Manual Shutdown LPG

MANUAL SHUTDOWN LPG PLANT LIMAU TIMUR
P.OP-SS-OPS-03
Prepared by Reviewed by Approved by
01 Maret 2017 01 Maret 2017 01 Maret 2017
Operation Supervisor Operation Superintendent O & M Manager
This document is property of PT TITIS SAMPURNA

All external communication, reproduction, publication should be authorized by PT TITIS SAMPURNA
Doc. No. : P.OP-SS-OPS-03
PROCEDURE Rev. : 0
Date : 01 Maret 2017

RIWAYAT PERUBAHAN DOKUMEN
REVISION HISTORY
Bagian Detail Perubahan Alasan Perubahan Tgl Perubahan Nomor Tanda

Dokumen Details of Revision Reason of Revision Date of revision Revisi Tangan
Section No.rev Signed
First Issue 22 Agustus 2011 0

4 Penambahan Klausul Penambahan 01 Juni 2012 1
ISO 14001 : 2004 pada Implementasi ISO
referensi. 14001 : 2004 pada
sistem mutu.
4 Perubahan Klausul ISO Transisi ke ISO 01 Maret 2017 0
9001 : 2015 dan 14001 : 9001:2015 dan
2015 pada referensi. 14001 : 2015

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DAFTAR ISI
TABLE OF CONTENTS
Cover dan Lembar Pengesahan (cover and authorization sheet)_________________________ 1
Riwayat Perubahan (revision history)_______________________________________________ 2
Daftar Isi (table of contents)_____________________________________________________ 3
Tujuan (objective)_____________________________________________________________ 4
Ruang Lingkup (scope)__________________________________________________________ 4
Definisi (definition)_____________________________________________________________ 4
Referensi (reference)___________________________________________________________ 5
Tanggung Jawab (responsibilities)_________________________________________________ 5
Prosedur (procedures) __________________________________________________________ 6
Dokumen terkait (related documents)_____________________________________________ 11

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1. TUJUAN (OBJECTIVE)
Prosedur ini untuk memberi panduan tata cara shutdown secara manual di LPG Plant Limau
Timur.
This procedure is to give guidance to manually shutdown procedures in LPG Plant Limau Timur.
2. RUANG LINGKUP (SCOPE)
Prosedur ini meliputi aktivitas Bypass Feed Gas dan kondesat ke off spec tank V-(510D),
pengaturan inlet, mematikan Refrigeration Compressor hingga pengaturan valve-valve.
This procedure involves the activity Feed Gas By pass and condensate into each tank, setting the
"opening" inlet-inlet, shutdown the Refrigeration Compressor until setting "opening" the valve-
valve.
3. DEFINISI (DEFINITION)
Manual shutdown adalah mematikan plant secara sengaja / diperintahkan / instruksi karena
tujuan tertentu.
4. REFERENSI (REFERENCE)
ISO 9001:2015 : Klausul 8.5. Produksi dan Penyediaan Pelayanan

Clause 8.5 Production and service provision
: Klausul 8.5.1 Pengendalian Produksi dan Penyediaan Pelayanan

Clause 8.5.1 Control of production and service provision
OHSAS 18001 : 2007 : Klausul 4.4.6 Pengendalian Operasional

Clause 4.4.6 Operational Control
ISO 14001 : 2015 : Klausul 8.1 Pengendalian Operasional

Clause 8.1 Operational Control

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5. TANGGUNG JAWAB (RESPONSIBILITIES)
5.1 Superintendent bertanggung jawab atas kelancaran proses shutdown di LPG Plant.
Superintendent is responsible for the smooth process of shutdown in the LPG Plant
5.2 Supervisor Operation bertanggung jawab memastikan proses manual shutdown ini sesuai
prosedur yang sudah ditetapkan.
Operations Supervisor is responsible for ensuring the manual shutdown process according to
the procedure has been established
5.3 Semua petugas yang terlibat dalam proses manual shutdown ini harus ikut bertanggung
jawab atas keselamatan plant berikut didalamnya
All officers involved in this manual shutdown, should be partly responsible for plant safety in
it follow

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6. PROSEDUR
No Flowchart Deskripsi Penanggung Jawab Dok.terkait

/Alat
Petugas memindahkan product LPG
Pemindahan dari LPG Tank On Spec (V-510
LPG dan A/B/C) dan mengalihkan hasil proses
1 Kondesat Operation
LPG ke V-510D (TK-507/506) ke LPG
Tank Off Spec (V-510 D).
Kemudian menurunkan RPM

Penurunan RPM Refrigeration Compressor secara
Operation
2 Refrigeration bertahap dari RPM 1100 sampai 700
Compressor (posisi idle).
Petugas membuka valve bypass Gas

Pembukaan Inlet sehingga feed gas dari proses
3 valve bypass gas mengalir ke Pupuk Sriwijaya Operation
inlet
Palembang (PUSRI).
Closing valve
Kemudian menutup Valve Inlet ke
4 inlet proses. Operation
Petugas membuka valve discharge

Recyle Compressor yang menuju ke
Pengaturan
valve discharge
Outlet Pusri dan tutup valve
5 discharge Recycle Compressor yang Operation
RC
menuju ke Inlet proses, turunkan
speed dan matikan.
Lakukanlah Sirkulasi internal
Dehydration Package Unit (DHP) :
a. Buka Valve dari Discharge Pompa
6 MEG (P-460 A/B) menuju ke Operation
Sirkulasi DHP Flash Drum (V-461)
b. Tutup Valve dari Discharge
Pompa MEG (P-460 A/B) yang
A This document is property of PT TITIS SAMPURNA
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/Alat
menuju ke poroses Gas/Gas
Exchange (E-401) dan Gas Chiller
(E-402).
A c. Turunkan setting temperatur
Reboiler.
Kemudian lakukan Refrigeration

Compressor manual shut down :
a. Setelah 15 menit Refrigeration
Compressor jalan dengan posisi
idle speed maka tekan push
button untuk shutdown.
b. Tutup valve suction dan discard
Compressor Refrigeration
Refrigeration c. Matikan pompa Lube Oil
Comp. dimatikan Compressor (P-440 A/B)
d. Tutup valve fuel system, starter
7 line, Lube Oil, Jacket Water dan Operation
Intercooler.
e. Matikan pompa propane (P-
441) sebagai media pendingin
Lube Oil Compressor. Tutuplah
Inlet dan outlet pompa
tersebut.
f. Tutup Valve Outlet Gas Lube Oil
Return yang menuju ke
Refrigeration Compressor
g. Tutup valve line propane to Ac
Cooler
Penurunan Turunkan setting temperature Hot

Temperatur Oil Heater dan posisikan pada sisi
8 Low Fire. Operation

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/Alat
Mematikan Petugas mematikan pompa Reflux Operation

9 Pompa P-421A/B Accumulator (P-421 A/B).
Bukalah valve dari vessel vessel

Pembukaan
10 menuju ke flare header untuk Operation
Vessel-Vessel
menjaga agar tidak over pressure.
Proses Selesail Proses manual Shutdown selesai

11

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6.PROCEDURES

/Alat
Operator move the LPG product
Transfered from Tank LPG On Spec (V-510 A / B
LPG and / C) and condensate (TK-507/506) to
1 Operation
Condesat
LPG Tank Off Spec (V-510 D).
Decrease RPM
Then decrease RPM of Refrigeration Operation
Refrigeration
2 Compressor gradually from 1100 to
Compressor
700 RPM (idle position).
Operator open the Inlet Gas bypass

Open valve valve so that the feed gas from the
3 bypass gas inlet process flow to PT. Pupuk Sriwijaya Operation
Palembang (PUSRI).
Closing valve
Then close the Inlet Valve to the
4 inlet process. Operation
Operator open discharge Recyle

Compressor valve which toward to
Setting
discharge RC
the Outlet Pusri and close the
5 Operation
valve discharge Recycle Compressor valve
which toward to Inlet process
Do internal circulation to
Dehydration Package Unit (DHP) :
a. Open the Valve form Discharge
6 Pompa MEG (P-460 A/B) toward Operation
Circulated DHP
the Flash Drum (V-461)
b. Close the Valve from Discharge

A
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/Alat
MEG Pump (P-460 A/B) which
toward to Gas process/Gas
Exchange (E-401) and Gas Chiller
(E-402).
A
d. Step down the setting
temperature of Reboiler.
Then do manual shutdown

Refrigeration Compressor :
a. after 15 minute Refrigeration
Compressor run with idle speed
condition, then press push
button for shutdown.
b. Open inlet valve and Compres
sor Refrigeration outlet
Refrigeration c. Turn off the pump of Lube Oil
Comp. dimatikan Compressor (P-440 A/B)
7 Operation
d. Close fuel system valve, starter
line, Lube Oil, Jacket Water dan
Intercooler.
e. Turn off the pump of propane (P-
441) as cooling media of Lube Oil
Compressor. Close the Inlet dan
outlet of the pump.
f. Close the Valve Outlet of Gas
Lube Oil Return which toward to
Refrigeration Compressor
Decrease Step down the setting of

8 Temperature temperature Hot Oil Heater and Operation
adjust at Low Fire position.
Turn off Operator turn off the Reflux

P-421A/B Pump Accumulator pump(P-421 A/B). Operation
9

B external communication, reproduction, publication should be authorized by PT TITIS SAMPURNA
All
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/Alat
Open Vessels Open the valve of vessels which Operation

10 toward to flare header for keep
against over-pressure.
Manual Shutdown was completed

11 Process
completed
7. DOKUMENT TERKAIT (RELATED DOCUMENT)

7.1 WI Fuel Gas Conditioning Unit (FGCU) LPG PLANT LMT (WI.OP-SS-OPS-01)
7.2 WI Air Instrument Compressor LPG PLANT LMT (WI.OP-SS-OPS-02)
7.3 WI Refrigeration Compressor LPG PLANT LMT (WI.OP-SS-OPS-03)
7.4 WI Power Generator (WI.OP-SS-OPS-04)
7.5 WI Ajax Compressor LPG PLANT LMT (WI.OP-SS-OPS-05)
7.6 WI Hot Oil Heater LPG PLANT LMT (WI.OP-SS-OPS-06)
7.7 WI DHP Glycol Unit LPG PLANT LMT (WI.OP-SS-OPS-07)
7.8 WI Transfer Glycol Dari Sump Tank LPG PLANT LMT (WI.OP-SS-OPS-08)
7.9 WI Daur Ulang Lpg Off Spec LPG PLANT LMT (WI.OP-SS-OPS-09)
7.10 WI Transfer Condensat LPG PLANT LMT (WI.OP-SS-OPS-10)
7.11 WI PLC View LPG PLANT LMT (WI.OP-SS-OPS-11)
7.12 WI Flow Computer 3020 LPG PLANT LMT (WI.OP-SS-OPS-12)

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MANUAL SHUTDOWN LPG PLANT LIMAU TIMUR