Subject to technical modifications and errors © by Putzmeister Concrete Pumps GmbH 2012 All rights reserved Printed in Germany

(1303Sc) BP 2632-15

Pent-up power – incredible stamina

Stationary concrete pumps
 Higher, further, faster …

World record holder that

proves its capabilities all
over again every single day

No matter what you have in mind, our station-

ary concrete pumps are more than equal to
the task. After all, back in 1977 during the
construction of the Frankfurt telecoms tower,
it was a Putzmeister concrete pump that sur-
mounted a height difference of 310 metres -
the first of its world records! As early as the
following year, we outperformed ourselves
during the construction of the Gotthard road
tunnel, when we pumped concrete up a height
difference of 340 metres over the impressive
distance of 600 metres. Then, during con-
struction of the Burj Khalifa, the highest build-
ing in the world, concrete pumps from Putz­
meister were once again involved. The height
difference for pumping operations there was
606 metres, meaning that we set yet another
record in 2008. Why are we telling you all this?
So that you can know that (almost) nothing is
impossible, providing that you want to create
something genuinely remarkable.

2
Good for more than pumping high and pumping far –
these pumps are good for almost anything

The construction of a high-rise building in However, regardless of the task for which
Dubai presents different requirements you wish to employ our pumps – machin-
than work on the Yeywa hydro-electric ery has to withstand everyday working
power station in Myanmar (Burma). conditions. That explains why we only pro-
Construction of a rail link in Tibet at an vide products that are extremely robust,
altitude of 5000 metres is a significantly reliable, user friendly, fuel efficient and
different proposition to work on the have a long life.
Sutong Bridge in China where Putzmeister
pumps had to contend with an extremely Which in turn means that you will quickly
inhomogeneous and coarse-grained establish, as you will continue to establish
material. How much concrete needs to be for many a long year, that your decision in
transported, how far in terms of height, favour of Putzmeister was the right one.
distance or both in such cases? What are Because you are able to work very pro-
the ambient conditions and what is the ductively with our pumps, because they
quality of the concrete? Questions that are very easy to handle, because their
you have to ask yourself prior to every operating costs are very reasonable, and
practical application. because you seldom need to give any
thought to service and maintenance.

3
 Expertise gives you a leading edge –
not all concrete is equally good

Consistent planning for extensive projects

For large projects in which heavy concrete needs to be moved very high or very far, you
need more than the required delivery performance, you also need an appropriate total
solution. Machines, concrete spreaders, accessories and service should all be carefully
matched to achieve a good ratio of productivity to cost-effectiveness.

For process-optimised planning of your delivery tasks, you can rely upon our engineers
to give you professional advice. Not only when you are involved in construction se-
quence planning and set-up at the building site, but well beforehand. For example when
computing the delivery pressure or testing the ‘pumpability’ of the material you will be
using. This makes it possible, where necessary, to have some influence on the concrete
recipe at an early stage in proceedings. Which in turn assures an optimum match be-
tween concrete and pump, and a very efficient delivery processes as an outcome.
Strelasund Bridge,
Germany

The advantages of Innovative processes provide parameters for delivery processes

rheological investigation:
The pumpability of concrete is no longer something that can be extrapolated reliably
from a subjective visual impression of its flow characteristics. Common methods for the
■■  alculation of the expected
C
examination of concrete involving pump tests that closely approximate reality while also
conveying pressure depending on
being elaborate. Then there is the low-cost alternative: rheological investigations using
the delivery volume
the Putzmeister-developed Sliding Pipe Rheometer* – known in short as the ‘Sliper’.
■■ F ewer elaborate pump tests With the sliper you can examine the pumpability of grades of concrete inexpensively in
reduce costs the laboratory or out on location on the construction site.
For the first time ever, and within a very short space of time, this provides a way of deter-
■■  ocumentation and quality as-
D mining the pumping pressure required to deliver the various concrete recipes. This also
surance according to DIN ISO 9001 makes it possible to make a reliable statement about the achievable delivery volumes.
This analysis is based on ingenious programming, and associated consultancy support
is available to you from Putzmeister as an additional service.
* Rheometers are measuring instruments that are used to determine the flow and distortion characteristics of bulk volumes –
in this case concretes and/or grades of thick matter

4
Every country has its own specific concrete

Wherever concrete flows, the material that comes into contact with it becomes worn.
Abrasion and other damage to components such as concrete hoppers with transfer tube,
agitators, pumps and delivery lines are unavoidable. The extent of the wear depends on
the composition of the concrete. Concrete differs significantly from country to country
and even within a country.

The ingenious geometry of Putzmeister concrete pumps was designed for all standard
concretes. Delivery and drive cylinders operate in perfect harmony with one another to
ensure the machine performs outstandingly in combination with all other components.
As a result, our pumps can deliver even the heaviest grades of concrete at output rates of
up to 200 m3/h without requiring the installation of additional equipment. Specific details
such as durable delivery pistons, series standard chrome-plated delivery cylinders and
the S transfer tube system designed by Putzmeister ensure that all machines are able to
withstand long periods of intensive use.

Minimise wear –
maximise service lives

Although unavoidable, wear can be mini-

mised by taking a few effective measures.
Solutions provided by Putzmeister:

■■  hard chrome layer on the deliv-

A
ery cylinders assures long service
life and protects against corrosion

■■  pecial protection of wear-inten-

S
sive areas of the S transfer tube
through chrome plating, deposit weld-
ing or wear-resistant casting inserts

■■  transfer tube manufactured

S
from thick-walled special castings
is designed for problem grades of
wear-intensive concrete

■■  iston wear sleeves enable just

P
the ring to be replaced rather than the
entire component

5
 Above-ground civil engineering –
where stationary can also be very flexible

Working under high pressure

A concrete pump and its accessories are

subjected to a very particular kind of
stress loading when required to pump con-
crete upwards. For example, if required to
pump concrete up to extreme heights the
delivery pressure needs to be correspond-
ingly high. This is needed in part to over-
come the height differences and in part
because the return flow of concrete devel-
ops a counteracting level of energy. This
of course necessitates a correspondingly
high level of motor or engine power.
Moreover, the machine has to be built to
withstand the enormous forces to which it
is subjected in operations such as this.

Opera Tower: time is money

The construction of the ‘OpernTurm’ (or Opera Tower) in the centre of Frankfurt am
Main was carried out at a breathtaking pace. This impressive high-rise project,
including its base plate, involved around 55,000 m3 of concrete being incorporated
in the 170 m tower.

This rapid pace of construction was greatly assisted by a Putzmeister Auto Concrete
Pump, the M 63-5, a stationary high-press concrete pump, the BSA 2109 HD, and
a stationary placing boom, the MX 32-4 mounted on a recently developed tubular
pillar with climbing system.

6
Burj Khalifa: world record
for this gigantic skyscraper

Reliable advances in the construction of

the Burj Dubai (Dubai Tower), which (at
over 828 m) will, on completion, be the
tallest building in the world, were secured
by several powerful BSA 14000 SHP D
super-high-pressure pumps used in con-
junction with MX 28-4 and MX 32-4 sta-
tionary placing booms. 165,000 m3 of
high-strength concrete was successfully
pumped to heights in excess of 606 m
(world record) and then poured.

Another storey can be concreted every

three days – no problem for the potent
BSA 14000 stationary pump and its power­
ful placing booms. These machines are be-
ing successfully used in Dubai, as in many
other high-rise construction sites around
the world.

Thanks to consultancy support from the

engineers in Putzmeister Concrete Project
Division, the optimum solution was also
found here.

Nile Corniche Project: achieving more through work-sharing

In a prime location along the banks of the Nile on One Nile Avenue in Cairo city centre,
construction of a building is currently underway that will eventually reach a height of
136 m. The complex will include a five star St. Regis Hotel as well as exclusive apart-
ments and offices.

The concrete delivery process was planned carefully by Putzmeister engineers and
took into account existing plans for the overall construction process as well as local
factors. Two of the main challenges encountered when laying the delivery line were
the extremely confined inner city location of the construction site and the daily
placement of specific quantities of concrete.
A stationary concrete pump, the BSA 2110 HD, was erected in front of each of the three
high-rise towers. Each of these concrete pumps supplies a MX 36-4 placing boom.

That means the concrete construction work can progress independently on each sec-
tion of the building. Which in turn means that potential delivery problems at one of
the concrete unloading points would not have an effect on the progress of the other
sections of the building.
7
 Underground civil engineering –
far-reaching challenge,
maximum delivery performance levels

Adaptability for
tunnel construction

One of the difficulties of tunnel construc-

tion is the task of incorporating concrete
in the cladding or ‘shuttering’ in tunnel
walls. This is where Stationary Concrete
Pumps from Putzmeister come into their
own used in conjunction with rail-guided,
hydraulic shuttering placement equip-
ment. This presupposes that these units
can be integrated seamlessly within the
tunnel diameter, and also calls for flexible
tube shears that can cut concreting sec-
tions into lengths of up to 12 metres
without the need to open up the line or
to relocate the placing equipment.

This wet spray concreting process is a

very cost-effective technology in modern
tunnel construction. In particular the fast-
acting S transfer tube technology enables
concrete to be sprayed very uniformly and
smoothly by Putzmeister pumps.

Öresund: connecting countries with concrete segments

In a technological tour de force, the Drogdentunnel, also known as the Öresundtunnel,

was constructed between Denmark and Sweden. One of the more unusual features of this
innovative construction project was that the majority of this tunnel, with an overall length
of 4050 metres, a section measuring about 3510 metres, takes the form of a submerged
concrete tube. This project constituted a very special challenge for the concrete delivery
process. Putzmeister not only supplied the auto concrete pumps, the stationary concrete
pumps, the placing boom and the delivery lines, it also provided the resources needed to
build the concreting system and the site supervision throughout the construction phase.

For the Drogdentunnel, in close collaboration with a construction company renowned for
tunnel shuttering work, gigantic prefabricated tunnel segments were produced. To enable
this to be accomplished, six BSA 2109 D machines were installed outside the production
building.

Due to this great success, this innovative project served as a reference for the construc-
tion of a similar large project, the building of the Zhuhai tunnel between Hong Kong and
Zhuhai, otherwise known as Macao.

8
Lainz Tunnel – an elevated form of
long-distance delivery
The Lainz Tunnel is a 12.8 km rail tunnel Alongside other items of equipment, a
in Vienna. This tunnel helps to increase stationary concrete pump BSA 2109 H E
capacity levels for East-West transit. (later a BSA 2107 SHP E) pumped con-
crete via a delivery line that was perma-
To produce the internal shell in the inner- nently installed in the tunnel from above
city area, the concrete had to be pumped ground to the arch and base carriages,
along a fixed-installation delivery line which were a maximum of approximately
measuring between 300 and 1400 metres 1400 m away. Later, a further 6 Stationary
which linked the cement mixer unit on the Concrete Pumps, concrete delivery lines
construction site and the concrete pouring and functional equipment was installed.
point. The concrete mixture was designed Success here is based on having an
precisely to meet specific structural and economically and technically balanced
pumping requirements and was subject to concept for stationary concrete delivery
continuous monitoring from a concrete technology as well as a superlative
technology perspective throughout the on-site service.
duration of the construction project.

9
 Specialist underground civil engineering –
intelligent technology for specific tasks

Tunnel walls and slopes secured using

the wet-spraying concreting process
The wet spraying concreting process is a For the wet-spraying application of concrete
very cost-effective technology for secur- during construction of the Kárahnjúkar
ing inclined slopes. hydro-electric power station in Iceland,
Small scale construction machinery can Putzmeister supplied a comprehensive
also justify its presence on the largest of range of machinery and equipment. Several
construction sites. Even where ground large shotcrete manipulators were employed
conditions are difficult, they are mobile, for the application of wet concrete in the
easily repositioned up and running in a various tunnels, inside the turbine house
short space of time. For example when and transformer hall, lodged deep within
building dams, loose rock on the relatively the mountain. Each of these shotcrete units
steep mountain slopes to either side has is equipped with a type BSA 1005 piston
to be secured to prevent landslip, and this pump, a very quiet-running unit, and a
has to be done before the land behind the spraying arm.
dam wall is flooded. This usually involves
the wet-spraying application of concrete
(the shotcrete or jetcrete process).

10
Mobility associated with pile filling
When filling bored piles, it is often the case In order to build the shopping centre on se-
that many piles have to be installed over a cured ground, a foundation base plate first
large area. Stationary concrete pumps on had to be laid on steel-reinforced concrete
a crawler track are ideally suited for this. piles. This is because the site, measuring
Additional special equipment such as the about 10 hectares, is located on the site of
lateral pipe guide, a remote control and the the former winter harbour that was filled in
integrated 700 litre water tank make the back in 1957.
pump the prefect partner when used in con-
junction with drilling machines. Putzmeister The BSA 1412 delivered concrete under
has 3 of these self-propelled stationary pressure through the bore of the endless
pumps in its product range. screw auger into bore holes that extended
down to depths of between 15.5 and 21 me-
With foundation-laying work in the ‘Rhein- tres. The off-road-capable Putzmeister pump
Galerie’ (Rhine Gallery) in Ludwigshafen, was able to follow the tracked heavy-duty
a BSA 1412 D RF on a crawler track, i.e. a bore drilling rig effortlessly across rugged
tracked chassis was employed. Hundreds of terrain. Driving commands, steering and
bored piles were produced using the on-site operation of the concrete pumps could all be
concrete auger delivery process (in German performed conveniently and reliably using
the ‘Schneckenortbeton’ or SOB process) the remote control unit.
for which about 9000 m3 of concrete were
needed.

Many of those involved in underground

construction work prefer the self-propelled
Stationary Concrete Pumps for the task of
filling bored piles. That is because in con-
trast to auto concrete pumps, these units
do not require the time-consuming pro-
cess of getting propped up in position.
For their part, the drivers (i.e. the machine
operators) greatly appreciate the power re-
serves, the thoughtful details such as the
air-cooled water tanks, the quiet operation
and the remote control for pump and
crawler (i.e. caterpillar-tracked) chassis.

11
 Prefabrication plant –
highly effective combinations

Achieving an objective through variety and diversity

Prefabricated concrete sections can be manufactured very economically indeed using a

modular system involving tried and tested products and control units from Putzmeister.
The combination of Stationary Concrete Pump, delivery line and placing boom forms a unit
that assures greater productivity, quality and cleanliness during the production processes.
Regardless of whether you are producing steel-reinforced concrete towers for wind turbines,
sound-deadening walls, steel-reinforced concrete tubes, drainage shafts, bridge elements or
flat design elements.
With due respect for annual capacity and local conditions, our engineers can assemble equip-
ment that you can use economically and flexibly in conjunction with high levels of utilisation,
i.e .minimal downtime. This is of particular value in plants that produce normal pumpable or
self-compressing concrete for medium-sized and large prefabricated elements.

Small or large quantities – the main thing is to do it economically

Manufacturers of precast concrete parts are often faced with the problem of how they can
offer cost-effective production even for small quantities of concrete.

Putzmeister had the right solution in this respect for a plant in a Czechoslovakian prefabri-
cated concrete section plant in Luzec nad Vitavou, a town about 25 km North of Prague. For
this company that produces parts for rainwater and drainage channels, Putzmeister has put
together a cost-effective plant: Concrete is conveyed over a distance of 40 metres from the
mixer to the prefabricated section building using just one Stationary Concrete Pump.
Concrete is cast into moulds using a swivel-action rotary distributor mounted on a stand.

A plant in the Belgian town of Sprimont

has been designed and planned with
equal attention to detail. This plant pro-
duces concrete containers of different
sizes for waste water treatment. A small,
modern stationary pump delivers con-
crete by pipeline (DN 100) to both pro-
duction facilities. A hydraulically con-
trolled DVH 5/2 pipe diverter directs the
concrete to one of the two delivery lines.
In doing so, one of the lines supplies the
rotary distributor in Hall II, while the
other supplies a short end hose for con-
creting work in Hall I.

12
Systematically adapted to suit requirements

As well as the ‘small solutions’, Putzmeister also offers systems with very powerful
Stationary Concrete Pumps for major projects such as the production of bridge elements
and similar items. To use these inside factory buildings, they need to run quietly and eco-
nomically, and should not occupy too much space. The BSA ranges with electric drive are
the best choice here. In conjunction with larger rotary distributors and/or hydraulically
controlled placing booms, this solution offers optimum combination options.

13
 Massive force
and very well-behaved

Practical details that almost turn work into a fun activity

Working with our pumps not only needs to be productive and economical, it also needs
to be as pleasant and convenient as possible. After all, a day on a building site is hard
enough work and sufficiently taxing on the nerves as it is - so the equipment involved
should alleviate that as much as possible. Consequently in the design of our concrete
pump, we have focused consistently on the need for good access to all machine compo-
nents, ease of handling and straightforward cleaning and maintenance. The result is
noticeable on a daily basis and in the long run and in overall terms it’s indispensable.

GRP hood: robust, weather-resistant

and easy to remove

Hot air with good ducting

Thanks to extremely good air flow the

doors can always remain closed during
operation. The hot exhaust air escapes to
the front, and not into the operating area.
That improves the workplace conditions of
the pump operator and also cuts the ambi-
ent noise levels on the construction site.

14
 Other advantages in terms
of operation, cleaning and
maintenance
■■ T he position of hydraulics and
changeover cylinder outside the
concreting area prevents pollution
Freely accessible water connection ■■ E xternal non-return slide valve con-
nection (series from stroke of 1400 mm)

■■ E asy to change all components

on the S tube

■■ F ast piston change using water boxes

that open at top and bottom, readily ac-
cessible water drain cock and automatic
Piston Pull System on all HP machines

■■ F old-down concrete hopper

Mini-measuring strip: All hydraulic attachment, standard on the P 715
measuring points at a central location
(BSA latest generation) ■■  apid supply of all the main
R
lube points in the hopper area
over the central lubrication unit

■■  ptimised hopper shape simplifies

O
the job of cleaning and reduces inter­
ruptions in the supply of concrete and
cuts down on concrete residue

■■  mooth outer surface

S
simplifies the job of cleaning

■■ E nlarged support area and longer

service life through angled support legs
Good access for
service work ■■  ractical hand winch for set-up work,
P
with a lifting force of 3 tons in series
from 2100 mm stroke

■■  dditional lashing fasteners

A
on the machine, e.g. using clamping
locks (from 2100 mm stroke)

Swing doors, for example, ensure

easy access, and protect the machine
operator from rain and sun while
working inside the machine.

15
 Its greatest strength is
its great strength!

The very finest of

power transmission and
technology, especially
when the going gets tough

What is it that makes Stationary Concrete

Pumps from Putzmeister so very special –
so extremely capable? As always, the an-
swer lies in their internal core values. The
individual components, i.e. motor or en-
gine, piston pump with free-flow hydraulics
and S transfer tube interact perfectly to de-
liver optimum pump power and ultimately
quiet operation. Even when delivery lines
with large diameters are connected up,
concrete flows almost continuously and so
evenly that the end hose is easy to direct.

The S transfer tube

The impressive tube is highly versatile in

delivering difficult concrete mixes such as
hydroconcrete or mixes consisting of bro-
ken quartz, granite or basalt.

In order to handle such wear-intensive

materials particular emphasis was placed
on a long service life. The S transfer tube
has therefore been reinforced with hard
layer welding. The service intervals are
considerably longer and the availability of
the machine is greater than other systems.
One other advantage is the quick, smooth
switchover process which ensures a virtu-
ally continuous flow of concrete and mini-
mises vibrations on the machine.

Performance diagram 14000 SHP D

ground side
+)
250 bar = factory setting
rod side
16
 The long-stroke piston pump
Even our high-performance pumps em-
ploy a piston stroke of up to 2100 mm, de-
High-pressure oil livering volumes of up to 200 m3/h with
surge oil unrivalled low levels of operating noise.
pressurised concrete Another advantage is the minimal amount
low-pressure oil of wear in spite of the large number of
strokes. Greater volumes mean fewer
Piston side strokes and therefore less wear. A hard
chrome layer on the delivery cylinders and
the central lubrication system extend the
service life of the pistons and cylinders.

A3

A2
Piston side = high concrete pressure By way of example,
Lower delivery performance
A1 here is the 2110 HP D:
A3
i=
A1
Pressurisation rod side piston side
Rod side
Delivery volume 102 m3/h 70 m3/h
Rod side = lower concrete pressure
High delivery performance Pressure 150 bar 220 bar
A3 Ratio i=1: 2.3 1.6
i=
A2
Strokes/min 26 18

A2
A1

The free-flow hydraulics The main advantages

at a glance
Putzmeister places its trust in the benefits of free-flow hydraulics because the most
important performance factors are all in place: Concrete delivery pressure, machine ■■ E lectric motors and diesel engines
weight and costs. When large quantities of concrete are pumped, large quantities of
– a choice of different performance ratings
oil also flow inside the hydraulic system. More power is transferred inside a closed
free-flow hydraulic circuit because all of the oil is conveyed from the pump to the ■■ L ong-stroke piston pumps
drive cylinders without loss. That means that less oil is required in overall terms. for maximum performance and
This reduces costs as well as weight. ultra-quiet operation combined
with minimal wear
Another advantage is that there is just one intelligent block instead of elaborate
control blocks, which in turn means that the oil does not get too heated. ■■  ore power transmission
M
provided by the closed circuit on
the free-flow hydraulics

■■  -transfer tube can even cope

S
supremely well with materials that
are difficult to pump, and assures a
uniform flow of concrete

17
 Nothing can make these pumps
‘lose their cool’

EPS – Ergonic® Pump System – user-friendly, economical

and extremely productive

Ergonic ® inside – synonymous with opti- consumption and the pumping process is
mised fully-electronic control and regula- quieter and more balanced. Vibrations
tion of the concrete pump. How do you from the machine are reduced, which not
benefit? Your machines are ready to use only protects the concrete pump but also
more quickly, achieve a higher placement soothes the nerves of local residents and
speed, operate extremely economically construction site workers. EPS ensures
and are resistant to wear. the pump operates more quietly, even if
EPS – (Ergonic ® Pump System) regulates the delivery rate is high.
operation of the concrete pump and the
engine or motor. A computer-assisted
control is installed in place of the hydrau-
lic control. The effect: Fewer hydraulic
components, less wear, less energy

An important The advantages of EPS at a glance

component of EPS: EOC
L ow wear
(Ergonic® Output Control)
■■

■■ Vibrations in the machine and boom are reduced

EOC is fundamentally important for effi-
cient operation and cost savings. Because ■■ Minimal noise during the optimised pumping process
EOC controls the (diesel) engine speed with
lower fuel consumption, wear and noise. ■■ I ncludes EOC (Ergonic ® Output Control) – regulates the engine to
Unfavourable areas are automatically the perfect speed to minimise fuel consumption, wear and noise
avoided. The machine operator adjusts the
delivery rate of the pump directly using a ■■ Fault management via EGD (Ergonic ® Graphic Display)
rotary knob on the radio remote control and
the EOC selects the perfect speed. It is not ■■ Less heat generated
possible to set the minimum delivery rate
and the engine speed to full throttle at the ■■ Fewer components and therefore lower service costs
same time with EOC. Whenever the con-
crete pump is shut down, the engine re- ■■ Comfortable cable remote control (optional wireless control)
turns to idle speed, which can save up to
10 per cent fuel consumption.
■■  igh machine availability thanks to high-quality components and
H
rapid (remote) diagnostics

18
 Maximum transparency
and clear layout

At the EGD (Ergonic ® Graphic Display)

the driver can view all relevant machine
data and set or adjust individual parame-
ters. Thanks to a reliable fault manage-
ment system, the machine can be fully
operational in the event of a fault, and
even in emergency operation. If non
safety-relevant components such as sen-
sors fail, they can be switched off allow-
ing you to continue working undisturbed.
Up-to-date feedback and system informa-
tion for the machine appear in real time
on the display.

Work more conveniently

and economically
with the SN control and
push over feature
The current machine data can be
accessed via the display on the
Putzmeister stationary concrete pumps are
radio remote control (optional).
renowned for their smooth filling charac-
The output regulation equipment
teristics. Primarily responsible are the so-
is scaled to the maximum preset
called SN (Surge Neutraliser) control and
delivery rate.
push over feature. This ensures that con-
crete columns are pushed very gently and
wear-intensive pressure peaks are avoided,
extending the service life of the drive,
delivery line and mounting. The output
flow rate is only interrupted momentarily
because the start of the piston stroke and
powerful transfer tube changeover process
interact perfectly. An infinitely variable
regulator meters the concrete quantity
sensitively with maximum pressure even
at the slowest delivery rates.

Cable remote control

easy to connect

19
 Which means a fully comprehensive range

High quality requirements

do not stop with the pump

When you decide in favour of one of the

best Stationary Concrete Pumps that exists
on the market, the chassis and accessories
should also live up to your demanding
requirements. Genuine accessories from
Putzmeister are every bit as reliable, robust
and durable as your machine and they can
greatly extend its range of possible uses.
The choice of chassis or delivery lines are
determined by the application requirements.
The available range ensures that no limit
is imposed on potential applications.

Mobility and rugged durability are not mutual exclusives

Various robust, hard-wearing chassis units, all manufactured to superlative quality

standards are available for all Putzmeister pumps. Depending on the intended applica-
tion, you can choose between sled chassis, caterpillar tracked chassis or chassis units
licenced for on-highway operation. They are all wear-resistant and low-maintenance
units, and guarantee you long service life and reliable operation.

Sled chassis Tracked chassis

20
Putzmeister service at a glance
■■  ervice points in over 150 countries
S ■■  anufacturer’s inspection in
M If you have any further questions
across the globe accordance with the requirements we are happy to answer them:
of the VDMA (German Engineering
■■ 2 4-hour emergency service Federation) spareparts@pmw.de
in Germany (for questions on spare parts)
■■ I ndividual training courses and services@pmw.de
■■ T ested original parts with warranty seminars in the Putzmeister Academy (for technical questions)
and a 24-hour delivery service
■■  ompetent advice and planning
C
■■  tatus and diagnosis data via
S support for large projects, e.g. for
Ergonic ® Tele Service (ETS) concreting logistics, concreting pro-
with transfer to separate workshop or cesses and concreting technology
Putzmeister service partner by Putzmeister project engineers of
CPD (Concrete Project Division)

The only obstacles are on paper

To ensure that concrete gets to where it is optimum quality standards, for every task. 100 metres, the Zentrifix ® System ZX is
needed, delivery line systems are there to For smaller volumes of concrete at lower the ideal choice. It can withstand extreme
bridge distances. That might involve a pressures, the SK system is ideally suited, pressures, it is absolutely leak-tight and
height difference, a long distance, the and is also used in conjunction with auto is particularly wear-resistant at the con-
negotiation of bends, travelling below concrete pumps. Extension lines, particu- nections. The combinability of these indi-
ground or through water – there are virtu- larly with hoses, are best combined with vidual systems and the appropriate acces-
ally no obstacles that cannot be overcome the exceptionally flexible Ultraflex ® Sys- sories, e.g. couplings, adapters, reducers
using the right delivery lines and the tem PX. When it comes to long delivery and auxiliaries for cleaning, help to further
corresponding range of accessories. distances (of more than 100 m approx.) extend the range of applications.
Putzmeister has the right system, to or height differences in excess of about

SK standard coupling system ZX delivery line system PX hose system

21
 Pumps that grow alongside their
appointed tasks …

Concrete concepts need to be delivered to optimum

performance standards

There are many intermediate stages between the compact multi-purpose pump with
a delivery rating of 49 m3/h and a pump pressure of 70 bar, and the high-performance
concrete pump with a delivery rating of 200 m3/h and a pump pressure of 320 bar.
You can call upon countless benefits, even from the smallest model*. That may
involve a fast changeover from rod to ground-based operation, if you need more pres-
sure, or the electrical power regulator that automatically controls the ratio of pressure
to delivery volume. A further and very significant success factor is the high level of
adaptability to climatic conditions: From the cold of Alaska to the heat of the Arabian
Peninsula – all Stationary Concrete Pumps from Putzmeister can be used across a
temperature range of -17°C to 46°C! How is that possible? With an ingenious venti­
lation system.

* No changeover here between rod/ground-based work

BSA 1000
The compact, quiet multi-purpose concrete pump. It is so reasonably priced, it
is best suited to flexible operations on smaller construction sites, as a remix pump
for delivery over extended distances, or for the wet spraying of concrete. With
BSA 1005, it is possible to deliver normal concrete with a grain size of up to 32 mm.

1005 D 1005 E
Delivery volume of up to 52 m 3 /h 49­­m 3 /h
Concrete pressure of up to 70 bar 70 bar
Drive 58 kW (diesel) 45 kW (electric)
Delivery cylinder 180 mm 180 mm
Piston stroke 1000 mm 1000 mm
Weight 2900 kg 2900 kg

22
BSA 1400
Reliable all-round concrete pumps for mid-range performance applications. With a
maximum delivery pressure of 106 bar, the models with electric motor are particu-
larly well suited to concreting work in tunnels, or for work in pre-fabrication plants,
because they work quietly and can be mounted on a flatbed rail waggon. The models
1409 D RF and 1412 D RF on caterpillar tracks are best suited to work in pile filling
applications.

1405 E 1407 D 1408 E 1409 D

Delivery volume of up to 71 m /h
3
49­­m /h
3
79 m /h
3
94 m 3 /h
Concrete pressure of up to 106 bar 106 bar 106 bar 106 bar
Drive 75 kW (electric) 115 kW (diesel) 110 kW (electric) 140 kW (diesel)
Delivery cylinder 200 mm 200 mm 200 mm 200 mm
Piston stroke 1400 mm 1400 mm 1400 mm 1400 mm
Weight 4600 kg 4200 kg 4600 kg 4600 kg

BSA 2100 H/2100 HP

These long-stroke concrete pumps deliver great performance with high delivery
pressures. With an electric drive, they are ideally suited for use in tunnels whenever
long delivery distances are needed. With diesel drive, you are very much playing
safe; since you can call on a maximum pump pressure of 220 bar and a delivery
performance of up to 102 m3/h in above-ground civil engineering applications.

BSA 2109 H D (E) BSA 2110 HP D BSA 2107 HP E

Delivery volume of up to 95 m 3 /h (85 m 3 /h) 102 m 3 /h 71 m 3 /h
Concrete pressure of up to 250 bar 220 bar 220 bar
Drive 200 kW (diesel) 330 kW (diesel) 200 kW (electric)
160 kW (electric) (option 250 kW)
Delivery cylinder 200 mm 200 mm 200 mm
Piston stroke 2100 mm 2100 mm 2100 mm
Weight 6300 kg (D) 8600 kg 8600 kg
6600 kg (E)

BSA 14000 HP
With these pumps, everything is possible, because when it comes to pressure and
delivery volume, virtually no limits are set. Delivery pressure of 250 bar from the
BSA 14000 SHP contributed towards success in the construction of the Burj Khalifa
(Dubai), the tallest building in the world. A pump in the 14000 series also holds
the world record for longitudinal delivery over a distance of 2015 m in the French
Le Refrain construction project. Speechless!

BSA 14000 HP D BSA 14000 HP E BSA 14000 SHP D

Delivery volume of up to 200 m 3 /h 95 m 3 /h 71 m 3 /h
Concrete pressure of up to 250 bar 220 bar 250 bar*
Drive 470 kW 320 kW (electric) 470 kW
(option 571 kW) (option 571 kW)
Delivery cylinder 180/200/280 mm 200 mm 180 mm
Piston stroke 2100 mm 2100 mm 2100 mm
Weight 10500 kg 10500 kg 11000 kg

* Higher pressures on request from the Concrete Project Division

23
 Stationary concrete pumps
at a glance

■■  ery highly developed in all

V ■■  uccessful combination of all
S
performance and price classes components such as drive unit,
and tried and tested in many extreme long-stroke piston pump, free-flow
applications hydraulics, S-transfer tube and EPS
electronic control unit (Ergonic ® Pump
■■  emarkably robust and
R System) for exceptionally high perfor-

Subject to technical modifications and errors © by Putzmeister Concrete Pumps GmbH 2012 All rights reserved Printed in Germany (1303Sc) BP 2632-15
wear-resistant, designed for mance and uniform concrete flow
a long service life
■■  omprehensive, practical stand-
C
■■  road performance range
B ard equipment configuration and a
makes the potential applications functional range of accessories assure
on construction sites and in flexible application options and a high
industry very versatile indeed level of machine utilisation

■■ E xtremely powerful performance ■■  xcellent service from Putzmeister

E
in the transport of concrete, in terms of maximises the availability of your
height and of distance stationary concrete pump

■■  any user-friendly details

M
ease of operation and maintenance

■■  vailable with diesel engine and

A
electric motor, to suit the intended
application

Further prospectuses: Ergonic ® 3763

Delivery line system PM 2300

Putzmeister Concrete Pumps GmbH

Max-Eyth-Straße 10 · 72631 Aichtal
Postfach 2152 · 72629 Aichtal
Tel. +49 (7127) 599-0 · Fax +49 (7127) 599-520
pmw @pmw.de · www.putzmeister.com