Electric Motors and Generators
Electric Motors and Generators
Electric Motors and Generators
DC motors
A simple DC motor has a coil of wire that can rotate in a magnetic field. The current in the
coil is supplied via two brushes that make moving contact with a split ring. The coil lies in a
steady magnetic field. The forces exerted on the current-carrying wires create a torque on the
coil.
The force F on a wire of length L carrying a current i in a magnetic field B is iLB times the
sine of the angle between B and i, which would be 90° if the field were uniformly vertical.
The direction of F comes from the right hand rule*, as shown here. The two forces shown
here are equal and opposite, but they are displaced vertically, so they exert a torque. (The
forces on the other two sides of the coil act along the same line and so exert no torque.)
* A number of different nmemonics are used to remember the direction of the force. Some use the right
hand, some the left. For students who know vector multiplication, it is easy to use the Lorentz force
directly: F = q v X B , whence F = i dL X B . That is the origin of the diagram shown here.
The coil can also be considered as a magnetic dipole, or a little electromagnet, as indicated by
the arrow SN: curl the fingers of your right hand in the direction of the current, and your
thumb is the North pole. In the sketch at right, the electromagnet formed by the coil of the
rotor is represented as a permanent magnet, and the same torque (North attracts South) is seen
to be that acting to align the central magnet.
Note the effect of the brushes on the split ring. When the plane of the rotating coil reaches
horizontal, the brushes will break contact (not much is lost, because this is the point of zero
torque anyway – the forces act inwards). The angular momentum of the coil carries it past this
break point and the current then flows in the opposite direction, which reverses the magnetic
dipole. So, after passing the break point, the rotor continues to turn anticlockwise and starts to
align in the opposite direction. In the following text, I shall largely use the 'torque on a
magnet' picture, but be aware that the use of brushes or of AC current can cause the poles of
the electromagnet in question to swap position when the current changes direction.
The torque generated over a cycle varies with the vertical separation of the two forces. It
therefore depends on the sine of the angle between the axis of the coil and field. However,
because of the split ring, it is always in the same sense. The animation below shows its
variation in time, and you can stop it at any stage and check the direction by applying the
right hand rule.
'Universal' motors
The stator magnets, too, could be made as electromagnets, as is shown above at right. The
two stators are wound in the same direction so as to give a field in the same direction and the
rotor has a field which reverses twice per cycle because it is connected to brushes, which are
omitted here. One advantage of having wound stators in a motor is that one can make a motor
that runs on AC or DC, a so called universal motor. When you drive such a motor with AC,
the current in the coil changes twice in each cycle (in addition to changes from the brushes),
but the polarity of the stators changes at the same time, so these changes cancel out.
(Unfortunatly, however, there are still brushes, even though I've hidden them in this sketch.)
For advantages and disadvantages of permanent magnet versus wound stators, see below.
Also see more on universal motors.
Build a simple motor
To build this simple but strange motor, you need two fairly strong magnets (rare earth
magnets about 10 mm diameter would be fine, as would larger bar magnets), some stiff
copper wire (at least 50 cm), two wires with crocodile clips on either end, a six volt lantern
battery, two soft drink cans, two blocks of wood, some sticky tape and a sharp nail.
Make the coil out of stiff copper wire, so it doesn't need any external support. Wind 5 to 20
turns in a circle about 20 mm in diameter, and have the two ends point radially outwards in
opposite directions. These ends will be both the axle and the contacts. If the wire has lacquer
or plastic insulation, strip it off at the ends.
The supports for the axle can
be made of aluminium, so
that they make electrical
contact. For example poke
holes in a soft drink cans
with a nail as shown.
Position the two magnets,
north to south, so that the
magnetic field passes
through the coil at right
angles to the axles. Tape or
glue the magnets onto the
wooden blocks (not shown in
the diagram) to keep them at
the right height, then move
the blocks to put them in
position, rather close to the
coil. Rotate the coil initially
so that the magnetic flux
through the coil is zero, as
shown in the diagram.
Now get a battery, and two An alternative relisation of the simple motor, by James Taylor.
wires with crocodile clips.
Connect the two terminals of
the battery to the two metal
supports for the coil and it
should turn.
Note that this motor has at
least one 'dead spot': It often
stops at the position where
there is no torque on the coil.
Don't leave it on too long: it
will flatten the battery
quickly.
The optimum number of
turns in the coil depends on
the internal resistance of the
battery, the quality of the
support contacts and the type
of wire, so you should
experiment with different
values.
As mentioned above, this is
also a generator, but it is a
very inefficient one. To
make a larger emf, use more
turns (you may need to use
finer wire and a frame upon
which to wind it.) You could
use eg an electric drill to turn
it quickly, as shown in the
sketch above. Use an
oscilloscope to look at the
emf generated. Is it AC or
DC?
This motor has no split ring,
so why does it work on DC?
Simply put, if it were exactly
symmetrical, it wouldn't
work. However, if the
current is slightly less in one
half cycle than the other,
then the average torque will
not be zero and, because it
spins reasonably rapidly, the
angular momentum acquired
during the half cycle with
greater current carries it
through the half cycle when
the torque is in the opposite
direction. At least two effects
can cause an asymmetry.
Even if the wires are
perfectly stripped and the
wires clean, the contact
resistance is unlikely to be
exactly equal, even at rest.
Also, the rotation itself
causes the contact to be
intermittent so, if there are
longer bounces during one
phase, this asymmetry is
sufficient. In principle, you
could partially strip the wires
in such a way that the current
would be zero in one half
cycle.
An even simpler motor (one that is also much simpler to understand!) is the homopolar
motor.
AC motors
With AC currents, we can reverse field directions without having to use brushes. This is good
news, because we can avoid the arcing, the ozone production and the ohmic loss of energy
that brushes can entail. Further, because brushes make contact between moving surfaces, they
wear out.
The first thing to do in an AC motor is to create a rotating field. 'Ordinary' AC from a 2 or 3
pin socket is single phase AC--it has a single sinusoidal potential difference generated
between only two wires--the active and neutral. (Note that the Earth wire doesn't carry a
current except in the event of electrical faults.) With single phase AC, one can produce a
rotating field by generating two currents that are out of phase using for example a capacitor.
In the example shown, the two currents are 90° out of phase, so the vertical component of the
magnetic field is sinusoidal, while the horizontal is cosusoidal, as shown. This gives a field
rotating counterclockwise.
(* I've been asked to explain this: from simple AC theory, neither coils nor capacitors have
the voltage in phase with the current. In a capacitor, the voltage is a maximum when the
charge has finished flowing onto the capacitor, and is about to start flowing off. Thus the
voltage is behind the current. In a purely inductive coil, the voltage drop is greatest when the
current is changing most rapidly, which is also when the current is zero. The voltage (drop) is
ahead of the current. In motor coils, the phase angle is rather less than 90¡, because electrical
energy is being converted to mechanical energy.)
In this animation, the graphs show the variation in time of the currents in the vertical and
horizontal coils. The plot of the field components Bx and By shows that the vector sum of
these two fields is a rotating field. The main picture shows the rotating field. It also shows the
polarity of the magnets: as above, blue represents a North pole and red a South pole.
If we put a permanent magnet in this area of rotating field, or if we put in a coil whose current
always runs in the same direction, then this becomes a synchronous motor. Under a wide
range of conditions, the motor will turn at the speed of the magnetic field. If we have a lot of
stators, instead of just the two pairs shown here, then we could consider it as a stepper motor:
each pulse moves the rotor on to the next pair of actuated poles. Please remember my warning
about the idealised geometry: real stepper motors have dozens of poles and quite complicated
geometries!
Induction motors
Now, since we have a time varying magnetic field, we can use the induced emf in a coil – or
even just the eddy currents in a conductor – to make the rotor a magnet. That's right, once you
have a rotating magnetic field, you can just put in a conductor and it turns. This gives several
of the advantages of induction motors: no brushes or commutator means easier
manufacture, no wear, no sparks, no ozone production and none of the energy loss associated
with them. Below left is a schematic of an induction motor. (For photos of real induction
motors and more details, see Induction motors.)
The animation at right represents a squirrel cage motor. The squirrel cage has (in this
simplified geometry, anyhow!) two circular conductors joined by several straight bars. Any
two bars and the arcs that join them form a coil – as indicated by the blue dashes in the
animation. (Only two of the many possible circuits have been shown, for simplicity.)
This schematic suggests why they might be called squirrel cage motors. The reality is
different: for photos and more details, see Induction motors. The problem with the induction
and squirrel cage motors shown in this animation is that capacitors of high value and high
voltage rating are expensive. One solution is the 'shaded pole' motor, but its rotating field has
some directions where the torque is small, and it has a tendency to run backwards under some
conditions. The neatest way to avoid this is to use multiple phase motors.
Three phase AC induction motors
Single phase is used in domestic applications for low power applications but it has some
drawbacks. One is that it turns off 100 times per second (you don't notice that the fluorescent
lights flicker at this speed because your eyes are too slow: even 25 pictures per second on the
TV is fast enough to give the illusion of continuous motion.) The second is that it makes it
awkward to produce rotating magnetic fields. For this reason, some high power (several kW)
domestic devices may require three phase installation. Industrial applications use three phase
extensively, and the three phase induction motor is a standard workhorse for high power
applications. The three wires (not counting earth) carry three possible potential differences
which are out of phase with each other by 120°, as shown in the animation below. Thus three
stators give a smoothly rotating field. (See this link for more about three phase supply.)
If one puts a permanent magnet in such a set of stators, it becomes a synchronous three
phase motor. The animation shows a squirrel cage, in which for simplicity only one of the
many induced current loops is shown. With no mechanical load, it is turning virtually in phase
with the rotating field. The rotor need not be a squirrel cage: in fact any conductor that will
carry eddy currents will rotate, tending to follow the rotating field. This arrangement can give
an induction motor capable of high efficiency, high power and high torques over a range of
rotation rates.
Linear motors
A set of coils can be used to create a magnetic field that translates, rather than rotates. The
pair of coils in the animation below are pulsed on, from left to right, so the region of magnetic
field moves from left to right. A permanent or electromagnet will tend to follow the field. So
would a simple slab of conducting material, because the eddy currents induced in it (not
shown) comprise an electromagnet. Alternatively, we could say that, from Faraday's law, an
emf in the metal slab is always induced so as to oppose any change in magnetic flux, and the
forces on the currents driven by this emf keep the flux in the slab nearly constant. (Eddy
currents not shown in this animation.)
Alternatively, we could have sets of powered coils in the moving part, and induce eddy
currents in the rail. Either case gives us a linear motor, which would be useful for say maglev
trains. (In the animation, the geometry is, as usual on this site, highly idealised, and only one
eddy current is shown.)
Loudspeakers
A loudspeaker is a linear motor with a small range. It has a single moving coil that is
permanently but flexibly wired to the voltage source, so there are no brushes.
The coil moves in
the field of a
permanent
magnet, which is
usually shaped to
produce
maximum force
on the coil. The
moving coil has
no core, so its
mass is small and
it may be
accelerated
quickly, allowing
for high frequency
motion. In a loudspeaker, the coil is attached to a light weight paper cone, which is supported
at the inner and outer edges by circular, pleated paper 'springs'. In the photograph below, the
speaker is beyond the normal upward limit of its travel, so the coil is visible above the magnet
poles.
For low frequency, large wavelength sound, one needs large cones. The speaker shown below
is 380 mm diameter. Speakers designed for low frequencies are called woofers. They have
large mass and are therefore difficult to accelerate rapidly for high frequency sounds. In the
photograph below, a section has been cut away to show the internal components.
Tweeters - loudspeakers designed for high frequencies - may be just speakers of similar
design, but with small, low mass cones and coils. Alternatively, they may use piezoelectric
crystals to move the cone.
Speakers are seen to be linear motors with a modest range - perhaps tens of mm. Similar
linear motors, although of course without the paper cone, are often used to move the reading
and writing head radially on a disc drive.
The sketch and circuit show a step-up transformer. To make a step-down transformer, one
only has to put the source on the right and the load on the left. (Important safety note: for a
real transformer, you could only 'plug it in backwards' only after verifying that the voltage
rating were appropriate.) So, how does a transformer work?
The core (shaded) has high magnetic permeability, ie a material that forms a magnetic field
much more easily than free space does, due to the orientation of atomic dipoles. (In the
photograph, the core is laminated soft iron.) The result is that the field is concentrated inside
the core, and almost no field lines leave the core. If follows that the magnetic fluxes φ
through the primary and secondary are approximately equal, as shown. From Faraday's law,
the emf in each turn, whether in the primary or secondary coil, is −dφ/dt. If we neglect
resistance and other losses in the transformer, the terminal voltage equals the emf. For the
Np turns of the primary, this gives
Vp = − Np.dφ/dt .
For the Ns turns of the secondary, this gives
Vs = − Ns.φ/dt
Dividing these equations gives the transformer equation
Vs/Vp = Ns/Np = r.
where r is the turns ratio. What about the current? If we neglect losses in the transformer (see
the section below on efficiency), and if we assume that the voltage and current have similar
phase relationships in the primary and secondary, then from conservation of energy we may
write, in steady state:
Power in = power out, so
VpIp = VsIs, whence
Is/Ip = Np/Ns = 1/r.
So you don't get something for nothing: if you increase the voltage, you decrease the current
by (at least) the same factor. Note that, in the photograph, the coil with more turns has thinner
wire, because it is designed to carry less current than that with fewer turns.
In some cases, decreasing the current is the aim of the exercise. In power transmission lines,
for example, the power lost in heating the wires due to their non-zero resistance is
proportional to the square of the current. So it saves a lot of energy to transmit the electrical
power from power station to city at very high voltages so that the currents are only modest.
Finally, and again assuming that the transformer is ideal, let's ask what the resistor in the
secondary circuit 'looks like' to the primary circuit. In the primary circuit:
Vp = Vs/r and Ip = Is.r so
2 2
Vp/Ip = Vs/r Is = R/r .
R/r2 is called the reflected resistance. Provided that the frequency is not too high, and
provided that there is a load resistance (conditions usually met in practical transformers), the
inductive reactance of the primary is much smaller than this reflected resistance, so the
primary circuit behaves as though the source were driving a resistor of value R/r2.
Efficiency of transformers
In practice, real transformers are less than 100% efficient.
• First, there are resistive losses in the coils (losing power I2.r). For a given material, the
resistance of the coils can be reduced by making their cross section large. The
resistivity can also be made low by using high purity copper. (See Drift velocity and
Ohm's law.)
• Second, there are some eddy current losses in the core. These can be reduced by
laminating the core. Laminations reduce the area of circuits in the core, and so reduce
the Faraday emf, and so the current flowing in the core, and so the energy thus lost.
• Third, there are hysteresis losses in the core. The magentisation and demagnetisation
curves for magnetic materials are often a little different (hysteresis or history
depedence) and this means that the energy required to magnetise the core (while the
current is increasing) is not entirely recovered during demagnetisation. The difference
in energy is lost as heat in the core.
• Finally, the geometric design as well as the material of the core may be optimised to
ensure that the magnetic flux in each coil of the secondary is nearly the same as that in
each coil of the primary.
More about transformers: AC vs DC generators
Transformers only work on AC, which is one of the great advantages of AC. Transformers
allow 240V to be stepped down to convenient levels for digital electronics (only a few volts)
or for other low power applications (typically 12V). Transformers step the voltage up for
transmission, as mentioned above, and down for safe distribution. Without transformers, the
waste of electric power in distribution networks, already high, would be enormous. It is
possible to convert voltages in DC, but more complicated than with AC. Further, such
conversions are often inefficient and/or expensive. AC has the further advantage that it can be
used on AC motors, which are usually preferable to DC motors for high power applications.
What is the difference between having permanent magnets and having electromagnets in a
DC motor? Does it make it more efficient or more powerful? Or just cheaper?
When I received this question on the High School Physics bulletin board, I sent it to John
Storey who, as well as being a distinguished astronomer, is a builder of electric cars. Here's
his answer:
In general, for a small motor it is much cheaper to use permanent magnets. Permanent magnet
materials are continuing to improve and have become so inexpensive that even the
government will on occasion send you pointless fridge magnets through the post. Permanent
magnets are also more efficient, because no power is wasted generating the magnetic field. So
why would one ever use a wound-field DC motor? Here's a few reasons:
• If you're building a really big motor you need a very big magnet and at some point a
wound field might become cheaper, especially if a very high magnetic field is needed
to create a large torque. Keep this in mind if you're designing a train. For this reason
most cars have starter motors that use a wound field (although some modern cars are
now using permanent magnet motors).
• With a permanent magnet the magnetic field has a fixed value (that's what
"permanent" means!) Recall that the torque produced by the motor of a given
geometry is equal to the product of the current through the armature and the magnetic
field strength. With a wound-field motor you have the option of changing the current
through the field, and hence changing the motor characteristics. This leads a range of
interesting possibilities; do you put the field winding in series with the armature, in
parallel, or feed it from a separately controlled source? As long as there is enough
torque to overcome the load placed on the motor, internal friction etc., the weaker the
magnetic field the *faster* the motor will spin (at fixed voltage). This may seem weird
at first, but it's true! So, if you want a motor that can produce a lot of torque at
standstill, yet spin to high speeds when the load is low (how's that train design coming
along?) perhaps a wound field is the answer.
• If you want to be able to run your motor from both AC and DC (the so-called
"universal" motor), the magnetic field has to reverse its polarity every half cycle of the
AC power, in order that the torque on the rotor is always in the same direction.
Obviously you need a wound-field motor to achieve this trick.
Opinions expressed in these notes are mine and do not necessarily reflect the policy of the
University of New South Wales or of the School of Physics. The animations were made
by George Hatsidimitris.
Joe Wolfe / J.Wolfe@unsw.edu.au/ 61-2-9385 4954 (UT + 10, +11 Oct-Mar)
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