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    Digital Stepper Drive CW250: Descriptions

    Uploaded by

    David Martinez
    The CW250 is a digital 2-phase stepper motor driver capable of driving motors with phase currents below 5A. It uses online adaptive PID technology to optimize performance for different motors without manual adjustment. The driver operates from 20-60VDC and can set micro-step resolution from full to 51200 steps/revolution. It has automatic idle current reduction, self-test, and overheating, voltage, and current protections. Common applications include labeling machines, packaging equipment, and CNC machines where precision, speed, and low noise are important.

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    Digital Stepper Drive CW250: Descriptions

    Uploaded by

    David Martinez
    290 views7 pages
    The CW250 is a digital 2-phase stepper motor driver capable of driving motors with phase currents below 5A. It uses online adaptive PID technology to optimize performance for different motors without manual adjustment. The driver operates from 20-60VDC and can set micro-step resolution from full to 51200 steps/revolution. It has automatic idle current reduction, self-test, and overheating, voltage, and current protections. Common applications include labeling machines, packaging equipment, and CNC machines where precision, speed, and low noise are important.

    Original Description:

    manual for CW250 drive

    Original Title

    Cw 250 Drive

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    The CW250 is a digital 2-phase stepper motor driver capable of driving motors with phase currents below 5A. It uses online adaptive PID technology to optimize performance for different motors without manual adjustment. The driver operates from 20-60VDC and can set micro-step resolution from full to 51200 steps/revolution. It has automatic idle current reduction, self-test, and overheating, voltage, and current protections. Common applications include labeling machines, packaging equipment, and CNC machines where precision, speed, and low noise are important.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    290 views7 pages

    Digital Stepper Drive CW250: Descriptions

    Uploaded by

    David Martinez
    The CW250 is a digital 2-phase stepper motor driver capable of driving motors with phase currents below 5A. It uses online adaptive PID technology to optimize performance for different motors without manual adjustment. The driver operates from 20-60VDC and can set micro-step resolution from full to 51200 steps/revolution. It has automatic idle current reduction, self-test, and overheating, voltage, and current protections. Common applications include labeling machines, packaging equipment, and CNC machines where precision, speed, and low noise are important.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 7

    Digital Stepper Drive CW250

    1. Introduction

    Descriptions
    The CW250 is a new generation digital 2-phase stepper motor driver, based on a
    32-bit DSP processor, combination of the anti-resonance, low noise, micro-step and
    low temperature rise technology significantly improve the performance of the stepper
    motor, has low noise, small vibration, low temperature rise and high-speed torque.
    The driver use online adaptive PID technology, without manual adjustment can be
    automatically generated optimal parameters for different motors, and achieve the best
    performance.
    Supply voltage range from 20VDC to 60VDC, suitable for driving various 2-phase
    hybrid stepping motors which phase current below 5A. The micro-step can be set
    from full step to 51200steps/rev and the output current can be set from 1.2A to 5.0A;
    with automatic idle-current reduction, self-test, over-voltage, under-voltage and
    over-current protection.

    Features

    l High-performance, low price


    l micro-step
    l Automatic idle-current reduction
    l Optical isolating signal I/O
    l Max response frequency up to 75Kpps
    l Low temperature rise, smooth motion
    l Online adaptive PID technology

    Applications
    Suitable for a variety of large-scale automation equipments and instruments. For
    example: labeling machine, cutting machine, packaging machine, plotter, engraving
    machine, CNC machine tools and so on. It always performs well when applied for
    equipment which requires for low-vibration, low-noise, high-precision and
    high-velocity.
    Electrical Specifications

    Parameter Min Typical Max Unit


    Input Voltage(DC) 20 - 60 VDC
    Output current 0 - 5.0 A
    Pulse Signal Frequency 0 - 75 KHZ
    Input Signal Current 7 10 16 mA

    2. Current and micro-step Setting

    Current setting
    RMS SW1 SW2 SW3
    Default off off off
    1.5A on on off
    2.0A off on off
    2.5A on off off
    3.0A off off off
    3.5A on on on
    4.0A off on on
    4.5A on off on
    5.0A off off on

    Standstill Current Setting


    SW4 is used for standstill current setting. OFF means that the standstill current is half of the
    dynamic current; and ON means that standstill current is the same as the selected dynamic current.
    Usually the SW4 is set to OFF, in order to reduce the heat of the motor and driver.
    Micro-step Setting
    The segment for CW250 is fixed to 8.

    Control signal Connector


    Control Signal connector
    Name Description
    PUL+ Pulse signal positive
    PUL- Pulse signal negative
    DIR+ Direction signal positive
    DIR- Direction signal negative
    ENA+ Enable signal positive, usually left unconnected(enable)
    ENA- Enable signal negative, usually left unconnected(enable)

    Power and Motor Connector


    GND Power Ground

    +VDC Power supply, +20~+60 VDC

    A+
    Motor phase A
    A-

    B+
    Motor phase B
    B-
    Control Signal Connector Interface

    Figure1: Common-Cathode

    Figure2: Common-Anode
    Figure 3: Typical connection

    VCC R
    5V 0
    12V 680
    24V 1.8K

    Table1
    4. Problems and Solutions

    problems Possible cause solutions


    No power supply Check the power supply

    Motor is not No control signal Check the control signal

    rotating Dont connected the enable signal


    The driver is disabled
    or enable the driver

    Supply voltage is too high or


    Check the supply voltage
    too low

    Check motor lines eliminate the


    ALM lights Motor line short-circuit
    short-circuit

    Motor line wrong connect Check the motor wiring

    Motor or drive failure Replace the motor or drive

    Motor rotates in Motor phases connected in


    Reverse the phases line
    the wrong reverse

    direction Motor line break Change the phases are connected

    The Micro steps set incorrectly. Set the correct segments


    Inaccurate
    The motor load is too heavy. Increasing the current
    Position
    Control signal is interfered Eliminate interference

    Power supply voltage too low Increasing the supply voltage

    Accelerating time is too short. Extend the acceleration time


    Motor Stalled
    Current setting is too small Increasing the current

    Motor torque is too small Replace the motor


    5. Mechanical Specifications (unit: mm(inch),1 inch = 25.4mm)

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