , 4 w ire, 6 0 H z
S h o rt-C irc uit
5 ,0 0 0 A m p e re s R M S
C u rren t R a tin g
D ia gram N um b ers C M 12.1 T H R U C M 12.5
Q u a lity M ac h in e T o o l
S o m ew h e re, U S A

Example of assembly SCCR label marking based on the

2 Sweep method.
Figure 9 Results of Sweep 2 Step 3

Sweep 2 - Step 3 Summary

The lowest SCCR of both Sweep 1 and Sweep 2 is 5kA @ 480/277V Note: The assembly would have to be marked with 5kA SCCR and
The 5kA SCCR is based on the contactor in Branch Circuit 1, analyzed in 480/277V. Assemblies with 480/277V devices are suitable for only
Sweep 1 - Step 1 480/277V solidly grounded wye systems. These assemblies cannot
The 480/277 slash voltage rating is from multiple components in be applied on 480V ungrounded, resistance grounded or corner
Sweep 1 - Steps 1 and 5, and Sweep 2, Steps 1, 2 and 3 grounded systems. See the section on Slash Voltage Ratings for
The Assembly SCCR is 5kA @ 480/277V more information.)

Results of Sweep 2, Step 3: Assembly SCCR = 5kA, Voltage = 480/277V

Assessment SCCR Revisions Sweep 1 Results Sweep 2 Final
Sweep 1-Step 1 Sweep 1-Step 2 Sweep 1-Step 3 Sweep 1-Step 4 Sweep 1-Step 5 Sweep 2-Steps 1, 2 & 3
(Branch) (Feeder) (Trans) (C-L OCPDs) (Overcurrent Device)
SCCR Voltage SCCR Voltage SCCR SCCR SCCR Voltage IR/SCCR Voltage
Branch Circuit 1 5kA 600V 5kA 600V 14kA 480/277V
Branch Circuit 2 65kA 480/277V 200kA 200kA 480/277V 65kA 480/277V
Branch Circuit 3 65kA 480V 200kA 200kA 480V 65kA 480V
Branch Circuit 4 25kA 480V 200kA 200kA 480V 14kA 480V
Branch Circuit 5 100kA 600V 200kA 200kA 600V 200kA 600V
Branch Circuit 6 100kA 600V _ 200kA 200kA 600V 200kA 600V
Branch Circuit 7 2kA 14kA 14kA
Sub-Feeder Circuit 8 14kA 480/277V
Feeder Circuit 9 10kA 600V _ 10kA 600V
Supply Circuit 10 200kA 600V 200kA 600V 300kA 600V

Note: Red cells in table denote limiting components and voltages for each step.
104 2008 Cooper Bussmann
 Industrial Control Panels - SCCR

Example: Increasing Assembly SCCR - FIX IT

FIX IT Weak Link 2

What follows are methods to increase, or FIX, a low assembly SCCR using Feeder Circuit 9: SCCR = 10kA
the appropriate overcurrent protective devices with higher interrupting The next weak link is the unmarked power distribution block. The easy
ratings and components with higher SCCRs. solution to this is to find a power distribution block that has a high SCCR when
To increase the assembly SCCR, identify the weak links and determine protected by a specific overcurrent device upstream. Since the overcurrent
alternatives that can be used to increase the SCCR. While industrial control device upstream is a Class J fuse, the solution would be to use a Cooper
panels are only required to be marked with an SCCR, many OEMs and Bussmann high SCCR power distribution block or terminal block. This is
Industrials are finding that SCCR ratings of 65kA, 100kA, or higher with full important to note, as most power distribution blocks and terminal blocks
voltage ratings (480V in lieu of 480/277V) are often needed to assure safety require a current-limiting fuse to achieve a SCCR higher than 10kA. In
for the initial installation and flexibility for future changes to the system or addition, since the power distribution block is in the feeder circuit, feeder
moving the assembly to another location. The process to FIX these weak circuit spacings are also required per UL 508A. The Cooper Bussmann PDB
links is detailed below in order to meet the installation needs of OEMs and (open style) or PDBFS (enclosed style) Series of power distribution blocks are
Industrials. Listed to UL 1953 assuring compliance with feeder circuit spacing
requirements in UL 508A and are UL Listed with high SCCR ratings with Class
Weak Link 1 J fuses as shown in Figure 11.
Branch Circuit 1: SCCR = 5kA and Slash Voltage
Rating
The first weak link from the previous Two Sweep example is the IEC
contactor (5kA SCCR) and the slash rated circuit breaker (480/277V) from
Branch Circuit 1. This can be a common issue where circuit breakers are used
in branch circuits. As shown in Figure 10, not only does the circuit breaker
have a low interrupting rating (14kA) and slash voltage rating (480/277V), but
the other circuit components, such as the IEC contactor (5kA), can additionally
limit the SCCR since higher combination ratings are not available.
The FIX IT is to find a fully rated overcurrent device with a high interrupting
rating and a high SCCR combination rating with the IEC contactor. A solution
is to change the circuit breaker to the Cooper Bussmann Compact Circuit
Protector (CCP) with Class CC fuses. The Class CC CCP is rated 600V and
Figure 11
200kA. Since the Class CC CCP utilizes Class CC fuses, and since the IEC
contactor in this example had a combination rating of 100kA with Class CC
fuses, the SCCR is now 100kA. An additional benefit of the CCP can be space
savings when compared to typical lighting and industrial style circuit breakers. High SCCR PDBs
Often the power distribution block is theweak link holding assembly SCCR
low. Using high SCCR PDBs protected with Class J fuses can deliver a higher
combination SCCR. The following table shows the possible SCCRs.
This power distribution block is rated for use on a circuit capable of delivering
no more than the SCCR kA shown (kA rms sym. or DC amps 600V
maximum). For other SCCR options, see Data Sheet 1049.

AWG Class J Fuse Resulting

Wire Range Max. Amp SCCR
2-6 400A 200kA
2-14 200A 50kA
2-14 175A 100kA

Figure 10 Note: SCCR of the Cooper Bussmann

The Cooper Bussmann CCP with Class CC fuses can easily increase SCCR PDBFS is only 10kA with a circuit breaker.
by replacing low IR and slash rated molded case circuit breakers.

Figure 12

2008 Cooper Bussmann 105

 Industrial Control Panels - SCCR

Example: Increasing Assembly SCCR - FIX IT

Weak Link 3 Weak Link 5

Branch Circuit 4: SCCR = 14kA and Sub-Feeder Branch Circuit 2, 3 & 4: Manufacturer Limitation
Circuit 8 SCCR = 14kA and Slash Voltage Rating In motor circuits, when mechanical overcurrent protective devices are selected
The next weak link is the 14kA circuit breaker in Branch Circuit 4 and the the assembly typically has SCCR or voltage rating limitations as shown
14kA slash rated (480/277V) circuit breaker in Sub-Feeder Circuit 8. There are previously. These devices can additionally lock the user into a single
two possible solutions for this, either increase the interrupting rating of both manufacturer. For instance, the self-protected starter and contactor in Branch
circuit breakers and change to a full or straight voltage rated circuit breaker in Circuit 2 requires the same manufacturer to be selected if higher combination
Sub-Feeder Circuit 8 (this will increase the cost and may require changing to a short-circuit current ratings are desired. The MCP and magnetic starter in
larger industrial style circuit breaker) or change to the Cooper Bussmann Branch Circuit 3 must be from the same manufacturer to be a listed
CCP as shown in Weak Link 1. The most economical solution is to change combination as required by the NEC. The circuit breaker and magnetic starter
the circuit breaker to the Cooper Bussmann CCP with Class CC fuses. In in Branch Circuit 4 must be from the same manufacturer and a high
Branch Circuit 4, this change increases the interrupting rating to 200kA as well interrupting rated circuit breaker must be selected to achieve a high
as increasing the rating of the IEC starter to 100kA through the use of Class combination short-circuit current rating. This greatly decreases flexibility for the
CC fuses so that Branch Circuit 4 is now rated 100kA. The change to Sub- user and can adversely increase component cost. In contrast, where fusible
Feeder Circuit 8 not only increased the interrupting rating to 200kA, but also devices are used in motor circuits, high combination ratings with multiple
improved the voltage rating from 480/277V (limits the assembly) to 600V (not manufacturers are possible increasing flexibility and reducing cost.
limited).

Figure 13 Figure 15
P la s tic s P ro c e ss in g M ac h in e
Weak Link 4 FIX IT Summary S e ria l N um b er S N 23 5 6Y U P 7 7
C urren t 87 A m peres
Branch Circuit 2: Slash Voltage Ratings The Figure 16 shows how all La rges t M oto r H .P . 25 H o rse p ow e r
M ax O C P D evice 1 00 A m p e re
the weak links have been V o lta ge 600 Volts
The next weak link is the slash voltage rating in Branch Circuit 2. While the
changed and now the panel P h ase & Freq .. 3 ph a se , 4 w ire, 6 0 H z
self-protected starter is compact in size and has a relatively high SCCR S h o rt-C irc uit
has a high assembly SCCR C u rren t R a tin g
100,0 0 0 A m p e re s R M S
(65kA), it typically comes with a slash voltage rating. The solution is to either D ia gram N um b ers C M 12.1 T H R U C M 12.5
with a full voltage rating.
add an overcurrent device with a high interrupting rating ahead of the self- Q u a lity M ac h in e T o o l
protected starter or change to the CCP with Class CC fuses and a magnetic S o m ew h e re, U S A
starter. The most economical solution to achieve a high SCCR and full voltage
rating is to change to the CCP with Class CC fuses and a magnetic starter.
With this change the circuit is rated 100kA @ 600V.

Figure 14
Figure 16
106 2008 Cooper Bussmann
 Industrial Control Panels - SCCR

Increasing Assembly SCCR: FIX IT - Typical Weak Links

Typical Weak Links and Improving SCCR

The following table highlights the typical weak links in industrial control This is an example of how Cooper Bussmann can help FIND the weakest
panels and provides Cooper Bussmann solutions, along with the added link and FIX the weakest link. Cooper Bussmann will provide the most
benefits that these solutions can provide for a design. versatile and reliable design for any overcurrent protection need.

Weak Link FIX IT

UL 1077 Supplementary Protectors Increase the Interrupting Rating:
Assembly Limiting Factor: Use Cooper Bussmann current-limiting fuses and the
Some may have an interrupting rating of 5kA to CCP (Class CC or CUBEFuse) or fuse holder to
10kA. Default rating is 200A if unmarked. achieve higher SCCRs by replacing the low interrupting
rated UL 1077 supplementary protector with modern cur-
Not permitted for feeder or branch circuit
rent-limiting fuses with high IRs of up to 300kA.
protection.
UL 489 Instantaneous Trip Circuit Breaker Increase the Interrupting Rating:
Assembly Limiting Factor: Use Cooper Bussmann current-limiting fuses and the
SCCR is dependent upon combination rating when CCP (Class CC or CUBEFuse) or fuse holder to achieve
used with a listed combination motor controller. higher short-circuit current ratings by replacing the low
Default rating can be as low as 5kA. Varies by SCCR combination rated instantaneous trip circuit
manufacturer. breaker with modern current-limiting fuses with high
interrupting ratings of up to 300kA.

Power Distribution Block in Feeder Circuit Use PDB and PDBFS Series of Power
Assembly Limiting Factor: Distribution Blocks with High SCCR:
If the power distribution block is not marked with a Cooper Bussmann has introduced a line of power
combination SCCR the default rating of 10kA must distribution blocks Listed to UL 1953 with high SCCRs
be used. up to 200kA when protected by Class J fuses. By
replacing a low rated power distribution block with the
For feeder circuit applications, power distribution Cooper Bussmann PDBs or PDBFS, a panel can
blocks must have feeder spacings per UL 508A. achieve the high ratings and proper spacings
needed.

Molded Case Circuit Breakers with Low Increase the Interrupting Rating:
Interrupting Ratings Use Cooper Bussmann current-limiting fuses and the
Assembly Limiting Factor:
CCP (Class CC or CUBEFuse) or fuse holder to achieve
higher short-circuit current ratings by replacing the low
Typically have interrupting ratings of 10kA to 14kA. interrupting rated circuit breaker with modern current-
Higher interrupting ratings are available at limiting fuses with high interrupting ratings of up to
increased cost. 300kA.

Type E Self Protected Combination Starter Use Device With Straight Voltage Rating:
Assembly Limiting Factor: Use Cooper Bussmann current-limiting fuses and the
Slash voltage rating limits the application options CCP (Class CC or CUBEFuse) or fuse holder with high
for the assembly to only a solidly grounded wye SCCR combination and straight voltage rated motor
system. starter to allow for installation on any type of
system grounding.
Line-to-ground interrupting capability is limited.
SCCR at 600/347V is typically limited.

Additional Resources on SCCR

Cooper Bussmann offers tools to assist with the proper application of Short-Circuit Calculator Program: free software download to
short-circuit current ratings including: calculate the available fault current at different points within the
Simplified Guide to SCCR: basic understanding of short-circuit electrical distribution system.
current ratings and tools to determine the weakest link for industrial For more information on the above, go to: www.cooperbussmann.com.
control panels.
OSCAR: Online Short-Circuit Current per UL 508A Rating
Compliance Software. Used to determine and document the short-
circuit current ratings of industrial control panels. Go online to
www.cooperbussmann.com/oscar for more information.

2008 Cooper Bussmann 107