C330 C530 MM Rev1

C330/C530
Maintenance Manual
061810A

Copyright Information
Copyright © 2010 by Oki Data. All Rights Reserved
Disclaimer
Every effort has been made to ensure that the information in this document is complete, accurate, and up-to-
date. The manufacturer assumes no responsibility for the results of errors beyond its control. The
manufacturer also cannot guarantee that changes in software and equipment made by other manufacturers and
referred to in this guide will not affect the applicability of the information in it. Mention of software products
manufactured by other companies does not necessarily constitute endorsement by the manufacturer.
While all reasonable efforts have been made to make this document as accurate and helpful as possible, we
make no warranty of any kind, expressed or implied, as to the accuracy or completeness of the information
contained herein.
The most up-to-date drivers and manuals are available from the web site:
http://www.okiprintingsolutions.com
Document Revision History
Oki Data CONFIDENTIAL
Document Revision History

Changed items
Rev.
Date Person in charge
Changed items No.
Rev. No. Page Description of change
Date Person in charge
No.
No. Page Description of change
1 2010-06-18 Issue S. Ogashiwa
44346001TH Rev.1 /
はじめに
PREFACE
This manual explains the maintenance methods for the C330dn and
C530dn printers.
The manual has been prepared for use by the maintenance personnel. For how to operate
the C330dn and C530dn printers, refer to the corresponding user’s manual.
These printer names may be given as follows in this manual.

C330dn C330
C530dn C530

Note!
• The contents of this manual are subject to changes without prior notice.
• Despite that exhaustive efforts were made in preparing the manual to make
it accurate, it still may contain errors. Oki Data will not hold itself liable
for any damage that results or is claimed to have resulted from repairs,
adjustment, or modifications of the printers conducted by the users using
this manual.
• The parts employed in the C330dn and C530dn printers
are so delicate that they may be damaged if not treated properly. Oki Data
Corporation highly recommends that the maintenance of the printers is
undertaken by ODC's registered maintenance personnel.
• Work after eliminating static electricity.
44346001TH Rev.1 /
CONTENTS
CONTENTS
1. CONFIGURATION...................................................................... 6 4.REPLACEMENT OF PARTS..................................................... 57

1.1 System configuration ............................................................................................. 7 4.1 Notes on replacement of parts.............................................................................. 58
1.2 Printer configuration . ............................................................................................. 9 4.2 Part replacement procedure................................................................................. 60
1.3 Optional items ...................................................................................................... 10 4.2.1 Belt unit........................................................................................................... 60
1.4 Specifications . ..................................................................................................... 11 4.2.2 Fuser unit........................................................................................................ 61
1.5 Interface specifications ........................................................................................ 13 4.2.3 Left side cover................................................................................................ 61
1.5.1 USB interface specifications .......................................................................... 13 4.2.4 Right side cover.............................................................................................. 62
1.5.1.1 USB interface overview........................................................................... 13 4.2.5 Face-up tray.................................................................................................... 62
1.5.1.2 USB interface connector and cable . ...................................................... 13 4.2.6 Rear cover...................................................................................................... 63
1.5.1.3 USB interface signals . ........................................................................... 13 4.2.7 LED assembly. and LED assembly springs.................................................... 63
1.5.2 Network interface specifications .................................................................... 14 4.2.8 Image drum fan and ZHJ board...................................................................... 64
1.5.2.1 Network interface overview..................................................................... 14 4.2.9 CU/PU PCB and low-voltage power supply.................................................... 64
1.5.2.2 Network interface connector and cable................................................... 14 4.2.10 Top cover assembly...................................................................................... 66
1.5.2.3 Network interface signals ....................................................................... 14 4.2.11 Top cover and LED head cable assembly..................................................... 66
4.2.12 Operator panel assembly............................................................................. 67
2. DESCRIPTION OF OPERATION............................................. 15 4.2.13 Board IBB and LCD...................................................................................... 67
2.1 Electrophotographic process mechanism ............................................................ 16 4.2.14 MPT assembly.............................................................................................. 68
2.2 Printing process.................................................................................................... 20 4.2.15 Front fan, hopping motor, rear fan, image drum motor and
3.INSTALLATION.......................................................................... 32 cover-open switch......................................................................................... 69
4.2.16 High-voltage power supply board................................................................. 70
3.1 Cautions, and do’s and don’ts............................................................................... 33
4.2.17 Guide-ejection assembly, fuser connector assembly and
3.2 Unpacking procedure . ......................................................................................... 34
color-registration assembly.......................................................................... 71
3.3. Printer installation instructions ............................................................................ 35
4.2.18 Frame-MPT assembly and feeder assembly............................................... 72
3.4 List of components and accessories . .................................................................. 36
4.2.19 Side-L assembly, side-R assembly and base assembly ⑦ ......................... 73
3.5 Assembly procedure ............................................................................................ 37
4.2.20 Feed rollers................................................................................................... 74
3.5.1 Assembly of the printer main unit .................................................................. 37
4.3 Locations to lubricate............................................................................................ 75
3.5.2 Connection of the power cable ...................................................................... 41
3.5.3 Installation and recognition confirmation of an option ................................... 43
3.6 Printing of MenuMap . .......................................................................................... 53
3.7 Connection methods............................................................................................. 54
3.8 Checking of paper used by the user..................................................................... 56
44346001TH Rev.1 /
CONTENTS
5. MAINTENANCE MENUS.......................................................... 87 7.5.4.2 Print operation is not possible (C330dn/C530dn only) . ....................... 193
5.1 System Maintenance menu (for maintenance personnel)..................................... 88 7.5.4.2.1 Check the OS (Operating System)................................................ 193
5.2 Maintenance Utility................................................................................................ 90 7.5.4.2.2 Has a printer been created?.......................................................... 193
5.3 User maintenance menu functions....................................................................... 92 7.5.4.2.3 Is the IPP setting set to Enable?................................................... 193
5.3.1 Maintenance menu (for end-users)................................................................. 92 7.5.4.3 A certificate cannot be created. (C330dn/C530dn only)....................... 194
5.3.2 Self-diagnostic mode...................................................................................... 93 7.5.4.3.1 Not all the required entry fields are filled in................................... 194
5.3.3 Various types of printing on stand-alone basis............................................. 110 7.5.4.3.2 The printer is printing..................................................................... 194
5.3.4 Button functions at power-on........................................................................ 111 7.5.4.4 A certificate cannot be installed. (C330dn/C530dn only).................. 194
5.4 Setup after part replacement.............................................................................. 112 7.5.4.4.1 The printer IP address has been changed. . ................................. 194
5.4.1 Notes on CU/PU board replacement............................................................ 112 7.5.4.4.2 The network card has been initialized. ......................................... 195
5.5 Manual density adjustment operation................................................................. 114 7.5.4.4.3 A CSR has been deleted............................................................... 195
5.6 Printer ADMIN MENU......................................................................................... 115 7.5.4.4.4 Install an intermediate Certificate. ................................................ 195
7.5.4.5 Other questions (C330dn/C530dn only) .............................................. 196
6. PERIODIC MAINTENANCE................................................... 118 7.5.4.5.1 Time required for creation of a certificate...................................... 196
6.1 Cleaning.............................................................................................................. 119 7.5.4.5.2 Communication time when the encryption function is enabled...... 196
6.2 LED lens array cleaning...................................................................................... 120 7.5.4.5.3 Can encrypted printing be performed without IPP?....................... 196
6.3 Pick-up roller cleaning......................................................................................... 122 7.5.4.5.4 What will happen if SSL/TLS is set to OFF after a certificate is
6.4 Pinter internal cleaning....................................................................................... 123 created (or installed)?.................................................................... 196
7.5.4.5.5 How to change the port number.................................................... 196
7.TROUBLESHOOTING............................................................. 125
7.5.4.5.6 The error message “The security certificate was issued by a
7.1 Before troubleshooting........................................................................................ 126
company you have not chosen to trust. View the certificate to
7.2 Points to check before dealing with image troubles............................................ 126 determine whether you want to trust the certifying authority” is
7.3 Precautions for dealing with image troubles....................................................... 126 displayed........................................................................................ 196
7.4 Preparation for troubleshooting........................................................................... 126 7.5.4.5.7 The error message “Name of security certificate is invalid or does
7.5 Troubleshooting procedure.................................................................................. 127 not match the site name” is displayed............................................ 197
7.5.1 LCD messages list........................................................................................ 127 7.5.4.6 Restrictions when using Internet Explore 7 (C330dn/C530dn only) . 198
7.5.2 Preparation for troubleshooting.................................................................... 148 7.5.4.6.1 Warning indication when SSL is enabled for self-signed
7.5.3 Troubleshooting of image problems ............................................................. 180 certificates..................................................................................... 198
7.5.4 Network troubleshooting . ............................................................................ 187 7.6 Fuse check.......................................................................................................... 199
7.5.4.1 Connection errors occur by use of a Web browser
8. CONNECTION DIAGRAMS .................................................. 200
(C330dn/C530dn only) ..................................................................... 187
8.1 Resistance value checking ................................................................................ 201
7.5.4.1.1 Has a certificate been created?..................................................... 188
8.2 Layout of parts ................................................................................................... 204
7.5.4.1.2 Is the SSL/TLS setting set to ON?................................................. 188
8.3 Firmware revision numbers . .............................................................................. 218
7.5.4.1.3 Check the version number of the Web browser............................. 189
8.3.1 ROM control numbers.................................................................................. 218
7.5.4.1.4 Check the encryption strength of the printer.................................. 190
8.3.2 Checking and indication of the revision number .......................................... 219
8.3.3 Stamp of maintenance board indication ...................................................... 219
44346001TH Rev.1 /
1. CONFIGURATION
1.1 System configuration .......................................................................7
1.2 Printer configuration ........................................................................9
1.3 Optional items ...............................................................................10
1.4 Specifications ................................................................................11
1.5 Interface specifications ..................................................................13
1. CONFIGURATION
1.1 System configuration

Figure 1-1-1 and Figure 1-1-2 show the system configurations of the C330dn EXIT Rear
WR sensor cover SW
sensor
and C530dn printers.
Waste toner ID MPT Registration

clutch IN sensor
sensor board motor clutch
C LED HEAD
Duplex
rear sensor
Operator Paper
Front Hopping Hopping M LED HEAD
feed
panel board motor FAN clutch sensor Duplex
front sensor Y LED HEAD
1st P.E Belt
Density sensor sensor thermistor K LED HEAD
Color registration PU CU/PU board CU

sensor board
Belt unit
fuse-cut
USB
CD1 CD1
Belt unit
ASIC(/) ASIC(1/)
High-voltage
LAN
I/F
High-voltage board
Optional SD
Resident memory card
RAM (C530 only)
EEP Flash EEP
K-ID C-ID M-ID Y-ID ROM ROM ROM Option
RAM
TAG TAG TAG TAG
board board board board Fuser fuse-cut/upper center/for
Cover-open Duplex Fuser compensation/lower thermistor
motor Fuser
TAG I/F SW clutch
Heater control,
Shutter BELT Rear others 3.3V,5V,4V,0VL,0VP
solenoid motor FAN
Heater power
Low-voltage board
K toner C toner M toner Y toner ID fuse
sensor sensor sensor sensor cut
nd
Toner sensor board Environmental nd P.E
registration
sensor sensor
clutch
nd TRAY PCB
nd
ﾎｯﾋﾟﾝｸﾞ
nd
hopping
ｸﾗｯﾁ AC-SW Inlet
sensor
ID 1st cassette ID UP/ nd
FAN sensor DOWN sensor nd IN paper feed
sensor motor nd hopping clutch
Figure 1-1-1 System Configuration Diagram (C530/C330)
44346001TH Rev.1 /
1. CONFIGURATION
44346001TH Rev.1 /
1. CONFIGURATION
1.2 Printer configuration

The internal part of the 330dn and C530dn printers consists of the
following sections:
• Electrophotographic processing section
• Paper paths
• Controllers (CU/PU)
• Operator panel
• Power supplies (high-voltage power supply/low-voltage power supply)
Figure 1-2 shows the configuration of the printers.
Figure 1-2
44346001TH Rev.1 /
1. CONFIGURATION
1.3 Optional items

The following optional items are available
(1) Optional tray (2nd Tray)
(2) Additional memory
(3) SD memory card (C530 only)

(authentication printing, encrypted secure printing)
44346001TH Rev.1 10 /
1. CONFIGURATION
1.4 Specifications
C530dn C330dn C530dn C330dn

Printing Xerographic method using LEDs (light emitting diodes) as light sources Print speed Color: Color:
system *1 26 pages/minute (A4-size plain 22 pages/minute (A4-size plain
Resolution 600 dots/inch (LED head) (at 600 × paper in copy mode), paper in copy mode),
600 × 600 dpi/600 × 1200 dpi/600 × 600 dpi × 2 bits (print resolution) 600 dpi or 10 pages/minute (postcards and 10 pages/minute (postcards and
600 × 1200 label stocks), label stocks),
dpi) 12 pages/minute (177g/m2 [152kg] 12 pages/minute (189g/m2
Print color Four colors of yellow, magenta, cyan, and black
or more thick paper), [163kg] or more thick paper),
CPU Power PC 14 pages/minute (duplex printing 12 pages/minute (duplex printing
RAM 256 MB 128 MB on A4 plain paper) on A4 plain paper)
capacity (Max. 756 MB) (Max. 640 MB) Monochrome:
Monochrome: 24 pages/minute (A4 plain paper
Supported Windows Vista/ Windows Vista/Windows Server 2008/Windows XP/
Windows Server 30 pages/minute (A4 plain paper in in copy mode),
OSes Windows Server
2008/Windows copy mode), 10 pages/minute (postcards and
2003/Windows 2000 Japanese Version
XP/Windows 10 pages/minute (postcards and label stocks),
Mac OS X 10.3.9 to 10.5 Japanese Version
Server 2003/ label stocks), 13 pages/minute (duplex printing
See the system requirements for further information.
Windows 2000 16 pages/minute (duplex printing on A4 plain paper)
Japanese on A4 plain paper) Color:
Version 22 pages/minute (A4-size plain
Mac OS 9.0 paper in copy mode),
to 9.2.2, Mac
10 pages/minute (postcards and
OS X 10.3.9 to
label stocks),
10.5 Japanese
12 pages/minute (189g/m2
Version
See the system [163kg] or more thick paper),
requirements 12 pages/minute (duplex printing
for further on A4 plain paper)
information. Monochrome:
Print PostScript3 24 pages/minute (A4 plain paper
languages emulation in copy mode),
PCL5c/PCL XL 10 pages/minute (postcards and
emulation label stocks),
13 pages/minute (duplex printing
Internal -
on A4 plain paper)
fonts
Interface USB (supporting Hi-Speed USB), 100BASE-TX/10BASE-T
44346001TH Rev.1 11 /
1. CONFIGURATION
C530dn C330dn C530dn C330dn

Paper size A4, A5, A6, B5, Letter, Legal 13 inch, Legal 13.5 inch, Legal 14 inch, Power Operating: Operating: Operating: Operating:
*2 Executive, 16K (184 × 260 mm), 16K (195 × 270 mm), 16K (197 × 273 consumption Max. 1170W, Max. 1170W, Max. 1170W, Max. 1170W,
mm), Custom, Postcard, Double-postcard, Envelope, Index Card *5 Average 540W Average 540W Average 480W Average 480W
Paper type Plain paper (64g/m2 [55kg] to 220g/m2 [151kg]), Postcard, Envelope, (25°C) (25°C) (25°C) (25°C)
*2 Labels Ready: Ready: Ready: Ready:
Average 90W Average 80W Average 90W Average 80W
Feed type *2 Automatic feeding by Tray 1
(25°C) (25°C) (25°C) (25°C)
Automatic feeding by or manual feeding from the multi-purpose tray
Power save Power save Power save Power save
Automatic feeding by a second tray unit (option)
mode: mode: mode: mode:
Automatic Tray1: 280 sheets of 64g/m2 (55kg) plain paper, 25mm or less in total Max. 14W Max. 9.5W Max. 14W Max. 9.5W
feeding by a thickness Sleep mode: Sleep mode:
second tray Multi-purpose tray: 110 sheets of 64g/m2 (55kg) plain paper, 10mm Approx. 0.9W Approx. 1.8W
unit (option) or less in total thickness, 40 postcards, 10
Inrush 70A or less (25°C)
Tray envelopes of 85g/m2 paper
current
capacity Second tray unit (option): 580 sheets of 64g/m2 (55kg) plain paper, 53
mm or less in total thickness Operating Operating: 10 to 32°C, 20 to 80% RH (max. wet-bulb temperature: 25°C,
environment max. wet- and dry-bulb temperature difference: 2°C)
Paper Face-up (ejecting paper with the front side up)/Face-down (ejecting paper
conditions Non-operating: 0 to 43°C, 10 to 90% RH (max. wet-bulb temperature:
ejection *2 with the back-side up)
26.8°C, max. wet -and dry-bulb temperature difference: 2°C)
Stacker Face-up: 110 sheets of 64g/m2 (55kg) plain paper
Print quality 30 to 73% RH at 10°C, 30 to 54% RH at 32°C, 10 to 32°C at 30% RH, 10
capacity *3 Face-down: 150 sheets of 64g/m2 (55kg) plain paper
assured to 27°C at 80% RH, 17 to 27°C at 50 to 70% RH in color printing
Assured Area excluding 6.35mm from paper edges (except special media such as conditions
print area envelopes)
Standard Average power–on hours: 600 hours/month
Print Print start position accuracy: ±2mm, Paper skew: ±1mm/100mm operating Average number of printed pages: 6,000 pages/month
accuracy Image expansion: ±1mm/100mm (in use of 82g/m2 of 70kg paper) conditions
Warm-up In 60 sec. after power on (25°C) *4 Consumables, Toner cartridges, image drum units, belt units, fuser units, feed roller sets
time Within 32 sec. from power saving maintenance
Power AC 100V ± 10%, 50/60Hz ± 2% units
Printer life 5 years or 420,000 pages (A4) 5 years or 300,000 pages (A4)
Total weight Approx. 22kg
*6
*1: Print speed varies depending on sizes, types and thickness of paper and paper feed
types.
*2: There are limitations on paper feed types and paper ejection types depending on
paper sizes, types and thickness.
*3: The stacker capacities may different from the specifications depending on operating
44346001TH Rev.1 12 /
1. CONFIGURATION
1.5 Interface specifications
1.5.1 USB interface specifications ((2) Cable

Length: USB 2.0 cable no more than five meters long
1.5.1.1 USB interface overview (two meters or less recommended)
(A shielded USB 2.0 cable shall be used.)
(1) Basic specifications

1.5.1.3 USB interface signals
USB (Hi-Speed USB supported)
Signal name Function
(2) Transmission mode 1 Vbus Power (+5V)
Full speed (Max. 12 Mbps ± 0.25%) 2 D- For data transmission
High speed (Max. 480 Mbps ± 0.05%)
3 D+ For data transmission
4 GND Signal ground

(3) Power control
Shell Shield
Self-powered device
1.5.1.2 USB interface connector and cable

(1) Connector
• Printer side: B-receptacle (female)
Upstream port
Product equivalent to UBR24-4K5C00 (Made by ACON)
Connector pin arrangement
2 1
3 4
• Cable side: B-plug (male)
44346001TH Rev.1 13 /
1. CONFIGURATION
1.5.2 Network interface specifications 1.5.2.2 Network interface connector and cable
(1) Connector
1.5.2.1 Network interface overview
100BASE-TX/10 BASE-T (automatically switched, not usable simultaneously)
Basic specifications
Network protocols (*: C330dn/C530dn only) Connector pin arrangement
TCP/IP spec. Network layer 1
ARP, IP, ICMP, IPv6*, IPSec*

Transport layer
TCP, UDP
Application layer
LPR, Port9100, FTP, HTTP, HTTPS*, IPP, SNMPv1, SNMPv3*,
TELNET, DHCP/BOOTP, DNS, DDNS, WINS, UPnP, Bonjour,
SNTP, SMTP, POP*, Windows Rally (WSD Print, LLTD)
NBT/NetBEUI*: SMB, NetBIOS, NetBIOS over TCP (2) Cable
NetWare*: Remote pr inter mode (maximum eight pr int ser ver s) Non-shield twisted-pair cable with RJ-45 connector (Category 5 recommended)
Print server mode (maximum eight file servers, 32 queues)
Support of encrypted passwords (in print server mode)
1.5.2.3 Network interface signals
NetWare 6J/5J/4.1J (NDS, bindery)
SNMP Pin No. Signal name Direction Function
EtherTalk*: ELAP, AARP, DDP, AEP, NBP, ZIP, RTMP, ATP, PAP 1 TXD+ FROM PRINTER Transmitting data +
IEEE 802.1X*: EAP-TLS, PEAP 2 TXD- FROM PRINTER Transmitting data -
3 RXD+ TO PRINTER Receiving data +
4 − − Not in use
6 RXD- TO PRINTER Receiving data -
44346001TH Rev.1 14 /
2. DESCRIPTION OF OPERATION
2.1 Electrophotographic process mechanism .....................................16
2.2 Printing process..............................................................................20
2.1 Electrophotographic process mechanism

(1) Electrophotographic process (2) Charging
The electrophotographic process is explained briefly below: A voltage is applied to the charging roller, which is placed in contact with the OPC
1. Charging drum surface, to charge the OPC drum surface.
A voltage is applied to the CH roller to electrically charge the surface of the Charging roller
OPC drum.
Power
2. Exposure supply unit - -
- -
--
The LED head radiates light onto the charged OPC drum surface in
accordance with an image signal. The electric charge of the radiated part
of the OPC drum surface attenuates depending on the intensity of the light,
thus forming an electrostatic latent image on the OPC drum surface.
3. Development
Charged toner adheres to the electrostatic latent image of the OPC drum by OPC drum
electrostatic power, and forms a visible image on the OPC drum surface.
4. Transfer
(3) Exposure
Paper is placed over the OPC drum surface and an electric charge is
The light emitted from the LED head is radiated onto the charged OPC drum
applied to it from the backside by the transfer roller, so that the toner image
surface. The charge of the radiated part of the OPC drum attenuates according to
is transferred to the paper.
the intensity of the light, forming an electrostatic latent image on the OPC drum
5. Fusing surface.
LED head
Heat and pressure are applied to the toner image on the paper to promote
its fusion.
6. Drum cleaning Charging roller
LED head
The drum cleaning blade removes toner remaining on the OPC drum after Power
supply unit - - -
transfer. - - --
--
7. Static elimination
Residual potential on the image drum is removed.
8. Belt cleaning
The belt cleaning blade removes toner remaining on the belt.
OPC drum
OPC drum
Paper
44346001TH Rev.1 16 /
(4) Development (5) Transfer

Toner adheres to an electrostatic latent image on the drum surface, thereby turning A sheet of paper is placed over the OPC drum surface, and an electric charge is
the electrostatic latent image into a toner image. given to the paper from its backside by the transfer roller.
1. The sponge roller allows the toner to stick to the developing roller. When a high voltage is applied to the transfer roller from the power supply unit, the
charge induced on the transfer roller moves on to the surface of the paper through
the contact part between the transfer roller and the paper, and the toner is attracted
Charging roller to the paper surface from the OPC drum surface.
- - -
- - -- - - -
-- - - --
--
OPC drum
-
-
-
Sponge roller -
-
Developing roller -
Paper
-
-
OPC drum -+ -+ -+ -+ -+ -+ -+ -+ -+ -+ -+ -+ -+
-+
-+
-+
-+ Transport belt
2. The electrostatic latent image on the OPC drum surface is turned into a
visible image by the toner.
Transfer roller
Power
supply unit
44346001TH Rev.1 17 /
(6) Fusing (7) Drum cleaning

The toner image transferred on the paper is fused on the paper by heat and Unfixed toner remaining on the OPC drum is removed by the drum cleaning blade
pressure when the paper passes through the heat roller and the backup roller unit and collected into the waste toner area of the K toner cartridge.
(consists of a backup roller, a pat, and a fuse belt). Waste toner area
The heat roller is heated by 800W and 300W internal halogen lamps, and the
backup roller has no internal halogen lamps and is heated by heat transferred from
Toner cartridge
the heat roller. The fuser temperature is controlled according to the temperature
that is detected with the thermistor not contacting to the heat roller surface. The
temperature detected with the other thermistor that is frictionally sliding against the
backup roller surface is used to control the fuser temperature under designated
conditions. There is also a thermostat for safety purposes. When the heat roller
temperature rises above a certain temperature, the thermostat is open and voltage
supply to the heater is cut off. The backup roller unit is pressed against the heater ID unit
by the press spring on both sides.
Thermostat
Drum cleaning
Thermistor blade
Paper transfer direction Paper

Heat roller waste toner path
waste toner of
(8) Static elimination

Backup roller
After completing transfer, the OPC drum is illuminated with its surface to reduce
static charge of its surface.
Pat Charging roller
Static-eliminating
Fuser belt
Thermistor
Static-eliminating
OPC drum
44346001TH Rev.1 18 /
(9) Belt cleaning

Toner remaining on the transfer belt is scraped off by the belt cleaning blade and
collected into the waste toner box of the transfer belt unit.
Transport belt
Belt waste toner box

Belt cleaning blade
44346001TH Rev.1 19 /
2.2 Printing process

Paper fed from Tray 1, Tray 2 or Tray 3 is carried by the paper feed roller, the registration roller L,
and the transport roller. When paper is fed from the MPT, it is carried by the MPT paper feed roller
and the registration roller U. Then, an unfixed toner image is created on the paper transported
onto the belt sequentially through the electrophotographic process of KYMC.
Thereafter, the image is fixed under heat and pressure as the paper goes through the fuser
unit. After the image has been fixed, the paper is ejected to a face-up stacker or to a face-down Fuser unit
Top cover
stacker, according to the outputting method selected by opening or closing of the face-up stacker.
Paper exit
The above refers to the simplex printing operation of the printers, and the following explains the
duplex printing operation.
During duplex printing, paper, which firstly passes the fuser unit after its backside is printed, is
Y M C K
sucked into the duplex unit by the separator DUP. After entering the paper reverse transport path,
Front cover
the paper is carried from there to the inside of the duplex unit by the inverting operation of the Face-up stacker
reverse roller. After passed through the duplex unit by the transport roller that is located on the
transport path inside the duplex unit, the paper is fed along the paper feed route of the duplex unit,
Paper cassette
and then arrives the route for paper feeding from a tray. From here on, the same operation as that
of simplex printing of paper fed from the tray takes place.
Second tray unit (option)
44346001TH Rev.1 20 /
(1) Paper fed from 1st Tray (3) Transport belt

1. As illustrated in Figure 2-1, after the paper feed motor starts running 1. As the transport belt motor runs in the direction of the arrow, the transport
(clockwise) and the 1st clutch comes ON, the paper is fed from the 1st Tray. belt is driven. The belt unit consists of one transpor t roller placed
2. After causing the IN sensor to come ON, the paper is further carried over a immediately underneath each color drum, with a transport belt inserted in
certain distance to finally hit the registration roller. (This corrects skew of the
between them.
paper.)
3. It causes the registration clutch to come ON and has the registration roller As the specified voltage is applied, the transport belt and the transport
carry the paper. rollers carry the paper on the transport belt to the fuser unit as transferring
(2) Paper fed from MPT the toner images present on each color drum to the paper.
1. As illustrated in Figure 2-1, after the paper feed motor starts running Drum
(clockwise) and the MPT clutch comes ON, the paper is fed from the MP
Tray.
2. After causing the IN sensor to come ON, the paper is further carried over a
certain distance to finally hit the registration roller. (This corrects skew of the
paper.)
3. It causes the registration clutch to come ON and has the registration roller Y M C K
carry the paper.
MPT clutch
Transport belt
Paper feed roller Transport roller
IN sensor
Registration roller Transport belt roller
Paper feed
from the MPT
Figure 2-2
WR sensor Paper feed motor
Registration clutch
1st clutch
Paper feed sensor

Paper feed roller
Paper feed from Separation roller

the 1st clutch
Figure 2-1
44346001TH Rev.1 21 /
(4) Up/down-motions of ID units

1. The up/down motions of the ID units take place driven by the fuser motor
and the up/down clutch. ID unit motions during color printing
Y-ID unit Down
2. Figure 2-3 shows the motions of each of the ID units when the printer is M-ID unit Down
operated for color printing. As the lift-up motor runs (counterclockwise) C-ID unit Down
Y-ID M-ID C-ID K-ID
with the up/down clutch ON, the lift-up link slides to the left causing the ID K-ID unit Down
units to come down as shown in Figure 2-3. In that state, color printing is
available. Lift-up link
3. Figure 2-4 shows the motions of each of the ID units when the printer is
operated for monochrome printing. As the lift-up motor runs (clockwise)
Fuser motor
with the up/down clutch ON, the lift-up link slides to the right causing the ID (counterclockwise)
units, except the K-ID unit, to go up as shown in Figure 2-4. In that state,
monochrome printing is available.
Up/down clutch
Figure 2-3
ID unit motions during monochrome printing

Y-ID unit Lift up
M-ID unit Lift up
C-ID unit Lift up Y-ID M-ID C-ID K-ID
K-ID unit Down
Lift-up link
Fuser motor
(clockwise)
Up/down clutch
Figure 2-4
44346001TH Rev.1 22 /
(5) Ejection unit and paper ejection Eject roller (drive)

Face-up tray
(a) Face-down ejection
detection sensor
Face-down ejection is available when the face-up tray is closed.
Fuser unit
In that state, the separator FU is fixed in the direction illustrated in Figure
2-5, and the face-up tray detection sensor is enabled.
Heat roller (drive)
As the fuser motor runs (counterclockwise), the eject rollers and the heat
roller start rotating, and printed paper is ejected with its face down.
(b) Face-up ejection
Separator FU
Face-up ejection is available when the face-up tray is open.
In that state, the separator FU is fixed in the direction illustrated in Figure
Fuser motor
2-6, and the face-up tray detection sensor is disabled. (counterclockwise)
As the fuser motor runs (clockwise), the eject rollers and the heat roller
start rotating, and printed paper is ejected with its face up. (When face-up
ejection is enabled, duplex printing is not available.)
Figure 2-5
Eject roller (drive)

Face-up tray
detection sensor
Fuser unit
Heat roller (drive)
Separator FU
Fuser motor
(clockwise)
Figure 2-6
44346001TH Rev.1 23 /
(6) Duplex printing system (paper flipping and returning to the paper feed route)
1. In a cer tain period of time after the fuser motor star ts running Eject roller (drive)
counterclockwise and the rear end of paper being fed passes the eject
sensor, the fuser motor starts running clockwise. (It changes from the state
shown in Figure 2-7 to the state shown in Figure 2-8.) Fuser unit
2. As a result of that, the eject rollers start rotating in the reverse direction, and
the paper is flipped and carried to the duplex unit. Heat roller (drive)
3. When the duplex unit clutch becomes on, the paper is transferred by the
duplex unit transport rollers.
Fuser motor (counterclockwise)
4. In a certain period of time after the rear end of the paper passes the eject
rollers, the fuser motor starts running counterclockwise, and as a result of Eject sensor
Duplex unit clutch
this, the eject rollers can carry the next paper to the exit. (It changes from
the state shown in Figure 2-8 to the state shown in Figure 2-7.) (The duplex
unit transport rollers rotate in the same direction regardless of the running
direction of the motor.) Duplex unit transport roller
5. The paper that is carried by the duplex unit transport rollers comes back to
the route for paper feeding from a tray. After that, the paper is handled in the Figure 2-7
same way as paper fed from a tray for simplex printing.
Eject roller (drive)
Fuser unit
Heat roller (drive)

Eject sensor
Fuser motor (clockwise)
Duplex unit clutch
Duplex unit transport roller
Figure 2-8
44346001TH Rev.1 24 /
(7) Cover-opening motions of the color registration sensor and the density sensor
1. As illustrated in Figure 2-9, when the solenoid is energized, the link lever
moves, causing the cover of the color registration sensor and the density
sensor to open.
2. As the solenoid is de-energized, the spring pushes the cover, causing the
cover of the color registration sensor and the density sensor to close.
Color registration sensor
Density sensor
Spring
Link lever
Solenoid
Figure 2-9
44346001TH Rev.1 25 /
Outline of color registration correction

Color registration is corrected by reading correction patterns, which are printed on the belt,
Transport belt
by use of the color registration sensor located inside the sensor shutter under the belt unit.
The sensor is used to detect patterns and correct color registration.
Automatic start timing of color registration correction

• At power-on
• When an opened cover is closed
• When 400 or more pages have been printed or at least six hours has passed after Belt waste toner box
the previous correction Sensor shutter Color registration sensor Belt cleaning blade
A correction error may be issued due to an inadequate toner amount of a pattern generated, Density sensor
a sensor stained with toner, deficient opening/closing of the shutter, or for other reasons.
However, even if such a registration correction error is issued, it is not indicated on the
operator panel. Therefore, it is necessary to perform forcible color registration correction in Right color registration correction pattern
the self-diagnostic mode (Section 5.3.2.6) to check the error indication.
Left color registration correction pattern
Color registration sensor
44346001TH Rev.1 26 /
Error checking methods and remedies

The color registration correction test function among the other self-diagnostic functions is
employed to check errors. (Section 5.3.2.6)
Remedies for different errors
• CALIBRATION (L or R), DYNAMICRANGE (L or R)

Check 1: If the above indication appears, check the connected state of the sensor
cable.
If the connected state is found abnormal, restore it to the normal state.
Check 2: Check to see whether the sensor surface is stained with toner, paper dust
or any other foreign matter.
If it is found stained, wipe it clean.
Check 3: Check to see whether the sensor shutter opens and closes normally, by
the MOTOR & CLUTCH TEST of the self-diagnostic function. If the shutter
operates imperfectly, replace the shutter unit.
If no problem was found by the checks 1 through 3, there is a problem with
the circuit.
Replace each of the color registration sensor board, the CU/PU board and
the connector cable one by one and check that no error will occur again.
• BELT REFLX ERR

Check 4: If this indication appears, check the cleaned state for the toner remaining
on the belt surface, in addition to making the above checks 1, 2 and 3.
Take out the belt unit, turn the drive gear located on the left rear side, and
ensure that the belt surface has been cleaned thoroughly.
If cleaning is not achieved perfectly and there still remains toner on the belt
surface after the drive gear has been turned, replace the belt unit.
• (Y or M or C) LEFT, (Y or M or C) RIGHT, (Y or M or C) HORIZONTAL

Check 5: If the above indication appears, check to see whether toner of NG-issuing
color is running short.
Replace a toner cartridge, as needed.
44346001TH Rev.1 27 /
Outline of density correction

Density is corrected by reading correction patterns, which are printed on the belt, by use of
Transport belt
the density sensor located inside the sensor shutter under the belt unit.
Automatic start timing of density correction:

• When the environment at power-on is drastically different from the environment of the
previous correction
• When one or more of four ID count values at power-on indicates that the corresponding
IDs are almost new
Belt waste toner box
• When an ID count after the previous correction exceeds 500
• When one or more ID is replaced with a new one
Sensor shutter Density sensor Belt cleaning blade
• When the belt is replaced with a new one
• When a toner low or toner empty error is cleared by a replacement of a toner cartridge Density sensor
in a toner low or toner empty state
A correction error may be issued due to an inadequate toner amount of a pattern generated,
a sensor stained with toner, deficient opening/closing of the shutter, or for other reasons.
Density correction pattern
However, even if such a density correction error is issued, it is not indicated on the operator
panel. Therefore, it is necessary to perform forcible color registration correction in the self-
diagnostic mode (Section 5.3.2.7) to check the error indication.
44346001TH Rev.1 28 /
Error checking methods and remedies Principle of toner sensor detection

The density correction test function among the other self-diagnostic functions is employed to
check errors. (Section 5.3.2.7)
Remedies for different errors Shielding plate
Prism
• CALIBRATION ERR, DENS SENSOR ERR
Check 1: If the above indication appears, check the connected state of the sensor
cable.
If the connected state is found abnormal, restore it to the normal state.
Check 2: Check to see whether the sensor surface is stained with toner, paper dust Toner LOW is detected by a toner sensor (Reflection sensor) installed inside each of the
or any other foreign matter. printers. A shielding plate is mounted inside each ID and rotates in synchronization with toner
If it is found stained, wipe it clean. agitation.
Moreover, each ID has a shutter fitted. Each shutter is synchronized with the operation lever
of the relevant toner cartridge, and the toner sensor can detect that the toner cartridge has
If no problem was found by the checks 1 and 2, there is a problem with the circuit. been loaded properly. Detection may not take place normally, and a toner sensor error may
Replace each of the density sensor, the CU/PU board and the connector cable one be issued, if a shielding plate or toner sensor is stained with toner, or if an ID unit and the
relevant toner sensor do not remain exactly opposite to each other in their positions.
by one and check that no error will occur again.
• DENS SHUTTER ERR

Principle of the toner counter
Check 3: Check to see whether the sensor shutter opens and closes normally, by After image data is developed to binary data that the printers can print, the LSI counts the
the MOTOR & CLUTCH TEST of the self-diagnostic function. If the shutter data as the number of print dots. The amount of toner consumed is calculated from that count
operates imperfectly, replace the shutter unit. value, and the remaining amount of toner is thus indicated. As opposed to this, toner LOW
detection by a toner sensor is implemented when the amount of toner remaining inside an ID
unit physically decreases to below a certain level.
• DENS ID ERR
Check 4: Take out the ID units and examine them to see if the drum surface has any
abnormal toner smudge. Principles of ID, belt, and fuser counters
Replace the LED head (out-of-focus), or replace any ID units with any ab-
ID counter: One count represents the value that results from dividing the amount
normality.
of rotation of a drum by three when three A4-size sheets are printed
To test-operate a new ID unit, use the Fuse Keep Mode of the mainte- continuously.
nance menu.
Belt counter: One count represents the value that results from dividing the amount
of rotation of the belt by three when three A4-size sheets are printed
continuously.
Fuser counter: One count is registered when paper is shorter than the length of
Legal 13-inch paper. When paper is longer than that, a count to add is
determined by the number of times that the Legal 13-inch paper length is
exceeded. (Rounding up of decimal fractions)
44346001TH Rev.1 29 /
Counter specifications
Total page count MPT page count Tray 1 page count Tray 2 page count Color page count Monochrome page count
Description Total number of Number of print media Number of print media Number of print media Total number of color prints Total number of monochrome prints
prints hopped from MPT hopped from Tray 1 hopped from Tray 2
Count method: Count up after Count up if MPF (MPT) Count up if Tray 1 Count up if Tray 2 The number of print media passing The number of print media passing
A4-basis or size passing the writing hopping is finished hopping is finished hopping is finished the fuser in color mode is counted the fuser in monochrome mode is
independence sensor successfully successfully successfully when each job is finished (1*). counted when each job is finished
The value is counted on an A4/ (1*).
Letter basis. Refer to A4/Letter Printing speed for color mode
conversion table (on the next page). may be applied to monochrome
mode. The value is counted on an
A4/Letter basis. Refer to A4/Letter
conversion table (on the next page).
peration when paper Printed pages are not counted when a paper feed (hopping) jam or a feed jam (380) occurs. If paper jams before passing the fuser, its pages are not counted. If
has jammed Printed pages are counted when any jam except the said jams occurs. paper jams after passing the fuser, its pages are counted.
Since the total page count is incremented when the front end of print media passes the writing
sensor, a feed jam (380) is also included into the limits on counts according to its jam type.
Operation for Front/back count Only front count (+1) The count increases by two.
Duplex (+2) If a color page and a monochrome page exist in a pair of two pages,
the color page count increases by one, and the monochrome page
count increases by one. If a pair of two pages is in color, the color page
count increases by two. If a pair of two pages is in monochrome, the
monochrome page count increases by two.
Reset condition None None (1) Replacement of ROM with another one of a different version
(2) Change of the shipping destination
(3) Execution of MENU RESET of the system maintenance menu
(4) Replacement of a CU board
Value storage PU PU PU PU CU CU
destination
Menu/MenuMap (*2)
output
EngineMenuMap (*3) (*3) (*3) − −

output
*1. Each of the count is updated at the end of each job or each of four pages; however, the count is not updated if the power is turned off when any page from page one through page three of
a job of four or more pages is being printed.
*2. It is shown in the header of MenuMap.
*3. EngineMenuMap outputs Engine Menu Print (the first page) and Engine EEPROM Dump Print (the last page), and the number of sheets of paper fed from each tray is described only in
the latter one (DUMP page only).
44346001TH Rev.1 30 /
A4/Letter conversion table

Each count shall increase, in relation to every sheet of paper, by the values in the table below.
Paper size Simplex Duplex

LETTER 1 2
EXECUTIVE 1 2
LEGAL14 1 2
LEGAL13.5 1 2
LEGAL13 1 2
A4 1 2
A5 1 2
A6 1 -
B5 1 2
COM-9 1 -
COM-10 1 -
MONARCH 1 -
DL 1 -
C5 1 -
Postcard 1 -
Double-postcard 1 -
Custom 1 2
Custom, Length > 210 mm 2 4
Custom, Length ≥ 900 mm 4 -
Envelope (Choukei 3) 1 -
Envelope (Choukei 4) 1 -
Envelope (Youkei 4) 1 -
Envelope (Envelope A4)
INDEXCARD 1 -
44346001TH Rev.1 31 /
3. INSTALLATION
3.1 Cautions, and do’s and don’ts........................................................33
3.2 Unpacking procedure ....................................................................34
3.3. Printer installation instructions . ....................................................35
3.4 List of components and accessories .............................................36
3.5 Assembly procedure . ....................................................................37
3.6 Printing of MenuMap .....................................................................53
3.7 Connection methods.......................................................................54
3.8 Checking of paper used by the user...............................................56
3. INSTALLATION
3.1 Cautions, and do’s and don’ts
Warning Warning
• Do not install the printer in any potentially high-temperature location or a near heat • If water or any other liquid enters the inside of the printer, remove the power plug from
source. the power outlet and contact the customer center.
• Do not install the printer in a location where chemical reaction may occur (laboratory Fire could break out.
and the like). • If someone drops foreign objects such as a clip in the printer, remove the power plug
• Do not install the printer in the proximity of inflammable solvents, such as alcohol and from the outlet and take out the foreign objects.
paint thinner. It may cause an electric shock, fire, or injury.
• Do not install the printer within reach of children. • Do not operate or disassemble the printer in any other manner than the way specified
• Do not install the printer on an unstable surface (e.g., on a rickety bench or on a in the manual.
slanting place). Failure to observe this warning could result in an electric shock, fire or injury.
• Do not install the printer in a location with moisture or heavy dust, or in direct sun.
• Do not install the printer in an environment with sea wind or corrosive gas.
• Do not install the printer in a location with heavy vibration.
• In the event that the printer is inadvertently dropped or its cover is damaged, remove
the power plug from the power outlet and contact the customer center.
Caution
Such mishap could lead to an electric shock, fire or injury. • Do not install the printer in a location where its vent hole is blocked.
• Do not connect any power cord, printer cable or ground wire in any other manner than • Do not install the printer directly on a shag carpet or rug.
the way specified in the manual. Failure to observe the above could result in fire. • Do not install the printer in a sealed room or other location with poor ventilation or
• Do not stick in an object into the vent hole. permeability.
Such action could lead to an electric shock, fire or injury. • Make sure to ventilate sufficiently when continuously using the printer in a small room
• Do not place a glass filled with water or the like on the printer. for a long time.
Such action could lead to an electric shock or fire. • Install the printer away from a strong magnetic field or noise source.
• When the printer cover is opened, be careful not to touch the fuser unit. • Install the printer away from a monitor or TV.
It may cause burns. • To move the printer, hold both sides of them.
• Do not throw the toner cartridges or the image drum cartridges into fire. • The printer, which weighs approximately 25 kg (packed), should be lifted by two or
Dust explosion could cause burns. more people.
• Do not use a highly combustible spray near the printer. • While the printer power is on or the printer is printing, do not come close to the paper
It may case a fire because the printer contains parts that get extremely hot. exit. Such action could lead to injury.
• In the event that the cover becomes unusually hot, emits smoke, bad smell, or
abnormal noise, remove the power plug from the power outlet and contact the
When the precautionary notes concerning the installation and operation are explained, the
customer center.
It may lead a fire. user should be referred to the precautionary notes given in the user's manual. Especially, give
thorough explanation on the power cord and the ground wire.
44346001TH Rev.1 33 /
3. INSTALLATION
3.2 Unpacking procedure
Warning Personal injury may occur.
Since the printer weights approximately 25 kg (packed), it should be lifted by two or

more people.
44346001TH Rev.1 34 /
3. INSTALLATION
3.3. Printer installation instructions

• Install the printer in a location where the following temperature and humidity are met: Plan view
Ambient temperature : 10 to 32°C
Ambient humidity : 20 to 80 % RH (relative humidity) 0cm
Maximum wet-bulb temperature : 25°C

• Exercise caution to avoid dew condensation.
• If the printer is installed in a location with ambient relative humidity below 30%, use a
humidifier or antistatic mat.
60cm 100cm
Installation space
0cm
• Place the printer on a flat desk large enough to accommodate its footings.
• Provide enough spaces around the printer.
Side view
70cm
44346001TH Rev.1 35 /
3. INSTALLATION
3.4 List of components and accessories

• Check to make sure that the components are free from damage, dirt or other irregu- Software CD-ROM
larities in their appearance. Power cord
• Ensure that none of the accessories to the components is missing and that they are Warranty card and user registration card
free from breakage or other flaw.
User’s manual (Setup and usage)
• If any irregularity is discovered, contact the user management section for instructions.
User’s manual (CD-ROM)
Quick Guide
Warning Personal injury may occur.
Bag for Quick Guide
The printer weights approximately 31 kg (or 36 kg when packed), so it should be lifted

by two or more people. Note! No printer cable is supplied with the printer.
Printer (main unit)
Image drum cartridges (one each of cyan, magenta, yellow, and black installed in
the printer)
Inform the user that the toner cartridges and image drum cartridges can be separated
one from the other.
44346001TH Rev.1 36 /
3. INSTALLATION
3.5 Assembly procedure
3.5.1 Assembly of the printer main unit (3) Remove the four protective sheets.
Setup of the printer

(1) Remove the protective tapes (six places) from the surface of the printer.
Protective sheet
Paper
Protective tape
Paper Protective tape Protective tape (4) Remove the stopper release (orange) while pushing down the lever (blue) of the
fuser unit in the direction of the arrow .
Note! The stopper release is used when the printer is not used for a long time or
(2) Press the OPEN button to open the top cover.
being transported. Be sure to keep it.
Lever (blue) of the fuser unit
OPEN button
Stopper release
(orange)
44346001TH Rev.1 37 /
3. INSTALLATION
(5) Slide the locks of the (four) toner cartridges to the left to lock the toner cartridges. Loading paper in the paper cassette
Lock (blue)
(1) Pull out the paper cassette.
Note! Do not remove the rubber from the plate.
(2) Adjust the paper stopper and the paper guide to the size of the paper to be loaded
and fix them firmly.
Paper stopper
(6) Close the top cover.
Plate
Paper guide
(3) Fan the edges of paper stack and align the edges of the stack on a level surface.
44346001TH Rev.1 38 /
3. INSTALLATION
(4) Load the paper with the print side facing down. Loading paper in the multi-purpose tray
Note! • Place the paper against the front side of the paper cassette.
(1) Open the multi-purpose tray and also the paper supporter.
• Do not allow the level of paper to pass the “ ” mark of the paper guide (530
sheets of 70 kg paper).
(5) Hold the paper with the paper guide.
(6) Turn the paper size dial to the size of the paper loaded.
Paper loading orientation
(7) Insert the paper cassette back into the printer.
マルチパーパストレイ
(2) Move the manual feed guide to the paper size.
Place the print side

facing down.
手差しガイド
マルチパーパストレイ
mark
用紙サポータ
手差しガイド
(3) Align the edges of the paper stack.
44346001TH Rev.1 39 /
3. INSTALLATION
(4) Insert the paper, print-face up, along the manual feed guide straight as far as it will Storing Quick Guide
go.
Stick a bag for Quick Guide on the printer to store Quick Guide.
(1) Remove double-faced tapes (two places) from the back of the bag.
mark
Insert the paper, print-face up,

straight as far as it will go.
Double-faced tape
Note! Do not allow the level of paper to pass the ““ ”” mark of the paper guide (100
sheets of 70 kg paper, or 10 envelopes).
(2) Stick the bag for Quick Guide on the printer.
Quick Guide
Set button
(5) Press the set button.
Vents
Bag for Quick Guide
Note! Stick the bag to a place not to block the vents on the printer.
44346001TH Rev.1 40 /
3. INSTALLATION
3.5.2 Connection of the power cable Connecting the power cord

Note! Ensure that the power switch is OFF (O).
Power supply conditions (1) Insert the power cord into the printer.
• Observe the following conditions:
AC : 100V ± 10%
Power frequency : 50 Hz or 60 Hz ± 2 Hz
• If the available power is unstable, use a voltage regulator or the like.
• The maximum power consumption of this printer is 1,170W. Ensure that the power
source offers an ample margin in the power capacity.
• Proper operation with a UPS (uninterruptible power supply) is not guaranteed. A
warning to not use a UPS should be given to the user.
Warning It may cause an electric shock or fire.
• Installation and removal of the power cord and the ground wire must be performed after
turning the switch to OFF.
• The ground wire should be connected to a dedicated ground terminal. If it is not possible to (2) Connect the ground wire to a ground terminal of a power outlet.
establish a ground, consult the dealer where the user bought this printer.
• Never connect the ground wire to a water pipe, gas pipe, or a telephone line ground, or to It may cause an electric
a lightning rod or the like. Warning Ground terminal
shock.
• Be sure to complete connection to the ground terminal before inserting the power plug into
the power outlet. Also be sure to remove the power plug from the power outlet before disconnection Be sure to use the ground wire. Ground wire
from the ground terminal.
• Hold the power plug of the power cord to plug in or unplug the cord.
(3) Inset the power plug into the power outlet.
• Insert the power plug securely into a receptacle as far as it will go.
• Do not insert or remove the power plug with wet hands.
• Lay the power cord in a location where it is not likely stepped on, and avoid placing
anything on the power cord.
• Do not bundle or tie the power cord.
• Do not use a damaged power cord.
• Avoid many loads on one electrical outlet.
• Do not connect the printer to the same power outlet shared by other electric appliances. Pressing on (I) of the power switch
Especially, if the printer is connected to the same power outlet in conjunction with an air-
conditioner, copy machine or shredder, electric noise may cause false operation of the printer. If it
is inevitable to connect them to the same power outlet, use a commercial noise filter or noise-cut
transformer.
• Use the power cord that is supplied with this printer and insert it directly into an outlet. For
this printer, do not use a power cord provided for any other product.
• Do not use an extension cord. If it is inevitable to use an extension cord, use one with
rating of 15A or more.
• Use of an extension cord may hinder the printer from operating normally because of an AC
voltage drop.
• Do not turn off the power or disconnect the power plug while the printer is printing.
• If the printer is going to be placed out of use for an extended period of time due to a long
spell of holidays or travel, unplug the power cord.
• Do not use the supplied power cord for other products. [Ready to Print] will appear when the printer has started up completely.
About the connections of the power cord and the ground wire, the user should be given Note! An error (of code 126, 171, 175, 177, or 320) may occur if the printer is
thorough explanation by referred to the user's manual. turned on when it is cold. In such a case, turn off the printer, wait for a while
and turn it on again.
44346001TH Rev.1 41 /
3. INSTALLATION
Turning off the power No use for a long time
Note! Turning off the power without taking proper shutdown steps may damage and Advise the user to unplug the power cord if the printer will not be used for a long time,
disable the printer. Be sure to follow the steps below. such as during long vacations or travel. In addition, instruct the user to attach the stopper
(1) Check that [CMYK] or [ONLINE] is displayed on the operator panel. If the printer is release to the fuser unit.
in sleep mode, press the [POWER SAVE/RESTORE] button to make [CMYK] or
[ONLINE] displayed. Note! Before disconnecting the ground terminal, disconnect the power plug from the
power outlet.
(2) Press the button repeatedly until [Shutdown menu] appears.

Note! This printer does not cause any malfunction even if the power plug is
disconnected for a long time (four weeks or longer). Unwarranted deterioration
Press the button. By pressing the button after [Shutdown Start Execute] of consumables of the printer, including toner and image drums, should be
appears, the shutdown process will start. informed to the user.
(3) After [PLEASE POW OFF SHUTDOWN COMP] appears, press the power switch
OFF ( ).
44346001TH Rev.1 42 /
3. INSTALLATION
3.5.3 Installation and recognition confirmation of an option 2. Place the printer on an optional tray unit.
Note! The printer weights approximately 22 kg. It should be lifted by two or more
(1) Installation of an optional tray (second tray) unit people.
❶ Align the holes in the bottom of the printer to the pins of the optional tray unit.
An optional tray unit is intended for increasing the amount of paper that can be loaded in the
printer. An optional tray holds 580 sheets of 55 kg paper, allowing the printer to print up to ❷ Place the printer gently on the optional tray unit.
970 sheets continuously when used with a standard paper cassette and a multi-purpose tray
together.
Type: TRY-C4E1
Hole in the bottom of the printer
Post
1. Turn off the printer and disconnect the power cord and the printer 3. Attach lock pieces to the printer.
cable. Lock piece
Turn off the printer by following the steps described under “Turning off the power” in
section 3.5.2.
Note! • Turning off the power without taking proper shutdown steps may cause a
failure of the printer, so be sure to execute the shutdown menu.
• Installation of an optional tray unit with the power on may cause a failure of
the printer.
Lock piece
44346001TH Rev.1 43 /
1. CONFIGURATION
1.3 Optional items

The following optional items are available:
(1) Optional tray (2nd Tray)
(2) Additional memory (C530 only)
(3) SD memory card (C530 only)

(authentication printing, encrypted secure printing)
44346001TH Rev.1 10 /
1. CONFIGURATION
1.2 Printer configuration

The internal part of the 330dnn, and C530dn printers consists of the
following sections:
• Electrophotographic processing section
• Paper paths
• Controllers (CU/PU)
• Operator panel
• Power supplies (high-voltage power supply/low-voltage power supply)
Figure 1-2 shows the configuration of the printers.
Figure 1-2
44346001TH Rev.1 /
3. INSTALLATION
2. Remove the connector cover. 5. Loosen the screw and remove the bracket.
Screw
Connector cover Bracket
Lock
6. Insert an additional memory into the slot and push it against the
3. Remove the printer cable. main unit.
Note! • Do not touch electronic parts or connector terminals.

• Install the memory by observing the correct orientation of it. The memory
has a notch in its edge so as to fit with the memory slot connector.
Printer cable
7. Attach the bracket and tighten the screw.

4. Touch the metal part of the printer to discharge static.
Metal part Screw

Bracket
44346001TH Rev.1 46 /
3. INSTALLATION
8. Connect the printer cable to the printer. 11. Print the configuration repor t and check the printout for
successful installation of the additional memory.
Printer cable
❶ Print the configuration report by following the steps instructed in section 3.6.
❷ Check the total memory size shown at “Total Memory Size” in the header.
9. Attach the connector cover to the printer.
Note! Reinstall the additional memory if the size at “Total Memory Size” is not
correct.
Connector cover
10. Connect the power cord to the printer and turn the power ON.
Note! If the operator panel displays [SERVICE CALL 031: ERROR], remove the
memory and reinstall it.
44346001TH Rev.1 47 /
3. INSTALLATION
(3) Installation of an SD card (C530dn only) 3. Remove the printer cable.
Note! Fonts cannot be downloaded to any SD

cards for C530dn.
SD cards are provided as an option for C530dn.

• SD memory card (model name: SDC-A1)
It is a storage added to C530dn printers. It is used for authenticated printing, print Printer cable
job saving and buffer printing, or used when [Collating Error] appears in making
collated sets of copies. 4. Touch the metal part of the printer to discharge static.
1. Turn off the printer and disconnect the power cord.

Turn off the printer by following the steps described under “Turning off the power” in
section 3.5.2.
Note! • Turning off the power without taking proper shutdown steps may cause a
failure of the printer, so be sure to execute the shutdown menu.
• Installation of an SD card with the power on may cause a failure of the Metal part
printer.
2. Remove the connector cover.
5. Loosen the screw and remove the bracket.
Connector cover
Lock
Screw
Bracket
44346001TH Rev.1 48 /
3. INSTALLATION
6. Insert an SD memory card into the slot. 8. Connect the printer cable to the printer.
Note! • SD memory cards are not usable when the safety switch against possible
erasure is in the active position, so be sure to move it to the inactive
position.
Printer cable
SC memory card 9. Attach the connector cover to the printer.

7. Attach the bracket and tighten the screw.
Screw
Bracket
Connector cover
10. Connect the power cord to the printer and turn the power ON.
44346001TH Rev.1 49 /
3. INSTALLATION
11. Print the configuration report and check the printout for 12. Set up SD Memory Card in the printer driver.
successful installation of the SD memory card. Note! Administrator privileges on the computer are required.
For Windows PS printer driver

❶ For Windows Vista, select [Star t] -
[Control Panel] and click [Printers].
For Windows XP, select [Start] - [Control
Panel] - [Printers and Other Hardware]
- [Printers and Faxes].
For Windows Server 2003, select [Start]
❶ Print the configuration report by following the steps instructed in section 3.6. - [Printers and Faxes].
❷ Check that the memory size is shown at “SD Memory Card.” For Windows 2000, select [Star t] -
Memo The size of SD memory cards may be different from the above example. [Settings] - [Printers].
Note! Reinstall the SD memory card if its size is not shown there. ❷ Right-click the [C530 (PS)] icon and
select [Properties].
❸ Click [Get pr inter infor mation] in
Subsequently, it is required to make settings in the printer driver to have the SD memory card [Installable Options] on the [Device
recognized by the printer driver. Settings] tab, and click [Setup] or
If the printer driver hasn’t been set up, set up the printer driver by referring to the relevant [Obtain printer information]. For USB
user’s manual (Setup) and then perform the following setup by taking steps described on the connection, manually specify [Installed]
following pages. for [SD Memory Card].
❹ Click [OK].
44346001TH Rev.1 50 /
3. INSTALLATION
For Windows PCL / PCL XPS Printer Driver For Macintosh

❶ For Windows Vista, select [Start] - In Macintosh, when options are added before installation of the printer driver, device in-
[Control Panel] and click [Printers]. formation can be automatically obtained. When options are added after installation of the
For Windows XP, select [Start] - [Control printer driver, make setting of options according to the following steps.
Panel] - [Printers and Other Hardware]
For Windows Server 2003, select [Start] Network connection
❶ Select the printer in [Chooser] and click
For Windows 2000, select [Star t] - [Reconfigure].
[Settings] - [Printers].
❷ Click [Configuration].
❷ Right-click the [C530 (**)] (** is PCL or
❸ Select [Installed] for [SD Memory Card]
PCL XPS, which is a type of the printer
and click [OK].
driver) icon and select [Properties].
❹ Close [Chooser].
❸ Select [Obtain printer information] on
the [Device Options] tab. For USB
connection, check the [SD Memory
Card] checkbox manually.
For USB connection
❹ Click [OK].
❶ Drag the printer icon to the trash on the desktop and empty the trash.
❷ Using the Desktop Printer Utility, create a desktop printer again. When a desktop
printer is created again, the settings are updated.
Memo For how to create the desktop printer, see “Creating the Desktop Printer” of
“Setup for Macintosh with USB Connection” in the user’s manual.
44346001TH Rev.1 51 /
3. INSTALLATION
For Mac OS X
In Mac OS X, if options are added before installation of the printer driver, device information
can be automatically obtained, but when connected via IP Print or Bonjour (Rendezvous),
device information cannot be obtained automatically.
Also, when connected via AppleTalk, device information cannot be obtained automatically
if options are added after installation of the printer driver.
In the above cases, you need to set up options according to the following steps.
❶ Double-click [Application] - [Utilities] -

[Printer Setup Utility] in the hard disk.
❷ Select [C530], click [Show Info] and
open [Printer Info].
❸ Select [Installable Options].
❹ C h e c k t h e [ S D M e m o r y C a r d ]
checkbox and click [Apply Changes].
❺ Close [Printer Info].
❻ Check that the name of the added
printer is in [Printer List] and then close
[Print Center].
44346001TH Rev.1 52 /
3. INSTALLATION
3.6 Printing of MenuMap

Print MenuMap to check to make sure that the printer operates correctly. (C530dn MenuMap sample)
(1) Load A4 paper in a tray.
(2) Press the button several times until [Information Menu] appears, and then press
the button.
(3) After MenuMap Print appears, press the button.

Printing of MenuMap is started.
Memo To print Network Information (two pages), press the button following step (2)
until [Network] appears, and then press the button.
44346001TH Rev.1 53 /
3. INSTALLATION
3.7 Connection methods
<USB connection> Connecting the computer to the printer

Note! Refer to the user’s manual for operating environment. (1) Plug the USB cable into the USB interface connector of the printer.
(2) Plug the USB cable into the USB interface connector of the computer.
Preparing a USB cable Note! Be careful not to plug the USB cable into the network interface connector.
Such wrong connection could cause malfunction.
Note! • No printer cable is supplied with the printer. Ask the user to prepare a USB
2.0 printer cable.
• When connection is to be made in “High-Speed” mode with a USB 2.0, use
a Hi-Speed-ready USB 2.0 cable.
• A USB 2.0 cable to be used must be no more than five meters long. A USB
cable of two meters or less is recommended.
Cover
Switching off the printer and the computer

Memo Although a USB cable can be plugged in or unplugged with the computer and
the printer switched on, for secure installation of the USB driver and the printer
driver to be performed subsequently, the printer should be turned off.
Hook
Cover
USB interface connector
Memo For the setup procedure of the printer driver, see the user’s manual.
44346001TH Rev.1 54 /
3. INSTALLATION
<Ethernet cable connection> Switching off the printer and the computer
Note! Refer to the user’s manual for operating environment. Connecting the computer to the printer
(1) Plug the Ethernet cable into the network interface connector of the printer.
Preparing an Ethernet cable (2) Plug the Ethernet cable into the hub.
Note! An Ethernet cable and a hub are not supplied with the printer. Ask the user to
prepare an Ethernet cable (a Category 5 twisted pair cable, straight through)
and a hub.
<Ethernet cable> <Hub>
Cover
Network interface
connector
Hook
Cover
Memo For the setup procedure of the printer driver, see the user’s manual.
44346001TH Rev.1 55 /
3. INSTALLATION
3.8 Checking of paper used by the user

Load the media used by the user in the printer, make media weight/media type setting, print
out MenuMap/Demo Page, and check printouts to make sure that no toner flakes off.
Settings on the operator panel

Media weight
Printer driver
(paper
Type Weight or thickness Media weight [Media weight]
thickness)
(paper thickness) settings*2
Media type
(paper type)*1
Plain 55 64kg (64 74g/m2) LIGHT Light
paper*3 2
65 70kg (75 82g/m ) MEDIUMLIGHT Medium Light
71 89kg (83 104g/m2) MEDIUM Medium

2
90 103kg (105 120g/m ) HEAVY PLAIN Heavy
104 151kg ULTRAHEAVY1 Ultra heavy 1

(121 176g/m2)
152 189kg ULTRAHEAVY2 Ultra heavy 2
(177 220g/m2)
Postcard*4 — — — —
4
Envelope* — — — —
Label 0.1 to under 0.17 mm HEAVY Label 1

LABELS
0.17 to 0.2 mm ULTRAHEAVY1 Label 2
*1: The factory default for the media type is [PLAIN].

*2: Media weight and type can be set on the operator panel and in the printer driver. The
settings in the printer driver take priority. Data is printed out in accordance with the
settings on the operator panel when [Auto selection] is selected in [Feed tray] or when
[Printer setting] is selected in [Media weight].
*3: The weight of paper supported for duplex print is 64 to 176g/m2 (55 to 151 kg).
*4: It is not necessary to set media weight and type for postcards and envelopes.
Memo Print speed decelerates when [MEDIUM] through [ULTRAHEAVY2] of media

weight or [LABELS] of media type is set.
44346001TH Rev.1 56 /
4. REPLACEMENT OF PARTS
This chapter describes the procedures of the field replacement of parts, assemblies and units. The procedures are to detach them. Reverse
the procedures to attach them.
The reference part numbers used in this manual (such as and ) do not identical to the part numbers in the maintenance disassembly
configuration diagram (44346007TL) and RSPL (44346007TR) for the manual.
4.1 Notes on replacement of parts.......................................................58

4.2 Part replacement procedure...........................................................60
4.3 Locations to lubricate.....................................................................75
4.REPLACEMENT OF PARTS
4.1 Notes on replacement of parts

(1) Prior to replacing a part, unplug the AC cord and the interface cable. (2) Do not disassemble the printer so long as it operates properly.
(a) Be sure to use the following procedure to unplug the AC cord: (3) Minimize disassembly. Do not detach parts not shown in the part replacement
Turn off the printer [the power switch to the off (O) position]. procedure.
Pull out the AC plug of the AC cord from the AC power source. (4) Use the replacement tools specified.
Remove the ground wire. (5) Conduct disassembly in the order instructed, or part damage may occur.
Unplug the AC cord and the interface cable. (6) Removed small parts, such as screws or collars, should be tentatively installed in
their original positions.
Warning Electric shock hazard (7) Do not use static-prone gloves when handling integrated circuits (ICs), including
microprocessors, and ROM and RAM chips, or circuit boards.
When replacing the low-voltage power supply, electric shock may occur. Wear insulated (8) Do not place printed-circuit boards (PCBs) directly on the printer or a floor.
gloves, or be careful not to touch the conductors or terminals of the power supply directly.
After the AC cord is unplugged, the capacitor may take about one minute to discharge
completely or, due to PCB breakdown, could not discharge. Use caution about electric
shock.
(b) Always use the following procedure to reconnect the printer:

Connect the AC cord and the interface cable to the printer.
Connect the ground wire.
Insert the AC plug into the AC power source.
Turn on the printer [the power switch to the on (I) position].
Unplugging
Plugging
44346001TH Rev.1 58 /
Maintenance Tools: Table 4-1-2 shows the tools necessary to use Maintenance Utility software.
Table 4-1-1 shows the tools necessary to replace printed-circuit boards and units:
Table 4-1-2: Maintenance Tools
No. Maintenance Tool Quantity Use Remarks

Table 4-1-1: Maintenance Tools
No. Maintenance Tool Quantity Use Remarks Notebook

personal See section
Phillips computer (with 5.2 for
screwdriver with 3- to 5-mm 1 1
1 1 Maintenance Maintenance
magnetic tip, No. screws Utility software Utility.
2-200 installed)
Screwdriver No.
2 1
3-100 2 USB cable 1
Screwdriver No.
3 1
5-200
Ethernet cable
3 1
(crossover cable)
4 Digital multimeter 1
5 Pliers 1
Handy vacuum
6 cleaner (toner 1 See note.
vacuum)
E-shaped ring
7 E-ring pliers 1
removal
Note! Use a toner vacuum. Using a general-purpose vacuum may cause fire.
44346001TH Rev.1 59 /
4.2 Part replacement procedure

This section describes the procedure for replacing the parts and assemblies shown in the
(3) Turn the (two blue) lock handles of the belt unit ② in the direction of the arrows
disassembly diagrams below.
and, holding the unit by the (blue) handle, detach the unit.
4.2.1 Belt unit
Lock lever (blue)
(1) Open the top cover.
(2) Remove the image drum unit ① .
top cover
Lock lever (blue)
Note! Cover the removed image drum cartridges with a piece of black paper.
black paper
44346001TH Rev.1 60 /
4.2.2 Fuser unit 4.2.3 Left side cover

(1) Open the top cover. (1) Open the top cover.
(2) Pull the (blue) fuser unit lock lever in the direction of the arrow and detach the fuser (2) Remove the two (silver-colored) screws ① .
unit ① . (3) Unlatch and detach the left side cover ② .
Top cover
Fuser unit lock lever (blue)

Feeder unit
44346001TH Rev.1 61 /
4.2.4 Right side cover 4.2.5 Face-up tray

(1) Open the top cover. (1) Open the face-up tray ① in the direction of the arrow and, warping it, disengage
(2) Remove the cassette assembly. two portions to detach the face-up tray.
(3) Remove the interface cover ① .

(4) Loosen the screw ② to remove the memory cover ③ .
(5) Open the MPT assembly ④ .
(6) Remove the two (black) screws ⑤ and one (silver-colored) screw ⑥ .
(7) Unlatch two portions A and B to detach the right side cover ⑦ .
Latch B
MPT Assy
Latches A
44346001TH Rev.1 62 /
4.2.6 Rear cover 4.2.7 LED assembly. and LED assembly springs
(1) Remove the left side cover and the right side cover. (1) Open the top cover.
(2) Remove the three (silver-colored) screws ① . (2) Remove the cables of the LED assembly. As shown in diagram (2), apply force in
(3) Unlatch two portions A with a flat-blade screwdriver. the direction of the arrow to unlatch the portion A and then the portion B to detach
the LED assembly ① .
(4) Unlatch three portions B to slide the rear cover ② in the direction of the arrow C to
detach it. (3) Turning the LED assembly springs ② clockwise, detach it.
Top cover
Latch A
Latches A
Latch A
C Diagram (1) Diagram (2)

Latch B
Latches A
44346001TH Rev.1 63 /
4.2.8 Image drum fan and ZHJ board 4.2.9 CU/PU PCB and low-voltage power supply
(1) Remove the left side cover.
Warning Electric shock hazard
(2) Remove the (silver-colored) screw ① and the two (silver-colored) screws to detach
the image drum fan ③ . When replacing the low-voltage power supply, electric shock may occur. Wear insulated
gloves, or be careful not to touch the conductors or terminals of the power supply directly.
(3) Remove the (silver-colored) screw ④ and unlatch five portions to detach the ZHJ
After the AC cord is unplugged, the capacitor may take about one minute to discharge
board ⑤ .
completely or, due to PCB breakdown, could not discharge. Use caution about electric shock.
(1) Remove the right side cover.

(2) Remove the four (silver-colored) screws ① and unlatch and remove the plate shield
assembly ② .
(3) Remove all the CU/PU board cables.
(4) Remove the three (silver-colored) screws ③ to detach the PU/CU PCB ④ .
(5) Remove all the low-voltage power supply cables.
(6) Remove the two (silver-colored) screws ⑤ .to detach the low-voltage power supply
⑥. Note! The LED head cables
should be attached, the
end of the Film-FG being
placed inside the Plate-
side-R so as that they
touch no sheet metal
edges of the Plate-side-R.
Exit cable wound one

turn around core
Exit connector
Fuser connector
Rear fan connector
44346001TH Rev.1 64 /
44346001TH Rev.1 65 /
4.2.10 Top cover assembly 4.2.11 Top cover and LED head cable assembly
(1) Remove the left side cover, the right side cover and the rear cover. (1) Demount the top cover assembly.
(2) Remove the plate shield assembly and then the LED head cables. (2) Remove the 18 (black) screws ① to detach the top cover ② .
(3) Remove the two screws ① to remove the plate-rear ② . (3) Remove the (silver-colored) screw ③ to detach the LED head cable assembly ④ .
(4) Remove the (silver-colored) screw ③ and then the two E-shaped retainer rings ④
to detach the top cover ⑤ .
×1
44346001TH Rev.1 66 /
4.2.12 Operator panel assembly 4.2.13 Board IBB and LCD

(1) Remove the right side cover and plate shield assembly. (1) Remove the operator panel assembly.
(2) Remove the cable of the operator panel assembly. (2) Unlatch the three portions A.
* CU/PU PCB OPWE connector (3) Detach the Board IBB ① .
(3) Remove the two screws ① to detach the operator panel assembly ② . (4) Unlatch the two portions B.
(5) Detach the LCD assembly ② .
44346001TH Rev.1 67 /
4.2.14 MPT assembly

(1) Remove the cassette assembly.
(2) Open the MPT assembly ① .
(3) Pull the MPT assembly in the direction of the arrow and release the two supports to
detach the MPT assembly.
44346001TH Rev.1 68 /
4.2.15 Front fan, hopping motor, rear fan, image drum

motor and cover-open switch
(1) Remove the left side cover, the right side cover, the rear cover, the MPT assembly,
the plate-rear, the plate shield assembly and the operator panel assembly.
(2) Remove the two (silver-colored) screws ① to detach the hopping motor ② .
(3) Remove the two (silver-colored) screws ③ to detach the rear fan.
(4) Remove the two (silver-colored) screws ④ and unlatch the frame-MPT-side ⑤ to
remove it.
(5) Remove the two (silver-colored) screws ⑥ to detach the front fan ⑦ .
(6) Remove the four (silver-colored) screws ⑧ and the (FG) screw ⑨ to remove the
plate support ⑩ , the AC inlet ⑪ , the shaft ⑬ and the switch ⑭ . Air
(7) Remove the four (silver-colored) screws ⑮ to detach the image drum motor ⑯ .
(3) Remove the screw to detach the cover-open switch.
Note!
• Observe the orientation to attach the low-voltage fan ⑥ .
• Be sure of the AC input voltage setting to attach the low-voltage power supply ③ .
100V : Attach a short plug to connector CN6.
230V : Attach no short plug to connector CN6.
• The low-voltage power supply ③ and the AC inlet assembly ⑤ . should
be replaced combined (they have been qualified to a safety standard,
combined).
• The number of screws varies depending on the fusing motor:
Three : 43963301 (Sanyo)
Four : 43070601 (Nidec)
• While removing or installing FAN ⑦,⑲, do not press impeller of the FAN ⑦,
⑲.
In case of the impeller unfastened by mistake, do not reuse it and install a
new FAN. Air
44346001TH Rev.1 69 /
4.2.16 High-voltage power supply board

(1) Remove the right side cover and the CU/PU PCB.
(2) Remove the four (silver-colored) screws ① to remove the film-PUCU board ② and
the plate board ③ .
(3) Remove the two (silver-colored) screw to remove the plate-FG ⑤ .
(4) Unlatch the four portions to detach the high-voltage power supply board ⑤ .
44346001TH Rev.1 70 /
4.2.17 Guide-ejection assembly, fuser connector

assembly and color-registration assembly
(1) Remove the left side cover, the right side cover, the rear cover and the top cover
assembly.
(2) Remove the CU/PU PCB and the low-voltage power supply.
(3) Detach the guide-ejection assembly ① .
(4) Remove the two (silver-colored) screws ② to detach the fuser connector assembly
③.
(5) Remove the film-PUCU board ④ and the film-power board ⑤ .
(6) Remove the (silver-colored) screw ⑧ to remove the image drum fan assembly ⑦ .
(7) Remove the two (silver-colored) screws ⑥ to remove the cover-beam ⑨ and the
plate-beam ⑩ .
(8) Remove the three (silver-colored) screws ⑪ to remove the two torsion springs ⑫
and then the cover-code ⑬ .
(9) Remove the four (silver-colored) screws to detach the color-registration assembly ⑮.
44346001TH Rev.1 71 /
4.2.18 Frame-MPT assembly and feeder assembly

(1) Remove the left side cover, the right side cover, the rear cover, the hopping motor,
the plate shield assembly, the operator panel assembly, the cover-open switch and
the frame-MPT-side.
(2) Remove the RGSNS, HPSNS and MPC cables of the PU/CUPCB.
(3) Remove the two (silver-colored) screws ① to remove the plate-front ② .
(4) Remove the two (silver-colored) screws ③ and the (black) screw ④ and unlatch the
two portions to detach the frame-MPT assembly.
(5) Remove the three (silver-colored) screws ⑥ to detach the feeder assembly
44346001TH Rev.1 72 /
4.2.19 Side-L assembly, side-R assembly and base

assembly ⑦ .
(1) Remove the left side cover, the right side cover, the rear cover, the top cover
assembly, the operator panel assembly, the feeder assembly, the guide-ejection
assembly and the registration assembly.
(2 Remove the four (silver-colored) screws ① to remove the plate-bottom ② .
(3) Remove the E-shaped retainer ring ③ and then the shaft ④ .
(4) Remove the six (silver-colored) screws ⑤ to detach the side-L assembly ⑥ , the
side-R assembly ⑦ and the base assembly ⑧ .
44346001TH Rev.1 73 /
4.2.20 Feed rollers

(1) Remove the cassette.
(2) Unlatch the feed rollers ① .
Latch
44346001TH Rev.1 74 /
4.3 Locations to lubricate

This section shows the locations to lubricate. The other locations must not be lubricated.
Lubrication is not required during assembly or disassembly, except that, after lubricant is
wiped off locations, the appropriate lubricant specified must be applied to the locations.
Each number circled, accompanied with the number and name of a drawing indicates that
the lubrication work with the number is specified in the drawing.
Lubrication work
(1) Lubricant notations and names
EM-30L: Molykote EM-30L (part number 44498501)
HP-300: Molykote HP-300
PM: Pan motor oil 10W-40 or ZOA 10W-30
GE-334C: FLOIL GE-334C (part number 41823301)
SF-133: HANARL SF-133
(2) Grease boundary samples
Class S A B C D E F
Amount applied (cc) 0.0005 0.003 0.005 0.01 0.03 0.05 0.1
W(mm) 1.24 2.25 2.67 3.37 4.86 5.76 7.26
Sample
44346001TH Rev.1 75 /
① -1 44452301PA Side-R Assy. ① -2 44452301PA Side-R Assy.

EM-30LP Class Bx4 EM-30LP Class Bx2
Apply a normal amount of Apply a normal amount of
MOLYKOTE (EM-30LP) MOLYKOTE (EM-30LP)
to the whole circle of 4places to the whole circle of 2 places
Gear-Idle-Belt Gear-Reduct-Liftup-A
Gear-Liftup-D
Gear-Reduct-Belt EM-30LP Class Bx4

Apply a normal amount of
Grease prohibition
MOLYKOTE (EM-30LP)
Bush-FU to the whole circle of
4places
EM-30LP Class C EM-30LP Class C

Apply a normal amount of Apply a normal amount of
MOLYKOTE (EM-30LP) Plate-BF-Caulking MOLYKOTE (EM-30LP)
Plate-BF-Caulking to the whole circle of to the whole circle of hatched
hatched areas. areas. (Shaft end surface
(Shaft end surface side). side).
44346001TH Rev.1 76 /

EM-30LP Class C EM-30LP Class B x2
Apply a normal amount of Gear-Reduct-FU
Apply a normal amount
of MOLYKOTE MOLYKOTE (EM-30LP) Gear-Idle-FUA
(EM-30LP) to the whole circle of gear
to the whole circle of teeth (2 places). Gear-Idle-FUB
hatched areas. (Shaft EM-30LP Class B
end surface side). Apply a normal amount of
MOLYKOTE (EM-30LP)
to the whole circle of gear
teeth (2 places).
Gear-Idle-Exit-A
Gear-Planet
Gear-Liftup-A
Gear-Idle-Exit-A Motor-DC-FU
EM-30LP Class B Apply

a normal amount of
Plate-BF-Caulking Gear-Idle-DUP
MOLYKOTE (EM-30LP)
to the whole circle of
gear teeth (2 places).
EM-30LP Class B Apply a
normal amount of MOLYKOTE
(EM-30LP) to the whole circle Grease prohibition
of gear teeth (2 places).
Grease prohibition Grease prohibition
44346001TH Rev.1 77 /

EM-30LP Class C EM-30LP Class A
Apply a normal amount of MOLYKOTE (EM-30LP) Apply a small amount of MOLYKOTE
to the whole circle of hatched areas (Shaft end (EM-30LP) to the hatched areas.
eurface side).
Link-Liftup-R
EM-30LP Class C
Apply a normal amount of MOLYKOTE
(EM-30LP)
to the gear tooth tops.
EM-30LP Class A
Apply a small amount of MOLYKOTE
(EM-30LP) to the hatched areas.
EM-30LP Class A
Plate-Gear-Caulking (EM-30LP) to the hatched areas.
Gear-Reduct-ID
Grease prohibition
EM-30LP Class A
EM-30LP Class C
MOLYKOTE (EM-30LP)
to the whole circle of gear teeth (4
places).
Gear-Idle-IDS
44346001TH Rev.1 78 /
② 44452401PA Side-L Assy. ③ 44452601PA Sensor Assy.-Regist
EM-30LP Class A
Apply a small amount of MOLYKOTE Plate-Position-Caulking Frame-Shutter
EM-30LP Class C
(EM-30LP)
to the gear tooth tops.
Rack-L
EM-30LP Class B
EM-30LP Class A Apply a normal amount of MOLYKOTE (EM-30LP) to the
Apply a small amount of MOLYKOTE hatched areas (bearing portion).
EM-30LP Class A
44346001TH Rev.1 79 /
④ -1 44452701PA Front Assy.-Reg/Hop ④ -2 44452701PA Front Assy.-Reg/Hop
EM-30LP Class A
Note :1
(Side of roller and ditch of shaft)
(The other side is also the same. : Two
places in total)
EM-30LP Class C
MOLYKOTE (EM-30LP) to
Shaft-Idle-Dup the hatched areas (Shaft end
Roller-Pitch surface side).
Roller-Pressure
EM-30LP Class B
MOLYKOTE (EM-30LP) to the
hatched areas (Center of shaft).
Roller-Pitch
Shaft-Idle-Dup Roller-Regist
Note :1
Note :1
EM-30LP Class C
the hatched areas (Shaft end
Frame-Regist surface side).
Grease prohibition
44346001TH Rev.1 80 /
④ -3 44452701PA Front Assy.-Reg/Hop ④ -4 44452701PA Front Assy.-Reg/Hop

EM-30LP Class C
Apply a normal amount of Plate-Feed-A_Caulking
surface side).
EM-30LP Class C
the hatched areas (Shaft).
Shaft-Roller-Feed
Plate-Feed-A_Caulking
EM-30LP Class C
surface side).
Roller-Feed
EM-30LP Class C
the hatched areas (Shaft).
Plate-Feed-B_Caulking
44346001TH Rev.1 81 /
④ -5 44452701PA Front Assy.-Reg/Hop ⑤ 44364101PA Eject Assy
Gear-Idle_Exit(Z3)
Plate-Feed-B_Caulking
Gear-Idle-Z35
EM-30LP Class C Gear-Idle-MPT-Z35

MOLYKOTE (EM-30LP) to EM-30LP Class C
the hatched areas Apply a normal amount of MOLYKOTE (EM-
(Post end surface side). 30LP) to surface of the post (bearing portion), the
flange portions.
Gear-Reduction-MPT-Z37-0 EM-30LP Class B x4
the whole circle of gear teeth.
Of 4pcs
Frame Assy.-Regist
44346001TH Rev.1 82 /
⑥ -1 44453001PA Printer Unit-PX750 ⑥ -3 44453001PA Printer Unit-PX750

EM-30LP Class C Spring-Torsion-L
(EM-30LP) to the hatched areas. Panmotoroil Class C
Spring-Torsion-R Apply a normal amount of Panmotoroil to
the portion of the slot of solid
Plate-Assy.Side R coiling of this torsion-spring using a brush.
Cover-Top-Assy (2places)(Atbothsides)
⑥ -4 44453001PA Printer Unit-PX750

EM-30LP Class C
(EM-30LP) to the end face of Plate-L.
(hached areas)
⑥ -2 44453001PA Printer Unit-PX750
EM-30LP Class C
(EM-30LP) to the end face of Plate-L.
Plate-Assy.Side L (hached areas)
EM-30LP Class C Plate-L
44346001TH Rev.1 83 /
⑥ -5 44453001PA Printer Unit-PX750 ⑦ 44452501PA Base-Assy

EM-30LP Class C
end face of Plate-R.
(hatched areas)
EM-30LP Class C Plate-Base
end face of Plate-R.
(hatched areas)
EM-30LP Class C
MOLYKOTE (EM-30LP)
to the sliding surface with
Drum Shaft. (hatched areas)
Roller-Feed-Dup
EM-30LP Class C x4
MOLYKOTE (EM30LP) to the
hatching areas (Shaft)
GE-334C Class C
FLOIL (GE-334C) to
contact portion (4 places).
Plate-L
44346001TH Rev.1 84 /
⑧ 44458601PA Belt-Unit ⑨ 44381001PA Fuser-Assy

EM-30LP Class A x8pcs
Cam-Release
(EM30LP) to the inside of Bearing- EM-30LP Class C x2pcs
TR(Belt). Apply a normal amount of
(Both sides, total 8 places) MOLYKOTE (EM30LP) to
bearin portion (Both side). Lever-Release
Roller-TR
Roller-Idle
Spring-TR
Grease prohibition at the

Cam-R area.
Plate-Side R-Caulking (Fuser)
EM-30LP Class B
MOLYKOTE (EM30LP) to Grease prohibition at the
the whole circle of gear teeth post.
(2 places). Gear-Idle-(Z35)
EM-30LP Class C
MOLYKOTE (EM30LP) to
bearin portion (Both side). Grease prohibition to
Roller-Drive the Gears. Gear-Idle-(Z1)
GE-334C Class C
Apply a normal amount of FLOIL
Roller-Drive
(GE-334C) to bearin portion (2 places).
EM-30LP Class B
Apply a normal amount of MOLYKOTE (EM30LP)
to the whole circle of gear teeth (2 places).
44346001TH Rev.1 85 /
⑩ -1 44453701PA Cover-Assy.-Rear ⑪ 44359201PA Frame-Assy.-MPT

EM-30LP Class B
SF-133 Class B Apply a normal amount of MOLYKOTE (EM-30LP) to
Stacker-FU_Base Apply a normal amount of HANAL (SF-133) the hatched areas. (Center of shaft)
to the hatched areas.
Hatched areas
Leave it for about 3 minutes (drying time) after painting HANAL SF-133, and then
assemble the Cover-Assy.-Stacker.
⑩ -2 44453701PA Cover-Assy.-Rear
Note:1
Cover-Rear
Roller-Pitch
Note:1
Shaft-Idle-Dup
Spring-Torsion-Pitch
Note:1 EM-30LP Class A

hatched areas.
(Side of roller and ditch of shaft)
(The other side is also the same. :
Two places in total)
Hatched areas
SF-133 Class B
Apply a normal amount of HANAL (SF-133) Shaft-Idle Dup
to the hatched areas.
Roller-Pitch
44346001TH Rev.1 86 /
5. MAINTENANCE MENUS
C330dn & C530dn can be adjusted by using Maintenance Utility, or button operation on its operator panel.
The printer has maintenance menus in addition to general menus. The menus intended for adjustment purposes should be selected.
5.1 System Maintenance menu (for maintenance personnel)..............88

5.2 Maintenance Utility.........................................................................90
5.3 User maintenance menu functions.................................................92
5.4 Setup after part replacement........................................................112
5.5 Manual density adjustment operation...........................................114
5.6 Printer ADMIN MENU...................................................................115
5.1 System Maintenance menu (for maintenance personnel)

By turning on each printer while holding down and , its System Maintenance menu is Value
started. The menu is displayed only in English irrespective of the destination of the printer. Category Item (1st Line) DF Function
(2nd Line)
Note: The menu allows for changes such as the printer’s destination changes, and is CONFIG CODESET TYPE1 Displayed for all the destinations of the printer.
transparent to end-users of the printer. MENU TYPE2 * TYPE1: Disables Russian, Grease and
Bulgarian (language file downloading). This
Table 5-1: Maintenance menu display table value uses English for the operator panel
language when the printer already has any of
Value the three languages downloaded.
Category Item (1st Line) DF Function TYPE2: Enables Russian, Grease and
(2nd Line)
Bulgarian.
SYSTEM ENTER ****** ****** 000 Enters a password to enter the System The printer automatically reboots after this
MAINTE PASSWORD 000 Maintenance menu. The default for this item is menu is exited. The default for this item is
000000. Six to 12 alphanumeric characters can TYPE2 when the printer's destination is OEL/
be entered for the item. APS/OEMA, and TYPE1 when it is not OEL/
OKIUSER OKIUSER ODA Sets a destination. APS/OEMA.
OEL * JPOEM1: OEM in Japan TEST TEST PRINT ENABLE Sets whether or not to display PRT CHK PATN
APS OEMA: A4-default Overseas OEM PRINT MENU DISABLE * and ENG STATUS PRINT in the USER MENU-
JP1 OEML: Letter-default Overseas OEM MENU PRINT INFORMATION category. This item
JPOEM1 The printer automatically reboots after this always does not display PRT ID CHK PATN or
OEMA menu is exited. ENG STATUS PRINT when set to DISABLE.
OEML When this menu is exited after change of the
MAINTE- Display condition: setting for the item, the printer restarts.
NANCE The security SD card function is disabled. FUSE FUSE KEEP EXECUTE - Places the printer online after a command is
MENU KEEP MODE issued from the CU to PU by pressing the OK
SD CARD EXECUTE - Initializes an SD card. When executed, this
FORMAT menu is exited and starts initializing an SD card. MODE button. With the printer turned on, consumables
(Only C530) Display condition: of the printer can be replaced with new ones,
The printer has the SD card installed on it and then the printer can be checked for proper
(ADMIN MENU-FILE SYS MAINTE-SD CARD operation (where, not breaking the new ones’
is set to ENABLE). fuses, the printer adds no operation counts
to the life of the consumables replaced with
FLASH EXECUTE - Displays the following confirmation message in the new ones). Turning off the printer ends the
FORMAT response to the press of the OK button: check mode. Turning it on next time disables the
ARE YOU SURE? mode.
YES/NO
NO restores the previous menu display when PERSON- IBM 5577 ENABLE Does not allow USER MENU-SYS CONFIG
selected. When selected, YES exits this menu, ALITY DISABLE * MENU-PERSONALITY to display PDL
starting formatting the installed resident (on- (Only languages for which DISABLE is set with
IBM PPR III XL ENABLE *
board) flash device. C530dn) this menu. When receiving print data in such
DISABLE
* Never use this item. languages, the printer displays INVALID
EPSON FX ENABLE * DATA, discarding the data. When the printer's
MENU RESET EXECUTE - Resets the information in the EEPROM to DISABLE destination is Japan and IBM PPR III XL and
factory default settings. The printer automatically EPSON FX is set to ENABLE, no operation of
reboots after change to the default settings. HP-GL/2 ENABLE the printer is assured.
* This does not initialize some special items. DISABLE *
44346001TH Rev.1 88 /
Value
Category Item (1st Line) DF Function
(2nd Line)
CHANGE - Changes a password. Pressing the OK button
PASS- for this menu displays NEW PASSWORD and
WORD VERIFY PASSWORD, allowing for entry of a
new password.
NEW ****** ****** - Sets a new password to enter the System
PASSWORD Maintenance menu. Six to 12 alphanumeric
characters can be entered for this item.
VERIFY ****** ****** - Prompts a user to verify and enter again
PASSWORD the new password that was set for NEW
PASSWORD to enter the System Maintenance
menu. Six to 12 alphanumeric characters can
be entered for this item.
ENGINE - Enters the engine self-diagnostic mode.
DIAG
MODE
44346001TH Rev.1 89 /
5.2 Maintenance Utility

The adjustments described in table 5-2 should be made by using Maintenance Utility. Section in Operation from
The following details the utility: Maintenance operator panel
Option Adjustment Utility (section in this
Operating maintenance
Manual manual)
(1) Maintenance Utility Operating Manuals:
42678801FU01 Ver. 1.25.0 or higher (Japanese) 3 Factory/ Switches between the Factory and 2.4.1.1.10.4 5.3.2.10
Shipping Shipping modes.
42678801FU02 Rev. 1,25.0 or higher (English) mode Purpose: To configure a maintenance
(2) Maintenance Utility program: replacement PU board onto which the
CU/PU board information cannot be
Applicable operating system File name Part number copied with the board replacement
function (e.g. due to an interface error).
Win9X/Me/NT/2000/XP (Japanese/ MuWin.zip 42678801FW01 Rev. 1.26.0 or The maintenance board is put to the
English) higher Factory mode usually by default and,
by using this function, must be set to
the Shipping mode.
Table 5-2: Adjustment options in Maintenance Utility 4 Board Checks serial number information and 2.4.1.1.7 Unavailable
option setup the Factory/Shipping mode.
Section in Operation from information
Maintenance operator panel
Option Adjustment Utility (section in this 5 USB Updates the USB software. 2.4.2.2.1 Unavailable
Operating maintenance software
Manual manual)
update
1 Board Copies information in the EEPROM in 2.4.1.1.9 Unavailable
6 NIC software Updates the NIC software. 2.4.2.2.17 Unavailable
replacement the PU block, and the settings in the
update
EEPROM in the CU block.
Purpose: To copy the above data onto 7 MAC Sets the MAC address. 2.4.2.2.5 Unavailable
a CU/PU board with which to replace address
the CU/PU board for a maintenance setting
purpose. 8 Consumable Copies the consumable counters: 2.4.1.2.1 Unavailable
2 Serial Rewrites the serial number recorded in 2.4.1.1.10.3 Unavailable counter Image drum counters (Y, M, C and K)
number the PU block and selects and rewrites maintenance Fuser counter
setting the printer serial number recorded in function Belt counter
the CU block and rewrites the output Toner counters (Y, M, C and K)
mode recorded in it. Purpose: To copy the counter value of
Purpose: To configure a maintenance each consumable in use in the printer
replacement PU/CU board onto which to use in another printer.
the CU/PU board information cannot 9 Destination/ Sets and checks the printer's (CU) 2.4.1.2.9 5.4.3
be copied with the board replacement PnP informa- destination, device identification and
function (e.g. due to an interface error). tion setup USB identification.
44346001TH Rev.1 90 /
Section in Operation from Section in Operation from

Maintenance operator panel Maintenance operator panel
Option Adjustment Utility (section in this Option Adjustment Utility (section in this
Operating maintenance Operating maintenance
Manual manual) Manual manual)
10 Password Initializes a password. 2.4.2.2.13 22 Auto density Sets an auto density setting control Never use
initialization adjustment parameter. this option.
11 Network Stores a network log file. 2.4.2.2.14 Unavailable control
log storage parameter
function setting (never
use this
12 PU log file Stores a PU log file 2.4.2.2.16 Unavailable option)
storage
function 23 Counter Checks the consumable, continuous 2.4.1.5.6
display consumable and waste toner counters.
13 Consumable Checks the current consumable 2.4.1.3.1 5.1 (ENG STATUS
counter counter values. PRINT) 24 Local Switches between the Factory and 2.4.1.5.7
display parameter Shipping modes and checks the status
setting of the fuse.
14 Menu setting Displays the menu settings set on the 2.4.1.3.2 Print a configuration
check printer (CU). report (Menu 25 Engine Makes an engine parameter setting. 2.4.1.5.8
Map) (refer to user parameter
documentation). setting
15 Printer Checks the MAC address and each 2.4.1.3.3 Print a configuration 26 Media Makes a print media transfer parameter 2.4.1.5.9
information firmware version. report (Menu transfer setting.
check Map) (refer to user parameter
documentation). setting
16 CPU and Checks the information on the printer's 2.4.1.3.4 Print a configuration
Memory installed (CU) CPU and memory. report (Menu Note: Do not operate or set options added with ‘Never use this option,’ or a
value check Map) (refer to user malfunction is potentially caused.
documentation).
17 Test print Executes the local print function and 2.4.1.4.1 Perform local printing
sends a specified file. (refer to System
Purpose: To check the printer for Specification).
operation it performs solely and send a
download file.
18 Switch scan Executes the switch scan test. 2.4.1.5.1
test Purpose: To check each sensor for
operation.
19 Motor clutch Executes the motor clutch test. 2.4.1.5.2
test Purpose: To check each item, such as
a motor or clutch, for operation.
20 Color Executes the color registration 2.4.1.5.3
registration adjustment test.
adjustment
test
21 Density Executes the density adjustment test. 2.4.1.5.4
adjustment
test
44346001TH Rev.1 91 /
5.3 User maintenance menu functions
5.3.1 Maintenance menu (for end-users) Operator panel display

Category Option Setting Description
The maintenance menu category is a general menu category (not the system maintenance (upper display) (lower display)
menu). MAINTENANCE POWER SAVE ENABLE Sets whether to enable or disable the Power
The following is the options available in the maintenance menu: MENU Save mode. The time to establish the power
DISABLE saving mode when ENABLE is selected can
be changed with SYS CONFIG MENU-"POW
SAVE TIME".
Maintenance Menu
SLEEP ENABLE Sets whether to enable or disable the Sleep
Default setting in shade area (C530dn) mode. The time to establish the mode when
DISABLE ENABLE is selected can be changed with
Operator panel display SYS CONFIG MENU-"SLEEP TIME".
Category Option Setting Description PAPER BLACK 0 Used for fine adjustment when visible faded
(upper display) (lower display) SET black print or a white horizontal dotted line
+1 results on plain paper. Decrease the setting
MAINTENANCE MENU RESET EXECUTE Resets the CU EEPROM. This option restores +2 when such specks or snow flake-like print
MENU the USER MENU settings to the factory -2 occurs in a high-density print area. Increase
defaults. EXECUTE exits this menu when -1 the setting when faded print occurs.
selected.
SAVE MENU EXECUTE Stores currently-made menu settings. This PAPER COLOR 0 Used for fine adjustment when visible faded
option stores menu settings made when it is SET color print or a white horizontal dotted line
+1 results on plain paper. Decrease the setting
last executed, and overwrites with them those +2 when such specks or snow flake-like print
it stored before that. The option displays the -2 occurs in a high-density print area. Increase
following confirmation message when the OK -1 the setting when faded print occurs.
button is pressed:
ARE YOU SURE?
SMR SETTING -3 Corrects print variations that occur due to
YES/NO -2 temperature and humidity environment, print
NO restores the previous menu display when -1 density or print frequency variation. Change
selected. When selected, YES stores the the setting when an uneven print quality
currently-made menu settings, exiting this 0
occurs.
menu. +1
+2
RESTORE EXECUTE Restores stored menu settings. The option +3
MENU displays the following confirmation message
when the OK button is pressed: BG SETTING -3 Corrects print variations that occur due to
ARE YOU SURE? -2 temperature and humidity environment, print
YES/NO -1 density or print frequency variation. Change
NO restores the previous menu display when the setting when a dark background occurs.
0
selected. When selected, YES restores the
+1
stored menu settings, exiting this menu.
+2
* The option is not executed while the printer +3
has print data.
44346001TH Rev.1 92 /
5.3.2 Self-diagnostic mode (1) Menu option switching

Self-diagnostic
Only while displayed as shown in a shaded area ( XXXXX ),
mode layout (entire) the level of the self-diagnostic mode can be switched. or is
This section describes LEVEL 0 and LEVEL 1.
used to switch to the option in a non-shaded area ( XXXXX ).
5.3.2.1 Operator Panel POWER ON

and held down until System Maintenance
The following operational description on the self-diagnostic is premised on the following menu appears. Then ENGINE DIAG MODE
operator panel layout: selected and OK pressed.
No buttons pressed
C530dn C330dn
Normal operation mode
LEVEL0- engine status and ONLINE held LEVEL1-ENGINE DIAG MODE XX.XX
display down in combination SWITCH SCAN
Engine status display (for three seconds)
メニューメニュー
MOTOR & CLUTCH TEST
(Heater temperature) TEST PRINT
, , OK and
(Ambient temperature and REG ADJUST TEST
pressed in
humidity display) DENS ADJ TEST
combination
Voltage display during printing CONSUMABLE STATUS
オンラインオンライン momentarily
節電 (TR, CH, DB or SB) PRINTER STATUS
キャンセルキャンセル
Toner sensor FACTORY MODE SET
オンライン点検オンライン点検 Waste toner sensor SENSOR SETTING
RFID internal noise motor LED HEAD DATA
Error detail NVRAM PARAMETER
44346001TH Rev.1 93 /
(1) Menu option switching

LEVEL0 Holding down or ONLINE or momentarily pressing or switches
between the options in shaded areas ( XXXXX ). or is used to
switch between the options in non-shaded areas ( XXXXX ). Holding
down restores the display that selects an option.
held down (for two

seconds)
Engine status display
Heater temperature
Ambient temperature and
humidity
Setting table
ONLINE held down (for two seconds)
Transfer voltage
Transfer-off voltage and belt Error detail
temperature Appropriate display, such as error code display
Side thermistor
Voltage display Toner sensor RFID internal noise Motor control

during printing Toner sensor motor evaluation function
Transfer (TR) status monitor Display of number Registration motor
voltage (1) *1 display of times of noise constant-speed timer
Transfer (TR) detection, K toner error value and ambient
voltage (2) *1 Display of number temperature
Charge (CH) of times of noise Fuser motor constant-
voltage detection, Y toner error speed timer value
Waste toner and target fuser
Supply (SB) Display of number
sensor temperature
voltage of times of noise
Waste toner detection, M toner Image drum motor
Development
sensor status error constant-speed timer
(DB) voltage
monitor display value
Environment level Display of number
After time-based of times of noise Belt motor constant-
adjustment detection, C toner speed timer value
Before time- error
based adjustment
Time-based
correction value
Vtr3
*1: Pressing the CANCEL button switches between colors.
44346001TH Rev.1 94 /
(1) Menu option switching

LEVEL1 or is used to select the option shown in a shaded area ( XXXXX ), and pressing OK executes the option. OK or is used to switch to the option in a non-shaded area
( XXXXX ), and, after that, or is used to select an option. A selected test is executed by pressing OK, and ended by pressing .
[▼] [▼]
ENGINE DIAG LEVEL1
[▲] [▲]
[▲]
[▲] [▲] [▲] [▲] [▲] [▲] [▲] [▲] [▲]
SWITCH MOTOR & TEST PRINT REG ADJUST DENS ADJ CONSUMABLE PRINTER STATUS FACTORY SENSOR LED HEAD NVRAM
SCAN CLUTCH PRINT TEST TEST STATUS K-IMPRESSIONS MODE SET SETTING DATA PARAMETER
PAPER ROUTE : TEST [▼] EXECUTE [▼] REG ADJ [▼] DENS ADJ [▼] K-ID UNIT [▼] Y-IMPRESSIONS [▼] FACTORY MODE [▼] TONER [▼] K [▼]
[▼] CLEAR
PU ID MOTOR TEST EXECUTE EXECUTE Y-ID UNIT M-IMPRESSIONS *5 SENSOR Y
TONER SENS BELT MOTOR PATTERN REG ADJ RESULT DENS ADJ PAR- M-ID UNIT C-IMPRESSIONS FUSE INTACT BELT UNIT M
CVO UP_LU_FU FUSER MOTOR TEST *2 SET C-ID UNIT TOTAL SHEETS CNT *6 CHECK C
REG L/ CASSETTE BLT REFLECT TEST DENS ADJ ID UNIT
REGIST MOTOR FUSER UNIT
R_OHP_WG *1 BLT REFLECT RESULT *3 CHECK
T1 HOPPING TR BELT UNIT
HT PAGE RESULT AUTO UP/DOWN
MOTOR K-TONER (FULL) LED head serial
THERMISTER COLOR CALIBRATION SENSOR
FRONT MOTOR Y-TONER (FULL) number display
HUM_TEMP DUPLEX AUTO CALIB REG ADJ
REGIST M-TONER (FULL)
_DEN SHUTTER
BLACK Options below FACTORY MODE SET option *5 ERROR n 01 23 45 6789
*1: TRAY2 is displayed C-TONER (FULL)
BELT_T DRUM OVER 1234567890123
DUPLEX K-STC MODE CNT FACTORY MODE
ID UP/DOWN only when the printer Density adjustment test result LIFE
MOTOR Y-STC MODE CNT n: K, Y, M, C
has the tray 2 in it. FACTORY MODE A factory working mode. WR POINT
TAG COLOR DUPLEX display items below option marked M-STC MODE CNT SHIPPING MODE Deselects a factory working mode. REV
DISTONER CLUTCH with *3: C-STC MODE CNT BOTTOM
FULL_BOX T2 HOPPING
DENS ADJ RESULT K OVER RIDE CNT Note: A parameter determination is made by holding WRT POINT
T1 PE_PNE_ MOTOR
LEV0 V/D OUT YMC Y OVER RIDE CNT down the OK button (for three seconds) (NBC).
CVO_CA T2 FEED Color registration adjustment test result Note:
display items below option marked with LEV0 V/D OUT K M OVER RIDE CNT
T1 HOP_LIFT CLUTCH A parameter determination
*2: LEV0 V/D OUT RD C OVER RIDE CNT Options below FUSE INTACT option *6
T2 PE_PNE_ ID UP/DOWN is made by holding down the
CVO_CA LEV0 V/D OUT YMC
LV FAN TEST REG ADJ RSLT FUSE INTACT OK button (for three seconds)
T2 ID FAN TEST
LEV0 V/D OUT K Note:
SNS CARIBRAT (L) FINE ADJ Y [Y-L] BELT UNIT INTACT: Has not be blown./BLOWN: (NBC).
HOP_LF_FED FRONT FAN
H_DUTY DENS-K A parameter reset is
SNS CARIBRAT (R) FINE ADJ Y [Y-L] Already blown.
DUP RA_FNT TEST H_DUTY DENS-Y performed by holding
D-RANGE (L) Y,M,C FINE ADJ Y [Y-R] FUSE UNIT INTACT: Has not be blown./BLOWN:
H_DUTY DENS-M down the OK button (for 10 Already blown.
D-RANGE (R) Y,M,C FINE ADJ Y [Y-R]
Note: Note: H_DUTY DENS-C seconds) (NBC).
CRSE ADJ Y L,R,X FINE ADJ Y [X-L] ID UNIT INTACT: Has not be blown./BLOWN:
Refer to a Switch Scan A motor is kept running by L_DUTY DENS-K Already blown.
CRSE ADJ M L,R,X FINE ADJ Y [X-R]
test sheet. L_DUTY DENS-Y
holding down the OK button CRSE ADJ C L,R,X FINE ADJ M [Y-L]
L_DUTY DENS-M
(for two seconds) to determine FINE ADJ Y L,R,X FINE ADJ M [Y-L]
L_DUTY DENS-C
the motor. FINE ADJ M L,R,X FINE ADJ M [Y-R]
FINAL DENS-K
FINE ADJ C L,R,X FINE ADJ M [Y-R]
FINAL DENS-Y
REG ADJ Y L,R,X FINE ADJ M [X-L]
FINAL DENS-M
REG ADJ M L,R,X FINE ADJ M [X-R]
FINAL DENS-C
REG ADJ C L,R,X FINE ADJ C [Y-L]
DB DENS VALUE
CRSE ADJ Y [Y-L] FINE ADJ C [Y-L]
DELTA-K 01=#***
CRSE ADJ Y [Y-R] FINE ADJ C [Y-R] DENS-Y　　　　
DELTA-K 04=#***
CRSE ADJ Y [X] FINE ADJ C [Y-R] DENS-M　　　　
DELTA-K 07=#***
CRSE ADJ M [Y-L] FINE ADJ C [X-L] DENS-C　　　　
DELTA-Y 01=#***
CRSE ADJ M [Y-R] FINE ADJ C [X-R] BEF COL STD=***H
DELTA-Y 04=#***
CRSE ADJ M [X] AFT COL STD=***H
DELTA-Y 07=#***
CRSE ADJ C [Y-L] BEF BLK STD=***H
DELTA-M 01=#***
CRSE ADJ C [Y-R] AFT BLK STD=***H
DELTA-M 04=#***
CRSE ADJ C [X]
DELTA-M 07=#***
DELTA-C 01=#***
DELTA-C 04=#***
DELTA-C 07=#***
DENS-K 　　　
44346001TH Rev.1 95 /
5.3.2.2 Normal self-diagnostic mode (level 1) 5.3.2.2.1 Entering self-diagnostic mode (level 1)
The following is the normal self-diagnostic mode menu: Note: Entering the System Maintenance mode requires a
password. Refer to table 5-1
Self-diagnostic menu Maintenance
Option Adjustment
item Utility 1. By turning on the printer while holding down and in combination, enter the
1 Switch scan test SWITCH SCAN Performs input sensor and No. 18 System Maintenance mode.
switch checking.
2. Press or more than one time until ENGINE DIAG MODE appears. Then
2 Motor and clutch MOTOR&CLTCH Tests motor and clutch No. 19 press the OK button, and DIAGNOSTIC MODE appears.
test TEST operation.
3 Test printing TEST PRINT Prints a test pattern stored in Unavailable DIAGNOSTICMODE
the PU.
XX.XX.XX F-MODE/S-MODE
4 Color registration REG ADJUST Judges the color registration No. 20
adjustment test TEST adjustment mechanism as
pass or fail. 3. XX.XX.XX on the LCD display identifies the version of the PU firmware. The
5 Density adjustment DENS ADJ TEST Judges the density adjustment No. 21 setting for FACTORY WORKING MODE is provided in the right portion of the
test mechanism as pass or fail. lower display. The setting is normally S-MODE, which identifies Shipping.
6 Consumable CONSUMABLE Displays consumable usage. No. 23 4. Press or to go to each self-diagnostic step (pressing or displays the
counter display STATUS next or preceding menu option).
7 Consumable life PRINTER STATUS Displays consumable life. No. 23
counter display
8 Factory/Shipping FACTORY MODE Switches between the Factory No. 3,

5.3.2.2.2 Exiting self-diagnostic mode
mode setting SET and Shipping modes No. 24
1. Turn off the printer and, after 10 seconds, turn it on.
9 Fuse status display Displays the status of the No. 24
fuses.
10 Engine parameter SENSOR SETTING Sets whether to enable No. 25

setting or disable error detection
performed by each sensor.
11 NVRAM parameter NVRAM Must not be used. Unavailable

setting PARAMETER
44346001TH Rev.1 96 /
5.3.2.3 Switch scan test

The switch scan test is used for input sensor and switch checking. Heater frame thermistor
1. Enter the self-diagnostic mode (level 1) and, until SWITCH SCAN appears on Fuser thermistor- Toner sensor M Image drum up-down sensor
the upper display, press or ( displays the next test option and displays upper
Toner sensor Y Toner sensor C Toner sensor K
the preceding test option). Then press the OK button. Exit sensor Tag IC M
Tag IC Y Tag IC C Tag IC K Cover-open switch
SWITCH SCAN
Y M C K Temperature
and humidity
sensor
Write sensor
2. Press or until the option for unit(s) to test, which is shown in table 5-3,
appears on the lower display ( displays the next option and displays the Entrance
preceding option). sensor
3. Press the OK button. The switch scan test starts, the unit(s)’ name(s) and
current status(es) being displayed. Tray-1
hopping
sensor
PAPER ROTE:PU
Tray-1
1=H 2=L 3=H 4=L paper-end
sensor
Tray-2
Operate the unit(s) (figure 5-1). Display information in the appropriate area(s) of entrance
the LCD display [the information varies depending on the sensor(s)]. sensor
4. Press the CANCEL button to restore the state for step 2.

5. Repeat steps 2 through 4 when necessary.
6. Press to end the test (the state for step 1 is restored). Duplex front sensor 2nd tray hopping sensor
Duplex rear Tray-1 detection sensor
sensor Color registration sensor and density sensor
Tray-2 paper-end sensor
Fuser thermistor-lower
Figure 5-1: Switch sensor locations
44346001TH Rev.1 97 /
Table 5-3: SWITCH SCAN detail

Lower display shows asterisk (*) when function on upper display is unavailable
*1: An L is displayed when cover is open.
1 2 3 4
Upper Display
Detail Lower display Detail Lower display Detail Lower display Detail Lower display
H: No paper exists. H: No paper exists. H: No paper exists.
PAPER ROUTE : PU Entrance sensor 1 Write sensor Exit sensor
L: Paper exists. L: Paper exists. L: Paper exists.
H: Light shielded. H: Light shielded. H: Light shielded. H: Light shielded.
TONER SENS Toner sensor K Toner sensor Y Toner sensor M Toner sensor C
L: Light reflected. L: Light reflected. L: Light reflected. L: Light reflected.
H: Close. H: Close.
CVO UP_LU_FU Cover-open switch Face-up cover-open sensor
L: Open. L. Open.
Color registration Color registration
REG L/R_OHP_WG AD value: ***H AD value: ***H
sensor L sensor R
Fuser thermistor upper Fuser thermistor lower
HT THERMISTER AD value: ***H AD value: ***H Heater frame thermistor AD value: ***H
sensor sensor
HUM_TEMP_DEN 1 Humidity sensor AD value: ***H Temperature sensor AD value: ***H Density sensor (K) AD value: ***H Density sensor (YMC) AD value: ***H
BELT_T Belt thermistor AD value: ***H
H: Down.
ID UP/DOWN ID UpDown Sns
L. Up.
UID: UID: UID: UID:
TAG COLOR TAG ID TAG ID TAG ID TAG ID
***H ***H ***H ***H
H: Light not reflected.
DISTONER FULL_BOX Waste toner sensor
L: Light reflected.
H. Cassette exists.
Tray-1 paper-end H: No paper exists.
T1 PE_PNE_CVO_CA Cassette sensor L. Cassette does not
sensor L: Paper exists.
exist.
H: No paper exists.
T1 HOP_LIFT Hopping sensor
L: Paper exists.
Tray-2 paper-end H: No paper exists.
T2 PE_PNE_CVO_CA
sensor L: Paper exists.
H: No paper exists. H: No paper exists.
T2 HOP_LF_FED 2nd-Hopping Sns Tray-2 entrance sensor
L: Paper exists. L: Paper exists.
H: Light shielded. H: No paper exists.
DUP RA_FNT Duplex rear sensor Duplex front sensor
L: Light reflected. L: Paper exists.
44346001TH Rev.1 98 /
5.3.2.4 Motor and clutch test

The motor and clutch test is used for motor and clutch testing.
Tray-1 registration clutch
1. Enter the self-diagnostic mode (level 1) and, until MOTOR & CLUTCH TEST Color (registration) shutter
appears on the upper display, press or ( displays the next test option and Tray-1 hopping motor
Image drum cooling fan
Image drum up-down (registration motor, front motor)
displays the preceding test option). Then press the OK button.
clutch Image drum motor MPT clutch
2. Press or until the option for a unit to test, which is shown in table 5-4,
appears on the lower display ( displays the next option and displays the
preceding option). C
Y M K
MOTOR & CLUTCH TEST
ID MOTOR
3. Press the OK button. The motor and clutch test starts, the unit’s the name
starting to blink, and the unit being driven for10 seconds (refer to figure 5-2). Front
cooling
Note: The state for step 2 is restored after the 10-second driving of the unit. The unit fan
is driven again by pressing an appropriate button.
• The clutch solenoid repeatedly turns on and off in normal printing driving (a
motor is driven together with the solenoid when it cannot be driven solely
because of its mechanical structure). * ID UP/DOWN continues driving until
the CANCEL button is pressed.
• The clutch solenoid is kept driven by holding down the OK button (for two
seconds) to determine a motor.
4. Press the CANCEL button to stop driving the unit (the display continues
indicating the unit). Rear cooling fan Duplex clutch Tray-2 registration
clutch
5. Repeat steps 2 through 4 when necessary. Fuser motor Belt motor
Tray-2 hopping clutch
6. Press to end the test (the state for step 1 is restored). Tray-2 hopping motor
Figure 5-2
44346001TH Rev.1 99 /
Table 5-4
Unit name displayed Driving restriction Remarks

ID MOTOR All of the (black, yellow, magenta and cyan) –
image drums must be removed.
BELT MOTOR All of the (black, yellow, magenta and cyan) –
image drums must be removed.
FUSER_MOTOR – –
REGIST MOTOR – –
T1 HOPPING MOTOR – –
FRONT MOTOR – –
REGIST SHUTTER – –
DUPLEX MOTOR – –
DUPLEX CLUTCH – –
T2 HOPPING MOTOR – Option
T2 FEED CLUTCH – Option
ID UP/DOWN The top and front cover must be closed. –
LV FAN TEST – –
ID FAN TEST – –
FRONT FAN TEST – –
Note: Display while ID UP/DOWN is in progress
MOTOR & CLUTCH TEST

ID UP/DOWN ***
***: Identifies the number of executions
Display after holding down REGIST SHUTTER OK button

MOTOR & CLUTCH TEST
SHT ***
***: Identifies the number of executions
44346001TH Rev.1 100 /

5.3.2.5 Test printing Display Settings Function
The test printing is used for printing test patterns stored in the PU. The controller stores the PRINT EXECUTE – Starts printing with the press of OK button, and
ends printing with the press of the CANCEL button.
other patterns.
The test printing cannot be used to check print quality. TEST PATTERN 0 0: Prints a blank page.
1 to 7: - See the next section (pattern printing) -
See chapter 7 for diagnosing problem print images. 8 to 15: Each print a blank page.
1. Enter the self-diagnostic mode (level 1) and, until TEST PRINT appears on the TEST CASSETTE TRAY1 Selects a paper source.
upper display, press or ( displays the next test option and displays the TRAY2 is not displayed when the tray 2 is not
TRAY2 installed.
preceding option). Then press the OK button.
MPT
2. A setting option applied only to test printing appears on the lower display. Press
PAGE 0000 Sets the number of test copies to print.
or until a target option appears ( displays the next option and displays
the preceding option). Then press the OK button. [Go to step 5 when the options COLOR ON Selects color or monochrome printing.
do not need to be set (left set to their defaults)]. * ON and OFF are provided for each color when the
OFF setting ON is specified.
3. The setting option and its setting appear on the upper and lower displays,
DUPLEX 2 PAGES STACK Performs duplex printing using a two pages layout.
respectively. Pressing displays the next setting and pressing displays the
Selects turning off duplex printing.
preceding setting (the setting last displayed is applied. Press to accept the OFF Performs duplex printing using a one page stack
setting and return to step 2. Repeat step 3 when necessary. layout.
1PAGES STACK
TEST PATTERN • A default is in a shaded area ( ). Set settings are enabled only in this test mode (not
written into the EEPROM).
1
Note: PAGE:..............Moves its input digit with or . The setting for this option is
incremented by pressing the ONLINE button, and decremented
by pressing the CANCEL button. Note that, when left set, the
setting 0000 endlessly prints pages.
COLOR:...........When set to ON, with the press of the OK button, displays the
information shown below.
Setting option for printing colors: Moves its input position with or . The
setting for each color is switched between ON and OFF by the
press of the ONLINE or CANCEL button. The panel display is
restored to the previous one by pressing .
COLOR Y:ON M:ON

→
ON C:ON K:ON
44346001TH Rev.1 101 /

4. With PRINT EXECUTE displayed on the lower display by the operation in step
2, pressing the OK button executes test printing by using the setting(s) made in
steps 2 and 3.
The test printing is cancelled by pressing the CANCEL button.
When detected in starting or performing the test printing, an alarm shown in the
Detail section of the following list is displayed on the operator panel, stopping
the printing (for error detail, refer to the operator panel display detail in section
5.3.2.14, where the messages displayed are different from those in PU test
printing).
Panel Display Detail

PAPER END No paper exists. Pattern 3 Pattern 4
SELECTED TRAY
SELECTED TRAY IS The selected tray is not

N
OT INSTALLED installed.
REMOVE PAPER An internal error of the
OUT OF DUPLEX duplex unit.
INSTALL CASSETTE TRAY A cassette is slid out.
OPEN
Print patterns (cannot be used for print quality checking)

0 and 8 to 15: Each print a blank page.
Pattern 5 Pattern 6
Note: Solid black print (pattern 7) is included

in the local printing function. An offset
occurs when it is output at 100% in
each color. To prevent this, the number
of the colors to print concurrently to
produce solid print copies of the No.
7 needs to be limited not more than
two by making print color settings as
instructed in step 3.
Pattern 1 Pattern 2
Pattern 7
44346001TH Rev.1 102 /

• The following message appears during printing: • The displays are switched by pressing .
P=*** ETMP=***UTMP=***
W=*** REG=****EXT=***
P: Number of test print pages ETMP: A parameter for correction of constant hopping motor speed (an
W: Wait time ambient temperature) (in decimal).
UTMP: A parameter for correction of constant fuser motor speed (a target
• The displays are switched by pressing . fusing temperature) (in decimal).
REG: A hopping motor constant-speed timer value (a set input/output value)
T=*** U=***[###] (in hex).
EXT: A fuser motor constant-speed timer value (a set input/output value) (in
H=***%L=***[###] hex).
U: Three asterisks (***) identifies a measured upper heater temperature (in

• The displays are switched to the following by pressing .
Celsius). Three sharp signs in square brackets ([###]) identifies a target
print temperature (in Celsius). ID=****
L: Three asterisks (***) identifies a measured lower heater temperature (in
Celsius). Three sharp signs in square brackets ([###]) identifies a read
lower thermistor AD value (in hex).
T: A measured ambient temperature (in Celsius). ID: An image drum motor constant-speed timer value (a set input/output
H: A measured ambient humidity (in percent figures). value) (in hex).
• The displays are switched by pressing . • The displays are switched pressing .
KTR=*.** YTR=*.** BELT=****
MTR=*.** CTR=*.** FRM [***] ( xxx )
YTR, MTR, CTR and KTR indicate the set transfer voltage values for colors, BELT: A belt motor constant-speed timer value (a set input/output value) (in
respectively (in kV). hex).
FRM: Three asterisks in square brackets ([***]) identifies a read frame
thermistor AD value (in hex).
• The displays are switched by pressing .
Three cross signs in brackets ((xxx)) identifies a frame temperature (in
KR=*.** YR=*.** Celsius).
MR=*.** CR=*.** • The displays are switched by pressing .
KR: A black transfer roller resistance value (in uA). DB:k**y**m**c**

YR: A yellow transfer roller resistance value (in uA).
MR: A magenta transfer roller resistance value (in uA).
CR: A cyan transfer roller resistance value (in uA).
DB: A developing voltage setting table identification number (in hex).
44346001TH Rev.1 103 /

TR1:k**y**m**c**
TR2:k**y**m**c**
TR1: A transfer voltage parameter VTR1 table identification number (in hex).
TR2: A transfer voltage parameter VTR2 table identification number (in hex).
TROFF:**
BELT xxx(***)
TROFF: A transfer off voltage setting table identification number (in hex).
BELT: Three cross signs and a minus sign (xxx-) identifies a read belt
thermistor AD value (in hex).
Three asterisks and a minus sign (***-) identifies a belt temperature (in
hex).

6. Press the CANCEL button to end the test (the state for step 1 is restored).
44346001TH Rev.1 104 /

5.3.2.6 Color registration adjustment test Pressing the CANCEL button during the test cancels the test (turning on the
ONLINE lamp), restoring the state for step 2.
The color registration adjustment test is used for adjusting color registration or investigating
When REG ADJ RESULT is executed:
the causes of color misregistration.
Same button operations as used when REG ADJ EXECUTE is executed.
Chapter 2 for an overview of color registration adjustment should be followed for recovery
from an error developed by the test. When BLT REFLECT TEST is executed:
A color registration adjustment belt reflection test starts (the ONLINE lamp
1. Enter the self-diagnostic mode (level 1) and, until the following message
starts blinking).
appears, press or .
When the test ends, the upper display shows the result of the test (OK or an
REG ADJUST TEST error name), the lower display shows ****RESULT.
OK
BLT REFLECT RSLT

2. Press the OK button, and the following message appears. Press or until a
target option appears. Pressing displays the next test result. Pressing displays the preceding
test result. Pressing restores the state for step 2.
REG ADJUST TEST
Pressing the CANCEL button during the test cancels the test (turning on the
REG ADJ EXECUTE ONLINE lamp), restoring the state for step 2.
When BLT REFLECT RSLT is executed:

3. Press the OK button, and the displayed test option is performed. Same button operations as used when BLT REFLECT TEST is executed.
When REG ADJ EXECUTE is executed:
Remark: While the printer is initialized or issues an alarm or the cover is open, it
A color registration adjustment test starts (the ONLINE lamp starts blinking). displays the following message.
When the test ends, the upper display shows the result of the test (OK or an
error name), and the lower display shows ****RESULT. NG
REG REFLECT RSLT

OK
REG ADJ RESULT 4. Repeat steps 2 and 3 when necessary.
5. Press to end the test (the state for step 1 is restored).

Pressing displays the next test result. Pressing the displays the
preceding test result. Pressing restores the state for step 2. Color registration adjustment test items
Remark: While the printer is initialized or issues an alarm or the cover is open, it Display Detail
displays the following message: REG ADJ EXECUTE Executes color registration adjustment.
REG ADJ RESULT Displays the result of color registration adjustment.
NG
BLT REFLECT TEST Judges whether color registration adjustment belt
REG ADJ RESULT reflection is proper or not
BLT REFLECT RSLT Displays the result of color registration adjustment
belt reflection judgment.
44346001TH Rev.1 105 /

5.3.2.7 Density adjustment test When DENS ADJ PAR-SET is executed:

The setting for the density adjustment parameter is displayed.
The density adjustment test is used for performing a density adjustment function test and
When AUTO CALIBRATION is executed:
displaying the result of it to judge whether the density adjustment mechanism is proper.
The density sensor sensitivity correction value is automatically set (the
Chapter 2 for an overview of density adjustment should be followed for recovery from errors.
ONLINE lamp starts blinking).
1. Enter the self-diagnostic-mode and, until the following message appears, press When the test ends, the upper display shows the result of the test (OK or an
or . error name), the lower display shows ****RESULT.
DENS ADJ TEST OK
DENS ADJ RESULT
Pressing displays the next test result. Pressing displays the preceding
2. Press the OK button, and the following message appears. Press or until a test result. Pressing restores the sate for step 2.
target option appears. Pressing the CANCEL button during the test cancels the test (turning on the
DENS ADJ TEST
Remark: While the printer is initialized or issues an alarm or the cover is open, it
displays the following message:
DENS ADJ EXECUTE
NG
3. Press the OK button, and the displayed test option is performed:
DENS ADJ RESULT
When DENS ADJ EXECUTE is executed:
A density adjustment test starts (the ONLINE lamp starts blinking). 4. Repeat step 3 when necessary.
When the test ends, the upper display shows the result of the test (OK or an 5. Press to end the test (the state for step 1 is restored).
error name), the lower display shows ****RESULT.
Density adjustment test items
OK Display Detail
DENS ADJ RESULT DENS ADJ EXECUTE Executes density adjustment.
DENS ADJ PAR-SET Sets a control value for auto density adjustment.
Pressing the next test result. Pressing displays the preceding test
DENS ADJ RESULT Displays the result of density adjustment.
result. Pressing restores the state for step 2.
Pressing the CANCEL button during the test cancels the test (turning on the AUTO CALIBRATION Automatically sets a density sensor sensitivity
correction value.
AUTO CALIB BLACK Automatically sets a black density sensor sensitivity
When DENS ADJ RESULT is executed: correction value.
Same button operation as used when REG ADJ EXECUTE is executed.
44346001TH Rev.1 106 /

5.3.2.8 Consumable counter display Upper display Lower display Format Unit Detail
The consumable counter display is used for viewing the usage of consumables. K-STC MODE ********TIMES Decimal Times Each display the print dot count
CNT of toner of a color (life counter
1. Enter the normal self-diagnostic mode and, until CONSUMABLE STATUS value after the printer goes into
appears, press or ( displays the next test option and displays the Y-STC MODE ********TIMES Decimal Times operation).
preceding test option). Then press the OK button. CNT
M-STC MODE ********TIMES Decimal Times

2. Press or , and the usage of each consumable appears (the ONLINE or
CNT
CANCEL button is disabled).
C-STC MODE ********TIMES Decimal Times
3. Press to end the option (the state for step 1 is restored). CNT
K OVER RIDE ********TIMES Decimal Times Each display the extension life
Upper display Lower display Format Unit Detail CNT count of a toner cartridge.
K-ID UNIT ********IMAGES Decimal Images Each display the number of Y OVER RIDE ********TIMES Decimal Times
turns performed to date after the CNT
Y-ID UNIT ********IMAGES Decimal Images installation of a new image drum
M OVER RIDE ********TIMES Decimal Times
M-ID UNIT ********IMAGES Decimal Images unit, converted on an A4 and
CNT
three-pages-per job basis.
C-ID UNIT ********IMAGES Decimal Images C OVER RIDE ********TIMES Decimal Times
CNT
FUSER UNIT ********PRINTS Decimal Prints Displays the number of pages
printed to date after the installation
of a new fuser unit.
TR BELT UNIT ********IMAGES Decimal Images Displays the number of pages

printed to date after the installation
of a new belt unit.
K-TONER ********% Decimal % Each display the usage of toner of

(FULL) a color.
Y-TONER ********% Decimal %

(FULL)
M-TONER ********% Decimal %

(FULL)
C-TONER ********% Decimal %

(FULL)
44346001TH Rev.1 107 /

5.3.2.9 Print counter display 5.3.2.10 Factory/Shipping mode setting

The print counter display is used for viewing print counter values. The Factory/Shipping mode setting is used for switching from the Factory to Shipping mode.
1. Enter the self-diagnostic mode and, until PRINTER STATUS appears, press 1. Enter the self-diagnostic mode and, until the following message appears, press
or ( displays the next test option and displays the preceding test option). or .
Then press the OK button.
FACTORY MODE SET
2. Press or , and each count is printed (the ONLINE or CANCEL button is
disabled).
3. Press to end the option (the state for step 1 is restored).

2. Press or , and the following message appears. Press or until an option
to set (refer to the table shown below) appears.
Upper display Lower display Format Unit Detail
K- ********IMAGES Decimal Images Each display the number of a FACTORY MODE
IMPRESSIONS color's pages printed.
SHIPPING MODE *
Y- ********IMAGES Decimal Images
IMPRESSIONS
3. By pressing the OK button with the option on the display, a setting for the option
M- ********IMAGES Decimal Images can be selected.
IMPRESSIONS
4. Hold down the OK button (for three seconds) with the display showing the
C- ********IMAGES Decimal Images setting to set. The setting is stored in the EEPROM. The state for step 2 is
IMPRESSIONS
restored.
TOTAL SHEET ********COUNTS Decimal Prints Displays the total number of pages
CNT printed.
Display Settings Function

FACTORY FACTORY MODE Establishes the Factory mode (a fuse-cut disabling
MODE mode).
SHIPPING MODE Deselects the Factory mode to enable the fuse-cut

function.
FUSE INTACT BELT UNIT ****** Displays the fuse status of the transfer belt unit.
Note: Six FUSE UNIT ****** Displays the fuse status of the fuser.
asterisks ID UNIT ****** Displays the fuse status of an image drum unit.
(******)
identifies
INTACT or
BLOWN.
44346001TH Rev.1 108 /

5.3.2.11 Self-diagnostic function setup Display Settings Behavior Function

ID UNIT E
NABLE Performs checking. Enables or disables the image drum
The self-diagnostic function setup is used for enabling or disabling the error detection by
CHECK installation checking operation.
sensors. The detection can be enabled or disabled temporarily for troubleshooting. Allowing DISABLE Does not perform
for setting engine operation options for which expert knowledge is required to be handled, checking.
these self-diagnostic setup should be used carefully. U
P/DOWN ENABLE Performs detection. Enables or disables the image drum
SENSOR up-down sensor operation.
Be sure to restore the default settings of used options of the self-diagnostic function setup. DISABLE Does not perform
detection.
1. Enter the self-diagnostic mode and, until the following message appears, press
REG ADJUST ENABLE Has the printer to Enables or disables the error display
or .
ERROR pause. based on a color misregistration
detection value.
DISABLE Does not have the
SENSOR SETTING
printer to pause.
DRUM OVER STOP Does not extend Sets whether to enable or disable
LIFE life. extending image drum life at the
end of the life.
CONTINUANCE Extends life.
2. Press or , and the following message appears. Press or until an option
WR POINT 00H FFH A correction value. Adds a correction value for the
to set (refer to the table shown below) appears.
REV default writing point.
TBL=**H±
TONER SENSOR *.***mm
ENABLE * BOTTOM 00H FFH A tear-off value. Sets a tear-off length from the
WRT POINT bottom edge of paper.
TBL=**H±
3. A setting can be selected on the lower display by pressing the OK button. *.***mm
displays the next setting and displays the preceding setting.
Default is in hatched area
4. Hold down the OK button (for three seconds) with the display showing the
setting to set. The setting is stored in the EEPROM. The state for step 2 is
restored.
6. Press to end setting the option (except where not in step 4) (the state for
step 1 is restored).
Display Settings Behavior Function

TONER ENABLE Performs detection. Enables or disables the toner
SENSOR sensor operation.
DISABLE Does not perform
detection.
BELT UNIT E
NABLE Performs checking. Enables or disables the belt
CHECK installation checking operation.
DISABLE Does not perform
checking.
44346001TH Rev.1 109 /

5.3.2.12 LED head serial number display 5.3.3 Various types of printing on stand-alone basis
The LED head serial number display is used for viewing whether downloaded data about
Menu Map printing
LED heads agrees with the serial numbers marked on the LED heads.
Prints information about program versions and the configuration of the control block.
1. Enter the self-diagnostic mode and, until LED HEAD DATA appears, press
Operation:
or . displays the next test option and displays the preceding test option).
Then press the OK button. With the printer placed online, press the OK button once to display
INFORMATION MENU.
2. Press or , and each of the K, Y, M and C LED head data serial numbers
Press the OK button to display MENU MAP PRINT EXECUTE.
appears.
Press the OK button.
Network information printing

K ** ** ** ****
Operation:
xxxxxxxxxxxxx With the printer placed online, press the OK button once to display
INFORMATION MENU.
**　**　**　**** : A revision number. Press the OK button.
xxxxxxxxxxxxx : A serial number
Press more than one time to display NETWORK/EXECUTE.
Demo printing
Prints an each destination’s demo pattern of contained in the ROM.
Operation:
With the printer placed online, press the OK button once to display
INFORMATION MENU.
Press more than one time to display DEMO1/EXECUTE.
44346001TH Rev.1 110 /

5.3.4 Button functions at power-on

C330dn and C530dn have the following button functions operated when turned
on. When held down until the upper and lower LCD displays show PAM CHECK and three or
four asterisks (****), respectively, the following buttons work.
(1) , ONLINE and CANCEL buttons

Start a CU program, starting no objects added, for example, in the download mode.
(2) and
Start the System Maintenance menu.
(3) , and OK button

Ignoring all warnings and errors, start the printer, always placing it to a mode where
it is placed online.
(4) ONLINE button

Starts the printer, placing it to a mode dedicated to object downloading, such as
network or USB object downloading.
(5) OK button
Starts the Admin menu.
44346001TH Rev.1 111 /

5.4 Setup after part replacement

The following describes the adjustments required after part replacement: Note: When removing or writing information from/into the EEPROM by using
Maintenance Utility, use the procedure shown below to place the printer to
Replaced part Adjustment the Forced ONLINE mode before accessing the EEPROM. Even in the forced
LED head Requires no adjustments. ONLINE mode, the printer provides an error indication when having an error.
Drum cartridge (yellow, magenta, Requires no adjustments. 1. When turning on the printer, press and hold down , and the OK button
cyan or black) in combination until STATUS MODE appears on the operator panel.
Fuser unit Requires no adjustments. 2. The printer displays ONLINE when operating properly, and provides an
Belt unit Requires no adjustments. error indication when having an error, where the printer is internally online,
being ready to communicate.
PU board Copying information stored in the EEPROM,
which requires utility software.
CU board Replacement of the EEPROM, which uses
EEPROM intended for use in a user printer.
Note: See section 4.2.6, LED assembly for compatibility of LEDs with the LEDs to replace
with them, and identification of those LEDs.
5.4.1 Notes on CU/PU board replacement

1. When the EEPROM on a board to remove can be accessed (when SERVICE
CALL 104 [Engine EEPROM Error] or 40 [EEPROM Error] is not displayed):
(1) Remove information from the EEPROM in the PU block, and setting information
from the EEPROM in the CU block, of the board, and temporarily store them
onto an HDD of a computer, by using the board replacement function of
Maintenance Utility (Maintenance Utility Operating Manual, section 2.4.1.1.9
about board replacement functionality).
(2) By using the board replacement function, copy the information and setting
information into the EEPROM of a board to replace with.
(3) When only the information or setting information can be removed from the
board to replace, copy it into the EEPROM of the replacement board by
using the board replacement function. With the board replacement function,
separately configure the other information, which cannot be removed. Perform
PU-block serial-number setting (Maintenance Utility Operating Manual,
section 2.4.1.1.9.5), and make a change to the Shipping mode (Maintenance
Utility Operating Manual, section 2.4.1.1.9.6), in setting windows when the
information cannot be removed. Configure CU-block serial number information
(Maintenance Utility Operating Manual, section 2.4.1.1.9.4) when the setting
information cannot be removed.
44346001TH Rev.1 112 /
2. When the EEPROM on a board to remove cannot be accessed: (2) Change to Shipping mode (section 2.4.1.1.10.4 of Maintenance Utility
Operating Manual)
When the operator panel displays SERVICE CALL 104 (Engine EEPROM Error)
for, or data cannot be read from the EEPROM of, a board to remove, follow the The printer is placed in the Factory mode after the CU/PU board is replaced with
following procedure to perform operation by using Maintenance Utility after the a new one. Switch the printer to the Shipping mode.
board is replaced with a new one: • Use the window for the Factory/Shipping mode described section 2.4.1.1.10.4
in Maintenance Utility section 2.4.1.1.10 about board setting functionality
(1) Serial number setting (Maintenance Utility Operating Manual, section
2.4.1.1.10.3)
Note: Note that replacing the EEPROM (the engine control board) clears life
A SAP serial number is assigned to the printer. The SAP serial number is
information about units, including the belt, toner and image drums, causing
at the top of the serial number label of the printer, consisting of a total of 12 errors in managing the lives of the units until the units are replaced. Below is
characters -- two characters that indicates a production place, two characters the counts cleared with such CU/PU board replacement. When the units are
that indicates a month and year, six characters that indicates a manufacture replaced with new ones, their respective counts except for Total Sheets Fed
number (sequence number) and two characters that indicates a revision are cleared, the errors being corrected.
number.
• Select PU Serial Number under “Select printer serial number”, and “Display Item Description Count description
the serial number only” under Display mode. Do not enter the CU serial Fuser unit A fuser life count. A value converted on an A4
number. page basis from the number
of pages printed to date after
• The PU serial number is 10 characters a two-character revision number
installation of a new fuser unit.
excluded from the 12-character SAP serial number.
Belt unit A belt unit life count. A value converted on an A4
• Make settings in the window for the serial number information setting
page basis from the number
described in section 2.4.1.1.10.3 in section 2.4.1.1.10 about board setting of pages printed to date after
functionality. installation of a new belt unit.
• To specify a PU serial number, in the PU serial number setting window, enter Image drum unit black Each the image drum A value converted on an A4
an 11-character number with the first character a single-byte zero (0) (note a Image drum unit yellow unit life count for a color. page basis from the number
read PU serial number is 10 characters), i.e. a 10-character number prefixed Image drum unit of pages printed to date after
with a single-byte zero (0), such as the number shown in the following image, magenta installation of a new image drum
Image drum unit cyan unit.
excluding the revision number two digits.
11-character number to enter, Total number of sheets A printer life count. The total number of sheets fed.
i.e. 10 characters preceded by single-byte zero (0)
(0AE01234567) Print black Each the number of The number of pages printed
Revision number
Print yellow pages printed with an after installation of a new image
Print magenta image drum. drum unit.
Print cyan
AE0134567
A B Made in C
Serial number label image
• The printer outputs the PU serial number in the header of the printer's
configuration report (a Menu Map). After the PU serial number is changed, it
can be checked by printing a Menu Map from the printer.
44346001TH Rev.1 113 /

5.5 Manual density adjustment operation

C330dn and the C530dn are shipped with "Automatic" set for the auto density
adjustment mode. When "Manual" is set for the mode by a user, the printer may print density
out of adjustment while being used. Perform manual density adjustment operation when the
printer has a density trouble.
Note: The manual density adjustment operation must be performed with the printer
in a static state. Do not perform it while the printer warms up.
(1) Press or more than one time. Press the OK button when COLOR MENU
appears.
(2) or to display ADJUST DENSITY EXECUTE.
(3) Press the OK button.
Auto density adjustment starts.
44346001TH Rev.1 114 /

5.6 Printer ADMIN MENU

To display ADMIN MENU, turn on the printer while holding down the OK button.
Category Option Settings Description C530 C330
Memo: Displaying ADMIN MENU requires entry of a password. The password defaults
to six as (aaaaaa). OP MEDIA ENABLE Sets whether to enable or disable
MENU MENU DISABLE the MEDIA MENU category.
DISABLE: Does not display the
Category Option Settings Description C530 C330 MEDIA MENU category through
USER MENU.
ADMIN ENTER ************ Enters a password for entry to
MENU PASSWORD ADMIN MENU. The password COLOR ENABLE Sets whether to enable or disable
defaults to six as (aaaaaa). The MENU DISABLE the COLOR MENU category.
password should be six to 12 DISABLE: Does not display the
numbers or lower-case characters. COLOR MENU category through
USER MENU.
OP ALL ENABLE Sets whether to enable or disable
MENU CATEGORY DISABLE all the categories of USER MENU. SYS CONFIG ENABLE Sets whether to enable or disable
DISABLE: Does not display USER MENU DISABLE the SYSTEM CONFIG MENU
MENU (except PRINT JOBS category. The category is not
MENU. displayed through USER MENU
when disabled.
PRINT JOBS ENABLE Sets whether to enable or disable - -
MENU DISABLE the PRINT JOBS MENU category. PCL ENABLE Sets whether to enable or disable -
DISABLE: Does not display PRINT EMULATION DISABLE the PCL EMULATION menu
JOBS MENU. category.
DISABLE: Does not display the
INFORMA- ENABLE Sets whether to enable or disable PCL EMULATION menu category
TION MENU DISABLE the INFORMATION MENU through USER MENU.
category.
DISABLE: Does not display USB MENU ENABLE Sets whether to enable or disable
INFORMATION MENU through DISABLE the USB MENU category.
USER MENU. DISABLE: Does not display the
USER MENU category through
SHUTDOWN ENABLE Sets whether to enable or disable USER MENU.
MENU DISABLE the SHUTDOWN MENU category.
DISABLE: Does not display NETWORK ENABLE Sets whether to enable or disable
SHUTDOWN MENU through USER MENU DISABLE the NETWORK MENU category.
MENU. DISABLE: Does not display the
NETWORK MENU category
PRINT MENU ENABLE Sets whether to enable or disable through USER MENU.
DISABLE the PRINT MENU category.
DISABLE: Does not display the MEMORY ENABLE Sets whether to enable or disable
PRINT MENU category through MENU DISABLE the MEMORY MENU category.
USER MENU. DISABLE: Does not display the
MEMORY MENU category through
USER MENU.
44346001TH Rev.1 115 /

Category Option Settings Description C530 C330 Category Option Settings Description C530 C330
OP SYS ADJUST ENABLE Sets whether to enable or disable SECU- JOB LIMITA- OFF Sets whether to accept or discard - -
MENU MENU DISABLE the SYSTEM ADJUST MENU RITY TION ENCRYPTED data except encrypted secure
category. MENU JOB print data. The printer displays this
DISABLE: Does not display the message with an SD memory card
SYSTEM ADJUST MENU category installed.
through USER MENU.
MAKE EXECUTE Enables the encryption function for - -
MAINTE- ENABLE Sets whether to enable or disable SECURE data to store an SD memory card.
NANCE DISABLE the MAINTENANCE MENU SD-M This option turns on cipher key
MENU category. generation and encryption function
DISABLE: Does not display the (security mode) information and
MAINTENANCE MENU category
initializes the SD memory card.
through USER MENU.
The printer displays this message
USAGE ENABLE Sets whether to enable or disable with the SD memory card installed
MENU DISABLE the USAGE MENU category. and the secure SD card function
DISABLE: Does not display the disabled.
USAGE MENU category through
USER MENU. MAKE EXECUTE Disables the encryption function for - -
NORMAL data to store an SD memory card.
CON- NEARLIFE ENABLE Sets the display provided when SD-M This option turns off cipher key
FIG STATUS DISABLE consumables are near the end of deletion and encryption function
MENU their lives. (security mode) information and
DISABLE: Displays no messages initializes the SD card. The printer
when a consumable is near the end displays this message with the
of its life. SD memory card installed and the
LIFE ENABLE Sets whether or not to display secure SD card function enabled.
WARNING DISABLE warnings for consumable lives.
RESET EXECUTE Enables the encryption function, - -
ENABLE: Displays warnings.
CIPHER KEY and re-generates a cipher key
DISABLE: Displays no warnings.
with use of an SD memory card.
NEARLIFE ENABLE Sets whether or not to turn on the With this processing, all data that
LED DISABLE attention LED when consumables is in the SD memory card is made
are near the end of their lives. unrestorable. The printer displays
ENABLE: Turns on the attention this message with the SD memory
LED. card installed and the secure SD
ECO MODE ON Sets fuser control. card function enabled.
OFF ON: Makes early starts of jobs that
print a small number of pages.
OFF: Starts, after a determined
fusing temperature is reached, jobs
that print even a small number of
pages
HIGH HUM. ON when curl is terrible, set it in ON
MODE OFF when stack defectiveness occurs.
ON: Sets measures control of curl.
But there is fall of throughput.
OFF: Sets conventional fixing
control.
44346001TH Rev.1 116 /

Category Option Settings Description C530 C330 Category Option Settings Description C530 C330
FILE SD-M EXECUTE Puts an SD memory card back to - - FILE SD CARD ENABLE Sets whether or not to use an SD - -
SYS INITIALIZE the factory-shipped configuration. SYS DISABLE memory card.
MAIN- The printer displays this message MAIN- ENABLE: Uses an SD memory
TE1 with the SD memory card installed. TE2 card.
DISABLE: Uses an SD memory
PARTITION EXECUTE Displays a list of SD memory card - -
card.
SIZE partition sizes. The printer displays
The printer displays this option with
this message with an SD memory
the SD memory card installed.
card installed.
SD CARD EXECUTE Completely erases the information - -
PCL nnn%/ Each Set a percentage of partition - -
ERASE in an SD memory card. This option
COMMON mmm% size. These three sizes should be
should be operated, for example,
PSE lll% set to 100% in total.
before disposal of the SD memory
SD-M PCL Formats a specified partition. The - - card. This processing needs
FORMAT- COMMON printer displays this option with an approximately 30 seconds when
TING PSE SD memory card installed. the size of the SD memory card
is 16 GB. The printer displays the
FLASH EXECUTE Initializes flash memory. option with the SD memory card
INITIALIZE installed.
FILE CHK FILE EXECUTE Repairs the file system. This - - INITIAL YES Sets whether to enable or disable
SYS SYS processing needs several tens of LOCK NO SD memory card and flash memory
MAIN- seconds. The printer displays this initialization.
TE2 option with an SD memory card YES: Disables changes that involve
installed. initialization. This setting does not
CHK ALL EXECUTE Repairs the file system and an - - display FILE SYS MAINTE1.
SECTORS SD memory card. This processing NO: Enables initialization.
needs approximately 30 minutes LAN- LANG EXECUTE Initializes the message file in flash
when the size of the SD memory GUAGE INITIALIZE memory.
card is 16 GB. The printer displays MENU
this option with the SD memory
card installed. PS L1 TRAY TYPE1 Sets the type of the tray selection -
MENU TYPE2 number.
CHANGE NEW ************ Sets a new password for entry
PASS- PASSWORD to ADMIN MENU. The password
WORD should be set to six to 12 numbers
or lower-case characters.
VERIFY ************ Enters for verification the password
PASSWORD set for NEW PASSWORD.
44346001TH Rev.1 117 /

6. PERIODIC MAINTENANCE
6.1 Cleaning.......................................................................................119
6.2 LED lens array cleaning...............................................................120
6.3 Pick-up roller cleaning..................................................................122
6.4 Pinter internal cleaning.................................................................123
6.1 Cleaning
The inside and outside of of the units should be cleaned with a waste
cloth and a handy vacuum cleaner when necessary.
Note! Do not directly touch the image drum terminals, LED lens array and LED head
connectors.
44346001TH Rev.1 119 /

6.2 LED lens array cleaning

The LED lens array should be cleaned when a printed surface contains a vertical white belt LED head cleaning
or line (void or light print).
The LED heads should be cleaned when a printed output contains a faded image, a white
line or spread ink of text,
O I
White belt or line

(void or light print)
(1) Turn off the printer.

(2) Press the OPEN button and open the top cover.
Caution Burn injury hazard
The fuser unit is hot. Do not touch it.
OPEN button
44346001TH Rev.1 120 /

(3) Lightly wipe the (four) LED head lens surfaces with soft tissue paper.
Note! Solvents, such as methyl alcohol or thinner, damage the LED heads. Do not
use them.
LED head
LED head
44346001TH Rev.1 121 /

6.3 Pick-up roller cleaning

The pick-up rollers should be cleaned when a printed surface contains a vertical line. (3) Wipe the separator roller of the paper cassette with a cloth tightly wrung out with
water.
Note! Use a soft cloth for cleaning so as not to damage the roller surfaces.
Feed roller and separator roller cleaning

Roller
The feed rollers and the separator roller should be cleaned when 391: PAPER JAM frequently
occurs.
(1) Pull out the paper cassette.
(2) Wipe the (large and small) feed rollers with a cloth tightly wrung out with water.
Feed roller (large)

Note! • Clean the (option) tray 2 in the same way when 392: PAPER JAM frequently
occurs.
• Clean the feed roller of the multi-purpose tray in the same way when 390:
PAPER JAM frequently occurs.
Feed roller (small)
44346001TH Rev.1 122 /

6.4 Pinter internal cleaning

Toner may adhere to the metal shaft between the fuser and the cyan image drum cartridge (3) Take out the image drum cartridges:
depending on print patterns. The inside of the printer should be 1. Take out the (four) image drum cartridges, and place them on a flat table.
cleaned when there is a toner adherent on the metal shaft.
2. Cover the image drum cartridges with black paper.
(1) Turn off the printer.
Note! • The image drums (the green tubes) are delicate. Handle them carefully.
• Do not expose the image drum cartridges to direct sunlight or very bright
O I
interior light (approximately 1,500 lux or more). Do not leave them for five
minutes of more even under the normal interior light.
Handle (blue)
The fuser unit is hot. Do not touch it.
Handle (blue)
OPEN button
44346001TH Rev.1 123 /

(4) Take out the fuser unit. (5) Wipe the metal shaft with a soft cloth or tissue paper.
The fuser unit is hot. Do not touch it with extreme caution. When it is hot to
touch, wait for it to cool, then perform operations.
1. Raise the (two blue) fuser unit fixing levers in the direction of the arrows.
2. Hold the fuser unit by its handle and take out it.
Shaft
Handle (6) Reinstall the fuser unit. For details, refer to the fuser unit replacement section of the
C330dn and C530dn user documentation about setting up.
Fuser unit fixing lever
(blue) (7) Gently put the (four) image drum cartridges back into the printer.
Fuser unit fixing lever

(blue)
44346001TH Rev.1 124 /

7. TROUBLESHOOTING
7.1 Before troubleshooting.................................................................126
7.2 Points to check before dealing with image troubles......................126
7.3 Precautions for dealing with image troubles.................................126
7.4 Preparation for troubleshooting....................................................126
7.5 Troubleshooting procedure...........................................................127
7.6 Fuse check...................................................................................199
7. TROUBLESHOOTING
7.1 Before troubleshooting

(1) Check the basic check items described in the C330dn & C530dn user documentation.
(2) Obtain information as in much detail as possible from customers about in what situations troubles occurred.
(3) Perform checking under situations close to those where troubles occurred.
7.2 Points to check before dealing with image troubles

(1) Operating environment is proper.
(2) Consumables (the toner and image drum cartridges) have been replaced properly.
(3) There are no problems with paper. Refer to applicable paper specifications.
(4) The image drum cartridges are installed properly.
7.3 Precautions for dealing with image troubles

(1) Do not touch, or allow foreign matter to touch, the surfaces of the OPC drums.
(2) Do not expose the OPC drums to direct sunlight.
(3) The fuser unit is hot. Do not touch it.
(4) Do not expose the image drums to light for five minutes or more at room temperature.
7.4 Preparation for troubleshooting

(1) Operator panel display
C330dn & C530dn displays its trouble status on its operator panel LCD (liquid crystal display). Perform proper troubleshooting according to messages displayed on
the LCD.
44346007TH Rev.1 126 /

7. TROUBLESHOOTING
7.5 Troubleshooting procedure

Use the following procedure to troubleshoot a problem with C330dn and 7.5.1 LCD messages list
C530dn:
Problem Initializing
Occurred
On- Atten-
Panel display ( identifies
line tion Detail
that no display is provided)
lamp lamp
Message on LCD Use LCD messages User troubleshooting flow
list to troubleshoot to troubleshoot problem PLEASE WAIT On On Displayed until the CU program is expanded in the
problem (see section RAM.
(see section 7.5.2)
7.5.1) INITIALIZING Off Off Indicates the controller side is being initialized.
MENU RESETTING Off Off Indicates the EEPROM on the controller side is
Image trouble (or being reset. The following is the conditions for
User troubleshooting flow
no messages on the EEPROM to be reset:
to troubleshoot problem
LCD) • The CU ROM is changed (a CU firmware version
(see section 7.5.3)
mismatch is detected).
• The destination is changed.
• The EEPROM is forcedly initialized (the System
Maintenance menu).
• OEM is set by a PJL command.
RAM CHECK Off Off Indicates the RAM is being checked. The ratio
**************** of the checked size to total size of the RAM is
indicated in the second row.
WAIT A MOMENT Off Off Indicates network initialization is being performed.

NETWORK INITIAL
FLASH CHECK Off Off Indicates information in unformatted resident/

option flash memory is being checked. This
message appears after such memory is detected
and MAINTENANCE MENU-FLASH FORMAT is
executed in the System Maintenance menu. This
processing is transparent to users, and this status
occurs in no user environments.
44346001TH Rev.1 127 /

7. TROUBLESHOOTING
On- Atten- On- Atten-

Panel display ( identifies Panel display ( identifies
line tion Detail line tion Detail
that no display is provided) that no display is provided)
lamp lamp lamp lamp
FLASH FORMAT Off Off Indicates unformatted resident/option flash memory CHECK DATA Off On Indicates that the printer has an error during writing
is being formatted. This message appears after DATA WRITE ERROR of update NIC program data.
such memory is detected and MAINTENANCE <n> <n>
MENU-FLASH FORMAT is executed in the System 1: A memory allocation error.
Maintenance menu. This processing is transparent to 2: A download file error.
users, and this status occurs in no user environments. 3: An error in obtaining available device memory.
4: An error of insufficient available device memory
PROGRAM UPDATA Off Off Indicates the printer is in a mode dedicated to update
5: A file writing error.
MODE the NIC program (the controller firmware). By turning
6: A CU firmware mismatch error.
on the printer while holding down the ONLINE button,
the printer is put into the mode. LOADER VERSION Off Off Indicates that the PU firmware is running in
XX.XX the Loader mode. The CU firmware sends this
WAIT A MOMENT DATA Off Blink Indicates update NIC program data is being received.
message at power-on of the printer. This message
RECEIVE
may occur in user environments, requiring
WAIT A MOMENT DATA Off Off Indicates reception of update NIC program data is maintenance by maintenance personnel (like
RECEIVED OK complete. service calls)
CHECK DATA Off On Indicates that the printer has an error during COMMUNICATION Off Off Indicates communication with the PU firmware
REC DATA ERROR reception processing of update NIC program data. ERROR failed. This message may occur in user
<n> <n> environments, requiring maintenance by
1: A size error. maintenance personnel (like service calls).
2: A checksum error.
STATUS MODE Off Off Indicates that the printer started in the permanent
3: A printer model number error.
online mode. Even when having an error after
4: A module interface version error.
starting in the mode and going online (into a Ready
5: A FAT version error.
state), the printer processes data (jobs) sent from
WAIT A MOMENT DATA Off Blink Indicates update NIC program data is being written. the outside (a host), indicating an error or warning
WRITING on the panel. Turning on the printer while using an
POWER OFF/ON DATA Off Off Indicates writing of update NIC program data is OK, Back and Down button combination puts the
WRITTEN OK complete. printer into the mode. The button combination is
transparent to users, and this state occurs in no
user environments.
44346001TH Rev.1 128 /

7. TROUBLESHOOTING
Normal
On- Atten-
On- Atten- line tion Detail Solution
Panel display ( identifies that no display is provided)
line tion Detail Solution lamp lamp
lamp lamp PRINT NETWORK Varies Varies Indicates the printer is printing a network −
CONFIG configuration. Selecting INFORMATION
ONLINE On Off Indicates the printer is online. − MENU-NETWORK allows the printer to
start printing a network configuration.
OFFLINE Off Off Indicates the printer is offline. To perform
* The Ready LED is always off while the printing from a PRINT MENU MAP Varies Varies Indicates the printer is printing a fonts
printer is offline. PC, press the list.(C530 and C330)
ONLINE button PRINT FILE LIST Varies Varies Indicates the printer is printing a list of
to put the the files stored in the file system.(C530
printer online. and C330)
PRINT ERROR LOG Varies Varies Indicates the printer is printing an error
DATA ARRIVE Varies Varies Indicates the file system (the SD − log.(C530 and C330)
memory card/flash memory) is being
accessed. Varies Varies Indicates the printer is making collated −
COLLATE COPY iii/jjj copy sets of a multipage document. The
DATA ARRIVE Varies Varies The printer is receiving data and has − count for the collated copy set the printer
started no processing. Typically while is making is identified by iii, and the total
number of collated copy sets the printer
performing PJL processing that involves
is making is identified by jjj. When the
no text print data, or performing spooling, total number is 1, the printer displays
the printer provides this display. PRINTING it normally displays.
PROCESSING Blink Varies Indicates the printer is receiving data or − Varies Varies Indicates the printer is performing copy −
performing output processing. COPY kkk/lll printing. The count for the copy the
printer is printing is identified by kkk.
DATA Varies Varies Indicates that, in the buffer, unprinted When the The total number of copies the printer is
data remains. The printer is waiting data printer pauses printing is identified by III.
to follow. with indicating CANCELING JOB Blink Varies Indicates that, with instruction to cancel −
it has data, a job, until the job ends, the printer is
press the receiving and discarding the job.
ONLINE button CANCELING JOB Blink Varies Indicates that, when the printer has a −
to print the data (JAM) paper jam with the jam recovery set
forcedly, or the to OFF, until a job ends, the printer is
CANCEL button receiving and discarding the job.
to delete the CANCELING JOB Blink Varies Indicates the printer is canceling −
data. unauthorized printing of a job (in
connection with job accounting):
PRINTING Varies Varies Indicates the printer is performing − 1. When the job is from a user not
printing. authorized for printing.
2. When the job is from a user not
PRINT DEMO PAGE Varies Varies Indicates the printer is printing a demo − authorized for color printing.
page.
CANCELING JOB Blink Varies Indicates that, as the internal log storage −
PRINT FONT Varies Varies Indicates the printer is printing a Menu − (BUFFER FULL) area is depleted and the operation for
the printer to perform in a log-full state is
Map.
job cancellation, the printer is canceling
a job (in connection with job accounting).
44346001TH Rev.1 129 /

7. TROUBLESHOOTING
On- Atten- Panel display ( identi- On- Atten-

line tion Detail Solution fies that no display is line tion Detail Solution
lamp lamp provided) lamp lamp
C M Y K On Off Indicates toner gages. Varies On Indicates that the printer is low on toner, −
ORDER %COLOR% (Blink) or a waste toner near-full warning. With
TONER (Off) MENU-SYS CONFIG MENU-"SYS
Varies Varies Indicates toner TAG is being checked.
CONFIG MENU"-"LOW TONER"=STOP,
CALIBRATING the printer flashes the attention LED,
Varies Varies Indicates the printer is warming up. − going offline. When the ONLINE button
ADJUSTING TEMP is pressed, or the printer has an error
and the error is cleared, the printer
Varies Varies Indicates that: the printer temporarily − goes online and, until TONER EMPTY,
OPTIMIZING TEMP stops printing as an image drum is hot; or continues printing. With MENU-
it is in a wait state for a thermal measure
with change from narrower to wider SYS CONFIG MENU-"SYS CONFIG
paper. MENU"-"LOW TONER"=STOP, when
the printer is in the TONER LOW state
Varies Varies Indicates the printer is in a power saving −
when turned on, the printer flashes
POWER SAVE state. The printer turns off the LCD
backlight simultaneously with entering the attention LED at completion of
a power saving mode and, after exiting initialization, going offline. Pressing the
the mode, turns on the backlight. When ONLINE button makes the printer still
a button is pressed with the backlight not able to perform printing until TONER
lighting (during a power saving mode),
the printer turns on the backlight and, EMPTY. With ADMIN MENU-CONFIG
after 30 seconds, turns off it, where the MENU-NEARLIFELED set to DISABLE,
printer does not exit the power saving the printer stays the attention LED
mode. While shutting down, the printer turned off.
stays the backlight lighting.
Varies On A warning, which is displayed by cover Replace the
Varies Varies Indicates the printer is performing auto −
%COLOR% WASTE opening and closing, or turning off and toner cartridge
ADJUSTING COLOR color registration adjustment.
TONER FULL. on the printer, after a toner-full error for the displayed
Varies Varies Indicates the printer is performing auto − REPLACE TONER occurs once. The printer displays this color.
ADJUSTING density adjustment. The status code warning and the first row’s message
10988 corresponds to density reading in combination. While providing this
DENSITY and the status code 10994 corresponds display, the printer has a waste toner-full
to density adjustment.
error every time printing approximately
PU DOWNLOADING Varies Varies Indicates PU firmware program data − 50 pages, going offline and stopping.
is being downloaded. PU firmware %COLOR%
downloading is transparent to users, K
and this status occurs in no user
environments. Varies On Indicates a toner cartridge is not for the Ask the
NON OEM %COLOR% printer. customer to use
Warning
TONER DETECTED %COLOR% a proper part.
Y
M
C
K
44346001TH Rev.1 130 /

7. TROUBLESHOOTING
Panel display ( identi- On- Atten- Panel display ( identi- On- Atten-
fies that no display is line tion Detail Solution fies that no display is line tion Detail Solution
provided) lamp lamp provided) lamp lamp
Varies On Indicates a toner cartridge is not for the Ask the Varies On Indicates the fuser is near the end of −
%COLOR% printer. customer to use ORDER FUSER (Off) its life. With ADMIN MENU-CONFIG
TONER REGIONAL %COLOR% a proper part. MENU-NEARLIFE LED set to DISABLE,
MISMATCH Y the attention LED is not lighting.
M
C Varies On Indicates the transfer belt is near the −
K ORDER BELT (Off) end of its life. This display is a warning
Varies On Indicates a toner cartridge is not for the Inform the and the printer does not stop printing.
printer. customer that With ADMIN MENU-CONFIG MENU-
NON GENUINE
%COLOR% failures out of NEARLIFE LED set to DISABLE, the
%COLOR% TONER
Y improper use of attention LED is not lighting.
M a part are not Varies On Indicates the fuser is at the end of its Replace the
C
K repaired without FUSER LIFE life (a warning). This display is only fuser to a new
charge, and ask a warning (not a life error). By cover one.
the customer opening and closing after the printer has
to use a proper a fuser life error, this status is displayed.
part.
Varies On Indicates the transfer belt is at the end Replace the
Varies On Indicates a toner sensor error. When Check the toner BELT LIFE of its life (a warning). This display is only belt unit to a
%COLOR% TONER having an error during printing in the sensor. a warning (not a life error). By cover new one.
SENSOR ERROR shipping mode, the printer provides opening and closing after the printer
this warning. When the printer detects has a transfer belt life error, this status
an error while warming up, it has an is displayed.
ERROR 540 to 543.
%COLOR% Varies On Indicates the printer ran out of toner. Replace the
Y %COLOR% TONER When temporally recovered by cover cartridge of the
M EMPTY opening and closing during a toner- toner to a new
C empty error, the printer develops this one.
K status (warning).
The printer provides a Service Call 160 %COLOR%
to 163 in the Factory mode. Y
M
Blink Varies Indicates the PostScript interpreter Check the print C
data K
PS3 EMUL ERROR detected an error.
Check the print data(C530 and C330)
Varies On Indicates an image drum is near the −
ORDER IMAGE DRUM (Off) end of its life. The printer can still
UNIT perform printing until causing an image
drum life error. With ADMIN MENU-
CONFIG MENU-NEARLIFE LED set
to DISABLE, the attention LED is not
lighting.
44346001TH Rev.1 131 /

7. TROUBLESHOOTING
Varies On Indicates the printer ran out of toner. Replace the Varies Varies A density adjustment shutter error 1. −
%COLOR% REPLACE Having no print data, the printer cartridge of the DENSITY SHUTTER The printer has the error in no user
TONER develops this status. The printer can toner to a new ERROR1 environments because, when it is in the
print monochrome data with issuing this one. Shipping mode and the PU firmware
warning, and changes the display to an detects this status, the PU firmware
Empty error for color data to print. provides no notice to the CU firmware.
%COLOR%
Varies Varies A density adjustment calibration error. −
Y
M DENSITY COLOR The error has the error in no user
C CALIBRATION environments because, when it is in the
K ERROR Shipping mode and the PU firmware
detects this status, the PU firmware
Varies On Indicates the toner cartridge is not Install the
provides no notice to the CU firmware.
%COLOR% TONER installed. This status is only a warning. toner cartridge
NOT INSTALLED %COLOR% properly. Note Varies Varies A density adjustment color sensor error. −
Y the cartridge DENSITY COLOR The printer has the error in no user
M shipped, SENSOR ERROR environments because, when it is in the
C
K installed in the Shipping mode and the PU firmware
printer cannot detects this status, the PU firmware
be used after provides no notice to the CU firmware.
a supply toner
Varies Varies A density adjustment black calibration −
cartridge is
used in it. DENSITY BLACK error. The printer has the error in no
CALIBRATION user environments because, when it
Varies On Indicates an image drum reached the end Replace the ERROR is in the Shipping mode and the PU
DRUM UNIT LIFE of its life. When temporarily recovered image drum for firmware detects this status, the PU
by cover opening and closing during an the displayed firmware provides no notice to the CU
image drum life error, the printer develops color. firmware.
this status (warning).
Varies Varies A density adjustment black sensor error. −
Varies On A belt reflection rate check error. − DENSITY BLACK The printer has the error in no user
BELT REFLEX The printer has the error in no user SENSOR ERROR environments because, when it is in the
ERROR environments because, when it is in the Shipping mode and the PU firmware
Shipping mode and the PU firmware detects this status, the PU firmware
detects this status, the PU firmware provides no notice to the CU firmware.
Varies Varies A density adjustment shutter error 2. −

DENSITY SHUTTER The printer has the error in no user
ERROR2 environments because, when it is in the
Shipping mode and the PU firmware
44346001TH Rev.1 132 /

7. TROUBLESHOOTING
Varies Varies A density adjustment image drum − Varies On A color registration adjustment error. −
%COLOR% IMAGE error 2. The printer has the error when REGISTRATION This display indicates that the printer has
DRUM SMEAR detecting a density problem due to an ERROR an error in rough adjustment or main-
ERROR LED head being out of focus (extremely <n> scanning line adjustment. The printer
dirty). The printer has the error in no has the error in no user environments
user environments because, when it because, when it is in the Shipping mode
is in the Shipping mode and the PU and the PU firmware detects this status,
firmware detects this status, the PU the PU firmware provides no notice to the
firmware provides no notice to the CU CU firmware.
firmware. <n>
%COLOR% 2 =Y
Y 3=M
M 4=C
C 5=
K
Varies On A color registration sensor error. −
Varies On A density adjustment image drum error. − REGISTRATION The printer has the error in no user
%COLOR% LOW The printer has the error when, due SENSOR ERROR environments because, when it is in the
DENSITY ERROR to image drum failure, outputting dirty <n> Shipping mode and the PU firmware
print and detecting a density problem. detects this status, the PU firmware
The printer has the error in no user provides no notice to the CU firmware.
environments because, when it is in the <n>
Shipping mode and the PU firmware 2 =Y
3=M
4=C
provides no notice to the CU firmware. 5=
%COLOR%
Y Varies On No LED head adjustment data is −
M %COLOR% HEAD found or invalid. This occurs in no user
C DATA ERROR environments because, when the printer
K
is in the Shipping mode and the PU
Varies On A sensor calibration error. The printer − firmware detects this status, the PU
SENSOR has the error in no user environments firmware provides no notice to the CU
CALIBRATION because, when it is in the Shipping firmware.
ERROR mode and the PU firmware detects this %COLOR%
status, the PU firmware provides no Y
notice to the CU firmware.
M
C
K
44346001TH Rev.1 133 /

7. TROUBLESHOOTING
Varies On Indicates the tray ran out of paper. This Add paper to PRESS ONLINE SW Varies On Notifies the user that, as the user was Set a print job
%TRAY% EMPTY is deemed as a warning until printing the displayed COLOR RESTRICTED. not authorized to print a job, the job accounting
from the tray is specified. tray. MONO PRINTED was canceled (in connection with job user ID in the
%TRAY% accounting). This display is provided printer driver.
TRAY1 PRESS ONLINE SW until the ONLINE button is pressed. Check a user
TRAY2 COLOR RESTRICTED. ID and the
JOB REJECTED setting for the
MP TRAY
user ID with the
Varies On Indicates that no space became available Explain to the PRESS ONLINE SW job accounting
FILE SYSTEM FULL in the file system in a recording device (an customer that PRINT RESTRICTED. administrator
SD memory card/flash memory). This is the warning JOB REJECTED when the user
a temporary warning, and the display is requires no ID is already
provided until and disappears at the end actions. set in the driver.
of a job.
PRESS ONLINE SW Varies On Notifies the user that the log buffer Execute
Varies Varies Indicates an attempt to write into a file Explain to the LOG BUFFER FULL. was full and a job was canceled (in
DISK WRITE unauthorized to be written into the file customer that JOB REJECTED connection with job accounting). This on the print
DISABLED system in a recording device (an SD the warning display is provided until the ONLINE job accounting
memory card/flash memory) was made. requires no button is pressed. server PC.
This is a temporary warning, and the actions.
PRESS ONLINE SW Varies On Indicates a job of which storage period -
display is provided until and disappears
EXPIRED SECURE for secure printing was exceeded was
at the end of a job.
JOB canceled.
PRESS ONLINE SW Varies On Indicates memory became full of MOPY Reduce the
PRESS ONLINE SW Varies On Indicates that, as data damage was -
COLLATE FAIL data. This display is provided until the number of
INVALID SECURE detected through completeness
ONLINE button is pressed. pages to print
DATA checking in secure printing, a job was
at a time.
deleted.
PRESS ONLINE SW Varies On Indicates the available memory space Delete
JOB LOG. DISK FULL of the storage device to execute a print unnecessary
accounting function is too small. files to make
appropriate
available
memory space
in the device.
44346001TH Rev.1 134 /

7. TROUBLESHOOTING
PRESS ONLINE SW Varies On Indicates a file system error other than Replace the %MEDIA_SIZE% MP On Off Indicates a request for printing by Press the
DISK USE FAILED the above file system-related status SD memory LOAD manual feeding occurred. This display ONLINE
%FS_ERR% states occurred. Processing that does card only for %MEDIA_SIZE% IN prompts feeding manually paper button.
not use the file system is available. use of printing, MP TRAY identified by %MEDIA SIZE%. The unit * Data is
%FS_ERR% such as secure AND PRESS ONLINE of Custom paper size conforms to the deleted unless
=0 GENERAL ERROR printing. SWITCH specified (menu-set) display unit for the the button is
=1 VOLUME NOT AVAILABLE MP tray unless specified with a driver. pressed within
=3 FILE NOT FOUND With a unit specified for Custom paper the time set
=4 NO FREE FILE DESCRIPTORS size in a driver, the display shows a for MANUAL
=5 INVALID NUMBER OF BYTES Custom paper size in the unit. Custom TIMEOUT.
=6 FILE ALREADY EXISTS paper size is expressed by <width> x
=7 ILLEGAL NAME <length> <unit>.
=8 CANT DEL ROOT‑ Examples:
=9 NOT FILE 210 x 297 mm
=10 NOT DIRECTORY 8.5 x 11.0 inches
=11 NOT SAME VOLUME
=12 READ ONLY C330dn and C530dn displays the following service call error when detecting an
=13 ROOT DIR FULL unrecoverable error:
=14 DIR NOT EMPTY
Service Call
=15 BAD DISK
=16 NO LABL nnn: Error
=17 INVALID PARAMETER
=18 NO CONTIG SPACE
=19 CANTCHANGE ROOT Note! An error code is identified by nnn.
=20 FD OBSOLETE
=21 DELETED
The printer displays a service call with an error code and corresponding error information
=22 NO BLOCK DEVICE
=23 BAD SEEK in the lower LCD display. The error information (such as a number indicating an address)
=24 INTERNAL ERROR is used for problem analysis and solution, and must be retained, and notified to related
=25 WRITE ONLY departments. Tables 7-1-1 and 7-1-2 outline error codes, their meanings and the solutions for
PRESS ONLINE SW Varies Varies Prompts pressing the ONLINE button Press the them.
INVALID DATA to clear this warning as the printer ONLINE button.
*PDL received invalid data. This display is
provided at reception of an unsupported
PRESS ONLINE SW PDL command.
INVALID DATA OR
TIMEOUT
*GDI
44346001TH Rev.1 135 /

7. TROUBLESHOOTING
Table 7-1-1: Operator Alarms Atten-

Online Code
Atten- Operator panel display tion Description
Online Code lamp nnnnnn
lamp
Operator panel display tion Description
lamp nnnnnn
lamp LOAD %MEDIA_SIZE%/ Off Blink Indicates a mismatch between a tray Error
LOAD %MEDIA_SIZE%/ Off Blink Indicates a mismatch between a tray Error %MEDIA_TYPE% AND media type and print data occurred. This
%MEDIA_TYPE% AND media type and print data occurred. This PRESS ONLINE SWITCH display prompts loading paper in a tray.
PRESS ONLINE SWITCH display prompts loading paper in a tray. %ERRCODE%:%TRAY% Error 460: MP TRAY. 460
%ERRCODE%:%TRAY% Error 461: TRAY1. 461 MEDIA MISMATCH The unit of Custom paper size conforms
MEDIA MISMATCH Error 462: TRAY2. 462 to the specified (menu-set) display unit
for the MP tray unless specified with a
The unit of Custom paper size conforms
driver. With a unit specified for Custom
to the specified (menu-set) display unit
paper size in a driver, the display shows
a Custom paper size in the unit. Custom
paper size is expressed by <width> x
<length> <unit>.
paper size is expressed by <width> x Examples:
<length> <unit>. 210 x 297 mm
Examples: 8.5 x 11.0 inche
210 x 297 mm The user needs to press the ONLINE
8.5 x 11.0 inches button after changing paper.
The user needs to press the ONLINE LOAD %MEDIA_SIZE%/ Off Blink Indicates a tray paper size, or paper size, Error
button after changing paper. %MEDIA_TYPE% AND and a media type did not match. This
PRESS ONLINE SWITCH display prompts loading paper in a tray.
%ERRCODE%:%TRAY% Error 461: TRAY1.
SIZE MISMATCH Error 461: TRAY2. 461
The unit of Custom paper size conforms 462

paper size is expressed by <width> x
<length> <unit>.
Examples:
210 x 297 mm
8.5 x 11.0 inches
The user needs to press the ONLINE
button after changing paper.
44346001TH Rev.1 136 /

7. TROUBLESHOOTING
Atten- Atten-
Online Code Online Code
Operator panel display tion Description Operator panel display tion Description
lamp nnnnnn lamp nnnnnn
lamp lamp
LOAD %MEDIA_SIZE%/ Off Blink Indicates a tray paper size, or paper size, Error DOWNLOAD MESSAGE Varies Varies Indicates wiring update message data Error
%MEDIA_TYPE% AND and a media type did not match. This FAILED %CODE% succeeded. %CODE% identifies (ONLINE)
PRESS ONLINE SWITCH display prompts loading paper in a tray. a decimal number (one digit)
that indicates writing failed.
%ERRCODE%:%TRAY% Error 460: MP TRAY. 460
SIZE MISMATCH =1: FAIL, which means no causes are
The unit of Custom paper size conforms known.
=2: DATA_ERROR, which means a
hash check error/flash memory
driver. With a unit specified for Custom error in writing data.
=3: OVERFLOW, which means that,
because flash memory became
paper size is expressed by <width> x full in or during language file
<length> <unit>. writing, downloading failed.
Examples: =4: MEMORYFULL, which means
210 x 297 mm making available memory space
failed.
8.5 x 11.0 inches
=5: UNSUPPORTED DATA, which
The user needs to press the ONLINE means downloading data
button after changing paper. unsupported by the printer.
DOWNLOAD MESSAGE Varies Varies Indicates update message data is being Error NETWORK CONFIG Varies Varies A change of the setting for a network- Error
PROCESSING processed. (ONLINE) related option is being saved in the flash (ONLINE)
WRITING
memory.
DOWNLOAD MESSAGE Varies Varies Indicates update message data is being Error
written. (ONLINE) WAIT A MOMENT Varies Varies Indicates network initialization is being Error
WRITING
NETWORK INITIAL performed. (ONLINE)
DOWNLOAD MESSAGE Varies Varies Indicates wiring update message data Error
succeeded. (ONLINE) LOAD %MEDIA_SIZE% Off Blink Indicates a request for printing from an Error
SUCCESS
%ERRCODE%:%TRAY% empty tray occurred. This display prompt
loading paper.
EMPTY 491
Error 491: TRAY1.
492
Error 492: TRAY2.
The unit of Custom paper size conforms
a Custom paper size in the unit.
44346001TH Rev.1 137 /

7. TROUBLESHOOTING
Atten- Atten-
lamp lamp
LOAD %MEDIA_SIZE% Off Blink Indicates that, with the multi-purpose Error REPLACE TONER Off Blink Indicates that the printer is full of waste Error
AND PRESS ONLINE tray empty of paper, a request for %ERRCODE%:%COLOR% toner identified by %COLOR% and
SWITCH printing from it occurred. The printer re- WASTE TONER FULL requires replacement. 417
%ERRCODE%:MP TRAY feeds paper Error 417: K
EMPTY Error 490: MP TRAY. 490 By cover opening and closing, the printer
The unit of Custom paper size conforms is placed in a warning state, made able
to the specified (menu-set) display unit to print approximately further 50 pages.
REPLACE TONER Off Blink Indicates the printer is empty of toner. Error
%ERRCODE%:%COLOR% Cover opening and closing puts the
TONER EMPTY printer into a warning state. 410
a Custom paper size in the unit.
Error 410 : Y 411
INSTALL PAPER Off Blink Indicates the cassette of the tray 1 Error
Error 411 : M 412
CASSETTE included in the paper route for attempted 440
printing from the tray 2 is slid out. Error 412 : C 413
%ERRCODE%:TRAY1
OPEN Error 413 : K
INSTALL PAPER Off Blink Indicates that the cassette of the tray Error REPLACE TONER OR Off Blink Indicates that, after the printer is turned Error
CASSETTE from which printing was attempted is slid 430 PRESS ONLINE SWITCH on, it has a toner-empty error. Cover
out and paper cannot be from it. %ERRCODE%:%COLOR% opening and closing does not put the
%ERRCODE%:%TRAY%
TONER EMPTY printer into a warning state. The printer
MISSING
is put into a warning state by pressing
ADD MORE MEMORY Off Blink Indicates that memory overflowed for the Error the ONLINE button. 410
%ERRCODE%:MEMORY reason below. Press the ONLINE button 420 Error 410 : Y 411
OVERFLOW to proceed. Install expansion memory or
Error 411 : M 412
reduce the data volume.
Error 412 : C
- Much print data in one page
CLOSE FACE UP Off Blink Indicates that the face-up stacker is Error REPLACE TONER Off Blink Indicates a toner cartridge is not for Error
%ERRCODE%:%COLOR% the printer. The printer is recovered by
STACKER open and attempted duplex printing 581 replacing the toner cartridge with a one for
%ERRCODE%:DUPLEX cannot be performed. (With the face-up TONER REGIONAL
the printer.
NOT AVAILABLE stacker open, in duplex printing, the exit MISMATCH
motor is reversed, print media cannot Error 554 : Y 554
be input to the duplex path and an error Error 555 : M 555
results.) Error 556 : C 556
Error 557 : K 557
44346001TH Rev.1 138 /

7. TROUBLESHOOTING
Atten- Atten-
lamp lamp
REPLACE TONER Off Blink Indicates a toner cartridge is not for Error CHECK TONER Off Blink Indicates a toner sensor detected an Error
the printer. The printer is recovered by CARTRIDGE error.
%ERRCODE%: 540
replacing the toner cartridge with a one for
INCOMPATIBLE %ERRCODE%:%COLOR% Error 540 : Y 541
the printer.
%COLOR% TONER TONER SENSOR ERROR Error 541 : M
Error 614 : Y 542
614
Error 542 : C 543
Error 615 : M 615
Error 543 : K
Error 616 : C 616
Error 617 : K OPEN TOP COVER Off Blink Notifies that, from the tray, paper of an Error
617
%ERRCODE%:PAPER improper size was fed. Check the paper 400
REPLACE TONER Off Blink ndicates a toner cartridge is not for Error SIZE ERROR in the tray, or the printer for a multi feed.
the printer. The printer is recovered by Cover opening and closing makes the
%ERRCODE%:
replacing the toner cartridge with a one for printer to perform recovery printing to
INCOMPATIBLE
the printer. proceed.
%COLOR% TONER
Error 620 : Y 620 CHECK MP TRAY Off Blink Indicates that, during feeding paper from Error
Error 621 : M 621 the MP tray, a paper jam occurred.
%ERRCODE%:PAPER 390
Error 622 : C 622 JAM Error 390 : MPTray
Error 623 : K 623 OPEN TOP COVER Off Blink Indicates that, during feeding paper from Error
GENUINE TONER IS Off Blink Indicates a toner cartridge is not for Error %ERRCODE%:PAPER the tray, a paper jam occurred. 391
RECOMMENDED the printer. The printer is recovered by JAM Error 391 : Tray1 392
replacing the toner cartridge with a one for
%ERRCODE%:NON Error 392 : Tray2
the printer.
GENUINE %COLOR%
Error 550 : Y OPEN TOP COVER Off Blink Indicates that a paper jam occurred in a Error
TONER 550
%ERRCODE%:PAPER paper path. 380
Error 551 : M 551
JAM Error 380 : Feed
Error 552 : C 552
Error 553 : K OPEN TOP COVER Off Blink Indicates that a paper jam occurred in a Error
553
%ERRCODE%:PAPER paper path. 381
INSTALL TONER Off Blink Indicates a toner cartridge is not installed. Error
JAM Error 381 : Transport 382
%ERRCODE%:%COLOR% Error 610 : Y 610
Error 382 : Exit 385
TONER MISSING Error 611 : M 611
Error 385 : Around Fuser Unit 389
Error 612 : C 612
Error 389 : Printing Page Lost
Error 613 : K 613
OPEN TOP COVER Off Blink Indicates that, during printing, the face- Error
%ERRCODE%:FACE UP up stacker is operated and the printer 409
STACKER ERROR pauses, causing error.
44346001TH Rev.1 139 /

7. TROUBLESHOOTING
Atten- Atten-
lamp lamp
CHECK UNDER BELT Off Blink Indicates a paper jam occurred near the Error CHECK TONER Off Blink Indicates the lever of a toner cartridge is Error
%ERRCODE%:PAPER duplex unit. 370 CARTRIDGE not locked. 544
JAM Error 370 : Duplex Reversal 371 %ERRCODE%:%COLOR% Error 544 : Y 545
Error 371 : Duplex Input IMPROPER CARTRIDGE Error 545 : M
546
LOCK POSITION Error 546 : C
CHECK UNDER BELT Off Blink Indicates a paper jam occurred near the Error Error 547 : K 547
%ERRCODE%:PAPER duplex unit. 372
CHECK IMAGE DRUM Off Blink Indicates an image drum is not properly Error
JAM Error 372 : Duplex Misfeed
UNIT installed. 343
REPLACE IMAGE DRUM Off Blink Notifies the end of the life of an image Error 343:DRUM UNIT
UNIT drum (an alarm). Cover opening and 353 MISSING
353:DRUM UNIT LIFE closing puts the printer into a warning
state. CHECK FUSER Off Blink Indicates the fuser is not properly Error
%ERRCODE%:FUSER installed. (The error may occur when the 320
REPLACE IMAGE DRUM Off Blink Notifies the end of the life of an image Error printer is not more than 0ºC. When then
MISSING
UNIT drum (an alarm). This display is provided 563 the temperature of the printer has risen,
563:DRUM UNIT LIFE until the image drum is replaced. turn off and on the printer.)
REPLACE FUSER Off Blink Notifies the end of the life of the fuser. Error CHECK BELT Off Blink CHECK BELT Error
%ERRCODE%:FUSER This is an error that indicates a counter 354 %ERRCODE%:BELT %ERRCODE%:BELT MISSING 330
LIFE shows the end of the fuser life is MISSING
reached. The printer stops printing with
the error. Cover opening and closing CLOSE COVER Off Blink Indicates a cover is a cover is open Error
puts the printer into a warning state. %ERRCODE%:COVER Error 310 : Top cover 310
OPEN
REPLACE BELT Off Blink Notifies the end of the life of the transfer Error
%ERRCODE%:BELT LIFE belt. This is an error that indicates a 355 WAIT A MOMENT Off Blink Indicates update NIC program data is Error
counter shows the end of the belt life is DATA RECEIVE being received.
reached. The printer stops printing with
WAIT A MOMENT Off Off Indicates reception of update NIC Error
the error. Cover opening and closing
DATA RECEIVED OK program data is complete.
puts the printer into a warning state.
REPLACE BELT Off Blink Indicates the printer is full of waste toner. Error CHECK DATA Off On Indicates that the printer has an error Error
Cover opening and closing puts the 356 REC DATA ERROR during reception processing of update
%ERRCODE%:BELT LIFE
printer into a warning state only once, <%DLCODE%> NIC program data.
and then after printing 500 pages, the %DLCODE%
printer has an error. 1: size error.
2: checksum error.
3: printer model number error.
4: module interface version error.
5: FAT version error.
44346001TH Rev.1 140 /

7. TROUBLESHOOTING
Atten- Atten-
lamp lamp
WAIT A MOMENT Off Blink Indicates update NIC program data is Error PLEASE POW OFF Off Off Indicates the printer completed its Error
DATA WRITING being written. SHUTDOWN COMP shutdown processing (the LCD backlight
turns off).
POWER OFF/ON Off Off Indicates writing of update NIC program Error
data is complete. POWER OFF AND WAIT Off Blink A due condensation error (this display is Fatal
DATA WRITTEN OK
FOR A WHILE different from that for a service call error, 126
CHECK DATA Off On Indicates that the printer has an error Error %ERRCODE%: but handled in the same way as it).
DATA WRITE ERROR during writing of update NIC program CONDENSING ERROR * No languages are supported on a
<%DLCODE%> data.
country basis for Fatal errors.
%DLCODE%
POWER OFF/ON Off Blink Indicates the printer has a fatal error. Fatal
1: memory allocation error.
%ERRCODE%: Refer to Service Calls List for details. <nnn>
2: download file error. ERROR * No languages are supported on a
3: error in obtaining available device country basis for Fatal errors.
memory.
SERVICE CALL Off Blink Indicates the printer has a fatal error. Fatal
4: error of insufficient available device
%ERRCODE%: Refer to Service Calls List for details. <nnn>
memory
ERROR * No languages are supported on a
5: file writing error.
6: CU firmware mismatch error.
SERVICE CALL Off Blink Indicates the printer has a fatal error. Fatal
REBOOTING %CODE% Off On Indicates the controller is being rebooted. Error %ERRCODE%: Refer to Service Calls List for details. 096
%CODE% identifies a decimal ERROR 231
* No languages are supported on a
number (on digit), showing a cause 128
of the rebooting. 168
=0: cause other than the above. POWER OFF/ON Off Blink Indicates the printer has a fatal error. Fatal
=1: PJL command
%ERRCODE%: Refer to the service call errors list for 002
=2: menu change
ERROR nnnnnnnn details. Detail information about the error
=4: From a network utility (such as on the
nnnnnnnn nnnnnnnn is identified by nnnnnnnn. 011,
WEB).
* No languages are supported on a F0C
SHUTTING DOWN Off Off Indicates the printer is shutting down. Error F0D
With holding down of the BACK FFE
button for four seconds or more after FFF
initialization processing of the printer is
complete, the printer starts shutdown POWER OFF/ON Off Blink A failure of media table downloading to Fatal
processing. %ERRCODE%: the PU. 209
DOWNLOAD ERROR
SHUTDOWN Off Off ndicates the printer completed its Error
shutdown processing.
44346001TH Rev.1 141 /

7. TROUBLESHOOTING
Table 7-1-2: Service call errors list.

Display Causes Error detail Actions
Display Causes Error detail Actions SERVICE CALL Flash Accessing the flash ROM Turn off and on
POWER OFF/ON CPU Remove any RAM 042:ERROR memory file directly mounted on the CU/ the printer.
system error PU board failed. Replace the CU/
002:ERROR Exception DIMM and turn off
043:ERROR PU board.
and on the printer. 045:ERROR
006:ERROR Is the error display provided Yes Replace the CU/
POWER OFF/ON Image
009:ERROR again? PU board.
052:ERROR processor
No Reinstall the RAM driver error
011:ERROR DIMM.
SERVICE CALL Interface
SERVICE CALL CU ROM OFF/ON 067:ERROR monitor error
020:ERROR Hash Check Is the error display provided Yes Replace the CU/ 068:ERROR
Error again? PU board. POWER OFF/ON PostScript
SERVICE CALL Kanji Font 070:ERROR error
024:ERROR Error POWER OFF/ON Engine Is the CU/PU board installed No Reinstall the CU/
025:ERROR 072:ERROR xx interface error properly? PU board properly.
or PU-CU Yes Replace the CU/
SERVICE CALL CU RAM Turn off and on interface error PU board.
030:ERROR Check Error the printer.
POWER OFF/ON Video error. Is the CU/PU board installed No Reinstall it
Is the error display provided Yes Replace the CU/
073:ERROR An error was properly? properly.
again? PU board. xxxxxxxx detected in Yes Change the
SERVICE CALL CU optional Is RAM DIMM installed No Reinstall the RAM expanding PC to a high-
image data specification one
031:ERROR RAM check properly? DIMM.
(an invalid or decrease the
036:ERROR error Yes Replace the RAM data was resolution, and
DIMM. received) perform printing
Does the printer recover by No Replace the CU/ again.
replacing the RAM DIMM? PU board. Does the error occur again? Yes Replace the CU/
PU board.
SERVICE CALL CU EEPROM Turn off and on
040:ERROR error s the error display provided Yes the printer. Replace the
interface cable.
again? Replace the CU/ Reinstall the PC
PU board. printer driver.
Is the CU/PU board installed No Reinstall it

SERVICE CALL CU flash Turn off and on properly? properly.
041:ERROR memory error the printer. Yes Perform printing
or CU board Is the error display provided Yes Replace the CU/ again.
Does the error occur again? Yes Print other data.
flash ROM again? PU board.
Does the error depend on No Replace the CU/
error print data? PU board.
Yes Ask design
people to analyze
the data.
44346001TH Rev.1 142 /

7. TROUBLESHOOTING
Display Causes Error detail Actions Display Causes Error detail Actions
POWER OFF/ON Video error. Is the CU/PU installed No Reinstall it SERVICE CALL Rear-fan error Does the fan at the rear of the No Be sure of the
074:ERROR An error was properly? properly. 122:ERROR printer operate? connection of the
xxxxxxxx detected in Yes Replace it. fan.
075:ERROR expanding Yes Replace the CU/
xxxxxxxx image data. PU board.
Is the connector of the fan No Connect the fan
SERVICE CALL Parameter Reading from or writing into Turn off and
connected properly? properly.
081:ERROR matching EEPROM or flash memory on the printer.
Yes Replace the CU/
check error cannot be made properly. Replace the CU/
PU board.
PU board when
the symptom SERVICE CALL Ambient Is the cable from the CU/PU No Re-connect it
persists. 123:ERROR humidity board to the toner sensor board properly.
error or non connected properly? Yes Replace the toner
SERVICE CALL An engine Turn off and on the
connection sensor board.
104:ERROR EEPROM printer
of humidity
read/write Does the error occur again? Yes Replace the CU/
sensor
error was PU board.
detected. SERVICE CALL Ambient Is the cable from the CU/PU No Re-connect it
124:ERROR temperature board to the toner sensor board properly.
SERVICE CALL Engine Turn off and on the
error connected properly? Yes Replace the toner
106:ERROR control logic printer
sensor board.
error Does the error occur again? Yes Replace the CU/
PU board. SERVICE CALL Image drum Is the connector of the fan No Re-connect it
128:ERROR-05 fan error connected properly? properly.
SERVICE CALL The 2nd tray Is the 2nd tray for the printer No Install proper 2nd
Yes Replace the fan
112:ERROR for a model installed? tray.
motor.
different from
Does the error occur again? No Replace the CU/
the printer
PU board.
was detected.
SERVICE CALL Front fan Is the connector of the fan No Re-connect it
SERVICE CALL High-voltage Is the cable between the CU/ No Reconnect it
128:ERROR-08 error connected properly? properly.
121:ERROR power supply PU board and the high-voltage properly.
Yes Replace the fan
interface error power unit connected properly? Yes Check the high-
motor.
voltage line for no
Does the error occur again? No Replace the CU/
poor connection.
PU board.
Is a contact faulty? No Replace the high-
voltage power
supply.
44346001TH Rev.1 143 /

7. TROUBLESHOOTING
SERVICE CALL LED head Is the LED head installed No Install the LED SERVICE CALL Belt unit fuse- Is the belt unit installed No Re-install it.
131:ERROR detection properly? head unit. 154:ERROR cut error properly? Yes Turn off and on
error (131=Y, Yes Check the LED the printer.
134:ERROR 132=M, head fuse. Does the error occur again? Yes Be sure of cable
133=C, Is the LED head fuse broken? Yes Check the fuse. connection, and
134=K) No Turn off and on
then replace the
the printer.
CU/PU board.
Does the error occur again? Yes Replace the LED
head unit. SERVICE CALL Fuser unit Is the fuser unit installed No Clean the
SERVICE CALL Image drum Is the image drum unit Yes Re-install it. 155:ERROR fuse-cut error properly? connection
142:ERROR up-down removed and installed No Be sure of the connector of the
movement smoothly? connection of fuser unit, and
position the image drum then re-install the
detection up-down clutch fuser unit.
error connector. Yes Turn off and on
Is the connector of the image Yes Replace the toner the printer.
drum up-down clutch is sensor board. Does the error occur again? Yes Be sure of cable
connected properly? No Connect the connection, and
image drum up-
then replace the
down clutch
CU/PU board.
properly.
SERVICE CALL Toner sensor Is the toner cartridge No Install the toner
SERVICE CALL Image drum Is the image drum unit No Re-install it.
153:ERROR unit fuse-cut installed properly? Yes Turn off and on 160:ERROR detection installed? cartridge.
error the printer. error (160=Y, Is the toner slide shutter set? No Turn it to the fixed
Does the error occur again? Yes Be sure of the 163:ERROR 161=M, position. Turn off
cable connection 162=C, and on the printer.
from the CU/PU 163=K). Yes Replace the toner
board to the toner This error sensor assembly.
sensor board, does not
and then replace occur with
the toner sensor the printer in
board.
the factory
Is the printer recovered by No Replace the CU/
shipped
replacing the toner sensor PU board.
board. configuration.
SERVICE CALL Thermistor Does an error message Turn off and on

167:ERROR slope error appear? the printer.
Does the error occur again? Yes Turn off and on
the printer after
leaving it for 30
minutes.
44346001TH Rev.1 144 /

7. TROUBLESHOOTING
SERVICE CALL Compensation Does an error message Turn off and on SERVICE CALL A backup Turn off and on
168:ERROR (Note) thermistor appear? the printer. 176:ERROR thermistor the printer.
error Does the error occur again? Yes Turn off and on 177:ERROR temperature Does the error occur again? Yes Replace the fuser
the printer after error (high unit.
leaving it for 30 or low Does the error occur again? Yes Replace the low-
minutes. temperature) voltage power
was detected. supply.
SERVICE CALL A fuser Turn off and on
170:ERROR thermistor the printer. SERVICE CALL Option unit Turn off and on
171:ERROR (Note) short or open Does the error occur again? Yes Replace the fuser 182:ERROR interface error the printer.
circuit was unit. Yes Be sure of
detected. connector
connection.
SERVICE CALL A fuser Turn off and on
Does the error occur again? Yes Replace the
172:ERROR thermistor the printer.
option unit.
173:ERROR temperature Does the error occur again? Yes Replace the fuser
error (high unit. POWER OFF/ON System Turn off and on
or low Does the error occur again? Yes Replace the low- 190:ERROR memory the printer.
temperature) voltage power overflow Does the error occur again? Yes Replace the CU/
was detected. supply, and then PU unit.
replace the CU/
SERVICE CALL PU firmware An error occurred in re-writing Turn off and on
PU board when
200:ERROR download the PU firmware. the printer, and
the error occurs
error then re-download
again.
202:ERROR it (In general use
SERVICE CALL A backup Turn off and on of the printer, this
174:ERROR thermistor the printer. re-writing is not
shot circuit Does the error occur again? Yes Replace the fuser performed and
was detected unit. this error does not
(high occur).
temperature)
POWER OFF/ON Custom Custom Media Type table Turn off and on
SERVICE CALL A backup Turn off and on 209:DOWNLOAD Media downloading failed. the printer, and
175:ERROR (Note) thermistor the printer. ERROR Type table then re-download
open Does the error occur again? Yes Replace the fuser downloading it (In general use
circuit was unit. failure of the printer, this
detected (low downloading is
temperature) not performed
and this error
does not occur).
44346001TH Rev.1 145 /

7. TROUBLESHOOTING
POWER OFF/ON CU program Invalid processing was Replace the CU/ POWER OFF/ON Belt Is the cable from the belt No Connect the cable
203:ERROR error (203 performed with a CU program. PU board. 901:ERROR temperature thermistor to the CU/PU properly.
204:ERROR to 214 do error board connected properly?
207:ERROR not occur in 904:ERROR 901: Short Does the error occur again? Yes Turn off and on
208:ERROR general use (Note) circuit the printer.
213:ERROR of the printer) 902: Open No Replace the belt
214:ERROR circuit thermistor.
F0C:ERROR 903: High
FFE:ERROR temperature
FFF:ERROR 904: Low
temperature
SERVICE CALL TAG interface A TAG interface error was Be sure the toner
231:ERROR error detected. cartridges and POWER OFF/ON A lock error The image drum does not Be sure the image
01: A short-circuit error. the image drums 923:ERROR with black revolve properly. drum is properly
02: TAG communication error. are properly set. image drum installed properly.
Replace the toner Does the error display is Yes Replace the
cartridges. When provided again by turning off image drum unit.
the error occurs and on the printer? Yes Replace the
again after the image drum
image drums motor.
are re-installed,
SERVICE CALL Fuser motor The fuser does not operate Check that the
be sure of the
928:ERROR lock error properly? fuser is properly
cable connection
installed.
from the CU/PU
Yes Replace the fuser.
board to the toner
Does the error occur again? Yes Replace the fuser
sensor board.
motor.
POWER OFF/ON SD card error
SERVICE CALL A clock error Does the error occur again? Yes Be sure of
250:ERROR
933:ERROR correction connector
SERVICE CALL SD card error with an contacts.
251:ERROR erasure error option unit Does the error occur again? Yes Replace the
(which does option unit.
POWER OFF/ON SD card
not occur with
252:ERROR security error
the printer in
the factory
255:ERROR
shipped
POWER OFF/ON SD card error configuration)
256:ERROR
257:ERROR
44346001TH Rev.1 146 /

7. TROUBLESHOOTING
Display Causes Error detail Actions

POWER OFF/ON Tray-2
933:ERROR CPU clock
frequency
error
SERVICE CALL Duplicate Multiple toner cartridges for Turn off the
980:ERROR toner the same color ware detected. printer.
cartridge Replace the fuser.
detection
error
SERVICE CALL Duplicate Multiple toner cartridges for Install toner

983:ERROR toner the same color ware detected. cartridges for
cartridge specified colors
detection at the proper
error positions.
SERVICE CALL Waste toner Is the K toner cartridge No Install the K toner
990:ERROR sensor installed? cartridge.
detection Does the error occur again? Yes Be sure of cable
error connection,
and then
perform board
replacement.
xxxxxxxxxxxxxxxx PU download A CRC check error was Turn off and on

CRC CHECK NG ( data CRC detected after downloading the printer, and
) check error of PU data (PU firmware and then re-download
custom media data). it (In general use
of the printer, the
downloading is
not performed
and this error
does not occur).
WDT ERROR PU firmware Turn off and on

ADR=×××××××× runaway the printer.
Does the error occur again? Yes Replace the CU/
PU board.
COMMUNICATION PU-CU Does the error occur again? Yes Replace the CU/
ERROR interface error PU board.
Note! With the printer’s temperature not more than 0ºC, Service call errors 188
Error, 171 Error, 175 Error, 903 Error and 904 Error may occur. After turn off
the printer, turn on the printer after the printer warms.
44346001TH Rev.1 147 /

7. TROUBLESHOOTING
7.5.2 Preparation for troubleshooting (8-2) Two-sided printing jam occurs during taking in the paper
into Duplex unit.................................................................................. 170
(1) LCD display trouble.......................................................................................... 149
(8-3) Two-sided printing jam occurs in the process of reversing paper...... 171
(1-1) LCD displays nothing........................................................................ 149
(8-4) Two-sided printing jam occurs during transporting paper
(1-2) PLEASE WAIT.................................................................................. 149
inside the Duplex unit........................................................................ 171
(1-3) Error message display related to operator panel............................. 150
(8-5) Paper is not supplied from the Duplex unit to the regist roller........... 171
(1-4) RAM CHECK or INITIALIZING persists........................................... 150
(9) Paper size error (error code 400)..................................................................... 172
(2) Problem operation after printer is turned on.................................................... 150
(9-1) Jam occurs when paper end is located near the IN1 sensor............ 172
(2-1) No operations start........................................................................... 150
(10) ID unit Up/Down error (Service call 140 to 143)............................................. 172
(2-2) Abnormal sound is heard.................................................................. 150
(10-1) Error occurs during the Up movement of the ID unit....................... 172
(2-4) Startup time of printer is long............................................................ 151
(10-2) Error occurs during the Down movement of the ID unit.................. 173
(3) Paper feed jam (error code 391: 1st tray)......................................................... 162
(11) Fuser unit error (error 170 to 177).................................................................. 173
(3-1) Jam occurs immediately after the power is turned on. (1st tray)....... 162
(11-1) Error occurs immediately after the power is turned on.................... 173
(3-2) Jam occurs immediately after the paper feed is started. (1st tray).... 162
(11-2) Error occurs approx. 1 minute after the power is turned on............ 173
(4) Feed jam (error code 380)............................................................................... 163
(12) Motor fan error (error code 122, 127, 128, 918, 051)................................... 174
(4-1) Jam occurs immediately after the power is turned on....................... 163
(12-1) The low voltage power supply fan does not rotate imme
(4-2) Jam occurs immediately after the paper feed is started.................... 164
diately after the power is turned on................................................... 174
(5) Paper feed jam (error code 390: Multipurpose tray)........................................ 164
(12-3) All fans of the printer do not rotate.................................................. 174
(5-1) Jam occurs immediately after the power is turned on.
(13) Print speed is slow. (Performance is low.)...................................................... 175
(Multipurpose tray)............................................................................ 164
(13-1) Print speed decreases.................................................................... 175
(5-2) Jam occurs immediately after paper feed is started.
(14) Option unit cannot be recognized................................................................... 175
(Multipurpose tray)............................................................................ 165
(14-2) Option try unit cannot be recognized.............................................. 175
(6) Paper running jam (error code 381:)................................................................ 166
(15) LED head cannot be recognized. (error code 131, 132, 133, 134)................ 175
(6-1) Jam occurs immediately after the power is turned on....................... 166
(15-1) Service call 131 to 134 (LED HEAD Missing)................................. 175
(6-2) Jam occurs immediately after a paper is taken into printer............... 166
(16) Toner cartridge cannot be recognized. (error code 540, 541, 542, 543) ....... 176
(6-3) Jam occurs in the middle of paper running path............................... 167
(16-1) Error caused by the consumable items......................................... 176
(6-4) Jam occurs immediately after paper has reached the fuser.............. 168
(16-2) Error caused by the toner sensor.................................................... 176
(7) Paper unloading jam (error code 382).............................................................. 168
(16-3) Error caused by the defective mechanism...................................... 177
(7-1) Paper unloading jam occurs immediately after the power is
(17) Fuse cut error (error codes 150 to 155) ........................................................ 177
turned on. ......................................................................................... 168
(17-1) Fuse cut error.................................................................................. 177
(7-2) Paper unloading jam occurs after a paper is taken into printer......... 169
(18) Humidity sensor error (error code 123).......................................................... 178
(7-3) Paper unloading jam occurs in the middle of paper running path. ... 169
(18-1) Humidity sensor error...................................................................... 178
(8) Two-sided printing jam (error code: 370, 371, 372, 373, 383).......................... 170
(19) Connection diagram....................................................................................... 179
(8-1) Two-sided printing jam occurs immediately after the power is
turned on........................................................................................... 170
44346001TH Rev.1 148 /

7. TROUBLESHOOTING
7.5.2.(1) LCD display trouble Actions for NG

Check item Check operation
Memo For the numbers 1 to 15 each after the connector names, see 7.5.1 (19) results
Connection diagram. (1-1-4) Power supply short-circuit check
5V and 24V power Check short circuiting by using the CU/PU Replace short-
(1-1) LCD displays nothing
supplied to CU/PU board POWER connector 10. circuited parts.
Actions for NG board When the following is found, separate short-
results circuited points as described below.
Pins 7, 8 and 9: 24V
(1-1-1) Fuse check
Pins 1, 2 and 3: 5V
CU/PU board fuse Check F5 (C530/C330) Replace the Pins 4, 5 and 6: 0VL
CU/PU board. Pins 10, 11 and 12: 0VP.
Locate short circuits by pulling out the cords
(1-1-2) Connection-line chec connected to the CU/PU board one by one
Connection of low- Check the cord from the low-voltage Re-insert the (1-1-5) LSI operation check
voltage power unit power supply to the CU/PU board POWER cord properly.
and CU/PU board connector is properly connected. Interface signals Check that signals are output to the CU/PU Replace the
Check for half connection or skew insertion. from CU/PU board board OPE connector 17. CU/PU board.
to operator panel Pin 6: Transmission data (CY/PU board
Cord assembly Check for breakdown. Replace cords board transmission)
connecting low- Check for sheathing removal. with proper Pin 8: CLR
voltage power unit Check for defectiveness of cord assembly, ones. Signals are always output when the above is
and CU/PU board such as wire removal.
proper.
Connection Check that 12-pin FFC is properly connected Re-insert the Interface signals Check that signals are output to the CU/PU Replace the
between CU/PU to the CU/PU board OPE connector 17. cord properly.
from operator board OPE connector 17. operator panel
board and operator Check that 12-pin FFC is properly connected
board to CU/PU Pin 5: Reception data (CU/PU board board.
panel board to the operator panel board CN1 connector.
Check for half connection or skew insertion. board reception)
Signals are always output when the above is
FFC connecting Check for breakdown with a tester. Visually Replace the proper.
CU/PU board and check for sheathing removal. FFC with a
operator panel proper one.
board (1-2) PLEASE WAIT
(1-1-3) Power supply periphery check (The display changes to COMMUNICATION ERROR when printer is left unaccessed)
AC power supplied Check the AC power supply voltage. Supply AC Check item Check operation Actions for NG
to printer power. results
5V power supplied Check the 5V power supply by using the Replace the low (1-2-1) Operator panel display does not change
to CU/PU board pins 1, 2 and 3 of the CU/PU board POWER voltage power
connector 10. supply. Operator panel The display COMMUNICATION ERROR Replace the
display persists. CU/PU board.
3.3V power supply Check 3.3V power supply by using the pin 7 Replace the
to operator panel of the CU/PU board CN1 connector 19. CU/PU board.
board
44346001TH Rev.1 149 /

7. TROUBLESHOOTING
(1-3) Error message display related to operator panel 7.5.2.(2) Problem operation after printer is turned on
Check item Check operation Actions for NG (2-1) No operations start

results
Check item Check operation Actions for NG
(1-3-1) Error message results
Error message Check detail in the error messages list. Follow (2-1-1) Power supply periphery check
instructions.
AC power supplied Check the AC power supply voltage. Supply AC
to printer power.
(1-4) RAM CHECK or INITIALIZING persists
5V and 24V power Check the power supply by using the CU/PU Replace the low
Check item Check operation Actions for NG supplied to CU/PU board POWER connector 10. voltage power
results board Pins 7, 8 and 9: 24V supply.
Pins 1, 2 and 3: 5V
(1-4-1) Operator panel display freezes
Pins 4, 5 and 6: 0VL
Operator panel RAM CHECK or INITIALIZING persists. Remove an Pins 10, 11 and 12: 0VP.
display option RAM
and SD card (2-1-2) Connection-line check
and perform Operator panel Check the same as (1-1). Follow (1-1).
checking. connection The printer does not operate unless the
Replace the operator panel is detected and operated.
CU/PU board to
address a NG
result. (2-2) Abnormal sound is heard

results
(2-2-1) Motor step losing check (driver problem)
Each motor’s By using the self-diagnostic mode, check Replace the

operation each motor for proper operation by whether CU/PU board.
the motor is loaded or not. The motor beeps
when improper.
Motor cords Check the wiring for each motor as follows: Replace the
Visually check for, or check for with a tester, motor cord.
short circuiting. Re-assemble
Remove the motor cord from the board side, parts properly.
and the resistance between each pin on the
side of the cord and the frame ground.
44346001TH Rev.1 150 /

7. TROUBLESHOOTING
(2-3) Bad odor is generated

results Check item Check operation Actions for NG
results
(2-2-2) Motor step losing check (consumable load problem)
(2-3-1) Bad odor locating
perating conditions
O Check if operations of the respective motors are Replace the
of the respective normal or not by using the self-diagnostic mode. corresponding Fuser unit Remove the fuser unit and check the odor. Implement
motors Check if any load exists or not. consumable section (2-3-2).
"Buzzer" sound when an error occurs. item.
If any attempt
Low voltage power Remove the low voltage power supply unit and Replace the low
of using new
supply unit check the odor. voltage power
part as a trial
supply unit
is going to
be made, be
sure to use (2-3-2) Fuser unit check
the System
Maintenance Life count of fuser
Check the life count of the fuser unit by using
The fuser close
Menu FUSE unit the self-diagnostic mode. to the new fuser
KEEP MODE. unit smells
some odors.
(2-2-3) Gear tooth disengagement check (consumable load problem)
Check that no Check that no foreign materials such as paper Remove the
Operating conditions Check if operations of the respective motors are Replace the foreign material are stuck inside of the fuser unit. foreign material.
of the respective normal or not by using the self-diagnostic mode. corresponding exists in fuser unit.
motors Check if any load exists or not. consumable
"Buzz buzz" sound is generated when an error item.
occurs. If any attempt
of using new (2-4) Startup time of printer is long
part as a trial
is going to Check item Check operation Actions for NG
be made, be results
sure to use
the System
(2-4-1) Fuser unit check
Maintenance
Menu FUSE
KEEP MODE. Halogen lamp Check that 100V is shown on the label on the
Replace the
rear of the fuser unit. fuser unit.
Installation condition Check by visual inspection if the respective Replace an
of each consumable consumable items are installed in their normal appropriate (2-4-2) Option part check (note)
item positions in which gears of the consumable mechanical part
items engage accurately or not. as required, or Extension memory Reinstall the option part (the extension Replace the
adjust or repair memory) and check operation. option part.
(2-2-4) Cord routing check SD memory card Reinstall the option part (the SD memory Replace the
Check the Remove the CU and PU board, and inspect the they are not
If card) and check operation. option part.
installation installation conditions of the partition plate by hooked on the
conditions of the visual inspection. normal specified Note! When the printer has a problem, for example it does not start properly, remove
partition plate under positions, any CU options (RAM and SD memory card) and check for changes.
the CU and PU correct them.
boards.
44346001TH Rev.1 151 /

7. TROUBLESHOOTING
(3) Paper jam error numbers and locations

Error code Operator panel display Reference page
The printer displays an error code and PAPER JAM or FACE-UP STACKER ERROR on OPEN TOP COVER
the second row of the operator panel when jammed with paper inside of it. 409 Page 96
409:FACE UP STACKER ERROR
Paper jam locations
J1 (370:DUPLEX REVARSAL)
J7 (383:DUPLEX ENTRY)
J6 (382:JAM EXIT) J9
Error code (390:MISS FEED AT
J5 (381:JAM TRANSPORT)
J13 (385:FUSER JAM) WR SENSOR FRONTFEEDER)
Check messages on the operator panel and, following the procedures on the appropriate
IN SENSOR
pages, remove jammed paper. Clean the feed rollers and the inside of the printer when
the printer is frequently jammed with paper.
Refer to the paper removal methods on the reference pages shown in the following table: 1ST
HOPPING
Error code Operator panel display Reference page SENSOR
J4
CHECK UNDER BELT EXIT (380:JAM FEED)
370 SEMSOR J12
370:PAPER JAM
DUP REAR SENSOR (400:PAPER
CHECK UNDER BELT Page 90 SIZE ERROR)
371
371:PAPER JAM DUP FRONT SENSOR J10 (391:TRAY 1) 2ND IN
372 J2 SENSOR
(371:DUPLEX INPUT) J3
(372:MISS FEED AT DUPLEX) 2ND
OPEN TOP COVER HOPPING
380
380:PAPER JAM SENSOR
J11
OPEN TOP COVER (392:TRAY 2)
381
381:PAPER JAM
OPEN TOP COVER
382 Page 92
382:PAPER JAM
OPEN TOP COVER
385
385:PAPER JAM
OPEN TOP COVER
389
389:PAPER JAM
CHECK MP TRAY
390 Page 93
390:PAPER JAM
OPEN TOP COVER
391 Page 94
391:PAPER JAM
OPEN TOP COVER
392 Page 95
392:PAPER JAM
44346001TH Rev.1 152 /

7. TROUBLESHOOTING
Error code: 370, 371 or 372 (4) Place a finger behind the belt unit lock levers (blue) and raise and remove it.
Lock lever (blue)
OPEN button
(2) Take out the image drum unit, place it on a flat surface, and cover it with black
paper. Belt unit
Lock lever (blue)
Top cover
Image drum unit
(5) Remove jammed paper in the direction of the arrow.

Black paper Fuser unit
Paper
(6) Hold the belt unit by the lock lever (blue) on each side of it, and install the belt unit
(3) Move the fuser unit lock levers to the direction of the arrow to unlock the fuser unit,
Lock levers (blue)
and then remove the fuser unit.
Handle
Belt unit Belt unit
Lock lever
(blue)
Fuser unit lock lever (blue) Lock lever

(blue)
44346001TH Rev.1 153 /

7. TROUBLESHOOTING
(7) Turn the lock levers inwards to lock the belt unit. (9) Turn the lock levers inwards to lock the fuser unit.
Fuser unit lock lever

Lock lever (blue)
(blue)
Lock lever
(blue)

(blue)
(8) Put the fuser unit back into position.
Fuser unit lock levers (blue) (10) Install the image drum unit in the printer so as to situate the K toner cartridge
toward the front of the printer.
Handle Handle (blue) Handle (blue)
44346001TH Rev.1 154 /

7. TROUBLESHOOTING
Error code: 380, 381, 382, 385 or 389 Remove in the direction of the arrow any paper jammed the inside front of the
printer. Fuser unit
(1) Press the OPEN button and open the top cover. Paper
OPEN button
Pull out toward the front of the printer any paper jammed at the fuser unit, with the
(2) Take out the image drum unit, place it on a flat surface, and cover it with black fuser unit lever (blue) left turned in the direction of the arrow.
paper.
Top cover
Image drum unit
Black paper
Fuser unit lever
(4) Install the image drum unit in the printer so as to situate the K toner cartridge
Handle (blue) Handle (blue)
(3) Remove any jammed paper in the direction of the arrow.

Fuser unit
Paper
44346001TH Rev.1 155 /

7. TROUBLESHOOTING
(5) Close the top cover. Error code: 390
OPEN button
paper. Top cover
Image drum unit
Black paper
(3) Open the inside transparent cover of the printer and remove jammed paper.
44346001TH Rev.1 156 /

7. TROUBLESHOOTING
(4) Install the image drum unit in the printer so as to situate the K toner cartridge Error code: 391
Handle (blue)
(1) Pull the tray 1 out of the printer.
Handle (blue)
(2) Remove paper.

(3) Insert the tray 1 back into the printer.
44346001TH Rev.1 157 /

7. TROUBLESHOOTING
(4) Press the OPEN button and open and close the top cover. Error code: 392
(1) Pull the tray 2 out of the printer.
Tray 2
(2) Remove paper.
(3) Insert the tray 2 back into the printer.
Tray 2
44346001TH Rev.1 158 /

7. TROUBLESHOOTING
(4) Press the OPEN button and open and close the top cover. Error code: 409
OPEN button
paper.
Top cover
Image drum unit
Black paper
(3) Remove any jammed paper in the direction of the arrow.

Fuser unit
Paper
44346001TH Rev.1 159 /

7. TROUBLESHOOTING
Remove in the direction of the arrow any paper jammed the inside front of the (5) Place a finger behind the belt unit lock levers (blue) and raise and remove it.
printer. Fuser unit Lock lever (blue)
Paper
Pull out toward the front of the printer any paper jammed at the fuser unit, with the
fuser unit lever (blue) left turned in the direction of the arrow.
Belt unit
Lock lever (blue)
(6) Remove jammed paper in the direction of the arrow.

Fuser unit
Paper
Fuser unit lever
(4) Move the fuser unit lock levers to the direction of the arrow to unlock the fuser unit,
and then remove the fuser unit.
Handle
(7) Hold the belt unit by the lock lever (blue) on each side of it, and install the belt unit
inside the printer.
Lock levers (blue)
Belt unit Belt unit
Fuser unit lock lever (blue) Lock lever

(blue)
Lock lever
(blue)
44346001TH Rev.1 160 /

7. TROUBLESHOOTING
(8) Turn the lock levers inwards to lock the belt unit. (10) Turn the lock levers inwards to lock the fuser unit.

Lock lever (blue)
(blue)
Lock lever
(blue)

(blue)
(9) Put the fuser unit back into position.
Fuser unit lock levers (blue) (11) Install the image drum unit in the printer so as to situate the K toner cartridge
Handle Handle (blue) Handle (blue)
44346001TH Rev.1 161 /

7. TROUBLESHOOTING
7.5.2. (3) Paper feed jam (error code 391: 1st tray) (3-2) Jam occurs immediately after the paper feed is started. (1st tray)
(3-1) Jam occurs immediately after the power is turned on. (1st tray)
Check item Check operation Actions for NG results
results
(3-2-1) Check condition of the paper running path
(3-1-1) Check condition of the paper running path Paper running path
Check if paper is jammed or not in the paper
Remove the
of the front unit running path. jammed paper.
aper running path
P Open the front cover check if paper is not
Remove the
of the front unit jammed in the paper running path. jammed paper. (3-2-2) Check condition of the mechanical parts
(3-1-2) Check condition of the mechanical parts Hopping sensor Check the sensor lever shapes and operations Replace the
and IN sensor lever for any problem. sensor lever(s)
Hopping sensor Check the sensor lever shapes and operations Replace the check with proper
and IN sensor lever for any problem. sensor lever(s) one(s).
check with proper
one(s). Check the separator Check if any foreign materials such as paper Remove the
assemblies of the dust on the surface of the feed roller or of the foreign material.
feed roller, the pickup roller or not.
(3-1-3) Check condition of electrical parts
pickup roller and the
tray. Check if the feed roller or the pickup roller has Replace the
Check the detection Confirm that the sensor signals are normally Replace the worn out or not. separator
condition of the detected by using the Maintenance Menu CU/PU board, assemblies of
sensor signal. SWITCH SCAN function. the feed roller,
or appropriate
pickup roller and
sensor(s) or tray.
connection
cord(s) (3-2-3) Motor operation check
Hopping sensor Check the following signals by using the CU/ Replace the Paper feed motor Confirm that the paper feed motor works
Replace the
normally by using the Motor & Clutch Test of the PU board or
and IN sensor PU board HPSNS and RGSNS connector 16: CU/PU board. self-diagnostic mode. the paper feed
output level check HPSNS pin 2: Hopping sensor motor.
RGSNS pin 5: IN sensor
Paper feed motor Pull out the CU/PU board HOPSIZE Replace the
Check that the above signal levels are driver connector 1, and check the following at the CU/PU board.
changed by operating the levers of the
side of the connector.
sensors.
Several M between pin-1 – FG.
44346001TH Rev.1 162 /

7. TROUBLESHOOTING
7.5.2. (4) Feed jam (error code 380)

results (4-1) Jam occurs immediately after the power is turned on.
(3-2-4) Check the system connection Check item Check operation Actions for NG
results
Paper feed motor
Check the connection condition of the cable.
Replace the
drive cable Check if the connector is connected in the half- cable with the (4-1-1) Check condition of the paper running path
way only or not, and check if the connector good cable
is inserted in a slanted angle or not. Check that normalizes aper running path
P Open the front cover check if paper is not
Remove the
also that cables are assembled without any the connection of the front unit jammed in the paper running path. jammed paper.
abnormality. condition.
(4-1-2) Check condition of the mechanical parts
Paper feed motor Check that any cable is not pinched during
Replace the
drive cable assembling of the printer. cable with the Hopping sensor, Check the sensor lever shapes and operations Replace the
Pull out the CU/PU board HOPSIZE connector good cable
1, and check the following at the side of the that normalizes IN sensor and WR for any problem. sensor lever(s)
connector. the connection sensor lever check with proper
Short circuit between pin-1 – FG condition. one(s).
Short circuit between pin-2 – FG
Short circuit between pin-3 – FG (4-1-3) Check condition of electrical parts
Check the detection Confirm that the sensor signals are normally Replace the
Paper feed motor Remove the HOPSIZE connector of the Replace the condition of the detected by using the Maintenance Menu CU/PU board
PU board and check that approx. 3.4 can be paper feed motor. sensor signal. SWITCH SCAN function.
measured between pin-1 -pin-2 at the cable end, or appropriate
and that approx. 5 can be measured between connection
pin-3 -pin-4 respectively. cords.
(3-2-5) Solenoid operation check

Hopping sensor, Check the following signals by using the CU/ Replace the
Feed clutch Confirm that the paper feed solenoid works Replace the
normally by using the Motor & Clutch Test of the CU/PU board IN sensor and WR PU board HPSNS and RGSNS connector 16: appropriate
self-diagnostic mode. or the feed sensor output level HPSNS pin 2: Hopping sensor sensor(s).
Pull out the cassette for the rollers to be seen, solenoid. check RGSNS pin 5: IN sensor
and check operation. RGSNS pin 2: WR sensor
(3-2-6) Check the system connection Confirm that the above signal levels change
when the sensor lever is operated.
Feed clutch cord
Replace the
Check if the connector is connected in the half- cable with the
way only or not, and check if the connector good cable
is inserted in a slanted angle or not. Check that normalizes
also that cables are assembled without any the connection
abnormality. condition.
Cord for feed clutch Check that any cable is not pinched during Replace the
assembling of the printer. clutch and
Pull out the CU/PU board HOC connector properly
14, and check the following at the side of the assemble
cord. appropriate
parts.
44346001TH Rev.1 163 /

7. TROUBLESHOOTING
(4-2) Jam occurs immediately after the paper feed is started. 7.5.2. (5) Paper feed jam (error code 390: Multipurpose tray)
(5-1) Jam occurs immediately after the power is turned on. (Multipurpose tray)
results
Paper running path of
Check if paper is jammed or not in the paper Remove the (5-1-1) Check condition of the paper running path
the front unit running path. jammed paper.
aper running path
P
Check if paper is jammed or not in the paper Remove the
(4-2-2) Check condition of the mechanical parts of the multipurpose running path. jammed paper.
tray
Hopping sensor, Check the sensor lever shapes and operations Replace the
IN sensor and WR for any problem sensor lever(s)
sensor lever check with proper
one(s).
IN sensor and WR Check the sensor lever shapes and operations Replace the
(4-2-3) Motor operation check sensor lever check for any problem sensor lever(s)
Paper feed motor Confirm that the paper feed motor works normally Replace the CU/ with proper
by using the Motor & Clutch Test of the self- PU board or the one(s)
diagnostic mode. feed motor.
Paper feed motor Pull out the CU/PU board HOP connector Replace the
driver 1, and check the following at the side of the CU/PU board. condition of the detected by using the SWITCH SCAN function CU/PU board,
connector: sensor signal. of the self-diagnostic mode.
Several M between pin-1 – FG or appropriate
Several M between pin-2 – FG sensor(s) or
Several M between pin-3 – FG
connection
cord(s).
(4-2-4) Check the system connection
In sensor and WR Check the following signals by using the CU/ Replace the
Paper feed motor
Replace the connection
drive cable Check if the connector is connected in the half- cable with the sensor output level PU board RGSNS connector 16:
cable.
way only or not, and check if the connector is good cable check Pin 2: WR sensor
inserted in a slanted angle or not. Check also that that normalizes Pin 5: IN sensor
cables are assembled without any abnormality. the connection
Confirm that the above signal levels change
condition.
when the sensor lever is operated.
Paper feed motor Check that any cable is not pinched during Replace the
drive cable assembling of the printer. cable with the
Pull out the CU/PU board HOP connector 1, good cable
and check the following at side of the cord: that normalizes
Short circuit between pin-1 – FG the connection
Short circuit between pin-2 – FG condition.
Paper feed motor Pull out the CU/PU board HOP connector 1, Replace the
and check whether there is a resistance of paper feed motor.
approximately 3.4 or 5 between the pins 1
and 2, and between the pins 3 and 4, at the
cord side.
44346001TH Rev.1 164 /

7. TROUBLESHOOTING
(5-2) Jam occurs immediately after paper feed is started. (Multipurpose tray)
results
Paper feed motor
Replace the
drive cable Check if the connector is connected in the half- cable with the
aper running path
P
Remove the way only or not, and check if the connector is good cable
of the multipurpose running path. jammed paper. inserted in a slanted angle or not. that normalizes
tray Check also that cables are assembled without the connection
any abnormality. condition.
Sheet Receive of
Confirm that the Sheet Receive has moved up Correct
the multipurpose normally. installation of Paper feed motor Check that any cable is not pinched during
Replace the
tray Confirm that the support spindle and spring of the above parts drive cable assembling of the printer. cable with the
the Sheet Receive have been installed in the so that the Pull out the CU/PU board HOP connector 1, good cable
specified positions normally. Sheet Receive that normalizes
and check the following at side of the cord: the connection
moves up to
the specified Short circuit between pin-1 – FG condition.
position Short circuit between pin-2 – FG
normally. Short circuit between pin-3 – FG
Paper feed motor Pull out the CU/PU board HOP connector 1, Replace the
and check whether there is a resistance of paper feed
IN sensor and WR Check the sensor lever shapes and operations Replace the
motor.
sensor lever check for any problem sensor lever(s) approximately 3.4 or 5 between the pins 1
with proper
and 2 and between the pins 3 and 4.
one(s).
Front cover Confirm that the locks in the right and left of the
Replace the font
front cover are locked normally. cover assembly
Check the feed Check if any foreign materials such as paper Remove the
roller and the pickup dust on the surface of the feed roller or of the foreign material.
roller. pickup roller or not.
Check if the feed roller has worn out or not. Replace the feed
roller.
(5-2-3) Motor operation check
Paper feed motor Confirm that the paper feed motor works Replace the
normally by using the Motor & Clutch Test of the CU/PU board or
self-diagnostic mode. the feed motor.
Paper feed motor Pull out the CU/PU board HOP connector Replace the
driver 1, and check the following at the side of the CU/PU board.
connector:
44346001TH Rev.1 165 /

7. TROUBLESHOOTING
7.5.2. (6) Paper running jam (error code 381:)

(6-1) Jam occurs immediately after the power is turned on. results
Check item Check operation Actions for NG (6-2-3) Motor operation check
results
Paper feed motor Confirm that the paper feed motor, belt motor Feed motor
driver, belt motor and ID motor work normally by using the Motor driving cord,
(6-1-1) Check condition of the running path.
driver and ID motor & Clutch Test of the self-diagnostic mode. image drum
Check if any load exists or not. motor driving
Paper running path
Check if paper is jammed or not in the paper Remove the cord, belt motor,
of the front unit running path. jammed paper. fuser driving
cord
(6-1-2) Check condition of the mechanical parts If any attempt
of using new
Check the sensor Check if shape and movement of the sensor Replace the ID unit or new
lever of the WR levers have any abnormality or not. sensor lever belt unit as a
sensor. with the good trial is going
sensor lever. to be made,
be sure to use
the System
(6-1-3) Check condition of electrical parts Maintenance
Menu FUSE
Check the detection Confirm that the sensor signals are normally Replace the KEEP MODE.
condition of the detected by using the SWITCH SCAN function CU/PU board,
sensor signal. of the self-diagnostic mode. Paper feed motor, Pull out the CU/PU board BELT connector Replace the
or appropriate
belt motor 1, and check the following at the side of the CU/PU board.
sensor(s) or connector:
connection Several M between Pin 1 and frame ground
cord(s). Several M between Pin 2 and frame ground
Several M between Pin 3 and frame ground
Check the sensor Check the following signal by using the CU/ Replace the
lever of the WR Several M between Pin 4 and frame ground
PU board RGSNS connector 16: sensor.
sensor. Pull out the CU/PU board HOP connector 3, and
check the following at the side of the connector:
(6-2) Jam occurs immediately after a paper is taken into printer. Several M between pin-2 – FG
results
aper running path

P
Remove the ID unit and check if paper is
Remove the
on the belt. jammed or not in the paper running path. jammed paper.
heck the sensor

C
Check if shape and movement of the sensor
Replace the
lever of the WR levers have any abnormality or not. sensor lever with
sensor. the good sensor
lever.
44346001TH Rev.1 166 /

7. TROUBLESHOOTING
(6-3) Jam occurs in the middle of paper running path.

results
Feed motor driving Check the connection condition of the cables.
Normalize the
cord, image drum CU/PU board HOP connector 12, DC ID connection
connector , DCHEAT connector , BELT condition. Paper feed motor Confirm that the paper feed motor, belt motor Replace: the
motor driving cord, Replace the driver, belt motor and ID motor work normally by using the Motor CU/PU board;
connector 3. driver and ID motor & Clutch Test of the self-diagnostic mode. the feed motor,
belt motor, fuser cable with the
Check if the connector is connected in the half- normal cable. Check if any load exists or not. the belt motor
driving cord way only or not, and check if the connector is and the image
inserted in a slanted angle or not. drum motor; or
Check also that cables are assembled without the image drum
any abnormality. unit and the belt
unit.
Feed motor driving Check that any cable is not pinched during Replace the If any attempt
cord, image drum assembling of the printer. cable with the of using new
Pull out the CU/PU board BELT connector 3, and good cable ID unit or new
motor driving cord, check the following at the sides of the cords: that normalizes belt unit as a
belt motor driving Short circuit between pin-1 – FG the connection trial is going
cord Short circuit between pin-2 – FG condition. to be made,
Short circuit between pin-3 – FG be sure to use
Short circuit between pin-4 – FG the System
Maintenance
Pull out the CU/PU board HOP connector, and
Menu FUSE
check the following at the side of the cords:
KEEP MODE.
Paper feed motor, Pull out the CU/PU board BELT connector Replace the
belt motor 1, and check the following at the side of the CU/PU board
connector:
Feed motor, belt Remove the respective connectors from the board,
Replace paper Several M between Pin 1 and frame ground
motor and confirm that the following resistance exists feed motor, belt Several M between Pin 2 and frame ground
between the corresponding pins, at the cable side. motor, ID Up Several M between Pin 3 and frame ground
CU/PU board HOP connector 1 motor.
Several M between Pin 4 and frame ground
Between pin-1-pin-2 Approx. 3.4 or approx. 5 .
Between pin-3-pin-4 Approx. 3.4 or approx. 5 . Pull out the CU/PU board HOP connector 3, and
check the following at the side of the connector:
CU/PU board BELT connector 3
Between pin-1-pin-2 Approx. 6.1 or approx. 3.5 . Several M between pin-1 – FG
Between pin-3-pin-4 Approx. 6.1 or approx. 3.5 . Several M between pin-2 – FG
Between pin-5-pin-6 Approx. 3.4 or approx. 5 . Several M between pin-3 – FG
Between pin-7-pin-8 Approx. 3.4 or approx. 5 . Several M between pin-4 – FG
44346001TH Rev.1 167 /

7. TROUBLESHOOTING
(6-4) Jam occurs immediately after paper has reached the fuser. 7.5.2. (7) Paper unloading jam (error code 382)
(7-1) Paper unloading jam occurs immediately after the power is turned on.
results
Fuser motor
Confirm that the fuser motor works normally Replace the
by using the Motor & Clutch Test of the self- CU/PU board.
diagnostic mode. aper running
P Check if paper is jammed or not in the paper
Remove the
Replace the path of the paper running path. jammed paper.
Check if any load exists or not. fuser motor. unloading unit
Replace the
fuser unit.
If any attempt of
using new fuser
unit as a trial EXIT sensor lever Check if shape and movement of the sensor
Replace the
is going to be check levers have any abnormality or not. sensor lever with
made, be sure to the good sensor
use the System lever.
Maintenance
Menu FUSE (7-1-3) Check condition of electrical parts
KEEP MODE.
Check the detection Confirm that the sensor signals are normally Replace: the
(6-4-2) Temperature control of the roller rotation speed condition of the detected by using the SWITCH SCAN function of CU/PU board, or
sensor signal. the self-diagnostic mode.
the EXIT sensor
Heat roller detected Check the detected temperature of the heat Replace the and its cord or
temperature roller using the self-diagnostic mode. Is fuser unit and the
abnormally high temperature or abnormally connection cord.
temperature detected? PU/CU board.
f any attempt Check the output Check the following signal by using the CU/PU Replace the
of using new signal level of the board EXIT connector 8: EXIT sensor.
fuser unit as EXIT sensor. Pin-9: EXIT sensor
a trial is going Confirm that the above signal levels change
to be made, when the sensor lever is operated.
be sure to use
the System
Maintenance
Menu FUSE
KEEP MODE. EXIT sensor cord Confirm that the cables are not pinched, Replace the
sheathes are not peeled off, and they are connecting cable
assembled normally. and normalize
(6-4-3) Check the installation condition of fuser unit the assembled
condition.
Fuser unit Check that the fuser unit is installed normally. Install the fuser
(Is it pushed in down to the bottom-most point?) unit correctly in
a printer.
44346001TH Rev.1 168 /

7. TROUBLESHOOTING
(7-2) Paper unloading jam occurs after a paper is taken into printer.
results
Fuser motor drive Check the connection condition of the cables. Replace the
Face Up Stacker
Confirm that it is either fully opened or fully Eliminate any cable Visually check whether the CU/PU board cable with the
Cover closed in-between DCHEAT connector 4 is connected half or good cable
condition of the inserted skewed or its cord assembly is improper. that normalizes
cover between
the fully open the connection
position and condition.
fully closed
position.
Rear panel
Check that the installation condition of the rear emove the
R (7-3) Paper unloading jam occurs in the middle of paper running path.
panel hampers smooth movement of a paper in rear panel and
the paper running path, or not. re-install it. Check item Check operation Actions for NG
results
Paper running path Check that any mechanical load does not exist Correct the
of unloading unit that hampers the smooth movement of paper in portion that
the paper running path of the paper unloading becomes (7-3-1) Motor operation check
unit, by the visual inspection. mechanical
Check if the paper unloading motor becomes load. Fuser motor Confirm that the fuser motor works normally Replace the
difficult to rotate or not. by using the Motor & Clutch Test of the self- CU/PU board,
diagnostic mode. the fuser motor
(7-2-2) Check condition of the mechanical parts Check if any load exists or not. or the fuser unit.
If any attempt
ensor lever of the
S
Check if shape and movement of the sensor
Replace the of using new
paper exit sensor levers have any abnormality or not. sensor lever fuser unit as
with the good a trial is going
sensor lever. to be made,
be sure to use
(7-2-3) Motor operation check the System
Maintenance
Fuser motor
Confirm that the fuser motor works normally Replace the Menu FUSE
by using the Motor & Clutch Test of the self- CU/PU board, KEEP MODE.
diagnostic mode. the fuser motor
Check if any load exists or not. or the fuser unit.
fuser unit as
a trial is going
to be made,
be sure to use
the System
Maintenance
Menu FUSE
KEEP MODE.
44346001TH Rev.1 169 /

7. TROUBLESHOOTING
7.5.2. (8) Two-sided printing jam (error code: 370, 371, 372, 373, 383) (8-2) Two-sided printing jam occurs during taking in the paper into Duplex unit.
(8-1) Two-sided printing jam occurs immediately after the power is turned on.
results
(8-2-2) Sensor lever operation check
DUP-R sensor Open the top cover, remove the image drums Replace the
aper running path
P
Remove the lever and the belt unit, and touch the DUP-R sensor DUP-R sensor
of the Duplex unit running path. jammed paper. lever to check whether it moves smoothly. lever.
Open the front cover and check if any paper
remains in the Duplex feeder or not. DUP-IN sensor Confirm that the sensor signals are normally Replace the
Open the rear cover and check if any paper detected by using the SWITCH SCAN function
remains in the paper reversing path or not.
CU/PU board,
of the self-diagnostic mode.
Remove the Duplex unit. Check if any paper or appropriate
exists in the Duplex insertion slot or not. Open sensor(s) or
the cover of the Duplex paper running path and
check if any paper remains inside of the Duplex
connection
unit. cord(s).

Check the sensor Check if shape and movement of the sensor Replace the
levers of the levers have any abnormality or not. sensor lever Paper inverting Check that any foreign materials such as
Remove the
respective sensors with the good transport path paper chip or blue do not exist that hampers foreign material.
of the Duplex unit. sensor lever. the smooth movement of paper in the paper
inverting transport path.
Check the detection onfirm that the sensor signals are normally
C
Replace the
condition of the detected by using the SWITCH SCAN function Duplex board Duplex pull-in/ Check if the pull-in/reversing roller of the Duplex Replace the
sensor signal. of the self-diagnostic mode. (V7Y PCB), reversing roller and unit contacts or not with the pinch roller of the rear cover.
Check sensor detection with paper in the duplex or replace the its pinch roller cover side when the Duplex rear cover is closed.
unit, and with it removed from the duplex unit. defective sensor (Does the pinch roller rotate when the roller is
or connection rotating?)
cable.
44346001TH Rev.1 170 /

7. TROUBLESHOOTING
(8-3) Two-sided printing jam occurs in the process of reversing paper. (8-5) Paper is not supplied from the Duplex unit to the regist roller.
Check item Check operation Actions for NG Check item Check operation Actions for NG
results results
(8-3-1) Sensor lever operation check (8-5-1) Clutch operation check
DUP-R sensor Open the rear cover. Touch the Dup-IN sensor Replace the Duplex clutch Confirm that the Duplex clutch works normally Replace the
lever lever to check if its movement is unsmooth or DUP-R sensor by using the Motor & Clutch Test of the self- CU/PU board
not. diagnostic mode.Confirm it by listening to the
lever sound. or the clutch.
DUP-R sensor Confirm that the sensor signals are normally Replace the
detected by using the SWITCH SCAN function CU/PU board,
of the self-diagnostic mode. the sensor or its
connection cord.
Fuser motor Visually check whether paper started being

Replace the
reversed. planetary gear.
When no paper reversing operation has
performed, check whether the planet gear
at the lower right side of the fuser moves
smoothly.
(8-4) Two-sided printing jam occurs during transporting paper inside the Duplex unit.

results
(8-4-1) Sensor lever operation check
Dup-R, Dup-F Open the top cover, remove the image drums Replace the
sensor lever and the belt unit and check the operation of sensor lever.
the DUP-F sensor lever.
(8-4-2) Sensor check
condition of the detected by using the SWITCH SCAN function CU/PU board,
sensor signal of the self-diagnostic mode. appropriate
Check sensor detection with paper in the duplex sensor(s) or
unit, and with it removed from the duplex unit. connection
cord(s).
44346001TH Rev.1 171 /

7. TROUBLESHOOTING
7.5.2. (9) Paper size error (error code 400) 7.5.2. (10) ID unit Up/Down error (Service call 142)
(9-1) Jam occurs when paper end is located near the IN1 sensor. (10-1) Error occurs during the Up movement of the ID unit
results results
(9-1-1) Check paper feed condition (10-1-1) Check the mechanical load during the Up movement
Multifeed of papers Open the front cover and check if multifeed of the multifeed
If Mechanical load
Check if abnormal heavy load is applied when IReplace
the ID
papers occurs or not. occurs again during installation removing the ID unit. unit, or replace
after the and removal of the the right/left side
jammed paper ID unit plate.
is removed, If any attempt
replace the flap of using new ID
of the tray in unit as a trial
use. is going to be
made, be sure to
Paper size Does the paper size specified for print match the Change the use the System
paper size of paper stuck in the tray. specified paper Maintenance
size or size of Menu FUSE
paper inside the KEEP MODE.
tray.

Greasing to the right Check if the slant surface of the link lever is Apply grease.
Hopping sensor Check if shape and movement of the sensor Replace the and left Up/Down coated by grease or not.
levers have any abnormality or not. sensor lever link levers
with the good
sensor lever. Assembled Check if any part exists or not in the vicinity of Assemble them
condition of the right link lever, that hampers movement of the link correctly.
and left Up/Down lever.
link levers
(10-1-2) Up/Down mechanism
Assembled the mechanism assembled so that the link

Is
Assemble them
condition of lever is connected to the driving gear? correctly.
the peripheral
mechanism of the
link lever
Right and left link Check if the link lever is set in the correct Assemble them
levers position that enables the specified engagement correctly.
of gears.
(Check if the link lever is set in the wrong
position that results in the wrong engagement of
gears by several teeth.)
44346001TH Rev.1 172 /

7. TROUBLESHOOTING
7.5.2. (11) Fuser unit error (error 170 to 177)

results (11-1) Error occurs immediately after the power is turned on.
(10-1-3) Sensor check Check item Check operation Actions for NG

results
Up/Down sensor
Check if shape and movement of the sensor Replace the left
lever (unified levers have any abnormality or not. link lever. (11-1-1) Thermistor is defective Note)
structure with the
left link lever) Upper thermistor, Check the respective thermistors if they are Replace the
lower thermistor, shorted or opened internally. fuser unit.
Up/Down sensor Confirm that the sensor signals are normally Replace the high frame thermistor Check the resistance value at the connector pins If any attempt
detected by using the SWITCH SCAN function voltage board. in the bottom of the fuser unit. of using new
of the self-diagnostic mode. (Refer to section 8.1 Resistance check (fuser fuser unit as
Check if the SCAN state changes or not when unit).) a trial is going
the incoming light is interrupted/passed by using to be made,
a piece of paper or the like for the transparent be sure to use
type sensor. the System
Maintenance
Menu FUSE
KEEP MODE.
(10-2) Error occurs during the Down movement of the ID unit

Installed condition Check if the fuser nit is pressed in until the
Re-set the fuser
Check item Check operation Actions for NG of fuser unit. connector in the bottom of the fuser unit is surely unit.
results connected.
(10-2-1) Check the mechanical load during the Down movement Note! Service calls 171 error and 171 error can occur when the printer temperature
is below 0 . Turn on the power again after the printer temperature has
echanical load
M Check if abnormal heavy load is applied when Replace the ID
during installation removing the ID unit. unit, or replace increased.
and removal of the the right/left side (11-2) Error occurs approx. 1 minute after the power is turned on.
ID unit plate.
Greasing to the right Check if the slant surface of the link lever is Apply grease.
results
and left Up/Down coated by grease or not.
link levers
(11-2-1) Temperature increase of fuser unit
Assembled Check if any part exists or not in the vicinity of Assemble them Thermostat,
Heater of the fuser unit is controlled of its Replace the
condition of the right link lever, that hampers movement of the link correctly. halogen lamp temperature. Check if the fuser unit gets hot or fuser unit.
and left Up/Down lever. not by touching it with hands. If any attempt
link levers If the fuser unit temperature does not increase of using new
and remains cold, check that the resistance fuser unit as
between pin-1 and pin-2, and that in between a trial is going
pin-3 and pin-4 of the two connectors is in the to be made,
range of several ohms to several ten ohms be sure to use
respectively. (Refer to section 8.1 Resistance the System
value (fuser unit).) Maintenance
Menu FUSE
KEEP MODE.
44346001TH Rev.1 173 /

7. TROUBLESHOOTING
7.5.2. (12) Motor fan error (error code 122, 128)

results (12-1) The low voltage power supply fan does not rotate immediately after the power is
turned on.
(11-2-2) Temperature increase of fuser unit
Installation position heck if the upper thermistor is installed in the
C Replace the Check item Check operation Actions for NG
of the upper far position from the specified position or not fuser unit. results
thermistor causing detection of the lower temperature than If any attempt
the actual temperature of fuser unit. of using new (12-1-1) Cable connection condition and wiring condition
Remove the heater cover, and check warpage of fuser unit as
sensor by visual inspection. a trial is going Cable connection Check if the connectors are connected normally Correct the
to be made, condition and wiring or not. connection
be sure to use condition of the Check if extra length of the cables does not condition of
the System low voltage power touch the fan blade or not. the connectors.
Maintenance supply fan and Correct the
Menu FUSE those of the fuser cable wiring
KEEP MODE. fan route. Replace
the fan.

Installation position The lower thermister must be installed while
Replace the
of the lower contacting with the fuser unit. Check if the lower fuser unit.
thermistor thermister is installed in the far position from the If any attempt
specified position or not causing detection of the of using new (12-3) All fans of the printer do not rotate.
lower temperature than the actual temperature fuser unit as
of fuser unit. a trial is going Check item Check operation Actions for NG
to be made,
results
be sure to use
the System
(12-3-1) 24V power supply
Maintenance
Menu FUSE CU/PU board fuses,
Check if the fuses F4 and F5 are not open- 24V power
KEEP MODE. circuit or not.
F4 and F5 supplied to the
(11-2-3) AC power input to the halogen lamp CU/PU board
power voltage
AC
Check if the AC voltage for heater is normally
Replace the low 24V power supplied Check the power supply voltages at the Replace the low
from the low voltage supplied or not. voltage power to the CU/PU board POWER connector of the PU/CU board. voltage power
power supply Power supply CN2 connector , between pin-1 supply. supply.
Pins 7, 8 and 9: 24V
and pin-2, and between pin-3 and pin-4. Pins 4, 5 and 6: 0VL
Heater ON signal Check that the heater ON signal goes active at Replace the Pins 10, 11 and 12: 0VP
that is output the warming up timing, or not. CU/PU board.
from PU to the "L" active while ON.
low voltage power CU/PU board POWER connector-10 pins 14
supply and 15
44346001TH Rev.1 174 /

7. TROUBLESHOOTING
7.5.2. (13) Print speed is slow. (Performance is low.)

(13-1) Print speed decreases. results
Check item Check operation Actions for NG (14-2-3) Check the control signals.
results
Control signal that Check the control signals that are output from Replace the
(13-1-2) Media Weight setting is output from the the 2ND connector ⑬ of the CU/PU board. CU/PU board.
CU/PU board to the Pin 6: TXD (PU -> 2nd)
Media Weight that Check if the wrong Media Weight has been Correct the
is specified for the specified or not. Media Weight. option tray board Pin 5: RXD (2nd -> PU)
print (GOG-1 PCB)
7.5.2. (15) LED head cannot be recognized. (error code 131, 132, 133, 134)
7.5.2. (14) Option unit cannot be recognized. (15-1) Service call 131 to 134 (LED HEAD Missing)
(14-2) Option try unit cannot be recognized. Check item Check operation Actions for NG
results
results (15-1-1) Check the system connection
(14-2-1) Option try board
Connecting Check the connecting condition of the FFC by
Correct the
Option tray unit Check if the option tray unit in use is of Replace it with condition of the the visual inspection. connection
C330dn or C530dn an appropriate CU/PU board to the normal
specification. option tray unit. connector and the connecting
head connector condition.
Head FFC Remove the head FFC from the printer. Check Replace the
Connection Check that the cord between the 2ND
Correct the
connections. if any open-circuit or peeling-off of sheath has head FFC or
between the CU/ connector of the CU/PU board and the
occurred or not throughout the cable. CU/PU board.
PU board and the option tray board is properly connected.
option tray board Conduction of the Check that measurements taken at both ends Replace the
(V7Y PCB) fuse on the CU/PU of each capacitor CP6 (C530/C330) and CP8 CU/PU board.
board show 5V. (See section 7.6.)
Square connector Check if any foreign material exists in the
Remove the
connecting portion of the square connector. foreign material. Or, instead of the above, check if each fuse
connecting the
F501 (C530/C330) and F6 is
option tray unit with
open or not.
the main unit
Square connector Is the terminals of the square connector Replace the

connecting the damaged? connector.
option tray unit with
the main unit
44346001TH Rev.1 175 /

7. TROUBLESHOOTING
7.5.2. (16) Toner cartridge cannot be recognized. (error code 540, 541, 542, 543) Note! Toner sensor operation check method using the SWITCH SCAN function of
(16-1) Error caused by the consumable items. the self-diagnostic mode.
(1) How to check operation of the toner sensor at the printer side.
results 1. Status change of the toner sensor can be checked from the Operator Panel
using the self-diagnostic mode. First, switch the display to the Operator Panel
(16-1-1) Consumable items installation condition display. For the method of switching the display to the Operator Panel display,
refer to section 5.3.2.3 Switch Scan Test
ID unit and toner Check that the ID unit is installed in the normal Correct the 2. Remove the ID unit and the toner cartridge (TC) from a printer. There is a
cartridge position. Check that the lock lever of the toner installation to window inside a printer opposing the ID side when viewed from the front of
cartridge is locked. the normal a printer. The toner sensor is located inside the window.
installation
condition. 3. Place a white paper 3 mm away from the sensor window. The white paper
should be placed in the manner of opposing the toner sensor.
4. When light is reflected by a white paper so that incident light falls on the
toner sensor, the Operator Panel display shows "L". When the paper is
(16-2) Error caused by the toner sensor moved so that any light is not reflected by the paper so that the incident light
does not reach the toner sensor, "H" is displayed on the Operator Panel.
5. If the Operator Panel display toggles between "H" <-> "L" as a paper is
results
flipped in front of the toner sensor, it indicates that the toner sensor and the
(16-2-1) Toner sensor condition
related system of the printer are working normally.
Action to be taken at NG
Toner sensor Is the receptor of the toner sensor stained? Wipe off the
• Clean surface of the toner sensor to remove the stains due to residual toner
stain from the and paper dust.
toner sensor.
• Check the connection state between the CU/PU board and the toner sensor
board (ZHJ) that are connected with the FFC cable.
Toner sensor Confirm that the toner sensor works normally Replace the
by using the SWITCH SCAN function of the toner sensor
• Check it once again, and if no change has found in the state, replace the CU/
PU board or the toner sensor board (ZHJ).
self-diagnostic mode. board, CU/PU
Place a white paper in front of the toner board, or FFC
(2) How to check operation of the toner sensor at the toner cartridge (TC) side
sensor, and check if the SCAN state changes that is located 1. To the position where the toner sensor is confirmed to be operating normally
or not. between the in the printer itself by the above paragraph (1), install the TC and the ID unit
toner sensor to check operations by observing display on the Operator Panel.
board and the 2. If the ID unit works normally, the display on the Operator Panel will toggle
between "H" <-> "L" in synchronism with movement of the silver reflector
CU/PU board.
plate that is located on the side of the ID.
Action to be taken at NG
• Check operation condition of the respective ID motors by using the Motor &
Clutch Test of the self-diagnostic mode.
• Clean surface of the silver reflector plate on the side of ID to remove stains.
(Stain due to toner or paper dust)
• Replace the TC of different color and the ID unit as a pair.
If a satisfactory operation is attained by using the a pair of TC of different
color and the ID unit, replace the TC or replace the ID unit.
44346001TH Rev.1 176 /

7. TROUBLESHOOTING
(16-3) Error caused by the defective mechanism 7.5.2. (17) Fuse cut error (error codes 153 to 155)
(17-1) Fuse cut error
results
(16-3-1) Mechanical load applied to the ID unit
ID unit
Check if a heavy mechanical load is being Replace the K
applied to the ID unit due to breakage of the toner. FFC connecting the Check if the SSNS connector of the CU/PU
Connect the
waster toner belt, or not. CU/PU board and board or the SSNS connector of the toner FFC normally.
Alternately,
the toner sensor sensor board (ZHJ PCB) is connected halfway replace the FFC.
Check if a heavy mechanical load is being board (ZHJ PCB) or inserted in a slanted angle.
applied to the ID unit by the waster toner box,
or not.
(17-1-2) Fuse cut circuit
(16-3-2) Motor operating condition
CU/PU board Upon completion of the system connection Replace the
ID motor
Confirm that the respective ID motors work Replace the check, turn off the power once and back on. The, CU/PU board.
normally or not by using the Motor & Clutch Test CU/PU board check if the error occurs or not.
of the self-diagnostic mode.
Check if any extra load exists or not. or the ID motor.
44346001TH Rev.1 177 /

7. TROUBLESHOOTING
7.5.2. (18) Humidity sensor error (error code 123)

(18-1) Humidity sensor error results
Check item Check operation Actions for NG (18-1-2) Environment condition

results
Sharp change Is the environment condition changed sharply Leave a printer
(18-1-1) Check the system connection of environment from a low temperature environment to a high for around one
condition environment condition within a short time? hour in the new
Connection to the Check if the 16-conductor FFC is connected Re-connect the (Example is such a case that a printer is moved environment
cable normally. from storage condition of a cold area in winter to to get used
CU/PU board and to the SSNS connector of the CU/PU board an office environment.) to the new
to the toner sensor normally. environment.
board Check if the 16-conductor FFC is connected After that, turn
on the power
to the SSNS connector of the toner sensor again.
board normally. Before turn
on the power,
FFC connecting the Check for open-circuit with VOM. Replace the touch the metal
Check that peeling off of sheath does not occur FFC with the panel of the
CU/PU board and controller panel
in any cables by visual inspection. normal FFC.
the toner sensor and the metal
board plate inside a
printer to feel
temperature
increase
inside a printer
with human
hands. After
confirmation
that the printer
temperature has
increased close
to the room
temperature,
turn on the
power again.
44346001TH Rev.1 178 /

7. TROUBLESHOOTING
7.5.2.(19) Connection diagram Photo Interrupter 5P

Density Seneor
PCB-IBB Dup Rear

3P ColorReg Seneor
Photo Interrupter
5P Belt Fuse
Dup Front 3P
LED1 LED2
Belt Thermistor
PCB-EOE
SW2
SW5 SW6
Film-FG
SW1
REAR Cover 2P
SW3 SW4
Photo Interrupter FFC
12P 20P
EXIT
3P
Y LED HEAD
Photo Interrupter FFC
Shutter
20P
WR Solenoid
3P
Photo Interrupter M LED HEAD
FFC
IN
3P 20P
Waste TonerFull Sensor
Photo Interrupter FFC C LED HEAD
FFC
HOP 3P
20P
Photo Interrupter PCB-DOD
K LED HEAD
20P
20P
20P
20P
PEND 3P FG FG
FFC
12P 3P 2P 5P 2P 6P 10P
7P
6P Drawer
Connector
HOP 4P
4P
5P 4P
5P 4P
4P
MHEAD
CHEAD
YHEAD
KHEAD
Motor
9P
Thermostat
DCID USB
9P
9P
9P
Motor
4P
4P
HOP
lower-th
2P
Clutch
PCB-SOS6
upper-th
REG
2P
FUSER
Clutch PCB-CLP1 LAN
IDUP
2P
Clutch
MPT
2P
Clutch
frame-th
3P
Motor-FAN(Front)
CoverOpen
Switch 4P(2)
24P
4P
16P 8P 8P 4P 2P 3P 3P 16P 8P
FFC
3P(2)
Motor-FAN(ID)
16P
3P
AC SW
CH-Y
PCB-TAG PCB-TAG
Y-ERS
Black
3P
YTNR
(Y)
DB-Y Y-ID 8P 4P
DC PWR unit
SB-Y Belt Duplex
HEAT
Motor Clutch Motor- -ACDC Switch
FG
(PWR unit-High Voltage)
CH-M Motor FAN(Rear)

M-ERS
Hopping sensor
MTNR
(M)
8P Paper end sensor

DB-M M-ID 3 3 IN sensor
3
BELT
Photo Interrupter
ID UPDOWN
PCB-ORZ
Drawer Inlet Outlet AC

SB-M TRAY
24P
FFC02 C-3 C-4

Connector
16P
CH-C
Connector
PCB-TAG
C-ERS
Option I/F SNS5

CTNR
(C)
PCB-ZHJ3
DB-C C-ID SNS03 SNS03 PSZ SNS4 AMP:4

AMP:6 AMP:3 AMP:5 AMP:3
JST:3 JST:2
SB-C 2 C-8
Field clutch
Option PCB C-7
PCB-TAG
CH-K
K-ERS
Hopping clutch
2
C-1 8 GOG-1
KTNR
(K)
MAIN1
MAIN2
DB-K K-ID
+
AMP:8
(Option Tray)
MOTOR
AMP:4
SB-K 2 C-6
Environmental Temp sensor Paper feed motor
Humidity sensor
JST:3 FLASH
ID Fuse 3P
ID-UNIT FAN
JST:4
Photo Interrupter
Cassette 3P
44346001TH Rev.1 179 /

7. TROUBLESHOOTING
7.5.3 Troubleshooting of image problems

(1) Color is faint and fades across pages (see Fig. 7-2 A)..................................... 181
(1-1) Color is faint and fades...................................................................... 181
(2) The white area of printed pages is dirty (see Fig. 7-2 B).................................. 182
(2-1) The white area of printed pages is dirty (partially)............................ 182
(2-2) The white area of printed pages is dirty (all over). ........................... 182
(3) Printed pages are blank (see Fig. 7-2 C).......................................................... 183
(3-1) A printed pages are entirely blank. .................................................. 183
(4) Vertical lines are produced in printed pages. .................................................. 184
(4-1) Fine lines (colored) (see Fig. 7-2 D) ................................................ 184 A Faint and faded B Dirty white area C Entirely blank
across the page
(5) Print quality problems appear periodically (see Fig. 7-2 E). ............................ 185
(5-1) Print quality problems appear vertically and periodically. . ............... 185
(6) Color misregistration is significant. . ................................................................ 185
(6-1) The message “Adjusting color” displayed at power on stays
for a short time. ............................................................................... 185
(6-2) Although the REG ADJUST TEST result of the engine
maintenance function is OK, color misregistration occurs................. 185
(7) Black filled-in printing ...................................................................................... 186
(7-1) Printed pages are filled-in black entirely. . ........................................ 186
(8) Color jobs are printed in monochrome, not in color. . ...................................... 186 D Vertical black E Periodic problems F Vertical white
stripe/line band/line
(8-1) False setting of the limited-color printing menu................................. 186
Fig.7-2
Note! To replace the CU/PU board with a new one, load EEPROM chip data on the
old board and copy it to the new board.
44346001TH Rev.1 180 /

7. TROUBLESHOOTING
7.5.3 (1) Color is faint and fades across pages (see Fig. 7-2 A).
(1-1) Color is faint and fades. results
Check item Check operation Actions for NG (1-1-4) High-voltage terminal

results
ID unit terminal Visually check each ID unit high-voltage Replace any
(1-1-1) Toner terminal if it contacts the contact assembly applicable ID unit
properly. (See Fig. 7-3.) or correct any
Remaining toner Check the operator panel if it displays “Prepare Replace any
applicable high-
amount to replace the toner cartridge” or “Replace the applicable toner
voltage terminal.
toner cartridge.” cartridge with
When using a
a new toner
new ID unit as a
cartridge.
try, select FUSE
Tape at the toner Check to make sure that the tape is removed Move the toner KEEP MODE
cartridge opening from each toner cartridge opening. cartridge lever of the system
to the closed maintenance
position and menu.
remove any
(1-1-5) ID unit installation state
applicable
tape from the ID unit down Take out and insert each ID unit by hand to Check the
opening. position (transfer check that there is no abnormal load and it U-groove
error) goes down to normal down position. If the of the side
(1-1-2) LED head
top end of a sheet of paper inserted between plate for any
LED head lens Check the LED head lens if its surface is dirty Clean them with the drum and the belt is bent easily, it means abnormality.
with toner or paper dust. soft tissue paper. improper installation state. If it is not
repairable,
LED head attaching Check the LED head if it is properly set into Correct them replace the unit.
state the LED head holder. Check the tension so that they are
spring on the both sides if they are set properly set.
properly.
(1-1-3) Print media
Media type Check if the media used for printing is Use standard
especially thick. paper.
44346001TH Rev.1 181 /

7. TROUBLESHOOTING
7.5.3 (2) The white area of printed pages is dirty (see Fig. 7-2 B). (2-2) The white area of printed pages is dirty (all over).
(2-1) The white area of printed pages is dirty (partially).
results
(2-2-1) Print media
(2-1-1) ID unit
Media type Is the media used for printing is especially Use standard
thick? paper.
Exposure of a drum Was any ID unit left in an environment where Replace any
to light its drum surface was exposed to light for a applicable ID unit. (2-2-2) High-voltage terminal
long period of time? When using a
new ID unit as a ID unit terminal Visually check each ID unit high-voltage Replace any
try, select FUSE terminal if it contacts the contact assembly applicable ID
KEEP MODE properly. (See Fig. 7-3.) unit or correct
of the system any applicable
maintenance high-voltage
menu.
terminal. When
Toner leakage Is toner leaking from any ID unit or toner Replace any using a new ID
cartridge? applicable ID unit unit as a try,
or toner cartridge. select FUSE
When using a KEEP MODE
new ID unit as a of the system
try, select FUSE maintenance
KEEP MODE menu.
of the system
maintenance
menu.
(2-1-2) Fuser unit
Offset toner in the Visually check each fuser unit if offset toner in Repeat blind
fuser units the previous printing adheres to them. printing using
unnecessary
media until offset
toner is created
on print media,
or replace any
applicable fuser
unit. When using
a new ID unit as
a try, select FUSE
KEEP MODE
of the system
maintenance
menu.
44346001TH Rev.1 182 /
7. TROUBLESHOOTING
7.5.3 (3) Printed pages are blank (see Fig. 7-2 C).
(3-1) A printed pages are entirely blank. results
Check item Check operation Actions for NG (3-1-3) High-voltage terminal

results
ID unit terminal Visually check each ID unit high-voltage Replace any
(3-1-1) Toner state terminal if it contacts the contact assembly applicable ID
properly. (See Fig. 7-3.) unit or high-
Remaining toner Check if the amount of toner remaining in Replace any voltage board,
amount toner cartridges is sufficient. toner cartridge or correct any
with little toner. applicable
high-voltage
(3-1-2) Exposure state terminal. When
using a new ID
LED head Check each LED head and relevant drum Correct the unit as a try,
if they face each other at a correct position LED head select FUSE
when the cover is closed. Check each LED position. KEEP MODE
head’s light-emitting face for anything that of the system
blocks emission of light. maintenance
menu.
LED head Check LED heads if they are connected Replace any
connection state properly. applicable LED
head.
Drum shaft Are drum shafts installed in a manner that Replace any
they contact the side plates on both sides applicable ID
correctly? unit. When
using a new ID
unit as a try,
select FUSE
KEEP MODE
of the system
maintenance
menu.
CU/PU board fuse Measure resistance values of F501 (C550/ Replace the
F501 (C530/C330), C330) and F6 . CU/PU board.
F6 1 or less : Normal
1 or more: NG
44346001TH Rev.1 183 /

7. TROUBLESHOOTING
7.5.3 (4) Vertical lines are produced in printed pages. 7.5.3 (5) Print quality problems appear periodically (see Fig. 7-2 E).
(4-1) Fine lines (colored) (see Fig. 7-2 D) (5-1) Print quality problems appear vertically and periodically.
results results
(4-1-1) ID unit state (5-1-1) Cycle
ID unit filming Were pages printed with toner empty? Replace any Image drum Check if the cycle is 94.3 mm. Replace any
applicable toner applicable ID
cartridge with unit.
a new one. If it
doesn’t solve Developing roller Check if the cycle is 30.2 mm. Replace any
the problem, applicable ID
replace the unit.
relevant ID Toner supply roller Check if the cycle is 43.1 mm. Replace any
unit. When applicable ID
using a new ID unit.
unit as a try,
select FUSE Charging roller Check if the cycle is 29.9 mm. Replace any
KEEP MODE applicable ID
of the system unit..
maintenance
Roller above the Check if the cycle is 85.4 mm. Replace any
menu.
fuser applicable fuser
unit.
(4-2) Fine lines (white) (see Fig. 7-2 F) Fuser belt Check if the cycle is 94.2 mm. Replace any
Actions for NG applicable fuser
results unit.
(4-2-1) LED head state Transfer roller Check if the cycle is 37.7 mm. Replace the belt
unit.
LED head Do foreign matters adhere to the Selfoc lens’ Remove the
light-emitting face of any LED head? foreign matters. When using any
new consumable
(4-2-2) Paper feed state as a try, select
FUSE KEEP
Paper feed path Check if the paper feed path reaching the Remove the
MODE of
fusing area have burrs that scrape unfixed burrs.
the system
toner.
maintenance
menu.
44346001TH Rev.1 184 /

7. TROUBLESHOOTING
7.5.3 (6) Color misregistration is significant. (7) Black filled-in printing

(6-1) The message “Adjusting color” displayed at power on stays for a short time. (7-1) Printed pages are filled-in black entirely.
results results
(6-1-1) Color registration adjustment result (7-1-1) High-voltage terminal contacting state
Time of color Execute REG ADJUST TEST in the self- Replace the CH terminal From above the printer, visually check if the Replace the
registration diagnostic mode and check the result. sensor if the terminal jutting out the printer contacts the terminal on the
adjustment (if it is Even if an error has occurred, it is not result shows high-voltage terminal, which is located on the printer side.
normal, correction displayed when ON LINE is displayed. NG. Clean the
takes about 40 sensor. Replace left side of the ID unit, normally.
seconds) the shutter.
Replace the CH terminal Check if the high-voltage terminal on the high- Remove
CU/PU board. voltage board is in a normal contact state. and install
Open the left-side cover, detach the high- the terminal
(6-1-2) Toner voltage board, and check if the terminal is properly.
installed improperly.
Remaining toner Check the operator panel if it displays “Prepare Replace an
amount to replace the toner cartridge” or “Replace the applicable toner ID unit terminal Visually check each ID unit high-voltage Replace any
toner cartridge.” cartridge with a
new one. terminal if it contacts the contact assembly applicable ID
properly. (See Fig. 7-3.) unit or high-
(6-1-3) Color registration sensor voltage board,
or correct any
Dirty sensor Check the sensor if it is dirty with toner or Wipe them off.
applicable high-
paper dust.
voltage terminal.
(6-1-4) Color registration sensor shutter When using a
new ID unit as a
Malfunction of the Check shutter operation in the self-diagnostic Replace the try, select FUSE
shutter mode. shutter or repair
KEEP MODE
the mechanism.
of the system
maintenance
(6-2) Although the REG ADJUST TEST result of the engine maintenance function is OK, menu.
color misregistration occurs.
(7-1-2) High-voltage output state
CH output If a high-voltage probe is available as a Replace the
results
maintenance tool, open the left-side cover high-voltage
(6-2-1) Feeding system and check CH output on the soldering side of board.
the high-voltage board using the high-voltage
Paper feed state in Check the paper feed path if there is Remove the probe during printing. (High-voltage probes
the paper feed path something that blocks the paper in the paper blocking object. are not a general maintenance tool.)
feed path.
44346001TH Rev.1 185 /

7. TROUBLESHOOTING
7.5.3 (8) Color jobs are printed in monochrome, not in color.

(8-1) False setting of the limited-color printing menu

results
(8-1-1) Limited-color printing menu state
Boot Menu item Select “Process Setup” of the Boot Menu Change the
items and check that the setting of “Custom setting to “Full
Process” is “Full Color.” (See section 5.6 for Color.”
information on Boot Menu.)
Developing roller
Ground
Charging roller
Toner supply roller
Developing blade
Fig.7-3
44346001TH Rev.1 186 /

7. TROUBLESHOOTING
7.5.4 Network troubleshooting 7.5.4.1 Connection errors occur by use of a Web browser
(C330dn/C530dn only)
(1) Printing cannot be performed from the utility
If the printer setting page cannot be displayed at “https://<printer IP address>” by a Web
Actions for NG
Check item Check operation browser, check the followings.
results
(1) Check the LINK light.

Establish connection by https://<printer IP address>.
Check if the LINK Check if the HUB and the printer is connected Reconnect the
light (green) is on. properly. (Check that the network cable is network cable 1) If the printer setting page is displayed, the followings are probable.
connected properly.) properly.
Take an appropriate measure by referring to the following sections.
Check that a straight cable is being used. Replace it with a
straight cable. * A certificate is not created yet (or creation of a certificate failed).
Connect the network cable to another port of Use another -> Refer to section “7.5.4.1.1 Has a certificate been created?”
the HUB. HUB. * A certificate has been created but the SSL/TLS setting is set to OFF.
(2) Check the network information -> Refer to section “7.5.4.1.2 Is the SSL/TLS setting set to ON?”
Check if the Select Information Menu - Network/Execute Rewrite the NIC
network information on the panel and print the network information. firmware using 2) If the printer setting page is not displayed, the followings are probable.
cane be printed the utility.
correctly. * The version number of the browser is old.
(3) Check the contents of the network information. -> Refer to section “7.5.4.1.3 Check the version number of the Web
browser.”
Check the IP Check the IP address, SUB net mask and Set the IP
address, SUB net gateway address in a printed network address, SUB * Encryption strength is set to Strong.
mask and gateway information page. net mask and
-> Refer to section “7.5.4.1.4 Check the encryption strength of the printer.”
address. gateway address
correctly.
(4) Check if communication is possible via a network.
Check if a ping Send a ping command from the PC to the Set the IP
command is sent printer and check if the printer responds it address, SUB
from the PC to the correctly. net mask and
printer. gateway address
correctly.
(5) Check the utility.
Check OKILPR Check setting items of the OKILPR utility. Set OKILPR
utility settings. utility settings
correctly.
(6) Perform a check using an OS standard port.
Make a check Set up a Windows (NT, 2000, or XP) standard Set up a
using a Windows LPR port and check if printing can be Windows (NT,
(NT, 2000, or XP) performed. 2000, or XP)
standard LPR port. standard LPR
port correctly.
44346001TH Rev.1 187 /

7. TROUBLESHOOTING
7.5.4.1.1 Has a certificate been created? 7.5.4.1.2 Is the SSL/TLS setting set to ON?
Log in as an administrator and select Security and Encryption (SSL/TLS). Log in as an administrator and select Security and Encryption (SSL/TLS).
If the following screen is displayed, no certificate of the printer is created yet. (The same If the following screen is displayed, a certificate has already been created, but the SSL/TLS
screen is displayed when creation of a certificate has failed.) setting is set to OFF.
Solution: Create a certificate by referring to the User’s Manual (Advanced). Solution: Change the SSL/TLS setting to ON.
Screen before creation of a certificate (default)
44346001TH Rev.1 188 /

7. TROUBLESHOOTING
7.5.4.1.3 Check the version number of the Web browser. For Netscape
Start the web browser and select HELP and Netscape.
Check the version number of the Web browser being used.
A recommended version is Netscape 6 or higher.
How to check the version number:
Solution: Install the latest Web browser.
For Internet Explorer
If the version of the browser in use is older than the recommended
Start the browser and select HELP and Version information.
version, communication may become possible in some cases by
A recommended version is Internet Explorer 5.5 or higher.
setting the encryption strength to Weak. Setting the encryption
Solution: Install the latest Web browser or install a high encryption pack. strength to Weak lowers the security level. To change the encryption
If the version of the browser in use is older than the recommended strength, refer to section “7.5.4.1.4 Confirm the encryption strength of
version, communication may become possible in some cases by the printer.”
setting the encryption strength to Weak. Setting the encryption
strength to Weak lowers the security level. To change the encryption
strength, refer to section “7.5.4.1.4 Confirm the encryption strength of
the printer.”
44346001TH Rev.1 189 /

7. TROUBLESHOOTING
7.5.4.1.4 Check the encryption strength of the printer. Changing the encryption strength using AdminManager
1. Start AdminManager and select (by highlighting) a desired printer from the printer
The description about the browser version checked in section “7.5.4.1.3 Check the version
list.
number of the Web browser.” contains the cipher strength of the browser. If the cipher
strength described there is not 128 bits, the browser cannot communicate with the printer
whose encryption strength is Standard.
Upgrade the browser to support 128 bits (high encryption) or set the printer encryption
strength to Weak.
2. Press the Oki Device Setup button, or select Setup and Oki Device Setup to open
the setup window.
3. Input an administrator password to open the setup window as an administrator.
4. Select the SSL/TLS tab.
44346001TH Rev.1 190 /

7. TROUBLESHOOTING
5. Check the setting of Encryption Strength. 8. After a confirmation message appears, click Yes. (NIC reboots for the setting to take
effect.)
9. If the printer has been added to the printer list, it means that the setting has been
completed.
6. Set Encryption Strength to Weak and press the Apply button.
7. Check that the setting is correct and press OK.
44346001TH Rev.1 191 /

7. TROUBLESHOOTING
Solution: Set the encryption strength to Weak.

Changing the encryption strength using Telnet
Note! Telnet cannot be used by default. To change the encryption strength, Enable
must be specified for Telnet.
Enter “Telnet <printer IP address>” at the command prompt (DOS prompt) and press
the return key.
Establish connection using an administrator user name and a password.
Select [4: Security Config], [5: Cipher (SSL/TLS)] and [2: Cipher Strength], and change
the cipher strength as desired (1: Strong, 2: Standard, 3: Weak).
44346001TH Rev.1 192 /

7. TROUBLESHOOTING
7.5.4.2 Print operation is not possible (C330dn/C530dn only) 7.5.4.2.1 Check the OS (Operating System).
If print operation is not possible by using an encrypted IPP printer, check the followings. The IPP print (encryption) function is available on Windows 2000, Windows XP, Windows
2003 Server and Windows Vista only.
Establish connection by https://<printer IP address>.
It is not available on other operating systems.
1) If the printer setting page is displayed, the followings are probable.
7.5.4.2.2 Has a printer been created?
* A certificate is not created yet (or creation of a certificate failed).
-> Refer to section “7.5.4.1.1 Has a certificate been created?” The printer may not have been created properly.
* A certificate has been created but the SSL/TLS setting is set to OFF. To use the IPP print (encryption) function, a printer must have been created by setting the
-> Refer to section “7.5.4.1.2 Is the SSL/TLS setting set to ON?” port as URL https://<printer IP address>/ipp.
For details of printer creation methods, refer to the User’s Manual (Advanced).
2) If the printer setting page is not displayed, the followings are probable.
7.5.4.2.3 Is the IPP setting set to Enable?
* The version number of the browser is old.
-> Refer to section “7.5.4.1.3 Check the version number of the Web The IPP setting may not be set to Enable.
browser.” As the default setting of the printer, IPP has been set to Disable.
To use the IPP print function, the IPP setting must be set to Enable.
* Encryption strength is set to Strong.
For how to change the IPP setting, refer to the User’s Manual (Advanced).
-> Refer to section “7.5.4.1.4 Check the encryption strength of the printer.”
* The browser doesn’t support the key exchange method of the printer.
(Compatibility problem)
* The OS does not support IPP (encrypted) printing.
-> Refer to section “7.5.4.2.1 Check the OS (Operating System).”
* An IPP (encrypted) printer has not been created yet.

-> Refer to section “7.5.4.2.2 Has a printer been created?”
* IPP setup of the Printer is not Enabled.

-> Refer to section “7.5.4.2.3 Is the IPP setting set to Enable?”
44346001TH Rev.1 193 /

7. TROUBLESHOOTING
7.5.4.3 A certificate cannot be created. (C330dn/C530dn only) 7.5.4.4 A certificate cannot be installed. (C330dn/C530dn only)
When a certificate cannot be created, the following causes are probable. When installation of a certificate fails, the following causes are probable.
Take an appropriate measure by referring to the following sections. Take an appropriate measure by referring to the following sections.
* Not all the required entry fields are filled in. * The user has changed the IP address of the printer to an IP address that is
-> Refer to section “7.5.4.3.1 Not all the required entry fields are filled in.” different from the IP address used during creation of a CSR.
* The printer is printing. -> Refer to section “7.5.4.4.1 The printer IP address has been changed.”
-> Refer to section “7.5.4.3.2 The printer is printing.” * The network card is initialized while the user is applying for issuance of a
certificate to a certifying authority (i.e., while waiting for installation of a
certificate).
-> Refer to section “7.5.4.4.2 The network card has been initialized.”
7.5.4.3.1 Not all the required entry fields are filled in.
* “Deletion of CSR” was executed while the user is applying for issuance of
If every required entry field is filled in, a certificate cannot be created.
a certificate to a certifying authority (i.e., while waiting for installation of a
To create a certificate, the followings must be filled in: CommonName, Organization, Locality, certificate).
State/Province, Country/Region. (Entry into Organizational Unit may be skipped.) -> Refer to section “7.5.4.4.3 A CSR has been deleted.”
Solution: Enter appropriate values into all of the required entry fields, and
* An intermediate certificate is installed.
execute creation of a certificate. For details of the required entry fields
-> Refer to section “7.5.4.4.4 Install an intermediate certificate.
and how to create certificates, refer to the User’s Manual (Advanced).
7.5.4.4.1 The printer IP address has been changed.
7.5.4.3.2 The printer is printing. If the printer IP address is different from the IP address used during creation of a CSR in
trying to install a certificate, an error occurs and installation of a certificate is not performed.
No certificate can be created during printing. (Print operation has priority.) If a change was made to the setting of printer IP address only, no error will occur after the IP
Solution: It is required to keep the printer not to perform any operation (such as address is changed to the original one.
printing) until the whole operation from creating a certificate, a self- Solution: Reset the IP address of the printer to the IP address used during
signed certification and a CSR of a certificate of a certifying authority, creation of a CSR, and then install a certificate.
to installing a certificate is completed (completion of creation of a self-

Note! Do not change any printer setting while a creation process of a certificate of
signed certification and a CSR, and completion of installation of a a certifying authority is in progress (during a period from creation of a CSR
certificate). to installation of a certificate). If any printer setting is changed, the issued
certificate becomes invalid necessitating resetting from the beginning. If printer
setting is changed after a certificate is obtained, Security warning is displayed
on the Web browser.
If the IP address of the printer is changed, the certificate becomes invalid. (Pay
certificates of certifying authorities may require some charge for reissuance.
For details, contact certifying authorities.)
44346001TH Rev.1 194 /

7. TROUBLESHOOTING
7.5.4.4.2 The network card has been initialized. 2. On the General tab of the displayed Certificate information window, press the Install
Certificate… button.
If the network card is initialized (the factory default) while a creation process of a certificate
of a certifying authority is in progress (during a period from creation of a CSR to installation
of a certificate), the setting information of the certificate is deleted. The deleted information
cannot be recovered by any means. (Even when the same information as before is entered,
the same certificate cannot be created.)
Solution: Repeat all the steps from the beginning. (A certificate of which
issuance has been applied is already invalid.)
7.5.4.4.3 A CSR has been deleted.

If a CSR is deleted (if a certificate is deleted) while a creation process of a certificate of a
certifying authority is in progress (during a period from creation of a CSR to installation of a
certificate), the setting information of the certificate is deleted. The deleted information cannot
be recovered by any means. (Even when the same information as before is entered, the
same certificate cannot be created.)
3. After the Certificate Import Wizard appears, install a certificate by following the on-
Solution: Repeat all the steps from the beginning. (A certificate of which
screen procedure. Select “Automatically select the certificate store based on the
issuance has been applied is already invalid.)
types of certificate,” so that the certificate will be installed automatically.
7.5.4.4.4 Install an intermediate Certificate.

Some certifying authorities perform installation of an SSL server certificate (a printer
certificate) and an intermediate certificate in printers.
However, since a printer of this model supports installation of only one certificate, an
intermediate certificate cannot be installed in the printer. Be sure to install an SSL server
certificate in the printer.
To install an intermediate certificate, install the intermediate certificate not in the printer, but in
a client PC (browser).
For the steps of installing an intermediate certificate in a client PC (browser), see the
followings.
Installing an intermediate certificate (or CA certificate) in a client PC (browser)

[Steps]
1. Double-click an intermediate certificate (or CA certificate) issued by a certifying

authority, on a client PC to view them.
E.g.: A C o m o d o in t e r m e d i a t e c e r t i f i c a t e i s in t h e t ex t (PEM ) fo r m a t :
ComodoJapanCA.Crt or binary format: ComodoJapanCA.cer, and either format
is acceptable to open. (The same result can be obtained.)
Open either ComodoJapanCA.crt or ComodoJapanCA.cer.
44346001TH Rev.1 195 /

7. TROUBLESHOOTING
7.5.4.5 Other questions (C330dn/C530dn only) 7.5.4.5.6 The error message “The security certificate was issued
Other possible questions are described below. by a company you have not chosen to trust. View the
certificate to determine whether you want to trust the
7.5.4.5.1 Time required for creation of a certificate certifying authority” is displayed.
It takes several tens of seconds to create a certificate. When this error message appears, it means that the certificate installed in the printer is
self-signed certificate. Other possibilities are that the certificated installed in the printer is a
certificated of a certifying authority, and also either a CA certificate of the certifying authority
7.5.4.5.2 Communication time when the encryption function is or an intermediate certificate has not been installed in the client PC.
enabled If the certificate is a self-signed certificate, the error message (security warning) doesn’t
appear after the self-signed certificate of the printer is installed in the client PC.
When the encryption function is being used, communication time takes longer than usual.
If the installed in the printer is a certificate of a certifying authority, the error message (security
warning) doesn’t appear after the CA certificate or the intermediate certificate of the certifying
7.5.4.5.3 Can encrypted printing be performed without IPP? authority is installed in the client PC.
Answer: Encrypted printing is not available without IPP. Solution: Install such certificates in the client PC (browser).
Encryption can be performed only in IPP printing.
[Steps]
7.5.4.5.4 What will happen if SSL/TLS is set to OFF after a 1. Click the View Certificate button on the error (security warning) screen.
certificate is created (or installed)?
Answer: A certificate will be remained saved as it is.
If SSL/TLS is set to ON again, the certificate becomes available.
7.5.4.5.5 How to change the port number

nswer: The port number for SSL/TLS communication is fixed to 443.
It cannot be changed.
44346001TH Rev.1 196 /

7. TROUBLESHOOTING
2. On the General tab of the displayed Certificate information window, press the Install 3. After the Certificate Import Wizard appears, install a certificate by following the on-
Certificate… button. screen procedure. Select “Automatically select the certificate store based on the
types of certificate,” so that the certificate will be installed automatically.
7.5.4.5.7 The error message “Name of security certificate is invalid

or does not match the site name” is displayed.
It means that the printer IP address is different from the IP address that is described on a
certificate or from the IP address used when the certificate was created.
Solution: Change the printer IP address back to the IP address used when a
self-signed certificate was created or to the IP address used when a
CSR was created.
44346001TH Rev.1 197 /

7. TROUBLESHOOTING
7.5.4.6 Restrictions when using Internet Explore 7 (C330dn/ Solution: The Web page is displayed by clicking “Continue browsing this site (not
recommended)” on the warning screen.
C530dn only) It doesn’t affect the Web page functions, and the Web page can be
used for browsing or changing printer settings with no problems.
Several restrictions are imposed when Internet Explore 7 is used. This is because security
restrictions of IE7 have become more severe then ever.
7.5.4.6.1 Warning indication when SSL is enabled for self-signed

certificates
If SSL is enabled for self-signed certificates, the window shown below appears in an attempt
to access the Web page, and the Web page will not be displayed.
Web page displayed after “Continue browsing this site (not recommended)” is clicked
Web display when SSL is enabled for self-signed certificates
44346001TH Rev.1 198 /

7. TROUBLESHOOTING
7.6 Fuse check

If any of the following errors occurs, check relevant fuses on the CU control board, the PU
control board and the high-voltage power supply board.
C530/C330 Fuse Errors
Fuse Name Error Description Insert Point Resistance
F2 Service call 128 Front fan, hopping motor,

Error 08 registration clutch, hopping clutch,
MPT clutch, Duplex clutch
F4 Service call 122 Rear fan, hopping motor,

registration clutch, hipping clutch,
MPT clutch, Duplex clutch
F6 Cover open High-voltage board, ID fan, belt

CU/PU board motor
(CLP-2/-1
board) F3 • Service call 121 PU 5V
1 or
• The operator panel
less
backlight blackout
F5 No display on the CU/PU 3.3V

operator panel
F501 • Service call 131 to LED head 5V

134
• Blank page printing
High-voltage F501 Service call 121 High-voltage board 24V

board (ORZ
board)
44346001TH Rev.1 199 /

8. CONNECTION DIAGRAMS
8.1 Resistance value checking ..........................................................201
8.2 Layout of parts . ...........................................................................204
8.3 Firmware revision numbers .........................................................218
8.1 Resistance value checking
Unit Circuit diagram and composition Part drawing Resistance value
M

Between pins 1 and 2: 3.4
Transport belt motor
3
ID motor Both ends of IP2: 1 or less
IP
44346001TH Rev.1 201 /

Fuser motor Both ends of IP1: 1 or less
IP1
M

Feed motor
3
M
2nd feed motor
44346001TH Rev.1 202 /

Upper roller heater #1

2 Between pins 1 and 2: Several ohms to several tens of ohms
Between pins 3 and 4: Several ohms to several tens of ohms
Upper roller heater #2
Between pins A1 and A2: Approx. 590 k to 5338 k (0 to 93°C)
3
Between pins B1 and B2: Approx. 104.5 k to 806.5 k (0 to 43°C)
Thermostat
1 Between pins A3 and A4: Approx. 104.5 k to 806.5 k (0 to 43°C)
Between pins B3 and B4: Open
4 A5 blank NC
Upper thermistor
A1
A2
Fuser unit
Lower thermistor
B1
B2
Frame thermistor
A3
B1 2 3 4 3 4
A4
B3
A5 4 3 2 1 2 1
B4
Fuse
44346001TH Rev.1 203 /

8.2 Layout of parts

(1) Print engine controller PCB (PU PCB)
C530
Component side
QPE DTNR
C52
C65
C42
INTH DUPR DNS YHEAD MHEAD CHEAD KHEAD
R257
R258
R259
R260
1
C97
C93
C94
R245
R246
R247
R248
R249
R250
R251
R252
1 2 1 6 1 10
4 1
R233
R232
R235
R236
RM118
C104
C86
C67
C105 C106
R262
D11
D10
C103
CP6
R220
R221
12
R210 R254
C96 C97 C98
Q25
R253
R227 R222 R237

C95
Q24
R232
R213
R214
R215
C85
R255
R256
R242
R243
R244
R218
R219
C88 C89 C90 C91
IC21
R212
R211
C73
C84
C82
C83
R224
R225
R226
R227
R228
R229
R230
R231
1
TEST27 SNSLD
R209
R204
R205
R206
R217
R216
C74
C102
C71
TEST25
C75
C76
C77
C78
C79
C80
C81
R223
C70
R208
R201
SNSN
SNSCK
TEST24 TEST28 C99 C100 C101
R198 IC19 TEST26
RGSNS
TEST23
TEST21 1
TEST22 34
Q23
Q22
TEST20 20 10
R202
IC20
IC18
TEST1 R203 AP AP RM14 RM15 RM16 RM17
TEST19 R200
C107
R185
R186
R187
R188
R189
R190
C68 TEST18 R199
1
7
RM119
R197
IC17
Q21 R195
R164
R165
R166
HOP
R194
R173 R167 C67
C66 40 R167 R170
R172
4
R175
R176
R174
R163 25 40 25 R169 R171 R162
R65
R67
R66
R36 R168 R161
1
R158 R159 R160 BF1
1
4
AA D9
HPSNS
CD1 IC16 CD2

1
R152
USB1
R154 R153
IC15 FLCS1 R148 R149 R150
R146 R142 D8
6
2
3
Q19 CP4 R140 R142 R143 R145
LED2
Q20
D7
R139 R141 K TEST17 R144

R135 OSC2
DCID
R136 R138
IC13
R132 R130 R137

R129 R132
D6
R131
Q18
RM13
2 1
TEST18
MPC
Q17 R124 R125 R261 R127

C110 R126 A A
R116
R123 R113 RM12 CP10 R120 R121

1 24 1 24
9
R117
R114 R115 20 10 R279
IC11
R100 R102 R104 C64 34 1 R119 R122

R103
RM11 TEST7
R99 R101 R105 R86
Q15
C41
Q16
1
R91
IC10
C63
MFAN
R93
R80
R82
R83
2 1
R77
R79
R78
R76
C62
FET5
R74
FET4
FET6
R108
R109
R107
R110
REC
R112
R111
F6 R88
R90
3
R94
R95
R96
R97
R98
R265
R277
R278
RM9
RM10
R71 R72 R73 RM7 R263
R276
R41
R44
RM5
RM6
R68 R69 R70 TEST13 TEST14 TEST15
TEST8 TEST10 TEST12
CP7
R62
2 1
2 1
TEST4 TEST9 TEST11

HOC
L4
FET1
FET2
FET3
R63
R67
IDC
IC9
C57C58
R61
OSC1
C116
F5
CP2
C56 IC4 IC5 C59

CP8 C51
R58
D4
DUC
C45
2 1
F4
12
R56
8
C53
7
C54
1
R54 Q26
C111
R59
C49
C50
C40
L3
IC6
C46
IC3
R46 R47 FUSER
C39
R42 R43 DVHEAT BELT EXIT CP9 C43 C44

2ND
R39
R40
1 4 1 5 2 8 R38 C36 C37
Q13 Q14
R375
R35
LAN
RM4
F3 7 C32
C20 R34
C38
C109
R33
1 8 C30 RM2
R32
C20
C27
R27
RM3
IC2
C31 RM3
C113
D13 D3 R28 L2
C114
R18 C25
R26
C18
C19
R16 R24 R25 R23

C17
R17
C28
8
R29
C16
C24
BF3
R19
R30
R7 R15
R31
BF2
F2
C22
C33
L1
R21
IC1
CP1 Q1 Q2 Q3 D2 Q8 Q9 Q10 Q11 Q12 R22

F1 C14 C15
R13
R14
R1
R3
R2
2
C5
R6 R5 C7
1
C2 144
R10
38 40
C11
R11
Q6 Q7 2
9
R8
R9
R12
Q4 Q5 D1
C8
C9
1 1 R4
C3 1 37 39 143
1 3 C4
1 16 1 2 1 4 1 3 R275
C1
POWER FAN SHS IL SP DIMM
24 DHV 16 SSNS
44346001TH Rev.1 204 /

14
C728
C713
C705
R567
R566
C710
R580 IC513 C704
44346001TH Rev.1
R537
R532
R540
R536
C551 R783 R784 F501
C549
R725
R702
R680
C720
Q512
C709
R579 IC512
C556
R624 C633
R724
C529 R781
R723
R679
R700
R660
4
C528 R782
9
C729
C550
R565 C527
C711 C526
IC505
R564 C615
IC501 IC502 C733 C614
R802
IC510 IC509
Q514
R678
R722
R677
R699
R588 R732
R587 R732 R676 R698
R719
R675
R720
R659
R696
RM501
R712
R623
R622
R597
R601
R598
R599
R600
R785
C597
C593
1 7 R609 C594
C595
C59610
R718
R673
C516 R674 R695
C515 C620 R693
R776
C570
R715
R716
R531 R775
R771
R758
R792
R692
R717
R530 C534 R774
R560 RM626
C613
C533
R765 R773
R764
C544
C532 R763 R772
C514
C612
R714
R670
R691
R669
C513
R529 RM625
R668 R690 R752
R711
R712
R657
R667
R688
R762
R761
R751
R760
R619
R618
RM516 RM623
R732
R709 R731
R646
R664
R527 R708
R710
R687
R665
R526 R666 R707
RM511
R616
RM518 RM622
R656 C631
R633
R655 C630
R578 C655 R706
R577 R795 R686
C571
R705
R617 C646
C512 R685
RM505 R684
C511 C531 RM510
C548
R683
R608
C530
C606
C685
R547 RM509
C714 R640
C529
C528 C547 RM504 C684 C732 R644
R639
C538 R704 C629C645 C654

RM508 C644 C653
C543
R636
C527 RM503 BF504 BF507

RM507 R730 R749 C605C611
RM502 C698 R748 C604 C628
C544 R596 R729 R747
C592
RM506 C689 R728 R746 C603 C643 C652

C602
C619
C618
R586 R595 R727 R745 C669

C610
R585 R594 R726 C601

C691
C697 R744 R603 C642 C668 C681

R564 C696 R743 C667 C680
R583 C695 R742 C591 C617 C626 C641
R741 C651 C679
C683
R593 C694 C624 C640 C650C666

C627 C625
C590 BF506
BF508
R591 C623 C639 C665

C622 C686
18
TEST504
TEST505
TEST503
TEST502 C638 C663 C664
C521
C523
C520
C600
C599 C609 C637C649 C662 C665
19
C678
R642
R643
C598 C608 C618 BF503 BF505

C682
TEST521
C621
C634
TEST517
11 12 4
R615
C661
C636 C648 C677 C688

C520 C555 TEST529 R614 C607
C589C588
C635 C647 C660C676

5
L501
TEST528
RM517
TEST516
C519
TEST527
TEST520 R799
C523 TEST526
C501 R569 TEST525
RM515
13
TEST519
C702
R756
C554
TEST518
R532
21
R786 C687 TEST524

TEST507
TEST508
R533
TEST506
C731 TEST523 R771

IC508
25
C524 TEST522
Soldering side
C587
C542
C536
R543
R562
R558
C553
C506 IC503 R559 R770

26 31
C701
RM514
RM521
R563
D509
TEST501 TEST509 TEST512
TEST515
TEST510 TEST513
TEST511 TEST514
C586
R769
C659
R546
32 40
C700
R758 C700
R524
R525
IC504 R768
RM513
C567
R505
41
D508 R801
34 35 43
R767
D503
IC507
C563
BF501
R756 R755
C585
RM512
OSC501
44
C716 C541 R561

C699
R557
C552
C517
49
R539
R798 C545
C716 C540
C581
C582
R535
R766
D510 R555 R631

RM520
C574
C566
C535
R554 R630
D501
R542
C657
C658
D519
R519
R536
R523R520
D511
R628 R635 D509
R503
D502 C509 C693

R518
C508
R517 C692
R501
R652
R502 D508
R553
D517
R516 R552
C562 R651
C561
FET501
C539 C560
R551
D507 D506
R541 C559
D516
R515 R550 C558

R508
C505
R590
R507 R589
R607
R613
C573
C572
D513
R649
C690
R612
C504
D505 D504
R574
R549 R548
R506 R573
R572 C575 R605 R611
C656
C675
C557 R779
C662
C648
D515
C580
R514
R571 R583 R610
R513 R570
IC506
R641
C647
R778
R777
R582
D503
R512
R511
RM519 R753
R510
R509
D502 D518 C776

R604 R620
C727
R733
C502
C721
D507 D506 D505
R793
205 /
C330
Component side
QPE DTNR
C52
C65
C42
INTH DUPR DNS YHEAD MHEAD CHEAD KHEAD
R257
R258
R259
R260
1
C97
C93
C94
R245
R246
R247
R248
R249
R250
R251
R252
1 2 1 6 1 10
4 1
R233
R232
R235
R236
RM118
C104
C86
C67
C105 C106
R262
D11
D10
C103
CP6
R220
R221
12
R210 R254
C96 C97 C98
Q25
R253
R227 R222 R237

C95
Q24
R232
R213
R214
R215
C85
R255
R256
R242
R243
R244
R218
R219
C88 C89 C90 C91
IC21
R212
R211
C73
C84
C82
C83
R224
R225
R226
R227
R228
R229
R230
R231
1
TEST27 SNSLD
R209
R204
R205
R206
R217
R216
C74
C102
C71
TEST25
C75
C76
C77
C78
C79
C80
C81
R223
C70
R208
R201
SNSN
SNSCK
TEST24 TEST28 C99 C100 C101
R198 IC19 TEST26
RGSNS
TEST23
TEST22 TEST21 34 1
Q23
Q22
TEST20 20 10
R202
IC20
IC18
TEST1
R203 AP AP RM14 RM15 RM16 RM17
R200
TEST19
C107
R185
R186
R187
R188
R189
R190
C68 R199
1
TEST18
7
RM119
R197
IC17
Q21 R195
R164
R165
R166
HOP
R194
R173 R167 C67
C66 40 R167 R170
R172
4
R175
R176
R174
R163 25 40 25 R169 R171 R162
R65
R67
R66
R36 R168 R161
1
R158 R159 R160 BF1
1
4
AA D9
HPSNS
CD1 IC16 CD2

1
R152
USB1
R154 R153
IC15 FLCS1 R148 R149 R150
R146 R142 D8
6
2
3
Q19 CP4 R140 R142 R143 R145
LED2
Q20
D7
R139 R141 K TEST17 R144

R135 OSC2
DCID
R136 R138
IC13
R132 R130 R137

R129 R132
D6
R131
Q18
RM13
2 1
TEST18
MPC
Q17 R124 R125 R261 R127

C110 R126 A A
R116
R123 R113 RM12 CP10 R120 R121
1 24 1 24
9
R117
R114 R115 20 10 R279
IC11
R100 R102 R104 C64 34 1 R119 R122

R103
RM11 TEST7
R99 R101 R105 Q15 R86
C41
Q16
1
IC10
C63
MFAN
R93
R80
R82
R83
2 1
R77
R79
R78
R76
C62
FET5
R74
FET4
FET6
R108
R109
R107
R110
REC
R112
R111
F6
R89
R88
R90
3
R94
R95
R96
R97
R98
R265
R277
R278
RM9
RM10
R71 R72 R73 RM7 R263
R276
R41
R44
RM5
RM6
R68 R69 R70 TEST13 TEST14 TEST15
TEST8 TEST10 TEST12
CP7
R62
2 1
2 1
TEST4 TEST9 TEST11

HOC
L4
FET1
FET2
FET3
R63
R67
IDC
IC9
C57C58
R61
OSC1
C116
F5
CP2
IC4 IC5
R28
C56 C59
CP8 C51
R58
D4
DUC
C45
2 1
F4
12
R56
8
C53
7
C54
1
R54 Q26
C111
R59
C49
C50
C40
L3
R53
IC6
C46
IC3
R46 R47 FUSER R52
C39
R42 R43 DVHEAT BELT EXIT CP9 R45 C43 C44

2ND
R39
R40
1 4 1 5 2 8 R38 C36 C37
Q13 Q14
R375
R35
LAN
RM4
F3 7 C32
C20 R34
C38
C109
R33
1 8 RM2
R32
C20
C27
R27
RM3
IC2
C31 RM3
C113
D13 D3 L2
C114
R18 C25
R26
C18
C19
R16 R24 R25 R23
C28
C17
R17
8
C16
C24
BF3
R19
R30
R7 R15
R31
BF2
F2
C22
L1
R21
IC1
CP1 Q1 Q2 Q3 D2 Q8 Q9 Q10 Q11 Q12 R22
C15
R1
R3
R2
2
C5
R6 R5 C7
1
C2 144
R10
38 40
C11
R11
Q6 Q7 2
9
R8
R9
R12
Q4 Q5 D1
C8
C9
1 1 R4
C3 1 37 39 143
1 3 C4
1 16 1 2 1 4 1 3 R275
C1
POWER FAN SHS IL SP DIMM
24 DHV 16 SSNS
44346001TH Rev.1 206 /

14
C728
C713
C705
R567
R566
C710
IC513 C704
R537
R532
R540
R536
C551 R783 R784 F501
44346001TH Rev.1
C549
R725
R702
R680
C720
C709
IC512
C556
R624 C633
R724
R723
R679
R700
R660
4
R781 R782
9
C729
C550
R565 R780
C711
IC505
R564
1
C615
IC501 IC502 C733 C614
R802
IC510 IC509
R678
R722
R677
R699
R588 R732
R587 R732 R676 R698
R719
R675
R720
R659
R696
RM501
R712
R623
R622
R597
R601
R598
R599
R600
R785
C597
C593
7 R609 C595
C594
R629
C59610
R718
R673
C516 R674 R695
C515 C620 R693
R776
C570
R715
R716
R531
R771
R775
R758
R792
R692
R717
R530 C534 R774
R560 RM626
C613
C533
R765 R773
R764
C544
C532 R763 R772
C514
C612
R714
R670
R691
R669
C513
R529 RM625
R668 R690 R752
R711
R712
R657
R667
R688
R762
R761
R751
R760
R619
R618
RM516 RM623
R732
R709 R731
R646
R664
R527 R708
R710
R687
R665
R666
R526 R707
RM511
R616
RM518 RM622
R656 C631
R633
R655 C630
R578 C655 R706 R640
R577 R795 R686 R644
C571
R705
R617 C646
R685
R639
C512 R684 C629C645 C654

C511 C531 RM505 RM510 C644 C653
C548
R683
R636
BF504 BF507
R608
C530
C606
C685
R547 RM509 C605C611

C714 C604 C628
C529
C592
C528 C547 RM504 C684 C732 C603 C643 C652

C538 R704 C602
C619
C618
RM508 C669
C610
C527 C543 C601 C642

RM503 R603 C668 C681
RM507 R730 R749 C667 C680
C698 R748 C591 C617 C626 C641
C544 RM502 R596 R729 R747 C651 C679
C683
RM506 C689 R728 R746 C624 C640 C650C666

C627 C625
R586 R595 R727 R745 C590 BF506

BF508
R585 R594 R726 C623 C639 C665

C691
R564 C697 R744 C638 C663 C664

C696 R743 C600
R583 R742 C599 C609 C637C649 C662 C665
C695
R593 C694 R741 C598 C608 C618 BF503 BF505 C678
C682
R615
C661
C636 C648 C677 C688

R591 R614 C607
C589C588
C622 C686 C635 C647 C660C676

18
TEST504
TEST505
TEST503
TEST502
C521
C523
C520
R546
R545
19
R544
R642
R643
TEST521
C621
C634
TEST517
11 12 4
C520 C555 TEST529

5
TEST528
RM517
TEST516
TEST527
TEST520 R799
R790 C523 TEST526

R569 TEST525
RM515
13
TEST519
C702
R756
C554
TEST518
21
C687 TEST524
TEST507
TEST508
TEST506
C731 TEST523 R771

26
IC508
25
C524 TEST522
C587
C542
C536
R543
R562
R558
C553
R559 R770
Soldering side
31
C701
RM514
RM521
R563
TEST501 TEST509 TEST512
TEST515
TEST510 TEST513
TEST511 TEST514
C586
R769
C659
R546
32 40
C700
R758 C700
IC504 R768
RM513
C567
R505
41
D508 R801
34 35 43
R767
D503
IC507
C563
BF501
R756 R755
C585
RM512
OSC501
44
C716 C541 R561

C552
R557
C699
C517
49
R539
R798 C716 C545

C540
C581
C582
R535
R766
D510 R555 R631

RM520
C574
C566
C535
R554 R630
D501 R542
C657
C658
D519
R519
R536
R523R520
D511
R628 R635 D509
R503
D502 C509 C693

R518
C508
R517 C692
R501
R652
R502 D508
R553
D517
R516 R552
C562 R651
C561
FET501
C539 C560
R551
D507 D506
R541 C559
D516
R515 R550 C558

R508
C505
R590
R507 R589
R607
R613
C573
C572
D513
R649
C690
R612
C504
D505 D504
R574
R549 R548
R506 R573
R572 C575 R605 R611
C656
C675
C557 R779
C662
C648
D515
C580
R514
R571 R583 R610
R513 R570
IC506
R641
C647
R778
R777
R582
D503
R512
R511
RM519 R753
R510
R509
D502 D518 C776

R604 R620
C727
R661
R733
C502
C721
D507 D506 D505
R793
207 /
44346001TH Rev.1 208 /

44346001TH Rev.1 209 /

44346001TH Rev.1 210 /

44346001TH Rev.1 211 /

(2) Second tray control PCB
Component side Soldering side
MAIN1
D510
13 FET502
1
J11
FET501
J8 J20
R578
J9
6
R542
14 1 R541
CP2
J524
C535 R544
SNS03
R580 R579
C534 C533
MAIN2 R543
IC502
R577
J523
R569
1
J24
J3 J516 R501
R575
6
J522 R572
J26 R559
R516 R519
R517
J521 R571
J2 C532
J519
R574 R576
SNS12
J520
J17
R573
R568
J4 J12 R511
R558
J13 J503 33 32
J21
R506
1
Q502
R557
OSC
R534
J18 C519 R556 R567
48 17
5 TR502 C518 R555
CPU
C517 R554 49 16
C516 R553 R566
PSZ
J25
R552 C508
J514
C506
J1
J19
64 1 C505 C514
C504 J513
R527
1
IC503
J505
R510
R509
R565 R564
C509
J504
C522
R551
R533
R532 J512
J6 R524
R502
R549
R508
IC501
J7
R522
J10
J28 R521
J509
J518
R504
D503 R507
C503 C515
J5 R518 D507
J506 J511
D502
R548
J32
D505 D506
J31
D2 R547
C1
R562
D504 R526
C523
J510
R520
J502
J33
R514 R515 R546

R545
R505
C2
J34 D509 C520

J507
R560
J29
J30
J35 F501
D508
J27
CP1
J15 C502
J16
R530
1 4 1
1 3
MOTOR CL2 CL1
44346001TH Rev.1 212 /

(3) Control panel PCB C330
C530
LED4 LED3
1
CN3
CN3
11 1 11 1
12 2 12 2
CN1 CN1
SW1 1
SW3
SW1
SW2
SW3
SW4
SW2
2
1
2
LED2
LED2
CN2
CN2
12
11
12
11
LED1
LED1
SW6
SW6
SW7
SW7
SW5
SW5
FG501
FG501
R508
R508 R776 R776
Q505 R529
R777 R777
R795 R795
R796 R796
R762 R762
R532
R507 R520 R507 R520

R502 R502 R518 R515
C504 R501R820 R531 C504 R501R820 R555R730 Q502
R555R730 R516 R517
C503R736R705 R516 R802 C503R736R705 R811 R806 R755 Q501
R802
R811 R806 R755
R819 R818 R753 R819 R818 R805 R753
R810 R805 R810 R552 R726
R552 R754 R726 R817 R813 R804 R754
R817 R813
R809R723
R804 C510 R809R723 C510
C502 C513
C502
R710 R757
C513 R710 R757 C513
R816 R815 C513 R816 R815 R551
R808 R766 R551 R708 R808 R766 R801
IC501
R708 R801 C501 R751
IC501
C501 R751 R807R738R744

R505 R814
R807R738R744 R749 R505 R814 R749
R812 R728R737 R803 C511 R525 R504
R812 R728R737 R803 C511 R525
R504
R554 R514R714 R526 Q504 R554 R514R714 R526
R510 R702 R510 R556 R713 R750 R524 R763
R702 R556 R713 R750R524 R763 R509
R509 Q503 R701 R742 R519 R523
R701 R742 R519R523 R527 R718
R718 R503 R706 R513 R522
R503 R706 R513 R522 R528 R553 R521
R553 R521 R506 C506
R506 C506 R721
R721 C505 C507
C505 C507 R704 R720 R734
R704 R720 R734 R719 R727R733R512
R719 R727R733R512 C508R741 R739R740R733R511
Q506Q507R533C508R741 R739R740R733R511
44346001TH Rev.1 213 /

(4) Toner sensor PCB (5) Waste toner sensor PCB
C A
E K
LED1
3 1
SNS
R518
CN4 R517
R938
R532
R940
LED2
YTPR
R516
C
R515
R941
(6) Color adjustment sensor PCB
LED3
R937
R514
1
R513
JP10
R951
R935
SSNS
R936 R931
C A
16
R934 R930 E K
R549
C514
R950
R925 R926 R928
R929 SNS
R924 R550 R927 R539
E
M TPR
LED4
1 CN1 5
R512
C
R511
JP6 R530
R949 R529
R948
JP7
R918 IC501
R923
LED5 R922
R510
R921
R509
R919
C510 R547
R920
JP9 JP5
R931
R917
Q503
R551 R916
Q504 R947
R552 R915
R538
E
Q505
R537
CTPR
R536
R508 R535 R946
C
LED6 K
R914 R534
JP1 R507
C R913 C509
R912
E
SNS2
A
R910 R911
R909 C505
R528 R542
LED7 R506
R505
R908
IC502 R541
R942 R907
R540
R906
JP3 R905
R504
R503
R904
R903
E
KTPR
R502
C
LED8
R501
JP2
IDFUSE C501
IDFUSE
R957
(-)
R953
R955 R952
C502
FUCUT
(+)
R944
Q502 R943
FUCUT_PWR R902 R548

R524 R527
DK R523 R526
R901 D501
R956
R522
R521
R520 Q501
R954
TH501 R945
SNS1
GK R533
CSNS R525 FG
1 3
44346001TH Rev.1 214 /

(7) High-voltage power supply PCB
JP105 JP106 JP107
JP104
CH-Y CH-M CH-C CH-K 6 T7 4
C9 Q8
DB-Y SB-Y DB-M SB-M DB-C SB-C DB-K SB-K
C10 C11 C12 C13 C14 C15
C16
C17
D23
D24
C8
JP103 5
C23
C20
JP100
C24
C18
C19
C17
C22
C21
JP102
D20
D22
D18
D19
D21
D17
D16
D15
JP101 D14
D13 1
C4
C2
C3
C1
C12
C8
C7
C10
C6
C5
C11
C16
C15
C13
C14
C9
JP94 JP95 JP97 JP98 JP99

JP96 C7
JP76
JP92
JP77
6 T6
D10
JP93 D12 4 Q7
JP84
JP75
JP78
JP89
JP87 D11 C5
D7
JP63
JP88 D9 JP90
D6
C4
JP83
JP67
JP82 JP91
D4
D5
D8
JP79
JP85
JP71
JP68
JP64
C3
JP80
JP81
JP66
JP73
JP27
JP86
JP74
JP69
JP70
5 1
JP61
JP56
JP59
JP72
JP60
JP57
Q3 Q4 Q5 D3 6 T5 4
JP65
Q6
JP62
CP4
Q2
C1
1 5 1 5 1 5 1 5
JP51
JP58
JP53
CP5
D1
JP4
JP41
JP47
CP1 D2
JP55
JP54 5 1
Q1 6 7 6 JP48 6 7 6 7
7
JP39 JP40 JP46
JP35
JP50
JP38 JP43 CP2
JP45
JP49
JP29 JP28
JP27
JP14
JP109
JP23
JP24
JP25
JP21
JP17
JP20
JP34
JP19
JP30
JP22
JP18
JP26
24
JP108
JP12
JP36
2
JP16
JP31
JP37
JP13
JP32
T4 T3 1 T2 T1 JP11
JP44
JP1
JP3
JP8
JP6 JP7 JP10
JP15
JP9
JP52
JP33
DHV1
JP5
44346001TH Rev.1 215 /

(8) Low-voltage power supply PCB (9) ID unit
ID unit (for consumables) Contact point
Fuse
Toner-low sensor PCB (PRZ PCB)
CN1
CN
ID unit
Contact point
CN3
44346001TH Rev.1 216 /

(10) Transfer belt unit
Transfer belt unit (for consumables) Contact point
Fuse
Relay PCB
Contact point
Transfer belt unit
Fuse
44346001TH Rev.1 217 /

8.3 Firmware revision numbers
8.3.1 ROM control numbers

C530/C330 C510/C310
ROM-FD ROM-FD Firmware ROM- CU NIC Number of white

Date of issue Notes PU F/W Web
revision no. drawing no. revision no. FD F/W F/W dots marked on Date of
CU FW:A0.50
revision Page Notes
CheckSum:
revision revision revision FLASH MEMORY issue
01 44552901FY01 NICFW:00.06(00.11) 2010-02-01
no. Version
9AA3C562
no. no. no. ID
PU FW:00.03.30
CU FW:A1.01 CheckSum:
CheckSum: 01 B0.40 00.00.30 00.06 00.09 2010-01-25
02 44552901FY01 NICFW:01.02(01.00) 2010-03-04 4EC688C8
9A8AE5B8
PU FW:00.03.32 01
CU FW:A1.02
CheckSum:
03 44552901FY01 NICFW:01.02(01.00) 2010-03-16 CheckSum:
E42B3DEB 02 B1.01 00.00.32 01.00 01.00 2010-03-04
PU FW:00.03.34 4E9E1A9B
CU FW:A1.01 02
CheckSum:
04 44552901FY01 NICFW:01.02(01.00) 2010-03-25
F249698E
PU FW:00.03.35 CheckSum:
03 B1.02 00.00.34 01.00 01.00 2010-03-16
4E99C739
03
CheckSum:
04 B1.02 00.00.35 01.00 01.00 2010-03-25
4E99FABB
04
44346001TH Rev.1 218 /

8.3.2 Checking and indication of the revision number 8.3.3 Stamp of maintenance board indication
(1) Print out MenuMap and check to make sure that the firmware revision number has A designated article number is stamped in the area for maintenance board indication on the
been updated. CU board in accordance with the table below.
(2) According to the revision number of the downloaded firmware, fill in the box(s) of an C530/C330
ROM label attached to the position shown in the picture below.
Position of the revision number label
Designated
stamping
location
Details of the revision number label
PCB number seal number Board CLP(YU) Use

8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
44424001 01 CLP-2(44601502) C530 for ODA

Sample 1 Revision 1
44424002 02 CLP-2(44601502) C530 for OEL
1 2 3 4 5 44424003 03 CLP-2(44601502) C530 for AOS
44424004 04 CLP-2(44601502) C530 for JPN
44424005 05 CLP-2(44601502) ES5430(OEL)
Sample 2 Revision 4
6 7
1 2 3 4 5
4 5
2 3
1
44424011 11 CLP-1(44601501) C330 for ODA
44424012 12 CLP-1(44601501) C330 for OEL
44424013 13 CLP-1(44601501) C330 for AOS
44346001TH Rev.1 219 /

44346001TH Rev.1 220 / 220

C330 C530 MM Rev1

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Document Revision History

1 2010-06-18 Issue S. Ogashiwa

1. CONFIGURATION...................................................................... 6 4.REPLACEMENT OF PARTS..................................................... 57

1.1 System configuration

Waste toner ID MPT Registration

Color registration PU CU/PU board CU

Figure 1-1-1 System Configuration Diagram (C530/C330)

1.2 Printer configuration

Figure 1-2 shows the configuration of the printers.

1.3 Optional items

(2) Additional memory

(3) SD memory card (C530 only)

C530dn C330dn C530dn C330dn

C530dn C330dn C530dn C330dn

1.5 Interface specifications

1.5.1 USB interface specifications ((2) Cable

(1) Basic specifications

4 GND Signal ground

1.5.1.2 USB interface connector and cable

• Cable side: B-plug (male)

TCP/IP spec. Network layer 1 

ARP, IP, ICMP, IPv6*, IPSec*

IEEE 802.1X*: EAP-TLS, PEAP 2 TXD- FROM PRINTER Transmitting data -

3 RXD+ TO PRINTER Receiving data +

6 RXD- TO PRINTER Receiving data -

2.1 Electrophotographic process mechanism

(4) Development (5) Transfer

(6) Fusing (7) Drum cleaning

Paper transfer direction Paper

(8) Static elimination

Pat Charging roller

(9) Belt cleaning

Belt waste toner box

2.2 Printing process

Second tray unit (option)

(1) Paper fed from 1st Tray (3) Transport belt

Paper feed sensor

Paper feed from Separation roller

(4) Up/down-motions of ID units

ID unit motions during monochrome printing

(5) Ejection unit and paper ejection Eject roller (drive)

Eject roller (drive)

Heat roller (drive)

Heat roller (drive)

Duplex unit clutch

Duplex unit transport roller

Color registration sensor

Outline of color registration correction

Automatic start timing of color registration correction

Left color registration correction pattern

Color registration sensor

Error checking methods and remedies

Remedies for different errors

• CALIBRATION (L or R), DYNAMICRANGE (L or R)

• BELT REFLX ERR

• (Y or M or C) LEFT, (Y or M or C) RIGHT, (Y or M or C) HORIZONTAL

Outline of density correction

Automatic start timing of density correction:

TCP/IP spec. Network layer 1

ARP, IP, ICMP, IPv6, IPSec

EngineMenuMap (3) (3) (*3) − −