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Air Conditioning Tools

Recovery, Recycling, and Recharging Systems 2-1 Miscellaneous 2-11

Air Conditioning Recovery, Recycling, A/C Refrigerant Flushing Solvent 153-8538 2-12
and Recharging Unit for R-12 and R-134a 208-1316 2-2 Adapter Kit (Air Conditioning Flushing) 153-9033 2-12
R-12 and R-134a Portable Refrigerant Recovery Systems — 2-2 Adapters and Coupler — 2-14
R-12 or R-134a Air Conditioning Recovery/ Adapters — 2-15
Recycling Units — 2-1 Air Conditioning Charging and Testing Tool Group (R-12) 1U-9690 2-13
R-134a Air Conditioning Refrigerant Recovery, Air Conditioning Component Flusher (Solvent Recycler) 153-8537 2-12
Recycling, and Manual Recharging Stations (115V) 152-8256 2-3 Air Conditioning Lubricants — 2-17
R-134a Air Conditioning Refrigerant Recovery, Analog Thermometer 9U-5325 2-17
Recycling, and Manual Recharging Stations (220V) 154-4853 2-3 Belt Tension Gauges — 2-16
Recharge Oil Pump 208-1355 2-3 Belt Tensioner FT3062 2-16
Refrigerant Filter 208-1317 2-3 Brass Seal Caps 9U-7936 2-16
Refrigerant Prefilter 208-1318 2-3 Dust Cover 9U-6063 2-17
Fin Comb 208-1350 2-16
Charging Scales and Manifold Gauges 2-4 Fitting Kit (Flexible Adapters) 9U-7941 2-15
Automatic Refrigerant Charging Scales — 2-4 Flex Hoses — 2-16
Liquid-Filled Manifold Gauges for R-12 and R-134a — 2-5 O-ring Kit 9U-7804 2-18
Manifold Gauges for R-12 and R-134a — 2-5 Oil Injector (R-134a) 9U-6494 2-14
Manual Refrigerant Charging Scale — 2-4 Orifice Tube Remover Kit 208-1375 2-14
Standard Manifold Gauges for R-12 and R-134a — 2-5 R-12 Service Adapter — 2-15
Recover/Recycling Filter-Dryers — 2-14
Tanks and Hoses 2-6 Refrigerant Analyzer Group 208-1378 2-11
Heater Blanket (220-240V, 50/60 Hz) 4C-5583 2-7 Refrigerant Identifier 262-4934 2-12
R-12 Air Conditioning Charging Hoses — 2-7 Refrigerant Leak Detector Kit 208-1374 2-13
R-12 Refrigerant Tanks — 2-6 Seal and Gasket Kit 208-1366 2-17
R-134a Air Conditioning Charging Hoses — 2-8
R-134a Refrigerant Tanks — 2-6
Refrigerant Recovery Tanks — 2-6
Service Couplers — 2-8
Wrap-Around Heater (115V) 208-1352 2-7

Vacuum Pumps and Accessories 2-9

115 and 220 Volt 1.5 CFM Vacuum Pumps — 2-9
115 and 230 Volt 4.0 CFM Vacuum Pumps — 2-9
LCD Vacuum Gauge 208-1353 2-10
R-134-a 3-in-1 Valve for Vacuum/
Charge/Recovery Core Tool — 2-10
Sensor 208-1354 2-10
Vacuum Manifolds — 2-11
Vacuum Pump Oil — 2-11
Vacuum/Charge Valve (R-12) 208-1365 2-10

Dealer Service Tools 2009

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Caterpillar Inc. warrants all products sold, against defects in workmanship

or materials under normal use, for Six Months after date of purchase,
unless otherwise stated.

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Air Conditioning Tools Search

Recovery, Recycling, and Recharging Systems Recovery, Recycling,

and Recharging Systems
Charging Scales
and Manifold Gauges
R-12 or R-134a Air Conditioning Recovery/Recycling Units Tanks and Hoses
SMCS Code: 7820
Warranty: Manufacturer’s Two Year This article has changed Vacuum Pumps
European Union compliant, CE marked (285-7353) since the printing of the 2009 and Accessories
Dealer Service Tools Catalog.
• 285-7352 replaces discontinued 9U-6499 Miscellaneous
• Simplest, easiest to use air conditioning service units on the market today (helps technicians meet today’s tough service standards)
• Operation is quick and efficient (lowers air conditioning service costs)
• Easy-to-operate (just connect quick connect couplings to vehicle and push Recovery Recycle switch — unit completes recovery
and recycle process)
• Built with quality components, such as 1⁄2 Hp, oil-less compressor, new advanced shock resistant scale, dual protected
solenoids, and more
• Vacuum timer allows technician to set time and two-stage vacuum pump automatically pulls a deep vacuum
• Easy to set LCD display (simply scroll to correct charge and push charge switch — system quickly receives
refrigerant)
• Large 75 mm (3.5 in) gauges allows technician to easily monitor air conditioning system
• 1-touch air purge eliminates non-condensables in system
• 1-touch oil drain, after every service, tells how much oil is needed to keep compressor
fully lubricated
• Automatic tank full and high pressure shut-offs
• Shock resistant scales for accurate charging
Recovery tank 22.7 kg (50 lb)
• Single-pass filtering system
Overall size 63 x 68 x 134 cm (25 x 27 x 53 in)
• Built-in manifold gauge set
Weight 54 kg (120 lb)
• Moisture indicator
Vacuum pump 2-stage 6 cfm
• Tank refill adapter
Hose length 4.5 m (15 ft)
• Modular design for easy repair
208-1385 1⁄ in ACME female x
2
• Large pneumatic tires
13 mm male adapter
• Premium hoses approved to SAE2197 standard
• Fully factory tested
• Built-in accessory and tool storage box

Repair Information ID: C80575T1

Ritchie Engineering Co. Inc.
10950 Hampshire Avenue South
Bloomington, MN 55438-2623
Phone: (800) 769-8370
Web site: www.yellowjacket.com

Part No. Description Warranty

285-7352 Air Conditioning Recovery/Recycling Unit (R-134a, 110 V, 60 Hz) Two Years
285-7353 Air Conditioning Recovery/Recycling Unit (R-134a, 220 V, 50 Hz) Two Years

Service/Repair Parts
Part No. Description 285-7352 285-7353 Warranty
208-1317 Refrigerant Filter X X Six Months
ID: D00403T1
208-1318 Refrigerant Prefilter X X Six Months
208-1385 R-134a Refill Adapter X One Year
208-1387 R-12 Flex Hose, Blue, 6.35 mm (1⁄4 in) X One Year
208-1388 R-12 Flex Hose, Red, 6.35 mm (1⁄4 in) X One Year
208-1322 R-12 Hose Assembly, Red, 6.35 mm (1⁄4 in) X One Year
208-1325 R-12 Hose Assembly, Blue, 6.35 mm (1⁄4 in) X One Year
208-1335 R-134a Hose Assembly, Blue, 6.35 mm (1⁄4 in) X One Year
208-1336 R-134a Hose Assembly, Red, 6.35 mm (1⁄4 in) X One Year
208-1319 Cylinder with Y-valve (no float), 22.7 kg (50 lb) X X One Year
208-1339 Coupler, R-134a, Low X One Year
208-1340 Coupler, R-134a, High X One Year
Optional
208-1386 Compressor Rebuild Kit X X Six Months

Dealer Service Tools 2009 2-1

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Recovery, Recycling,
and Recharging Systems 208-1316 Air Conditioning Recovery, Recycling,
Charging Scales and Recharging Unit for R-12 and R-134a
and Manifold Gauges Discontinued — Service Parts Available
Tanks and Hoses Repair Information
Ritchie Engineering Co. Inc.
Vacuum Pumps 10950 Hampshire Avenue South
and Accessories Bloomington, MN 55438-2623
Phone: (800) 769-8370
Miscellaneous Web site: www.yellowjacket.com

Service/Repair Parts
Part No. Description Size Warranty
208-1317 Filter/Dryer Six Months
208-1318 Filter Six Months
208-1385 R-134a Refill Adapter One Year ID: D00403T1

208-1387 R-12 Flex Hose, Blue 6.35 mm (1⁄4 in) One Year
208-1388 R-12 Flex Hose, Red 6.35 mm (1⁄4 in) One Year
208-1322 R-12 Hose Assembly, Red 6.35 mm (1⁄4 in) One Year
208-1325 R-12 Hose Assembly, Blue 6.35 mm (1⁄4 in) One Year
208-1335 R-134a Hose Assembly, Blue 6.35 mm (1⁄4 in) One Year
208-1336 R-134a Hose Assembly, Red 6.35 mm (1⁄4 in) One Year

R-12 and R-134a Portable Refrigerant Recovery Systems

SMCS Code: 7820
Warranty: Manufacturer’s One Year

• 208-1337 replaces discontinued 9U-6078; 208-1338 replaces discontinued 9U-7939

• Quickly recover contaminated, known, or unknown refrigerants including mixtures and blends
• Perfect for scavenger work or to protect recover/recycle equipment and valuable refrigerant supply
• Pump straight liquid refrigerant at up to 4 lb/minute; vapor at 1 lb/minute
• Very durable (oil-less compressor, direct drive, and permanently lubricated cylinder walls)
• Reliable and lightweight
• Built-in 200 mesh inlet filter to protect from dirty air conditioning systems
• Easy use (2-hose setup and on-the-fly auto purge)
• 16-piece, 208-1386 Compressor Rebuild Kit is available for both units
• Recovery system contains unit, hose and tank
ID: C80521T1
Repair Information Part No. Description Recovery capabilities Vapor and liquid applications
Ritchie Engineering Co. Inc. 208-1337 R-12 Recovery System Compressor 1⁄
6 Hp reciprocating, oil-less
10950 Hampshire Avenue South
208-1338 R-134a Recovery System Size 25 x 44 x 35 cm (9.7 x 17.2 x 14.0 in)
Bloomington, MN 55438-2623
Refrigerant types R-12 and R-134a
Phone: (800) 769-8370
Voltage 115 V 60 Hz, single phase
Web site: www.yellowjacket.com
Recovery rate (liquid) 1.8 kg (4 lb) per minute (maximum)
Service/Repair Parts Recovery rate (vapor) 0.5 kg (1 lb) per minute (maximum)
Part No. Description 208-1337 208-1338 Weight 22 kg (48 lb)
208-1328 R-12 Charging Hose, Yellow X
300-3547 Refrigerant Cylinder, 13.6 kg (30 lb) X X
208-1389 Retention Valve X
272-3090 R-134a Charging Hose, Yellow X

Additional Parts for 208-1337 (Optional) Additional Parts for 208-1338 (Optional)
Part No. Description Size Part No. Description Size
208-1362 Refrigerant Cylinder 22.68 kg (50 lb) 208-1362 Refrigerant Cylinder 22.68 kg (50 lb)
208-1322 R-12 Charging Hose, Red 4.57 m (15 ft) 208-1332 R-134a Charging Hose, Blue 2.44 m (8 ft)
208-1325 R-12 Charging Hose, Blue 4.57 m (15 ft) 208-1333 R-134a Charging Hose, Red 2.44 m (8 ft)
208-1327 R-12 Charging Hose, Yellow 4.57 m (15 ft) 272-3091 R-134a Charging Hose, Yellow 4.57 m (15 ft)
208-1329 R-12 Charging Hose, Blue 2.44 m (8 ft) 208-1335 R-134a Charging Hose, Blue 4.57 m (15 ft)
208-1330 R-12 Charging Hose, Red 2.44 m (8 ft) 208-1336 R-134a Charging Hose, Red 4.57 m (15 ft)
208-1386 Compressor Rebuild Kit 208-1386 Compressor Rebuild Kit
All part numbers in the table have a one year warranty

2-2 Dealer Service Tools 2009

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Recovery, Recycling,
R-134a Air Conditioning Refrigerant Recovery, Recycling, and Recharging Systems
and Manual Recharging Stations Service/Repair Parts
Charging Scales
and Manifold Gauges
152-8256 (115V) Part No. Description Warranty
Discontinued — Service Parts Available 9U-6062 Indicator Kit, Moisture Six Months Tanks and Hoses
9U-6505 Filter Dryer Six Months
154-4853 (220V) 208-1331 Air Conditioning Hose, Yellow One Year Vacuum Pumps
Discontinued — Service Parts Available 208-1332 Air Conditioning Hose, Blue One Year and Accessories
208-1333 Air Conditioning Hose, Red One Year
9U-6063 Dust Cover (optional) One Year Miscellaneous

208-1355 Recharge Oil Pump

SMCS Code: 7820
Warranty: Manufacturer’s One Year

• Used to replace oil in air conditioning system or compressors after oil has been removed
• Easily works with system pressures up to 2070 kPa (300 PSI)
• Includes bottle with calibration marks, hose, and low side R-134a coupler
• Can be used for R-12 systems (use a regular charging hose with 1⁄4 inch flare fittings)
• Volume per stroke: 0.04 L (1.5 oz)
• System pressures: up to 2070 kPa (300 PSI)

Repair Information
Ritchie Engineering Co. Inc.
10950 Hampshire Avenue South ID: C80518T1
Bloomington, MN 55438-2623
Phone: (800) 769-8370
Web site: www.yellowjacket.com

208-1317 Refrigerant Filter

208-1318 Refrigerant Prefilter
Warranty: Manufacturer’s Six Months

• Service parts for:

208-1320 Discontinued Air Conditioning Recovery/Recycling Unit (R-12, 110 Volt),
285-7352 Air Conditioning Recovery/Recycling Unit (R-134a, 110 Volt), and
285-7353 Air Conditioning Recovery/Recycling Unit (R-134a, 220 Volt)

Repair Information
Ritchie Engineering Co. Inc.
10950 Hampshire Avenue South
Bloomington, MN 55438-2623
Phone: (800) 769-8370 ID: D00134T1
Web site: www.yellowjacket.com 208-1317 Refrigerant Filter
Capacity 41 in3
Color Blue
Overall size 29.2 x 24.4 cm (11.5 x 10.0 in)
(diameter x length)
208-1318 Refrigerant Prefilter
Function Removes moisture and oil breakdown particles
Connections 1⁄ in male flare x 1⁄4 in female flare
4

Overall size 76.2 x 88.9 mm (3.0 x 3.5 in)

(diameter x length)

This article has changed

since the printing of the 2009
Dealer Service Tools Catalog.

Dealer Service Tools 2009 2-3

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Recovery, Recycling, Charging Scales and Manifold Gauges

and Recharging Systems
Charging Scales
and Manifold Gauges

Tanks and Hoses

Automatic Refrigerant Charging Scales This article has changed
Warranty: Manufacturer’s One Year
since the printing of the 2009
Vacuum Pumps European Union compliant, CE marked (168-1961)
and Accessories Dealer Service Tools Catalog.
• Compatible with all refrigerants
Miscellaneous • Program refrigerant amount and scale automatically shuts off when charging is complete
• Corner balancing for accurate charging
• Tare function zeros display for easy charging
• All connections located within case to protect against damage
• Pounds to kilogram switch

Repair Information
SPX Service Repair
2100 Park Drive
Owatonna, MN 55060
Attn: Repair Department

Weight limit 50 kg (110 lb) bulk tank maximum

Weight resolution 0.01 kg (0.02 lb)
Display 16-digit alpha numeric LCD
Operating temperature 10° to 49°C (50° to 120°F)
Dimensions (W x L x H) 34 x 28 x 10 cm (13.5 x 11 x 4 in)
Weight 4 kg (8 lb) ID: C79375T1

Part No. Description

168-1959 Automatic Refrigerant Charging Scale (110 V, 50 Hz)
168-1961 Automatic Refrigerant Charging Scale (220 - 240 V, 50/60 Hz)

Manual Refrigerant Charging Scale This article has changed

Warranty: Manufacturer’s One Year
since the printing of the 2009
• Battery-powered for portability — sleep mode extends battery life (batteries included) Dealer Service Tools Catalog.
• Compatible with all refrigerants
• Displays refrigerant weight while charging from tank
• Corner balancing for accurate charging
• Tare function zeros display for easy charging
• Pounds-to-kilogram switch

Repair Information
SPX Service Repair
2100 Park Drive
Owatonna, MN 55060
Attn: Repair Department

Power Six 1U-9533 AA Batteries

Weight limit 50 kg (110 lb) bulk tank maximum
Weight resolution 0.01 kg (0.02 lb)
Display 16-digit alpha numeric LCD
Operating temperature 10° to 49°C (50° to 120°F)
Dimensions (W x L x H) 34 x 28 x 10 cm (13.5 x 11 x 4 in)
Weight 4 kg (8 lb)
ID: C79376T1

Part No. Description

168-1958 Manual Refrigerant Charging Scale (Battery Powered)

2-4 Dealer Service Tools 2009

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Recovery, Recycling,
Manifold Gauges for R-12 and R-134a and Recharging Systems
SMCS Code: 7320
Warranty: Manufacturer’s One Year Charging Scales
and Manifold Gauges
• 208-1341 replaces 174-8185
Tanks and Hoses
• Used to check pressure in R-134a and R-12 cooling systems
• Bold, easy to read gauges (large bold numbers and colored scales are easy to read) Vacuum Pumps
• Removable Lexan crystals resist breakage and Accessories
• Gauge cases are color-coded red and blue
• Pressure tested for reliability Miscellaneous
• Forged brass body with metal valve handles for durability
• Surge protector and silicone dampened movement helps minimize needle pulsation for easier,
more accurate readings
• Sliding, double O-ring pistons with non-rotating design reduces wear and extends service life ID: C80561T1
• Fast acting valve (only 11⁄2 turns for full flow)
Part No. Description
Repair Information 208-1341 Manifold Assembly (R-134a)
Ritchie Engineering Co., Inc.
208-1321 Manifold Assembly (R-12)
10950 Hampshire Avenue South
Bloomington, MN 55438-2623 Service/Repair Parts Warranty
208-1376 Piston Six Months
Phone: (800) 769-8370
Web site: www.yellowjacket.com 208-1377 Handle Group Six Months

Liquid-Filled Manifold Gauges for R-12 and R-134a

SMCS Code: 7320
Warranty: Six Months

• Liquid-filled gauges have large 79.4 mm (31⁄8 in) diameter for easy reading
• Dials are color coded
• Liquid-filled gauges dampen pulsation
• Designed with a recalibrator screw

Part No. Description

208-1344 Liquid-Filled Manifold Gauge, Red, R-134a
208-1345 Liquid-Filled Manifold Gauge, Blue, R-134a

ID: C80563T1
Accuracy 1.6 %
Diameter 79.4 mm (3.125 in)

Standard Manifold Gauges for R-12 and R-134a

SMCS Code: 7320
Warranty: Six Months

• 208-1348 replaces discontinued 4C-4620; 208-1349 replaces discontinued 4C-4619

• Bold, high-visibility dials have colored temperature scales for easy reading
• Flutterless technology and surge protection minimize needle pulsation

Part No. Description Pressure

208-1342 Manifold Gauge, Red, R-134a 0 - 3447 kPa (0 - 500 PSI)
208-1343 Manifold Gauge, Blue, R-134a 206 - 0 - 827 kPa (30 - 0 - 120 PSI) Accuracy 3-2-3 %
208-1348 Manifold Gauge, Red, R-12 0 - 3447 kPa (0 - 500 PSI) Diameter 63.5 mm (2.5 in)
208-1349 Manifold Gauge, Blue, R-12 206 - 0 - 827 kPa (30 - 0 - 120 PSI) Connections 1⁄ in NPT
8

ID: C80562T1

Dealer Service Tools 2009 2-5

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Recovery, Recycling, Tanks and Hoses

and Recharging Systems
Charging Scales
and Manifold Gauges

Tanks and Hoses

R-134a Refrigerant Tanks
Warranty: Manufacturer’s One Year
Vacuum Pumps
and Accessories • For R-134a refrigerant
• Refillable refrigerant tanks are DOT-approved for safety
Miscellaneous • Come with the valving necessary for recovery and recycling
• Distinctive blue exterior clearly identifies these tanks as R-134a equipment

Repair Information Part No. Description Float Switch

SPX Service Repair
2100 Park Drive 9U-6496 13.6 kg (30 lb) Tank No
Owatonna, MN 55060 4C-2977 13.6 kg (30 lb) Tank Yes

Attn: Repair Department 9U-6506 23 kg (50 lb) Tank No

ID: C55036T1
This article has changed
since the printing of the 2009
Dealer Service Tools Catalog.

R-12 Refrigerant Tanks

Warranty: Manufacturer’s One Year

• For R-12 refrigerant

• Complete selection of refillable refrigerant tanks for use with recovery/recycling and charging stations
• All tanks are DOT-approved and feature special valving systems to accommodate continuous loop recycling
• Extra tanks are necessary for multi-refrigerant service and are handy for rotation between recycling and recharging

Repair Information Part No. Description Float Switch

SPX Service Repair
2100 Park Drive 4C-4577 13.6 kg (30 lb) DOT Tank No
Owatonna, MN 55060 9U-6388 23 kg (50 lb) DOT Tank Yes

Attn: Repair Department

This article has changed ID: C44308T1

since the printing of the 2009

Dealer Service Tools Catalog.

Refrigerant Recovery Tanks

SMCS Code: 7820
Warranty: Manufacturer’s One Year

• Used to store recovered refrigerants

• 300-3547 and 300-3528 are equipped with 3-pin Brad Harrison connector
• Gray and yellow color coding
• Y-valve allows liquid/vapor collection Part No. Description
• Cylinders equipped with a protective collar and handle 300-3547 Cylinder with Float, 13.61 kg (30 lb)
• Float switch plug: 19.05 mm (3⁄4 in) 300-3527 Cylinder with Y-Valve
• Pressure rating: 2400 kPa (350 PSI) (no float), 13.61 kg (30 lb)
300-3528 Cylinder with Float, 22.68 kg (50 lb)
Repair Information 300-3526 Cylinder with Y-Valve
Ritchie Engineering Co., Inc. (no float), 22.68 kg (50 lb)
10950 Hampshire Avenue South
Bloomington, MN 55438-2623
Phone: (800) 769-8370 ID: C80571T1
Web site: www.yellowjacket.com

2-6 Dealer Service Tools 2009

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Recovery, Recycling,
4C-5583 Heater Blanket (220-240V, 50/60 Hz) This article has changed and Recharging Systems
Warranty: Manufacturer’s One Year
since the printing of the 2009 Charging Scales
European Union compliant, CE marked and Manifold Gauges
Dealer Service Tools Catalog.
• Assures a complete transfer of refrigerant Tanks and Hoses
• Wraps around a 13.6 or 23 kg (30 or 50 Ib) refrigerant drum, maintaining an even temperature for a constant
positive pressure that speeds the transfer of refrigerant to give you a complete charge every time Vacuum Pumps
• Maximum temperature 55°C (125°F) with thermocouple protection and Accessories
• 4C-5583 comes with no plug
Miscellaneous
Repair Information
SPX Service Repair
2100 Park Drive
Owatonna, MN 55060
Attn: Repair Department

ID: C44318T1

208-1352 Wrap-Around Heater (115V)

SMCS Code: 7320
Warranty: Manufacturer’s One Year

• Maintains an even temperature for constant positive pressure that speeds transfer of refrigerant for a complete charge every time
• Expandable (wraps around 13.6, 22.7, and 56.7 kg [30, 50,
and -125 lb] refrigerant tanks)
• Thermostat-controlled

Repair Information
Ritchie Engineering Co., Inc.
10950 Hampshire Avenue South
Bloomington, MN 55438-2623
Phone: (800) 769-8370
Web site: www.yellowjacket.com

This article has changed

since the printing of the 2009
Dealer Service Tools Catalog.
ID: C80567T1

R-12 Air Conditioning Charging Hoses

SMCS Code: 7320
Warranty: Manufacturer’s One Year

• 208-1328 replaces discontinued 4C-8574; 208-1329 replaces

discontinued 4C-8576; 208-1330 replaces discontinued 4C-8575
• Proven performance
• Double barrier protection for R-12 and R-134a
• Nylon permeation barrier meets U.L. requirements for R-12, R-134a,
R-22, and R-503 refrigerants
• Moisture barrier provides improved resistance to moisture
(contaminates expensive refrigerant)
• SealRight fittings immediately trap refrigerant in hose when disconnected
• 45° end allows easier connection in tight areas ID: C80564T1
• Gaskets resist deterioration from R-12 and R-134a refrigerants and oils Part No. Description Length
208-1322 R-12 Charging Hose, Red 457 cm (15 ft)
Repair Information 208-1325 R-12 Charging Hose, Blue 457 cm (15 ft)
Ritchie Engineering Co., Inc.
208-1327 R-12 Charging Hose, Yellow 457 cm (15 ft)
10950 Hampshire Avenue South
Bloomington, MN 55438-2623 208-1328 R-12 Charging Hose, Yellow 244 cm (8 ft)
208-1329 R-12 Charging Hose, Blue (high) 244 cm (8 ft)
Phone: (800) 769-8370
Web site: www.yellowjacket.com 208-1330 R-12 Charging Hose, Red (low) 244 cm (8 ft)

Dealer Service Tools 2009 2-7

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Recovery, Recycling,
and Recharging Systems R-134a Air Conditioning Charging Hoses
SMCS Code: 7320
Charging Scales Warranty: Manufacturer’s One Year
and Manifold Gauges
• 208-1333 replaces discontinued 9U-6516; 208-1332 replaces discontinued 9U-6514; 272-3090 replaces discontinued 9U-6512
Tanks and Hoses 1⁄ inch hoses for R-134a refrigerant
• 4
• 1⁄ inch Acme fitting meets SAE requirements
2
Vacuum Pumps
and Accessories • Double-barrier protection
• Threads:
1⁄ inch Acme female
Miscellaneous 2
14 mm Acme male

Repair Information
Ritchie Engineering Co., Inc.
10950 Hampshire Avenue South
Bloomington, MN 55438-2623
Phone: (800) 769-8370
Web site: www.yellowjacket.com

ID: C80565T1

Part No. Description Length Connections

272-3090 R-134a Charging Hose, Yellow 244 cm (8 ft) 1⁄ in ACME “Seal Right” female x 1⁄2 in ACME female
2

208-1332 R-134a Charging Hose, Blue 244 cm (8 ft) 1⁄ in ACME female x 14 mm ACME male
2

208-1333 R-134a Charging Hose, Red 244 cm (8 ft) 1⁄ in ACME female x 14 mm ACME male
2

272-3091 R-134a Charging Hose, Yellow 457 cm (15 ft) 1⁄ in ACME “Seal Right” female x 1⁄2 in ACME female
2

208-1335 R-134a Charging Hose, Blue 457 cm (15 ft) 1⁄ in ACME female x 14 mm ACME male
2

208-1336 R-134a Charging Hose, Red 457 cm (15 ft) 1⁄ in ACME female x 14 mm ACME male
2

Service Couplers
SMCS Code: 7820
Warranty: Manufacturer’s One Year

• 208-1339 replaces discontinued 4C-2984; 208-1340 replaces discontinued 4C-2985

• Couplers interface with R-134a service ports
• Quick, easy connect/disconnect
• Control valve allows access to system even at working pressures
• Integral safety sleeve holds coupler securely to service port
• High-flow characteristics

Repair Information
Ritchie Engineering Co., Inc.
10950 Hampshire Avenue South
Bloomington, MN 55438-2623
ID: C80568T1
Phone: (800) 769-8370
Web site: www.yellowjacket.com Part No. Description
208-1339 Coupler, chrome low side to 14 mm (0.55 in)
208-1340 Coupler, chrome high side to 14 mm (0.55 in)

2-8 Dealer Service Tools 2009

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Vacuum Pumps and Accessories Recovery, Recycling,

and Recharging Systems
Charging Scales
and Manifold Gauges
115 and 220 Volt 1.5 CFM Vacuum Pumps Tanks and Hoses
SMCS Code: 7820
Warranty: Manufacturer’s One Year Pump rating 1.5 cfm Vacuum Pumps
Field rating 15 microns and Accessories
• 208-1381 replaces discontinued 9U-6464 Intake 1⁄
4 flare and 1⁄2 in ACME thd
• 208-1382 replaces discontinued 9U-6490 Motor 1⁄
6 Hp at 1725 RPM Miscellaneous
• Rated as “free air displacement” pump Internal capacitor
• Rugged metal construction thermal overload Temperature rise 40°C (104°F)
• Oil reservoir port has a wide-mouth for easier, neater filling; doubles as an pump Voltage (single phase) 115 V, 60 Hz or 220 V, 50 Hz
exhaust; threaded to attach garden type hose for exhausting to remote location Oil capacity 0.47 liter (16 oz)
• Large oil reservoir helps reduce operating temperature and dilute corrosive contaminants Overall dimensions 26.67 x 12.95 x 23.37 cm
• Large sight glass for easier monitoring (10.5 x 5.1 x 9.2 in)
• Large oil drain valve for quicker draining
• Longer heat dissipation fins for a cooler running unit
• Low operating temperature improves efficiency and vacuum
• Low profile on/off switch to avoid breakage
• Vacuum indicator gauge at pump intake fitting shows evacuation progress
at a glance (electronic gauge then provides more precise readings)
• Gas ballast speeds evacuation and keeps oil cleaner
• Tethered caps stay with the unit

Repair Information Part No. Description

Ritchie Engineering Co., Inc. 208-1381 Vacuum Pump, 115 V, 60 Hz
10950 Hampshire Avenue South
208-1382 Vacuum Pump, 220 V, 50 Hz
Bloomington, MN 55438-2623
Phone: (800) 769-8370
Web site: www.yellowjacket.com
ID: C80472T1

115 and 230 Volt 4.0 CFM Vacuum Pumps

SMCS Code: 7820 Pump rating 4 cfm
Warranty: Manufacturer’s One Year
Field rating 15 microns
Intake 1⁄ and 1⁄2 in ACME thd
• 208-1356 replaces discontinued 9U-6465; 208-1357 replaces discontinued 9U-6491 4

Motor 1⁄ Hp at 1725 RPM

• Rated as “free air displacement” pump 3

• Rugged metal construction with no plastic to crack or fall off Internal capacitor
thermal overload Temperature rise 40°C (104°F)
• Oil reservoir port has a wide-mouth for easier, filling; doubles as an pump exhaust;
Voltage (single phase) 115 V, 60 Hz or 230 V, 50 Hz
threaded to attach garden type hose for exhausting to remote location
Oil capacity 0.7 liter (24 oz)
• Large oil reservoir helps reduce operating temperature and dilute corrosive contaminants
Overall dimensions 38.7 x 17.1 x 30.5 cm
• Large sight glass for easier monitoring (15.25 x 6.75 x 12.00 in)
• Large oil drain valve for quicker draining Weight 13.4 kg (29.5 lb)
• Longer heat dissipation fins for a cooler running unit
• Low operating temperature improves efficiency and vacuum
• Low profile on/off switch to avoid breakage
• Vacuum indicator gauge at pump intake fitting shows evacuation progress at a glance
(electronic gauge then provides more precise readings)
• Gas ballast speeds evacuation and keeps oil cleaner
• Tethered caps stay with the unit

Repair Information Part No. Description

Ritchie Engineering Co., Inc. 208-1356 Vacuum Pump, 115 V, 60 Hz
10950 Hampshire Avenue South
208-1357 Vacuum Pump, 230 V, 50/60 Hz
Bloomington, MN 55438-2623
Phone: (800) 769-8370
Web site: www.yellowjacket.com

ID: C80520T1

Dealer Service Tools 2009 2-9

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 Search Air Conditioning Tools

Recovery, Recycling,
and Recharging Systems R-134-a 3-in-1 Valve for Vacuum/Charge/Recovery Core Tool
SMCS Code: 7820
Charging Scales Warranty: Manufacturer’s One Year
and Manifold Gauges
• Used as a vacuum monitoring valve (6.35 mm [1⁄4 in] side port
Tanks and Hoses to attach electronic micron vacuum gauge for greater accuracy)
• Core remover (allows evacuation and charge through an unrestricted
Vacuum Pumps line for increased speed and higher vacuum)
and Accessories
• Core replacement tool
• Recovery valve (core removal allows recovery unit to work
Miscellaneous
at maximum efficiency, speeding recovery process)

Repair Information
Ritchie Engineering Co., Inc. ID: D00147T1
10950 Hampshire Avenue South
Part No. Description
Bloomington, MN 55438-2623
208-1383 Core Remover (High Side)
Phone: (800) 769-8370
208-1384 Core Remover (Low Side)
Web site: www.yellowjacket.com

208-1353 LCD Vacuum Gauge

208-1354 Sensor
SMCS Code: 7820
Warranty: Manufacturer’s One Year

208-1353 LCD Vacuum Gauge 208-1354 Thermocouple Sensor

• 208-1353 replaces discontinued 9U-6061 • No adjustments or warmup
• Vacuum gauge combines thermocoupler sensor • Stays calibrated after on/off switching and long
technology with advanced IC electronics for precise evacuations
readings and repeatability not found with thermistor • Automatic ambient temperature compensation
sensors or analog meters • Automatic battery compensation
• Precision circuitry to control sensor and then translate sensor • Replaceable thermocouple sensor with
input into micron readings 6.35 mm (1⁄4 in) flare (no calibration required)
ID: C80519T1
• Provides accurate readings on job after job from 1999 to 1 micron • Comes with 182 cm (6 ft) long sensor cable
without calibration
• Large, high-contrast digital display for easy reading Repair Information
• Female-to-female coupler to connect sensor into system Ritchie Engineering Co., Inc.
• Powered from 1 D-cell battery 10950 Hampshire Avenue South
• Compact design with storage case for sensor, cable, and hose Bloomington, MN 55438-2623
• Rugged molded case protects electronic circuitry and sensor Phone: (800) 769-8370
Web site: www.yellowjacket.com

208-1365 Vacuum/Charge Valve (R-12)

SMCS Code: 7820
Warranty: Manufacturer’s One Year

• Replaces discontinued 1U-9686

• Used as a vacuum monitoring valve (6.35 mm [1⁄4 in] side port
to attach electronic micron vacuum gauge for greater accuracy)
• Core remover (allows evacuation and charge through an unrestricted
line for increased speed and higher vacuum)
• Core replacement tool
• Recovery valve (core removal allows recovery unit to work at
maximum efficiency, speeding recovery process)

Repair Information
Ritchie Engineering Co., Inc.
10950 Hampshire Avenue South
Bloomington, MN 55438-2623
Phone: (800) 769-8370
Web site: www.yellowjacket.com
ID: C80572T1

2-10 Dealer Service Tools 2009

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Recovery, Recycling,
Vacuum Manifolds This article has changed and Recharging Systems
Warranty: Manufacturer’s One Year
since the printing of the 2009 Charging Scales
and Manifold Gauges
• Pump, manifold and thermistor vacuum gauge all hook up to this Dealer Service Tools Catalog.
valve assembly, providing a convenient central valve control
Tanks and Hoses
• Vacuum valve assemblies speed up servicing by eliminating the
need to switch hoses, and work with any standard manifold
Vacuum Pumps
• Comes with 13 mm (1⁄2 in) FFL coupler and large internal porting for full flow and Accessories

Repair Information Part No. Description Miscellaneous

SPX Service Repair
9U-6059 Vacuum Manifold (R-12)
2100 Park Drive
Owatonna, MN 55060 9U-7942 Vacuum Manifold (R-134a)

Attn: Repair Department

ID: C44311T1

Vacuum Pump Oil

Warranty: Six Months

• Recommended for use on all vacuum pumps sold by Caterpillar and

Part No. Size
is generally recommended for use on all vacuum pumps
1U-9763 0.95 L (1 qt)
• Oil lubricates and seals the vacuum pump during the pump down cycle
1U-9764 3.79 L (1 gal)
• Vacuum pump efficiency depends largely on purity of vacuum pump oil
(after every use, oil should be replaced to keep pump operating
at peak efficiency)

ID: C33268T1

Miscellaneous

208-1378 Refrigerant Analyzer Group Service/Repair Parts

SMCS Code: 7320 Part No. Description Warranty
Warranty: Manufacturer’s One Year
208-1391 Hose Assembly (R-134a) One Year
European Union compliant, CE marked 208-1392 Hose Assembly (R-12) One Year
208-1393 Filter (In-line) Six Months
• 208-1378 replaces discontinued 174-0839
208-1394 Power Adapter, 12 VDC Six Months
• Group includes analyzer, hose, adapters, cord, spare filter, and case
208-1395 Storage Case Six Months
• Refrigerant identifier/analyzer with infrared sensor and 4 channels
208-1397 Transformer, 110 V Six Months
designed for R-12 and R-134a systems
208-1398 Adapter, 1⁄2 in ACME One Year
• Identifies and measures purity (percent) of R-134a, R-12, R-22,
and hydrocarbons, with 98% accuracy 208-1399 Adapter, 1⁄4 in low side One Year
• 1-button testing with total test cycle time of less than 60 seconds NEHS0867 Service Manual —
• Audible and visual alarms for detecting flammable hydrocarbons Optional (not included)
• Indicates presence of blends and contaminated refrigerants 4C-9024 Battery Pack Group Six Months
• Built-in printer port
• Automatic altitude compensation Power requirements 11.5 VDC to 16 VDC, 1.5 A
• 12 volt DC or optional universal Power consumption 10 W
air conditioning power supply Operating temperature 10° to 49°C (50° to 120°F)
• Meets SAE J1771 standards Storage temperature -20° to 70°C (-40° to 158°F)
Overall case size (L x W x H) 35 x 35 x 12 cm (14 x 14 x 5 in)
Repair Information Contaminate filter Replaceable, color-indicating filter
Ritchie Engineering Co., Inc. Connectors 12 VDC power jack, quick-connect
10950 Hampshire Avenue South hose port, 25-pin printer port
Bloomington, MN 55438-2623 (centronics type)
Phone: (800) 769-8370 Compounds measured R-12, R-134a, R-22, and HC
Web site: www.yellowjacket.com (hydrocarbons)
Purity accuracy +1 %

ID: C80584T1

Dealer Service Tools 2009 2-11

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Recovery, Recycling,
and Recharging Systems 262-4934 Refrigerant Identifier Service/Repair Parts
SMCS Code: 1809-546 Part No. Description
Charging Scales Model: All
and Manifold Gauges 208-1379 Adapter
Warranty: Manufacturer’s One Year
138-8323 Filter Assembly
Tanks and Hoses • Used to measure amount of refrigerant or air inside an air conditioning system 138-8324 Hose (R-12)
138-8325 Hose (R-134a)
• Meets SAE J1661 “98% Purity Standard”
Vacuum Pumps
• Separate horn and light alert technician when a flammable refrigerant is detected
and Accessories
• Can be connected to a printer for a hard-copy report
Miscellaneous
Repair Information
Snap-On Tools Service Center Size (W x D x H) 39 x 37 x 16 cm (15.5 x 14.5 x 6.5 in)
See Tool Repair Section for repair locations Weight 3.6 kg (8 lb)
Power 110/220 VAC, 50/60 Hz
ID: C78591T1

153-8537 Air Conditioning Component Flusher (Solvent Recycler)

Warranty: Manufacturer’s One Year

• Used to flush air conditioning components (lines, evaporators,

and condensers) and recycle solvent in one complete unit
• Operates by using shop air to atomize flushing solvent
• Built-in pulsator “scrubs” residue and other contaminants from components and lines
• Activated charcoal filter limits emissions and odors during flushing
• Self-contained cart makes flushing fast and easy
• 2 gallons of 153-8538 Solvent required for each flush procedure
• Solvent can be recycled and reused many times
• Requires 153-9033 Adapter Kit
Size (h x w x d) 116 x 56 x 66 cm (46 x 22 x 26 in)
Weight 34 kg (75 lb)
Repair Information
SPX Service Repair Powered by Compressed air
2100 Park Drive
Owatonna, MN 55060 This article has changed
Attn: Repair Department since the printing of the 2009
Dealer Service Tools Catalog.
ID: C79195T1

153-8538 A/C Refrigerant Flushing Solvent

Warranty: Six Months

• Flushes lubricant contaminants and solids from A/C system lines

• Compatible with CFC, HCFC and HFC refrigerants
• Compatible with mineral, ester and PAG oil lubricants
• Use in 153-8537 Air Conditioning Component Flusher (solvent recycler)
• See flushing unit operators manual for instructions on use
• Size: 3.8 L (1 gal)

ID: C79518T1

153-9033 Adapter Kit (Air Conditioning Flushing)

Warranty: Six Months
Service/Repair Parts
• Provides necessary adapters to flush Caterpillar Part No. Description Part No. Description
air conditioning system components 4C-3723 Utility Box 159-6122 Adapter
• Used with 153-8537 Air Conditioning Flusher 9U-7936 Cap Kit 159-6134 Adapter
• Isolates components for closed loop flushing 159-6114 Adapter 159-6135 Adapter
• Flushes without removing component from vehicle 159-6115 Adapter 159-6144 Adapter
• Adapter fittings: 7⁄16-20 flare 159-6116 Adapter 159-6146 Adapter
• Air conditioning hose: 6.35 mm (1⁄4 in), standard 159-6117 Adapter 159-6119 Adapter
159-6118 Adapter 159-6147 Service Cap
159-6169 Adapter All part numbers in the table
have a six month warranty

2-12 Dealer Service Tools 2009

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Recovery, Recycling,
208-1374 Refrigerant Leak Detector Kit and Recharging Systems
SMCS Code: 7320
Warranty: Manufacturer’s One Year Charging Scales
and Manifold Gauges
• 208-1374 replaces discontinued 4C-2964
Tanks and Hoses
• Used to quickly locate leaks of any common refrigerant
• Unique heated triode dispersive electron technology and 3-position sensitivity Vacuum Pumps
switch provide correct and reliable detection of R-12, R-22, R-134a, and R-410a and Accessories
• Manual or automatic background compensation helps prevent false alarms
• Airflow system provides quick response (less than a second) Miscellaneous
• Fast recovery from full alarm
• 4 easy-to-read LEDs quantify leak size for accurate measurement
of small, medium, large, or gross leaks
• Audible and visual alarms
• Lightweight
• Battery operated; battery status LED shows charge condition;
changes from green to yellow to red ID: D01449T1

Repair Information Probe lengths 20 or 30 cm (8 or 12 in)

Ritchie Engineering Co., Inc. R-134a sensitivity detection level 15 ml (0.50 oz) per year or greater leak rate
10950 Hampshire Avenue South R-12 sensitivity detection level 3 ml (0.10 oz) per year or greater leak rate
Bloomington, MN 55438-2623
Repeatability SAE standard J1627
Phone: (800) 769-8370 Ambient operating temperature 0° to 40°C (32° to 104°F)
Web site: www.yellowjacket.com
Batteries Quick-recharge, 7.2 VDC (2)
Power consumption 4 hour continuous operation;
up to 8 hours in normal on/off mode
Case Polypropylene durable plastic

1U-9690 Air Conditioning Charging and Testing Tool Group (R-12)

Warranty: Manufacturer’s One Year

• Group includes all items in figure

Service/Repair Parts

Repair Information Part No. Description Warranty

SPX Service Repair 233-8583 Vented Safety Goggles Six Months
2100 Park Drive 1U-9684 Gage Hold Block Six Months
Owatonna, MN 55060 1U-9685 Tray Block Six Months
Attn: Repair Department 208-1365 Valve Core Removal Tool (2) One Year
208-1363 Reducer Fitting One Year
1U-9688 Grommet Kit (2) Six Months
1U-9689 Valve Core Depressor Kit (2) Six Months
1U-9691 Straight Adapter One Year
1U-9692 90 Degree Adapter One Year
1U-9886 Coupler One Year
9U-7932 Leak Detector Six Months
208-1328 Air Conditioning Charging Hose, Yellow (2) One Year
208-1330 Air Conditioning Charging Hose, Red One Year
208-1329 Air Conditioning Charging Hose, Blue One Year
5P-7277 Voltage Tester One Year
5P-8567 Hose Adapter (2) One Year
5P-8568 Valve Core Depressor Kit (2) Six Months
5P-8569 Hose Adapter One Year
5P-8571 Grommet Kit (2) Six Months
ID: C44327T1
208-1341 Manifold Gage Assembly One Year
This article has changed 6V-7145 Case One Year
8T-0500 Continuity Light One Year
since the printing of the 2009
— Thermometer One Year
Dealer Service Tools Catalog. NEEG2387 Form
NEEG2378 Decal

Dealer Service Tools 2009 2-13

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Recovery, Recycling,
and Recharging Systems 9U-6494 Oil Injector (R-134a) Recover/Recycling Filter-Dryers
Warranty: Manufacturer’s One Year Warranty: Manufacturer’s Six Months
Charging Scales
and Manifold Gauges
• For R-134a refrigerant • Specially blended for maximum acid, moisture and condensible removal
• Installed in-line on the low side of the manifold, it pulls oil into the • Keep extra filters on hand, especially during the busy air conditioning
Tanks and Hoses
system while it’s in a vacuum (watch calibrations on the bottle and season
close the valve when enough oil has been added)
Vacuum Pumps
and Accessories
Repair Information
Repair Information SPX Service Repair
SPX Service Repair 2100 Park Drive
Miscellaneous 2100 Park Drive Owatonna, MN 55060
Owatonna, MN 55060 Attn: Repair Department
Attn: Repair Department
Part No. Description Works With
4C-4588 Filter Dryer Core 4C-4573, 4C-4574, 4C-4575, 4C-6365, 4C-8754,
4C-8755, 9U-5786, 9U-5787, 9U-5788, 9U-5789,
9U-5790, 9U-6064, 9U-6074, 9U-6081, 9U-6082,
9U-6083, 9U-6084, 9U-6085
9U-5190 Inlet Filter 9U-5188, 9U-5189, 9U-5788, 9U-5789, 9U-6085
ID: C55092T1 9U-6080 Inlet Filter Dryer 9U-6078
This article has changed 9U-6505 Filter Dryer 152-8256, 208-1316, 154-4617, 154-4626,
154-4853, 9U-6498, 9U-6499, 9U-6616,
since the printing of the 2009 9U-6617, 9U-6618, 9U-6619
Dealer Service Tools Catalog.
This article has changed
since the printing of the 2009
Dealer Service Tools Catalog.

208-1375 Orifice Tube Remover Kit

SMCS Code: 7820
Warranty: Manufacturer’s One Year

• 208-1375 replaces discontinued 1U-9890

• Designed to remove all necessary parts of complete or damaged orifice tube
• Kit includes all items in figure

Repair Information
Ritchie Engineering Co., Inc.
10950 Hampshire Avenue South ID: C80517T1
Bloomington, MN 55438-2623
Phone: (800) 769-8370
Web site: www.yellowjacket.com

Adapters and Coupler

SMCS Code: 7820
Warranty: Manufacturer’s One Year

• 208-1379 replaces discontinued 1U-9340; 208-1363 replaces discontinued 1U-9687

• Adapt female quick connect to male thread
• Knurled fittings for easy connection

Repair Information
Ritchie Engineering Co., Inc.
10950 Hampshire Avenue South
Bloomington, MN 55438-2623
Phone: (800) 769-8370
Web site: www.yellowjacket.com
ID: D01473T1
Item Part No. Description
1 208-1390 Coupler, 1⁄ female hex to 1⁄ male ACME
4 2

2 208-1363 Adapter, R-12, 3⁄16 female QD to 1⁄4 male flare

3 267-7537 Adapter, 12.7 mm (1⁄2 in) ACME ”Sealright“ female x 12.7 mm (1⁄2 in) ACME male
4 208-1379 Adapter, R-134a, 1⁄4 female QD to 1⁄2 male ACME

2-14 Dealer Service Tools 2009

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Recovery, Recycling,
Adapters and Recharging Systems
Warranty: Manufacturer’s One Year
Charging Scales
and Manifold Gauges
• Used for system evacuation
Tanks and Hoses
Repair Information
SPX Service Repair
Vacuum Pumps
2100 Park Drive
and Accessories
Owatonna, MN 55060
Attn: Repair Department Miscellaneous

ID: C44321T1 1⁄
5P-8567 Adapter, 90° Brass 1⁄ MFL x 1⁄ FFL
4 4 5P-8569 Straight Brass Adapter 4 MFL x 1⁄4 FFL
ID: C44325T1
1U-9692 Adapter, 90° Brass 1⁄ MFL x 3⁄16 FFL 1U-9691 Straight Brass Adapter 1⁄ MFL x 3⁄16 FFL
4 4

1U-9886 Straight Brass Adapter 1⁄ MFL x 1⁄4 MFL

4

This article has changed

Service/Repair Parts
since the printing of the 2009
Part No. Description Size Warranty
Dealer Service Tools Catalog. 1U-9688 Grommet Kit 5 mm (3⁄16 in) Six Months
5P-8571 Grommet Kit 6.4 mm (1⁄4 in) Six Months
1U-9689 Valve Core Depressor 5 mm (3⁄16 in) Six Months
5P-8568 Valve Core Depressor 6.4 mm (1⁄4 in) Six Months

R-12 Service Adapter

SMCS Code: 7320
Warranty: Manufacturer’s One Year

• Used to service air conditioning systems on 1991 and later GM vehicles

Repair Information Part No. Description

Ritchie Engineering Co., Inc.
10950 Hampshire Avenue South 208-1364 Air Conditioning Adapter
Bloomington, MN 55438-2623
Phone: (800) 769-8370
ID: C80570T1
Web site: www.yellowjacket.com

9U-7941 Fitting Kit (Flexible Adapters) This article has changed

Warranty: Manufacturer’s One Year
since the printing of the 2009
• “Fits-all” adapter kits designed for accessing air conditioning systems for service procedures Dealer Service Tools Catalog.
• Flexible adapters have brass fittings and durable 15.24 cm (6 in) neoprene-coated hose
• Solid brass 90° fittings ideal for tight spots or locations where making connections is difficult
9U-7941 Fitting Kit includes one each of:
• Kit includes all items in figure
1⁄ in MFL x 1⁄8 in FFL hose
4
1⁄ in MFL x 3⁄16 in FFL hose
Repair Information 4
1⁄ in MFL x 1⁄ in FFL hose
4 4
SPX Service Repair 1⁄ in MFL x 3⁄ in FFL adapter
4 16
2100 Park Drive 1⁄ in MFL x 1⁄ in FFL adapter
4 4
Owatonna, MN 55060
Attn: Repair Department

ID: C79378T1

Dealer Service Tools 2009 2-15

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Recovery, Recycling,
and Recharging Systems Flex Hoses
Warranty: Manufacturer’s One Year
Charging Scales
and Manifold Gauges
• 208-1387 used on low-pressure side of R-12 air conditioning
recovery systems; 208-1388 used on high-pressure side
Tanks and Hoses
• Easy retrofit of existing hoses to provide ball valve capability
• Flexible hose between valve and fitting makes hook-up in tight
Vacuum Pumps
areas much easier
and Accessories

Miscellaneous
Repair Information
Ritchie Engineering Co., Inc.
10950 Hampshire Avenue South Part No. Description
Bloomington, MN 55438-2623 208-1387 Blue Flex Hose 6.35 mm (1⁄4 in)
Phone: (800) 769-8370 208-1388 Red Flex Hose 6.35 mm (1⁄4 in)
ID: D00140T1
Web site: www.yellowjacket.com

9U-7936 Brass Seal Caps Belt Tension Gauges 144-0235 240-8220

Warranty: Manufacturer’s One Year SMCS Code: 7461-036, 1357-036 Overall size 102 x 203 mm 102 x 203 mm
Model: All (4 x 8 in) (4 x 8 in)
• 6.35 mm (1⁄4 in) solid brass caps Warranty: Six Months Leg span 82.6 mm —
• Knurled ridges for easy gripping (3.25 in)
• Used to check tension of belts driving Weight 400 g (14 oz) 0.57 kg (1.25 lb)
• Package of 6
components such as air compressor, Accuracy ± 10% ± 5%
air conditioning compressor, alternator,
Repair Information water pump, or other belt-driven Range 130 - 800 N 445 - 890 N
SPX Service Repair (30 - 180 lb) (100 - 200 lb)
attachments
2100 Park Drive • Increased accuracy is provided by
Owatonna, MN 55060 a belt thickness compensating feature
Attn: Repair Department ID: C79379T1 • Has a permanent dial decal
• Eliminates belt slippage
This article has changed • 144-0235 Belt Tension Gauge works
since the printing of the 2009 on “A” section belts with top width
of 9.0 to 13.0 mm (0.37 to 0.50 in)
Dealer Service Tools Catalog. and “K” section poly-v, 4-, 5-,
and 6-rib belts
• 240-8220 Belt Tension Gauge
works on section belts with top
width of 9.7 to 31.8 mm (0.38ID:toC78596T1
1.25 in)
and “K” section poly-v, and 8-rib belts

FT3062 Belt Tensioner 208-1350 Fin Comb

SMCS Code: 1357-036, 1359-036 SMCS Code: 7820
Model: CP533E, CS-533E Soil Compactor Warranty: Manufacturer's One Year
Warranty: Six Months
• 208-1350 replaces discontinued 8T-9275
NEW TOOL • Multi-head tools straightens 8, 9, 10, 12, 14, and 15 fins per inch
• Works on radiator evaporator coils and aluminum finned heat
• Reduces the difference in tension between two
exchangers
belts by an average force of 6 kg (13 lb)
• Breaks down easily for tool box storage
• Use along with 144-0235 Belt Tension Gauge
• Compact 10 cm (4 in) length
• Used to place equal tension on multi-belt drive systems
• Use with a belt tension gauge to obtain correct belt tension Repair Information
• Tool works against alternator housing to create belt tension Ritchie Engineering Co., Inc.
• Prevents alternator from being pulled at an angle which 10950 Hampshire Avenue South
creates uneven belt tension (use this tool instead of Bloomington, MN 55438-2623
a pry bar)
Phone: (800) 769-8370
• Equal belt tension extends life of drive belts Web site: www.yellowjacket.com

Reference
SEPD0850, Service Magazine Article

ID: C80573T1

ID: D01330T1

2-16 Dealer Service Tools 2009

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Recovery, Recycling,
9U-6063 Dust Cover 9U-5325 Analog Thermometer and Recharging Systems
Warranty: Manufacturer’s One Year Warranty: One Year
Charging Scales
and Manifold Gauges
• Fits all cart-style units, Smart Cart and manual • For most any temperature measuring application
charging stations (will not fit 208-1316 or 154-4617) • All have pocket clips Tanks and Hoses
• Protects your recovery/recycling equipment
• Made of top quality heavy-duty vinyl Accuracy ±2%
Vacuum Pumps
• Seams are corded for extra durability Range -40° to 160°F
and Accessories
• Medium gray color
Miscellaneous
Repair Information
SPX Service Repair
2100 Park Drive
Owatonna, MN 55060
ID: D01861T1
Attn: Repair Department

ID: C44304T1

This article has changed

since the printing of the 2009
Dealer Service Tools Catalog.

Air Conditioning Lubricants

Warranty: Six Months

• Specially formulated lubricants for use with R-134a refrigerants

• Size: 250 ml (8.45 oz)
• Package quantity: 1

4C-2959 PAG Oil 9U-7551 PAG Oil 4C-2960 POE Oil

• Polyalkylene glycol oil for Sanden compressors • Polyalkylene glycol oil • Polyolester oil
• High-viscosity refrigerant oil for R-134a • Low-viscosity refrigerant oil for R-134a • ISO viscosity 150° refrigerant oil for R-134a
• Meets GM Spec 9985752 • Required for R-12 to R-134a retrofits

208-1366 Seal and Gasket Kit

SMCS Code: 7320
Warranty: Manufacturer’s Six Months

• Used to provide O-rings and gaskets for Plus II refrigerant hoses with SealRight fittings

Repair Information
Ritchie Engineering Co., Inc. Part No. Description Qty.
10950 Hampshire Avenue South 3⁄
208-1367 8 in gasket 10
Bloomington, MN 55438-2623
208-1368 1⁄ in gasket 10
4
Phone: (800) 769-8370 1⁄
208-1369 8 in gasket 5
Web site: www.yellowjacket.com
208-1370 O-ring 14 mm male fitting 10
208-1371 O-ring 10
208-1372 Plug Assembly 4
208-1373 Nut and Clip 4

ID: C80566T1

Dealer Service Tools 2009 2-17

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Recovery, Recycling,
and Recharging Systems 9U-7804 O-ring Kit
Warranty: Six Months
Charging Scales
and Manifold Gauges
• O-ring kit for air conditioning connections
• Compatible with both R-12 and R-134a systems
Tanks and Hoses
• Made of Nitrile 75 Duro
Vacuum Pumps
Part No. Qty. O-ring Size
OB
and Accessories
Diameter
Miscellaneous 9X-7378 15 1.8 x 8.9 mm (0.07 x 0.35 in)
9X-7379 15 1.4 x 4.5 mm (0.06 x 0.18 in)
9X-7380 15 1.8 x 7.7 mm (0.07 x 0.30 in)
9X-7381 15 1.8 x 10.8 mm (0.07 x 0.43 in)
9X-7382 15 1.8 x 14.0 mm (0.07 x 0.55 in)
9X-7383 10 1.8 x 17.2 mm (0.07 x 0.68 in)
9X-7384 10 1.8 x 26.7 mm (0.07 x 1.05 in)
9X-7385 15 3.5 x 20.2 mm (0.14 x 0.80 in)
4C-4787 1 Utility Box OA

ID: C79685T1
R-134a R-12 Thread Thread
Nitrile Nitrile Size Dash
75-Duro 75-Duro Tube OD (in - TPI) Size "A" Seal Thickness "B" Seal ID
Inverted O-ring Air Conditioning O-ring Seals
9X-7380 5F-9144 9.5 mm (0.375 in) 5⁄ - 18 -6 1.8 mm (0.07 in) 7.7 mm (0.30 in)
8

9X-7381 6M-5062 12.7 mm (0.500 in) 3⁄ - 18 -8 1.8 mm (0.07 in) 10.8 mm (0.43 in)
4

9X-7382 5L-4758 15.9 mm (0.625 in) 7⁄ - 18 -10 1.8 mm (0.07 in) 14.0 mm (0.55 in)
8

Tube O-ring Air Conditioning O-ring Seals

9X-7380 5F-9144 9.5 mm (0.375 in) 5⁄ - 18 -6 1.8 mm (0.07 in) 7.7 mm (0.30 in)
8

9X-7381 6M-5062 12.7 mm (0.500 in) 3⁄ - 16 -8 1.8 mm (0.07 in) 10.8 mm (0.43 in)
4

9X-7382 5L-4758 15.9 mm (0.625 in) 7⁄ - 16 -10 1.8 mm (0.07 in) 14.0 mm (0.55 in)
8

Adapter To Self Sealing Fitting Air Conditioning O-ring Seals

9X-7383 1S-8947 — 7⁄ - 20 — 1.8 mm (0.07 in) 17.2 mm (0.68 in)
8

9X-7384 5P-3944 — 11⁄4 - 18 — 1.8 mm (0.07 in) 27.7 mm (1.05 in)

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2-18 Dealer Service Tools 2009

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NEW Air Conditioning Tools
New tools since the printing of the 2009 Dealer Service Tools Catalog

Recovery, Recycling, and Recharging Systems

Charging Scales and Manifold Gauges
Tanks and Hoses
Vacuum Pumps and Accessories
Miscellaneous
Handling Assembly 312-8796

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Air Conditioning Tools Search

Recovery, Recycling,
312-8796 Handling Assembly Working load limit 75 kg (165 lb)
and Recharging Systems
SMCS Code: 1805
Model: 16M Motor Grader Total weight 50 kg (110 lb) Charging Scales
Warranty: Six Months Counterweight (each) 10 kg (22 lb) and Manifold Gauges
Approximate length (overall) 2066 mm (81.3 in)
European Union compliant, CE marked Tanks and Hoses
Maximum width (at crossbar) 610 mm (24.0 in)
NEW TOOL Maximum height (laying flat) 254 mm (10.0 in)
Vacuum Pumps
and Accessories
• Used to remove and install air conditioning condenser on 16M Motor Graders
• Used with appropriate lifting device
4 Miscellaneous
• Requires three 8T-4136 Bolts and three 7X-7729 Washers (dealer supplied)
to attach tooling to condenser 5
• Counterweights keep condenser in horizontal position during component 7
9
78
1-3
24

removal and installation

• Counterweights are easily removed while tooling is attached to or removed
from condenser and for handling and storage 6 7 2
Reference 1
KENR6017-01, 16M Motor Grader Engine Supplement
NEHS1021, Tool Operating Manual, 312-8796 Handling Assembly Tool
Operating Manual 3
ID: D01782T1

Service/Repair Parts
Item Part No. Description Qty.
1 312-8796 Handling Assembly 1
2 5P-0372 Lock Pin 2
3 5P-8250 Hard Washer, 25.4 mm (1.00 in) ID 2
4 138-7574 Link Bracket 1
5 4E-9311 Bolt, 3⁄4 -10 x 101.6 mm (4.00 in) long 1
6 2J-3506 Full Nut, 3⁄4-10 1
7 5P-8248 Hard Washer, 19.0 mm (0.750 in) ID 2

New tools since

the printing of the
2009 Dealer Service
Home Tools Catalog