Molex
Molex
Molex
Overview.................................................................................................................................................................T-2
1.00mm (.040") Pitch System—040 III........................................................................................................... T-3 to T-5
1.00/2.30mm (.040/.090") Pitch System—0409 Hybrid Housings............................................................................T-6
MX150™ Sealed Connector System.................................................................................................................. T-7 to T-10
2.29mm (.090") Pitch Cluster Block Housing.............................................................................................................T-11
2.30mm (.090") Tab Style Wire-to-Wire Connectors
Terminals........................................................................................................................................... T-11 to T-12
Receptacle and Plug.......................................................................................................................................T-13
2.50mm (.098") Pitch Wire-to-Wire Splash Proof Connectors
Terminals......................................................................................................................................................T-14
Receptacles...................................................................................................................................................T-15
Plugs............................................................................................................................................................T-16
Terminals......................................................................................................................................................T-17
Receptacle Housing and Plug Housing...............................................................................................................T-18
MX64™ Sealed Connector System.............................................................................................................................T-19
MOX System............................................................................................................................................... T-20 to T-24
MOST System............................................................................................................................................. T-24 to T-26
CMC System............................................................................................................................................... T-27 to T-28
NSCC System.............................................................................................................................................. T-29 to T-31
OBD-II Connectors........................................................................................................................................ T-32 to T-35
6.00mm (.236") Tab Style Wire-to-Wire Connectors
Terminals......................................................................................................................................................T-36
Receptacle and Plug.......................................................................................................................................T-37
Bulb Socket
Terminals......................................................................................................................................................T-38
Sealed Sockets..............................................................................................................................................T-39
www.molex.com
Molex is a major force in the global automotive Body-Chassis
interconnection business. For good reason: we offer Molex manufactures connectors for body and chassis
vehicle manufacturers and their suppliers comprehensive harnesses that perform under the harshest conditions.
capabilities, from extensive research and development to We employ the latest technology to advance our molding,
design engineering, rapid prototyping and high-volume stamping, plating and assembly processes to produce
production. And, as the world’s number two connector rugged, durable connectors that withstand the rigors of the
manufacturer, we apply breakthroughs in non-automotive assembly environment and the road.
technology to the car.
With the trend toward more electronics-incorporated
With 115 facilities in 21 countries on six continents, Molex vehicles, Molex has played a key role in developing
designs, manufactures and services customers everywhere connectors for electronic control modules. These include
they manufacture and assemble. Driver Information Systems/Audio/Air Control manufacturing the housing and I/O connectors that control
Our automotive design teams in Technical Centers around Drivers want the comforts of home and the communications alarm systems, door zone functions, trunk openings and
the world are linked electronically to share expertise and technology of an office with them on the road. For that mirror movement. In many cases, Molex can combine
expedite development. All of our manufacturing sites are reason, navigation devices, vehicle information centers, separate parts into a single insert molding or assembly.
ISO 9000 and QS 9000 certified. cellular phones, audio systems and individual passenger Other Molex products for body and chassis applications
The average new vehicle today contains twice as many HVAC are reshaping the passenger compartment. include electrical junction boxes that integrate connectors,
Molex connectors as only three years ago. As electronic Molex’s success in connector miniaturization gives fuses, busses and relays into a complete system, as well as
content increases, Molex is responding with innovative automotive packaging designers space-saving ideas. plastic fuel pump flange assemblies, which are lighter in
products that simplify the electrical distribution systems in For example, designers increasingly are choosing Molex weight and a cost-effective alternative to steel.
vehicles, significantly reduce weight and packaging space connectors for telematic applications such as Driver
and boost performance and reliability. Many products Information Systems, Intelligent Vehicle Highway Systems,
incorporate our proprietary technologies in shielding, Global Positioning Systems, emergency locator systems and
filtering and assembly. silent anti-theft systems. We also offer connectors for multi-
Our 1999 acquisition of Cardell Corporation further disc CD changers and in-steering-wheel audio and climate
broadened our product range, especially in terminal controls. In addition, our strong position in cellular phone
systems, and gave us a strong Detroit manufacturing base, connectors extends to in-vehicle applications such as phone
with particular capability in insert molding. In addition, cradles and headsets that provide hands-free communication
through Origin Modular Interconnects, Inc.—our joint while driving.
venture with Sheldahl, Inc.—we are applying new flex Molex’s groundbreaking work with consumer electronics
circuity technology to replace wire harnesses with lighter, manufactures over the past decade has led to dramatic
space-saving flex-based harnessing systems. reductions in the size and weight of products such as
As a technology and new product resource for the world’s camcorders and cellular phones, while increasing the
major vehicle manufactures and Tier 1 suppliers, Molex number of circuits. We have applied these advances to
provides interconnects and systems for virtually every part decreasing the space required by connectors in driver
of a vehicle, bumper to bumper. information, audio and air-control systems.
Molex is an active participant in a variety of industry
standards committees whose focus is telematics, the
term for automotive multimedia. Committees such as the
SAE/Intelligent Data Bus MOST (media oriented systems
transport) and IEEE 1394 are working to define the
standards that will enable integrated voice, video and data
communication within the vehicle. Drivers and passengers
Automotive Products
www.molex.com/customer.html?seriesNumber=50654
Automotive Products
Physical
Contact: Brass
Plating: Contact Area—Pre-Tin
Operating Temperature: -40 to +85˚C
www.molex.com/customer.html?seriesNumber=68508
FT
8
68507-0821 Clip
Automotive Products
Use With: 50654 Physical
Designed In: Millimeters Housing: Polyester, UL 94-HB
Contact: Brass
Plating: C ontact Area—Tin
Solder Tail Area—Tin
Underplating: Copper
PCB Thickness: 1.6mm (.062")
Operating Temperature: -40 to +85˚C
www.molex.com/customer.html?seriesNumber=49014
FT
10 49016-1010
14 35899-1410
20 35897-2010
22 35897-2210
24 35897-2410
Automotive Products
Packaging: Reel
Mates With: MX150 plastic series 33481, 33482 and 33486 22 AWG—70N
Designed In: Millimeters Mating Force: 3.0N average
Unmating Force: 3.0N average
Normal Force: 6.0N average
Physical
Contact: Copper Alloy
Plating: Tin or Gold
Wire Gauge: 14 to 22 AWG (max O.D. = 2.49mm)
Operating Temperature: -40 to +125˚C
Order No.
33000-0001
Description Grip Size
14 AWG
Plating/Payoff
T
33000-0002 16/18/20 AWG Tin/Right to Left
33000-0003 22 AWG
33011-1002 14 AWG
33011-1004 16/18/20 AWG Gold/Right to Left
33011-1006 22 AWG
Matte Seal/Unsealed Male Terminal
33000-1001 14 AWG
33000-1002 16/18/20 AWG Tin/Left to Right
33000-1003 22 AWG
33011-0002 14 AWG
33011-0004 16/18/20 AWG Gold/Left to Right
33011-0006 22 AWG
Circuits Order No. Description Color CPA Option Circuits Order No. Description Color CPA Option
33472-0401 2x2 Female Polarization A Black 33472-1201 2x6 Female Polarization A Black
No No
33472-0402 2x2 Female Polarization B Gray 33472-1202 2x6 Female Polarization B Gray
33472-0406 2x2 Female Polarization A Black 33472-1206 2x6 Female Polarization A Black
4 Yes 12 Yes
33472-0407 2x2 Female Polarization B Gray 33472-1207 2x6 Female Polarization B Gray
33482-0401 2x2 Male Polarization A Black 33482-1201 2x6 Male Polarization A Black
No No
33482-0402 2x2 Male Polarization B Gray 33482-1202 2x6 Male Polarization B Gray
33472-0601 2x3 Female Polarization A Black 33472-1601 2x8 Female Polarization A Black
No No
33472-0602 2x3 Female Polarization B Gray 33472-1602 2x8 Female Polarization B Gray
33472-0606 2x3 Female Polarization A Black 33472-1606 2x8 Female Polarization A Black
6 Yes 16 Yes
33472-0607 2x3 Female Polarization B Gray 33472-1607 2x8 Female Polarization B Gray
33482-0601 2x3 Male Polarization A Black 33482-1601 2x8 Male Polarization A Black
No No
33482-0602 2x3 Male Polarization B Gray 33482-1602 2x8 Male Polarization B Gray
33472-0801 2x4 Female Polarization A Black 33472-2001 2x10 Female Polarization A Black
No No
33472-0802 2x4 Female Polarization B Gray 33472-2002 2x10 Female Polarization B Gray
33472-0806 2x4 Female Polarization A Black 33472-2006 2x10 Female Polarization A Black
8 Yes 20 Yes
33472-0807 2x4 Female Polarization B Gray 33472-2007 2x10 Female Polarization B Gray
33482-0801 2x4 Male Polarization A Black 33482-2001 2x10 Male Polarization A Black
No No
33482-0802 2x4 Male Polarization B Gray 33482-2002 2x10 Male Polarization B Gray
www.molex.com/ind/mx150.html
Automotive Products
Wire-to-Board ■ Designed to be compatible with Molex MX150 connectors
and accommodates wire-to-board applications
Insulation Resistance: 20 Megohms min.
Mechanical
PCB Header ■ Compatible with USCAR 1.50mm (.059") specifications
■ Unique breakaway design provides ability to break
Durability: 25 cycles—Tin; 50 cycles—Gold
Order No.
PCB Thickness Lead-free
Tin 15mm (.590m") Tin 30mm (1.81m") Tin
75757-1401
75757-1201 75757-1202 .062
75757-1101
Yes
75757-1402
75757-1301 75757-1302 .093/.125
75757-1102
Single Row Packaging: Bag Contact Insertion Force: Less than 15N
Mates With: Direct connect only Contact Retention to Housing: 100N min.
Designed In: Millimeters Wire Pull-Out Force: 90N min.
Mating Force: Less than 45N
Unmating Force: Less than 45N
Normal Force: Terminal dependent
Physical
Housing: PBT + 10% glass filled, UL 94-HB
Contact: Tin or Gold
www.molex.com/customer.html?seriesNumber=35573
Automotive Products
Physical
Contact: Copper Alloy
Plating: Tin
Operating Temperature: -40 to +85˚C
www.molex.com/customer.html?seriesNumber=57919
Physical
Contact: Brass
Plating: Tin
Operating Temperature: -40 to +85˚C
Order No. Wire Range (mm2) Lead-free
35420-9702 AVS (CAVS) 0.30 to 0.50 (.012 to .020)
35420-9802 AVS (CAVS) 0.50 to 1.25 (.020 to .050) Yes
35420-9902 AVSS 2f
FT
www.molex.com/customer.html?seriesNumber=35284
Automotive Products
Physical
Contact: Polyester
TPA: Polyester
Operating Temperature: -40 to +85˚C
Circuits
6
Order No.
35282-0610 T
8 35282-0810
10 35282-1010
12 35282-1210
16 35282-1610
FT
Automotive Products
Use With: 50148
Designed In: Millimeters
FT 4 52266-0417 Brown
FT
2 52116-024X
3 52116-034X
4 52116-041X
Note: Replace X with
0 = White color
1 = Black color
2 = Red color (available in 2 and 3 circuits only)
Automotive Products
31404-6110 Yes
Order No. Plating Wire Size (AWG) Wire size (mm2) Wire Insulation Diameter Wire Strip Length Lead-free
98658-1211 20-24 0.22-0.60 1.20-1.80mm (.047-.071") 3.00mm
98658-1212 Tin 18-22 0.75 1.70mm (.067") max 3.50mm
98658-1213 20-24 0.22-0.50 1.20-1.50mm (.047-.060")
3.00mm
98658-1221 20-24 0.22-0.60 1.20-1.80mm (.047-.071")
98658-1222 Select Gold 18-22 0.75 1.70mm (.067") max 3.50mm Yes
98658-1223 20-24 0.22-0.50 1.20-1.50mm (.047-.060")
3.00mm
98658-1231 20-24 0.22-0.60 1.20-1.80mm (.047-.071")
98658-1232 2 points Select Gold 18-22 0.75 1.70mm (.067") max 3.50mm
98658-1233 20-24 0.22-0.50 1.20-1.50mm (.047-.060") 3.00mm
Packaging: Reel
Mates With: 0.635mm (.025") square pin terminals Physical
Use With: MOX housings and various other connectors Contact: High conductive Copper Alloy, 0.635mm (.025"),
Designed In: Millimeters square
Sleeve: Stainless Steel
Plating: Tin or Select Gold
Conductor Width: 1.57mm (.062")
Conductor Thickness: 0.063 to 0.100mm (.002 to .004")
Cable Thickness: 0.33mm (.013") max. FFC/FPC
Operating Temperature: -40 to +105˚C
FT Order No. Plating GAP Area Crimping Area Lead-free
98194-1211 Tin Tin: 1.0-3.0mm Tin: 1.0-3.0mm
Gold: 0.3mm Tin: 1.0-5mm Yes
98194-1221 Select Gold
Nickel: 1.0mm Nickel: 1.0mm
Automotive Products
Durability: 20 cycles (with Tin-plated terminal)
Physical
Housing: PBT Polyester, HB, UL 94-HB
Operating Temperature: -40 to +100˚C
Physical
Housing: Black PA Polyamide (nylon) 6, UL 94V-2
Operating Temperature: -40 to +85˚C
FT Circuits
6
Order No.
98192-0001
Lead-free
Yes
Automotive Products
Physical
Housing: Black glass-filled PBT Polyester, HB, UL 94-HB
Operating Temperature: -40 to +100˚C
Order No. Wire Size Wire Insulation Diameter Wire Strip Length
98195-1211 0.35-0.50mm2 (20-22 AWG) 1.20-1.40mm
98195-1212 0.50-1.00mm2 (18-20 AWG) 1.40-1.80mm 5.0 0/-0.4mm
98195-1213 >1.00-2.50mm2 (14-16 AWG) 2.30-2.80mm
www.molex.com/product/mox.html
FT
Automotive Products
Operating Temperature: -40 to +85˚C
Order No.
Lead-free
T
With Cable Cover Without Cable Cover
98681-1001 98681-1002 Yes
FT
Order No.
Circuits Color Lead-free
Assembled Right Wire Output Assembled Left Wire Output
98944-2001 98944-3001 Black
98944-2002 98944-3002 Gray
32 98944-2003 98944-3003 Brown Yes
98944-2004 98944-3004 Green
98944-2005 98944-3005 Blue
Automotive Products
Circuits
32
Order No.
98649-1001
Lead-free
Yes
T
Order No.
Circuits Color Lead-free
Assembled Right Wire Output Assembled Left Wire Output
98950-2001 98950-3001 Black
98950-2002 98950-3002 Gray
48 98950-2003 98950-3003 Brown Yes
98950-2004 98950-3004 Green
98950-2005 98950-3005 Blue
FT
Automotive Products
Use With: Sicma 1.5 and 2.8mm (.060 and .110") male Contact Insertion Force:
Sealed, Vertical terminals 1.5mm (.060")—15.0N (3.37 lb) max.
Designed In: Millimeters 2.8mm (.110")—20.0 N (4.50 lb) max.
Contact Retention to Housing: 120.0 N (26.98 lb) min.
Wire Pull-Out Force: 120.0N (26.98 lb)
Mating Force: 85.0N (19.11 lb) max. (fully loaded)
Unmating Force: 85.0N (19.11 lb) max. (fully loaded)
Durability: 10 mating cycles
Physical
Housing: Glass-filled PBT Polyester, UL 94-HB
Sealing Class: 500 mbars (7.25 psi)
Operating Temperature: -40 to +125˚C
T
Physical
Housing: Glass-filled PBT Polyester, UL 94-HB
Operating Temperature: -40 to +125˚C
FT 98276-1001
98276-1002
Black
Green
98276-1003 Blue
16 Yes
98276-1004 White
98276-1005 Brown
98276-1006 Gray
Automotive Products
www.molex.com/customer.html?seriesNumber=50420
FT
www.molex.com/customer.html?seriesNumber=51115
Automotive Products
Physical
Housing: Polyester, UL 94V-0
TPA: Polyester
Operating Temperature: -40 to +85˚C
16
51115-1601
51115-1611 T
www.molex.com/customer.html?seriesNumber=68503
Physical
Housing: Black PBTP, UL 94V-0
Operating Temperature: -40 to +85˚C
FT
16 51115-1601 Yes
www.molex.com/customer.html?seriesNumber=51116
Automotive Products
www.molex.com/customer.html?seriesNumber=35427
FT
Note: Replace X with
0 = Unplated
1 = Post-tin plated
www.molex.com/customer.html?seriesNumber=35270
Automotive Products
Operating Temperature: -40 to +80˚C
www.molex.com/customer.html?seriesNumber=35464
FT
www.molex.com/customer.html?seriesNumber=35843
Automotive Products
Packaging: Bag Housing: High-temperature Polyamide, UL 94V-2
Mates With: Lamp Operating Temperature: -40 to +105˚C
Use With: 35464 and 35465
Designed In: Millimeters