Industrial Standards Pipe Fittings
Industrial Standards Pipe Fittings
Industrial Standards Pipe Fittings
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The manufacture and installation of pipe fittings are tightly regulated by various
standards and codes.
The integrity of pipe fittings and flanges in the piping system depends on various
principles used in design, construction and maintenance of the entire system. The
components of pipe fittings are made in different materials, in a variety of types and sizes
and hence should be manufactured according to common national standards or according
to manufacturers‘ proprietary item. Some manufacturers also use their own internal piping
standards based upon national and industry sector standards.
Pressure-temperature ratings
Size
Design
Coatings
Materials
Marking
End connections
Dimensions and tolerances
Threading
Pattern taper etc.
ASME:
American Society for Mechanical Engineers
This is one of the reputed organizations in the world developing codes and standards.
The schedule number for pipe fitting starts from ASME/ANSI B16. The various
classifications of ASME/ANSI B16 standards for different pipe fittings are as follows:
ASME/ANSI B16.1 – 1998 – Cast Iron Pipe Flanges and Flanged Fittings
ASME/ANSI B16.3 – 1998 – Malleable Iron Threaded Fittings
ASME/ANSI B16.4 – 1998 – Cast Iron Threaded Fittings
ASME/ANSI B16.5 – 1996 – Pipe Flanges and Flanged Fittings
ASME/ANSI B16.11 – 2001 – Forged Steel Fittings, Socket-Welding and
Threaded
ASME/ANSI B16.14 – 1991 – Ferrous Pipe Plugs, Bushings and Locknuts with
Pipe Threads
ASME/ANSI B16.15 – 1985 (R1994) – Cast Bronze Threaded Fittings
ASME/ANSI B16.25 – 1997 – Buttwelding Ends
ASME/ANSI B16.36 – 1996 – Orifice Flanges etc.
ASTM International:
American Society for Testing and Materials
This is one of the largest voluntary standards development organizations in the world. It
was originally known as the American Society for Testing and Materials (ASTM).
ASTM A105 / A105M – Specification for Carbon Steel Forgings for Piping
Applications
ASTM A234 / A234M – Specification for Piping Fittings of Wrought Carbon Steel
and Alloy Steel for Moderate and High Temperature Service
ASTM A403 / A403M – Specification for Wrought Austenitic Stainless Steel Piping
Fittings
ASTM A420 / A420M – Standard Specification for Piping Fittings of Wrought
Carbon Steel and Alloy Steel for Low-Temperature Service
AWWA
American Water Works Association
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AWWA About – Established in 1881, the American Water Works Association is the largest
nonprofit, scientific and educational association dedicated to managing and treating water,
the world‘s most important resource.
AWWA C110 – Ductile-Iron and Gray-Iron Fittings, 3 Inch Through 48 Inch (75 mm
Through 1200 mm), for Water and Other Liquids
AWWA C208 – Dimensions for Fabricated Steel Water Pipe Fittings
ANSI:
The American National Standards Institute
MSS STANDARDS
Manufacturers Standardization Society
The Manufacturers Standardization Society (MSS) of the Valve and Fittings Industry is a
non-profit technical association organized for development and improvement of industry,
national and international codes and standards for: Valves, Valve Actuators, Valve
Modification, Pipe Fittings, Pipe Hangers, Pipe Supports, Flanges and Associated Seals
Piping codes imply the requirements of design, fabrication, use of materials, tests and
inspection of various pipe and piping system. It has a limited jurisdiction defined by the
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code. On the other hand, piping standards imply application design and construction rules
and requirements for pipe fittings like adapters, flanges, sleeves, elbows, union, tees,
valves etc. Like a code, it also has a limited scope defined by the standard.
Pressure-temperature ratings
Size
Design
Coatings
Materials
Marking
End connections
Dimensions and tolerances
Threading
Pattern taper etc.
BSP:
British Standard Pipe
BSP is the U.K. standard for pipe fittings. This refers to a family of standard screw thread
types for interconnecting and sealing pipe ends by mating an external (male) with an
internal (female) thread. This has been adopted internationally. It is also known as British
Standard Pipe Taper threads (BSPT )or British Standard Pipe Parallel (Straight) threads
(BSPP ). While the BSPT achieves pressure tight joints by the threads alone, the BSPP
requires a sealing ring.
JIS:
Japanese Industrial Standards
This is the Japanese industrial standards or the standards used for industrial activities in
Japan for pipe, tube and fittings and published through Japanese Standards Associations.
NPT:
National Pipe Thread
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National Pipe Thread is a U.S. standard straight (NPS) threads or for tapered (NPT)
threads. This is the most popular US standard for pipe fittings. NPT fittings are based on
the internal diameter (ID) of the pipe fitting.
We are manufacturer of Flange bolts & Nuts and supply high quality
A193 = This specification covers alloy and stainless steel bolting material
for pressure vessels, Valves, flanges, and fittings for high temperature or high
pressure service, or other special purpose applications.
A320 = Standard Specification for Alloy-Steel and Stainless Steel Bolting
Materials for Low-Temperature Service.
A194 = Standard specification for nuts in many different material types.
AN:
Here, ―A‖ stands for Army and ―N‖ stands for Navy
The AN standard was originally designed for the U.S. Military. Whenever, a pipe fitting is
AN fittings, it means that the fittings are measured on the outside diameter of the fittings,
that is, in 1/16 inch increments.
Dash size is the standard used to refer to the inside diameter of a hose. This indicates the
size by a two digit number which represents the relative ID in sixteenths of an inch. This is
also used interchangeably with AN fittings. For example, a Dash ―8‖ fitting means an AN 8
fitting.
ISO:
International Organization for Standardization
ISO is the industrial pipe, tube and fittings standards and specifications from the
International Organization for Standardization. ISO standards are numbered. They have
format as follows:
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Buttweld pipe fittings comprises of long radius elbow, concentric reducer, eccentric
reducers and Tees etc. Butt weld stainless steel and carbon steel fittings are an important
part of industrial piping system to change direction, branch off or to mechanically join
equipment to the system. Buttweld fittings are sold in nominal pipe sizes with specified
pipe schedule. BW fitting‘s dimensions and tolerances are defined as per ASME standard
B16.9.
A butt weld pipe fitting is made by the process of hot forming that includes bending and
forming to shape. The starting material of butt weld fitting is a pipe that is cut to length,
heated and molded into specific shapes by means of dies. Heat treatment is also done to
remove residual stresses and obtain desired mechanical properties.
There are numerous processes for manufacturing butt weld fittings, several examples
listed as follows.
PIPE TEES:
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TEES USING RAW MATERIAL WITH A BIGGER DIAMETER THAN THE FINISHED PRODUCT, THE
BRANCH OUTLET IS EXTRUDED FROM PIPE WHILE THE MAIN BODY IS BEING PRESSED. THE
OUTLET’S WALL THICKNESS CAN ALSO BE ADJUSTED AS NEEDED. APPLIED TO TEES WITH
LARGE DIAMETERS, HEAVY WALL THICKNESS AND/OR SPECIAL MATERIAL WITH
CHALLENGING WORKABILITY THAT CANNOT BE MANUFACTURED USING THE HYDRAULIC
BULGE METHOD.
PIPE ELBOWS:
One of the most common manufacturing methods for manufacturing Elbows from pipes.
After heating the raw material, it is pushed over a die called ―mandrel‖ which allows the
pipe to expand and bend simultaneously.
Elbows manufactured by using hot mandrel bending have advantages of small thickness
deviation and shorter bending radius than those of any other bending method type.
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PIPE CAPS:
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One of the most common manufacturing methods for caps, where plate is cut out in a
circle and formed by deep drawing.
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Deep drawing is the manufacturing process of forming sheet metal stock, called blanks,
into geometrical or irregular shapes that are more than half their diameters in depth. Deep
drawing involves stretching the metal blank around a plug and then moving it into a
moulding cutter called a die.
A drawing press can be used for forming sheet metal into different shapes and the
finished shape depends on the final position that the blanks are pushed down in. The
metal used in deep drawing must be malleable as well as resistant to stress and tension
damage.
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Production process of butt weld fittings includes a series of steps like Annealing,
Straightening, Pickiling & Passivation and Polishing. These bult weld fittings are produced
using latest technology, ensuring excellent strength and long service life. The process
needs a lesser amount of heat treatments to ensure better physical properties.
The series of steps involved in the manufacturing Process of But weld Fittings are given in
a detailed view below:
Annealing: Annealing is also known as heat treatment, which plays an active role in the
production. In this step, the tubes are carried out in fully automated and conveyor to heat
them at certain temperature. Once the tubes get heated, they immediately quench in
water.
Straightening: The tubes are straightened with the help of straightening machine to
provide a high degree of straightness in this step.
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Pickling: The process of Pickling refers to the removal of high temperature scale and
adjacent low chromium layer of metal from the surface of stainless steel.
Passivation: Passivation is the process of treating the surface of stainless steels in order
to eliminate the contaminants from the metal. The process also helps in promoting the
formation of a continuous passive film on a freshly created surface.
Polishing: The final step, is named as Polishing that reflects the wonderful quality, high
aesthetic & hygienic value and high durability of bult weld fittings. Polishing is a essential
step to gain excellent features for meeting the varied demands of clients.
Production process of elbow: hot forming
Pipe fittings dimensions are in either metric or Standard English. Because pipe fitting
covers Pipe Fitting Dimensions several aspects, only the most common pipe fitting sizes
can be given here.
Standard is known as Diameter Nominal (DN). Pipes and fittings are actually made in
similar sizes around the world: they are just labeled differently.
From ½ in to 12 inch ―Nominal Pipe Size‖, outside diameters are slightly larger than
indicated size; inside diameters get smaller as schedules grow.
From 14 in and larger ―Nominal Pipe Size‖, outside diameters are exactly as indicated size;
inside diameters get smaller as schedules grow.
As with other North American standards (inch, foot, yard, mile, …), many pipe standards
(diameters up to 12 inch and wall thickness) are based on historical precedents (a
toolmaker‘s dies during US Civil War) rather than a ―scientific‖ method.
SCHEDULE NUMBERS
The schedule numbers are used by the ANSI (American National Standards Institute) to
denote wall thickness. The schedule numbers encompass all pipe dimensions beginning
at NPS 1/8‖ up NPS 36‖. Note that this configuration is only for fittings that match with a
particular ANSI schedule number.
Nominal Pipe Size (NPS) is a North American set of standard sizes for pipes used for high
or low pressures and temperatures.
Schedule, often shortened as sch, is a North American standard that refers to wall
thickness of a pipe or pipe fitting. Higher schedules mean thicker walls that can
resist higher pressures.
Pipe standards define these wall thicknesses: SCH 5, 5S, 10, 10S, 20, 30, 40,
40S, 60, 80, 80S, 100, 120, 140, 160, STD, XS and XXS. (S following a number is
for stainless steel. Sizes without an S are for carbon steel.)
Higher schedules are heavier, require more material and are therefore more costly
to make and install.
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Why are fittings sometimes thicker and heavier than pipes to which they are
connected?
Fittings are sometimes thicker than their connecting pipes to meet performance
requirements or due to manufacturing reasons.
Due to fitting geometry, stress is very different when compared to a pipe. Using extra
material is often necessary to compensate for such additional stress, especially for tees
and tight curve elbows.
Fitting manufacturers may not always stock plates or pipes for all metal grades or sizes.
When responding to an order, manufacturers always use the right metal or alloy, but
sometimes made with next-higher available plate or pipe size while still respecting
specified inside diameters.
Butt-welding is the process of joining two pieces of material together along a single edge
in a single plane.
This process can be used on many types of materials, though metal and thermoplastics
are the most common. When two sheets of steel are laid side-by-side and joined together
along a single joint, this is an example of butt-welding.
The pipe bend is used to change the direction of run of pipe.it advantage is can
matach long distance transition requirements,so it is commonly that bends
dimension according to customer design.
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o ASME B16.9
o ASME B16.28
o ANSI/ASME B16.25
o MSS SP-97
Example: Find the length of pipe required to make a 90 bend with a radius of 30″
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Outside Diameter at
Center to End
Nominal pipe size Bevel
D
C M
DN INCH Series A Series B
15 1/2 21.3 18 25
20 3/4 26.9 25 29
25 1 33.7 32 38
32 11/4 42.4 38 48
40 11/2 48.3 45 57
50 2 60.3 57 64
65 21/2 76.1(73) 76 76
80 3 88.9 89 86
90 31/2 101.6 ― 95
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Alignment tolerances are concerned with the way that the ends of a fitting are cut.
Exaggerated distortions are shown for clarity in the diagram below.
90, 45
Reduc Angularity
All Fittings Elbows Caps 180 Returns
ers Tolerance
and
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Tees
Outside Center
Nomi Inside Center Over Back to Alignm Nomi
Diamet Wall to off off
nal Diame to End Overall all face ent nal
er Thickn Center Ang Pla
Pipe ter Dimens Length Leng Dimens of Pipe
at ess Dimens le ne
Size at End ion th ion Ends Size
Bevel ion
A.B.C.
(in) D t H E O K U (in) Q P
M
1 1
/2to +1.52-0 /2 to 0.7 1.5
0.76 1.52 1.52 3.05 6.35 6.35 0.76
21/2 .76 4 6 1
3 to 1.5 3.0
1.52 1.52 1.52 1.52 3.05 6.35 6.35 0.75 5 to 8
31/2 2 5
Not 10 to 2.2 4.8
4 1.52 1.52
Less 1.52 1.52 3.05 6.35 6.36 0.76
12 9 3
Than
+2.29-1 14 to 2.2 6.3
5 to 8 1.52 87.5% 1.52 1.52 6.35 6.35 6.35 0.76
.52 16 9 5
of
10 to +4.06-3 18 to 3.0 9.6
3.05 Nomin 2.29 2.29 6.35 9.65 6.35 1.52
18 .05 24 5 5
al
20 to +6.35-4 26 to 4.8 9.6
4.83 Thickn 2.29 2.29 6.35 9.65 6.35 1.52
24 .83 ess 30 3 5
26 to +6.35-4 32 to 4.8 12.
4.83 3.05 4.83 9.65 – – –
30 .83 36 3 7
32 to +6.35-4
4.83 4.83 4.83 9.65 – – –
36 .83
WELDING BEVEL ACC.TO ASME / ANSI B16.9 AND ASME / ANSI B16.28
Our in-hourse R&D team developed bevel ends equipment are good using in thickness
2mm to 20mm pipe fittings, guarantee high efficiency and high quality.
Send us your technical drawings: Yaang will supply you with whatever flanges you are
looking for.
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Source: China Pipe Fittings Manufacturer – Yaang pipe fitting Industry Co., Limited
(www.steeljrv.com)
(Yaang Pipe Industry is a leading manufacturer and supplier of nickel alloy and stainless
steel products, including Super Duplex Stainless Steel Flanges, Stainless Steel Flanges,
Stainless Steel Pipe Fittings, Stainless Steel Pipe. Yaang products are widely used in
Shipbuilding, Nuclear power, Marine engineering, Petroleum, Chemical, Mining, Sewage
treatment, Natural gas and Pressure vessels and other industries.)
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Please notice that you might be interested in the other technical articles we‘ve published:
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References:
https://www.yaang.com
https://www.astm.org/Standards/A234.htm
https://en.wikipedia.org/wiki/ASME
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https://www.awwa.org/
https://en.wikipedia.org/wiki/British_Standard_Pipe
https://en.wikipedia.org/wiki/Japanese_Industrial_Standards
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