This data sheet provides design specifications for a pressure vessel used as a first stage reactor. The vessel is vertical cylindrical with an internal diameter of 192 inches and length of 174 inches. It is designed to operate at 919 psig and 872 degrees Fahrenheit internally, with a hydrogen partial pressure of 302 psia at operating temperature. The vessel will be constructed of 1.25% chromium-0.5% molybdenum steel with a 0.125 inch corrosion allowance and refractory lining on the interior.
This data sheet provides design specifications for a pressure vessel used as a first stage reactor. The vessel is vertical cylindrical with an internal diameter of 192 inches and length of 174 inches. It is designed to operate at 919 psig and 872 degrees Fahrenheit internally, with a hydrogen partial pressure of 302 psia at operating temperature. The vessel will be constructed of 1.25% chromium-0.5% molybdenum steel with a 0.125 inch corrosion allowance and refractory lining on the interior.
This data sheet provides design specifications for a pressure vessel used as a first stage reactor. The vessel is vertical cylindrical with an internal diameter of 192 inches and length of 174 inches. It is designed to operate at 919 psig and 872 degrees Fahrenheit internally, with a hydrogen partial pressure of 302 psia at operating temperature. The vessel will be constructed of 1.25% chromium-0.5% molybdenum steel with a 0.125 inch corrosion allowance and refractory lining on the interior.
This data sheet provides design specifications for a pressure vessel used as a first stage reactor. The vessel is vertical cylindrical with an internal diameter of 192 inches and length of 174 inches. It is designed to operate at 919 psig and 872 degrees Fahrenheit internally, with a hydrogen partial pressure of 302 psia at operating temperature. The vessel will be constructed of 1.25% chromium-0.5% molybdenum steel with a 0.125 inch corrosion allowance and refractory lining on the interior.
The document outlines the design specifications for a pressure vessel including dimensions, materials of construction, operating conditions, and required internals.
The vessel dimensions include an inner diameter of 16 feet and a total length of 192 inches. The material of construction is 1.25 Cr-0.5 Mo. The design temperature is 700°F and maximum operating temperature is 872°F.
The operating pressures range from 302 psig to 872 psig. The maximum H2S partial pressure is 7.9 psia. The catalyst bed temperature ranges from 515°F to 872°F.
Contract: L2CM
PRESSURE VESSEL Item Tag(s): 410-R-002A/B
DATA SHEET Revision: B Unit: 410 P.O. No.: Inquiry No.: L2CM-4-0202-RQ Sheet 2 of 9 REV 1 Client: Lake Charles Methanol, LLC Supplier: 2 Service: Shift First Stage Reactor Plant: Lake Charles Methanol Project Site: Lake Charles, Louisiana 3 4 DESIGN CONDITIONS 5 Design Basis: ASME Section VIII Division 2 Stamping Requirements: 6 Internal Pressure: 1075 psig @ (Note 4) F 7 External Pressure FV psig @ 300 F 8 Minimum Design Metal Temp: 20 F @ 1075 psig 9 Specific Gravity of Liquid: @ F 10 High Liquid Level: Normal Liquid Level: Low Liquid Level: 11 Vessel Orientation: Vertical Inside Diameter: 192 (Note 5) in Tan to Tan Length: 174 in 12 13 OPERATING CONDITIONS 14 Internal Pressure: 919 psig @ 872 F 15 External Pressure psig @ F 16 Low Temperature: F @ psig 17 Hydrogen Partial Pressure: 302 psia @ 872 F 18 19 SPECIAL CONDITIONS CONSTRUCTION 20 PWHT: Yes per service Materials Corrosion Allowance 21 Vessel in Lethal Service: Shell: 1.25 Cr-0.5 Mo (Note 6) 0.125 in 22 Vessel in Wet Sour Service: (Note 4) Heads: 1.25 Cr-0.5 Mo (Note 6) 0.125 in 23 Steam Out Required: No Nozzles: in 24 Hydrogen Service: Yes Boot Shell: in 25 Cyclic Service: Boot Head: in 26 No. of Cycles per Year / Design Life: / Internals: 347 SS in 27 Lining/Cladding: Refractory and Coating (Note 4) in 28 29 INTERNALS INSULATION 30 Bulk Density Liquid Holdup P Type: No External Insulation (See Note 4) Description 31 lb/ft Vol. % psi Thickness: in 32 Packing / Tray: 33 Catalyst: 40.6 10 (Note 3) FIREPROOFING 34 Mist Eliminator: Required: 35 Support Balls: 125 Location: 36 Guard Material: 53 Thickness: in 37 Skirts to Have Sleeved 38 Openings: 39 Saddles: 40 41 SPECIFICATIONS: 42 43 44 45 46 47 NOTES: 48 1) Total of two vessels are required (2 x 50%). 49 2) H2S Partial Pressure: 7.9 psia at 872F. 50 3) Catalyst pressure drop indicated is the expected maximum pressure drop during normal operation. 51 4) Vessel is refractory lined. Shell design temperature to be 700F. Any unlined part of reactor (internals, etc.) to be designed for 925F. 52 Operating temperature in the vessel ranges from 515F (minimum normal inlet temperature) to 872F (maximum normal outlet temperature). 53 Refractory to be designed to maintain a nominal wall temperature of 250F in still ambient air at 80F considering maximum normal outlet 54 temperature . Suitable coating to be provided between vessel shell and refractory lining to protect shell from wet sour conditions. Type of 55 refractory and thickness to be confirmed by selected refractory vendor. Low iron (HW Kast-O-Lite 20 LI or equivalent) refractory to be used. 56 Vessel to be painted using heat sensitive paint for identification of hot spots due to refractory damage. 57 5) The vessel metal ID is 16' and the finished ID including a maximum allowable refractory thickness of 6" is 15'. 58 6) Material of Construction to be confirmed. 59 60 Notice: This drawing has not been published and is the sole property of Fluor, and is lent to the borrower for his confidential use only, and in consideration of the loan of this drawing, the borrower agrees Document Number to return it upon request and agrees that it shall not be reproduced, copied, lent or otherwise disposed of directly or indirectly, nor used for any purpose other than that for which it is specifically furnished. 000.258.DS4201
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Contract: L2CM PRESSURE VESSEL Item Tag(s): 410-R-002A/B DATA SHEET Revision: B Unit: 410 P.O. No.: Inquiry No.: L2CM-4-0202-RQ Sheet 3 of 9 REV 1 VESSEL SKETCH 2 Outline of Equipment and Dimensions That Supplier Shall Hold 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 Notice: This drawing has not been published and is the sole property of Fluor, and is lent to the borrower for his confidential use only, and in consideration of the loan of this drawing, the borrower agrees Document Number to return it upon request and agrees that it shall not be reproduced, copied, lent or otherwise disposed of directly or indirectly, nor used for any purpose other than that for which it is specifically furnished. 000.258.DS4201
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Contract: L2CM PRESSURE VESSEL Item Tag(s): 410-R-002A/B DATA SHEET Revision: B Unit: 410 P.O. No.: Inquiry No.: L2CM-4-0202-RQ Sheet 4 of 9 REV 1 NOZZLE SCHEDULE 2 SIZE PRESSURE TAG QUANTITY SCHEDULE DESCRIPTION 3 in RATING psig 4 A 1 24" 1.25" thk 900# Reactor Inlet B 5 B 1 24" 9.0" thk stud 900# Reactor Outlet B 6 D 1 4" 2.5" thk x 0.75 thk 900# Drain B 7 M 1 (Note 8) 8.5" thk stud special Manway (see Detail C) B 8 T1-T3 3 4" 2.5" thk x 0.75 thk 900# Thermowell (Note 7,9) B 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 NOTES 42 43 7. Multipoint thermocouples with internal thermowell. Thermocouples to be located 120 apart. Number and sizes of nozzles to 44 be confirmed by Control Systems pending selection of reactor temperature profiling technology. 45 8. Inlet distributor needs to be removable. Mechanical to size nozzle accordingly (See Detail C, pg. 11). 46 9. Per client request, detail design to consider the inclusion of pressure indication 1/3 of way through catalyst bed for detection of 47 plugging in the top layer of catalyst. 48 49 50 51 52 53 54 55 56 57 58 59 60 Notice: This drawing has not been published and is the sole property of Fluor, and is lent to the borrower for his confidential use only, and in consideration of the loan of this drawing, the borrower agrees Document Number to return it upon request and agrees that it shall not be reproduced, copied, lent or otherwise disposed of directly or indirectly, nor used for any purpose other than that for which it is specifically furnished. 000.258.DS4201
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Contract: L2CM PRESSURE VESSEL Item Tag(s): 410-R-002A/B DATA SHEET Revision: B Unit: 410 P.O. No.: Inquiry No.: L2CM-4-0202-RQ Sheet 5 of 9 REV 1 SUPPLEMENTAL DATA 2 To be filled out by Mechanical only if vessel is inquired and purchased to this data sheet. 3 Radiography: Type of Body Flange: 4 Joint Efficiency Shell: Shell: 5 Joint Efficiency Head: Flange Face Finish: 6 Shell Thickness: in Number of Supports: 7 Head Thickness (minimum after forming): Type of Supports: 8 Top/Ends: in Lifting Lugs: Yes 9 Bottom: in Tailing Lugs: Yes 10 Number of Vacuum Stiffeners: Anchor Bolt Template: Yes 11 Support Stiffeners for Horizontal Vessels: N.A. Calculated MAP (New and Cold): psig 12 Type of Heads: Limited By: 13 Top/Ends: Shop Hydro. Test Press. (New And Cold): psig 14 Bottom: Limited By: 15 Calculated MAWP @ Design Temp: psig 16 17 MATERIAL SPECIFICATIONS 18 (a) Shell SA-387 Typ. 11 Cl.1 or equiv. (k) Boot Shell / Heads B 19 (b) Heads SA-387 Typ. 11 Cl.1 or equiv. (l) Bolts (External) B 20 (c) Cladding none (m) Bolts (Internal) B 21 (d) Support (n) Internals (Fixed) 22 (e) Support (o) Internals (Removable) 23 (f) Nozzle Necks & Pipe (p) Trays 24 (g) Flanges (External) (q) Packing 25 (h) Fittings (r) External Appurtenances 26 (i) Gaskets (External) 27 (j) Gaskets (Internal) 28 Paint: 29 30 ESTIMATED VESSEL WEIGHTS 31 (a) Trays lbs. 32 (b) Fabricated 281,000 lbs. B 33 (c) Empty (Field) lbs. 34 (d) Operating (Incl. Oper. Liquid) lbs. 35 (e) Full of Water (Field) 597,000 lbs. B 36 (f) Erection lbs. 37 38 NOTES 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 Notice: This drawing has not been published and is the sole property of Fluor, and is lent to the borrower for his confidential use only, and in consideration of the loan of this drawing, the borrower agrees Document Number to return it upon request and agrees that it shall not be reproduced, copied, lent or otherwise disposed of directly or indirectly, nor used for any purpose other than that for which it is specifically furnished. 000.258.DS4201
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Contract: L2CM PRESSURE VESSEL Item Tag(s): 410-R-002A/B DATA SHEET Revision: B Unit: 410 P.O. No.: Inquiry No.: L2CM-4-0202-RQ Sheet 6 of 9 REV 1 APPLICABLE REFRENCE DRAWINGS 2 DOCUMENT NAME YES/NO 3 NUMBER 4 See L2CM-4-0202-RQ Technical Scope of Supply (TSOS) paragraph 2.0 for other applicable documents. B 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 NOTES 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 Notice: This drawing has not been published and is the sole property of Fluor, and is lent to the borrower for his confidential use only, and in consideration of the loan of this drawing, the borrower agrees Document Number to return it upon request and agrees that it shall not be reproduced, copied, lent or otherwise disposed of directly or indirectly, nor used for any purpose other than that for which it is specifically furnished. 000.258.DS4201
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Contract: L2CM PRESSURE VESSEL Item Tag(s): 410-R-002A/B DATA SHEET Revision: B Unit: 410 P.O. No.: Inquiry No.: L2CM-4-0202-RQ Sheet 7 of 9 REV 1 BASE DETAILS 2 Moment at Base - due to Wind ft-lbf 3 Shear Force at Base - due to Wind lbf 4 Moment at Base - due to Seismic ft-lbf 5 Shear Force at Base - due to Seismic lbf 6 Number and Size of Anchor Bolts 7 Bolt Circle Diameter in 8 Description of Support Base 9 10 GENERAL NOTES: 11 1. One vessel required mark 410-R-002A&B National Board registration is required B 12 2. Vessel fabricator shall furnish and install all parts unless otherwise noted 13 3. Blinded connections to be furnished with blind flange, studs, nuts and (2) gaskets. 14 4. All internals shall be removable through vessel manholes unless otherwise noted 15 5. Nozzle projections are from centerline of vessel to extreme face of flange except as noted 16 for and smaller 17 for and larger 18 6. All nozzle bolt holes to straddle principal vessel centerlines 19 20 NOTES 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 Notice: This drawing has not been published and is the sole property of Fluor, and is lent to the borrower for his confidential use only, and in consideration of the loan of this drawing, the borrower agrees Document Number to return it upon request and agrees that it shall not be reproduced, copied, lent or otherwise disposed of directly or indirectly, nor used for any purpose other than that for which it is specifically furnished. 000.258.DS4201
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Contract: L2CM PRESSURE VESSEL Item Tag(s): 410-R-002A/B DATA SHEET Revision: B Unit: 410 P.O. No.: Inquiry No.: L2CM-4-0202-RQ Sheet 8 of 9 REV 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 Notes: 48 10. Bottom head of vessel to be filled with 2" diameter inert balls to one foot below vessel bottom tangent covering collector at least 4". Provide at least 4" 49 layer of 1" diameter balls on top of the 2" balls. Provide at least 4" layer of 1/2" diameter balls on top of the 1" balls. Provide at least 4" layer of 1/4" diameter balls on top of the 1/2" balls. 50 51 11. Top of collector drilled with 1/2" diameter holes on 2" triangular pitch. 52 12. Collector ring to be covered with 2x2 mesh .048" wire screen. One layer of 10x10 mesh screen to cover top. 53 13. Oulet collector to be slotted (1" wide) so that slot area is 1 1/2 times outlet pipe area. One slot in each quadrant to extend to vessel head for drainage. 54 55 14. Provide a 12" layer of Dypor 607FB high voidage hold down medium on top of the catalyst bed with 10 x 10 mesh screen between Dypor 56 layer and main catalyst bed. 57 58 59 60 Notice: This drawing has not been published and is the sole property of Fluor, and is lent to the borrower for his confidential use only, and in consideration of the loan of this drawing, the borrower agrees Document Number to return it upon request and agrees that it shall not be reproduced, copied, lent or otherwise disposed of directly or indirectly, nor used for any purpose other than that for which it is specifically furnished. 000.258.DS4201
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Contract: L2CM PRESSURE VESSEL Item Tag(s): 410-R-002A/B DATA SHEET Revision: B Unit: 410 P.O. No.: Inquiry No.: L2CM-4-0202-RQ Sheet 9 of 9 REV 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 Notes: 48 49 50 51 52 53 54 55 56 57 58 59 60 Notice: This drawing has not been published and is the sole property of Fluor, and is lent to the borrower for his confidential use only, and in consideration of the loan of this drawing, the borrower agrees Document Number to return it upon request and agrees that it shall not be reproduced, copied, lent or otherwise disposed of directly or indirectly, nor used for any purpose other than that for which it is specifically furnished. 000.258.DS4201
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