Liu2004 PDF
Liu2004 PDF
for continuous treatment of a wastewater due to the need MA) placed in a concentric arrangement about a single
for large volumes of oxygenated water and the limited cathode (Figure 1). The graphite rods were abraded by sand
solubility of dissolved oxygen in water. Thus, changes in paper to enhance bacterial attachment. The air-porous
reactor design are needed to produce MFCs suitable for cathode consisted of a carbon/platinum catalyst/proton
treating continuous streams of dissolved organic matter. exchange membrane (PEM) layer fused to a plastic support
To continuously generate electricity from organic matter tube. The PEM (Nafion 117, Dupont, Wilmington, DE) was
in water, a MFC reactor must have both a large surface area sequentially boiled in H2O2 (30%), deionized water, 0.5 M
for biofilm formation and a high void volume. Lessons learned H2SO4, and then deionized water (each time for 1 h). The
from the design of fixed-film bioreactors used for wastewater PEM was then hot pressed directly onto carbon cloth loaded
treatment can be applied to MFCs. Wastewater treatment with 0.5 mg cm-2 of Pt (E-Tek, Miami, FL) by heating it to
reactors are designed to be highly porous to avoid clogging 140 °C at 1780 kPa for 3 min. The cathode/PEM was placed
the reactor with high concentrations of particles in the onto a 25 mm diameter plastic (Plexiglas) tube containing
wastewater. This requirement for high porosity is at odds 2 mm diameter pores at 2 mm intervals (cathode tube). Air
with the need for a large surface area for biofilm formation. flow through the tube was initially 4.5-5.5 mL/min but was
Thus, fixed-film wastewater reactors have been designed to changed to passive oxygen transfer (no forced air flow) except
produce thin fluid films and convective flow rates sufficiently as noted. Copper wire was used to connect the circuit
high to shear off excess biofilm growth from surfaces. These containing a 465 Ω load unless stated otherwise.
reactors cannot be used without modification for energy Local domestic wastewater (primary clarifier effluent) was
production because MFCs have an additional requirement obtained from the primary clarifier of the Pennsylvania State
that the biomass be kept separated from any dissolved University Wastewater Treatment plant. Wastewater was
oxygen. These design challenges are similar to requirements pumped into the reactor and used as the fuel without any
for membrane bioreactors used to treat water and wastewater. modifications except for dilution of the wastewater with
In these reactors, a series of fibrous nanopore-sized mem- deionized water in some experiments. Wastewater fed to the
branes are inserted into a single, sheared compartment reactor had a pH ranging from 7.3 to 7.6 and a COD of 210
providing a high porosity tank containing the membrane or 220 mg/L. The hydraulic retention time in the reactor
(18). The high shear generated in the reactor by bubbles is ranged from 3 to 33 h as noted. All measurements were taken
used to help shear biofilms from the fibers. after the reactor had been operated for at least six hydraulic
The methods used to achieve a high porosity in membrane retention times, when power output was consistent. Mea-
reactors suggested a method to improve the design of a MFC surements reported here are averages of triplicate measure-
by providing a chamber that contained both the anode and ments taken over three consecutive retention times. Two
the cathode in a single compartment MFC (SCMFC). A different controls were used to account for COD losses. The
prototype reactor was built and tested using wastewater first control consisted of a second tank of similar volume
obtained from a local wastewater treatment plant. We report (400 mL) to account for COD or BOD losses unrelated to fuel
here our preliminary findings using this reactor that dem- cell operation (volume control). The second control consisted
onstrate for the first time electricity generation accompanied of a separate set of experiments using the SCMFC with an
by wastewater treatment demonstrated by the removal of open circuit (disconnected electrodes; electrode control). All
organic matter in the form of chemical oxygen demand (COD) experiments were conducted in a temperature-controlled
or biochemical oxygen demand (BOD). room set at 30 °C.
In the first set of experiments, the SCMFC was inoculated
Materials and Methods with a pure culture (Geobacter metallireducens, 10 mL at 0.5
The SCMFC consisted of a single cylindrical plexiglass g-DW/L), filled with wastewater, and operated in batch mode
chamber (15 cm long by 6.5 cm diameter; empty bed volume for one week. However, other experiments in our laboratory
of 388 mL) containing eight graphite rods (anode) each 6.15 and by others (19) demonstrated that this inoculation step
mm in diameter and 150 mm long (Alfa Aesar, Ward Hill, was not needed to produce electricity in a MFC. Therefore,
dC ∆C
W ) JA ) -DA = -DA (1)
dx ∆x
FIGURE 5. Voltage (O) and power (b) generated in the SCMFC expensive electrodes and membranes and that minimize
when resistance (electrical load) on the system is changed from catalyst content. Several reactor systems have used graphite
16 to 5000 Ω. (A) HRT ) 12 h, COD ) 220 mg/L (cathode air flow rods as electrodes (5, 14, 18), but graphite felt or carbon
rate ) 5.5 L/min; reactor initially inoculated with G. metallireducens). cloth may provide less expensive alternatives (15). Other
(B) HRT ) 6 h, COD ) 210 mg/L (passive cathode air flow; wastewater alternatives include conductive materials with coatings such
inoculum only).
as polyaniline that were recently shown to boost current
much as 2.3 mg/h. While this could achieve as much as 93% densities in MFCs by more than an order of magnitude (24).
of the COD removal at the longest detention time (33 h), it Advances are also being made in membranes that may result
could only produce a total of 9% of the COD removal at the in the replacement of the Nafion membrane used here with
3 h HRT in Figure 6. There could have been a loss of COD less expensive membranes (22).
using other electron acceptors (such as nitrate and sulfate) Providing adequate sanitation and clean water to a global
present in the wastewater. Biomass production could account population is an economic challenge. Advanced wastewater
for additional COD removal, but it was not possible to treatment systems that are mandated by law in the U.S. to
establish a complete mass balance of COD in this system. protect human health and the environment are too costly to
Implications for Using MFCs for Wastewater Treatment. be installed or operated and maintained in developing
Electricity was produced in a single-chamber MFC, but it countries where the need for sanitation is greatest to protect
was found that a large percentage of the organic matter in human health and the global spread of disease. Even in the
the wastewater was removed by processes that did not U.S., there are substantial economic challenges for main-
generate electricity. To increase the power density of the taining the current levels of water and wastewater treatment.
system, we will need to find ways to increase the fraction of It is estimated that $2 trillion is needed in the U.S. over the
the organic matter that is converted into electricity. However, next 20 years for building, operating, and maintaining
the organic matter in wastewater is essentially free. As long wastewater and drinking water facilities (1). About $45 billion
as COD removal is accomplished, by electricity generation is needed for wastewater infrastructure improvements in
or other methods, the goal of wastewater treatment is addition to current annual costs of $25 billion. Operating
achieved. It appears that substantial losses of COD here costs are a substantial factor in wastewater treatment, with
resulted from passive oxygen transport into the reactor by over half of the operating expenditures typically needed for
diffusion across the proton exchange membrane. COD wastewater aeration. Power production measured here could
reduction due to passive oxygen transfer may actually be provide much needed energy in the U.S. from domestic
beneficial when compared to the high cost of forced-air wastewater alone. Processes that can generate electricity
oxygen transfer using blowers in wastewater treatment during domestic and industrial treatment will help to reduce
systems such as activated sludge. Clearly, additional work the economic burden of treatment and provide access to
will need to be done to better understand how electricity sanitation technologies throughout the world.
generation affects COD removal and how operational factors
such as hydraulic retention time and air flow rate through
the cathode can be optimized.
Acknowledgments
The capital cost of the SCMFC used here could be We thank Tom Mallouk for advice on electrode construction
substantially reduced through system designs that use less and fuel cells and Booki Min for help with wastewater test