86% found this document useful (7 votes)
2K views

Method of Statement Structural Steel

This document provides a method of statement for structural steel installation for a new shelter for a pollution boat at a west pier. It outlines procedures for unloading and storing steel components, erecting the steel frame, installing bracing and fasteners, and attaching roof panels. The method of statement requires approval from the Saudi Aramco project management team before implementation.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
86% found this document useful (7 votes)
2K views

Method of Statement Structural Steel

This document provides a method of statement for structural steel installation for a new shelter for a pollution boat at a west pier. It outlines procedures for unloading and storing steel components, erecting the steel frame, installing bracing and fasteners, and attaching roof panels. The method of statement requires approval from the Saudi Aramco project management team before implementation.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 45

p

MS-01
METHOD OF STATEMENT Doc. No. 05

For Construction Services and Maintenance


A MEMBER OF KABBANI CONSTRUCTION GROUP

P.O. Box 6897, Dammam 31452


 (03) 857-0034  (03) 859-0289
Email Add: cosma.dammam@ikkgroup.com
Website: www.ikkgroup.com

“CONTROLLED COPY”
NEW SHELTER FOR POLLUTION BOAT AT WEST PIER
CONTRACT NO. 6510642037

METHOD OF STATEMENT

METHOD OF STATEMENT FOR STRUCTURAL


STEEL INSTALLATION

For Review & Approval

METHOD OF STATEMENT FOR STRUCTURAL STEEL CONTRACT NO.:


DOCUMENT TITLE: REV. NO. 00 PAGES: 1 of 14
INSTALLATION 6510642037
p

MS-01
METHOD OF STATEMENT Doc. No. 05

SUBMITTAL AND APPROVAL SHEET

This Method Statement for Structural Steel Installation of Isam Kabbani &
Partners is submitted for review and subject for approval and acceptance for
the implementation for the Project – New Shelter for Pollution Boat at West
Pier under Contract No.: 6510642037

Prepared by:

RESTHEE DELA CRUZ


Project Engineer
COSMA Division
Isam Kabbani & Partners Co.

Checked and Noted by:


(Contractor)

SHAHBAZ KHAN
Contractor Representative
COSMA Division
Isam Kabbani & Partners Co.

Approved by:

SIGNATURE OVER-PRINTED NAME


Saudi Aramco Project Management Team (SAPMT)

CHAPTER TITLE : SUBMITTAL AND APPROVAL SHEET CONTRACT NO.: 6510642037 REV. 00

PROJECT TITLE NEW SHELTER FOR POLLUTION BOAT AT WEST PIER PAGE 2 OF 45
p

MS-01
METHOD OF STATEMENT Doc. No. 05

REVISION SHEET

Date Rev Item /


SN Description Form Page
(dd-mmm-yy) No. Line

CHAPTER TITLE : REVISION SHEET CONTRACT NO.: 6510642037 REV. 00

PROJECT TITLE NEW SHELTER FOR POLLUTION BOAT AT WEST PIER PAGE 3 OF 45
p

MS-01
METHOD OF STATEMENT Doc. No. 05

LIST OF CONTROLLED COPY HOLDERS

Job Title Copy Number Location

Contractor Representative 1 Head Office

Company QA/QC Manager 2 Head Office

Project Engineer 3 Site Office

Quality Control Inspector 4 Head Office

Saudi Aramco Project Management Saudi Aramco Project


5
Team (SAPMT) Management Team (SAPMT)
Saudi Aramco Project Inspection Saudi Aramco Project Inspection
6
Division (PID) Division (PID)
Saudi Aramco Proponent 7 Saudi Aramco Proponent

CHAPTER TITLE : LIST SHELTER


NEW OF CONTROLLED COPY HOLDERS
FOR POLLUTION BOAT AT WEST PIER CONTRACT NO.: 6510642037 REV. 00

PROJECT TITLE NEW SHELTER FOR POLLUTION BOAT AT WEST PIER PAGE 4 OF 45
p

MS-01
METHOD OF STATEMENT Doc. No. 05

TABLE OF CONTENTS PAGE

SUBMITTAL AND APPROVAL SHEET .......................................................................... 2


REVISION SHEET....................................................................................................... 3
LIST OF CONTROLLED COPY HOLDERS....................................................................... 4
1.0 PURPOSE ...................................................................................................... 8
2.0 SCOPE........................................................................................................... 8
3.0 DEFINITIONS ................................................................................................. 8
4.0 REFERENCE STANDARDS AND CODES ............................................................ 8
5.0 RESPONSIBILITIES ......................................................................................... 9
6.0 CORRECTION OF MINOR ERRORS: ................................................................. 9
7.0 STORAGE AND PROTECTION OF COVERING: ................................................ 10
8.0 ERECTION ................................................................................................... 11
9.0 RECOMMENDED TOOLS & EQUIPMENT FOR ERECTION ............................... 12
10.0 COMPONENT UNLOADING PROCEDURES .................................................... 14
UNLOADING AND MATERIAL LAYOUT ............................................................... 14
STORAGE AND PROTECTION .............................................................................. 15
FOR ROOF AND PANELS ..................................................................................... 15
ANCHOR BOLTS : ................................................................................................ 15
ERECTION PROCEDURE: ..................................................................................... 16
IMPORTANT……………............................................... ………………………………………..16
SEQUENCE……………….. ....................................................................................... 16
RIGID FRAME CONNECTION DETAILS ................................................................ 17
11.0 STEEL FRAMING .......................................................................................... 18
12.0 ROD / CABLE BRACING ................................................................................ 23
13.0 PLUMBING AND SQUARING ........................................................................ 24
14.0 BASE ANGLE / BASE CHANNEL..................................................................... 31
15.0 ROOF PANELING ......................................................................................... 32
16.0 FASTENERS AND APPLICATION .................................................................... 33

CHAPTER TITLE : TABLE


NEW OF CONTENTS
SHELTER FOR POLLU CONTRACT NO.: 6510642037 REV. 00

PROJECT TITLE NEW SHELTER FOR POLLUTION BOAT AT WEST PIER PAGE 5 OF 45
p

MS-01
METHOD OF STATEMENT Doc. No. 05

17.0 SIDEWALL AND ENDWALL INSTALLATION .................................................... 34


18.0 INSTALLATION OF ROOF PANELS ................................................................. 35
19.0 ROOF SHEETING SEQUENCE AND MASTIC APPLICATION .............................. 36
ROOF SHEETING SEQUENCE AND MASTIC APPLICATION ......................................... 37
GENERAL SHEETING NOTES .................................................................................... 37
20.0 INSTALLATION PROCEDURE TAPE MASTIC ( ROOF SEALING ) ....................... 38
21.0 INSULATION INSTALLATION PROCEDURES................................................... 39
SIDEWALL AND ENDWALL INSULATION .................................................................. 40
22.0 FOAM CLOSURES AND APPLICATIONS ......................................................... 42
23.0 SKYLIGHT INSTALLATION ............................................................................ 43
24.0 QUALITY ASSURANCE & QUALITY CONTROL ............................................... 43
24.1 Quality Inspection .................................................................................. 43
25.0 HEALTH and SAFETY .................................................................................... 44

CHAPTER TITLE : TABLE


NEW OF CONTENTS
SHELTER FOR POLLUTION BOAT AT WEST PIER CONTRACT NO.: 6510642037 REV. 00

PROJECT TITLE NEW SHELTER FOR POLLUTION BOAT AT WEST PIER PAGE 6 OF 45
p

MS-01
METHOD OF STATEMENT Doc. No. 05

METHOD OF STATEMENT FOR


STRUCTURAL STEEL INSTALLATION

CHAPTER TITLE : NEW SHELTER FOR POLLUTION BOAT AT WEST PIER CONTRACT NO.: 6510642037 REV. 00

PROJECT TITLE NEW SHELTER FOR POLLUTION BOAT AT WEST PIER PAGE 7 OF 45
p

MS-01
METHOD OF STATEMENT Doc. No. 05

DISCIPLINE : CIVIL WORKS

TITLE : Method of Statement for Structural Steel Installation

1.0 PURPOSE

The ERECTION/INSTALLATION PROCEDURE is intended to provide Isam Kabbani


and/or erectors with recommended procedures for erecting New Shelter for
Pollution Boat at West Pier as safely and efficiently as possible. However, Isam
Kabbani is not liable for, and does not guarantee the quality of erection, nor does
assume any responsibility for building defects that may be attributed to improper
erection techniques, or the negligence of other parties.

2.0 SCOPE

This method statement is to define the method to be used to ensure that the New
Shelter for Pollution Boat at West Pier will be safely installed properly and
workmanship are correct and acceptable, and conforming to the contract
requirements and specifications.

3.0 DEFINITIONS

3.1 PE - Project Engineer


3.2 QCI - Quality Control Inspector
3.3 QC - Quality Control
3.4 Client - Saudi Aramco
3.5 Client’s representative - Resident inspector of the Saudi Aramco Project
Inspection who ensures conformance of the project
with the Approved work procedure

4.0 REFERENCE STANDARDS AND CODES

The selection of equipment, design, construction and facilities required for this
procedure shall comply with the latest edition of Saudi Aramco Engineering
Procedures, Engineering Standards, Materials Specification and Project Contract
Requirements.

DOCUMENT TITLE: METHOD OF STATEMENT FOR STRUCTURAL STEEL INSTALLATION CONTRACT NO.: 6510642037 REV. 00

PROJECT TITLE NEW SHELTER FOR POLLUTION BOAT AT WEST PIER PAGE 8 OF 45
p

MS-01
METHOD OF STATEMENT Doc. No. 05

5.0 RESPONSIBILITIES

5.1 Project Engineer (PE) shall be responsible for the overall implementation of
this Method Statement with the coordination of QA/QC Department to
ensure efficient execution of works in accordance with the contract
requirements.
5.2 The Quality Control Department shall be responsible for conducting
surveillance and inspection for work defined herein and efficient recording
and reporting of the results as required.
5.3 QC Inspector is responsible to ensure that the execution team has the
knowledge to follow and implement the method of statement as per the
Saudi Aramco Standards and Project Specifications.
5.4 The QC Inspector shall functionally report to the QA/QC Manager and shall
review all relevant documentation, Materials Certificates and Non
Conformances.
5.5 The QC Inspector shall report directly to the Company Quality Assurance /
Control Manager.
5.6 It is the responsibility of Safety Officer to analyze all safety information,
records and recognize new risks and hazards that may occur during
construction period.
5.7 Safety Officer is responsible in ensuring that IKK safety system will comply
with the Loss Prevention and Safety requirements of Saudi Aramco.
5.8 Safety Officer is responsible to ensure that all staff and workers are properly
trained and oriented as per Saudi Aramco Safety requirements.
5.9 Project Engineer (PE) or site engineer shall be responsible to make sure that
this procedure is being followed.
5.10 Project Engineer is responsible in ensuring that the installation of New
Shelter for Pollution at West Pier are in line with project schedule, designed
quality and approved safety procedures.
5.11 Project Engineer shall prepare adequate, qualified and trained installers,
machines and equipment to process the erection/ installation effectively.

6.0 CORRECTION OF MINOR ERRORS:

A. All erection work will be treated as outlined in the American Institute of Steel
Construction Code of Standard Practices for Steel Buildings and Bridges, Section 7,
which deals with the correction of errors in situations where the material is not
being erected by the fabricator and which reads in substance as follows: The
correction of minor misfits by moderate amounts of reaming, grinding, welding and
cutting, and the drawing of elements into line with drift pins, shall be considered to

DOCUMENT TITLE: METHOD OF STATEMENT FOR STRUCTURAL STEEL INSTALLATION CONTRACT NO.: 6510642037 REV. 00

PROJECT TITLE NEW SHELTER FOR POLLUTION BOAT AT WEST PIER PAGE 9 OF 45
p

MS-01
METHOD OF STATEMENT Doc. No. 05

be normal erection operations. Errors that cannot be corrected using the foregoing
means, or that require major changes in member or Connection configuration, shall
be promptly reported to Saudi Aramco Site Representative to enable Isam Kabbani
to either correct the error or approve the most efficient and economical method of
correction to be used by the Erector / Builder.
B. In cases where the Builder/Erector believes there are errors in shop fabrication
that prevent the proper assembling and fitting of parts by the use of drift pins,
reaming, chipping or cutting, the Builder/Erector shall immediately report such
matters to the Project Manager. So, Isam Kabbani may either correct the error or
approve the method and cost of the correction to be made. The Builder/Erector
shall furnish a clear description of the problem in his report to Saudi Armco
Representative and shall also furnish a suggested solution and the cost thereof.
shall have the option of:

(1) Replacing the defective material with freight allowed to jobsite by carrier of
Any choice..
OR
(2) Authorizing field correction of the problem by a method and at a cost agreed.

7.0 STORAGE AND PROTECTION OF COVERING:

A. When Aluminum, galvanized, or the galvanized pre-painted coating on piled flat


sheets or nested formed sheets or galvanized purlins or girts become wet from rain,
natural condensation, or other causes, white rust may result. This may occur either
in transit or in storage at the jobsite.

B. Formed pre-painted sheets must be protected from moisture in the same manner
as plain galvanized sheets until boldly exposed to the weather. The sheets must be
properly packaged and stored; otherwise, white rust may develop at minute cracks
in the paint and at the cut edges.

C. It is important on receipt of material, to examine packages for damage. Builders


and or Erectors are encouraged to take prompt action where cuts, tears, or other
damage is evident. If a small amount of moisture is present, the sheets should be
dried before restacking or storage. Damp sheets should never be restacked until
thoroughly dry.

D. Roofing and siding sheets should be erected as soon as possible after their arrival
at the jobsite. If temporary storage is absolutely necessary, they should be stored
indoors. Where indoor storage is not possible, the procedure shown in this Method
of Statement must be followed to prevent the entry of moisture into the bundle and
consequent storage stain.

DOCUMENT TITLE: METHOD OF STATEMENT FOR STRUCTURAL STEEL INSTALLATION CONTRACT NO.: 6510642037 REV. 00

PROJECT TITLE NEW SHELTER FOR POLLUTION BOAT AT WEST PIER PAGE 10 OF 45
p

MS-01
METHOD OF STATEMENT Doc. No. 05

8.0 ERECTION

A. Before starting erection, make sure that you have a complete set of Erection
drawings marked “Issued For Construction”. The Erection drawings list all the
drawings in the set along with the latest revision number and date.

B. It is the Builder / Erector’s responsibility for mobilization, receiving, off-loading


and furnishing necessary tools for the proper erection of the New Shelter for
Pollution Boat at West Pier.

C. The structure should be adequately braced at all times before raising the next
component. The structure must be secured with temporary or permanent bracing
before release of lifting equipment and at the end of the day, weekends or other
shutdowns. When commencing erection of the New Shelter for Pollution at West
Pier, the first bay must be erected with all wind bracing, eave purlins/struts, purlins,
girts and flange braces completely installed and all bolts properly tightened to make
certain that the building is properly braced.

D. All joints should be made up and all bolts are in place before releasing Lifting
Equipment.

E. Until the first run of roof sheets is secured, temporary scaffold should be used to
start sheeting so that Cladding Crew will have something to stand on.

F. All Cladding Crew should be cautioned regarding roof openings. Any uncovered
openings should be properly guarded.

G. Workers should never slide down columns and other structural members. Ladders
should be used to get on and off the building. Wall girts and diagonal braces should
not be used as ladders.

DOCUMENT TITLE: METHOD OF STATEMENT FOR STRUCTURAL STEEL INSTALLATION CONTRACT NO.: 6510642037 REV. 00

PROJECT TITLE NEW SHELTER FOR POLLUTION BOAT AT WEST PIER PAGE 11 OF 45
p

MS-01
METHOD OF STATEMENT Doc. No. 05

9.0 RECOMMENDED TOOLS & EQUIPMENT FOR ERECTION

The following list of tools and equipment is considered adequate for erection of New
Shelter for Pollution Boat at West Pier. Actual Equipment requirement may vary due
to differences in building type and size, jobsite conditions and erection personnel.
The list is intended to serve as a recommendation only and should not be used as a
limitation to your inventory of erection equipment should be in accordance with the
general guidelines set forth in this Method of Statement.

DOCUMENT TITLE: METHOD OF STATEMENT FOR STRUCTURAL STEEL INSTALLATION CONTRACT NO.: 6510642037 REV. 00

PROJECT TITLE NEW SHELTER FOR POLLUTION BOAT AT WEST PIER PAGE 12 OF 45
p

MS-01
METHOD OF STATEMENT Doc. No. 05

DOCUMENT TITLE: METHOD OF STATEMENT FOR STRUCTURAL STEEL INSTALLATION CONTRACT NO.: 6510642037 REV. 00

PROJECT TITLE NEW SHELTER FOR POLLUTION BOAT AT WEST PIER PAGE 13 OF 45
p

MS-01
METHOD OF STATEMENT Doc. No. 05

10.0 COMPONENT UNLOADING PROCEDURES

UNLOADING AND MATERIAL LAYOUT

As the building materials are loaded, it should be placed in and around the building
site near the place where it will be used. While each job will vary according to size or
site conditions, the layout below is a typical arrangement which offers convenience
and accessibility during assembly and erection.

 Rigid frame columns are laid in position for raising.

 Rafters are stocked for sub-assembly and easily accessible for setting.

 Girts, purlins, eave struts and bracings are divided according to the
requirement of each bay.

 Nested parts (purlins, girts etc.) Should be separated and blocked to allow
drainage of collected moisture to prevent rusting, prior to erection.
 End wall materials are laid out for each end.

 Small components (nuts, bolts, clips, fasteners etc.) Are stored in a given area
convenient to parts of the building.

DOCUMENT TITLE: METHOD OF STATEMENT FOR STRUCTURAL STEEL INSTALLATION CONTRACT NO.: 6510642037 REV. 00

PROJECT TITLE NEW SHELTER FOR POLLUTION BOAT AT WEST PIER PAGE 14 OF 45
p

MS-01
METHOD OF STATEMENT Doc. No. 05

 Wall and roof paneling and other components which will not be used in the
initial stage of erecting the steel are placed to the outside of the work area
and properly stored and protected from weather.
 Insulation should not be stored on the edge of the roll as this will damage the
edges.

STORAGE AND PROTECTION

FOR ROOF AND PANELS

 Block above the ground to keep water out


 Slope bundles for drainage.
 Stack sheeting with spacers between bundles.
 Cover with canvas tarpaulin to protect from rain.
 Tie down cover ends away from the stack to permit air circulation.
 Do not wrap under or restrict air movement.
 Do not use plastic sheeting as a cover because it will promote moisture.

ANCHOR BOLTS:

 It is the responsibility of the civil contractor to lay down / fix the anchor bolts
and to coordinate with the Builder / Erector to check alignment proper to
casting concrete and agree to hand over the anchor bolts to Builder / Erector.

DOCUMENT TITLE: METHOD OF STATEMENT FOR STRUCTURAL STEEL INSTALLATION CONTRACT NO.: 6510642037 REV. 00

PROJECT TITLE NEW SHELTER FOR POLLUTION BOAT AT WEST PIER PAGE 15 OF 45
p

MS-01
METHOD OF STATEMENT Doc. No. 05

ERECTION PROCEDURE:

IMPORTANT

All columns should be erected just prior to roof rafter and Secondary framing
erection.

SEQUENCE

 Check anchor bolt plan and erection drawings for special condition
 Stand Column in place and tighten anchor bolt nuts.
 Attach girts and install temporary bracings.

NOTES:

1. Plan to erect A Braced Bay First. Usually this is the first interior bay from either
end of the building.
2. The “turn of nut” method is usually used in tightening the anchor bolts.

DOCUMENT TITLE: METHOD OF STATEMENT FOR STRUCTURAL STEEL INSTALLATION CONTRACT NO.: 6510642037 REV. 00

PROJECT TITLE NEW SHELTER FOR POLLUTION BOAT AT WEST PIER PAGE 16 OF 45
p

MS-01
METHOD OF STATEMENT Doc. No. 05

3. It is the responsibility of the erector to provide temporary erection bracings until


the structure is complete.

RIGID FRAME CONNECTION DETAILS

DOCUMENT TITLE: METHOD OF STATEMENT FOR STRUCTURAL STEEL INSTALLATION CONTRACT NO.: 6510642037 REV. 00

PROJECT TITLE NEW SHELTER FOR POLLUTION BOAT AT WEST PIER PAGE 17 OF 45
p

MS-01
METHOD OF STATEMENT Doc. No. 05

11.0 STEEL FRAMING

ERECTION PROCEDURE

Attachment of flange braces on the ground.

Check your primary framing drawings for Flange brace locations. Attach flange braces
To the roof rafter assembly while on the ground to one side. Attach flange braces to
opposite side when roof rafter assembly is raised into vertical position.

Shown are 4 methods which may be used for rigging slings for lifting the Roof Rafter
Assemblies.
Regardless of the method you use, make sure it is suitable and adequate for the job when
considering size of the roof rafter assemblies and the lifting equipment available at site.

DOCUMENT TITLE: METHOD OF STATEMENT FOR STRUCTURAL STEEL INSTALLATION CONTRACT NO.: 6510642037 REV. 00

PROJECT TITLE NEW SHELTER FOR POLLUTION BOAT AT WEST PIER PAGE 18 OF 45
p

MS-01
METHOD OF STATEMENT Doc. No. 05

DOCUMENT TITLE: METHOD OF STATEMENT FOR STRUCTURAL STEEL INSTALLATION CONTRACT NO.: 6510642037 REV. 00

PROJECT TITLE NEW SHELTER FOR POLLUTION BOAT AT WEST PIER PAGE 19 OF 45
p

MS-01
METHOD OF STATEMENT Doc. No. 05

DOCUMENT TITLE: METHOD OF STATEMENT FOR STRUCTURAL STEEL INSTALLATION CONTRACT NO.: 6510642037 REV. 00

PROJECT TITLE NEW SHELTER FOR POLLUTION BOAT AT WEST PIER PAGE 20 OF 45
p

MS-01
METHOD OF STATEMENT Doc. No. 05

NOTES:

 Assemble roof rafter components on the ground.


 Make sure roof rafter is level and straight before structural bolts are fully
tightened.
 Bolt in place as many clips and flanges braces as possible before raising roof
rafters to reduce erection time as it is easier to assemble these pieces on the
ground than it is to do it in the air.

NOTES:

 If the roof rafter consists of more than tw0 segments, additional purlins are to
be installed while roof rafter is held in place so that there are at two purlins
spanning between roof after segments.

DOCUMENT TITLE: METHOD OF STATEMENT FOR STRUCTURAL STEEL INSTALLATION CONTRACT NO.: 6510642037 REV. 00

PROJECT TITLE NEW SHELTER FOR POLLUTION BOAT AT WEST PIER PAGE 21 OF 45
p

MS-01
METHOD OF STATEMENT Doc. No. 05

NOTES:

 Refer to step 5 - for methods of plumbing and squaring the braced bay.
 No further erection is to process until item 3 of step 4 has been fully completed.

DOCUMENT TITLE: METHOD OF STATEMENT FOR STRUCTURAL STEEL INSTALLATION CONTRACT NO.: 6510642037 REV. 00

PROJECT TITLE NEW SHELTER FOR POLLUTION BOAT AT WEST PIER PAGE 22 OF 45
p

MS-01
METHOD OF STATEMENT Doc. No. 05

12.0 ROD / CABLE BRACING

DOCUMENT TITLE: METHOD OF STATEMENT FOR STRUCTURAL STEEL INSTALLATION CONTRACT NO.: 6510642037 REV. 00

PROJECT TITLE NEW SHELTER FOR POLLUTION BOAT AT WEST PIER PAGE 23 OF 45
p

MS-01
METHOD OF STATEMENT Doc. No. 05

13.0 PLUMBING AND SQUARING

STEP NO. 5

SEQUENCE

As soon as all purlins, girts and eave struts have been installed in the braced bay, it should
be accurately plumbed and square to insure correct alignment of the succeeding bays. This
is accomplished by adjusting the diagonal bracing and temporary bracing in the roof and
wall planes.

 With all the rods loosely installed, plumb the columns of the rigid frame by
tightening or loosening the nut on the brace rods. Remember, when one brace
rod is tightened the other rod must be loosened. When columns are plumb,
sidewall brace rod should be finally tightened to a “Taut” condition. Dimension
“B” must be the same as dimension “A” for columns to be plumb. See fig. 1.

 The roof beams should be aligned in progression from the eave to the ridge.
Plumb the roof rafter at each connection point and the ridge by tightening or
loosening the rod at those points. Stretch a line across the flanges at the base of
the column. Drop a plum bob from the ridge point of the roof rafter. Adjust as
necessary so that the plum bob is in line with the line at the base of columns.
When this occurs the ridge is plumb. See fig. 2

NOTES:

 Before step 2 is started, check to make sure the column and roof rafter flanges
are the same width. If flanges are not the same width, allow for measurement
adjustments to compensate for the width difference before proceeding with
step 2.

DOCUMENT TITLE: METHOD OF STATEMENT FOR STRUCTURAL STEEL INSTALLATION CONTRACT NO.: 6510642037 REV. 00

PROJECT TITLE NEW SHELTER FOR POLLUTION BOAT AT WEST PIER PAGE 24 OF 45
p

MS-01
METHOD OF STATEMENT Doc. No. 05

DOCUMENT TITLE: METHOD OF STATEMENT FOR STRUCTURAL STEEL INSTALLATION CONTRACT NO.: 6510642037 REV. 00

PROJECT TITLE NEW SHELTER FOR POLLUTION BOAT AT WEST PIER PAGE 25 OF 45
p

MS-01
METHOD OF STATEMENT Doc. No. 05

PLUMBING AND SQUARING

STEP NO. 5 (Continued)

SEQUENCE ( Continued )

 Check to be sure that ridge point of the rigid frame is over the center line of the
building. Measure to established dim “A” Dimension “B” is ½ dim “A” establish
center line of building from dimensions “A” & “B” and make center line on the
floor slab. Drop a plum bob from the ridge point of the building. Adjust ridge
point if necessary so that plum bob aligns with the center line of the building.

Notes:

 The plumbing and squaring operation is one of the most important functions of
the erection sequence. Spend sufficient time on this sequence to insure the
braced bay is level, plumb and square to avoid problems when continuing the
erection sequence.

Caution:

 This method is not recommended under Conditions that would be affected by


the wind.

DOCUMENT TITLE: METHOD OF STATEMENT FOR STRUCTURAL STEEL INSTALLATION CONTRACT NO.: 6510642037 REV. 00

PROJECT TITLE NEW SHELTER FOR POLLUTION BOAT AT WEST PIER PAGE 26 OF 45
p

MS-01
METHOD OF STATEMENT Doc. No. 05

DOCUMENT TITLE: METHOD OF STATEMENT FOR STRUCTURAL STEEL INSTALLATION CONTRACT NO.: 6510642037 REV. 00

PROJECT TITLE NEW SHELTER FOR POLLUTION BOAT AT WEST PIER PAGE 27 OF 45
p

MS-01
METHOD OF STATEMENT Doc. No. 05

PLUMBING AND SQUARING

STEP NO. 5 (Continued)

DOCUMENT TITLE: METHOD OF STATEMENT FOR STRUCTURAL STEEL INSTALLATION CONTRACT NO.: 6510642037 REV. 00

PROJECT TITLE NEW SHELTER FOR POLLUTION BOAT AT WEST PIER PAGE 28 OF 45
p

MS-01
METHOD OF STATEMENT Doc. No. 05

SEQUENCE

 Proceed with the erection of the remaining frames and bearing end frames.
 In each braced bay shown on the erection drawings, repeat step 4 before
proceeding with the erection of additional bays.
 Eave struts and peak purlins may be installed in intermediate bays between
braced bays to stabilize frames, however, do not start more work than can be
completed in a work day to ensure all steel component framing is completed in
those bays before leaving the site at the end of the day.

IMPORTANT NOTES :

 As erection progresses, each braced bay must be fully completed as outlined in


step 4 before proceeding with the erection of additional bays.

DOCUMENT TITLE: METHOD OF STATEMENT FOR STRUCTURAL STEEL INSTALLATION CONTRACT NO.: 6510642037 REV. 00

PROJECT TITLE NEW SHELTER FOR POLLUTION BOAT AT WEST PIER PAGE 29 OF 45
p

MS-01
METHOD OF STATEMENT Doc. No. 05

STEP NO. 7

SEQUENCE

 Complete erection of main and secondary framing.


 Upon completion of all secondary framing in the braced bay, plumbing and
squaring the braced bay, installing secondary framing in the end bay, paneling
may commence and be worked in conjunction with the completion of the
balance of the secondary framing. This could save time on larger buildings if
separate sheeting crews are used.
NOTE:
 When the building reaches this stage of erection, sheeting should proceed
immediately. The structure without sheeting should not be left standing for
prolonged periods of time without taking proper precautions (temporary
bracing, Blocking etc.) To prevent wind damage especially to purlins and girts
due to Excessive vibration they expose to in the unsheathed condition.

DOCUMENT TITLE: METHOD OF STATEMENT FOR STRUCTURAL STEEL INSTALLATION CONTRACT NO.: 6510642037 REV. 00

PROJECT TITLE NEW SHELTER FOR POLLUTION BOAT AT WEST PIER PAGE 30 OF 45
p

MS-01
METHOD OF STATEMENT Doc. No. 05

14.0 BASE ANGLE / BASE CHANNEL

Base channel is substituted for base angle when liner is furnished with the building. The
civil contractor provide masonry nail using nail gun to hold base angle / base channel
firmly.

DOCUMENT TITLE: METHOD OF STATEMENT FOR STRUCTURAL STEEL INSTALLATION CONTRACT NO.: 6510642037 REV. 00

PROJECT TITLE NEW SHELTER FOR POLLUTION BOAT AT WEST PIER PAGE 31 OF 45
p

MS-01
METHOD OF STATEMENT Doc. No. 05

15.0 ROOF PANELING

PREVENT DAMAGE

 Rib Roof Panels may be damaged by erection traffic. Traffic damage can be
avoided by the use of walk boards.
 Two sets are suggested; one for the workman laying or fastening panels, the
other for traffic up and down the roof.
 The walk boards are also an excellent safety precaution on steep roofs.
 If you must step on the roof panel, always walk on the flat of the panel, on or
close to the purlins.

“NEVER WALK ON THE MAJOR CORRUGATION”

DOCUMENT TITLE: METHOD OF STATEMENT FOR STRUCTURAL STEEL INSTALLATION CONTRACT NO.: 6510642037 REV. 00

PROJECT TITLE NEW SHELTER FOR POLLUTION BOAT AT WEST PIER PAGE 32 OF 45
p

MS-01
METHOD OF STATEMENT Doc. No. 05

16.0 FASTENERS AND APPLICATION

DOCUMENT TITLE: METHOD OF STATEMENT FOR STRUCTURAL STEEL INSTALLATION CONTRACT NO.: 6510642037 REV. 00

PROJECT TITLE NEW SHELTER FOR POLLUTION BOAT AT WEST PIER PAGE 33 OF 45
p

MS-01
METHOD OF STATEMENT Doc. No. 05

17.0 SIDEWALL AND ENDWALL INSTALLATION

 Block girts to “level” position before starting panel erection. Maintain blocking
until panel to structural fasteners are installed.
 Align and plum first wall panel.
 To prevent “oil-canning” all panel fasteners should start from base angle and
secured to each structural girt toward the eave.
 Foundation must be square, level and correct to the out to out of steel
dimensions.
 Erection crew is to clean all wall panels before leaving jobsite.

DOCUMENT TITLE: METHOD OF STATEMENT FOR STRUCTURAL STEEL INSTALLATION CONTRACT NO.: 6510642037 REV. 00

PROJECT TITLE NEW SHELTER FOR POLLUTION BOAT AT WEST PIER PAGE 34 OF 45
p

MS-01
METHOD OF STATEMENT Doc. No. 05

18.0 INSTALLATION OF ROOF PANELS

 (A) & (C) denote roof sheet panels. (B) denotes ridge peak panel.
 Locate the center of the roof sheet panel exactly over steel line or as indicated
on the erection drawing – attach panels (A) and (C) and then attached ridge
peak panel (B).
 Each side of roof sheet panel and the ridge peak panel must be run in
conjunction with each other to ensure correct alignment.
 Refer to other sections of this manual for details relating to eave alignment of
roof panels, sealer application and fasteners types.
 All damage paint finishes are to be retouched to prevent rusting.
 In the event a screw is installed in the wrong location or should a screw break
during the driving process, remove the screw and install one of the larger
diameters to prevent leakage.
 Concentrated heavy loads (personnel or materials) occurring on the roof during
construction shall be distributed uniformly over a large area in such a manner as
to prevent damage to the building components.
 All metal shavings occurring as a result of drilling operations on the roof are to
be removing in a manner as to prevent damage or staining of roof finish.
(*The roof should be swept clean at the end of each day)

NOTE : For buildings having roof extensions, canopies lean-to’s etc. Wall paneling must be
installed before roof sheet panels to allow for working clearances.

DOCUMENT TITLE: METHOD OF STATEMENT FOR STRUCTURAL STEEL INSTALLATION CONTRACT NO.: 6510642037 REV. 00

PROJECT TITLE NEW SHELTER FOR POLLUTION BOAT AT WEST PIER PAGE 35 OF 45
p

MS-01
METHOD OF STATEMENT Doc. No. 05

19.0 ROOF SHEETING SEQUENCE AND MASTIC APPLICATION

DOCUMENT TITLE: METHOD OF STATEMENT FOR STRUCTURAL STEEL INSTALLATION CONTRACT NO.: 6510642037 REV. 00

PROJECT TITLE NEW SHELTER FOR POLLUTION BOAT AT WEST PIER PAGE 36 OF 45
p

MS-01
METHOD OF STATEMENT Doc. No. 05

ROOF SHEETING SEQUENCE AND MASTIC APPLICATION

GENERAL SHEETING NOTES

 It is recommended that sidewall and endwall sheeting should precede roof


sheeting.
 The building is to be plumb, square and tight before sheeting begun.
 Sheeting is shown in a left to right pattern as an illustration only. actual sheeting
is begin at the leeward end of the building so that the panel laps will be away
from the prevailing wind. This will improve water tightness of the roof and
prevent wind uplift of unsecured panels.
 Check location of center line of center line of high rib 5mm from steel line at
end of building so adjustment on gain or loss can be made if necessary.
 Erection crew is to sweep roof panels clear all metal shavings daily until roofing
is completed.

DOCUMENT TITLE: METHOD OF STATEMENT FOR STRUCTURAL STEEL INSTALLATION CONTRACT NO.: 6510642037 REV. 00

PROJECT TITLE NEW SHELTER FOR POLLUTION BOAT AT WEST PIER PAGE 37 OF 45
p

MS-01
METHOD OF STATEMENT Doc. No. 05

20.0 INSTALLATION PROCEDURE TAPE MASTIC ( ROOF SEALING )

DOCUMENT TITLE: METHOD OF STATEMENT FOR STRUCTURAL STEEL INSTALLATION CONTRACT NO.: 6510642037 REV. 00

PROJECT TITLE NEW SHELTER FOR POLLUTION BOAT AT WEST PIER PAGE 38 OF 45
p

MS-01
METHOD OF STATEMENT Doc. No. 05

21.0 INSULATION INSTALLATION PROCEDURES

 Wall insulation “A” is shipped in maximum length rolls and are to be field cut to
exact length before installing refer to erection drawings for specific details for
your building.
 Wall insulation should extend from top of eave purlin/angle to 30mm below
finished floor.
 Secure insulation to eave angle by 50mm width double faced tape, pull facing
tight and hold in place at the base angle by 50mm width double face tape until
wall panel is attached. Refer to succeeding page the proper fixing of insulation
by double faced tape at eave & base angles.
 Roof insulation “B” depending on building width, may be shipped in one roll or
a series of rolls (refer to your erection drawings for specific details).
 Secure one end of insulation at eave purlin by 50mm width double faced tape,
pull until facing is tight, secure the other end of insulation to the corresponding
purlin by 50mm width double faced tape. Peak purlins must always have 50mm
double faced tape. Refer to the succeeding page the proper fixing at eave purlin
and proper splicing lap joints at purlin.

DOCUMENT TITLE: METHOD OF STATEMENT FOR STRUCTURAL STEEL INSTALLATION CONTRACT NO.: 6510642037 REV. 00

PROJECT TITLE NEW SHELTER FOR POLLUTION BOAT AT WEST PIER PAGE 39 OF 45
p

MS-01
METHOD OF STATEMENT Doc. No. 05

SIDEWALL AND ENDWALL INSULATION

 Fix one end of the insulation to the eave purlin by double faced tape, proper folding of
the insulation end is shown above. Pull down the insulation to obtain a taut, smooth
inside surface.
 Fix other end to base angle with double faced tape, proper folding of insulation end is
shown on the next page. Apply the first panel over the insulation and install panel
fasteners working from the bottom to top of the panel. Make sure that the insulation is
properly placed and plumb. Take note that supplied insulation have 100mm overlap at
one side.

DOCUMENT TITLE: METHOD OF STATEMENT FOR STRUCTURAL STEEL INSTALLATION CONTRACT NO.: 6510642037 REV. 00

PROJECT TITLE NEW SHELTER FOR POLLUTION BOAT AT WEST PIER PAGE 40 OF 45
p

MS-01
METHOD OF STATEMENT Doc. No. 05

INSULATION INSTALLATION PROCEDURES

 Refer to your erection drawings for the roof insulation splice location, fix one end of
insulation to upper purlin and the other end to eave purlin. Pull & stretch the insulation
to obtain smooth surface inside then fix with ends properly fold. Check that the
insulation is properly placed and plumb. Staple sides’ tabs properly and apply the roof
panels from the eave up in the normal manner.

DOCUMENT TITLE: METHOD OF STATEMENT FOR STRUCTURAL STEEL INSTALLATION CONTRACT NO.: 6510642037 REV. 00

PROJECT TITLE NEW SHELTER FOR POLLUTION BOAT AT WEST PIER PAGE 41 OF 45
p

MS-01
METHOD OF STATEMENT Doc. No. 05

22.0 FOAM CLOSURES AND APPLICATIONS

DOCUMENT TITLE: METHOD OF STATEMENT FOR STRUCTURAL STEEL INSTALLATION CONTRACT NO.: 6510642037 REV. 00

PROJECT TITLE NEW SHELTER FOR POLLUTION BOAT AT WEST PIER PAGE 42 OF 45
p

MS-01
METHOD OF STATEMENT Doc. No. 05

23.0 SKYLIGHT INSTALLATION

Detail of Skylight

 Installation of skylight shall be as in the manner of installing roof sheet panels,


refer roof sheeting sequence. Protective measures are to be taken to prevent
personnel from damaging the skylight.
 “Never Walk On Skylight”.

24.0 QUALITY ASSURANCE & QUALITY CONTROL

24.1 Quality Inspection

 One Quality Control Inspector from IKK Company will be assigned to monitor,
control the work and coordinate with the Project engineer and client. He will submit
request for inspection to the Saudi Aramco Inspection Representative, follow up to
avoid delay of any requested work. Responsible for documenting and record for all
approved installed roofing panels. Ensure that that this method statement is carried
and followed comprehensively.
 The Quality Control inspector and Project Engineer shall continuously monitor the
activities to ensure that all components indicated on the approved contractor’s

DOCUMENT TITLE: METHOD OF STATEMENT FOR STRUCTURAL STEEL INSTALLATION CONTRACT NO.: 6510642037 REV. 00

PROJECT TITLE NEW SHELTER FOR POLLUTION BOAT AT WEST PIER PAGE 43 OF 45
p

MS-01
METHOD OF STATEMENT Doc. No. 05

drawings have been installed and the installation is in accordance with the contract
requirements.

25.0 HEALTH and SAFETY

 The installation of steel structures has a risk of danger at work. In order to minimize
the danger to those most closely involved and others in the vicinity, two principles
must be applied at all times:

a) Only properly trained and experienced employees should be used on


installation work and they will be adequately supervised.

b) Regular safety reminders will be given to all site employees, which must
be considered and acted upon to minimize the risk of accidents on
installation sites.

Site Conditions

 An untidy or dirty site is a dangerous site. Before commencing work, all rubbish,
obstacles and other potentials hazards are to be removed. The site is to be kept
clean and tidy throughout the construction period by IKK.
 The whole site area must be checked for overhead obstruction, such as electric
cables. Any overhead obstructions are to be removed if possible or clearly marked.
 All the equipment should be properly inspected and evaluated, thus safe entry
permit from Saudi Aramco must be issued before work execution.

Protection of Workers

 Appropriate protection is to be available and is to be used when necessary.


 Safety helmets are to be worn at all times.
 Safety boots/shoes are to be worn at all times.
 Edge protection is to be erected as necessary to ensure that workmen are not
exposed to an unacceptable level of risk.

DOCUMENT TITLE: METHOD OF STATEMENT FOR STRUCTURAL STEEL INSTALLATION CONTRACT NO.: 6510642037 REV. 00

PROJECT TITLE NEW SHELTER FOR POLLUTION BOAT AT WEST PIER PAGE 44 OF 45
p

MS-01
METHOD OF STATEMENT Doc. No. 05

Fall Protection Plan

 All employees on any project that will be required to wear a personal fall arrest or
restraint system will follow these guidelines:

a) A full body harness will be used at all times.

b) All personal fall arrest systems will be inspected before each use by the
employee. Any deteriorated, bent, damaged, impacted and/or harness
showing excessive wear will be removed from service.

House Keeping and Clean Up

 Good Housekeeping remains the backbone of safety in day to day construction


activities. A job is not completed without a cleanup operation. Therefore,
continuous emphasis will be given to good housekeeping to demonstrate
management commitment. All the area required to be cleaned and the waste is to
be collected, stored and disposed accordingly.

Exceptionally adverse weather conditions

 The interpretation of what is exceptionally adverse weather and whether work


should be suspended due to there being an unacceptable level of risk either to the
workmen or of doing damage to equipment on site, the following must be
considered:

a) The effect of high winds on the safe handling of elements.

b) The effect of rain and sand storms on working surfaces, ladders, scaffolds.

DOCUMENT TITLE: METHOD OF STATEMENT FOR STRUCTURAL STEEL INSTALLATION CONTRACT NO.: 6510642037 REV. 00

PROJECT TITLE NEW SHELTER FOR POLLUTION BOAT AT WEST PIER PAGE 45 OF 45

You might also like

pFad - Phonifier reborn

Pfad - The Proxy pFad of © 2024 Garber Painting. All rights reserved.

Note: This service is not intended for secure transactions such as banking, social media, email, or purchasing. Use at your own risk. We assume no liability whatsoever for broken pages.


Alternative Proxies:

Alternative Proxy

pFad Proxy

pFad v3 Proxy

pFad v4 Proxy