Heavy Lift Jack Up
Heavy Lift Jack Up
Heavy Lift Jack Up
“Innovation“, the 147,5 m long heavy lift jack-up The propulsion drive system is laid out according
vessel (HLJV) is designed to build and maintain to the latest DP2 requirements of the classifica- SAM Electronics
offshore wind farms. The vessel offers a cargo tion society Germanischer Lloyd (GL). Responsibility for:
load up to 8000 t and is equipped with a 1500 t n Power generation and distribution
crane for installation of 6 MW+ wind turbines as SAM Electronics has been part of a consortium 6600 V / 690 V / 450 V / 230 V
well as the foundations in water depths of up to formed together with the thruster maker n Diesel alternators
50 m. SCHOTTEL as well as Caterpillar / MaK for supp- 6 x 5400 kVA, 6600 V, 60 Hz
lying the main and auxiliary diesel engines. This + 1 x 1950 kVA, 690 V, 60 Hz
Built by CRIST S.A. shipyard in Gdynia, Poland, the consortium acting towards the shipyard and n PWM-Converter (12-pulse) 4 x 3500 kW,
HLJV is propelled by four 3500 kW azimuth and owner side as single source vendor providing the 3 x 2800kW
three 2800 kW bow thruster drives. equipment from bridge to propeller incl. cable n Asynchronous thruster motors
engineering. 4 x 3500 kW, 0-1050 rpm, 3 x 2800 kW,
0±750 rpm
n Medium voltage switchboards 6600 V,
31,5 kA, 2x 19 panels
n Bridge equipment NACOS Platinum
n Automation system MCS Platinum
n Internal communication
n L3-DP2 system incl. current meter
system
n Cable engineering
SCHOTTEL
Responsibility for:
n 4 Schottel Rudder Propeller
SRP 3030 FP, 3500 kW, 1050 rpm
n 3 Schottel Tunnel Thruster STT 3030 FP,
2800 kW, 750 rpm
Caterpillar/
Zeppelin Power Systems
Responsibility for:
n 6 x 9 M32C main diesel engines
4500 kW, 600 rpm
n 1 x 9 M20C diesel engine 1530 kW,
900 rpm
n 1x CAT C32 diesel/genset 885 kVA,
1800 rpm, 450 V, 60 Hz
Main Data
n Breath: 42 m
n Length overall: 147,5 m
n Power Plant: 25,92 MW
n Draught: 11 m
n Service Speed: 12 knots
n Passengers: 100
2
Power Supply System
Power Generation A star point earthing cabinet (SPEC) per 5400 kVA
alternator is provided to detect and to limit an
The necessary energy for seven thruster drives,
earth fault in the high voltage propulsion system.
mains supply and electrical jack-up system is
generated by six diesel alternators supplying two
Furthermore the consortium partner Caterpillar /
high voltage propulsion switchboards.
MaK supplied 1x MAK 9 M20C (1530 kW, 900 rpm)
diesel engine acting as prime mover for the 690 V
Each synchronous alternator is driven by a
harbour alternator and one emergency alternator
four-stroke marine diesel engine MAK 9 M32C
(885 kVA, 1800 rpm, 450 V) coupled to a CAT C32
(4500 kW, 600 rpm).
ACERT.
MaK-Diesel engine 9 M32 C and synchronous alternator
mounted on a common base frame
3
“Innovation“
Power Supply System
4
Thruster Drive Configuration
To keep the thruster drives independently from Furthermore seven Uninterruptible Power switching on the main breaker the auxiliary star
other influences each propulsion transformer is Supplies (UPS), one per thruster drive, are provi- coil of the transformer is energized via the 690V
equipped with an extra LV-winding system ded to supply the associated 6600V-switchboard auxiliary MCC to induce at the primary side a
(200 kVA) to supply an auxiliary Motor Control sections and drive control system. For subsystems voltage with a correct phase angle. Additionally
Center (MCC). The MCC supplies all auxiliary like speed and azimuth lever control 110 VDC are resistors are provided to reduce the inrush current
equipments of the related drive e.g. fans for locally converted into 24 VDC to minimize the from approximately 10 times of the nominal cur-
propulsion transformer, PWM-Converter and voltage drop at long cable distances. In order to rent to values in the range of nominal current.
thruster motor, PWM-converter water cooling limit the inrush current, a pre-magnetizing circuit
pumps, AC control voltages etc. is installed for each propulsion transformer. Prior
5
“Innovation“
Propulsion Switchboard
Power Distribution
For power distribution two 6600V air insulated,
metal-clad propulsion switchboards with 19
panels each are provided.
6
Propulsion Control System
7
“Innovation“
Thruster Drives
The “Innovation“ is equipped with four AFT supplied by the mains and by emergency switch-
azimuth thruster drives and three tunnel thru- board. All azimuth drives have independent
sters in bow – all supplied by our consortium command structures with separate speed and
partner SCHOTTEL. steering function combined in one lever. By
synchronising the different levers via an electric
The Schottel Rudder Propeller (SRP3030) is shaft system a common command to the port or
designed with fixed pitch propeller comprising a starboard azimuth drives is possible.
diameter of 3400 mm. Each Z-drive is speed con-
trolled (0-1050 rpm) by an asynchronous motor. For transverse thrust three speed controlled
Starboard Azimuth thruster drives SRP3030 FP ( 3500 kW each) Schottel Tunnel Thrusters STT3030 FP are provided
Each azimuth thruster is provided with a thrust in the bow with a propeller diameter of 3200 mm.
bearing, shaft line bearings and brake. The stee-
ring is done via two redundant hydraulic pumps
8
Cable Engineering and Lighting
E-Arrangement
Illumination level
9
“Innovation“
Dynamic Positioning System (DP2)
2x VRU
3x DGPS Wind Sensor Wind Sensor
Individual DP Repeater
Data DP Workstation Non-Touch 23"
Channels
DP Workstation 2 Serial
1 (NAV bridge) (Aft) 23" Monitor
(Aft) 23" Monitor
RGB Out
← DVI/RGB
→ Out
NIU2-16T
CPU
#1
CPU
#2
I/O
Rack I/O
#1 Rack Bridgewing
#2
Workstations
SPU-64R
CP2-SPU-128
(Port) (Stbd)
MAN
DP JS
Power Dist.
Jack-up display
24VDC 20A UPS
Azimuth Azimuth Azimuth Azimuth Tunnel Tunnel Tunnel
(2X) for Pwr Dist.
Thruster Thruster Thruster Thruster Thruster Thruster Thruster
10
Modes of Operation
11
“Innovation“
Navigation and Automation
NACOS Platinum – units such as 5 MULTIPILOT units, 2 ECDISPILOT For economic sailing the Trackpilot function
units, 5 IP-Radars and the VDR via ethernet rings enables the ship to sail along a track defined by
One Common Platform (copper / fibreoptic). way points. Working hand in hand with the
NACOS Platinum Series is combining the products
DP-system the NACOS Platinum is interfaced with
of Automation and Navigation in one common
The Multifunctional Displays (MFD) allow the full the L3- DP system using jointly also the several
hardware and software platform. A common
access, if desired, to all available features in the navigation sensors and the gyro system. Jack-up
navigation and automation platform software
Platinum system. Minimizing the number of operations are critically dependent on the prevai-
allows the installation of any application to any
displays, MFDs are placed at the main activity ling sea state. To enhance the security of people,
Platinum series workstation i.e. run ECDIS navi-
areas (bridge console, wing consoles, DP-Console vessel and environment, routine sea state measu-
gational applications in the ECR or provide MCS
and ECR Console) on the vessel. rements is required.
functionality to the bridge!
Furthermore, the data of position receivers, navi- To meet these requirements on “Innovation“ the
Navigation gation echosounders, gyro compass and magnetic Platinum system is equipped with a wave radar
The “Innovation“ is equipped with the sophistica- compass as well as wind and weather measure- monitoring system WAMOS using the IP-X-Band
ted navigation and command system NACOS ment station is incorporated. Radar for the measurement of all the essential
Platinum. The system connects all navigation
Voyage Data
Recorder
2 pcs. 2 pcs.
jointly used jointly used
Mast
with DP with DP
AIS VDR Transceiver
Transponder Electronic Unit Down
AUTOMATION
NETWORK
BRIDGE ELECTRONIC ROOM
ETHERNET RING
Ind.
SAM
Electr onics STW SAM 4900
Uni versal Di gi tal Display
012.22 V
002.18 H
001.36 W
Kn
EN T DIM DIM
M EN U
AC K - +
2 pcs.
+RAD +RAD
- RAD - RAD
Workstation Workstation
Dolog
Ind.
SAM
Electr onics STW SAM 4900
Uni versal Di gi tal Display
012.22 V
002.18 H
001.36 W
Gyro
GPS
Kn
Bridge Console
Log
etc.
DP Console
EN T DIM DIM
M EN U
AC K - +
BRIDGE CEILING
ETHERNET RING
ETHERNET RING
DCU
(DPU + SIO)
MULTIPILOT ECDISPILOT MULTIPILOT
Bridge Console
MULTIPILOT Waveradar
26" TFT 26" TFT 26" TFT
DOLOG ECHOSOUNDER redundant DCU feeding 26" TFT 17" TFT-Panel-PC
SAM 4683 GDS 102 (D)GPS Sound navigation sensors data
ECHOGRAPH
R4 Reception to the network
DCU
S
ELEC Power Alarm
A
TRONI Panel
M
SAAB R4 ON CS
AL DEBEG 9517
CONBRI
WAT AR TRA GH
CH M ST T
(DPU + SIO)
AC DO
AL U
KN W
AR P
. N
M
2 pcs.
Log
GPS
Gyro
etc.
100
50200
50200
kHzkHzkHz +RAD
+RAD +RAD
PORT STBD
- RAD - RAD
- RAD
- RAD
ETHERNET RING
Planning Station
(D)GPS Weatherfax
R4 DEBEG 2952
ECDISPILOT MULTIPILOT
26" TFT 22" TFT
ECHOSOUNDER Trackpilot
GDS 102 Workstation
ECHOGRAPH
TRACKPILOT
Interface
Thruster Data
Engine
Engine Data
12
wave field parameters such as significant wave Automation The total system is built up in a decentralized
height, peak wave period and peak wave direc- As part of the fully networked NACOS Platinum architecture with supervisory computers and
tion, as well as surface current speed and current system MCS Platinum provides integrated autonomous Field Processing Devices connected
direction offering the continuous availability of monitoring and control function of machinery to a redundant Ethernet data bus network
wave data in rough seas, under harsh weather system‘s operation with man machine interface. structure.
conditions with limited visibility and at night.
The MCS Platinum has been designed for totally A redundant panel network is ensuring the alarm
1700 hardwired channels and over 2800 distribution to dedicated responsible persons.
software channels (data from serial interfaces MCS Platinum is offering as integrated standard
of third-party systems) for supervision purposes functions:
distributed to 10 Field Processing Devices (FPD) n Dead Man Alarm System for
decentralized in different locations on the vessel Engine Room Spaces
(process area). n Bridge Alarm System /
Bridge Dead Man Alarm System
Wave monitoring
DAP
FPD 20
1 pce.
I/O
NAVIGATION
NETWORK
DAP
ACCOM.
12 pcs.
10 pcs.
1 pce.
ETHERNET RING
Serial Interfaces: MCS MCS MCS MCS MCS MCS MCS MCS MCS
19x Power Management System
6x Valve Control System
1x Tank Level Gauging System
FPD
1x Fire Alarm System FPD FPD FPD
FPD FPD FPD FPD FPD 19+29
7x Propulsion Control System 11 + 21 12 + 22 13+23+33 14+24+34 15 + 25 16 + 26 17 + 27 18 + 28 39+49
7x Aux. Generator
4x Jacking System
1x Load Calculator I/O I/O I/O I/O I/O I/O I/O I/O I/O
1x Master Clock System
13
“Innovation“
Navigation and Automation
14
Communication
External Communication Internal Communication A fire detection system from SAM’s Italian partner
company Microdata with 14 loops and integrated
The “Innovation“ is equipped with all necessary A Cisco based data distribution network (Ethernet)
fire door monitoring is provided. SAM designed
units for internal and external communication including active and passive components is
and provided all further internal communication
with shore stations and other ships. All products installed on board. For the Crew welfare an
systems like PA/GA system, talk back system and
are designed to meet the latest IMO/IEC require- advanced IP-TV entertainment system for terre-
radio beacon system.
ments and combine proven technology as well as strial and satellite television distribution inclu-
long maintenance periods with most advanced ding set top boxes in all cabins and some public
A CCTV system with more than 30 cameras not
features. areas is installed. The distribution of data, IP-TV
only for surveillance but also for navigational
and telephony (VoIP) is done via one physical
purposes also was designed and delivered to
Ethernet network.
CRIST S.A. shipyard.
Muxer
WS-X4516 SUPERVISOR ENGINE V
10/100
CONSOLE MGT
UPLINK 1 UPLINK 2
FLASH
UTILIZATION RESET
R
H H
W W CISCO 2821
F F
S S H H
W W
BDE Fleet
L L I I
C C
1 0
PVDM1 PVDM1 PVDM0 AIM1 AIM0 2 EVM ONLY
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 SYST
1X 11X 13X 23X
RPS 1 3
SYST
RPS
STAT
DUPLX
STAT SPEED 2 4
DUPLX POE
SPEED 1 2
2X 16X 18X 32X 34X 48X
POE MODE
2X 12X 14X 24X
MODE
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
SYST
1X 11X 13X 23X
RPS 1 3
SYST
RPS STAT
DUPLX
STAT SPEED 2 4
DUPLX POE
SPEED 2X 16X 18X 32X 34X 48X
1 2
POE MODE
2X 12X 14X 24X
MODE
10/100
CONSOLE MGT
UPLINK 1 UPLINK 2
FLASH
UTILIZATION RESET
EJECT
STATUS LINK
LINK ACTIVE LINK ACTIVE ACTIVE 1% 100%
SAT-TV BDE
FE 0/1 CONSOLE
FDX
PVDM 1 100
LINK
PVDM 0
FDX
INLINE AIM 1 100
SLOT 3 SLOT 2 THIS SLOT ACCEPTS ONLY VICs AND WICs SLOT 1 SLOT 0 THIS SLOT ACCEPTS ONLY VICs AND WICs
PWR LINK
SYS SYS AIM 0 CF
DVB – S2
Third Deck DVB – S2 Third Deck
WLAN AP DVB – T IP TV – Set Top Box
Public Spaces DVB – T Public Spaces
hp proliant DL560
CMS
STAT
DUPLX
SPEED 2 4
POE
2X 16X 18X 32X 34X 48X
MODE
CAT 6 Cable
Distribution First Deck First Deck
First Deck 48 Port Switch IP TV – Set Top Box
WLAN AP Telephone, Network, IP TV, IP Clock Public Spaces
Public Spaces
Catalyst 3560 SERIES PoE-48
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48
1X 15X 17X 31X 33X 47X
SYST
STAT
DUPLX
SPEED 2 4
POE
2X 16X 18X 32X 34X 48X
MODE
STAT
DUPLX
SPEED 2 4
POE
8 Port Switch
2X 16X 18X 32X 34X 48X
MODE
Telephone, Network
Distribution Main Deck
24 Port Switch
Telephone, Network, IP TV, IP Clock
Catalyst 3560 SERIES PoE-24
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
1X 11X 13X 23X
SYST
RPS
STAT
DUPLX
SPEED 1 2
POE
2X 12X 14X 24X
MODE
STAT STAT
DUPLX DUPLX
SPEED 1 2
SPEED 1 2
POE POE
2X 12X 14X 24X 2X 12X 14X 24X
MODE MODE
Distribution Tank Top Deck AFT Distribution Tank Top Deck FORE
24 Port Switch 24 Port Switch
Telephone, Network, IP TV, IP Clock Telephone, Network, IP TV, IP Clock
Catalyst 3560 SERIES PoE-24 Catalyst 3560 SERIES PoE-24
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
1X 11X 13X 23X 1X 11X 13X 23X
SYST SYST
RPS RPS
STAT STAT
DUPLX DUPLX
SPEED 1 2
SPEED 1 2
POE POE
2X 12X 14X 24X 2X 12X 14X 24X
MODE MODE
15
“Innovation“
Consortium consisting of:
Zeppelin Power Systems GmbH & Co. KG Phone: +49 (0)40 - 85 31 51 741
Zeppelin Power Systems, a Zeppelin group company, is with over 600 employees the leading system provider for solutions in the propulsion and energy indu-
stries. The exclusive partner of Caterpillar engines (Cat and MaK) for over 50 years, Zeppelin Power Systems offers their customers individual, highly efficient
system solutions with comprehensive services in the marine, locomotive, and oil & gas industries as well as for power generation and mobile & stationary
applications with a power range of 15 kW to 16 MW.
As an internationally-renowned systems company, SAM Electronics is a leading partner of shipping companies, navies and shipyards worldwide. Supported
by a worldwide network of subsidiaries, associate companies and agents, SAM Electronics provides innovative state-of-the-art system solutions and products
designed to meet the most exacting requirements for ships of all types and sizes as well offshore platforms.
The SCHOTTEL Group, with its headquarters in Spay/Rhine, is one of the world’s leading manufacturers of propulsion and steering systems for ships and offshore
applications. Founded in 1921, the company has been developing and manufacturing azimuth propulsion and manoeuvring systems, complete propulsion
systems with power ratings of up to 30 MW, and steering systems for vessels of all sizes and types, for about 60 years. Around 100 sales and service locations
worldwide ensure customer proximity.