Advanced

Machine Condition Monitoring

[Tester T30 with Condmaster®Pro]
 Strategic monitoring – control your costs

Avoid unplanned Monitor your Early warning

downtime plant stoppers maintains profit
Efficient and profitable production
[protect it!]

The Tester T30 is a hand-held instrument for periodic machine condition

monitoring. It is applied by leading industries all over the world for early fault
detection, to avoid production losses through unplanned downtime, and to
reduce the overall costs for maintenance.
The Tester T30 uses all three leading condition monitoring methods. On each
machine you can select the combination of measurements that best meets your
technical requirements:

Shock pulse measurement on rolling bearings supplies data on bearing damage,

lubrication condition and the effects of alignment and load. In many applica-
tions, the bearings are the only machine elements which need monitoring.

Vibration severity measurement is the ISO recommended method for general

condition monitoring. It detects the most common mechanical faults, such as
unbalance, structural weakness, and loose parts.

Vibration monitoring with spectrum analysis allows you to target individual

fault symptoms and get a machine specific condition evaluation.

In addition, the Tester T30 measures rotational speed and temperature.

You can use the instrument for spot checks, for large scale data collection, and for
long-time recording on a single measuring point. The Tester T30 is available in
three versions: Basic, Logger and Expert. At all levels, the measuring results are
automatically evaluated and displayed against a green - yellow - red condition
scale, highlighting all potential trouble spots. By calibrating and adjusting limit
values, you can tune the automatic evaluation process with great precision and
get an immediate, reliable diagnosis.

The Basic version requires manual recording of measuring results. Logger and
Expert communicate with the SPM software Condmaster®Pro. This fifth genera-
tion program downloads measuring rounds from the PC to the T30, and uploads
the measuring results for trend evaluation and data presentation.
 What do you need to know?
[One instrument, many answers]

Condition monitoring is a money saver and in many cases

a necessary safety precaution. The aim is to detect devel-
oping faults before they become a problem. This becomes
ever more important as the production pace increases and
unmanned operation is getting more common.

The signals generally used to diagnose machine condition

are shocks and vibrations. There are different ways of
processing these signals. Make a strategic choice and
The latest labour-saving technique: contact-free ID
employ the most cost-efficient method that provides a
tags load the instrument with all measuring point correct condition evaluation in a given technical situation.
data and also save the latest measuring results. Aeri-
als for RF transponders are built into the Logger
and Expert versions of the T30.
The T30 offers you all the options. With our EVAM®
method, you have a powerful tool for vibration spectrum
analysis whenever that is needed.
Measuring ISO vibration severity is an easy way to
detect most machine faults except bearing problems, and
for these you have the SPM method, still unsurpassed in
accuracy and reliability.

The Tester T30 has many extra functions. You can measure
rotational and peripheral speed. You can measure the
temperature of solids and liquids. You can record the
readings of dials and meters. You can save written com-
ments to the T30 and attach them to the measurement.
Special transducers for shock pulses and vibration
assure accurate measurements. On measuring points For up to 50 hours, you can make a continuous
that are unaccessible during normal operation, the recording of shock values, vibration, and temperature or
transducers are permanently installed and con-
nected to measuring terminals. rpm. You can put memory tags on your measuring points,
loaded with all measuring instructions and the results of
the last measurement.

You get evaluated condition readings, immediately. An

arrow on the display points at a green - yellow - red
condition scale. While still on the spot, you can investigate
the causes of any measuring result in the red or yellow
zone. That saves time and money.

Speed data are necessary for condition evaluation,

and monitoring the machine temperature often sup-
plies valuable information. T30 uses temperature
probes for solids and liquids. Speed is measured by
contact, or optically from a safe distance.
 Take out insurance – it pays

Contact free measuring point identification

LCD screen, 4 x 16 characters,
with CondIDTM tags
with automatic backlight

Instant condition evaluation on

green - yellow - red
scale

Memory for 500

typical measuring
points

Continuous recording of shock

pulses, vibration plus speed or
temperature for up to 50 hours Fast data logging:
download measuring
round, upload results
to PC

Saves up to 11 results
per point, plus the top
200 spectrum lines
and a comment
Sealed membrane
keypad for selection and
programming

Battery life typical

5000 measurements

Shock pulse EX-proof

transducers: hand- version available
held probe,
adapter probe,
permanently
installed

Probes for temperature and Vibrations transducers: hand-held, attached

speed. Connection to PC by magnet, permanently installed

Comprehensive Instant Fast

measuring condition and easy
functions evaluation operation
 Reliable information – stay on top

Perfect overview Alarms highlighted Machine specific

with your own in easy to grasp evaluation of
location pictures colour code vibration records
 Full control with on-line condition data
[the best program of its kind]

Condmaster®Pro is SPM's universal condition monitoring

program, used for hand-held data loggers as well as on-line
systems. It operates under all 32-bit Windows versions and
uses SQL Server as a database handler.
Purely administrative data is kept at a minimum - you
can set up one measuring point for as many as 9 different
monitoring tasks, including two free value, user defined
measuring functions. You work with your familiar adminis-
trative machine data and simply instruct Condmaster®Pro
to accept your name and number formats.
The Condmaster®Pro graphics functions make it easy to
follow condition development. Comparing the diagrams
The expert knowledge needed to evaluate machine condi- for different measured quantities pinpoints the cause of
faults, allows estimates regarding the urgency of repairs,
tion is integrated in the program: an extensive bearing and thus efficient maintenance during planned machine
stops.
catalogue, lubricant data, bearing life calculation, the SPM
evaluation rules, the ISO limit values, mathematical models
for spectrum analysis and fault symptom detection, and
much more.
You define the alarm conditions and set up measuring
rounds and measuring intervals. Time planning and other
administrative routines connected with measuring, lubri-
cating and other maintenance activities are assisted by the
software.
You only activate the measuring functions you need,
and automatically blank out all others. Thus, you can work
exclusively with hand-held instruments or combine these Your main tool for fast fault detection is the alarm list. It
with the CMS System for on-line condition monitoring. is generated on the basis of automatically applied evalu-
ation rules. These you can modify by setting your own
alarm limits. After completing a measuring round you
can download the alarm list to the T30 and re-check all
measuring points with high values.
A perfect tool for efficient maintenance
For required input data, you get instructive menus, default
values and on-line help texts. You have copy and edit
functions to save time when you register machines and
measuring points.
The most powerful part is EVAM® – Evaluated Vibration
Analysis Method. It is much more than the normal spec-
trum analysing product. In addition to 5 general condition
parameters, you can select fault symptoms for special
analysis and work with machine specific evaluation criteria.

As always, SPM puts the emphasis on the main require-

ments of industrial condition monitoring: fast and easy
An Evam® spectrum highlights the selected fault symp-
fault detection through automatic data evaluation. tom and displays its velocity value in relation to overall
machine vibration.
Some hard facts
Condition monitoring demands more than smart
instruments and computer programs. You have to work
in an industrial environment and cope with heat, noise,
oil, chemicals, and your machines are neither built nor
located to give you accessible measuring points.

SPM has solved these environment problems in all

branches of industry. We can offer you all the necessary
equipment, from remote measuring points for hand-
held instruments to full-scale automatic monitoring
systems, and worldwide technical support and service.

Technical data for Tester T30 It grows on you . . .

Shock pulse (SPM® dBm/dBc) More basic functions than ever, and more additional
Measuring range: – 9 to 99 dBsv features. Choose what you need now. You can deselect
Resolution: 1 dBsv
Accuracy: ± 1 dBsv measuring functions by choosing only those accessories
Vibration severity (ISO 10816)
you want to use.
Measuring range: 0.5 to 49.9 mm/s RMS You can easily upgrade, at any time.
Resolution: 0.1 mm/s
Accuracy: ± (0.2 mm/s + 2% of reading)
Frequency range: 3 to 1000 Hz
Measuring techniques Tester T30
Vibration analysis (EVAM®) and other features Basic Logger Expert
Window: Hanning
Number of samples: 1024 / 2048
Shock pulse, dBm/dBc • • •
FFT result: 400 / 800 spectrum lines
Vibration severity, ISO 10816 • • •
Frequency range: 3 to5000 Hz
Temperature measurement • • •
Lines displayed: 15 highest, toggle Hz / cpm Speed, contact and optical • • •
Lines saved: 1 to 200 highest Continuous reading • • •
Speed measurement
Transducer line test • • •
Measuring range: 10 to 19 999 rpm optical
Battery test • • •
Measuring distance: max. 0.6 m Time and date display • • •
Resolution: 1 rpm Version ID display • • •
Accuracy: ± (1 rev. + 0.1% of reading) Language selection • • •
Temperature measurement
Automatic display light • • •
Measuring range: –20 to +350 °C Automatic idle, power off • • •
Resolution: 1 °C Ex-proof design available • • •
Instrument specifications
Data logging with Condmaster®Pro • •
Temperature range: 0 to +50 °C
Measuring point recognition • •
Power supply: 6 x 1.5 V LR6 alkaline cells Long-time recording • •
Battery life: power down 1 year, or 5000 Free value recording • •
readings, or 50 hours recording Comment recording • •
Instrument size:
Weight:
255 x 105 x 60 mm
0.85 kg
Check point reminder • •
Casing / cover: ABS / polyurethane
Vibration spectrum •
Keypad: sealed membrane
Evaluated vibration analysis •
Display: LCD, 4x16 characters, LED backlight
Memory: typical 500, max. 999 points SPM®, EVAM® and Condmaster® are registered trademarks of SPM Instrument AB,
Backup, memory/clock: approx. 24 hours Sweden. Windows is a registered trademark of Microsoft, Inc.

Ex-proof design available

SPM Instrument AB • Box 4 • SE-645 21 Strängnäs • Sweden

Tel. +46 152 22500 • Fax +46 152 15075
info@spminstrument.se • www.spminstrument.com

71681 B © Copyright SPM Instrument AB 2001-06. ISO 9001 certified. Technical data are subject to change without notice.