LAF 630/ 800/

1250/ 1600 DC

Service manual

740 801--008 990409 Valid from machine no 615 XXX--XXXX

LIST OF CONTENTS Page

READ THIS FIRST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

SOFTWARE VERSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
HARDWARE VERSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

COMPONENT DESCRIPTION, LAF 630/800/1250/1600 . . . . . . . . . . . . . . . . . . . . . 5

CONNECTION DIAGRAM, LAF 630 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

CONNECTION DIAGRAM, LAF 800 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

CONNECTION DIAGRAM, LAF 1250/1600 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

COMPONENT POSITIONS ON THE CIRCUIT BOARD AP1

Circuit board with part no. 0486 368 001 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

COMPONENT POSITIONS ON THE CIRCUIT BOARD AP1

Circuit board with part no. 0486 368 001A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

DESCRIPTION OF OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

TEST DEVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

LOAD CHARACTERISTICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

INSTRUCTION MANUAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

CONNECTION INSTRUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

SPARE PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Rights reserved to alter specifications without notice.

READ THIS FIRST
This service manual is intended for use by technicians with electrical/electronic training, for
help in connection with fault--tracing and/or repair.
Use the connection diagram as a form of index for the description of operation and the
component description. The circuit board is divided into numbered blocks, which are
described individually in more detail in the description of operation. All component names in
the connection diagram are listed in the component description.
This manual contains details of all design changes that have been made up to and including
November 1998.

SOFTWARE VERSIONS
From production start July 1997 486525880
LAF 1.00A
98.09.01 486525880
LAF 2.0
Stainless steel welding improved (error 39)
This software works only together with the new power source board 0486368001A
TAF is supported by the program

HARDWARE VERSIONS
98.09.01 Circuit board 486368880 with component layout 496367001A
Software version LAF2.0
Modification:
Hardware has been upgraded for improved stainless steel welding.
New transformer (T1) used.
Switch (IC 30) added for improved stainless steel welding (Function only accessible together
with software version LAF2.0 and higher (see also comments for software version LAF 2.0).
Improvements in voltage-- and current measuring (C11 and C21 added).
D39 and D40 added to improve max. output voltage from power source

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 WARNING
ARC WELDING AND CUTTING CAN BE INJURIOUS TO YOURSELF AND OTHERS. TAKE PRECAU-
TIONS WHEN WELDING. ASK FOR YOUR EMPLOYER’S SAFETY PRACTICES WHICH SHOULD BE
BASED ON MANUFACTURERS’ HAZARD DATA.

ELECTRIC SHOCK -- Can kill

S Install and earth the welding unit in accordance with applicable standards.
S Do not touch live electrical parts or electrodes with bare skin, wet gloves or wet clothing.
S Insulate yourself from earth and the workpiece.
S Ensure your working stance is safe.
FUMES AND GASES -- Can be dangerous to health
S Keep your head out of the fumes.
S Use ventilation, extraction at the arc, or both, to keep fumes and gases from your breathing zone and
the general area.
ARC RAYS -- Can injure eyes and burn skin.
S Protect your eyes and body. Use the correct welding screen and filter lens and wear protective
clothing.
S Protect bystanders with suitable screens or curtains.
FIRE HAZARD
S Sparks (spatter) can cause fire. Make sure therefore that there are no inflammable materials nearby.
NOISE -- Excessive noise can damage hearing
S Protect your ears. Use ear defenders or other hearing protection.
S Warn bystanders of the risk.
MALFUNCTION -- Call for expert assistance in the event of malfunction.

READ AND UNDERSTAND THE INSTRUCTION MANUAL BEFORE INSTALLING OR OPERATING.

PROTECT YOURSELF AND OTHERS!

WARNING
This product is intended for industrial use. In a domestic environment this
product may cause radio interference. It is the user’s responsibility to take
adequate precautions.

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COMPONENT DESCRIPTION, LAF 630/800/1250/1600
Unless otherwise stated, the components listed below are those as used in the LAF 630,
LAF 800, LAF 1250 and LAF 1600.
AP1 Circuit board
AP2 Circuit board, EMC filter (only for LAF 800/1250/1600)
C1 Capacitor, 1.0 ìF
C4 Capacitor
FU1 Fuse, 16 A slow--blow
FU2 Automatic fuse, 15 A
FU3 Fuse, 315 mA (only for LAF 800)
HL1 Indicating lamp (white), for Power On indication.
HL2 Indicating lamp (yellow), for indication of excess temperature.
KM1 Main contactor.
KM2 Auxiliary contactor (see page 15)
L1 Inductor
M1 Fan
QF Main On/Off switch (see page 27).
QS Emergency stop pushbutton.
R1, R2 Resistor, 50W, 80 Ù
R3 Resistor (only for LAF 630/800)
R4 Resistor, inductor (only for LAF 630)
RS1 Shunt (see page 16)
ST1 Thermal cutout (see page 16)
ST2 Thermal cutout (only for LAF 630), (see page 16)
TM1 Main transformer.
TC1 Control power supply transformer, 42V, 900 VA
TC2 Transformer for synchronising pulses (only LAF 1250/1600)
V1 Thyristor 1100A/300V (only for LAF 630/800/1250)
1500A/500V (only for LAF 1600).
V2 Diode.
V3 Diode bridge (basic current bridge) (only for LAF 630/800)
V4 Diode (only for LAF 800/1250/1600)
Diode bridge (basic voltage bridge) (only for LAF 630)
XS4 Burndy contact, 12--pole.
XS3 Pole terminal for voltage measurement.
XT2 Terminal block.
Z1-- Z3 Suppressor

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CONNECTION DIAGRAM, LAF 630
Connection block XT2 is connected for 400 V / 50 Hz, see the connection
instruction on page 28.

claf0e2a

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1. POWER SUPPLY 6. THYRISTOR FIRING CIRCUITS claf0e2b

2. THERMAL OVERLOAD CUTOUT 7. COMMUNICATIONS INTERFACE

3. SHUNT INPUT 8. START/STOP
4. SYNCHRONISING 9. TEST INPUT
5. ARC VOLTAGE
Numbers 1 - 9 refer to the description of operation on pages 15--20.

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CONNECTION DIAGRAM, LAF 800
Connection block XT2 is connected for 400/415 V / 50 Hz, see the connection
instruction on page 28.

claf0e3a

claf0de1 -- 8 --
 claf0e3b
1. POWER SUPPLY 6. THYRISTOR FIRING CIRCUITS
2. THERMAL OVERLOAD CUTOUT 7. COMMUNICATIONS INTERFACE
3. SHUNT INPUT 8. START/STOP
4. SYNCHRONISING 9. TEST INPUT
5. ARC VOLTAGE
Numbers 1 - 9 refer to the description of operation on pages 15--20.
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CONNECTION DIAGRAM, LAF 1250/1600
Connection block XT2 is connected for 400/415 V / 50 Hz, see the connection
instruction on page 28.

claf0e4a

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1. POWER SUPPLY 6. THYRISTOR FIRING CIRCUITS claf0e4b

2. THERMAL OVERLOAD CUTOUT 7. COMMUNICATIONS INTERFACE

3. SHUNT INPUT 8. START/STOP
4. SYNCHRONISING 9. TEST INPUT
5. ARC VOLTAGE
Numbers 1 - 9 refer to the description of operation on pages 15--20.

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COMPONENT POSITIONS ON THE CIRCUIT BOARD AP1
Circuit board with part no. 0486 368 001

claf0e01

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COMPONENT POSITIONS ON THE CIRCUIT BOARD AP1
Circuit board with part no. 0486 368 001A

claf0e01--001A

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DESCRIPTION OF OPERATION
Circuit board AP1 - Main features
Circuit board AP1 is built up around a microprocessor and associated program memory.
There are two DIP switches on the circuit board (see page 26):

S SW1, for entering the power unit’s address

S SW2, for entering the size of the power unit.

The circuit board communicates with the PEH control unit and with any other units that may
be in use by means of a two--wire serial bus (a LON bus).
There are also analogue circuits on the circuit board for measuring the arc voltage and shunt
signals, together with circuits for firing the power unit’s thyristors.
The board can be divided into three function blocks:

S Internal power supply

Supplies power at the appropriate voltages to the electronics on the board.
S Processor
Controls the welding voltage and current and communication with the PEH control unit.
S Analogue section
Converts measurement and control signals to levels that the processor can deal with and
converts the processor’s output signals to levels as required by the power unit.

Program monitoring
A red LED is fitted to the circuit board and lights if the microprocessor cannot read its
program. If this LED is lit or flashing, check that memory chip IC6 (see page 26) is fitted
and that it is correctly orientated.

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Sections 1 - 9 below refer to the circuit diagrams on pages 6 - 11.

1. POWER SUPPLY

Checking the external power supply:

Measure the incoming power supply at contact G between terminals G4 and G5.
The voltage must be 19 V ± 2 V AC.
Short--circuit protection for the circuit board is provided by PTC--resistors R57 and R58.
If the current rises to 0.6 A, their resistance rises and they interrupt the current.
When they have cooled, they will conduct again.
Checking the internal power supplies:
A green LED fitted to the circuit board indicates that the +5 V supply is on.
This voltage and other power supply voltages can be measured by a voltmeter at terminal
block P (see the position on the circuit board on page 12).
Connect the negative terminal of the voltmeter to GND (see the circuit board on page
12).
P1 + 5 V ± 0.1 V
P2 + 8 V tolerance: +0.3/-- 0.1 V
P3 -- 8 V tolerances: +0.1/-- 0.3 V
P4 + 25 V
3.0 V

Loss of power supply

If main contactor KM1 opens, then auxiliary contactor KM2 also opens.
The voltage at input G1 then becomes 0 V and a message is sent to the PEH control unit
that the power supply is about to fail. This causes the PEH unit to store the set values of
welding parameters.

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2. THERMAL OVERLOAD CUTOUT

claf0e05

Thermal overload cutout switch ST1 in the power unit operates (opens) at a temperature
of 92±3˚C, raising the voltage at input F1 to about 20 V.
The voltage at output F4 then rises to about 18 V, which lights lamp HL2 on the front
panel of the power unit. At normal temperature, the voltage at input F1 = 0V.
Thermal cutout switch ST1 resets (closes) at a temperature of 73±3˚C.
Thermal cutout switch ST2 is fitted only to the LAF 630. It operates at a temperature of
160±5˚C and resets at a temperature of 130±15˚C.

3. SHUNT INPUT

claf0e09

Inputs H2 and H1 measure the shunt signal.

For the LAF 630, the shunt (RS1) generates a signal of 60 mV at 600 A.
For the LAF 800 and LAF 1000, the shunt (RS1) generates a signal of 60 mV at 1000 A.
For the LAF 1250 and LAF 1600. the shunt (RS1) generates a signal of 60 mV at 1500 A.
DIP switch SW2 (see page 26) is used to set the correct shunt signal.

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4. SYNCHRONISING
TM1
LAF 630
LAF 800

claf0e10

TC2

LAF 1250
LAF 1600

claf0e10

The thyristor firing circuits are synchronised with the mains by three zero crossing detec-
tors, with the phase voltages being sensed at inputs B1, B2 and B3 respectively.
The voltage between the inputs must be 12.5 V AC ± 2 V.

5. ARC VOLTAGE

claf0e11

Inputs C1 and H3 measure the arc voltage between the welding torch and the workpiece,
regardless of the polarity of the filler wire.
The maximum arc voltage that can be handled is 90 V.

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6. THYRISTOR FIRING CIRCUITS

claf0e06

The firing signals for the thyristors are carried on outputs A1-- A2, A3 - A4 and
A5 - A6.
The firing pulse peak voltage is about 20 V when the thyristors are disconnected, and the
pulse duration is about 350 ←s.
NEVER disconnect individual thyristors. This can unbalance the thyristor bridge and
destroy the other thyristors.

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7. COMMUNICATIONS INTERFACE

claf0e12

To reduce the sensitivity of the communications circuits to interference, the communica-

tion bus is galvanically isolated from other circuits on the circuit board by means of
transformer T1.
If a communication failure is suspected, check the resistance of the mains side of the
transformer with an ohmmeter between pins C5 - C6.
NB: Contact C must be disconnected when making the measurement.
The correct winding resistance is about 1 ohm.
For reliable communication over the bus, it must be terminated by a filter at each end.
This filter is connected by a link at BY1.
If a power unit is connected to the bus, then the filter must be connected by linking BY1.

8. START/STOP

claf0e13

Outputs H4--H5 control the power unit main contactor (KM1) for starting and stopping
welding.

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9. TEST INPUT

claf0e14

Contact K enables the power unit to be controlled without the PEH control unit.
A special test device can be used (see the drawing on page 21).
With the switch on the test device at Position 1 (input K4 = 0 V), a special test routine in
the program is called.
Main contactor KM1 operates and the thyristor firing angles can be controlled by a 0--5 V
analogue voltage signal between inputs K2 (+) and K1 (0V).
S 0 V (With the potentiometer in position 0 [min.]) minimum thyristor conduc-
tion, about 0 V arc voltage.
S 5 V (With the potentiometer in position 100 [max.]) max. thyristor conduction,
about 50 V arc voltage.

10. PROCESSOR
The processor controls the arc voltage and the welding current, as well as communication
with the PEH control unit and any other units that may be connected.
The power unit has two current limits:
S A hardware current limit which reduces the current after about 10 ms.
S A lower current limit which is monitored by the processor.
Its setting is matched to the respective power unit, and it disconnects the power
unit after about three seconds.
The current limits are:
for LAF 630 700 A
for LAF 800 1050 A
for LAF 1250 1300 A
for LAF 1600 1700 A
The processor monitors the thermal cutout switch and lights indicating lamp HL2 if the
temperature becomes too high, thus interrupting welding.

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TEST DEVICE

claf0de1 -- 21 --
LOAD CHARACTERISTICS

U2 (V) U2 (V)

I2 (V)
I2 (V)

MIG/MAG: Min. 50 A 17 V MIG/MAG: Min. 50 A 17 V

Max. 630 A 44 V Max. 800 A 45 V
SAW: Min. 30 A 21 V SAW: Min. 40 A 22 V
Max. 630 A 44 V Max. 800 A 45 V

MIG/MAG: Min. 60 A 17 V SAW: Min. 40 A 22 V

Max. 1250 A 44 V Max. 1600 A 46 V
SAW: Min. 40 A 22 V
Max. 1250 A 44 V

claf0de1 -- 22 --
INSTRUCTION MANUAL
This chapter contains an extract from edition 990114 of the LAF 630/800/1250/1600
instruction manual.

GENERAL
LAF 630/800/1250/1600 are remote--controlled 3--phase welding power sources designed for
high--efficiency mechanical gas metal arc welding (MIG/MAG) or sub arc welding (SAW).
It is always to be used in combination with ESAB‘s control box A2--A6 Process Controller
(PEH).
LAF is fan--cooled and monitored by a thermal overload protection. When the protection
enters into action a yellow indicating lamp on the front panel goes on and is reset
automatically as soon as the temperature has gone down to an acceptable level.
The welding power sources and the control unit are linked together over a 2--wire bus
enabling precision control of the welding process.
All welding parameter settings for the power source can be made by the operator on the front
panel of the control unit. The operation of the power source is completely controlled and
monitored by this unit. Even the start and stop qualities can be set by way of the control unit.
The preset welding current parameters can also be monitored in the course of welding.
For more detailed information regarding the settings and the working mode of the welding
power source, please refer to the A2--A6 Process Controller (PEH) instruction manual.
Technical data
LAF 630 LAF 800 LAF 1250 LAF 1600
Voltage 400/415 V, 400/415/500 V, 400/415/500 V, 400/415/500 V,
3µ50 Hz 3µ50 Hz 3µ50 Hz 3µ50 Hz
400/440 V, 400/440/550 V, 400/440/550 V, 400/440/550 V,
3µ60 Hz 3µ60 Hz 3µ60 Hz 3µ60 Hz
Permissible load at:
100 % duty cycle 500 A/39 V 800 A /44 V 1250 A/44 V 1600 A /44 V
80 % duty cycle 560 A/42 V ---- ---- ----
60 % duty cycle 630 A/44 V ---- ---- ----
Setting range
MIG/MAG 50A/17V-- 50A/17V-- 800A/45V 60A/17V--1250A/44V ----
630A/44V
SAW 30A/21V-- 40A/22V-- 800A/45V 40A/22V--1250A/44V 40A/22V--1600A/46V
630A/44V
No--load voltage 52 V 52 V 51 V 54 V
No--load power 145 W 145 W 220 W 220 W
Effiency 0,81 0.84 0.87 0.86
Power factor 0,92 0,95 0.92 0.87
Weight 230 kg 330 kg 490 kg 585 kg
Dimensions LxWxH 540 x 460 x 930 646 x 552 x 1090 774 x 598 x 1430 774 x 598 x 1430
720 x 885 x 930
(including wheels)
Class of enclosure IP 23 IP 23 IP 23 IP 23
Class of application

Enclosure class
The IP code indicates the enclosure class, i. e. the degree of protection against penetration
by solid objects or water. Equipment marked IP 23 is designed for indoor and outdoor use.

claf0de1 -- 23 --
Application class
The symbol indicates that the power source is designed for use in areas with increased
electrical hazard.

INSTALLATION
General
The installation shall be executed by a skilled person.
Unpacking and placement

WARNING - TIPPING RISK!

Fasten the equipment -- particularly if the ground is uneven or slanting.

S Place the welding power source on a level foundation, don’t forget to block the wheels
for LAF 630.
S Make sure there is nothing to prevent the cooling.

LIFTING INSTRUCTIONS

LAF 630

Connections
S On delivery the welding power source is connected for 400 V. For other supply voltage,
switch over to the desired voltage on the main transformer and the control transformer
according to the connection instructions on page 28.
S Make sure the mains cable has the right sectional area and fuse it with an adequate fuse
according to applicable local directions (see table on page 25).

S Connect the earth cable to the screw marked .

S Tighten the cable support (1).
S Connect the mains cable to the main terminal blocks L1, L2 and L3.
S Connect the control cable between the LAF welding power source and the control unit to
the 12--pole contact (2) inside the welding power source.
S Connect 1 pin socket measure cable (4).
S Connect a suitable welding and return cable to the contacts (3) marked + and - on the
front of the power source.

claf0de1 -- 24 --
LAF 630 with MIG/MAG--welding

S Connect the welding cable from the wire feed unit to the socket marked +.
S Connect the return cable from the workpiece to either of the sockets marked --.
S Socket A is used for short arc welding (this sheet or root beads, and aluminium).
S Socket B is used for short arc welding, but gives a slightly hotter welding cycle than
socket A.
S Socket C is used for spray arc welding in thick plate.
S Connect the water cooling unit, if applicable.

LAF 630

2
4

1 3

Mains connection

LAF 630 50 Hz 60 Hz
Voltage V 400 415 400 440
Current A 100% 40 39 40 39
80% 45 43 45 43
60% 50 49 50 49
Cable area mm2 4 x 16 4 x 16 4 x 16 4 x 16
Fuse, slow A 50 50 50 50

LAF 800 50 Hz 60 Hz
Voltage V 400 415 500 400 440 550
Current A 100% 64 64 52 64 64 52
Cable area mm2 4 x 16 4 x 16 4 x 16 4 x 16 4 x 16 4 x 16
Fuse, slow A 63 63 63 63 63 63

LAF 1250 50 Hz 60 Hz
Voltage V 400 415 500 400 440 550
Current A 100% 99 99 80 99 99 80
Cable area mm2 3x35+ 25 3x35+ 25 3x25+ 16 3 x35+ 25 3 x35+ 25 3x25+ 16
Fuse, slowA 125 125 80 100 100 80

claf0de1 -- 25 --
LAF 1600 50 Hz 60 Hz
Voltage (V) 400 415 500 400 440 550
Current (A) 100% 136 136 108 136 136 108
Cable area mm2 3 x 70+35 3 x 70+35 3 x 50+35 3x70+ 35 3x70+ 35 3x70+ 35
Fuse, slow A 160 160 125 160 160 125

PC board
DIP switches
The Circuit board (AP1) has two DIP switches (SW1 and SW2) which are preset on delivery.
The settings are not to be changed.
For the supply of spare parts the settings of the DIP switches must be checked (and set, if
necessary) before fitting the PC board into the welding power source.

S DIP switch SW1.

To make the communication with the A2--A6 Process Controller (PEH) work DIP switch
1 (SW1) must be set.
S DIP switch SW2.
DIP switch 2 (SW2) must be set in order to inform the A2--A6 process controller (PEH)
about the rating of the power source that is connected.
Setting of DIP switch SW1

S Set pole 6 to position “OFF“ and all other

poles to position “ON“.

Setting of DIP switch SW2

LAF 630
S Set all poles to “ON” position.
LAF 800
S Set pole 1 to “OFF“ position and all other
poles to “ON“.
LAF 1250
S Set pole 2 to “OFF” position and all other
poles to “ON”.
LAF 1600
S Set pole 1 and 2 to “OFF” position and all other
poles to “ON”.

Welding power source program

The welding power source program is stored in the flash memory IC 6.
The capsule is fitted in a holder and is replaceable.

claf0de1 -- 26 --
OPERATION
Controls
The front panel contains:

1 Main switch (QF), breaking the incoming mains

voltage for the welding power source.
2 Indicating lamp (white), showing that the main switch
is activated.
3 Indicating lamp (yellow), showing that the thermal
protection has entered into action due to overheating
in the transformer. The lamp is reset when the
temperature has gone down to an acceptable level.
4 Pushbutton, for the resetting of automatic fuse FU2
for 42 V supply voltage.
5 Emergency pushbutton. When the button is activated
the main contactor in the power source trips and the
supply voltage for the control box is broken.
(The emergency button on the control unit has the
same function).
6 LAF 630
Pushbutton, for the resetting of automatic fuse FU4
for 230 V supply voltage.

Start--up
S Connect the return cable to the work piece.
S Set the main switch (1) to position “I“.
The white indicating lamp (2) goes on and the fan starts.
S Set the welding parameters and start welding by way of the control box
(see the A2--A6 Process Controller 443 745--XXX instruction manual).

MAINTENANCE
Cleaning
S Clean the welding power source as necessary.
Dry compressed air is recommended for the purpose.

WARNING!
Blocked air inlets or outlets will lead to overheating.

claf0de1 -- 27 --
CONNECTION INSTRUCTION

LAF 630 LAF 800

LAF 1250/ 1600

claf0de1 -- 28 --
SPARE PARTS LIST
Edition 990409

LAF 630/800/1250/1600

Spare parts are to be ordered through the nearest ESAB agency as per the list on
the back of the cover. Kindly indicate type of unit, serial number, denominations and
ordering numbers according to the spare parts list.

Ordering no. Denomination Notes

0456 320 880 Welding power source LAF 630
0456 321 880 Welding power source LAF 800
0456 323 880 Welding power source LAF 1250
0456 324 880 Welding power source LAF 1600

C = Component designation in the circuit diagram

claf0se1 -- 29 --
Item Qty. Ordering no. Denomination Remarks C

0456 320 880 LAF 630

1 1 0321 033 880 Diode bridge V3
2 1 0320 415 880 Diode bridge
3 6 0490 600 626 Silicon diode V2
4 4 0160 362 881 Cable connector
5 1 0318 060 001 Capacitor C4
6 2 0567 200 610 Fuse 16 A, 500 V FU1
7 1 0193 503 001 Contactor KM1
8 0193 296 101 Contactor KM2
9 1 0320 746 001 Switch QF
10 1 0486 368 880 Circuit board AP1
1 0486 525 880 Flash memory IC6
11 0457 202 001 Foot
12 1 0320 007 001 Resistor
13 1 0320 620 880 Thyristor bridge
14 1 0321 033 880 Diode bridge V3
15 1 0320 622 881 Diode bridge V4
16 1 0320 460 885 Transformer TM1
17 1 0321 003 880 Resistor R3
18 1 0320 286 001 Fan M1
19 1 0318 113 003 Main switch (black) QF
20 1 0192 576 004 Indicating lamp (white) HL1
21 1 0192 576 304 Indicating lamp (yellow) HL2
22 1 0193 586 103 Automatic fuse 15 A FU2
23 1 0191 632 202 Emergency stop
24 2 0156 388 001 Handle

claf0se1 -- 30 --
 19 20 21 22 23 24

5 6 7 8 9 10

18

17
16

15
14
13

2 4 12
1 3
11

claf0se1 -- 31 --
Item Qty Ordering no. Denomination Remarks C

0456 321 880 LAF 800

1 1 0469 844 882 Transformer TM1

2 1 0469 841 884 Transformer coil
1 0469 841 885 Transformer coil
1 0469 841 886 Transformer coil
3 1 0320 746 001 Switch
4 1 0318 060 001 Capacitor C4
5 1 0318 022 001 Fan M1
6 1 0321 003 881 Resistor R3
7 2 0040 894 001 Connection block XT2
8 1 0551 202 980 Shunt RS1
9 1 0319 445 001 Thermal guard ST1
10 1 0320 116 881 Thyristor bridge
11 2 0490 600 606 Silicon diode V4
12 3 0041 051 606 Contact protection Z1, Z2, Z3
13 3 0320 946 001 Thyristor V1
14 0158 115 880 Cable inlet
15 1 0162 772 001 Connection block
16 1 0318 113 003 Main switch (black) QF
17 2 0567 200 610 Fuse 16 A, 500 V FU1
18 1 0192 576 004 Indicating lamp (white) HL1
19 1 0192 576 304 Indicating lamp (yellow) HL2
20 1 0193 586 103 Automatic fuse 15 A FU2
21 1 0191 632 202 Emergency stop
22 2 0156 388 001 Handle
23 1 0486 368 880 Circuit board AP1
1 0486 525 880 Flash memory IC6
24 0193 296 101 Contactor KM2
25 1 0193 358 102 Contactor KM1
26 1 0319 470 016 Control transformer 42 V, 900 VA TC1
27 1 0486 224 880 Circuit board, EMC filter AP2
28 3 0321 468 003 Silicon diode
29 1 0321 489 880 Base current bridge
30 1 0318 040 883 Inductor L1
31 0490 600 626 Silicon diode V2
32 1 0567 900 129 Fuse 315 mA FU3

claf0se1 -- 32 --
 16 17 18 19 20 21 22
3 4 5 6

7
23
24

25
2
26, 32
1
27
15

14

8 9 10 11 12 13

28 29 30

31

claf0se1 -- 33 --
Item Qty. Qty. Ordering no. Denomination Remarks C

X 0456 323 880 LAF 1250

X 0456 324 880 LAF 1600

1 1 0551 203 081 Shunt 1500 A

1 0551 203 082 Shunt 2000 A
2 0191 085 105 Capacitor 400 V C4
3 1 1 0490 600 606 Silicon diode
4 1 0320 445 883 Inductor
5 1 0320 444 883 Inductor coil
6 1 0320 445 882 Inductor
7 1 0320 444 882 Inductor coil
8 1 1 0320 951 001 Fan M1
9 3 0320 924 882 Thyristor bridge
3 0321 452 880 Thyristor bridge
10 0041 051 606 Contact protection
11 1 0320 946 001 Thyristor 1100 A/ 300 V V1
1 0321 427 001 Thyristor 1500 A/ 500 V V1
12 2 2 0567 200 610 Fuse 16 A, 500 V FU1
13 1 1 0318 113 003 Main switch (black) QF
14 1 1 0192 576 004 Indicating lamp (white) HL1
15 1 1 0192 576 303 Indicating lamp (yellow) HL2
16 1 1 0193 586 103 Automatic fuse 15 A FU2
17 1 1 0191 632 202 Emergency stop
18 2 2 0156 388 001 Handle
19 1 1 0486 368 880 Circuit board AP1
1 1 0486 525 880 Flash memory IC6
20 0193 296 101 Contactor
21 1 1 0442 849 001 Contactor 42 V/ 50 Hz KM1
22 3 3 0319 828 001 Transformer TC2
23 0319 470 016 Contract transformer 42 V, 900 VA TC1
24 1 1 0486 224 880 Circuit board, EMC filter AP2
25 2 2 0158 115 880 Cable inlet
26 1 0469 842 880 Transformer coil
1 0469 843 880 Transformer coil
27 1 0469 845 880 Transformer
1 0469 845 881 Transformer
28 0490 600 626 Silicon diode V2

claf0se1 -- 34 --
 12 13 14 15 16 17 18

19
20
21
22

23

24

25

2 3 45 6 7 8

28
1
11 10

26 27

claf0se1 -- 35 --
ESAB subsidiaries and representative offices

Europe NORWAY Asia/Pacific ROMANIA

AUSTRIA AS ESAB AUSTRALIA ESAB Representative Office
ESAB Ges.m.b.H Larvik ESAB Australia Pty Ltd Bucharest
Vienna--Liesing Tel: +47 33 12 10 00 Ermington Tel/Fax: +40 1 322 36 74
Tel: +43 1 888 25 11 Fax: +47 33 11 52 03 Tel: +61 2 9647 1232
Fax: +43 1 888 25 11 85 Fax: +61 2 9748 1685 RUSSIA-- CIS
POLAND ESAB Representative Office
BELGIUM ESAB Sp.z.o.o CHINA Moscow
S.A. ESAB N.V. Warszaw Shanghai ESAB A/P Tel: +7 095 937 98 20
Brussels Tel: +48 22 813 99 63 Shanghai Fax: +7 095 937 95 80
Tel: +32 2 745 11 00 Fax: +48 22 813 98 81 Tel: +86 21 6539 7124 ESAB Representative Office
Fax: +32 2 726 80 05 Fax: +86 21 6543 6622 St Petersburg
PORTUGAL
ESAB Lda INDIA Tel: +7 812 325 43 62
THE CZECH REPUBLIC Fax: +7 812 325 66 85
ESAB VAMBERK s.r.o. Lisbon ESAB India Ltd
Prague Tel: +351 1 837 1527 Calcutta
Tel: +420 2 819 40 885 Fax: +351 1 859 1277 Tel: +91 33 478 45 17
Fax: +91 33 468 18 80
Distributors
Fax: +420 2 819 40 120 For addresses and phone
SLOVAKIA
DENMARK ESAB Slovakia s.r.o. INDONESIA numbers to our distributors in
Aktieselskabet ESAB Bratislava P.T. Esabindo Pratama other countries, please visit our
Copenhagen--Valby Tel: +421 7 44 88 24 26 Jakarta home page
Tel: +45 36 30 01 11 Fax: +421 7 44 88 87 41 Tel: +62 21 460 01 88 www.esab.com
Fax: +45 36 30 40 03 Fax: +62 21 461 29 29
SPAIN
FINLAND ESAB Ibérica S.A. MALAYSIA
ESAB Oy Alcobendas (Madrid) ESAB (Malaysia) Snd Bhd
Helsinki Tel: +34 91 623 11 00 Selangor
Tel: +358 9 547 761 Fax: +34 91 661 51 83 Tel: +60 3 703 36 15
Fax: +358 9 547 77 71 Fax: +60 3 703 35 52
SWEDEN
FRANCE ESAB Sverige AB SINGAPORE
ESAB France S.A. Gothenburg ESAB Singapore Pte Ltd
Cergy Pontoise Tel: +46 31 50 95 00 Singapore
Tel: +33 1 30 75 55 00 Fax: +46 31 50 92 22 Tel: +65 861 43 22
Fax: +33 1 30 75 55 24 ESAB International AB Fax: +65 861 31 95
Gothenburg ESAB Asia/Pacific Pte Ltd
GERMANY Tel: +46 31 50 90 00
ESAB GmbH Singapore
Fax: +46 31 50 93 60 Tel: +65 861 74 42
Solingen
Tel: +49 212 298 0 Fax: +65 863 08 39
SWITZERLAND
Fax: +49 212 298 204 ESAB AG SOUTH KOREA
Dietikon ESAB SeAH Corporation
GREAT BRITAIN Tel: +41 1 741 25 25
ESAB Group (UK) Ltd Kyung--Nam
Fax: +41 1 740 30 55 Tel: +82 551 289 81 11
Waltham Cross
Tel: +44 1992 76 85 15 Fax: +82 551 289 88 63
North and South America
Fax: +44 1992 71 58 03
ARGENTINA THAILAND
ESAB Automation Ltd CONARCO ESAB (Thailand) Ltd
Andover Buenos Aires Samutprakarn
Tel: +44 1264 33 22 33 Tel: +54 11 4 753 4039 Tel: +66 2 393 60 62
Fax: +44 1264 33 20 74 Fax: +54 11 4 753 6313 Fax: +66 2 748 71 11
BRAZIL
HUNGARY UNITED ARAB EMIRATES
ESAB S.A.
ESAB Kft ESAB Middle East
Contagem--MG
Budapest Dubai
Tel: +55 31 333 43 33
Tel: +36 1 20 44 182 Tel: +971 4 338 88 29
Fax: +55 31 361 31 51
Fax: +36 1 20 44 186 Fax: +971 4 338 87 29
CANADA
ITALY ESAB Group Canada Inc. Representative offices
ESAB Saldatura S.p.A. Missisauga, Ontario BULGARIA
Mesero (Mi) Tel: +1 905 670 02 20 ESAB Representative Office
Tel: +39 02 97 96 81 Fax: +1 905 670 48 79 Sofia
Fax: +39 02 97 28 91 81 Tel/Fax: +359 2 974 42 88
MEXICO
THE NETHERLANDS ESAB Mexico S.A. EGYPT
ESAB Nederland B.V. Monterrey ESAB Egypt
Utrecht Tel: +52 8 350 5959 Dokki--Cairo
Tel: +31 30 248 59 22 Fax: +52 8 350 7554 Tel: +20 2 390 96 69
Fax: +31 30 248 52 60 Fax: +20 2 393 32 13
USA
ESAB Welding & Cutting Products
Florence, SC
Tel: +1 843 669 44 11
Fax: +1 843 664 44 58

ESAB Welding Equipment AB

SE-- 695 81 LAXÅ
SWEDEN
Phone +46 584 81 000
Fax +46 584 123 08

www.esab.com

001004