Calypso 03 Simulation
Calypso 03 Simulation
Option 3
Simulation
Operating Instructions
Read this first! • Please read these operating instructions before starting up the
coordinate measuring machine.
• For your own safety, please keep all relevant accompanying docu-
ments always ready at hand.
All rights pertaining to changes in the CMM and its options, the pro-
gram packages and the pertaining documents reserved.
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and disseminated, without our express written permission. Persons
misusing this manual are subject to prosecution.
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ing a utility model.
This manual is subject to modification. All rights pertaining to changes
in the CMM and its options reserved.
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responding proprietors.
Supplementary literature
Simply Measure – And what you should know to do it right,
A metrology primer
Carl Zeiss, Industrial Metrology Division,
Order No.: 612302-9002
Example Description
Features Text element of the graphics screen display.
Comment The Comment button on the screen.
<devicename> Variable text or placeholder for a name.
C:\windows\w.ini The w.ini file in the windows directory on the
C:\ drive.
For this section... A highlighted passage containing important
information.
➤“Preface” on This is a cross reference. If you view this book
page -1 on the screen, you can jump to the specified
point by clicking the reference.
Plan → CNC-Start The CNC-Start command in the CNC-Start
→ CNC-Start submenu of the Run menu.
Ctrl-a Press the Ctrl key and the letter a simulta-
neously.
hss
! Danger!
Special care is necessary in this case. The warning triangle warns the
user about potential danger of injury.
Failure to comply with the warning could result in injury to the user.
hss
! Important!
This symbol calls attention to a situation that could result in incorrect
measurements, disruptions in the measurement process, collisions or
damage to the equipment and the workpiece.
1 Simulation
.................................................................................................................................
With the Simulation option, CALYPSO is able to display the location
and position of the currently used stylus in the CAD window during
the CNC run. In this way, you can conveniently trace on the screen
which movements the stylus is making in the CNC run.
If CALYPSO knows the corresponding dimensions, the probe, base
plate, rotary table and the measuring range of the CMM can also be
shown.
To allow simulation of the stylus movement, CALYPSO requires a com-
plete geometry model of the stylus system and the associated styli.
You can use the Stylus System Creator to copy stylus systems and styli
of certain manufacturers and supplement them using basic elements
such as cone, cylinder, sphere and cube.
Stylus Simulation and Stylus System Creator are also the requirement
for starting and processing measurement plans without a connected
CMM.
Stylus simulation
When you activate the stylus simulation, not only the workpiece but
also the movement of the currently used stylus system are shown in
the CAD window during the CNC run.
You can conveniently trace the stylus system in the CNC run on the
screen. You see exactly which stylus is used and which movements
and rotations the stylus makes relative to the workpiece.
Further elements of the If CALYPSO knows the corresponding dimensions, the probe, base
simulation plate, rotary table and the measuring range of the CMM can also be
shown.
In this way, you have a completely new possibility to check the run.
Any weaknesses (risk of collision) in the measurement plan become
visible and can be corrected.
NOTE This option is particularly important for testing, for example, a measu-
hss rement plan created using the CALYPSO Planner away from the
machine.
Icon Function
You can use the Stop, Start and Step recorder keys to stop the
CNC run and thus the stylus simulation, to restart it or let it run in
the single-step mode.
You use the icons for Stylus and Stylus System to control the
extent of the display: With Stylus, only the currently used stylus is
displayed.
You use the icons for the display to control the display of probe,
base plate, rotary table and CMM.
With the slider, you control the accuracy of the collision observa-
tion.
Records any crossing of the measuring range and enters it into the
collision list.
Icon Function
If you probe a very large workpiece, you can use the Follow stylus
icon to have the zoom window always follow the movements of the
stylus. Simultaneously, the workpiece is automatically rotated in the
CAD window in such way that you always see the stylus system in
front of the workpiece.
If the Show navigation icon is activated, the path of the stylus
movement is marked as light traces in the CAD window.
Opens the Simulation Settings window where you can set the
transparency and the plot axes for Probe, Stylus, Bridge and Base.
Opens the Modify CAD Model window with the Positioning index
card which you can use to position objects in the CAD window as
desired.
NOTE The base plate or the rotary table must be shown in the CAD window
hss (Planner → Show work area).
NOTE From version 4.6, the Stylus System Creator is an independent pro-
hss
gram that you open from CALYPSO. In future, it will be provided for
other Zeiss programs, too.
Up to version 4.4, CALYPSO contained an internal stylus system crea-
tor, allowing to compose stylus systems from ready-made compon-
ents and own complements.
The new stylus system creator allows loading, editing and further pro-
cessing of these “old” stylus models in CALYPSO.
Assembly of the stylus system model View of the stylus system model
Main menu
Preview of the
component
Selection of the
component
Properties of the
component
Control bar
Range Function
left Available components
Component View Shows the stylus system component selected under Compo-
nents.
Manufacturer Selection of the stylus component manufacturer
Components Available components
Description Description of the component selected
Component properties Properties of the component selected under Compon-
ents
right Composition of the current stylus system.
Stylus system Tree view of the stylus system
Component properties Properties of the component selected under Stylus
System
Range Function
Stylus tips Shows all stylus tips of the stylus system after clicking
the Edit stylus tips symbol.
Stylus System View Shows a spatial representation of the stylus system.
Control bar Dialog elements for controlling the view
These windows are used to select the components desired for the sty-
lus system model and to assemble them piece by piece. The current
state is shown in the Stylus System View.
To facilitate finding the necessary components you can limit the con-
tents of the component tree and adapt its representation.
Start Components
The “start assistant” assists you in creating a new stylus system in the
stylus system creator. You just need to select the technology and the
correct start component will automatically be defined.
Start components are those components that enable to start the
assembly of a stylus system model. They are specific for a certain tech-
nology and the calling program, i.e. CALYPSO. Examples:
Technology Component
Zeiss VAST VAST Plate
Zeiss RDS / XXT RDS XXT
When creating a new stylus system model, select in the Create New
Stylus System window one of the technologies stored in the stylus
database.
– If only one start component exists in the stylus database, this will
immediately be added to the stylus system model.
– If several start components are stored in the stylus database, the
component tree will display only the ones that are available for the
selected technology.
The position selected for the start component corresponds to the zero
position of a bridge CMM, as was the case up to the stylus system
creator version 4.4. You cannot change the zero position manually.
After the start component, CALYPSO continues constructing the sty-
lus in the -Z direction. If the start component is part of an articulating
probe (e.g. an RDS), it will be rotated automatically in this direction.
Connecting a component
If the stylus system used on your CMM originates from a supported
manufacturer, you can assemble it in the stylus system creator using
the different components and save it.
The components have docking points for the connection of other
components and connection points for connection to a docking point
of the stylus system model. The stylus system creator ensures that
docking point and connection point match.
Principle The assembly is a step-by-step procedure. You attach one component
after the other to the stylus system model until it is completed. Two
pieces of information are required:
• Which stylus component is to be attached?
• At what point of the stylus system model it is to be attached?
The information can be given in any order. Once you have made the
first selection, you can select the second item by double-clicking and
the component will be connected.
This means, you have two options for connecting the components:
Filtering
The filtering function allows you to limit the representation of the
available components. All components that do not meet the filter cri-
teria are hidden and cannot be selected.
The type of filtering is defined by clicking the Edit tree filter symbol
in the Tree Filter Dialog.
NOTE The stylus system creator filters by default the components to be rep-
hss
resented according to the appropriate connection type.
You may use all characters of the keyboard for the name schemes.
The following characters are used as meta-characters in the name
scheme:
Character Function
< Marks the beginning of a variable name. With “<<” you represent the “<” charac-
ter.
> Marks the end of a variable name. With “>>” you represent the “>” character.
@ Opens the selection of special characters.
To represent the “@” symbol, select none of the special characters.
Subcategories
The components are systematically and hierarchically arranged in the
component tree. The subcategories resulting from the component
properties are used for this purpose.
Example The components of the “Stylus” type have e.g. the following subca-
tegories:
– Level 1 : Connecting type of the component
– Level 2 : Stylus tip material
– Level 3 : Catalog value ML
– Level 4 : Catalog value MLE
– Level 5 : Component name
Number, type and arrangement of the subcategories are defined by
the manufacturer. You may, however, define here the hierarchical
structure depth. The higher the structure depth of the component
tree, the less components are listed at the “ends” of the trees, i.e. at
the tips of the branches.
The structure depth is selected with the arrow symbol next to this
switch. Set one of the five structure depths (level 1 to level 5).
By clicking with the right mouse button on a tree section, you can see
the valid subcategories for the respective components:
3 Select the SSC file to be imported: Enter the path and file name of
the SSC file or select it after clicking the icon.
The corresponding stylus system is displayed in the CAD window.
NOTE For an articulating probe, styli are only created in the angular position
hss 0/0. To create further angular positions, open the RC List and enter
the angular positions.
NOTE With several styli installed on the articulating probe, all styli existing in
hss
the stylus system will be used in the angular position 0/0.
NOTE These modifications will not affect the components already assembled
hss in stylus systems.
Once you have selected the desired update file, the stylus system cre-
ator starts updating its stylus database. The existing database file is
retained and is marked with the ending “.bak”. This is to restore the
stylus database in case updating fails.
NOTE The backup will be overwritten at the next update. If you start a new
hss
updating process after an update failure, it will therefore not be pos-
sible to restore the stylus database from the backup.
In this window you select the technology for which you want to
create a stylus system. This may be e.g. a Zeiss VAST or Zeiss RDS.
By clicking Start, the program inserts the first component – the
start component – or shows the possible components.
Do not yet insert the extension into the stylus system. In the following
you will learn about a second method of finding the desired exten-
sion.
NOTE When leaving the input field, it will automatically be updated if modi-
hss fications have been made.
3 Click Close.
The component tree changes as follows:
5 For this, click the small transparent sphere at the cube of the
already inserted extension; the sphere symbolizes a free docking
point in positive X direction.
The extension is added to the stylus system model.
Bear in mind that the modified filter is still active, i.e. only compon-
ents having the catalog value L (for Length) 40 will be shown. As a
joint is to be assembled now, deactivate the length filter.
6 Open the filter dialog, deactivate Length and click Close.
Joints can be found in the component tree under “Connecting ele-
ments” / “Adjustable”. The joint with a length of 30 mm and a
diameter of 11 mm is to be connected to the extension.
7 Under “M5” / “Titanium”, click “[M5] Joint L 30 Ø11”.
The joint is shown in the Component View.
8 In the Stylus System View, click the only docking point of the
second extension.
The joint is added to the stylus system model.
The rotational axis is to be rotated by 10° and the entire joint by
90° “downward”.
9 To do so, enter in the Main Axis Angle field the value 90° and
under Angle axis 1 the value 10°.
The stylus system model now looks as follows:
Name scheme
2 In the button bar above the component tree, click Define compo-
nent name scheme.
All styli are to be named in a way to include in their name the
sphere radius before the measuring length. As the components are
alphabetically sorted in the component tree, this facilitates sear-
ching for the correct stylus.
3 Select the Stylus scheme and edit the entry in the Definition
field.
The definition is a sequence of characters and variables. The vari-
ables are marked by angle brackets. As soon as you enter the ope-
ning angle bracket, the stylus system creator will show you the
variables available for selection.
4 First delete the entire entry in the definition line. (To return to the
default settings, click Default).
The connection type is to precede, and this in round brackets for
better identification:
5 Enter the characters “(” and “<”, then select from the menu Con-
nection Type <ConType> and close with “)”.
8 Click Close.
9 Select “Stylus” / “Sphere”.in the component tree.
In the component tree you can see the result of your entries:
11 Shorten the name definition for Stylus. Use for this the diameter
symbol “Ø” that is proposed for selection when you enter the @
character.
Definition: „(<ConType>) KØ <DK> <TipMat> ML <ML> <Name>“
Result: You can now successively select all components with a ruby
sphere of diameter 3 (they appear one below the other) and each
time see the preview:
12 In the stylus system tree, select the free docking point at the joint.
In the Stylus System View, you can see a transparent preview of
the currently selected component.
NOTE For the rest of the procedure, only the name is absolutely necessary.
hss
3 Click Apply.
4 Select the desired directory in the Save Current Stylus System
window.
The file name proposed is made from the name of the stylus sys-
tem. It can be changed at will.
5 Click Save.
The SSC file will be saved.
NOTE If you wish to retain the previous stylus system model, select the Save
hss as... menu item.
Order options
All stylus components of the stylus system creator are available ex
stock and can be ordered at the following address:
Carl Zeiss 3D Automation GmbH
Schnaitbergstr. 3
D-73457 Essingen
Phone +49-(0)7365-9208-210
For requests or orders, please contact the central order-taking depart-
ment at orders@3d-net.de or by fax with +49-(0)7365-9208-29.
Property Description
Manufacturer Manufacturer of the real stylus component
Category Category of the component in the component tree
Range Manufacturer's range
Order number ZEISS order number
Catalog data According to the Zeiss scheme for stylus catalog data
Material Main material of the real stylus component; defines the color of geo-
metric components
Mass Mass of the real stylus component
Load Bearing capacity of the real stylus component
Property Description
Name Basic name that can appear in a name that has been automatically
defined according to a name scheme
Connection Point Assembly interface, used to connect the component to a free
docking point of the existing stylus system model.
Free docking points Docking points; serve for the connection of additional components
once the current one has been assembled in the stylus system model.
An extension has one free docking point, a cube component nor-
mally has five and a stylus has none.
Note: Each docking point is of a defined type (e.g. M5 or VAST
plate).
Probe tips With these surfaces (probe tips), the real stylus touches the workpi-
ece. A simple stylus has one probe tip, a star stylus has five and an
extension has none.
Each probe tip is of a geometric type (spherical, cylindrical etc.) and
made of one material.
You can assign a stylus number and a name to each probe tip or
have them assigned automatically.
Brief description Description of the component
Graphic display Is shown in the preview window.
NOTE The sphere is the only generic component that can be defined as sty-
hss lus tip.
Program window
The position of the program window sections is fixed. You may,
however, change their size by shifting with the mouse the borders
between the windows.
Main menu
The main menu contains the following menu items:
Work area
The work area contains two groups with several individual areas:
Area Function
Component area
Component View Rotatable and zoomable spatial view of the component selected in
the component tree
Manufacturer Selection list for the component manufacturer
Components All components of the selected manufacturer in a tree view
You can use the right mouse button to set the nesting depth for a
node and to have the subcategories displayed.
Toolbar Opens the Material Dialog containing the materials used in
the stylus database.
Opens the Define Component Name Schemes window
allowing you to change the name schemes for the compon-
ents.
Opens the Tree Filter Dialog to define the filter for display
of the component tree.
Activates or deactivates the filter.
Note: Once a component has been added to the current sty-
lus system model, a filter will automatically be activated by
default. According to this filter the component tree will only
show those components whose connection type matches a
docking point of the stylus system model.
Activates or deactivates the subcategory sorting.
Area Function
Configuration area
Stylus System Tree This tree view shows the components already assembled or the type
of the free docking points.
The context menu of the tree elements offers the following options:
(Click free docking point): Inserting an existing stylus system.
(Click occupied docking point): Removing the component and all
components connected to it.
(Click geometric sphere component): Defining the sphere as stylus
tip / canceling the definition.
Toolbar Deletes the current stylus system model and opens a selection
window to select a technology (VAST, RDS) for the start com-
ponent.
Deletes the current stylus system model and opens a file
selection window for SSC files. The selected file will be loa-
ded. The components of this stylus system model do not need
to be contained in the component list.
Modally opens the Stylus System Properties dialog for
additional information on the stylus system, i.e. work can be
continued only after closing the window.
Opens the Stylus System Properties window for additional
information on the stylus system model.
Switches between the Component Properties dialog and
the list of Stylus tips of the current stylus system model.
Edit Angle This is to change the angles of the component currently selected in
the stylus system tree.
Each component can be rotated in its connection point by the longi-
tudinal axis, joints have additional rotational axes.
Stylus Tips Editable list of all stylus tips existing in the current stylus system
model. For each of these tips, a flag showing stylus number and
name will be displayed in the Stylus System View.
Double-click the respective line to change the stylus number and the
name.
If the Zeiss number assignment scheme has been activated in the
Options, fixed numbers will be used for the first occurrence of the
corresponding standard direction. An entry deactivates this automa-
tism. The name is also created automatically.
When activating the stylus tip function, the flags in the view will
automatically be arranged. To rearrange them automatically, switch
the view off and then on again.
Area Function
Stylus System View Shows the current shape of the stylus system model.
By clicking a component, you select it in the view (highlighted in
color) and automatically also in the stylus system tree.
You connect other components to the displayed docking spheres.
The context menu offers the following options:
Fit View: Fits the view into the window.
Set Rotation Center: Changes the mouse pointer. The next click
on the view defines the new rotation point of the view (standard is
the start point below an imaginary ram).
Mark as Probe Tip: Defines a geometric sphere as the stylus tip.
Remove Probe Tip: Undoes the definition of a geometric sphere
as stylus tip.
Control bar Frequently required functions for adapting the view:
Fit View: Optimizes the size and position of the stylus system view.
Quick Settings:
Auto Fit: Automatically optimizes the size and position of the sty-
lus system view each time a component is added or deleted.
Show Connection Points: Highlights the docking points in
green.
Strict Assembling: Only permits docking operations with two
connection points of the same type (activated by default). If you
deactivate this setting, you can connect components that actually
do not match.
Exit: Closes the Stylus System Creator.
Use this dialog to customize the name scheme applied to the compo-
nent tree.
To open the dialog box, click the Define component name scheme
icon above the component tree.
The dialog for editing the name schemes contains the following dia-
log elements:
In the Tree Filter Dialog, you activate the desired filter criteria and
define the desired value ranges.
The dialog box contains the following dialog elements:
Material Dialog
You can have displayed for information the materials existing for the
components and their properties (color and density).
For this purpose, click the Material properties icon above the com-
ponent tree.
You call this window by clicking the Create new stylus system icon
above the stylus system tree.
! Important!
This will delete the previously open stylus system without saving.
If you select “None” or close the dialog using the icon, no start
component will be selected.
Options
The Options are used to make presettings for the various program
sections. The window has one individual page for each program sec-
tion (Option).
Options - View
About...
The About... dialog box contains a line to the Zeiss 3D Automation
Webshop (www. taster.zeiss.de) as well as specifications on the appli-
cation status.