Shoureshi Smart Sensor Final Report PDF
Shoureshi Smart Sensor Final Report PDF
Project Team
University of Denver
July 2004
Information about this project
This is a project report from the Power Systems Engineering Research Center (PSERC).
PSERC is a multi-university Center conducting research on challenges facing a
restructuring electric power industry and educating the next generation of power
engineers. More information about PSERC can be found at the Centers website:
http://www.pserc.org
PSERC members are given permission to copy without fee all or part of this publication
for internal use if appropriate attribution is given to this document as the source material.
This report is available for downloading from the PSERC website.
The work described in this report was sponsored by the Power Systems Engineering
Research Center (PSERC). We express our appreciation for the support provided by
PSERCs industrial members and by the National Science Foundation under a grant
received under Industry/University Cooperative Research Center program. This is the
final project report.
We would also like to express our sincere appreciation to Tri-State Generation &
Transmission and Western Area Power Administration.
We would specifically like to thank Art Mander and Paulette Kaptain for their ongoing
support and time throughout our work on this project. We would never have been able to
succeed in this project without all of the assistance that was provided by Art Mander of
Tri-State.
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Executive Summary
Transformers are a vital part of the transmission and distribution system. Monitoring
transformers for problems before they occur can prevent faults that are costly to repair
and result in a loss of service. Current systems can provide information about the state of
a transformer, but are either offline or very expensive to implement. This report outlines
a new approach that is based on using light absorbance to monitor the state of a
transformer. Given that the most critical components of a transformer are immersed in its
oil, by monitoring and identifying the condition of the oil, the state of the transformer can
be diagnosed. Based on the developed monitoring system, oil is continually sampled from
the transformer through a closed circuit, and light is passed through the oil and tested for
absorbance. Preliminary experiments have demonstrated that a system based on certain
wavelengths could determine the difference between an acceptable or unacceptable
sample of oil. Samples of failed transformers showed a general increase in absorbance of
the light by oil during the experiment. Additional wavelengths can be identified, which
provide more information about the state of the transformer and make the system more
versatile in determining fault types. Basic principles of operation, experimental data, and
a prototype of this monitoring system are developed under this project, and are presented
in this report.
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Table of Contents
1. Introduction ..........................................................................................................1
7. Conclusions ...........................................................................................................19
8. References ............................................................................................................22
iii
Table of Figures
.
iv
List of Tables
Table 1: Chromophoric Groups ...............................................................................7
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1. Introduction
This introductory section describes the importance of this research, its impact, and
1.1 Motivation
In recent years, increased emphasis has been placed on power reliability and
restructuring and re-regulation, have caused increased interest in more economical and
reliable methods to generate and transmit power. The health of equipment constituting
the substation is critical to assure that the supply of power can meet the demand. As has
been seen recently in California and more dramatically in the recent blackout in the
northeast, the United States is already beginning to reach a point where the transmission
and distribution system cannot handle the instantaneous demanded power load.
to a safe level, are among the most expensive piece equipment of the transmission and
transmit over large distances, or would be at a voltage too high to use safely.
Transformers are expensive, as is the cost of power interruptions. The savings that would
dollars. In the past, maintenance of large high voltage transformers was done based on a
based on its past age and performance history. As can be expected, this leads to many
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other healthy transformers. Because of the cost of scheduled and unscheduled
maintenance, especially at remote sites, the utility industry has begun investing in
key to greatly reduce the cost and increase the reliability of providing the needed
failures has a profound economical impact, as well as the ability to deliver a reliable
power.
Since transformers are vital elements of the electric power transmission and
failure in a transformer can easily cost several million dollars to either repair or replace,
and will also cause a loss of service to customers and revenue until the symptom is found
and repaired.
Gas Analysis (DGA) and Particle Discharge. However these monitors are very expensive.
The objective of this research is to develop an online, inexpensive monitoring system for
the health assessment of high voltage transformers, using the principle of light
absorption. A new monitoring system, based on absorbance of light, has the potential to
be an online diagnostic tool that can provide early detection of potential abnormalities
without going through the expense of DGA. Furthermore, given that light absorption at
different wavelength may correspond to different failure modes, this new monitor has the
potential for detection of multiple failure modes simultaneously. Finally, given its
operational principles and the required hardware and software, this monitoring system
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will provide an inexpensive approach to transformer diagnostics. Through this online
monitoring system, light is passed through the oil of the transformer and tested for
one could determine the difference between an acceptable or unacceptable sample of oil.
Based on apriori determined absorbance levels of sampled oil, associated with different
transformer failure modes, a database can be created that would be used with this
monitoring system. In our experiments, samples of failed transformer oils have shown a
provide more information about the state of the transformer and make the system more
to a molecular state due to a change in energy. Such a change occurs when a form of
energy such as light excites the molecules. Since the energy levels of molecules are
discrete, certain chemicals absorb light at specific wavelengths, corresponding to the light
There are also other benefits to using light as an acquisition method. First, light is
almost immune to pressure effects and the effect of pressure can be neglected even as
high as 275 atmospheres. Also, temperature has little effect on the measuring system,
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Optical-based sensors have been developed and used extensively. Most such
sensors are based on optical modulation techniques. There are five types of modulation
commonly used with fiber optics and most of them are applicable to liquid light guides.
Phase Modulation (): Two coherent light beams in different optical sensors or different
paths interfere with one another and one beam is modulated by the chemical
(linear, circular, elliptical) before the light enters the optode. A change in polarization
occurs depending on the chemical interaction and is measured by an analyzer, which can
Time Modulation (t): In time domain fluorometry, a pulsed light source generates a short
pulse that excites fluorescence in the optode. The decay is measured as a function of
time. Limitations: Signal to noise ratio, modal dispersion at long distances. With the use
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Mineral oils have been extensively used in high-voltage electrical apparatuses
since the beginning of the 20th century, and constitute the dielectric fluid for most liquid-
filled transformers currently in service. The oil covers the core and windings and any
connections and fittings that require oil for insulation. It flows through the windings and
cellulose insulation to not only remove heat from power losses, but also provide
operating conditions. The rate of aging will be contingent upon the magnitude of the
electrical, thermal, and mechanical stresses. Insulation breakdown in the windings, from
coil-to-coil or coil-to-ground, will result in arcing. Under arcing stress, the oil will
generate solid carbon, which will form sediment, decreasing the heat dissipation
capability. Furthermore, arcing stress will cause a decrease in the dielectric strength of
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the oil. Therefore, a sensor that can provide an assessment about the condition of oil
the equipment.
Current research indicates that it is the change in dielectric properties of the oil
that leads to transformer failure. Thus, oil failure is closely related to changes in the
dielectric properties of the material. Various measures are available to detect these
changes: particulate generation, fault gas generation, and oil appearance. For example,
present preventive maintenance procedures include an analysis of the oil color as part
of the health evaluation of the transformer. These changes can be observed as a change
in the light reflecting characteristics of the oil because the index of refraction is closely
the imaginary part being related to absorption of light and the real part being related to
scattering. Indeed, the absorption line strength for molecules can be expressed in terms
of the molecular dipole moment. The oil changes color because it acts as an absorbing
spectral filter, and the spectrum shifts with changes in dielectric properties. These same
It has been determined that absorption measurements demonstrate there are both
molecular changes in the fuel composition and a marked increase in the particulate
present in the fuel as a result of thermal stress. Scattering measurements indicate that
while room temperature oil contains particulate with average diameters greater than 0.1
m, thermally stressed oil contains much larger concentrations of particulate with sizes of
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0.06 m and below. Therefore, light absorption spectroscopy for condition monitoring of
The increase in the intensity of the absorbance in the equipment oil is basically the result
compounds of oil [22]. This is further represented in the increase of these chromophores
in the individual compound in the machinery oil. These chromophoric groups are shown
in Table 1.
Machinery oils are refined from petroleum. They are very complex mixtures and
molecule types, 25% of these being aromatic [23]. These hydrocarbons contribute more
than 95% of the mineral oil. In addition, there are no hydrocarbons and impurities in the
mineral oil. Thus the properties of machinery, e.g. transformer oils, may vary
significantly from one batch to another, even from the same brand. Although the oil
manufacturers have analyzed the final products and users, up to 90% of the compounds
still remain unidentified, as the high cost of analyses make their full implementation
practically impossible.
does not occur in the readily accessible portion of the UV region (near or quartz UV).
The reason for this is the absorption of energy in the UV region is quantified; the
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electronic structures of these hydrocarbons determined the wavelength of their
In fact, the paraffinic and naphthenic compounds dont absorb in the near UV
region. It is the aromatic compounds in the transformer oil that absorb at near UV. The
molecular formula of CnH2n, and absorb at about 165 nm in the vacuum UV.
Aromatic compounds contain at least one aromatic ring. Transformer oil has a
high boiling point, generally between 220-250C, therefore both mononuclear and
polynuclear aromatics possibly exist in transformer oil. The conjugated C=C double
bonds move the absorption region to the near UV (quartz) region. For example benzene
(C6H6), which has only one aromatic ring absorbs up to 280 nm. In practice, UV
In addition, as the ring becomes more complex the peak of absorption shifts to
longer wavelengths. For example, when there is alky substitution (an atom or group of
bonded atoms that can be considered to have replaced a hydrogen atom or two hydrogen
atoms in the special case of bivalent groups in a parent molecular entity), the energy of
absorption decreases and the absorption occurs at longer wavelength. Furthermore, the
when any of the chromophoric groups is attached to an aromatic ring, the absorption is
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3. Absorbance of Transformer Oil
types of chemical bonds are excited from the ground state when exposed to radiation in
the wavelength range of 200-800 nanometers (UV: 200-380 nm; Vis: 380-800 nm). The
sample will absorb energy at wavelengths whose energies correspond to that required for
nm. Quartz cell does not absorb above 195 nm, and is selected as the sample cell.
Because the machinery oil is a highly absorptive material, the experiment with
100% oil exceeds the range of the spectrophotometer in the wave region 200-400 nm and
there is essentially no absorption in the visible range 400-900 nm. Therefore, we only
absorbed in the UV region produces changes in the electronic energy of the molecule
acceptable and unacceptable oils. Shown in Figures 2 and 3 are absorbance spectra from
shown in Table 2.
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Table 2. Some sample oils and their absorbance and acceptability
Figure 2 shows the complete absorption for ultraviolet (UV) light, while Figure 3
shows the absorption spectrum for the range that showed the greatest difference between
10
600
New Oil
500
Acceptable
Relative Absorbance
Acceptable
400
Unacceptable
Unacceptable
300
200
100
0
400 350 300 250 200
Wavelength (nm)
25
Relative Absorbance
20
New Oil
15 Acceptable
Acceptable
10 Unacceptable
Unacceptable
5
0
335 330 325 320
Wavelength (nm)
After a certain wavelength was chosen, a preliminary prototype was built, and
failures were performed on the transformer oil to show the repeatability of the
measurements. To show this repeatability in the absorbance, oil samples were made to
fail using three different failure methods: arcing, thermal degradation, and oxidation.
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Figure 4: Arcing Degradation Tested with Prototype System
change in oil light absorptivity after an arcing (an electric transformer failure) takes place
in the oil container. A Xenon light source will be used that provides appropriate
wavelength. A pump is used to circulate the oil through the quartz cell. By using an
optical band pass filter and a light detector, an analog signal is generated that, after
calibration, will indicate light absorbance after passing through the oil. The arcing
experiment was performed using a transformer and two electrodes to create arcs in the
transformer oil. The container was sealed with nitrogen gas to prevent any contact with
the oxygen present in the air. The absorbance was continually sampled and the results
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6.5
Absorbance
5.5
4.5
3.5
2.5
0.0 1.0 2.0 3.0 4.0 5.0
Time (hr)
The next experiment was thermal degradation. This experiment was carried out
in sealed conditions with nitrogen gas and consists of heating the oil. The results of this
5.5
5.0
Absorbance
4.5
4.0
3.5
3.0
0 100 200 300
Time (hr)
The last experiment was oxidation. This experiment was also performed in a
sealed container and consisted of bubbling oxygen through the oil to oxidize the oil.
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Figure 7: Oxidation Degradation Tested with Prototype System
4.5
Absorbance
4.0
3.5
3.0
0 20 40 60
Time (hrs)
As can be seen from the above experimental results there is a direct correlation
between the absorbance level and the state of the oil. As tests were performed and the oil
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4. Database Information
Although using only one wavelength can differentiate between acceptable and
knowledge and information that can be extracted from this online optical-based
monitoring system. To determine what type of fault is present in the system, sample oils
are scanned at multiple wavelengths, and information about the samples is correlated
with the absorbance level. The extend of this experimentally devised database includes
such failures associated with gas concentrations, water content, arcing, etc.
between these concentrations and the light absorption level can potentially be used as
To further create this database for the monitoring system, light absorbance was
correlated to different faults. Samples of oil from transformers that had failed were tested
absorbance and the type of fault. Seven oil samples were used, five of which were
obtained from transformers that exhibited a thermal fault, as well as two samples of oil
provided the most pronounced difference between the thermal and arcing faults. Figure 9
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illustrates that by measuring light absorption level at the wavelength of 390nm, it is
arcing fault.
2.5
Thermal
Absorbance
2 Thermal
Thermal
1.5
Thermal
1 Thermal
Arcing
0.5 Arcing
0
400 390 380 370 360
Wavelength (nm)
Once the database of failure modes and light absorbance has been created, then a
failure classification scheme needs to be devised. Several techniques are available for
this classification, including: a Bayesian classifier, which can be used to determine the
probability of possible failures; and a neural network that learns and classifies patters.
5. Bayesian Classifier
probabilities of each event [4]. For example, consider different transformer oil conditions
described in Table 1. From this table two states can be determined. The oil is either
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By the application of a Gaussian distribution, probabilities of each event can be
calculated, and a Bayesian classifier would use these probabilities to determine the
possibility of each state. A sweep for the probabilities is shown in Figure 10, where the
solid trace is the probability of an acceptable oil, and the dashed trace is the probability of
an unacceptable oil.
This figure illustrates that at a given wavelength, lower absorbance show that the
oil has a higher probability of being acceptable, while at higher absorption levels, the oil
has a higher probability of being unacceptable. The cutoff point is at an absorbance level
of 5.5. It should be noted that an absorbance level of 6.0 should not be interpreted as
having an unacceptable oil, rather the monitoring system would be detecting an oil that
In the previous example, only one wavelength and two states were used. To
provide more information about the health of the transformer, more wavelengths can be
used and also as a result more states can be determined. If the conditions of the oil
samples were known and certain wavelengths have been measured, then a set of observed
wavelengths would be used to determine the probability of each condition. Then a rule-
based fuzzy interface system can be built to automate the overall diagnostic process.
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For example, consider if there are three states (normal, arcing, and thermal), and
two wavelengths are sampled. A database of the four samples of oil at two different
wavelengths can be derived from running absorbance spectrum by the prototype system.
Now, if new sample oil is tested at the same two wavelengths, the probability of each
state can be derived. The highest probability is the most likely state that is present in the
The complete setup of the monitoring system prototype is shown in Figure 11.
The power supply provides the input energy to the light source, which sends light at the
wavelength before the light passes to the sensor. The sensor is a phototransistor that
responds to the light by creating current. This current is very small (micro amps), which
is amplified and changed into a voltage to be read by the on board computer. To supply a
current sample of oil from the transformer, a pump is used to cycle the transformer oil
from the transformer, through the spectrometer cell and back to the transformer.
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The filter can be changed so that multiple wavelengths can be measured as long as the
wavelength to be measured is in the range that the sensor will respond to. This prototype
shows much versatility considering that the only connections needed to the transformer
7. Conclusion
7.1 Summary
Much important advancement was reached from the research described in this
report. A transformer diagnostic system that could be implemented on large scale, field-
level equipment was developed. Through this development, valuable information was
gained about the state of the transformer oil for diagnostic. The major contributions of
An optical sensor module was designed. This sensor included the non-invasive
sensors that have been found to indicate developing faults in transformers, which
is the spectrometer. The system also included its own power supply, light source,
mini fluid pump and quartz cell to sample the oil continuously. The absorbance of
the oil sample is measured and the data is sent to the computer to be diagnosed.
The data that was sent from the spectrometer is matched up against the collection
of unacceptable oil in the database using Bayessian classifier. This classifier that
would determine the state of the transformer oil and notify the operator in field
online.
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A set of unacceptable oil characteristic has been obtained. This type of data was
degradation and oxidation. The experiment results have shown that there are
significant differences in its absorptive level between the oil condition that has
been degraded due to these failures and the oil in good condition.
The result presented in this research focused on validation and implementation of the
optical based sensor to detect the state of the transformer oil, which could be used to
prevent failure to the transformer overall. This validation was accomplished through the
design of a diagnostic module, which could non-invasively collect data that has been
shown to provide diagnostic information about the health of transformers through the oil
condition. From this point in the research, there are several areas for possible future
module on transformers of the same age and type. However, in order for
transformers, a larger database with data from many different models and
years of operation is required. For this reason, one area of possible future
transformers. Through this, it is hoped that the system will actually witness
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The experimental results obtained in this research only used a limited amount
of oil sample. Future work could utilize more samples that represent any
connection to main computer in order to transfer the data. This limits the
portability and increases the work needed for installation. An area of future
Finally, there is also a great amount of work that can be done in the area of
data has been collected from several different transformers and different types
and how they relate to impending failures. In the long term, the pattern
and fault detection system presented in this report can be altered and expanded to provide
more and more valuable information on the health of a transformer. The potential of this
system is vast and with further investigation, the concept of an intelligent diagnostic for
transformer or even substation level can be realized. The result in this report, which is a
design for an online optical sensor based on absorbance of light, shows great promise on
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8. References
[1] C.E.Lin, J.M.Ling, and C.L.Huang (1993). An expert system for transformer
[4] West, M. (1997). Bayesian Forecasting and Dynamic Models. New York:
Springer.
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