TESYS
TESYS
TESYS
Starter-controllers
Catalogue
October 2008
General contents TeSys motor starters - open version
TeSys U starter-controllers
TeSys U starter-controllers
Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2
1
Application examples. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 8
Non-reversing and reversing power bases. . . . . . . . . . . . . . . . . . . . . . . . . page 12
Add-on contact blocks and auxiliary contact modules. . . . . . . . . . . . . . . page 14
Control units and function modules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 18
PowerSuite software workshop. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 22 2
Parallel wiring module and pre-wired coil connection components. . . . . page 26
Communication modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 28
Communication gateways LUF P. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 44
Characteristics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 46
3
Tripping curves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 54
Selection curves according to categories . . . . . . . . . . . . . . . . . . . . . . . . . page 58
Dimensions, mounting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 60
Schemes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 62
Data profile under AS-Interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 69
4
Main registers accessible with the communication modules. . . . . . . . . . page 69
TeSys U controllers
Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 90 6
Application example. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 90
Characteristics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 92
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 94
Combinations providing type 2 coordination. . . . . . . . . . . . . . . . . . . . . . . page 95 7
Dimensions, mounting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 96
Schemes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 97
10
Presentation TeSys motor starters - open version
TeSys U starter-controllers
107983
Presentation
The TeSys U starter-controller is a D.O.L. starter (1) which performs the following
functions:
b Protection and control of single-phase or 3-phase motors:
v isolation and breaking function,
v overload and short-circuit protection,
v thermal overload protection,
v power switching.
b Control of the application:
v protection function alarms, application monitoring (running time, number of faults,
motor current values, ...),
v logs (last 5 faults saved, together with motor parameter values).
These functions can be added by selecting control units and function modules which
simply clip into the power base.
This late customisation is even possible after power and control circuit wiring has
been completed.
TeSys U starter-controller
TeSys U is a flexible range that meets the current and future needs of system
builders, panel builders and machine manufacturers, as well as those of additional
systems.
From design through to operation, TeSys U offers many advantages and simplifies
the selection of components in comparison with a traditional solution.
- the breaking, isolation and contactor functions are incorporated in a single block;
this means fewer references to be ordered and easy selection without any risk of
error, because a single reference covers all needs up to 15 Kw.
- the control unit has a wide setting range. It can operate on a d.c. or a.c. supply.
The number of references required is divided by 10, compared with traditional
solutions.
The compact components in the TeSys U range are mounted on a single rail, so
optimising the amount of space required in enclosures. By eliminating power wiring
between the circuit-breaker and contactor, TeSys U reduces installation times in
enclosures.
538849
1
Starter-controller
Consists of a power base and a control unit.
Power bases 1
The power base is independent of the control voltage.
It is available from 0 to 15kW at 400 V.
2
It incorporates the breaking function with a breaking capacity of 50 kA at 400V, total
coordination (continuity of service) and the switching function.
b 2 ratings are available: 012 A and 032 A.
b Non-reversing (LUB) and reversing (LU2B).
Control units 2
These must be selected according to the control voltage, the power of the motor to
be protected and the type of protection required.
b Standard control unit (LUCA): satisfies the basic protection requirements for
motor starters: overload and short-circuit.
b Magnetic control unit (LUCL): when fitted upstream of a variable speed drive or
soft start-soft stop unit and used in conjunction with an LUB12 or LUB32 power
base, this unit provides isolation and short-circuit protection of the motor starter.
b Advanced control unit (LUCB, LUCC or LUCD): allows additional advanced
functions such as alarm, fault differentiation,...
b Multifunction control unit (LUCM): suitable for the most sophisticated control
and protection requirements.
The control units are interchangeable without rewiring and without using tools.
They have a wide range of adjustment (range of 4) and low heat dissipation, due to
the fact that bimetallic overload protection components are no longer used.
(1) For use with resistive and inductive loads. Control of d.c. or capacitive loads is not possible.
Presentation (continued) TeSys motor starters - open version
TeSys U starter-controllers
Control options
3 Function modules can be used to increase the functions of the starter-controller.
538852
Function modules 3
Must be used in conjunction with advanced control units.
4 types are available:
b Thermal overload alarm (LUF W10).
b Thermal fault and manual reset (LUF DH11).
3 b Thermal fault and automatic or remote reset (LUF DA01 and LUF DA10).
b Indication of motor load (LUF V2), which can also be used in conjunction with the
multifunction control unit.
All alarm and fault information processed by these modules is available on digital
contacts.
3
Communication modules 3
The information processed is exchanged:
b Via a parallel bus:
v parallel wiring module (LUF C00).
4 Auxiliary contacts 4
They provide the following information: fault signalling and rotary knob in "ready"
position.
Power options
538851
Reverser block 5
Allows a non-reversing power base to be converted to reversing operation.
The reverser block (LU2M) is mounted directly beneath the power base without
modifying the width of the product (45 mm). The reverser block (LU6M) is mounted
separately from the power base when the height available is limited.
Limiter-disconnector LUA LB
This unit is mounted directly on the power base. It allows the breaking capacity to be
increased up to 130 kA at 400 V, with a visible break.
Setting-up accessories
Plug-in terminal blocks 6
The control terminal blocks are of the plug-in type, so allowing wiring to be prepared
away from the machine or the replacement of products without rewiring.
7
5 Control circuit pre-wiring system 7
Numerous pre-wired accessories provide simple, clip-in connections, e.g.
connection of reverser control terminals, ...
6
Presentation (continued) TeSys motor starters - open version
TeSys U starter-controllers
1/L1
3/L2
5/L3
Disconnection and breaking
Short-ciircuit protection
13/NO
14/NO
21/NC
22/NC
Control unit
Overload protection
2/T1
4/T2
6/T3
A1
A2
technology coil
1/L1
3/L2
5/L3
Control unit
Pre-wiring
2/T1
4/T2
6/T3
Motor starter structure Reverser
Reverser
2/T1
4/T2
6/T3
A3
B3
A1
B1
A2
81
84
82
Disconnection and breaking
Short-ciircuit protection
Power switching
Variable speed
Variable speed control controller
In
Understanding the commercial references through a comparison with a traditional motor starter
Presentation (continued) TeSys motor starters - open version
TeSys U starter-controllers
Selection
Maximum standard power ratings of 3-phase motors 50/60 Hz For D.O.L. starting
non-reversing
or
Reference Rating
Auxiliary contacts
Auxiliary contacts
Number of contacts
Auxiliary contacts
Power pole status
References
Signalling contacts
Presentation (continued) TeSys motor starters - open version
TeSys U starter-controllers
LUCL
1 For use with a
variable speed
LUCA controller or a soft
Class 10 - 3-phase start-soft stop unit
(see page 19) (see page 84)
2
3
Power base Thermal overload signalling Thermal overload signalling Thermal overload alarm
LUB or LU2B module and manual reset modules and automatic or module
2 LUF DH11
(see page 21)
remote reset
LUF DA01 and LUF DA10
LUF W10
(see page 21)
(see page 21)
Motor load indication module Auxiliary contact modules Parallel wiring module
LUF V2 LUF Npp LUF C00
(see page 21) (see page 15) (see page 26)
3
Fault signalling contacts
LUA1pp (Depending on configuration)
(see page 15)
Note: the colour indicates possible combinations with the selected control unit.
Example: function module LUF DH11 can only be used with an advanced control unit.
Advanced control unit Multifunction control unit
LUCB
Class 10 - 3-phase
1 LUCC
Class 10 - single-phase
LUCD LUCM
Class 20 - 3-phase Classes 5 to 30 - single-phase and 3-phase
(see page 19) (see page 20)
b Same functions as the standard control unit b Same functions as the standard control unit
b In addition, in conjunction with a function module: b In addition, reset parameters can be set to manual or automatic.
v fault differentiation with manual reset, b Protection function alarm.
v fault differentiation with remote or automatic reset, b Indication on front panel or on remote terminal via Modbus RS
v thermal overload alarm, 485 port.
v indication of motor load. b Log function.
b Monitoring function, indication of main motor parameters on
front panel of the control unit, or via a remote terminal
b Differentiation of thermal overload and magnetic fault.
b Overload, no-load running.
Modbus
communication modules (1)
LUL C031 and LUL C033
(see page 42)
(1)Communication modules can only be combined with a c 24 V control unit (LUCp pp BL).
Application examples 1
TeSys motor starters - open version 1
TeSys U starter-controllers
Application
525971
2
b 3-wire control:
v Start button (S2),
v Stop button (S1),
b Control circuit voltage: a 230 V.
Products used
Description Item Quantity Reference Page
3 Power base
12 A with screw clamp connections
1 1 LUB12 12
Functions performed
510901
5 Scheme
230 V
1/L1
3/L2
5/L3
6
13
C.U.
7
14
2/T1
4/T2
6/T3
A1
W1
U1
V1
A2
8 3
10
Application examples 1
TeSys motor starters - open version 1
TeSys U starter-controllers
Application
510902
Operating conditions
1
Monitor the status of the motor and obtain alarm signalling by a digital contact in
order to improve operation of the pump and anticipate a complete stoppage due to
thermal overload.
3 Functions performed
b Alarm information is generated by the advanced control unit and is processed by
3
the thermal overload alarm function module to make it usable.
b The advanced control unit includes a thermal trip Test button on its front panel.
Scheme
a 230 V 4
1/L1
3/L2
5/L3
5
LUF W10 Alarms Module
C.U. 13
14
07 08
6
2/T1
4/T2
6/T3
To
A1
application
W1
U1
V1
A2
M
3a
a
7
Other versions The advanced control unit can provide other functions,
depending on the type of function modules used (instead of
the LUF W module described above):
- thermal fault signalling with function modules LUFDA01,
LUFDA10 or LUFDH11,
- indication of motor load with function module LUFV2. This
module delivers a 4-20 mA analogue signal, which is 8
proportional to the average 3-phase current drawn by the
motor. This allows the load current to be monitored and
provides access to other application functions using this
value, or to predictive or preventive maintenance
possibilities (replacement of the motor before it breaks
down).
9
10
Application examples 1
TeSys motor starters - open version 1
TeSys U starter-controllers
Application
520971
2
b 3-wire control:
v Pushbutton for Position 1 (S1),
v Pushbutton for Position 2 (S2),
v Stop button (S5),
b Stopping at the positions is achieved by limit switches S3 and S4.
b Control circuit voltage: a 115 V.
3 Products used
Description Item Quantity Reference Page
523761
1
Functions performed
4 b Short-circuit protection with level of protection of 50 kA at 400V.
b Total coordination of protection devices conforming to EN 60947-6-2 (continuity of
service) in case of a short-circuit.
b Electronic protection against thermal overloads with an adjustment range of 4.
2
b Load switching (2 million operating cycles in category AC-43 at In).
b Interlock between the motor starter control and the position of the rotary knob; not
possible to start the motor when the knob is in the OFF position.
5 Electrical interlocking is ensured by pre-wired connector LU9MR1C included on
base LU2B12. The design of the reversing power block makes mechanical
interlocking unnecessary.
6
1/L1
3/L2
5/L3
B3
A1
B1
A2
7 C.U.
8
2/T1
4/T2
6/T3
W1
U1
V1
9
3
115 V
10
10
Application examples 1
TeSys motor starters - open version 1
TeSys U starter-controllers
Application
520969
Functions performed
b Short-circuit protection with level of protection of 50 kA at 400V.
b Total coordination of protection devices conforming to EN 60947-6-2 (continuity of
service) in case of a short-circuit.
4
b Electronic protection against thermal overloads with an adjustment range of 4.
b Load switching (1.5 million operating cycles in category AC-43 at In).
1 b Measurement of load current and detection of no-load running by the multifunction
control unit.
b Interlock between the motor starter control and the position of the rotary knob; not
2
possible to start the motor when the knob is in the OFF position.
b No-load running or operation under load. To use this function, the following
5
parameters must be entered:
v trip: the answer yes/no enables or disables the function,
v time before tripping: the time period during which the value of the current must be
3 below the tripping threshold in order to cause tripping (adjustable from 1 to 200 s),
4 v tripping threshold: value as a % of the load current ratio in relation to the setting
current. If the ratio remains below this threshold for the time specified in the previous
parameter, the product trips (adjustable from 30 to 100 %).
6
b Indication of the various motor starter statuses and currents.
Schemes
1/L1
3/L2
5/L3
D (B)
D (A)
Gnd
c Aux COM
LO1
V1 4/T2
W1 6/T3
9
Reserved Bit 10 Motor current % (bit 2) 3a
Reserved Bit 11 Motor current % (bit 3) VW3 A8 306 TF03
11
References 1
TeSys motor starters - open version 1
TeSys U starter-controllers
Non-reversing power bases
561330
b without connections. This version enables wiring to be prepared in advance and
is recommended when a communication module is required (allowing the use of
control connection prewiring accessories) or when a reverser block is to be mounted
by the customer.
A low power internal contact allows power supply to the control unit to be switched off
LUB p2 LUB p20 when the rotary knob is no longer in the ON position.
3 The power bases must be used in conjunction with a control unit, see pages 18
to 20.
clamp clamp +4
terminals terminals 32 23 21 LUB32 0.900
4 Without 1+2 12 12 9 LUB120 0.865
connections
32 23 21 LUB320 0.865
(1) Rated breaking capacity for operation on short-circuit (Ics), see table below.
For higher values, use current limiters, see page 16.
Volts 230 440 500 690 (3)
4
kA 50 50 10 4
3
6 LUB p2
(2) The various sub-assemblies are supplied assembled but they are easy to separate, as shown
in the illustration.
(3) For 690 V, use phase barrier LU9SP0.
Other versions Power bases without built-in short-circuit protection device
(short-circuit protection by circuit-breaker or separate
fuses).
Please consult your Regional Sales Office.
10
12
References 1
TeSys motor starters - open version 1
TeSys U starter-controllers
Reversing power bases
For mounting separately Screw clamp
from the base
(screw or rail fixing)
terminals
Without
connections
6 LU6M B0pp 0.425
5
Accessories
Description Item Application Reference Weight
kg
6
Control 4 Reversing power base without LU9 M1 0.025
terminal connections LU2B A0pp or B0pp
block Reverser block LU2M B0pp LU9 M1 0.025
for direct mounting beneath power base
Reverser block LU6M B0pp LU9 M1 0.025
3 for mounting separately from power base
7 Reverser block LU6M B0pp LU9M R1 0.030
5 for mounting separately from power base
Control circuit pre-wiring components
Description Item Reference Weight
7
kg
Pre-wired connector (3) 5 LU9M R1C 0.035
4 (1) The various sub-assemblies are supplied assembled but they are easy to separate, as shown
in the illustration.
LU2B p2 (2) Select the same control voltage as that of the control unit.
Standard control circuit voltages:
Volts 24 4872 110240 8
c
510906
BL
a B
c or a ES (4) FU (5)
6 (3) For control connection between a power base and a reverser block, for direct mounting.
(4) c : 4872 V, a : 48 V.
9
(5) c : 110220 V, a : 110...240 V.
Other versions Power bases without built-in short-circuit protection device
(short-circuit protection by circuit-breaker or separate fuses).
Please consult your Regional Sales Office.
7
13
Presentation TeSys motor starters - open version
TeSys U starter-controllers
Add-on contact blocks and auxiliary contact modules
Ready to operate 0
Start 1
Characteristics: Schemes:
page 48 page 62
14
References TeSys motor starters - open version
TeSys U starter-controllers
Add-on contact blocks and auxiliary contact modules
References
568764
Auxiliary contacts
Signalling and composition Cabling Item Reference Weight
kg
1 N/C fault signalling Screw clamp 1+2 LUA1 C11 0.030
contact (95-96) and terminals
3 1 N/O contact (17-18)
indicating rotary knob Without 1 LUA1 C110 0.012
in ready position connections
1 N/C contact (31-32) and 1 N/O contact (43-44) 3 LUF N11 0.050
Accessories
Description For use on Item Reference Weight
kg
Screw clamp LUA1 C110 2 LU9B C11 0.022
terminal blocks
Characteristics: Schemes:
page 48 page 62
15
References TeSys motor starters - open version
TeSys U starter-controllers
Power connection pre-wired system, limiter blocks and
accessories
Dimensions:
pages 60 and 61
16
References (continued) TeSys motor starters - open version
TeSys U starter-controllers
Power connection pre-wired system, limiter blocks and
accessories
Phase barrier
568768
1
Phase barrier LU9 SP0 must be used:
b To build a UL 508 type E certified starter (Self Protected Starter).
Without the phase barrier, the starter-controller is certified UL 508.
b If the starter-controller is to be used on an operational voltage of 690 V.
3 4 Door-mounted black handle on blue front plate, IP54 4 LU9 AP11 0.150
Door-mounted red handle on yellow front plate, IP54 4 LU9 AP12 0.150
568771
(1) The fixing kit includes a bracket and a shaft extension (maximum depth 508 mm).
5 (2) To use the fixing kit with a D.O.L. reversing power base, only reverser block LU6M must be
used.
568770
TEST
RESET
0
Dimensions:
pages 60 and 61
17
Selection TeSys motor starters - open version
TeSys U starter-controllers
Control units
Operating characteristics
Control units Standard Advanced Multifunction
1 Thermal overload protection
LUCA LUCB LUCC LUCD LUCM
3 Overtorque
No-load running
Long starting time
Alarm Thermal overload alarm only with Possible for each type of fault.
function module or communication Indication on front panel of the control
module, see below. unit, via remote terminal, via PC or via
PDA (1).
7
Thermal overload alarm With module LUFW
Thermal overload signalling and manual reset With module LUFDH11
Thermal overload signalling and automatic or remote reset With modules LUFDA01 and
LUFDA10
Indication of motor load (analogue) With module LUFV
With communication module or via Modbus port on control unit LUCM (2)
8 Starter status (ready, running, fault)
Reset method
With any communication module
Parameters can be set via the bus
Alarm With modules LULC031, LULC033, With module LULC031, LULC033,
LULC15, LULC07, LULC08 and LULC15, LULC07, LULC08 and
Remote reset via the bus LULC09 (thermal overload alarm only). LULC09
and Modbus port on the control unit
Indication of motor load
(alarm possible for all types of fault).
18
References TeSys motor starters - open version
TeSys U starter-controllers
Standard and advanced control units
Description
510913
1
2
3
Test button (on advanced control unit only)
Ir adjustment dial
1
5 4 Locking of settings by sealing the transparent cover
5 Sealing of locking handle
2
Standard control units
Maximum standard power Setting Clip-in Reference, to Weight
2
ratings of 3-phase motors range mounting on be completed
50/60 Hz power base by adding the
400/440 V 500 V 690 V Rating voltage code (1)
kW kW kW A A kg
Class 10 for 3-phase motors
4 3
LUCApppp 0.09 0.150.6 12 and 32 LUCA X6pp 0.135
LUCBpppp 0.25 0.351.4 12 and 32 LUCA 1Xpp 0.135
1.5
5.5
2.2
5.5
3
9
1.255
312
12 and 32
12 and 32
LUCA 05pp
LUCA 12pp
0.135
0.135 3
520735
9
LUBp2 + LUCB pppp
10
Characteristics: Schemes:
pages 46 and 49 page 63
19
References TeSys motor starters - open version
TeSys U starter-controllers
Multifunction control units
Description
510914
5 0.09
0.25
0.150.6
0.351.4
12 and 32
12 and 32
LUCM X6BL
LUCM 1XBL
0.175
0.175
1.5 2.2 3 1.255 12 and 32 LUCM 05BL 0.175
HMI terminal
7 This compact Magelis terminal enables the parameters of multifunction control unit
521335
10
Characteristics: Schemes:
pages 46 and 49 pages 62 to 65
20
References TeSys motor starters - open version
TeSys U starter-controllers
Function modules
Function modules
Output Item Application Reference Weight
2
Resetting of the motor starter is automatic after the required motor cooling time if
terminals X1-X2 are linked by a strap, or remote by pulsed closing of a volt-free
4
contact connected to terminals X1-X2.
These modules can only be used with an advanced control unit and require an a/c
24240 V external power supply.
LUBp2 + LUCBpppp
+
1 Note: Terminals X1-X2 are not isolated from the signalling module power supply.
For remote resetting, use a volt-free contact specific to each module to be reset.
5
LUFW10 or LUFVp
1 N/C 4 a or c 24250 V LUF DA01 0.055
1 N/O 4 a or c 24250 V LUF DA10 0.055
7
1
2 1 N/O 1 a or c 24250 V LUF W10 0.055
3 1 2.2 kW Indication of motor load
2 4 kW
3 7.5 kW This module provides a signal which is representative of the motor load status
4 12 mA 20 mA (Iaverage/Ir).
b I average = average value of the rms currents in the 3 phases,
b Ir = value of the setting current.
The value of the signal (4-20 mA) corresponds to a load status of 0 to 200 % (0 to
300 % for a single-phase load).
8
It can be used with an advanced or multifunction control unit.
Module LUFV2 requires a c 24 V external power supply.
4 - 20 mA 2 LUF V2 0.050
10
Characteristics: Schemes:
pages 46 and 51 page 64
21
Presentation, PowerSuite software workshop
functions
Presentation
The PowerSuite software workshop for PC is a user-friendly tool designed for setting
534513
Start-up
When the PC is connected to the device, the PowerSuite software workshop can be
533181
used to:
b Transfer the generated configuration
b Adjust
b Monitor. This option has been enhanced with new functions such as:
v The oscilloscope
v The high-speed oscilloscope (minimum time base: 2 ms)
v The FFT (Fast Fourier Transform) oscilloscope
v Display of communication parameters
b Control
b Save the final configuration
PowerSuite screen on PC
View of PI regulator function parameters Maintenance
To facilitate maintenance operations, the PowerSuite software workshop can be
used to:
b Compare the configuration of a device currently being used with a saved
configuration
b Manage the users installed equipment base, in particular:
v Organize the installed base into folders (electrical equipment, machinery,
workshops, etc.)
v Store maintenance messages
v Facilitate Modbus TCP connection by storing the IP address
User interface
The PowerSuite software workshop can be used to:
572706
References:
page 24
22
Functions (continued) PowerSuite software workshop
Connections (1)
Modbus serial link
536845
The PowerSuite software workshop can be connected directly to the device terminal
PowerSuite port or Modbus network port via the serial port on the PC.
PowerSuite into the device connector terminal port or Modbus network port and has a range of
10 m (class2).
Bridge
Remote maintenance
Modbus A simple Modbus TCP connection is all that is required for the PowerSuite software
serial link workshop to support remote monitoring and diagnostics.
When devices are not connected to the Modbus TCP network, or it is not directly
accessible, various remote transmission solutions may be used instead (modem,
teleprocessing gateway, etc.). Please consult your Regional Sales Office.
Presentation: References:
page 22 page 24
23
References PowerSuite software workshop
and Spanish
b Variable speed drive, starter and servo drive technical manuals
PowerSuite update b 1 program for PC in English, French, German, Italian VW3A8105 0.100
CD-ROM (1) and Spanish
b Variable speed drive and starter technical manuals
PC serial port connection kit b 1 x 3 m cable with 1 RJ45 connector on starter-controller or VW3A8106 0.350
VW3 A8104 for point-to-point Modbus drive side and 1 RS232/RS485 converter with 19-way female
connection SUB-D connector on PC side
b For the ATV 11 drive: 1 converter with one 4-way male SUB-D
connector and 1 RJ45 connector
b For ATV38/58/58F drives: 1 RJ45/9-way male SUB-D adapter
RS 232/RS 485 interface b 1 Modbus multidrop converter for connection to screw XGSZ24 0.105
for multidrop Modbus terminals. Requires a 24 V c(20...30V), 20mA power supply (2)
connection
Modbus-Bluetooth adapter b 1 Bluetooth adapter (10m range, class 2) VW3A8114 0.155
536847
VW3 A8114
USB - Bluetooth adapter for This adapter is required in the case of a PC that does not feature VW3A8115 0.290
PC Bluetooth technology. It is connected to a USB port on the PC.
10 m range (class 2)
(1) Updates a version u V1.40 with the latest available version. For versions < V1.40, you should order the PowerSuite CD-Rom,
VW3A8104.
(2) Please refer to the "Interfaces, I/O splitter boxes and power supplies" catalogue.
(3) Can also be used to communicate between a Twido PLC and the TwidoSoft software workshop.
Presentation: Fonctions:
page 22 page 22
24
Compatibility PowerSuite software workshop
25
Presentation, TeSys motor starters - open version 1
references 1
TeSys U starter-controllers
Parallel wiring module and pre-wired coil connection
components
Presentation
The parallel wiring system makes it possible to connect starter-controllers to the PLC
1
566961
I/O modules quickly and without any need for tools. It replaces traditional screw
terminal and single wire connections. It is used with the Telefast pre-wired system
(1).
The parallel wiring module provides the status and command information for each
starter-controller. It must be used with an LUBpp or LU2BppBL power base and a
c 24 V control unit LUCpppBL.
Splitter box LU9G02 distributes information from the PLC I/O modules to each of the
2 1 2 starter-controllers connected to it.
This splitter box is optimised for use with card TSXDMZ28DTK.
1 Outputs for starter commands
When used in conjunction with the Advantys STB distributed I/O solution,
2 RJ45 connector for connecting to splitter box
theTeSysU starter-controller is ideal in decentralised automation architectures (2).
The use of dedicated parallel interface module STBEPI2145 allows remote
connection of 4 starter-controllers.
3 Each of the modules 4 channels has:
b 2 outputs: control of starter forward and reverse running,
b 3 inputs: position of the rotary knob, fault indication and position of the poles.
8
motor starters with channel
6 3 3 connections on the PLC side
by 2 HE10 connectors and on
To the starter-controller side by 8
PLC 7 5 RJ45 connectors.
7 Connection cable
10 TSXCDPppp with one HE 10
9
7
connector at each end.
References
11 Description Item Reference Weight
kg
Parallel wiring module 3 LUF C00 0.045
12
8 12
(1) Please consult our Power Control and connection components catalogue.
(2) Please consult our IP 20 distributed inputs/outputs Advantys STB catalogue.
26
References (continued) 1
TeSys motor starters - open version 1
TeSys U starter-controllers
Parallel wiring module and pre-wired coil connection
components
3
b Wire link:
Allows insertion, for example, of an Emergency Stop control or a voltage interface.
This type of connection must be used for a reversing starter-controller assembled
4 using an LU6M reverser block for separate mounting. When reverser block LU6M
LUB + LUF C00 + LU9B and the power base are mounted side-by-side, a pre-wired coil connection LU9M RC
may be used.
Splitter block
Connectors
PLC side Starter-controller side
Reference Weight
5
(16I/12O) kg
2 x HE 10 8 x RJ45 LU9 G02 (1) 0.260
20-way
Connection cables to the splitter box
Connectors Item Length Reference Weight
2 x RJ45 connectors 5
m
0.3 LU9 R03
kg
0.045
6
1 LU9 R10 0.065
3
3 LU9 R30 0.125
13
Connection cables from splitter box to PLC
Type of connection Gauge C.s.a. Length Reference Weight
PLC side Splitter
box side
7
AWG mm2 m kg
HE 10 HE 10 22 0.324 0.5 TSX CDP 053 0.085
20-way 20-way 1 TSX CDP 103 0.150
2 TSX CDP 203 0.280
3 TSX CDP 303 0.410
8
LU2B + LUF C00 + LU9M
5 TSX CDP 503 0.670
10
Characteristics:
pages 46 and 51
27
Presentation, TeSys motor starters - open version 1
references 1
TeSys U starter-controllers
AS-Interface communication modules
Presentation
1 2
1 AS-Interface communication modules ASILUF C5 and ASILUF C51 make it easy to
connect starter-controllers to the AS-Interface cabling system, and therefore allow
remote control and command of these starter-controllers.
510919
3 3 4 5 on the modules, either remotely via the line or locally via the ASI TERV2 addressing
terminal.
1 Green LED: AS-Interface voltage present
2 Red LED: AS-Interface or module fault The communication modules must be connected to a c 24 V auxiliary supply and
3 Outputs for starter commands must be used in conjunction with a c 24 V control unit, LUCpppBL.
4 Black connector for connection to c 24 V auxiliary The product is supplied with a yellow connector 4 for connection to the AS-Interface
power supply system, a black connector 5 for connection to the c 24 V auxiliary supply and a black
8 6
6
7
c 24 V
7 AS-Interface
References
Description Addressing Item Reference Weight
kg
10 Communication
modules
Single
31 slaves
6 ASI LUF C5 0.065
28
References (continued) 1
TeSys motor starters - open version 1
TeSys U starter-controllers
AS-Interface communication modules
5 Tap-off
m
2 XZCG0142
kg
0.265
5
Consoles and cable adapter
Description Reference Weight
kg
29
Presentation 1
TeSys motor starters - open version 1
TeSys U starter-controllers
ProfibusDP communication module and pre-wired coil
connection components
1 2 3 Presentation
When used in conjunction with the power base and control unit, communication
1 10
module LULC07 allows TeSys U starter-controllers to be controlled via Profibus DP
567139
(Deported Periphery).
Communication module LULC07 is of the slave type and uses the TeSys U systems
internal registers (which can be accessed via the Profibus DP bus) in cyclic or acyclic
mode. This module has a 24 V (0.5 A) discrete output and two configurable discrete
inputs.
2 9 4 Connections
Serial bus topology
11
8 7 6 5
3 15 15
1 LED indicating module status
2 Fault signalling LED 13
13
3 LED indicating c 24 V supply ON for outputs OA1, 14 16
OA3 and LO1
4 SUB-D connector for bus link 18 18 18 18
4 5 c 24 V supply connection
6 Discrete input
17 17
7 Discrete input 12 12
c 24 V c 24 V
8 Discrete output
9 Outputs for starter-controller commands (non- 11 Programmable controller with Profibus DP master card
reversing and reversing) 12 Other slave (not powered via the bus)
Cyclic/Acyclic services
7 In general, data is exchanged via cyclic services and via acyclic services.
The application profiles define, for the cyclic data:
b manufacturer independent data,
b manufacturer specific data.
DP V1 Read/Write services
DP V1 read and write services allow access to all data that cannot be accessed by
8 cyclic data exchange.
PKW feature
In order to make data which is not cyclically exchanged accessible for DP V0
masters, a function called PKW (Periodically Kept in acyclic Words) is implemented.
The cyclic data carries a dedicated zone of 4 input words and 4 output words, called
9
PKW, which makes it possible to access all the registers en bloc.
10 Tools).
(1) Replace the asterisk with the letter corresponding to the required language.
30
Presentation (continued) TeSys motor starters - open version 1
references 1
TeSys U starter-controllers
ProfibusDP communication module and pre-wired coil
connection components
3
LUL C07
Remote programming and
monitoring of all functions
Log function
Monitoring function
Alarms (overcurrent, ...)
Functions performed
References
Description Item Reference Weight
4
kg
ProfibusDP communication module 18 LULC07 0.108
OA3 OA1 COM Description For use with Item Reference Weight
power base kg
Pre-wired coil connection LUBpp 4 LU9BN11L 0.050 6
LU2Bpp 6 LU9MRL 0.450
b Wire link:
Allows insertion, for example, of an emergency Stop control or a voltage interface.
This type of connection must be used for a reversing starter-controller assembled
using an LU6M reverser block.
When this reverser block and the power base are mounted side-by-side, a pre-wired
7
c 24 V
c 24 V
LI1
LI2
Profibus DP
m
(1)
15 LU9 GC7
kg
9
power supply module
Profibus DP connector 16 LU9 AD7
A1 On
L1 Profibus DP cables
4-wire
10
100
17
17
LU9RPB010
LU9RPB100
10
power 0V
A2 base 400 17 LU9RPB400
(1) See connection diagram on page 30.
Connection of power supplies
31
Compatibility 1
TeSys motor starters - open version 1
TeSys U starter-controllers
ProfibusDP communication module and pre-wired coil
connection components
LUB + LUCpppBL 5.5 LUB12 LUCA12BL LUCB12BL LUCD12BL LUCM12BL LULC07 LU9BN11L
+ LUL C07 + LU9BN11L or LUB32
10
32
Compatibility (continued) 1
TeSys motor starters - open version 1
TeSys U starter-controllers
ProfibusDP communication module and pre-wired coil
connection components
1.5 LU2B12BL
or LU2B32BL
LUCA05BL LUCB05BL LUCD05BL LUCM05BL LULC07 LU9MRL 3
6 5.5 LU2B12BL LUCA12BL LUCB12BL LUCD12BL LUCM12BL LULC07 LU9MRL
or LU2B32BL
LU2B + LUCpppBL
+ LUL C07 + LU9MRL
7.5 LU2B32BL LUCA18BL LUCB18BL LUCD18BL LUCM18BL LULC07 LU9MRL 4
15 LU2B32BL LUCA32BL LUCB32BL LUCD32BL LUCM32BL LULC07 LU9MRL
10
33
Presentation 1
TeSys motor starters - open version 1
TeSys U starter-controllers
CANopen communication module and
pre-wired coil connection components
1 2 3 Presentation
Communication module LUL C08 allows direct connection of TeSys U starter-
1 controllers and controllers on a CANopen bus.
Module LULC08 is of the slave type.
For local control requirements, the module is equipped with a configurable, c24V.
2 9 4 0.5 V discrete output and two configurable discrete inputs.
8 7 6 5 Connections
3 Star topology
10 12
Bus topology
9 "Monitoring" function
Alarms (overcurrent, ...)
Functions performed
For more detailed information, please refer to User's Manual LU9 CD1, see page opposite.
Compatibility of CANopen communication module with
control units
10
LUCAppBL / BppBL / C ppBL / D ppBL All versions marketed after 2T04081 (1)
LUCMppBL All versions u V3.2
LUCMT1BL All versions u V3.2
(1) This date code is made up as follows: 2T or 2C factory code.
04,05,06 and so on: year of manufacture. 08: week. 1: 1st day of the week.
34
References 1
TeSys motor starters - open version 1
TeSys U starter-controllers
CANopen communication module and
pre-wired coil connection components
Communication services
Communication module LUL C08 uses PDO, SDO and PKW type objects for data
exchange (Process Data Objects, Service Data Objects, Periodically Kept in Acyclic
Words).
1
Transmit and Receive PDO
PDO 1 Real time command-control Preconfigured and enabled
b Wire link:
Allows insertion, for example, of an emergency stop control or a voltage interface.
This type of connection must be used for a reversing starter-controller assembled
using an LU6M reverser block for separate mounting. When reverser block LU6M
and the power base are mounted side-by-side, a pre-wired coil connection LU9M RL
may be used.
6
Cables for connection to the bus
Description Length Item Reference Weight
m kg
7
Standard
16 Cables equipped with 0.3 14 TSXCANCADD03 0.045
SUB-D connectors 1.0 14 TSXCANCADD1 0.065
3 14 TSXCANCADD3 0.125
5 14 TSXCANCADD5 1.500
Reel of cable 50 11 TSXCANCA50
18 100 11 TSXCANCA100
35
Presentation 1
TeSys motor starters - open version 1
TeSys U starter-controllers
DeviceNet communication module and pre-wired coil
connection components
1 2 3 Presentation
When used in conjunction with the power base and control unit, communication
1 module LULC09 allows TeSysU starter-controllers and controllers to be controlled
567225
10 via DeviceNet.
Communication module LULC09 is of the slave type and uses the TeSys U systems
internal registers which can be accessed via DeviceNet.
Module LULC09 has a configurable 24 V (0.5 A) discrete output and two
configurable discrete inputs.
2 9 4
Connections
Serial bus topology
8 7 6 5 11
3 63 starter-controllers max.
with modules LULC09
1 LED indicating module status
2 Fault signalling LED
3 LED indicating c 24 V supply ON for outputs OA1,
OA3 and LO1 and 24 V bus
13 13 13
4 DeviceNet connector for bus link c 24 V
4 5 c 24 V supply connection
6 Discrete input
12 14 14 14
7 Discrete input
8 Discrete output
9 Outputs for starter-controller commands (non-
reversing and reversing)
10
36
Presentation (continued), TeSys motor starters - open version 1
references 1
TeSys U starter-controllers
DeviceNet communication module and pre-wired coil
connection components
Functions performed
OA3 OA COM
References
Can_L Can_H
Description Item Reference Weight
kg
4
V S V+
DeviceNet communication module 14 LULC09 0.108
recommended.
b Wire link:
Allows insertion, for example, of an emergency Stop control or a voltage interface.
This type of connection must be used for a reversing starter-controller assembled
using an LU6M reverser block.
When this reverser block and the power base are mounted side-by-side, a pre-wired
7
coil connection LU9M RL may be used.
Supply
The 24 V supply to DeviceNet LULC09 modules is provided via the (V+ , V-)
Connection of power supplies terminals.
The 24 V supply for the inputs/outputs must be provided separately from the supply 8
to the LULC09 modules.
The 24 V Aux terminal is for supply to the LUCM control unit or the LUTM controller.
10
37
Compatibility 1
TeSys motor starters - open version 1
TeSys U starter-controllers
DeviceNet communication module and pre-wired coil
connection components
50/60 Hz connection,
400/415 V non-
reversing
Non- Class 10 Class 10 Class 20 Classes
reversing 530
2 2 kW
0.09 LUB12 LUCA6XBL LUCB6XBL LUCD6XBL LUCM6XBL LULC09 LU9BN11L
or LUB32
LUB + LUCpppBL 5.5 LUB12 LUCA12BL LUCB12BL LUCD12BL LUCM12BL LULC09 LU9BN11L
+ LUL C09 + LU9BN11L or LUB32
5 Note: DeviceNet communication module LUL C09 is compatible with LUTM controllers.
10
38
Compatibility (continued) 1
TeSys motor starters - open version 1
TeSys U starter-controllers
DeviceNet communication module and pre-wired coil
connection components
1.5 LU2B12BL
or LU2B32BL
LUCA05BL LUCB05BL LUCD05BL LUCM05BL LULC09 LU9MRL 3
6 5.5 LU2B12BL LUCA12BL LUCB12BL LUCD12BL LUCM12BL LULC09 LU9MRL
or LU2B32BL
LU2B + LUCpppBL
+ LUL C09 + LU9MRL
7.5 LU2B32BL LUCA18BL LUCB18BL LUCD18BL LUCM18BL LULC09 LU9MRL 4
15 LU2B32BL LUCA32BL LUCB32BL LUCD32BL LUCM32BL LULC09 LU9MRL
Note: DeviceNet communication module LUL C09 is compatible with LUTM controllers. 5
10
39
Presentation 1
TeSys motor starters - open version 1
TeSys U starter-controllers
Advantys STB communication module and
pre-wired coil connection components
1 2 3 Presentation
Communication module LUL C15 allows direct connection of TeSys U starter-
1 controllers and controllers on an Advantys STB island, between two segments or at
the end of a segment. In the latter case, the segment must be equipped with an EOS
(End of segment) extension module STBXBE1100.
The starter-controller will then be able to make use of the services provided by
Advantys STB: self-addressing, autobaud, fallback positions.
When used in conjunction with an LUCpppBL or LUCpT1BL control unit, module
LUL C15 provides control and command of the starter-controller and of the controller.
2 9
4
For local control requirements, the module is equipped with a configurable, c24V,
0.5 A discrete output and two configurable discrete inputs.
Connections
10 11
13 14
8 7 6 5
3 1 Two-colour LED indicating module status
15
2 Fault signalling LED 12 16
3 LED indicating that c 24 V supply is ON
4 Bus connectors 13 13
5 c 24 V supply connection
4 6
7
Discrete input
Discrete input 12
14 14 + 16
17
8 Discrete output 18
9 Outputs for starter commands 13 13
14 14
5 12 17 12
7 A c 24 V supply must be connected to module LUL C15 for outputs OA1, OA3 and
LO1.
40
References 1
TeSys motor starters - open version 1
TeSys U starter-controllers
Advantys STB communication module and
pre-wired coil connection components
Possible architectures
The maximum number of starter-controllers and controllers that can be connected to
an Advantys STB island depends on the Network Interface Module (NIM) used and
the associated control units.
1
NIM Number of starter-controllers Number of controllers
(Network Interface LUCAppBL LUCBppBL LUCMppBL LUCBpp
Module) LUCCppBL LUCDpp
LUCD ppBL LUCMpp
CANopen Standard 17 17 15 15
DeviceNet
Basic
Standard
12
18
12
18
12
16
12
16
2
Basic 12 12 12 12
Profibus DP Standard 9 8 8 8
Basic 9 8 8 8
Interbus Standard 2 2 1 1
3
Basic 2 2 1 1
Fipio Standard 4 4 4 4
Modbus plus Standard 17 17 15 15
Ethernet Standard 32 32 32 32
References
Description Item Reference Weight
6
recommended.
9
Description For use with Item Reference Weight
power base kg
Pre-wired coil connection LUBpp 19 LU9BN11L 0.050
LU2Bpp 20 LU9MRL 0.450
b Wire link:
Allows insertion, for example, of an emergency Stop control or a voltage interface.
This type of connection must be used for a reversing starter-controller assembled
7
using an LU6M reverser block for separate mounting. When reverser block LU6M
and the power base are mounted side-by-side, a pre-wired coil connection LU9M RL
may be used.
Cables
Description Length Item Reference Weight 8
m kg
14 Cables fitted with 0.3 12 LU9RCD03 0.045
connectors, 1 12 LU9RCD10 0.065
one straight
and one elbowed 3 12 LU9RCD30 0.125
5 12 LU9RCD50 1.500
20
Cables fitted with
two straight connectors
0.3
1
17
17
LU9RDD03
LU9RDD10
0.045
0.065
9
3 LU9RDD30 0.125
Note: User manuals are available on the website www.schneider-electric.com.
10
41
Presentation 1
TeSys motor starters - open version 1
TeSys U starter-controllers
Modbus communication modules and pre-wired coil
connection components
Presentation
LULC031 LULC033 Communication modules LULC031 and LUL C033 enable the TeSys U starter-
1 1 1 controller to be connected to the Modbus network.
They must have a c 24 V supply and must be used in conjunction with a c 24 V
control unit, LUCpppBL.
566970
510624
6 3 5 2 6 35 4 2
10
12
3 1
2
Module status signalling LED
24 V supply connection
3 RJ45 connector for RS485 Modbus link
4 2 discrete inputs 8 8 8 8
5 1 discrete output
7 7 7 7
6 Outputs for starter commands
4 9 9
To PLC
11 11 12
7 Communication module LULC031 or LULC033
8 Pre-wired coil connection LU9BN11C
5 9
10
Connection cable VW3A8306Rpp with one RJ45 connector at each end
Modbus hub LU9GC3 with channel connections to PLC and to starter-controller
with RJ45 connectors
11 T-junction VW3A8306TFpp
12 Line terminator VW3A8306R
8
Alarms (overcurrent, ...)
Functions performed
For more detailed information, please refer to Users Manual LU9CD1, see page
opposite.
10
42
References 1
TeSys motor starters - open version 1
TeSys U starter-controllers
Modbus communication modules and pre-wired coil
connection components
2
V1.06 Yes No
V1.10 (1) Yes Yes
With base controllers, version 1.200 (1)
Control unit software versions LUL C031 LUL C033
V2.3 (1) V2.1 (1)
LUCB TppBL and LUCD TppBL No Yes
LUCM TppBL V2.11 (1) No Yes
(1) And higher versions
Combinations not permitted. 3
566966
References
Description Item Reference Weight
kg
Modbus communication modules 7 LULC031 0.080
7 LULC033
Pre-wired components simplify wiring and reduce wiring errors.
0.080
4
Connection of communication module output terminals to the
coil terminals
By pre-wired connector or wire link.
7
b Pre-wired connector: pre-wired coil connection
The use of a power base without pre-wired control circuit connections is 5
recommended.
8
Description For use with Item Reference Weight
LUB + LUL C03p + LU9B power base kg
Pre-wired coil connection LUBpp 8 LU9BN11C 0.045
LU2Bpp 13 LU9MRC 0.030
6
566967
b Wire link:
Allows insertion, for example, of an emergency Stop control or a voltage interface.
This type of connection must be used for a reversing starter-controller assembled
using an LU6M reverser block for separate mounting. When reverser block LU6M
and the power base are mounted side-by-side, a pre-wired coil connection LU9M RC
may be used.
8
8 slaves
Cables fitted with 0.3 9 VW3A8306R03 0.045
2 x RJ45 connectors 1 9 VW3A8306R10 0.065
3 9 VW3A8306R30 0.125
13 T-junctions (1) 0.3 11 VW3A8306TF03 0.032
1 11 VW3A8306TF10 0.032
LU2B + LUL C03p + LU9M
RS 485 line terminator 12 VW3A8306R 0.012
9
TeSys U users manual (2)
Application Language Reference Weight
kg
On CD-Rom Multi-language (3) LU9CD1 0.022
(1) Fitted with 2 x RJ45 female connectors (bus side) and a 0.3 m or 1 m length cable supplied
with an RJ45 male connector (station side).
(2) The CD-Rom contains users manuals for the AS-Interface and Modbus communication
10
modules, multifunction control units and gateway modules, as well as the gateway
programming software.
(3) English, French, German, Italian, Spanish
43
Presentation, TeSys motor starters - open version 0
Presentation
Communication gateways LUFP allow connection between the Modbus serial link
1 and Fipio, ProfibusDP or DeviceNet field buses.
Example of architecture
Configuration
of gateway TeSys U starter-controllers
3 LUFP
by PC
4 Fipio
Profibus DP
DeviceNet
(1)
Modbus
5
524177
1 ATS 48 ATV 31
Description
Front panel of the product
6 1 LED indicating:
- communication status of the Modbus serial links,
- gateway status,
- communication status of the Fipio, ProfibusDP or DeviceNet bus.
2 Connectors for connection to Fipio, ProfibusDP or DeviceNet buses.
2
Underside of product
8
561512
3
Software set-up
9 4
For the Fipio bus, software set-up of the gateway is performed using either PL7
Micro/Junior/Pro software or ABC Configurator software.
For the ProfibusDP and DeviceNet buses, software set-up is performed using
ABCConfigurator.
5 This software is included in the TeSysU users manual.
(1) Connection kit for PowerSuite software workshop (see page 24).
10
44
Characteristics, TeSys motor starters - open version 0
Characteristics
Bus type Fipio ProfibusDP DeviceNet
Environment
Ambient air temperature
Conforming to IEC 60664
Around the device C
Degree of pollution: 2
+ 5+ 50
1
Degree of protection IP 20
Electromagnetic Emission Conforming to IEC 50081-2: 1993
compatibility Immunity Conforming to IEC 61000-6-2: 1999
Number of Modbus slaves which can be connected y8
Connection Modbus By RJ45 connector conforming to Schneider Electric RS485 standard
To a PC
Field bus
By RJ45 connector, with PowerSuite connection kit
By SUBD9 female By SUBD9 female By 5-way removable
2
connector connector screw connector
Supply V External supply, c 24 10 %
Consumption Max. mA 280
Typical mA 100
Indication/diagnostics By LED on front panel
Services Profile
Command
FEDC32 or FEDC32P
26 configurable words (1)
122 configurable words
256 configurable words
3
Monitoring 26 configurable words (1) 122 configurable words 256 configurable words
Configuration and adjustment By gateway mini messaging facility (PKW)
References
Description For use with With bus/
serial link
Reference Weight
kg 4
Communication TeSysU starter-controllers, Fipio/Modbus LUFP1 0.245
gateways Altistart48, ProfibusDP/Modbus LUFP7 0.245
Altivar 31
DeviceNet/Modbus LUFP9 0.245
Connection accessories
Description For use with Length
m
Connectors Reference Weight
kg 5
822631
Connection cables Modbus 3 1 RJ45 type connector and VW3 A8 306 D30 0.150
one end with stripped wires
TSXFPACC12 0.3 2 RJ45 type connectors VW3 A8 306 R03 0.050
1 2 RJ45 type connectors VW3 A8 306 R10 0.050
822713
6
Connectors Fipio 1 SUB-D 9 male connector TSX FP ACC12 0.040
Documentation
Description Medium Language Reference Weight
kg
Users manual for
TeSysU range (2)
CD-Rom Multilingual: English, French, German, Italian,
Spanish
LU9 CD1 0.022
7
Dimensions
8
=
120
9
=
75 27
(1) If the gateway is configured using PL7 and not ABC Configurator, the I/O capacity is limited
to a total of 26 words.
(2) This CD-Rom contains users manuals for AS-Interface and Modbus communication modules,
multifunction control units and gateways, as well as for the gateway programming software,
10
ABC Configurator.
45
Characteristics 1
TeSys motor starters - open version 1
TeSys U starter-controllers
Environment
Product certifications UL, CSA, CCC, GOST, ASEFA.
1 ABS, BV, DNV, GL, LROS.
ATEX.
Conforming to standards IEC/EN 60947-6-2, CSA C22-2 N14, Type E
UL 508 type E: with phase barrier LU9 SP0
Rated insulation voltage (Ui) Conforming to IEC/EN 60947-1, V 690
overvoltage category III,
degree of pollution: 3
2
Conforming to UL508, V 600
CSA C22-2 n14
Rated impulse Conforming to kV 6
withstand voltage (Uimp) IEC/EN 60947-6-2
Safety separation of circuits Conforming to IEC/EN 60947-1 V Between the control or auxiliary circuit and the main circuit: 400
SELV appendix N Between the control and auxiliary circuits: 400
6
30
Flame resistance Conforming to UL 94 V2
Conforming to C 960 (parts supporting live components)
IEC/EN 60695-2-12
7
C 650
9
Immunity to dissipated Conforming to IEC/EN 60947-6-2 Common mode Serial mode
shock waves Uc a 24240 V, kV 2 1
Uc c 48220 V
Uc = 24 V c Not applicable
Immunity to conducted Conforming to IEC/EN 61000-4-6 V 10
high-frequency disturbance
Radiated emission Conforming to CISPR 11 and Class A
and conducted EN 55011
10 (1) Without modifying the contact states, in the most unfavourable direction.
(2) 2 gn with Advantys STB or CANopen communication modules.
46
Characteristics 1
TeSys motor starters - open version 1
TeSys U starter-controllers
Power bases and control units
Power base, control unit or reverser block type LUB 12 + LUCA LUB 32 + LUCA LUB 12 + LUB 32 + LU2M
or LUCB or LUCC or LUCB or LUCC LUCM LUCM LU6M
1
or LUCD or LUCD
Power circuit connection characteristics
Connection to 4 mm screw clamp terminals
Flexible cable 1 conductor mm2 2.510 2.510 2.510 2.510 2.510
without cable end 2 conductors mm2 1.56 1.56 1.56 1.56 1.56
Flexible cable 1 conductor mm2 16 16 16 16 16
with cable end 2 conductors mm2 16 16 16 16 16
Solid cable
without cable end
1 conductor
2 conductors
mm2
mm2
110
16
110
16
110
16
110
16
110
16
2
Screwdriver Philips n 2 or flat screwdriver: 6 mm
Tightening torque N.m 1.92.5 1.92.5 1.92.5 1.92.5 1.92.5
Control circuit connection characteristics
Connection to 3 mm screw clamp terminals
Flexible cable
without cable end
1 conductor
2 conductors
mm2
mm2
0.751.5
0.751.5
0.751.5
0.751.5
0.751.5
0.751.5
0.751.5
0.751.5
0.751.5
0.751.5 3
Flexible cable 1 conductor mm2 0.341.5 0.341.5 0.341.5 0.341.5 0.341.5
with cable end 2 conductors mm2 0.341.5 0.341.5 0.341.5 0.341.5 0.341.5
Solid cable 1 conductor mm2 0.751.5 0.751.5 0.751.5 0.751.5 0.751.5
without cable end 2 conductors mm2 0.751.5 0.751.5 0.751.5 0.751.5 0.751.5
Screwdriver Philips n 1 or flat screwdriver: 5 mm
Tightening torque
Control circuit characteristics
N.m 0.81.2 0.81.2 0.81.2 0.81.2 0.81.2
4
Rated voltage a 50/60 Hz V 24240 24240
of control circuit c V 24220 24220 24 24
Voltage limits c 24 V (1) V 2027 2027 2028 2028
Operation a 24 V V 2026.5 2026.5
a or c 4872 V V a 38.572. c 38.593
a 110240 V
c 110220 V
V
V
a 88264
c 88242
a 88264
c 88242
5
Drop-out c 24 V V 14.5 14.5 14.5 14.5
a 24 V V 14.5 14.5
a or c 4872 V V 29 29
a 110240 V, c 110220 V V 55 55
6
Typical consumption c 24 V mA 130 220 150 200 120
I max while closing a 24 V mA 140 220 2360
a or c 4872 V mA 280 280 2300
a 110240 V, c 110220 V mA 280 280 1000
I rms sealed c 24 V mA 60 80 70 75 120
a 24 V mA 70 90 (2)
a or c 4872 V mA 35 45 (2)
Heat dissipation
a 110240 V, c 110220 V mA
W
35
2
25
3
1.7
1.8
(2)
7
Operating time Closing ms 24 V: 70; 48 V: 60; u 72 V: 50 75 65
Opening ms 35 35 35 35
Resistance to micro-breaks ms 3 3 3 3
Resistance to voltage dips IEC/EN 61000-4-11 At least 70 % of Uc for 500 ms
Mechanical durability In millions of operating cycles 15 15 15 15
Maximum operating rate
Main pole characteristics
In operating cycles per hour 3600 3600 3600 3600
8
Number of poles 3 3 3 3
Isolation Possible Yes Yes Yes Yes
conforming to IEC/EN 60947-1 Padlocking 1 padlock with 6.9 mm shank
Rated thermal current A 12 32 12 32
9
Rated operational current To IEC/ Category AC-41 q y 70C: 12A q y 70C: 32A q y 55C: 12A q y 55C: 32A
(Ue y 440V) EN 60947-6-2 Category AC-43 q y 70C: 12A q y 70C: 32A q y 55C: 12A q y 55C: 32A
Rated operational voltage V 690 (3) 690 (3) 690 (3) 690 (3)
Frequency limits Of the operating current Hz 4060 4060 4060 4060
Power dissipated Operational current A 3 6 9 12 18 25 32
in the power circuits Power dissipated in all three poles W 0.1 0.3 0.6 1.1 2.4 4.6 7.5
10
Rated breaking capacity on short-circuit V 230 440 500 690
kA 50 50 10 4
Total breaking time ms 2 2 2
Thermal limit With Isc max on 440 V kAs 90 120 90 120
(1) Voltage with maximum ripple of 10 %.
(2) No consumption sealed. (3) For 690 V, use phase barrier LU9SP0.
47
Characteristics 1
TeSys motor starters - open version 1
TeSys U starter-controllers
Reversing power bases and auxiliary contacts
Specific characteristics of power bases LU2B and reverser blocks LU2M or LU6M
Duration of inrush phase a 50/60 Hz ms 25
1 Maximum Without change of direction
c ms
ms
15
75
operating time With change of direction ms 150
General characteristics of auxiliary contacts
Conventional For ambient temperature q < 70 C A 5
thermal current (Ith)
2
Frequency of the operational current Hz Up to 400
Minimum switching capacityl = 10-8 U min V 17
I min mA 5
Short-circuit Conforming to IEC/EN 60947-5-1 A gG fuse: 4
protection
Short-time rating Permissible for 1s A 30
500 ms A 40
3
100 ms A 50
Insulation resistance mW 10
Non-overlap time Guaranteed between ms 2 (on energisation and on de-energisation)
N/C and N/O contacts
Specific characteristics of auxiliary contacts built-into the power base
Linked contacts Conforming to IEC/EN 60947-4-1 Each power base has 1 N/O contact and 1 N/C contact which are mechanically linked
Mirror contact Conforming to IEC/EN 60947-1 The N/C contact fitted in each power base reliably represents the state of the power
a.c. supply, categories AC-14 and AC-15 d.c. supply, category DC-13
10 10
8 8
7 7 24 V
Millions of operating cycles
6 6
5 5 48 V
8 4
3
4
3
125 V
2 2 250 V
1 1
0,8 0,8
0,7 0,7
0,6 0,6
9 0,5
0,4
0,3
0,5
0,4
0,3
0,2 0,2
0,1 0,1
0,1 0,2 0,3 0,4 0,6 0,8 1 2 3 4 6 8 10 0,1 0,2 0,3 0,4 0,6 0,8 1 2 3 4 6 8 10
10
0,5 0,7 0,9 5 7 9 0,5 0,7 0,9 5 7 9
Current broken in A Current broken in A
48
Characteristics 1
TeSys motor starters - open version 1
TeSys U starter-controllers
Control units
Overload
Conforming to standard
Tripping class conforming to
IEC/EN 60947-6-2, UL 508, CSA C22-2 n14
10
1
protection UL 508, IEC/EN 60947-6-2
Frequency limits of the operational current Hz 4060
Temperature compensation C - 25+ 70
Protection against phase imbalance Yes
Short-circuit Tripping threshold 14.2 x Ir (setting current)
protection Tripping tolerance 20 % 2
Characteristics of advanced control units LUCB, LUCC and LUCD
Control unit type LUCB LUCC LUCD
Protection Motor type 3-phase Single-phase 3-phase
Conforming to standard IEC/EN 60947-6-2, UL 508, IEC/EN 60947-6-2, UL 508, IEC/EN 60947-6-2, UL 508,
CSA C22-2 n14 CSA C22-2 n14 CSA C22-2 n14
Overload
protection
Tripping class conforming to
UL 508, IEC/EN 60947-6-2
10 10 20 3
Frequency limits of the operational current Hz 4060 4060 4060
Temperature compensation C - 25+ 70 - 25+ 55 - 25+ 70
Protection against phase imbalance Yes Yes
Short-circuit Tripping threshold 14.2 x Ir max. 14.2 x Ir max. 14.2 x Ir max.
protection Tripping tolerance 20 % 20 % 20 %
Communication
Temperature compensation
Physical interface
C - 25+ 55
RS 485 multi-drop
5
interface for Connections RJ45 on front panel
terminal on
Protocol Modbus RTU
enclosure door
Maximum transmission speed bit/s 19 200 (self-configuration up to this value)
Maximum return time ms 200
6
Display Type LCD, 2 lines of 12 characters
Language version Multilanguage (English, French, German, Italian, Spanish)
Precision 5%
Resolution 1 % of Ir
Auxiliary supply External type V c 24, with maximum ripple of 10 %.
Heat dissipation W 0.8
Configuration table for protection devices and alarms on multifunction control units LUCM
Tripping Alarm Adjustment of tripping Adjustment of time before Adjustment of alarm
7
threshold tripping threshold
Factory setting Factory setting Range Default value Range Default value Range Default value
8
the thermal state
Earth fault Activated Activated 0.25 Ir min 0.3 Ir min 0.11.2 s 0.1 s 0.25 Ir min 0.3 Ir min
Phase imbalance Activated Activated 1030 % 10 % 0.220 s 5s 1030 % 10 %
Torque limitation Deactivated Deactivated 18 Ir 2 Ir 130 s 5s 18 Ir 2 Ir
No-load running Deactivated Deactivated 0.31 Ir 0.5 Ir 1200 s 10 s 0.31 Ir 0.5 Ir
Long starting time Deactivated Deactivated 18 Ir Ir 1200 s 10 s 18 Ir Ir
Configuration of additional functions on multifunction control units LUCM
Reset
Factory setting
Manual
Setting range
Manual, automatic or remote
9
Time before reset 120 s 11000 s
Type of load 3-phase motor 3-phase motor, single-phase motor
Self-cooled Self-cooled, force cooled
Language English English, French, German, Italian, Spanish
Display Average current Average current, thermal state of motor, current in phase 1 / 2 / 3, earth leakage current, phase imbalance, cause of
last 5 faults
(1) This function cannot be deactivated.
10
(2) The setting range depends on the rating of the control unit used.
49
Characteristics 1
TeSys motor starters - open version 1
TeSys U starter-controllers
Limiter-disconnector, current limiter, thermal overload
alarm function module and thermal overload fault
signalling modules
2 Cabling
Solid cable 1 conductor mm2 1.510
2 conductors mm2 1.5...6
Flexible cable without cable end 1 conductor mm2 110
2 conductors mm2 16
Flexible cable with cable end 1 conductor mm2 1...6
3 Screwdriver
2 conductors mm2 1...6
Phillips n2 or flat screwdriver 6 mm
Tightening torque N.m 1.92.5
7
Supply Powered by the control unit
Discrete output characteristics Type N/O contact
AC-15 230 V max; 400 VA 100 000 operating cycles
DC-13 24 V; 50 W 100 000 operating cycles
Conventional thermal current (Ith) For ambient A 2
temperature q < 70 C
Short-circuit protection Conforming to A gG fuse: 2
IEC/EN 60947-5-1
8 Characteristics of thermal overload fault signalling and reset modules
Module type LUF DH11 LUF DA01 LUF DA10
Fault signalling By LED on front panel
External power supply V a/c 24 240
Module consumption mA 7 at c 24
1.1 at a 240
50
Characteristics 1
TeSys motor starters - open version 1
TeSys U starter-controllers
Function modules and communication modules
3
Product certification AS-Interface V2.1 n 52901 AS-Interface V2.1 n 52303
AS-Interface profile 7.D.F.0 7.A.7.E
Ambient air temperature C Operation - 25+ 70
Cycle time ms 5 10
Addressing 31 slaves 62 slaves
AS-Interface supply V 29.5...31.5
Current consumption On the mA Normal operation: 25
4
AS-Interface bus mA Fault condition: 30
On 24 V supply mA 200
for the outputs
Auxiliary supply V c 24 30 %
Number of outputs 2 dedicated to starter-controller coil operation
Switching capacity of the solid state outputs 0.5 A/24 V (outputs protected against short-circuits)
Indication/diagnostics By 2 LEDs on front panel
Response time
Current
Change to state 1
mA
ms
7
10 ( 30 %)
7
Change to state 0 ms 10 ( 30 %)
Input type Resistive
Protection
Max. current
gI fuse
mA
A
500
1
8
Switching capacity 0.5 A/24 V
10
51
Characteristics (continued) 0
TeSys motor starters - open version 1
TeSys U starter-controllers
Function modules and communication modules
Structure Physical interface 9-way SUB-D male 9-way SUB-D female Open Style connector
Binary rate 9600 Kbits/s12 Mbits/s 10, 20, 50, 125, 250, 500 125500kbaud
and 1000 Kbits/s
4
Ambient air temperature C Operation -25+55
5
Response time Change to state 1 ms 10 ( 30%)
Change to state 0 ms 10 ( 30%)
Input type Resistive
6
Switching capacity 0.5 A / c 24 V
7 Protocol
Transmission speed
CAN 2.0 and CAN 2.B (passive mode)
kbit/s 800
Addressing Self-addressing
Supply for the c 24 V V 2028
discrete outputs Current consumption A 1.5 (max)
and control
Protection by gl fuse A 2
Ambient air temperature C Operation - 25+ 55
9 Input type
Change to state 0 ms 10 ( 30%)
Resistive
52
Characteristics(continued) 0
TeSys motor starters - open version 1
TeSys U starter-controllers
Function modules and communication modules
Connection characteristics
Module type LUFW10, LUF V2 ASILUF C5 and ASILUF C51
LUFDH11,
LUFDA01 and Inputs and 24 V Outputs
1
LUFDA10 auxiliary supply
Connectors Pitch 5.08 3.81 5.08 3.81
2
2 identical conductors mm 0.21 0.140.75 0.21 0.140.75
Conductor size 1 conductor AWG24 AWG16 AWG26 AWG16 AWG24 AWG16 AWG26 AWG16
Conductor size 1 conductor AWG26 AWG16 AWG26 AWG16 AWG26 AWG16 AWG24 AWG16
10
53
Curves TeSys motor starters - open version 0
TeSys U starter-controllers
1000
1
100
2 2
3
10
3
1
4
0,1
1 2 3 4 5 6 7 8 10 12 14 20 30
x the setting current (Ir)
1000
Time (s)
6
1
100
7 2
10
8 1
0,1
9 1 2 3 4 5 6 7 8 10 12 14 20 30
x the setting current (Ir)
10
References :
page 19
54
Curves (continued) TeSys motor starters - open version 0
TeSys U starter-controllers
1000
2
3
100
10
Class 30
Class 25
4
Class 20
Class 15
Class 10
1 Class 5
5
0,1
1 2 3 4 5 6 7 8 9 10 12 14 16 18 20 30
11 13 15 17 19
x the setting current (Ir)
10
References :
page 20
55
Curves (continued) TeSys motor starters - open version 0
TeSys U starter-controllers
10000
Time (s)
2 1000
3
100
10
4
Class 30
Class 25
1 Class 20
Class 15
Class 10
Class 5
5
0,1
1 2 3 4 5 6 7 8 9 10 12 14 16 18 20 30
11 13 15 17 19
x the setting current (Ir)
10
References :
page 20
56
Curves (continued) TeSys motor starters - open version 0
TeSys U starter-controllers
00
1
peak current (kA)
0
2
3
3
4
0,
0, 0, 0,4 0,6 0,8 3 4 6 8 0 0 30 40 60 80 00
Prospective Isc (kA)
1000
Sum of Idt (As) 103
1
100
2 7
10
1
0,1 0,2 0,4 0,6 0,8 1 2 3 4 6 8 10 20 30 40 60 80 100
Prospective Isc (kA) 9
1 32 A power base
2 12 A power base
10
References :
pages 12 to 20
57
Selection 1
TeSys motor starters - open version 1
TeSys U starter-controllers
1 LUB 12
10 LUB 32
Millions of operating cycles
6
5
4
2 3
3
0,8
0,6
0,5
1 2 3 4 5 6 7 8 9 10 12 32 40
Current broken in A
LUB 12
LUB 32
LUB 12
LUB 32
10 10
Millions of operating cycles
8 8
6 6
5 5
4
5
4
3 3
2 2
6 1
0,8
1
0,8
0,6 0,6
0,5 0,5
1 2 3 4 5 6 7 8 9 10 12 32 40 1 2 3 4 5 6 7 8 9 10 12 21 32 40
Current broken in A Current broken in A
7
0,75
0,55
2,2
5,5
7,5
1,5
kW
230 V
0,55
0,75
7,5
1,5
2,2
5,5
15
11
kW
4
400 V
0,75
0,55
8
2,2
5,5
7,5
1,5
11
15
kW
4
440 V
10
References:
pages 12 to 20
58
Selection 1
TeSys motor starters - open version 1
TeSys U starter-controllers
LUB 12
LUB 32
LUB 12
LUB 32
1 1
0,8 0,8
0,6 0,6
0,5 0,5
0,4 0,4
0,3 0,3
2
0,2 0,2
0,1 0,1
0,08 0,08
0,06 0,06
3
0,05 0,05
0,04 0,04
0,03 0,03
0,02 0,02
0,01 0,01
1 2 3 5 10 20 30 50 66 100 200 1 2 3 5 10 20 30 50 60 100 200
4
40 60 80 170 40 54 80 126
Current broken in A Current broken in A
10
References:
pages 12 to 20
59
Dimensions TeSys motor starters - open version
TeSys U starter-controllers
Dimensions
Starter-controllers
LUB: non-reversing LU2B: reversing
Rail mounting Screw fixing Rail mounting Screw fixing
126 6 30 4 (2) 9 4 (2)
X1
X2
73
6367
154
3337
120/125
4
a (1) X2
X1
45 35 (1)
a
45
With Modbus module 135
With Advantys STB, CANopen, Profibus DP 147
or DeviceNet modules
Minimum electrical clearance:
X1 = 50 mm for Ue = 440 V and 70 mm for Ue = 500 and 690 V, X2 = 0
Reverser block for mounting separately from power base
Rail mounting Screw fixing
104
5
3 45 3 36 4
30
95
I
GV2G245 (2 x 45) 89
GV2G254 (2 x 54) 98
a
Number of tap-offs 5 6 7 8 I
GV2G445 (2 x 45) 224 269 314 359 GV2G345 (2 x 45) 134
GV2G454 (2 x 54) 260 314 368 422 GV2G354 (2 x 54) 152
38 35,5
30
79
8
45
438
45
60
Dimensions (continued), TeSys motor starters - open version
mounting TeSys U starter-controllers
Dimensions, mounting
Limiter-disconnector LUALB1 Current limiter LA9LB920
Disconnector LUALB10
93
2M4
46
03
5
54
6 5
a (1) 45
53,5
a
With Modbus module 135
With Advantys STB, 147
CANopen, Profibus DP or
DeviceNet modules
= =
54
30
30
= =
54
6
6
Addressing consoles
XZMC11 ASI TERV2
09
95
80 30 84 35
Splitter boxes
LU9GC3 (Modbus) and LU9G02 LU9GC7 (ProfibusDP)
Rail mounting Screw fixing Rail mounting Screw fixing
4 (2) 4 (2)
163167
163167
154
170
128 45 8 30
65 45 65 30
61
Schemes 1
TeSys motor starters - open version 1
TeSys U starter-controllers
Starter-controllers, 12 or 32 A
With standard, advanced or multifunction control unit
1 Non-reversing Reversing
1/L1
3/L2
5/L3
1/L1
3/L2
5/L3
2
13/NO
14/NO
21/NC
22/NC
Control Unit Control Unit
2/T1
4/T2
6/T3
2/T1
4/T2
6/T3
A1
A2
Pre-wired
5 L2
Reverser
3
4
2/T1
4/T2
6/T3
A3
B3
A1
B1
A2
81
84
82
13/NO
14/NO
21/NC
22/NC
Control Unit
Control terminal block
V 6
A1
A2
5 M
S1
S2
S3
LU6M
Reverser blocks
LU9M RC
LU2M LU6M
Control terminal blocks
6
S1
1/L1
3/L2
5/L3
S2
S3
Reverser Block
Reversed
Reverser
With pre-wired connector LU9M RC
7
S1
S2
S3
4/T2
6/T3
LU9M RC
81
84
82
A3
B3
A1
B1
A2
Pre-wired coil
8
13
A1
22
14
S1
S3
A3 Reverse
A1 Forward
A2 Common
A3 Pulse reverse running
(1) Electronically operated bistable
electromagnet.
67
I O
58
68
62
Schemes (continued) 1
TeSys motor starters - open version 1
TeSys U starter-controllers
Control units
Standard control units LUCA Advanced control units (LUCB, LUCC, LUCD)
Basic scheme Basic scheme 1
p
Power Base Power Base
Sensor Interface Sensor Interface
L1 L1
Sensor
L2
Control
A.S.I.C.
Sensor
L2
Control
A.S.I.C.
2
Sensor Sensor
L3 L3
Supply and Thermal Supply and Thermal overload
Detection of overload Detection of memory
3
start sequence memory start sequence
Test
Interface module
4
1 and 2 Trips 1 and 2 Trips
3 and 4 Electromagnet 3 and 4 Electromagnet
5 Power base rating 5 Power base rating
6 N/C 6 N/C
7 Earth
8 Thermal status/Set
9 Reset mode/Reset
10 (lm/Ir)
11 Vc2
6
+5V
D(A)
D(B)
24 V Aux
0V
4 5 7
6 8
Basic scheme
1 2 3 4 5 6
Sensor
Power Base
Interface Display and
LUCM
7
L1 Parameter Entry
L2 A.S.I.C.l
D(B)
4
8
Sensor D(A)
L3 5
RS485 +5V 7
RJ45
Supply and 0V
8
detection of Thermal
start sequence overload
memory
Supply
24 V Aux
Interface module
9
A1
A2
7 8 9 10 11 12
1 and 2 Trips
3 and 4 Electromagnet
5 Power base rating
6 N/C
10
7 Earth
8 N/C
9 Earth
10 (lm/Ir)
11 Rx/Tx
12 Vc1
63
Schemes (continued) 1
TeSys motor starters - open version 1
TeSys U starter-controllers
Function modules
Alarm Indication of motor load
1 LUFW10 LUFV2
4-20 mA output
2
Basic scheme Basic scheme
Advanced Control Unit or Multifunction Control Unit Advanced Control Unit or Multifunction Control Unit
P - Analogue/Digital
converter
Isolation
Bistable Relay
4
Digital/Analogue
converter
Voltage/Current converter
Communication modules
Communication modules ASILUFC5 and ASILUFC51
Without pre-wired coil connection With pre-wired coil connection LU9BN11C
AS-i AS-i
Com
OA1
OA3
LU9B N11C
Pre-wired coil
7
ASILUF C5 or ASILUFC51 AS-Interface Module
AS-i
LU9M RC
Pre-wired coil
8 Basic scheme
ASILUF C5
or
Ready-Fault-Pole ASILUF C51
LED
10
A2SI
Output Interface
c 24 V AS-i
Com
OA1
OA3
64
Schemes (continued) 1
TeSys motor starters - open version 1
TeSys U starter-controllers
24 V Aux 24 V 24 V
D(A)
D(B)
D(A)
D(B)
c Aux COM
0V
0V
Com
OA1
OA3
LO1
Com
Com
OA1
OA3
LO1
LI1
LI2
2
4 5 8
6 4 5 8
6
With pre-wired coil connection LU9BN11C With pre-wired coil connection LU9BN11C
3
LUL C031 Modbus Module LUL C033 Modbus Module
24 V 24 V
24 V Aux
D(A)
D(B)
D(A)
D(B)
c Aux COM
0V
0V
LO1
Com
LO1
LI1
LI2
LU9B N11C LU9B N11C
Pre-wired coil 4 5 8
6 Pre-wired coil 4 5 8
6
With pre-wired coil connection LU9MRC With pre-wired coil connection LU9MRC
4
LUL C031 Modbus Module LUL C033 Modbus Module
24 V Aux 24 V 24 V
D(A)
D(B)
D(A)
D(B)
c Aux COM
0V
0V
LO1
Com
LO1
LI1
LI2
LU9M RC LU9M RC
Pre-wired coil 4 5 8 Pre-wired coil 4 5 8
5
Basic scheme Basic scheme
Advanced Control Unit or Multifunction Control Unit Advanced Control Unit or Multifunction Control Unit Controller
x6
LUL C031
LUL C033
6
Input interface Control unit interface Interface
controller
D(B) D(B)
4 4
D(A) D(A)
RS485 5 Modbus RS485 5 Modbus
0V RJ45 0V RJ45
8 8
AL1
Supply
AL1
Supply
7
Output Interface AL2 Output Interface I/O interface AL2
24 V 24 V
COM
Com
Com
Com
24 V 24 V Aux c Aux
OA1
OA3
OA1
OA3
LO1
LO1
LI1
LI2
10
65
Schemes (continued) 1
TeSys motor starters - open version 1
TeSys U starter-controllers
D(A)
D(B)
0V
Profibus DP communication module LULC07 CANopen communication module LULC08 4 5 8
6
Bus Bus
Com
Com
OA3
OA1
OA3
OA1
LO1
LO1
LI1
LI2
LI1
LI2
2 With pre-wired coil connection LU9BN11LC With pre-wired coil connection LU9BN11LC
Bus Bus
3
LO1
LO1
LI1
LI2
LI1
LI2
LU9B N11L LU9B N11L
Pre-wired coil Pre-wired coil
With pre-wired coil connection LU9MRL With pre-wired coil connection LU9MRL
4
LUL C07 Profibus DP module LUL C08 CANopen Module
Bus Bus
LO1
LO1
LI1
LI2
LI1
LI2
LU9M RL LU9M RL
Pre-wired coil Pre-wired coil
Advanced Control Unit or Multifunction Control Unit Controller Advanced Control Unit or Multifunction Control Unit Controller
5 x6
LUL C07
x6
LUL C08
Control unit interface Interface Control unit interface Interface
controller controller
6
AL1 AL1
Supply Supply
I/O interface AL2 I/O interface AL2
Com
Com
OA3
OA1
OA3
OA1
LO1
LO1
LI1
LI2
LI1
LI2
8
Bus
Control unit interface Interface
Com
OA3
OA1
LO1
LI1
LI2
controller
Adress Ready-Fault-Pole
LED
With pre-wired coil connection LU9BN11LC
9
LUL C09 DeviceNet Module
Bus AL1
Supply
LO1
LI1
LI2
OA1
LO1
LI1
LI2
LI1
LI2
LU9M RL
Pre wired coil
66
Schemes (continued) 1
TeSys motor starters - open version 1
TeSys U starter-controllers
Com
Com
OA1
OA3
Link // RJ45
OA3
OA1
LO1
LI1
LI2
2
In Out 1 2 3 4 5 6 7 8
With pre-wired coil connection LU9BN11L With pre-wired coil connection LU9BN11C
LUL C15 Advantys STB Module LUF C00 Parallel bus Module
Bus
3
Link // RJ45
LO1
LI1
LI2
With pre-wired coil connection LU9MRL With pre-wired coil connection LU9MRC
LUL C15 Advantys STB Module LUF C00 Parallel bus Module
4
Bus
Link // RJ45
LO1
LU9M RC
LI1
LI2
LU9M RL
Pre-wired coil In Out Pre-wired coil 1 2 3 4 5 6 7 8
OA3
OA1
Address Ready-Fault-Pole
LED 1 2 3 4 5 6 7 8
OUT
1 Forward running
6
IN 2 Reverse running
3 Output common
AL1 4 Selector in position
Supply 5 Pole state
I/O interface AL2 6 Reserved
7 Fault
24 V c
Com
OA3
OA1
LO1
8 Input common
LI1
LI2
IN OUT
Filter
9
24 V Aux.
10
67
Schemes (continued) 1
TeSys motor starters - open version 1
TeSys U starter-controllers
8 7 6 5 4 3 2 1
N/C Reverse running
N/C Output common Colours of
D (B) N/C TSXCDPppp
D (A) + RJ 45 Pole state RJ 45 connection cable
2 N/C
N/C
N/C
Fault
X9
Fault X1
wires (4)
1 White
20 19 18 17 16 15 14 13 12 1110 9 8 7 6 5 4 3 2 1
0V +24 V Aux Fault X2 2 Brown
X2 X2 Fault X3 3 Green
Fault X4 4 Yellow
X9 Fault X5 5 Grey
RJ 45 N/C RJ 45 Fault X6 6 Pink
8 7 6 5 4 3 2 1
4 + 24 V Aux
RJ 45 RJ 45 19 White-pink
Com 20 Pink-brown
X5 X5
Forward running
8 7 6 5 4 3 2 1
N/C X10
RJ 45 X10 Output common
Forward running X1
20 19 18 17 16 15 14 13 12 1110 9 8 7 6 5 4 3 2 1
N/C
RJ 45 Forward running X2
Pole state
Forward running X3
5
X6 RJ 45 N/C
Forward running X4
Fault
Forward running X5
+24 V Aux
Forward running X6
RJ 45 X6 Forward running X7
Forward running X8
Reverse running X1
X7 RJ 45 (3) Reverse running X2
Reverse running X3
Reverse running X4
RJ 45 N/C
6
X7
N/C
N/C
Shielding
X8 RJ 45 N/C
+ c 24 V
Com
RJ 45 X8
+ c 24 V
Com
RJ 45
7
c 24 V 24 V Aux
Shielding
Shielding
Outputs
D (A) +
D (B)
Inputs
Com
Com
0V
0V
8
(1) Not connected on connectors X1 to X8. Only present on RJ45 IN and OUT connectors.
(2) 20-way HE10 input connector.
(3) 20-way HE10 output connector.
(4) Wire colours and corresponding HE10 connector pin numbers.
Gateways
9 LUF P1 LUF P7 LUF P9
LUF P1 Fip I/O - Modbus Gateway LUF P7 Profibus - Modbus Gateway LUF P9 DeviceNet - Modbus Gateway
D(A)
D(A)
D(B)
D(B)
D(B)
X2 Fip I/O
0V
0V
X1 X2 Profibus X1 X2 DeviceNet X1
0v
10 1 2 3 4 5 6 7 8 9 4 5 8 1 2 3 4 5 6 7 8 9 4 5 8 1 2 3 4 5 4 5 8
68
Schemes (continued) 1
TeSys motor starters - open version 1
TeSys U starter-controllers
Main registers accessible with Modbus, CANopen, AdvantysSTB, Profibus DP and DeviceNet communication modules
For other registers and for further information, please consult the Users Manual Communication variables on the website www.telemecanique.com
2
Control unit present in the product Standard Advanced Multifunction
Marking Register 0Register 99 WordsBits Commercial reference, serial number, software version
Log Register 100Register 450 WordsBits Fault log, Operating log, Log of last 5 trips
Status Register 451Register 464 WordsBits Alarm signalling (bits), Fault signalling (bits)
Values Register 465Register 473 Words Irms phase 1, phase 2, phase 3. Motor load, thermal status
Earth leakage current. 3
Phase imbalance and phase failure
Register 474Register 599 WordsBits Reserved
Configuration Register 600Register 699 WordsBits Protection and alarm thresholds, fallback mode and reset mode
Status and
values
Register 452 Bit 0 Short-circuit fault 4
Bit 1 Overcurrent fault
Bit 2 Thermal overload fault
Register 455 Bit 0 Ready (available)
Bit 1 Poles closed
Bit 2 Fault
Bit 3
Bit 4
Alarms
Tripped (TRIP position) 5
Bit 5 Fault acknowledgement allowed
Bit 6 Reserved
Bit 7 Motor running
Bit 8 Motor current % (bit 0)
Bit 9 Motor current % (bit 1)
Bit 10
Bit 11
Motor current % (bit 2)
Motor current % (bit 3)
6
Bit 12 Motor current % (bit 4)
Bit 13 Motor current % (bit 5)
Bit 14 Reserved
Bit 15 Motor starting
Register 461 Bit 3 Thermal overload alarm
Register 465
Register 466
Word
Word
Thermal status value
Motor load value (Im/Ir)
7
Configuration Register 602 Bit 0 Manual reset on thermal overload fault
Bit 1 Remote reset on thermal overload fault
Bit 2 Automatic reset on thermal overload fault
Register 682 Value 0 Fallback mode validation
Value 1
Value 2
Outputs OA1 and OA3 unchanged
Outputs OA1 and OA3 forced to 0
8
Value 3 Outputs OA1 and OA3 unchanged,
signalling existence of communication failure
Value 4 Outputs OA1 forced to 1 and OA3 unchanged
Value 5 Outputs OA3 forced to 1 and OA1 unchanged
10
Bit 5 Trip test
Bit 615 Reserved
Data accessible
69
Basic schemes 1
TeSys motor starters - open version 1
TeSys U starter-controllers
Non-reversing
1
1/L1
3/L2
5/L3
2 Control Unit
U1 2/T1
V1 4/T2
W1 6/T3
3
M
3a
2-wire control via 2-position switch 3-wire control, pulsed start with Connection of a motor load indicator
maintaining contact module LUFV 2
4
A1 A2 A1 A2 Analogue output Module
LUFV 2
Start
Stop 4...20 mA 24 V Aux 24 V Aux
13 14
NC
6 V1 V1 Reversed
07
08
07
08
LUF DA10 Automatic or remote reset LUF DA10 Automatic or remote reset
7
24230 V 24230 V
X1
X2
Z1
Z2
X1
X2
Z1
Z2
A2 A1 A2 A1
QF1 QF1 S2
S1 S1
8 Control via Modbus communication module Control via Modbus communication module LULC033
LULC031
Without pre-wired coil connection Without pre-wired coil connection
9 24 V Aux 24 V 24 V
GND
GND
D(A)
D(B)
D(A)
D(B)
c Aux COM
Com
Com
Com
OA1
OA3
OA1
OA3
LO1
LO1
LI1
LI2
4 5 8
6 4 5 8
6
S1 S2
Modbus Modbus
A2 A1 A2 A1
10
70
Basic schemes (continued) 1
TeSys motor starters - open version 1
TeSys U starter-controllers
Non-reversing
ASILUF C5 or ASILUF C51 AS-Interface Module ASILUF C5 or ASILUF C51 AS-Interface Module
AS-Interface AS-Interface
2
Com
OA1
OA3
Com
OA1
OA3
AS-Interface line AS-Interface line
A2 A1
Adjustment
Normal
3
A2 A1
4
AS-i Module
With pre-wired coil connection LU9B N11C Without pre-wired coil connection
With local control
ASILUF C5 or ASILUF C51 AS-Interface Module ASILUF C5 or ASILUF C51 AS-Interface Module
AS-Interface AS-Interface
5
Com
OA1
OA3
LU9B N11C
Pre wired coil
6
Normal
8
AS-Interface
Com
OA
OA3
A A AS-Interface line
9
LUCM Multifunction Control Unit
RJ45
GND
D(A)
D(B)
24 V Aux
4 5 8
6
Bus Modbus
RS 485
10
71
Basic schemes (continued) 1
TeSys motor starters - open version 1
TeSys U starter-controllers
Reversing
3/L2
5/L3
A3
A1
A2
B3
B1
A3
A1
A2
B3
B1
2 Start
forward running
Control Unit
Stop Stop
forward running forward running forward running Start
and reverse reverse running
2/T1
4/T2
6/T3
Stop running
reverse running
3 Stop
reverse running
U1 2/T1
V1 4/T2
W1 6/T3
M
3
4 Control by communication modules ASILUFC5 3-wire control, pulsed start with maintaining contact and limit switches
and ASILUFC51
With pre-wired coil connection LU9M RC
With multifunction control unit LUCM
AS-Interface
LU9M RC
A3
A1
A2
B3
B1
Pre wired coil
6
Stop forward
running
LUCM Multifunction Control Unit and reverse
running Limit switch Stop Start
reverse running reverse running reverse running
GND
D(A)
D(B)
24 V Aux
7 4 5 8
6
Bus Modbus
RS 485
OA1
OA3
9
A3
B3
A1
B1
A2
AS-Interface line
10 53 54 81 84
82
72
Basic schemes (continued) 1
TeSys motor starters - open version 1
TeSys U starter-controllers
Reversing
Without pre-wired coil connection. With local control Without pre-wired coil connection. With local control 1
LU2B Reverser LUL C031 Modbus Module LU2B Reverser LULC 033 Modbus Module
Motor Motor
Controller Controller 24 V 24 V
GND
GND
24 V Aux
D(A)
D(A)
D(B)
D(B)
c Aux COM
Com
Com
Com
OA1
OA3
OA1
OA3
LO1
LO1
2
LI1
LI2
A3
B3
A1
B1
A2
A3
B3
A1
B1
A2
4 5 8
6 4 5 8
6
Modbus Modbus
Start forward
Start
Adjustment
running
Adjustment
3
forward running
Normal
Normal
Start reverse
running Start
reverse running
3/L2
5/L3
5
Control Unit
2/T1
4/T2
6/T3
6
1/L1
3/L2
5/L3
2/T1
4/T2
W16/T3
U1
V1
3
M
7
3-wire control, pulsed start with maintaining contact 2-wire control via 3-position switch
A1 A2
13 14
A1 A2 8
21 22
21 22
S1
S2
S3
S1
S2
S3
Stop
LU6M Reverser Block LU6M Reverser Block
9
A3
B3
A1
B1
A2
A3
A1
A2
B3
B1
forward running
and reverse Stop Start
running forward running forward running
S5 S6 S8
Stop Start
reverse running reverse running forward running 10
S7 S9 Stop
reverse running
73
Presentation 1
TeSys motor starters - open version
Altistart U01 and TeSys U
Presentation
536566
1 1 The Altistart U01 is a soft start/soft stop unit for asynchronous motors. It is designed
primarily for combinations with TeSys U controller-starters.
2 Using the Altistart U01 starter enhances the starting performance of asynchronous
motors by allowing them to start gradually, smoothly and in a controlled manner. It
prevents mechanical shocks, which lead to wear and tear, and limits the amount of
maintenance work and production downtime.
The Altistart U01 limits the starting torque and current peaks on starting, on machines
which do not require a high starting torque.
The Altistart U01 is compact and easy to install. It complies with standards IEC/EN
60947-4-2, carries UL, CSA, C-Tick, CCC certifications and e marking.
6 Description
b Altistart U01 soft start/soft stop units are equipped with:
9
v A potentiometer for setting the starting time 6,
v A potentiometer for setting the deceleration time 8,
v A potentiometer for adjusting the start voltage threshold according to the motor
load 7,
7 v 1 green LED 4 to indicate that the unit is switched on,
v 1 yellow LED 5 to indicate that the motor is powered at nominal voltage, if it
is connected to the starter.
v A connector 9:
- 2 logic inputs for Run/Stop commands,
- 1 logic input for the BOOST function,
- 1 logic output to indicate the end of starting,
8 - 1 relay output to indicate the starter has a power supply fault or the motor has
reached a standstill at the end of the deceleration stage.
10
74
Presentation (continued) TeSys motor starters - open version
Altistart U01 and TeSys U
b 3-wire control 3
The run and stop commands are controlled by 2 different logic inputs.
Stopping is achieved when logic input LI1 opens (state 0).
The pulse on input LI2 is stored until input LI1 opens.
Altistart U01 control terminals
+ 24 V LI1 LI2
4
Wiring diagram for 3-wire control
b Starting time
Controlling the starting time means that the time of the voltage ramp applied to the
motor can be adjusted to obtain a gradual starting time, dependent on the motor load. 5
b Voltage boost function via logic input
Activating the BOOST logic input enables the function for supplying a starting
overtorque capable of overcoming any mechanical friction.
When the input is at state 1, the function is active (input connected to the + 24 V) and
the starter applies a fixed voltage to the motor for a limited time before starting.
U 6
100%
Un
Voltage ramp
50%
Un
Initial voltage
7
t
00 ms
Application of a voltage boost equal to 100% of the nominal
motor voltage
b End of starting
v Application function for logic output LO1
8
ATSU 01N2ppLT soft start/soft stop units are equipped with an open collector logic
output LO, which indicates the end of starting when the motor has reached nominal
speed.
10
75
Characteristics TeSys motor starters - open version
Altistart U01 and TeSys U
Environmental characteristics
Type of starter ATSU01N2ppLT
1 Conformity to standards Altistart U01 electronic starters have been developed to conform to the strictest
international standards and the recommendations relating to electrical industrial
control devices (IEC, EN), in particular standard IEC/EN 60947-4-2.
Electromagnetic compatibility EMC
Conducted and radiated CISPR 11 level B, IEC 60947-4-2, level B
emissions IEC 61000-4-6 level 3
Harmonics IEC 1000-3-2, IEC 1000-3-4
2 EMC immunity
Electrostatic discharge
EN 50082-2, EN 50082-1
IEC 61000-4-2 level 3
Immunity to radiated radio- IEC 61000-4-3 level 3
electrical interference
Immunity to electrical transients IEC 61000-4-4 level 4
Voltage/current impulse IEC 61000-4-5 level 3
Immunity to conducted IEC 61000-4-11
4
Degree of pollution 2 conforming to IEC/EN 60947-4-2
Vibration resistance 1.5 mm peak to peak from 3 to 13 Hz, 1 gn from 13 to 150 Hz, conforming to IEC/EN
60068-2-6
Shock resistance 15 gn for 11 ms conforming to IEC/EN 60068-2-27
Relative humidity 595% without condensation or dripping water conforming to IEC 60068-2-3
Ambient temperature around Storage C -25+70 conforming to IEC/EN 60947-4-2
the unit Operation C -10+40 without derating, up to 50C with current derating of 2% per C above 40C
5
Maximum operating altitude m 1000 without derating (above this, derate the current by 2.2% per additional 100 m)
Operating position 10 10
Maximum permanent angle in relation to the normal vertical
mounting position
Electrical characteristics
6 Type of starter
Category of use Conforming to IEC 60947-4-2
ATSU01N2ppLT
Ac-53b
Rated operating voltage 3-phase a voltage V 200 -10% to 480 +10%
Frequency Hz 50 -5% to 60 +5%
Output voltage Maximum 3-phase voltage equal to line supply voltage
Control supply voltage 24 V c, 100 mA 10%
7
Rated operating current A 6...32
Adjustable starting time s 1...10
Adjustable deceleration time s 1...10
Starting torque % 30.... 80% of DOL motor starting torque
Type of starter ATSU 01N206LT 01N209LT 01N212LT 01N222LT 01N232LT
Control power supply consumption 24 V c, 65 mA 24 V c, 100 mA
Power dissipated At full load at end of starting W 1.5 1.5 1.5 2.5 2.5
9 starter at standstill
t
Operating cycle
10
76
Characteristics (continued) TeSys motor starters - open version
Altistart U01 and TeSys U
Relay output
Max. current 200 mA
Normally open (N/O) contact
2
R1A R1C Minimum switching capacity: 10 mA for 6 V c
Maximum switching capacity on inductive load (cos j = 0.5 and L/R = 20 ms): 2 A for
250 V a or 30 V c (AC-15)
Maximum operating voltage 440 V
LED signalling Green LED Starter powered up
Yellow LED Nominal voltage reached
3
Connections (maximum connection capacity and tightening torque)
Power circuit Connection to 4 mm screw clamps
Flexible wire without cable 1 conductor mm2 1.510 8 AWG
end 2 conductors mm2 1.56 10 AWG
Flexible wire with cable end 1 conductor mm2 16 10 AWG
Rigid wire
2 conductors
1 conductor
mm2
mm2
16
110
10 AWG
8 AWG 4
2 conductors mm2 16 10 AWG
Tightening torque N.m 1.92.5
Tn
0,6 U Tr
7
0 N/Ns
0 0,25 0,5 0,75 1
10
77
References TeSys motor starters - open version
Altistart U01 and TeSys U
2
1.1 1.5 2.2 3
3
1.5 2 5 9 ATSU01N209LT 0.340
4
3 4
5.5
5
7.5
7.5
11
10
15
22 ATSU01N222LT 0.490
Accessorie
4 1
LUBp2BL
Description Used for starter Reference Weight
kg
DF510362
6 2 kW/HP kW HP
0.75/1 1.5 2 ATSU01N206LT LUB12 LUCp05BL
1.1/1.5 2.2/3 3 ATSU01N206LT LUB12 LUCp12BL
3 1.5/2 ATSU01N209LT LUB12 LUCp12BL
LUCM ppBL 4 5 ATSU01N209LT LUB12 LUCp12BL
2.2/3 ATSU01N212LT LUB12 LUCp12BL
3/ 5.5 7.5 ATSU01N212LT LUB32 LUCp18BL
7 4/5
5.5/7.5
7.5
11
10
15
ATSU01N222LT
ATSU01N222LT
LUB32
LUB32
LUCp18BL
LUCp32BL
7.5/10 15 20 ATSU01N232LT LUB32 LUCp32BL
(1) Standard motor power ratings, HP power ratings indicated according to standard UL508.
ATSU 01N2ppLT (2) Depending on the configuration of the chosen TeSys U starter-controller, replace the p with
A for standard, B for expandable, and M for multifunction.
10
78
Dimensions TeSys motor starters - open version
Altistart U01 and TeSys U
TeSys U combination (non-reversing power base) and TeSys U combination (non-reversing or reversing power base)
ATSU01N206LT to ATSU01N212LT and ATSU01N206LT to ATSU01N212LT
Mounting on 5 (35 mm) rail with VW3G4104 connector Side by side mounting
1
45 35
99
7,
2
54
4
284
150
9 3
9 4
TeSys U combination (non-reversing power base) and TeSys U combination (non-reversing or reversing power base)
ATSU01N222LT to ATSU01N232LT and ATSU01N222LT to ATSU01N232LT
Mounting on 5 (35 mm) rail with VW3G4104 connector Side by side mounting
45 35 99 5
7,
54
6
170
314
9 8
VW3G4104 connector
9
46,6
20 44,8
10
28
6
79
Schemes TeSys motor starters - open version
Altistart U01 and TeSys U
For 0.75 to 15 kW motors
3/L2
5/L3
1/L1
3/L2
5/L3
QF1 QF1
2 TeSys U
TeSys U
CU CU with
reversing
TesysU TesysU unit
3
2/T1
4/T2
6/T3
1/L1
3/L2
5/L3
A1
2/T1
4/T2
6/T3
ATSU 01N2ppLT
1/L1
3/L2
5/L3
4
2/T1
4/T2
6/T3
A1
M1 ATSU 01N2ppLT
3
2/T1
4/T2
6/T3
5 3
M1
Compatible components (refer to our catalogue: Motor starter solutions - Control and protection components)
Code Description
6 A1
QF1
Soft start/soft stop unit
TeSys U controller-starter
CU TeSys U control unit
10
80
Schemes (continued) TeSys motor starters -open version
Altistart U01 and TeSys U
For 0.75 to 15 kW motors
17
LUA1 C20 LUA1 C20
BOOST
BOOST
+ 24 V
+ 24 V
18
18
COM
COM
R1C
R1A
R1C
R1A
LO1
LO1
2
LI1
LI2
LI1
LI2
Stop
Run
S1 S1
Stop
Run
A1
QF1 S2
A2
A1
QF1
3
A2
Functional diagrams
Power supply
Power supply
voltage voltage
Green LED
Green LED
4
Logic input LI2
Logic input LI2 Pushbutton S2
Pushbutton S1 Pushbutton S1
5
Motor voltage Motor voltage
t t t t t
c 24 V A1 c 24 V A1
+ +
ATSU 01N2ppLT ATSU 01N2ppLT
6
17
17
BOOST
+ 24 V
+ 24 V
18
18
COM
COM
R1C
R1A
R1C
R1A
LO1
LO1
LI1
LI2
LI1
LI2
S1
S2 S2
14 13
13
7
QF1
A1
QF1
14
QF1
A1
A2
S1
QF1
A2
Functional diagrams
Power supply Power supply
voltage
Green LED
500 ms
voltage
Green LED 8
Pushbutton S1 Logic input LI2
Pushbutton S2
Pushbutton S2 Logic input LI1
Pushbutton S1
Logic input LI2
Yellow LED
0 s
Yellow LED
0 s 9
U
10
QF1: TeSys U controller-starter
t1: Acceleration time can be controlled by a potentiometer
t2: Deceleration time can be controlled by a potentiometer
U1: Starting time can be controlled by a potentiometer
81
Schemes (continued) TeSys motor starters - open version
Altistart U01 and TeSys U
For 0.75 to 15 kW motors
QF1 A1 QF1 A1
BOOST
BOOST
+ 24 V
+ 24 V
COM
COM
R1C
R1C
R1A
R1A
LO1
LO1
2
LI1
LI2
LI1
LI2
A3
B3
A1
B1
A2
A3
B3
A1
B1
A2
Run
Run direction 1
direction 1
Run S1
Run S1 direction 2
direction 2 S2
S2
3 Stop
Stop
S3
S3
17
17
18
4 +
c 24 V
+
c 24 V
QF1: TeSys U controller-starter with reversing unit QF1: TeSys U controller-starter with reversing unit
A1: Soft start/soft stop unit A1: Soft start/soft stop unit
S1, S2, S3: XB4B or XB5B pushbuttons S1, S2, S3: XB4B or XB5B pushbuttons
5 S3: minimum depression time 500 ms
Boost on starting and end of starting signal
A1
ATSU 01N2ppLT
BOOST
6
+ 24 V
COM
R1C
R1A
LO1
LI1
LI2
7
To PLC
10
82
Schemes (continued) TeSys motor starters - open version
Altistart U01 and TeSys U
For 0.75 to 15 kW motors
ATSU 01N2ppLT LUL C031 Modbus Module ATSU 01N2ppLT LUL C031 Modbus Module
BOOST
BOOST
+ 24 V
+ 24 V
D(B)
D(A)
D(B)
D(A)
Gnd
Gnd
COM
COM
COM
COM
c 24 V 24 V Aux.
COM
c 24 V 24 V Aux.
R1C
OA1
OA3
R1A
LU9B N11C
R1C
R1A
LO1
LO1
LO1
LO1
2
LI1
LI2
LI1
LI2
Pre-wired coil + + 4 5 8 + + 4 5 8
+
13
c 24 V
+
14
c 24 V QF1
LU2B p2BL
3
A3
B3
A1
B1
A2
Function Register Bit Value Function Register Bit Value 4
Powering down TeSys U and ATSU Powering up TeSys U and ATSU
704 0 0 Forward 704 0 1
Reverse 704 1 1
Automatic control without deceleration Powering down TeSys U and ATSU
Run 700 0 1 Forward 704 0 0
Stop 704
Automatic control with deceleration
0 0 Reverse 704
Automatic control without deceleration
1 0
5
Run 700 0 1 Run 700 0 1
Soft stop 700 0 0 Stop forward 704 0 0
Stop reverse 704 1 0
Automatic control with deceleration (forward or reverse)
Run 700 0 1
A1 A1
BOOST
+ 24 V
+ 24 V
COM
COM
R1C
R1C
R1A
R1A
LO1
LO1
LI1
LI2
LI1
LI2
13
QF1
ASI LUFC5
LU2B p2BL ASI LUFC5 8
14
c 24 V AS-Interface
COM
Pre-wired coil + + + +
A3
B3
A1
B1
A2
+ +
c 24 V c 24 V
9
Function Bit Value Function Bit Value
Power-up and automatic control without deceleration Power-up and automatic control without deceleration
Run D0 1 Run forward D0 1
Stop D0 0 Stop D0 0
Run reverse D1 1
83
Presentation, TeSys motor starters - open version
description, Magnetic control unit for the protection of
references variable speed controllers and soft start units
Note: control unit LUCL, when used in conjunction with power base LUB 12 or
LUB32, conforms to standard IEC 60947-2.
S2 (mm2 / AWG) LUB pp LUCLpp
Installation regulations
When the length of the cable between the TeSysU starter and the variable speed
controller is more than 1.5 m, the c.s.a. of the cable between the variable speed
controller and the TeSysU starter (S2) must be equal to the c.s.a. of the cable
upstream of TeSysU (S1).
Altivar or Altistart
Description
568027
3
References
4 Description Line current of the Reference Weight
variable speed controller (1)
or soft start unit
A kg
Magnetic control unit 0.150.6 LUCL6Xpp 0.135
0.351.4 LUCL1Xpp 0.135
1.255 LUCL05pp 0.135
312 LUCL12pp 0.135
4.518 LUCL18pp 0.135
832 LUCL32pp 0.135
(1) Standard control circuit voltage:
Volts 24 4872 110240
c BL (2), (3)
a B
c or a ES (4) FU (5)
(2) Voltage code to be used for a starter-controller with communication module.
(3) d.c. voltage with maximum ripple of 10 %.
(4) c: 4872 V, a: 48 V.
(5) c: 110220 V, a: 110240 V.
84
Selection TeSys motor starters - open version
Magnetic control unit for the protection of
variable speed controllers and soft start stop units
Operating characteristics
Control units Standard Advanced Multifunction
LUCA LUCB LUCC LUCD LUCL LUCM
Thermal overload protection
Over current protection 14.2 x the setting current 3 to 17 x the setting
current
Short-circuit protection 14.2 x the max. current
Protection against phase loss
Protection against phase imbalance
Earth fault protection (equipment protection only)
Tripping class 10 10 20 530
Motor type 3-phase Single-phase 3-phase Single-phase and
3-phase
Thermal overload test function
Overtorque
No-load running
Long starting time
Reset method Manual Parameters can be set
Automatic or remote With function module, or parameters can Parameters can be set
be set via the bus with a communication Parameters can be set
module (see page 18). via the bus with a
communication module
(see page 18).
Integrated function Function provided with accessory
Compatibility
Compatibility of References Functions
control unit LUCLpp with
The starter-controller Yes LUB12/LUB32 Starter-controller (magnetic protection)
The starter No LUS12/LUS32 Starter without either magnetic or thermal overload protection)
Add-on contact blocks Yes LUA1C11 Add-on contact blocks with fault signalling (1 N/O + 1 N/C)
with fault signalling LUA1C20 Add-on contact blocks with fault signalling (2 N/O)
and auxiliary contacts
LUF N20 Auxiliary contacts (2 N/O)
LUF N11 Auxiliary contacts (1 N/O + 1 N/C)
LUF N02 Auxiliary contacts (2 N/C)
85
Characteristics TeSys motor starters - open version
TeSys U starter-controllers
Environment
Product certifications CE
Conforming to standards When used in conjunction an LUB power base, control unit LUCL conforms to
standard 60947-2.
Rated insulation voltage (Ui) Conforming to IEC/EN 60947-1, V 690
overvoltage category III,
degree of pollution: 3
Rated impulse withstand Conforming to IEC/EN 60947-2 kV 6
voltage (Uimp)
Safety separation of circuits Conforming to IEC/EN 60947-1 V Between the control or auxiliary circuit and the main circuit: 400
SELV appendix N Between the control and auxiliary circuits: 40
86
Characteristics TeSys motor starters - open version
TeSys U starter-controllers
Power bases and LUCL magnetic control unit
Power base and control unit type LUB12 + LUCL LUB32 + LUCL
Power circuit connection characteristics
Connection to 4 mm screw clamp terminals
Flexible cable 1 conductor mm2 2.510 2.510
without cable end 2 conductors mm2 1.56 1.56
Flexible cable 1 conductor mm2 16 16
with cable end 2 conductors mm2 16 16
Flexible cable 1 conductor mm2 110 110
without cable end 2 conductors mm2 16 16
Screwdriver Philips n 2 or flat screwdriver: 6 mm
Tightening torque N.m 1.92.5 1.92.5
Control circuit connection characteristics
Connection to 3 mm screw clamp terminals
Flexible cable 1 conductor mm2 0.751.5 0.751.5
without cable end 2 conductors mm2 0.751.5 0.751.5
Flexible cable 1 conductor mm2 0.341.5 0.341.5
with cable end 2 conductors mm2 0.341.5 0.341.5
Flexible cable 1 conductor mm2 0.751.5 0.751.5
without cable end 2 conductors mm2 0.751.5 0.751.5
Screwdriver Philips n 2 or flat screwdriver: 5 mm
Tightening torque N.m 0.81.2 0.81.2
Control circuit characteristics
Rated control a 50/60 Hz V 24240 24240
circuit voltage c V 24220 24220
Voltage limits c 24 V (1) V 2027 2027
Operation a 24 V V 2026.5 2026.5
a or c 4872 V V a 38.572. c 38.593 a 38.572. c 38.593
a 110240 V V a 88264 a 88264
c 110240 V V c 88242 c 88242
Drop-out c 24 V V 14.5 14.5
a 24 V V 14.5 14.5
a or c 4872 V V 29 29
a 110240 V, c 110220 V V 55 55
Typical consumption c 24 V mA 130 220
I max while closing a 24 V mA 140 220
a or c 4872 V mA 280 280
a 110240 V, c 110220 V mA 280 280
I rms sealed c 24 V mA 60 80
a 24 V mA 70 90
a or c 4872 V mA 35 45
a 110240 V, c 110220 V mA 35 25
Heat dissipation W 2 3
Operating time Closing ms 24 V: 70; 48 V: 60; u 72 V: 50 24 V: 70; 48 V: 60; u 72 V: 50
Opening ms 35 35
Resistance to micro-breaks ms 3 3
Resistance to voltage dips IEC/EN 61000-4-11 At least 70 % of Uc for 500 ms
Mechanical durability In millions of operating cycles 15 15
Maximum operating rate In operating cycles per hour 3600 3600
Main pole characteristics
Number of poles 3 3
Isolation Possible Yes Yes
conforming to IEC/EN 60947-1 Padlocking 1 padlock with 6.9 mm shank 1 padlock with 6.9 mm shank
Rated thermal current A 12 32
Rated operational current Conforming Category AC-41 y 70 C: 12 A y 70 C: 32 A
(Ue y 440 V) to IEC/ EN Category AC-43 y 70 C: 12 A y 70 C: 32 A
60947-2
Rated operational voltage V 690 (3) 690 (3)
Frequency limits Of the operating current Hz 4060 4060
Power dissipated Operational current A 3 6 9 12 18 25 32
in the power circuits Power dissipated W 0.1 0.3 0.6 1.1 2.4 4.6 7.5
in all three poles
Rated breaking capacity on short-circuit V 230 440 500 600
kA 50 50 10 4
Total breaking time ms 2 2 2
Thermal limit With Isc max on 440 V kA2s 90 120
(1) d.c. voltage with maximum ripple of 10 %.
(2) No consumption sealed.
(3) For 690 V, use phase barrier LU9SP0.
87
Combinations TeSys motor starters - open version
TeSys U starter-controllers
Coordination
The standard defines tests at different levels of current; the purpose of these tests is
to place the equipment in extreme conditions.
The standard defines 2 types of coordination, according to the condition of the
components after testing: type 1 and type 2
Type 1 coordination requires that in a short-circuit condition, the contactor or starter
must not present any danger to personnel or installations and must not be able to
resume operation without repair or the replacement of parts.
The product combinations given below provide type 1 coordination
.
Soft start-soft stop unit/TeSysU starter controller combination
with magnetic protection
TeSys U / Altistart 48: type 1 coordination
Power TeSys U references Soft start unit reference
107983
106761
106479
ATV21HU15N4
+
2.2 LUB12 + LUCL12 ATV21HU22N4
106476
88
Combinations TeSys motor starters - open version
TeSys U starter-controllers
109467
107486
107464
89
Presentation, TeSys motor starters - open version 1
Presentation
107226
It consists of a control unit whose adjustment range is compatible with the secondary
of current transformers, plus a control base which also allows fitment of a function
module or a communication module.
The secondaries of current transformers, the c 24 V power supply, the 10 inputs and
the 5 outputs are connected by screw terminal block.
Application example
520973
Operating conditions
b Power: 90 kW at 400 V.
b In: 185 A.
b Duty class S1.
b Control circuit voltage: a 230 V
b Control-command by PLC and serial link using the Modbus protocol.
Products used
Description Item Quantity Reference Page
Controller 1 1 LUTM20BL 94
Multifunction control unit 2 1 LUCMT1BL 94
Modbus communication module 3 1 LUL C033 43
Current transformer 4 3 LUTC4001 94
Contactor 5 1 LC1F185P7
Circuit-breaker 6 1 NS250HMA
Functions performed
b Short-circuit protection with level of protection of 70 kA at 400V.
523762
90
Application example TeSys motor starters - open version 1
3/L2
5/L3
D (B)
D (A)
D (B)
D (A)
S1 24 V Aux
Gnd
Gnd
c Aux COM
LO1
LI1
LI2
L3
L2
L1
I.6
I.7
I.3
96
4 5 8 4 5 8
6/T3
2/T1
4/T2
KA1
S1
13
KM1 Q6 Q6
T3 To KA1
S2
S1
A1
KM1
S2
A2
+
5/L3
3/L2
1/L1
c 24 V
KM1
V1 4T2
W1 6T3
U1 2T1
KA1
Modbus
Other functions
The multifunction control unit incorporates other control and protection functions, such as: monitoring and control of phase current, alarm,
Communication module LULC033 also provides a programmable output and two programmable inputs.
91
Characteristics TeSys motor starters - open version 1
TeSys U controllers
Environment
Control base and control unit type LUTM + LUCBT1BL or LUCDT1BL LUTM + LUCMT1BL or LULC
without LULC
Product certifications UL, CSA
, ASEFA
30
(1) Without modifying the contact states, in the most unfavourable direction.
92
Characteristics (continued) TeSys motor starters - open version 1
TeSys U controllers
Cabling
Connectors Pitch mm 5
Flexible cable without cable end 1 conductor mm2 0.22.5
2 identical mm2 0.21.5
conductors
Flexible cable with cable end
Without insulated ferrule 1 conductor mm2 0.252.5
2 identical mm2 0.251
conductors
With insulated ferrule 1 conductor mm2 0.252.5
2 identical mm2 0.51.5
conductors (1)
Solid cable without cable end 1 conductor mm2 0.22.5
2 identical mm2 0.21
conductors
Conductor size 1 conductor AWG 24 to AWG 12
Tightening torque N.m 0.50.6
Flat screwdriver mm 3
Input characteristics
Operational voltage V c 24
93
References TeSys motor starters - open version 1
TeSys U controllers
References
532083
Control units
Description Class For motor Setting range Reference Weight
type kg
Advanced 10 3-phase 0.351.05 LUCB T1BL 0.140
94
Combinations TeSys motor starters - open version 1
TeSys U controllers
With fuses
Standard power ratings of Circuit-breaker aM fuses Contactor TeSys U Current
3-phase motors 50-60 Hz controller transformers
in category AC-3 400/415 V
PkW IeA Reference Size Rating Reference (2) Reference Reference
A
18.5 35 GSpF 14 x 51 40 LC1 D40A LUTM + LUCp 3 x LUT C0501
22 41 GSp J 22 x 58 50 LC1 D50A LUTM + LUCp 3 x LUT C1001
30 55 GSp J 22 x 58 80 LC1 D80 LUTM + LUCp 3 x LUT C1001
37 66 GSp J 22 x 58 100 LC1 D80 LUTM + LUCp 3 x LUT C1001
45 80 GSp J 22 x 58 100 LC1 D95 LUTM + LUCp 3 x LUT C1001
55 97 GSp L T0 125 LC1 D115 LUTM + LUCp 3 x LUT C2001
75 132 GSp L T0 160 LC1 D150 LUTM + LUCp 3 x LUT C2001
90 160 GSp N T1 200 LC1 F185 LUTM + LUCp 3 x LUT C2001
110 195 GSp N T1 250 LC1 F225 LUTM + LUCp 3 x LUT C4001
132 230 GSp QQ T2 315 LC1 F265 LUTM + LUCp 3 x LUT C4001
160 280 GSp QQ T2 400 LC1 F330 LUTM + LUCp 3 x LUT C4001
200 350 GS2 S T3 500 LC1 F400 LUTM + LUCp 3 x LUT C4001
220 385 GS2 S T3 500 LC1 F400 LUTM + LUCp 3 x LUT C4001
250 430 GS2 S T3 500 LC1 F500 LUTM + LUCp 3 x LUT C8001
315 540 GS2 S T3 630 LC1 F630 LUTM + LUCp 3 x LUT C8001
95
Dimensions, TeSys motor starters - open version 1
Dimensions, mounting
Controllers
LUTMp0BL Rail mounting Rail mounting
73
163
173
171
a (1) 45
2x4 30
a
With Modbus module 135
With Advantys STB, CANopen 147
or DeviceNet modules
(1) Depth with communication module
Current transformers
LUTC03011001 LUTC20018001
c a a
b
b1
a1
b
b1
J 4,2
G
c 5,2/6,2
J G
LUTC a b b1 c G J LUTC a a1 b b1 c G J
0301 78 108 42 46 28 45 54 2001 94 32 99 55 40 68 52
0501 57 86 31 42 23 45 50 4001 99 38 170 127 40 75 64
1001 78 108 42 46 35 45 54 8001 125 54 170 127 40 95 67
96
Schemes TeSys motor starters - open version 1
TeSys U controllers
Schemes
Reversing controller LUT M
I.10
L1
L2
L3
I.1
I.2
I.3
I.4
I.5
I.6
I.7
I.8
I.9
LUTM
13/NO
23/NO
96/NO
97/NC
06/NC
(1)
95
98
05
24 V c
24250 V a
Any fault
KM1 KM2
95
96
97
98
05
06
13
23
I.7 SR
I.6 SF
I.10
I.1
I.2
I.3
I.4
I.8
I.9
+
+
Reset
Q1
AV KM1 AR KM2 24 V c
Trip
External fault
Stop
KM1 KM2
24 V c
24250 V a Any fault
Local/remote
Manu 1 Manu 2
KM1 KM2 AU
Modbus
Stop network port
Communication
95
96
97
98
05
06
13
23
module
Any
COM
OA1
OA3
fault
LO1
LI1
LI2
I.7 SR
I.6 SF
I.10
I.1
I.2
I.3
I.4
I.8
I.9
+
+
Reset Q1
Free Free Trip Q1 AU 24 V c
KM1 KM2 On Local/
remote
(1) The contacts are represented with controller powered up and not in a fault condition.
97
Index Product reference index
1 A
LU9 R30
LU9RAD705
27
31
LUCM T1BL
LUCM X6BL
94
20
VW3 A8 105
VW3 A8 106
24
24
ABFH20H100 27 LU9RCD03 41 LUCM32BL 11 VW3 A8 114 24
ABFH20H200 27 LU9RCD10 41 LUCMT1BL 90 VW3 A8 115 24
ABFH20H300 27 LU9RCD30 41 LUF C00 26 VW3 A8 306 D30 45
AK5JB144 16 LU9RCD50 41 LUF DA01 21 VW3 A8 306 R 43
2 AK5PC13
AK5PC33
16
16
LU9RDD03
LU9RDD10
41
41
LUF DA10
LUF DH11
21
21
VW3 A8 306 RC
VW3 A8 306 R03
43
43, 45
AK5PC33L 16 LU9RDD30 41 LUFN02 15 VW3 A8 306 R10 43, 45
ASI LUFC5 28 LU9RFL15 41 LUFN11 15 VW3 A8 306 R30 43, 45
ASI LUFC51 28 LU9RPB010 31 LUFN20 15 VW3 A8 306 TF03 43
ASITERV2 29 LU9RPB100 31 LUFP1 45 VW3 A8 306 TF10 43
78 LU9RPB400 31 LUFP7 45 VW3 G4104 78
3
ATSU01N206LT
ATSU01N209LT 78 LU9SP0 17 LUFP9 45
ATSU01N212LT 78 LUA1C11 15 LUF V2 21 X
ATSU01N222LT 78 LUA1C110 15 LUFW10 9, 21 XBT NU400 20
78 LUA1C20 15 LULC031 43 XBT Z938 20
ATSU01N232LT
LUA1C200 15 LULC033 11, 43, 90 XGS Z24 24
LUA8E20 15 LULC07 31 XZ CG0142 29
4
G
LUALB1 16 LULC08 35 XZ MC11 29
GV1G09 16
LUALF1 16 LULC09 37 XZ MG12 29
GV1G10 16
LUB12 8, 12 LULC15 41
GV2G245 16
LUB120 12 LUT C0301 94
GV2G254 16
LUB32 12 LUT C0501 94
GV2G345 16
LUB320 11, 12 LUT C1001 94
GV2G445 16
5 GV2G454
GV2G554
16
16
LUCA 05pp
LUCA 12pp
19
19
LUT C2001
LUT C4001
94
90, 94
LUCA 18pp 19 LUT C8001 94
LUCA 1Xpp 19 LUT M10BL 94
L
LUCA 32pp 19 LUT M20BL 90, 94
LA9LB920 16
LUCA X6pp 19
LAD90 16
6
LUCA12FU 8, 10 N
LU2B12pp 13
LUCB T1BL 94 NS250HMA 90
LU2B32pp 13
LUCB05pp 19
LU2BA0pp 13
LUCB12FU 9 S
LU2BB0pp 13
LUCB12pp 19 STBXBE1100 41
LU2M B0pp 13
LUCB18pp 19 STBXBE1300 41
LU6M B0pp 13
LUCB1Xpp 19
7
LU9 AD7 31
LUCB32pp 19 T
LU9AP00 17
LUCBX6pp 19 TSX CDP 053 27
LU9AP11 17
LUCC05pp 19 TSX CDP 103 27
LU9AP12 17
LUCC12pp 19 TSX CDP 203 27
LU9AP20 17
LUCC18pp 19 TSX CDP 301 27
LU9B N11C 27
LUCC1Xpp 19 TSX CDP 303 27
LU9BC11 15
8 LU9BC20
LU9BN11
15
12
LUCC32pp
LUCCX6pp
19
19
TSX CDP 501
TSX CDP 503
27
27
LUCD T1BL 94 TSX FP ACC12 45
LU9BN11C 11, 29, 43
LUCD05pp 19 TSXCANCA100 35
LU9BN11L 31, 35, 37
LUCD12pp 19 TSXCANCA50 35
and 41
LUCD18pp 19 TSXCANCADD03 35
LU9 CD1 20, 29, 43
98
DIA1ED2081003EN