OPERATION MANUAL

Decentral Systems Industry

MultiMAXX ® HN

Heating & Cooling with Flexibility

DencoHappel product range MultiMAXX HN

DencoHappel product range

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MultiMAXX HN Unit Type Code

Unit Type Code

MultiMAXX Controls Accessories

H N 2 2 . U W A R A B . B K D M C 3 0 1 K Z H X . X X X X

Air flow function

0 = Recirculating
air unit Model size
Model size 3 = Mixed air 1 = Model size 1
1 = Model size 1 2 = Model size 2
2 = Model size 2 Motor fan 3 = Model size 3
3 = Model size 3 4 = Model size 4
1 = 1-speed, 230V/400V
4 = Model size 4 5 = Model size 5
2 = 2-speed, 400V
5 = Model size 5
3 = 3-speed, 400V
Capacity stage *
Option Intake modules
1 = Capacity stage 1
K = Control switch for secondary air 20 = Mixed air module, type 1
2 = Capacity stage 2
louver open / stop / close 21 = Mixed air module, type 2
3 = Capacity stage 3
4 = Capacity stage 4 R = Status and alarm messages 23 = Fresh air shut-off damper
using volt free contacts 25 = Flexible canvas connections
Air flow function S = Connection for shut off valve 26 = Rectangular duct 150
230V 27 = Rectangular duct 1000
U = Recirculating air unit
W = Status and alarm messages volt 28 = Duct connecting bend 90°, symmetrical
M = Mixed air
free, shut off valve connection
29 = Duct connecting bend 90°, assymetrical
Medium related function 230V
31 = Air intake hood, wall
S = Only heating (steam) 32 = Weather protection grille
W = Only heating I 2 0 0 1 G A 33 = End grille for accessories
(LPWW and LPHW) or
34 = Roof bushing for slanted roof
V = Heat/cool condensate drain 35 = Air intake hood, roof
P = Cool/heat condensate pump Controller type 36 = Bag filter module
2 = MATRIX 2000 37 = Mat filter module
Heat exchanger 3 = MATRIX 3000 38 = Spare bag filter for „35“
4 = MATRIX 4000 39 = Spare bag filter for „36“
A = Cu/Al max. 130 °C; 1.6 MPa,
fin spacing 2.5 mm 40 = Spare filter fleece for „37“
Controller pack Nr. 001-999 49 = Roof bushing with flat roof plinth
C = Cu/Cu max. 130 °C; 1.6 MPa,
fin spacing 3 mm 51 = Frame for wall connection
R = Fe/Fe Zn, finned pipe, Control panel 52 = Flange
fin spacing 4 mm ** IP54; with sensor 903454
S = Fe/Fe Zn, elliptical finned pipe, G = MATRIX OP21I Additional modules and suspensions
fin spacing 3 mm ** I = MATRIX OP31I
53 = Compact C
T = Fe/Fe Zn, elliptical finned pipe, K = MATRIX OP44I
fin spacing 6 mm ** 54 = Studio wall
L = MATRIX OP50I
55 = Modular (for wall mounting)
M = MATRIX OP51I
Medium connections (front view) 56 = Ceiling suspension
N = MATRIX.IR
O = From top - only for steel HE Z = without control panel
R = From right Material/model, if required
L = From left Unit type
0 = Metal sheet / standard model
Heat exchanger connection Master unit
A = Enclosed control panel
A = External thread C = Without control panel Regulation of mixed air modules and discharge
O = Without screw thread connection Slave unit 0 = Actuator by others
D = Without control panel 1 = Manual adjustment
Outlet
2 = Actuator 230 V, open/close
A = Discharge nozzle ceiling - only heating
3 = Actuator 230 V, open/close + poti
B = Basic discharge, wall
4 = Actuator 230 V, open/close + final position switch
C = Secondary air louvre, ceiling, manually adjustable
5 = Actuator 230 V+ spring return
D = Motorised second.louvre, ceiling, (230 V, open/close)
L = Deflection louvre, ceiling/wall - only heating 6 = Actuator 24 V open/close
K = Without outlet (flange) 7 = Actuator 24 V (0 .. 10 V)
P = Profile ceiling/wall - only heating with ceiling installation
T = Gate nozzle - only heating Filter class/electric equipment, if required
U = Secondary louvre, wall, manual adjustment 0 = without
V = Four sides discharge, ceiling 2 = G2/without differential pressure switch
W = Motorised second. louvre, wall, (230 V, open/close) 4 = G4/without differential pressure switch
Z = Basic discharge ceiling, two sides, only heating 5 = G2/with differential pressure switch
O = Without outlet *** 7 = G4/with differential pressure switch
Without outlet

Motor / speeds Model 55 Modular suspension with types

A = 3x400V 2-speed - low speed range - wide wing fan 0 = without accessories 7 = 25+23+51
B = 3x400V 2-speed - high speed range - wide wing fan 1 = 25+20+51 8 = 25+36+23+51
C = 3x400V 3-speed - low speed range - wide wing fan 2 = 25+36+20+51 9 = 25+37+23+51
D = 1x230V low speed range - wide wing fan 3 = 25+37+20+51 A = 26+36
E = 1x230V high speed range - wide wing fan 4 = 25+21+29+51 B = 26+37
Q = 3x400V 2-speed - low speed range - sickle blade fan 5 = 25+36+21+29+51 C = 25+28 (+49...)
R = 3x400V 2-speed - high speed range - sickle blade fan
6 = 25+37+21+29+51 W = without accessories for units with
S = 3x400V 3-speed - sickle blade fan vertical discharge
T = 1x230V continuous EC - sickle blade fan
V = 3x500V 3-speed - sickle blade fan
Configuration 56 ceiling suspension

Electric equipment 0 = Without threaded rod

1 = Without threaded rod 1 m
K = Terminal box
2 = Without threaded rod 2 m
S = Fan isolator
3 = Without threaded rod 3 m
R = MATRIX

Design
A = Design heat exchanger casing, metal sheet in RAL 9002, corners in RAL 7000 * Corresponds to heat exchanger rows
B = Design heat exchanger casing and discharge in selectable RAL
D = Industrial heat exchanger casing, metal sheet in RAL 7000 ** Only heating
*** only possible with heat exchanger casing D

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Table of Contents MultiMAXX HN

Table of Contents
Product Range .................................................................................................. 2
Unit Type Code ................................................................................................. 3
1 Safety and User Information ........................................................................... 7
1.1 Scope of the Operation Manual ................................................................................................ 7
1.2 Used Symbols ........................................................................................................................... 7
1.3 Safety-Conscious Working ........................................................................................................ 9
1.4 Proper Use ................................................................................................................................. 9
1.5 Safety Regulations and Codes ................................................................................................ 10
1.6 Modifications and Changes ..................................................................................................... 10
1.7 Spare Parts ............................................................................................................................. 10
1.8 Personnel Selection and Qualification .................................................................................... 10
2 Technical Description .................................................................................... 11
2.1 Technical Description and Scope of Supply ............................................................................ 11
2.2 Specification of material .......................................................................................................... 12
2.3 Unit Variants..............................................................................................................................13
2.4 Unit Components .................................................................................................................... 15
2.5 Operating Conditions .............................................................................................................. 15
2.6 Unit Dimensions ........................................................................................................................16
2.6.1 Unit Dimensions MultiMAXX® HN, Heat Exchangers Cu/Al, Cu/Cu,
Fe/Fe Zn (Water as Medium)....................................................................................................16
2.6.2 Unit Dimensions MultiMAXX® HN, Heat Exchanger Fe/Fe Zn
(Steam as Medium)...................................................................................................................17
2.7 Heat Exchanger Connections .................................................................................................. 18
2.8 Unit Weight and Water Charge of Heat Exchanger ................................................................. 18
2.9 Operating Limits ........................................................................................................................18
2.10 Sound and Electric Data ......................................................................................................... 19
2.11 Condensate Pump ....................................................................................................................20
2.11.1 Description of Condensate Drainage ...........................................................................20
2.11.2 Technical Data and Condensate Pump Duty with Wall and Ceiling Units....................20
2.12 Air Side Accessories ............................................................................................................... 22
3 Shipping and Storage .................................................................................... 23
3.1 Shipping .................................................................................................................................. 23
3.2 Transport and Handling of Unit ...............................................................................................23
3.3 Storage ................................................................................................................................... 24
4 Assembly ........................................................................................................ 25
4.1 Load-Bearing Capacity of the Installation Site ........................................................................25
4.2 Ceiling Installation ................................................................................................................... 25
4.3 Wall Installation ....................................................................................................................... 25
4.4 Safety Clearance ..................................................................................................................... 28
4.5 Unit Installation..........................................................................................................................28
4.6 Mounting Unit Casing................................................................................................................28

5 Coil Connection .............................................................................................. 31

5.1 Pipe Connections .................................................................................................................... 31
5.2 Dimensions of Heat Exchanger Connections .......................................................................... 31
5.3 Connecting Condensate Drain ................................................................................................ 31
5.4 Connecting Condensate Pump .................................................................................................32

6 Electrical Connection ..................................................................................... 33

6.1 Connection Diagrams .............................................................................................................. 33
6.1.1 Cable Connections .......................................................................................................33
6.1.2 Motor Protection Using Thermal Contact .....................................................................34
6.1.3 Operation of Basic Unit ................................................................................................34
6.2 Terminal Box or Electrical Switch Box ......................................................................................34
6.3 Connection with Control Units MC 3xx......................................................................................35
6.4 Connection with Controls Provided by Others ..........................................................................35
6.5 Motor Terminal Diagram for 3-Speed Three-Phase External Rotor Motor 3 x 400V (3 x 500V),
50 Hz(Motor Type C, S, V) ...................................................................................................... 36
6.5.1 3-Speed Operation at Operating Voltage 3 x 400 V (3 x 500 V) ..................................36
6.5.2 1-Speed Operation at Operating Voltage 3 x 400 V (3 x 500 V) .................................36
6.6 Motor Terminal Diagram for 2-Speed Three-Phase External Rotor Motor 3 x 400 V, 50 Hz
(Motor Type A, B, Q, R) .......................................................................................................... 37
6.6.1 2-Speed Operation at Operating Voltage 3 x 400 V.....................................................37
6.6.2 1-Speed Operation at Operating Voltage 3 x 400 V.....................................................37

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MultiMAXX HN Table of Contents

6.7 Motor Terminal Diagram for 1-Speed Single Phase Motor 1 x 230V, 50 Hz
(Motor Type D, E)..................................................................................................................... 38
6.7.1 1-Speed Operation at Operating Voltage 1 x 230 V ................................................... 38
6.7.2 1-Speed Operation at Operating Voltage 1 x 230 V (External Control) ....................... 38
6.8 Overview of the MATRIX Control Electronics........................................................................... 39
6.8.1 Controller Type MATRIX 2001 and MATRIX 3001 ...................................................... 39
6.8.2 Controller Type MATRIX 2002 and MATRIX 3002 ...................................................... 40
6.8.3 Controller Type MATRIX 4002 and MATRIX 4002+IO ................................................ 41
6.8.4 Controller Type MATRIX 2003 and MATRIX 3003 ...................................................... 42
6.8.5 Controller Type MATRIX 4003 and MATRIX 4003+IO ................................................ 43
6.8.6 Controller Type MATRIX 4004 and MATRIX 4004+IO ................................................ 44
6.9 Mounting Site of Control Panel / Room Sensor........................................................................ 45
6.9.1 Connecting Cable to Control Panel ............................................................................. 46
6.10 Electrical Connection with MATRIX.......................................................................................... 47
6.10.1 Connecting Mains Supply Voltage for 230 V Units ...................................................... 47
6.10.2 Connecting Mains Supply Voltage for 400 V Units ...................................................... 48
6.10.3 Connecting Control Cables.......................................................................................... 48
6.10.4 Completing Bus Connection ........................................................................................ 50
6.10.5 Connecting Outside Sensor (Option)........................................................................... 52
6.10.6 Connecting Inlet Sensor (option) ................................................................................. 52
6.10.7 Connecting Room Temperature Sensor ...................................................................... 52
6.10.8 Connecting Anti-Freeze Sensor................................................................................... 52
6.10.9 Connecting Supply Air Sensor..................................................................................... 53
6.10.10 Connecting Air Quality Sensor .................................................................................... 53
6.10.11 Connecting Status and Fault Messaging ..................................................................... 53
6.10.12 Connecting Functional Inputs and Outputs.................................................................. 54
6.10.13 Connecting Secondary Air Louvre ............................................................................... 55
6.10.14 Valve Connection on Unit ............................................................................................ 55
6.10.15 Valve Connection Using Valve Module........................................................................ 55
6.10.16 Connecting Shut Off Valve .......................................................................................... 56
6.10.17 Connecting Differential Pressure Switch ..................................................................... 56
6.10.18 Connecting Mixed Air Damper..................................................................................... 56
6.10.18 Connecting Extract Air Fan Control ............................................................................ 56
6.11 MATRIX.NET Network and Shielding Connection ................................................................... 57
6.11.1 Group Structure ........................................................................................................... 57
6.11.2 Network Structure MATRIX.Net................................................................................... 60
6.11.3 Topologies of Network MATRIX.Net............................................................................ 61
6.11.4 Line Structure .............................................................................................................. 61
6.11.5 Line Structure with Stub Line....................................................................................... 62
6.11.6 Network Setup MATRIX.Net ........................................................................................ 63
6.12 Connection with Control Units MC 3xx or Controls by Others.................................................. 65
6.12.1 Specification of MC 3xx Control Unit ........................................................................... 65
6.13 Recommended Connection for Frost Protection ...................................................................... 68
6.14 Connecting Actuators for Mixed Air Module and Blocking Damper.......................................... 68
6.15 Connection for Differential Pressure Switch ............................................................................. 68
6.16 Connection for Louvre Actuator................................................................................................ 69
6.17 Connection for Condensate Pump ........................................................................................... 69
7 Commissioning ............................................................................................... 70
7.1 Pre-Commissioning Checklist ................................................................................................. 70
7.1.1 Prior to Commissioning the Following Checks Must be Carried Out: .......................... 70
7.2 Unit Air Venting ...................................................................................................................... 71
7.3 Condensate Drain and Condensate Pump.............................................................................. 71
7.4 Checking Anti-Freeze Facility (only with mixed air units) ........................................................ 72
7.5 Operation with MC3xx Control Units ....................................................................................... 72
7.5.1 Fan............................................................................................................................... 72
7.5.2 Regulated Mixing Air Section/Damper......................................................................... 72
7.5.3 Condensate Pump ....................................................................................................... 72
7.5.4 Anti-Freeze Facility ...................................................................................................... 72
7.5.5 Secondary Air Louvre .................................................................................................. 72
7.5.6 Differential Pressure Switch......................................................................................... 73
7.6 Operating Instructions ............................................................................................................. 73
7.7 Deactivating Unit ..................................................................................................................... 73
7.8 Operation with MATRIX Control System .................................................................................. 74
7.8.1 Terminating Resistors.................................................................................................. 74
7.8.2 Setting Address ........................................................................................................... 76
7.8.3 Switch on the Unit........................................................................................................ 78

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Table of Contents MultiMAXX HN

7.9 Checking Data Connection .......................................................................................................79

7.9.1 Checking Control Cables..............................................................................................79
7.9.2 Checking Data Connection...........................................................................................79
7.10 Checking Control Inputs and Outputs .......................................................................................80
7.10.1 Functional Input............................................................................................................80
7.10.2 Enabling External Extract Air Control ...........................................................................81
7.10.3 Operating Modes..........................................................................................................81
7.11 MATRIX Functions ....................................................................................................................82
7.11.1 Fans with MATRIX 200x to 400x..................................................................................82
7.11.2 Valves...........................................................................................................................83
7.11.3 Mixed Air Damper Control ............................................................................................83
7.11.4 Condensate Pump........................................................................................................84
7.11.5 EC Motor (only MATRIX 4004).....................................................................................84
7.11.6 Anti-Freeze Facility (only MATRIX 400x and 400x+IO)................................................84
7.11.7 Setting Limitation Functions .........................................................................................84
7.11.8 Standby Mode ..............................................................................................................86
7.11.9 Indoor Anti-Freeze Protection ......................................................................................86
7.11.10 Summer / Winter Compensation ..................................................................................86
7.11.11 Filter Replacement Indication.......................................................................................87
7.11.12 Secondary Air Louvre...................................................................................................87
7.11.13 Air Quality Regulation (only MATRIX 400x and 400x+IO)........................................... 88
8 Maintenance and Troubleshooting ............................................................... 89
8.1 Maintenance ............................................................................................................................ 89
8.2 Quarterly Maintenance..............................................................................................................91
8.2.1 Replacing Filter ........................................................................................................... 91
8.3 Half-Yearly Maintenance...........................................................................................................93
8.3.1 Checking Fan ...............................................................................................................93
8.4 Annual Maintenance .................................................................................................................93
8.4.1 Cleaning Heat Exchanger ............................................................................................93
8.5 Before Cooling Period ...............................................................................................................94
8.5.1 Cleaning Coil Drip Tray ................................................................................................94
8.5.2 Cleaning and Checking Condensate Pump .................................................................94
8.6 Operating Faults....................................................................................................................... 95

9 Disassembly and Disposal ............................................................................ 99

9.1 Disassembly ............................................................................................................................99
9.2 Recycling...................................................................................................................................99
EG Declaration of Conformity ..................................................................... 103

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MultiMAXX HN Safety and User Information

1 Safety and User Information

This is an original operation manual verified by the manufacturer.
The MultiMAXX unit heaters are designed and manufactured in accordance with the
state-of-the-art technological standards, established technical safety codes and EG
Directive on Machinery.
MultiMAXX unit heaters are highly reliable in operation and meet strict quality stand-
ards. This product range combines future-oriented technology with a high level of user
friendliness and ease of maintenance.
However, unit heaters could pose unavoidable residual risk of injury or risk of equip-
ment or property-damage only accidents. Therefore your personal safety and the
proper operation of the unit depend on the strict observance of the safety instructions.
Failure to follow the safety precautions could result in death, serious injury or equip-
ment or property-damage-only accidents.
Observing the safety instructions in the current operation manual will help avoid the
risks, ensure economical operation of the unit and enjoy full benefits of the product.
The safety aspects covered by this chapter are valid for the entire operation manual.

1.1 Scope of the operation manual

This operation manual covers critical points on the following subjects:
– Shipping
– Assembly
– Installation
– Electrical connection
– Medium/coil connection
– Commissioning
– Operation
– Maintenance, cleaning and disposal

1.2 Used symbols

The following symbols are used to highlight specific text sections in this operation
manual:
– Indicates text paragraphs
• Indicates work steps
9 Indicates work results

NOTE!
Refer to this section for additional information on energy-efficient operation of the
MultiMAXX unit heater.

RECYCLING!
This symbol clarifies proper procedure for recycling of package material and disused
unit components. These components need to be separated according to their
featured material type.

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Safety and User Information MultiMAXX HN

The following designations and symbols are used for specifying safety instructions.

RISK OF ACCIDENT DUE TO ELECTRICAL CURRENT!

This symbol indicates a risk of accident due to electric shock.

PERSONAL INJURY!
This section specifies procedures and precautions for preventing personal injury.

DANGER DUE OVERHEAD LOADS!

This symbol warns you about personal injury and damage caused by overhead
loads.

DANGER OF HOT SURFACES!

This section specifies procedures and precautions for preventing personal injury
resulting from contact with hot surfaces.

DANGER OF SHARP CUTTING EDGES!

This section specifies procedures and precautions for preventing personal injury
resulting from cuts on thin metal fins.

HIGH PRESSURE HAZARD!

This section specifies procedures and precautions for preventing personal injury
resulting from high pressure.

DANGER OF ROTATING UNIT PARTS!

This section specifies procedures and precautions for preventing personal injury
resulting from rotating unit components.

RISK OF ACCIDENT DUE TO HOT MEDIUM!

This section specifies procedures and precautions for preventing personal injury
resulting from contact with hot medium.

DANGER OF INFLAMMABLE SUBSTANCES!

This section specifies procedures and precautions for preventing personal injury
resulting from fire hazard.

ENVIRONMENTAL DAMAGE!
This symbol warns about damage to the environment and turns attention to all
existing national environmental protection regulations.

EQUIPMENT DAMAGE!
This section specifies procedures and precautions for preventing damage to
MultiMAXX.

DAMAGE RISK DUE TO STATIC DISCHARGE!

This symbol precedes a warning on static-discharge damage to unit electronic
components.

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MultiMAXX HN Safety and User Information

1.3 Safety-conscious working

Observe the following instructions during installation, settings, service and
maintenance tasks:
ELECTRICAL HAZARD!
Disconnect all electric power of the unit and ensure the power cannot be inadvert-
ently energised, earth, short-circuit and block off all neighbouring live parts.
Non-compliance can lead to death or serious injury.

DAMAGE RISK DUE TO STATIC DISCHARGE!

While carrying out connections or adjustments on the MultiMAXX unit heater make
sure that you discharge yourself statically before touching PC boards and
electrical components.

Fluctuations and imbalance in supply voltage must not exceed tolerance limits speci-
fied on the unit identification plate; otherwise this could cause severe unit malfunction
or failure.

1.4 Proper use

MultiMAXX unit heaters shall only be used only for heating, filtering and
ventilating indoor and outdoor air of industrial facilities, warehouses, sales and
exhibition buildings. Filters, mixed air and air intake modules, suspension sets, control
units and control devices can be supplied as optional accessories.
Proper use also stipulates the observance of the current operation manual as well as
adherence to all inspection and maintenance intervals specified by DencoHappel.
For operating Cu/Al (Cu/Cu) heat exchangers the following limit values must be
observed:

Parameter Unit Value

pH value (at 20 °C) 7.5 - 9
Conductivity (at 20 °C) mS/cm < 700
Oxygen content O2 mg/l < 0.1
Total hardness °dH 1 - 15
Dissolved sulphur S not detectable
Sodium Na+ mg/l < 100
Iron Fe2+, Fe3+ mg/l < 0.1
Manganese Mn2+ mg/l < 0.05
Ammonium content NH4+ mg/l < 0.1
Chloride Cl- mg/l < 100
Sulphate SO42- mg/l < 50
Nitrite NO2- mg/l < 50
Nitrate NO3- mg/l < 50
Tab. 1-1: Limit values for different medium types in closed-loop cooling and
heating circuits

EQUIPMENT DAMAGE!
In open systems (e.g. when using well water) observe the limit values specified in
table Tab. 1-1. In case limit values are exceeded, fit a filter to clean the medium.
Excess of these values can cause formation of deposits in the medium and creates
a risk of erosion.
At the same time the unit shall be protected against dust and other elements that can
result in acidic or alkaline reaction with water (aluminium corrosion).

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Safety and User Information MultiMAXX HN

Improper use Any use other than that described above is considered improper. The manufacturer/
supplier is not liable for any damages arising from improper use. The user alone bears
the risk.

PERSONAL INJURY!
MultiMAXX unit heaters shall not be operated:
– in explosion risk areas;
– in rooms with high dust or moisture content
– in rooms with strong electromagnetic fields
– in rooms with aggressive environment that may attack plastics.
The following accident prevention regulations are valid (VBG1, BGV A2 (previously:
VBG4), VBG7w, VBG9a) and generally recognized codes for machinery and
principles of engineering, in particular DIN VDE 0100, DIN VDE 0105.

1.5 Safety regulations and codes

While performing assembly, electric installation, commissioning, maintenance and ser-
vice of the MultiMAXX units relevant national safety regulations and codes as well as
generally established technical practices shall be considered.

1.6 Modifications and changes

Do not attempt to modify, add components, or convert the MultiMAXX unit heater in any
way.
Changes or modifications of the unit heater shall invalidate the CE conformity and ren-
der and all warranty claims as null and void.

1.7 Spare parts

Only original DencoHappel spare parts are allowed, since DencoHappel is not liable if
third-party spare parts are used.

1.8 Personnel selection and qualification

NOTE!
It must be ensured that every person working on the MultiMAXX unit has read and
understood entire operation manual. Please read this document fully before com-
mencing any work, and not while performing a task.
Electrical connection shall only be carried out by qualified licensed staff or other indi-
viduals with proper professional training and experience in the following areas:
– Regulations concerning health and safety in the workplace
– Accident prevention regulations
– Directives and recognized codes of practice
All skilled individuals shall be able to assess, what the work entrusted to them entails,
and shall be able to recognize and avoid all associated dangers.

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MultiMAXX HN Technical Description

2 Technical Description

2.1 Technical description and scope of supply

2a
3a

7 6 5 4 3b 2b 1

Fig. 2-1: Unit components

1: Contact protection grille

2a: Wide wing fan
2b: Sickle blade fan
3a: Short intake nozzle
3b: Long intake nozzle
4: Fan module
5: Heat exchanger Cu/Cu
6: Unit casing in design variant
7: Manual secondary air louver, wall variant

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Technical Description MultiMAXX HN

2.2 Specification of material

Unit components Material

Fan with contact protection grille Various materials
Intake nozzle Galvanized metal sheet
Fan module Galvanized metal sheet
Heat exchanger Cu/Cu or Cu/Al or Fe/FeZn
Unit casing Galvanized and painted metal sheet/plastic
Outlet Galvanized metal sheet
or aluminium fins + galvanized metal sheet or
aluminium fins and stainless steel
Frost protection Various materials
Terminal box / fan isolator Various materials
Condensate drip tray Stainless steel
Tab. 2-1: Specification of material

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MultiMAXX HN Technical Description

2.3 Unit variants

Fig. 2-2: Unit heater with casing in industrial design and Fig. 2-4: Unit heater with casing as design variant with basic
secondary air louver wall louver

Fig. 2-3: Unit heater - cooling model with casing for wall Fig. 2-5: Unit heater with casing as design variant, with coil
mounting in industrial design, with condensate pump drip tray

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Technical Description MultiMAXX HN

Fig. 2-6: Unit heater - cooling model for wall mounting with Fig. 2-8: Unit heater - cooling model for wall mounting with
condensate drain condensate pump

Fig. 2-7: Unit heater - cooling model for mounting below Fig. 2-9: Unit heater - cooling model for mounting below
ceiling with four-side discharge and condensate ceiling with secondary air louver and condensate
drain pump

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MultiMAXX HN Technical Description

2.4 Unit components

MultiMAXX HN unit heater comprises the following parts: fan, heat exchanger and cas-
ing performed in galvanized painted metal sheet. The casing is optionally available in
RAL colour selected by the customer. The discharge side is fitted with a selectable dis-
charge louver. The axial fan is fitted on the rear side and is equipped with a contact
protection grille as of EN ISO 13857.
Unit rear side provides connections for filter accessories or outdoor air supply. M8 nuts
are riveted on the sides of the fan section (4 on each side) and are used to secure the
unit with brackets or suspensions on the wall or below the ceiling.
With cooling units make sure that the fan is not running and the supply of cooling
medium is shut off (in order to prevent condensation in places that are not fitted with a
condensate tray).
Units with a cooling function are fitted with an in-built coil drip tray and designed for free
condensate drain or operate with a condensate pump (refer to the installation manual
on the condensate pump SI1805). A short-period dry run (not longer than 5 min.) does
not lead to any operating malfunctions of the condensate pump. If the condensate main
is extended by others, the following aspects should be considered:
- Run the condensate pipework with accordingly large internal diameter
- Consider the maximum delivery head as shown in Fig. 2-13 and Tab. 2-6.
The condensate drain outlet has a 16 mm external diameter. The pump discharge line
is sized for 3/8“ pipes.

2.5 Operating conditions

Medium types The unit is not designed for medium types that can damage or destroy the surface coat-
ing due to corrosive, chemical or abrasive effects. Only non-corrosive and non-com-
bustible liquids or steam shall be used as a medium.

Cooling operation To prevent the formation of condensate on non-insulated casing parts when the tem-
perature falls below the dew point during cooling operation, certain minimum inlet
water or steam temperature
must be maintained. This tem-
perature depends on ambient
temperature and indoor rela- rel. humidity in %
tive humidity and is specified
in Diag. 2-1.
For example, at indoor tem-
perature of +26°C and relative
Water inlet temperature °C

humidity of 50% the medium

inlet temperature should not
fall below +5°C.

Indoor temperature tR °C

Diag. 2-1: Minimum allowed water inlet temperature as a

function of indoor air condition and relative
humidity
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Technical Description MultiMAXX HN

2.6 Unit dimensions

2.6.1 Unit dimensions MultiMAXX HN, heat exchangers Cu/Al, Cu/Cu, Fe/Fe Zn (water as medium)

Industrial casing Minimum clearance for installation and maintenance

Condensate tray with a free

drainage ∅ 16 mm (only with
cooling units, medium
function V)

Design casing Minimum clearance for installation and maintenance

Fig. 2-10: Dimension of unit heater and arrangement of heat exchanger connection fittings
Dimensions / unit size 1 2 3 4 5
A 642 738 866 1026 1154
B 520 616 744 904 1032
C 387 387 387 452 434
D (for EC motor) 150 150 175 175 -
E (for sickle blade fan) 35 50 51 66 15
E (for wide wing fan) 60 81 100 112 -
F (for EC motor) 150 150 170 150 -
G 418 514 642 802 930
H 451 547 675 835 963
I 300 300 400 400 500
J 273 273 273 348 330
K 457 553 681 841 969
L (for Cu/Al, Cu/Cu) 399 447 511 591 655
L (for Fe/FeZn) 361 409 473 553 617
M 470 566 694 854 982
Tab. 2-1: Unit dimensions

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MultiMAXX HN Technical Description

2.6.2 Unit dimensions MultiMAXX HN, heat exchangers Fe/Fe Zn (steam as medium)
Industrial casing Minimum clearance for installation and maintenance

Design casing Minimum clearance for installation and maintenance

Fig. 2-11: Dimension of unit heater and arrangement of heat exchanger connection fittings
Dimensions / unit size 1 2 3 4 5
A 642 738 866 1026 1154
B 520 616 744 904 1032
C 387 387 387 452 434
D (for EC motor) 150 150 175 175 -
E (for sickle blade fan) 35 50 51 66 15
E (for wide wing fan) 60 81 100 112 -
F (for EC motor) 150 150 170 150 -
G 418 514 642 802 930
H 451 547 675 835 963
I 300 300 400 400 500
J 291 290 288 350 329
K 41 45 49 55 59
L 361 409 473 553 617
M 470 566 694 854 982
Tab. 2-2: Unit dimensions

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Technical Description MultiMAXX HN

2.7 Heat exchanger connections

Model size 1 2 3 4 5
Rows 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
Pipe connections
Heat exchanger Threaded pipe / A R 1" R 1 1/4"
Cu/Cu (external thread)
Cu/Al Smooth bore pipe / O * 22 22 28 22 28 35 28 28 35 42 35 28 42
Heat exchanger Threaded pipe / A R 1" - R 1" - R 1 1/4" - R 1 1/4" - R 1 1/4" -
Fe/Fe Zn (external thread)
L.P.H.W. Smooth bore pipe / O * 33.8 42.4
Heat exchanger
42.4 (inlet)
Fe/Fe Zn Smooth bore pipe / O *
33.8 (outlet)
(steam)

Tab. 2-3: Water connections (* external ∅ d [mm])

2.8 Unit weight and water charge of heat exchanger

Size Weight including heat exchanger Water charge of heat exchanger
Cu/Al Cu/Cu Fe/FeZn Cu/Al a Fe/FeZn Fe/FeZn
Cu/Cu (A, C) (S, T) (R)
kg kg kg l l l
HN11 21 24 46 1.0 3.8 2.5
HN12 22 27 67 1.7 7.2 3.2
HN13 24 29 – 2.5 – -
HN14 25 32 – 3.2 – -
HN21 29 29 63 1.3 5.2 3.2
HN22 31 33 90 2.4 10.1 4.3
HN23 33 37 – 3.4 – -
HN24 36 41 – 4.3 – -
HN31 38 41 80 1.8 7.4 4.3
HN32 42 48 127 3.5 14.4 6.0
HN33 45 54 – 5.3 – -
HN34 49 61 – 6.3 – -
HN41 54 63 123 3.0 10.7 5.8
HN42 59 73 177 5.6 20.9 8.3
HN43 64 82 – 8.4 – -
HN44 70 92 – 9.9 – -
HN51 81 87 179 3.9 13.8 7.2
HN52 88 100 255 8.1 26.9 10.7
HN53 95 113 – 11.1 – -
HN54 102 126 – 14.0 – -
Tab. 2-4: Weight data include basic discharge and 3-speed fan

2.9 Operating limits

NOTE!
At inlet temperature exceeding 100°C with ceiling units and 130°C with wall units, the
inlet pipework must be shut off by a valve in case of fan standstill. All other important
data about unit capacity, weights, connections and sound power is specified in the
„Data and Facts MultiMAXX HN".

Unit Max. allowed ambient temperature -20°C to +40°C

Operating voltage 3 x 400 V (500 V) or 1 x 230 V~ 50 Hz
Protection class IP54
Power consumption refer to type code
Heat exchanger Cu/Al and Max. operating temperature 130°C (water)
Cu/Cu Max. medium pressure 1.6 MPa (water)
Fe/FeZn heat exchanger Max. operating temperature 160°C (water)
180°C (steam)
Max. medium pressure 1 row - 1.6 MPa, 2 rows - 1.0 MPa (water)
1 row - 0.8 MPa (steam)
2 rows - 0.8 MPa (steam) - heat exchanger "R"

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MultiMAXX HN Technical Description

2.10 Sound and electric data

Speed A-rated sum level in dB(A) Max. Max. Speed A-rated sum level in dB (A) Max. Max.
Size Sound Sound Power Current Size Sound Sound Power Current
RPM RPM draw kW draw A
power dB(A) pressure* draw kW draw A power pressure*
Motor A - 3 x 400 V 2-speed (low speed range) Motor R - 3 x 400 V 2-speed (high speed range)
860 61 46 0.05 0.28 1370 72 57 0.18 0.46
1 1
670 55 40 0.03 0.16 1050 66 51 0.13 0.27
910 65 50 0.12 0.45 1340 75 60 0.33 0.91
2 2
710 61 46 0.07 0.26 1020 67 52 0.24 0.53
640 66 51 0.12 0.49 900 73 58 0.34 1.01
3 3
500 60 45 0.07 0.28 720 68 53 0.23 0.59
650 68 53 0.24 0.72 870 78 63 0.76 1.84
4 4
500 59 44 0.15 0.41 650 73 58 0.47 1.06

Motor B - 3 x 400 V 2-speed (high speed range) 900 80 65 0.98 1.62

5
1320 71 56 0.14 0.49 680 71 56 0.70 0.93
1
1050 67 52 0.09 0.28 Motor S - 3 x 400 V 3-speed
1270 76 61 0.29 0.61 1370 72 57 0.17 0.55
2
890 69 54 0.19 0.35 1 1070 66 51 0.12 0.32
700 56 41 0.04 0.28
900 76 61 0.31 0.86
3 1370 75 60 0.34 0.67
660 70 55 0.20 0.50
910 81 66 0.51 1.31 2 1030 67 52 0.26 0.50
4
740 76 61 0.37 0.76 700 58 43 0.07 0.43

Motor C - 3 x 400 V 3-speed 900 73 58 0.38 0.98

3 680 68 53 0.27 0.57
1390 71 56 0.15 0.51
1 1160 67 52 0.11 0.30 450 58 43 0.09 0.49
700 59 44 0.04 0.26 870 78 63 0.68 1.78
1380 75 60 0.34 1.01 4 660 73 58 0.41 1.03
2 1060 70 55 0.25 0.58 420 64 49 0.12 0.89
690 58 43 0.07 0.50 920 80 65 0.92 2.54
910 73 58 0.28 0.92 5 770 71 56 0.66 1.47
3 730 69 54 0.20 0.53 460 66 51 0.19 1.27
460 57 42 0.07 0.26 Motor T - 1 x 230 V stageless
920 80 65 0.58 1.47 1 1700 77 62 0.29 1.25
4 740 75 60 0.43 0.85 2 1600 78 63 0.53 2.60
3 1200 79 64 0.75 3.30
460 64 49 0.14 0.73
4 1000 81 66 0.90 3.90
Motor D - 1 x 230 V 1-speed (low speed range)
Motor V - 3 x 500 V 3-speed
1 920 61 46 0.09 0.52
1370 72 57 0.17 0.44
2 890 65 50 0.14 0.88
1 1070 66 51 0.12 0.26
3 680 66 51 0.22 1.25
700 56 41 0.04 0.23
4 640 68 53 0.28 1.55
1370 75 59 0.34 0.70
Motor E - 1 x 230 V 1-speed (high speed range)
2 1030 67 52 0.26 0.40
1 920 71 56 0.19 1.00
2 1210 76 61 0.33 1.60 700 58 43 0.07 0.34
3 890 76 61 0.33 1.90 900 73 58 0.38 0.78
4 910 81 66 0.55 2.80 3 680 68 53 0.27 0.46
Motor Q - 3 x 400 V 2-speed (low speed range) 450 58 43 0.09 0.39
880 66 51 0.07 0.35 870 78 63 0.68 1.42
1
700 56 41 0.04 0.20 4 660 73 58 0.41 0.82
890 67 52 0.10 0.39 420 64 49 0.12 0.71
2
700 58 43 0.07 0.23 920 80 65 0.92 2.03
690 68 53 0.18 0.82 5 770 71 56 0.66 1.18
3
580 58 43 0.12 0.47 460 66 51 0.19 1.02
650 73 58 0.34 1.14
4
490 64 49 0.20 0.66
680 71 56 0.42 1.46
5
510 66 51 0.30 0.84

* Sound pressure: standard values at 5 m distance to the unit side, at maximum air flow rate and low reflection room. Industrial
hall volume 1,500 m3, absorption surface 200 m2 Sabin, hemispherical radiation = direction coefficient 2. These values can be
significantly influenced by the indoor characteristics in a positive or negative way.

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Technical Description MultiMAXX HN

2.11 Condensate pump

Condensate that occurs during cooling operation is collected by the coil drip tray. If a
natural slope cannot be guaranteed, then a condensate pump must be used.
Condensate pump forwards occurring condensate into headers or drainage pipework.

2.11.1 Description of condensate drainage

A condensate pump is connected to the coil drip tray via a hose and fulfils the following
functions:
– Pump is activated if the pre-set tray water level is exceeded
– Pump is deactivated when condensate falls below the minimum water level
– Alarm message is generated if allowed tray water level is exceeded

2.11.2 Technical data and condensate pump duty with wall and ceiling units
The maximum operating pressure of the condensate pump amounts to 0.1 MPa
(1 bar); the maximum water flow rate amounts to 500 l/h. Refer to Tab. 2-13 for pump
duty in l/h and dependence on the delivery head.

Wall unit Ceiling unit

2 1 3
2 3 1

Fig. 2-12: Condensate pump with wall and ceiling units

Pos. 1: Condensate pump
Pos. 2: Suction hose
Pos. 3: Pump tray with float switch

Technical data condensate pump

Technical Data Actual values

Power supply 230 V AC / 50 Hz

Current consumption 0.8 A

Power consumption 90 W

Protection class IP 20

Max. pump head 5.4 +/- 0.4 m

Max. water volume 500 l/h

Sound pressure level < 47 dBA (at 1 m)

Alarm sensor signal 1 A inductive, 4 A ohmic

Pump discharge line 3/8“ pipe at pump outlet

Tab. 2-5: Technical data condensate pump

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MultiMAXX HN Technical Description

Condensate pump duty

Condensate delivery head (m)

Condensate volume (l/h)

Fig. 2-13: Condensate pump duty (delivery head/condensate volume)

Pump head Delivery distance

5 m (l/h) 10 m (l/h) 20 m (l/h) 30 m (l/h)

1m 460 380 280 200

2m 390 320 240 180

3m 300 250 190 150

4m 200 180 130 100

5m 90 80 60 50

Tab. 2-6: Delivery distance of condensate pump

Condensate
volume
Delivery distance

Pump head

Field condensate
drainage collection
Conden-
pipework
sate pump

Fig. 2-14: Connecting condensate pump to drainage collection pipework

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Technical Description MultiMAXX HN

2.12 Air side accessories

The following accessories can be supplied for the MultiMAXX HN unit heater:

Description Order-Nr. Design

Mixed air module, type 1* ZHx.200# Recirculating and outside air offset by 90°
Mixed air module, type 2* ZHx.210# Recirculating and outside air opposite at 180°
Blocking damper outside air* ZHx.230# Galvanized metal sheet or stainless steel
Flexible canvas connections ZHx.2500 Elastic spacer, max. overall length 150 mm
Rectangular duct 150 ZHx.2600 Spacer, overall length 150 mm
Rectangular duct 1000 ZHx.2700 Overall length 1000 [mm]
Duct connecting bend 90°, ZHx.2800 90° symmetrical, tapers to a peripheral mounting frame
symmetrical
Duct connecting bend 90°, ZHx.2900 90° asymmetrical, tapers to a peripheral mounting frame
asymmetrical
Air intake hood, wall ZHx.3100 Galvanized metal sheet
Weather protection grille ZHx.3200 Galvanized metal sheet, overall depth 45 mm
End grille for accessories ZHx.3300 for connecting accessories to intake side
Duct through slanted roof ZHx.3400 Galvanized metal sheet
Air intake hood, roof ZHx.350# Painted metal sheet in RAL 9002 with bird protection grille,
without filter set or with filter set
Mat filter ZHx.370# In frame, with filter fleece class G2-G4, as of EN 779
Bag filter for roof air intake hood ZHx.380# Filter G2 or G4
Bag filter module ZHx.360# Module with filter
Spare bag filter for module „36“ ZHx.3902 Filter G2
ZHx.3904 Filter G4
Mat filter-spare filter fleece ZHx.400# Bag filter insert class G2
Bag filter insert class G4
Duct through roof with flat roof plinth ZHx.4900 Galvanized metal sheet
Frame for wall connection ZHx.5100 As spacer for wall opening
Flange ZHx.5200 Only for recirculating air units
Suspension type compact C ZHx.5300 For recirculating air units
Suspension Studio ZHx.5400 For recirculating air unit (as design model with wall outlet)
Modular type suspension ZHx.550x Only wall mounting
Ceiling suspension ZHx.5600 Installation without threaded rod
ZHx.5601 Threaded rod 1 m - M10
ZHx.5602 Threaded rod 2 m - M10
ZHx.5603 Threaded rod 3 m - M10
Tab. 2-7: Air side accessories for MultiMAXX HN

Symbol „x“ - model size

Symbol „#“ - see unit type code on page 3

NOTE!
For all other data on air-side accessories refer to „Data and Facts – MultiMAXX HN
Unit Heater“.

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MultiMAXX HN Shipping and Storage

3 Shipping and Storage

3.1 Shipping
Manufacturer’s instructions regarding transporting and storing the unit must be
followed (see labels on the packing).
NOTE!
• When the unit heater is delivered and unpacked, check that the delivery is correct
according to the despatch note, and also check for completeness and transit
damage.
• Ship and store unit heaters in original packing.

EQUIPMENT DAMAGE!
• After the shipment ensure that the unit is not damaged.

NOTE!
Claims for damage or missing parts can only be filed with the insurance company
only if shipping damage is confirmed by an authorized worker of the transportation
company.

3.2 Transport and handling of unit

• Attach lifting gear to the designated points of the assembly unit. Chains/slings
should not be knotted and/or be exposed to sharp edges. Special attention must be
given to equal weight distribution.
Only lifting gear with sufficient load carrying capacity is allowed.
DANGER OF SUSPENDED HEAVY OBJECTS!
Do not raise units overhead with personnel below units.

PERSONAL INJURY!
Do not use damaged transport devices.
Use a fork lift truck only if the unit is placed on a pallet.

DANGER – SHARP CUTTING EDGES!

Use personal protective equipment such as safety gloves, footwear and clothes
for unit shipping.

Fig. 3-1: Transport of unit

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Shipping and Storage MultiMAXX HN

Fig. 3-2: Shipping

3.3 Storage
The MultiMAXX HN unit heater must be protected from humidity and dirt. Store the unit
in rooms that meet IE 12 standards and EN 60 721-3-1 requirements.

NOTE!
Allowed storing conditions:
Air temperature: -25 °C to +40 °C
Air humidity: between 50 and 85 % (relative humidity with no condensation)

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MultiMAXX HN Assembly

4 Assembly

4.1 Load-bearing capacity of the installation site

NOTE!
The assembly site must be vibration-free and suitable for permanently supporting the
weight of the unit heater. If necessary, the approval of a structural engineer or archi-
tect must be received.
For mounting the unit, 2 sets with 4 M8 nuts are placed on the fan module – refer to
Fig. 2-10 and Fig. 2-11. The fixing material is enclosed with suspensions. Unused
M8 riv-nuts should be covered by M8 screws that hold the unit to the transport pallet.

4.2 Ceiling installation

It is necessary to consider the suspension height, the distance between the units and
minimum distance from the ceiling. The minimum permissible height above the floor
amounts to 2.7 m.

Table with suspension height of

unit for ceiling mounting

Unit size Suspension

max. (m)
HN11 11.5
HN12 9.8 Vertical
configuration of
HN13 9.0
air louvres
HN14 7.5
HN21 14.0
HN22 13.0
HN23 12.0
HN24 11.0
Suspension height

HN31 13.0
HN32 12.0
HN33 11.0
HN34 10.0
HN41 14.5
HN42 13.0
HN43 12.0
HN44 11.0
HN51 12.0
HN52 11.0
HN53 10.5
HN54 9.5
The data in the chart are standard values an
perature, if the latter exceeds indoor tempe

Fig. 4-1: Suspension height for ceiling installation

NOTE!
The maximum height of the unit ceiling installation varies depending on the dis-
charge temperature, reduced speed and air volume flow due to accessories.

Minimum distance from ceiling A (see Fig. 4-1)

It is necessary to keep the minimum distance to allow sufficient air intake and provide
sufficient access for maintenance.

Model size 1 2 3 4 5
Clearance A
300 300 400 400 500
(mm)

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Assembly MultiMAXX HN

Unit clearance with ceiling installation (refer to Fig. 4-2)

In order to provide favourable air distribution pattern in the occupied zone we
recommend that the following distances between units are maintained:

6 - 12 m 3-6m

Fig. 4-2: Distance between units with ceiling mounting

The ceiling installation for recirculating air units with suspension „ceiling“ (ZHx.570x) is
given in Fig. 4-6 and for mixed air units - refer to Fig. 4-10.

4.3 Wall installation

It is necessary to consider the minimum height, the direction of discharged air flow,
distance between units and minimum distance from the wall (refer to Fig. 4-3).

PERSONAL INJURY!
The minimum permissible height above the floor amounts to 2.7 m.

NOTE!
The wall mounted unit heaters should not be placed too high above the floor in order
to ensure that the air near the floor is well mixed.

Direction of discharged air flow

Discharge air flow should be directed as to avoid air draughts in the room. The primary
air flow must not be directed against walls, beams, cranes, shelves, columns or similar
obstacles!
Recommended distances between wall-mounted units (see Fig. 4-3)
The distances between units depend on the heat demand, number of units and their
arrangement.
Minimum distance from wall A (see Fig. 4-3)
It is necessary to keep the minimum distance to allow sufficient air circulation and
provide adequate access for maintenance.

Model size 1 2 3 4 5
Clearance A (mm) 300 300 400 400 500

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MultiMAXX HN Assembly

10 - 15 m 5-7m

8 - 11 m 8 - 11 m

Fig. 4-3: Distance between units with wall mounting

Air throw
Air throws are specified in the following table:

Unit model Air throw

max. (m) - lou-
vre U, W
HX11 8.2
HX12 7.7
HX13 7.1
HX14 6.8
HX21 9.5
HX22 9.1
HX23 8.7
HX24 8.3 Max. air throw
HX31 9.3
HX32 8.9
HX33 8.1
HX34 7.5
HX41 10.8
HX42 10.2
HX43 9.6
HX44 8.9
HX51 10.2
HX52 9.8
HX53 9.3
HX54 9.0
The data in the chart are stand- Fig. 4-4: Air throws with wall mounting
ard values and apply to the dis-
charge temperature if the latter
exceeds indoor temperature by
15 - 20 K.

For wall mounting of a recirculating air unit with „Compakt C“ suspension (ZHx.5300)
refer to Fig. 4-6, with "Modular" suspension (ZHx.5500) - refer to Fig. 4-7, with "Studio"
suspension (ZHx.5400) - refer to Fig. 4-8 and for mixed air units with "Modular"
suspension (ZHx.5303) - refer to Fig. 4-10.

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Assembly MultiMAXX HN

4.4 Safety clearance

NOTE!
When installing your unit heater, the following safety clearances must maintained: at
least 400 mm from unit sides and 1,000 mm in air flow direction
(as specified by CSN 06 1008 and CSN 13501-1).

4.5 Unit installation

NOTE!
Units should be installed in a safe, reliable and visually correct manner. For these
reasons, it is recommended to use manufacturer’s suspensions.

EQUIPMENT DAMAGE!
The unit must be installed in a stain-free, vibration-free and twist-free way.

NOTE!
Units must be fitted level to the ceiling to allow access for air venting and bleeding of
heat exchanger.
Fixation points: unit heaters are secured in at least 4 fixation points. Screws of the
transport safety device shall be used. The casing of the heat exchanger must be
protected during soldering of connection fittings.

4.6 Mounting unit casing

NOTE!
Unit heaters with industrial casing are delivered with a mounted casing. The design
casing is supplied separately, enclosed with the unit and mounted after the installa-
tion of the unit is completed. Before connecting the pipework, insert the rubber caps
(Pos. 7) on the coil connection fittings. When fitting individual casing parts, please
adhere to the sequence as shown in Fig. 4-5.

Following installation, upper and lower casing parts must be secured by screws (see
Pos. 4 and 6). Then rubber covers are secured on the connection fittings of the heat
exchanger (refer to position 7).

Actuator cable

Fig. 4-5: Mounting design casing

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MultiMAXX HN Assembly

Fig. 4-6: Ceiling mounting of a recirculating air unit with Fig. 4-8: Wall mounting of a recirculating air unit with „Studio“
„ceiling“ suspension (ZHx.570x) suspension (ZHx.5400)

Fig. 4-7: Wall mounting of a recirculating air unit with Fig. 4-9: Wall mounting of a recirculating air unit with
„Modular“ suspension (ZHx.550x) „Compakt C“ suspension (ZHx.530x)

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Assembly MultiMAXX HN

ZH#.3500

ZH#.4900

ZH#.4900

ZH#.200x

ZH#.360x

ZH#.2500 or
2600

ZH#.560x

Fig. 4-10: Ceiling mounting of a mixed air unit with „ceiling“ suspension (ZHx.560x)

ZH#.3100

ZH#.5100

ZH#.2900

ZH#.5505

ZH#.210x

ZH#.360x

ZH#.2500

Fig. 4-11: Wall mounting of a mixed air unit with „Modular“ suspension (ZHx.550x)

With mixed air units the flange for mounting accessories is fitted by the manufacturer;
with recirculating air units the flange (ZHx.5200) must be ordered as an accessory and
fitted by others on site.
For wall arrangement the mixed air section ZHx.20xx must be fitted as to provide side
suction of recirculating air (refer to Fig. 4-11).
Flexible canvas connection (ZHx.25x0) or rectangular duct 150 (ZHx.26x0) must be fit-
ted as the first add-on module for a mixed air unit. Refer to mounting examples in
Fig. 4-10 and Fig. 4-11.

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MultiMAXX HN Coil Connection

5 Coil Connection

5.1 Pipe connections

NOTE!
The supply and return piping should be run in such a way as to prevent mechanical
stress and without placing a strain on the heat exchanger with sufficient clearance
around the unit to allow for maintenance and servicing.
Connected piping: pipe and heat exchanger venting must be performed by others
on site!
Attention! Inlet and outlet heating coil connections: give special attention to
fitted labels!

EQUIPMENT DAMAGE!
Use a pipe wrench when attaching piping to coil fittings to prevent damage
(refer to Fig. 5-1).

Fig. 5-1: Connecting unit heaters to pipework

5.2 Dimensions of heat exchanger connections

For dimensions refer to Fig. 2-10 and Fig. 2-11 on page 13 and 14 as well as heat
exchanger connections in Tab. 2-3.

5.3 Connecting condensate drain

To drain off condensate properly, field-provided condensate drain must be connected
to the coil drip tray. (refer to Fig. 5 in the enclosed operation manual for louvers).
• Attach and seal a plastic hose or a copper pipe on the coil drip tray fitting.
• Install the condensate drain with a slope.
• When connecting the condensate drain to the sewage system, observe the relevant
regulations of the local Water Board (stench trap).

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Coil Connection MultiMAXX HN

5.4 Connecting condensate pump

Condensate pump with accessories is supplied loose. The packing comprises the
following items: pump bracket, condensate pump, suction hose and associated fixing
accessories - 2 screws for holding bracket with ceiling units, 4 screws for holding
bracket with wall units, 2 screws for holding condensate pump, 1 adhesive plastic
frame.
When installing the condensate pump on a wall unit and connecting to the coil drip tray,
follow the sequence shown in Fig. 5-2.

Fig. 5-2: Installing and connecting condensate pump to a wall unit in industrial and design
variant
When installing the condensate pump on a ceiling unit and connecting to the coil drip
tray, follow the sequence shown in Fig. 5-3.

Fig. 5-3: Installing and connecting condensate pump to a ceiling unit in design variant
Hose end of the condensate pump should be connected to the main drain pipe at the
installation site. Extension of the drain hose causes the relevant reduction in the
condensate volume (refer to Fig. 2-13 and Tab. 2-7).

NOTE!
The connection hose should be run with a slight slope (give special attention to avoid
sharp bends and blockage). The hose should be insulated on all contact surfaces to
prevent noise transmission.

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MultiMAXX HN Electrical Connection

6 Electrical Connection
HAZARDOUS VOLTAGE!
The electrical installation of the MultiMAXX HN unit heaters shall only be
carried out by qualified licensed electrical engineers in compliance with this
operation manual and the current regulations:

– VDE regulations, including safety regulations

– Accident prevention regulations
– Installation instructions

6.1 Connection diagrams

The electrical connection of MultiMAXX HN unit heaters shall be performed in accord-
ance with the valid wiring diagrams. The wiring diagram is attached to the inside cover
of the unit connection box or is enclosed separately.

HAZARDOUS VOLTAGE!
The wiring diagrams do not contain any protective measures. Currently valid stand-
ards and regulations must be observed and checked with the local power company.

Control/power electronics Fusing

MATRIX 2001, 3001 B 10 A
MATRIX 2002, 3002, 4002 B 16 A
MATRIX 2003, 3003, 4003 B 16 A
MATRIX 4004 B 10 A
Actuator B6A
Tab. 6-1: Fusing

6.1.1 Cable connections

The cable connections shall be performed in compliance with the local regulations and
code of practice.
The selection of cable type and cable cross section shall be performed by a qualified
electrical engineer. Addition of components by others and field line runs must be
designed for high temperatures and fitted with spacers.
Electrically screened line shall be used for the PTC thermistor, whereas earth screen
shall be connected on one side to the protective conductor terminal (PE) in the control
unit. The decision to attach earth screen at both ends shall only be made on site (e.g.
in case of severe interference), whereby the relevant applicable local regulations and
codes shall be observed.
After successful cable installation all cable entry points shall be sealed in a
splash-proof manner.

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Electrical Connection MultiMAXX HN

6.1.2 Motor protection using thermal contact

MultiMAXX HN fan motors are standard fitted with thermal contacts.
Fan fusing and over-temperature protection as well as unit deactivation in case of mal-
function is performed by connecting a thermal contact in the control cabinet.
If the unit is operated via external control, the thermal contact must be integrated in the
safety circuit.
In this case DencoHappel can not assume any warranty obligations for such unit.

6.1.3 Operation of basic unit

Unit heaters (both recirculating and mixed air units) can be operated with control units
(refer Fig. 6-44 and Fig. 6-45). Operation with frequency converters or switch units with
voltage reduction (e.g. transformer) is not possible.

6.2 Terminal box or electrical switch box

Depending on the model type, MultiMAXX units are fitted with:
— Plastic terminal box or
— Metal sheet electrical control box.

1 2

Fig. 6-1: Pos. 1: Plastic terminal box

Pos.2 Metal sheet electric control box

Plastic terminal box

The terminal box contains a terminal strip and, depending on the model, may also
contain additional electrical parts.

Metal steel electric control box

The metal sheet electric control box contains control / power electronics
(MATRIX 2001/3001, 2002/3002/4002, 2003/3003/4003, 4004).

NOTE!
In some cases free terminals for connecting electrical equipment are not available in
the terminal box and fan isolator. An additional terminal strip by others is required.

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6.3 Connection with control units MC 3xx

The components are connected via a terminal strip. Depending on a particular model
and coil connections, the terminal strip is placed in a plastic terminal box and mounted
on the right or left side of the fan casing.

ATTENTION! CONTROL UNITS!

Connection diagrams are enclosed with the relevant control unit or intermediate
terminal box.
Use the following control cables for connection:
— Control cable, depending on the unit configuration and local codes and
regulations
— Thermal contact connection using 0.5 mm control cable with screen performed as
aluminium clad sleeve, e.g. J-Y(ST)Y 2x2x0.8.

6.4 Connection with controls provided by others

The components are connected via a terminal strip. Depending on the particular model
and coil connections, the terminal strip is placed in a plastic terminal box and mounted
on the right or left side of the fan casing.

NOTICE ON CONTROLS BY OTHERS!

For details on connecting individual assemblies (e.g. fan, anti-freeze facility, etc.)
refer to the unit-specific wiring diagram enclosed with the main unit.
Before commencing electrical connection, check that the order code of the unit
electrical equipment matches the wiring diagram.

Give special attention to the left rotary field while connecting 2-speed motors!

HAZARDOUS VOLTAGE!
Before opening the connection box, the unit heater must be de-energised and iso-
lated at all poles.
• Connections must only be performed in accordance with the unit-specific wiring
diagram.

NOTICE ON FUSING!
Consider the maximum current consumption of the relevant fan motor
(see section 2.10)

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6.5 Motor terminal diagram for 3-speed three-phase external rotor motor
3 x 400 V (3 x 500 V), 50 Hz (motor type C, S, V)
– With thermal contacts
– With pole-changing capability
– Winding ΔΔ/YY/Δ
– Without voltage switch-over!
– For operating voltage refer to the unit identification plate.

6.5.1 3-speed operation at operating voltage 3 x 400 V (3 x 500 V)

– With three-stage control unit MC 3x3 (3x400 V, for 3x500 V special control unit is
required)
– Connection cable: 9 + PE = 10 wires
– Electrically screened cable: 2 TK connecting wires

Fig. 6-2: Motor terminal diagram - 3-speed operation

6.5.2 1-speed operation at operating voltage 3 x 400 V (3 x 500 V)

– With one-stage control unit MC 3x1 (3x400 V, for 3x500 V special switch unit is
required)
– Connection cable: 3 + PE = 4 wires
– Electrically screened cable: 2 TK connecting wires
1-stage mode: stage III (ΔΔ)

1-speed mode: speed II (YY)

1-speed mode: speed I (Δ)

Fig. 6-3: Motor terminal diagram - 1-speed operation

NOTE!
In order to ensure proper operation of the unit, rotation direction marked with an
arrow on the fan impeller must be maintained. If the fan is rotating in the wrong
direction, the reversal is carried out by changing 2 phases.

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6.6 Motor terminal diagram for 2-speed three-phase external rotor motor 3 x 400 V, 50 Hz
(motor type A, B, Q, R)
– With thermal contacts
– Winding Δ/Y
– Without voltage switch-over!
– Operating voltage: 3 x 400 V

6.6.1 2-speed operation at operating voltage 3 x 400 V

– With two-speed control unit MC 3x2
– Connection cable: 6 + PE = 7 wires
– Electrically screened cable: 2 TK connecting wires

Fig. 6-4: Motor terminal diagram - 2-speed operation

6.6.2 1-speed operation at operating voltage 3 x 400 V

– With one-speed control unit MC 3x1
– Connection cable: 3 + PE = 4 wires
– Electrically screened cable: 2 TK connecting wires

1-speed mode at speed II (Δ)

1-speed mode at speed I (Y)

Fig. 6-5: Motor terminal diagram - 1-speed operation

NOTE!
In order to ensure proper operation of the unit, rotation direction marked with an
arrow on the fan impeller must be maintained. If the fan is rotating in the wrong direc-
tion, the reversal is carried out by changing 2 phases.

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6.7 Motor terminal diagram for 1-speed single phase motor 1 x 230 V, 50 Hz (motor type D, E)
– With thermal contacts
– Operating voltage: 1 x 230 V, 50 Hz

6.7.1 1-speed operation at operating voltage 1 x 230 V

– With one-speed control unit MC 3x1
– Connection cable: 2 + PE = 3 wires
– Electrically screened cable: 2 TK connecting wires

Fig. 6-6: Motor terminal diagram - 1-speed operation

6.7.2 1-speed operation at operating voltage 1 x 230 V (external control)

– Connection cable: 2 + PE = 3 wires
– Electrically screened cable: 2 TK connecting wires

1-speed operation mode

Fig. 6-7: Motor terminal diagram - 1-speed operation

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6.8 Overview of the MATRIX control electronics

MATRIX control electronics is built into an electrical control box. The following over-
view illustrates different control PCBs. In order to enable necessary connections, the
following PCB layouts show the relevant controller type. You can also check the con-
troller type (e.g. MATRIX 3001) in the wiring diagram attached to the inside of control
box cover or on the PCB sticker.
For each connectable component an individual table indicates possibilities of
connecting electric equipment to the supplied controller hardware.

6.8.1 Controller type MATRIX 2001 and MATRIX 3001

MATRIX MATRIX
2001 3001 2001 3001
9 9

– Power supply – Power supply

– Control panel connection – Connecting secondary air louvres
– Connection of other units with MATRIX 200x – Control panel connection
– External room sensor – Connection of other units with MATRIX 200x/300x
– Inlet temperature sensor
– External room sensor
– Supply air sensor
– Status and error messaging
– External control input
Fig. 6-8: Controller type MATRIX 2001 and MATRIX 3001

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6.8.2 Controller type MATRIX 2002 and MATRIX 3002

MATRIX MATRIX
2002 3002 4002 4002+IO 2002 3002 4002 4002+IO
9 9

– Power supply – Power supply

– Secondary air louvre (in combination with MATRIX – Secondary air louvre
3000 system) – Control panel connection
– Control panel connection – Connection of other units with MATRIX 200x/300x
– Connection of other units with MATRIX 200x – Inlet temperature sensor
– External room sensor – External room sensor
– Supply air sensor
– Status and error messaging
– External control input
Fig. 6-9: Controller type MATRIX 2002 and MATRIX 3002

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6.8.3 Controller type MATRIX 4002 and MATRIX 4002+IO

MATRIX MATRIX
2002 3002 4002 4002+IO 2002 3002 4002 4002+IO
9 9

– Power supply – Power supply

– Secondary air louvre – Secondary air louvre
– Actuator of mixed air damper – Actuator of mixed air damper
– Control panel connection – Control panel connection
– Connection of other units with MATRIX 300x/400x – Connection of other units with MATRIX 300x/400x
– Inlet temperature sensor – Inlet temperature sensor
– External room sensor – External room sensor
– External sensor – External sensor
– Supply air sensor – Supply air sensor
– Status and error messaging – Status and error messaging
– External control input – External control input
– External extract air fan – External extract air fan
– External control inputs of IO boards
– Controller demand heating or cooling (volt free contact)
Fig. 6-10: Controller type MATRIX 4002 and MATRIX 4002+IO

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Electrical Connection MultiMAXX HN

6.8.4 Controller type MATRIX 2003 and MATRIX 3003

MATRIX MATRIX
2003 3003 4003 4003+IO 2003 3003 4003 4003+IO
9 9

– Power supply – Power supply

– Secondary air louvre (in combination with MATRIX – Secondary air louvre
3000 system) – Control panel connection
– Control panel connection – Connection of other units with MATRIX 200x/300x
– Connection of other units with MATRIX 200x – Inlet temperature sensor
– External room sensor – External room sensor
– Supply air sensor
– Status and error messaging
– External control input
Fig. 6-11: Controller type MATRIX 2003 and MATRIX 3003

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6.8.5 Controller type MATRIX 4003 and MATRIX 4003+IO

MATRIX MATRIX
2003 3003 4003 4003+IO 2003 3003 4003 4003+IO
9 9

– Power supply – Power supply

– Secondary air louvre – Secondary air louvre
– Actuator of mixed air damper – Actuator of mixed air damper
– Control panel connection – Control panel connection
– Connection of other units with MATRIX 300x/400x – Connection of other units with MATRIX 300x/400x
– Inlet temperature sensor – Inlet temperature sensor
– External room sensor – External room sensor
– External sensor – External sensor
– Supply air sensor – Supply air sensor
– Status and error messaging – Status and error messaging
– External control input – External control input
– External extract air fan – External extract air fan
– External control inputs of IO boards
– Controller demand heating or cooling (volt free contact)
Fig. 6-12: Controller type MATRIX 4003 and MATRIX 4003+IO

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Electrical Connection MultiMAXX HN

6.8.6 Controller type MATRIX 4004 and MATRIX 4004+IO

MATRIX MATRIX
4004 4004+IO 4004 4004+IO
9 9

– Power supply – Power supply

– Secondary air louvre – Secondary air louvre
– Actuator of mixed air damper – External valve
– Control panel connection – Actuator of mixed air damper
– Connection of other units with MATRIX 300x/400x – Control panel connection
– Inlet temperature sensor – Connection of other units with MATRIX 300x/400x
– External room sensor – Inlet temperature sensor
– External sensor – External room sensor
– Supply air sensor – External sensor
– Status and error messaging – Supply air sensor
– External control input – Status and error messaging
– External extract air fan – External control input
– External control inputs of IO boards
– Controller demand heating or cooling
– External extract air fan
Fig. 6-13: Controller type MATRIX 4004 and MATRIX 4004+IO

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6.9 Mounting site of control panel / room sensor

All control panels are supplied in IP54 protection class. External room temperature
sensor is enclosed.

NOTE!
The location where the sensor is fitted is crucial for precise control of indoor
temperature. Therefore the indoor temperature sensor (see Fig. 6-14) should:
– not be fitted next to doors, windows, hatches etc. as intense movement of
air can cause incorrect measurements,
– not be fitted on hot or cold walls (e.g. chimney, outside wall), as wall tem-
perature can cause incorrect measurements.
– not be fitted behind curtains and net curtains as the insulating layers of air
can cause incorrect measurements.
– not be fitted adjacent to unit discharge grilles as discharge temperature can
cause incorrect measurements.

e.g.

Fig. 6-14: Mounting control panel and room temperature sensor

For mounting your control panel on the wall, refer to the operation manual for the rele-
vant control panel. There you will also find the right drilling template.

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Electrical Connection MultiMAXX HN

6.9.1 Connecting cable to control panel

NOTE!
An additional sensor is required.

1
2

Fig. 6-15: Opening control panel

Pos. 1: Mounting plate

Pos. 2: Front panel

• Use a screwdriver to lock out the front panel and remove the latter to top of the
mounting plate, as shown in Fig. 6-15.

NOTE!
Depending on the MATRIX control system, different cables types with different
number of wires is used.
For unit-related assignment of terminals as well as data on cable type refer to
section „Electrical connection with MATRIX from page 47.
Run the low voltage and mains power supply cables separately at a minimum
distance of 150 mm.

• Run the connection cable to the electrical control box of the unit through a
diaphragm nose of the bottom section and the opening in the mounting plate of
control panel (refer to Fig. 6-15), the cable should then be wired to the terminals.

Use a screwdriver to loosen the terminal (refer to Fig. 6-15) and run the relevant wire
into the required terminal opening. As soon as the screwdriver is removed, the spring-
loaded terminal will ensure the needed grip.

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6.10 Electrical connection with MATRIX

6.10.1 Connecting mains supply voltage for 230 V units

MATRIX
2001 3001 4004 4004+IO
9 9 9 9

Pos. 1: Power supply 230 V AC / 50 Hz, fusing by others

max. B 10 A
Pos. 2: Connection on 1st unit; L1, N at fan isolator
Pos. 3: Connection on 2nd unit; L1, N at fan isolator
Pos. 4: To further units

• Apply the mains supply voltage in accordance with the wiring

diagram.

Fig. 6-16: Connecting mains supply voltage

NOTE!
Power supply for slave units can be provided by the master unit (refer to
Fig. 6-16, Pos. 3 and Pos. 4). Consider total current consumption of units
(see Tab. 6-1). If required, an auxiliary power supply must be applied.
According to the relevant regulations, an all-pole isolating device must be field
provided by others on site.

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Electrical Connection MultiMAXX HN

6.10.2 Connecting mains supply voltage for 400 V units

MATRIX
2002 3002 4002 4002+IO
2003 3003 4003 4003+IO
9 9 9 9

Pos. 1: Power supply 400 V AC / 50 Hz, fusing by others max.

B 16 A
Pos. 2: Connection on 1st unit; L1, L2, L3 at fan isolator
Pos. 3: Connection on 2nd unit; L1, L2, L3 at fan isolator
Pos. 4: To further units

• Apply the mains supply voltage in accordance with the wiring

diagram.

Fig. 6-17: Connecting mains supply voltage

NOTE!
Power supply for slave units can be provided by the master unit (refer to Fig. 6-
17, Pos. 3 and Pos. 4). Consider total current consumption of units (see Tab. 6-
1). If required, an auxiliary power supply must be applied.
According to the relevant regulations, an all-pole isolating device must be field
provided by others on site.

6.10.3 Connecting control cables

NOTE!
Use the following control cables for connection:
– for short cable lengths and/or locations not prone to interference:
multi-core control cable, 0.5 mm2, screened with aluminium-clad plastic sleeve
e.g. J-Y(ST)Y 1x2x0.8 / 3x2x0.8 / 4x2x0.8
– with long cable lengths and/or location prone to interference:
multi-wire control cable 0.5 mm2 with copper-weave shielding

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MATRIX
200x 300x 400x 400x+IO
9
Connecting control panel – unit - other slave units
(without valve regulation)
Control panels MATRIX OP21 can only be operated with units
fitted with MATRIX 200x controller.

MATRIX OP21
Control panel A maximum of 16 units can be connected to OP21.
• Connect the control cables in accordance with the wiring
with

diagram.

– Control cable: see note on page 48.

Slave unit with
MATRIX 2000

Other slave units

Fig. 6-18: Connecting control panel – units

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Electrical Connection MultiMAXX HN

MATRIX
200x 300x 400x 400x+IO
9 9

Connecting master unit MATRIX 3000 – slave units

MATRIX 2000
Slave unit with
MATRIX 3000

Units with MATRIX 300x can be connected to units fitted with

MATRIX 200x.

• Connect the control cables in accordance with the wiring

diagram.

– Control cable: see note on page 48.

Slave unit with
MATRIX 2000

Slave units

Fig. 6-19: Connecting master unit – slave units

6.10.4 Completing bus connection MATRIX

200x 300x 400x 400x+IO
9

Connecting control panel – network participant

Control panel MATRIX OP21

When connecting control panel MATRIX OP21 to MATRIX.Net

network, 2-wire bus line should be used.

• Connect the control cables in accordance with the wiring

diagram.

– The following cable is recommended for the bus line:

Manufacturer: HELUKABEL
Type: CAN-BUS flexible 2 x 2 x ... mm2:
Network user

(refer to page 46 at the bottom)

Fig. 6-20: Connecting control panel – network participant

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MATRIX
200x 300x 400x 400x+IO
9

Control panel connection – air treatment unit

Control panels MATRIX OP3x/44/5x can be only operated with

Control panel MATRIX

units fitted with MATRIX 3000/4000.

OP30 - OP71
• Connect the control cables in accordance with the wiring
diagram.

– The following cable is recommended for the bus line:

Manufacturer: HELUKABEL
Type: CAN-BUS flexible 2 x 2 x ... mm2:
(refer to page 46 at the bottom)
with MATRIX
First unit
Next unit with MA-
TRIX

Fig. 6-21: Control panel connection – air treatment unit

NOTE!
For connecting the MATRIX.Net use only twisted-pair wire with braided shield
certified according to DIN 19245 T3 and EN 50170.

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6.10.5 Connecting outside sensor (option) MATRIX

200x 300x 400x 400x+IO
9 9

Pos. 1: Connection cable (refer to notice on page 48)

MATRIX 400x
Unit with

• Connect the outside sensor according to the wiring

diagram.

Fig. 6-22: Connecting outdoor sensor

6.10.6 Connecting inlet sensor (option) MATRIX

200x 300x 400x 400x+IO
9 9 9
Pos. 1: Connection cable (refer to notice on page 48)
300x/400x
MATRIX
Unit with

• Connect the inlet sensor according to the wiring diagram.

Supply terminals are located on the MATRIX 300x/400x
printed circuit board.

Fig. 6-23: Connecting inlet sensor

6.10.7 Connecting room temperature sensor MATRIX

200x 300x 400x 400x+IO
9 9 9 9

Pos. 1: Connection cable (refer to notice on page 48)

300x/400x
MATRIX
Unit with

• Connect the room temperature sensor according to the

wiring diagram.
– Connection can
– be performed with MATRIX 200x using control panel OP21
(terminals 12-13) or with MATRIX 300x/400x directly on the
Fig. 6-24: Connecting room temperature sensor controller or control panel OP3x/OP44/OP5x.
– bei MATRIX 300x/400x direkt am Regler oder am Bedien-
gerät OP3x/OP44/OP5x erfolgen.

6.10.8 Connecting anti-freeze sensor MATRIX

200x 300x 400x 400x+IO
9 9

Pos. 1: Connection cable (refer to notice on page 48)

300x/400x
MATRIX
Unit with

• Connect the anti-freeze sensor according to the wiring

diagram.

Fig. 6-25: Connecting anti-freeze sensor

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6.10.9 Connecting supply air sensor MATRIX

200x 300x 400x 400x+IO
9 9 9

Pos. 1: Connection cable (refer to notice on page 48)

• Connect the supply air sensor according to the wiring

300x/400x
MATRIX
diagram.

Unit with

Fig. 6-26: Connecting supply air sensor

NOTE!
Connect the shielding of sensor lines with the cable shield grounding clamp to
a large earth surface area!

6.10.10 Connecting air quality sensor MATRIX

200x 300x 400x 400x+IO
9

• Connect air quality sensor 903WRF04CO2V in accordance

MATRIX 400x

with the wiring diagram.

Air quality
Unit with

sensor

Fig. 6-27: Connecting air quality sensor

6.10.11 Connecting status and fault messaging MATRIX

2001 3001 4001 4001+IO
9 9 9
The controller PCB enables to tap status and alarm messages
using a volt free contact. The contact load at 230 V AC
MATRIX 300x/400x

amounts to a maximum of 4 A ohmic / 2 A inductive.

Operation

• Connect in accordance with the wiring diagram.

Unit with

Operation:
Fault

contact closed on terminal 120 -121

Fault:
contact closed on terminal 124 - 125
Fig. 6-28: Connecting operation and fault messaging

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6.10.12 Connecting functional inputs and outputs MATRIX

2001 3001 4001 4001+IO
9 9 9

Functional input can be assigned with different functions

depending on the supplied control equipment.
To activate the function the contact has to be:
300x/400x
MATRIX
Unit with

– closed for economy mode operation

– open for unit OFF with frost protection
Functional input as
volt free contact – closed with gate contact.
Changing this function is possible using our MATRIX.PC
service software.
• Connect in accordance with the wiring diagram.
Fig. 6-29: Connecting functional input
The loop resistance may not exceed 500 Ω (max. 24 V).

MATRIX
2001 3001 4001 4001+IO
9

Function inputs
MATRIX 400x with I/O add-on card

Functional inputs can be assigned with different functions.

Cooling
Jumper by others
– Normal Operation
Heating
– Economy mode
– Free operating mode (the functions of these operating
Unit with

Jumper by others
modes can be programmed using the service software
Autonomous
operating mode MATRIX.PC)
Unit OFF – Switching the unit off (without frost free condition in room)
Economy operation
Function outputs
Normal operation
The controls contains 2 function outputs:
– Heating request (max. 230 V/4 A ohmic/2 A inductive)
– Cooling request (max. 230 V/4 A ohmic/2 A inductive)
Fig. 6-30: Connecting function inputs and outputs
If no jumpers are set at D00-D30 and D00-D32, outputs D30-
D31 and D32-D33 can be used as volt free outputs (max. 2 A).
– Internal fusing for all outputs of I/O module amounts to 4 A
• Connect in accordance with the wiring diagram.
The loop resistance may not exceed 500 Ω (max. 24 V).

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6.10.13 Connecting secondary air louvre MATRIX

200x 3001 400x 400x+IO
9

MATRIX 3001
• Connect the secondary air louvres according to the wiring

Unit with
diagram.

Fig. 6-31: Connecting secondary air louvre

MATRIX
2002 3002 4002 4002+IO
2003 3003 4003 4003+IO
4004 4004+IO
9 9 9

• Connect the secondary air louvres according to the wiring

300x/400x
MATRIX
Unit with

diagram.

Fig. 6-32: Connecting secondary air louvre

6.10.14 Valve connection on unit MATRIX

200x 300x 400x 400x+IO
9
Unit with MATRIX 400x

• Connect the valve of series 934.xxx according to the wiring

diagram.
• Supply terminals are located on the I/O module.
• With an external valve without 230 V continuous supply
(terminal 100) connection is performed using
terminal 113-114-N.
• Valve opens - terminal 114
• Valve closes - terminal 113
Fig. 6-33: Valve connection

6.10.15 Valve connection using valve module MATRIX

200x 300x 400x 400x+IO
9 9 9 9
NOTE!
For connecting valve actuators to the valve module MATRIX.V refer to the
relevant operation manual on „Global Modules“.

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6.10.16 Connecting shut off valve MATRIX

200x 300x 400x 400x+IO
9 9 9
1 = 230 V valve of series 934xxx.
MATRIX 300x/400x
2 = 230 V valve with spring return
• Connect the shut off valve in accordance with the wiring
Unit with

diagram.
• For an external valve without 230 V continuous supply
(terminal 130) connection is performed using terminal
121-122-N.
• Jumper 120-130 must be set externally.
• Valve opens - terminal 121
• Valve closes - terminal 122
Fig. 6-34: Valve connection

6.10.17 Connecting differential pressure switch MATRIX

200x 300x 400x 400x+IO
9 9
MATRIX 400x

• Connect the differential pressure switch according to the

Unit with

wiring diagram. (With open contact filter contamination

below limit value.)

Fig. 6-35: Connecting differential pressure switch

6.10.18 Connecting mixed air damper MATRIX

200x 300x 400x 400x+IO
9 9

• Connect the mixed air damper according to the wiring

MATRIX 400x

diagram.
Unit with

– Terminal 133 closes mixed air damper

– Terminal 134 opens mixed air damper.
– Signal tapping of potentiometer has to be made on
terminal 02, external tapping is arbitrary.

Fig. 6-36: Connection for damper actuator

6.10.19 Connecting extract air fan control MATRIX

200x 300x 400x 400x+IO
9 9
Connecting external extract air fan is done in fresh air mode.
MATRIX 400x

– After jumper is set on terminals 130 and 131, terminal 132

Unit with

Jumper is supplied with 230 V control voltage, which can be used for
by others
extract air fan isolator by others on site.
– Relay contact 4 A ohmic /2 A inductive.
– Internal fusing for all outputs of controller amounts to 4 A.
230V output • Connect the extract air fan according to the wiring diagram.
for external extract
fan control

Fig. 6-37: Connecting extract air fan control

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6.11 MATRIX.NET network and shielding connection

This section contains information about the MATRIX.Net and the correct network
setup. The MATRIX.Net is a network through which various components of the control
system (network users) are connected via a data bus. The bus enables to exchange
all information required for control and regulation between the users.
Network user may include the following:
– Controller
– Control panels
– Global modules
– Central clock timer
– LON® interface
– Service software.

6.11.1 Group structure

A group consists of a minimum 2 and maximum 20 users (control panel, 16 air treat-
ment units, valve module, DV module and LON module). This means, for example, that
a control panel and a controller/unit form a group. However, a group can also be made
up of a LON module and a controller/unit. The LON module transmits setpoints and
current readings into the group. With units fitted with MATRIX 3000 and MATRIX 4000,
a group can also be formed by replacing the control panel by a global module, such as
MATRIX.LON.

Group structure with the MATRIX 2000 system

A group can be formed with the MATRIX 2000 system, as illustrated in Fig. 6-38.

Networking Group

Max. 1 control panel

Unit 1 Unit 2 Unit 16

4-10 wires 4-7 wires 4-7 wires

Fig. 6-38: Group structure with MATRIX 2000 controller type

The group address is assigned via the group address switch on the control panel –
refer to the “Commissioning and Testing” chapter in the operation manual for “MATRIX
control panels”. The assignment of modules MATRIX.V, MATRIX.LON to this group is
completed with MATRIX.V via the group address switch or with MATRIX.LON - via soft-
ware – refer to the “Commissioning” section in this operation manual or corresponding
manual for MATRIX Global modules.
Network connection for MATRIX.Net is carried out on the control panel.

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Electrical Connection MultiMAXX HN

Group structure of the MATRIX 3000 system in combination with the MATRIX 2000 system
A group may be formed using the MATRIX 2000 and MATRIX 3000 systems. The
Fig. 6-39 shows an example of a network consisting of a control panel, MATRIX 2000
system, MATRIX 3000 system and various global modules.

Networking Group

Unit 1 Unit 2 Unit 16

max. 1
control panel

4-7 wires 4-7 wires

Unit 1 Unit 2 Unit 16

4-7 wires 4-7 wires

Fig. 6-39: Combined group structure of controller types MATRIX 2000 and MATRIX 3000

The group address is assigned:

– via the group address switch on the control panel – refer to the “Commissioning and
Testing” section in the relevant operation manual for MATRIX control panels.
– on the printed circuit board of the MATRIX 3000 controller – refer to the unit’s oper-
ation manual.
Data assignment of MATRIX.LON module is performed via LON-side configuration.
The MATRIX.V module is assigned to this group via the group address switch – refer
to the “Commissioning” section in this operation manual or the corresponding manual
for MATRIX Global Modules.
Any assignment and combination of units 2-16 is possible. The control panel must be
connected to a MATRIX 3000 controller type
It is possible to set up a group using the MATRIX 3000 system that also incorporates
components of the MATRIX 2000 system.
Besides, the control panel is not required if global modules (such as MATRIX.LON, DI,
DO and AI) are available and the required operating parameters and setpoints are
communicated via these group modules.

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Group structure with MATRIX 3000 and/or MATRIX 4000 system

A group may be formed using the MATRIX 3000 and MATRIX 4000 systems. The
Fig. 6-40 shows an example of a network consisting of a control panel, MATRIX 3000
system, MATRIX 4000 system and various global modules.

Group Networking

Unit 1 Unit 2 Unit 16

Fig. 6-40: Combined group structure of controller types MATRIX 3000 and MATRIX 4000

Any assignment and combination of the controllers/units is possible. However, only

MATRIX 3000 or only MATRIX 4000 controllers may be used. We recommend the
assignment of the control panel as the first component of a group.
The group address is assigned:
– via the group address switch on the control panel – refer to the “Commissioning and
Testing” section in the relevant operation manual for MATRIX control panels.
– on the printed circuit board of the MATRIX 3000/4000 controller – refer to the unit’s
operation manual.
Data assignment of MATRIX.LON module is performed via LON-side configuration.
The MATRIX.V, MATRIX.RF and MATRIX.EM modules are assigned to this group via
the group address switch – refer to the “Commissioning” section in this operation man-
ual or the corresponding manual for MATRIX Global Modules.

NOTE!
The combination of units with MATRIX 3000 and units with MATRIX 2000 sys-
tems is permitted in this group set-up – see “Group structure of the MATRIX
3000 system in combination with the MATRIX 2000 system” on page 58. The
combination of units with MATRIX 4000 and units with MATRIX 2000 systems
is not possible

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6.11.2 Network structure MATRIX.Net

A network can consist of one or several groups (up to 16). Global modules can also be
integrated into the network. The network structure/network topology of MATRIX.Net
must be performed in a linear manner - see “Topologies of network MATRIX.Net” on
page 61. The maximum extent of the MATRIX.Net network is shown in Fig. 6-41.

Group 2 Group 4 Group 16

Group 3 Group 1

Fig. 6-41: Example of maximum extent of the network

At its maximum extent, the network can consist of:

– a maximum of 16 unit groups – see “Topologies of network MATRIX.Net” on
page 61
– two digital input modules (MATRIX.DI)
– two analogue input modules (MATRIX.AI)
– two digital output modules (MATRIX.DO)
– a central timer (MATRIX.CLOCK)
– a return air management (MATRIX.EM)
– up to 16 LON modules (MATRIX.LON).
Any assignment of the unit groups and the global modules in the network is possible.
The following points are decisive for the assignment of the units, control panels and
global modules to a group. Physical assignment is not considered:
– the setting of the group address switch (refer to the Chapter “Commissioning and
Testing” in the relevant operation manual)
– or the assignment of a module input and output to a unit group via the MATRIX.PC
service tool (refer to the online help for the service software).

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6.11.3 Topologies of network MATRIX.Net

The MATRIX.Net can be set in a line structure and a line structure with a stub line.
All units fitted with MATRIX system can access this data bus. The data bus must be
terminated at both physical ends to avoid reflections which can interfere with data
transfer. Configurable bus end resistors are integrated on the respective boards
enabling safe termination – refer to Chapter „Connecting MATRIX.Net“.

6.11.4 Line structure

The illustration shows the setup of the MATRIX.Net with line structure. As an example
two groups, each consisting of a control panel and a Global Module, are networked. In
addition, power supply of the control panel via the controller (terminals 95/99) is shown.

Group 1 Group 2

4 wires 2 wires 2 wires 4 wires

Fig. 6-42: Set up of MATRIX.Net in line structure

NOTE!
The data transfer cable must be run as demonstrated in Fig. 6-42 in such a way
that only one side of the respective shielding is applied – see “Shielding / Earth-
ing” on page 64.

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6.11.5 Line structure with stub line

The illustration shows the setup of the MATRIX.Net with line and stub line structure. A
sample connection of a control panel via a stub line in multiple groups is illustrated. The
maximum allowed stub line length amounts to 25 m.

Group 1 Group 2 Group X

4 wires 2 wires
2 wires

Fig. 6-43: Set up of MATRIX.Net in a line structure with a stub line

* As it is not allowed to connect three wires together, a joining terminal must be provided. To do so, the
intermediate terminals (STV) mounted on the board (if not already occupied) or terminals fitted on-site by
others can be used.

NOTE!
The data transfer cable must be run as demonstrated in Fig. 6-43 in such a way
that only one side of the respective shielding is applied – see “Shielding / Earth-
ing” on page 64.

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6.11.6 Network setup MATRIX.Net

Data transfer cable

For setting up the MATRIX.Net use only data transfer cable certified according to DIN
19245 T3 and EN 50170 as twisted-pair wire with braided shield.
We recommend the following data transfer cable:

Total max. line Max. line length Producer Cable type only MATRIX.Net +
length [m] with stub lines [m] MATRIX.Net supply voltage

50 50 LAPP cable UNITRONIC® BUS CAN 1x2x0.22 2x2x0.22

300 150 LAPP cable UNITRONIC® BUS CAN 1x2x0.34 2x2x0.34

600 150 LAPP cable UNITRONIC® BUS CAN 1x2x0.5 2x2x0.5

30 30 LAPP cable UNITRONIC® BUS LD 1x2x0.22 2x2x0.22

30 30 LAPP cable UNITRONIC® Li2YCY (TP) 2x2x0.22

150 60 LAPP cable UNITRONIC® Li2YCY (TP) 1x2x0.34 2x2x0.34

150 60 LAPP cable UNITRONIC® Li2YCY (TP) 1x2x0.5 2x2x0.5

30 30 LAPP cable UNITRONIC® Li2YCY PiMF 2x2x0.22

300 150 LAPP cable UNITRONIC® Li2YCY PiMF 2x2x0.34

600 150 LAPP cable UNITRONIC® Li2YCY PiMF 2x2x0.5

50 50 HELUKABEL CAN BUS 1x2x0.22 4x1x0.22

300 150 HELUKABEL CAN BUS 1x2x0.34 4x1x0.34

600 150 HELUKABEL CAN BUS 1x2x0.5 4x1x0.5

30 30 HELUKABEL PAAR-TRONIC-Li-2YCYV 2x2x0.22

2X2X

30 30 BELDEN 9841 1x2xAWG24

30 30 BELDEN 9842 2x2xAWG24

150 60 BELDEN 3105A 1x2xAWG22

150 60 BELDEN 3107A 2x2xAWG22

Tab. 6-2: Data transfer cable

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Line lengths
Regardless of the cross section and the number of participants the maximum line
length including stub lines must not exceed 600 m. The stub line must not exceed
25 m. The total length of all stub lines may not exceed a maximum 150 m.

RECOMMENDATION
Bridges must be used in the network if there are more than 110 users. To
increase the line length, special jumpers are necessary to decouple running
times of telegrams between the network participants.

The cross-section of the bus cable must be changed depending on the MATRIX.net
cable length!

Line length Line type

up to 50 m 2 x 2 x 0.22 mm²
*1 x 2 x 0.22 mm²
up to 600 m 2 x 2 x 0.5 mm²
*1 x 2 x 0.5 mm²
*Contains 2 wires for power supply to control panels or modules

Shielding / Earthing

• Install the data transfer cable (MATRIX.Net) on one side in the unit heater using
shielding clips to ensure the best possible electrical contact.
• Connect the shielding with the shielding clip to a large earth surface area!
• In systems with a large network extent, or if large scale EMC impairment is likely,
the shielding should be applied on both sides. Before this operation make sure that
no potential differentials occur.

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6.12 Connecting control unit MC 3xx or controls by others

The components are connected via a terminal strip. Depending on the particular model
and coil connections, the terminal strip is placed in a plastic terminal box and mounted
on the right or left side of the fan casing.

ATTENTION! CONTROL UNITS!

Wiring diagrams are enclosed with the corresponding MC 3xx control units.
Control and supply cables depend on the unit configuration and local electrical
codes, refer to Fig. 6-44 and Fig. 6-45.

NOTICE ON CONTROLS BY OTHERS!

For details on connecting individual assemblies (e.g. fan, anti-freeze facility, etc.)
refer to the unit-specific wiring diagram enclosed with the main unit. Before com-
mencing electrical connection, check that the order code of the unit electrical
equipment matches the wiring diagram.

HAZARDOUS VOLTAGE!
Before opening the connection box, the unit heater must be de-energised and iso-
lated at all poles.
• Connections must only be performed in accordance with the unit-specific wiring
diagram.

NOTE!
The installation site of the room temperature sensor/room thermostat is crucial for
the precise control of indoor temperature. Therefore do not install an indoor
temperature sensor/thermostat in the following locations:
- next to doors, windows or openings etc. as intense air movement can cause
incorrect measurements,
- hot or cold walls (e.g. chimney, outside wall), as wall temperature can cause
incorrect measurements,
- behind curtains and net curtains as insulating layers of air can cause incorrect
measurements,
- adjacent to unit discharge grilles as discharge temperature can cause incorrect
measurements.

6.12.1 Specification of MC 3xx control unit

Function ”K” - control switch „open – close“ for regulation of secondary air louver
Function ”R” - status and alarm message can be tapped using volt free relay contacts
Function ”S” - connection for shut off valve with 230 V actuator (also modulating).
Function ”W” - status and alarm message can be tapped using volt free relay contacts
Connection for a shut off valve with 230 V actuator (also modulating)

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Unit group comprising MultiMAXX HN mixed air unit with MC 33x control unit.

Room thermostat

Intermediate terminal box

Power supply

Control unit
MC 33x

Fig. 6-44: Unit group comprising MultiMAXX HN mixed air units with MC 33x control unit

Required number of wires

MC 332 MC 333 MC 331 MC 331
Control unit
3x400V/50Hz 3x400V/50Hz 3x400V/50Hz 1x230V/50Hz
Cable 1 (power supply) 5 5 5 3
Cable 2* (louvre regulation) 4 4 4 4
Cable 3 (frost protection) 4 4 4 4
Cable 3a (frost protection) 5 5 5 5
Cable 4 (fan motor) 7 10 5 3
Cable 5 (mixed air module) 4 4 4 4
Cable 6 (room thermostat) 4 4 4 4
Cable 7** (thermal contact) 2 2 2 2

* only for MC 33xK

** Cable with earth screen e.g. J-Y(ST)Y 1x2x0.8

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Unit group comprising MultiMAXX HN mixed air units with MC 30x control unit.

Room thermostat

Intermediate terminal box

Power supply

Control unit
MC 30x

Fig. 6-45: Unit group comprising MultiMAXX HN recirculating air units with MC 30x
control unit.

Required number of wires

MC 302 MC 303 MC301 MC301
Control unit
3x400V/50Hz 3x400V/50Hz 3x400V/50Hz 1x230V/50Hz
Cable 1 (power supply) 5 5 5 3
Cable 2 (louvre regulation) 4 4 4 4
Cable 3 (fan motor) 7 10 5 3
Cable 4 (room thermostat) 4 4 4 4
Cable 5 (thermal contact) 2 2 2 2

* only for MC 30xK

NOTE!
When using MC 3xx control units the wiring diagram is enclosed with the relevant
control unit.

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6.13 Recommended connection for frost protection

Unit connection
box

Anti-freeze
controller
912.014L

Anti-freeze sensor

Fig. 6-46: Connection for anti-freeze controller

6.14 Connecting actuators for mixed air module and blocking damper
The relevant connection diagram is printed on identification plates of actuators.

Actuator 230 V, open/close (2) Actuator 24 V, open/close (6)

Actuator 230 V, open/close + Actuator 24 V (0 .. 10 V) (7)

potentiometer (3)

Actuator 230 V, open/close + Actuator 230 V+ spring return (5)

final position switch (4)

The number in the brackets corresponds to the type code for accessories

Fig. 6-47: Connection for actuator

6.15 Connection for differential pressure switch

2: Final pressure drop

3: Initial pressure drop

Fig. 6-48: Connection for differential pressure switch

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6.16 Connection for louvre actuator

For connection details refer to the unit connection diagram.

Fig. 6-49: Connection for actuator

6.17 Connection for condensate pump

Detailed connection diagram for the condensate pump is included in the installation
manual for SI1805 condensate pump.

Fig. 6-50: Connection for condensate pump

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7 Commissioning
DANGER OF ELECTRICAL CURRENT!
Before performing any work on the unit, ensure that it is isolated.
Ensure that the unit is secured against being switched back on at an appropriate
point of the on-site power supply.

DANGER OF SCALDING!
Before completing any kind of job on fan coil units:
Seal off the supply of heating medium before performing work on the valves or the
inlet or outlet pipework. Ensure that the shut off pipework can not be opened
inadevertently.
Do not commence work before the heating medium has cooled down.

DANGER OF ROTATING UNIT PARTS

Rotating fan impellers pose a risk and may cause injuries. Before performing any
work on the unit, ensure that it is isolated. Ensure that the unit is secured against
being switched back on at an appropriate point of the on-site power supply.

NOTE!
Before commissioning make sure that unit discharge, heat exchanger, coil drip tray
and filters are clean.
If necessary, these components should be cleaned or filter medium replaced.

7.1 Pre-commissioning checklist

– Mechanically and electrical installation of the entire system comprising
MultiMAXX HN units is complete.
– The MultiMAXX HN unit is de-energised and isolated.
– All medium pipes were flushed and are free from residues and foreign matter.
– The unit is properly charged with medium (refer to "Proper use" on page 29).

7.1.1 Prior to commissioning the following checks must be carried out:

• Check all screwed pipe connections and fixing points. Check the unit heater for
possible damage. (ensure that the unit heater is error-free)
• Checking plug fan: minimum clearance between impeller and air suction nozzle
must correspond to a minimum 1% of impeller cross section.
• Open the valves in the pipework.
• If the pipework / heat exchanger were drained following the assembly, charge the
system properly and perform its air venting. (refer to section 7.2).
• Give special attention to complete air venting of the unit in order to prevent
formation of air bubbles in the heat exchanger.
• Check that the pipework and connections and tight and leak-free.
• Check electric connections, as specified in the wiring diagrams in the current
operation manual or/and enclosed in the control box of the unit, MC3xx or MATRIX
control box.
• Check correct air flow direction: fan rotating direction is correct, if air is discharged
from the discharge louvres into the room.
• Perform adjustment of secondary air louvre depending on desired air flow direction.
Ensure that air draughts in the occupied zone are eliminated.
• Check proper function of protective equipment (anti-freeze facility, thermal contact)
• After checks are carried out, close the plastic electrical control box.
• Prior to commissioning of the unit fitted with a fan isolator, switch the latter into „ON“
position.

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7.2 Unit air venting

• Open all shut off and control valves.
• Use an air venting key to open an air vent screw by others.
• Close the air vent screw again, only if heating/cooling medium is still pouring out.

7.3 Condensate drain and condensate pump

NOTE!
Condensate forms during operation of a cooling unit, this also occurs on
non-insulated pipes.

With free condensate drain check the following:

– coil drip tray for proper installation (refer to installation manual „Louvre“)
– Carefully fill the condensate tray with some water. Water must continuously run
through the plastic drain connection. Water volume corresponds to the maximum
collected condensate, i.e. 12 l/h.
If a condensate pump is activated, supply voltage is applied. Check for proper opera-
tion of the condensate pump as follows:
– Fill some water in the drip tray. Ensure that the pump is activated and switched off
as soon as water level starts decreasing. Check alarm function when water level is
too high by adding water in the tray until the alarm contact is activated.
NOTE!
Before commissioning of condensate pump the float switch blockage system must
be enabled (by removing paper seal from the pump). The condensate pump must be
installed level (refer to enclosed „Louvre“ operation manual).

pull out

Fig. 7-1: Paper seal

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7.4 Checking anti-freeze facility (only with mixed air units)

Units with fresh air intake (mixed air units) are fitted with an anti-freeze facility. If supply
air temperature falls below 5°C, anti-freeze device is activated. The fan motor is
switched off and mixed air module changes into recirculating air mode.
• Unless already done, apply mains supply voltage.
• Check if the actuator closes and outside air damper closes at temperature below
5°C. To reach cut-out temperature and icing condition, apply a coolant spray on the
anti-freeze sensor.
• Check if the control valve closes properly.
• Check if the fan is switched off.
• After checking, switch off the unit again.

7.5 Operation with MC3xx control units

7.5.1 Fan
Activation and deactivation is performed via a speed selection switch (mounted on MC
3xx control box), or via room thermostat or field-provided control contact.

7.5.2 Regulated mixing air section/damper

Regulation of mixing air section/damper is performed via a switch "heating-ventilation"
mounted on the MC33x control unit.
For heating - outside air damper is closed, fan is regulated using a room thermostat, if
fitted.
Ventilating - outside air damper is open, fan is operating continuously.

7.5.3 Condensate pump

A condensate pump empties condensate that forms in cooling units. If required, water
level float switch activates the condensate pump.

7.5.4 Anti-freeze facility

This function prevents frost-related damage to heat exchanger of mixed air units. The
frost alarm is detected by an anti-freeze sensor / anti-freeze controller fitted in the unit
heater. If supply air temperature falls below 5°C, anti-freeze device is activated. The
fan motor is switched off and mixed air module changes into recirculating air mode.

7.5.5 Secondary air louvre

Secondary air louvres deliver air heated by the unit into air conditioned space. Optimal
air discharge angle and a secondary effect can be reached using an MC 3xxK control
unit. Thus, a room can be heated without air draughts, at the same time formation of
different temperature layers in the room can be minimised.
Adjusting secondary air louvre:
– For manual adjustment - see Fig. 7-2
– Using actuator in the pre-set position and switch mounted on the MC 3xxK control
box.

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Wall unit Ceiling unit

Fig. 7-2: Manual adjustment of secondary air louvre

7.5.6 Differential pressure switch

Differential pressure switch is activated if set limits for pressure drop of the filter insert
are exceeded.

7.6 Operating instructions

NOTE!
Ensure free cross section and unobstructed air discharge at the outlet.
The discharge direction shall be set in such way as to prevent air draughts in the
occupied zone.
The fan isolator fitted on the unit is used for deactivation of the fan only.
This switch is not used as the main isolator or emergency switch.

7.7 Deactivating unit

Set the speed selection switch on the MC 3xx control box into „0“ position.

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7.8 Operation with MATRIX control system

7.8.1 Terminating resistors MATRIX

200x 300x 400x 400x+IO
9
There are no terminating resistors on the unit printed circuit boards of the MATRIX
200x control system. The terminating resistors have to be switched on or off in the con-
trol panel only if a network is established through the MATRIX.Net to other unit groups
or additional modules, such as a clock module, or to input and output modules.
Switching on terminating resistors at the beginning and end of the line (see Fig. 7-3):
• Activate the DIP switch of both users (e.g. control panels, unit circuit boards or mod-
ules) by setting position to “ON”.
The line beginning and line end correspond to the start and end of the bus cable. The
terminating resistors should also be switched on for stand-alone units.

ON

O
N

Module Module Module Control panel

Line beginning Line end

Fig. 7-3: Adjusting terminating resistors

DIP switch Function

1 2
OFF OFF Terminating resistor switched off
ON ON Terminating resistor switched on (default setting)

NOTE!
With default settings the DIP switches are set to “ON/ON” and must be switched
off if used as an intermediate unit.

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MATRIX
200x 300x 400x 400x+IO
9 9 9

There are terminating resistors on the unit printed circuit boards of the MATRIX 300x/
400x control system.
Switching on terminating resistors at the beginning and end of the line (see Fig. 7-4):
• Turn the DIP switch on both users (e.g. control panels, unit PCBs or modules) to
“ON”.
The line beginning and line end correspond to the start and end of the bus cable. The
terminating resistors should also be switched on for stand-alone units.

Control panel Unit circuit boards (example)

2 1 2 1
N 2 1 N N

STP
STP
STP
STP
STP

STV
STV
STV

STV
STV
STV

STP
STP
STP
STP
STP

STV
STV
STV

STV
STV
STV
STP

STP
N N

STV
STV
STV
STV

STV

STV

STP
STP
N N N
N

ON
ON
N N

ON
N N N
99 99
N N
N 99 98 98
N 97 N 97
98
N 96 N 96
L 97 95 95
N N
L 96
95 L L
L L
L L
L L

75 75
38 74 74
102 102
37 73
103
73
103 72 72
36
71 104 71
35 104
70 70
102 105 105
34 05 05
103 33 04 04
32 25 25
104 24 69 24
31 19 L 68 19
105 110 110
30 18 67 18
111 111 N
66 07
07 112
STP 112 65 06
06 N 64
15 120 15
STP 73 120 N 63
14
14 121 62
STP 72 121 13 N 13
122 12 122 12
71
110 11 11
70 123 123 113
10 10
111 124 124 114
07 125
112 125
06 100
03 130 03
15 130 150 02
120 131
02 131
14 01 151 01
121 132 132
13
122 12 133 133 100
11 134 134 152
123 10 153
140 140
124 141

142
143
144
141

STP
STP
142
143
144
STP
STP
125

NO

O
N

Module Module Module Control panel

Line beginning Line end

Fig. 7-4: Adjusting terminating resistors

DIP switch Function

1 2
OFF OFF No terminating resistor
ON ON Terminating resistor switched on (default setting)

NOTE!
With default settings the DIP switches are set to “ON/ON” and must be switched
off if used as an intermediate unit.

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7.8.2 Setting address MATRIX

200x 300x 400x 400x+IO
9
The unit PCBs of the MATRIX 2000 control system are not fitted with address selection
switches.
The relevant group address must be assigned on the control panel.

Single group (without networking multiple unit groups)

• Set the "0" address (manufacturer's default setting) on the control panel. Connected
MATRIX.V module must also be set to "0" address.

Networking multiple groups

• On the control panel, set the addresses 0-15. Each group is assigned its own
address. The labels A to F correspond to the addresses 10 to 15.

NOTE!
Assigning duplicate addresses on the control panels can cause malfunctions.
The default setting for the group address switch is “0” and must be changed, if
required.

Group addresses:

0 Group 0 8 Group 8
1 Group 1 9 Group 9
2 Group 2 A Group 10
3 Group 3 B Group 11
4 Group 4 C Group 12
5 Group 5 D Group 13
ON
6 Group 6 E Group 14
7 Group 7 F Group 15

1 2 3

Fig. 7-5: Setting the address on the control panel

Pos. 1: Control panel group 0 (address 0)
Pos. 2: Control panel group 1 (address 1)
Poz. 3: Control panel group 2 (address 2) and so on...

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MATRIX
200x 300x 400x 400x+IO
9 9 9

The corresponding group address must be assigned to the control panels and units in
a group.

Single group (without networking multiple unit groups)

• On the control panel, set the address “0” (manufacturer's default setting).
• On the unit PCB(s), set the “0” address (manufacturer's default setting).
Networking multiple groups
• On the control panels and all unit PCBs assigned to the individual groups - set the
addresses to 0 -15. Each group is assigned its own address. The labels A to F
correspond to the addresses 10 to 15.

NOTE!
Assigning duplicate addresses on the control panels can cause malfunctions.
The default setting for the group address switch is “0” and it may need to be
changed, if necessary.

Control panel Unit circuit boards Group addresses:

0 Group 0 8 Group 8
1 Group 1 9 Group 9
2 Group 2 A Group 10
3 Group 3 B Group 11
4 Group 4 C Group 12
5 Group 5 D Group 13
ON
6 Group 6 E Group 14
7 Group 7 F Group 15

1 2 3

Fig. 7-6: Setting the address on the control panel

Pos. 1: Control panel, MultiMAXX unit(s) Group 0 (address 0)
Pos. 2: Control panel, MultiMAXX unit(s) Group 1 (address 1)
Poz. 3: Control panel, MultiMAXX unit(s) Group 2 (address 2), etc

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Commissioning MultiMAXX HN

7.8.3 Switch on the unit

HAZARDOUS VOLTAGE!
The electrical control box is open.
Direct interventions in the electrical control box are not permitted!
Before completing work on the air treatment unit, ensure that the electrical
control box is properly closed.

• Apply supply voltage.

The unit is activated using a MATRIX control panel.
For further instructions, refer to the operation manual of the corresponding
control panel.
• Switch the unit on using the control panel.
• Test the fan speeds.

100 R E 14:08
°C
21.5

1 2

Fig. 7-7: Switching the unit on using the control panel

Pos. 1: Control panel MATRIX OP44I

Poz. 2: Control panel MATRIX OP51I

NOTE!
The position of the speed selection switch (only OP21X/OP3XX/OP44X) can
be mechanically limited.
The limitation should be set in such a way that the maximum adjustable fan
speed corresponds to that of the unit.
For details on the limitation, refer to the operation manual for the control panel.

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7.9 Checking data connection

HAZARDOUS VOLTAGE!
Before correcting an error in the data connection, de-energise and isolate the
entire system down. Ensure that the unit is isolated and secured against being
energised at an appropriate point of the on-site power supply.

7.9.1 Checking control cables MATRIX

200x 300x 400x 400x+IO
9 9

The data/commands are communicated via control cables. Depending on the fitted
equipment, these should be connected and/or checked in accordance with the wiring
diagram attached to the unit connection box (see Fig. 6-18 and Fig. 6-19).
The yellow LED on the unit PCB signals an active supply voltage to the electronics.
If the LED is off, check the 230 V power supply on the unit.

7.9.2 Checking data connection MATRIX

200x 300x 400x 400x+IO
9 9 9

Data are communicated via a 2/4-wire data cable. This cable must be connected and/
or checked in accordance with the wiring diagram attached to the unit connection box
(see Completing bus connection on page 50).
3 LEDs on the unit printed circuit board signal the operating status of the unit.

LED LED Operating status ACTION

status
On Power supply to electronics OK –
Yellow
Off Power supply to electronics not OK Check 230 V power supply on unit
Operating system and control software
On have been started and are working prop- –
Green erly
Off Software or processor defective Replace PCB
Power PCB down and wait for a short time. Pow-
Perma-
Error in electronics er the PCB on. If the error message is still
nent on
Red present, replace the PCB.
Check the connection of the data cables and the
Flashes Data bus interruption
setting of the terminating resistors on all units.
Fig. 7-8: Operation status and remedy for faults in the data connection (MATRIX 3000/4000)

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7.10 Checking control inputs and outputs

The MATRIX 3000/4000 control system are fitted with inputs and/or outputs.
When checking control inputs and outputs, consider that the configuration is set by the
manufacturer.
Refer to the unit connection diagram (attached to the connection box) for the relevant
controller function.
Field-performed changes to the configuration (via MATRIX.PC service software) have
to be considered separately.

7.10.1 Functional input MATRIX

200x 300x 400x 400x+IO
9 9 9

Depending on control system, the input can be assigned with the following functions
as required:

Unit OFF
• Set the jumper on the input terminals.
• Turn the unit on and adjust the setpoint as required until the fan is running.
• Open the jumper.
9 The fan must switch off, the valves close
(unit remains in frost protection monitoring mode).

Gate contact
• Set the jumper on the input terminals.
9 The unit switches in the configured fan speed
• Open the jumper.
9 The unit switches into previous operating mode after configured idle time has
elapsed.

Economy operation
• Turn the unit on and adjust the setpoint as required until the fan is running.
• Set the jumper on the input terminals.
9 The fan must switch off and valves close
Requirement: economy mode setpoint set accordingly (unit remains in frost
protection monitoring mode).
NOTE!
If multiple inputs of different configuration are used within one group, then
„economy mode“ input has priority over „window contact“ input.

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7.10.2 Enabling external extract air control

MATRIX
200x 300x 400x 400x+IO
9 9
Procedure
• Turn the unit on and adjust the setpoint as required until the fan is running.
• Confirm the mixed air damper control. The outside air damper opens and the
possibly connected extract air fan switches on.

7.10.3 Operating modes MATRIX

200x 300x 400x 400x+IO
9

Using 4 additional inputs and 2 outputs the following operating modes can be
activated:

Procedure for activating „normal mode“:

• Switch the unit on.
• Switch the unit into economy mode (see operation manual for control panel).
• Set the jumper on the input terminals.
9 The unit switches into normal mode.

Procedure for activating „autonomous operating mode“ or „economy mode“:

• Switch the unit on.
• Set the jumper on the input terminals.
9 The unit switches into „free operation mode“ or „economy mode“.

Procedure for activating „unit off“:

• Switch the unit on.
• Set the jumper on the input terminals.
9 The unit switches off (attention: no frost protection function).

Procedure for activating

„heat request“:
• Switch the unit on and increase the setpoint, until the unit starts heating.
9 Contact "heat request" closes.

Procedure for activating

„cool request“:
• Switch the unit on and decrease the setpoint, until the unit starts cooling.
Contact "cooling request" closes.

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7.11 MATRIX functions

7.11.1 Fans with MATRIX 200x to 400x MATRIX

200x 300x 400x 400x+IO
9 9 9 9

Fan control depends on the configured control type and selected operating mode on
the control panel. The following fan modes can be set:
– Manual fan control
– Automatic fan control
– Automatic fan control in “mute” mode
Irrespective of the selected mode, the fan is deactivated, if one of the following errors
has occurred:
– Motor thermal monitoring tripped
– Insufficient operating data due to sensor error
– Defective hardware
Automatic
The fan is regulated depending on the difference from the setpoint (temperature).
Switching difference
3 In „mute“ mode the highest fan speed is blocked.

2 The fan speeds are controlled according to the difference between actual and setpoint
Fan stages

readings. Both size and time of the current difference have an effect on the control per-
1 formance.

Off The number of available fan speeds depends on the unit type.
100 [%]

Parameter:
– Speed number: 0 ... 3 - speed stage fan
– EC motor (only MATRIX 4004)

Manual
The fan is operated at the pre-set fan speed. The fan speed can be pre-set via control
panel, the building management system or external modules (e.g. MATRIX.DI digital
input module).

Fast ventilation (only with mixed air units)

This function enables to ventilate the room with fresh air for a limited period of time.
This function is available only in connection with control panel MATRIX OP50 or
MATRIX OP51.

Air change function

This function enables the fan to operate irrespective of the selected control system and
even, if the setpoint temperature is reached. In this case the fan stage must be selected
manually. This should provide an optimal air change in the room. This function can only
be selected using the MATRIX OP50 and MATRIX OP51 control panel or the
MATRIX.PC service software.

Enabling
In case of malfunctions, e.g. frost risk, the unit is blocked. To enable the speed selec-
tion switch after troubleshooting set the latter in "0" of "Off" position, wait a few seconds
and switch on again.

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Start up function MATRIX

200x 300x 400x 400x+IO
9 9

With mixed air units the fan is activated with delay, and the valve is opened immedi-
ately, if ambient temperatures fall below a preset value (default 10 °C). (external sen-
sor is required for this function).

7.11.2 Valves MATRIX

200x 300x 400x 400x+IO
9 9 9 9

Depending on the selected controller, the integrated valve controller supports open/
close and modulating valves.
The valves can be controlled in the following modes:
– Heating
– Cooling
– Heating or cooling
In order to reach a common starting position, the factory set synchronisation mecha-
nism moves all connected valves (only modulating valves) to OPEN or CLOSE position
every 12 hours.

7.11.3 Mixed air damper control

Open/close manual control

The mixing air damper control is performed using a button on the MATRIX OP44 con-
trol panel or is assigned as a setpoint between 0% and 100% on the MATRIX OP50 or
MATRIX OP51 control panels.

Modulating point fresh air volume control

The damper position is calculated on the basis of the required fresh air flow and current
fan speed.

Temperature control
The damper’s position is regulated on the basis of the currently required heating in the
room or supply air operation mode and the outside temperature (external potential). In
favourable temperature conditions the regulation is achieved only by controlling the
mixed air damper (passive mode).

Energy saving control

This function is the same as temperature regulation; but with certain temperature con-
ditions and open damper, the fan speed is increased in make use of energy contained
in outside air.

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7.11.4 Condensate pump MATRIX

200x 300x 400x 400x+IO
9 9 9 9

The condensate pump drains the condensate that forms on cooling units. Depending
on requirements, condensate pump is activated by a float switch.
When a limit value is exceeded, the fan is switched off, the cooling valve is closed and
an error message is displayed on the control panel.

7.11.5 EC motor (only MATRIX 4004)

An EC motor is an electrically commutated motor. Motor speed can be regulated con-
tinuously. By selecting setpoint between 0 and 100% using controller mounted on the
motor, the required speed can be set.

7.11.6 Anti-freeze facility (only MATRIX 400x and 400x+IO)

This function prevents frost-related damage to heat exchanger of mixed air units. The
frost alarm is detected by a sensor fitted in the unit heater. In case of malfunction, the
fan is switched off and the mixed air damper closes, i.e. it switches into recirculating air
mode.

MATRIX
7.11.7 Setting limitation functions 200x 300x 400x 400x+IO
9 9 9

Limitation values of the supply air temperature can be set for heating and cooling
operation.
– Heating operation:
Minimum and maximum limitation (limitation type rigid or variable)
– Cooling operation:
Minimum limitation
These limitation values and limitation type can be set using “MATRIX.PC” service soft-
ware. (See online help of the service software for further procedures).
When using a control panel with display (MATRIX OP50 or OP51), the limitation values
can also be set here (See MATRIX OP50/OP51 operation manual).
When using control panels MATRIX OP30 to OP44 the service software for making
settings is generally necessary.

General functions of supply air temperature limitation

If a supply air temperature limit is either not reached or exceeded, the controller is run-
ning automatically in supply air mode. Supply air temperature with relevant control set-
tings is regulated to reach this limit value.
With the room temperature and cascade control types, this temporary supply air regu-
lation remains active until the main control setpoint, i.e. particular room temperature, is
reached. The unit then switches back to the main control mode.

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Minimum heating temperature

If this function is activated and a temperature sensor is present in supply air duct, a
temperature value must be entered here. Supply air must not fall below (rigid limita-
tion), or be only slightly below the limit (variable limitation).
Factory setting and enter values:
– Default value: 18.0 °C
– Minimum enter value: 10.0 °C
– Maximum enter value: 35.0 °C
With room temperature control, you can also select whether the minimum limitation
should be rigid or sliding.

Minimum heating limitation (rigid):

The set minimum temperature value is maintained (value does not fall below limit).
– Advantage: This largely prevents draughts.
– Disadvantage: The room can become slightly overheated, particularly if the set val-
ues are too high, as the controller is not able to prevent overheating using cooler air.

Minimum heating limitation (variable):

Value can fall below the set minimum temperature value, if the current indoor temper-
ature value exceeds the setpoint by a value, that is calculated as room temperature dif-
ference multiplied by effective factor.
– Advantage: Overheating of the room can be prevented or minimized by means of
the minimum limitation.
– Disadvantage: The supply air temperature can fall below the minimum limitation
temperature value.
Factory setting and enter limits for effect factor:
– Default value 1.0
– Minimum enter value 0.4
– Maximum enter value 4.0

Maximum heating temperature

If this function is activated and a temperature sensor is present in supply air, a temper-
ature value can be entered here. This value should not exceed supply air temperature.
Factory setting and enter values:
– Default value 60.0 °C
– Minimum enter value 25.0 °C
– Maximum enter value 60.0 °C

Minimum cooling temperature

If this function is activated and a temperature sensor is present in supply air, a temper-
ature value can be entered here. This value should not fall below supply air tempera-
ture.
Factory setting and enter values:
– Default value 10.0 °C
– Minimum enter value 10.0 °C
– Maximum enter value 20.0 °C

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7.11.8 Stand by mode MATRIX

200x 300x 400x 400x+IO
9 9 9
Standby temperatures mode is only available with room temperature control option.
This does not regulate the temperature to a fixed setpoint, but instead to a pre-set set-
point range. The MATRIX.PC service software enables to change this setpoint.
The standby mode is activated if a room temperature sensor is connected but no room
temperature setpoint, i.e. no control panel, is available (e.g. during construction phase
and drying of building).
The “standby mode” function is terminated as soon as the fixed room temperature
setpoint is set.

7.11.9 Indoor anti-freeze protection MATRIX

200x 300x 400x 400x+IO
9 9 9 9
NOTE!
This note is only valid for units with a heating function.

This function ensures a frost-free condition when the unit is switched off.
At room temperatures < 4 °C, the valve is fully opened or electric heater on. The fan is
activated at the lowest speed, regardless of the inlet temperature.
At room temperatures > 6 °C the valve is closed and fan deactivated.
Normal regulation mode is activated.

MATRIX
200x 300x 400x 400x+IO
7.11.10 Summer / winter compensation
9 9

For this function a connected external sensor is required. This function enables a shift
End Temperature End Temperature
in the room temperature setpoint depending on the ambient temperature.

Temp.
Application example:
Offset
Starting from outside temperature of 26 °C this setting dictates to increase the room
temperature setpoint by 0.5 °C per 1 °C increase of outside temperature. The setpoint
Start Temperature should not be increased any further if outside air temperature reaches 32 °C. Thus
26 °C as the start temperature and 32 °C as the end temperature should be entered.
The setpoint offset is calculated as follows:
(End temperature - start temperature) * 0.5 °C (the increase per °C external tempera-
ture increase)
(32 - 26) * 0.5 = 6 * 0.5 = 3
The factory set parameters can only be changed via the MATRIX.PC service software.

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7.11.11 Filter replacement indication

This function calculates the filter contamination level using the operation times of the
respective fan speeds. The required filter replacement warning is displayed and con-
firmed only on the MATRIX OP50 or MATRIX OP51 control panels.
The „filter change“ message is indicated after "service period" or "minimum service
interval" is exceeded or generated by a connected differential pressure switch. Confir-
mation of the warning is followed by the new calculation of the remaining service
period.
Upon successful filter replacement the internal run timer counter is reset using the
menu selection at the control panel.

7.11.12 Secondary air louvre

The secondary air louvre of the unit heater directs conditioned air in the controlled
space. The regulation of the secondary air louvre sets the optimal discharge angle for
air floe (fan speed) under current temperature conditions. The occupation zone can be
air conditioned in a draught-free way, at the same time formation of indoor temperature
layers can be prevented to a large extent.
Manual regulation

The secondary air louvre is set at an angle indicated by the control unit, i.e. can be reg-
ulated incrementally.

Wall unit Ceiling unit

Fig. 7-9: Manual adjustment of secondary air louvre

Regulated

The louvre’s optimal position is calculated and set on the basis of the fan speed and
excess temperature. This function can be adjusted to local conditions using calibration.
Functions of regulation system

Enter values for the control system are fan speed and excess temperature (supply tem-
perature - room temperature).
The following applies to excess temperature: with low excess temperature - the supply
temperature is only slightly higher than the indoor temperature. „Cold“ air flow is dis-
tributed in such a way that it is not perceived in the occupation zone. With higher
excess temperature - supply temperature is significantly higher than the indoor temper-
ature. "Warm" air flow is largely directed downwards and resists the strong thermal
movement in such way that the point, where warm air rises again, lies directly on the
upper edge of the occupation zone, i.e. air movement is not actually perceived.

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For fan speed and the resulting discharge velocity the following applies:
– with low discharge velocity the air flow is steep and is directed downwards.
– with high discharge velocity the air flow is flat and is directed sideward.
After the fan is deactivated - the secondary air louver moves in the upper final position
after 240 seconds elapse.

Secondary air louvre calibration

Calibrate the secondary air louvre to ensure that air conditioned space is draught-free.
Calibration can be performed using control panels OP50 and OP51 or MATRIX.PC
service tool.
A draught-free condition in the occupation zone mainly depends on the fan speed,
medium temperature, louvre position and suspension height. Should the calibration be
performed with a control panel - only group calibration is possible. In this case all units
should have the same suspension height.
In groups, consisting of wall and ceiling units, the difference is made between these
two configurations, so that a separate calibration so is to be made. The service tool
MATRIX.PC makes it possible to perform individual calibration for each unit in one
group, even with mixed configurations. Medium temperature, just as other factors,
changes with seasons. Therefore it is recommended to perform calibration of different
season-dependent operating points in summer and winter.
For calibration proceed as follows:
• Two and three-stage fans should be activated at speed 2.
• Stageless EC motors should be activated at speed stage 2 or set the speed at
66 % (control panel with display).
• The settings for the secondary air louvre should be adjusted in the menu to ensure
a draught-free condition.
• Save the settings.

7.11.13 Air quality regulation (only MATRIX 400x and 400x+IO)

With active air quality regulation mode volume flow rate is automatically adjusted
depending on indoor air quality. MATRIX.PC service software is used to select
between increasing motor speed and/or regulating air damper.
The following settings are possible:
– Deactivated: air quality regulation is disabled
– Fan only: only motor RPM regulates air quality
– Air damper only: only air damper regulates air quality
– Fan ->Damper: air quality regulation uses motor speed up to 100% and subse-
quently damper position up to 100% (factory setting)
– Damper -> Fan: air quality regulation uses damper position up to 100% and subse-
quently motor speed up to 100%
The input for air quality sensor is factory pre-configured with 0-10 V output signal and
a sensor range of 0-2000 ppm. In case of a short circuit or sensor break in a connected
sensor - air quality regulation is disabled.

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MultiMAXX HN Maintenance and Troubleshooting

8 Maintenance and Troubleshooting

8.1 Maintenance
NOTE!
We recommend to conclude a maintenance contract with a service company. The
service firm staff should be trained by the unit manufacturer.

HAZARDOUS VOLTAGE!
Isolate all power supply connections to the unit heater and ensure the power cannot
be inadvertently energised.

DANGER OF ROTATING UNIT PARTS

Wait to allow the fan rotational momentum to cease!

RISK OF ACCIDENT DUE TO HOT MEDIUM!

Wait until the heat exchanger of the unit heater has cooled down!

NOTE!
For unit (unit heater) maintenance - inspections at regular intervals must be
observed and possible malfunctions repaired (see Tab. 8-1). Maintenance shall only
be performed if the unit is fully isolated by authorized and qualified staff.

Function test of the unit fan and heat exchanger must be included in the inspection. If
necessary, possible dirt and solid deposits must be removed from the heat exchanger.
Ensure that the impeller is not obstructed and rotate the fan impeller to ensure free
movement. The impeller surface must maintain the same distance to the inlet nozzle.

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Maintenance and Troubleshooting MultiMAXX HN

List of regular maintenance procedures

The following maintenance tasks shall be performed at the indicated time intervals.

Maintenance interval
Components

Before cooling

Before heating
Half-yearly
Quarterly

Annually

period

period
Checking filter x
Checking air intake grille * x
Checking air discharge grille * x
Checking fan and fan section * x
Checking screw connections of medium lines ** x
Checking electrical connections x
Checking earthing x
Air venting heat exchanger ** x
Checking heat exchanger and drip tray for dirt/mould, x
cleaning and disinfecting, if required.
Condensate drip tray ** x
Checking condensate drain, or if necessary x
field-provided trap **
Checking settings and functions of all valves ** x
Checking condensate pump ** x
Checking antifreeze agent (if present) in medium ** x
* Clean and remove objects, if required
** Depends on the model
Tab. 8-1: Regular maintenance

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8.2 Quarterly maintenance

8.2.1 Replacing filter

If a unit heater is fitted with a filter module, the filter insert must be checked for clean
condition. If maximum pressure drop, as defined by design and layout data, is reached,
the filter insert must be replaced.
If the unit heater is fitted with a filter module and differential pressure switch, the pro-
ject-defined value must be set.
Use the unit type code for ordering the ZHx.38xx spare filter (page 3).

Pos. 1: Roof hood intake side

Pos. 2: G2 or G4 bag filter

2 Remove the side screws (screws with plastic

caps) and open the upper section of the roof
hood. Remove and replace the filter. Close the
roof hood and tighten the screws.

Fig. 8-1: Filter replacement in the roof hood ZHx.350x

Pos. 1: Filter section

2 Pos. 2: G2 or G4 bag filter
Unlock the side panel of the filter section (1) by
slightly turning quick-action clamps 90°, open the
panel and remove and replace the filter insert (2).
After inserting the bag filter, close the side panel
1 of the filter section and secure the latter by turning
the quick-action clamps 90°.
Use the unit type code for ordering the ZHx.39xx
spare filter (page 3).

Fig. 8-2: Replacing bag filter insert ZHx.360x

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Maintenance and Troubleshooting MultiMAXX HN

Pos. 1: Filter section

Pos. 2: G2 or G4 bag filter
2
Unlock the side panel of the filter section (1) by
slightly turning quick-action clamps 90° and
remove the filter. The filter insert can now be
1 replaced (2). Insert the new filter into the filter sec-
tion, close the side panel and secure the latter by
turning the quick-action clamps 90°.
Use the unit type code for ordering the ZHx.40xx
spare filter insert (page 3).

Fig. 8-3: Replacing bag filter insert ZHx.370x

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MultiMAXX HN Maintenance and Troubleshooting

8.3 Half-yearly maintenance

8.3.1 Checking fan

Check:
• fan impeller to confirm it turns freely in the proper direction
• power supply cable of fan motor for damage
• power supply cable of the fan motor on the terminal strip mounted on the fan
module

8.4 Annual maintenance

8.4.1 Cleaning heat exchanger

Compressed air or detergents and water shall be used to clean a dirty heat exchanger.
Remove the heat exchanger before cleaning it. For the removal procedure the speci-
fied sequence (1-3) must be adhered to (see Fig. 8-4). Use a warm water jet (4) to
clean heat exchanger fins. Replace and assemble all parts of the unit. Consider the
sequence of installation steps (5-7) as specified in Fig. 8-4. For unit commissioning
follow the relevant instructions specified in chapter 7 „Commissioning“.

Fig. 8-4: Cleaning heat exchanger

EQUIPMENT DAMAGE!
Beware not to damage fins or louvres during cleaning of heat exchanger. Non
compliance will result in the reduction of heating output. Drain water from the
heat exchanger, if the unit heater is deactivated for the winter period. Otherwise
this may cause water in the heat exchanger to freeze.
When cleaning with a water jet, do not direct water on the fan motor or electrical
components, if necessary remove the fan motor.

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8.5 Before cooling period

8.5.1 Cleaning coil drip tray

Only for cooling units
• Clean the coil drip tray.
• Check the drain connection or field-provided trap. Water must continuously exit
through the drain connection, otherwise additional cleaning is necessary.

8.5.2 Cleaning and checking condensate pump

Only applicable to units with a condensate pump.
Internal components of the condensate pump must be cleaned regularly. Disconnect
all electric power / supply voltage before servicing. We recommend to remove the con-
densate pump from its retaining bracket. Disconnect the suction hose (consider possi-
bly remaining condensate). Remove fixing screws on the condensate pump and press
down 4 plastic locks to separate the tray from the pump. We recommend to open the
pump in steps, that means pressing 2 locks on one side of the pump (see Fig. 8-5).
Remove the tray and use a proper cleaning agent for cleaning. At the same time check
if the float switch is clean and free from loose debris. (Check if the float switch is clean.)
Replace and assemble the condensate pump and check the latter for proper operation,
including start-up, stopping and alarm activation. (see section 7-3).

press
Fig. 8-5: Cleaning condensate pump

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8.6 Operating faults

Symptom Possible cause Remedy
Fan fails to start Unit not switched on Switch on unit
Fan isolator (optional) is activated Missing supply voltage Check fuse/circuit breaker/power supply
Warning lamp "Operation" on the MC (technical personnel only)
3xx control panel is inactive Electric lines not connected Connect electrical cables
(technical personnel only)
Failure in unit fusing Replace fuses
(technical personnel only)
Room thermostat switched off fan on Refer to the operation manual for control
reaching room temperature panels, use room thermostat to increase
the setpoint.
Fan fails to start Motor protection was activated Check temperature of the fan motor, allow
Fan isolator (optional) is activated time to cool down, if required, and activate
Warning lamp "Stop" on the MC 3xx again (in case of a repeated fault always
control panel is active make sure that the cause of the fault is
identified).
Unit too noisy Unit running at too high RPM Set a lower RPM
Air intake or discharge areas blocked Clear discharge/air intake of obstructions
or bends
Noisy fan bearings Replace faulty fan
(technical personnel only)
Filter is dirty Clean/replace filter
Unit fails to heat/heats insufficiently Fan not switched on Switch on fan
(pumped warm water)
Air flow rate of unit too low Select higher speed
Air intake or discharge areas blocked Clear or clean ducts
Fan blocked/faulty Check fan, replace if necessary
(technical personnel only);
also refer to „Fan fails to start“
Filter is dirty Clean/replace filter
Heating medium is not hot Switch on the heating system (boiler)
Switch on the circulating pump
Air vent unit
Water flow rate too low Check pump performance
(technical personnel only)
Check pipe run balance and adjust using
calculated pressure drop
(technical personnel only)
Low temperature setpoint selected on Increase setpoint temperature on control
control panel panel
Control panel or sensor is located above a Place control panel or sensor in proper
heat source or exposed to direct sunshine position (technical personnel only)
Control valve fails to open Replace faulty control valve
(technical personnel only)

PR-2011-0143-GB • Subject to modifications • R2-04/2016 95

Maintenance and Troubleshooting MultiMAXX HN

Symptom Possible cause Remedy

Unit fails to cool/cools insufficiently Fan not switched on Switch on fan
(chilled water)
Air flow rate of unit too low Select higher speed
Air intake or discharge areas blocked Clear or clean ducts
Fan blocked/faulty Check fan, replace is necessary
(technical personnel only)
Filter is dirty Clean or replace filter
Cooling medium is not cold Switch on chiller unit
Switch on the circulating pump
Air vent unit
Water flow rate too low Check pump performance (technical per-
sonnel only)
Check pipe run balance and adjust using
calculated pressure drop
(technical personnel only)
Too high setpoint temperature adjusted on Decrease setpoint temperature on control
control panel panel
Control panel or sensor is fitted in cold air Fit control panel or sensor in proper
flow, e.g. adjacent to door position (technical personnel only)
Control valve fails to open Replace faulty control valve (technical per-
sonnel only)
Water leakage around unit Condensate tray drainage blocked Clean drip tray and condensate drain
Condensate pump suction clogged Clean suction area of condensate pump
Chilled water lines not (correctly) insulated Insulate chilled water lines (technical per-
sonal, if required)
Coil drip tray not mounted horizontally Align and mount coil drip tray horizontally
(only technical personnel only)
Delivery head of condensate pump too Decrease delivery head
large
Hose of condensate pump clogged Clean or replace hose
Leaking heat exchanger or hydraulic Check heat exchanger, vent and valve
connections connections for leak-free state
If necessary, re-tighten connections, clean
screw insert or reseal connections
On valves, check screw connections for
ease of movement, clean sealing surfaces
and replace seal if necessary
(technical personnel only)
Check soldered joints between collector
and heat exchanger tubes and on heat ex-
changer deflection bends for leaks; if this
case, replace heat exchanger
(technical personnel only)
Controller switches on continuously Control panel or sensor fitted in the wrong Fit control panel or sensor in proper loca-
location (e.g. adjacent to open door or tion where room temperature can be meas-
window or close to MultiMAXX outlet) ured representatively
(technical personnel only)
Heating medium temperature too high/low Correct the external temperature curve on
the controller of the boiler system. Check
the control mode and adjust accordingly
(technical personnel only)
Cooling medium temperature too high/too Correct the inlet temperature on the con-
low troller of the refrigeration system. Check
the control mode and adjust accordingly
(technical personnel only)
Other heating elements with individual con- Separate medium supply if necessary.
trol are on the same pipe run (e.g. radiators Check the control mode and adjust accord-
with thermostat valves) ingly (technical personnel only)

96 PR-2011-0143-GB • Subject to modifications • R2-04/2016

MultiMAXX HN Maintenance and Troubleshooting

Symptom Possible cause Remedy

Fan fails to run Thermal contact (TC) of fan motor and/or Check thermal contact of fan motor
Controller red LED is flashing alarm contact of humidity sensor of con- (through connection). Replace power elec-
densate pump activated tronics/controller and/or fan motor
Fan was switched off (technical personnel only)
Flash code: Power electronics/controller and/or fan Set the speed switch in "0" position. Wait
faulty for 3 seconds and activate again.
Faulty T630A fuse Replace fuses
(technical personnel only)
= Electric motor faulty (thermal contact)
Faulty condensate pump Check condensate pump and replace, if
required (technical personnel only)
= Condensate pump fault Suction area of condensate pump suction Clean suction area of condensate pump
clogged
Dirty float switches of condensate pump Clean float switches of condensate pump
Supply air temperature dropped to 4°C or Ensure that sufficient heating medium is
= Frost protection is active lower available

Water leakage near unit; no fault Faulty T630A fuse Replace fuses
reported. (technical personnel only)
Water leakage around unit, pump is Delivery head of condensate pump too Decrease delivery head
almost always active large
Hose of condensate pump clogged Clean or replace hose

Condensate pump
Condensate pump does not run Pump fuse is faulty Replace fuse (technical personnel only)
Pump thermal contact is faulty Replace pump (technical personnel)
Pump coil is faulty Replace pump (technical personnel)
Wiring became loose Reconnect wiring (technical personnel)
Excessive pump noise Pump not sucking in any condensate Replace pump
(technical personnel only)
Intake basket clogged or dirty Clean intake basket
Suction or pressure hose not properly at- Connect mountings and hoses properly;
tached (possible structure-borne noise) prevent structure-borne noise
Pump mounting loose Re-tighten pump mounting
Pump run time too short; too little Thermal contact switches off pump due to Replace pump
condensate sucked in overheating (technical personnel only)
Excessive noise (vibration) of unit and Pump mounting loose Re-tighten pump mounting
pump assembly
* Reactivation after cause is eliminated (troubleshooting):
Use control panel to set speed selection switch to „0“, switch to the required speed again
Tab. 8-2: Causes of malfunctions and remedies
If the malfunction cannot be eliminated by the maintenance personnel, please
consult our authorized service department.

PR-2011-0143-GB • Subject to modifications • R2-04/2016 97

Disassembly and Disposal MultiMAXX HN

9 Disassembly and Disposal

ENVIRONMENTAL DAMAGE!
Only qualified licensed staff shall dismantle and dispose of the MultiMAXX unit!

9.1 Disassembly
To dismantle the MultiMAXX unit proceed as follows:
HAZARDOUS VOLTAGE!
When carrying out decommissioning and dismantling work on the unit heater, dis-
connect all power supply connections, ensure the power cannot be inadvertently
energized and verify that electrical lines have been disconnected. When carrying out
decommissioning and dismantling jobs on the unit, isolate all power supply connec-
tions and ensure that power cannot be inadvertently energised. Earth and isolate all
adjacent live parts. Non-compliance can lead to death or serious injury.

HIGH PRESSURE HAZARD!

When carrying out decommissioning and dismantling jobs on the unit heater, shut off
and evacuate/empty all connected piping until system pressure has equalized with
ambient air pressure.
Failure to follow safety precautions can result in serious injury.

• Isolate all connections and ensure there are no leaking materials such as oil,
refrigerant and water-glycol mix.
• Release the fixing to the floor.
PERSONAL INJURY
Secure the unit heater against slipping. Relevant shipping instructions for Denco-
Happel units must be followed.

9.2 Recycling
RECYCLING!
Ensure safe and environmentally friendly disposal of operating, auxiliary and packing
materials as well as spare parts. Consider and follow local regulations and codes of
practice regarding recycling procedures.
For disposal - unit components must be separated and grouped according to their
features and material type in the best possible manner
(refer to unit specification on page 11).

ENVIRONMENTAL DAMAGE!
Dispose of all operating materials (e.g. oil, refrigerant and water-glycol mix) and
components in an environmentally-friendly manner and in compliance with local laws
and regulations.

98 PR-2011-0143-GB • Subject to modifications • R2-04/2016

 MultiMAXX HN

EC Declaration of Conformity
pursuant to Directive 2006/42/EC of the European Parliament and of the Council
(original EC Declaration of Conformity) 2016/099/5AA68795

Manufacturer:
DencoHappel CZ a.s., Slovanská 781, 463 12 Liberec XXV - Vesec, Czech Republic; ID No.: 46708375

Entity authorized to compile technical documentation:

DencoHappel CZ a.s., Slovanská 781, 463 12 Liberec XXV - Vesec, Czech Republic; ID No.: 46708375

Description and identification of machinery:

Air conditioning units

SAHARA MAXX / MultiMAXX®
®
type HNXX.XXXXXX.XXX; HSXX.XXXXXX.XXX; HDXX.XXXXXX.XXX
incl. accessories

The ventilating units

SAHARA Vent / MAXX® Vent
®
type VNXX.XXXXXX.XXX; VSXX.XXXXXX.XXX
incl. accessories

Air conditioning units SAHARA® MAXX / MultiMAXX® serve for the heating, ventilation, cooling or filtering of indoor
or outdoor air. The ventilating units SAHARA® Vent / MAXX® Vent serve for the ventilation or filtering of indoor or
outdoor air. They are installed in industrial, warehouse, retail and exhibition premises. The air-conditioning units
SAHARA® MAXX / MultiMAXX® and ventilating units SAHARA® Vent / MAXX® Vent are suitable for mounting on
walls or below ceilings. The structure of the air conditioning and ventilating units consists of a load-bearing skeleton
with casing, heat exchanger (air conditioning units only), louvers on the AC unit output, ZIEHL-ABEGG ventilator with
a protective grid and electrical wiring.

Declaration:
The machinery complies with all relevant provisions of Directives 2006/42/EC, 2006/95/EC and 2004/108/EC.

List of harmonized standards applied in the conformity assessment:

EN ISO 12100:2010, EN 953+A1:2009, EN ISO 13857:2008, EN ISO 11202:2010, EN ISO 3746:2010,
EN 60335-1:2002, EN 60335-2-40:2003, EN 62233:2008, EN 55014-2:1997

This declaration relates exclusively to the machinery in the state in which it was placed on the market, and excludes
components which are added and/or operations carried out subsequently by the final user.

Issued at Liberec: 1.4.2016

Name, title: Ing. -LĜt'RXEUDYDFKDLUPDQRIWKHERDUG

Signed

PR-2011-0143-GB • Subject to modifications • R2-04/2016 99

DencoHappel is a global company with expertise in air treatment,
air conditioning and air filtration.

Our nearest sales and service teams will be glad to discuss ideas and develop creative and effective
solutions with you.

© DencoHappel CZ a.s. • Subject to modifications • R2-04/2016 • PR-2011-0143-GB • 735 5008

www.dencohappel.com