3bds009030-510 A en Ac 800m 5.1 Profibus DP Configuration

AC 800M
PROFIBUS DP
Configuration
System Version 5.1
Power and productivity

for a better world
AC 800M
PROFIBUS DP
Configuration
System Version 5.1

NOTICE
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standard is not a representation that all of the ABB products referenced in this document
support all of the features of the described or referenced standard. In order to determine
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ABB may have one or more patents or pending patent applications protecting the intel-
lectual property in the ABB products described in this document.
The information in this document is subject to change without notice and should not be
construed as a commitment by ABB. ABB assumes no responsibility for any errors that
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tive owners.
Copyright 2003-2013 by ABB.

All rights reserved.
Release: December 2013

Document number: 3BDS009030-510 A
Table of Contents
About This User Manual

Intended User...................................................................................................................10
How to Use this User Manual..........................................................................................10
User Manual Conventions ...............................................................................................10
Warning, Caution, Information, and Tip Icons ....................................................10
Terminology.....................................................................................................................11
Released User Manuals and Release Notes.....................................................................17
Section 1 - Introduction
General Overview............................................................................................................19
Section 2 - Functional Description

PROFIBUS Basics...........................................................................................................21
Basic Functions DP-V0........................................................................................21
Cyclic Data Communication ...............................................................21
Diagnostics ......................................................................................22
DP Master Class 1 (DPM1) and Class 2 (DPM2)...............................23
System Behavior .................................................................................23
Sync and Freeze Mode ........................................................................24
Monitoring the DP-V0 Communication..............................................25
Multi Master Systems .........................................................................25
Version DP-V1 .....................................................................................................26
Acyclic Data Communication .............................................................26
Alarms and Status Messages ...............................................................26
Redundancy .....................................................................................................................27
Overview .............................................................................................................27
3BDS009030-510 A 5
Table of Contents
Master Redundancy ............................................................................................. 27

Slave Redundancy................................................................................................ 28
Line Redundancy ................................................................................................. 29
Status Handling ............................................................................................................... 30
Status Handling for DP-V1 Master Unit.............................................................. 30
Status Handling for Slave Units........................................................................... 35
Alarms and Events ............................................................................................... 36
Hot Swap ......................................................................................................................... 36
Hot Configuration in Run (HCIR) .................................................................................. 36
Section 3 - Configuration
Hardware Library ............................................................................................................ 39
Insert PROFIBUS Master Unit........................................................................................ 39
Add Redundancy for Master Unit ................................................................................... 41
Delete Redundancy for Master Unit................................................................................ 42
Configure the PROFIBUS Master Unit........................................................................... 42
HW Editor............................................................................................................ 42
Settings Tab ...................................................................................... 43
Connection Tab ................................................................................... 49
Unit Status Tab.................................................................................... 50
Automatic Calculation of PROFIBUS Master Parameter.................................... 50
Default Values...................................................................................................... 51
Special Settings.................................................................................................... 52
Insert a Slave Unit ........................................................................................................... 53
Add Redundancy for Slave Unit ..................................................................................... 56
Delete Redundancy for Slave Unit .................................................................................. 57
Insert a new Slave Type................................................................................................... 57
Configuration of PA-Devices .......................................................................................... 59
Connecting PA-Devices via Linking Device LD 800P and SK3 ......................... 59
PROFIBUS Power Hub SK3 ............................................................................... 59
Configuration of PROFIBUS Slave Address ....................................................... 60
Configuration via DP-V1 ..................................................................................... 61
Device Management PROFIBUS & HART......................................................... 62
6 3BDS009030-510 A
Table of Contents
Section 4 - Download and Online Mode

Preconditions ...................................................................................................................65
Downloading ...................................................................................................................65
Online Changes ....................................................................................................65
Automatic Calculation of PROFIBUS Master Parameters ..................................66
Logfile .............................................................................................................68
Online Data......................................................................................................................69
Behavior of I/O and Communication ..............................................................................70
Insertion and deletion of I/O units .......................................................................70
Connection Error ..................................................................................................70
System Error.........................................................................................................70
Section 5 - Web Interface

How to use the Web Interface..........................................................................................73
SetAddress .......................................................................................................................77
LiveList............................................................................................................................78
CycleTime........................................................................................................................79
GeneralStatus...................................................................................................................80
MasterSettings .................................................................................................................81
SlaveDiagnosis ................................................................................................................81
SlaveConfig .....................................................................................................................83
Slave-I/O..........................................................................................................................85
FirmwareInfo ...................................................................................................................86
HardwareInfo...................................................................................................................86
Red.Switchover................................................................................................................87
Errormemory ...................................................................................................................88
Debug, DMJ Buffer .........................................................................................................89
Service File ......................................................................................................................90
Change Password.............................................................................................................91
Index
Revision History
3BDS009030-510 A 7
Table of Contents
Introduction ..................................................................................................................... 95
Revision History.............................................................................................................. 95
Updates in Revision Index - ............................................................................................ 95
Updates in Revision Index A........................................................................................... 96
8 3BDS009030-510 A
About This User Manual
Any security measures described in this User Manual, for example, for user
access, password security, network security, firewalls, virus protection, etc.,
represent possible steps that a user of an 800xA System may want to consider
based on a risk assessment for a particular application and installation. This risk
assessment, as well as the proper implementation, configuration, installation,
operation, administration, and maintenance of all relevant security related
equipment, software, and procedures, are the responsibility of the user of the
800xA System.
This user manual describes the configuration of the PROFIBUS DP-V1 in the
800xA control system using the communication interface CI854/CI854A.
This manual does not provide any information on the use and configuration of the
PROFIBUS bus communication interface module CI851. This information is
found in the online help of Control Builder M.
It also does not provide any information about installing the PROFIBUS network.
This information is provided in the AC 800M PROFIBUS DP Installation manual
(3BDS009029*) for PROFIBUS DP-V1.
The main areas covered in this user manual are:
PROFIBUS functionalities available with CI854/CI854A,
Hardware configuration with the Control Builder M,
Supervision and status visualization of the PROFIBUS.
The reader of this manual is expected to have good knowledge of the 800xA control
system and the PROFIBUS in general.
This user manual is not the only source of instruction for PROFIBUS. ABB offers
training courses for those who use ABB control systems.
3BDS009030-510 A 9
Intended User About This User Manual
Intended User
This manual is intended for application engineers and for engineers who are
planning the design of a PROFIBUS system. The reader should be familiar with
Control IT for AC 800M products and the programming tool, Control Builder M.
Also the reader should be familiar with the hardware and software functionality of
the 800xA system products. Apart from this, the user should have a good
PROFIBUS knowledge.
How to Use this User Manual

Section 1, Introduction gives a brief overview of PROFIBUS and how it is
integrated in the controllers.
Section 2, Functional Description provides detailed information on the PROFIBUS
implementation.
Section 3, Configuration describes the configuration of PROFIBUS with the Control
Builder M.
Section 4, Download and Online Mode describes the download procedure and the
system behavior in case of an error.
Section 5, Web Interface describes how to get detailed diagnostic information from
the system in case of a serious PROFIBUS error and how to set the slave address for
PA devices.
For a list of documentation related to the products described in this user manual, see
Released User Manuals and Release Notes on page 17.
User Manual Conventions

Microsoft Windows conventions are normally used for the standard presentation of
material when entering text, key sequences, prompts, messages, menu items, screen
elements, etc.
Warning, Caution, Information, and Tip Icons

This User Manual includes Warning, Caution, and Information where appropriate to
point out safety related or other important information. It also includes Tip to point
10 3BDS009030-510 A
About This User Manual Terminology
out useful hints to the reader. The corresponding symbols should be interpreted as
follows:
Electrical warning icon indicates the presence of a hazard that could result in
electrical shock.
Warning icon indicates the presence of a hazard that could result in personal
injury.
Caution icon indicates important information or warning related to the concept

discussed in the text. It might indicate the presence of a hazard that could result
in corruption of software or damage to equipment/property.
Information icon alerts the reader to pertinent facts and conditions.
Tip icon indicates advice on, for example, how to design your project or how to
use a certain function
Although Warning hazards are related to personal injury, and Caution hazards are
associated with equipment or property damage, it should be understood that
operation of damaged equipment could, under certain operational conditions, result
in degraded process performance leading to personal injury or death. Therefore,
fully comply with all Warning and Caution notices.
Terminology
A complete and comprehensive list of Terms is included in the IndustrialIT
Extended Automation System 800xA, Engineering Concepts instruction
(3BDS100972*). The listing includes terms and definitions that apply to the 800xA
System where the usage is different from commonly accepted industry standard
definitions and definitions given in standard dictionaries such as Websters
3BDS009030-510 A 11
Terminology About This User Manual
Dictionary of Computer Terms. Terms that uniquely apply to this User Manual are
listed in the following table.
Term/Acronym Description
AC 800M ABB Controller 800M series, general purpose process
controller series by ABB.
AC 800M Controller Any controller constructed from the units and units
connected to the AC 800M hardware platform.
Control Builder M The programming tool for AC 800M. Often referred to as
(CBM) Control Builder or CBM. Control Builder M Professional
is integrated into System 800xA.
CEX-Bus Communication Expansion Bus (for communication
units).
Connector A Connector is a coupling device used to connect the
wire medium to a fieldbus device or to another segment
of wire.
DIW The Device Import Wizard is a tool provided with Control
Builder M that converts GSD Files to HWD Files.
This is the successor for the GSD Import Tool.
DL The Device Library provides device object types to be
installed with the Device Library Wizard.
DLW The Device Library Wizard is a tool to install separately
delivered device object types provided by the Device
Library into an 800xA system.
DTM (Device Type A DTM is a software module provided by the device
Manager) vendor. It is used to establish communication and data
access to the device. The DTM co-operates and
exchanges data with the engineering tools via the FDT
interfaces.
DPM1 DP Master Class 1. After configuring the slave the DPM1
gets into the cyclic data transmission with the slave. Via
MS1 (Master Slave Class 1) connection the DPM1 can
also have acyclic communication with the slave.
12 3BDS009030-510 A
DPM2 DP Master Class 2. The DPM2 is mainly used for DP-V1
configuration of slave devices. The acyclic
communication is setup via MS2 (Master Slave Class 2)
connections.
Failover In case of an error the primary module stops working
and the backup module gets active.
FCI The Fieldbus Communication Interface (FCI) device
contains the interface to the fieldbus.
FDT (Field Device Tool) FDT defines a vendor-independent and protocol-
independent interface for integrating field devices in the
engineering tools of process control systems.
Fieldbus A fieldbus is used to interconnect field devices, such as
I/O modules, smart sensors and actuators, variable
speed drives, PLCs, or small single loop devices, and to
connect these devices to the 800xA system.
GSD Converter Tool Tool to convert the GSD file of a PROFIBUS PA device to
be used with Linking Device LD 800P, SK2 and SK3.
GSD File Gertestammdaten, device communication database file
for PROFIBUS devices.
Highway Addressable The HART protocol is a widely-used open protocol for
Remote Transducer communication with Smart devices.
(HART)
Hot Removal Units with hot removal support can be removed online,
without any disturbance to other units connected to the
CEX-Bus. This includes that the unit can be removed
online if it becomes faulty.
Hot Standby Definition for the redundancy behavior for the backup
module. The backup module is configured and ready to
take over in case of a failure of the primary module.
3BDS009030-510 A 13
Hot Swap Units with hot swap (includes hot removal) support, can
be replaced online, without any disturbance to other
units connected to the CEX-Bus. In a redundant system,
the backup unit can be replaced without any
disturbances to the primary unit. This includes that the
unit can be replaced online if it becomes faulty.
HWD File Hardware Definition file, ASCII readable file describing
the HW unit. Used by Control Builder M.
IEC International Electrotechnical Commission.
IS Intrinsic Safety
ISP Input Set as Predetermined. When the controller detects
a communication failure with an input module, the
application variables are set to predetermined values
specified by ISP control.
Linking Device The linking device connects one or more PROFIBUS PA
segments to PROFIBUS DP.
MBP Transmission technology Manchester Coding and Bus
Powered. This term replaces the previously common
terms for intrinsically safe transmission Physics in
accordance with IEC 61158-2, 1158-2, etc.
Module Termination Unit The Module Termination Unit is a passive base unit that
(MTU) contains the PROFIBUS and CEX-Bus connectors.
Node A computer communicating on a network, for example
the Internet, Plant, Control or IO network. Each node
typically has a unique node address with a format
depending on the network it is connected to.
OSP (Output Set as Predetermined). When an I/O module
locally detects communication failure with the controller
it automatically sets its output to the values specified by
OSP control.
14 3BDS009030-510 A
PROFIBUS PROcess FIeldBUS. PROFIBUS is a manufacturer-
independent fieldbus standard for applications in
manufacturing, process and building automation. The
PROFIBUS family is composed of three types of
protocol, each of which is used for different tasks. The
three types of protocols are: PROFIBUS FMS, DP and
PA.
PROFIBUS DP PROFIBUS DP is the communication protocol for
Decentralized Peripherals. DP covers the versions DP-
V0, DP-V1 and DP-V2.
PROFIBUS DP-V0 Version DP-V0 provides the basic functionality of DP,
including cyclic data exchange, station, module and
channel-specific diagnostics.
PROFIBUS DP-V1 Version DP-V1 contains enhancements geared towards
process automation, in particular acyclic data
communication for parameter assignment, operation,
visualization and interrupt control of intelligent field
devices, parallel to cyclic user data communication. This
permits online access to stations using engineering
tools. In addition, DP-V1 defines alarms. Examples for
different types of alarms are status alarm, update alarm
and a manufacturer-specific alarm.
PROFIBUS DP-V2 Version DP-V2 contains further enhancements and is
geared primarily towards the demands of drive
technology. Due to additional functionalities, such as
isochronous slave mode and lateral slave
communication (DXB) etc., the DP-V2 can also be
implemented as a drive bus for controlling fast
movement sequences in drive axes.
PROFIBUS FMS Fieldbus Message Specification. Is designed for
communication at the cell level, where programmable
controllers, such as PLCs and PCs primarily
communicate with each other. It was the forerunner of
PROFIBUS DP.
3BDS009030-510 A 15
PROFIBUS PA PROFIBUS for Process Automation
PROFIBUS The international umbrella organization for PROFIBUS
International (PI) founded in 1995.
PROFIBUS User The PNO is the trade body of manufacturers and users
Organization e.V. (PNO) for PROFIBUS founded in 1989.
Redundancy The existence of more than one capability of an item
(system, equipment or component) to perform its
intended function.
Remote I/O Input/Output units connected to a controller via a
fieldbus.
RLM 01 Redundancy Link Module for PROFIBUS DP. The
RLM 01 connects a non redundant PROFIBUS slave to
the line redundant PROFIBUS.
RS-485 A communication interface standard from EIA
(Electronics Industries Association, USA), operating on
voltages between 0V and +5V. RS-485 is more noise
resistant than RS-232C, handles data transmission over
longer distances, and can drive more receivers
Segment A Segment is a section of a PROFIBUS DP fieldbus that
is terminated in its characteristic impedance. Segments
can be linked by Repeaters to form a longer PROFIBUS
DP fieldbus. Each Segment can include up to 32
devices.
tbit Time a bit needs to be transferred on PROFIBUS. This
time depends on the baudrate. tbit = 1/baudrate.
TRS Tool Routing Service, a service that allows the user to
use Fieldbus Builder PROFIBUS/HART to configure
HART devices, via AC 800M.
Unit A hardware unit, with or without accommodated
software.
16 3BDS009030-510 A
About This User Manual Released User Manuals and Release Notes
Released User Manuals and Release Notes

A complete list of all User Manuals and Release Notes applicable to System 800xA
is provided in System 800xA Released User Manuals and Release Notes
(3BUA000263*).
System 800xA Released User Manuals and Release Notes (3BUA000263*) is
updated each time a document is updated or a new document is released. It is in pdf
format and is provided in the following ways:
Included on the documentation media provided with the system and published
to ABB SolutionsBank when released as part of a major or minor release,
Service Pack, Feature Pack, or System Revision.
Published to ABB SolutionsBank when a User Manual or Release Note is
updated in between any of the release cycles listed in the first bullet.
A product bulletin is published each time System 800xA Released User Manuals
and Release Notes (3BUA000263*) is updated and published to ABB
SolutionsBank.
For standards and commercially available PROFIBUS documentation please visit
the PROFIBUS Web Site (http://www.profibus.com).
3BDS009030-510 A 17
Released User Manuals and Release Notes About This User Manual
18 3BDS009030-510 A
Section 1 Introduction
General Overview
PROFIBUS is a manufacturer-independent fieldbus standard for applications in
manufacturing, process and building automation. PROFIBUS technology is
described in fixed terms in DIN 19245 as a German standard and in EN 50170 / IEC
61158 as an international standard. The PROFIBUS standard is thus available to
every provider of automation product.
The PROFIBUS family is composed of three types of protocol, each of which is
used for different tasks. Of course, devices with all three protocols can communicate
with each other in a complex system by means of a PROFIBUS network.
The three types of protocols are: PROFIBUS FMS, DP and PA.
Only the two protocol types DP and PA are important for process automation.
PROFIBUS DP: the bus for the decentralized periphery
The PROFIBUS DP (RS 485) is responsible for communication between the
Controller level of a process automation system and the decentralized periphery in
the field, also intrinsic safety (RS485-IS) via DP-Ex barriers into hazardous area.
One feature of PROFIBUS DP is its high speed of transmission up to 12 Mbit/s.
PROFIBUS PA: extension for process automation
This PROFIBUS variant was developed for the process industry. Communication
and power supply to Transmitter and Positioners are handled direct via one 2-line
cable and correspond to IEC Standard 61158-2 (named also as MBP, MBP-LP).
Intrinsic safety (EEx i) (MBP-IS) installations in Zone 1 / Div.1 are possible.
Coupling components (Linking Devices) are used to integrate PA bus lines into the
PROFIBUS DP network. This ensures that all information is available in a
continuously connected network through the complete PROFIBUS system (DP and
PA).
3BDS009030-510 A 19
General Overview Section 1 Introduction
The PROFIBUS DP is interfaced to the IEC61131 controller AC 800M using the

PROFIBUS DP-V1 module CI854/CI854A in the AC800M. For high availability
redundancy is supported.
The configuration for the PROFIBUS is done with the Control Builder M. The
configuration covers the planning of the HW units in the HW tree and the device
specific configuration for the master and slave units as well. The device specific
configuration data is described within the device specific GSD File provided by the
manufacturer of the device. To allow the configuration of the device within the
Control Builder M the GSD File has to be converted to a HWD File and inserted to
the project. The conversion is done with the GSD Import Tool.
The following figure shows the redundant PROFIBUS connected to the redundant
AC 800M controller.
Figure 1. Redundant AC 800M with redundant PROFIBUS
20 3BDS009030-510 A
Section 2 Functional Description
PROFIBUS Basics
Basic Functions DP-V0
Cyclic Data Communication

The data communication between the DPM1 (DP Master Class 1) and its assigned
slaves is automatically handled by the DPM1 in a defined, recurring sequence. With
each user data transfer, the master can write up to 244 bytes of output data to the
slave and read up to 244 bytes of input data from the slave. The Data is read and
written synchronously in one procedure.
Figure 2. Cyclic User Data Transmission in DP

The assignment of the slaves to the DPM1, CI854/CI854A in this case, is done via
the HW configuration in Control Builder M.
3BDS009030-510 A 21
Basic Functions DP-V0 Section 2 Functional Description
The data communication between the DPM1 and the slaves is divided into three
phases: parameterization, configuration and data transfer. Before the master
includes a DP slave in the data transfer phase, a check is run during the
parameterization and configuration phase to ensure that the configured setpoint
configuration matches the actual device configuration. During this check, the device
type, format and length information and the number of inputs and outputs must also
correspond. This provides you with reliable protection against parameterization
errors.
Diagnostics
In addition to the cyclic data the PROFIBUS slave unit provides diagnostic data.
With this diagnostic data the slave can indicate errors or warnings on the slave unit,
the I/O-units or the I/O-channels. Some diagnostic data is generic and defined by the
PNO. But most of the diagnostic data is manufacturer specific.
The following errors/warnings are examples for PROFIBUS diagnostics:
Channel related:
Wire break
Short circuit
Module related:
Wrong module type
Module missing
Slave related:
Power supply 2 error
Internal bus error
The CI854/CI854A supports the operation of PROFIBUS DP-V0 diagnostics. The
diagnostic data transferred from the slave to the master is mapped by the
CI854/CI854A to the unit status of the PROFIBUS slave unit or the related I/O-unit
and is indicated as error or warning in the UnitStatus in Control Builder M for the
specific unit.
Only that diagnostic data configured within the hardware definition file is operated
by the system. The configuration includes
Selection of diagnostic to be operated by the system.
Mapping of the diagnostic information within the diagnostic frame on
PROFIBUS to the specific HW unit (slave or I/O unit).
22 3BDS009030-510 A
Section 2 Functional Description Basic Functions DP-V0
Definition of the corresponding bit in the unit status for the specific
diagnostic information. Use of device specific codes in
ErrorsAndWarnings and ExtendedStatus.
Definition if the diagnostic information shall be indicated as error or
warning.
Definition of the presented text within unit status and alarm/event for the
specific diagnostic information.
Definition if in addition an alarm or event shall be generated for the
specific diagnostic information. If yes also the severity has to be defined.
For S800 I/O and S900 I/O the configuration for the diagnostics is already specified
in the hardware definition files that are provided with the system. For other slaves
the configuration for PROFIBUS diagnostics can be done via the DeviceImport
Wizard. The Device Import Wizard provides a dialog to pick up the diagnostic data
from the GSD-file and map it to the DeviceSpecific and ExtendedStatus bits of the
HwStatus for the related slave unit or I/O-unit. The dialog also supports the
configuration of alarms/events based on the diagnostic data. For more information
please refer to the online help for the GSD Import Tool.
DP Master Class 1 (DPM1) and Class 2 (DPM2)

TheDP master class 1 is the master that is in cyclic data transmission with the
assigned slaves. To get into the cyclic communication the DPM1 has to configure
the slave before.
The DP master class 2 is used for engineering and configuration. It does not have
cyclic data transmission with the slave devices. Normally a DPM2 is only connected
temporarily to the bus. A DPM2 can have class 2 communication to the slave
devices before the slaves are configured via DPM1 and cyclic communication is
active.
The CI854/CI854A is of type DP master class 1 (DPM1) and class 2 (DPM2).
System Behavior
For a DPM1 master the following operating states are defined:
Stop
No data communication between the DPM1 and the slaves.
3BDS009030-510 A 23
Basic Functions DP-V0 Section 2 Functional Description
Clear
The DPM1 reads the input information of the slaves and keeps the outputs of the
slavs in a fail-safe state (0 output).
Operate
The DPM1 is in the data transfer phase. In cyclic data communication, inputs are
red from the slaves and output information written to the slaves.
The reaction of the system to a fault during the data transfer phase of the DPM1, for
example a failure of a slave, is determined by the Auto Clear Modus defined via
the BP flag configuration in the settings tab for CI854/CI854A. If this parameter is
enabled, the DPM1 switches the outputs of all assigned slaves to a fail-safe state the
moment a slave is no longer ready for user data transmission. The DPM1
subsequently switches to the clear state. If this parameter is disabled, the DPM1
retains in the operate state even in the event of a fault and the user can control the
reaction of the system. Please refer also to Settings Tab on page 49.
Sync and Freeze Mode

In addition to the normal cyclic communication between the DPM1 (DP Master
Class 1) and the assigned slaves, a master can send the control commands sync and
freeze via multicast to a group of slaves.
With the sync-command the addressed slaves will freeze the outputs in their current
state. New output values received by the master will be stored while the output
states remain unchanged. The stored output data are not sent to the outputs until the
next sync command is received. The Sync mode is terminated with the unsync
command.
In the same way, a freeze command causes the addressed slaves to enter freeze
mode. In this mode, the states of the inputs are frozen at their current value. The
input data are not updated again until the master sends the next freeze command.
Freeze mode is terminated with the unfreeze command.
The CI854/CI854A does not support sync and freeze mode.
24 3BDS009030-510 A
Section 2 Functional Description Basic Functions DP-V0
Monitoring the DP-V0 Communication

The cyclic communication between the DPM1 and the slaves is monitored by the
master and the slaves itself.
If the CI854/CI854A master unit detects a failure in the communication with a
slave, it will indicate the corresponding slave as disturbed. If enabled, Auto Clear
Modus will be activated. On CI854/CI854A a special handling is implemented to
support also redundancy for master and slave. In both cases the monitoring timings
consider the failovers of master and slave.
On slave side the communication with the master is controlled via the watchdog. If
no data communication with the master occurs within the watchdog control interval,
the slave automatically switches its outputs to the fail-safe state.
Please refer also to Connection Error on page 70
Multi Master Systems

In a multi master system several masters are connected to one bus. They represent
either independent subsystems, comprising one DPM1 (DP Master Class 1) and its
assigned slaves, or additional configuration and diagnosis devices. The
CI854/CI854A master unit supports multi master systems.
The Control Builder M with the integrated PROFIBUS master calculation does not
support multi master configurations. The calculation only covers one
CI854/CI854A with its assigned slaves. If you connect several CI854/CI854A or
additional configuration devices to the same bus you have to adapt the bus settings
manually. But only the TTR has to be adapted. An overall TTR has to be calculated
as the sum of all individual TTR for the CI854/CI854A master units connected to
the same PROFIBUS. The resulting TTR has to be manually configured for all
connected CI854/CI854A master units.
Example: you have three CI854/CI854A master units having the automatically
calculated TTR times 20.000, 30.000 and 40.000, then you have to manually
configure the TTR time 90.000 for all three units.
If a standalone tool is directly connected to the PROFIBUS as DPM2 (DP Master
Class 2) master for some acyclic communication, then the TTR time of this
master also has to be taken into account. Otherwise the standalone tool might get
communication problems.
3BDS009030-510 A 25
Version DP-V1 Section 2 Functional Description
Version DP-V1
Acyclic Data Communication

The key feature of version DP-V1 is the extended function for acyclic data
communication. The acyclic data communication is mainly used for configuration
and parameterization purpose. With the acyclic DP-V1 read and write services the
master can read or write any desired data to and from the slave. The data is
addressed by slot, index and length. Each data block can be up to 244 bytes.
Figure 3. Acyclic Communication in DP-V1: Read Service

The transmission of acyclic data is executed in parallel to the cyclic data
communication, but with lower priority. Acyclic services are operated in the
remaining time at the end of the DP-V0 cycle.
The automatic master calculation for CI854/CI854A ensures that the gap on
PROFIBUS is big enough for some acyclic communication. If there is a need to
increase the gap for some additional acyclic communication this can be done via the
TTR time. Please refer also to Settings Tab on page 47.
Alarms and Status Messages

As a further function in DP-V1, the device specific diagnosis of the DP-V0 have
been enhanced and divided into the categories alarms and status messages. As the
26 3BDS009030-510 A
Section 2 Functional Description Redundancy
major difference to the DP-V0 diagnosis, the alarms from the slave to the master are
transferred via confirmed services.
The CI854/CI854A does not support the alarm and status message handling of
DP-V1. Only DP-V0 diagnosis is supported.
Redundancy
Overview
With PROFIBUS and CI854/CI854A you have a high scalability for redundancy.
You have the options to configure redundancy for:
PROFIBUS master unit CI854A
PROFIBUS slave unit
PROFIBUS line.
Depending on your needs each type of redundancy can be configured independent
of each other. Also mixed configurations are supported. You can configure for
example a redundant PROFIBUS installation consisting of a redundant CI854A
master unit and redundant PROFIBUS lines and have connected redundant and non-
redundant slave units in parallel.
A special mixture of redundancy is the so called combined slave and line
redundancy. A slave provides two slave units supporting the PNO slave redundancy
and each slave unit only provides one PROFIBUS interface. This is a one error
tolerant solution. The slave unit will only have communication on one PROFIBUS
line at a time and a single error on the PROFIBUS line will lead to a switchover of
the slave units. But the big advantage of this solution are the reduced cost. Therefore
it is a very popular solution. It is used for example for S800 I/O with CI840 and
S900 I/O with CI920.
Master Redundancy
The CI854A supports PROFIBUS master redundancy. Two CI854A connected to
one controller can be configured to work in a redundant configuration. The
configuration for redundancy is done via configuring the CI854A in the hardware
tree of the Project Explorer. For configuration of redundancy please refer to Add
Redundancy for Master Unit on page 41.
3BDS009030-510 A 27
Slave Redundancy Section 2 Functional Description
Primary and backup CI854A need different node addresses on PROFIBUS. While
the primary node address is configured via the settings in the HW Configuration
Editor the node address for the backup module is defined by the fixed offset -1 to the
node address of the primary module. Therefore you cannot configure the node
address 0 on PROFIBUS with CI854/CI854A. This is reserved for redundancy.
During normal operation only the primary CI854A has communication with the
slave units. The backup unit is in hotstandby mode. It is configured by the controller
and synchronized by the primary unit. If there is a failover because of for example a
disturbed PROFIBUS communication, primary and backup module change the node
addresses. During failover the former primary module will get reset.
After download and successful configuration the availability of the backup unit is
monitored. This includes the balancing of current data and the communication links
via PROFIBUS and CEX-Bus as well. In case of no error the DUAL LEDs on
primary and backup unit will be lit. If the backup unit is not ready to takeover the
DUAL LEDs will get off on both units. The error will be indicated in the unit status
and a potential redundancy switchover will be inhibited in this case.
Reasons to perform a switchover are for example that the primary unit has lost the
communication to all connected slaves All slaves failed because of for example a
cabling problems or a Fatal error on the primary CI854A itself was detected.
The PROFIBUS master redundancy is only supported by CI854A and not CI854.
You also have to use the AC 800M controller type PM861A, PM864A or PM865
to drive the redundancy.
If the CI854A is configured for redundancy the watchdog time will be increased
automatically by 1000 ms. This is needed to allow the CI854A a switchover
before the slaves will activate OSP (Output Set as Predetermined) control.
Slave Redundancy
The CI854/CI854A supports the PROFIBUS slave redundancy like specified by the
PROFIBUS User Organization (PNO). The specification can be found at
http://www.profibus.com.
A redundant slave has two PROFIBUS interfaces, one for the primary and one for
the backup slave. If line redundancy is used, one of the interfaces is connected to
line A and the other to line B. If not, both interfaces are connected to the same
PROFIBUS cable. The PROFIBUS address of the backup slave is always the
28 3BDS009030-510 A
Section 2 Functional Description Line Redundancy
address of the primary slave plus 64. The configuration in the Control Builder
ensures, that both addresses are available when the slave is set redundant. If a
redundancy switchover of a slave occurs, also the PROFIBUS addresses are
switched. That means, the primary slave always has the assigned address and the
backup slave always has the address + 64 regardless of who is the primary and who
is the backup. This kind of redundancy is called "flying redundancy".
Only the primary slave can transfer process data and diagnostic information on the
PROFIBUS. Therefore the status of the primary slave also contains the information
of the backup slave. Please refer to the slave documentation for the details.
Although the backup slave has no active data transmission with the master the
CI854/CI854A is able to monitor the backup slave. The backup slave is available in
the Livelist and if redundancy is configured the monitoring will be activated. If the
backup slave fails, the information "Redundant slave does not exist" will be set in
the ExtendedStatus of the primary slave.
To allow the slave a failover in case of an error the CI854/CI854A has a special
monitoring function. If the redundant slave gets disturbed the CI854/CI854A waits
for (2* watchdog time + 1) before connection down will be indicated for the slave.
During this time the slave can perform a switchover and proceed with the normal
data exchange without interrupting the communication.
If the non-redundant slave gets disturbed the CI854/CI854A waits for watchdog
time before connection down will be indicated for the slave.
Line Redundancy
The CI854/CI854A supports line redundancy for PROFIBUS DP. Therefore the two
interfaces "PROFIBUS A" and "PROFIBUS B" are available on the baseplates
TP854 of the modules. There is a Redundancy Link Module functionality
implemented on the CI854/CI854A that handles the sending and receiving of data
on the PROFIBUS. Independent of any configuration the RLM sends data on both
lines and receives data only via one line. Regarding the receiving of data the RLM
checks if the slave sent data on both lines and if the data is valid. The first received
valid data on line A or B will be picked up and operated. It is possible that the slave
sends data on both lines in parallel or only on one line.
The monitoring of the line redundancy can be enabled or disabled. The default is
disabled. The enabling is done via the parameter "Line redundancy" in the settings
3BDS009030-510 A 29
Status Handling Section 2 Functional Description
for CI854/CI854A. If the line redundancy is enabled the warning "No activity on
PROFIBUS" will be indicated for the specific line in the case of a failure, for
example if there is a fault on the PROFIBUS cable.
Please enable the monitoring of line redundancy, if
redundant slaves according to the PNO redundancy specification are used
and/or
non-redundant slaves provide a line redundant interface and/or
non-redundant slaves with only one PROFIBUS interface are connected to
the CI854/CI854A with a RLM01.
The enabling of line redundancy does not affect the indication of the LEDs RxA
and RxB on CI854/CI854A.
Status Handling
Status Handling for DP-V1 Master Unit
Every status information for CI854/CI854A in terms of hardware and software
errors is indicated via the unit status. The unit status is used to present the status of
the HW unit in Control Builder M while CBM is in online mode. In addition
alarms/events are generated based on the unit status (please refer also to Alarms and
Events on page 36). For special reasons also the access to the unit status via the
controller application is supported.
30 3BDS009030-510 A
Section 2 Functional Description Status Handling for DP-V1 Master Unit
The both following tables present all device specific ErrorsAndWarnings and
ExtendedStatus defined for CI854/CI854A.
Table 1. Device Specific ErrorsAndWarnings for CI854/CI854A
Alar
Bi Status Severit
Code Status Text m/ Description
t Type y
Event
22 16#0040000 DeviceSpecific10 Reserved
0
23 16#0080000 Hardware Error Alarm Mediu The HW watchdog on the primary
0 watchdog on m CI854/CI854A was not triggered
CI854(A) expired by the CI854/CI854A firmware
within the timeout.
24 16#0100000 Error in Error Alarm Mediu A configuration error has been
0 PROFIBUS m detected on the primary unit.
master
configuration
25 16#0200000 PROFIBUS com. Warnin Alarm Mediu The PROFIBUS connection
0 failure between g m between primary and backup unit
Primary and failed.
Backup
26 16#0400000 Communication Warnin Event High Overload of the communication
0 memory obtained g memory access. There is too
too long much access from the application
tasks to the PROFIBUS I/O-data in
the shared memory on the
CI854/CI854A so that the
CI854/CI854A cannot update the
memory in time.
27 16#0800000 Duplicate slave Warnin Alarm Mediu Two or more PROFIBUS slaves
0 address g m have the same address.
28 16#1000000 No activity on Warnin Alarm Mediu If line redundancy is enabled, this
0 PROFIBUS line A g m warning reflects the state of the
RxA LED of the primary unit.
3BDS009030-510 A 31
Status Handling for DP-V1 Master Unit Section 2 Functional Description
Table 1. Device Specific ErrorsAndWarnings for CI854/CI854A
Alar
Bi Status Severit
Code Status Text m/ Description
t Type y
Event
0 PROFIBUS line B g m warning reflects the state of the
RxB LED of the primary unit.
30 16#4000000 Hardware fail of Error Alarm High A hardware failure has been
0 CI854 (A) detected on the primary unit, for
example RAM failure.
31 16#8000000 Firmware needs Error Alarm Mediu The primary unit does not contain
0 to be reloaded m a valid firmware.
Table 2. Device Specific ExtendedStatus for CI854/CI854A
Status Alarm/
Bit Code Status Text Severity Description
Type Event
0 16#0000000 Timeout on bus, Warnin - - The lower layer of the PROFIBUS

1 maybe duplicate g has detected a timeout. During a
slave address baudrate change this error may
(TTO) occur for a short time. If it remains,
the PROFIBUS connection and
slave addresses must be checked.
1 16#0000000 Bus Warnin - - The lower layer of the PROFIBUS
2 synchronization g has detected a synchronization
failure, check error. During a baudrate change
hardware (SYN) this error may occur for a short
time. If it remains, check the
PROFIBUS hardware (cables,
connectors, slaves).
2 16#0000000 Taken out of ring Warnin Event Low Another master on the PROFIBUS
4 by another g has disabled the CI854/CI854A.
master, check Check the system configuration.
system conf.
32 3BDS009030-510 A
Section 2 Functional Description Status Handling for DP-V1 Master Unit
Status Alarm/
Type Event
3 16#0000000 Fatal medium Warnin Event Low The lower layer of the PROFIBUS
8 access error g cannot access the medium. Check
the connection of the
CI854/CI854A (cable, connectors).
This can also be a hardware
failure on the CI854/CI854A itself.
4 16#0000001 Fatal hardware Warnin Event Low A fatal hardware error has been
0 error g detected. Replace the
CI854/CI854A.
5 16#0000002 All slaves failed Warnin Alarm Mediu Check the PROFIBUS
0 g m connections (cable, connector at
the CI854/CI854A). The reason
can also be a hardware error of
the CI854/CI854A. If the CI854A is
used redundant, this error leads to
a redundancy switchover.
6 16#0000004 Hardware Warnin Event Low A configuration error has been
0 configuration g detected for the backup unit.
error on backup
7 16#0000008 Backup device Warnin Event Low The backup unit was not found on
0 not found g the CEX-Bus.
8 16#0000010 I/O configuration Warnin Alarm Mediu The backup CI854A has detected
0 error on backup g m a configuration error for a slave
unit.
9 16#0000020 I/O connection Warnin Alarm Mediu The backup CI854A has detected
0 error on backup g m a configuration error for a slave
unit.
10 16#0000040 Hardware Warnin Event Low The HW watchdog on the backup
0 watchdog on g CI854/CI854A was not triggered
Backup CI854(A) by the CI854/CI854A firmware
expired within the timeout.
3BDS009030-510 A 33
Status Handling for DP-V1 Master Unit Section 2 Functional Description
Status Alarm/
Type Event
11 16#0000080 Error in Warnin Event Low A configuration error has been

0 PROFIBUS g detected on the backup unit.
master
configuration of
Backup
0 PROFIBUS line A g m warning reflects the state of the
of Backup RxA LED of the backup unit.
0 PROFIBUS line B g m warning reflects the state of the
of Backup RxB LED of the backup unit.
14 16#0000400 Hardware fail of Warnin Alarm Mediu A hardware failure has been
0 CI854A Backup g m detected on the backup unit, for
example RAM failure.
15 16#0000800 Firmware needs Warnin Alarm Mediu The backup unit does not contain
0 to be reloaded on g m a valid firmware.
Backup
16 16#0001000 CEX-Bus com. Warnin Alarm Mediu The CEX-Bus connection between
0 failure between g m primary and backup unit failed.
Primary and
Backup
17 16#0002000 Fatal error on Error Alarm High A general error has been detected
0 Primary detected on the primary unit and the
CI854/CI854A stops the normal
operation. If the CI854A is used
redundant, this error leads to a
redundancy switchover.
34 3BDS009030-510 A
Section 2 Functional Description Status Handling for Slave Units
Status Alarm/
Type Event
18 16#0004000 Fatal error on Warnin Alarm Mediu A general error has been detected
0 Backup detected g m on the backup unit and the
CI854/CI854A stops the normal
operation. This error prohibits a
redundancy switchover.
19 16#0008000 ExtendedStatus2 Reserved
0 0
0 1
0 2
Status Handling for Slave Units

The CI854/CI854A also handles status information for the connected slave units. If
there is a failure on the PROFIBUS slave, an indication for the FCI or the specific
I/O-unit will appear.
There are several reasons to let the CI854/CI854A indicate some status information
for the slave unit:
No cyclic communication to the slave:
Connection down will be indicated for the disturbed slave unit.
Slave has active standard diagnosis:
The slave indicates for example Parameter data fault or Configuration data
fault. This errors will be indicated without any special configuration.
Slave has active extended diagnosis:
This is also called PROFIBUS Diagnostics. Depending on the configuration the
diagnostic information is indicated for the FCI (Fieldbus Communication
Interface) or the related I/O-unit. Please refer also to Diagnostics on page 22.
3BDS009030-510 A 35
Alarms and Events Section 2 Functional Description
A monitoring function has detected a failure:

The CI854/CI854A for example has detected a configuration error during
download or the backup slave is not present on the PROFIBUS.
Alarms and Events

PROFIBUS DP-V1 uses the general alarm and event handling provided with the
system. Alarms and events are generated only via the status interface. The
CI854/CI854A influences the generation of alarms/events by setting/resetting the
individual status bits. For every status bit in ErrorsAndWarnings and
ExtendedStatus a fixed configuration information is available that defines if a
change of a status bit shall generate an alarm or event. The generated alarms/events
are of the type system alarm or system event. With the generation of the alarm/event
the status interface also adds the severity and the time stamp.
Hot Swap
The CI854A supports hot swap. It can be replaced online, without any disturbance
to other units connected to the CEX-Bus. After hot removal and the subsequently
insertion the unit gets configured automatically.
In a redundant configuration, the backup unit can be replaced without any
disturbances to the primary unit. This includes that the unit can be replaced online if
it becomes faulty.
For support of hot swap no configuration is necessary.
Hot Configuration in Run (HCIR)

With hot configuration in run a slave can be configured online without initialization
the PROFIBUS communication. The new or changed configuration is downloaded
to the slave while the cyclic communication keeps active.
If a slave supports HCIR I/O-units can be added or deleted online. During
reconfiguration the cyclic data transmission between CI854/CI854A and the slave is
stopped. The CI854/CI854A keeps the input values and the slave the output values.
After finishing the reconfiguration the cyclic data transmission will proceed based
on the new configuration data.
36 3BDS009030-510 A
Section 2 Functional Description Hot Configuration in Run (HCIR)
The reconfiguration is monitored by the CI854/CI854A with the HCIR timeout. By

starting the reconfiguration the HCIR timeout is sent via a SetPrm telegram to the
slave. This indicates the slave to increase the watchdog timeout to the value defined
by the HCIR timeout until the reconfiguration is finished. The timeout for HCIR is
defined on CI854/CI854A by:
HCIRtimeout = 10 x TTR / (bit/sec) + 300 ms.
A configuration via HCIR is only possible for slaves that have implemented this
feature like S800 I/O and S900 I/O. To activate the HCIR sequence a special entry
in the hardware definition file is necessary. For slaves imported via the Device
Import Wizard this parameter is automatically set if the setting is available in the
GSD file.
3BDS009030-510 A 37
Hot Configuration in Run (HCIR) Section 2 Functional Description
38 3BDS009030-510 A
Section 3 Configuration
Hardware Library
To configure hardware types for PROFIBUS master and slave units hardware
libraries are used. How to handle hardware libraries, refer System 800xA Control AC
800M Configuration (3BSE035980*).
Insert PROFIBUS Master Unit

To insert a new CI854/CI854A PROFIBUS DP-V1 master unit proceed as
described.
1. Right-click on the controller you want to insert the CI854/CI854A and select
Insert Unit. The Insert Unit dialog pops up.
Figure 4. Dialog for inserting CI854/CI854A
3BDS009030-510 A 39
Insert PROFIBUS Master Unit Section 3 Configuration
2. Expand the library for CI854 under Connected Libraries and select the CI854
hardware type.
3. Select a position for the hardware unit in the dialog box displayed. The first
available position is chosen by default. If another position is desired, click the
list box to display available positions and select the desired one.
4. If the module shall be set redundant check Enable redundant mode. This
releases the dialog box for the position of the backup unit. Select a position for
the backup unit.
5. Click Insert button to apply the current changes.
6. Click Close to close the dialog or proceed inserting further units.
7. The hardware unit is now included in the tree. The icon shown in the tree
depends on if redundancy is configured or not. For a redundant configured unit
the position for the backup module is presented within parenthesis.
Figure 5. Redundant CI854A in HW-Tree
40 3BDS009030-510 A
Section 3 Configuration Add Redundancy for Master Unit
Add Redundancy for Master Unit

If the CI854A is already configured and running in single mode you can add
redundancy.
1. Right-click on the unit you want to add the redundancy and select
Redundancy > Add Redundant Unit.
2. Select a position for the backup unit in the dialog box displayed. The first
available position is chosen by default. If another position is desired, click the
list box to display available positions and select the desired one.
Figure 6. CEX-Bus Position for backup CI854A

3. The icon changes to the redundancy icon and the text is updated with backup
position within parenthesis (see Figure 5).
The inserted backup unit is called unit B. Unit B is fixed related to the configured
position. Unit B starts as backup but acts as primary after failover.
3BDS009030-510 A 41
Delete Redundancy for Master Unit Section 3 Configuration
Delete Redundancy for Master Unit

If the CI854A is already configured and running in redundant mode you can delete
redundancy.
1. Right-click on the CI854A you want to delete redundancy for and select
Redundancy > Delete Backup.
2. The icon changes to the single icon and the position for the backup is deleted in
the text.
In the offline mode of Control Builder M unit B is always presented as the
backup unit independent of the current state. Therefore always unit B will be
deleted as backup. If you download and go online a failover may be performed by
CI854A if unit B acts as primary. Unit A gets primary and afterwards unit B will
get deleted.
Configure the PROFIBUS Master Unit

HW Editor
Open the HW editor via double-click on the hardware unit or choose Editor from the
CI854 context menu. The HW editor contains the following tabs: Settings,
Connections and Unit Status.
42 3BDS009030-510 A
Section 3 Configuration HW Editor
Settings Tab
The following parameters are defined by default values for CI854/CI854A:
Figure 7. Settings for CI854/CI854A

These parameters are used to set up CI854/CI854A. Normally, most of the
parameters need not be changed. Parameters marked with a * will be calculated
3BDS009030-510 A 43
HW Editor Section 3 Configuration
(during download) by the Control Builder, but may need to be adjusted due to
special slaves, repeaters, or segment couplers used.
Table 3. Settings for CI854/CI854A
Parameter Description
Node address This is the PROFIBUS address of the master which can be in the
range 1-125. This address must differ from all other slave
addresses, otherwise a compilation error is generated. Slaves are
assigned their addresses according to the device numbering in the
configuration. With multi-master systems ensure that there is no
addressing conflict with the other masters and their slaves.
Baudrate Supported baudrates are 9.6; 19.2; 93.75; 187.5; 500; 1500; 3000;
6000 and 12000 kbit/s. Not support are the baud rates 31.25 and
45.45 kbit/s. The default value is 1.5 Mbit/s. Higher values require
careful consideration of correct cable installation. All slave devices
must support baud rate setting. Some slaves require a manual
reset after change of the baud rate. A compilation warning occurs
if a slave does not support the selected baud rate. In this case the
next lower supported baud rate will be selected automatically. If no
one can be found, a compilation error will be generated. Changing
the baud rate may also require changing of other bus parameters
to ensure successful communication. The automatic calculation
will determine the right settings. Default values of parameters at
different baud rates can be found in Table 4.
44 3BDS009030-510 A
*Watchdog Each slave has a watchdog timer that is retriggered by requests
time (TWD) from the master. If the watchdog time expires the slave outputs are
set to the predetermined value. This control ensures a controlled
predetermined value if there is a break in the master or the
communication system. Set the watchdog time at least as long as
the theoretical system reaction time (see Target Rotation Time,
TTR, below). Watchdog time should be greater or equal than TTR
* tbit * 10, where tbit = (1/baud rate[kbits/s]). For example, with
TTR = 20000 tbit and baud rate = 9.6 kbit/s, the watchdog
parameter should be greater than: 20000 * (1/9.6) * 10 = 2084 ms.
For example, witch TTR = 20000 tbit and baud rate = 1.5 Mbit/s,
the watchdog parameter should be greater than: 20000 * (1/1500)
* 10 = 133 ms. The automatic calculation during the download
prohibits a too short watchdog time and issues an appropriate
warning or error message.
*Slot time The slot time is the maximum time a master must wait for a
transaction response. It must always be greater than (>)MaxTsdr +
TQUI + 11 + 2 + SafetyMargin (see below for MaxTsdr and TQUI)
or a compilation warning will be generated and the value will be set
to the smallest one allowed. Setting it too high may slow down the
performance.
PROFIBUS PA may require long settings for the slot time.
*Min station The period of time which elapses before the responder can send
delay the response frame expressed in tbits. Slave implementation
(MinTsdr) determines, however, the minimum response time. The default
value is 11 tbits. Setting MinTsdr too high may slow down the
performance. Settings below 11 will be overwritten with the defined
minimum value 11 when closing the editor window.
3BDS009030-510 A 45
*Max station The maximum time the slave is given to respond to a request
delay message, expressed in tbits. At different baud rates it may have
(MaxTsdr) different values. The automatic calculation ensures that the value
set in the master is higher or equal than the highest value for the
connected slaves. If not, a warning or error message will be
shown.
*Quiet time The period of time a transmitting station must wait after the end of
(TQUI) a frame before enabling its receiver. Its purpose is to take care of
transmitter fall time after switching off the transmitter. It is
significant when using self-controlled repeaters. The automatic
calculation ensures that TQUI is less than MinTsdr or a
compilation warning will be generated and the value will be set to
the highest allowed value.
*Setup time The time between the occurrence of an interrupt request (for
example, SYN timer expired) and the necessary reaction (for
example, enabling the receiver). The value depends on the baud
rate.
PROFIBUS PA applications may require longer times than
the default values at the different baud rates.
46 3BDS009030-510 A
*Target The target rotation time is the anticipated time for one token
rotation time rotation on the PROFIBUS network, including allowances for high-
(TTR) and low-priority transactions and GAP maintenance. For networks
with one master it must be greater than the system reaction time.
The automatic calculation for the CI854/CI854A ensures, that TTR
is high enough for a single CI854/CI854A or a redundant CI854A
PROFIBUS master and all its slaves plus two acyclic
communications used for toolrouting plus a safety margin
according to the defined max retry limit.
The calculated value may be increased to allow more acyclic
traffic, if necessary.If there are other masters on the bus, the
calculated value has to be increased for the time these other
masters need for their cyclic and acyclic communication. Refer to
the configuration of these masters.
In a multi-master system all masters must use the same
value for TTR.
GAP factor This parameter defines the number of token rotations between
(GAP) GAP maintenance cycles.
The current version of the CI854/CI854A always uses a
value of 1 independent of the value entered here.
3BDS009030-510 A 47
Highest This parameter defines the highest station address on the
station PROFIBUS. Set the parameter to at least the highest number of
address node addresses configured for all masters and slaves present on
(HSA) the bus.
Redundant slaves may use it for checks of the backup slave. Do
not set it below the highest used (redundant) slave address.
Optical link modules uses this parameter to manage the
redundancy functionality. The HSA has to be at least one greater
than the highest number of node addresses for masters and slaves
present on the bus.
It is highly recommended not to change the default of 126.
Max retry limit This parameter indicates how often the FDL (Fieldbus Data Link
Layer) must repeat the request frame when no response or
acknowledge frame is received from the slave station within the
slot time.
PROFIBUS PA applications may require that you set the
max retry limit to 3-7.
*Min slave This parameter specifies the minimum time between two polling
interval cycles for a slave to expire. The setting must be greater than the
maximum value for all connected slaves, or a compilation warning
will be generated and the value corrected.
The value of this parameter should be set as low as
possible. A large value will slow down performance on the
bus
Poll timeout In the case of master-to-master communication this parameter
specifies the maximum amount of time the requester may take to
fetch the response. The default for all baud rates are 50 ms.
48 3BDS009030-510 A
BP Flag Bus parameter flag that defines how the CI854/CI854A shall react
on a failure. With Auto Clear ON a single failure of only one slave
will bring the master into the clear state: the CI854/CI854A reads
the input information of the slaves and keeps the outputs of the
slaves in a fail-safe state (0 output). With Auto Clear OFF the
communication will keep running with the slaves instead of the
disturbed one. Please refer also to System Behavior on page 23.
The Auto Clear Mode may reset your outputs and therefore
shutdown your system. The default is Auto Clear OFF.
Enable this functionality only in cases when its needed.
*Data control The Data Control Time defines the time in which a master has to
time send his state (Stop, Clear, Operate) to the slaves. For
CI854/CI854A the Data control time shall be >= 2 * Watchdog time.
Line If slaves are connected to both lines A and B of CI854 then set this
redundancy parameter. By this the warning No activity on PROFIBUS will be
indicated for the specific line in case of a lost communication on
that line.
Delta TTR Increases automatically the calculated TTR time (see Target
Rotation Time (TTR), above).
A change for Delta TTR is only needed if there is a high load of
acyclic DP-V1 communication on the PROFIBUS used for
toolrouting.
Calculation With this parameter you can define if you want to make a
Method calculation based on the actual entered values (Actual value
based) or if the calculation shall determine the minimal possible
values to achieve the fastest cycle time on PROFIBUS (Minimum
value based).
Connection Tab
For CI854/CI854A a connection to the UnitStatus can be configured. For
more information refer to Control Builder M online help.
3BDS009030-510 A 49
Automatic Calculation of PROFIBUS Master Parameter Section 3 Configuration
Unit Status Tab

For information on the Unit Status tab please refer to Control Builder M
online help.
Automatic Calculation of PROFIBUS Master Parameter

The easiest way to define the bus parameters is to let the system calculate them. You
only have to set:
the node address,
the baudrate and
the line redundancy mode
to the required values. All other parameters dont need to be changed. The
Parameters marked with a * in Table 3 are calculated automatically during
download depending on the actual configuration for the slave units.
The automatic calculation ensures that all calculated parameters will be on the safe
side. This means also manual changes have to be considered. Therefore no changes
of the actual settings in direction to faster but insecure values takes place.
To get the optimized values for the PROFIBUS master parameters set the
parameter Calculation method to Minimum value based. The automatic
calculation will now recalculate all parameters. The result is the fastest possible
cycle time you can reach for the configured slaves.
If you have devices that need special settings then first proceed as described
above. In a second run do the manual adjustments to the specific parameters,
switch the parameter Calculation method to Actual value based and repeat
automatic calculation.
50 3BDS009030-510 A
Section 3 Configuration Default Values
Default Values
The following default values may be used as guidelines when setting up the
PROFIBUS DP-V1 baudrate. The values are taken from the PROFIBUS standard
and modified for the CI854/CI854A needs:
Table 4. Default Settings for different Baudrates
Parameter Value Value Value Value Value Value Value Value Value
Baudrate 9.6k 19.2k 93.75k 187.5k 500k 1.5M 3M 6M 12M
Slot time (TSL) 100 100 100 100 200 300 400 600 1000
Min Station delay 11 11 11 11 11 11 11 11 11
(min_TSDR)
Max Station delay 60 60 60 60 100 150 250 450 800
(max_TSDR)
Quiet time (TQui) 0 0 0 0 0 0 3 6 9
Setup time (TSet) 20 20 20 20 20 20 24 32 48
GAP factor (G) 1 1 1 1 1 1 1 1 1
Max retry limit 1 1 1 1 2 3 3 3 4
Min slave interval 20 20 20 20 20 20 20 20 20
Data control time >= 2*TWD
Some PROFIBUS slave units like CI830 and CI840 are not compatible with the
parameter settings shown above. In such a case, none of the parameters above can
be used. Please see also the documentation for the PROFIBUS slave type you are
using.
The Control Builder M supports default values only for 1.5 Mbit/s. The default
values are set by adding a new CI854/CI854A hardware unit. If you change the
baudrate the current values for the other parameters will not be changed. If you
also want to adapt these parameters to the new baudrate you have to do it
manually.
3BDS009030-510 A 51
Special Settings Section 3 Configuration
Special Settings
For some devices special manual adjustments to the PROFIBUS master parameters
are necessary.
Table 5. Adjustments to Master Parameters
Device Parameter Adjustment

RLM01, No adjustment is necessary if only one
Repeater, Media- segment or a short optical connection is
Converter used. The automatic calculation of the
PROFIBUS master parameters has taken
this already into account. If the
PROFIBUS consists of several segments
or long optical connections are used then
the settings have to be adapted to the
values provided by the supplier.
Optical Media Slot time (TSL) Please refer to the values provided by the
supplier.
Linking Device(1) Slot time (TSL) Increase Slot time about 150...500(2)
LD 800P from
ABB Watchdog time The watchdog time on PA-side is fixed in
the firmware of LD 800P to 5 seconds and
independent from the DP-side.
Linking Device(1) Slot time (TSL) Increase Slot time about 150...500(2)
SK2 from P&F
Watchdog time The SK2 is working in a transparent
mode. It passes through the calculated
watchdog time from the DP-side to the
PA-side. Because the PA-side is much
slower than the DP-side, the watchdog
time on DP-side has to be configured
adequate to the timing constraints on PA-
side. Therefore set the watchdog time to 5
seconds.
Linking Device(1)
For more information see PROFIBUS Power Hub SK3 on page
SK3 (PROFIBUS 59
Power Hub
52 3BDS009030-510 A
Section 3 Configuration Insert a Slave Unit
Table 5. Adjustments to Master Parameters
Device Parameter Adjustment

Linking Device Baudrate 93.75k
SK1 from P&F
Slot time (TSL) 4095 / 7192(3)
Min Station delay 22
(min_TSDR)
Max Station delay 1000
(max_TSDR)
Quiet time (TQui) 0
Setup time (TSet) 150
GAP factor 10
(1) To get the 12 Mbit/s supported by the LD 800P, SK2 or SK3 enabled, an adaptation of the timing
parameters for the slave device is necessary. This is automatically done by the Device Import
Wizard during conversion of the GSD file to HWD file. If DIW is not used because of any reason
it can also be adapted by using the GSD Converter Tool. If object types of the Device Library are
used, they already have the timing parameters adapted for LD 800P, SK2 and SK3.
(2) Increase the slot time if there is high traffic for acyclic DP-V1 communication.
(3) Use this value if the total of input and output data for one PA device exceeds 253 bytes.
If necessary the watchdog time for LD 800P, SK2, and SK3 can be decreased.
The exact value can be calculated based on the I/O data length, the number of PA-
devices, length of PA-segments etc. For more information refer to the User
Instructions for LD 800P, SK2, and SK3.
Insert a Slave Unit

To add a new PROFIBUS DP slave unit proceed as described.
1. Right-click on the CI854 you want to insert the slave unit and select
Insert Unit. The Insert Unit dialog pops up.
3BDS009030-510 A 53
Insert a Slave Unit Section 3 Configuration
Figure 8. Dialog for inserting CI840

2. Expand the library for the slave device under Connected Libraries and select
the slave hardware type like CI840 as shown in the example for S800. Select a
position, the PROFIBUS slave address, for the hardware unit in the dialog box
displayed. The first available position is chosen by default. If another position
is desired, click the list box to display available positions and select the desired
one.
The position configured with Control Builder M has to fit to the PROFIBUS
address configured on the hardware unit itself. The configuration on the hardware
unit is typically done via DIP switches. If the unit does not have a DIP switch like
a PROFIBUS PA device it is possible to set its address via the PROFIBUS using
the Web interface described in SetAddress on page 77.
3. If the module shall be set redundant check Enable redundant mode. The
position for the backup slave will be calculated automatically and displayed
(see also Slave Redundancy on page 28).
4. Click Insert button to apply the current changes.
5. Click Close to close the dialog or proceed inserting further units.
54 3BDS009030-510 A
Section 3 Configuration Insert a Slave Unit
6. The hardware unit is now included in the tree. The icon shown in the tree
depends on if redundancy is configured or not. For a redundant configured unit
the position for the backup module is presented within parenthesis.
Figure 9. Redundant CI840 in HW-Tree
If the FCI shall work in redundant mode, it is needed to configure redundancy in

the settings tab of the hardware unit as described in Add Redundancy for Slave
Unit on page 56.
7. If the slave is a modular one like S800 I/O and S900 I/O you have to add sub-
units for the required functionality. Right-click on the slave unit you want to
insert the I/O-modules and select Insert Unit. The Insert Unit dialog pops up.
You can insert all sub-units before closing the dialog.
Figure 10. Insert Sub-Units for S800
3BDS009030-510 A 55
Add Redundancy for Slave Unit Section 3 Configuration
Figure 11. Redundant PROFIBUS with S800 I/O and S900 I/O in HW Tree
Add Redundancy for Slave Unit

If the slave is already configured and running in single mode you can add
redundancy.
1. Right-click on the unit you want to add the redundancy and select
Redundancy > Add Redundant Unit.
2. The icon changes to the redundancy icon and the text is updated with backup
position within parenthesis (see Figure 9). The position for the backup unit will
be calculated automatically (see also Slave Redundancy on page 28). The
position of the backup module is given by the fixed offset of +64 to the position
of the primary module.
56 3BDS009030-510 A
Section 3 Configuration Delete Redundancy for Slave Unit
3. Open the HW editor for the FCI unit and configure the parameter for
redundancy in the settings tab.
Figure 12. Configure Redundancy on Slave Unit
Delete Redundancy for Slave Unit

If the slave unit is already configured and running in redundant mode you can delete
redundancy.
1. Right-click on the unit you want to delete redundancy for and select
Redundancy > Delete Backup.
2. The icon changes to the single icon and the position for the backup is deleted in
the text.
3. Open the HW editor for the FCI unit and configure the parameter for
redundancy in the settings tab.
Insert a new Slave Type

To insert a new slave type that is not provided with the delivered hardware libraries,
you have the following alternatives:
1. Use existing hardware definition file
If you have a proven hardware definition file for the slave, you can create your
own hardware library. Right-click Hardware and select New Library and
3BDS009030-510 A 57
Insert a new Slave Type Section 3 Configuration
define the name for your new hardware library. To insert the hardware types
right-click on Hardware types, select Insert/Replace Hardware Type(s) and
select the existing hardware definition file from the disk to be inserted by
having the filetype set to HWD.(hwd). All hardware types defined in the
hardware definition file will be available in the new hardware library.
Figure 13. Insert Hardware Definition File for new Slave Type
2. Make GSD Import

If you only have the GSD file for the device you have to make a GSD Import to
create the hardware types. The GSD Import is done with the Device Import
Wizard. First insert a new hardware library for the device. Right-click
Hardware and select New Library. Start the Device Import Wizard. Right-
click on Hardware types, select Insert/Replace Hardware Type(s) and select
the GSD file from disk to be imported by having the filetype set to PROFIBUS
(*.gs?). The Device Import Wizard will navigate you through the configuration.
After finishing the Device Import Wizard the configured hardware types will
be created in the hardware library.
3. Use Device Type Objects delivered with Device Library
The Device Library provides already integrated and proven Device Type
Objects for PROFIBUS DP and PA devices. You can download the Device
Type Objects to your system. For more information about Device Type Objects
see Device Management PROFIBUS & HART on page 62.
58 3BDS009030-510 A
Section 3 Configuration Configuration of PA-Devices
Configuration of PA-Devices
From Control Builder M point of view PROFIBUS PA-devices are seen like
PROFIBUS DP-devices. Every PA-device needs to have a hardware definition file to
get it configured on PROFIBUS. But additional configuration aspects have to be
taken into account to get a proper engineering.
Connecting PA-Devices via Linking Device LD 800P and SK3

Due to the fact that PA is using a different transmission technology than DP, PA-
devices cannot be connected directly to PROFIBUS DP. A linking device has to be
used.
The Linking Device LD 800P and SK3 is the interface between PROFIBUS DP and
PROFIBUS PA. The LD 800P and SK3 is a transparent gateway. PA devices are
seen as DP devices on the PROFIBUS DP. The LD 800P and SK3 supports all
defined baudrates for PROFIBUS DP from 9.6 kbit/s up to 12 Mbit/s.
The GSD file for PA devices normally do not support higher baudrates. At a
maximum 93.75 kbit/s are entered that is used by SK1. To get the PA devices
running in AC 800M also with higher baudrates, you have two alternatives:
1. Make GSD import with Device Import Wizard
If the parameter Slave_Family is set to 12 in the GSD file, a PA device is
defined. The Device Import Wizard checks this parameter and enters
automatically the settings for the higher baudrates in the HWD files for these
devices. For more information about Device Import Wizard see Insert a new
Slave Type on page 57.
2. Use Device Type Object delivered with Device Library
Device Type Objects delivered with the Device Library always have the higher
baudrates enabled to be used with LD 800P and SK3. For more information
about Device Type Objects see Device Management PROFIBUS & HART on
page 62.
PROFIBUS Power Hub SK3

The PROFIBUS Power Hub is a Pepperl + Fuchss new PROFIBUS DP/PA linking
device, successor of the SK2 resp. The PROFIBUS Power Hub SK3, compared to
3BDS009030-510 A 59
Configuration of PROFIBUS Slave Address Section 3 Configuration
SK2 and LD 800P, provides enhanced PROFIBUS functionalities. This can be

configured as a DP-slave and it supports slave redundancy.
When configuring with AC 800M and CI854, only the PROFIBUS Power Hub is
used with active slave functionality as non-redundant or redundant. In a full
transparent mode (slave address on DIP-switch of PROFIBUS Power Hub
configured > 126), the communication of CI854 with the connected PA-slaves
might sporadically become faulty or it may not work. This is because in a full
transparent mode, the SK3 behaves similar to the SK2, which has a transparent
watchdog and a retry limit equal to 1 as a default setting. For more information
see "Linking Device SK2 from P&F" in Table 5.
To use the PROFIBUS Power Hub as a slave device, an existing object type
provided by Device Management is used. For more information about Device Type
Objects see Device Management PROFIBUS & HART on page 62.
When configuring the PROFIBUS Power Hub as a slave device, the following
settings for PA_Bus_Cfg_Diag module should be configured:
Table 6. PA_Bus_Cfg_Diag Module Settings
Watchdog Time
Watchdog Mode Retry Limit
[100ms]
Fixed 50 3 Retries
If the PROFIBUS Power Hub is configured as redundant on PROFIBUS DP, then

the PROFIBUS Power Hub has to establish communication with the CI854,
before communicating with the connected devices on PROFIBUS PA.
For more details about PROFIBUS Power Hub, refer Device Management, Field IT
- Linking Device Integration Pepperl+Fuchs Power Hub, 2PAA102122* manual.
Configuration of PROFIBUS Slave Address

PA devices have as default the position 126 configured. The position 126 cant be
used for the normal cyclic communication. The position 126 is only used to identify
new slaves on the PROFIBUS. You have to change the position to the correct value
60 3BDS009030-510 A
Section 3 Configuration Configuration via DP-V1
that is planned in the HW tree in the Control Builder M. The configuration on the
hardware unit is typically done via DIP switches. But PA devices typically do not
have a DIP switch. In this case you can set the address via the PROFIBUS using the
Web interface as described in SetAddress on page 77.
Configuration via DP-V1

The configuration for PA-devices within the Control Builder M is only to get the
device running on PROFIBUS with the cyclic DP-V0 communication. Only the I/O-
communication can be configured. The internal behavior of the PA-device can only
be configured acyclic via DP-V1 communication.
With the DP-V1 configuration you can change the operating mode of the device,
define the fail-safe behavior, configure limit values, define filters and linearizations
and adjust the calibration parameters. All this configurations may also affect the
cyclic communication. If for example the operating mode is changed additional
variables may be put on the PROFIBUS. As an example the temperature transmitter
TF12 can be configured to provide only one temperature value, or two temperature
values or also 3 temperature values. For the different operating modes specific sub-
units are provided for TF12 within Control Builder M.
Figure 14. Select the Operating Mode for TF12
3BDS009030-510 A 61
Device Management PROFIBUS & HART Section 3 Configuration
If you change the configuration of the PA device via DP-V1 you may also have to
adapt the configuration within Control Builder M.
For DP-V1 configuration you can use a standalone tool directly connected to the
PROFIBUS or the FDT/DTM concept that is directly integrated into the 800xA
system. Support for FDT/DTM is given by use of the Device Type Objects delivered
with the Device Library. For more information about Device Type Objects see
Device Management PROFIBUS & HART on page 62.
Device Management PROFIBUS & HART

Device Management PROFIBUS & HART offers a large portfolio of engineering
tools and Device Type Objects to be used in the 800xA system. While CBM is used
for the DP-V0 configuration of the devices, Device Management is mainly used for
the DP-V1 configuration.
Figure 15. Components of the Device Management PROFIBUS & HART
The Device Type Objects are delivered with the Device Library. To get a new device
integrated into your system just drag a device from the library, drop into the relevant
structure, and use it in all its aspects. Device Libraries contain ABB and third party
device types enhanced with the essential Aspects for
62 3BDS009030-510 A
Section 3 Configuration Device Management PROFIBUS & HART
Configuration
Parameterization
Commissioning/diagnosis
Device documentation
Asset monitoring
Maintenance management (CMMS connectivity)
DMS Calibration Integration.
The Device Type Object also includes a standardized and proven Hardware
Definition file for the device packed in a hardware library. By use of the Device
Type Object no individual import of the device with the Device Import Wizard is
necessary. Furthermore you will benefit by generic solutions based on the
standard Device Type Objects.
For more information see System_800xA Device Management PROFIBUS &
HART, Configuration, 3BDD011934*.
3BDS009030-510 A 63
Device Management PROFIBUS & HART Section 3 Configuration
64 3BDS009030-510 A
Section 4 Download and Online Mode
This section describes how to download and go online with a project accessing
PROFIBUS DP data.
Preconditions
Check the hardware configuration of the slave units and the PROFIBUS cabling
especially the termination. Verify the DIP switches for setting the slave addresses.
Verify that no duplicate addresses are configured.
Before you can download the AC 800M controller ensure that the processor module
as well as the CI854/CI854A contain the correct firmware. Please refer to Control
Builder M documentation and online help for further information.
Downloading
If you click on the download button all configuration changes will be downloaded to
the system. This includes the configuration for the controller, the CI854/CI854A
and the PROFIBUS slave units.
Online Changes
Depending on the configuration change, Control Builder M indicates a warning in
the Compilation Summary window that the communication will be lost temporarily
for the listed hardware units if you proceed with the download like shown in the
following figure.
3BDS009030-510 A 65
Automatic Calculation of PROFIBUS Master Parameters Section 4 Download and Online Mode
Figure 16. Warning: Loss of Communication during Download

With CI854/CI854A most changes can be downloaded without stopping the
PROFIBUS communication. Slaves can be added, deleted or changed online.
The complete PROFIBUS communication will be stopped only if one of the
following bus parameters are changed:
Baudrate
Node Address for CI854/CI854A
HSA (Highest Station Address)
Min Slave Interval.
In addition a warning will be indicated if the Watchdog Time is changed. This is
done because some slaves do not support the online change for the watchdog
time although they should.
Please note that also the PROFIBUS slave unit has to support the online change
of bus parameters. Otherwise the connection for the specific slave unit will be
disconnected for a short time.
The communication to a specific PROFIBUS slave unit is stopped if the slave
configuration is changed and the slave doesnt support HCIR (Hot Configuration
in Run).
Automatic Calculation of PROFIBUS Master Parameters

During download a calculation of the PROFIBUS master parameters takes place.
Depending on the selected baudrate the settings will be recalculated. The
66 3BDS009030-510 A
Section 4 Download and Online Mode Automatic Calculation of PROFIBUS Master Parameters
calculation uses the actual values as an input. Based on the configured slaves with
their input and output data it calculates the new values.
If the value of a parameter is changed it will be indicated in the message pane and
the compilation summary window. The new calculated values are written back into
the settings tab for CI854/CI854A and stored in the project as shown in Figure 17.
If a slave does not support the selected baudrate, the system automatically selects
the next lower baudrate supported by all slaves and downloads this baudrate into
the controller.
The following figure shows the different steps for the automatic PROFIBUS master
parameter calculation.
3BDS009030-510 A 67
Logfile Section 4 Download and Online Mode
Figure 17. PROFIBUS Master Calculation during Download
Logfile
In addition to the write back of the calculated PROFIBUS parameters into the
settings tab the calculation result with some extra information will be sent to a text
file named Profibus_DPV1_Calculation.txt. This logfile is placed in the logfile
directory, called LogFiles, of Control Builder M. The text file includes the current
68 3BDS009030-510 A
Section 4 Download and Online Mode Online Data
and previous calculations up to a size of 1 Mbyte. The current calculation is placed

at the end of the file.
If configuration or parameter data belonging to at least one slave or to the
CI854/CI854A master unit is changed then the complete downloaded configuration
and parameter data belonging to the CI854/CI854A master unit and all connected
slaves will be written into this file.
The logfile contains also internal calculated data that are not available in Control
Builder M. For the normal operation this logfile is not needed. It is mainly used for
service purpose in the case of an error.
Online Data
Choose the Unit Status tab (please refer toFigure 18) to get online information on
the hardware status of the CI854/CI854A unit. For details please refer to the Control
Builder M documentation and Status Handling on page 30.
Figure 18. Unit Status Tab for CI854/CI854A
3BDS009030-510 A 69
Behavior of I/O and Communication Section 4 Download and Online Mode
Behavior of I/O and Communication

Insertion and deletion of I/O units
In case of insertion and deletion of I/O units the corresponding outputs are set to
zero.
Connection Error
The communication between the CI854/CI854A master and the slave is monitored
by both units, the master and the slave. In case of an error, specific reactions on the
master and the slave side will take place. Please refer also to Monitoring the DP-V0
Communication on page 25.
If the CI854/CI854A master unit detects the loss of communication with the slave
unit the error Connection down will be indicated for the specific slave. The
AC 800M controller stops the copying of input data and activates ISP (Input Set as
Predetermined) control for the related variables. During Connection down the
status for Error/Warning and Alarm/Event will not change. If the connection gets re-
established the status will be updated.
If the slave unit detects the loss of communication with the master unit it activates
the OSP (Output Set as Predetermined) control for the related output channels.
A connection error can be caused by reconfiguration or a temporary error such as
cable error. If a temporary error is corrected, the connection will be reestablished
automatically.
In case of a connection error, for example due to a disconnected cable, the
CI854/CI854A will keep the current values for all inputs belonging to the
disturbed slave unit.
System Error
On CI854/CI854A two watchdogs are implemented that have to be triggered
otherwise the module switches into a safe state mode and stops the communication
on the PROFIBUS. The connections to all connected slave units get interrupted. ISP
control on the AC 800M controller and OSP control on the slave units will get
active. To get the CI854/CI854A back into the normal operating mode you have to
70 3BDS009030-510 A
Section 4 Download and Online Mode System Error
reset the controller, in case of CI854A you also can perform a hot swap of the
module instead.
One of these watchdogs is implemented in the hardware of CI854/CI854A. It has to
be triggered by the firmware every 50 ms. The other watchdog is implemented in the
firmware of CI854/CI854A and monitors the communication between the controller
and the CI854/CI854A via the CEX-bus. This watchdog has to be triggered by the
controller every second.
3BDS009030-510 A 71
System Error Section 4 Download and Online Mode
72 3BDS009030-510 A
Section 5 Web Interface
How to use the Web Interface

The CI854/CI854A PROFIBUS interface provides some extra functionality via a
Web-Interface. This functionality is mainly used for commissioning or for service
purpose in the case of an error.
The Web Interface is accessible via a standard web browser like Microsoft Internet
Explorer or Firefox. To start the Web Interface enter the IP address of the controller
in the address bar of the browser and press enter. Make sure that the browser settings
for the connection (for example no proxy server for the controller address) is OK
and that the controller is accessible from the PC. Check that TCP/IP forwarding is
enabled on Connectivity Servers.
To open the WebServer interface, ensure that Automatically detect settings is
disabled in the LAN settings of the Internet Explorer.
For more information see the configurations described in System 800xA Network
Configuration manual (3BSE034463*). If everything is correct, the login window
appears.
3BDS009030-510 A 73
How to use the Web Interface Section 5 Web Interface
Figure 19. Login
The default password is ac800m. Replace this with a password that conforms
with your organization's security policy at the first possible opportunity. Failure
to replace the default password makes the system susceptible to unauthorized
access.
Refer to the Password Security topic in System 800xA Administration and
Security (3BSE037410*) for recommendations on establishing a password
security scheme.
Enter user name and password to get access to the homepage of the controller. The
default user is service and the default password is ac800m. To change the password
74 3BDS009030-510 A
Section 5 Web Interface How to use the Web Interface
please refer to Change Password on page 91.
Figure 20. Starting the Web Interface for CI854/CI854A Service Diagnosis
After starting the Web Interface you have to select the CI854/CI854A you would
like to communicate with. Enter the Cex slot number for the relevant CI854/CI854A
in the selection box to start the communication.
3BDS009030-510 A 75
How to use the Web Interface Section 5 Web Interface
Figure 21. Functional overview of the Service Diagnosis

The browser window is divided into two frames. While in the left frame a menu with
several functions is shown the content to this functions is presented in the right
frame, the content frame.
The presentation of the content is function specific. For some functions only a
simple printout of the available data is done. Some other functions need an
additional input before the function can be operated. For those a specific input
dialog opens at the upper area of the content frame.
For some specific functions that only read data an automatic refresh to update the
data is supported. For those a timer can be activated. The timer is shown at the lower
area of the content frame. The timer offers the possibility to change the update cycle
time.
76 3BDS009030-510 A
Section 5 Web Interface SetAddress
In addition the Web Interface supports the functionality to create a service file with
the most needed information in case of a support action. This can be done by
selecting Create CI854 service file.
The specific functions of the Web Interface are described in the following chapters.
SetAddress
Use this function to change the address of a connected PROFIBUS slave device.
Figure 22. SetAddress

In the response you will get the result of the action. The result in case of an error or
a successful operation will be indicated as follows:
Successful operation: SERVICE WAS SENT, SUCCESS SEE LIVELIST

Error: ERROR CHANGING SLAVE ADDRESS
In case of a successful operation please check that the slave is now entered with the
new address in the livelist. Use the function LiveList to verify this.
The Reset button only resets the content of the input field.
3BDS009030-510 A 77
LiveList Section 5 Web Interface
In the case of an error please check that the slave is connected to the PROFIBUS
and that it supports this service.
Check that only one slave with address 126 is connected at a time. If you have
several new PA devices from the shelf all with the default address 126, then
connect them one after the other to the PROFIBUS and change the address before
connecting the next device.
LiveList
Use this function to see which devices are connected to the PROFIBUS.
Figure 23. LiveList
78 3BDS009030-510 A
Section 5 Web Interface CycleTime
The devices are listed together with the type information telling if it is a master or
slave device sorted by the current node address found on the PROFIBUS. By
activating the Refresh Timer the Live List can be updated automatically.
All devices, masters and slaves, connected to the PROFIBUS are shown,
independently of it whether they are configured and in data exchange or not.
CycleTime
Use this function to read the current measured cycle time for the running
PROFIBUS.
Figure 24. CycleTime

The value for the cycle time is indicated in sec. By activating the Refresh Timer the
cycle time can be updated automatically.
3BDS009030-510 A 79
GeneralStatus Section 5 Web Interface
GeneralStatus
Use this function to get a general overview about the running PROFIBUS.
Figure 25. GeneralStatus

In the content frame you will get information about:
Master
Selected master is active (primary) or passive (backup or not configured);
the communication to the redundant master is ok or disturbed.
Status of PROFIBUS Line A and B.
Status of PROFIBUS master. It can be in Stop, Clear or Operate mode.
Slaves
List of all slaves that are in DataExchange.
List of all slaves that have diagnostic data.
List of all slaves that are configured on CI854/CI854A.
80 3BDS009030-510 A
Section 5 Web Interface MasterSettings
MasterSettings
Use this function to see which settings are currently loaded in the CI854/CI854A
PROFIBUS master unit. In the content frame you will get the following
information:
Figure 26. MasterSettings

To get the current watchdog time please select SlaveConfig.
SlaveDiagnosis
Use this function to see which diagnostics are currently present in the slave unit. In
the input dialog enter the node address for the slave device you would like to read
the diagnostic data for. In the content frame you will get the following information:
3BDS009030-510 A 81
SlaveDiagnosis Section 5 Web Interface
Figure 27. SlaveDiagnosis

If Ext_Diag_Overflow is set (shown in the stations state when active) then the slave
unit has currently more diagnostics than it can indicate via the PROFIBUS
diagnosis. In this case the number of active diagnosis bytes exceeds
Max_Diag_Data_Len that is defined in the GSD file of the slave.
For the interpretation of Device diagnostic you have to compare the definitions
for UnitDiagBit and UnitDiagArea in the slave GSD-file.
With the Ident diagnostic each module is indicated with its slot number if the
module has currently diagnostic data. In the example above diagnostics are
indicated for the modules with the numbers 1 and 9.
With Channel diagnostic the active channel errors are listed. Each error is
indicated with two lines of information. The first line shows some general
82 3BDS009030-510 A
Section 5 Web Interface SlaveConfig
information. These are the slot number of the module, the direction if the channel is
an input or output, the channel number on the module and the type of the channel.
The channel type can be for example word (analog I/O) or bit (binary I/O). The
second line specifies the type of the channel error. If the current active error is
defined by the PROFIBUS standard then the error will be indicated with the correct
message like Wire failure as shown in the example. Otherwise only the error-code
will be presented. In this case you have to check the definitions for Channel_Diag in
the slave GSD-file. The example shows the current error code 31 "HART comm.
error" for the analog input module of S900 that is defined by the entry
Channel_Diag(31) = "HART comm. error" in the S900 GSD file.
SlaveConfig
Use this function to get the current loaded configuration and parameter data for the
slave device. In the input dialog enter the node address for the slave device you
would like to read the data for. Press the Read button to update the information.
Figure 28. Input dialog for SlaveConfig

In the content frame the parameter and configuration data downloaded to
CI854/CI854A are presented for the selected slave. Also the configuration data
actual present in the slave unit are shown.
3BDS009030-510 A 83
SlaveConfig Section 5 Web Interface
Figure 29. SlaveConfig

If you have problems to get the slave into DataExchange, please verify that the
configuration data on CI854/CI854A and on the slave unit itself are identical. In
this case verify the hardware configuration on the slave itself with the hardware
configuration in Control Builder M.
84 3BDS009030-510 A
Section 5 Web Interface Slave-I/O
Slave-I/O
Use this function to read the input and output data for a specific slave unit. In the
input dialog enter the node address for the slave device you would like to read the
data for. Press the Read button to update the information.
Figure 30. Slave-I/O

By activating the Refresh Timer the I/O-data can be updated automatically.
3BDS009030-510 A 85
FirmwareInfo Section 5 Web Interface
FirmwareInfo
Use this function to display the current firmware information of CI854/CI854A.
Figure 31. FirmwareInfo
HardwareInfo
Use this function to display the current hardware information of CI854/CI854A.
Figure 32. HardwareInfo

The Module Type for both CI854 and CI854A is indicated as CI854K01. To
A
differ between CI854 and CI854A the HW Change Index has to be considered. If
the HW Change Index starts with 02 then the module type is CI854AK01. 01
indicates a CI854K01. In the example a CI854A is used.
86 3BDS009030-510 A
Section 5 Web Interface Red.Switchover
Red.Switchover
Use this function to perform a redundancy switchover of a connected PROFIBUS
slave device. In the input dialog enter the node addresses for primary and backup
slave you would like to perform the switchover for. Press the Apply button to
perform the switchover.
Figure 33. Red. Switchover

In the response you will get the result of the action. The result in case of an error or
a successful operation will be indicated as follows:
Successful operation: SERVICE WAS SENT

Error: Error performing function
In case of a successful operation it has to be checked on the slave itself that the
switchover took place.
The function Redundancy Switchover only works with slaves that support the
PNO slave redundancy.
3BDS009030-510 A 87
Errormemory Section 5 Web Interface
Errormemory
This information is of relevance only for the ABB service engineer in case of an
error!
Figure 34. Errormemory

If you are supposed to provide the Errormemory then please provide it always as
a textfile and not as a screen dump. Preferable use the Create CI854 service file
functionality for that.
88 3BDS009030-510 A
Section 5 Web Interface Debug, DMJ Buffer
Debug, DMJ Buffer

With Debug<< a submenu can be started. This information is of relevance only for
the ABB service engineer in case of an error! As the most useful information the
DMJ Buffer is mentioned here. The DMJ Buffer is a journal memory and very
helpful in addition to the Errormemory. To get access to the DMJ Buffer select
Debug <<, DMJ and then BUFFER. In the Input Dialog you do not have to enter
anything. Just select the Read button.
Figure 35. DMJ Buffer
3BDS009030-510 A 89
Service File Section 5 Web Interface
If you are supposed to provide the DMJ Buffer then please provide it always as a
textfile and not as a screen dump. Preferable use the Create CI854 service file
functionality for that.
Service File
The Web Interface supports the functionality to automatically collect the most
needed information in case of a support action into one file. This service file
contains all information that is accessible via the function list instead of slave
specific data.
To create the service file select Create CI854 service file in the upper left corner
of the browser window. A dialog opens to select the CI854 you would like to collect
the data for. To have all information in place always select all modules.
Figure 36. Select CI854 for service file

Select Create to start the download. A download window opens and assists you to
write the service file to disk.
Figure 37. Downloading service file
90 3BDS009030-510 A
Section 5 Web Interface Change Password
Change Password
The default password is ac800m. Replace this with a password that conforms
with your organization's security policy at the first possible opportunity. Failure
to replace the default password makes the system susceptible to unauthorized
access.
Refer to the Password Security topic in System 800xA Administration and
Security (3BSE037410*) for recommendations on establishing a password
security scheme.
The webserver has the default password ac800m. To change it select Change
password. A dialog appears. Enter the current and the new password and confirm
the new password. Then press Submit to store the new password in the controller. A
successful operation is confirmed with the message Change password succeeded.
When a user login for the first time, the application browser displays a caution to
change the password as shown in the Figure 38.
The caution is displayed with every login, until the password is changed from the
default to a new password.
3BDS009030-510 A 91
Change Password Section 5 Web Interface
Figure 38. Change Password
The new password has to have at least one and at a maximum 31 characters.
Allowed characters are a...z, A...Z, 0...9 and _.
The new password will be stored nonvolatile in the AC800M controller and kept
active after reset. To reset the password to default remove the battery and disconnect
the power supply from the controller for at least 5 seconds.
If the password is reset to default, the password must be changed from the default
value.
92 3BDS009030-510 A
Index
A E
Acyclic Data Communication 26 ErrorsAndWarnings 31
Alarm on PROFIBUS 26 ExtendedStatus 31
Alarms and Events 36
Auto Clear 24, 49 F
FDT 62
B Freeze 24
Backup 41 to 42, 57
Baudrate 51 G
GSD File 58
C GSD Import 58
Class 1 Master 21, 23
Class 2 Master 23 H
Clear 24 Hardware Definition File 57
Configuration 39 Hardware Library 39
Insert Master Unit 39 HCIR 36, 66
Insert Slave Unit 53 Hot Swap 36
Online Changes 65 HW Editor 42
PA-Devices 59
Connection Error 70 I
Cycle Time 79 ISP Control 70
Cyclic Data Communication 21
L
D LD 800P 52, 59
Device Import Wizard 23, 37, 57 to 59 Linking Device 13 to 14, 52 to 53, 59 to 60
Device Library 58 to 59, 62 LiveList 78
Device Management 62 Logfile 68
Device Type Object 58 to 59, 62
Diagnostics 22, 35
M
DP-V0 21
Master Parameters
DP-V1 26, 61
Automatic Calculation 50, 66
DTM 62
Default Values 51
3BDS009030-510 A 93
Index
Optimized Settings 50, 66 Web Interface 73

Special Settings 52
Multi Master Systems 25
O
Online Data 69
Operate 24
OSP Control 70
P
PA-Devices 59
PROFIBUS Address
Master Unit 44
Slave Unit 60, 77
R
Redundancy 27
Backup Position 40, 54
Line 29
Master Unit 27, 41 to 42
Slave Unit 28, 56 to 57
RLM 29, 52
S
Settings Tab 43
SK2 52 to 53, 59 to 60
SK2 and SK3 13, 53
SK3 13, 52 to 53, 59 to 60
Status Handling
Master Unit 30
Slave Unit 35
Stop 23
Sync 24
T
TTR 26
W
Watchdog Time 28, 45
94 3BDS009030-510 A
Revision History
Introduction
This section provides information on the revision history of this User Manual.
The revision index of this User Manual is not related to the 800xA 5.1 System
Revision.
Revision History
The following table lists the revision history of this User Manual.
Revision
Description Date
Index
- Published for 800xA 5.1 Rev A May 2011
A Published for 800xA 5.1 Rev D December 2013
Updates in Revision Index -

The following table shows the updates made in this User Manual for 800xA 5.1
Rev A.
Updated Section/Sub-section Description of Update

Section 3 Configuration/PROFIBUS Power A new subsection PROFIBUS Power Hub SK3 is
Hub SK3 added.
Section 5 Web Interface/How to use the Added critical Caution notes for replacing default
Web Interface factory shipped passwords.
3BDS009030-510 A 95
Updates in Revision Index A
Updates in Revision Index A

The following table shows the updates made in this User Manual for 800xA 5.1
Rev D.
Updated Section/Sub-section Description of Update

Section 2 Functional Description The watchdog time settings has been modified when
there is a disturbance in redundant and non-
redundant slave.
How to use the Web Interface A caution is provided to disable Automatically detect
settings in the LAN settings of the Internet Explorer
96 3BDS009030-510 A
Contact us
ABB AB ABB Automation LLC

Control Technologies Control Technologies
Vsters, Sweden Abu Dhabi, United Arab Emirates
Phone: +46 (0) 21 32 50 00 Phone: +971 (0) 2 4938 000
e-mail: processautomation@se.abb.com e-mail: processautomation@ae.abb.com
3BDS009030-510 A
www.abb.com/controlsystems www.abb.com/controlsystems
ABB Automation GmbH ABB China Ltd

Control Technologies Control Technologies
Mannheim, Germany Beijing, China
Phone: +49 1805 26 67 76 Phone: +86 (0) 10 84566688-2193
e-mail: marketing.control-products@de.abb.com www.abb.com/controlsystems
www.abb.de/controlsystems
ABB S.P.A. Copyright 2003-2013 by ABB.

Control Technologies All rights reserved.
Sesto San Giovanni (MI), Italy
Phone: +39 02 24147 555
e-mail: controlsystems@it.abb.com
www.abb.it/controlsystems
ABB Inc.
Control Technologies
Wickliffe, Ohio, USA
Phone: +1 440 585 8500
e-mail: industrialitsolutions@us.abb.com
www.abb.com/controlsystems
ABB Pte Ltd

Control Technologies
Singapore
Phone: +65 6776 5711
e-mail: processautomation@sg.abb.com
www.abb.com/controlsystems
Power and productivity

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AC 800M

Power and productivity

System Version 5.1

Copyright 2003-2013 by ABB.

Release: December 2013

About This User Manual

Section 2 - Functional Description

Master Redundancy ............................................................................................. 27

Section 4 - Download and Online Mode

Section 5 - Web Interface

How to Use this User Manual

User Manual Conventions

Warning, Caution, Information, and Tip Icons

Caution icon indicates important information or warning related to the concept

Information icon alerts the reader to pertinent facts and conditions.

Released User Manuals and Release Notes

The PROFIBUS DP is interfaced to the IEC61131 controller AC 800M using the

Figure 1. Redundant AC 800M with redundant PROFIBUS

Cyclic Data Communication

Figure 2. Cyclic User Data Transmission in DP

DP Master Class 1 (DPM1) and Class 2 (DPM2)

Sync and Freeze Mode

Monitoring the DP-V0 Communication

Multi Master Systems

Acyclic Data Communication

Figure 3. Acyclic Communication in DP-V1: Read Service

Alarms and Status Messages

Table 1. Device Specific ErrorsAndWarnings for CI854/CI854A

Table 1. Device Specific ErrorsAndWarnings for CI854/CI854A

Table 2. Device Specific ExtendedStatus for CI854/CI854A

0 16#0000000 Timeout on bus, Warnin - - The lower layer of the PROFIBUS

Table 2. Device Specific ExtendedStatus for CI854/CI854A

Table 2. Device Specific ExtendedStatus for CI854/CI854A

11 16#0000080 Error in Warnin Event Low A configuration error has been

Table 2. Device Specific ExtendedStatus for CI854/CI854A

Status Handling for Slave Units

A monitoring function has detected a failure:

Alarms and Events

Hot Configuration in Run (HCIR)

The reconfiguration is monitored by the CI854/CI854A with the HCIR timeout. By

Insert PROFIBUS Master Unit

Figure 4. Dialog for inserting CI854/CI854A

Figure 5. Redundant CI854A in HW-Tree

Add Redundancy for Master Unit

Figure 6. CEX-Bus Position for backup CI854A

Delete Redundancy for Master Unit

Configure the PROFIBUS Master Unit

Figure 7. Settings for CI854/CI854A

Table 3. Settings for CI854/CI854A

Table 3. Settings for CI854/CI854A

Table 3. Settings for CI854/CI854A

Table 3. Settings for CI854/CI854A

Table 3. Settings for CI854/CI854A

Table 3. Settings for CI854/CI854A

Unit Status Tab

Automatic Calculation of PROFIBUS Master Parameter

Table 4. Default Settings for different Baudrates

Table 5. Adjustments to Master Parameters

Device Parameter Adjustment