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Advanced Lean Burn

This project aims to provide science to support developing advanced lean-burn spark ignition engines that can operate on non-petroleum fuels. The project combines metal and optical engine experiments and modeling to understand how fuel properties impact combustion in direct injection spark ignition engines. Key accomplishments include demonstrating ultra-low NOx and soot with E85 fuel using late injection timing and characterizing the influence of E85 vaporization cooling on flame speed and engine efficiency. Emissions testing explored the potential for low NOx operation using nitrogen dilution and identified fuel and injection parameters that influence the NOx-soot tradeoff.

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0% found this document useful (0 votes)
81 views

Advanced Lean Burn

This project aims to provide science to support developing advanced lean-burn spark ignition engines that can operate on non-petroleum fuels. The project combines metal and optical engine experiments and modeling to understand how fuel properties impact combustion in direct injection spark ignition engines. Key accomplishments include demonstrating ultra-low NOx and soot with E85 fuel using late injection timing and characterizing the influence of E85 vaporization cooling on flame speed and engine efficiency. Emissions testing explored the potential for low NOx operation using nitrogen dilution and identified fuel and injection parameters that influence the NOx-soot tradeoff.

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alagurm
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Advanced Lean-Burn

DI Spark Ignition Fuels Research

Magnus Sjöberg
Sandia National Laboratories
May 15th, 2012

Project ID: FT006

This presentation does not contain any proprietary, confidential, or otherwise restricted information
Overview
Timeline Budget
• Project provides science to support • Project funded by DOE/VT via
industry to develop advanced Kevin Stork.
lean/dilute-burn SI engines for non- • FY11 - $650 K
petroleum fuels. • FY12 - $750 K
• Project directions and continuation are
reviewed annually. Partners / Collaborators
• PI: Sandia (M. Sjöberg)
Barriers • 15 Industry partners in the Advanced
• Inadequate data and predictive tools for Engine Combustion MOU.
fuel property effects on combustion and • General Motors - Hardware.
engine efficiency optimization. • D.L. Reuss (formerly at GM).
• Evaluate new fuels and fuel blends for • LLNL (Pitz et al.) – Mechanisms and
efficiency, emissions, and operating Flame-Speed Calculations.
stability with advanced SI combustion. • LLNL (Aceves et al.) - CFD Modeling.
1. Lean, unthrottled DISI with spray- • Sandia Spray Combustion & Heavy-Duty
guided combustion. Diesel Labs (Pickett & Musculus).
2. Well-mixed charge and high boost. • USC-LA (Egolfopoulos) - Flame
Measurements.

2
Objectives - Relevance
Project goals are to provide the science-base needed to understand:
• How emerging future fuels will impact the combustion systems of new
highly-efficient DISI light-duty engines currently being developed.
• How the fuels and combustion systems can be tailored to each other to
maximize thermal efficiency.
• Current focus is on E85 and gasoline. Expand to other fuel blends (e.g. E15-E30)
and components (e.g. butanol and iso-pentanol) based on industry interest.
DISI with spray-guided stratified charge combustion system
– Has demonstrated strong potential for throttle-less high-efficiency engine operation.
– Plagued by misfires and partial burns, especially for low-NOx operation.
– Mastering NOx / Soot / Combustion Stability trade-offs is key to success.
– These processes are strongly affected by fuel properties.
• Study performance and exhaust emissions for lean stratified operation and
examine the effects of fuel properties.
• Develop / employ high-speed optical diagnostics to understand advanced
combustion and mitigate potential barriers (e.g. ensure robust combustion).
• Conduct supporting modeling for understanding of governing fundamentals.
3
Approach
• Combine metal- and optical-engine experiments and modeling to develop a broad
understanding of the impact of fuel properties on DISI combustion processes.

• First, conduct performance testing with a state-of-the-art all-metal engine


configuration over wide ranges of operating conditions and alternative fuels.
– Speed, load, intake pressure, EGR, and stratification level. Quantify engine operation
and develop combustion statistics.
• Second, apply a combination of optical and conventional diagnostics to develop
the understanding needed to mitigate barriers to high efficiency, robustness,
and low emissions.
– Include full spectrum of phenomena; from intake flow, fuel-air mixing and ignition, to
development of flame, and endgas autoignition (knock).
Supporting modeling:
• Conduct chemical-kinetics modeling of flame-speed for detailed knowledge of
governing fundamentals.
– Collaborate on validation experiments and mechanism development.
– Collaborate on the thermodynamics of fuel-air mixing and vaporization.
• Collaborate on CFD modeling of in-cylinder flows and combustion.
4
Approach / Research Engine
Two configurations of drop-down single-cylinder engine.
Bore = 86.0 mm, Stroke = 95.1 mm, 0.55 liter swept volume.
• All-metal: Metal-ring pack and air/oil-jet cooling of piston.
• Optical: Pent-roof window, piston-bowl window, and 45° Bowditch mirror.
• Identical geometry for both configurations, so minimal discrepancy between
performance testing and optical tests.
• 8-hole injector with 60° included angle ⇒
22° between each pair of spray center lines.
Spark gap is in between two sprays.

5
Technical Accomplishments
• Performed a comparative study of stratified operation with E85 and gasoline,
examining the potential to accomplish low NOx / PM operation.
– Demonstrated the use of near-TDC fuel injection to enable ultra-low NO and soot with E85.
• Optical engine experiments:
– Commissioned optical version of the engine.
– Performed high-speed imaging studies of stratified E85 operation.
– Natural luminosity, Mie-imaging of fuel-spray development, and initial fuel-PLIF.
– Identified ignition and flame-spread issues leading to partial burns.
– Characterized laser-sheet quality of high-speed PIV laser.
• Used CHEMKIN to investigate the influence of E85’s strong vaporization cooling on
the laminar flame speed for wide ranges of φ.
• Set up and validated GT-Power model over wide ranges of speed and boost.
– Used high-speed imaging of valve motion as model input.
• Continued the examination of the direct effect of vaporization cooling on the
thermal efficiency for E85 and gasoline.
– Quantified the effects of injection timing and pressure.

6
Emissions Study CR
Parameter
12
Current Study

Piston Bowl ∅ 46 mm
• The traditional SI engine has poor thermal Swirl Index 0 or 2.7 (most data)
efficiency at low loads. Valve Timings For Minimal Residual
• Overall lean but stratified combustion can Level

improve fuel economy. Injector & Bosch 8 x 60°


Spray Targeting Straddling Spark
• Low engine-out NOx and PM is required to Injection Pressure 170 bar
avoid expensive lean-NOx aftertreatment
# of Injections Single
and particulate filter.
Spark Energy 106 mJ
• The parameter space is huge.
Tcoolant 60°C
• Grouped as hardware, static parameters & Tin 26-28°C
operating variables.
Engine Speed 1000 rpm
• Relatively low in-cylinder temperatures. Intake Pressure 95 kPa
• Acquired data for 500 cycles per steady- Pexhaust 100 kPa
state operating point. IMEPn 250-380 kPa
• Unless noted, stratified cases have Start of Injection (SOI) -37 to -5°CA
spark timing (ST) for lowest standard Spark Timing (ST) -36 to 1°CA
deviation (SD) of IMEPn. EGR / [O2]in 21 – 14.5% O2

Fuel Type E85, Gasoline


7
Reaching Inside the NO/PM Box
• Apply N2 dilution to examine potential 0.05
0.045
14.5%
Gasoline, SOI = -31°CA, IMEPn = 370 kPa
E85, SOI = -31°CA, IMEPn = 370 kPa
E85, SOI = -23°CA, IMEPn = 370 kPa
for low NOx operation. 0.04 E85, SOI = -23°CA, IMEPn = 250 kPa
E85, SOI = -6°CA, IMEPn = 260 kPa
• Gasoline shows clear trade-off. Engine- 0.035

ISPM [g/kWh]
0.03
out soot is governed by soot burn-out? 0.025 17%

• Low NO is possible, but at the expense 0.02


0.015
18% 21% Intake [O2]

of soot and stability. 0.01


19.5% 21%
0.005
400 18%
0
350
Gasoline, [O2] = 21% 0 2 4 6 8 10 12 14 16
300 ISNO [g/kWh]
400
250
n [kPa]

SOIa = -31°CA
n [kPa]

350
200 Spark -23°CA 0.05
14.5%
300
150
IMEP

0.045
IMEP

250 0 100 200 [O 2] = 14.5%


300 400 500
Cycle number 0.04
a = [-]
SOI111118T
-31°CA
200
Spark -24°CA 0.035

ISPM [g/kWh]
150
0 100 200 300 400 500
0.03
Cycle number [-] 0.025 17%
0.02 18%
0.015
• With E85, can reach inside the US2010 0.01
21%

NO/PM box, using near-TDC injection. 0.005


19% 18%
0
– NO2 contribution may be substantial. 0 0.25 0.5 0.75 1 1.25 1.5 1.75 2
– Future study. ISNO [g/kWh]

8
Effects of Injection Timing Retard 2

SO
Gasoline, IMEPn = 370 kPa,
-4 = 16.5%
[O2]
a. SOI retard strongly reduces NO emissions. 350 -6 IMEPn = 370 kPa,
E85,
[O2]
300 -8 = 17.5-18%

NO [ppm]
b. Lower average peak combustion temperatures. 250
200
E85,-40
IMEPn
-35 = 260
[O2] = 19%
-30 kPa,
-25 -20
Start of Injecti
150
c. Later CA50, so less time for thermal NO formation. 100
a. 9 6 3
50

d. Closely-coupled injection and combustion. 0

Peak. Avg. Temp. [K]


1500-40 -35 -30 -25 -20 -15 -10 -5

– Higher mixing rates may limit time spent at 1400


Start of Injection [°CA]

NO-producing temperatures. 1300

b.
1200

e. Compared to gasoline, E85 generally requires earlier 1100

spark for highest stability.


1000
12-40 -35 -30 -25 -20 -15 -10 -5

c.
Start of Injection [°CA]
– This difference is accentuated for SOI retard. 8

CA50 [°CA]
4

– For near-TDC injection, spark discharge starts well 0


-4
before fuel is present in the cylinder! -8
-12

f. How can this help stability? 10 25 -40 -35 -30 -25 -20 -15 -10 -5

EOI to CA50 [°CA]


EOI - E85, 370 kPa Start of Injection [°CA]
8
d.
20
– Use high-speed imaging. EOI - Gasoline & E85, 260 kPa
SOI to Spark [°CA]

6 15

• Spark at SOI or earlier 4


2
e.
10

counteracts CA50 retard 0 SOI 0


5 -40 -35 -30 -25 -20 -15 -10 -5

COV IMEPn [%]


with SOI retard. -2
-4
4
3
f. Start of Injection [°CA]

– Spark of gasoline is near -6 2


1
EOI, so does not allow -8 0
-40 -35 -30 -25 -20 -15 -10 -5
much SOI retard. Start of Injection [°CA]
-40 -35 -30 -25 -20 -15 -10
Start of Injection [°CA]
-5

9
N2-sweep for SOI = -6°CA
70 7
• SOI = -6°CA can provide single-digit NO.
E85, IMEPn = 260 kPa

Corr. SD of IMEPn [%]


Exhaust NO [ppm]
60 NO 6
SD of IMEPn
50 5
• N2-dilution sweep shows trade-offs between 40 4

NO-Stability-CE-TE. 30
20
3
2

• The NO-Stability trade-off is superior to other 10


0
1
0

conditions with earlier SOI.

Comb. Eff. [%]


40 18 18.5 19 19.5 20 20.5 21 100
Intake O2 [%]
38 +27% 95

• Study 19% point further.

Thermal Eff. [%]


36 90
34 85
• Has very low NO, but increased combustion 32 SOI = -6°CA, Thermal Eff. 80
Phi = 1, Thermal Eff.
efficiency and stability would enable more 30
28
SOI = -6°CA, Comb. Eff.
75
70
fuel-economy gain. 18 18.5 19 19.5 20
Intake O2 [%]
20.5 21

– Up to +27% relative stoichiometric operation. 6 Gasoline, SOI = -31°CA, IMEPn = 370 kPa
18.5% E85, SOI = -31°CA, IMEPn = 370 kPa
280 5 E85, SOI = -23°CA, IMEPn = 250 kPa

Corr. SD of IMEPn [%]


E85, SOI = -6°CA IMEPn = 260 kPa
260
] = 21%
[O2111122S 4
240
n [kPa]

280
3
n [kPa]

220 19%
260
IMEP

200 2
IMEP

240 19.5%
0 100 200 300 [O400
2] = 19%
500
Cycle number [-] 1 20%
220 SOI = -6°CA
111122N 21% Intake [O2]
Spark -11°CA
200 0
0 100 200 300 400 500 0 0.5 1 1.5 2 2.5 3 3.5 4
Cycle number [-] ISNO [g/kWh]

10
Imaging Setup / Spark-Sweep
• Bowditch: Phantom v7.10 with f = 180 mm lens.

Pressure [bar]
– Wide-angle view using concave window. 40

• Side window: Phantom v7.1 with f = 50 mm lens. 20

• Broadband imaging - CMOS chip. 0 1 2 3 4 5 6 7 8


Cycle #
9 10 11 12 13

• Pulsed high-intensity LED for Mie-scattering.


– 5µs or 10µs pulse length.
– Skip-illumination for near-simultaneous
Mie-scattering and flame imaging.
• 3/12 - skipfire operation for realistic residuals.
• Spark = -12°CA consistently misfire-free.
• Spark during fuel injection leads to high misfire rate.
80
70
Misfire Probability [%]

All-Metal
60 Optical, Skipfire
50 [O2] = 19%
40 SOIa = -6°CA
30
2
20
1
10 Fuel Injection

0
-15 -13 -11 -9 -7 -5 -3 -1 1
Spark Timing [°CA]

11
High-Speed Imaging, SOI = -6Σ
Spark = -12°CA, Intake [O2] = 19%, Exhaust NO = 6 ppm
• Statistically selected cycle.
• Combined Mie and natural
luminosity.
• Closely coupled injection
and ignition leads to highly
turbulent combustion.
Spark Current [mA]

300 Figure
200 No Fuel
100 Average
0
-100
-200
30
Pcyl [bar], AHRR [J/°]

25
20
15
Inj.
10
5
0
-5
-20 -10 0 10 20 30 40
Crank Angle [°CA]

12
Imaging of Cyclic Variability
• SOI = -6° CA, spark = -12°CA.
• Correlation with IMEP.
– Total Burn.
– Early flame intensity.
• Weak cycles have odd flow
near spark gap.
• Shows need to manage
stochastic processes for
better engine performance.
Cum. AHRR [J]

30 350

25 300
Image Intensity @ 0.3°CA

20 250

15 200

10 150

5 100

0 50
210 230 250 270 290
IMEPg [kPa]

13
Preliminary High-Speed Fuel-PLIF of E85
• High-speed tripled Nd:YAG laser, exciting gasoline components with 355 nm.
• Collecting red shifted fluorescence via 395 nm long-wavelength pass filter.
• Tests indicate strong O2 quenching, so start with inert conditions for decent S/N.
• Cyclic variability is evident, even with the limited view into bowl.
• Combine PLIF with NL & Mie for characterization of combustion mode.
• PLIF: Will perform calibration and spectroscopic characterization.
• Add high-speed PIV diagnostics for identifying sources of cyclic variability.

NL

NL
Mie
PLIF

14
Fuel Vaporization / Flame Speed
• E85 experiments with near-TDC fuel injection beg for more insights. For example:
• What enables E85 to be ignited in the head of fuel jet, while gasoline fuel jets misfire?
• Why are exhaust soot levels so low, despite flame spread prior to fuel/air mixing?
• Why are NO levels so low?
• Use optical techniques and modeling to answer these questions (future work).
• First, however, examine some of the fundamentals.
• E85’s large latent heat of vaporization and high oxygen content:
1.Prevents very rich gas-phase mixtures. For E85 φmax ≈ 5, whereas φmax ≈ 15 for gasoline.
2.Makes richer zones much cooler. CHEMKIN predicts strongly suppressed combustion
activity in these rich zones. Contributes to suppress soot formation.

16
Mixing and Heating Downstream
φ=1
Laminar Flame Speed [cm/s]

Fuel/Air Equivalence Ratio [-]


50 14
of Liquid Length
Constant Temperature 12
40
10 Solid = Ethanol
30 Ethanol Liquid Length
Pressure = 25 bar 8 Dashed = iso-Octane
20 [O2] = 18.5% 6
iso-Octane
4 (gasoline surrogate)
10 Ethanol
2
(E85 surrogate)
0 0
0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5 350 400 450 500 550 600 650 700 750 800
Fuel/Air-Equivalence Ratio [φ ] Fuel Jet Mixing Temperature [K]

15
Fuel Vaporization / Thermal Efficiency
-30
No Fuel
• Efficiency study at IMEPn = 370 kPa shows that TE- -35 Pinj = 100 bar
Pinj = 170 bar

IMEPg [kPa]
gain of stratified operation relative stoichiometric -40
-45
operation is 4% lower for E85.
-50
– +24% for gasoline, +20% for E85. -55
• Study SOI-effects on IMEP of non-fired operation. -60

Fraction of Fired IMEPn [%]


– Shows combined effect of fuel vaporization and γ. 1-225 -180 -135 -90 -45 0 45
Start of Injection [°CA]
90 135

• Higher IMEP for early injection. 0

∆ = 4%
– Lower temperature thanks to vaporization -1

cooling, so less heat-transfer losses. -2

• Lower IMEP for near-TDC injection. -3

– Wasting valuable exergy for vaporization. -4


-225 -180 -135 -90 -45 0 45 90 135
• Relative magnitude of effects ≈ 4% of fired IMEPn. Start of Injection [°CA]
– Explains 4% lower TE-gain for stratified E85.
800 No Fuel

• Injection retard towards TDC comes with TE SOI = -21°CA

Temperature [K]
700 SOI = -186°CA
penalty for fuels with strong vaporization cooling.
600
• Higher injection pressure leads to reduction of 18 mg E85
500
IMEP for near-TDC injection. No Spark

– Indicates enhanced heat-transfer losses. 400

– Demonstrates one drawback of increased Pinj. 300


-80 -60 -40 -20 0 20 40
Crank Angle [°CA]

16
Collaborations / Interactions
• General Motors.
– Hardware, discussion partner of results, and for development of diagnostics.
• D.L. Reuss (formerly at GM, now at UM).
– Development of optical diagnostics for high-speed PIV and PLIF.
• 15 Industry partners in the Advanced Engine Combustion MOU.
– Biannual meetings with 10 OEMs and 5 energy companies.
• Sandia Spray Combustion (L. Pickett) Entrained gas (Pa , Ta , ρa)

& Heavy-Duty Diesel Lab (M. Musculus).


– Computation of spray penetration, (Pa ,Tf , ρf)

vaporization, fuel/air-equivalence ratio, etc. x Vaporization


complete (x=L)

• LLNL (W. Pitz and M. Mehl).


– Chemical-kinetics mechanisms and flame-speed
calculations for gasoline-ethanol mixtures. Temp = 659 K

Laminar Flame Speed [cm/s]


50
Pressure = 25 bar

• USC-Los Angeles (Prof. Egolfopoulos) (not VT)


[O2] = 18.5%
40

– Flame speed and extinction measurements 30

for gasoline/ethanol blends. 20

10 E85

• LLNL (S. Aceves and R .Whitesides). 0


Iso-Octane

– Converge-CFD. 0.4 0.6 0.8 1 1.2 1.4 1.6


Fuel/Air-Equivalence Ratio [Φ]
1.8 2

17
Future Work FY 2012 – FY 2013
• Examine effects of intake air temperature on stratified low-NOx / soot
operation with E85 and gasoline. Study Tin effects on stable load range.
• Examine the use of early spark to ignite the head of fuel jet for gasoline.
• Continue the development of the fuel-PLIF technique.
– Apply PLIF to measure φ –fields for better understanding of low-emissions
operation, and sources of cyclic variability.
• Perform initial PIV measurements of intake and compression flows.
– Examine correlation between flow field and variability of combustion.
• Use CHEMKIN to investigate flame-extinction fundamentals.
– Compare with measurements at USC-Los Angeles.
– Provide better understanding of in-cylinder turbulence on flame quenching and
ignition of fuel jets.
• Continue examination of fuel-vaporization effects on thermal efficiency.
– Boosted operation.
• For well-mixed operation, initialize study of fuel effects on endgas
autoignition (knock) under boosted conditions.
– Trade-offs between ethanol content and octane rating of gasoline base fuel.
18
Summary
• This project is contributing to the science-base for the impact of alternative
fuel blends on advanced SI engine combustion.
• Under the current operating conditions (single fuel injection and low residuals)
gasoline cannot achieve low NOx and soot simultaneously.
– Using a typical injection timing, neither can E85.
• E85 responds favorably to SOI retard ⇒ enables very low exhaust NO and soot.
– Lower peak temperatures, and less residence time.
• Stable operation with near-TDC fuel injection is possible for E85.
– E85 allows and requires spark ignition of the head of the fuel jets, and strong spray/plasma
interactions create large amounts of early flame spread prior to onset of main heat release.
• Short delay from injection to combustion likely leads to high turbulence levels.
– May contribute to low thermal NO formation for operation with late SOI.
• Cycle-to-cycle variations of IMEP can be significant for low-NOx operation.
– Flow variations even prior to fuel injection play a substantial role for the combustion
event, as indicated by strong variations of spark-plasma motion.
• Strong vap. cooling of E85 likely limits combustion activity in very rich zones.
– Contributes to low soot emissions, in addition to the effects of high oxygen content.
• Strong vap. cooling of E85 during intake stroke tends to improve thermal efficiency.
– Near-TDC injection hurts thermal efficiency, with additional penalty from high Pinj.
19
Technical Back-Up Slides

20
Gasoline & E85, SOI = -31°CA
• NO / PM trade-offs are different. 0.05
14.5%
Gasoline, SOI = -31°CA,
• But none can reach inside NO-PM box.
0.045
IMEPn = 370 kPa
0.04 E85, SOI = -31°CA, IMEPn =

• Trade-offs between NO and stability are 0.035 370 kPa

ISPM [g/kWh]
0.03
similar for both fuels at this SOI. 0.025 17%
0.02
• Partial-burn cycles prevent NOx compliance. 0.015
21% Intake [O2]

390 0.01
21%
380
0.005
IMEPn [kPa]

370
360
0
350 0 2 4 6 8 10 12 14 16
ISNO [g/kWh]
340
330 E85. [O2] = 17.5%
4.5
320 Gasoline, SOI = -31°CA, IMEPn = 370 kPa

Corr. Std. Dev. of IMEP n [%]


8 10 12 14 16 18 20 22 24 4
10 - 90% Burn Duration [°CA] E85, SOI = -31°CA, IMEPn = 370 kPa
3.5

• Many weak cycles have slow or incomplete 3 Examined optically.


2.5 AEC meeting Aug 2011.
flame spread to 5 o’clock position. 2
1.5
E85, Natural Luminosity 1
0.5
0
0 2 4 6 8 10 12 14 16
ISNO [g/kWh]

21
SOI-sweep for Gasoline, O2 = 21%
450
• Gasoline does not allow 400
350
SOI retard for these 300 SOIa111118H
= -31°CA

IMEPn [kPa]
no-EGR conditions. 250 Spark -23°CA
– Misfire cycles appear. 200 13 mg Gasoline
[O2] = 21%
150
• IMEPn and TE could 100

benefit from SOI 50


0
retard. -50
– Better-phased -100
0 100 200 300 400 500
combustion. Cycle number [-]
450 450
400 400
350 350
300 300

IMEPn [kPa]
IMEPn [kPa]

SOIa = -23°CA
250 Spark -14°CA 250
111118F
200 13 mg Gasoline 200
SOIa = -29°CA
150 [O2] = 21% 150
Spark -20°CA
100 100 111118G
13 mg Gasoline
50 50 [O2] = 21%
0 0
-50 -50
-100 -100
0 100 200 300 400 500 0 100 200 300 400 500
Cycle number [-] Cycle number [-]

22
SOI-sweep for Gasoline, O2 = 16.5%
• For [O2] = 16.5%, gasoline shows 450
400
decent tolerance to SOI retard. 350
• Strong NO benefit, but 300 SOIa = -31°CA

IMEPn [kPa]
250 Spark -25°CA
soot increases strongly. 200 13 mg Gasoline
111118X
[O2] = 16.5%
• No TE benefit. 150
100
– Already well-phased 50
combustion. 0
-50
• Gasoline shows no stable -100
0 100 200 300 400 500
operation for SOI > -23°CA. Cycle number [-]
450
400
250 12.5 350
NO 300

IMEPn [kPa]
200 10 250
Soot
Soot [mg/m3]
NO [ppm]

200 SOIa = -23°CA


150 7.5
150 111118AE
Spark -16°CA
100 5 100 13 mg Gasoline
50 [O2] = 16.5%
50 2.5 0
-50
0 0
-100
-33 -31 -29 -27 -25 -23
0 100 200 300 400 500
Start of Injection [°CA] Cycle number [-]

23
Spark Timing for Gasoline
• Earlier ST for 16.5% cases contributes 10 10

SOI to Spark [°CA]


to better success with SOI retard. 5 8
EOI
• However, no STs were found that 0 6

provide stable operation for SOIs later -5 Spark Timing, 21% O2


Spark Timing, 16.5% O2
4

Spark Timing [°CA]


than -23°CA. -10 Delay SOI to Spark, 21% O2
Delay SOI to Spark, 16.5% O2
2

-15 0
• “Spark window” is 3°CA wide for 16.5% -20 -2
O2 and SOI = -31°CA. -25 -4

-30 -6
• Ignition of head of gasoline fuel jet was -32 -30 -28 -26 -24 -22

not possible under these conditions. Start of Injection [°CA]

380 40
450

IMEPn [kPa]
400 375 35
350
370 30
300
IMEPn [kPa]

250 365 [O2] = 16.5% IMEPn 25


SOI to Spark = 4°CA
200 13 mg Gasoline SOI = -31°CA Std. Dev. IMEP
360 20

Corr. SD of IMEPn [%]


111118Z
150 [O2] = 16.5%
SOI = -31°CA 355 15
100

EOI
Spark = -27°CA
50 350 10
0
345 5
-50
-100 340 0
3 4 5 6 7 8 9 10
0 100 200 300 400 500
Delay SOI to Spark [°CA]
Cycle number [-]

24
Spark During Fuel Injection for E85
80 Ensemble-averaged.

• Spark during fuel injection 70 Excluding Misfire Cycles for ST = -4°CA.

Misfire Probability [%]


All-Metal
60 Optical, Skipfire 30

Pressure [bar]
leads to high misfire rate. 50
40
[O2] = 19% 25
SOIa = -6°CA 20
• However, if ignition is successful 30
2
20
15
Spark = -12°CA
S
Spark = -7°CA
Spark = -4°CA
no effect on AHRR is detected in 1
10 Fuel Injection 10
200 35

Spark Current [mA]


0
ST = -12° to -4°CA range. -15 -13 -11 -9 -7 -5 -3
Spark Timing [°CA]
-1 1 100
0
30
25
-100 20

• For ST = -4°CA, side-view imaging

AHRR [J/°CA]
-200 15
-300 10

shows 100% correlation between -400


-500
Inj.
5
0
misfire and lack of plasma formation. -600 -5
-20 -10 0 10 20 30 40
Crank Angle [°CA]
Misfire
Strong

25

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