Scribd
Upload
1K views

Process Flow Chart - Heat Exchanger

This document provides a process flow chart for a heat exchanger (duplex) with the following key steps: 1. Verify customer purchase order and acknowledge. 2. Create bill of materials and procure materials. 3. Fabricate parts like shell plates, channel shells, and flanges through cutting, rolling, welding, and machining. 4. Assemble components like shell to shell fitting, nozzle installation, and tube bundle insertion. 5. Perform quality checks and tests such as hydrotesting, helium leak testing, and final inspection.

Uploaded by

Anand Kesarkar
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
1K views

Process Flow Chart - Heat Exchanger

This document provides a process flow chart for a heat exchanger (duplex) with the following key steps: 1. Verify customer purchase order and acknowledge. 2. Create bill of materials and procure materials. 3. Fabricate parts like shell plates, channel shells, and flanges through cutting, rolling, welding, and machining. 4. Assemble components like shell to shell fitting, nozzle installation, and tube bundle insertion. 5. Perform quality checks and tests such as hydrotesting, helium leak testing, and final inspection.

Uploaded by

Anand Kesarkar
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
You are on page 1/ 7

Process Flow Chart

Heat Exchanger (Duplex) Drg No CR108

Custumer PO

Verify PO & Acknowledge to Custome

Create BOM & Matrial Procurement

Shell Plate Channel Shell


Part No.- 2,3 & 4 Plate
Part No.-1 & 6

RM Chemical, RM Chemical,
Physical Physical
& Hardness

Development Layout
Marking & Plate
Cutting with Edge Cutting
Flange
prepartion

Rolling as per Rolling


Templet Top & Bottom Channel Dish End Blank
Shell Plate Cutting Cutting
End Welding
Welding of L-seam

Rolling Machining
Pressing
Weld Joint Grind Flush from
Inside
Drilling
Welding of L-seam Visual,
Dimensional
Inspection of Dish
Weld Cleaning
End
Weld Joint Grind
Flush from Inside
Re-rolling after Welding

Weld Cleaning
Weld Cleaning

NDT Testing - RT

Re-rolling after Welding

Shell to Shell
Fit-up C-Seam Welding
NDT Testing RT

Weld Finishing &


Top/ Bottom Channel Shell to Dish End
Cleaning
Fit Up/Welding

Flange and Partition Plate


NDT Testing Fitting & Welding with Bottom
RT Channel Plate & Dish End

Nozzle Marking on Shell and Channel

Inspection
(Opening Size, Edge & Surface Condition)

RM Chemical,
Nozzel Pipes & Flanges Physical
& Hardness

Reinforcement Pad Welding


with Shell 2,3 & 4
Cutting

Impingment Plate Fitup &


Welding with Shell 2 Proof Machining

Flang Fitup & Welding

Tubesheet to Main Shell Welding (Bottom)

Tube Bunddle To Be Inserted into Main Shell

Tubesheet to Main Shell Welding (Top)


Tube Expansion

Excess Tube Flushing

Saddle & Support lug Welding

Shell Side Hydro Testing

Both side Channel & Main Shell


Flange Bolting

Tube Side Hydro Testing

Helium Leak test

Pickling & Passivation

Final Inspection

* Hold/Witness points are highlighted by soft Green colour


art
CR10830005 Alt 3

o Customer

curement

Tube Sheet and Tube Sheet


Channel Flange Bunddle
Part No.-15 Part No.-26

RM Chemical, Tubes
Plate-Cutting
Chemical,
Physical Physical
& Hardness

Tube Pl
Hydro-
Inspection Testing
Visual, Dimensional & UT

Tube Laser Cutting


Flange Plasma Cutting

olling Machining Tie Rod Setup

d Welding Drilling of Tube Sheet (CNC)


& Baffle Plate (Laser) Baffle Plate Positioning &
Alignment
achining
Rimming & Grooving
Spacer Positioning &
Drilling Alignment

GO/ NO GO Gauge
Fitment
Tube Bundle
Formation

Inspection
(Dimensional, Visual
Check, Vapour
Degreasing etc.)
Packing Dispatch

You might also like

pFad - Phonifier reborn

Pfad - The Proxy pFad of © 2024 Garber Painting. All rights reserved.

Note: This service is not intended for secure transactions such as banking, social media, email, or purchasing. Use at your own risk. We assume no liability whatsoever for broken pages.


Alternative Proxies:

Alternative Proxy

pFad Proxy

pFad v3 Proxy

pFad v4 Proxy