SSP 513 Golf '13
SSP 513 Golf '13
SSP 513 Golf '13
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The self-study programme presents the Current testing, setting and repair instructions can
design and function of be found in the provided service literature.
Important
new developments!
The content will not be updated. note
2
Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Infotainment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
3
Introduction
Vehicle architecture
The integral feature of the modular transverse matrix This dimension is uniform in all vehicles and is based
is a flexible vehicle architecture. This has been on a standard engine installation position which is
divided into five principle vehicle sections. The central transverse to the direction of travel. Other dimensions
dimension is the area between the pedal cluster and which characterise the concept, such as wheelbases,
wheel centre. track widths, wheel sizes and seat positions, have
been standardised across the Group while remaining
variable.
Variable
Module families
The modular strategy characterising the MQB is based on the following standardised module families:
Electrics/electronics
Drive
Running gear
Vehicle design (vehicle body, air conditioning system, seat system, airbags)
4
From the platform to the modular matrix
Body-in-white
Module Module
Platform
Synergies within Synergies partly shared among vehicle Synergies shared among all vehicle
just one vehicle class classes classes
Vehicle classes
Vehicle classes
Vehicle classes
Bodywork shape Bodywork shape Bodywork shape
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Since the early 1990s, a number of In the year 2000, this strategy was Since 2007, the use of modules has been
different models have been produced on supplemented with the launch of the extended to the entire vehicle, and has
a shared platform. module strategy. Modules with basic been introduced across all vehicle
This strategy involves dividing the vehicle technical functions and designs which classes as well. From 2012 on, the same
into the body-in-white and the platform. are identical were introduced to a modules will be used across the entire
The technical features of the platform variety of vehicles. Group within the modular strategy.
components are virtually identical.
VW production will become faster, simpler, more cost-effective and more flexible through standardisation
across the brands. It will simplify development, creating synergies right across all brands and vehicle series.
The modular matrix strategy will allow the number of versions, and their complexity, to be reduced significantly.
Standardised production processes are made possible by employing uniform joining sequences in body
construction, a uniform assembly sequence and uniform installation concepts.
It is now possible to produce models based on the MQB architecture, even when they are made by different
brands, together on one and the same production line.
5
Introduction
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6
The Golf innovations
The main contribution made by all vehicle subassemblies is the weight saved, this being up to 100 kg compared to
the previous models. This also saves a significant amount of fuel for all engine and gearbox combinations, at the
same time as reducing the CO2 emissions by the same proportion.
This focus on innovations allowed numerous new technologies to be implemented in this vehicle class,
such as:
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For the first time, many new systems and numerous driver assist systems are being utilised in the Golf 2013, all of
which were otherwise only available for higher-level vehicle classes, such as:
7
Introduction
Technical data
Exterior dimensions and weights
1549mm 1520mm
1799mm 2027mm
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* This data refers to the two vehicles, without driver, when equipped with a 1.2 l 63 kW TSI engine,
5-speed manual gearbox MQ200 and 195/65 R15 tyres, as well as BMT (BlueMotion technology) for the
Golf 2013 and without BMT for the Golf 2009.
8
Interior dimensions and volumes
mm
mm
967
1018
1750mm
2006 mm
643 mm
665 mm
1023mm
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9
Body
Body structure
The key focus during development of the body structure was combining high crash safety with a low body weight.
This is why a high proportion of ultra-high tensile (thermoformed) sheet metal parts have been used for the Golf
2013. Furthermore, innovative production technologies, such as the tailored rolled blank technique, and new
joining technologies, such as the wobble seams in the side area, have been used. This has allowed the stability of
the passenger compartment to be increased.
Wobble seams
For the first time, wobble seams (the name refers to
their shape) have been used in the Golf 2013. This
joining technology produces a longer laser weld join
over the same area. It can be subjected to a load 3 to
4 times greater than individual spot welds.
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Wobble seam
Strengths of steel sheets
<160MPa
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<420MPa
<1000MPa
10
Tailor rolled blank technology
The B-pillar has been, produced by employing tailor
rolled blank technology. This involves only shaping
those areas of a component where the loads exerted
require a larger wall thickness. A so-called tailor
rolled blank plate is produced. Tailored blank
(meaning custom-made blank).
Manufacturing process
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11
Occupant safety
Safety equipment
The Golf 2013 features the following safety equipment:
Crash sensors
The following crash sensors are installed:
Crash sensor for front airbag
Crash sensors in the doors for side crash detection
(pressure sensors)
Crash sensors in the C-pillars for side crash
detection (acceleration sensors)
12
Proactive
occupant protection system
For the very first time in this vehicle class, the Golf
features the option of being equipped with the
proactive occupant protection system.
13
Power units
5-speed
Manual gearbox
MQ200-5F*
0AH
6-speed
Manual gearbox
MQ200-6F*
0AJ
6-speed
Manual gearbox
MQ250-6F*
02S
7-speed
Dual-clutch
gearbox
DQ200-7F*
0CW
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Diesel engines
5-speed
Manual gearbox
MQ250-5F*
0A4
6-speed
Manual gearbox
MQ350-6F/6A*
02Q
6-speed
Dual-clutch
gearbox
DQ250-6F*
0D9
7-speed
Dual-clutch
gearbox
DQ200-7F*
0CW
With the launch of the modular transverse matrix, the installation position of the dual clutch gearbox
has been changed, along with the communication between the mechatronic unit and the data bus
system. This has lead to a change in the designations used for the dual clutch gearboxes. The dual
clutch gearbox 0AM has become the 0CW, and the 02E has become the 0D9.
15
Power units
The 1.2 l TSI engine in the new EA211 series of petrol engines is available in two different power versions.
The two different power versions are realised by the software.
Technical features
Stroke 75.6mm
160 50
Valves per cylinder 4
140 40
Compression ratio 10.5:1
120 30
Max. output 63kW at 4300 - 5300 rpm
77kW at 4500 - 5500 rpm 100 20
Max. torque 160 Nm at 1400 - 3500 rpm
175 Nm at 1400 - 4000 rpm 80 10
2000 4000 6000 [rpm]
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Engine management Bosch Motronic MED 17.5.21
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1.4 l 90 kW TSI engine with turbocharger
The 1.4 l 90 kW TSI engine is another engine from the new EA211 series of petrol engines.
Technical features
Stroke 80mm
180 60
Valves per cylinder 4
160 50
Compression ratio 10.0:1
140 40
Max. output 90kW at 5000 - 6000 rpm
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Power units
The 1.4 l 103 kW TSI engine is the basic engine in the new EA211 series of petrol engines.
Technical features
18
1.4 l 103 kW TSI engine with Active Cylinder Management
(ACT)
The main difference between this engine and the 1.4 l 103 kW TSI engine is the Active Cylinder Management
(ACT).
Technical features
Displacement 1395cm3
240 90
Bore 74.5mm
220 80
Stroke 80mm
200 70
Valves per cylinder 4
180 60
Compression ratio 10.0:1
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Power units
Technical features
Stroke 80.5 mm
220 60
Valves per cylinder 4
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The 2.0l 110 kW TDI engine
The 2.0l 110 kW TDI engine is the more powerful version in the new EA288 series of diesel engines.
Technical features
Stroke 95.5mm
300 90
Valves per cylinder 4
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Power units
Misfuelling prevention
device
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Design
View from front View from rear
Tabs Plastic ring with
Flap with spring annular spring
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Function
Tabs Diesel fuel nozzle
If a diesel fuel nozzle is inserted into the filler neck of
the fuel tank, the fuel nozzle pushes all the tabs in the
misfuelling prevention device to the side. The plastic
ring is splayed and the locking lugs are forced apart.
The force of the fuel nozzle during insertion opens the
flap. The diesel fuel nozzle can now be fully inserted
into the filler neck and the vehicle can be refilled with
diesel fuel.
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Power transmission
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Additional engine bolt point
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Four-wheel drive clutch
With the Golf 2013, the 5th generation of four-wheel drive clutch is being launched. The control logic for the
various driving situations has been adopted from the 4th generation four-wheel drive clutch. The pressure control
in the 5th generation is now generated by a piston pump with an integrated centrifugal governor (Haldex coupling
pump for 4WD V181).
The regulated pressure acts on the working piston and compresses the clutch pack within the clutch cage, allowing
the required torque to be transferred to the rear axle.
Rear axle
differential
Four-wheel drive
Drive pinion for rear control unit J492
final drive
Drive shaft
You will find more information on the 5th Generation four-wheel drive clutch in Self-study Programme
no. 515 The Golf 2013 Running Gear and Four-wheel Drive Concept.
25
Running gear
Running gear:
McPherson strut front suspension
Four-link rear axle or a torsion-beam rear axle
(depending on the engine).
Electromechanical parking brake (EPB) with
AutoHold
Electromechanical power steering
ABS/ESP Continental MK 100
4MOTION drive
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Driver assist systems:
Automatic distance control system (ACC) with city
emergency braking function (CNB)
Area monitoring system (Front Assist)
Distance warning
Multicollision brake
Front camera
Lane departure warning (Lane Assist)
Park Assist Steering 2.0 (PLA)
Tyre pressure monitoring (TMD)
Driver Alert System (MKE)
Cruise control system (CCS)
Speed limiter
Park distance control (PDC)
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You will find further information on the running gear and the driver assist systems in Self-study
Programme no. 515 The 2013 Golf Running Gear and Four-wheel Drive Concept and
no. 516 The Golf 2013 Driver Assist Systems.
27
Heating and air conditioning
Button for
seat heating
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Rotary knob for Rotary knob for fresh air Rotary knob for air
temperature selection blower distribution
The operating and control unit for the heating and The fresh air blower now features 6 different speeds.
ventilation system is a completely new development. The various fresh air blower speeds are now
It is a manual electric system, meaning the controlled by the fresh air blower control unit J126.
temperature flap and the air flaps can be adjusted
with the aid of control motors.
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Heating and ventilation network plan
LIN
Convenience CAN bus
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Legend
EX21 Heater/air conditioner operating unit Powertrain CAN bus
G92 Potentiometer for temperature flap control motor
Running gear CAN bus
G645 Potentiometer for air distribution
Convenience CAN bus
J65 Heater control unit
J126 Fresh air blower control unit CAN data bus line
J519 On-board power supply control unit LIN data bus line
J533 Data bus diagnostic interface Sensor line
V2 Fresh air blower
Actuator line
V68 Control motor for temperature flap
V113 Control motor for air recirculation flap
V428 Control motor for front air distribution flap
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Heating and air conditioning
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Rotary knob for Rotary knob for fresh air Rotary knob for air
temperature selection blower distribution
The operating and control unit for the manual electric Just like the heating and ventilation system, the fresh
air conditioning system is also a completely new air blower is now a 6-speed one. The various fresh air
development. The system operates on an electrical/ blower speeds are also controlled by the fresh air
manual basis. In this case, the temperature flap and blower control unit J126.
the air flaps are also adjusted using control motors.
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The manual electric air conditioning system network plan
Convenience CAN
data bus
LIN
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Legend
EX21 Heater/air conditioner operating unit Powertrain CAN bus
G92 Potentiometer for temperature flap control motor
Running gear CAN bus
G308 Evaporator temperature sender
G645 Potentiometer for air distribution Convenience CAN data bus
G805 Pressure sender for refrigerant circuit CAN data bus line
J126 Fresh air blower control unit LIN data bus line
J301 Air conditioning system control unit
Sensor line
J519 On-board power supply control unit
Actuator line
J533 Data bus diagnostic interface
N280 Air conditioner compressor regulating valve
V2 Fresh air blower
V68 Control motor for temperature flap
V113 Control motor for air recirculation flap
V428 Control motor for front air distribution flap
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Heating and air conditioning
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Rotary knob for the left-hand Rotary knob for the blower Rotary knob for the right-hand climate
climate zone temperature setting strength setting zone temperature setting
The operating and control unit for the 2-zone It is operated using the following buttons:
Climatronic is also a completely new development. SETUP: Opens the climate menu in the operating
Temperature settings ranging from 16C to 29.5C and display unit for the Infotainment system,
can be set individually for the driver's side and the allowing the climate profile, AUTO air
passenger side. recirculation and auxiliary heating programming
to be set.
The illustration shows the control and operating unit AUTO: Automatic regulation of blowers,
for Climatronic J255 for the highest equipment level. temperature and air distribution in accordance
with the intensity of the sun, outside and inside
temperature and humidity.
MAX Defrost: Maximum blower power, air
distribution is guided towards the windows.
SYNC: Synchronises the climate zones with the
driver's value.
MAX A/C: Temperature setting to LO,
maximum blower power, air distribution to the
occupant vents.
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2-zone Climatronic network plan
LIN
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Legend
EX21 Heater/air conditioner operating unit J533 Data bus diagnostic interface
G17 Exterior temperature sensor J623 Engine control unit
G107 Sunlight penetration photosensor N280 Air conditioner compressor regulating valve
G135 Potentiometer control motor for defroster flap V2 Fresh air blower
G150 Left vent temperature sender V107 Defroster flap control motor
G151 Right vent temperature sender V158 Control motor for left temperature flap
G192 Footwell vent temperature sender V159 Control motor for right temperature flap
G220 Potentiometer for left temperature flap control V425 Control motor for fresh air and air recirculation flap
motor and air flow flap
G221 Potentiometer for right temperature flap control V426 Control motor for air distribution
motor
G238 Air quality sensor Powertrain CAN bus
G260 Humidity sender for air conditioning system
Running gear CAN bus
G308 Evaporator temperature sensor
Convenience CAN data bus
G642 Potentiometer for air distribution
G644 Potentiometer for fresh air/air recirculation air flow CAN data bus line
flap LIN data bus line
G805 Pressure sender for refrigerant circuit
Sensor line
J126 Fresh air blower control unit
J255 Climatronic control unit Actuator line
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Heating and air conditioning
Climate profiles
The ambient temperature sensor G17 is installed The signal is transmitted to the onboard supply control
behind the front bumper. unit J519. This transmits it to the air conditioning
system control unit J255 via the convenience CAN
bus.
Function
Using the Guided Functions in the vehicle diagnostic
The temperature is measured by tester, the current outside temperature can be stored
NTC thermistors. in the air conditioning system control unit. This
function is useful when working on the air
conditioning system in the workshop when the vehicle
Effects of failure was exposed to temperatures of less than 0C
beforehand and the air conditioning system control
The air conditioning system control unit J255 will unit needs to be renewed.
assume a defined temperature value of 0C in this
case. The air conditioning system will continue to
operate using this value.
34
Pressure sender for refrigerant circuit G805
Installation location
Signal utilisation
Signal curve
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Signal curve of the new sender for the refrigerant circuit
G805. Effects of failure
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For comparison: PWM signal curve of the old high-pressure
sender G65
35
Heating and air conditioning
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Signal utilisation
36
Climate control components
Heater and air conditioning units
Three different versions have been used in the Golf 2013:
The 1-zone heater and air conditioning unit for the heating and ventilation system
The 1-zone heater and air conditioning unit for the manual electric air conditioning system
The 2-zone heater and air conditioning unit for the 2-zone Climatronic
The horizontal installation position of the dust and pollen filter in the heater and air conditioning units is a new
feature.
The dust and pollen filter is replaced through the glove compartment, which involves placing the glove
compartment cover in a service position.
Manufacturer versions
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Heating and air conditioning
High pressure
Low pressure
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Air flow limiter
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Thermo Top Evo auxiliary coolant heating
The auxiliary coolant heating Thermo Top Evo is available as an optional extra for the new Golf. It is installed at
the front right, behind the bumper, as in the Golf 2009. The Thermo Top Evo is offered both as a petrol and
diesel version. The auxiliary heater is used as a fuel-operated auxiliary heater for petrol and diesel engines.
It is activated via the air conditioning system control unit.
Design
The heater unit is largely identical to the Thermo Top Fleece, which has been installed in the passenger vehicle
models with diesel engines since October 2010.
2 3
5
1 6
14
7
13
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12
9
11 10
Legend
1 Combustion air blower (fan wheel) 8 Burner with combustion chamber and combustion
2 Coolant inlet tube
3 Coolant outlet 9 Exhaust outlet
4 Temperature sensor G18 10 Fuel line
5 Overheating sensor G189 11 Combustion air inlet
6 Cooling jacket 12 Control unit J364
7 Heat exchanger with fins 13 Metal fleece
14 Glow plug with flame monitor Q8
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Heating and air conditioning
LIN
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Convenience CAN
data bus
Legend
G6 Fuel system pressurisation pump Powertrain CAN bus
G17 Exterior temperature sensor
Running gear CAN bus
J104 ABS control unit
J285 Control unit in dash panel insert Convenience CAN data bus
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Function
The only differences to the Thermo Top Fleece are found in the activation and the functions which have been
integrated into the auxiliary heater control unit J364. This means the programming for the timer is now stored in
the vehicle, for example, with the heating now switching On or Off.
The auxiliary heater and auxiliary ventilation functions, as well as supplementary heater operation, are still
available. The T91R is used as a remote control.
41
Electrical system
Electrical systems:
Transmission speed of the
CAN bus systems is 500 kBit/s
The multifunction steering wheel is available in
three different versions:
- Normal multifunction steering wheel
- Multifunction steering wheel with cruise
control system (GRA)
- Multifunction steering wheel with adaptive
cruise control (ACC)
The dash panel insert is available in three different
versions:
- Dash panel insert with multi-function display
(MFD)
- Dash panel insert with MFD Plus
- Dash panel insert with MFD Premium
Immobilizer V (fifth generation)
Component protection
Front camera for driver assist systems
Reversing camera
Modular Infotainment System (MIB)
42
Driver assist systems:
Traffic sign recognition (TSR)
Dynamic Light Assist (DLA)
Main beam assist (FLA)
Optical parking system (OPS)
Driving mode selection (FPA)
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You can find further information on the electrical system and on the driver assist systems listed above in
Self-study Programme no. 517 The Golf 2013 Electrical System.
43
Electrical system
Network design
The following diagram shows the new features of the For the first time, the Golf 2013 also features a
control unit network in the Golf 2013. running gear CAN bus and an extended CAN bus,
All CAN bus systems in the Golf 2013 have a along with the familiar CAN data buses.
transmission speed of 500 kBit/s.
SF
CSCC
AFS LVDS
MIB-CAN
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Legend
J104 ABS control unit J667 Output module for left headlight
J250 Electronically controlled damping control unit J668 Output module for right headlight
J285 Control unit in dash panel insert J685 Display unit for front information display and
J362 Immobilizer control unit operating unit control unit, front information
display (connected to R and J685 on MIB CAN)
J412 Mobile telephone operating electronics control
unit J685* Display unit for front information display and
operating unit control unit, front information
J428 Adaptive cruise control unit
display (on MIB CAN)
J446 Parking aid control unit (connected to J791)
J745 Cornering light and headlight range control unit
J453 Multifunction steering wheel control unit
J844 Main beam assist control unit
J492 Four-wheel drive control unit
J981 Electronic stabilisation control unit (ESP)
J500 Power steering control unit
J791 Park Assist control unit (connected to J446)
J533 Data bus diagnosis interface (Gateway)
J540 Control unit for electromechanical parking brake
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The diagnostic interface for data bus J533 connects In the infotainment CAN bus, the display unit for front
the individual CAN data bus systems. It is also the information display and operating control unit J685 is
master in the energy management LIN network and connected to the control unit for information
for the multifunction steering wheel control unit electronics J794 by a new, subordinate data bus
(J453). system, the MIB CAN bus and a low voltage
differential signalling (LVDS) line (depending on
For the very first time, the control unit for the dash equipment version).
panel insert J285 is connected to the convenience
CAN bus in the Golf.
45
Electrical system
Legend
EFB Enhanced Flooded Battery
AGM Absorbent Glass Mat Battery Generator
46
Fuse box in the passenger compartment.
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Multifuse
47
Infotainment
The new Infotainment concept, the Modular The MIB features three configuration levels with the
Infotainment System (MIB), is being installed in the following operating and display units:
Golf 2013 for the very first time. The Modular MIB Entry
Infotainment System is a component of the modular - Composition Touch
transverse matrix (MQB). - Composition Colour
The central element of the MIB in its Standard and MIB Standard
High versions is a central computer, with the same - Composition Media
one being used Group-wide (control unit 1 for - Composition Media (DAB+)
information electronics, J794), with a performance - Discover Media (Standard navigation)
and capacity which is scalable with a constant MIB High
installation space. - Discover Pro (High navigation)
MIB Standard
MIB Entry Composition Media
Composition Touch (DAB+)
MIB Standard
Discover Media MIB High
(Standard Discover Pro
navigation) (High navigation)
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Radio systems
You can find further information on the Modular Infotainment System (MIB) in Self-study Programme
no. 518 The Golf 2013 Infotainment, Part 1.
48
Driving mode selection
The optional driving modes allow a variety of wide- The driving mode selection is activated using the
ranging settings to be made in the vehicle according MODE button in the centre console, and the driving
to the driver's preferences. The driving mode selection profile is selected using the touchscreen in the
provides the driver with the option of choosing operating and display units. It communicates with the
between the following driving profiles: driver using the display in the respective operating
Convenience (in combination with DCC) and display unit.
Normal (standard setting)
Eco Depending on the driving profile selected and the
Sport vehicle equipment, different systems will be affected.
Individual
Systems affected
Reversible Dynamic cornering light
belt tensioners Main beam assist
Air conditioning system
Engine Steering
Damper control Adaptive
DCC cruise control
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49
Service
The cross-brand service concept is being launched with the Golf 2013. The following information describes the
most important changes.
Core terms
The cross-brand service concept involves In service, these terms will be used for communication
standardising the terms used to describe the throughout the Group, for example:
individual service intervals at the Group brands. using the service interval display in the dash panel
Consequently, the following core terms are being insert
introduced at all brands: in the service lists
Oil change service in APOS
Inspection in the service schedule
as well as in the invoice.
The term interval service is no longer being used with the Golf 2013.
50
QI PR numbers
Every vehicle that leaves the production site is marked with a fixed PR number referring to the oil change service.
The world map shows which oil change intervals are necessary in various regions. The following, cross-brand QI PR
numbers determine the engine oil change intervals all over the world.
Legend
Service interval display 5,000 km or 1 year For Volkswagen Commercial Vehicles only
QI 1 QI 5
(fixed) (fixed)
Service interval display 7,500 km or 1 year Service interval display 30,000 km or 2 years
QI 2 QI 6
(fixed) (flexible)
Service interval display 10,000 km or 1 year Service interval display 10,000 miles or 1 year
QI 3 QI 7
(fixed) (fixed)
Service interval display 15,000 km or 1 year For Volkswagen Commercial Vehicles only
QI 4 QI 8
(fixed) (flexible)
51
Service
EI EI
T T T T
OC OC OC OC OC
QI 4 I I I I
fixed
15,000km 30,000km 45,000km 60,000km 75,000km
12 months 24 months 36 months 48 months 60 months
QI 6
flexible I I I I
OC OC
T T T T
EI EI
Mileage 15,000 km/year; ESI*: maximum 30,000 km/2 years s513_052
* ESI = Extended Servicing Interval
Legend
EI Extended Inspection scope: first inspection after 60,000 km/3 years, followed by every 60,000 km/2 years
AT Additional tasks, e.g. brake fluid/air and fuel filter/dust and pollen filter/spark plugs*
I First inspection after 30,000 km/2 years, followed by every 30,000 km/1 year
* The additional tasks are listed according to mileage or running time. The corresponding intervals for the
additional tasks are described in the service literature.
52
Service schedule
The following is new in the service schedule from model year 2013:
Service list
The order of the service items is no longer structured according to subassemblies, but rather based on events.
53
Notes
54
55
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000
Volkswagen AG
After Sales Qualifizierung
Service Training VSQ/2
Brieffach 1995
D-38436 Wolfsburg
This paper was manufactured using pulp bleached without the use of chlorine.