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    5S Red Tag Process

    Uploaded by

    Swj Oke
    proses 5s

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    © All Rights Reserved
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    5S Red Tag Process

    Uploaded by

    Swj Oke
    129 views8 pages
    proses 5s

    Original Title

    5S-Red-Tag

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    © © All Rights Reserved

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    proses 5s

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    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    129 views8 pages

    5S Red Tag Process

    Uploaded by

    Swj Oke
    proses 5s

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
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    5S Red tag process

    How to use 5S Red Tags

    Copyright Leanman 2015 Leanmanufacturingtools.org


    What is a 5s red tag
    • Used to identify;
    – Broken tooling and fixtures
    – Unnecessary tooling , fixtures and materials

    • Simple double sided label to attach to unnecessary


    items; red so as highly visible.

    – Side 1; simple identification of item

    – Side 2; disposition of item


    Copyright Leanman 2015 Leanmanufacturingtools.org
    Basic 5s red tag

    Copyright Leanman 2015 Leanmanufacturingtools.org


    Red tag process
    • Usually two different approaches;

    • Team identifies and labels all unnecessary items


    over a one to two week period within working
    area

    • Blitz approach; team uses red tags to only


    identify items that cannot be removed safely or
    easily. All other items scrapped or moved to
    “crime watch area”.

    Copyright Leanman 2015 Leanmanufacturingtools.org


    5S sort – clear clutter and red tag
    Participants identify items that are
    potentially clutter for two hours

    Date 25 December 96 Agreed clutter is disposed immediately


    Name Andie Dept CIM
    Alleged clutter is removed to Crimewatch
    Item Description Room
    Tool 342/451A
    Red labels are filled out and secured
    Front View
    to items if not movable
    - if in doubt, move or label the item
    This item is not clutter because: Include people from other areas
    Maintenance contract requires
    holding tool for twenty years Check against walls, inside cabinets,
    Name Chas Dept CIM tops of racks, behind machines, etc

    Reverse View Others in area comment on Crimewatch


    Room and red labels where appropriate
    prior to the review (normally two weeks)

    Copyright Leanman 2015 Leanmanufacturingtools.org


    Clearing red tags
    On defined review date, participants
    search Crimewatch Room and production
    area and examine red label comments 25 December 96
    Date
    Review comments and decide whether to: Name Andie Dept CIM
    dispose of item Item Description
    transfer to "deep-sleep" storage Tool 342/451A
    reexamine for use
    Front View
    Agreed decisions are written on red labels

    r to
    e requires
    This item is not clutter because:
    Items are dealt with, as instructed
    a ns f a g e
    tr
    Maintenance contract
    s to r
    No red labels should remain at the end of
    e p
    holding tool foretwenty
    l Dept CIM
    years
    the review and the Crimewatch Room
    p
    Chass
    should be empty Name
    dee
    Summarise on a one-side A4 report Reverse View
    (with a specified destroy-by-date)
    Copyright Leanman 2015 Leanmanufacturingtools.org
    Ongoing use of red tags
    • There are a couple of ways to continue the
    Red Tag initiative to keep clutter from the
    working area;

    • Allow the use of Red Tags at any time and


    have a specific review day (every Friday?).

    • Have regular (Monthly) 5S reviews where the


    team revisits the area.
    Copyright Leanman 2015 Leanmanufacturingtools.org
    Copyright and Disclaimer
    • Any commercial use of this presentation and the content
    therein is prohibited without prior permission. Requests for
    permission to use can be made through the contact page of
    http://leanmanufacturingtools.org/contact-page/
    • This presentation is for personal use only and cannot be
    reproduced or circulated by anyone other than
    www.leanmanufacturingtools.org
    • Content may be quoted or reproduced for private and
    educational assignments as long as a proper citation is
    given referring leanmanufacturingtools.org
    • The information within this presentation and website are
    for information purposes only and any action taken is at
    your own risk.

    5S Red Tag Process; For Editable or Customized Version Contact


    Through Leanmanufacturingtools.org

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