DS100-49A RB211 Upgrade

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RB211 Ducting Upgrade

Boeing released Service lower than 1015, that has not


Letter (757-SL-35-021) in already upgraded from the
April 2010, recommending one-piece HP2 to the two-
that the HP2 and HP6 duct piece configuration, would
flexible joints installed on all benefit from the upgrade.
757 airplanes equipped with
Rolls Royce RB211-535C When removing HP2
and RB211-535E4 Series ducts for overhaul, Boeing
Duct engines be repaired or recommends that operators
Assembly
replaced between 10,000 to modify any one-piece HP2
12,000 flight hours. ducts to the two-piece
configuration to make
Replacement of the HP2 it easier to remove the
Elbow duct is difficult with the HP2 duct with the engine
engine installed, due to the installed. According to
inaccessibility of the 11 bolts operators, the replacement
One-Piece HP2 Duct Assembly Two-Piece HP2 Duct Assembly that attach the HP2 duct time for the one-piece HP2
Boeing P/N 312N5306-1 to the engine compressor. Duct and the HP6 Duct can
Eaton P/N 14J98-1 Duct Assembly
Access to the bolts is by 24 man hours per engine.
Boeing P/N 312N5306-20
Eaton P/N 14J98-2
blocked by the fan stream Boeing estimates it will
splitter fairing installed require only 3 man hours per
Elbow around the HP2 duct. engine to replace the HP2
Boeing P/N 312N5306-18 To encourage operators and HP6 Ducts on airplanes
Eaton P/N 22J4-1 to adopt an overhaul fitted with the two-piece
program for the HP2/HP6 HP2 Duct.
ducts, Boeing developed a
modification that added one The one-piece HP2 ducts
additional joint to the HP2 (Boeing P/N 312N5306-1)
duct to make it a two-piece can be modified to the two-
duct. The additional joint piece configuration (Boeing
makes it easier to remove P/N 312N5306-20 and
the HP2 duct section with 312N5306-18) per Boeing
the flexible slide joint by Service Bulletins (SB) 757-
removing two clamps (one 36-0028, dated 20 June
on each side of the flexible 2002 and (SB) 757-36-0029,
slide joint), rather than dated 27 June 2002.
having to remove the 11
bolts that attach the duct The two-piece HP2 Duct
to the engine compressor Assembly is made from a
case. The two-piece HP2 one-piece HP2 assembly.
duct was introduced in The one piece unit is cut into
production beginning with two pieces, trimmed and
Line Number 1015, which a flange is added on each
was delivered in June 2002. piece. Reference Boeing
Any 757 aircraft still in Service Bulletins
service with a line number 75-36-0028 and 757-36-0029
for installation instructions.
Eaton
Aerospace Group
Fluid & Electrical Distribution Division
90 Clary Connector Copyright 2013 Eaton
Eastanollee, Georgia 30538 USA All Rights Reserved
Phone: (706) 779-3351 Copying or Editing is Forbidden
Fax: (706) 779-2638 Form No. DS100-49A
www.eaton.com/aerospace March 2013

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