AFA Electronic Parts Catalog PDF
AFA Electronic Parts Catalog PDF
AFA Electronic Parts Catalog PDF
About Us
Heavy Duty
Engine Parts
Heavy Duty
Engine Parts
A New Look...
Originally a sealing products manufacturer for the for consistency and efficiency. The result is a
automotive industry, AFA, early on, recognized product that will meet or exceed the expected
the need for a dependable, quality-conscious and life cycle of any heavy duty diesel engine in any
reasonably priced supplier of heavy duty engine application guaranteed.
parts. Over the ensuing 26 years we have grown our
As we have diversified into other product lines, we
international business, adding new and extending
have kept our eyes trained on the same fundamentals
existing product lines to meet the needs of this
that have made us one of the most respected sealing
specialized market.
products suppliers in the industry. We earn that respect
Due to the demanding nature of commercial and every day with every part. From the smallest O
industrial diesel applications, our industry has always Ring to the largest Cylinder Liner we are aware that
been aware of the need for the best technology, our reputation is on the line where it counts driving
most durable materials and highest quality precision commerce and industry.
manufacturing. AFA, from the outset, determined that
Currently AFA specializes in replacement parts for
these three factors would drive every aspect of
Cummins, Detroit Diesel, and Navistar engines.
the companys operations. The ultimate test of
our parts is NOT sales volume or lowest price, it is With distributors in Africa, Asia, Australia, Canada,
performance in the field. Europe, Latin America, Mexico, Middle East and
the U.S. AFA has years of experience supplying
Starting with sealing products, we developed an all
diverse international markets. Our focus on long-
pervasive system of quality control and inspection
lasting components has met the test of time. Whether
that is second to none. Technology is always state of
operations take your equipment to blizzard mountains,
the art. Materials are always OE Quality or better.
wind swept deserts or to the ocean, premature failure
Manufacturing methods are constantly monitored
is not an option.
Engine pistons are the most highly engineered and bonded NI-resist insert in the top critical land area.
technologically complex of the heavy duty power This alloy being much harder than the piston itself
train components. Piston head configurations prevents groove distortion due to the extreme forces
determine the shape of the combustion chamber exerted on the compression ring. All pin bores are
and establish its ability to maximize the efficiency of fully bushed.
the fuel burning process, distribution of forces and Crowns and skirts may have an anodized or bonded
durability of the system. Materials vary by application graphite coating to improve durability.
and include a variety of alloys of aluminum, steel and Computer aided design insures accuracy of
cast iron.The thermal transfer properties, weight dimensions, structural integrity and long life.
advantages and structural rigidity of aluminum/silicon In specific instances, the OE specifications
alloy determine its use in many applications.The for a piston have required modification
higher power classes needs are better met with forged due to unanticipated performance
steel which is more dimensionally stable and can inadequacies. In these applications,
support closer machining tolerances for we have modified our product
better endurance. design to eliminate these
Two piece articulated pistons combine a forged steel issues in order to prevent
head with an aluminum skirt, these designs combine the possibility of
the tighter sealing tolerances of steel with the premature failure. In
weight and thermal advantages of aluminum and such cases, AFAs
are used in high load or severe duty conditions. product exceeds
All of our pistons include a metallurgically OE performance
levels.
Application engineering in every product
SEALING SOLUTIONS
Precision manufacturing
Relentless quality control
Exacting materials formulations
Total system sealing solutions
Todays advanced heavy duty engine technology is putting AFA takes a total engine sealing approach to each application,
increased demands on sealing products from top to bottom. taking into consideration all the variables of pressure,
Head gaskets in particular are subject to higher heats and thermodynamics, coolants and lubrication within that particular
pressures created by high performance, multi-fuel configurations. system as well as its historical failure rates. Applying world class
Graphite is particularly well suited to this difficult environment engineering and manufacturing processes, our technical teams
due to its inertness, thermal resistance and conformability. focus not only on applying the best materials combinations
Especially in situations where the block and head alloys have and configurations, but on eliminating problem sealing issues
differing coefficients of expansion due to the ability of the inherent in that particular engine.
graphite to slide laterally on itself while maintaining an integral From the most sophisticated head gasket down to the smallest
compression seal.The gasket is comprised of two sheets of nitrile O-ring AFA combines world class engineering and state-of-
graphite material bonded to a steel core. Fire rings provide the the-art manufacturing to provide its customers with gasket sets
combustion seal and fluoroelastomer inserts seal fluid passages. that are exactly what is needed for a repair or
Multi-Layer-Steel (MLS) head gaskets have been developed in complete overhaul.
response to advancing engine technology and sealing demands.
They consist of a number of layers of embossed elastomer-
coated steel and stainless steel fillers. A hallmark of MLS is
the design freedom it allows. Every part of the embossment
topography can be engineered to precise specifications
controlling compressibility, sealing forces and load distribution.
Such precision minimizes the need for inserts and assures Carrier Gaskets employ a rigid steel or plastic framework
excellent sealing of both the combustion chamber and all other with special elastomer beading that provides the actual seal.
fluid passages. MLS designs take into account scrubbing and The elastomer bead can be configured to provide evenly
are able to maintain excellent sealing even in cases of extreme distributed loads and ensure perfect clamping pressure
lateral head/block motion. across the entire sealing surface. Rigid carriers can carry
clips and tabs that simplify and speed installation. Edge
Molded silicone rubber is the material of choice for todays Valve
bonded gaskets possess the same features and are used in
cover and oil pan gaskets. Seamless construction and molded-
areas of structural joints and high loading.
in, redundant sealing beads combined with steel compression
limiters assure a 1,000,000 mile seal every time.
The focus of engine rebuilders is no where more finely tuned than on engine bearings.
This interface between static and dynamic forces is critical to durability and the
dependable power delivery.The combination of rotational and lateral forces being
applied with each piston stroke is extreme and tolerance maintenance is critical to
longevity as well as performance.
Bimetallic alloys have long proven to be the best all around heavy duty
bearing materials and the choice of virtually all of todays original equipment
manufacturers.The combination of moisture, diesel fuel/natural fuel vapors and
post-combustion contaminants create a corrosive crankcase environment.
Ferrous based alloys demonstrate exceptional fatigue resistance, but are
more vulnerable to these corrosive conditions Still preferred for use in
some older engine applications, todays enhanced and extreme engine
technology and environmental requirements are pushing the envelope in the
direction of Aluminum-based materials,
Aluminum/Silicon alloys high resistance to chemical attack from these agents
make it the superior choice for most of todays demanding applications.The
silicon additive enhances the operating characteristics of the material to greatly
resist seizure and virtually eliminate bearing wear.
A plating-applied softer metallic layer enhances both
conformability and embedability, trapping small abrasive
particles before they damage crankshaft or wrist pin bearing
surfaces.
Contemporary heavy duty, multi-fuel engines are pushing
1,000,000 miles before requiring a rebuild. AFA Bearings go
the distance and more.
Aluminum/Silicon alloy
Bimetallic Alloy
CAD/CAM Precision
Application Specific base materials
CYLINDER LINERS
Advanced metalurgy
Plateau-honed interiors
Exacting machining
Superior heat distribution
Sleeves, as well as being the containment vessel for the combustion process, serve as the thermal
interface between the cooling system, engine block and moving parts of the power cylinder.
Development of a new liner involves not only ensuring the exacting fit and tolerances to mate
the sleeve into its surroundings; it involves extensive and complex Finite Element calculations.
These calculations precisely map the force and thermal distribuition within the cylinder
and provide the guidelines for producing a profile that is maximizes wall strength and heat
distribution necessary in todays demanding applications.
Cylinder metallurgy is constantly evolving pushed by the technological advances of modern
high output, multi-fuel engines. Failure analysis has pointed the way toward
better casting techniques as well as higher grade cast iron and steels.
Sophisticated heat treating techniques produce sleeves with a greatly
increased durability and service life.
The critical, dynamic interior surface of these cylinder liners are
machined to exacting specifications in diameter and parallelism.
Initial honing produces the crosshatched pattern of valleys required
to distribute the engine lubricant. Plateau-honing finishes the process
(so named because the resulting surface profile resembles a series of
plateaus).The harsh peaks of the initial honed surface (See figure 1) are
removed leaving a substantially flat or plateau finish (See figure 2) with
much greater ring sealing area, while maintaining a cross hatch pattern of
valleys for oil retention.
Owner responsibilities
Owner is responsible for the operating and maintenance of the engine as specified in the Operating and
Maintenance manuals. Before the expiration of the applicable warranty, owner must give notice to AFA of a
failure considered to be warrantable.
It is the owners responsibility to provide failed and associated parts for examination by AFA Technical
Services Department in a condition that makes such examination possible. Owner is responsible for the cost
of all repairs made to items other than the engine in which the parts are installed. Owner is responsible for
the cost of lubricating oil antifreeze, filter elements belts, hoses and other maintenance items replaced during
warranty repairs, except where such items are not reusable due to a warrantable failure.
Owner is responsible for lodging, meals and incidental costs incurred by owner or agents of owner as a result
of a warrantable failure. Owner is responsible for down-time expenses and all business costs and losses
resulting from a warrantable failure
Warranty limitations
AFA is not responsible for failures resulting from owner or operator abuse or neglect, such as: operation
without adequate coolant, fuel or lubricants, over-fueling, over-speeding, lack of maintenance of lubricating,
coolant or air intake systems, improper storage, starting, warms-up, run-in or shut-down practices.
AFA is not responsible for failures resulting from improper repair or installation or the use of parts not
approved by AFA. This warranty DOES NOT apply to parts provided by AFA at no charge to the owner.
The warranty set forth herein are the sole warranties made by AFA in regard to its parts. NO AGENT,
EMPLOYEE OR REPRESENTATIVE OF AFA HAS ANY AUTHORITY TO BIND AFA TO ANY ADDITIONAL
REPRESENTATIONS OR WARRANTY. AFA makes no other warranties, express or implied, or of merchant-
ability or fitness for a particular purpose.
Click Here to Return to
INTRODUCTION PAGE
Heavy Duty
Engine Parts
Heavy Duty
Engine Parts
A New Look...
Heavy Duty
Engine Parts
CUMMINS L10
PARTS CATALOG
AFA CUMMINS L10
PARTS CATALOG
Table of Contents
AFA BEARINGS
Meet or exceed OE
design specifications
Alloys equal or superior to
original equipment
Computer-aided-manufacturing for
exact tolerances and repeatability
Continuous quality-control inspection
Application engineered
to each engine
3
L10 CPL List
CPL no. Model Cyl. Kit CPL no. Model Cyl. Kit CPL no. Model Cyl. Kit
527 LTA10 A3803973 772 LT10-C A3803973 1224 LTA10 A3800800
4
Engine Kits
Part Number Description Comment
IF3800800 Engine kit In-Frame
IF3803963 Engine kit In-Frame
IF3803964 Engine kit In-Frame
IF3803973 Engine kit In-Frame
Cylinder Components
Part No. Description Piston Kit Piston Liner kit Liner Ring set Pist. pin Rets.
A3800800 Cylinder kit A3803967 A3505622 A3803703 A3080760 A3803961 A3016650 A3016652 (2)
A3803963 Cylinder kit A3803962 A3893751 A3803703 A3080760 A3803961 A3016650 A3016652 (2)
A3803964 Cylinder kit A3803968 A3068090 A3803703 A3080760 A3803961 A3016650 A3016652 (2)
A3803973 Cylinder kit A3803965 A3044448 A3803703 A3080760 A3803961 A3016650 A3016652 (2)
A3032623 Shim, liner .005 Thick
A3034663 Shim, liner .008 Thick
*Liner Kit Includes A3080760 liner & A3047188 Mid-Stop Seal
Gasket Sets
Part Number Description Comment
A4025155 Gasket Set, Upper Early
A4029478 Gasket Set, Upper Late
A3803404 Gasket Set, Lower Early
A4089998 Gasket Set, Lower Late
Main Bearings
Part Number Description Comment
A4025125 Main Bearing Set, STD
A4025126 Main Bearing Set, .010
A4025127 Main Bearing Set, .020
A4025128 Main Bearing Set, .030
A4025129 Main Bearing Set, .040
* All above Main Bearing Sets include thrust washers
5
Connecting Rod Bearings & Bushing
Part Number Description Comment
A3016760 Rod Bearing Shell , STD 12 Required
A3016761 Rod Bearing Shell, .010 12 Required
A3016762 Rod Bearing Shell, .020 12 Required
A3016763 Rod Bearing Shell, .030 12 Required
A3016764 Rod Bearing Shell, .040 12 Required
*A3027105 Connecting Rod Bushinig Wrist-Pin
6
Cylinder Head Components
Part Number Descripstion Comment
A3801356 Intake Valve Kit To 1991
A3801357 Exhaust Valve Kit To 1991
A3800638 Intake Valve Kit From 1991
A3800639 Exhaust Valve Kit From 1991
A3028070 Seat, Valve Std.
A3028071 Seat, Valve 0.25 mm O/S
A3028072 Seat, Valve 0.50mm O/S
A3418040 Seat, Valve Std.
A3418041 Seat, Valve 0.25 mm O/S
A3418042 Seat, Valve 0.50 mm O/S
A3328781 Valve Seal
A3328786 Guide, Valve Long
A3033314 Guide, Valve Short
A3033232 Valve Spring Outer
A3033233 Valve Spring Inner
A3895860 Valve Spring Single
A3275354 Keeper 2 Required
Lubrication Components
Part Number Description Comment
A4003950 Oil pump
A3033247 O Ring Oil Pump Mounting
A3033248 O Ring Oil Pump Mounting
Electrics
Part Number Descripstion Comment
8
Gaskets & Seals
Part Number Description Comment
9
NEW IMPROVED AFA
L10 HEAD GASKET SEALING RING
The original Cummins design had shorter, less stabile sealing overlap on the Multi-Layer
gasket body. AFA has extended this sealing surface to maximize stability, improve
sealing and ensure improved durability as well as performance.
10
AFA Industries
Warranty for Replacement Parts
Products Warranted
This warranty applies to all new engine parts sold and marketed by AFA Industries unless specifically
excluded below. AFA replacement parts are warranted to be free from, defects in workmanship and material
under normal use and service
U.S.A. Coverage
AFA applications are covered for 24 months, unlimited miles and unlimited hours of operation.
International Coverage
AFA applications are covered for 12 months, 100,000 miles or 3,600 hours of operation, whichever occurs
first from date of first installation.
AFA responsibilities
AFA will pay for all parts and labor needed to repair the warrantable failure to the functional condition existing
immediately prior to the failure, including progressive damage to the engine in which the part was installed.
Labor costs will be paid in accordance with published labor rates at no more than published flat rate times.
No overtime or holiday rates will be allowed. Only new AFA approved parts will be used in making the repair.
AFA will pay for the Lubricating oil, antifreeze, filter elements, belts, hoses and other maintenance items that
are not reusable due to the warrantable failure.
Owner responsibilities
Owner is responsible for the operating and maintenance of the engine as specified in the Operating and
Maintenance manuals. Before the expiration of the applicable warranty, owner must give notice to AFA of a
failure considered to be warrantable.
It is the owners responsibility to provide failed and associated parts for examination by AFA Technical
Services Department in a condition that makes such examination possible. Owner is responsible for the cost
of all repairs made to items other than the engine in which the parts are installed. Owner is responsible for
the cost of lubricating oil antifreeze, filter elements belts, hoses and other maintenance items replaced during
warranty repairs, except where such items are not reusable due to a warrantable failure.
Owner is responsible for lodging, meals and incidental costs incurred by owner or agents of owner as a result
of a warrantable failure. Owner is responsible for down-time expenses and all business costs and losses
resulting from a warrantable failure
Warranty limitations
AFA is not responsible for failures resulting from owner or operator abuse or neglect, such as: operation
without adequate coolant, fuel or lubricants, over-fueling, over-speeding, lack of maintenance of lubricating,
coolant or air intake systems, improper storage, starting, warms-up, run-in or shut-down practices.
AFA is not responsible for failures resulting from improper repair or installation or the use of parts not
approved by AFA. This warranty DOES NOT apply to parts provided by AFA at no charge to the owner.
The warranty set forth herein are the sole warranties made by AFA in regard to its parts. NO AGENT,
EMPLOYEE OR REPRESENTATIVE OF AFA HAS ANY AUTHORITY TO BIND AFA TO ANY ADDITIONAL
REPRESENTATIONS OR WARRANTY. AFA makes no other warranties, express or implied, or of merchant-
ability or fitness for a particular purpose.
11
Heavy Duty
Engine Parts
World Class
Cutting Edge
Technology
in Every Part
Heavy Duty
Engine Parts
CUMMINS
M11/ISM11
PARTS CATALOG
1
2
AFA CUMMINS M11/ISM11
PARTS CATALOG
Table of Contents
AFA SEALS
AFA crankshaft
seals utilize
Polytetrafluoroethylene
(PTFE), a high molecular
weight compound
consisting of carbon
and fluorine. This
material has the lowest
coefficient of friction
against the carbon steel
crankshaft.
3
AFA Cummins M11/ISM11 CPL List
CPL number Model Cylinder Kit CPL number Model Cylinder Kit
1827 M11-330E A4025162 1828 M11-370E A4025162
4
Engine kits
Part Number Description Comment
IF4025162 Engine kit In-frame
IF4025164 Engine kit In-frame
IF4024940 Engine kit In-frame
IF4089386CK Engine kit In-frame
Cylinder Components
Part number Description Comment Pist kit Pist pin/ret Liner kit * Ring set
A4025162 Cylinder kit A4025161 A4083244 A3803703 A3803977
A3016652 (2)
A4025164 Cylinder kit A4025158 A4083244 A3803703 A3803977
A3016652 (2)
A4024940 Cylinder kit A4024941 A4083244 A3803703 A3803977
A3016652 (2)
A4089386CK AFA Cylinder kit A4089386 A4083244 A4089388 A4089385
A3016652 (2)
Gasket Sets
Part Number Description Comment
A4089478 Upper gasket set
A4089998 Lower gasket set
5
Main bearings
Part Number Description Comment
A4025125 Main Bearing Set STD Through 3/2002
A4025126 Main Bearing Set .010 Through 3/2002
A4025127 Main Bearing Set .020 Through 3/2002
A4025128 Main Bearing Set .030 Through 3/2002
A4025120 Main Bearing Set STD From 4/2002
A4025121 Main Bearing Set .010 From 4/2002
A4025122 Main Bearing Set .020 From 4/2002
A4025123 Main Bearing Set .030 From 4/2002
*Above Main bearing sets all include thrust washers.
A4023083 Thrust Washer
A4023203 Thrust Washer
6
AFA ARTICULATED PISTON
Forged Steel Crown
Phosphate Coating for Greatly
Improved Durability
Lightweight Aluminum Skirt
Tighter Sealing Tolerances
Lighter Weight, Greater Strength
Specially Engineered for High Load
and Severe Operating Conditions
8
Lubrication Components
Part Number Description Comment
A4003950 Oil Pump
A3033247 O Ring, Oil Pump Mounting
A3033248 O Ring, Oil Pump Mounting
Cooling Components
Part Number Description Comment
A3803402 Water Assembly
A3803403 Water Pump Assembly
A4024817 Kit, repair water pump
9
Gaskets, Seals, & Kits
Part Number Description Comment
A3883220 Gasket, Rocker Lever Cover
A4070529 Gasket, Rocker Cover Housing
A3025296 Gasket, Rear Cover Camshaft
A3883472 Gasket, Block Hand Hole
A4026171 Gasket, Fuel Pump Coupling
A3046200 Spider, Fuel Pump Coupling
A3803478 Gasket kit, Fuel Pump Repair Celect
A3072919 Gasket, Turbo Mounting
A3899343 Gasket, Turbo Oil Out
A3401290 Pan gasket
A3032787 Seal, Pick Up Tube 2 Required
A3055069 Plug, Threaded Oil Pan Plug
A67946 Washer, Oil Pan Plug
A3328948 Gasket, Exhaust Manifold 6 Required
A3803767 Gasket Kit, Air Compressor Head Repair
U.S.A. Coverage
AFA applications are covered for 24 months, unlimited miles and unlimited hours of operation.
International Coverage
AFA applications are covered for 12 months, 100,000 miles or 3,600 hours of operation, whichever occurs
first from date of first installation.
AFA responsibilities
AFA will pay for all parts and labor needed to repair the warrantable failure to the functional condition existing
immediately prior to the failure, including progressive damage to the engine in which the part was installed.
Labor costs will be paid in accordance with published labor rates at no more than published flat rate times.
No overtime or holiday rates will be allowed. Only new AFA approved parts will be used in making the repair.
AFA will pay for the Lubricating oil, antifreeze, filter elements, belts, hoses and other maintenance items that
are not reusable due to the warrantable failure.
Owner responsibilities
Owner is responsible for the operating and maintenance of the engine as specified in the Operating and
Maintenance manuals. Before the expiration of the applicable warranty, owner must give notice to AFA of a
failure considered to be warrantable.
It is the owners responsibility to provide failed and associated parts for examination by AFA Technical
Services Department in a condition that makes such examination possible. Owner is responsible for the cost
of all repairs made to items other than the engine in which the parts are installed. Owner is responsible for
the cost of lubricating oil antifreeze, filter elements belts, hoses and other maintenance items replaced during
warranty repairs, except where such items are not reusable due to a warrantable failure.
Owner is responsible for lodging, meals and incidental costs incurred by owner or agents of owner as a result
of a warrantable failure. Owner is responsible for down-time expenses and all business costs and losses
resulting from a warrantable failure
Warranty limitations
AFA is not responsible for failures resulting from owner or operator abuse or neglect, such as: operation
without adequate coolant, fuel or lubricants, over-fueling, over-speeding, lack of maintenance of lubricating,
coolant or air intake systems, improper storage, starting, warms-up, run-in or shut-down practices.
AFA is not responsible for failures resulting from improper repair or installation or the use of parts not
approved by AFA. This warranty DOES NOT apply to parts provided by AFA at no charge to the owner.
The warranty set forth herein are the sole warranties made by AFA in regard to its parts. NO AGENT,
EMPLOYEE OR REPRESENTATIVE OF AFA HAS ANY AUTHORITY TO BIND AFA TO ANY ADDITIONAL
REPRESENTATIONS OR WARRANTY. AFA makes no other warranties, express or implied, or of merchant-
ability or fitness for a particular purpose.
11
Heavy Duty
Engine Parts
World Class
Cutting Edge
Technology
in Every Part
Heavy Duty
Engine Parts
CUMMINS
N14/N14 CELECT PLUS
PARTS CATALOG
1
2
AFA CUMMINS
N14/N14 CELECT PLUS
PARTS CATALOG
Table of Contents
AFA GASKETS
CAD/CAM Precision
Application Specific base materials
Advanced plasma coated facings
Superior thermal conduction
Emissions and durability compliant
Cylinder Components
Part Description Comment Pist. Kit Pist pin/ret Liner kit * Ring set
number
A3803740 Cylinder kit Articulated Piston A3803739 A3064304 A3801826 STD 3804500
A3064305 (2) A3803219 0.020/0.040 O/S
A3801387 0.020 UPF
A3803742 Cylinder kit Articulated Piston A3803741 A3064304 A3801826 STD 3804500
A3064305 (2) A3803219 0.020/0.040 O/S
A3801387 0.020 UPF
A3803753 Cylinder kit NTA14E (Celect) Below A3803752 A3064304 A3801826 STD 3804500
350 HP. Non-Anodized
Crown
A3064305 (2) A3803219 0.020/0.040 O/S
A3801387 0.020 UPF
A3803755 Cylinder kit NTA14E (Celect) Above A3803754 A3064304 A3801826 STD 3804500
350 HP. Anodized Crown
A3064305 (2) A3803219 0.020/0.040 O/S
A3801387 0.020 UPF
A3803757 Cylinder kit NTA14 (STC) Auto & A3803756 A3064304 A3801826 STD 3804500
Industrial Below 370 HP
Non-Anodized Crown A3064305 (2) A3803219 0.020/0.040 O/S
A3801387 0.020 UPF
5
Cylinder Components
Part Description Comment Pist. Kit Pist pin/ret Liner kit * Ring set
number
A3803753 Cylinder kit NTA14E (Celect) Below 350 A3803752 A3064304 A3801826 STD 3804500
HP. Non-Anodized Crown
A3064305 (2) A3803219 0.020/0.040 O/S
A3801387 0.020 UPF
A3803755 Cylinder kit NTA14E (Celect) Above 350 A3803754 A3064304 A3801826 STD 3804500
HP. Anodized Crown
A3064305 (2) A3803219 0.020/0.040 O/S
A3801387 0.020 UPF
A3803757 Cylinder kit NTA14 (STC) Auto & A3803756 A3064304 A3801826 STD 3804500
Industrial Below 370 HP
Non-Anodized Crown A3064305 (2) A3803219 0.020/0.040 O/S
A3801387 0.020 UPF
A3803759 Cylinder kit NTA14 (STC) Auto & A3803758 A3064304 A3801826 STD 3804500
Industrieal Below 370 HP
Anodized Crown A3064305 (2) A3803219 0.020/0.040 O/S
A3801387 0.020 UPF
A3054948 Liner Shim, .020 Standard Liner
A3065406 Liner Shim, .020 .020/.040 O/S Liner
*A3801826 includes A3055099 STD liner & A3800174 seal kit.
*A3803219 includes A3065405 0.020/0.040 O/S liner & A3800174 seal kit.
*A3801387 includes A3064325 Upper Press Fit liner & A3800174 seal kit.
Gasket Sets
Part Number Description Comment
A4089368 Gasket Set, Upper N14 STC
A4089371 Gasket Set, Upper N14 CELECT
A4025068 Gasket Set, Lower 94 N14
A4025069 Gasket Set, Lower 91 N14
AFA185-2 Gasket set, Oil Pan Installation Included Inside In-Frame Kits
Main bearings
Part Number Description Comments
A3801260 Main Bearing Set, STD
A3801261 Main Bearing Set, .010
A3801262 Main Bearing Set, .020
A3801263 Main Bearing Set, .030
A3801264 Main Bearing Set, .040
* All above Main Bearing Sets include thrust washers (A3067568)
6
Connecting Rod Bearings & Components
Part Number Description Comment
A3055145 Rod Bearing Shell, Std 12 Required
A3055146 Rod Bearing Shell, .010 12 Required
A3055147 Rod Bearing Shell, .020 12 Required
A217323 Damper
A204165 Bolts, Damper 6 Required
A200861 Washer, Damper 6 Required
7
Camshaft, Followers & Accessories
Part Number Description Comment
A3166388 Pin, Injector Lever 6 Required 94 N14
A3064309 Roll Pin 18 Required
A205401 Plug, Shaft 6 Required
A3068473 Gasket, Cam Follower 3 Required .032 Thick
A3068475 Gasket, Cam Follower 3 Required .042 Thick
Lubrication Components
Part Number Description Comment
A3803369 Oil pump 91 N14
A3803698 Oil pump 94 N14
Cooling Components
Part number Description Comment
A3803605 Water pump
A3076489 Thermostat
A186780 Thermostat Seal
A3066285 Thermostat Gasket
A46463A O Ring Thermostat Tube 2 Required
U.S.A. Coverage
AFA applications are covered for 24 months, unlimited miles and unlimited hours of operation.
International Coverage
AFA applications are covered for 12 months, 100,000 miles or 3,600 hours of operation, whichever occurs
first from date of first installation.
AFA responsibilities
AFA will pay for all parts and labor needed to repair the warrantable failure to the functional condition existing
immediately prior to the failure, including progressive damage to the engine in which the part was installed.
Labor costs will be paid in accordance with published labor rates at no more than published flat rate times.
No overtime or holiday rates will be allowed. Only new AFA approved parts will be used in making the repair.
AFA will pay for the Lubricating oil, antifreeze, filter elements, belts, hoses and other maintenance items that
are not reusable due to the warrantable failure.
Owner responsibilities
Owner is responsible for the operating and maintenance of the engine as specified in the Operating and
Maintenance manuals. Before the expiration of the applicable warranty, owner must give notice to AFA of a
failure considered to be warrantable.
It is the owners responsibility to provide failed and associated parts for examination by AFA Technical
Services Department in a condition that makes such examination possible. Owner is responsible for the cost
of all repairs made to items other than the engine in which the parts are installed. Owner is responsible for
the cost of lubricating oil antifreeze, filter elements belts, hoses and other maintenance items replaced during
warranty repairs, except where such items are not reusable due to a warrantable failure.
Owner is responsible for lodging, meals and incidental costs incurred by owner or agents of owner as a result
of a warrantable failure. Owner is responsible for down-time expenses and all business costs and losses
resulting from a warrantable failure
Warranty limitations
AFA is not responsible for failures resulting from owner or operator abuse or neglect, such as: operation
without adequate coolant, fuel or lubricants, over-fueling, over-speeding, lack of maintenance of lubricating,
coolant or air intake systems, improper storage, starting, warms-up, run-in or shut-down practices.
AFA is not responsible for failures resulting from improper repair or installation or the use of parts not
approved by AFA. This warranty DOES NOT apply to parts provided by AFA at no charge to the owner.
The warranty set forth herein are the sole warranties made by AFA in regard to its parts. NO AGENT,
EMPLOYEE OR REPRESENTATIVE OF AFA HAS ANY AUTHORITY TO BIND AFA TO ANY ADDITIONAL
REPRESENTATIONS OR WARRANTY. AFA makes no other warranties, express or implied, or of merchant-
ability or fitness for a particular purpose.
11
Heavy Duty
Engine Parts
World Class
Cutting Edge
Technology
in Every Part
Heavy Duty
Engine Parts
AFA CUMMINS
4B3.9/6B5.9
PARTS CATALOG
1
2
AFA 4B3.9 Parts Catalog
4 Cylinder-8 Valve
PARTS CATALOG
Table of Contents
CPL List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Engine Kits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Cylinder Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Gasket Sets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Main Bearings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Connecting Rod Bearings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Connecting Rods. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Crankshaft & Sealing Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Camshaft & Tappet Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Cylinder Head Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Lubrication Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Cooling Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Fuel Transfer Pump. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Gaskets & Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
CPL List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Engine Kits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Cylinder Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Gasket Sets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Main Bearings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Connecting Rod Bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Connecting Rods. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Crankshaft & Sealing Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Camshaft & Tappet Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Cylinder Head Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Lubrication Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Cooling Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Fuel Transfer Pumps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Gaskets & Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3
AFA 4B3.9 Parts Catalog
4 Cylinder-8 Valve
CPL List
Piston Kit A3802160 & Oversizes:
593-690-727-730-762-763-767-817-857-858
971-1201-1202-1268-1277-1287-1508-1509
1631-1659-2021-2340-2414
591-681-721-725-791-843-895-981-1172-1239
1312-1522-1932
1934-1965-1966-1967-2109-2142-2144-2302
2351-2359-2478-2528-2623-2672-2808-2857
2881
594-595-696-710-711-741-826-937-961-1173
1278-1520-1521-1525-1526-2377
1839-2001-2195-2304
1963-2264-2623
4
Engine Kits
Kit Number Description Kit Number Description
IF3802160-4B In-Frame Kit STD OH3802160-4B Overhaul Kit STD
IF3802132-4B In-Frame Kit .50mm/.020 OH3802132-4B Overhaul Kit .50mm/.020
IF3802134-4B In-Frame Kit 1.00mm/.040 OH3802134-4B Overhaul Kit 1.00mm/.040
IF3802100-4B In-Frame Kit STD OH3802100-4B Overhaul Kit STD
IF3802102-4B In-Frame Kit .50mm/.020 OH3802102-4B Overhaul Kit .50mm/.020
IF3802104-4B In-Frame Kit 1.00mm/.040 OH3802104-4B Overhaul Kit 1.00mm/.040
IF3802060-4B In-Frame Kit STD OH3802060-4B Overhaul Kit STD
IF3802062-4B In-Frame Kit .50mm/.020 OH3802062-4B Overhaul Kit .50mm/.020
IF3802064-4B In-Frame Kit 1.00mm/.040 OH3802064-4B Overhaul Kit 1.00mm/.040
IF3802747-4B In-Frame Kit STD OH3802747-4B Overhaul Kit STD
IF3802764-4B In-Frame Kit .50mm/.020 OH3802764-4B Overhaul Kit .50mm/.020
IF3802765-4B In-Frame Kit 1.00mm/.040 OH3802765-4B Overhaul Kit 1.00mm/.040
IF3802561-4B In-Frame Kit STD OH3802561-4B Overhaul Kit STD
IF3802562-4B In-Frame Kit STD OH3802562-4B Overhaul Kit STD
IF3802564-4B In-Frame Kit .50mm/.020 OH3802564-4B Overhaul Kit .50mm/.020
IF3802565-4B In-Frame Kit 1.00mm/.040 OH3802565-4B Overhaul Kit 1.00mm/.040
IF3802757-4B In-Frame Kit STD OH3802757-4B Overhaul Kit STD
IF3802758-4B In-Frame Kit .50mm/.020 OH3802758-4B Overhaul Kit .50mm/.020
IF3802759-4B In-Frame Kit 1.00mm/.040 OH3802759-4B Overhaul Kit 1.00mm/.040
*IF kits include: 4 Piston Kits, Upper Gasket Set, Main Bearings with Thrust Washers, Rod Bearings and
an oil pan installation gasket kit.
Gasket Sets
Part Number Description Comment
A3804896 Gasket Set, Upper STD Head Gasket
A3802362 Gasket Set, Upper .15mm O/S
A3802242 Gasket Set, Upper .50mm O/S
A3802375 Gasket Set, Lower
Main Bearings
Part Number Description Comment
A3802010 Main Bearing Set, STD
A3802011 Main Bearing Set, .25mm O/S
A3802012 Main Bearing Set, .50mm O/S
A3802013 Main Bearing Set, .75mm O/S
A3802014 Main Bearing Set, 1.00mm O/S
*Note All above Main Bearing sets come with Thrust Washers.
6
Connecting Rod bearings
Part Number Description Comment
A3939859 Bearing, Con Rod STD STD 2 Per Rod
A4932375 Bearing, Con Rod .25mm O/S .010 2 Per Rod
A4932376 Bearing, Con Rod .50mm O/S .020 2 Per Rod
A4932377 Bearing, Con Rod .75mm O/S .030 2 Per Rod
A4932378 Bearing, Con Rod 1.00mm O/S .040 2 Per Rod
*Note Above Rod Bearings are used on Non-Fractured Early Style Con Rods.
Connecting Rods
Part Number Description Comment
A3901569 Connecting Rod Non-Fractured Early
A4943979 Connecting Rod Fractured-Late
Lubrication Components
Part Number Description Comment
A3930336 Oil pump
8
Cooling Components
Part Number Description Comment
A3286278 Water Pump
10
AFA 6B5.9 Parts Catalog
6 Cylinder-12 Valve
CPL list
Piston Kit A3802160 & Oversizes:
597-692-716-729-761-804-807-856-938-943-947-948
949-950-994-1160-1163-1168-1189-1207-1245-1246
1266-1279-1288-1289-1440-1627-1685-2049-2413
11
Engine Kits
Kit Number Description Kit Number Description
IF3802160-6B In-Frame Kit STD OH3802160-6B Overhaul Kit STD
IF3802132-6B In-Frame Kit .50mm/.020 OH3802132-6B Overhaul Kit .50mm/.020
IF3802134-6B In-Frame Kit 1.00mm/.040 OH3802134-6B Overhaul Kit 1.00mm/.040
IF3802100-6B In-Frame Kit STD OH3802100-6B Overhaul Kit STD
IF3802102-6B In-Frame Kit .50mm/.020 OH3802102-6B Overhaul Kit .50mm/.020
IF3802104-6B In-Frame Kit 1.00mm/.040 OH3802104-6B Overhaul Kit 1.00mm/.040
IF3802747-6B In-Frame Kit STD OH3802747-6B Overhaul Kit STD
IF3802764-6B In-Frame Kit .50mm/.020 OH3802764-6B Overhaul Kit .50mm/.020
IF3802765-6B In-Frame Kit 1.00mm/.040 OH3802765-6B Overhaul Kit 1.00mm/.040
IF3802487-6B In-Frame Kit STD OH3802487-6B Overhaul Kit STD
IF3802493-6B In-Frame Kit .50mm/.020 OH3802493-6B Overhaul Kit .50mm/.020
IF3802495-6B In-Frame Kit 1.00mm/.040 OH3802495-6B Overhaul Kit 1.00mm/.040
IF3802561-6B In-Frame Kit STD OH3802561-6B Overhaul Kit STD
IF3802562-6B In-Frame Kit STD OH3802562-6B Overhaul Kit STD
IF3802564-6B In-Frame Kit .50mm/.020 OH3802564-6B Overhaul Kit .50mm/.020
IF3802565-6B In-Frame Kit 1.00mm/.040 OH3802565-6B Overhaul Kit 1.00mm/.040
IF3802060-6B In-Frame Kit STD OH3802060-6B Overhaul Kit STD
IF3802062-6B In-Frame Kit .50mm/.020 OH3802062-6B Overhaul Kit .50mm/.020
IF3802064-6B In-Frame Kit 1.00mm/.040 OH3802064-6B Overhaul Kit 1.00mm/.040
IF3802170-6B In-Frame Kit STD OH3802170-6B Overhaul Kit STD
IF3802172-6B In-Frame Kit .50mm/.020 OH3802172-6B Overhaul Kit .50mm/.020
IF3802174-6B In-Frame Kit 1.00mm/.040 OH3802174-6B Overhaul Kit 1.00mm/.040
IF3802757-6B In-Frame Kit STD OH3802757-6B Overhaul Kit STD
IF3802758-6B In-Frame Kit .50mm/.020 OH3802758-6B Overhaul Kit .50mm/.020
IF3802759-6B In-Frame Kit 1.00mm/.040 OH3802759-6B Overhaul Kit 1.00mm/.040
IF3802251-6B In-Frame Kit STD OH3802252-6B Overhaul Kit STD
IF3802252-6B In-Frame Kit .50mm/.020 OH3802252-6B Overhaul Kit .50mm/.020
IF3802253-6B In-Frame Kit 1.00mm/.040 OH3802253-6B Overhaul Kit 1.00mm/.040
IF3802248-6B In-Frame Kit STD OH3802248-6B Overhaul Kit STD
IF3802249-6B In-Frame Kit .50mm/.020 OH3802249-6B Overhaul Kit .50mm/.020
IF3802250-6B In-Frame Kit 1.00mm/.040 OH3802250-6B Overhaul Kit 1.00mm/.040
*IF kits include: 6 Piston Kits, Upper Gasket Set, Main Bearings with Thrust Washers, Rod Bearings and
an oil pan installation gasket kit.
*OH Kits include: 6 Piston Kits, Upper and Lower Gasket Sets, Main Bearing with Thrust Washers, Rod Bearings
and an oil pan installation gasket kit.
12
Cylinder Components
Part Number Description Piston Kit With Pin Ring Set Piston Pin Retainers
A3802160 Piston Kit, STD A3802160WP A3802421 A3934048 A3920691 (2)
A3802132 Piston Kit, .50mm/.020 A3802132WP A3802422 A3934048 A3920691 (2)
A3802134 Piston Kit, 1.00mm/.040 A3802134WP A3802423 A3934048 A3920691 (2)
A3802060 Piston Kit, STD A3802060WP A3802040 A3934048 A3920691 (2)
A3802062 Piston Kit, .50mm/.020 A3802062WP A3802042 A3934048 A3920691 (2)
A3802064 Piston Kit, 1.00mm/.040 A3802064WP A3802044 A3934048 A3920691 (2)
A3802100 Piston Kit, STD A3802100WP A3802421 A3934048 A3920691 (2)
A3802102 Piston Kit, .50mm/.020 A3802102WP A3802422 A3934048 A3920691 (2)
A3802104 Piston Kit, 1.00mm/.040 A3802104WP A3802423 A3934048 A3920691 (2)
A3802747 Piston Kit, STD A3802747WP A3802421 A3934047 A3920691 (2)
A3802764 Piston Kit, .50mm/.020 A3802764WP A3802422 A3934047 A3920691 (2)
A3802765 Piston Kit, 1.00mm/.040 A3802765WP A3802423 A3934047 A3920691 (2)
A3802248 Piston Kit, STD A3802248WP A3802421 A3934047 A3920691 (2)
A3802249 Piston Kit, .50mm/.020 A3802249WP A3802422 A3934047 A3920691 (2)
A3802250 Piston Kit, 1.00mm/.040 A3802250WP A3802423 A3934047 A3920691 (2)
A3802757 Piston Kit, STD A3802757WP A3802750 A3934047 A3920691 (2)
A3802758 Piston Kit, .50mm/.020 A3802758WP A3802863 A3934047 A3920691 (2)
A3802759 Piston Kit, 1.00mm/.040 A3802759WP A3802864 A3934047 A3920691 (2)
A3802561 Piston Kit, STD A A3802561WP A3802421 A3934047 A3920691 (2)
A3802562 Piston Kit, STD B A3802562WP A3802421 A3934047 A3920691 (2)
A3802564 Piston Kit, .50mm/.020 A3802564WP A3802422 A3934047 A3920691 (2)
A3802565 Piston Kit, 1.00mm/.040 A3802565WP A3802423 A3934047 A3920691 (2)
A3802170 Piston Kit, STD A3802170WP A3802421 A3934047 A3920691 (2)
A3802172 Piston Kit, .50mm/.020 A3802172WP A3802422 A3934047 A3920691 (2)
A3802174 Piston Kit, 1.00mm/.040 A3802174WP A3802423 A3934047 A3920691 (2)
A3802487 Piston Kit, STD A3802487WP A3802421 A3934047 A3920691 (2)
A3802493 Piston Kit, .50mm/.020 A3802493WP A3802422 A3934047 A3920691 (2)
A3802495 Piston Kit, 1.00mm/.040 A3802495WP A3802423 A3934047 A3920691 (2)
A3802251 Piston Kit, STD A3802251WP A3802421 A3934047 A3920691 (2)
A3802253 Piston Kit, .50mm/.020 A3802253WP A3802422 A3934047 A3920691 (2)
A3802253 Piston Kit, 1.00mm/.040 A3802253WP A3802423 A3934047 A3920691 (2)
13
Gasket Sets
Part Number Description Comment
A3804897 Gasket Set, Upper STD Head Gasket
A3802364 Gasket Set, Upper .25mm O/S
A3802245 Gasket Set, Upper .50mm O/S
A3802376 Gasket Set, Lower
Main Bearings
Part number Description Comment
A4955853 Main Bearing Set std w/thrust
A4955860 Main Bearing Set, .25mm O/S .25mm w/thrust
A4955861 Main Bearing Set, .50mm O/S .50mm w/thrust
A4955862 Main Bearing Set .75mm O/S .75mm w/thruse
A4955863 Main Bearing Set 1.00mm O/S 1.00mm w/thrust
*Note All Above Main Bearing Sets come with Thrust Washers
14
AFA BEARINGS
Meet or exceed OE design specifications
Alloys equal or superior to original equipment
Computer-aided-manufacturing for
exact tolerances and repeatability
Continuous quality-control inspection
Application engineered to each engine
15
Connecting Rods
Part Number Description Comment
A3901569 Connecting Rod Non-Fractured Early
A4943979 Connecting Rod Fractured-Late
16
Lubrication Components
Part Number Description Comment
A3937404 Oil pump
Cooling Components
Part Number Description Comment
A3286278 Water pump
17
AFA VALVE TRAIN
Total system engineering
State-of-the-art manufacturing
Precise metallurgy and heat treating
Exacting machining
Scrupulous quality control
AFA RINGS
CAD/CAM Precision
Application Specific base materials
Advanced plasma coated facings
Superior thermal conduction
Emissions and durability compliant
18
AFA Industries
Warranty for Replacement Parts
Products Warranted
This warranty applies to all new engine parts sold and marketed by AFA Industries unless specifically
excluded below. AFA replacement parts are warranted to be free from, defects in workmanship and material
under normal use and service
U.S.A. Coverage
AFA applications are covered for 24 months, unlimited miles and unlimited hours of operation.
International Coverage
AFA applications are covered for 12 months, 100,000 miles or 3,600 hours of operation, whichever occurs
first from date of first installation.
AFA responsibilities
AFA will pay for all parts and labor needed to repair the warrantable failure to the functional condition existing
immediately prior to the failure, including progressive damage to the engine in which the part was installed.
Labor costs will be paid in accordance with published labor rates at no more than published flat rate times.
No overtime or holiday rates will be allowed. Only new AFA approved parts will be used in making the repair.
AFA will pay for the Lubricating oil, antifreeze, filter elements, belts, hoses and other maintenance items that
are not reusable due to the warrantable failure.
Owner responsibilities
Owner is responsible for the operating and maintenance of the engine as specified in the Operating and
Maintenance manuals. Before the expiration of the applicable warranty, owner must give notice to AFA of a
failure considered to be warrantable.
It is the owners responsibility to provide failed and associated parts for examination by AFA Technical
Services Department in a condition that makes such examination possible. Owner is responsible for the cost
of all repairs made to items other than the engine in which the parts are installed. Owner is responsible for
the cost of lubricating oil antifreeze, filter elements belts, hoses and other maintenance items replaced during
warranty repairs, except where such items are not reusable due to a warrantable failure.
Owner is responsible for lodging, meals and incidental costs incurred by owner or agents of owner as a result
of a warrantable failure. Owner is responsible for down-time expenses and all business costs and losses
resulting from a warrantable failure
Warranty limitations
AFA is not responsible for failures resulting from owner or operator abuse or neglect, such as: operation
without adequate coolant, fuel or lubricants, over-fueling, over-speeding, lack of maintenance of lubricating,
coolant or air intake systems, improper storage, starting, warms-up, run-in or shut-down practices.
AFA is not responsible for failures resulting from improper repair or installation or the use of parts not
approved by AFA. This warranty DOES NOT apply to parts provided by AFA at no charge to the owner.
The warranty set forth herein are the sole warranties made by AFA in regard to its parts. NO AGENT,
EMPLOYEE OR REPRESENTATIVE OF AFA HAS ANY AUTHORITY TO BIND AFA TO ANY ADDITIONAL
REPRESENTATIONS OR WARRANTY. AFA makes no other warranties, express or implied, or of merchant-
ability or fitness for a particular purpose.
19
Heavy Duty
Engine Parts
World Class
Cutting Edge
Technology
in Every Part
Heavy Duty
Engine Parts
AFA CUMMINS
6CT,6CTA8.3
8.3-12 Valve
PARTS CATALOG
1
2
AFA CUMMINS
6CT, 6CTA8.3
PARTS CATALOG
Table of Contents
CPL List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Engine Kits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Cylinder Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
Gasket Sets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Main Bearings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Connecting Rod Bearings & Components . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Crankshaft & Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Camshaft Tappet & Push Rod. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Cylinder Head Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Lubrication Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Cooling Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Fuel Transfer Pump. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Gaskets & Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
AFA PISTONS
Computer Aided Design for precision
Function-driven metallurgical alloys
Ni-resist compression ring inserts
Proprietary coatings improve durability
Available in one and two piece articulated
3
AFA Cummins 6CT,6CTA8.3 Parts Catalog CPL list
A3917707 Piston CPL Numbers:
1262-1263-1406-1615-1668-2054-2055-2056-2057
2060-2061-2062-2100-2367-2368-2531-2995-2996
2997-8145-8146-8185-8197-8211-8277-8307-8517-8657
4
Engine Kits
Kit Number Description Comment
IF3355254 In-Frame Kit Thin Block ~ Pre 1991
IF3802388 In-Frame Kit Thin Block ~ Pre 1991
IF3802399 In-Frame Kit Thin Block ~ Pre 1991
IF3802400 In-Frame Kit Thin Block ~ Pre 1991
IF3802401 In-Frame Kit Thin Block ~ Pre 1991
IF4020060 In-Frame Kit Thin Block ~ Pre 1991
IF3355289 In-Frame Kit Thick Block ~ 91-99
IF3802402 In-Frame Kit Thick Block ~ 91-99
IF3802403 In-Frame Kit Thick Block ~ 91-99
IF3802404 In-Frame Kit Thick Block ~ 91-99
IF3802406 In-Frame Kit Thick Block ~ 91-99
IF3802497 In-Frame Kit Thick Block ~ 91-99
IF3802609 In-Frame Kit Thick Block ~ 91-99
IF3802811 In-Frame Kit Thick Block ~ 91-99
IF4020061 In-Frame Kit Thick Block ~ 91-99
IF3934584 In-Frame Kit Later Style Short Liner
IF3934585 In-Frame Kit Later Style Short Liner
IF3934586 In-Frame Kit Later Style Short Liner
IF3934588 In-Frame Kit Later Style Short Liner
IF3934589 In-Frame Kit Later Style Short Liner
IF4020062 In-Frame Kit Later Style Short Liner
5
Cylinder Components
Part Description Piston Liner Ring Set Piston Pin Retainers
Number Piston Kit Liner Kit
Piston Kit With Liner Seal
Pin
A3802388 Cylinder Kit, Thin Block A3917707 A3907792 A3802429 A3934046 A3920692 (2)
A3802263 A3802370
A3802263WP A3907177
A3802406 Cylinder Kit, Thick Block A3917707 A3919937 A3802429 A3934046 A3920692 (2)
A3802263 A3802407
A3802263WP A3907177
A3802400 Cylinder Kit, Thin Block A3923163 A3907792 A3802429 A3934046 A3920692 (2)
A3802397 A3802370
A3802397WP A3907177
A3802403 Cylinder Kit, Thick Block A3923163 A3919937 A3802429 A3934046 A3920692 (2)
A3802397 A3802407
A3802397WP A3907177
A3802401 Cylinder Kit, Thin Block A3923164 A3907792 A3802429 A3934046 A3920692 (2)
A3802398 A3802370
A3802398WP A3907177
A3802404 Cylinder Kit, Thick Block A3923164 A3919937 A3802429 A3934046 A3920692 (2)
A3802398 A3802407
A3802398WP A3907177
A3802399 Cylinder Kit, Thin Block A3923165 A3907792 A3802429 A3934046 A3920692 (2)
A3802396 A3802370
A3802396WP A3907177
A3802402 Cylinder Kit, Thick Block A3923165 A3919937 A3802429 A3934046 A3920692 (2)
A3802396 A3802407
A3802396WP A3907177
A3802609 Cylinder Kit, Thick Block A3925878 A3919937 A3802429 A3934046 A3920692 (2)
A3802601 A3802407
A3802601WP A3907177
6
Cylinder Components
Part Description Piston Liner Ring Set Piston Pin Retainers
Number Piston Kit Liner Kit
Piston Kit With Liner Seal
Pin
A3934588 Cylinder Kit A3925878 A3948095 A3802429 A3934046 A3920692 (2)
A3802601 A3800328
A3802601WP A3907177
A3802811 Cylinder Kit, Thick Block A3929161 A3919937 A3802429 A3934046 A3920692 (2)
A3802657 A3802407
A3802657WP A3907177
A4020060 Cylinder Kit, Thin Block A4019886 A3907792 A3802429 A3934046 A3920692 (2)
A4020059 A3802370
A4020059WP A3907177
A4020061 Cylinder Kit, Thick Block A4019886 A3919937 A3802429 A3934046 A3920692 (2)
A4020059 A3802407
A4020059WP A3907177
A3355254 Cylinder Kit, Thin Block A3919247 A3907792 A3802429 A3934046 A3920692 (2)
A3802344WP A3802370
A3907177
A3355289 Cylinder Kit, Thick Block A3919247 A3919937 A3802429 A3934046 A3920692 (2)
A3802344WP A3802407
A3802497 Cylinder Kit, Thick Block A3923537 A3919937 A3802429 A3934046 A3920692 (2)
A3802474 A3802407
A3802474WP
7
Gasket Sets
Part Number Description Comment
A4025271 Gasket Set, Upper STD Head Gasket
A3800747 Gasket Set, Upper .25mm O/S Head Gasket
A3800749 Gasket Set, Upper .50mm O/S Head Gasket
A3800558 Gasket Set, Lower
A3926126 Rear Crank Seal Kit Seal Kit With Wear Sleeve
A3912472 Seal Ring, Rear Cover
8
Camshaft, Tappet & Push Rod
Part Number Description Comment
A3923478 Camshaft
A3945329 Cam Bushing 7 Required
Lubrication Components
Part Number Description Comment
A3800828 Oil Pump
Cooling Components
Part Number Description Comment
A3802973 Water Pump Assembly
9
Gaskets & Seals
Part Number Description Comment
A3938267 Head Gasket STD
A3935586 Head Gasket .25mm O/S
A3935587 Head Gasket .50mm O/S
A3939253 Gasket Rear Crank Cover
A3972757 Seal Ring, Rear Cover
A3905449 Gasket, Valve Cover
A3936993 Gasket, Intake Manifold
A3921440 Gaskit, Intake Manfold Short
A3939258 Gasket, Fuel Pump Cover Plate
A3979349 Gasket, Gear Housing Cover To Block
A3917780 Gasket, Front Cover
A3911941 Gasket, Turbo Mounting
A3937706 Gasket, Turbo Oil Drain
A3519762 Gasket, Turbo Feed
A3938160 Oil Pan Gasket
A3939352 Gasket, Pick Up Tube
A3920773 Washer, Drain Plug Oil Pan
A3902425 Seal, Pick Up Tube
A3918174 Gasket, Oil Cooler Core
A3914308 Gasket, Oil Cooler
A3902089 Seal, Water Pump
A3914310 Gasket, Thermostat
A3932063 Gasket, Exhaust Manifold 6 Required
10
AFA Industries
Warranty for Replacement Parts
Products Warranted
This warranty applies to all new engine parts sold and marketed by AFA Industries unless specifically
excluded below. AFA replacement parts are warranted to be free from, defects in workmanship and material
under normal use and service
U.S.A. Coverage
AFA applications are covered for 24 months, unlimited miles and unlimited hours of operation.
International Coverage
AFA applications are covered for 12 months, 100,000 miles or 3,600 hours of operation, whichever occurs
first from date of first installation.
AFA responsibilities
AFA will pay for all parts and labor needed to repair the warrantable failure to the functional condition existing
immediately prior to the failure, including progressive damage to the engine in which the part was installed.
Labor costs will be paid in accordance with published labor rates at no more than published flat rate times.
No overtime or holiday rates will be allowed. Only new AFA approved parts will be used in making the repair.
AFA will pay for the Lubricating oil, antifreeze, filter elements, belts, hoses and other maintenance items that
are not reusable due to the warrantable failure.
Owner responsibilities
Owner is responsible for the operating and maintenance of the engine as specified in the Operating and
Maintenance manuals. Before the expiration of the applicable warranty, owner must give notice to AFA of a
failure considered to be warrantable.
It is the owners responsibility to provide failed and associated parts for examination by AFA Technical
Services Department in a condition that makes such examination possible. Owner is responsible for the cost
of all repairs made to items other than the engine in which the parts are installed. Owner is responsible for
the cost of lubricating oil antifreeze, filter elements belts, hoses and other maintenance items replaced during
warranty repairs, except where such items are not reusable due to a warrantable failure.
Owner is responsible for lodging, meals and incidental costs incurred by owner or agents of owner as a result
of a warrantable failure. Owner is responsible for down-time expenses and all business costs and losses
resulting from a warrantable failure
Warranty limitations
AFA is not responsible for failures resulting from owner or operator abuse or neglect, such as: operation
without adequate coolant, fuel or lubricants, over-fueling, over-speeding, lack of maintenance of lubricating,
coolant or air intake systems, improper storage, starting, warms-up, run-in or shut-down practices.
AFA is not responsible for failures resulting from improper repair or installation or the use of parts not
approved by AFA. This warranty DOES NOT apply to parts provided by AFA at no charge to the owner.
The warranty set forth herein are the sole warranties made by AFA in regard to its parts. NO AGENT,
EMPLOYEE OR REPRESENTATIVE OF AFA HAS ANY AUTHORITY TO BIND AFA TO ANY ADDITIONAL
REPRESENTATIONS OR WARRANTY. AFA makes no other warranties, express or implied, or of merchant-
ability or fitness for a particular purpose.
11
Heavy Duty
Engine Parts
World Class
Cutting Edge
Technology
in Every Part
Heavy Duty
Engine Parts
1
2
AFA Detroit Diesel
12.7L Series 60
PARTS CATALOG
Table of Contents
Engine Kits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Cylinder Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Gasket Sets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Main Bearings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Connecting Rod Bearings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Lower Bearing Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Crankshaft & Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Cylinder Head Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Lubrication Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Cooling Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Gaskets & Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Injector Seals & Seal Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
AFA BEARINGS
Meet or exceed OE
design specifications
Alloys equal or superior to
original equipment
Computer-aided-manufacturing for
exact tolerances and repeatability
Continuous quality-control inspection
Application engineered
to each engine
3
Engine Kits
Part Number Description Comment
IF23532555N In-Frame Kit, 15.0:1 Narrow Rod Bearings-Cross Head Piston
IF23532555W In-Frame Kit, 15.0:1 Wide Rod Bearings-Cross Head Piston
IF23532557W In-frame Kit Wide Rod Bearings-2.5mm Eliptical Dome
IF23532558 In-frame Kit 16.5:1 High Horsepower
IF23532383 In-frame Kit 15:1 Articulated Steel Piston Light Pin
IF23532885 In-frame Kit 16.5:1 Articulated Steel Piston Light Pin
IF23532561 In-Frame Kit, 15.0:1 Articulated Steel Piston Heavy Pin
IF23532562 In-Frame Kit, 16.5:1 Articulated Steel Piston Heavy Pin
*Note The above In-Frame kits all come with cylinder kits, head gasket set, rod bearings,
main and thrust bearings, and an oil pan gasket
AFA also offers a more Complete In-Frame kit that comes with 38 head bolts, a valve cover gasket, 2 thermostats, and cam
bearings. To order a complete kit, simply put a C at the end of any of the above In-Frame Kit part numbers.
IF23533595P Pistonless In-Frame Kit 12.7L EGR
44
Cylinder Components
Part number Description Comment Piston kit Liner kit Ring set Slipper
Bearing Kit
D23532555 Cylinder Kit 15:1 STD Dome 2.5mm D23519624 D23531249 D23503747 D23519723
Ring (TLC)
Note: Cyl kit number 23532590 non TLC can be replaced by above Cylinder Kit
D23532557 Cylinder Kit 15:1 Eliptical Dome D23519646 D23531249 D23503747 D23519723
2.5mm Ring (TLC)
D23532558 Cylinder Kit 16.5:1 Eliptical Dome D23524601 D23531249 D23503747 D23519723
2.5mm Ring (TLC)
*Note Above Cylinder Kit D23532558 is for 450/460 horsepower from 1994.
*Note All Cylinder Kits above are used on Cross-Head Connecting Rods and have Top Liner Cooling Liners (TLC).
Piston Pin/
Retainers
*D23532883 Cylinder Kit 15:1 Articulated Steel D23532882 D23531249 D23503747 D23521649
Piston Light Pin (TLC)
D23521781 (2)
*D23532885 Cylinder Kit 16.5:1 Articulated Steel D23532884 D23531249 D23503747 D23521649
Piston Light Pin (TLC)
D23521781 (2)
*D23532561 Cylinder Kit 15:1 Articulated Steel D23530666 D23531249 D23503747 D23525168
Piston Heavy Pin (TLC)
D23521781 (2)
*D23532562 Cylinder Kit 16.5:1 Articulated Steel D23530668 D23531249 D23503747 D23525168
Piston Heavy Pin (TLC)
D23521781 (2)
*Note Above cylinder kits all come with piston cooling nozzles D23528493
*Note Above cylinder kits are used on trunk-type style connecting rods.
5
AFA ARTICULATED PISTON
Forged Steel Crown
Phosphate Coating for Greatly
Improved Durability
Lightweight Aluminum Skirt
Tighter Sealing Tolerances
Lighter Weight, Greater Strength
Specially Engineered for High Load
and Severe Operating Conditions
Gasket Sets
Part Number Description Comment
D23532333 Head Gasket Set 11.1 & 12.7
D23536442 Head Gasket Set EGR 12.7 & 14.0
D23532720 Overhaul Gasket Set 11.1, 12.7, 14.0
D23536443 Overhaul Gasket Set EGR 12.7 & 14.0
Main bearings
Part Number Description Comment
D8929670 Main Bearing STD 6 Required
D8929680 Main Bearing Thrust 1 Required
D8929085 Thrust Washer 2 Required
6
Connecting Rod Bearings
Part Number Description Comment
D8929710 Rod Bearing STD Narrow
D8929711 Rod Bearing .254mm Narrow
D8929712 Rod Bearing .508mm Narrow
D8929713 Rod Bearing .762mm Narrow
AFA SEALS
AFA crankshaft
seals utilize
Polytetrafluoroethylene
(PTFE), a high molecular
weight compound
consisting of carbon
and fluorine. This
material has the lowest
coefficient of friction
against the carbon steel
crankshaft.
7
Lower Bearing Kits
Part Number Description Comment
D23531604 Main & Rod Bearing Roll In Kit STD Narrow Rod Bearings
D23531605 Main & Rod Bearing Roll In Kit STD Wide Rod Bearings
D23519905 Main & Rod Bearing Roll In Kit .010 Wide Rod Bearings
D23531606 Main & Rod Bearing Roll In Kit STD Articulated Steel Piston
D23535280 Main & Rod Bearing Roll In Kit STD 12.7L & 14.0L
D23533692 Main & Rod Bearing Roll In Kit STD EGR
8
Lubrication Components
Part Number Description Comment
D23505886 Oil Pump Assembly
Cooling Components
Part Number Description Comment
D23522707 Water Pump ESN37023>ESN579833
AFA RINGS
CAD/CAM Precision
Application Specific base materials
Advanced plasma coated facings
Superior thermal conduction
Emissions and durability compliant
9
Gaskets & Seals
Part Number Description Comment
10
AFA Industries
Warranty for Replacement Parts
Products Warranted
This warranty applies to all new engine parts sold and marketed by AFA Industries unless specifically
excluded below. AFA replacement parts are warranted to be free from, defects in workmanship and material
under normal use and service
U.S.A. Coverage
AFA applications are covered for 24 months, unlimited miles and unlimited hours of operation.
International Coverage
AFA applications are covered for 12 months, 100,000 miles or 3,600 hours of operation, whichever occurs
first from date of first installation.
AFA responsibilities
AFA will pay for all parts and labor needed to repair the warrantable failure to the functional condition existing
immediately prior to the failure, including progressive damage to the engine in which the part was installed.
Labor costs will be paid in accordance with published labor rates at no more than published flat rate times.
No overtime or holiday rates will be allowed. Only new AFA approved parts will be used in making the repair.
AFA will pay for the Lubricating oil, antifreeze, filter elements, belts, hoses and other maintenance items that
are not reusable due to the warrantable failure.
Owner responsibilities
Owner is responsible for the operating and maintenance of the engine as specified in the Operating and
Maintenance manuals. Before the expiration of the applicable warranty, owner must give notice to AFA of a
failure considered to be warrantable.
It is the owners responsibility to provide failed and associated parts for examination by AFA Technical
Services Department in a condition that makes such examination possible. Owner is responsible for the cost
of all repairs made to items other than the engine in which the parts are installed. Owner is responsible for
the cost of lubricating oil antifreeze, filter elements belts, hoses and other maintenance items replaced during
warranty repairs, except where such items are not reusable due to a warrantable failure.
Owner is responsible for lodging, meals and incidental costs incurred by owner or agents of owner as a result
of a warrantable failure. Owner is responsible for down-time expenses and all business costs and losses
resulting from a warrantable failure
Warranty limitations
AFA is not responsible for failures resulting from owner or operator abuse or neglect, such as: operation
without adequate coolant, fuel or lubricants, over-fueling, over-speeding, lack of maintenance of lubricating,
coolant or air intake systems, improper storage, starting, warms-up, run-in or shut-down practices.
AFA is not responsible for failures resulting from improper repair or installation or the use of parts not
approved by AFA. This warranty DOES NOT apply to parts provided by AFA at no charge to the owner.
The warranty set forth herein are the sole warranties made by AFA in regard to its parts. NO AGENT,
EMPLOYEE OR REPRESENTATIVE OF AFA HAS ANY AUTHORITY TO BIND AFA TO ANY ADDITIONAL
REPRESENTATIONS OR WARRANTY. AFA makes no other warranties, express or implied, or of merchant-
ability or fitness for a particular purpose.
11
Heavy Duty
Engine Parts
World Class
Cutting Edge
Technology
in Every Part
2012 AFA Industries. Detroit Diesel is the Registered Trademark of Detroit Diesel Corporation.