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    S.No Operation Machine Man Power Cycle Time Avg. Time Capacity Output TTL Output Action Taken 1 2 3 4 5

    Uploaded by

    Vishal Choudhary
    The document provides production data for a garment factory including operation times, capacities, and bottlenecks. Key points: - There are 32 operations in the production process. - Bottleneck operations identified were sewing the bottom hem, side seam, attaching the collar to the body, and finishing the collar. Extra machines were added to the bottom hem and side seam operations. The collar operations are being monitored. - High output operations included hemming the front placket, attaching the front placket, pocket creasing, and cuff making. Operators from these stations can float to help with bottlenecks or work on another production line.

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    S.No Operation Machine Man Power Cycle Time Avg. Time Capacity Output TTL Output Action Taken 1 2 3 4 5

    Uploaded by

    Vishal Choudhary
    44 views3 pages
    The document provides production data for a garment factory including operation times, capacities, and bottlenecks. Key points: - There are 32 operations in the production process. - Bottleneck operations identified were sewing the bottom hem, side seam, attaching the collar to the body, and finishing the collar. Extra machines were added to the bottom hem and side seam operations. The collar operations are being monitored. - High output operations included hemming the front placket, attaching the front placket, pocket creasing, and cuff making. Operators from these stations can float to help with bottlenecks or work on another production line.

    Original Description:

    kbkjnlj

    Original Title

    Time Study

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    The document provides production data for a garment factory including operation times, capacities, and bottlenecks. Key points: - There are 32 operations in the production process. - Bottleneck operations identified were sewing the bottom hem, side seam, attaching the collar to the body, and finishing the collar. Extra machines were added to the bottom hem and side seam operations. The collar operations are being monitored. - High output operations included hemming the front placket, attaching the front placket, pocket creasing, and cuff making. Operators from these stations can float to help with bottlenecks or work on another production line.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    44 views3 pages

    S.No Operation Machine Man Power Cycle Time Avg. Time Capacity Output TTL Output Action Taken 1 2 3 4 5

    Uploaded by

    Vishal Choudhary
    The document provides production data for a garment factory including operation times, capacities, and bottlenecks. Key points: - There are 32 operations in the production process. - Bottleneck operations identified were sewing the bottom hem, side seam, attaching the collar to the body, and finishing the collar. Extra machines were added to the bottom hem and side seam operations. The collar operations are being monitored. - High output operations included hemming the front placket, attaching the front placket, pocket creasing, and cuff making. Operators from these stations can float to help with bottlenecks or work on another production line.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    of 3

    Line No.

    F-1 Helper 5 Date 25-Jul-17


    Style No. 795677351 Operator 30 Capacity day 3rd
    Buyer Club Monaco TTL Manpower 35 Target 253
    Order Qty. 2,018 SAM 28.46 Target/hr 32

    cycle time
    Man Avg. ttl
    S.NO Operation Machine Capacity output Action taken
    Power Time output
    1 2 3 4 5

    1 Hem front placket right SNLS 1 57 58 58 68 68.5 61 1.01 59 59 Can act as floater
    2 placket attached at front-left SNLS 1 60 55 50 56 58 56 0.93 65 65 Can act as floater
    mark at front for pocket and side
    3 shoulder attachment HELPER 1 70 75 76 78 79 76 1.26 48 48
    PRESS
    4 Pocket crease MAN 1 47 50 55 56 58 53 0.89 68 68 Make pocket for 2 line
    5 Attached back yoke+turn and e/s yoke SNLS 1 149 157 125 135 150 143 2.39 25 25
    6 Make and attach main label SNLS 1 68 78 70 85 85 77 1.29 47 47
    7 shoulder attachment SNLS 1 92 85 106 92 101 95 1.59 38 38
    8 T/S at shoulder pocket mouth hem SNLS 1 102 98 103 104 98 101 1.68 36 36
    sew pleat at sleeve opening +stay
    9 stitch at neck area SNLS 1 111 112 112 115 114 113 1.88 32 32
    10 Collar making SNLS 1 60 58 62 65 65 62 1.03 58 58
    11 Hem on cuff+placket patti joining SNLS 1 67 67 75 78 69 71 1.19 51 51
    MAKE CUFF FOR 2
    12 cuff making SNLS 1 50 56 52 55 55 54 0.89 67 67 LINES
    13 collar+cuff extra margin recut SNLEC 1 84 80 85 89 85 85 1.41 43 43
    14 turn and T/S at collar SNLS 1 75 80 85 85 90 82 1.37 44 44
    15 Band attached to collar SNLS 1 100 95 102 107 106 102 1.7 35 35
    Crease at sleeve slit placket+collar
    16 pressing HELPER 1 100 102 99 105 106 102 1.71 35 35
    17 placket attachment at sleeve slit SNLS 1 73 71 75 78 76 75 1.24 48 48
    18 Cut &bid finish sleeve slit SNLS 1 75 84 65 85 70 76 1.26 47 47
    19 finish sleeve placket SNLS 2 252 247 255 254 257 253 4.22 14 28
    20 crease at sleeve+cuff HELPER 1 56 85 84 87 85 79 1.32 45 45
    21 Collar attached with body SNLS 1 140 142 152 165 165 153 2.55 24 24 Monitoring
    22 Finishing of collar SNLS 1 160 165 160 145 140 154 2.57 23 23 Monitoring
    23 Sleeve attachment with body SNLS 1 83 89 102 89 98 92 1.54 39 39
    24 serge at armhole SNLS 1 70 75 70 65 59 68 1.13 53 53
    25 T/S at armhole SNLS 1 137 135 140 137 138 137 2.29 26 26
    26 sew side main lable SNLS 1 240 245 259 245 240 242 4.03 15 15 +1 machines
    27 Finish side seam SNLS 1 179 175 170 172 175 174 2.9 25 25
    28 attachment of cuff SNLS 1 120 125 130 128 124 125 2.09 29 29
    Too much rework+
    29 finish &T/S at cuff SNLS 1 140 165 160 155 140 152 2.53 24 24 operator change
    30 sew bottom hem SNLS 1 204 204 199 195 201 200 3.34 18 18 +1 machines
    31 attach brand label SNLS 1 118 114 115 117 116 116 1.93 31 31 one operator performs
    32 dimond placket making SNLS 1 40 37 42 40 50 42 0.7 86 86 2 operations

    Following are the bottleneck operations identified and corrective action taken

    S No. Bottleneck Operations Action taken


    1. Sew bottom hem Adding one extra machine
    2. Sew side seam Adding one extra machine
    3 Collar attached with body Monitoring
    4. Finishing of collar monitoring
    S No. High output Operations Action taken
    1. Can act as floater
    Hem front placket right
    2. placket attached at front-left Can act as floater
    3 Pocket crease Make pocket for 2 line
    4. cuff making MAKE CUFF FOR 2 LINES

    Operators from high output operations can be used as floaters for bottleneck operations and also can perform the same operation for another
    line.

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