Chimney Design
Chimney Design
Chimney Design
CONTENT
1 Introduction
2 Load Data
1.0 Introduction
Analysis pertains to a Chimney for a 1200 CHIMNEY 33 MTR. HEIGHT for GEO
COTON situated in the Northern India, with wind speed of 47 m/sec as per IS:875
Part-3.
2.0 Data
3
Density of Material = 78.50 kN/m
Height of Steel Chimney = 33.0 m
Outside Diameter at Top = 1.2 m
Intensity of Wind Pressure upto a height of 30 m as per
= 1.5 kn/m
IS 875
Recommended height of Flared Portion = H/3 = 11.0 m
Adopt height of Flared Portion = 33.0 m
Minimum outside diameter of flared chimney at base = 1.60*Dtop
= 1.9 m
33.0 m
Consider outside diameter of the chimney at base = 2.2 m
Shape factor of Steel chimney circullar in plan. = 0.8
Yeild stress of Chimney Steel as per IS 20625 2006 fy = 250.0 Mpa
Temperature of Steel Chimney = 160.0 C
Temperature Coefficient Kt = 1.0
External corrosion allowance Tce mm (ref.Table5 1;
IS:6533 part-2:1989 for non-copper bearing steel and = 0.0 mm
design life 20 years)
Terrain Category = 3
Class of Building = C
Topographic Factor = 0.85
Type of structure (Enclosed/Partially) P (P or E)
Exposure Category = C
Maximum Height h = 33 m
Exposure Coefficient k2 = 1.200 (Table 2) IS 875 part-3
Risk Co-eff. k1 = 0.9 (Table 1) IS 875 part-3
Topographic Factor k3 = 1 (Assumed Value)
Design wind speed Vz k1 x k2 x k3 x V b
50.76 m/sec
Wind Pressure pz = 0.6 x V z Cl. 5.4, IS 875 part-3
2
= 1.55 kN/m
Design Wind Pressure p : (p z )(C pe ) (C f )kN/m
h / D = 33 / 2.2 = 15
From IS 875 part:3 Table 18 Cpe
1.0 0.6
Cf = 0.6
Sr. No. Height from Pressure Diameter Eff. Dia. Height Force @ C.G. Force @ Bot. Moment @ Bot.
Bottom of Seg.
Kn/m D in m D * 0.7 P in Kn Pbot in Kn Kn.m
in m in m
1 33 1.611 1.20 0.84 1 1.93 0.00 0.00
2 32 1.604 1.23 0.8612 2 3.95 3.95 1.93
3 30 1.590 1.29 0.9036 2 4.11 8.05 13.69
4 28 1.574 1.35 0.9461 2 4.25 12.31 33.66
5 26 1.557 1.41 0.9885 2 4.40 16.70 62.14
6 24 1.541 1.47 1.0309 2 4.54 21.24 99.42
7 22 1.524 1.53 1.0733 2 4.68 25.92 145.77
8 20 1.508 1.59 1.1158 2 4.81 30.73 201.47
9 18 1.476 1.65 1.1582 2 4.88 35.61 266.79
10 16 1.444 1.72 1.2006 2 4.95 40.56 341.87
11 14 1.404 1.78 1.243 2 4.99 45.55 426.87
12 12 1.365 1.84 1.2855 2 5.01 50.56 521.84
13 10 1.326 1.90 1.3279 2 5.03 55.59 626.83
14 8 1.326 1.96 1.3703 2 5.19 60.78 741.89
15 6 1.326 2.02 1.4127 2 5.35 66.13 867.32
16 4 1.326 2.08 1.4552 2 5.51 71.65 1003.45
17 2 1.326 2.14 1.4976 2 5.67 77.32 1150.61
18 0 1.326 2.20 1.54 0 0.00 77.32 1309.11
Job : 1200 CHIMNEY 33 MTR. HEIGHT Prepared by VC Note No: 1094 / E / DN - 01
Title : DESIGN DATA SHEET FOR CHIMNEY DESIGN Checked by VPG Revision: R0
Date 25/09/2017 Page No: 4 of 10
Reference /
Sr. No. Description
Output
Section Modulus Z =
Axial Compresssion
Axial Compresssion
Compresssion due
wind load = M / Z
Diameter D in m
Imposed load of
structure at top
structure at top
Stresses due to
load of lining of
platform at top
Self weight of
to Dead Load
due to Lining
due to Lining
thk. Of plate
1.2 * Axial
0.77 d t
t in mm
Sr. No.
1 1.20 3.0 0.0 0.0 0.0 0.00 0.00 0.00 0.0033 0.00
2 1.23 3.0 0.9 0.0 3.3 0.09 0.00 0.28 0.0035 0.55
3 1.29 3.0 1.9 0.0 3.3 0.18 0.00 0.27 0.0038 3.56
4 1.35 3.0 2.0 0.0 3.3 0.18 0.00 0.26 0.0042 7.98
5 1.41 3.0 2.0 0.0 3.3 0.18 0.00 0.25 0.0046 13.49
6 1.47 3.0 2.1 0.0 3.3 0.18 0.00 0.24 0.0050 19.84
7 1.53 3.0 2.2 0.0 3.3 0.18 0.00 0.23 0.0054 26.84
8 1.59 5.0 3.1 0.0 3.3 0.15 0.00 0.13 0.0098 20.60
9 1.65 5.0 4.0 0.0 3.3 0.18 0.00 0.13 0.0105 25.31
10 1.72 5.0 4.2 0.0 3.3 0.19 0.00 0.12 0.0113 30.19
11 1.78 7.0 5.2 0.0 3.3 0.16 0.00 0.08 0.0170 25.12
12 1.84 7.0 6.2 0.0 3.3 0.19 0.00 0.08 0.0182 28.71
13 1.90 7.0 6.4 0.0 3.3 0.19 0.00 0.08 0.0194 32.32
14 1.96 7.0 6.7 0.0 3.3 0.19 0.00 0.08 0.0207 35.92
15 2.02 7.0 6.9 0.0 3.3 0.19 0.00 0.07 0.0220 39.51
16 2.08 9.0 8.1 0.0 3.3 0.17 0.00 0.06 0.0299 33.51
17 2.14 9.0 9.4 0.0 3.3 0.19 0.00 0.05 0.0317 36.28
18 2.20 9.0 9.6 0.0 3.3 0.19 0.00 0.05 0.0335 39.03
Job : 1200 CHIMNEY 33 MTR. HEIGHT Prepared by VC Note No: 1094 / E / DN - 01
Title : DESIGN DATA SHEET FOR CHIMNEY DESIGN Checked by VPG Revision: R0
Date 25/09/2017 Page No: 5 of 10
Reference /
Sr. No. Description
Output
to lining + imposed
to lining + imposed
Diameter D in m
Stresses Check
axial stress he
load on service
load on service
Dead load +
Windload
D/t ratio
Sr. No.
stress
Load
1 1.2 400.00 0 0.0 78.0 0.0 0.0 0.0 0.0 OK 0 < 78
2 1.2 410.10 1000 0.8 65.2 0.0 0.0 0.0 0.0 OK 0 < 65
3 1.3 430.30 3000 2.3 67.6 3.7 -3.4 4.0 -3.1 OK 4 < 68
4 1.4 450.51 5000 3.7 58.1 8.2 -7.8 8.4 -7.5 OK 8 < 58
5 1.4 470.71 7000 5.0 60.5 13.7 -13.3 13.9 -13.1 OK 14 < 60
6 1.5 490.91 9000 6.1 62.9 20.0 -19.7 20.3 -19.4 OK 20 < 63
7 1.5 511.11 11000 7.2 58.0 27.0 -26.7 27.3 -26.4 OK 27 < 58
8 1.6 318.79 13000 8.2 81.4 20.7 -20.4 20.9 -20.3 OK 21 < 81
9 1.7 330.91 15000 9.1 83.6 25.5 -25.1 25.6 -25.0 OK 26 < 84
10 1.7 343.03 17000 9.9 85.7 30.4 -30.0 30.5 -29.9 OK 30 < 86
11 1.8 253.68 19000 10.7 87.9 25.3 -25.0 25.4 -24.9 OK 25 < 88
12 1.8 262.34 21000 11.4 90.0 28.9 -28.5 29.0 -28.4 OK 29 < 90
13 1.9 271.00 23000 12.1 92.0 32.5 -32.1 32.6 -32.1 OK 33 < 92
14 2.0 279.65 25000 12.8 94.1 36.1 -35.7 36.2 -35.7 OK 36 < 94
15 2.0 288.31 27000 13.4 96.2 39.7 -39.3 39.8 -39.2 OK 40 < 96
16 2.1 230.98 29000 14.0 100.4 33.7 -33.3 33.7 -33.3 OK 34 < 100
17 2.1 237.71 31000 14.5 102.1 36.5 -36.1 36.5 -36.0 OK 37 < 102
18 2.2 244.44 33000 15.0 103.7 39.2 -38.8 39.3 -38.8 OK 39 < 104
Job : 1200 CHIMNEY 33 MTR. HEIGHT Prepared by VC Note No: 1094 / E / DN - 01
Title : DESIGN DATA SHEET FOR CHIMNEY DESIGN Checked by VPG Revision: R0
Date 25/09/2017 Page No: 6 of 10
Reference /
Sr. No. Description
Output
Section Modulus Z =
Axial Compresssion
Axial Compresssion
Compresssion due
wind load = M / Z
Diameter D in m
Imposed load of
structure at top
structure at top
Stresses due to
load of lining of
platform at top
Self weight of
to Dead Load
due to Lining
due to Lining
thk. Of plate
1.2 * Axial
0.77 d t
t in mm
Sr. No.
1 1.2 6.0 0.0 0.0 0.0 0.00 0.00 0.00 0.0067 0.00
2 1.2 6.0 1.8 0.0 3.3 0.09 0.00 0.14 0.0070 0.28
3 1.3 6.0 3.7 0.0 3.3 0.18 0.00 0.14 0.0077 1.78
4 1.4 6.0 3.9 0.0 3.3 0.18 0.00 0.13 0.0084 3.99
5 1.4 6.0 4.1 0.0 3.3 0.18 0.00 0.12 0.0092 6.75
6 1.5 6.0 4.3 0.0 3.3 0.18 0.00 0.12 0.0100 9.92
7 1.5 6.0 4.4 0.0 3.3 0.18 0.00 0.11 0.0109 13.42
8 1.6 8.0 5.4 0.0 3.3 0.16 0.00 0.08 0.0157 12.87
9 1.7 8.0 6.4 0.0 3.3 0.18 0.00 0.08 0.0169 15.82
10 1.7 8.0 6.6 0.0 3.3 0.19 0.00 0.08 0.0181 18.87
11 1.8 10.0 7.7 0.0 3.3 0.17 0.00 0.06 0.0243 17.58
12 1.8 10.0 8.9 0.0 3.3 0.19 0.00 0.06 0.0260 20.10
13 1.9 10.0 9.2 0.0 3.3 0.19 0.00 0.06 0.0277 22.62
14 2.0 10.0 9.5 0.0 3.3 0.19 0.00 0.05 0.0295 25.14
15 2.0 10.0 9.8 0.0 3.3 0.19 0.00 0.05 0.0314 27.65
16 2.1 12.0 11.1 0.0 3.3 0.17 0.00 0.04 0.0399 25.13
17 2.1 12.0 12.5 0.0 3.3 0.19 0.00 0.04 0.0423 27.21
18 2.2 12.0 12.8 0.0 3.3 0.19 0.00 0.04 0.0447 29.27
Job : 1200 CHIMNEY 33 MTR. HEIGHT Prepared by VC Note No: 1094 / E / DN - 01
Title : DESIGN DATA SHEET FOR CHIMNEY DESIGN Checked by VPG Revision: R0
Date 25/09/2017 Page No: 7 of 10
Reference /
Sr. No. Description
Output
to lining + imposed
to lining + imposed
Diameter D in m
Stresses Check
axial stress he
load on service
load on service
Dead load +
Windload
D/t ratio
Sr. No.
stress
Load
1 1.2 200.00 0 0.0 115.0 0.0 0.0 0.0 0.0 OK 0 < 115
2 1.2 205.05 1000 0.8 106.4 0.4 -0.2 0.5 0.0 OK 1 < 106
3 1.3 215.15 3000 2.3 109.2 2.0 -1.6 2.1 -1.5 OK 2 < 109
4 1.4 225.25 5000 3.7 99.1 4.2 -3.8 4.3 -3.7 OK 4 < 99
5 1.4 235.35 7000 5.0 101.5 6.9 -6.6 7.1 -6.4 OK 7 < 101
6 1.5 245.45 9000 6.1 103.9 10.1 -9.7 10.2 -9.6 OK 10 < 104
7 1.5 255.56 11000 7.2 88.3 13.6 -13.2 13.7 -13.1 OK 14 < 88
8 1.6 199.24 13000 8.2 114.8 13.0 -12.7 13.1 -12.6 OK 13 < 115
9 1.7 206.82 15000 9.1 106.9 16.0 -15.6 16.1 -15.6 OK 16 < 107
10 1.7 214.39 17000 9.9 109.0 19.1 -18.7 19.1 -18.6 OK 19 < 109
11 1.8 177.58 19000 10.7 119.5 17.7 -17.4 17.8 -17.4 OK 18 < 120
12 1.8 183.64 21000 11.4 116.1 20.3 -19.9 20.3 -19.9 OK 20 < 116
13 1.9 189.70 23000 12.1 117.9 22.8 -22.4 22.9 -22.4 OK 23 < 118
14 2.0 195.76 25000 12.8 113.7 25.3 -25.0 25.4 -24.9 OK 25 < 114
15 2.0 201.82 27000 13.4 105.5 27.8 -27.5 27.9 -27.4 OK 28 < 106
16 2.1 173.23 29000 14.0 118.6 25.3 -25.0 25.3 -24.9 OK 25 < 119
17 2.1 178.28 31000 14.5 119.7 27.4 -27.0 27.4 -27.0 OK 27 < 120
18 2.2 183.33 33000 15.0 116.0 29.5 -29.1 29.5 -29.0 OK 29 < 116
Job : 1200 CHIMNEY 33 MTR. HEIGHT Prepared by VC Note No: 1094 / E / DN - 01
Title : DESIGN DATA SHEET FOR CHIMNEY DESIGN Checked by VPG Revision: R0
Date 25/09/2017 Page No: 8 of 10
Reference /
Sr. No. Description
Output
Moment of Inertia
Check t > D/500
thk. Of plate t
Diameter D
for section
deflection
Sr. No.
load
mm mm mm mm^4 KN mm
1500
1000
500
0
-1500 -1000 -500 0 500 1000 1500
-500
-1000
-1500
Job : 1200 CHIMNEY 33 MTR. HEIGHT Prepared by VC Note No: 1094 / E / DN - 01
Title : DESIGN DATA SHEET FOR CHIMNEY DESIGN Checked by VPG Revision: R0
Date 25/09/2017 Page No: 10 of 10
Reference /
Sr. No. Description
Output
314.16
150
Z of plate = 314.16 x t
6
Thickness of base plate
4.71E+06 x 6
t = = 21.91 mm
314.16 x 187.5
L/r = 90.6
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