IO Units (Wiring)
IO Units (Wiring)
IO Units (Wiring)
When using a Keyence KV-U7 as the power supply of the KV-5000/3000/1000/700 Series, be sure to
connect the protective earthing terminal located on the power supply input terminal to the protective
Instruction Manual earthing conductor in the building installation wiring as the KV-U7 is designed as a Class I equipment.
When installing the KV-5000/3000/1000/700 Series, be sure to install it inside an enclosure such as a
control panel of IP54 or better.
The rated relay load of the KV-B16RA is 8A per common. In other words, when all eight channels are
used, the maximum load per channel is 1A, and when four channels are used, the maximum load per
channel is 2A.
The KV-B8RC is an independent contact and the rated relay load is 2A per channel.
nPrecautions for UL
The KV-5000/3000/1000/700 Series complies with the following UL standard and has acquired UL certification.
UL-certified products display the UL mark on the label found on the side of each product.
<Precautions>
When installing the KV-5000/3000/1000/700 Series, be sure to install it inside an enclosure such as a
control panel of IP54 or better.
Supply power to the KV-5000/3000/1000/700 Series using either the exclusive Keyence KV-U7 power
supply, or a power supply that provides Class 2 output as established in the U.S. NFPA70 NEC (National
Electrical Code).
When using a Keyence KV-U7 as the power supply of the KV-5000/3000/1000/700 Series, be sure to
Introduction connect the protective earthing terminal located on the input terminal to the protective earthing
conductor in the building installation wiring as the KV-U7 is designed as a Class I equipment.
This manual describes handling, operation, and safety information for the expansion input/output units of the For wiring to I/O Units, use stranded copper wire having a gage of AWG#16 to #22 and temperature
KV-5000/3000/1000/700 Series.
rating of 60C or higher (105C or higher for the KV-B8RC and the KV-B16RC. The tightening torque is
Read this manual thoroughly in order to take full advantage of product performance, and use the product
0.56 Nm 4.94lb-in).
only after fully understanding its contents.
Take care to store this manual in a convenient location so that it is readily accessible for reference whenever necessary. The I/O unit is exclusively for use with KV-5000/3000/1000/700.
Please take care that the personnel who will actually operate the product have access to this manual.
nOther Restrictions
nFor safe usage When connecting the Expansion input/output units to the KV-5000/3000 Series of older version than
lThis manuals format Ver.1.1 for use, there are following restrictions.
This manual uses the following headings to make important sections easy to notice and understand.
During I/O test, KV-B8XTD, KV-C16XTD and KV-C32XTD are displayed as 16D0, 32D0 and 64D0
Always read these sections.
respectively.
During I/O test, KV-B8XTD operates differently, depending on the type of unit at immediate right.
WARNING Failure to follow these instructions may lead to death or serious injury.
When there is a special unit at immediate right
The output relay cannot be controlled.
Failure to follow these instructions may lead to physical damage (product malfunction, When there is an output unit at immediate right
CAUTION etc.). If the output relay of the output unit at immediate right is turned ON, the output relay is turned ON.
When there is an input unit at immediate right
If the input relay of the unit at immediate right is turned ON, the output relay is turned ON.
This heading is used to indicate precautions and restrictions that must be followed
Important when operating the product. The input refresh prohibition setting is disabled for KV-B8XTD, KV-C16XTD and KV-C32XTD. If the
output refresh prohibition setting is made, the input refresh is prohibited, too.
This heading is used to indicate cautions relating to device operation where operator When the forced setting is cancelled for KV-B8XTD, KV-C16XTD and KV-C32XTD, after the target relay
Note error is likely. becomes OFF with 1 scan, the input condition is reflected.
When connecting the Expansion input/output units to the KV-1000/700 Series for use, there are following restrictions.
lGeneral precautions
The input refresh prohibition setting is disabled for KV-B8XTD, KV-C16XTD and KV-C32XTD. If the
Verify that this device is operating normally in terms of functionality and performance before the start of
work and when operating the device. output refresh prohibition setting is made, the input refresh is prohibited, too.
Provide a safety circuit that does not pass via the programmable controller to enable failsafe operation
of the entire system in the event that the programmable controller fails.
Output circuit or internal circuit malfunctions sometimes prevent control from being performed Inspection and Daily Care
normally. Be sure to provide a safety circuit in control systems where circuit malfunction may lead to
fire or other serious accidents. nInspection
Proceed with care when modifying the KV-5000/3000/1000/700 Series, or when using it in a manner
that falls outside of the ranges indicated in its specifications, since KEYENCE is unable to guarantee When the KV-5000/3000/1000/700 or other units are used for a long time, connector connections may
device functionality or performance in such situations. become loose or the battery may wear down. Continued use in this state may lead to malfunction.
Use this product in combination with other devices only after careful consideration, since the KV-5000/ For this reason, periodically inspect the body and wired sections on the KV-5000/3000/1000/700 or other
3000/1000/700 Series may fail to satisfy its functionality and performance capabilities as a result of the units in the KV-5000/3000/1000/700 Series.
conditions and environment in which it is used. The main inspection items are as follows:
Do not use the KV-5000/3000/1000/700 Series with the purpose of protecting human beings. Are the connections on each unit disconnected or loose?
nRequest Are the connector connections disconnected or loose?
When using this device under the following conditions or operating environments, please consult with Are the screws on the terminal block loose?
your KEYENCE sales representative in addition to implementing safety measures such as product Is the lithium battery worn?
operation that allows leeway with respect to features and use of failsafe provisions. Are the wiring cables between units and other devices damaged?
Use of the product under conditions not described in this manual.
Use of the product in nuclear power generation control, railroad facilities, aviation facilities, vehicles,
nDaily Care
combustion devices, medical equipment, entertainment machinery, safety equipment, etc.
Use of the product in applications that may have a significant impact on human life or property, or that The CPU Unit or other units become dirty over prolonged use.
place a high priority on safety. Wipe off any dirt on the units with a clean, dry cloth.
Remove any dust or dirt on connectors and other small parts with a cotton wool bud after once
nPrecautions for CE Marking
Keyence Corporation has evaluated compliance with the requirements of the EU Directive when the disconnecting the connector.
following conditions were satisfied, and have confirmed that this product satisfies those requirements.
Accordingly, be sure to satisfy the following conditions when using this product in EU countries.
Specifications
nGeneral Specifications
KV- B16TC (16 points) KV- C32TC (32 points) KV- C64TC (64 points)
Item Specifications Model
KV- B16TD (16 points) KV- C32TD (32 points) KV- C64TD (64 points)
Power supply voltage DC 24V (10%) External connection method Connectable terminal block Connector (MIL standard) *1
Surrounding air temperature 0 to +50 C (no freezing)*1, *2 Transistor (NPN) (C type)
Storage ambient temperature -20 to +70 C*1 Output configuration
MOS FET (N-ch) (with overcurrent protection function.)(D type)
Relative humidity 10 to 95% RH (no condensation)*1
DC 30 V, 0.2 A (C type)
Storage ambient humidity 10 to 95% RH (no condensation)*1 Rating load DC 30 V, 0.2 A
DC 30 V, 0.3 A (D type)
Voltage endurance AC 1,500 V for 1 min. between power supply terminal and input/output terminals, Leakage current at OFF 100 A or less
and between all external terminals and case
Residual voltage at ON 0.5 V or less
Resistance to line noise 1,500 Vp-p or more Pulse width: 1 s, 50 ns (from noise simulator) Common method 16 points/1 common (2 terminals) *2 32 points/1 common (2 terminals) *2 64 points/1 common (4 terminals) *3
Resistance to vibration In conformity with In presence of an intermittent vibration Scan iterations
10 s or less (C type) 50 s or less (C type)
JIS B 3502 Frequency Acceleration Half amplitude 10 iterations OFFON
Operating 100 s or less (D type) 150 s or less (D type)
IEC61131-2 5 to 9 Hz 3.5 mm (over 100 min.)
times: 200 s or less (C type)
for each of ONOFF
9 to 150 Hz 9.8 m/s2 300 s or less (D type)
X, Y, Z
In presence of a continuous vibration directions Internal current 35 mA or less (C type) 55 mA or less (C type) 100 mA or less (C type)
Frequency Acceleration Half amplitude consumption 45 mA or less (D type) 65 mA or less (D type) 120 mA or less (D type)
5 to 9 Hz 1.75 mm Weight Approx. 130 g Approx. 100 g Approx. 140 g
9 to 150 Hz 4.9 m/s2
Shock resistance 150 m/s2 (15 G), working time: 11 ms, twice in each of X, Y and Z axis directions Model KV-B16TCP (16 points) KV- C32TCP (32 points) KV- C64TCP (64 points)
Insulation resistance 50 M or more (DC 500 V mega between power supply terminal and input/output External connection method Connectable terminal block Connector (MIL standard) *1
terminals, and between all external terminals and case) Output configuration Transistor (PNP)
Operating atmosphere No excessive dust or corrosive gasses Rating load DC 30 V, 0.2 A
Operational altitude 2,000 m maximum Leakage current at OFF 100 A or less
Overvoltage category II (with KV-U7 in use) Residual voltage at ON 0.5 V or less
Pollution degree 2 Common method 16 points/1 common (2 terminals) *2 32 points/1 common (2 terminals) *2 64 points/1 common (4 terminals) *3
*1 Guaranteed range as a system Operating OFFON 10 s or less 50 s or less
*2 Stipulated by temperature at bottom side of unit inside the control panel times: ONOFF 200 s or less
Internal current consumption 35 mA or less 55 mA or less 100 mA or less
Weight Approx. 130 g Approx. 100 g Approx. 140 g
nExpansion Input Unit Specifications
*1 MIL-C-83503 compliant
Model KV-B16XC (16 points) KV-C32XC (32 points) KV-C64XC (64 points) *2 KV-C32T*(P)and KV-B16T*(P) have 2 COM points, but internally they share a common circuit.
*3 KV-C64T*(P) has 4 COM points, but internally they share a common circuit.
External connection Connector Connector
Connectable terminal block
method (MIL standard)*1 (MIL standard) *1
Input mode DC 24 V DC 5 V DC 24 V DC 5 V
DC 24 V mode*4 Note The KV-C32T*(P)/C64T*(P) is 1.6 A/1 common terminal.
mode mode mode mode
Max. input voltage DC 26.4 V (10 %)
Input rated voltage DC 24 V, DC 5 V, DC 24 V, DC 5 V, KV-B16RC derating
DC 24 V, 4.1 mA
Min. ON voltage 19 V 3.5 V 19 V 3.5 V 19 V Unit failure may result when the number of 80
Max. OFF current 1.5 mA 1.5 mA 1.5 mA simultaneously ON output points exceeds the
CAUTION specifications range.
60
Max. OFF voltage 1.5 V 1.5 V
Common method 16 points/1 common 32 points/1 common 32 points/1 common
The graph on the right shows the continuous 40
37.5 %
45C 50C
CAUTION 100 100%
80 80%
60
26.4 V input
40
24 V input
20
0
0 10 20 30 40 50
Ambient temperature (C)
Installation cautions Mounting the units on a DIN track
nInstallation environment This section describes how to mount connected units on a DIN track as well as how to remove them.
Do not install KV-5000/3000/1000/700 Series devices in the following locations:
Locations where series devices are exposed to direct sunlight. nMounting units
Locations where the surrounding air temperature range exceeds 0 to +50 C.
Locations where relative humidity exceeds 10 to 95% RH. 1 Latch the DIN track mount fastener on the top of
Locations subject to condensation due to rapid change in temperature. each unit onto the groove on the top of the DIN track.
Locations where corrosive or flammable gasses are present.
Locations where there is excessive dust, salt, iron powder, or soot.
Locations where series devices are subject to direct vibrations or mechanical shocks.
LO
CK
Locations where series devices are exposed to splashes of substances such as water, oil, or chemical agents.
Locations where strong magnetic or electrical fields are generated. Top fastener
At altitude of 2,000 m at minimum.
DIN track
nInstallation orientation
When installing the KV-5000/3000/1000/700 Series in a control board, always orient the KV-5000/3000/ 2 Insert the bottom of the DIN track into the DIN mount
1000/700 CPU Unit so that its front panel and input/output connectors are accessible from the front. fastener on the bottom of each unit.
The black fastener on the bottom moves on a spring. Press
the rail against it until you hear it click into place.
In locations where it is difficult to install the unit, unlock all
LO
C
K
locks, attach the unit on the DIN rail, and lock the locks
24V
24V
5V
5V
CK
LO
KV
-B1
6XA
LOC
K
again.
KV
-C3
2XA
24V
5V
is pushed in (locked).
nSurrounding space
Allow a space of at least 30 mm between the device and any walls or other equipment surrounding it. Fastener is Fastener is
properly locked. not locked.
nRemoving units
30mm
30mm
Series units
1 Pull the bottom DIN track mount fastener down.
Below
Allow 30 mm of space so that
you can insert your finger and 2 Remove the DIN track from the units by reversing
30mm remove the lock lever. the steps used to attach it.
V
5V
24VDC
Or
1.8A
0V
K
0
C
LO
1 0
2 1
3 2
HY 4 3
PE 5 4
* The <<Error Output Unit>> and <<Bluetooth Unit>> can be connected to the KV-5000/3000 CPU unit only.
of the unit while peeling off the
sheet on the rear.
Note Always make connections when the unit power supply is OFF.
3 When you have attached the
nMaximum connectable units protective sticker sheet onto
the unit on the far right, cut
A maximum of 16 units can be connected to a single CPU Unit (excluding Power Supply Units, Error
along the perforated lines.
Output Units, Bluetooth units and End Units).
Up to 48 units can be connected when using 2 sets of Extension Units.
Some Special Units do not support 48 connections.
For more information see each units instruction manual. Removing the terminal block
nAssembling units
Note Be sure to turn the unit power OFF before removing the terminal block.
1 Release the lock levers on the top and bottom
of the right unit. 1 Open the terminal block cover on the unit.
Place your finger on the indentation and slide the
lever towards the front of the unit to release it. 2 Turn the screw that holds the terminal -B
16
XA
V V 5V
24 24
lock lever into the left units lock lever slot. The black screw is used to hold the terminal 24V
5V
KV
Hold the units so that they are both parallel and align block in place.
the connectors so that you can easily connect them.
3 Pull the terminal block forward and
KV
remove it.
-B16
XA
Apply a little bit of force to pull the terminal
block forward.
Unit bodies are made from composite resins and may suffer deformation when exposed
CAUTION to powerful solvents such as acetone, trichlene, and benzene. Exposure to excessive force
Output after making pressure contacts may result in device damage. Take appropriate cautions.
DC 24 V D-type ground
Note Use the OP-42224 34-pin connector on 64-point units. OP-23139 cannot be used.
lPrecautions when grounding devices
Establish individual ground connections (D-type ground connections) for each device. The ground lConnecting wires to connectors
resistance for each connection should be 100 W or less.
This section describes the process used to connect wires using the special pressure connection tool.
When individual ground connections cannot be established, use a common ground. In this case all
Prepare contacts, housings, and wires in advance.
wires must be kept to the same length.
PLC Other PLC Other PLC Other 1 Fold from the break-off position on the contacts carrier
device device device
area in the direction indicated by the arrows and remove.
B
A B A
2 Insert the contact straight into the pressure connection Carrier area
tools contact reception area as far as it will go. (Diagram Contact break-off point
D-type ground A=B A>B A)
A<B
3 Insert the wire straight into the space as far as it will go so that it is parallel with the
contacts pressure connection groove. (Diagram B)
Protecting contacts Pressure
When using induced charges such as those generated by clutches, motors, and solenoids, rush current Diagram A connection Diagram B
punch
may be generated when the load power supply is activated and reverse voltage may be generated when the Solderless
connection groove
load power supply is deactivated. Rush current and reverse voltage are a major cause of shortened contact Cover
Seen from side
life. Install contact protection circuitry to reduce these phenomena. Guide Wire
Pressure
Handle connection
Example of contact protection circuitry Pressure connection punch punch
Contact Unit Cover
Contact Wire
With an AC load (1) With a DC load (1) With an AC load (2) With a DC load (2) Guide
removal pin
Guide Contact Cover
Contact
Contact
a b reception area
L L L L
L
Y terminal part dimensions Compatible dimensions 7 Attach the connector to the housing with its
Attach screws
B: Y-shaped part outer size inserted contacts and attach the cover.
d1: Diameter of power line outlet B: 6 mm or less
d2: Y-shaped part inner width
L: 13 mm or less
(part that screw grips)
L: Total length d2: 3.2 mm or more d1
Copper only, stranded
Housing
Align here
8 Secure the wires with the tie band as shown in
the diagram.
Tie band
1 Align the terminal to be removed with the arrow Pin for removing contact
on the pressure connection tools frame.
007
004 4 003 103 21 P COM2
001
002
L
L
P : L
L
005
004 L
006 5 004 104 22 007
COM0 P COM3 L
006 L
008 6 005 105 23 003 COM0
009 P COM4 L
008 L
010 7 006 106 24 004 L 009
011 P COM5 L
010 L
012 8 007 107 25 005 L 011
013 P COM6 L
012 L
014 9 008 108 26 006 L 013
015 P COM7 L
014 L
COM1 10 009 109 27 007 L 015
NC COM1
11 010 110 28 NC
12 011 111 29
*COM signals are shorted internally.
13 012 112 30
14 013 113 31 *COM signals are independent.
*COM signals are shorted internally.
15 014 114 32
16 015 115 33
17 COM0 COM1 34
KV-B8XTD/KV-C16XTD KV-B16XC/KV-C32XC
2.8
27.3
4.3 k 4.3 k
Internal circuitry
Internal circuitry
IN IN
5V, 24V 5V, 24V
switching circuitry switching circuitry
COM0 COM0
Photocoupler Photocoupler 90 35.9
insulation insulation
COM1
Input power Input power
supply supply
KV-C64XC/KV-C32XTD
3.5 80
9 29 3 (96.5)
5.6 k
Internal circuitry
IN lKV-B8XTD/KV-B16XTD
470
COM0 ~ 3
2.8
(COM0 ~ 1) Photocoupler
insulation
Input power
supply
27.3
COM0 to 3: FKV-C64XC
COM0 to 1: FKV-C32XTD
90 35.9
000 ~ 007
000 ~ 007 (008 ~ 015)
OUT OUT
Internal circuitry
Internal circuitry
lKV-B8XTD/KV-B16XTD
Load power Load power
supply supply
2.8
KV-B16TC/KV-C32TC/KV-C64TC KV-B16TCP/KV-C32TCP/KV-C64TCP
KV-B16TD/KV-C32TD/KV-C64TD 27.3
KV-B8XTD/KV-C16XTD/KV-C32XTD
COM1
Photocoupler
insulation COM2
COM3
OUT
Internal circuitry
OUT
Load Load
COM3 3.5 80
9 29 3 96.3
COM2
Insulated (125)
Photocoupler COM1
insulation power supply
COM0
*The number of COMs differs according to the unit. Load power *The number of COMs differs according to the unit.
KV-B16T* : 2points supply KV-B16TCP: 2 points
KV-C32T* : 2points KV-C32TCP: 2 points
KV-C64T* : 4points KV-C64TCP: 4 points
KV-B8XTD : 1point
KV-C16XTD : 1point
KV-C32XTD : 2points
The output of the KV-***TD and KV-***XTD Series is MOS FET.
2009
00596E 0059-1 96M00596
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