IV-series-monitor Monitor Um 440gb GB WW 1027-3
IV-series-monitor Monitor Um 440gb GB WW 1027-3
IV-series-monitor Monitor Um 440gb GB WW 1027-3
1 Getting Started
IV Series 5 Operating/Adjusting
Useful Features/
6
Users Manual
Various Functions
Controlling with
(Monitor) 7 the Input/Output Line
Introduction
Read this manual before using the product in order to achieve maximum performance.
Keep this manual in a safe place after reading it so that it can be used at any time.
Symbols
The following symbols alert you to important messages.
Be sure to read these messages carefully.
It indicates the reference pages in this manual or the reference pages in separate manuals.
Cautions
(1) Unauthorized reproduction of this manual in whole or part is prohibited.
(2) The contents of this manual may be changed for improvements without prior notice.
(3) An utmost effort has been made to ensure the contents of this manual are as complete as possible.
If there are any mistakes or questions, please contact a KEYENCE office listed in the back of the
manual.
(4) Regardless of item (3), KEYENCE will not be liable for any effect resulting from the use of this unit.
(5) Any manuals with missing pages or other paging faults will be replaced.
The company names and product names used in this manual are registered trademarks or the trademarks
of their respective companies.
Safety Information for IV/IV-G Series
General Precautions
yyDo not use this product for the purpose to protect a human body or a part of human body.
yyThis product is not intended for use as an explosion-proof product. Do not use this product in
hazardous location and/or potentially explosive atmosphere.
yyYou must verify that the IV/IV-G Series are operating correctly in terms of functionality and
performance before the start and the operation of the IV/IV-G Series.
yyWe recommend that you take substantial safety measures to avoid any damage in the event of
a problem occurring.
yyKEYENCE never warrants the function or performance of the IV/IV-G Series if it is used in manner
that differs from the IV/IV-G Series specifications contained in this instruction manual or if the
IV/IV-G Series are modified by yourself.
yyWhen the IV/IV-G Series is used in combination with other instruments, functions and
performance may be degraded, depending on operating conditions and the surrounding
environment.
yyDo not place the instruments, including peripherals, under the rapid temperature change. It may
cause condensation and may damage instruments or peripherals.
yyRemove the power cable from the power supply if you do not use this product for a long time.
440GB 1
Important Instructions
Important Instructions
Observe the following precautions to prevent malfunction of the IV/IV-G Series and to
ensure that it is used properly.
Precautions on use
yyThe power of this product and instruments connected to this product must be turned off when
the cable is to be installed or removed. Failure to do so may cause an electric shock or a
product damage.
yyUse this product in the correct supply voltage. Failure to do so may cause a product damage.
yyFor instructions
yyDo not turn OFF the power while setting the items or saving the settings. Otherwise, all or
part of the setting data may be lost.
yyDo not let water, dust or oil stick to the camera/light of the sensor (IV series) or sensor head
(IV-G series). Failure to do so may cause a malfunction.
yyThe enclosure rating of the monitor (IV-M30) is IP40. This is not designed for water proof so be
careful to operate it.
yyWhen this product becomes dirty, do not rub it with a wet cloth, benzene, thinner, or alcohol.
Doing so may change the color or shape of the unit.fe
yyIf the unit is heavily contaminated, disconnect all the cables including the power supply cable,
wipe off the dirt with a cloth soaked with mild detergent, and then wipe with a soft dry cloth.
yyFor an LCD panel
yyDo not press the touch panel with the tip of your nail or anything that has a sharp tip such as
a pen or a screwdriver. Doing so may cause damage.
yyDo not apply shock to the touch panel or press it with excessive force. Doing so may cause
damage.
yyThe LCD panel may have some dots that are always lit (bright dots) or ones that are always
unlit (black dots). This phenomenon is not a problem.
yyDue to the unique characteristics of an LCD, displaying the same image for a long time may
cause an afterimage.
yyFor USB memory
yyUse products recommended by KEYENCE.
yyA USB memory device with a security function cannot be used.
yyUnplug the USB memory when turning on or off the power of IV/IV-G Series.
yyDo not remove the USB memory while the USB is being written on. Otherwise, all or part of
the setting data may be lost or it may cause a damage.
yyFor external master image registration
When the external master image registration is used frequently, set [Write ROM when using Ext.
Master Save?] of the input option to [No] for nonvolatile memory protection of the internal
sensor. When the option is set to [Yes], the nonvolatile memory is guaranteed to write for
100,000 times.
yyFor automatic focus function
yyAutomatic focus function is used for adjusting the focusing position at the time of installation.
This will not activate during the operation.
yyFocusing position can be registered in each program. The program configurations are guaranteed
to switch for 100,000 times. If the focusing position does not need to change for each program,
set [Auto Focus Adj Pos] to [Common] for extending the life-span.
yyDo not apply shock or vibration to the sensor (IV series) or sensor head (IV-G series) during
the focusing position adjustment. Failure to do so may cause a product damage.
In the following cases, turn the power OFF immediately. Using the IV/IV-G Series in an abnormal
condition could cause fire, electric shock, or malfunction.
Contact our office for repair.
yyIf water or debris enters the IV/IV-G Series.
yyIf the IV/IV-G Series is dropped or the case is damaged.
yyIf abnormal smoke or odor emanates from the IV/IV-G Series.
Precautions on installation
yyTo use this product correctly and safely, avoid installing it in the following locations. Failure to
do so may cause fire, electric shock, or malfunction.
yyOutdoors
yyAltitude above 2000 m
yyLocations that are humid, dusty or poorly ventilated
yyLocations where the temperature is high such as those exposed to direct sunlight
yyLocations where there are flammable or corrosive gases
yyLocations where the unit may be directly subjected to vibration or impact
yyLocations where water, oil, or chemicals may splash onto the unit
yyTo improve the anti-noise feature, install the unit following the precautions below. Otherwise, a
malfunction may occur.
yyGround the FG cable (drain wire) of the sensor (IV series) or sensor amplifier (IV-G series).
yyDo not mount the unit in a cabinet where high-voltage equipment is already installed.
yyMount the unit as far from power lines as possible.
yySeparate the unit as far as possible from the devices that emit strong electric or magnetic
field (such as solenoid or chopper).
yySeparate the I/O signal line from the power line or high-voltage line.
yyFor power supply
yyNoise superimposed on the power supply could cause malfunction. Use a stabilized DC
power supply configured with an isolation transformer.
yyWhen using a commercially available switching regulator, be sure to ground the frame ground
terminal.
yyAttach the sensor amplifier to the DIN rail then set it on the sheet metal.
yyDevices including this unit are precision components. Do not apply shock or vibration.
yyWhen connecting to a network, let engineers who are knowledgeable about networks handle it.
UL Certification
For IV-G500CA/IV-G500MA/IV-G150MA/IV-G300CA/IV-G600MA/IV-G10/IV-G15
This product is a UL/C-UL Listed product.
yyUL File No. E301717
yyCategory NRKH2, NRKH8
Be sure to consider the following specifications when using this product as a UL/C-UL Listed Product.
yyUse a power supply with Class 2 output defined in NFPA70 (NEC: National Electrical Code).
yyPower supply/External input/Control output shall be connected to a single Class 2 source only.
yyUse copper wire of AWG 16 to 18 (stranded wire) whose temperature rating is 60 C or higher for the
power terminal block.
yyEnclosure Type 1 (Based on UL50)
yyUse under pollution level 2.
For IV-500C/IV-500CA/IV-500M/IV-500MA/IV-150M/IV-150MA/IV-2000M/IV-2000MA
This product is a UL/C-UL Listed product.
yyUL File No. E301717
yyCategory NRKH, NRKH7
Be sure to consider the following specifications when using this product as a UL/C-UL Listed Product.
yyUse a power supply with Class 2 output defined in NFPA70 (NEC: National Electrical Code).
yyPower supply/External input/Control output shall be connected to a single Class 2 source only.
yyUse with an over current protection device which is rated 24 V or more and not more than 1A.
yyEnclosure Type 1 (Based on UL50)
yyUse under pollution level 2.
Be sure to consider the following specifications when using this product as a UL/C-UL Listed Product.
yyUse a power supply with Class 2 output defined in NFPA70 (NEC: National Electrical Code).
yyThis product is for use on a flat surface of a Type 1 enclosure.
CE Marking
For IV-G500CA/IV-G500MA/IV-G150MA/IV-G300CA/IV-G600MA/IV-G10/IV-G15/
IV-500C/IV-500CA/IV-500M/IV-500MA/IV-150M/IV-150MA/IV-2000M/IV-2000M
Keyence Corporation has confirmed that this product complies with the essential requirements of
the applicable EC Directive, based on the following specifications. Be sure to consider the following
specifications when using this product in the Member State of European Union.
zz
EMC Directive
yyApplicable Standard EN60947-5-2, Class A
yyThe length of power I/O cable, Ethernet cable and Monitor cable must be less than or equal to 30m.
Remarks:
These specifications do not give any guarantee that the end-product with this product incorporated
complies with the essential requirements of EMC Directive. The manufacturer of the end-product is solely
responsible for the compliance on the end-product itself according to EMC Directive.
For IV-M30
Keyence Corporation has confirmed that this product complies with the essential requirements of
the applicable EC Directive, based on the following specifications. Be sure to consider the following
specifications when using this product in the Member State of European Union.
zz
EMC Directive
yyApplicable Standard EN61326-1, Class A
yyThe length of Monitor power cable, Ethernet cable and Monitor cable must be less than or equal to 30m.
Remarks:
These specifications do not give any guarantee that the end-product with this product incorporated
complies with the essential requirements of EMC Directive. The manufacturer of the end-product is solely
responsible for the compliance on the end-product itself according to EMC Directive.
You can download the most recent operation software for the sensor (IV-150/500/2000,
IV-G150/500/300/600) and the monitor (IV-M30) from the KEYENCE web site.
Please refer to the description on the homepage for the introduction method.
URL : http://www.keyence.com/
Version Description
R1.00.** The initial version.
R1.01.** The processing time has been speeded up.
The processing time and the response time to program switching input have been
R1.10.**
speeded up.
The following functions have been added.
yyLogic output
yyTotal status NG output
R2.00.**
yyRUN output
yyFTP client function
yyField network (EtherNet/IP, PROFINET)
This is the version of this document.
The following functions have been added.
yyDirect connection (2 units or more)
yyDigital Zoom (x4)
R.3.00.**
yyList of NG Sensor Occurrences (only when using the monitor)
yyNG hold (only when using the monitor)
yyInternal trigger control
yyStatus output reset
Version Description
This is the version of this document.
The same functions as with version R3.00.00 of the IV series Vision Sensor are
provided. The functions below are available on the IV-G series sensor only.
R.3.00.** yyMain/expansion simultaneous input
yyMain/expansion logic output
yyMutual interference prevention function
yyUp to 8 outputs
Version Description
R1.00.** The initial version.
R1.01.** Compatibility with Chinese (Simplified) / Chinese (Traditional).
R1.02.** Compatibility with German.
R1.10.** Compatibility with Tool Auto Tuning using a registration information file (*.ivt).
R2.00.** Compatibility with Italian / French / Spanish / Portuguese / Korean.
This is the version of this document.
The following functions are added.
R.3.00.** yyDirect connection (2 units or more)
yyList of NG Sensor Occurrences function
yyNG hold function
MEMO
Installation and 2
2
This chapter explains how to mount the sensor and monitor,
Connection and explains connection procedures.
3
3
This chapter explains the basic operation and operation flow
Basic Operation
of the IV/IV-G Series.
4
4 Settings Navigator This chapter explains how to set the sensors using
(Setting the Judgment Condition) the Settings Navigator.
5
5
This chapter explains how to operate and adjust the
Operating/Adjusting
IV/IV-G Series. 6
Useful Features/
6 Various Functions
This chapter explains the useful and detailed features.
7
7
Controlling with
the Input/Output Line
This chapter explains how the input and output terminals
control each operation.
8
A
8 Specifications This chapter explains specifications and dimensions.
Contents
Mounting the sensor head of the Ultra Unmounting from the DIN mounting
Compact Vision Sensor (IV-G series)...............2-4 adapter........................................................2-16
Mounting the sensor head.............................2-4 Cables................................................................2-17
When screws are secured from Connecting the Ultra Compact Vision
the sensor head.....................................2-4 Sensor (IV-G series).......................................2-17
When screws are secured from Connecting the sensor head/amplifier
the wall...................................................2-4 cable for IV-G series and sensor head........2-17
Attaching the optional mounting bracket.......2-4 Connecting the sensor head/amplifier
When using the vertical mounting cable for IV-G series and sensor
bracket for IV-G series (OP-87908).......2-4 amplifier.......................................................2-17
When using the transverse mounting Connecting the cable to the sensor
bracket for IV-G series (OP-87909).......2-5 amplifier.......................................................2-18
When using the adjustable bracket for Connecting the Ethernet cable or
IV-G series (OP-87910).........................2-5 LANcable............................................2-18
Mounting the sensor amplifier of the Ultra Connecting the I/O cable
Compact Vision Sensor (IV-G series)...............2-5 (OP-87906)..........................................2-18
Mounting the IV-G10 (Main)..........................2-5 Supplying power to the sensor
Mounting the IV-G15 (Expansion).................2-5 amplifier...............................................2-20
Mounting the attachment for IV-G series..........2-6 Connection diagram.............................2-21
Using the dome attachment Connecting the Vision Sensor (IVseries).......2-22
(IV-GD05/IV-GD10)........................................2-6 Specification of I/O circuit and current of
Mounting the dome attachment.............2-6 the Ultra Compact Vision Sensor
Mounting examples................................2-7 (IV-G series)....................................................2-24
Using the polarizing filter attachment Input circuit..................................................2-24
(OP-87899/OP-87900/OP-87901) or No-voltage input
spread lens attachment (OP-87902).............2-8 (When the NPN output is selected).....2-24
Mounting the polarizing filter Voltage input
attachment for IV-G500CA/500MA/ (When the PNP output is selected)......2-24
150MA (OP-87899), polarizing filter Output circuit...............................................2-24
attachment for IV-G300CA (OP-87900), When the NPN output is selected........2-24
or polarizing filter attachment for When the PNP output is selected........2-24
IV-G600MA (OP-87901).........................2-8 Specification of I/O circuit and current of
Mounting the spread lens attachment the Vision Sensor (IV series)...........................2-25
for IV-G150MA (OP-87902) Input circuit..................................................2-25
(for the IV-G150MA)...............................2-9 No-voltage input
Mounting the Vision Sensor (IV series).............2-9 (When the NPN output is selected).....2-25
Mounting the mounting adapter.....................2-9 Voltage input
Mounting on the wall..............................2-9 (When the PNP output is selected)......2-25
Mounting from the jig side......................2-9 Output circuit...............................................2-25
Mounting the sensor onto the mounting When the NPN output is selected........2-25
adapter........................................................2-10 When the PNP output is selected........2-25
Unmounting the sensor...............................2-10 Connecting the power cable of the monitor....2-26
Mounting the attachment for IVseries............2-11 When connecting with the Ultra Compact
Using the dome attachment (IV-D10)..........2-11 Vision Sensor (IV-Gseries) and the monitor....2-27
Mounting the dome attachment...........2-11 Connecting directly (1 unit)..........................2-27
Installed distance of the dome Connecting via network
attachment...........................................2-11 (Direct Connection (2 units or more)/
Using the polarizing filter attachment Network Connection)...................................2-28
(OP-87436/OP-87437)................................2-12 Other connections.......................................2-29
Mounting the Monitor..........................................2-13 Connection examples of the
Mounting to a wall...........................................2-13 IV series...............................................2-29
Hanging on the hook...................................2-13 Connection examples when
Mounting with the wall mounting adapter....2-13 connecting the IV series and
Unmounting from the wall mounting IV-G series sensors together...............2-30
adapter........................................................2-14 When connecting the Vision Sensor
Mounting to a panel........................................2-15 (IV series) and the monitor..............................2-31
Mounting to a panel.....................................2-15 Connecting directly (1 unit)..........................2-31
Panel cutting dimension..............................2-15 Connecting via network
Mounting to the DIN rail..................................2-16 (Direct connection (2 units or more)/
Mounting using DIN mounting adapter........2-16 Network connection)....................................2-31
Basic adjustments................................5-38 Things can be performed with
If the outline cannot be detected the program functions.....................................6-15
when the target becomes Preparing the program functions.....................6-16
out of position......................................5-38 Preparation flow...........................................6-16
If the detection becomes unstable Preparation procedures...............................6-16
due to the effect of the unwanted Using the program functions
outline other than the target.................5-38 (changing over)...............................................6-17
If the target tilts and the outline When the [Monitor/PC] is selected in
cannot be detected..............................5-39 the Program Switch Method........................6-17
If the match rate difference When the [External IN] is selected in
between the high and the Program Switch Method........................6-18
low-quality-targets is small...................5-39 Editing a program name..................................6-19
If the outline of the target cannot be Copying a program.........................................6-19
detected...............................................5-39 Initializing a program.......................................6-20
Stabilizing the Color Area/Area tool................5-39 Sensor Image History (Confirming the Images
Basic adjustments................................5-39 whose Status Result is NG)...............................6-21
If the color you wish to judge cannot Displaying the Sensor Image History
be extracted.........................................5-39 screen.............................................................6-21
If the area search becomes Displaying from the run screen............6-21
unstable due to unwanted colors Displaying from the Sensor Setup
being extracted....................................5-39 Menu screen........................................6-21
Shortening the Processing Time........................5-40 Loading and confirming the saved images.....6-22
For the processing time..................................5-40 Clearing the saved images.............................6-23
Flow of the internal process.................5-40 Changing the logging conditions of the
Shortening the imaging processing time.........5-41 image history...................................................6-24
Selecting the tool............................................5-41 Saving the Sensor Settings and Images to
Shortening the processing time of a USB Memory...................................................6-25
each tool.........................................................5-41 Installing/Removing the USB memory............6-25
Shortening the processing time of Installing the USB memory..........................6-25
the Outline tool............................................5-41 Removing the USB memory........................6-25
Shortening the processing time of Displaying the USB Memory screen...............6-25
the Color Area/Area tool..............................5-42 Displaying from the run screen............6-25
Shortening the processing time of Displaying from
the position adjustment................................5-42 the Sensor Setup Menu screen...........6-25
Saving the sensor settings or
Chapter6 the image history.............................................6-26
Backing up in a batch..................................6-26
Useful Features/Various Functions Saving the image history individually...........6-27
List of the Useful Features...................................6-2 Transferring the settings backed up in
Useful features while running............................6-2 the USB memory to the sensor.......................6-28
Useful features during installation/ Capturing the monitor screen and saving to
adjustment........................................................6-4 the USB memory.............................................6-30
Displaying the Sensor Setup Menu Screen..........6-7 Enabling the screen capturing function.......6-30
Changing the Sensor Displayed on the Monitor Capturing the screen...................................6-30
(Change Connected Sensor Function).................6-8 Folder composition and file naming rules.......6-31
Changing the sensor to be displayed on Setting the Extended Functions of the Sensor....6-32
a monitor...........................................................6-9 Sensor advanced settings...............................6-32
Confirming the NG Occurrence Status of Environmental..............................................6-32
the Sensor Connected Setup Adjustment........................................6-32
(List of NG Sensor Occurrences Function)........6-10 Program.......................................................6-32
Overview of the List of NG Sensor System.........................................................6-32
Occurrences function......................................6-10 I/O Settings.....................................................6-33
Setting the List of NG Sensor Occurrences....6-12 Input Settings...............................................6-33
Holding the Image of the Sensor on which Output Settings............................................6-35
NG Occurred (NG Hold Function).....................6-14 Polarity.........................................................6-36
Overview of the NG Hold function...................6-14 I/O Monitor...................................................6-36
Setting the NG Hold function..........................6-14 Device settings................................................6-37
Changeover for a Target Device Name...............................................6-37
(Program Functions)...........................................6-15 Password Lock............................................6-38
Overview of the program functions.................6-15 Network Settings.............................................6-39
Getting Started
package contents, and the name and function of
each part.
System Configuration........................................1-2
Overview of IV/IV-G Series.................................1-6
Checking the Package Contents.....................1-10
Name and Function of Each Part....................1-17
System Configuration
Simulator
Intelligent Monitor
IV-Navigator IVP-Converter
IV-M30
When connecting with the Ultra Compact Vision Sensor (IV-G Series)
1
Getting Started
Simulator
Intelligent Monitor
IV-Navigator IVP-Converter
IV-M30
Ethernet cable
OP-87907 (1 m)
OP-87457 (2 m)
OP-87458 (5 m)
OP-87459 (10 m)
USB memory
Sensor Head
IV-G500CA
IV-G500MA
IV-G150MA I/O cable for IV-G series
IV-G300CA OP-87906
IV-G600MA
24 V DC power
When Direct Connection (2 units or more) or Network Connection is selected, the intelligent monitor (IV-M30)
can select a single sensor from among multiple sensors and connect with the selected sensor.
* The IV-M30 requires a power cable.
LAN cable
OP-87950 (1 m)
OP-87951 (3 m)
OP-87952 (5 m) Ethernet cable
OP-87953 (10 m) OP-87907 (1 m)
OP-87457 (2 m)
OP-87458 (5 m)
Sensor head/amplifier OP-87459 (10 m)
cable for IV-G series
OP-87903 (2 m)
OP-87904 (5 m)
OP-87905 (10 m)
Sensor Head
IV-G500CA
IV-G500MA
IV-G150MA
IV-G300CA Sensor
IV-G600MA IV-500C
IV-500CA
IV-500M
IV-500MA
IV-150M
IV-150MA
IV-2000M
IV-2000MA
MEMO
Getting Started
1 IV/IV-G Series
Getting Started
The IV/IV-G series is a Vision Sensor. This sensor can be attached easily so complicated detection
operations such as detecting the shapes of parts with a photoelectric switch can be achieved easily.
Operation condition settings require the intelligent monitor (IV-M30) or the PC software for IV/IV-G series
IV-Navigator (IV-H1).
The sensor with monitor and the sensor with PC are connected via an Ethernet so connection with multiple
sensors besides direct single connection can be performed.
Ethernet switch
Functions of monitor
yySetting the sensor
yyMonitoring the
operation screen
yyMonitoring the
statistical information
yyReading the image
history
Power I/O
Functions of sensor
yyCamera
yyLighting
yyImage detection
yyI/O
yySaving the image
history
Getting Started
The IV-Navigator has the same functions as the intelligent monitor (IV-M30), excluding the List of NG
Sensor Occurrences function and NG Hold function.
For details of operations using the IV-Navigator, refer to IV/IV-G Series Users Manual (PC Software).
zz
Direct Connection (1 unit) zz
Direct Connection (2 units or more)/Network Connection
Ethernet switch
Functions of IV-Navigator
yySetting the sensor
yyMonitoring the operation screen
yyMonitoring the statistical
information
yyReading the image history
yySimulator
Power I/O
Functions of sensor
yyCamera
yyLighting
yyImage detection
yyI/O
yySaving the image
history
This section describes the basic judgment processing flow of this device.
Trigger input
BUSY output
Total status
output
Light up the built-in light and image the target by using the
Imaging CMOS image sensor. BUSY output function turns ON.
MEMO
Getting Started
1 IV/IV-G series are constructed by each following model. Check that all the following packed items are
packed for each model you purchased before using.
Getting Started
Sensor head x 1
Name and Function of Each Part (Page 1-17)
Mounting the Sensor (Page 2-2)
Cables (Page 2-17)
Optional parts for the Ultra Compact Vision Sensor (IV-G series) 1
Getting Started
Dome attachment Spread lens attachment
yyIV-GD05 yyOP-87902 (Spread lens attachment for IV-
G150MA)
Mounting screw
(M4 x L7) x 2
Mounting screw
Mounting screw
(M3 x L5) x 2
Dome attachment for (M4 x L10) x 2
* Double-washer sems screw
IV-G series (Small) * Double-washer sems screw Spread lens
attachment x 1 Instruction Manual x 1
Instruction Manual x 1
Using the polarizing filter attachment
yyIV-GD10 (OP-87899/OP-87900/OP-87901) or spread lens
attachment (OP-87902) (Page 2-8)
Mounting screw
(M3 x L5) x 1
I/O cable for IV-G series x 1
* Double-washer sems screw
Connecting the Ultra Compact Vision Sensor
Instruction Manual x 1 (IV-G series) (Page 2-17)
Polarizing filter
attachment x 1
Using the polarizing filter attachment
(OP-87899/OP-87900/OP-87901) or spread lens
attachment (OP-87902) (Page 2-8)
yyOP-87910
yyOP-87908
Mounting screw
(M4 x L8) x 2
Mounting screw
Mounting *D
ouble-washer
(M4 x L8) x 2
bracket x 1 sems screw Bracket x 1
Mounting bracket x 1 * Double-washer sems screw
Mounting screw
(M4 x L8) x 2
* Double-washer sems screw
Mounting bracket x 1
Mounting adapter x 1
Screw for mounting
adapter x 1
Flathead screwdriver x 1
Sensor x 1
(Manual focus type only)
The mounting adapter is mounted with the sensors in the Instruction Manual x 1
default factory setting.
Name and Function of Each Part (Page 1-17)
Mounting the Sensor (Page 2-2)
Cables (Page 2-17)
Getting Started
Dome attachment
yyIV-D10
Instruction Manual x 1
Mounting screw x 2
Hexagon wrench
Dome attachment x 1 (L-shaped) x 1
Polarized visible light filter attachment Power I/O cable (M12 12pin - strand wire)
yyOP-87436 yyOP-87440 (2m)
yyOP-87441 (5m)
yyOP-87442 (10m)
Mounting screw x 2
Instruction Manual x 1
Mounting screw x 2
Screw for the mounting
Instruction Manual x 1
adapter x 1
Infrared polarization
filter attachment x 1 Mounting adapter x 1
Using the polarizing filter attachment (OP-87436/ Same as accessories for the sensor.
OP-87437) (Page 2-12) Optional parts in case of loss/damage.
yyOP-87461
yyOP-87685
Screw for the bracket and
Mounting screw x 2 nut x 1
Mounting screw x 4
Bracket A x 1
Front cover (for
replacement) x 1 O-shaped ring
(Small x 2, Large x 1)
Bracket B x 1
Intelligent Monitor
yyIV-M30
Getting Started
Monitor power cable Wall mounting adapter
(M8 4pin - strand wire) yyOP-87464
yyOP-87443 (2m)
yyOP-87444 (5m)
yyOP-87445 (10m)
Screw for the adapter x 2
Hexagon nut x 2
Protection sheet x 1
Panel mounting
Attaching the protection sheet (Page A-45)
adapter x 1
Mounting to a panel (Page 2-15)
USB memory (1GB)
yyOP-87502 DIN mounting adapter
yyOP-87466
USB memory x 1
Mounting screw (lateral) x 2
Stylus
yyOP-87462
DIN mounting
adapter x 1
String for hanging the
stylus x 1 Mounting to the DIN rail (Page 2-16)
Stylus x 1
Same as accessories for monitors.
Optional parts in case of loss/damage.
1 Communication Cable
Getting Started
Monitor cable for a sensor with a built- LAN cable (RJ-45 - RJ-45)
in amplifier (M12 4pin - M12 4pin)
yyOP-87950 (1 m)
yyOP-87450 (2 m) yyOP-87951 (3 m)
yyOP-87451 (5 m) yyOP-87952 (5 m)
yyOP-87452 (10 m) yyOP-87953 (10 m)
yyOP-87453 (20 m)
Getting Started
yyIV-G500CA yyIV-G500MA yyIV-G150MA
yyIV-G300CA yyIV-G600MA
Indicator light
yyGreen (ON).......Comprehensive result is OK.
yyGreen (Blink).....Under startup or setting
in progress. Operation is
stopped.
1 2 2 3 4 5 6 7
Blinks once a second.
1 Indicator light yyRed (ON)...........Comprehensive result is NG.
Indicates the operating status of the sensor yyRed (Blink)........An error has occurred.
head. yy(OFF)................Standby status until the
Name and function of each part of the first judgment finishes after
sensor head (Page 1-17) starting the operation or
2 Mounting part after switching the program
Used for mounting the sensor head. number.
Also used for mounting to the dome attachment The versions of the sensor
for IV-G series. head and sensor amplifier do
Mounting the sensor head of the Ultra Compact not match.
Vision Sensor (IV-G series) (Page 2-4) yyGreen and red are ...LED Blinking is requested.
blinking alternately
3 Connector for sensor head/amplifier cable
for IV-G series
The connector can rotate.
Example of rotating
4 Camera and built-in light
5 Mounting part for the spread lens attachment
for IV-G150MA
6 Mounting part for polarizing filter attachment
for IV-G500CA/500MA/150MA, polarizing filter
attachment for IV-G300CA, polarizing filter
attachment for IV-G600MA
7 Connector for sensor head/amplifier cable
for IV-G series
Cables (Page 2-17)
3
5
4
8
Getting Started
monitor.
yyGreen (ON).......Normally connected with
monitor or PC.
1
yyGreen (Blink).....IP address has been retrieved
2 but the sensor amplifier is
3 not correctly connected with
monitor or PC.
4
yyRed (ON)...........The IP address coincides with
5 other device or a network loop
is detected.
yy(OFF)................IP address is not assigned.
1 PWR/ERR Sensor amplifier is not
yyGreen (ON).......Operating. correctly connected with
yyGreen (Blink).....Under startup or setting monitor or PC.
in progress. Operation is 5 LINK/ACT
stopped. Blinks once a Indicates the linking status within monitor or
second. Ethernet switch.
yyRed (ON)...........Unrecoverable error has yyGreen (ON).......Normally linked.
occurred. yyGreen (Blink).....Normally linked, and the data
yyRed (Blink)........Recoverable error has is sending/receiving.
occurred. yy(OFF)................Sensor is not normally linked.
yy(OFF)................Power is not supplied.
2 OUT
Indicates the comprehensive result.
yyGreen................Comprehensive result is OK.
yyRed...................Comprehensive result is NG.
yy(OFF)................Setting processing.
Standby status until the
first judgment finishes after
starting the operation or
after switching the program
number.
3 TRIG
Green light lights up (one-shot) according to
input of the internal or external trigger.
1 Vision Sensor (IV series): Sensor 4 Connector for monitor cable/Ethernet cable
Connector for connecting a monitor cable or
Getting Started
yyIV-500C yyIV-500CA yyIV-500M Ethernet cable. Use this for connecting the
yyIV-500MA yyIV-150M yyIV-150MA monitor, PC, or Ethernet switch.
yyIV-2000M yyIV-2000MA Cables (Page 2-17)
Name and function of each part of the
sensor When the cable is not connected, attach
1 the waterproof cap for Ethernet connector
to maintain enclosure rating.
2 Tightening torque : 0.45 to 0.55 Nm
3
4 5 Indicator light
Indicates the operating status of the sensor.
Operation of the indicator light (Page 1-21)
5 6 Built-in light
LED light that illuminates the target
7 Camera
Images the object.
8 Front cover
Protects the camera and built-in lights.
The front cover is protected by the protection
sheet (blue) in the default factory setting. Remove
the sheet when the sensor is to be used.
Front cover for replacement is provided for
6 maintenance.
Replacing the front cover (Page A-45)
7
8
1 Mounting adapter
Use this for mounting and fixing the sensor.
Mounting the Sensor (Page 2-2)
Getting Started
shown below. input of the internal or external trigger.
4 5 4 STATUS
Indicates the connection status within the monitor.
yyGreen (ON).......Normally connected with
monitor.
yyGreen (Blink).....IP address has been retrieved
but the sensor is not correctly
connected with monitor.
yy(OFF)................IP address is not assigned.
1 2 3
Sensor is not correctly
1 PWR/ERR connected with monitor.
Indicates the power supplying status to the yyOrange (Blink)...Indicates the focusing status
sensor and the error status of the sensor. while adjusting the focusing
yyGreen (ON).......Operating. position with the blinking speed
yyGreen (Blink).....Setting processing. Operation (manual focus type only).
is stopped. Blinks once a Focus adjustment for the
second. manual focusing type (IV-500C/
yyRed (ON)...........Unrecoverable error has IV-500M/IV-150M/IV-2000M)
occurred. (Page 4-15)
yyRed (Blink)........Recoverable error has When the sensor cannot correctly connect with
occurred. the monitor, refer to Remedy when the
yy(OFF)................Power is not supplied. Monitor cannot be Connected with the Sensor
Adjusting the focusing position (Page A-29).
(manual focus only).
For countermeasures when an error occurred, 5 LINK/ACT
refer to Error Messages (Page A-23). Indicates the linking status within monitor or
Ethernet switch.
2 OUT
yyGreen (ON).......Normally linked.
Indicates the comprehensive result.
yyGreen (Blink).....Normally linked, and the data
yyGreen................Comprehensive result is OK.
is sending/receiving.
yyRed...................Comprehensive result is NG.
yy(OFF)................Sensor is not normally linked.
yy(OFF)................Setting processing.
Standby status until the first
During searching for the sensor to be connected
judgment finishes after starting
using Direct Connection (2 units or more)
the operation or after switching
and tapping the [LED Blinking] button, [PWR/
the program number.
ERR], [OUT], and [STATUS] blink in orange
yyOrange (Blink)...Indicates the focusing status
simultaneously.
while adjusting the focusing
position with the blinking speed
(manual focus type only).
Focus adjustment for the
manual focusing type (IV-500C/
IV-500M/IV-150M/IV-2000M)
(Page 4-15)
1 2 sensor.
yy(OFF)................It is not properly connected
because it did not link
normally.
If the monitor cannot correctly connect with the
9 sensor, refer to Remedy when the Monitor
cannot be Connected with the Sensor (Page A-29).
6 LCD monitor/Stylus
Displays the operation screen and setup screen.
10 Operates by touching the screen with the stylus.
7 USB connecting connector
Connector for connecting the USB memory.
1 Power connector Connector is protected by the cover.
Connects the monitor power cable. Saving the Sensor Settings and Images to a
Cables (Page 2-17) USB Memory (Page 6-25)
2 Connector for the monitor cable/Ethernet 8 Stylus
cable Used to operate the touch-screen.
Connector for connecting the monitor cable or 9 Stylus holder
Ethernet cable. Used when connecting with the
Stores the stylus.
sensor or Ethernet switch.
Cables (Page 2-17) 10 Strap holder
3 Unlock button Holds the strap or hangs the stylus.
Push this button when dismounting the monitor from
the wall mounting adapter or DIN mounting adapter.
Unmounting from the wall mounting adapter
(Page 2-14)
Unmounting from the DIN mounting adapter
(Page 2-16)
100 22 16
Mounting the sensor head 150 34 24
Indicator light
View V
Installed distance WD
View V = View H x 0.75
(H : V = 4 : 3)
For Vision Sensor (IV series) Checking the view and installed
distance (IV series)
yyIV-500C
yyIV-500MA
yyIV-500CA
yyIV-150M
yyIV-500M
yyIV-150MA For IV Series, installed distance between the view 2
yyIV-2000M yyIV-2000MA and object is different depending on the type of the
zz
Standard range type (color/monochrome) Mounting the sensor head of the Ultra
600
Compact Vision Sensor (IV-G series)
2
Installed distance WD (mm)
500
yyIV-G500CA yyIV-G500MA yyIV-G150MA
yyIV-G300CA yyIV-G600MA
Installation and Connection
400
300
Mounting the sensor head
200
150
When screws are secured from the
100 sensor head
50 yyScrew : M3 x 2
0
25 50 70 100 130 150 200 250 yyTightening torque : 0.3 to 0.6 Nm
210
View H (mm)
zz
Short range type
150
Installed distance WD (mm)
When screws are secured from the wall
100 yyScrew : M4 x 2
yyTightening torque : 0.7 to 1.5Nm
yyScrew hole on the sensor head: M4 female
50 (whose length of screw engagement should
be 2.5 to 3.5 mm)
0
10 12 20 30 36 40
View H (mm)
zz
Long range type
2500
Installed distance WD (mm)
2000
When using the vertical mounting
500
bracket for IV-G series (OP-87908)
300
Attach the bracket using the screws attached to
0
45 100 200 300 400 OP-87908.
View H (mm) yyTightening torque : 0.7 to 1.5Nm
The value of View H and V will be a half of the Mounting
value on the figures above when using the digital examples
zooming function.
When using the transverse mounting Mounting the sensor amplifier of the Ultra
bracket for IV-G series (OP-87909) Compact Vision Sensor (IV-G series)
Attach the bracket using the screws attached to 2
OP-87909. Mounting the IV-G10 (Main)
Stopper
Protection seal
2 Mount the sensor amplifier IV-G15 Mounting the attachment for IV-G
(Expansion added) to the DIN rail. series
2 Attach it in the same way as
IV-G10 (Main) (Page 2-5).
Mounting the
Mounting the dome attachment
1 Mount the IV-G series sensor head on the
4 Attach the end units (OP-26751: 2 pack) dome attachment for IV-G series with the
front side of the sensor head connected
on both sides of the main and expansion
units mounted, and secure them with two to the attachment.
screws on each side.
Screws for
Mounting screw securing the
(short) sensor head
(M4 x L7) x 2 are tightened
on this side.
Installed distance View View yyAdjust brightness with the polarization filter
WD (mm) H (mm) V (mm) attachment mounted.
0 24 31 Auto Brightness Adjustment (Page 4-12)
yyFor the color type, adjust the white balance with
30 46 51
the polarization filter attachment mounted.
When the IV-G600MA is used White Balance (for color type only)
Installed distance View View (Page 6-50)
WD (mm) H (mm) V (mm)
0 38 45
Mounting the polarizing filter
attachment for IV-G500CA/500MA/
50 73 78
150MA (OP-87899), polarizing filter
attachment for IV-G300CA (OP-87900),
or polarizing filter attachment for
IV-G600MA (OP-87901)
2 Secure the polarizing filter attachment with Mounting the Vision Sensor
the attached screw. (IV series)
yyTightening torque : 0.3 to 0.6Nm
yyIV-500C yyIV-500CA yyIV-500M
2
yyIV-500MA yyIV-150M yyIV-150MA
Indicator light
Remove the
protection sheet
Mounting the attachment for 2 Fix the dome attachment with attached
IVseries dedicated screws.
yyScrew : Dedicated screw x 2
Use the attached dedicated screws.
2
Using the dome attachment (IV-D10)
Installed distance of the dome
Installed distance
from the front face
of the sensor
Screw hole for
mounting the
attachment
62 to 112 mm
Front cover
mounting screw Concave part
(0 to 50 mm)
Concave part
Target
Using the polarizing filter attachment 2 Fix the polarizing filter attachment with
the attached dedicated screws.
(OP-87436/OP-87437)
2 yyScrew : M2.5 x 2
Use the attached dedicated screws.
yyDo not remove the front cover of the sensor.
Installation and Connection
Concave part
zz
Mounting by creating a plated through
hole on the panel
yyScrew : M3 x 2, Nut : M3 x 2
Use the attached screws and nuts.
yyTightening torque : 0.27 to 0.33 Nm
Stopper
2 Mount the monitor to the wall mounting Unmounting from the wall mounting
adapter by aligning the stopper of the wall
adapter
2 mounting adapter to the groove on the
rear monitor. Unlock the monitor from the wall mounting adapter
Slide the monitor down all the way, and confirm by pulling toward the unlock button. And slide up to
Installation and Connection
that the monitor is locked. unmount the monitor mounted to the adapter.
Unlock
Stopper
-0
4-3.5
(Circular hole position for screw)
+1
92 -0
100
110
(Circular hole position for screw)
Mounting to the DIN rail 2 Adjust the position of the DIN mounting
adapter and the DIN rail by pulling down
Mount the DIN mounting adapter (OP-87466) to the
2 monitor, and mount it to the DIN rail.
the stopper of the adapter, and then push
up the stopper to lock it.
The monitor can be operated by the following methods.
Installation and Connection
Unlock
Stopper
zz
Fixing to the DIN mounting adapter
To fix the monitor to the DIN mounting adapter,
use the attached screws.
yyScrew : M3 x 2
Use the attached flat head screw.
yyTightening torque : 0.27 to 0.33 Nm
Cables
1 Insert the cable into the sensor as shown Adjust the pins and
the pin connection
below.
Adjust the pins and the
pin connection
Connecting the
I/O cable for IV-G series
Connecting the Ethernet cable or
LANcable
Connect the cable to the sensor amplifier as To disconnect the cable, hold the tabs on both
shown below. sides of the connector pushed in and pull it out.
zz
Terminal number and wiring color of the I/
O cable for IV-G series (OP-87906) yyIndividually insulate the unused input-
Terminal Wiring
Assigning output cables.
yyFor input cables of this sensor, connect
2
Name default Description
No. color with non-contact output (transistor output/
zz
Pin assignment (I/O cable for IV-G series:
Supplying power to the sensor
connector of the external device) amplifier
2 Pin No. Color The power terminal block is mounted on the bottom
B10 B10 Black of the Main Sensor Amplifier (IV-G10).
Installation and Connection
Connection diagram
zz
Selecting NPN output
When NPN is selected in the Polarity 2
24 V line of power terminal External device
Load
OUT1 to OUT8*
DC24V
IN1 to IN6*
(PNP)
IN1 to IN6*
DC24V
OUT1 to OUT8*
Connecting the Vision Sensor 3 Wire each cable according to its intended
(IVseries) purpose.
2 zz
Selecting NPN output
1 Adjust the pins of the connector for the When NPN is selected in the Polarity (Page 3-13)
Installation and Connection
Black/White/ DC24V
Gray/Orange
(OUT) IN
Load
Blue (0V)
Wiring Assigning
Name Description
color default value
Brown DC24V - + side of power 2
- side of power
Load
Overcurrent protection circuit
yyOFF current : 0.1 mA or lower
Main circuit
yyON current : 2 mA (short circuit)
OUT1 - OUT8
DC24V
*
+3.3V
0V
Main circuit
IN1 - IN6
*
* Refer to Terminal number and wiring color
of the I/O cable for IV-G series (OP-87906)
(Page 2-19).
0V Use by assigning the optional functions to OUT1 to
OUT8
0V
Main circuit
IN1 - IN6
*
* Refer to Terminal number and wiring color
of the I/O cable for IV-G series (OP-87906)
(Page 2-19).
0V Use by assigning the optional functions to OUT1 to
OUT8
Load
Overcurrent protection circuit
yyOFF current : 0.1 mA or lower
Main circuit
yyON current : 2 mA (short circuit) OUT1 - OUT4
DC24V
*
+3.3V Brown
Main circuit
0V
IN1 - IN6
Blue
*
* Black (OUT1) / White (OUT2) / Gray (OUT3) /
Orange (OUT4)
Use by assigning the optional functions to OUT1
0V to OUT4
Blue
* Pink (IN1 : External trigger) / Yellow (IN2) /
When the PNP output is selected
Light Blue (IN3) / Purple (IN4) / Green (IN5) / Red (IN6)
When the PNP is selected in the Polarity (Page
Use by assigning the optional functions to IN2 to 6
3-13), the circuit becomes open collector PNP output
circuit.
0V
Main circuit
Brown (DC24V)
DC24V
Blue (0V)
Monitor power cable
(2m/5m/10m)
Cable specification Brown/Blue : AWG24
Arrow mark
When connecting with the Ultra When you cannot tighten the screw by hand
any more, use a tool such as pliers for further
Compact Vision Sensor (IV-Gseries) tightening. Tightening torque, retorque degree, and
and the monitor acceptable spaces between connectors are shown 2
below.
Spaces between
connectors
Sensor Head
Ethernet cable
OP-87907 (1 m)
OP-87457 (2 m)
OP-87458 (5 m)
OP-87459 (10 m)
Ethernet switch
LAN cable
OP-87950 (1 m)
OP-87951 (3 m)
OP-87952 (5 m)
OP-87953 (10 m)
Sensor
IV-500C
IV-500CA
IV-500M
Sensor Head IV-500MA
IV-G500CA IV-150M
IV-G500MA IV-150MA
IV-G150MA IV-2000M
IV-G300CA IV-2000MA
IV-G600MA
*The monitor and Ethernet cable can be connected in the same way as Connecting directly (1 unit)
(Page 2-27).
Other connections
This section shows connection examples for when the IV-G10 and IV-G15 are to be connected.
yyIV-G10 : Sensor amplifier for IV-G series (Main) 2
yyIV-G15 : Sensor amplifier for IV-G series (Expansion)
IV- IV- IV- IV- IV- IV- IV- IV- IV- IV- IV- IV- IV- IV-
G10 G15 G10 G15 G10 G15 G10 G15 G10 G15 G10 G15 G10 G15
IV-M30 IV-M30
Ethernet
switch
Ethernet cable
IV-M30 IV-M30
IV- IV- IV- IV- IV- IV- IV- IV- IV- IV- IV- IV- IV- IV- IV- IV-
G10 G15 G10 G15 G10 G15 G10 G15 G10 G15
G10 G10 G15 G10 G15 G10
LAN cable
LAN cable LAN cable LAN cable LAN cable
LAN cable LAN cable LAN cable
IV-M30
Connection examples when connecting the IV series and IV-G series sensors
together
2
IV- IV- IV-150
IV- IV-
Installation and Connection
IV-500
G10 G15 G10 G15 IV-2000
IV- IV- IV- IV- IV- IV- IV- IV- IV- IV- IV- IV- IV- IV-
G10 G15 G10 G15 G10 G15 G10 G15 G10 G15 G10 G15 G10 G15
LAN cable
LAN LAN cable LAN cable
LAN cable LAN cable LAN cable LAN cable
cable
Ethernet switch
Ethernet cable
(2m/5m/10m)
Repeat the steps (1) and (2) and when you cannot
Connecting the monitor cable/
tighten the screw by hand any more, use a tool
Ethernet cable
2 This section describes the details on connecting the
such as pliers for further tightening. Tightening
torque, retorque degree, and acceptable spaces
monitor cable/Ethernet cable using the example of between connectors are shown below.
Installation and Connection
connecting the monitor cable to the sensor. yyMonitor cable for a sensor with a built-in
amplifier/Ethernet cable
1 Align the pin connection parts of the (OP-87450/OP-87451/OP-87452/OP-87453/
monitor cable/Ethernet cable connector
OP-87457/OP-87458/OP-87459)
with three pins of the cable connector,
Tightening torque : 0.8 to 1.0 Nm
and connect the cable to the sensor.
Retightening degree : 5 to 10
Spaces between connectors (reference value)
For sensors : 0 mm
For monitors : 2.2 mm
(1)
Tighten the screw-on connector
Spaces between
connectors
Basic Operation
Overview of Screen and Operation...................3-2
Basic Operation Flow.........................................3-4
Operation when the Power is Turned on..........3-5
Setting to the Factory Default.........................3-15
Basic Operation for the Monitor......................3-17
Run screen
Images and judges based on
3 the judgment condition.
Starting an Operation
(Page 5-2)
Basic Operation
Full-screen display/Zooming
Use the [Zoom] button to
enlarge the view of the monitor
Switching the display
Switching ON/OFF of to the full-screen mode
the menu display (Page 5-6)
Enlarging the image
display (Page 5-6)
Tool display
Select the display patterns
of tools from OFF / Window /
Process 1 / Process 2
Selecting a display method
for tools (Page 5-7)
A B
Statistics display
Displays statistical information
of status on the monitor.
Displaying the statistical
Monitor Settings
information (Page 5-10)
Sets each function of the monitor.
Setting the Advanced Monitor Information
(Page 6-54)
Histogram display
Displays histogram of status
on the monitor.
Displaying the
histogram (Page 5-12)
Program list
Checks or initializes
Sensor Setup Menu the program.
3
Sets condition to judge a target. Things can be performed
Displaying the Sensor Setup with the program functions
Menu Screen (Page 6-7) (Page 6-15)
Basic Operation
Settings Navigator
Sets the program to be used
for judgment.
Chapter 4 Settings Navigator
(Setting the Judgment Condition)
(Page 4-1)
A B
Limit Adjustment
Adjusts the judgment threshold.
Adjusting Thresholds for
Judgment (Page 5-15)
Sensor Advanced
Performs the sensor advanced settings.
Setting the Extended Functions of
the Sensor (Page 6-32)
Tool Auto Tuning
Automatically adjusts threshold of
tool and extraction conditions of
Color Area/Area tool in accordance
with OK/NG image.
Tool Auto Tuning (Automatically
Adjusting the Judgment
Condition) (Page 5-16)
USB Memory
Sets the operation when using USB memory.
Saving the Sensor Settings and Images
to a USB Memory (Page 6-25)
B
3
Turning on the power
Basic Operation
Turn on the power of the sensor and monitor, and then perform the initial startup setting.
Operation when the Power is Turned on (Page 3-5)
Settings Navigator
Create the program to be used for operation in [Settings Navigator] (Sensor Setup).
Basic Operation
there are Direct Connection (1 unit or 2 units
Initial start-up of the or more) and Network Connection.
monitor
Operation for initial startup of the monitor
yyDirect Connection
(1 unit) (Direct Connection (1 unit)) (Page 3-6)
yyDirect Connection Operation for initial startup of the monitor
(2 units or more) (Direct Connection (2 units or more))
yyNetwork Connection (Page 3-7)
(4) (5)
Operation for initial startup of the monitor
(2) (Network Connection) (Page 3-9)
(2) When the sensor is turned on for the first time,
Initial start-up of
perform the Initial Sensor Setup (IV-G series only)
the sensor
and set the polarity of the sensor.
(3) Operation for initial startup of the monitor
(Direct Connection (1 unit)) (Page 3-6)
(3)
The Sensor Setup Menu screen opens. Set the
Sensor settings menu Run Connecting... activation condition in Settings Navigator. After the
setting is completed, operation begins.
Chapter 4 Settings Navigator (Setting the
Judgment Condition) (Page 4-1)
(4) After the second time of starting the monitor
and sensor, the operation begins when the
power is turned on.
Chapter 5 Operating/Adjusting (Page 5-1)
(5) When the connection is failed, the process
remains in the connecting screen.
Remedy when the Monitor cannot be
Connected with the Sensor (Page A-29)
Operation for initial startup of the 5 Turn on the power of the sensor.
monitor (Direct Connection (1 unit))
Turn on the power of the sensor before the monitor
1 Turn on the power of the monitor. is restarted by tapping the [OK] button in step 6.
The screen to select the language opens.
3 6 Tap the [OK] button.
2 Select the language to be displayed on
Basic Operation
4 Tap the [1 unit] button and tap the [OK] use the PROFINET function again, restart the
sensor.
button.
Operation for initial startup of the monitor 5 Turn on the power of the sensor.
(Direct Connection (2 units or more))
Turn on the power of the sensor before the
1 Turn on the power of the monitor. monitor is restarted by tapping the [OK] button
in step 6.
The screen to select the language opens.
3
2 Select the language to be displayed on 6 Tap the [OK] button.
Basic Operation
the monitor and tap the [OK] button.
yyMove the input cursor to the item to set by the Do not connect a device other than IV/
[] or [] button and enter the numbers. IV-G series sensors, IV-M30, and a PC on a
yyTap the [Delete] button to reset the display of
network.
the selected item.
4 Tap the [2 units or more] button and tap 8 Tap the [Search Sensor] button.
the [OK] button.
opens.
When the searching is finished, the searched
result will be displayed.
yyIf the IP address of the sensor has not been set,
it is automatically assigned.
yyUp to 16 sensors can be searched for. yyWhen the connection is unavailable with a
yyAny device whose version is older than frozen connection screen, refer to Remedy
R3.00.00 cannot be connected. when direct connection (2 units or more) is
unavailable (Page A-30).
9 Select a sensor to be connected and tap yyFor direct connection (2 units or more), the IP
the [Connect] button. address is automatically set.
yyFor direct connection (2 units or more), the
sensor on which PROFINET has been set will
not be detected.
Basic Operation
Setting the network address of the
monitor
The Complete Configuration screen opens.
1 Turn on the power of the monitor.
The screen to select the language opens.
5 Tap the [OK] button.
2 Select the language to be displayed on
the monitor and tap the [OK] button.
[English] is selected in the default setting. 6 Tap each [Edit] button of the IP address,
subnet mask, and default gateway.
If a language other than [English] is selected,
the Information screen opens. Tap the [OK]
button. The monitor will restart automatically.
7 Set the IP Address, Subnet Mask, and Searching for a sensor to be connected
Default Gateway individually, and then tap
the [OK] button. Automatically searches for a sensor on the network
and connects with it.
IP address
3 yyThe search time is about 10 seconds.
yySearching range and retrievable number of units
are as follows.
Basic Operation
zz
When a sensor with no IP address is found The confirmation dialog appears.
3
Empty
Basic Operation
Tap the [Yes] button to copy the network
zz
When a sensor with an IP address is found
settings of the monitor.
When copying is completed, the information
screen opens.
IP address
IP address
zz
When connecting to the sensor with set IP
address
Tap the [Connect] button.
Operation for initial startup of 3 Select the Polarity of the sensor and tap
the sensor the [OK] button.
Basic Operation
After the polarity is selected, set up the sensor in
Settings Navigator.
For details on polarity, refer to Specification
of I/O circuit and current of the Ultra Compact The Sensor Setup Menu screen opens.
Vision Sensor (IV-G series) (Page 2-24) or
Specification of I/O circuit and current of the 4 Tap the [Sensor Setup] button and set up
Vision Sensor (IV series) (Page 2-25). the program.
Operation for changing the sensor 3 Tap the [Sensor Setup] button.
head (IV-G series only)
If a sensor head connected to a sensor amplifier
is changed, initialization of the sensor head is
3 required.
Turn on the monitor and initialize the sensor
Basic Operation
Initializing the sensor 3 Tap the [System] button and then the
[Initialize Sensor] button.
Initializes information set in the sensor and uses
factory default setting.
Basic Operation
(Page 6-36)
yyNetwork Settings (IP Address / Subnet Mask /
Default Gateway / Port number (TCP))
(Page 6-39)
yyTo initialize the registered programs individually, 4 Tap the [Go] button.
refer to Initializing a program (Page 6-20).
1 Set the menu display of the monitor to ON Initialization begins. After initialization is completed,
and tap the [Monitor Settings] button. the initialization completion screen opens.
2 Tap the [System] button and then the The monitor restarts.
[Initialize Monitor] button. After restarting, set the display language, date
and time, and the connection method with the
sensor.
For the connection method with the sensor,
there are Direct Connection (1 unit or 2 units
or more) and Network Connection.
Operation for initial startup of the monitor
(Direct Connection (1 unit)) (Page 3-6)
Operation for initial startup of the monitor
3 Tap the [Go] button. (Direct Connection (2 units or more))
(Page 3-7)
Operation for initial startup of the monitor
(Network Connection) (Page 3-9)
Basic Operation
1 In the Image Optimization settings of The value
the Settings Navigator, tap the [Internal] is updated
button in [Trigger Options]. according to the
The slider appears on the monitor. slider position
zz
Setting by inputting a value
2 Set the trigger interval. By tapping the button of the trigger interval,
the screen to input a value opens.
zz
Setting by the slider
Input the value of a trigger interval and tap the
Touch the slider, and then slide it to the right or
[OK] button.
left to set the trigger interval. According to the
slider position, the value of a trigger interval is
updated.
The value
is updated
according to the
slider position
Tool window
zz
Changing the direction of the tool window
By touching and dragging the arrow mark on
the upper right of the tool window, the direction
of the tool window can be changed.
zz
Moving the tool window
By tapping inside the tool window, will be
displayed. Move the tool window by touching
and dragging it.
Basic Operation
According to the items to be set, the number of
characters, character types, and characters which
can be input are different.
(7) (8) (9)
1 On the Sensor Setup Menu screen, tap the (1) Program name
[Detail] button. Displays a program name being editing.
(2) [] button
Moves a cursor position to the left.
(3) [] button
Moves a cursor position to the right.
(4) [Delete] button
Deletes one character to the left of the cursor.
(5) Number of characters which can be input
2 Select the program to change the name Displays a number of characters that can be
and tap the [Edit] button.
input as a program name.
Select the
program
(6) Character button
Inputs an arbitrary character.
According to selection of the [Upper/Lower]
button, characters that can be input are different.
(7) [Upper/Lower] button
Switches a character to be input to uppercase /
lowercase.
(8) [Cancel] button
Cancels a character input setting and returns to
the Program details screen.
(9) [OK] button
Saves a character input setting and returns to
the Program details screen.
Selecting the file in the USB memory 5 Select the file to be sent.
(1)
This section explains how to select the file in the USB
memory connected to the monitor using an example
of [Transfer Program Settings]. (2)
2 Tap the [Transfer Program Settings] button. the [OK] button, you can go to the upper
hierarchy of currently displayed folder.
(3) File / Folder display
Displays a file and folder stored in the currently
displayed folder.
By selecting the folder and tapping the [OK]
button, you can go into the selected folder.
(4) [First] button
Moves to top page in the folder.
The confirmation dialog appears.
(5) [<<] button
3 Tap the [OK] button. Moves to previous page in the folder.
The folder and file in the USB memory are displayed.
(6) [>>] button
4 Select the folder that stores the data and Moves to next page in the folder.
tap the [OK] button. (7) [Last] button
Moves to last page in the folder.
Settings Navigator..............................................4-2
4
Settings Navigator
In the Settings Navigator, the setting items of the program required for judging the target with the sensor
are set in each step. While sequentially following the steps with navigation buttons, perform the setting
using the menu buttons in accordance with the Settings Navigator guide.
Navigation
button
4 Settings
Navigator guide
Settings Navigator (Setting the Judgment Condition)
Menu button
The confirmation dialog appears. Tap the [OK] button and start the setting.
1. Image Optimization(Clearly Image a
4 Tap the [OK] button. Target) (Page 4-6)
The Sensor Setup Menu screen opens.
2. Master Registration (Registering an Image
5 Tap the [Sensor Setup] button. as a Reference for Judgment) (Page 4-24)
3. Tool Settings (Setting the Judgment Method for
Targets) (Page 4-32)
4. Output Assignment (Setting Details of
Outputting to Output Line) (Page 4-64)
4 1. Image Optimization
1. Image Optimization
A
(Clearly Image a Target)
Settings Navigator (Setting the Judgment Condition)
(Page 4-6)
2. Master Registration
2. Master Registration
(Registering an Image as a
Reference for Judgment)
(Page 4-24)
3. Tool Settings
3. Tool Settings (Setting the
Judgment Method for Targets)
(Page 4-32)
4. Output Assignment
4. Output Assignment
(Setting Details of Outputting
to Output Line) (Page 4-64)
* If the IV series is used, up to 4
outputs are available.
zz
When the Navi Guide is OFF
The step guide / extended functions guide /
function guide are not displayed zz
When the required settings are completed
The confirmation dialog to save appears.
Checking the view and installed distance (IV series) (Page 2-3)
zz
Auto Brightness Adjustment
The sensor images a target by receiving the reflected light of the built-in light exposed to a target using
the CMOS image sensor.
In the Auto Brightness Adjustment, a target can be imaged with an appropriate brightness by
automatically adjusting the light intensity and shutter speed according to the shape and surface
condition (color, shininess, material).
Auto Brightness Adjustment (Page 4-12)
zz
Focus Adjustment
Adjusts the focus of lens. Adjusts for clearly imaging the shape of a target. Auto focus can adjust the
focusing position automatically.
Focus Adjustment (Page 4-13)
(1) (3)
(4)
(5)
(2) (6)
yyInternal
Starts imaging continuously within
the time interval specified in the
trigger interval setting.
If [Internal Trigger Control with IN1
Input] is set to [Yes], the external
input can control the internal trigger.
Trigger Select the type of the timing to
yyExternal Internal
(Trigger type) start imaging.
Starts imaging with the external
trigger synchronized with the
target's motion from a photoelectric
sensor or PLC installed outside.
The time (trigger delay) between
inputting the trigger until imaging
starts can be set.
Set when the [Internal] is
selected in the trigger type
Trigger interval setting. 1 to 10000 ms 50 ms
Set an interval (cycle) to
automatically start imaging.
Set when the [External] is
selected in the trigger type
setting.
Used when the output timing
of the sensor for the trigger
Trigger Delay occurrence and the imaging 0 to 1000 ms 0 ms
timing of this device cannot be
synchronized.
This device starts imaging after
the time set in the trigger delay
of the trigger input passes.
zz
Internal trigger
(2)
Imaging/
internal processing 4
(3)
(1) The trigger will be input automatically according to the trigger interval settings.
(2) Performs the internal processing after the imaging.
(3) Outputs the status result.
zz
If [Internal Trigger Control with IN1 Input] is set to [Yes]
Internal Trigger
(2)
Imaging/
internal processing
(3)
Status output
(1) The trigger will be input within the period of Internal trigger interval + 1ms after IN1 is input (the
trigger is input while IN1 is input). Thereafter the trigger will be input according to the trigger interval
settings.
(2) Performs the internal processing after imaging.
(3) Outputs the status result.
zz
External trigger
Trigger delay
(1)
External trigger
(2)
4 Imaging/
internal processing
(3)
Settings Navigator (Setting the Judgment Condition)
Status output
Setting the Trigger Options 5 Set the trigger interval or trigger delay.
zz
When the [Internal] is selected in step 4
1 Start the Settings Navigator. Set the trigger interval within the range of 1 to
Starting the Settings Navigator (Page 4-3) 10000 ms.
2 Display the main screen for the Image If the internal trigger time is shorter than the
Optimization. processing time (Page 5-40), a trigger error
Settings Navigator screen and operation flow
(Page 4-4)
occurs.
Internal trigger (Page 7-3)
4
Error Messages (Page A-23)
5 Adjust the focusing position as needed. 6 After the setting is completed, tap the [OK]
button.
zz
When the focusing position is to be
adjusted automatically again The system returns to the main screen for the
When the [Auto] button is tapped, the focusing Image Optimization.
position is adjusted automatically again. When the [Cancel] button is tapped, the focus
will be reset to the previous position.
zz
When multiple focusing positions exist
When there are multiple positions that can be
focused, the sensor adjusts to the closest position
to the sensor. The options of the position that can
be focused will be indicated with ( ) mark.
To change the focusing position to the optional
position, tap the [Next Pos] or the options ( ) of
the focusing position.
Focus adjustment for the manual 6 Turn the focus adjustment screw of
the sensor with the attached flathead
focusing type (IV-500C/IV-500M/
screwdriver, and adjust the focus until the
IV-150M/IV-2000M)
focus value reaches the peak mark.
Peak mark
Default
Items Description Setting range
value
4 yyEntire
Sets the imaging area (image Sets the field of view of the imaging area
Settings Navigator (Setting the Judgment Condition)
size of the sensor). When the for the sensor to the entire area.
Imaging Area imaging area is reduced, the yyPartial Entire
shutter speed and judging Edit a tool window and set an arbitrary area
process become faster. in the sensor's field of view as an imaging
area.
IV-500C(A) 1 to 100
IV-500M(A) 1 to 120
IV-150M(A) 1 to 120
Default
Items Description Setting range
value
Applies color filters if the outline
of a certain color cannot be
displayed when the image is OFF/Red/Green/Blue/Cyan/Magenta/
Color Filters OFF
displayed in monochrome by a Yellow
color type sensor.
(Color type only)
Imaging Area
For details of editing the tool window, refer to
1 Display extended functions menu for the Editing the tool window (Page 3-18).
Image Optimization.
Display Method of Extended Functions Menus 4 After the setting is completed,
tap the [OK] button.
(Page 4-70)
The system returns to the main screen for the
Imaging area
1 Display extended functions menu for the 1 Display extended functions menu for the
Image Optimization. Image Optimization.
Display Method of Extended Functions Menus Display Method of Extended Functions Menus
(Page 4-70)
(Page 4-70)
2 Tap the [Advanced Brightness Adjustment]
button. 2 Tap the [Lighting] button. 4
Exposure time
This is disabled for the Color Area tool. 1 Display extended functions menu for the
Image Optimization.
Display Method of Extended Functions Menus
1 Display extended functions menu for the (Page 4-70)
Image Optimization.
4
Display Method of Extended Functions Menus
(Page 4-70)
2 Tap the [Digital Zoom] button.
2 Tap the [Color Filters] button.
Settings Navigator (Setting the Judgment Condition)
Clarified outline
Zoom area
To move the zoom area to the center of the 5 After the setting is completed, tap the [OK]
screen, tap the [Screen Center] button. button.
The system returns to the main screen for the
If the zoom area is moved, the imaging area Image Optimization.
and tool window are moved together. It is
recommended to re-register the master image
and re-set the tool.
2. Master Registration
(Registering an Image as a Reference for Judgment)
Registers a master image to be a reference for judgment.
4 (2) (5)
Settings Navigator (Setting the Judgment Condition)
4 Tap the [Register Live Image as Master] The disabling outline settings (Page 4-39, Page 4-59)
button. will be initialized. Set the disabling outline settings
again as needed.
Extended functions for the Master Master image registration from the
Registration image history in the sensor
Registers an image of the image history in the
Items of extended functions for the memory of the sensor as a master image.
Master Registration Sensor Image History (Confirming the Images
whose Status Result is NG) (Page 6-21)
zz
Select Img From Image History
4 Registers an image of the image history in the 1 Display the extended functions menu for
memory of the sensor as a master image. the Master Registration.
Settings Navigator (Setting the Judgment Condition)
zz
Select Img From USB Memory
Registers the image in USB memory as a master
image.
zz
Brightness Correction
By setting a reference of brightness to the master Select the image
image, effects of changing the brightness can be
reduced.
Registering from the image in the USB 5 Select the image to be registered as
a master image and tap the [Register]
memory
button.
Select the batch backup file (*.iva) or image capture
file (*.ivp) stored in USB memory, and register as a
master image.
Select the
When using a batch backup file (*.iva) image
4 Select the file to be registered as a master different, the confirmation dialog appears. If an
area that has not been imaged is registered,
image and tap the [OK] button.
the area will be displayed in black.
When using an image capture file (*.ivp) 5 Check the image displayed on the monitor
Saving the image history individually (Page 6-27) and tap the [Register] button.
collection
2 Tap the [Brightness Correction] button.
For the region to be a reference of brightness
correction, specify the following.
yyA region with average medium brightness.
A region with strong shininess and reflection
and a region which is too dark may not be
corrected properly.
yyA region with a constant imaging status
which does not change such as device parts
The information screen opens (color type only). other than the targets .
3 Tap the [OK] button. For details of editing the tool window, refer to
The settings screen for the Brightness Correction
Editing the tool window (Page 3-18).
opens.
In the case of color operation type, the image
will be displayed in monochrome. 6 Tap the [Test] button.
4 Tap the [Select Region] button.
In this section, set the tool to judge whether a target Types of tools
is high-quality-target or low-quality-target in the
master image. zz
Outline tool
The aspects of a target registered as a master A detection tool to calculate the matching rate for
image are set as a high-quality-target. During an the target to be examined based on the outline
operation, the sensor judges whether it is a high- information of a registered high-quality-target.
Judges whether a target is a high or low-quality-
quality-target or low-quality-target by judging the
product by setting the threshold to the matching
differences in the registered high-quality-target and
4 a target to be examined.
rate.
Outline tool (Page 4-36)
Up to 16 detection tools in one program and up to Tool settings
Settings Navigator (Setting the Judgment Condition)
1 position adjustment tool can be set. Those tools Master image Outline extraction processing
can judge a target at the same time.
zz
Color Area/Area tool zz
Position Adjustment tool
A tool to calculate the matching rate in the area A tool to correct the differences in positioning
(number of pixels) of a target to be examined as (position gap) of a target to be examined. The
the basis (100 %) of the area (number of pixels) position adjustment is used with other detection
of a registered high-quality-target. This judges
whether a target is a high or low-quality-product tools.
by setting the threshold to the matching rate. Position Adjustment tool (Page 4-55)
If the sensor is a color type, the tool will be Color
Area tool. The system judges by the area with an Tool settings
arbitrary specified color. Master image 4
If the sensor is a monochrome type, the tool will
Tool window
Position adjustment window
Search area of the tool window
(6)
(3)
(7)
4
Settings Navigator (Setting the Judgment Condition)
2 Tap the tool to be added. 3 Edit setting items for each tool.
Outline tool (Page 4-36)
Color Area/Area tool (Page 4-44)
Position Adjustment tool (Page 4-55)
Deleting a tool
Deletes an unnecessary tool.
By tapping the button, the help screen for 1 Select a tool to be deleted.
tools appears.
Outline tool Color Area/Area tool Position Adjustment tool Extended functions
Outline tool
to be detected.
Specifies with the circular window.
Edit Window
Outline tool Color Area/Area tool Position Adjustment tool Extended functions
Outline tool Color Area/Area tool Position Adjustment tool Extended functions
12 Tap the [Limit Adjustment] button. 14 Adjust the threshold of anomaly detection
by checking the matching rate.
<Setting example>
If the matching rate of the high-quality-target is
higher than 90 and if the matching rate of the low-
quality-target is lower than 40, set the threshold to 65
which is an intermediate value between 40 and 90.
4
The sensor turns to the Test mode.
Settings Navigator (Setting the Judgment Condition)
Outline tool Color Area/Area tool Position Adjustment tool Extended functions
1 Tap the [Search Region] button. 1 Tap the [Fine Tune Outline] button.
3 Set a tool window indicates the search region. The outline that the
outline extraction has
disabled (yellow)
yyFor details of editing the tool window, refer to 3 After the setting is completed, tap the [OK]
Editing the tool window (Page 3-18). button.
yyThe search region cannot be rotated. The system returns to the main screen for the
Outline tool settings.
Outline tool Color Area/Area tool Position Adjustment tool Extended functions
Setting a sensitivity
According to the target, perform the following
procedures when the extraction sensitivity of an
outline is selected.
4
Settings Navigator (Setting the Judgment Condition)
The outline
cannot be
extracted
Extracted
outline
Outline tool > Extended functions Color Area/Area tool Position Adjustment tool Extended functions
Rotation
target is the same shape.
yyIf the setting of the rotation range is too wide,
4
0 to 180 (Unit: 1) 20
Range the acceptable range of variations of angles
Outline tool > Extended functions Color Area/Area tool Position Adjustment tool Extended functions
Rotation Range 5 After the setting is completed, tap the [OK]
button.
1 Display the extended functions menu of The system returns to the main screen for the
the Outline tool.
Outline tool settings.
Display Method of Extended Functions Menus
(Page 4-70)
2 Tap the [Rotation Range] button.
Search Algorithm
(Page 4-70)
yySelect [ON] when detection is not stable yySelect [High Accuracy] when detection is not
because of the influence of the rotation angle stable because of a small difference in the
of the target. The tool window will search with matching rate of a high and low-quality-target.
the range few degrees wider than the setting yySelect [High Accuracy] when detection is
value of rotation range. (The tool window not stable because of the influence of an
will search few degrees even if the rotation
unnecessary outline other than the target such
range is set to 0)
yySelect [OFF] when you would like to detect as the background.
the target in accordance with the set rotation yySelect [High Speed] to shorten the processing
angle of the target. time.
Outline tool > Extended functions Color Area/Area tool Position Adjustment tool Extended functions
Tool Name
Outline tool Color Area/Area tool Position Adjustment tool Extended functions
yy Circle
Select the window shape to
Specifies with the circular window.
Window Shape specify an area of the target Rect
An arbitrary size and position can be
to be extracted.
specified with stylus.
yyEntire
The entire area (imaging area) of
an image displayed in the monitor
becomes the extraction target.
Edit Window
Outline tool Color Area/Area tool Position Adjustment tool Extended functions
Default
Items Description Setting range
value
yyExtraction Area
Sets the upper and the lower limit
of brightness in a range within 0 to
255 with the tapped brightness as a
Tap brightness to be extracted reference.
Brightness Extraction
on the master image and set yyUndo (No extraction)
(For monochrome type)
the extraction range. The previous operation can be
cancelled. 4
yyClear
OK area.
yy0-200
When the upper limit of Sets the upper and the lower limit of
the threshold is ON, select a threshold in a range within 0 to 200.
the threshold scale in
Scale yy0-999 0-200
accordance with the range
of the matching rate required Sets the upper and the lower limit of a
for the judgment. threshold in a range within 0 to 999.
The slider movement unit is 5.
* The matching rate is 100 when an area matches perfectly. This becomes smaller with a narrower area
and larger with a wider area. If the matching rate exceeds the upper limit of the threshold adjusting
range, it will be saturated to the upper limit of the threshold adjusting range.
Outline tool Color Area/Area tool Position Adjustment tool Extended functions
4 (Page 4-4)
3 Tap the [Add Tool] button and tap the Rect Circle
Settings Navigator (Setting the Judgment Condition)
5 Tap the [Window Shape] button. 9 Perform the mask setting as needed.
Inside the mask region is excluded from the
area extraction target.
Mask settings (Page 4-49)
Outline tool Color Area/Area tool Position Adjustment tool Extended functions
Outline tool Color Area/Area tool Position Adjustment tool Extended functions
12 Tap the [Limit Adjustment] button. 15 Set the upper limit as needed.
Setting the upper limit (Page 4-50)
Outline tool Color Area/Area tool Position Adjustment tool Extended functions
2 Tap the [Add Mask] button. 6 After the setting is completed, tap the [OK]
button.
The system returns to the screen to set a mask
region.
Outline tool Color Area/Area tool Position Adjustment tool Extended functions
4
Settings Navigator (Setting the Judgment Condition)
11 After the setting is completed, tap the [OK] Select the scale in accordance with a range of
button. the matching rate required for judgment.
The system returns to the screen to set the
mask region. 3 After the setting is completed, tap the [OK]
button.
12 Repeat steps 2 to 11 as needed and set The slider to set the upper limit and the lower
the mask region. limit of the threshold will be displayed.
Area not be
masked
Masked area
Outline tool Color Area/Area tool Position Adjustment tool Extended functions
Outline tool Color Area/Area tool > Extended functions Position Adjustment tool Extended functions
Default
Items Description Setting range
value
yyH (hue)
0 to 359
(both starting point
yyColor type
4
Advanced Color and ending point)
Extraction Specifies a color to be extracted as HSB -
yyS (saturation)
(For color type) (H: Hue, S: Saturation, B: Brightness).
0 to 255
Settings Navigator (Setting the Judgment Condition)
Advanced Brightness
yyB (Brightness)
Extraction
0 to 255
(For monochrome type)
yyMonochrome type
Specifies brightness value to be 0 to 255 -
extracted.
A color/brightness range to be extracted
to Live Image - -
can be set on the Live image of the target.
An arbitrary name such as name of a
Up to 8 characters
target can be set to tools. Tool names can
Tool Name in one byte English (None)
be checked on the run screen.
characters can be set.
Chapter 5 Operating/Adjusting (Page 5-1)
yyDisable
Matches the area
extracted from the
master image as the
criteria of a rate of
100%.
yyEnable: Large
Select a condition which the matching rate Matches 1/10th of
Fixed Reference Area Disable
of the Color Area/Area is 100%. the total sensor view
as the criteria of a
rate of 100%.
yyEnable: Small
Matches 1/100th of
the total sensor view
as the criteria of a
rate of 100%.
Outline tool Color Area/Area tool > Extended functions Position Adjustment tool Extended functions
Outline tool Color Area/Area tool > Extended functions Position Adjustment tool Extended functions
Fixed Reference Area 5 Extract the color/brightness range to be judged.
zz
Extract from the Live image
Select [Enable] if the color/brightness to be judged Tap the [Color Extraction]/[Brightness Extraction]
in the master image cannot be detected. button.
By tapping the [to Live Image] button, extract the color/
brightness range to be judged from LIVE image.
The Color Area/Area tools with the fixed reference
area set as [Enable] are excluded from a Tool
4 Auto Tuning target.
2 Tap the [Fixed Reference Area] button. The color/brightness range to be extracted
can be specified by using [Advanced Color
Extraction]/[Advanced Brightness Extraction].
zz
Extract from the master image, and then
move the tool window
Tap the [Edit Window] button and move the tool
window.
By tapping the [Color Extraction]/[Brightness
Extraction] button, extract the color/brightness
range to be judged.
The Settings Navigator guide opens. Tap the [Edit Window] button again, and move
the tool window to the position where the color/
Tap the [OK] button.
brightness is to be judged.
Move
Outline tool Color Area/Area tool Position Adjustment tool Extended functions
Tool settings
Master image
Run
Position adjustment process
4
yyWhen the Position Adjustment tool is being used, the processing time will be longer.
yyIn the case of the Outline tool, the search range position will be adjusted. The outline of a target is
searched in adjusted search range and the searched outline will be judged.
yyUsed when an area of the target to be examined and a relative position of the target are determined
and when there is variability in determining the position (position or angle) of a target. For example,
intended purposes are shown below.
- For package box, whether or not the seal is put in the determined area and direction.
- For components, whether logos/symbols/insignias are in-print or not.
yyIf the position adjustment fails, the result of position adjustment is NG. In this case, the total status
result is NG. The individually set detection tool will not be judged. Failure of position adjustment can
be checked with position adjustment output. Review the position adjustment settings and position
determining accuracy for a target.
4. Output Assignment (Setting Details of Outputting to Output Line) (Page 4-64)
yyWhen the Position Adjustment tool is added, the following settings for the detection tools have been set
will be changed.
- Outline tool : When the search region is the entire range, the value will be initialized to the default
value in which the position adjustment is enabled.
- Color Area/Area tool : When the window shape is the entire range, the value will be initialized to the
default value in which the position adjustment is enabled.
yyOnly one Position Adjustment tool can be set in one program. By setting the position adjustment, the
position adjustment will be applied to all detection tools.
yyFor details of matching rate, refer to Matching Rate of the Outline Tool and Position Adjustment
Tool (Page A-5).
Outline tool Color Area/Area tool Position Adjustment tool Extended functions
Outline tool Color Area/Area tool Position Adjustment tool Extended functions
5 Tap the [Window Shape] button. For details of editing the tool window, refer to
Editing the tool window (Page 3-18).
Outline tool Color Area/Area tool Position Adjustment tool Extended functions
4
Settings Navigator (Setting the Judgment Condition)
13 Image the target. that a tool window has been set to, set the
threshold to a lower matching rate.
If [External] is selected for [Trigger Options] or
yyA target is detected as OK if the matching
[Internal Trigger Control with IN1 Input] is set to rate is greater than the threshold, and
[Yes], input the external trigger. detected as NG if the matching rate is lower
If an external trigger cannot be input, tap the than the threshold.
button (Page 4-7) to image the target by yyIn accordance with status result of the tool,
inputting an internal trigger temporarily. Imaging the display color of the tool changes.
by inputting an internal trigger finishes by the Selecting a display method for tools (Page 5-7)
yyThe threshold can be changed using the
button.
slider or by inputting values.
Editing the value with the slider (Page 3-17)
yyThe threshold can also be set in [Limit Adjustment]
of the sensor setting menu screen.
Adjusting Thresholds for Judgment (Page 5-15)
Outline tool Color Area/Area tool Position Adjustment tool Extended functions
The selection screen for a search region opens. 2 Specify the unnecessary outline in basic
shapes of position adjustment by tracing
2 Tap the [Partial] button. it with stylus.
The specified outline changes from green to
yellow.
3 Set the tool window indicates a search region. The outline that the
outline extraction
has disabled
(yellow)
yyFor details of editing the tool window, refer to 3 After the setting is completed, tap the [OK]
Editing the tool window (Page 3-18).
button.
yyThe search region cannot be rotated. The system returns to the main screen for the
Position Adjustment tool settings.
4 After the setting is completed, tap the [OK]
button.
The system returns to the screen to set [Window
Shape] and [Search Region].
Outline tool Color Area/Area tool Position Adjustment tool Extended functions
Setting a sensitivity
According to the target, perform the following
procedures when the extraction sensitivity of an
outline is selected.
4
The outline
Settings Navigator (Setting the Judgment Condition)
cannot be
extracted
Extracted
outline
Outline tool Color Area/Area tool Position Adjustment tool > Extended functions Extended functions
Rotation Range
1 Display the extended functions menu for 4 Set a margin of the rotation range.
the Position Adjustment tool.
Display Method of Extended Functions Menus
(Page 4-70)
Outline tool Color Area/Area tool Position Adjustment tool Extended functions
Default
Items Description Setting range
value
Copies a tool which has been set, and pastes it to the
4 Copy Tool same position. - -
This is for outline tool and color area/area tool.
Settings Navigator (Setting the Judgment Condition)
Copy Tool
This section explains using example of the Outline tool.
2 Display the extended functions menu for The copied tool window with the selected status
will be displayed in the copy source tool window.
the Tool settings.
Display Method of Extended Functions Menus Name of copied tool
(Page 4-70)
Copied tool
4. Output Assignment
(Setting Details of Outputting to Output Line)
Set the output items to be assigned to the output (5) Extended functions display button
line. Displays the extended functions menu for the
Connecting the Ultra Compact Vision Sensor Output Assignment.
(IV-G series) (Page 2-17) Display Method of Extended Functions
Connecting the Vision Sensor (IVseries) Menus (Page 4-70)
(Page 2-22)
Chapter 7 Controlling with Input/Output Line Setting range of the Output
(Page 7-1) Assignment
4
Main screen for the Output Setting
Settings Navigator (Setting the Judgment Condition)
Description
Assignment range
Do not output.
OFF
zz
When the IV-G series is used Output function will be constantly OFF.
(1) When the total status result of the
tools which have been set was OK,
the output function turns ON.
Total Status
(2)
The condition of the total status can
be selected from [All Tools OK] /
[Any Tool OK] / [Logic 1] to [Logic 4].
Default
Items Description Setting range
value
yyUnused
4 The selected items are not used in
a logical formula.
Assigns the logical operation yyUsed
Settings Navigator (Setting the Judgment Condition)
3 Tap the number which the logic judgement OK/NG of all of the items which [Used] or [Used
(Inverse)] has been set.
condition is to be defined.
zz
Logic : AND
Tool A
Tool B Logic 1 to 4
Tool C
(Inverse)
zz
Logic : OR 6 When the setting is completed, tap the
[OK] button.
Tool A
The system returns to the Logic Settings screen.
Tool B Logic 1 to 4
Tool C
(Inverse)
7 Tap the [Close] button.
The system returns to the main screen for the
Image of logic output when the Logic Outline tool settings.
is [OR]
OK OK OK OK
NG OK OK OK
OK NG OK OK
NG NG OK NG
OK OK NG OK
NG OK NG OK
OK NG NG OK
NG NG NG OK
Total OK
Status NG
4
Total OK
Status NG
The total status result is displayed in Image of total status output when the total
accordance with the selected condition. status condition is [Logic 1 to 4]
zz
All Tools OK
When all of the detection tools were OK, the yyWhen the position adjustment failed, the
total status output function turns ON. status result of each tool is NG.
OK yyIf the Area tool window is protruded from
Tool A the imaging area when position adjustment
NG
succeeded, the tool cannot be judged and
OK
Tool B the status result is NG.
NG
Total OK
Status NG
4 When the setting is completed, tap the
[OK] button.
Image of total status output when the total The system returns to the main screen for the
status condition is [All Tools OK] Outline tool settings.
Starting an Operation.........................................5-2
Overview of the Operation Screen....................5-3
Names and Functions of the 5
Operation Screen...............................................5-4
Operating/Adjusting
Adjusting Thresholds for Judgment...............5-15
Tool Auto Tuning
(Automatically Adjusting the Judgment
Condition)..........................................................5-16
Stabilizing the Judgment Process..................5-32
Shortening the Processing Time....................5-40
Starting an Operation
Starts an operation in accordance with the program created with the Settings Navigator.
Turning on the power and starting Exiting the sensor settings and
an operation starting an operation
1 Turn on the power of the sensor and monitor. 1 Exit the settings of the sensor, such as
Settings Navigator.
2 Confirm that the operation screen opens. Finishing the Settings Navigator (Page 4-5)
5 The Sensor Setup Menu screen opens.
When the power of the monitor is turned on for If the image or status result does not update,
the first time, the initial settings screen opens. refer to Troubleshooting (Page A-20).
Operation when the Power is Turned on
(Page 3-5)
Start screen
Menu OFF (Page 5-4)
Operating/Adjusting
(Page 5-6)
Hides the title and menu button, and displays
the entire image.
Changes the display magnification of an
image.
In the operation screen, the displayed items will be different depending on the ON/OFF of the menus.
Menu Screen
zz
Menu OFF zz
Menu ON
(8) (9) (8) (9)
(1) (1)
(2) (2)
(10) (10)
(11) (11)
(3) (3)
(12)
(7) (20)
(21)
(6)
Operating/Adjusting
[Yes], the [Trig] button will be displayed. A trigger is
When [Direct Connection (2 units or more)] or
issued by each tap on a button. This button is used
when the external trigger cannot be input. [Network Connection] is selected, the [Chnge
The button can be set to be displayed or hidden. Connected Snsr] button will be displayed.
Display Settings (Page 6-59) Detects the connected sensor and changes the
(13) [Zoom] button sensor to connect to.
Switches the display in full-screen mode and makes
it possible to enlarge the images on the monitor.
Switching the display to the full-screen mode When [OFF] is selected in the display method of
(Page 5-6) the tool (Page 5-7), the tool name, search region,
tool window, and status gauge will be hidden.
(14) [View] button
Displays the menu to select display methods for
the tools and analysis screen.
Selecting a display method for tools
(Page 5-7)
(15) [Monitor Settings] button
Displays the Monitor Settings screen.
Setting the Advanced Monitor Information
(Page 6-54)
(16) [Sensor Image History] button
Displays the Sensor Image History screen.
Sensor Image History (Confirming the Images
whose Status Result is NG) (Page 6-21)
(17) [USB Memory] button
Displays the USB Memory screen.
Saving the Sensor Settings and Images to
a USB Memory (Page 6-25)
(18) [Sensor Setup] button
Stops the running mode to display the Sensor
Setup Menu screen.
If the password lock has been set to the sensor,
will be displayed.
Displaying the Sensor Setup Menu Screen
(Page 6-7)
Password Lock (Page 6-38)
- IV/IV-G Series User's Manual (Monitor) - 5-5
Names and Functions of the Operation Screen
1 Tap the [Zoom] button. 2 Change the magnification ratio to the desired
ratio by tapping the or button.
5 If the [Zoom] button is not displayed, tap the [Menu]
button at the lower left corner of the screen.
Operating/Adjusting
Move button
Entire image
yyIf the [Back] button is tapped while the
image is enlarged, the screen returns to the
Menu ON screen maintaining the current
magnification ratio.
Operating/Adjusting
button at the lower left corner of the monitor.
Information of
the selected tool The menus of [Tool View] and [Analysis] are
displayed.
Selected tool
tapped tool
yyOutline tool
Displays inside the tool window in
monochrome, and outside of the tool window
in color. Indicates the recognized outline with
The tool windows and search regions of all tools a series of points in green (OK) or red (NG).
become hidden. The tool name and the status If the brightness correction has been set, the
gauge will also be hidden. inside the tool window is displayed with the
corrected brightness.
zz
Window
yyColor Area tool
Displays the extracted region in green (OK) or
red (NG).
zz
Process 2
Outside the
search region
Inside the
Selected tool search region
yyDisplays the frame of the tool window with a
thick line. If the mask region is set to the Color
Area tool, the region that the tool window and
mask region are combined will be displayed. Compared to when the [Process 1] is selected,
yyDisplays the frame of the search region in light the following are different. The rest are the same.
blue. Selected tool
Non selected tools yyOutline tool
yyDisplays the frame of the tool window with a Displays inside the tool window and search
thin line. region in monochrome, and outside of the
yyThe search region and the mask region will not search region in color.
be displayed. If the brightness correction has been set,
Common inside the search region is displayed with the
corrected brightness.
When the result of position adjustment and the
yyColor Area tool
status result of the tool are OK, the tool will be
Displays inside the tool window in
displayed in green. If one of the status results is
monochrome. The extracted region is
NG, the tool will be displayed in red.
displayed in the color of the target.
Displays the brightness correction window in blue.
zz
OFF
Operating/Adjusting
gauge will also be hidden. following are different. The rest are the same.
zz
Window Selected tool
yyOutline tool
Indicates the recognized outline with a series
of points in green (OK) or red (NG).
yyArea tool
Displays the extracted region in green (OK) or
red (NG).
If the brightness correction has been set, the
inside the tool window will be displayed with
the corrected brightness and outside the tool
Selected tool window will be displayed with the brightness
yyDisplays the frame of the tool window with a before correction.
thick line. If the mask region is set to the Area
tool, the region that the tool window and mask
zz
Process 1
region are combined will be displayed.
yyDisplays the frame of the search region in light
blue. Outside the tool
window
Non selected tools
Inside the tool
yyDisplays the frame of the tool window with a
window
thin line.
yyThe search region and the mask region will not
be displayed.
Common This is selectable for the Outline tool for which
When the result of position adjustment and the [Brightness Correction] has been set.
status result of the tool are OK, the tool will be Compared to when the [Window] is selected, the
displayed in green. If one of the status results is following are different. The rest are the same.
NG, the tool will be displayed in red. Selected tool
Displays the brightness correction window in blue. Indicates the recognized outline with a series of
points in green (OK) or red (NG).
Displays inside the tool window with the
corrected brightness and outside the tool
window with the brightness before correction.
zz
Process 2 Displaying the statistical
information
When the [View] button is tapped on the Menu ON
Outside the
search region
screen, the menus of [Tool View] and [Analysis] are
Inside the displayed.
search region If the [Statistics] button in the [Analysis] is selected,
the statistical information of judgment is displayed.
This is selectable for the Outline tool for which Displaying the statistical information
5 [Brightness Correction] has been set.
Compared to when the [Process 1] is selected,
the following are different. The rest are the same.
1 Tap the [View] button.
Operating/Adjusting
Selected tool
If the [View] button is not displayed, tap the [Menu]
Displays inside the search region with the button at the lower left corner of the monitor.
corrected brightness and outside the search
region with the brightness before correction.
Operating/Adjusting
- When the [Reset] button is tapped
program number (Page 6-7), and program
- When the power of the sensor is turned OFF
name (Page 6-19).
- When the tool is added/deleted/copied
(2) Position adjustment status result - When the upper limit of the Color Area/
When the position adjustment is being set, the Area tool is enabled/disabled or when
position adjustment status result of the latest the setting scale is changed by the user
judgment process will be displayed. operation or Tool Auto Tuning
(3) Tool status result - When the Tool Auto Tuning is started if
Displays the status result of the latest judgment more than two tools other than the position
process for each tool set in the program. adjustment tool are being set
- When the program is switched
(4) [Reset] button - When each correction of the setup
Resets the statistical information and the histograms. adjustment is started
(5) Processing time information - When the sensor is initialized
Displays information related to the processing
time. 3 Tap the [OK] button.
yyTIME............ Displays the processing time of The system returns to the Menu ON screen.
the latest judgment process.
yyMAX............. Displays the maximum value of
the processing time.
yyMIN.............. Displays the minimum value of
the processing time.
yyAVE.............. Displays the average value of
the processing time.
(6) Trigger count information
Displays the information related to the number
of triggers.
yyTrigNo.......... Displays the total number of
triggers issued. This number
does not include the number of
trigger errors.
yyOK................ Displays the number of triggers
issued with the total status OK.
yyNG................ Displays the number of triggers
issued with the total status NG.
yyTrigErrNo...... Displays the number of triggers
issued as error triggers.
Operating/Adjusting
yyVertical axis.......Adjusts automatically in
(2) Tool Name
accordance with the maximum
Displays the name of the tool whose histogram
is been shown. Tap the tool name to select the value of the frequency. It
tool whose histogram is you wish to display. cannot be specified arbitrary.
(3) Matching rate information yy .....................Displays the matching rate of
Displays the information related to the matching the latest judgment process.
rate.
yyMatch..........Displays the matching rate of the yyThe upper limit of the judgment processing
latest judgment process. count display for the judgment record is
yyMAX............Displays the maximum value of 999999. The values display stop updating
the matching rate. when the upper limit is reached.
yyMIN.............Displays the minimum value of yyThe upper limit of the histogram is 999999.
the matching rate. The values display stop updating when the
yyAVE.............Displays the average value of the upper limit is reached.
matching rate.
yyThe histogram and judgement records are
(4) Judgment Record reset under the following conditions.
Displays the judgment process counts for OK or NG. - When the [Reset] button is tapped
yyOK...............Displays the process count for "OK". - When the power of the sensor is turned OFF
yyNG...............Displays the process count for "NG". - When the tool is added/deleted/copied
- When the upper limit of the Color Area/
Area tool is enabled/disabled or when
If the judgment threshold is changed, the
the setting scale is changed by the user
histogram is updated according to the result
operation or Tool Auto Tuning
judged based on the changed threshold.
- When the Tool Auto Tuning is started if
However, the judgment record retains the
more than two tools other than the position
counts judged based on the previous threshold.
adjustment tool are being set
Therefore, the judgment conditions on the
- When the program is switched
histogram may be different from the displayed
- When each correction of the setup
judgment record counts.
adjustment is started
(5) [Reset] button - When the sensor is initialized
Resets the statistical information and the histograms.
(6) Tool status result
3 Tap the [OK] button.
The system returns to the Menu ON screen.
Displays the status results for the selected tool
as OK, NG, or -- (Pos.Adj. fails).
The method for manually adjusting the threshold 5 Adjust the threshold by checking the
while in the Test mode. matching rate.
<Setting example>
The threshold adjustment can be started by the If the matching rate of the high-quality-target is
[Limit Adjustment] button in the tool settings of the higher than 90 and if the matching rate of the low-
Settings Navigator. quality-target is lower than 40, set the threshold to
65 of the value intermediate between 40 and 90.
Operating/Adjusting
Matching rate Threshold
Using the images taken in the Test
mode
Sensor Image History
5 This is the method to register the image as an
OK or an NG image to perform tuning while
preparing the multiple high and low-quality-
Operating/Adjusting
Using the image files saved in the
USB memory
This is the method to register the image as
an OK or an NG image to perform tuning
while checking the images read from the USB
memory. Batch backup files (*.iva) and image
capture files (*.ivp) can be used.
Backing up in a batch (Page 6-26)
Capturing the screen (Page 6-30)
OK
NG
OK
USB
OK Perform tuning by memory
imaging targets which
NG
are judged as OK or NG Batch backup file (*.iva)
Image capture file (*.ivp)
Operation flow for the Tool Auto Starting and finishing the Tool Auto
Tuning Tuning
Start Displays the main screen for Tool Auto Tuning from
the Sensor Setup Menu screen.
Operating/Adjusting
method
Displaying the Sensor Setup Menu Screen
(Page 6-7)
Low-quality
Judgment of an
image?
High-quality
When the Tool Auto Tuning Guide screen
opens, tap the [Start] button.
AutoTune as AutoTune as
OK NG 3 If multiple tools are set in the program,
select the target tool for Tool Auto Tuning
from the pull-down menu, and tap the [OK]
button.
Yes
Add image?*
Finish
zz
For registration of an image taken during
the Test mode
Registering the images taken in the Test
mode (Page 5-19)
zz
For registration of an image history saved
yyTap the [OK] button if you wish to discard the in the sensor
previous registration information and perform Registering the images from the image
Tool Auto Tuning. history saved in the sensor (Page 5-21)
yyBy tapping the [Saving to the USB memory]
button, the result of Tool Auto Tuning can be
zz
For registration of an image file saved in
USB memory
saved in the USB memory as a registration
information and can be reused. Registering the images from the file saved
in the USB memory (Page 5-23)
zz
Use the previous registered image
Select this method in the following cases.
yyWhen performing Tool Auto Tuning after
additionally adding a new image to the OK/NG
image registered in the previous Tool Auto Tuning
yyWhen readjusting the tool settings after Tool
Auto Tuning and then repeating the Tool Auto
Tuning by the registered image.
Tool Auto Tuning by the previous registration
information (Page 5-27)
6 After the registration is completed, tap the Registering the OK/NG images to
[Save] button. be used for the Tool Auto Tuning
Operating/Adjusting
2 Tap the [Take a picture] button.
zz
For Color Area tool (color type) zz
For Area tool (monochrome type)
If the [AutoTune as OK] is tapped, the If the [AutoTune as OK] is tapped, the
5 Check the changes in settings after the Registering the images from the image
auto tuning is performed, and tap the [OK]
history saved in the sensor
button.
Registers the image as an OK or an NG image to
perform tuning while checking the images loaded
from the Sensor Image History.
If the auto tuning has failed, follow the message 2 Tap the [Sensor Image History] button. 5
to change the tool settings or the image to be
Operating/Adjusting
registered.
The confirmation dialog to continuously register The Sensor Image history screen opens.
another image appears.
3 Tap the image history to be the OK or NG
6 Tap the [Yes] button and repeat steps 3 to 5. image and tap the [Zoom] button.
Select the
image
yyRegistering one or more OK images and NG The selected image will be enlarged.
images is recommended.
yyUp to 24 images can be registered.
4 Check the displayed image and tap the
[AutoTune as OK] or [AutoTune as NG]
button.
7 After the registration is completed, tap the
[No] button on the confirmation dialog.
The system returns to the main screen for Tool yyBy tapping [<]/[>] button, you can check the
Auto Tuning. other images in enlarged display.
yyThe status result displayed on the screen is
Starting and finishing the Tool Auto Tuning
the status result by the settings at the time
(Page 5-17)
of saving the image. If the tool settings are
changed after the image is saved, only the
frame of the tool window will be displayed
regardless of selection of the tool display
method (Page 5-7). The processing status
will not be displayed.
zz
For Outline tool zz
For Area tool (monochrome type)
The auto tuning will be performed and the OK If the [AutoTune as OK] is tapped, the
5 Check the changes in settings after the Registering the images from the file
auto tuning is performed, and tap the [OK]
saved in the USB memory
button.
Registers the image as an OK or an NG image to
perform tuning while checking the images loaded
from the USB memory.
Operating/Adjusting
registered. Tuning.
Starting and finishing the Tool Auto Tuning
The type of an image to be registered will be (Page 5-17)
displayed on the upper right on the screen.
yy : Registers as an OK image. 3 Tap the [USB Memory Image] button.
yy : Registers as an NG image.
7 After the registration is completed, tap the 4 Select a batch backup file (*.iva) or image
[No] button on the confirmation dialog. capture file (*.ivp) and tap the [OK] button.
The system returns to the main screen for Tool
Auto Tuning.
Starting and finishing the Tool Auto Tuning
(Page 5-17)
Select a file to be
loaded
Select the
image
zz
For Outline tool
yyBy tapping the [Undo] button, the previous
operation can be cancelled.
yyTo change the color of extraction target, tap
the [Clear] button and tap the color to be the
reference of judgment again.
After the setting is completed, tap the [Register]
button.
The auto tuning will be performed and the OK
or NG image will be displayed.
The auto tuning will be performed and the OK
or NG image will be displayed.
zz
For Area tool (monochrome type) 7 Check the changes in settings after the
auto tuning is performed, and tap the [OK]
button.
Changed
settings
If the [AutoTune as OK] is tapped, the
information screen opens.
By tapping the [OK] button, the setup screen for If the auto tuning has failed, follow the message
5
to change the tool settings or the image to be
Operating/Adjusting
the brightness extraction area opens.
If the extraction area is inappropriate, tap the registered.
brightness to be the reference of judgment,
or operate the slider and expand/reduce the The type of an image to be registered will be
brightness area to be extracted. displayed on the upper right on the screen.
yy : Registers as an OK image.
yy : Registers as an NG image.
Tool Auto Tuning by the previous 1 Display the Sensor Setup Menu screen.
registration information Displaying the Sensor Setup Menu Screen (Page 6-7)
When the information of Tool Auto Tuning 2 Tap the [Tool Auto Tuning] button.
performed before turning off power of the monitor
or before disconnecting with the sensor (previous
registration information) is used, the Tool Auto
Tuning can be performed skipping the OK/NG
image registration process.
yyYou can additionally add a new image to the OK/
NG image registered with the previous Tool Auto
Tuning, and then perform Tool Auto Tuning.
5
yyYou can readjust the tool settings after Tool Auto When the Tool Auto Tuning Guide screen
Operating/Adjusting
Tuning, and then repeat Tool Auto Tuning by the opens, tap the [Start] button.
registered image.
3 If multiple tools are set in the program,
select the target tool for the Tool Auto
Tuning from the pull-down menu and tap
the [OK] button.
OK OK NG OK
4 Tap the [Use the previous registered image] 7 After the registration is completed, tap the
button. [Save] button.
Changed
settings
Tool Auto Tuning by the registration 1 Prepare the registration information file
information file (*.ivt).
A registration information file is saved at the
When the registration information file (*.ivt), which Tool Auto Tuning finish screen.
contains the Tool Auto Tuning images and criteria For the saving method, refer to the step 8 of
information saved at the end of the previous Tool Starting and finishing the Tool Auto Tuning
Auto Tuning is used, the Tool Auto Tuning can be (Page 5-17).
performed skipping the OK/NG image registration
process. 2 Display the Sensor Setup Menu screen.
yyYou can additionally add a new image to the OK/ Displaying the Sensor Setup Menu Screen
NG images registered with the previous Tool
Auto Tuning, and then perform Tool Auto Tuning.
(Page 6-7)
5
yyYou can readjust the tool settings after Tool Auto 3 Tap the [Tool Auto Tuning] button.
Operating/Adjusting
Tuning, and then repeat Tool Auto Tuning by the
registered image.
USB
memory When the Tool Auto Tuning Guide screen opens,
tap the [Start] button.
Registered information file (*.ivt)
4 If multiple tools are set in the program,
OK OK NG OK
select the target tool for the Tool Auto
Tuning from the pull-down menu and tap
the [OK] button.
OK NG OK
5 Tap the [Use the registered information file] 7 Tap the [Go] button.
button.
Operating/Adjusting
Adjusted results will be reflected and the
information dialog appears.
This section explains how to adjust the device Stabilizing the judgment process by
when the judgment process is not stable.
taking a clear image of the target
To stabilize the judgment process, it is necessary
to take a clear image of the target and adjust the Adjust the imaging conditions so that the sensor can
detection tool such that it functions in a stable manner. take images with which the detection tools can clearly
recognize differences between high and low-quality-
yyStabilize the judgment process by clearly imaging
target.
the target (Page 5-32)
- Adjust the installation distance to image the
Imaging the target widely
target widely
- Correct the distorted image due to the installation The judgment process stabilizes by taking a large
5 - Make the image bright enough image of the target onto the screen.
- Focus well
Adjusting the installed distance (WD)
Operating/Adjusting
Using the digital zooming function
The target can be imaged larger using the digital
zooming function.
Digital Zoom (Page 4-22)
Indicator light
If the brightness cannot be adjusted 5
in the Auto Brightness Adjustment
Operating/Adjusting
Finer brightness adjustments can be made in
Advanced Brightness Adjustment.
Top view Advanced Brightness Adjustment
Target (Page 4-21)
Target
Lateral view
zz
Bright
Setting a higher brightness value gives a longer
exposure time, resulting in a brighter screen.
Before tilt After tilt correction zz
Imaging Mode
correction (vertical)
When "HighGain" is selected in the imaging
mode, the brightness amplification factor
increases and the screen becomes brighter.
If the brightness cannot be adjusted
due to uneven brightness
Refer to Reducing the shininess of the
glossy or metal surface (Page 5-35).
If good focus cannot be achieved by
5 the Auto Focus Adjustment Exposure time
The focusing position may not be adjusted
Operating/Adjusting
Using the Auto Brightness Adjustment Using the polarizing filter attachment (OP-
If the target shines, the HDR function is enabled 87436/OP-87437) (Page 2-12)
automatically and it can be reduced by using
Installing the sensor at an angle
5
the auto brightness adjustment.
Operating/Adjusting
The HDR (High Dynamic Range) function is The built-in lighting will not reflected back into
a function that prevents light saturation in the the camera, so the shine on the targets surface
shining area by imaging the target with a wider can be reduced.
dynamic range. The HDR function can also be This is effective for flat-surface targets.
adjusted manually. When the sensor is When the sensor is
Auto Brightness Adjustment (Page 4-12) installed in front of installed at an angle
the target from the target
Advanced Brightness Adjustment (Page 4-21)
Dome attachment
If the image is distorted by tilting the sensor,
the image can be corrected by the tilt
Diffusion correction function.
light Tilt Correction (Page 6-47)
Target
Adjusting the color tint (for color type only) Stabilizing by correcting the misaligned
Adjust the white balance if the color tint of the color target position
type image is different from that of the target. If there is a variation (misalignment) in the positioning
White Balance (for color type only) (Page 6-50) of the target, the position to be judged is also declined
from the tool window and cannot be judged correctly.
The detection can be stabilized by using the
Reducing the effect of illumination position adjusting function.
variation Position Adjustment tool (Page 4-55)
If the detection is not stable due to the ambient
5 light from the surroundings where the sensor is
installed, the effect of the illumination variation can
Tool settings
Master image
Operating/Adjusting
Tool window
Position adjustment window
Processing during an operation
Position adjustment process
Tool window
Position adjustment window
Search region of the tool window
Basic adjustments
Set the position adjustment window as large as possible
by selecting a part that contains a unique shape.
If there are many variation of a target shapes
that a position adjustment window has been set,
set the threshold which has lower matching rate. 5
: Good example
zz
Rotation Range
Operating/Adjusting
yyBroaden the rotation range if the tilt of the target
exceeds the rotation range (default value: 20).
Rotation Range (Page 4-61)
yyTo stabilize the position adjustment, the tool
window will search with the range few
degrees wider than the setting value of rotation
range. (The tool window will search few
Position adjustment window
degrees even if the rotation range is set to 0.)
Set the Margin to [OFF] when you would like
Since the convex part assigned in the position
adjustment window does not exist in any other to detect the target in accordance with the set
part of the target, the position adjustment can rotation angle of the target.
be performed correctly without being recognition Margin (Page 4-61)
error.
zz
Search Region
: Bad example Broaden the search region if the variation in the
position determining of the target exceeds the
Example 1
region to be searched.
Setting a search region (Page 4-59)
Example 2
If the position adjustment becomes
unstable due to the effect of the
unwanted outlines
Position adjustment window yyThe outline disabling function can disable
The position adjustment cannot function unwanted outlines.
correctly in the following examples. Settings for disabling outlines (Page 4-59)
Example 1: The straight line that the position yySet the extraction sensitivity to [Low].
adjustment window is set cannot be
Setting a sensitivity (Page 4-60)
identified uniquely because there
are many similar straight lines exist
in other parts of the target.
Example 2: The angle section that the position
adjustment window is set cannot be
identified uniquely because there
are many similar angle sections exist
in other parts of the target.
If the outline of the reference target Stabilizing the Outline tool
cannot be detected
This section explains how to adjust the outline tool
yyIf the contrast of the target is low, the outline when the judgment for high and low-quality-targets
may not be extracted. Set the extraction is not stable.
sensitivity to [High]. Outline tool (Page 4-36)
Setting a sensitivity (Page 4-60)
If the process remain unstable even after
Basic adjustments
yySet the tool window as large as possible by
setting the extraction sensitivity to [High], it is
selecting a part contains a unique shape.
necessary to adjust the exposure condition for
yyIf the same or similar shapes are misrecognized,
the target.
5 Stabilizing the judgment process by taking
set the search region so that no outlines are
searched beyond the target area.
a clear image of the target (Page 5-32) Setting a search region (Page 4-39)
Operating/Adjusting
yyFor the color type, the outline extraction may yyAdjust the threshold to the average of the
become stable by using the color filter. high and low-quality-target. The judgment
Color Filters (color type only) (Page 4-22) condition and threshold can also be optimized
automatically to the most appropriate condition
and value by using the Tool Auto Tuning.
Adjusting Thresholds for Judgment (Page 5-15)
Tool Auto Tuning (Automatically Adjusting
the Judgment Condition) (Page 5-16)
If the outline cannot be detected when
the target becomes out of position
Adjust the search region. Broaden the search
region if the varies of the position determining of
the target exceeds the region to be searched.
Setting a search region (Page 4-39)
If the detection becomes unstable due
to the effect of the unwanted outline
other than the target
yyThe outline disabling function can disable
unwanted outlines.
Settings for disabling outlines (Page 4-39)
yySet the extraction sensitivity to [Low].
Setting a sensitivity (Page 4-40)
yySet the search region so that non-target images
containing unwanted outlines are not searched.
Setting a search region (Page 4-39)
yySet the search algorithm to [High Accuracy].
Search Algorithm (Page 4-42)
yyMake an image with no unwanted outlines by
making the target background plain, etc.
If the target tilts and the outline Stabilizing the Color Area/Area tool
cannot be detected
This section explains how to adjust the Color Area/
yyAdjust the rotation range. Broaden the rotation
Area tool when the judgment for the high and low-
range if the tilt of the target exceeds the
quality-target is not stable.
rotation range (default value: 20).
Color Area/Area tool (Page 4-44)
Rotation Range (Page 4-42)
yyTo stabilize the detection, the tool window will
search with the range few degrees wider
Basic adjustments
than the setting value of rotation range. (The Adjust the threshold to the average of the high
tool window will search few degrees even if and low-quality-target. The color extraction range,
the rotation range is set to 0.) brightness extraction range and threshold can also 5
Set the Margin to [OFF] when you would like be optimized automatically to the most appropriate
Operating/Adjusting
to detect the target in accordance with the set ranges and values by using the tool auto tuning.
rotation angle of the target. Adjusting Thresholds for Judgment (Page 5-15)
Margin (Page 4-41) Tool Auto Tuning (Automatically Adjusting
the Judgment Condition) (Page 5-16)
If the outline of the target cannot be Tap the [+] button to expand the color or
detected brightness range currently being extracted.
Tap the [-] button to reduce the range.
yyIf the contrast of the target is low, the outline
may not be extracted. Set the extraction Setting the Color Area/Area tool (Page 4-46)
sensitivity to [High]. yySet the [Fixed Reference Area] to [Enable].
Setting a sensitivity (Page 4-40)
Extended functions of the Color Area/
If the process remain unstable even after setting Area tool (Page 4-52)
the extraction sensitivity to [High], it is necessary
If the area search becomes unstable
to adjust the exposure condition for the target. due to unwanted colors being extracted
Stabilizing the judgment process by taking
Adjust with the mask function. The region in
a clear image of the target (Page 5-32)
which unwanted colors are extracted can be
yyFor the color type, the outline extraction may
disabled.
become stable by using the color filter.
Mask settings (Page 4-49)
Color Filters (color type only) (Page 4-22)
This section explains how to adjust the device to For the processing time
shorten the processing time.
To shorten the processing time, perform The processing time is the period of time from when
an external or internal trigger is received until the
adjustments to shorten the processing times of the
status result is finalized.
imaging process and the detection tools. The processing time is displayed at the upper right
yyShorten the imaging processing time (Page 5-41) of the run screen or the test screen.
yyShorten the processing time of the detection tools
(Page 5-41) Processing time
yyShorten the processing time of the Outline tool
(Page 5-41)
5 yyShorten the processing time of the Color Area/
Area tool (Page 5-42)
Operating/Adjusting
Flow of the internal process
If the processing time is shortened, the stability of
Trigger input
judgment may decrease. The processing time should
therefore be adjusted with a view of maintaining
balance with the stability of the judgment process. Imaging
(Tilt Correction)
(Brightness
Correction)
(Position
Processing time
Adjustment)
Tool 1 process
Tool 2 process
Tool n process
Status output
Operating/Adjusting
Non-imaged area
Reduce the imaging area by setting the imaging
area from Entire (default value) to Partial. The
processing time for capturing the image in Non- zz
Search Region
imaged area can be shortened. The importing The searching time can be shortened by
time will be shortened by narrowing the vertical reducing the search region and setting the
direction (V). region from [Entire] (default value) to [Partial].
Make sure that the range of position determining
Imaging Area (Page 4-20)
of the target does not exceed the search region.
Setting a search region (Page 4-39)
zz
Exposure Time zz
Rotation Range
The processing time can be shortened by The target search time while rotating the master
shortening the exposure time (Page 4-21). The image can be shortened by reducing the rotation
range (default value: 20).
longer exposure time makes the processing Make sure that the range of an installation angle
time longer than the displayed exposure time. of the target does not exceed the rotation range.
Rotation Range (Page 4-42)
By unmounting the dome attachment or zz
Search Algorithm
polarizing filter attachment, the exposure time Select the [High Speed]. This will decrease the
can be shortened. judgment accuracy, but the processing time will be
shorter.
Search Algorithm (Page 4-42)
Selecting the tool zz
Producing an image with less unwanted
The processing time of the Color Area/Area tool outlines
The processing time becomes longer for images
will be shorter than the Outline tool. Therefore, you
with multiple unwanted outlines other than the
should select the Color Area/Area tool whenever target outlines.
possible. yyMake an image with no unwanted outlines by
making the target background plain, etc.
yySet the search region so that non-target images
containing unwanted outlines are not searched.
Setting a search region (Page 4-39)
Shortening the processing time of the Shortening the processing time of the
Color Area/Area tool position adjustment
The processing time can be shortened by adjusting When the position adjustment is performed, the
the window shape settings. processing time can be shortened by adjusting the
search region settings or rotation range settings.
Window shape Search region
Rotation range
5
Operating/Adjusting
zz
Window Shape
If the current window shape is [Entire], reduce zz
Search Region
the window shape by modifying the setting to The searching time can be shortened by
[ Rect] or [ Circle]. reducing the search region and setting the
The processing time can be shortened by reducing region from [Entire] (default value) to [Partial].
the time required for the area processing. Note that the range of the target position that
Setting the Color Area/Area tool (Page 4-46) the position adjustment function can correct
becomes narrower.
Setting a search region (Page 4-59)
zz
Rotation Range
The target search time while rotating the master
image can be shortened by reducing the rotation
range (default value: 20).
Note that the range of the target angle that
the position adjustment function can correct
becomes narrower.
Rotation Range (Page 4-61)
zz
Producing an image with less
unnecessary outlines
The processing time becomes longer for images
with multiple unwanted outlines other than the
target outlines.
yyMake an image with no unwanted outlines by
making the target background plain, etc.
yySet the search region so that non-target images
containing unwanted outlines are not searched.
Setting a search region (Page 4-59)
Reference
Items Things you want to do Useful functions Description
page
Up to 32 types (products) of
Change over the program Program function products can be registered 6-15
and loaded.
Assign a name to the settings
A name can be assigned to
of each product for easy Program function 6-19
the used program.
identification
Prevent misoperation by the yyPassword Lock Misoperation can be prevented by 6-38
operator yyTouch Screen Lock setting a password on the monitor. 6-60
Operation
Assign a name to each A device name and a study name
Device Name 6-37
6 sensor for easy identification can be assigned to the sensor.
Automatically register the External master Registers the master image
6-33
Useful Features/Various Functions
Reference
Items Things you want to do Useful functions Description
page
The menu and title can be
Confirm images hidden under
Zoom button hidden and the image will be 5-6
the menu or title
displayed in full-screen.
The zoom ratio can be
Zoom in/out the images Zoom button 5-6
changed to x 1/x 1.5/x 2/x 3.
Adjust the brightness of the The brightness of the backlight
Backlight 6-62
backlight can be adjusted between 7 levels.
The monitor can be set to dim
Dim the backlight when not in
Backlight automatically when not used 6-62
use
for a specific period of time.
The language can be changed
Display to Japanese, English,
Deutsch, Chinese (Simplified),
6
Change the display language Language 6-61
Chinese (Traditional), Italian,
Reference
Items Things you want to do Useful functions Description
page
Adjusts the sensor installation
Stabilize the detection - 5-32
and the settings navigator.
Judgment Shorten the process time - Adjusts the settings navigator. 5-40
process Issue an internal trigger and
perform judgment process - Sets the trigger interval to 1ms. 7-3
within the shortest cycle
Adjust the threshold for the The threshold can be set
Threshold detection by using the saved Tool Auto Tuning automatically by selecting an 5-16
images image and specifying to OK or NG.
6 Prevent internal lighting from
The light can be set to stay lit at
Continuous lighting all times by synchronizing with 4-21
blinking
Useful Features/Various Functions
the trigger.
The distorted images due to
Correct the distorted images
the limitations for the sensor
due to being taken from an Tilt Correction 6-47
installation can be corrected
angle
and displayed correctly.
Adjust the color tint (white The color tint can be adjusted
White Balance 6-50
Imaging balance) and displayed correctly.
The image of a target can be
Correct the images of a
Rotate 180 rotated 180 without adjusting 6-49
target that are rotated 180
the sensor's position.
Judgment error due to
interference of lights of
Mutual interference
Prevent mutual interference the sensors connected to 6-34
prevention
the IV-G10/IV-G15 can be
prevented.
Reference
Items Things you want to do Useful functions Description
page
The settings can be confirmed
Confirm/edit the settings or
or edited by using a batch
confirm the operation results Simulator functions
backup files (*.iva). Also, 1-7
without connecting to the of IV-Navigator
the operation results can be
sensor
simulated.
The settings for the sensor
Back up the settings to the
Batch Backup can be read and saved into 6-26
USB memory
the USB memory.
The batch backup data stored
Copy the settings to multiple Transfer Program
into the USB memory can be 6-28
sensors Settings
transferred to another sensor.
Reference
Items Things you want to do Useful functions Description
page
Confirm whether or not the
The operation test for the input
input and output lines are I/O Monitor 6-36
and output line can be performed.
correctly wired
The polarity can be changed
Switch to NPN output or PNP
Polarity to NPN or PNP according to 6-36
output
the controlling device used.
The settings for each OUT can
Switch the output to N.O. or N.C. Output Settings 6-35
be changed to N.O. or N.C.
The output can be changed
Output the status output with Common Output
from latching output to one- 6-35
one-shot Settings
shot output.
6 Output the status output with Common Output On-delay time can be set for
6-35
on-delay Settings the one-shot output.
Useful Features/Various Functions
This section explains the Sensor Setup Menu (2) [Detail] button
screen, which is displayed by tapping the [Setup] By tapping the [Detail] button, the Program
button when the menu display of the monitor is ON. Details screen opens. The master image can be
confirmed and the program name can be edited.
1 Set the menu display of the monitor ON Editing a program name (Page 6-19)
Copying a program (Page 6-19)
and tap the [Sensor Setup] button.
Initializing a program (Page 6-20)
(3) Master image
Displays the master image registered to the
currently selected program. If no master image is
registered, the [No Master Image] will be displayed.
(4) [Sensor Setup] button
Start the Settings Navigator.
Chapter 4 Settings Navigator (Setting the
Judgment Condition) (Page 4-1) 6
The confirmation dialog appears.
(5) [Limit Adjustment] button
Intelligent Monitor
IV-M30
6
Ethernet switch
Useful Features/Various Functions
1 Set the menu display of the monitor ON be displayed. For details on sensor settings,
refer to 4 Settings Navigator (Setting the
and tap the [Chnge Connected Snsr]
button. Judgment Condition) (Page 4-1).
yyThe sensors displayed on the Change
Connected Sensor screen are those displayed
as the search results of the network search.
Sensors added to the network later can be
displayed on the list by tapping the [Search
Again] button.
yyWhen direct connection (1 unit) is used, this
function cannot be used. 6
Sensors connected to the monitor are listed.
(1)
(1)
5 Tap the number of the sensor (default 8 To display the List of NG Sensor
value: OFF) displayed on the List of Occurrences screen for startup of the
NG Sensor Occurrences and select an monitor, set [Display on Startup] to [ON].
arbitrary number.
NG HOLD is
displayed as the
total status result 3 Set [NG Hold Function] to [ON].
and the screen is
held.
Sensor Advanced
yyEnvironmental
yySetup Adjustment
yySwitching programs
6 Settings Navigator.
(3) Select a program switch method
Useful Features/Various Functions
Setup example
When 7 types of products are to be registered,
bit0, bit1, and bit2 are assigned to arbitrary IN
terminals. bit3 and bit4 are not assigned.
For details of how to switch from the IV-Navigator
(IV-H1), refer to IV/IV-G series Series Users
Manual (PC Software).
2 Select the program number to which the product to be judged is registered with the status
of the input line.
Change the input lines IN2 to IN6 which were assigned to bit0 to bit4 in the input settings (Page 6-33)
to the following statuses and maintain the settings. Start the run mode with the new program number.
Program bit4 bit0 Program bit4 bit0
bit3 bit2 bit1 bit3 bit2 bit1
number (MSB) (LSB) number (MSB) (LSB)
PROG00 OFF OFF OFF OFF OFF PROG16 ON OFF OFF OFF OFF
For details of the controlling method and the timing chart, refer to Changing Over (Page 7-8).
1 Display the Sensor Setup Menu screen. 1 Display the Sensor Setup Menu screen.
Displaying the Sensor Setup Menu Screen Displaying the Sensor Setup Menu Screen
(Page 6-7) (Page 6-7)
3 Select the program to change the name 3 Select the program number to be copied
and tap the [Edit] button. and tap the [Copy] button.
Select the Select the 6
program program
Initializing a program
Initializes settings in the program and resets to the
default.
Since the memory of the sensor image history is volatile, all saved images are erased when the power 6
is turned OFF.
There are two methods for displaying the Sensor Image History screen.
The [Logging Settings] can be set only when it is displayed from the Sensor Setup Menu screen.
The Sensor Image History screen opens. The Sensor Image History screen opens.
yy[<] button
Moves to the previous history.
yy[>] button 6
Moves to the next history.
2 Display the USB Memory screen. When the image history has been saved
Displaying the USB Memory screen (Page 6-25) [During operation], the image being the saving
object may be updated and deleted during the
3 Tap the [Batch Backup] button. batch backup. A deleted image is not saved.
Because of this, saving [During setting] is
recommended.
zz
File Size
Displays the size of the backup file (expectancy)
and the free space of the USB memory.
Transferring the settings backed up 1 Connect the USB memory to the USB
in the USB memory to the sensor connector of the monitor.
Installing/Removing the USB memory
Transfers the setting data (batch backup file) saved (Page 6-25)
in the USB memory to the sensor.
2 Display the USB Memory screen.
Displaying the USB Memory screen
yyOperations cannot be cancelled during
(Page 6-25)
transmission of the settings data.
yyIt is recommended to back up the data saved in
the sensor in a batch beforehand.
3 Tap the [Transfer Program Settings] button.
Saving the sensor settings or the image
history (Page 6-26)
yyThe image data in the image history will not be
transferred.
6 yyThe settings file of a different model of the
sensor cannot be transferred.
Useful Features/Various Functions
6 If you would also like to transfer the I/O 7 Confirm the information of the settings file
polarity (NPN/PNP) and the network settings, to be transferred and tap the [Go] button.
tap the [Option] button. After the transmission of the settings data
is completed, the transmission result will be
displayed on the monitor.
Reference
Data type Storage Rule Description
page
Storage \(Device name of the sensor)_ Batch saves all the
folder (Last 24bit of the MAC address) settings in the sensor.
Batch backup File name YYYYMMDD_hhmmss *1 [Program Only] or 6-26
[Prog.+Image Hist.] can be
Extension iva selected.
\(Device name of the sensor)_ Simultaneously saves the
Storage
yyScreen capture (Last 24bit of the MAC address)\ bmp format file for the
folder
(with taken IMAGE taken image and the ivp
6-27
images) File name YYYYMMDD_hhmmss *1 format file which can be
yyIndividual image
bmp
used for master image
6-30
6
history storage Extension registration or Tool Auto
Extension bmp
Storage \(Device name of the sensor)_
folder (Last 24bit of the MAC address) Saves images and criteria
Tool Auto Tuning information of Tool Auto 5-29
File name Paa_Tbb_(Tool name) *2
Tuning.
Extension ivt
*1 YYYY: Year; MM: Month; DD: Day; hh: Hour; mm: Minute; ss: Second
For individually saving the batch backup and image history, the file name can be changed to arbitrary
name and saved.
*2 aa: Program number (00 to 31), bb: Tool number (01 to 16), Tool name: The tool name which has been
set will be applied as a tool name if the tool name has been set. The tool type will be applied as a tool
name if the tool name if the tool name has not been set.
yyThe numbers of files to be saved in each folder must be 100 files or less.
Files may not be saved correctly.
For the folder with the number of files over 100 files, delete the files and change the folder name.
yyThe total numbers of sub folders and files in each folder (iva files or ivp files) that can be displayed on
the screen to select a file (Page 3-20) is 128.
yyIf characters which cannot be displayed correctly with the current display language (Page 6-61) are
included in the folder or file names, the folders or files will be save with those characters replaced by
hyphens (-).
zz
Rotate 180
Rotates the display of the monitor 180.
Rotate 180 (Page 6-49)
zz
White Balance (for color type only)
Adjusts the white balance for the image displayed
6 on the monitor.
White Balance (for color type only)
(Page 6-50)
Useful Features/Various Functions
Program
zz
Program Switch Method
Sets the switching method for programs.
Program Switch Method (Page 6-51)
Environmental zz
Auto Focus Adj Pos
Sets whether or not to share the adjusting
zz
I/O Settings
position for auto focus to all programs.
Sets the input/output settings, specifies the
Auto Focus Adjustment Position (auto focus
polarity, and sets the I/O monitor.
type only) (Page 6-51)
I/O Settings (Page 6-33)
zz
Device Name/Pass
Sets the sensor name and password lock. System
Device settings (Page 6-37)
zz
Sensor Information
zz
Network Settings
Displays the information set in the sensor.
Sets the network settings for the sensor.
Sensor Information (Page 6-52)
Network Settings (Page 6-39)
zz
Adv. Network Settings zz
Initialize Sensor
Sets the FTP client function and the field Initializes the information set in the sensor.
network settings for the sensor. Initializing the sensor (Page 6-53)
Advanced Network Settings (Page 6-40) zz
Update Sensor
Upgrades the sensor software.
Updating the sensor (Page 6-53)
zz
IN1
Sets the detection timing of the trigger input for
IN1 input line.
yyExt. Trigger
Sets the trigger input to the rising edge of the
external trigger.
Input Settings (Page 6-33)
Output Settings (Page 6-35) yyExt. Trigger
Sets the trigger input to the falling edge of the
Polarity (Page 6-36)
external trigger.
I/O Monitor (Page 6-36)
zz
IN2 to IN6
4 After the setting is completed, tap the [OK] Sets the roles for input line IN2 to IN6.
button. yyOFF
The system returns to the Sensor Advanced screen. Ignores the input.
yyProgram bit0 to bit4
Specifies the number for switching the programs.
Changeover for a Target (Program Functions)
(Page 6-15)
yyClear Error
Sets the error output clearance.
yyExt. Master Save
Sets the master image registration from the
external input.
zz
Main/Expansion Simultaneous Input zz
Option
(IV-G15 (Expansion) only) The input option screen opens by tapping the
[Option] button.
This setting is available only when the sensor
amplifier connected is the IV-G15 (Expansion).
To prevent mutual interference, set it on the
IV-G10 (Main).
This setting should be made when the input to
the IV-G10 (Main) is used as the input to the
IV-G15 (Expansion).
or field network.
Registering the Master Image (Page 7-9)
Internal Trigger Control with IN1 Input
If the [Yes] button is selected, imaging and
judgment will be performed at the intervals of
yy(Setting example) When the [Trigger Options]
the internal trigger while the input to IN1 is ON.
is set to [External Trigger] and [IN1] on the
[Main/Expansion Simul Input] is set to [Yes], Setting the Trigger Options (Page 4-8)
an external trigger input to the IV-G10 (Main)
can be copied to the IV-G15 (Expansion). yy[Internal Trigger Control with IN1 Input] is the
yyInput to the line which is set to [Yes] on the common setting for programs. It cannot be
IV-G15 (Expansion) cannot be accepted. set for each program.
yyIf [Trigger Options] is set to [External
zz
Mutual Interference Prevention (IV-G10
Trigger], the IN1 input will be accepted as an
(Main) only)
external trigger.
yyThe trigger cannot be input via the field
This setting can be made only when the network.
sensor amplifier connected is the IV-G10 Reset Status Output on Clear Error
(Main).
Execution
Set to prevent judgment error due to If the [Yes] button is selected, output or error
interference of lights of sensors connected to for judgment is set to OFF from when resetting
the IV-G10/IV-G15. with clearing errors with the external input starts
If set to [Yes], the IV-G15 (Expansion) emits to when the status results output with the next
light after lighting on the IV-G10 (Main) finishes. trigger are input.
Output Settings zz
Common Output Settings
The screen to select the output type opens by
1 Tap the [Settings] button of the Output Settings. tapping the [Common Output Settings] button.
Changing the timing of the status output (Page 7-7)
[Latching]
Outputs the result along with the judgment
condition of the sensor.
zz
OUT1 to OUT8 (IV-G series)/
OUT1 to OUT4 (IV series)
Specifies the output format of the output line
with [N.O] or [N.C].
zz
Main/Expansion Logic Out
yyNPN
Output circuit.....NPN open collector
6 Input circuit........No-voltage input
yyPNP
2 Set the I/O Monitor settings.
Useful Features/Various Functions
Password Lock
Sets the password to the sensor to prevent the
incorrect operation.
1 Tap the [Sensor Advanced] button in the For the port number setting, perform it on the
Sensor Setup Menu screen. editing screen for the IP address.
2 Tap the [ON] button in FTP Client. 2 Set the network address of the FTP server.
zz
IP Address
yyWhen the FTP client function is set to [ON], Displays the IP address of the FTP server.
the image history will be cleared. When the [Edit] button is tapped, the IP Address
yyThe number of images which can be saved
screen opens.
to the image history when using the FTP
client function are as follows.
Set an arbitrary address and tap the [OK] button. 6
yyColor type................. 70 images
4 After the setting is completed, tap the [OK] When the [Edit] button is tapped, the User Name
screen opens.
button.
Set an arbitrary address and tap the [OK] button.
The system returns to the Adv. Network Settings
screen.
yyDefault: None (blank)
zz
Passive Mode
To use the passive mode, tap the [Enable] button.
5 After the setting is completed, tap the [OK] yyWhen the remaining capacity of the internal
buffer is insufficient, an FTP error occurs and
button.
the image data transfer fails.
The system returns to the main screen of the
yyWhen the transfer condition is set to [All],
FTP Settings. confirm that there is sufficient storage area
on the FTP server.
zz
File Format zz
OK/NG Criteria Info Addition
Selects the file saving format for image data. Tap the [ON] button to add the tool window
yyIVP (frame) and total status results (OK/NG) to the
Transfers the image data as the format which
image data to be transferred to the FTP server.
can be opened by IV-Navigator. Operation
results can be confirmed in the simulator The setting can be made only when the file
function by using the transferred image data. format is set to [BMP].
Moreover, the image data can be converted to Example of the image to be transferred
the BMP format by using the IVP-Converter.
yyBMP
Transfers the image data as the format which
can be opened by other applications.
zz
Transfer Judgment Results
To transfer judgement results simultaneously
with the image data, select [ON].
Judgement results are transferred as a tab Total Status OK Total Status NG 6
delimited text.
Transfer Destination Folder Settings zz
File Name
Sets the file name of the transfer files.
1 Tap the [Settings] button in the Transfer When the [Edit] button is tapped, the File Name
Destination Folder. screen opens.
Set an arbitrary file name and tap the [OK] button.
zz
Folder
Specifies the transfer destination folder of FTP server. yyIf there is a file with the same name at
Set an arbitrary folder name. the transfer destination, that file will be
yyInput is not necessary if the image data is to overwritten. When you transfer image data
be transferred to the root folder. from multiple IV/IV-G series, specify different
yyTo specify a subfolder, break it with / (one- transfer destinations so that the image data
byte slash). are not overwritten accidentally.
yyIf the specified folder does not exist, a new yyIf the transfer destination folder is read only
folder will be created. or is opened, an FTP error will occur and the
When the [Edit] button is tapped, the Folder image data transfer will fail.
screen opens.
Set an arbitrary folder name and tap the [OK] button.
zz
Fixed File Name zz
Create Subfolder
The file name of the image data to be To create subfolders under the transfer
transferred to the FTP can be fixed. destination folder, select [ON].
If [OFF] is selected, the file name will be the
name set in [ File Name]. yyThe subfolder naming rule is as follows.
If [ON] is selected, the name with the program IVxxxxx
number and total status results removed from (xxxxx is a sequence number created
every time the sensor is restarted or the
the name set in [ File Name] will be the file
FTP settings are changed.)
name.
yyWhen subfolders were created, the folder
structure is as follows.
yyThe transfer file naming rule is as follows:
Root folder
xxxxxx_AAAAA.DDD
yyxxxxxx...............The file name which
6
Transfer destination folder
has been set (up to 16
Subfolder
characters)
Field Network
Communicates with a PLC via a field network and the status result, etc., can be input to the PLC as
communication data.
For the communication protocol, EtherNet/IP and PROFINET can be selected.
6
Useful Features/Various Functions
yyTo use the field network function, select [Network Connection] for the connection setting of the sensor.
During the direct connection, the setting item is shaded and cannot be selected.
yyWhen the protocol setting has been changed, the connection is terminated and the sensor restarts.
yyFor the details of the field network function, refer to IV/IV-G Series Users Manual (Field Network).
1 Tap the [Settings] button in the Field 3 To enable the handshake control, select
Network. [Enable].
Tilt Correction
If the sensor cannot be installed in the front of the target due to the installation restrictions of the sensor
and target and/or to prevent a shine on the targets surface, the image of the target may be trapezoidally
distorted.
The tilt correction corrects these images and displays them without distortion.
Indicator light
Top view
Top view 6
Target
Target Target
Before tilt correction After tilt correction Before tilt correction After tilt correction
(vertical) (horizontal)
zz
Horizontal
Performs a tilt correction in the horizontal direction.
Slide the slider to [+] or [-] to correct the display
6 The information screen opens. of the horizontal direction of the taken image.
zz
OFF
Tilt correction is not performed. After performing a tilt correction, a message
prompting you to re-register the master image
appears.
Re-register the master image after the [OK]
button is tapped.
2. Master Registration (Registering an Image
as a Reference for Judgment) (Page 4-24)
The system returns to the sensor advanced screen.
Indicator light
If the quality of the taken image displayed on
the monitor is poor, tap the [Image Settings]
button to adjust the taken image.
The following adjustments can be performed.
yy Auto Brightness Adjustment (Page 4-12)
6
yy Focus Adjustment (Page 4-13)
White Balance (for color type only) 4 Image a white-colored target and tap the
[Go] button.
Adjusts the white balance (color tint) of the built-in
camera of the sensor.
2 Tap the [Setup Adjustment] button, and After the white balance adjustment is completed,
then the [White Balance] button. the message "White balance complete." appears.
1 Tap the [Sensor Advanced] button in the 1 Tap the [Sensor Advanced] button in the
Sensor Setup Menu screen. Sensor Setup Menu screen.
2 Tap the [Program] button and tap the 2 Tap the [Program] button and tap the [Auto
[Program Switch Method] button. Focus Adj Pos] button.
Sensor Information
The duration for the operation count of the
focusing function (program switch count) Displays the information set in the sensor.
is 100,000 times. If the focusing position The model, version, serial number, MAC address,
does not need to be changed for each IP address, and device name can be confirmed.
program, set the Auto Focus Adj Pos to
Common to extend its duration. 1 Tap the [Sensor Advanced] button in the
Sensor Setup Menu screen.
4 After the setting is completed, tap the [OK] 2 Tap the [System] button and then the
button.
[Sensor Information] button.
zz
IV-G series
6
Updating the sensor
zz
Time
Confirms or changes the time set in the monitor.
Time (Page 6-62)
zz
Backlight
Sets the backlight of the monitor.
zz
Touch Panel Calibration
Useful Features/Various Functions
System
zz
Monitor Information
Displays the information set in the monitor.
Monitor Information (Page 6-63)
Sensor Connect
Performs the settings for connecting with the
zz
Initialize Monitor
Initializes the information set in the monitor.
sensor.
Initialize Monitor (Page 6-64)
Sensor Connect (Page 6-55)
zz
Update Monitor
Updates the software version of the monitor.
Monitor Device Settings Update Monitor (Page 6-64)
zz
Network Settings
Performs the network settings of the monitor.
Network Settings (Page 6-59)
zz
Display Settings
Performs the settings for the screens and
buttons to be displayed on the monitor.
Display Settings (Page 6-59)
zz
Touch Screen Lock
Sets to prevent the incorrect operation of the
monitor.
Touch Screen Lock (Page 6-60)
Sensor Connect
yyIf the sensor cannot be connected, refer to
Performs the settings for connecting with the sensor. Remedy when direct connection (1unit) is
unavailable (Page A-29).
When directly connecting with a yyFor the direct connection, the IP address is
sensor (1 unit) automatically set.
yyIf the monitor is directly connected with the
1 Tap the [Monitor Settings] button with the sensor when the PROFINET function is being
used, the PROFINET function will stop. To
state that the menu display of the monitor use the PROFINET function again, restart the
is set to ON. sensor.
When connecting with the sensor via a 4 Tap the [OK] button.
The monitor restarts.
network After the restart, the sensor connection setup
zz
Specifying the IP address of and
yyBOOTP is used for assigning the IP address connecting to the sensor
to the sensor. Tap the [Specify Sensor] button.
Settings after initialization (Page A-43)
yyThe search time is about 10 seconds.
yySearching range and retrievable number of
units are as follows.
yySensor with no IP address (default) :
A maximum of 8 units can be retrieved
within a range that the BOOTP packet from
the sensor reaches (Page A-43).
yySensor with IP address :
A maximum of 16 units can be retrieved on The screen to input the IP address of the sensor
the local network to which the monitor is to be connected opens.
6 connected. Input the IP address of the sensor to be
connected and tap the [Connect] button.
Useful Features/Various Functions
1 Tap the [Monitor Settings] button with the 1 Tap the [Monitor Settings] button with the
state that the menu display of the monitor state that the menu display of the monitor
is set to ON. is set to ON.
2 Tap the [Monitor Device Settings] button, 2 Tap the [Monitor Device Settings] button,
and then the [Display Settings] button.
and then the [Network Settings] button.
zz
Manual Trigger
Sets to enable/disable the [Trig] button in the
zz
MAC Address
run screen when the Trigger Options are set to
Displays the MAC address for the monitor. The
[External] or when the [Internal Trigger Control
MAC address cannot be changed.
with IN1 Input] is set to [Yes].
zz
IP Address/Subnet Mask/Default Gateway Names and Functions of the Operation
Tapping the [Edit] button displays the screen to Screen (Page 5-4)
edit the address.
Set the arbitrary address and tap the [OK] button. The [Trig] button displayed in the settings
screen cannot be set to hidden.
4 After the setting is completed, tap the [OK] zz
Update Image in RUN Mode
button.
Sets the display to ON/OFF for the taken image
The message "Monitor will be restarted." appears.
to be displayed on the monitor. Usually the setting
is set to ON.
5 Tap the [OK] button. zz
Tool Auto Tuning Guide
The monitor restarts.
Sets the Tool Auto Tuning Guide to show/hide.
After the restart, the run screen opens.
The display automatically turns OFF by tapping the
[Hide Next] button in the Tool Auto Tuning Guide.
zz
NG hold function Touch Screen Lock
Make settings for the NG hold function.
Sets the password on the monitor to prevent
Holding the Image of the Sensor on
misoperation of the touch panel.
which NG Occurred(NG Hold Function)
(Page 6-14) yyTo enable the touch screen lock, turn the screen to
the menu OFF screen on the run screen (Page 5-4).
zz
List of NG Sensor Occurrences function
yyTo disable it, tap the [Menu] button and input the
Make settings for the List of NG Sensor
password.
Occurrences.
yyDuring the touch screen lock, operations other
Confirming the NG Occurrence Status of
than the tool selection and image capture are
the Sensor Connected(List of NG Sensor
locked.
Occurrences Function) (Page 6-10)
zz
Display on Startup
1 Tap the [Monitor Settings] button with the
Make settings for the display of List of NG
6 Sensor Occurrences ON/OFF for startup of the
state that the menu display of the monitor
is set to ON.
monitor.
Useful Features/Various Functions
Setting the List of NG Sensor Occurrences 2 Tap the [Monitor Device Settings] button
(Page 6-12) and then the [Touch Screen Lock] button.
Time Backlight
Sets the date and time of the monitor. Sets the backlight of the monitor.
yyThis setting is adjusted by default. The monitor recovers from dim mode when the
yyThe date and time information are used for touch panel is operated or when an error occurs
saving files into the USB memory.
1 Tap the [Monitor Settings] button with the
1 Tap the [Monitor Settings] button with the state that the menu display of the monitor
state that the menu display of the monitor is set to ON.
is set to ON.
2 Tap the [Monitor Environment] button and
2 Tap the [Monitor Environment] button and then the [Backlight] button.
then the [Time] button.
6
Useful Features/Various Functions
zz
Backlight Brightness
yyMove the input cursor to the item to set by the Adjusts the brightness of the backlight.
[] or [] button and enter the numbers. The brightness can be adjusted between level 1 to 7
yyTap the [Delete] button to reset the display of (default : 5).
the selected item. zz
Auto Off
Selects the [Enable]/[Disable] for the Auto Off
4 After the setting is completed, tap the [OK] function.
button. zz
Auto Off Time Delay
The system returns to the Monitor Settings screen. This is available when the [Enable] is selected for
the Auto Off function. Sets the time delay of the
monitor to be dimmed. Also, after 30 minutes since
the monitor being dimmed, the monitor turns off.
Options: 30 sec/1 min/5 min/10 min/30 min
4 After the setting is completed, tap the [OK]
button.
The system returns to the Monitor Settings screen.
1 Tap the [Monitor Settings] button with the 1 Tap the [Monitor Settings] button with the
state that the menu display of the monitor
state that the menu display of the monitor
is set to ON.
is set to ON.
2 Tap the [Monitor Environment] button and 2 Tap the [System] button and then the
[Monitor Information] button.
tap the [Touch Panel Calibration] button.
Initialize Monitor
Initializes the information set in the monitor and set
to the factory default.
For details of procedures, refer to Initializing the
monitor (Page 3-16).
6
Update Monitor
Useful Features/Various Functions
For details of the trigger, refer to Setting the Trigger Options (Page 4-8).
External trigger
When the [Trigger Options] is set to [External], imaging and judgment are performed at the timing of
inputting the external trigger input.
(1) Positions the target and inputs external trigger. The shortest input time is 100 s for ON, and 1.2 ms for
OFF.
(2) BUSY output function turns ON. Processing time differs depending on the settings.
(3) After the trigger delay time (Page 4-8) elapses, the target is imaged and the judgment process is
performed.
(4) After the judgment process is completed, it updates status output and the BUSY output function is
turned OFF. Confirms that the BUSY output is turned OFF, then imports the status output.
(5) If the external trigger is input while the BUSY is being output, the input is ignored and a trigger error
occurs. Trigger 3 is not judged. To output the trigger error, set the trigger error within the Output
Assignment (Page 4-64) under Settings Navigator to [ON].
Internal trigger
When the [Trigger Options] is set to [Internal], imaging and judgment are performed at the timing of set
trigger interval.
Set the trigger interval longer than the processing time. If the trigger interval is shorter than the processing
time, the internal trigger will be input during the processing time, so the trigger error will occur.
7
Controlling with the Input/Output Line
Imports the status output assigned to output line of power I/O cable. For details on assigning to output line,
refer to 4. Output Assignment ( Setting Details of Outputting to Output Line) (Page 4-64).
External trigger/Internal
Trigger 1
trigger
Processing time
yyThe operation example when the output mode (Page 6-35) of status output is set to [Latching]. When the 7
output mode is set to [One-Shot], refer to Changing the timing of the status output (Page 7-7).
The total status conditions can be selected from [All Tools OK], [Any Tool OK] and [Logic 1] to [Logic 4].
yy[All Tools OK]
When all of the status results of the detection tools and the adjustment result of the position
adjustment result were OK, the total status result is OK.
yy[Any Tool OK]
When any of the status results of the detection tools except that of the position adjustment was OK,
the total status result is OK.
yy[Logic 1] to [Logic 4]
When the logical operation result of the set detection tools was OK, the total status result is OK.
yyThe status result will be kept until the next status result output. However, the output function turns OFF
when the program number is switched or external master image is registered.
yyThe ON status of each output is as follows.
When Output Settings (Page 6-35) are [N.O.] : Status with NPN or PNP open collector ON.
When Output Settings (Page 6-35) are [N.C.] : Status with NPN or PNP open collector OFF.
Processing time
7 yyThe operation example when the output mode (Page 6-35) of status output is set to [Latching]. When the
output mode is set to [One-Shot], refer to Changing the timing of the status output (Page 7-7).
Controlling with the Input/Output Line
yyThis is an example when the status results of Tool 1, Tool 2, and Logic 1 are to be checked individually.
yyThe status output turns ON when the status result of each tool/logic was OK. Turns OFF when the result
was NG or --.
yyThe ON status of each output is as follows.
When Output Settings (Page 6-35) are [N.O.] : Status with NPN or PNP open collector ON.
When Output Settings (Page 6-35) are [N.C.] : Status with NPN or PNP open collector OFF.
yyThe status result will be kept until the next status result output. However, the output function turns OFF
when the program number is switched or external master image is registered.
ON
Judgment process Status result of Trigger 1
OFF
Delay time One-Shot ON Time
(1) This is an example of what happens when the trigger input interval is shorter than the One-Shot ON Time.
(2) To perform the One-Shot output and output the status result of Trigger 1, the previous One-Shot output
is completed, so that outputting can be performed normally.
(3) To perform One-Shot output and output the status result of Trigger 2, the One-Shot output of Trigger 1
is output. Therefore, the output status of Trigger 2 will be cancelled and it will not be output.
yyIf the BUSY time is not constant, meet the following condition to use it. The system might be affected by
a fluctuating BUSY time.
BUSY time + Trigger input interval (Trigger interval) > BUSY time + One-Shot ON Time
Changing Over
Program functions can easily change over by reading out the judgment condition previously saved with the
input line. For details of program functions, refer to Changeover for a Target ( Program Functions) (Page
6-15).
External trigger/Internal
Trigger 1 Trigger 2 Trigger 3
trigger
Min 10 ms
(1) (5)
Program bit0 to bit4 ON
PROG00 PROG01 PROG02
Input OFF
Switching time (T1) Switching time
ON
Program number PROG00 PROG01 PROG02
OFF
Min 0 ms
Total status output
Status output of each tool ON
Previous result Result from Trigger 1
Position adjustment output OFF
ON
Trigger error output
OFF
Controlling with the Input/Output Line
(1) Keeps the Program bit0 to bit4 input by switching to the state of the program number to be switched.
Minimum input time is 10 ms.
When the [External IN] is selected in the Program Switch Method (Page 6-18)
(2) The BUSY output turns ON while switching the programs. Switching time differs depending on the settings.
(3) The output status (Latching output and One-Shot output) turns OFF before the switching program is completed.
(4) If the program number is switched during the judgment process by the trigger input, the system cancels
the judgment process (result of Trigger 2 is not output). The switching process is delayed by the
canceling process. Delay is time differs depending on the settings.
(5) If the trigger occurs while switching the programs (during the BUSY output), the trigger is ignored and a
trigger error occurs. To output the trigger error, set the trigger error in the Output Assignment (Page 4-64)
under the Settings Navigator to [ON]. In the case of a manual trigger, the trigger is processed after the
switching program is completed.
yyFor details on T1 and T2, refer to Input Response Time (Page 7-13).
yyUse this function during an operation. Programs cannot be switched with the external input during setup.
yyThe trigger error output function turns OFF when the next trigger is activated, when the error is cleared,
when the program is switched, or when the system moves to the settings screen.
yyIf the switched program is set to [Internal], the first timing for inputting the trigger after switching the
program fluctuates. A delay of one trigger interval may occur.
yyDo not use with the external master registration input at the same time. The sequence for switching
programs and external master registration process will vary.
yyThe response of an image displayed on the monitor might be delayed until after switching programs (BUSY
output OFF).
The external master registration function can register the master image with using the input line. For details
on master image registration, refer to 2. Master Registration (Registering an Image as a Reference for
Judgment) (Page 4-24).
External trigger/Internal
(1) Trigger 1 (7) Trigger 2
trigger
Min 2 ms
(Min 2 ms)
External master registration ON
(2)
input OFF
Master image registration time (T3)
ON
BUSY output (3)
OFF
T4
Judgment process ON
Image of Trigger 1
(internal) OFF
(5)
ON
Master image (internal) Previous master image Image of Trigger 1
OFF
Total status output
7
ON (4)
Status output of each tool
Previous result Result from Trigger 1 Result from Trigger 2
Position adjustment output OFF
Output of each logic
(1) Takes an image to be registered as a master image by the external trigger or internal trigger.
(2) If the BUSY output turns OFF, the external master registration input will be input. Minimum ON/OFF
input time is 2 ms.
(3) The BUSY output turns ON and the master registration starts. The master registration time differs
depends on the settings.
(4) The status output (Latching output and One-Shot output) turns OFF before the master image
registration is completed.
(5) The image imaged in Trigger 1 will be registered as a master image.
(6) If the external image registration is failed, the error output turns ON. Check that the external master
image registration is succeeded with the error output. In case of failure, the image will not be updated
from the previous master image. The error output turns OFF when the external master image
registration is succeeded or by the clear error input.
(7) After the master image registration is completed, the judgment process is performed with the new
master image. Trigger 2 judges the target with using an image of Trigger 1 as a master image.
yyFor details of T3 and T4, refer to Input Response Time (Page 7-13).
yyUse this function during an operation. The external master image registration cannot be performed during
setup.
yyIf the trigger occurs while registering the master image (during BUSY output), the trigger is ignored and a
trigger error occurs. The trigger error output function turns OFF when the next trigger is activated, when
the program is switched, or when the error is cleared. To output the trigger error, set the trigger error in
the Output Assignment (Page 4-64) under Settings Navigator to [ON].
y If the external master registration input is input during the imaging process (BUSY) by the trigger, the
y
system cancels the judgment process (taken image will not be registered). After the process is canceled,
the image taken before cancellation is registered as a master image. The master image registration
process is delayed by the cancelling process. Delaying time differs depending on the settings.
yyDo not change over the programs at the same time as external master registration input is being performed.
The sequence of the external master registration and switching programs process will vary.
7 yyIf the external master image registration is to be performed frequently, set [Write ROM when
using Ext. Master Save?] of the input option to [No] to protect the nonvolatile memory of the
internal sensor. For details of settings, refer to Input Settings (Page 6-33).
Controlling with the Input/Output Line
Clearing Errors
If an error targeted for clearing has occurred, outputting an error can be turned OFF by the clear error input.
Error occurred
Min 2 ms
(Min 2 ms)
ON (2)
Clear Error input
OFF
T5
(1) (3)
ON
Error output
OFF
Operations when the power is turned ON are as follows. Check activation of the BUSY output when
starting operation.
Initializing BUSY
2 seconds or longer 20 ms or longer
RUN Setting RUN System error
ON
Power (DC24V)
OFF (1)
Determine the
I/O settings
(2)
Program number
Trigger Trigger
(3)
ON (4)
BUSY output
OFF
(5)
ON
7
Error output
OFF
(6)
ON
Controlling with the Input/Output Line
RUN output
OFF Min Min
Min 0 ms 0.2 ms 0.2 ms
Total status output
Status output of each tool ON
Position adjustment output
OFF
Output of each logic
(1) After the power is turned ON, the I/O Settings (NPN or PNP and N.O. or N.C.) will be determined.
Operation for initial startup of the sensor (Page 3-13)
Polarity (Page 6-36)
Output Settings (Page 6-35)
(2) The program number will be determined. If the program switching condition (Page 6-51) is set to
[External IN], the program number is determined according to the inputting condition of the input line.
(3) BUSY output function turns ON.
yyIn case of N.O. output, the transistor turns from OFF to ON.
yyIn case of N.C. output, the transistor turns from OFF to OFF, so no changes occur.
(4) The BUSY output turns OFF and the system starts to operate.
yyIn case of N.O. output, the transistor turns from ON to OFF.
yyIn case of N.C. output, the transistor turns from OFF to ON.
By checking the activation of the BUSY output, operation in N.O./N.C. can be checked.
(5) If the startup error is occurred, the error output turns ON during the BUSY status.
(6) The RUN output turns ON when the sensor is running with no system error occurring.
The following response times are the typical examples (typ.). The response times may differ depending
on the settings or the image processing condition. Control by confirming the BUSY output for securing
from the affect of different response times.
MEMO
7
Controlling with the Input/Output Line
Specifications.....................................................8-2
Dimensions.........................................................8-8
Specifications
Specifications
IV-G Series
Sensor Head
Model IV-G500CA IV-G500MA IV-G150MA IV-G300CA IV-G600MA
Type Standard type Narrow view type Wide view type
Installed distance 20 to 500mm 40 to 150mm 40 to 300mm 40 to 600mm
Installed distance Installed distance Installed distance Installed distance
20mm : 40mm : 40mm : 40mm :
10 (H) x 7.5 (V) mm 8 (H) x 6 (V) mm 42 (H) x 31 (V) mm 42 (H) x 31 (V) mm
View to to to to
Installed distance Installed distance Installed distance Installed distance
500mm : 150mm : 300mm : 600mm :
200 (H) x 150 (V) mm 32 (H) x 24 (V) mm 275 (H) x 206 (V) mm 550 (H) x 412 (V) mm
1/3 inch 1/3 inch 1/3 inch 1/3 inch
1/3 inch color
Image sensor color monochrome monochrome monochrome
CMOS
CMOS CMOS CMOS CMOS
Pixel 752 (H) x 480 (V)
Focus adjustment Auto*1
Exposure time 1/10 to 1/50,000 1/20 to 1/50,000 1/25 to 1/50,000 1/50 to 1/50,000
Amplifier type White LED Infrared LED
8 Light Lighting
method
Pulse lighting/DC lighting is switchable. Pulse lighting
Ambient
0 to +50C (No freezing)
temperature
Relative
35 to 85 % RH (No condensation)
humidity
Environmental
Vibration *2
10 to 55 Hz, 1.5 mm double amplitude, 2 hours each for X, Y, and Z axes
resistance
Shock
500 m/s2 6 different directions in 3 times
resistance*2
Enclosure
IP67
rating*3
Material Main unit case : Zinc diecast, Front cover : Acrylic (hard coating), Indicator cover : TPU
Weight Approx. 75 g
Sensor Amplifier
Model IV-G10 (Main) IV-G15 (Expansion)
Type Outline, Color area*4, Area*5, Position adjustment
Tool
Number *6
Detection tools : 16 tools, Position adjustment tool : 1 tool
Switch settings
32 programs
(programs)
Number of
Image Color-type head: 100*8, monochrome-type head: 300*9
cases
history *7
Condition NG only/All is selectable
OFF/Statistics/Histograms is switchable.
Statistics : Processing time (latest value, MAX, MIN, AVE), numbers of OKs,
Analysis information*10 numbers of NGs, trigger numbers, trigger errors, judge results list by tools
Histograms : Histogram, matching degree (latest value, MAX, MIN, AVE),
numbers of OKs, numbers of NGs
Outputs
voltage 2V or lower
8 outputs (OUT1 to OUT8) 8
Enable by assigning the optional functions
Specifications
Assignable functions :
Function Total judge result, RUN, BUSY, Error, Position adjustment result, Judge result
of each tool, Logical operation result of each tool, Main/Expansion logic output
Standard 100BASE-TX/10BASE-T
Ethernet*12
Connector RJ-45 8pin connector
Network function FTP client, EtherNet/IP, PROFINET
Power DC 24V 10% Supplied from the Main unit
voltage (including ripple)
Rating
Consumption 0.8A or less. 1.5A or less when an Expansion unit (IV-G15) is connected
current (excluding output load)
Ambient 0 to +50C (No freezing)*13
Environmental temperature
resistance Relative 35 to 85%RH (No condensation)
humidity
Material Main unit case : Polycarbonate
Weight Approx. 150 g
*1 The focusing position can be automatically adjusted at the time of installation. Disabled during the operation.
The focusing position can be registered by programs.
*2 Except when the dome attachment for IV-G series (IV-GD05/IV-GD10) mounted.
*3 Except when the polarizing filter attachment (OP-87899/OP-87900/OP-87901/OP-87902) is mounted.
*4 Color type only.
*5 Monochrome type only.
*6 Tools can be installed by programs.
*7 Saves to the memory in the sensor.
The images saved in the sensor can be backed up to the USB memory installed to the intelligent monitor
(IV-M30) or to the PC by the PC Software for IV/IV-G series (IV-H1).
*8 70 images when using the FTP client function
*9 210 images when using the FTP client function
*10 This can be displayed on the intelligent monitor (IV-M30) or by the PC Software for IV/IV-G series (IV-H1).
*11 Color type and monochrome type.
*12 This is for connection with the intelligent monitor (IV-M30) or the PC Software for IV/IV-G Series (IV-H1).
*13 Attach the sensor amplifier to the DIN rail then set it on the sheet metal.
IV Series
8 Light Lighting
method
Pulse lighting/DC lighting is switchable.
Tool *2
Number Detection tools : 16 tools, Position adjustment tool : 1 tool
Switch settings
32 programs
(programs)
Image Numbers 100 images*4 300 images*5
history*3 Condition NG only/All is selectable
OFF/Statistics/Histograms is switchable
Statistics : Processing time (latest value, MAX, MIN, AVE), numbers of OKs,
numbers of NGs, trigger numbers, trigger errors, judge results
Analysis information*6
list by tools
Histograms : Histogram, matching degree (latest value, MAX, MIN, AVE),
numbers of OKs, numbers of NGs
HDR, High Gain, Color filters*7, Digital zoom, Brightness correction,
Tilt correction, White balance*7, Mask outline, Mask area, Test run,
Other functions
ToolAutoTune, Input monitor, Output test, Security settings, Simulator*8,
List of NG Sensor Occurrences, NG Hold Function
Indicators PWR/ERR, OUT, TRIG, STATUS, LINK/ACT
No-voltage input/voltage input is switchable
For no-voltage input : ON voltage 2V or lower, OFF current 0.1mA or lower, ON
Input current 2mA (short circuit)
For voltage input : Maximum input rating 26.4V, ON voltage 18V or higher,
OFF current 0.2mA or lower, ON current 2mA (for 24V)
Inputs 6 inputs (IN1 to IN6)
IN1 : External trigger, IN2 to IN6 : Enable by assigning the optional functions
Function Assignable functions :
Program switching, Clear error, External master image registration
Specifications
Relative
35 to 85%RH (No condensation)
humidity
Environmental
Vibration*10 10 to 55 Hz, 1.5 mm double amplitude, 2 hours each for X, Y, and Z axes
resistance
Shock
500m/s2 6 different directions in 3 times
resistance*10
Enclosure
IP67
rating*11
Main unit case : Aluminum die-casting, Packing : NBR, Front Cover : Acrylic,
Material
Mounting adapter : POM
Weight Approx. 270 g
*1 The focusing position can be automatically adjusted at the time of installation. Disabled during the
operation.
The focusing position can be registered by programs.
*2 Tools can be installed by programs.
*3 Saves to the memory in the sensor.
The images saved in the sensor can be backed up to the USB memory installed to the intelligent
monitor (IV-M30) or to the PC by the PC Software for IV/IV-G series (IV-H1).
*4 70 images when using the FTP client function
*5 210 images when using the FTP client function
*6 This can be displayed on the intelligent monitor (IV-M30) or by the PC Software for IV/IV-G series (IV-H1).
*7 Color type only.
*8 This function can be used with the PC software for IV/IV-G series (IV-H1).
*9 This is for connection with the intelligent monitor (IV-M30) or the PC Software for IV/IV-G Series (IV-H1).
*10 Except when the dome attachment (IV-D10) mounted.
*11 Except when the polarizing filter attachment (OP-87436/OP-87437) is mounted.
Intelligent Monitor
Model IV-M30
Display 3.5" TFT color LCD 320 x 240 dot (QVGA)
Method White LED
Backlight
Duration Approx. 50,000 hours (25 C)
Method Analog resistive
Touch panel
Actuating force 0.8N or lower
Indicators PWR, SENSOR
Standard 100BASE-TX/10BASE-T
Ethernet*1
Connector M12 4pin connector
Japanese / English / Deutsch / Chinese (Simplified) /
Languages Chinese (Traditional)/ Italian / French / Spanish / Portuguese /
Korean
Expanded memory USB memory*2
8 Rating
Power voltage DC 24V 10% (including ripple)
Consumption
0.2A or lower
Specifications
current
Ambient
0 to +50C (No freezing)
temperature
Relative humidity*3 35 to 80%RH (No condensation)
Environmental 10 to 55 Hz, 0.7mm double amplitude, 2 hours each for X, Y,
Vibration
resistance and Z axes
Drop impact
1.3m over the concrete (2 times each in the arbitrary direction)
resistance
Enclosure rating IP40
Material Polycarbonate
Weight Approx. 180g
*1 This is dedicated for connection with IV Series sensor.
*2 Use the KEYENCE recommended product.
*3 If the ambient temperature is over 40C, use it in the absolute humidity of 40C 80% RH or lower.
MEMO
Specifications
Dimensions
3.1
2.9 Indicator
12
17.4
(44.3)
38.1
44.3
46.3
51.8
(104.7)
Center of light reception
38.41.2
(31)
12
17.9
8 24
29.6
35.6
(31)
4.8
44.3
Specifications
Minimum
20
Minimum
34.7 20
38.41.2 Sensor head/amplifier cable
(93.1) for IV-G series
2m/5m/10m
yyWith Vertical mounting bracket for IV-G series yyWith Transverse mounting bracket for IV-G
(OP-87908) series (OP-87909)
37.9
40
24.5
8.5
(95.2)
5.2
(30.9)
75.2
.2
R2
45
Center of 9
light reception 24
2
2.
20
R
32.5
5
14.2
16.3
14.3
38.1
48.1
R
30
2.
2.1
45
Center of light reception
86.6
(30.9)
R2
(106.6)
.2
8
Minimum 20
Minimum 7.9
19.9
51.1
53
33.7
21.5
9.5
6.8
yyWith Adjustable bracket for IV-G series yyWith Polarizing filter attachment for
(OP-87910) IV-G500CA/500MA/150MA (OP-87899)
Polarizing filter attachment for IV-G300CA (OP-87900)
2
1 Polarizing filter attachment for IV-G600MA (OP-87901)
16
14.9
17
29.8
41.8
* Strut 12 is not supplied (32.8)
61.3 with the OP-87910 (4.8)
1.9
24
18.4
4.1
46.3
(49.3)
22.2
24.1
4.8
Center of
light reception
Center of
24.1
light reception
Minimum 20
Specifications
35.2
24 7.2
5.3 4.3
19.6
4.3
46.5
Center of
light reception
4.5
57
27.3
84.3
71
43
4.3
8
28
84.5
56.5
Center of
light reception
yyDome attachment for IV-G series (IV-GD05) yyDome attachment for IV-G series (IV-GD05)
with Vertical mounting bracket for IV-G series with Adjustable bracket for IV-G series
(OP-87908) (OP-87910)
WD reference surface
19.5
WD reference surface
30
Distance from
(78.9)
Distance from
12
32.5
20
40.1
(5.2)
40.1
(133.2)
16
(71)
55
54.3
32.7
27.4 9.4
74.8
14.7
69.5 (84.3)
(84.3)
(94.3) * Strut 12 is not supplied
with the OP-87910
Minimum 20
(84.5)
76
53
47.1
47.1
4.8
33.7
4.8
(84.5)
(129.6)
37.5
Center of
Minimum 20
10.1
8.5
light reception
(82.6)
8 yyDome attachment for IV-G series (IV-GD05)
(82.6)
Center of
light reception
with Transverse mounting bracket for
Specifications
IV-Gseries (OP-87909)
yyWith Dome attachment for IV-G series (IV-GD10)
WD reference surface
(8)
(101.6)
Distance from
(129.6)
61.6
14.3
43.1
38.1
28
26.9
WD reference surface
69 15.2
Distance from
(84.3)
40.1
82.1 53
135.1
92.5
64.5
78
34
1
53.3
135.1
81.9
Minimum 20
Center of
light reception Center of
light reception
yyDome attachment for IV-G series (IV-GD10) with yyDome attachment for IV-G series (IV-GD10) with
Vertical mounting bracket for IV-G series (OP-87908) Adjustable bracket for IV-G series (OP-87910)
Distance from WD reference surface
WD reference surface
Distance from
2
1
61.6
30
61.6
(78.9)
32.5
20
16
5.2
(154.7)
92.5
76.5
75.8
32.4
35.2
99.9 * Strut 12 is not supplied
27.1 with the OP-87910
40.5 135.1
94.6
135.1
72.3
4.8
Minimum 20
(135.1)
101.3
(154.9)
(135.1)
Minimum 20
53
62.8
33.7
(82.6)
8
33.9
Center of
Specifications
Center of
light reception light reception
(8)
(101.6)
(154.9)
43.1
38.1
5
53.3
14.3
26.6
WD reference surface
41
94.1
Distance from
(135.1)
61.6
99.5
Minimum 20
Center of
light reception
61.1
30.3 57.2
Minimum 137.8
(104.7)
90
49.8
Minimum 137.8
When using an Ethernet cable
90
(104.7)
Minimum 118.6
When using a LAN cable
54.9
36.8
61.8
30.3 DIN rail
8 Sensor head/
amplifier cable
for IV-G series
LAN cable
or
I/O cable for IV-G series
49.8
Ethernet cable
Sensor head/amplifier cable
for IV-G series
Specifications
LAN cable
or
Ethernet cable
54.9
yyIV-G15
(32.6)
61.1
30.3 57.2
90
93.8
.3
3
Distance from
40.1
13.7
48.1
23.8
43
7.9
84.3 84.5
18.4
yyIV-GD10
4
8
46.3
3
1 Center of
light reception
Specifications
16.9
yyOP-87902
61.6
10.4
23.8 4.3
69.6
64.7
19.6
135.1 135.1
44.4
Center of
light reception
4.8
I/O cable for IV-G series Adjustable bracket for IV-G series
yyOP-87910
yyOP-87906 48.1
19.1 36.9 38.1 4.5
4
.4
19.5
27.8
5
(25)
12
27
32
3000
3.3
.4
1
8.1
35
4
4.4
7
Material : A5052
t = 3.0
Bracket
21
8
53 Material : A5052 with the OP-87910
t = 3.0
12.5
48
Specifications
30
R
2.
38.1
2
.2
R2
20
5
10
32.5
R2
.2
5.2
12.5
Material : A5052
t = 3.0
12
38.1 2
2.
R
10
40
35
10
R2
9
.2
48.1 21
Vision Sensor
R
50
52
0
R5
Focusing position
(108) adjustment screw
50 0.4 81.5
10.5
41
6
(MF type only)
3-M3 8
(Depth 6mm)
10.5
Specifications
20.5
50
57.4
32.4
10.5
56 Mounting
adapter
58
1/4-20UNC
(Depth 6mm)
20
WD reference surface
45.5 25 4-M4
(Depth 6mm)
134
34.6
62
Distance from WD reference surface
8
56
Specifications
5
Distance from WD reference surface
15
120 5
6.7
150 5
180 5
Mounting adapter
yyOP-87460
4-3.2
8
6.8 Counterbore depth 3mm
Specifications
57
1/4-20UNC
(Depth 6mm)
56
20
4-M4
(Depth 6mm)
17 25
Front cover
yyOP-87461
27.1 0.4
50
Bracket
yyOP-87685
0.4 112.5 56
50
48.4
93
31.6
19.6
99
(99) 58
8
41
82.5
Specifications
Intelligent Monitor
yyIV-M30
102.3
70.56 (2.2)
(Display area)
(13)
1.4
52.12
84
(Display area)
USB port
(52)
R20 26.4
(Excluding the
(109) convexed surface)
8
R50
Specifications
yyUsing the wall mounting adapter
6
2.74
98.7
40
20.2
2-3.5
30.3
Mounting hole dimension
2-M3
40
111 +1
0
Panel thickness
Panel cutting dimensions
(40) 1 to 4mm
4-M3
Screw depth 4.2
(97)
35.9
57.1
33.8
26.7
96.9
2000
5000
10000
Protection sheet
48 8.5
yyOP-87463
73.9 Panel mounting adapter
69.9
yyOP-87465
8
Specifications
50.4
109
t = 0.16
5
Stylus 119
18.5
yyOP-87462
7.6 94.7 5.6
81.3
9.9
107 30.7
Communication cables
15.5
10000 (OP-87953)
15.5
6.4
14.8
6.2
2000
5000
10000
47.3 20000 47.3
Ethernet cable
yyOP-87907 (1m) yyOP-87457 (2m)
yyOP-87458 (5m) yyOP-87459 (10m)
8
6.4
Specifications
17.1
14.8
1000
2000
5000
47.3 10000 44.7
Status Table.......................................................A-2
Matching Rate of the Outline Tool and
Position Adjustment Tool................................. A-5
Settings List.......................................................A-6
Troubleshooting..............................................A-20
Error Messages...............................................A-23
Remedy when the Monitor cannot be
Connected with the Sensor............................ A-29
Initializing the Network Settings
(IP Reset Switch)............................................. A-43
Maintenance.....................................................A-45
Index.................................................................A-46
Copyright notice..............................................A-53
A
Status Table
Status table
Input Output
OFF OFF
OFF
*17 *17 *17
Displaying and outputting the status result at the time of position adjustment
Position Judgment of each tool
Window Total Total Status
adjustment Display/output Color Area/ Status *2
protrusion *1 Pos. Adj. Outline NG
result Area
View judgment OK OK/NG OK/NG
*3
No Status output ON ON/OFF ON/OFF *4
*5
View matching rate 0 to 100 0 to 100 0 to 100
Succeeded
View judgment OK OK/NG -- *6
*3
Yes Status output ON ON/OFF OFF *4
*7 *6
View matching rate 0 to 100 0 to 100 ---
View judgment NG -- -- NG
Failed Status output OFF OFF OFF OFF ON
View matching rate 0 to 100 --- ---
*1 This is an operation for if the adjusted position of the tool window is protruded from the imaging area
(Page 4-20) at the time of position adjustment succeeded.
*2 The total status conditions can be selected from [All Tools OK], [Any Tool OK] and [Logic 1] to [Logic 4].
Total Status Conditions (Page 4-69)
*3 When the total status result is OK, the total status output turns ON.
*4 When the total status result is NG, the total status NG output turns ON.
*5 0 to 200/0 to 999 can be selected when the setting scale has been changed.
*6 For details of the targets outline which is protruded from the search region, refer to Matching rate
at the time of protrusion (Page A-5)
*7 The judgment cannot be determined if the adjusted position of the tool window is protruded from the
imaging area.
A-4 - IV/IV-G Series User's Manual (Monitor) -
Matching Rate of the Outline Tool and Position Adjustment Tool
Imaging area
zz
When the search region is Partial
The sensor searches the outline of the target that A
is in the search region. The matching rate of the
target being out of search region will be 0.
If the target is being protruded from the imaging
area, the matching rate will decrease depends
on how much the target is protruded from the
imaging area.
Settings List
Reference
Menu Description Setting range
page
A tool to be selected on the Number of tools set in the
(Tool name) 5-4
monitor can be switched. program
Menu Displays the menu. - 5-4
Reference
Menu Description Setting range
page
A tool to be selected
Number of tools set in the
(Tool name) on the monitor can be 5-4
program
switched.
OFF Hides menus. - 5-4
Selects the sensor to be
Change Connected Sensor - 6-8
connected.
The Monitor Settings
Monitor Settings - 6-54
screen opens.
Displays the Sensor
Sensor Image History - 6-21
Image History screen.
A View
Displays the image
- 6-21
history in the sensor.
Backs up the image
Batch Backup - 6-26
history in the sensor.
Displays the selected image
View - 5-6
in full-screen in the monitor.
Saves the displayed image
Save to USB Memory - 6-27
to the USB memory.
Performs the Tool Auto
yyAutoTune as OK
Auto Tuning Tuning based on the 5-21
yyAutoTune as NG
displayed image.
Deletes the image history
Clear - 6-23
in the sensor.
Settings cannot be
Logging Settings - 6-24
changed during running.
Displays the USB
USB Memory - 6-25
Memory screen.
Backs up the sensor
yyProgram Only
settings and image
Batch Backup yyProg.+Image Hist. 6-26
history into the USB
(default value)
memory.
Transfers the settings
Transfer Program Settings backed up into the USB - 6-28
memory to the sensor.
Saves the image displayed
on the monitor into the yyON (default value)
Screen Capture Settings 6-30
USB memory as an image yyOFF
data (bmp).
Reference
Menu Description Setting range
page
Displays the Sensor
Sensor Setup - 6-7
Setup Menu screen.
Displays when the
Trig - 4-7
external trigger is set.
yy1.0x (default value)
Sets the monitor to full-
yy1.5x
Zoom screen mode. Zooming 5-6
yy2.0x
in/out can be performed.
yy3.0x
yyOFF
yyWindow
Changes the display
Tool View yyProcess 1 (default 5-7
method of the tool.
value)
View yyProcess 2
Displays the analysis yyOFF (default value) 5-10
Analysis information (statistics/ yyStatistics
histogram). yyHistogram 5-12
Reference
Menu Description Setting range
page
Displays the sensor
Sensor Advanced - 6-32
advanced screen.
Displays the Sensor
Sensor Image History - 6-21
Image History screen.
Displays the image
View - 6-21
history in the sensor.
Backs up the image
Batch Backup - 6-26
history in the sensor.
Displays the selected image
View - 5-6
in full-screen in the monitor.
Saves the displayed image
Save to USB Memory - 6-27
to the USB memory.
Performs the Tool Auto
yyAutoTune as OK
Auto Tuning Tuning based on the 5-21
yyAutoTune as NG
displayed image.
Deletes the image history
Clear - 6-23
in the sensor.
Sets the condition of an image yyAll
Image History Settings 6-24
to log as an image history. yyNG only (default value)
Displays the USB
A USB Memory
Memory screen.
- 6-25
Reference
Menu Description Setting range
page
Selects a connection
Sensor Connect method of the sensor and - 6-55
monitor.
yyDirect Connection
Switches the connection (1 unit)
Direct/Network method of the sensor and yyDirect Connection 6-55
monitor. (2 units or more)
yyNetwork Connection
Searches for sensors on
Search Sensor the network and perform - 6-55
their connection.
Specifies the IP address
Specify Sensor - 6-55
of the sensor to connect.
Monitor Device Settings 6-54
Displays the MAC
MAC Address - 6-59
address for the monitor.
Displays the IP address 192.168.10.1
IP Address 6-59
Network of the monitor. (default value)
Settings
Subnet Mask
Displays the subnet mask 255.255.255.0
of the monitor. (default value)
6-59 A
Displays the default 0.0.0.0
Default Gateway 6-59
gateway of the monitor. (default value)
Sets the Manual Trigger yyEnable (default value)
Manual Trigger 6-59
to enable/disable. yyDisable
Sets whether or not
Update Image in RUN to update an image yyON (default value)
6-59
Mode displayed on the monitor yyOFF
during running.
Sets the Tool Auto Tuning yyShow (default value)
Tool Auto Tuning Guide 6-59
Guide to Show/Hide. yyHide
Display
Settings Sets whether or not to yyON
NG Hold function 6-60
use the NG Hold function. yyOFF (default value)
Register the sensors
List of NG Sensor
displayed on List of NG - 6-60
Occurrences function
Sensor Occurrences.
Make settings for the display
of the List of NG Sensor yyON
Display on Startup 6-60
Occurrences ON/OFF for yyOFF (default value)
startup of the monitor.
Sets Touch Screen Lock yyEnable
Touch Screen Lock 6-60
Touch function to enable/disable. yyDisable (default value)
Screen Sets a password when Up to 8 characters
Lock Password the Touch Screen Lock (English and Japanese 6-60
function is enabled. single byte characters)
Reference
Menu Description Setting range
page
Monitor Environment 6-54
yyEnglish
yyJapanese
yyDeutsch
yyChinese (Simplified)
Selects the language
yyChinese (Traditional)
Language to be displayed on the 6-61
yyItalian
monitor.
yyFrench
yySpanish
yyPortuguese
yyKorean
Time Sets date and time. - 6-62
Adjusts the brightness of
Backlight Brightness 1 to 7 (default value: 5) 6-62
backlight on the monitor.
Sets the Auto off function
yyEnable
Auto Off of backlight on the monitor 6-62
yyDisable (default value)
to Enable/Disable.
Backlight
yy30 sec
Sets a time until the
yy1 min (default value)
back light turns off when
Auto Off Time Delay yy5 min 6-62
the Auto off function is
yy10 min
enabled.
yy30 min
A Touch Panel Calibration
Adjusts the position to be
- 6-63
tapped of the monitor.
System 6-54
Displays the model,
version, serial number,
Monitor Information - 6-63
MAC address, and IP
address of the monitor.
Displays a sensor
Sensor Information - 6-52
information.
Initializes the settings of
Initialize Monitor - 6-64
the monitor.
Updates the operation software
Update Monitor - 6-64
version of the monitor.
Reference
Menu Description Setting range
page
Environmental 6-32
Sets a detection timing of
yyExt. Trigger
IN1 the trigger input for IN1 6-33
yyExt. Trigger
input line.
yyOFF
Sets a function to the yyProgram bit0 to bit4
IN2 to IN6 6-33
input line IN2 to IN6. yyClear Error
yyExt. Master Save
Main/Expansion
Simultaneous Input
(IVG15 (Expansion) only) y
y Yes
Sets whether or not to 6-34
copy the input to the IV- yyNo (default value)
Main/ G10 (Main) to the input to
Expansion the IV-G15 (Expansion).
Simultaneous
Input Input Mutual Interference
Settings (IV-G Series Prevention (IV-G10
only) (Main) only)
Sets whether or not yyYes
6-34
to prevent mutual yyNo (default value)
interference between the
IV-G10 (Main) and the A
IVG15 (Expansion).
Sets whether or not to
use the functions below.
yyWriting to ROM during
I/O Settings external master
yyYes
Option registration 6-34
yyNo (default value)
yyInternal Trigger Control
with IN1 Input
yyReset Status Output on
Clear Error Execution
OUT1 to
OUT8
(IV-G series) Sets the output line yyN.O.
6-35
OUT1 to setting. yyN.C.
OUT4
(IV series)
Output Main/
Settings Expansion Set the logic output of yyAND
Logic Output the IV-G10 (Main) and yyOR 6-35
(IV-G series IVG15 (Expansion). yyOFF (default value)
only)
Common yyLatching (default
Output Selects an output mode. value) 6-35
Settings yyOne-Shot
Selects the polarity (I/O yyNPN
Polarity 6-36
format) of the sensor. yyPNP
Checks whether an input
yyON
I/O Monitor line for control is correctly 6-36
wired or not. yyOFF
Reference
Menu Description Setting range
page
Up to 16 characters
Device Name Sets a name of the sensor. (English and Japanese 6-37
single byte characters)
Device Sets the Password
Password yyON
Name/ Lock function to enable/ 6-38
Lock yyOFF (default value)
Pass disable.
Security
Sets a password when the Up to 8 characters
Password Password Lock function of (English and Japanese 6-38
the sensor is enabled. single byte characters)
Displays the MAC
MAC Address - 6-39
address for the sensor.
Displays the IP address
IP Address - 6-39
Network of the sensor.
Settings Displays the subnet mask
Subnet Mask - 6-39
of the sensor.
Displays the default
Default Gateway - 6-39
gateway of the sensor.
Reference
Menu Description Setting range
page
Adv. Network Settings 6-40
Transfers the image
data and status result yyOFF
FTP Client 6-40
information of the sensor yyON
memory to an FTP server.
Displays the IP address
IP Address - 6-41
of the FTP server.
Input the user name for Up to 16 characters
User Name 6-41
logging in to the FTP server. can be set.
FTP
Input the password for Up to 16 characters
Destination Password 6-41
logging in to the FTP server. can be set.
Settings
Passive Enables/disables the yyEnable
6-41
Mode passive mode. yyDisable
Connection Tests the connection with
- 6-42
Test the FTP server.
Transfer Selects the transfer yyAll
6-42
Condition condition of image data. yyNG Only
Selects the file saving yyIVP
File Format 6-43
format for image data. yyBMP
Transfer Transfers judgement
yyON
Judgment results simultaneously 6-43
FTP Transfer
Condition
Results with the image data.
yyOFF (default value)
A
Turns ON the Error
yyON
FTP Error output function for when 6-43
yyOFF (default value)
a file transfer failed.
The total status result
OK/NG
(OK/NG) is added upon yyON
Criteria Info 6-43
transfer of data to the yyOFF (default value)
Addition
FTP server.
Displays the transfer Up to 16 characters
Folder 6-44
destination folder. can be set.
Sets the file name of
Up to 16 characters
File Name the image data to be 6-44
can be set.
transferred.
Transfer Sets the file name of
Fixed File yyON
Destination the image data to be 6-45
Name yyOFF (default value)
Folder transferred.
Settings Input the upper limit
Index Upper 0-65535
of the numbers to be 6-45
Limit (default value: 999)
appended to file names.
Creates subfolders under
Create yyON
the transfer destination 6-45
Subfolder yyOFF (default value)
folder.
yyDisable
Selects the communication
Protocol yyEtherNet/IP 6-46
Field protocol for the sensor.
yyPROFINET
Network
Enables/disables the yyEnable
Handshake Control 6-46
handshake control of data. yyDisable
Reference
Menu Description Setting range
page
Setup Adjustment 6-32
Shapes can be adjusted
yyOFF (default value)
to the correct shape if an
Tilt Correction yyVertical 6-47
image displayed on the
yyHorizontal
monitor is distorted.
Same as Image
Optimization
Adjusts imaging for the However, if digital zoom
Image Settings 6-47
Tilt Correction. is used, [Zoom Area] and
[Filter (Edge Emphasis)]
cannot be set.
Displays the image
yyON
Rotate 180 displayed on the monitor 6-49
yyOFF (default value)
by rotating 180.
Adjusts imaging for the Same as Image
Image Settings 6-49
Rotate 180. Optimization
Adjusts a white balance
White Balance
for the built-in camera of - 6-50
(Color type only)
the sensor.
Adjusts imaging for the Same as Image
Image Settings 6-50
A White balance. Optimization
Program 6-32
yyMonitor/PC (default
Select a changing
Program Switch Method value) 6-51
method for programs.
yyExternal IN
Sets whether or not
yyCommon
to share the adjusting
Auto Focus Adj Pos yyIndividual (default 6-51
position for auto focus to
value)
all programs.
System 6-32
Displays the model,
version, serial number,
Sensor Information MAC address, IP address, - 6-52
and device name of the
sensor.
Initializes the sensor
Initialize Sensor - 6-53
settings.
Updates the operation
Update Sensor - 6-53
software of the sensor.
1. Image Optimization
Reference
Menu Description Setting range
page
Internal
Trigger interval:
1 to 10000 ms
Sets an imaging timing of (default value: 50 ms)
Trigger Options 4-8
a target. External
Trigger delay:
0 to 1000 ms
(default value: 0 ms)
Automatically adjusts a
Auto Brightness Adjustment - 4-12
image brightness.
Manual focusing type
-
Adjusts focus of the
Focus Adjustment Auto focusing type 4-13
sensor.
yyAutomatic
yyManual
yyEntire (default value)
Imaging Area Sets an imaging area. 4-20
yyPartial
IV-500C(A) 1 to 100
IV-500M(A)
IV-150M(A)
1 to 120
1 to 120
A
IV-2000M(A) 1 to 100
Adjusts brightness of an
Bright IV-G500CA 1 to 105 4-21
Advanced image manually.
IV-G500MA 1 to 130
Brightness IV-G150MA 1 to 115
Adjustment IV-G300CA 1 to 115
IV-G600MA 1 to 125
yyNormal (default value)
Imaging Select an imaging mode
yyHDR 4-21
Mode of the sensor.
yyHighGain
yyOFF
Select a lighting mode for
Lighting yyFlash (default value) 4-21
Extended the built-in light.
yyContinuous
functions
menu Applies the color filters if
an outline of a certain color
OFF (default value),
Color Filters cannot be displayed when
Red, Green, Blue, Cyan, 4-22
(color type only) an image is displayed in
Magenta, Yellow
monochrome display with
the color type sensor.
yyOFF (default value)
yyZoom magnification: x2
Digital Zoom Sets the digital zoom. 4-22
yyZoom magnification: x4
(IV-G series only)
Specify an arbitrary area.
Specify an area in the To move the zoom area
Zoom Area sensors field of view as to the center of the 4-23
the zooming area. screen, touch the [Screen
Center] button.
Emphasize the outline of yyON
Filter 4-23
the image. yyOFF (default value)
2. Master Registration
Reference
Menu Description Setting range
page
Registers the image
Register Live Image as Master imaged by sensor as a - 4-25
master image.
Registers the image of
Select Img From Image the image history in the
- 4-26
History memory of the sensor as
a master image.
Extended
functions Select Img From USB Registers the image in USB
- 4-28
menu Memory memory as a master image.
Sets a reference of
Brightness Correction brightness to the master - 4-30
image.
3. Tool Settings
Reference
Menu Description Setting range
page
Add Tool Newly sets a tool. - 4-35
Select a window shape
Window yy Rect (default value)
to specify an area of the 4-37
A Edit
Shape
target to be detected.
yy Circle
Reference
Menu Description Setting range
page
Select a window shape yy Rect (default value)
Window
to specify the area of a yy Circle 4-46
Shape target to be extracted. yyEntire
Edit Adds a rectangular/
Window circular mask region in
the tool window frame. yyAdd Mask
Mask 4-49
Adds a rectangular/ yyCut Mask
circular cutting region in
the mask region.
Tap a color to be yyExtract Area [+]
Color Extraction extracted on the master yyExtract Area [-]
4-46
(For color type) image and sets an yyUndo
extraction range. yyClear
A color range to be
extracted can be set on
to Live Image - 4-46
the Live image of the
target.
Tap brightness to be yyExtraction Range
Brightness Extraction extracted on the master (0 to 255)
4-46
(For monochrome type) image and sets an yyUndo
extraction range. yyClear
A brightness range to
be extracted can be set
Color
to Live Image
on the Live image of the
target.
- 4-46
A
Area/
Area Adjusts a threshold used
Limit Adjustment 0 to 100 (default value: 50) 4-46
in anomaly detection.
Sets the upper limit of a yyEnable
Upper Limit 4-50
threshold. yyDisable (default value)
Upper When an upper limit
Limit is Enable, select a
yy0-200 (default value)
Scale threshold scale matching 4-50
the coincidence range yy0-999
required for judgment.
Advanced Specifies a color to be yyH : 0 to 359
Color extracted as HSB
yyS : 0 to 255 4-53
Extraction (H: Hue, S: Saturation,
B: Brightness). yyB : 0 to 255
(Color type)
Advanced
Brightness
Specifies a brightness
Extended Extraction value to be extracted.
0 to 255 4-53
functions (Monochrome
menu type)
Up to 8 characters
Sets an arbitrary name to
Tool Name (English and Japanese 4-53
the tool.
single byte characters)
Fixed Select a condition which yyDisable
Reference the matching rate of the yyEnable: Large 4-54
Area Color Area/Area is 100%. yyEnable: Small
Reference
Menu Description Setting range
page
Select a window shape
Window Rect (default value)
yy
to specify an area of the 4-57
Shape Circle
yy
Edit target to be detected.
Window Specifies an area to
Search yyEntire
search an outline of the 4-59
Region yyPartial
target.
Disables an unnecessary
Remove outline which interrupts yyUndo
4-59
Outline the stabilized detection, yyClear
and then judges.
Fine Tune Selects the eraser width of yyNarrow (default value)
Eraser
Pos. Outline the pen when specifying yyMiddle 4-59
Width
Adj. an unnecessary outline. yyWide
yyHigh*
Select an extraction
Sensitivity yyNormal (default value) 4-59
sensitivity of an outline.
yyLow
Adjusts a threshold used
Limit Adjustment 0 to 100 (default value: 70) 4-57
in anomaly detection.
Sets an angle limit for
Rotation 0 to 180
adjusting position to the 4-61
Extended Range rotating direction. (default value: 20)
functions
menu Select whether or not to
yyON (default value)
A Margin allow the margin for the
limited angle. yyOFF
4-61
4. Output Assignment
Reference
Menu Description Setting range
page
yyTotal Status
yyTot. StatusNG
yyRUN
yyBUSY
yyError
Sets the output items
OUT1 to OUT8 (IV-G series) yyPos. Adj.
to be assigned to the 4-64
OUT1 to OUT4 (IV series) yyJudge result of each
output line.
tool (Tool 1 to Tool 16)
yyLogical operation result
of each tool
(Logic 1 to Logic 4)
yyOFF (not used)
Selects whether to
ON/OFF the output yyON
Trigger Error 4-64
when the trigger error yyOFF (default value)
occurred.
Selects the logical yyAND
Logic operation method of 4-67
yyOR
Logic Settings
(Logic 1 to 4)
logics.
yyUnused
A
Extended Select tools to be
functions (Tool selection) yyUsed 4-67
assigned to the logic.
menu yyUsed (Inverse)
yyAll Tools OK
Selects a condition for
Total Status Conditions yyAny Tools OK 4-69
the total status result.
yyLogic 1 to 4
Troubleshooting
Reference
Symptom Check point Remedy
page
The PWR/ERR indicator light An error occurred. Check the Refer to "Error Message".
of the sensor or the PWR
errors from lighting or blinking A-23
indicator light of the monitor
is lighting or blinking in red. in red.
An error message is Check the details of the error Refer to "Error Message".
A-23
displayed on the monitor. message.
Is the power cable correctly Connect the power cable
2-17
The power is not supplied to connected? correctly.
the sensor or monitor does Is the voltage or capacity of Use a power source of the
not turn on. the power source meet the 8-2
correct rating.
specification?
Place a target at the correct
Is the installed distance of the installed distance. The
2-3
target correct? installed distance depends on
the sensor type.
Place the sensor in such a way
Is the sensor view correct? that the sensor view matches 2-3
the target size.
Adjust the focusing position
Is the focus adjustment correct? 4-13
(focus) of the sensor.
Is the brightness adjustment Adjust the brightness of the
An image is not displayed on 4-12
A the monitor, or the image is
correct? sensor.
abnormal. Is the target or the sensor Devise anti-vibration measures
etc. -
vibrating?
Use brightness correction. 4-30
Does the ambient light affect
the image? Place the douser to prevent
-
the incident of ambient light.
Is the front cover dirty or Clean the front cover. Replace
it with the spare front cover A-45
damaged? (OP-87461).
Is the function of Update Image Set the function of Update
6-59
in the RUN mode set to [OFF]? Image in the RUN mode to [ON].
yyStart the run mode
Is the system in the setting
yyTurn on the power of the 5-2
mode?
sensor again.
If a target is to be imaged
using an external trigger, input
the external trigger. When the
NPN is selected in the Polarity,
The image or the status Is the trigger correctly input? the circuit becomes a non- 2-17
result is not updated. voltage input circuit. When
PNP is selected in the Polarity,
the circuit becomes a voltage
input circuit. Check the cables.
All or part of the settings Complete the settings in
necessary for running have not Settings Navigator. 4-1
been completed.
The NG Hold function is used. Set [NG Hold Function] to [OFF]. 6-14
Reference
Symptom Check point Remedy
page
The status result is displayed Is the function of Update Image Set the function of Update
6-59
but the image is not. in the RUN mode set to [OFF]? Image in the RUN mode to [ON].
The network may be affected
by the traffic in the in-plant
LAN. Configure a local network
-
Image update is slow. Is the network connected to the and confirm the network
(during operation/setting) in-plant LAN? connection only for the IV/IV-G
Series.
Set the function of Update
6-59
Image in the RUN mode to OFF.
The touch screen lock of the
Is the input screen for the monitor or the password lock 6-38
unlock password displayed? of the sensor is enabled. Input 6-60
The monitor cannot be the unlock password.
operated using the touch
The password is lost and cannot Contact your nearest
panel.
unlock. KEYENCE office.
-
Are not there any damage or
crack on the touch screen?
Is the output line correctly Correctly connect to the
2-17
connected? external devices.
Set the output line and output A
Is the output setting correctly
settings correctly in the 4-64
set?
Settings Navigator.
Is the system in the setting Start the run mode
5-2
mode?
Is the threshold correctly set? Set the threshold correctly. 5-15
The status result is not yySet the detection tool correctly.
output. Is the tool correctly set? yySet the position adjustment 4-32
tool correctly.
Set the NPN or PNP according
Is the Polarity correctly set? to the circuits of the external 6-36
devices.
Set the N.O. (normally open)
Are the N.O. and N.C. correctly or N.C. (normally closed)
6-35
set? according to the circuits of the
external devices.
Reference
Symptom Check point Remedy
page
Is the trigger condition set to Select [External] in Trigger
4-8
[External]? Options.
Is the input line correctly Correctly connect to the
2-17
connected? external devices.
Make the input line and input
Has the input setting been
settings correctly in [Input 6-33
An external trigger cannot made correctly?
Settings].
be input. When the NPN is selected
in the Polarity, the circuit
becomes a non-voltage input
Has the Polarity been correctly
circuit. When the PNP is 6-36
set?
selected in the Polarity, the
circuit becomes a voltage input
circuit. Check the cables.
The program number cannot Has the switching method for Set the switching method for
be changed with the input the programs been correctly the programs to [External IN]. 6-51
line. set?
Has the input line been Correctly connect to the
2-17
correctly connected? external devices.
A Has the input setting been
Set the input line and input
settings correctly in [Input 6-33
correctly set?
Settings].
When the NPN is selected
in the Polarity, the circuit
becomes a non-voltage input
Has the Polarity been correctly
circuit. When the PNP is 6-36
set?
selected in the Polarity, the
circuit becomes a voltage input
circuit. Check the cables.
The monitor and sensor Refer to Remedy when the
cannot be connected to. Check the cables and settings. Monitor cannot be Connected A-29
with the Sensor (Page A-29).
Image data cannot be Refer to Remedy when data
Check the cables and settings. A-41
transferred via FTP. transfer via FTP is unavailable
Error Messages
PWR/ERR PWR/ERR
indicator light indicator light
On the IV-G series, the indicator light on the sensor head blinks (red) when the light on the sensor amplifier
is ON (red) or blinking (red).
PWR/ERR
Cause Remedy
indicator status
ON In operation. -
Green Setting in progress.
Blink -
A
Operation stopped.
yyTurn on the power of this device.
A system error occurred. yyIf the same error occurs, contact your nearest
KEYENCE office.
A startup memory read error
ON occurred.
yyInitialize the settings.
yyA data abnormality occurred
yyIf the same error occurs, contact your nearest
due to noise or because the
KEYENCE office.
power switched OFF while
writing was in progress.
A trigger error occurred. yyThe trigger error can be fixed using one of the
A judgment process is not following procedure.
performed. yyNext normal trigger input
yyIf a target is to be imaged yyClear Error input
using an external trigger, the yySwitching the program number
external trigger will be input yyProceeding to the settings screen of the sensor
Red during a BUSY status. yyDo not input an external trigger during a BUSY status.
yyIf a target is to be imaged yySet the trigger interval of the internal trigger to a value
using an internal trigger, the that is longer than the processing time.
trigger interval will become yyAn error will not occur if the trigger is set to [OFF]
shorter than the processing described in output assignment for the Settings
Blink time. Navigator (Page 4-64).
PWR/ERR
Cause Remedy
indicator status
The external master image
registration error (with
registered master image) yyAn external master image registration error can be
occurred. The following fixed using one of the following procedures.
errors occurred even though yySuccessful next external master image registration
the image was updated and yyClearing the Error input
registered as a master image.
yySwitching the program number
yyFor the new master image,
the outline cannot be yyProceeding to the settings screen of the sensor
extracted with the outline yyChecking that the image to be registered and the
tool. detection tools/position adjustment settings are
Red Blink yyFor the new master image, applicable.
the area cannot be extracted
with the color area/area tool.
An FTP error occurred. The
following errors occurred.
yyConnection with the FTP An FTP error can be fixed using one of the following
server failed. procedures.
yyTranfer to the transfer yyClick the [OK] button on the Error screen.
destination folder failed. yyClear Error input.
yyThe transfer speed could yyResolve the causes of transfer failure.
not catch up the sensor
processing speed.
A yyPower is not supplied to this
device. yyConnect the power cable correctly.
OFF yyDuring focusing position yyUse a power source of the correct rating.
adjustment. yyComplete the focusing position adjustment.
(Manual focus type only)
Errors in a state that the PWR/ERR indicator light lights in red or blinks in red turn the error output ON.
Cables (Page 2-17)
4. Output Assignment (Setting Details of Outputting to Output Line) (Page 4-64)
Output/
Message Cause Remedy
Indicator
Sensor system error happens. A system error occurred yyTurn on the power of the sensor
in the sensor. again.
Turn on sensor. yyIt is conceivable that a yyIf the same error occurs, contact *1
If not turned on, contact local fault occurred inside the your nearest KEYENCE office.
service center. sensor.
Sensor internal memory reading A memory read error yyInitialize the settings following
has failed. occurred when the the instructions on the screen.
sensor started. yyTurn on the power of the sensor
Turn on or initialize sensor.
yyA data trouble occurred. again.
*1
After this message is closed, yyIt is conceivable that yyDo not turn OFF the power
[Initialize] button will be displayed. the power was switched while saving the settings.
OFF during writing, or yyIf the same error occurs, contact
noise was picked up. your nearest KEYENCE office.
Sensor program xx is damaged. A memory read error yyInitialize the settings following
Initialization is necessary. occurred when the the instructions on the screen.
sensor started. yyTurn on the power of the sensor
After this message is closed, yyA data trouble occurred again.
[Initialize] button will be displayed. during the execution of yyDo not turn OFF the power
program number xx. while saving the settings.
*1
A
yyIt is conceivable that yyIf the same error occurs,
the power was switched contact your nearest KEYENCE
OFF during writing, or office.
noise was picked up.
Trigger error A trigger error occurred. yyAn trigger error can be fixed
Judgment processing has using one of the following
not been executed. procedure.
yyIf a target is to be yyNext normal trigger input
imaged using an yyClearing the Error input
external trigger, the yySwitching the program
external trigger will be number
input during a BUSY yyProceeding to the settings
status. screen of the sensor
yyIf a target is to be yyDo not input the external trigger
*2
imaged using an during a BUSY status.
internal trigger, the yySet the trigger interval of the
trigger interval will internal trigger to a value that
become shorter than is longer than the processing
the processing time. time.
yyAn error will not occur if the
trigger is set to [OFF] described
in output assignment for the
Settings Navigator (Page
4-64).
Output/
Message Cause Remedy
Indicator
Some tools can not correctly judge An external master image yyAn external master image
because of insufficient outline registration error (with registration error can be fixed
extraction amount as a result of registered master image) using one of the following
Ext. Master Save. occurred. The following procedures.
(Matching rate is 0.) errors occurred even yySuccessful next external
Check tool configuration. though the image was master image registration
Some tools can not correctly updated and registered yyClearing the Error input
judged because area is 0 as a as a master image. yySwitching the program
result of Ext. Master Save. yyFor the new master number
(Matching rate is 0.) image, the outline yyProceeding to the settings
*2
Check tool configuration. cannot be extracted screen of the sensor
with the outline tool. yyChecking that the image to be
Brightness of brightness adjustment yyFor the new master registered and the detection
area is not adjustable as a result of image, the area cannot tools/position adjustment
Ext. Master Save. be extracted with the settings are applicable.
Check configuration of brightness Color Area/Area tool. yyAdjusting the brightness of the
adjustment. yyThe brightness image to be registered properly.
correction cannot be
performed correctly for
the new master image.
Turn on monitor.
If not turned on, contact local
service center.
Output/
Message Cause Remedy
Indicator
Connecting to sensor Connection is not possible Refer to Remedy when the
because there is no Monitor cannot be Connected
response from the sensor. with the Sensor (Page A-29).
Connecting to sensor Connection is not
(XXX.XXX.XXX.XXX) possible because there
is no response from the
sensor with the specified
IP address. *4
Output/
Message Cause Remedy
Indicator
This file configuration data is for The setting files for a Read the setting files of a sensor
xxxx. different model of sensors of the same model.
This file is not readable. cannot be read.
FTP Connection Error Connection with the FTP Refer to Remedy when data
server failed. transfer via FTP is unavailable
FTP Transfer Error Data transfer to the (Page A-41).
(Transfer Failed) transfer destination folder
failed.
*2
FTP Transfer Error Data which is larger than
(Insufficient Data Buffer) the remaining storage of
the FTP buffer has been
created and the transfer
failed.
No sensor head is connected to the The sensor head is not Connect the sensor head.
sensor amplifier. connected.
Connect a sensor head to the sensor
amplifier, and then turn on power
again.
If the problem is not solved, contact
your nearest KEYENCE office.
The activation of the Expansion unit The expansion amplifier yyTurn the power off, connect the
amplifier cannot be confirmed. cannot be recognized. main unit and expansion unit
A Check the Expansion unit amplifier
correctly, then turn the power
back on.
connection, and then turn on power yyIf the same error occurs,
to the sensor again. contact your nearest KEYENCE
If the problem is not solved, contact office.
your nearest KEYENCE office.
The load operation failed. The file to be imported is Select the setting file is for the
This setting file is designed for Main not correct. expansion sensor amplifier.
unit sensor amplifiers.
Select a setting file designed for
Expansion unit sensor amplifiers.
The load operation failed. The file to be imported is Select the setting file for the main
This setting file is designed for not correct. sensor amplifier.
Expansion unit sensor amplifiers.
Select a setting file designed for
Main unit sensor amplifiers.
A connection cannot be established with Connection with the Check the items below.
number **. sensor failed. yySpecify the correct IP address
Check the following items. of the sensor.
- The sensors IP address. yyPower supply for the sensor.
- The sensors power supply. yyNetwork connection
- The network wiring. yyNetwork Settings of the monitor
- The network settings of the monitor.
*1 Error output from the sensor: ON, PWR/ERR indicator light of the sensor: Lighting (red),
PWR indicator light of the monitor: Lighting (red)
*2 Error output from the sensor: ON, PWR/ERR indicator light of the sensor: Blinking (red),
PWR indicator light of the monitor: Blinking (red)
*3 PWR indicator light of the monitor: Lighting (red)
*4 SENSOR indicator light of the monitor: Off
Status Remedy
yySupply power to the sensor.
yyConnect the sensor and the monitor correctly and directly
with a monitor cable.
Connecting directly (1 unit) (Page 2-31)
yyAfter a correct connection is established as a result of a
retry, the run screen opens automatically.
yyThe Sensor Connect screen opens when the [Cancel]
button or [OK] button is tapped. Tap the [Connect] button
after a correct connection has been established.
Retries occur repeatedly because
connection is not possible.
The status is as shown below.
yyConnection is not possible after power ON.
yyConnection is not possible using the [Connect]
button of the sensor connection setup screen.
Status Remedy
yySupply power to the sensor.
yyConnect the sensor and the monitor correctly.
Connecting via network (Direct connection (2 units or
more)/Network connection) (Page 2-31)
yyAfter a correct connection is established as a result of
retry, the run screen opens automatically.
yyThe Sensor Connect screen opens when the [Cancel]
button or [OK] button is tapped. Tap the [Connect] button
after a correct connection has established.
Retries occur repeatedly because connection
is not possible.
The status is as shown below.
yyConnection is not possible after power ON.
yyConnection is not possible using the [Connect]
button of the sensor connection setup screen.
Status Remedy
yySupply power to the sensor and the network equipment.
yyCorrectly connect with the sensor and the network
equipment.
Connecting via network (Direct connection (2 units or
more)/Network connection) (Page 2-31)
yyAfter a correct connection is established as a result of
retry, the run screen opens automatically.
Status Remedy
When the connection cannot be established by
searching for the sensor
yySupply power to the sensor and the network equipment.
yyCorrectly connect with the sensor and the network
equipment.
Connecting via network (Direct connection (2 units
or more)/Network connection) (Page 2-31)
yyConfirm that the IP address of the monitor does not
The sensor was not found using the [Search coincide with that of the sensor or another device. Also,
Sensor] button on the Sensor Connect correctly set the subnet mask and the default gateway.
screen. Confirming/Setting the IP address of the monitor
(Page A-38)
yyChange to direct connection (1 unit or 2 units or more)
and confirm that the IP address of the sensor does not
coincide with that of the monitor or another device. Also,
reset (initialize) the network setting for the sensor.
When directly connecting with a sensor (1 unit) (Page
6-55)
When directly connecting with multiple sensors (2
units or more) (Page 6-56)
A Confirming/Setting the IP address of the sensor
(Page A-39)
Initializing the Network Settings (IP Reset Switch)
(Page A-43)
yyThe following conditions are required for a successful
sensor search.
yyThe subnet masks of the sensor and monitor are matched.
yyThe sensor network setting is not set or the IP address
is not duplicated.
Status Remedy
When the connection cannot be established by
specifying the sensor
yySupply power to the sensor and the network equipment.
yyCorrectly connect with the sensor and the network equipment.
Connecting via network (Direct connection (2 units
or more)/Network connection) (Page 2-31)
yySpecify the correct IP address of the sensor.
yyIf the sensor IP address has not been set, establish a
Connection is not possible using the [Specify
connection using the [Search Sensor] button.
Sensor] button or the [Connect] button on
Searching for and connecting to sensors on the network
the Sensor Connect screen.
(Page 6-57)
yyConfirm that the IP address of the monitor does not
coincide with that of the sensor or another device. Also,
correctly set the subnet mask and the default gateway.
Confirming/Setting the IP address of the monitor
(Page A-38)
yyChange to direct connection (1 unit or 2 units or more)
and confirm that the IP address of the sensor does not
coincide with that of the monitor or another device. Also,
correctly set the subnet mask and the default gateway.
Also, reset (initialize) the network setting for the sensor. A
When directly connecting with a sensor (1 unit)
(Page 6-55)
When directly connecting with multiple sensors (2 units
or more) (Page 6-56)
Confirming/Setting the IP address of the sensor
(Page A-39)
Initializing the Network Settings (IP Reset Switch)
(Page A-43)
yyTap the [Search Sensor] button to search for the sensor.
Searching for and connecting to sensors on the
network (Page 6-57)
If a connection is unavailable, refer to When the
connection cannot be established by searching for the
sensor (Page A-32).
yyTap the [Specify Sensor] button to connect.
Specifying the IP address of and connecting to the sensor
First connection after purchasing, or (Page 6-58)
connection after monitor initialization. If a connection is unavailable, refer to When the
connection cannot be established by specifying the sensor
(Page A-33).
Status of the
LINK/ACT Status Remedy
indicator light
Correct link with the monitor
A ON
or the Ethernet switch.
Link is normal.
Green Correct link with the monitor When connection with the monitor is not possible, check
or the Ethernet switch. the STATUS indicator light.
Blink
Data are being sent and
received.
No correct link with the
monitor or the Ethernet
yySupply power to the sensor.
switch.
yySupply power to the monitor or the Ethernet switch of
OFF yyPower is not supplied to this
the connection target.
unit or the connection target.
yyConnect the cable correctly.
yyThe cable is not connected
correctly.
Confirming the status by observing the SENSOR indicator light of the monitor
The causes of an unavailable connection and countermeasures can be confirmed by checking the
SENSOR indicator light of the monitor.
Status of
the SENSOR Status Remedy
indicator light
Correct connection with the
ON -
sensor.
For direct connection (1 unit)
No correct connection with the Remedy when direct connection (1unit) is
A Green
sensor.
The link with the sensor or
unavailable (Page A-29)
For direct connection (2 units or more)
Blink the Ethernet switch has been Remedy when direct connection (2 units or more) is
established, but connection unavailable (Page A-30)
with the sensor has not been For network connection
established. Remedy when connection via a network is unavailable
(Page A-31)
No correct connection with the
yySupply power to the monitor.
sensor.
yySupply power to the sensor or the Ethernet switch of
OFF The link with the sensor or the
the connection target.
Ethernet switch has not been
yyConnect the cable correctly.
established.
zz
When the confirmation result is NG
zz
For the first startup of the monitor or after
monitor initialization
If the displayed confirmation result is
Operation for initial startup of the monitor
(Network Connection) (Page 3-9)
NG A
Confirm the following contents.
zz
If not connected with the sensor via a
yySupply power to the sensor and the network
network
equipment.
Automatically opens after the power is turned on.
yyCorrectly connect with the sensor and the
zz
If connected with the sensor via a network network equipment.
When connecting with the sensor via a Connecting via network (Direct connection
network (Page 6-57) (2 units or more)/Network connection)
(Page 2-31)
When the monitor and the sensor are connected yyCorrectly set the IP address, the subnet mask,
via a network, the [Network Connection] will be and the default gateway of the monitor and
displayed and the IP address of the connected sensor.
sensor will be displayed. Searching for a sensor to be connected
(Page 3-10)
2 Tap the [Specify Sensor] button. Confirming/Setting the IP address of the
monitor (Page A-38)
Confirming/Setting the IP address of the
sensor (Page A-39)
1 Open the Monitor Device Settings screen. returns to the Monitor Settings screen.
yyIf the setting has been changed, the message
zz
If not connected with the sensor via "Monitor will be restarted." appears.
network
After the power turned on, the Sensor Connect 5 Tap the [OK] button if the setting has been
screen opens automatically. Tap the [Monitor changed.
Device Settings] button. The monitor restarts.
zz
If connected with the sensor via a network zz
If the monitor could be connected with the
Monitor Settings (Page 6-54) sensor
The run screen opens.
2 Tap the [Network Settings] button. zz
If the monitor could not be connected with
the sensor
The Sensor Connect screen opens. Set the
connection method etc. and connect the monitor
with the sensor.
Sensor Connect (Page 6-54)
A
The monitor network setting screen opens. For details of the connection method after initial
startup of the monitor or after monitor initialization
3 Confirm the IP address of the monitor. (Page 3-16), refer to Operation for initial startup
of the monitor (Network Connection) (Page 3-9).
1 Directly connect (1 unit) the monitor and yyTapping the [Edit] button displays the screen
the sensor of the confirmation/setting to edit the address. Set the arbitrary address
target. and tap the [OK] button.
yyWhen the [Reset] button is tapped, the setup
Connecting directly (1 unit) (Page 2-31)
values for the [IP Address], [Subnet Mask], and
When directly connecting with a sensor [Default Gateway] will be reset and nothing will
(1 unit) (Page 6-55) be set. Again, set an arbitrary address.
2 Display the Sensor Setup Menu screen. 6 After confirmation/setting is completed, tap
the [OK] button and exit from the network
Displaying the Sensor Setup Menu Screen
(Page 6-7) settings.
3 Tap the [Sensor Advanced] button. 7 Turn OFF the power and connect the
sensor and monitor via a network.
Connecting via network (Direct connection
(2 units or more)/Network connection)
A
(Page 2-31)
Status Remedy
yyConfirm the IP address of the FTP server and set it
correctly.
yyConfirm the port number of the FTP server and set it
correctly. Moreover, confirm the firewall software on the
PC whether the port is available or not.
yyConfirm the user name for logging in to the FTP server
and set it correctly.
yyConfirm the password for logging in to the FTP server
and set it correctly.
Connection with the FTP server failed.
Status Remedy
yyChange the trigger cycle of the sensor.
Setting the Trigger Options (Page 4-11)
yyConfirm the stress status of the network.
The network settings such as the IP address can Initializing the network settings
be initialized to the factory default by means of the
IP reset switch of the sensor.
For the IV-G10 / IV-G15
yyThe IP reset switch is used when joining the
sensor used in another network to a new network, 1 Insert a long and thin pin (1 to 2 mm in
or when trouble occurs during connection. diameter) into the screw hole and press
yyDo not initialize a correctly connected sensor. the IP reset switch for about 3 seconds
The connection will be interrupted. with the power on.
STATUS
indicator
Settings after initialization light
Settings after
Setting Items
initialization
100/10Mbps
Communication speed
Automatically switches
IP address setting BOOTP
method (Bootstrap Protocol) Long and thin pin
IP Address 0.0.0.0*1, *2 The STATUS indicator light will blink twice
Subnet Mask 0.0.0.0*2 (orange) and then turn off. The network setting
Long and
thin pin
Maintenance
Protection sheet
Index
Numerics C
1. Image Optimization....................................... A-15 Cables................................................................2-17
1. Image Optimization (Clearly Image a Target)....4-6 Cancelling One-Shot output.................................7-7
2. Master Registration....................................... A-16 Capturing the monitor screen and saving to
2. Master Registration (Registering the USB memory................................................6-30
an Image as a Reference for Judgment)............4-24 Capturing the screen..........................................6-30
3. Tool Settings.................................................. A-16 Changeover for a Target (Program Functions)....6-15
3. Tool Settings Changing Over.....................................................7-8
(Setting the Judgment Method for Targets)........4-32 Changing the logging conditions of
4. Output Assignment........................................ A-19 the image history................................................6-24
4. Output Assignment Changing the Sensor Displayed on the Monitor
(Setting Details of Outputting to Output Line).....4-64 (Change Connected Sensor Function).................6-8
Changing the sensor to be displayed on
A a monitor..............................................................6-9
Changing the timing of the status output..............7-7
Achieving adequate image brightness...............5-33
Checking errors by observing the PWR/ERR
If the brightness cannot be adjusted due to
indicator light..................................................... A-23
uneven brightness........................................5-33
Checking the Package Contents........................1-10
If the brightness cannot be adjusted in
Checking the view and installed distance
the Auto Brightness Adjustment....................5-33
(IV-G series).........................................................2-2
Achieving good focus.........................................5-34
Clearing Errors...................................................7-11
If good focus cannot be achieved by
the Auto Focus Adjustment...........................5-34 Clearing the saved images.................................6-23
Adding a tool......................................................4-35 Color Area/Area tool...........................................4-44
A Adding/Editing/Deleting a tool............................4-35
Adjustable bracket for IV-G series......................1-12
Color Filters (color type only).............................4-22
Communication Cable........................................1-16
Adjusting the color tint (for color type only)........5-36 Confirming error messages of the monitor........ A-25
Adjusting the installed distance (WD).................5-32 Confirming or deleting
Adjusting Thresholds for Judgment....................5-15 the images registered for the Tool Auto Tuning....5-26
Advanced Brightness Adjustment.......................4-21 Confirming/Setting the IP address of
Advanced Color Extraction/ the monitor........................................................ A-38
Advanced Brightness Extraction........................4-53 Confirming/Setting the IP address of
Advanced Network Settings...............................6-40 the sensor.......................................................... A-39
Attaching the optional mounting bracket..............2-4 Confirming the existence of the sensor from
Attaching the protection sheet........................... A-45 the monitor........................................................ A-37
Auto Brightness Adjustment...............................4-12 If the displayed confirmation
Auto Focus Adjustment Position result is NG................................................ A-38
Confirming the router settings........................... A-40
(auto focus type only).........................................6-51
Confirming the status by observing
the SENSOR indicator light of the monitor........ A-37
B
Connecting directly.............................................2-31
Backing up in a batch.........................................6-26 Connecting directly (1 unit).................................2-31
Backlight.............................................................6-62 Connecting method after initialization............... A-43
Basic adjustments........................... 5-37, 5-38, 5-39 For direct connection................................... A-43
Basic configurations of IV/IV-G Serie...................1-2 For network connection............................... A-43
Basic Operation Flow...........................................3-4 Connecting the monitor cable/Ethernet cable....2-32
Basic Operation for the Monitor..........................3-17 Connecting the sensor head/amplifier cable for
Basic Operation of the Settings Navigator...........4-3 IV-G series and sensor amplifier........................2-17
Bracket...............................................................1-14 Connecting the sensor head/amplifier cable for
Brightness correction..........................................4-30 IV-G series and sensor head..............................2-17
Connecting the Ultra Compact Vision Sensor
(IV-G series).......................................................2-17
Connecting the Vision Sensor (IVseries)...........2-22
Connecting via network (Direct connection Extended functions for the Output Assignment....4-66
(2 units or more)/Network connection)...............2-31 Extended functions for the Position
Connecting via network (Direct Connection Adjustment tool...................................................4-61
(2 units or more)/Network Connection)..............2-28 Extended functions for the Tool settings.............4-62
Controlling Timing of Judgment with Triggers......7-2 Extended functions items for
Copying a program.............................................6-19 the Output Assignment.......................................4-66
Copy Tool............................................................4-62 Extended functions of the Color Area/
Correcting the distorted images due to Area tool.............................................................4-52
the installation....................................................5-33 External trigger.....................................................7-2
Cut-off process of the matching rate................... A-5
F
D Field Network.....................................................6-46
Default value......................................................4-65 Finishing by completing all steps..........................4-5
Deleting a tool....................................................4-35 Finishing the Settings Navigator...........................4-5
Device name......................................................6-37 Finishing without completing the step..................4-5
Device settings...................................................6-37 Fixed Reference Area.........................................4-54
Dimensions...........................................................8-8 Flow in the Settings Navigator..............................4-2
DIN mounting adapter........................................1-15 Flow of the internal process...............................5-40
Displaying and outputting the status result.......... A-4 Focus Adjustment...............................................4-13
Displaying and outputting the status result at Focus adjustment for the auto focusing type......4-13
the time of position adjustment............................ A-4 Folder composition and file naming rules...........6-31
Displaying from the run screen................. 6-21, 6-25 For the processing time......................................5-40
Displaying from the Sensor setup For Ultra Compact Vision Sensor (IV-G series)....2-2
menu screen............................................. 6-21, 6-25 For Vision Sensor (IV series)................................2-3
Displaying the histogram....................................5-12 Front cover (for replacement).............................1-14 A
Displaying the Sensor Image History screen.....6-21 FTP.....................................................................6-40
Displaying the Sensor Setup Menu Screen..........6-7 FTP Destination Settings....................................6-41
Displaying the Settings Navigator guide...............4-5
Displaying the statistical information..................5-10 H
Displaying the USB Memory screen...................6-25
Hanging on the hook..........................................2-13
Display Method of Extended Functions Menus....4-70
Hiding the histogram..........................................5-14
Display methods for tools.....................................5-8
Hiding the statistical information.........................5-12
For color type..................................................5-8
For monochrome type.....................................5-9
Display Settings..................................................6-59
I
Dome attachment...............................................1-13 Imaging Area......................................................4-20
Imaging the target widely...................................5-32
E Importing the individual status output of
each detection tool/logic.......................................7-6
Editing a program name.....................................6-19
Importing the Status Output.................................7-5
Editing a tool.......................................................4-35
Importing the total status output...........................7-5
Editing the tool window.......................................3-18
Infrared polarization filter attachment.................1-13
Editing the value with the slider..........................3-17
Initialize Monitor.................................................6-64
Enabling the screen capturing function..............6-30
Initializing a program..........................................6-20
Enlarging the image display.................................5-6
Initializing the monitor.........................................3-16
Environmental....................................................6-32
Initializing the network settings.......................... A-43
Error Messages................................................. A-23
Initializing the Network Settings
Ethernet cable (M12 4pin - RJ-45).....................1-16
(IP Reset Switch)............................................... A-43
Exiting the sensor settings and starting
Initializing the sensor................................ 3-15, 6-53
an operation.........................................................5-2
Input circuit.........................................................2-25
Extended functions for the Image Optimization....4-18
Input Response Time.........................................7-13
Extended functions for the Master Registration....4-26
Description for symbols................................7-13
Extended functions for the Outline tool..............4-41
Response time for the error clear input........7-13
Response time for the external master Monitor Settings screen....................................... A-9
registration input...........................................7-13 Mounting adapter...............................................1-13
Response time for the switch program input....7-13 Mounting the attachment for IV-G series..............2-6
Input Settings.....................................................6-33 Mounting the dome attachment..........................2-11
Inputting characters............................................3-19 Mounting the IV-G10 (Main).................................2-5
Installed distance of the dome attachment.........2-11 Mounting the IV-G15 (Expansion)........................2-5
Installing/Removing the USB memory................6-25 Mounting the Monitor..........................................2-13
Installing the sensor at an angle.........................5-35 Mounting the mounting adapter............................2-9
Installing the USB memory.................................6-25 Mounting from the jig side...............................2-9
Intelligent Monitor...............................................1-14 Mounting on the wall.......................................2-9
Internal trigger......................................................7-3 Mounting the polarizing filter attachment for
I/O cable for IV-G series.....................................1-11 IV-G500CA/500MA/150MA (OP-87899),
I/O Monitor..........................................................6-36 polarizing filter attachment for IV-G300CA
I/O Settings.........................................................6-33 (OP-87900), or polarizing filter attachment for
Items of extended functions for IV-G600MA (OP-87901).......................................2-8
the Image Optimization......................................4-18 Mounting the Sensor............................................2-2
Items of extended functions for Mounting the sensor amplifier of
the Master Registration......................................4-26 the Ultra Compact Vision Sensor (IV-G series)......2-5
Items of extended functions for Mounting the sensor head............................ 2-2, 2-4
the Tool settings..................................................4-62 Mounting the sensor head of the Ultra Compact
Vision Sensor (IV-G series)..................................2-4
J Mounting the sensor onto
the mounting adapter.........................................2-10
Judgment processing flow....................................1-8
Mounting the spread lens attachment for
A L IV-G150MA (OP-87902) (for the IV-G150MA)......2-9
Mounting the Vision Sensor (IV series)................2-9
LAN cable (RJ-45 - RJ-45).................................1-16 Mounting to a panel............................................2-15
Language...........................................................6-61 Mounting to a wall..............................................2-13
Lighting...............................................................4-21 Mounting to the DIN rail......................................2-16
LINK/ACT (link/activity) indicator light............... A-34 Mounting using DIN mounting adapter...............2-16
List of the Useful Features...................................6-2 Mounting with the wall mounting adapter...........2-13
Loading and confirming the saved images.........6-22
Logic Settings.....................................................4-67 N
Name and Function of Each Part.......................1-17
M Name and function of each part of the sensor...1-20
Main screen for the Image Optimization...............4-7 Name and function of each part
Main screen for the Master Registration............4-24 of the sensor amplifier........................................1-18
Main screen for the Output Assignment.............4-64 Names and Functions of the Operation Screen....5-4
Main screen for the Tool Settings.......................4-34 Network Settings...................................... 6-39, 6-59
Maintenance...................................................... A-45 No-voltage input
Mask settings.....................................................4-49 (When the NPN output is selected)....................2-25
Master image registration from
the image history in the sensor..........................4-26 O
Matching rate at the time of protrusion................ A-5
Operating in the shortest cycle.............................7-4
Matching Rate of the Outline Tool and
Operation flow for the Tool Auto Tuning..............5-17
Position Adjustment Tool..................................... A-5
Operation flow when the power is turned on........3-5
Menu Screen........................................................5-4
Operation for changing the sensor head
Monitor...............................................................1-22
(IV-G series only)................................................3-14
Monitor Device Settings.....................................6-54
Operation for initial startup of the monitor
Monitor Environment..........................................6-54
(Direct Connection (1 unit))..................................3-6
Monitor Information............................................6-63
Monitor power cable (M8 4pin - strand wire)......1-15
Monitor Settings.................................................6-54
Operation for initial startup of the monitor Registering the images from the file saved in
(Direct Connection (2 units or more))...................3-7 the USB memory................................................5-23
Operation for initial startup of the monitor Registering the images from the image history
(Network Connection)...........................................3-9 saved in the sensor............................................5-21
Operation for initial startup of the sensor...........3-13 Registering the images taken in the Test mode....5-19
Operation of the indicator light...........................1-21 Registering the master image............................4-25
Operation of the sensor amplifier indicator light....1-19 Registering the Master Image..............................7-9
Operations when Power of the Sensor is Registering the OK/NG images to be used for
Turned on...........................................................7-12 the Tool Auto Tuning...........................................5-19
Operation when the Power is Turned on..............3-5 Remedy when connection via a network is
Optional parts for the monitor.............................1-15 unavailable........................................................ A-31
Optional parts for the Ultra Compact Remedy when direct connection
Vision Sensor (IV-G series)................................1-11 (2 units or more) is unavailable......................... A-30
Optional parts for the Vision Sensor Remedy when the Monitor cannot be
(IV series)...........................................................1-13 Connected with the Sensor............................... A-29
Other connections..............................................2-29 Removing the USB memory...............................6-25
Other methods of confirming Replacing the front cover.................................. A-45
a network connection........................................ A-37 Response time for the error clear input..............7-13
Outline tool.........................................................4-36 Response time for the external master
Output circuit......................................................2-25 registration input.................................................7-13
Output Settings...................................................6-35 Response time for the switch program input......7-13
Overview of IV Series...........................................1-6 Rotate 180........................................................6-49
Overview of Screen and Operation......................3-2 Rotation Range........................................ 4-42, 4-61
Overview of the Operation Screen.......................5-3 RUN screen (menu display OFF)........................ A-6
Overview of the program functions.....................6-15 RUN screen (menu display ON).......................... A-6
A
P S
Panel cutting dimension.....................................2-15 Saving the image history individually.................6-27
Panel mounting adapter.....................................1-15 Saving the Sensor Settings or Images to
Password Lock...................................................6-38 the USB Memory................................................6-25
Polarity...............................................................6-36 Saving the sensor settings or the image history....6-26
Polarized visible light filter attachment...............1-13 Search Algorithm................................................4-42
Position Adjustment tool.....................................4-55 Searching for a sensor to be connected.............3-10
Power I/O cable (M12 12pin - strand wire).........1-13 Selecting a display method for tools.....................5-7
Preparation flow.................................................6-16 Selecting a tool according to
Preparation procedures......................................6-16 its intended purpose...........................................4-32
Preparing the program functions........................6-16 Selecting the file in the USB memory.................3-20
Processing during an operation..........................5-36 Selecting the tool................................................5-41
Program..............................................................6-32 Selecting the tool by tapping it on the monitor.....5-7
Program Switch Method.....................................6-51 Selecting the tool from the pull-down menu.........5-7
Protection sheet.................................................1-15 Selecting the tool whose information to be
displayed..............................................................5-7
R Sensor...................................................... 1-12, 1-20
Sensor Advanced screen.................................. A-11
Reducing the effect of illumination variation.......5-36
Sensor advanced settings..................................6-32
Reducing the image blur....................................5-34
Sensor Connect........................................ 6-54, 6-55
Reducing the shininess of
When connecting with the sensor via
the glossy or metal surface................................5-35
a network......................................................6-57
Registering from the image in
Sensor head/amplifier cable for IV-Gseries.......1-11
the USB memory................................................4-28
Sensor Image History (Confirming the Images
When using batch backup files (*.iva)...........4-28
whose Status Result is NG)...............................6-21
When using image capture files (*.ivp).........4-29
Sensor Information.............................................6-52
Sensor Setup Menu screen................................. A-7
U
Ultra Compact Vision Sensor (IV-G series):
Sensor amplifier....................................... 1-10, 1-18
Ultra Compact Vision Sensor (IV-G series):
Sensor head.......................................................1-17
Unmounting from the DIN mounting adapter......2-16
Unmounting from the wall mounting adapter......2-14
Unmounting the sensor......................................2-10
Update Monitor...................................................6-64
Updating the sensor...........................................6-53
USB memory (1GB)............................................1-15
Useful features during installation/adjustment......6-4
Useful features while running...............................6-2
Using the Auto Brightness Adjustment...............5-35
Using the digital zooming function......................5-32
Using the dome attachment...............................5-35
Using the dome attachment
(IV-GD05/IV-GD10)..............................................2-6
Using the image files saved in
the USB memory................................................5-16
Using the image history saved in the sensor......5-16
Using the images taken in the Test mode...........5-16
Using the polarizing filter attachment....... 2-12, 5-35
Using the polarizing filter attachment
(OP-87899/OP-87900/OP-87901) or
A
spread lens attachment (OP-87902)....................2-8
Using the program functions (changing over)....6-17
When the [External IN] is selected in
the Program Switch Method.........................6-18
When the [Monitor/PC] is selected in
the Program Switch Method.........................6-17
Using with the intelligent monitor (IV-M30)...........1-6
Using with the IV-Navigator (IV-H1)......................1-7
V
Vertical mounting bracket for IV-Gseries...........1-12
Voltage input (When the PNP output is
selected).............................................................2-25
W
Wall mounting adapter........................................1-15
When connecting with the Ultra Compact
Vision Sensor (IV-G Series)..................................1-3
When connecting with the Ultra Compact
Vision Sensor (IV-Gseries) and the monitor......2-27
When connecting with the Vision Sensor
(IV Series)............................................................1-2
When the NPN output is selected......................2-25
When the PNP output is selected.......................2-25
White Balance (for color type only)....................6-50
MEMO
Copyright notice
/*
* EDMA3 LLD
*
* Copyright (C) 2009 Texas Instruments Incorporated - http://www.ti.com/
*
*
* Redistribution and use in source and binary forms, with or without
* modification, are permitted provided that the following conditions
* are met:
*
* Redistributions of source code must retain the above copyright
* notice, this list of conditions and the following disclaimer.
*
* Redistributions in binary form must reproduce the above copyright
* notice, this list of conditions and the following disclaimer in the
* documentation and/or other materials provided with the
* distribution.
*
* Neither the name of Texas Instruments Incorporated nor the names of
* its contributors may be used to endorse or promote products derived
* from this software without specific prior written permission.
* A
* THIS SOFTWARE IS PROVIDED BY THE COPYRIGHT HOLDERS AND CONTRIBUTORS
* "AS IS" AND ANY EXPRESS OR IMPLIED WARRANTIES, INCLUDING, BUT NOT
* LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR
* A PARTICULAR PURPOSE ARE DISCLAIMED. IN NO EVENT SHALL THE COPYRIGHT
* OWNER OR CONTRIBUTORS BE LIABLE FOR ANY DIRECT, INDIRECT, INCIDENTAL,
* SPECIAL, EXEMPLARY, OR CONSEQUENTIAL DAMAGES (INCLUDING, BUT NOT
* LIMITED TO, PROCUREMENT OF SUBSTITUTE GOODS OR SERVICES; LOSS OF USE,
* DATA, OR PROFITS; OR BUSINESS INTERRUPTION) HOWEVER CAUSED AND ON ANY
* THEORY OF LIABILITY, WHETHER IN CONTRACT, STRICT LIABILITY, OR TORT
* (INCLUDING NEGLIGENCE OR OTHERWISE) ARISING IN ANY WAY OUT OF THE USE
* OF THIS SOFTWARE, EVEN IF ADVISED OF THE POSSIBILITY OF SUCH DAMAGE.
*/
May, 2012 2nd edition Addition of screw hole (1/4-20UNC) to the mounting adapter.
Revision for German / Chinese (Simplified) / Chinese (Traditional).
Revision for Tool Auto Tuning by registration information file.
August, 2012 3rd edition Corresponds to the simulator function of the IV-Navigator.
December, 2012 4th edition Compatibility with Italian / French / Spanish / Portuguese / Korean.
Addition of Logic output / Total Status NG output / RUN output.
Addition of the FTP client function.
Compatibility with field networks (EtherNet/IP, PROFINET).
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E 1101-3
Copyright (c) 2012 KEYENCE CORPORATION. All rights reserved. 244009E 1027-3 440GB Printed in Japan