PCM Onl
PCM Onl
PCM Onl
■USER„S MANUAL■
TABLE OF CONTENTS
INTRODUCTION .......................................................................................... 2
1. IMPORTANT SAFETY INSTRUCTIONS ................................................. 2
2. WORKING PRINCIPLE ............................................................................ 4
3. PRESENTATION ...................................................................................... 5
4. INSTALLATION ...................................................................................... 12
5.OPERATION ............................................................................................ 19
6. SOFTWARE OPTIONS AND COMPUTER INTERFACE PORT ........... 22
7. MAINTENANCE AND STORAGE .......................................................... 23
APPENDIX B.1 SPECIFICATIONS ............................................................ 28
APPENDIX B.2 SPECIFICATIONS ............................................................ 29
APPENDIX B.3 SPECIFICATIONS ............................................................ 30
1
INTRODUCTION
SAVE THESE INSTRUCTIONS
Please read and save this manual!
The on-line series of Uninterruptible Power Supply (UPS) provides continuous and
power to the electronic equipments. It protects against blackouts, brownouts,
voltage fluctuations, power surges, spikes and line noises. During normal operation,
the UPS rectifies the commercial AC power and eliminates any voltage fluctuations
and transients noise before directing the power to the DC Bus. The inverter then
converts the DC power into pure AC for the output.
When a voltage drop is detected, the UPS will switch from normal operation to
backup mode in which the batteries will supply the power to the equipments. As
soon as the commercial power resumes to a suitable voltage level, the UPS will
again route and condition the power to the equipment through the DC Bus. In the
meantime, the batteries will get recharged. During the whole operation, no transfer
time takes place from normal AC to backup or vice versa, and hence is called the
true ON-LINE UPS system.
To protect your equipment, UPS will transfer to bypass mode when overload or
inverter failure. It will automatically transfer back to inverter when overload is
removed.
● CAUTION: The socket outlet shall be installed near the equipment and easily
accessible.
● CAUTION: A battery can present a risk of electric shock and high short circuit
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current. The following precaution should be observed when working on
batteries.
-Remove watches, rings or other metal objects.
-Use tools with insulated handles.
● CAUTION: Always keep the top metal cover and rear panel fixed. The location
should provide adequate air flow around the nit, in an atmosphere free
excessive dust or corrosive fumes.
● CAUTION: Please read the used manual carefully and call our dealers when
service required.
● WARNING: Risk of electric shock hazardous live parts inside this unit are
energized from the battery supply even when the input AC power is
disconnected.
● WARNING: To reduce the risk of fire, replace only with same type and rating
of fuse.
● WARNING: To reduce the risk of fire or electric shock, install in temperate and
humidity controlled indoor area free of conductive contaminants.
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2. WORKING PRINCIPLE
2.1 Model: ONL-2KVA above (Single phase I/P, Single phase O/P)
(1) AC NORMAL MODE.
(2) POWER FAILURE MODE.
(3) HIGH VOLTAGE (OVER 270V IN 220V MODEL AND 135V IN 110V MODEL).
(4) ABNORMAL (OVERLOAD, HIGH TEMPORATURE, FAULT).
(5) MANUAL BYPASS (This function works only on 2000VA and up models).
2.2 Model: ONL 10K-20KVA (Three phase I/P, Single phase O/P)
CONDITION:
(1) NORMAL
(2) BACK UP MODE
(3) HIGH VOLTAGE (220V IS OVER 270V; 110V IS OVER 135V)
(4) ABNORMAL (OVER LOAD, OVER TEMP; FAULT, etc)
(5) MANUAL BYPASS (SUPPLY FOR ONL-10K~20K TYPE)
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3. PRESENTATION
FRONT PANEL
3.12
3.10
3.10
3.11 3.12
3.14
3.11
3.16
3.17
3.16
3.10 “AC LINE” indicator: The indicator illuminate when the line input voltage is
normal.
3.11 “INVERTER” indicator: The indicator illuminates when the output power of
UPS is supplied from the inverter circuit.
3.12 “BYPASS” indicator: The indicator illuminates when the loads are supplied
from the utility power, through the by-pass direction.
3.13 “FAULT” indicator: It shows something wrong concerning about the UPS.
.
3.14 “LOAD” bar graph (RECTANGLE INDICATOR): The indicator shows the
power being drawn by the load.
3.16 “ON” button: With the UPS plugged in, press the “ON” button to turn on the
UPS.
3.17 “OFF” button: Press the OFF button to turn off the UPS and the loads.
3.18 “BACKUP” indicator: The indicator illuminates when the power is supplied
from the batteries.
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3.19 “SELECT” button: The relevant value appears at the upper screen. There
are four display modes can be selected.
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ONL-2000S
ONL-3750S/ 6250S
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ONL-7.5KS/10KS/15KS
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INPUT THREE PHASE OUTPUT SINGLE PHASE 10KS/15KS/20KS
9
ONL-15KL/15KL31/20KL31
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Input 3 phases and output single phase 10KS/15KS/20KS ( wih secondary
input power source )
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4. INSTALLATION
4.1 Placement
Install the UPS in a protected area with adequate air flow and free of excessive dust.
Do not operate the UPS where temperature and humidity outside the specified
limits.
Note: Computer interface connection is optional. The UPS works properly without a
computer interface connection.
4.4 Grounding
The unit must be grounded to avoid electrical shock due to possible short circuit.
The power cord which comes with built in ground wire should be plugged into power
source with matching ground connection.
*Warning: Improper grounding might trigger electrical shock. If you have any
doubts on the ground procedure, please contact a licensed electrician. Under
no circumstances should the ground be discounted.
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a. Never plug the unit into a wall
outlet. The standard 15A wall
outlet will not support the
heavy load of the unit.
b. It is safe to connect the unit to
the nearest utility.
c. Refer to Fig. 3-1 for terminal
block connections. The input
power cord should be
connected to the right
terminals. Note also that UPS
output and external batteries
also share the same terminal
block.
d. Use high quality power cord.
e. Always turn the power off
before wiring.
f. Please follow the standard
wiring procedures.
g. Watch for the correct polarity.
h. Avoid sharing the same
terminals with other
equipment.
i. When wiring is done, make
sure that no wire touches the
metal case to prevent short
circuit.
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4.6 Connect to the Utility Power and Loads:
Connect the utility power and loads according to the following instruction.
I/P 3 PHASE 3 WIRE O/P 1 PHASE 2 WIRE SYSTEM
Distribution Panel
UPS unit
R I/R O/L1
T I/T
G G
B- B+
B- B+
Battery
bank
Distribution Panel
UPS unit
R I/R O/L1
T I/T O/L2
G G
O/L1 - O/N,O/L2 - O/N : 110V
B- B+
Battery
bank
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I/P 3 PHASE 4 WIRE O/P 1 PHASE 2 WIRE SYSTEM
Distribution Panel
UPS unit
N I/N
O/L1
R I/R
O/N Load
S I/S
T I/T
G G
B- B+
B- B+
Battery
bank
Distribution Panel
UPS unit
N I/N
O/L1
R I/R
O/N Load
S I/S
T I/T O/L2
G G
O/L1 - O/N,O/L2 - O/N : 110V
B- B+
Battery
bank
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I/P 1 PHASE 2 WIRE O/P 1 PHASE 2 WIRE SYSTEM
Distribution Panel
UPS unit
N I/N O/N
G G
B- B+
B- B+
Battery
bank
Distribution Panel
UPS unit
N I/N 110
L I/L 0 Load
G G 110
B- B+
110 - 0,110 - 0 : 110V
B- B+
Battery
bank
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I/P1 3PHASE 4 WIRE I/P2 1PHASE 2WIRE
O/P 1 PHASE 2 WIRE SYSTEM
Distribution
Panel UPS unit
N I/N
R I/R O/L
Load
S I/S O/N
T I/T
G G
L1 BYP/L
N1
B- B+
B- B+
Battery
bank
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I/P 1 PHASE 2 WIRE SYSTEM
BATTERY BANK
G N L B- B+
Utility UPS
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I/P 1 PHASE 2 WIRE SYSTEM
5.OPERATION
5.1 Initial Switch ON procedure (DC start procedure)
5.1.1 Be sure the utility power circuit breaker is adjusted to “OFF”(open) position
first.
5.1.2 Make sure all the loads are disconnected or turn off all the connected loads
than turn on POWER switch CB1.
5.1.3 Push “ON” button (red one on front display panel), the “INVERTER” LED will
be illuminate, an alarm will beep per every 4 seconds. (Service personnel can
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measure and make sure the output voltage at the terminal block of the UPS, now)
Attention: If “INVERTER” LED doesn’t illuminated, Please check the battery switch
of the UPS and make sure this switch is turned on.
5.1.4 Push “OFF” button (green one on front display panel) and than turn on the
utility power circuit breaker. “LINE” and “BYPASS” indicator would illuminate,
immediately. The unit starts automatically, “INVERTER” LED will illuminate. Around
25 seconds later, the “BYPASS” LED will black out.
5.1.5 Initial SWITCH ON procedure is done, you can connect the loads now.
After turn on the UPS, some information will be displayed on the LCD panel with
brightening background. In order to save energy, the brightening background
would be disappeared after 5 minutes. Once either one of the “ON”, “OFF” or
“SELECT” buttons be pressed, the information combine with the brightening
background would be displayed on the LCD panel again.
If any user wants to enable brightening background function forever, please press
“SELECT” and “ON” at the same time more than 1.5 seconds. To disable this
function just redo the same way like above.
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5.4 ONL-15KS & ONL-20KL HOT-STANDBY OPERATION PROCEDURE
ON LI NE
UPS
AC POW E R BAT T E RY
CB2 CB3
ON
ON 50A UPS ON ON MANUAL
ON 100A
OUTPUT BYPASS
OFF
OFF OFF OFF
ON OFF T100A T100A
CB4 ALAR M
CB1 R ESET
PCM
5.4.2 Starting Procedure for UPS: First turning on the CB2 of the UPS1 & UPS2, then turn
on the CB1→CB4 of UPS1 step by step, and turn on the CB1→CB4 of UPS2 step by step. It
will be done after those.
5.4.3 Stopping Procedure for UPS: First pushing the OFF button on the UPS2 and UPS1
step by step, and then turn off the CB4→CB1.
5.4.6 Difference starting procedure between UPS with secondary power source :
The fans on UPS supports secondary power source will function when there is secondary
power even CB1 switch is not switched on.
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6. SOFTWARE OPTIONS AND COMPUTER INTERFACE PORT
6.1 Computer interface port
COM port is located at the rear of the panel. The RS232 port via the comport
activating with the monitoring software, can monitor status of UPS to enable control
function.
Pin 1: Common (GND)
Pin 2: It activates in the event of power failure (Normal open).
Pin 3: N.C.
Pin 4: Common (GND)
Pin 5: It work under condition of Battery low.
Pin 6: It executes shutdown & receive date.
Pin 7: Common (GND)
Pin 8: N.C.
Pin 9: Transmission data
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2. To close any open file before the battery is exhausted.
3. To turn-off the UPS: Some computers are equipped with a special connector to
link with the communication port. In addition, special plug-in cord may be needed.
Some computers may need special UPS monitoring software. Contact your dealer
for the details on the various interface Kits.
6.5 Dry contact
The UPS supplies two sets of dry contact signals. When battery voltage is over low,
contact point between COM1 and BATL will become short cut and when system is
fault, contact point between COM2 and FAULT will become open.
LED Status
Buzzer Status Action
LINE INVERTER BYPASS FAULT
○ ○ ● ● I Normal
Utility power failure
● ○ ● ● Every 4 Refer to
○ ● ○ ● ((. Main power switch is
seconds Fig. B
not ON
○ ● ○ ●
Refer to
Over load
Fig. C
Rapid Turn on
beeping UPS on
● ○ ● ● ((. Battery low
every 0.5 disconnect
seconds load
Continuous Battery dead and
● ● ● ● ((.
beeping power not back
○ ● ○ ○ ● ●
Main power switch
Gradually on 23 seconds ON
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Continuous Inverter fault or Refer to
○ ● ○ ○ ((.
beeping overload Fig. D
○ ○ ● ●
Every 4 Call for
((. UPS fault
seconds service
○ ○ ● ●
Call for
NO output
service
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2
Fig. A
Fig. B
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21
Fig. C
Fig. D
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APPENDIX B.1 SPECIFICATIONS
29
APPENDIX B.3 SPECIFICATIONS
30