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    Major Industry Breakthrough

    Uploaded by

    Mizan
    The document describes a new hybrid HVAF/HVOF thermal spraying system that can be used for either process. It offers the highest spray rates in the industry while producing very economical and high-quality coatings. The system provides superior coatings to HVOF alone, meeting all HVOF specifications, with HVAF spray rates that are 5 times higher at half the cost of traditional HVOF equipment. It includes spray guns, a control console, powder feeder, and optional grit blaster, and produces dense, low-porosity coatings.

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    © All Rights Reserved
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    Major Industry Breakthrough

    Uploaded by

    Mizan
    75 views4 pages
    The document describes a new hybrid HVAF/HVOF thermal spraying system that can be used for either process. It offers the highest spray rates in the industry while producing very economical and high-quality coatings. The system provides superior coatings to HVOF alone, meeting all HVOF specifications, with HVAF spray rates that are 5 times higher at half the cost of traditional HVOF equipment. It includes spray guns, a control console, powder feeder, and optional grit blaster, and produces dense, low-porosity coatings.

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    HVAF coating

    Original Title

    HVAF Coating

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    The document describes a new hybrid HVAF/HVOF thermal spraying system that can be used for either process. It offers the highest spray rates in the industry while producing very economical and high-quality coatings. The system provides superior coatings to HVOF alone, meeting all HVOF specifications, with HVAF spray rates that are 5 times higher at half the cost of traditional HVOF equipment. It includes spray guns, a control console, powder feeder, and optional grit blaster, and produces dense, low-porosity coatings.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    75 views4 pages

    Major Industry Breakthrough

    Uploaded by

    Mizan
    The document describes a new hybrid HVAF/HVOF thermal spraying system that can be used for either process. It offers the highest spray rates in the industry while producing very economical and high-quality coatings. The system provides superior coatings to HVOF alone, meeting all HVOF specifications, with HVAF spray rates that are 5 times higher at half the cost of traditional HVOF equipment. It includes spray guns, a control console, powder feeder, and optional grit blaster, and produces dense, low-porosity coatings.

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    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    of 4

    http://www.plasmapowders.

    com/
    MAJOR INDUSTRY BREAKTHROUGH
    HVAF/HVOF have been merged into a single system that offers the
    highest spray rates in the industry in either mode.

    The HVAF/HVOF system produces very


    economical, high quality coatings with easy to
    use, reliable equipment.

    HVOF mode delivers coatings of metals


    that meet HVOF specs with high spray
    rates and high DE.
    HVOF mode delivers coatings of hard
    metals that are extremely dense.
    HVAF mode delivers higher quality
    than state-of-the-art HVOF with much
    higher spray rates and high DE
    The equipment produces porous free
    chrome replacement coatings as thin
    as .002 thick. We can achieve 0.4 RA
    on our 86-10-4 coating with polishing.

    Hybrid Convertible HVAF-HVOF Thermal Spraying Equipment


    HVAF and HVOF have been merged into a single system HVAF/HVOF that offers the highest
    spray rates in the industry in either mode. The HVAF/HVOF system produces very
    economical, high quality coatings with easy to use, reliable equipment. The system sprays
    tungsten carbide coatings according to HVOF specifications with a HVAF 5X spray rate at as
    much as half the cost and deposits coatings in compliance with SAE AMS 2447, 2448 or
    proprietary standards. HVAF/HVOF coatings will meet all existing HVOF specifications. Our
    Convertible HVAF/HVOF system can be used in an existing HVOF or plasma spray booth and
    sprays superior HVAF or HVOF coatings by choice

    Hybrid Convertible HVAF-HVOF Thermal Spraying Equipment

    Hybrid Convertible HVAF-HVOF Thermal Spraying


    Equipment

    Our Convertible HVAF / HVOF system can be used


    in an existing HVOF or plasma spray booth.

    HVAF/HVOF equipment includes:

    One or more spray guns


    Control console equipped with a Request a Quote or
    PLC and an industrial mobile Call 1-800-358-4287
    computer
    Powder feeder
    Gas vaporizer
    Optional grit feeder for HVAF grit
    blasting

    Product Information Download


    Uses Pros Used With

    High quality coatings of High Spray rates. Dense, low HVOF / HVAF Spray Guns
    metallic alloys, porosity coatings at HVOF / HVAF Auxiliary Equipment
    cemented carbides and minimum thickness with
    other composite very low Ra roughness.
    powders

    HVAF High Velocity Air Fuel Process Description


    HVAF is a process for the deposition of high-quality coatings of metals, alloys, cemented carbides and borides
    onto metallic surfaces.

    The coating material in the form of pre-alloyed or composite powder is fed into a HVAF thermal spray system.
    The gun combusts compressed air and fuel gas (propane, propylene, natural gas, etc.) generating a high-
    velocity jet of combustion products. Being heated and accelerated in the jet, the spray powder impacts a
    workpiece (substrate) to form a coating.

    The quality and efficiency of the systems family is due to the relatively low combustion temperature of the air-
    fuel mixture combined with the axial injection of the feedstock through the long combustion chamber where the
    low gas velocity provides sufficient time for the powder particles to gradually heat. The materials acceleration
    occurs in the nozzle that has a large diameter. The large diameter of the nozzle is needed to pass through the
    volume of nitrogen present in the combustion air. It also assures that the nozzle walls do not interact with the
    particles, allowing the use of a nozzle that is as long as is needed for feedstock acceleration, typically from 800
    to over 1,000 m/s. The Ceramic Catalytic Insert is used in the combustion chamber to provide a wide range of
    stable combustion parameters.

    Precise temperature control of the spray material near the melting point and high impact velocities
    are the distinguishing characteristics of the HVAF coating deposition process.
    HVAF Coating Quality
    The combustion temperature in air-fuel mixtures is typically 1,000C lower than in oxygen-fuel combustion. This
    lower temperature is ideal for the gradual heating of the feedstock particles of metals and cemented carbides to
    or slightly above the metals melting temperature. The initial oxygen content in the combustion gas mixture is 5-
    fold lower in the HVAF process compared to any HVOF process. Both factors prevent the oxidation of metals and
    the decomposition of carbides and their dissolution into the metal binder. These factors allow the retention of the
    original ductility of the powder feedstock material in the applied coating, even when the hardness of the
    cemented carbide coating exceeds 1600 HV300.

    Hybrid convertible HVAF-HVOF thermal spraying equipment


    Convertible HVOF and HVAF equipment spray tungsten carbide coatings according to HVOF specifications with a
    HVAF 5X spray rate and at half the cost. Hybrid high velocity thermal spray equipment deposits coatings in
    compliance with SAE AMS 2447, 2448 or proprietary standards. HVAF/HVOF coatings will meet all existing HVOF
    specifications.

    The HVAF and HVOF Systems


    Convertible HVOF and HVAF equipment spray tungsten carbide coatings according to HVOF specifications with a
    HVAF 5X spray rate and at half the cost. Hybrid high velocity thermal spray equipment deposits coatings in
    compliance with SAE AMS 2447, 2448 or proprietary standards. HVAF/HVOF coatings will meet all existing HVOF
    specifications.

    There are three families of HVAF and HVOF systems:

    Multi-purpose HVAF AK versatile systems to spray metal, carbide and alloyed powders coatings all
    possible ways: outer and internal diameters, manual, on-site
    Convertible HVOF + HVAF - systems to spray superior HVAF or HVOF coatings by choice
    Specialized HVAF S highly focused systems to spray particular metals in the most efficient way

    Benefits:

    Industrial IP67-rated Tablet + PLC Controller


    Unlimited data logging - one system fits all guns
    Variety of powder feeders and gas vaporizers
    Custom-made systems and guns by request

    Hybrid High Velocity Thermal Spraying Equipment Choice


    Our Convertible HVAF / HVOF system can be used in an existing HVOF or plasma spray booth.
    HVAF/HVOF equipment includes:

    One or more spray guns


    Control console equipped with a PLC and an industrial mobile computer
    Powder feeder
    Gas vaporizer
    Optional grit feeder for HVAF grit blasting

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