Method of Statement Structural Steel
Method of Statement Structural Steel
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METHOD OF STATEMENT Doc. No. 05
“CONTROLLED COPY”
NEW SHELTER FOR POLLUTION BOAT AT WEST PIER
CONTRACT NO. 6510642037
METHOD OF STATEMENT
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METHOD OF STATEMENT Doc. No. 05
This Method Statement for Structural Steel Installation of Isam Kabbani &
Partners is submitted for review and subject for approval and acceptance for
the implementation for the Project – New Shelter for Pollution Boat at West
Pier under Contract No.: 6510642037
Prepared by:
SHAHBAZ KHAN
Contractor Representative
COSMA Division
Isam Kabbani & Partners Co.
Approved by:
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REVISION SHEET
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CHAPTER TITLE : NEW SHELTER FOR POLLUTION BOAT AT WEST PIER CONTRACT NO.: 6510642037 REV. 00
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1.0 PURPOSE
2.0 SCOPE
This method statement is to define the method to be used to ensure that the New
Shelter for Pollution Boat at West Pier will be safely installed properly and
workmanship are correct and acceptable, and conforming to the contract
requirements and specifications.
3.0 DEFINITIONS
The selection of equipment, design, construction and facilities required for this
procedure shall comply with the latest edition of Saudi Aramco Engineering
Procedures, Engineering Standards, Materials Specification and Project Contract
Requirements.
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5.0 RESPONSIBILITIES
5.1 Project Engineer (PE) shall be responsible for the overall implementation of
this Method Statement with the coordination of QA/QC Department to
ensure efficient execution of works in accordance with the contract
requirements.
5.2 The Quality Control Department shall be responsible for conducting
surveillance and inspection for work defined herein and efficient recording
and reporting of the results as required.
5.3 QC Inspector is responsible to ensure that the execution team has the
knowledge to follow and implement the method of statement as per the
Saudi Aramco Standards and Project Specifications.
5.4 The QC Inspector shall functionally report to the QA/QC Manager and shall
review all relevant documentation, Materials Certificates and Non
Conformances.
5.5 The QC Inspector shall report directly to the Company Quality Assurance /
Control Manager.
5.6 It is the responsibility of Safety Officer to analyze all safety information,
records and recognize new risks and hazards that may occur during
construction period.
5.7 Safety Officer is responsible in ensuring that IKK safety system will comply
with the Loss Prevention and Safety requirements of Saudi Aramco.
5.8 Safety Officer is responsible to ensure that all staff and workers are properly
trained and oriented as per Saudi Aramco Safety requirements.
5.9 Project Engineer (PE) or site engineer shall be responsible to make sure that
this procedure is being followed.
5.10 Project Engineer is responsible in ensuring that the installation of New
Shelter for Pollution at West Pier are in line with project schedule, designed
quality and approved safety procedures.
5.11 Project Engineer shall prepare adequate, qualified and trained installers,
machines and equipment to process the erection/ installation effectively.
A. All erection work will be treated as outlined in the American Institute of Steel
Construction Code of Standard Practices for Steel Buildings and Bridges, Section 7,
which deals with the correction of errors in situations where the material is not
being erected by the fabricator and which reads in substance as follows: The
correction of minor misfits by moderate amounts of reaming, grinding, welding and
cutting, and the drawing of elements into line with drift pins, shall be considered to
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be normal erection operations. Errors that cannot be corrected using the foregoing
means, or that require major changes in member or Connection configuration, shall
be promptly reported to Saudi Aramco Site Representative to enable Isam Kabbani
to either correct the error or approve the most efficient and economical method of
correction to be used by the Erector / Builder.
B. In cases where the Builder/Erector believes there are errors in shop fabrication
that prevent the proper assembling and fitting of parts by the use of drift pins,
reaming, chipping or cutting, the Builder/Erector shall immediately report such
matters to the Project Manager. So, Isam Kabbani may either correct the error or
approve the method and cost of the correction to be made. The Builder/Erector
shall furnish a clear description of the problem in his report to Saudi Armco
Representative and shall also furnish a suggested solution and the cost thereof.
shall have the option of:
(1) Replacing the defective material with freight allowed to jobsite by carrier of
Any choice..
OR
(2) Authorizing field correction of the problem by a method and at a cost agreed.
B. Formed pre-painted sheets must be protected from moisture in the same manner
as plain galvanized sheets until boldly exposed to the weather. The sheets must be
properly packaged and stored; otherwise, white rust may develop at minute cracks
in the paint and at the cut edges.
D. Roofing and siding sheets should be erected as soon as possible after their arrival
at the jobsite. If temporary storage is absolutely necessary, they should be stored
indoors. Where indoor storage is not possible, the procedure shown in this Method
of Statement must be followed to prevent the entry of moisture into the bundle and
consequent storage stain.
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8.0 ERECTION
A. Before starting erection, make sure that you have a complete set of Erection
drawings marked “Issued For Construction”. The Erection drawings list all the
drawings in the set along with the latest revision number and date.
C. The structure should be adequately braced at all times before raising the next
component. The structure must be secured with temporary or permanent bracing
before release of lifting equipment and at the end of the day, weekends or other
shutdowns. When commencing erection of the New Shelter for Pollution at West
Pier, the first bay must be erected with all wind bracing, eave purlins/struts, purlins,
girts and flange braces completely installed and all bolts properly tightened to make
certain that the building is properly braced.
D. All joints should be made up and all bolts are in place before releasing Lifting
Equipment.
E. Until the first run of roof sheets is secured, temporary scaffold should be used to
start sheeting so that Cladding Crew will have something to stand on.
F. All Cladding Crew should be cautioned regarding roof openings. Any uncovered
openings should be properly guarded.
G. Workers should never slide down columns and other structural members. Ladders
should be used to get on and off the building. Wall girts and diagonal braces should
not be used as ladders.
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The following list of tools and equipment is considered adequate for erection of New
Shelter for Pollution Boat at West Pier. Actual Equipment requirement may vary due
to differences in building type and size, jobsite conditions and erection personnel.
The list is intended to serve as a recommendation only and should not be used as a
limitation to your inventory of erection equipment should be in accordance with the
general guidelines set forth in this Method of Statement.
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As the building materials are loaded, it should be placed in and around the building
site near the place where it will be used. While each job will vary according to size or
site conditions, the layout below is a typical arrangement which offers convenience
and accessibility during assembly and erection.
Rafters are stocked for sub-assembly and easily accessible for setting.
Girts, purlins, eave struts and bracings are divided according to the
requirement of each bay.
Nested parts (purlins, girts etc.) Should be separated and blocked to allow
drainage of collected moisture to prevent rusting, prior to erection.
End wall materials are laid out for each end.
Small components (nuts, bolts, clips, fasteners etc.) Are stored in a given area
convenient to parts of the building.
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Wall and roof paneling and other components which will not be used in the
initial stage of erecting the steel are placed to the outside of the work area
and properly stored and protected from weather.
Insulation should not be stored on the edge of the roll as this will damage the
edges.
ANCHOR BOLTS:
It is the responsibility of the civil contractor to lay down / fix the anchor bolts
and to coordinate with the Builder / Erector to check alignment proper to
casting concrete and agree to hand over the anchor bolts to Builder / Erector.
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ERECTION PROCEDURE:
IMPORTANT
All columns should be erected just prior to roof rafter and Secondary framing
erection.
SEQUENCE
Check anchor bolt plan and erection drawings for special condition
Stand Column in place and tighten anchor bolt nuts.
Attach girts and install temporary bracings.
NOTES:
1. Plan to erect A Braced Bay First. Usually this is the first interior bay from either
end of the building.
2. The “turn of nut” method is usually used in tightening the anchor bolts.
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ERECTION PROCEDURE
Check your primary framing drawings for Flange brace locations. Attach flange braces
To the roof rafter assembly while on the ground to one side. Attach flange braces to
opposite side when roof rafter assembly is raised into vertical position.
Shown are 4 methods which may be used for rigging slings for lifting the Roof Rafter
Assemblies.
Regardless of the method you use, make sure it is suitable and adequate for the job when
considering size of the roof rafter assemblies and the lifting equipment available at site.
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NOTES:
NOTES:
If the roof rafter consists of more than tw0 segments, additional purlins are to
be installed while roof rafter is held in place so that there are at two purlins
spanning between roof after segments.
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NOTES:
Refer to step 5 - for methods of plumbing and squaring the braced bay.
No further erection is to process until item 3 of step 4 has been fully completed.
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STEP NO. 5
SEQUENCE
As soon as all purlins, girts and eave struts have been installed in the braced bay, it should
be accurately plumbed and square to insure correct alignment of the succeeding bays. This
is accomplished by adjusting the diagonal bracing and temporary bracing in the roof and
wall planes.
With all the rods loosely installed, plumb the columns of the rigid frame by
tightening or loosening the nut on the brace rods. Remember, when one brace
rod is tightened the other rod must be loosened. When columns are plumb,
sidewall brace rod should be finally tightened to a “Taut” condition. Dimension
“B” must be the same as dimension “A” for columns to be plumb. See fig. 1.
The roof beams should be aligned in progression from the eave to the ridge.
Plumb the roof rafter at each connection point and the ridge by tightening or
loosening the rod at those points. Stretch a line across the flanges at the base of
the column. Drop a plum bob from the ridge point of the roof rafter. Adjust as
necessary so that the plum bob is in line with the line at the base of columns.
When this occurs the ridge is plumb. See fig. 2
NOTES:
Before step 2 is started, check to make sure the column and roof rafter flanges
are the same width. If flanges are not the same width, allow for measurement
adjustments to compensate for the width difference before proceeding with
step 2.
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SEQUENCE ( Continued )
Check to be sure that ridge point of the rigid frame is over the center line of the
building. Measure to established dim “A” Dimension “B” is ½ dim “A” establish
center line of building from dimensions “A” & “B” and make center line on the
floor slab. Drop a plum bob from the ridge point of the building. Adjust ridge
point if necessary so that plum bob aligns with the center line of the building.
Notes:
The plumbing and squaring operation is one of the most important functions of
the erection sequence. Spend sufficient time on this sequence to insure the
braced bay is level, plumb and square to avoid problems when continuing the
erection sequence.
Caution:
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SEQUENCE
Proceed with the erection of the remaining frames and bearing end frames.
In each braced bay shown on the erection drawings, repeat step 4 before
proceeding with the erection of additional bays.
Eave struts and peak purlins may be installed in intermediate bays between
braced bays to stabilize frames, however, do not start more work than can be
completed in a work day to ensure all steel component framing is completed in
those bays before leaving the site at the end of the day.
IMPORTANT NOTES :
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STEP NO. 7
SEQUENCE
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Base channel is substituted for base angle when liner is furnished with the building. The
civil contractor provide masonry nail using nail gun to hold base angle / base channel
firmly.
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PREVENT DAMAGE
Rib Roof Panels may be damaged by erection traffic. Traffic damage can be
avoided by the use of walk boards.
Two sets are suggested; one for the workman laying or fastening panels, the
other for traffic up and down the roof.
The walk boards are also an excellent safety precaution on steep roofs.
If you must step on the roof panel, always walk on the flat of the panel, on or
close to the purlins.
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Block girts to “level” position before starting panel erection. Maintain blocking
until panel to structural fasteners are installed.
Align and plum first wall panel.
To prevent “oil-canning” all panel fasteners should start from base angle and
secured to each structural girt toward the eave.
Foundation must be square, level and correct to the out to out of steel
dimensions.
Erection crew is to clean all wall panels before leaving jobsite.
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(A) & (C) denote roof sheet panels. (B) denotes ridge peak panel.
Locate the center of the roof sheet panel exactly over steel line or as indicated
on the erection drawing – attach panels (A) and (C) and then attached ridge
peak panel (B).
Each side of roof sheet panel and the ridge peak panel must be run in
conjunction with each other to ensure correct alignment.
Refer to other sections of this manual for details relating to eave alignment of
roof panels, sealer application and fasteners types.
All damage paint finishes are to be retouched to prevent rusting.
In the event a screw is installed in the wrong location or should a screw break
during the driving process, remove the screw and install one of the larger
diameters to prevent leakage.
Concentrated heavy loads (personnel or materials) occurring on the roof during
construction shall be distributed uniformly over a large area in such a manner as
to prevent damage to the building components.
All metal shavings occurring as a result of drilling operations on the roof are to
be removing in a manner as to prevent damage or staining of roof finish.
(*The roof should be swept clean at the end of each day)
NOTE : For buildings having roof extensions, canopies lean-to’s etc. Wall paneling must be
installed before roof sheet panels to allow for working clearances.
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Wall insulation “A” is shipped in maximum length rolls and are to be field cut to
exact length before installing refer to erection drawings for specific details for
your building.
Wall insulation should extend from top of eave purlin/angle to 30mm below
finished floor.
Secure insulation to eave angle by 50mm width double faced tape, pull facing
tight and hold in place at the base angle by 50mm width double face tape until
wall panel is attached. Refer to succeeding page the proper fixing of insulation
by double faced tape at eave & base angles.
Roof insulation “B” depending on building width, may be shipped in one roll or
a series of rolls (refer to your erection drawings for specific details).
Secure one end of insulation at eave purlin by 50mm width double faced tape,
pull until facing is tight, secure the other end of insulation to the corresponding
purlin by 50mm width double faced tape. Peak purlins must always have 50mm
double faced tape. Refer to the succeeding page the proper fixing at eave purlin
and proper splicing lap joints at purlin.
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Fix one end of the insulation to the eave purlin by double faced tape, proper folding of
the insulation end is shown above. Pull down the insulation to obtain a taut, smooth
inside surface.
Fix other end to base angle with double faced tape, proper folding of insulation end is
shown on the next page. Apply the first panel over the insulation and install panel
fasteners working from the bottom to top of the panel. Make sure that the insulation is
properly placed and plumb. Take note that supplied insulation have 100mm overlap at
one side.
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Refer to your erection drawings for the roof insulation splice location, fix one end of
insulation to upper purlin and the other end to eave purlin. Pull & stretch the insulation
to obtain smooth surface inside then fix with ends properly fold. Check that the
insulation is properly placed and plumb. Staple sides’ tabs properly and apply the roof
panels from the eave up in the normal manner.
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Detail of Skylight
One Quality Control Inspector from IKK Company will be assigned to monitor,
control the work and coordinate with the Project engineer and client. He will submit
request for inspection to the Saudi Aramco Inspection Representative, follow up to
avoid delay of any requested work. Responsible for documenting and record for all
approved installed roofing panels. Ensure that that this method statement is carried
and followed comprehensively.
The Quality Control inspector and Project Engineer shall continuously monitor the
activities to ensure that all components indicated on the approved contractor’s
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drawings have been installed and the installation is in accordance with the contract
requirements.
The installation of steel structures has a risk of danger at work. In order to minimize
the danger to those most closely involved and others in the vicinity, two principles
must be applied at all times:
b) Regular safety reminders will be given to all site employees, which must
be considered and acted upon to minimize the risk of accidents on
installation sites.
Site Conditions
An untidy or dirty site is a dangerous site. Before commencing work, all rubbish,
obstacles and other potentials hazards are to be removed. The site is to be kept
clean and tidy throughout the construction period by IKK.
The whole site area must be checked for overhead obstruction, such as electric
cables. Any overhead obstructions are to be removed if possible or clearly marked.
All the equipment should be properly inspected and evaluated, thus safe entry
permit from Saudi Aramco must be issued before work execution.
Protection of Workers
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All employees on any project that will be required to wear a personal fall arrest or
restraint system will follow these guidelines:
b) All personal fall arrest systems will be inspected before each use by the
employee. Any deteriorated, bent, damaged, impacted and/or harness
showing excessive wear will be removed from service.
b) The effect of rain and sand storms on working surfaces, ladders, scaffolds.
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