Instruction Manual Zoje ZJ-1510 PDF
Instruction Manual Zoje ZJ-1510 PDF
Instruction Manual Zoje ZJ-1510 PDF
Ⅰ、规格……………….…….........................................................................................1
Ⅱ、各部的名称……………………..............................................................................3
Ⅲ、安装……………......................................................................................................4
1、电控箱的安装………………………………......................................................4
2、电源开关的安装、连接……………………………………………...………….4
3、缝纫机机头的安装……………………………………………........................5
4、台板图纸………………………........................................................................6
5、油杯和机头座垫的安装.............…… ................................................................7
6、操作盘的安装……………………......................................................................7
7、线架装置的安装方法………………………………..........................................8
8、马达护罩的安装………………………………..................................................8
9、调压阀的安装 ....................................................................................................9
10、电磁阀组件的安装............................................................................................9
11、眼睛防护罩的安装……………......................................................................10
12、电线的连接………………............................................................................10
13、系统框图... ......................................................................................................12
Ⅳ、缝纫机的准备... ……………...............................................................................13
1、加油方法............................................................................................................13
2、机针的安装方法................................................................................................13
3、上线的穿线方法................................................................................................14
4、梭壳的取下及插入............................................................................................14
5、旋梭的安装方式................................................................................................15
6、线张力的调整方法............................................................................................16
7、中压脚高度的设置……………......................................................................16
8、挑线弹簧的调节................................................................................................17
Ⅴ、缝纫机的操作........................................................................................................18
Ⅵ、维修........................................................................................................................19
1、针杆高度(改变机针长度)................................................................................19
2.机针与旋梭…………....................................................................................…19
3.压脚的高度………………………................................................................…22
4. 压脚的角度……………………………………………………………….......22
5. 动刀和固定刀………………………………………………………………...23
6. 断线检测板…………………………………………………………………...24
7.中压脚的上下行程调节……………………………...………………………27
Ⅶ、保养方法………………………….……………………...………………………28
1
CONTENTS
Ⅰ、Specifications……...................................................................................................1
Ⅱ、Configuration…………………...............................................................................3
Ⅲ、Installation................................................................................................................4
1、Installing the electrical box………………….....................................................4
2、Installing and connecting the power switch…………………………………….4
3、Installation of the sewing machine head…..........................................................5
4、Drawing of the table.............................................................................................6
5、Installing the drain receiver and the head support rubber…………....................7
6、Installing the panel…………………...................................................................7
7、Installing the thread stand…................................................................................8
8、Installing the motor cover…................................................................................8
9、Installing the regulator…….................................................................................9
10、Installing the solenoid valve asm………………………...................................9
11、Installing the eye protection cover....................................................................10
12、Connecting the cord…….. ..............................................................................10
13、System Diagran……..... ..................................................................................12
Ⅳ、Preparation of the sewing machine........................................................................13
1、Lubrication………….........................................................................................13
2、Attaching the needle………...............................................................................13
3、Threading the machine head…...........................................................................14
4、Installing and removing the bobbin case............................................................14
5、Installing the bobbin…………...........................................................................15
6、Adjusting the thread tension...............................................................................16
7、Intermediate presser height……........................................................................16
8、Adjusting the thread take-up spring...................................................................17
Ⅴ、Operation of the sewing machine...........................................................................18
Ⅵ、MAINTENANCE...................................................................................................19
1、Adjusting the height of the needle bar (Changing the length of the needle)......19
2、Adjusting the needle-to-shuttle relation.........................................................…19
3、Adjusting the height of the feeding frame......................................................…22
4、Inclination of the feeding frame..………………………………………….......22
5、 Adjusting the moving knife and counter knife…..…………………………...23
6、Thread breakage detector plate………………………………………………...24
7、Adjusting the vertical stroke of the intermediate presser…………...…………27
Ⅶ、Maintenance Method……………………………………………………………..28
2
Ⅰ、规格
1 缝制范围 ZJ5770A-1510: 150mm×100mm
2 最高缝纫速度 2800rpm(间距在 3.5mm 以内)
3 缝迹长度 0.1-12.7mm
4 压脚送布 间断送布(脉冲马达双轴驱动方式)
5 针杆行程 41.2mm
6 使用机针 DP×17 18#
7 外压脚上升量 最大 25mm
8 中压脚行程 标准 4mm
9 中压脚上升量 20mm
10 可以变更中压脚上下位置 最大 0-7mm
11 旋梭 半旋转倍旋梭
12 使用机油 白油 18#
13 花样数据记忆 最大可存储 999 图案
14 暂停功能 在缝制过程中可以让缝纫机停止
15 放大、缩小功能 在选择缝迹缝制图案时,可以独立的放大、缩小 X、Y 轴
16 放大、缩小方式 可以选择增减缝迹长度、增减针数
17 缝纫速度限制 200-2800rpm
18 花样选择功能 图案 NO.选择方式(1~999)
19 底线计数器 加数计数/减数计数方式(0-9999)
20 缝制计数器 加数计数/减数计数方式(0-9999)
21 存储器后备 切断电源时,自动地记忆使用的图案
22 第 2 原点的设定 用微动开关可以把缝制后的针位置移动到缝制范围内的
任意位置设定为第 2 原点。此设定也可被记忆。
23 缝纫机马达 550 W 伺服马达
24 外形尺寸 机头包装:940×630×500 电控包装:570×480×250
25 重量 120Kg
26 消费电力 0.5Kw
27 使用温度范围 5℃-40℃
28 使用湿度范围 20%~80% (无结露)
29 电源电压 额定电压±10% 50 / 60 Hz
30 使用空气压力 0.5~0.55 MPa
31 空气消费量 1.8dm3/min
32 针杆上死点停止功能 缝制结束后,可以让针杆回到上死点位置
3
Ⅰ、SPECIFICATIONS
1 Sewing area ZJ5770A-1510: 150mm×100mm
2 Max. sewing speed 2800 sti/min (when sewing pitch is 3.5 mm or less)
3 Stitch length 0.1 to 12.7 mm
4 Feed motion of feeding frame Intermittent feed (2-shaft drive by stepping motor)
5 Needle bar stroke 41.2 mm
6 Needle ORGAN needle DP×17 18#
7 Lift of feeding frame Max. 30 mm
8 Intermediate presser stroke 4 mm (Standard)
9 Lift of intermediate presser 20 mm
10 Intermediate presser down Max. 0-7 mm
position variable
11 Shuttle Double-capacity semi-rotary hook
12 Lubricating oil Oil 18#
13 Memory of pattern date Max. 999 patterns
14 Temporary stop facility Used to stop machine operation during a stitching cycle
15 Enlarging/Reducing facility Allows a pattern to be enlarged or reduced on the X axis
and Y axis independently when sewing a pattern
16 Enlarging/Reducing method Pattern enlargement /reduction can be done by increasing/
decreasing either stitch length or the number of stitches.
17 Max. sewing speed limitation 200 to 2800 sti/min
18 Pattern selection facility Pattern No. selection method (1 to 999)
19 Bobbin thread counter UP/DOWN method (0 to 9999)
20 Sewing counter UP/DOWN method (0 to 9999)
21 Memory back up In case of a power interruption, the pattern being used will
automatically be stored in memory
22 2nd origin setting facility Using jog keys, a 2nd origin can be set in the desired
position within the sewing area. The set 2nd origin is also
stored in memory
23 Sewing machine motor 550W Servo-motor
24 Dimensions Head box: 940×630×500 Control box:570×480×250
25 Weight 120Kg
26 Power consumption 0.5Kw
27 Operating temperature range 5℃-40℃
28 Operating humidity range 20%~80% (No dew condensation)
29 Line voltage Rated voltage ±10% 50 / 60 Hz
30 Air pressure used 0.5 to 0.55 MPa
31 Air consumption 1.8dm3/min
32 Needle highest position stop After the completion of sewing, the needle can be brought
facility up to its highest position.
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Ⅱ、各部的名称
CONFIGURATION
-
1、暂停开关 Temporary stop switch 2、拨线开关 Wiper switch
3、线架 Thread stand 4、缝纫机机头 Machine head
5、操作盒 Operation panel 6、电源开关 Power switch
7、控制箱 Control box 8、外压脚 Feeding frame
9、中压脚 Intermediate presser 10、脚踏板 Foot pedal
5
Ⅲ、安装
INSTALLATION
1、 电控箱的安装/Installing the electrical box
如图所示,把电控箱 3 用螺钉 1、垫圈 2 固定在台板上。
Install the electrical box 3 on the underside of the table at the location illustrated
using bolt having hexagonal indentation on the head 1 and plain washer 2 supplied
with the machine.
6
3、 缝纫机机头的安装/Installation of the sewing machine head
如图所示:把铰链 1 对准台板,用螺钉 2 固定。
Fix the holes of hinges 1 to the holes of table with screw 2 and fix as shown in the
figure.
*注意:搬运机器时,请一定要 2 人以上进行。
*WARNING: To prevent possible accidents caused by the full of sewing machine,
perform the work by two persons or more when the machine is
moved.
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4、 台板图纸/Drawing of the table
安装孔位
8
5、 油杯和机头座垫的安装
Installing the drain receiver and the head support rubber
1) 用木螺钉 2 将油杯 3 固定在台板 5 上;
2) 将油管 4 插入到油杯 3 里面;
3) 将机头座垫 6 装到机器 1 上。
1) Fix drain receiver 3 in the installing hole of table 5 with setscrews 2.
2) Insert sewing machine drain pipe 4 into drain bin 3.
3) Insert head support rubbers 6 to machine bed.
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7、 线架装置的安装方法/Installing the thread stand
组装线架装置,将它安装在台板的右上方的孔内。
Assemble the thread stand, and put it in the hole in the top left corner of the
machine table.
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9、 调压阀的安装/Installing the regulator
将调压阀 2 用木螺钉 1 装在台板上。打开空气栓 3,向上拉空气调整旋钮 4,
旋转旋钮,把空气压力计 2 调整到 0.5~0.55MPa(5~5.5kgf / cm2),再按下旋钮固定。
Install regulator 2 on the table with two wood screws 1.Open air cock 3. pull up
the knob 4 of air regulator and turn it to adjust so that the air pressure gauge 2
indicates 0.5 to 0.55MPa (5 to 5.5kgf / cm2). Then press the knob to maintain the
pressure value.
11
11、 眼睛防护罩的安装/Installing the eye protection cover
请一定要用螺钉 1 将眼睛防护罩 2 安装到缝纫机面板 3 之后再使用缝纫机。
Use eye protection cover 2 after securely attaching it on face plate cover 3 with
screw 1.
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1.剪线电机 X12 Shear line motor X12
2.中压脚步进电机 X13 Foot step motor X13
3.Y 向步进电机 X14 Y motor X14
4.X 向步进电机 X15 X motor X14
5.接地线缆 Safe line
6.主轴电机 X4 Main motor X4
7.抓线步进电机 X10 Grasp line motor X10
8.主轴电机编码器 X5 Main motor coder X5
9.电磁铁连接线缆 X11 Electromagnet
10.面板 X7 Control plank X7
11.脚踏板 X8 Pedal switch X8
12.信号转接接口 X9 Signal connects X9
13
13、 系统框图/System diagran
14
Ⅳ、缝纫机的准备
PREPARATION OF THE SEWING MACHINE
1、 加油方法/Lubrication
在缝纫前请确认机油在油窗的上刻度 A 与下刻度 B 之间。如果机油过少,请
用油壶进行加油。
Check that the place between lower line B and upper line A is filled with oil. Fill
there with oil using the oiler supplied with the machine as accessories when oil is
short.
15
*注意:为了防止机器突然启动造成人身事故,请一定关掉电源后进行操作。
*WARNING: Turn OFF the power before starting the work so as to prevent
accidents caused by abrupt start of the sewing machine.
*注意:为了防止机器突然启动造成人身事故,请一定关掉电源后进行操作。
*WARNING: Turn OFF the power before starting the work so as to prevent
accidents caused by abrupt start of the sewing machine.
4、梭壳的取下及插入/Installing and removing the bobbin case
1) 打开梭床罩 1。
2) 拨起梭壳 3 上的抓脚 2,取出梭壳。
3) 放入时,按图示的方向装入梭壳,直到发出”咔嚓”的声音。
*注意:若梭壳没有装到位,在缝制过程中梭壳就会有可能脱落。
1) Open hook cover 1.
2) Raise latch 3 of bobbin case 2, and remove the bobbin case.
3) When entering bobbin case, insert it with the latch tilted until “click” sounds.
*Caution: If it is not fully inserted, bobbin case 2 may slip off during sewing.
16
*注意:为了防止机器突然启动造成人身事故,请一定关掉电源后进行操作。
*WARNING: Turn OFF the power before starting the work so as to prevent
accidents caused by abrupt start of the sewing machine.
17
6、线张力的调整方法/Adjusting the thread tension
用 1 调节面线张力,用 2 调节底线张力。
Adjust needle thread tension with 1 and bobbin thread tension with 2.
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*注意:在调节过程中请不要让外压脚、中压脚夹到手或手指。
*Caution: Take care not to get your hands and fingers caught in the feeding
frame or intermediate presser.
19
Ⅴ、缝纫机的操作
OPERATION OF THE SEWING MACHINE
1) 把缝料放到缝纫机上。
2) 踩踏板 A,压脚下降,再次踩踏板 A,压脚上升。
3) 放下压脚后,踩踏板 B,开始缝制。
4) 缝制结束后,机针返回到缝制开始的位置,压脚上升。
1) Set a workpiece on the sewing machine.
2) Depress the pedal switch A, and the feeding frame will come down. Depress it
again, and the feeding frame will go up.
3) Depress the pedal switch B after the feeding frame has come down and the
sewing machine will start sewing.
4) After the sewing machine completes sewing, the needle point will return to the
start point and the feeding frame will go up.
*注意:请不要让外压脚、中压脚夹到手或手指。另外,压脚在高速移动过程中,
注意不要碰到手或手指。
*Caution: Take care not to get your hands and fingers caught in the feeding
frame or intermediate presser when they are in operation.
In addition, be careful not to allow your hands and fingers to hit
against the work clamp since it moves at a high speed.
20
Ⅵ、维修
MAINTENANCE
1、针杆高度(改变机针长度)
Adjusting the height of the needle bar (Changing the length of the needle)
1) Bring needle bar down to the lowest position of its stroke. Loose needle bar
connection screw and adjust so that the upper marker line engraved on the
needle bar aligns with the bottom end of the needle bar bushing lower .
2) As illustrated in the above figure, change the adjusting position in
accordance with the needle count.
(Caution) After the adjustment, turn the pulley to check for an extra load.
21
: DPX5 用刻线
Marker line for DPX5 needle
: DPX17 用刻线 (#22 以上)
Marker line for DPX17 needle
(With needle count higher than #22)
: DPX17 用刻线 (#22 以下)
Marker line for DPX17 needle
(With needle count lower than #22)
22
3) 为了让中旋梭 的梭尖与针
的中心一致,同时让驱动器 的
前端面接针,防止机针弯曲。因
此,把机针和驱动器前端面的间
隙调节为 0mm,然后拧紧驱动
器固定螺丝 。
3) Adjust so that the point of
shuttle meets the center of
needle , and that a clearance of 0 mm is provided between the front end face
of driver and needle as the front end face of driver receives needle to prevent
the needle from being bent. Then tighten setscrew .
4) 拧松大旋梭固定螺丝 ,左右转
动大旋梭调节轴 ,调节大旋梭
的前后位置,把机针 和中旋梭
的梭尖的间隙调整为
0.05~0.1mm.。
5) 调节完大旋梭的前后位置后,机
针和大旋梭的间隙应为
7.5mm,然后拧紧大旋梭固定螺
丝 。
4) Loosen shuttle race screw ,
and adjust the longitudinal
position of the shuttle race. To do
this adjustment, turn shuttle race adjusting shaft clockwise or
counterclockwise to provide a 0.05 to 0.1 mm clearance between needle and
the blade point of shuttle .
5) After adjusting the longitudinal position of shuttle race, further adjust to provide a
7.5 mm clearance between the needle and the shuttle race. Then, tighten screw
of shuttle race .
23
3.压脚的高度/Adjusting the height of the feeding frame
1) 拧松送布台 左右的固定螺丝
,把布压脚挡块 拨到 B 方
向,压脚的高度变高。
2) 调整了高度后,拧紧固定螺丝
。
1) Loosen screws located on
the right and left sides of feed
bracket . Moving cloth
presser stopper to the direction B will increase the height of feeding frame.
2) After the adjustment of the height of the feeding frame, securely tighten the screws
.
4. 压脚的角度/Inclination of the feeding frame
外压脚与平板平行之后,外压
脚前方的压脚压力会不足,请把
外压脚的前方调节成稍稍向下的
角度。
1) 拧松固定螺丝 和螺母 ,顺
时针转动调节螺丝 之后,外
压脚前方下降。
2) 角度调节后,拧紧固定螺丝
和螺母 。
(注意) 外压脚倾斜得过大时,
外压脚有可能上升不了。外压脚
前端与针板面一致时,后端应高
出针板面 3mm。
If the feeding frame is in
parallel to the throat plate, the
pressure of the front side of the feeding frame is likely to drop. Consequently, be sure
to adjust the inclination of the feeding frame so that the front side of the feeding frame
is slightly lower than its rear side.
24
1) Loosen screw and nut. Turning adjustment screw clockwise will lower the front
side of the feeding frame.
2) After the adjustment of the degree of angle, tighten screw and nut.
(Caution)If the feeding frame is excessively tilted, troubles may result such as
the feeding frame fails to go up.
As reference of the adjustment, the rear end of the feeding frame should be
approximately 3mm above the throat plate surface when the front end of the
feeding frame meets the throat plate surface.
调整地点
A B
缝制分类
S 4.5mm 0.8mm
H 5.3mm 0.8mm
1) When the sewing machine stops in the upper stop position, loosen adjusting screw
and adjust clearance A provided between the thread handing section of moving
knife and the edge of needle eyelet.
2) After the adjustment, manually actuate the thread trimmer to check for proper
positioning.
3) Loosen screw , and adjust clearance B provided between the needle hole guide
and the counter knife .
Section to be
Sewing adjusted A B
specification
S 4.5mm 0.8mm
H 5.3mm 0.8mm
25
6. 断线检测板/ Thread breakage detector plate
1) 没有穿线时,把断线检测板 和挑线弹簧 调整成相接触(垂度为 0.5 mm)。
2) 改变了挑线弹簧 的行程后,请拧松螺丝 ,再次调整断线检测板 。
(注意)断线检测板 除挑线弹簧 以外不能与其他金属部件相接触。
1) Adjust so that thread breakage detector plate is always in contact with thread
take-up spring in the absence of needle thread. (Slack: approx. 0.5mm)
2) Whenever the stroke of thread take-up spring has been changed, be sure to
readjust thread breakage detector plate . To make this adjustment, loosen screw
.
(Caution)Adjust so that thread breakage detector plate does not touch any
adjacent metallic parts other than thread take-up spring .
26
7.中压脚的上下行程调节
Adjusting the vertical stroke of the intermediate presser
1) 取下面罩。
2) 转动皮带轮,把针杆移动到下死点。
3) 拧松平头螺丝 ,把平头螺丝 的位置向 A 方向移动,行程变大。
4) 刻点 与垫片 的外周右侧一致时行程为 4mm,与刻点 一致时行程为 7mm。
(工厂出货时调节为 4mm。)
1) Remove face cover.
2) Turn handwheel to make the needle bar come down to its lowest point.
3) Loosen hinge screw and move it to the direction A to increase the stroke.
4) When marker dot is aligned with the right side of the outer periphery of
washer , the vertical stroke of the intermediate presser becomes 4 mm. And,
when marker dot is aligned with the right side of the outer periphery of the
washer, it becomes 7 mm.
(The vertical stroke of the intermediate presser is factory-set to 4 mm at the time
of delivery.)
27
Ⅶ、保养方法
Maintenance Method
请定期(建议不超过 3 个月)向指定部位补充润滑脂。由于清扫缝纫机等原
因造成润滑脂减少时,请立即加以补充。
Regularly add grease to the designated site (usually no more than three months).
Reduced grease which is caused by cleaning sewing machines, please supplemented
immediately.
1、 摆动齿轮部润滑脂补充/The wobble gear portion grease replenishing
翻开缝纫机,卸下润滑脂盒① 。向摆动齿轮部和下轴齿轮齿面上涂抹润滑
脂。然后再向润滑脂盒①内部的毛毡垫面上也涂抹上润滑脂。
Open sewing machine, remove grease box①. Apply grease to the tooth surface
of wobble gear and lower shaft gear. And also for the inner felt pad surface of grease
box ①.
28
卸下针杆下轴套润滑脂孔固定螺丝 4,向孔 5 里注入润滑脂,然后拧紧固定
螺丝 4,让润滑脂充填到轴套内。向针杆滑块槽 6 也涂抹润滑脂。向压杆四周 7
上也涂抹润滑脂。卸下压杆轴套润滑脂孔固定螺丝 8,向孔 9 里注入润滑脂。然
后拧紧固定螺丝 8,让润滑脂充分填到轴套内。
Unload screw 4 on needle bar lower axis guide, injected grease to hole 5, then
tighten the screw 4, let the grease filling in the sleeve. Apply grease to the needle bar
slip plate slot 6 and also the pressure lever 7; Unload screw 8, injected grease to hole
9. Then tighten the screw 8, let the grease full fill in the sleeve.
29
3、 大连杆偏心凸轮部润滑脂补充
Eccentric Cam of Connecting rod grease replenishing
卸下大连杆 2 的润滑脂注入口固定螺丝 3。向注射器里充填润滑脂,并用注
射器向大连杆 2 充填润滑脂。补充完润滑脂后,请把刚才取下的固定螺丝 3 牢固
地固定好。可用此方式给上轴前端压脚同步连杆充填润滑脂。一边转动缝纫机的
上轴,一边补充润滑脂的话,可以让润滑脂充分润滑。
Unload screw 3 on sprue of connecting rod 2. Fill grease to the syringe, and
syringe to connecting rod 2. Then please tighten the screw 3. This method is also
suitable for the synchronous connecting rod of arm shaft. Grease when rolling the
sewing machine, you can make the grease sufficient lubrication.
4、 X 向导向轴轴承润滑脂补充
X Axis Guide Bar Bearing grease replenishing
向 X 向导向轴 1 以及压板 2 背面涂抹润滑脂。
Apply grease to the guide shaft 1 and the backside of platen 2 on the X axis.
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5、 中压脚提升部润滑脂补充
Presser foot lifting parts grease replenishing
打开机头面板,请向毡垫部(3 处) 及其四周的平头螺丝、支点 1 ~ 7 和导
向槽 8 里补充润滑脂。
Open head panel, add grease to the felt pad (3 part), the grub screws around, fulcrum 1 to
7 and the guide slot 8.
Note: The syringe must be filled with the grease included with the machine to lubricate
parts:
Felt Pad (Part # 3)
Screws
Fulcrum 1 to 7
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