Catalogo 2 Sediver
Catalogo 2 Sediver
Catalogo 2 Sediver
ANSI - USA
2008
This catalog presents a selection of the Sediver toughened glass insulator range of products answering the needs
of USA customers in term of standards (ANSI), current practices and environmental conditions. ANSI standard C29.2
sets the basic and minimum requirements for wet-process porcelain and toughened glass suspension insulators.
Sediver toughened glass insulators meet and exceed the performance requirements of ANSI standards.
With nearly 500 million Sediver Toughened Glass insulators installed all
around the world in over 130 countries on overhead power lines up to 800
kV, Sediver has unique experience in insulation applications for both AC
and DC lines.
In the US, where installations first began in the late 50’s, more than 10
million Sediver Toughened Glass insulators equip more than 9,000 circuit
miles from 69 kV up to 500 kV.
Sediver Business Unit has been specialized for the last 60 years in the field of high voltage
insulation. More recently, composite surge arresters have been added to our product range.
Quality of products
Each factory quality organization is coordinated through a centralized Quality Department who acts as the client’s
representative in determining and assuring full compliance of the manufactured insulators with the highest
standards. Each quality department has absolute authority to ensure that the overall quality policy is enforced
and respected at all levels of operations.
The toughening process consists in inducing Sediver Toughened Glass insulators help reduce the
prestresses to the glass shell by a rapid and precisely number and duration of line outages required to
controlled cooling of the still hot molded glass. The replace defective line components.
pre-stresses result in compressive forces on the outer While more and more utilities are faced with the
surface layer balanced by tensile forces inside the technical and economical challenge of keeping their
body of the glass shell. lines energized “whatever happens”, live-line work
The presence of permanent outer surface compressive is often a necessity. Live-line maintenance requires
stresses prevents crack formation or propagation in specialized crews and equipment and rigorous
the glass shell for an unlimited period of time (no procedures – at a higher cost than traditional
ageing). dead-line maintenance operations. However the
The combination of compressive and tensile financial impact of live-line maintenance compared
stresses in the glass shell body gives toughened to shutting down a line is negligible. Sediver helps
glass insulators the unique property of always keep live line costs in check in two ways:
breaking in a predictable pattern when overstressed
mechanically or electrically. • Sediver Toughened Glass insulator is a reliable
Crumbling of the glass shell always results in small product, it lasts longer and fails less often. This
corn-size chunks with no razor–edged shards. contributes to reducing the number of live-line
maintenance operations necessary to keep the
line in top condition.
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High residual strength and no risk of line drop: Infallible and easy visual inspection and
Sediver Toughened Glass insulators can only exist low maintenance costs: Reliability at a glance
in two well defined conditions: intact or shattered.
There is no intermediate cracked or punctured As power supply reliability becomes of greater
state. Therefore it is easy to quickly and infallibly concern each year, utilities are carrying out more
inspect strings of toughened glass, with no need for frequent diagnostics of their ageing lines and
instruments other than the naked eye. insulation in order to prevent unforeseen failures.
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Sediver toughened glass selection guide...
When developing and manufacturing toughened glass insulators, Sediver does not limit itself to minimum
standard requirements but offers a superior level of performance to its products providing higher safety margins
for users.
After the thermal cycles, Applied tensile load: Applied tensile load:
the insulators are subjected 60% of the rating 70% of the rating
Design tests
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Appropriate shell profile:
Over the years Sediver engineers have developed and optimized
different type of toughened glass dielectric shells, each having
the special combination of characteristics described and illustrated
below.
Standard profile
This profile has a leakage distance in excess of standard duty. The
standard profile insulators all meet ANSI C29.2.
Spherical profile
The leakage distance of this profile is equivalent to that of standard
profile type. The absence of under-ribs reduces pollution build-up. It
also facilitates self-cleaning on washing in dust-laden environments.
Fog profile
This profile has an extra-long leakage distance obtained by ribs of
greater depth. The profile and wide spacing of the ribs promote an
effective self-cleaning and facilitate washing. Their wide spacing also
prevents arcing between adjacent ribs under severe contamination.
Open profile
The absence of deep under-ribs on this shell type greatly reduces
pollutant accumulation on the lower surface because air flow is
smooth and uninterrupted. This design is particularly effective in
desert areas where natural washing by rain is infrequent. It can also
solve ice-bridging problems when alternated with other profiles in a
string.
The total length of leakage distance of the string depends on the type of environment. IEC 60815 standard
defines the specific leakage distance for phase-to-ground voltage (mm of leakage distance/kV) according to the
pollution level.
Light 16 1.1
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Sediver toughened glass suspension insulators
Standard
Profile
CATALOG No N70/146 N100/146 N12/146 N14/146 N160/146 N180/146 N21/156 F300/195
ANSI class 52-3 52-3 52-5 52-5 52-8 52-8 52-11
Ball and socket coupling Type B Type B Type J Type J Type K Type K Type K IEC 24
MECHANICAL CHARACTERISTICS
Combined M&E strength lbs 15.000 22.000 25.000 30.000 36.000 40.000 50.000 66.000
kN 70 100 120 136 160 180 222 300
Impact strength in-lbs 400 400 400 400 400 400 400 400
N-m 45 45 45 45 45 45 45 45
Tension proof lbs 7.500 11.000 12.500 15.000 18.000 20.000 25.000 33.000
kN 35 50 60 68 80 90 111 150
DIMENSIONS
Diameter (D) in 10 10 10 10 11 11 11 12 5/8
mm 255 255 255 255 280 280 280 320
Spacing (S) in 5 3/4 5 3/4 5 3/4 5 3/4 5 3/4 5 3/4 6 1/8 7 11/16
mm 146 146 146 146 146 146 156 195
Leakage distance in 12 5/8 12 5/8 12 5/8 12 5/8 15 15 15 19
mm 320 320 320 320 380 380 380 480
ELECTRICAL CHARACTERISTICS
Low frequency dry flashover kV 80 80 80 80 80 80 80 95
Low frequency wet flashover kV 50 50 50 50 50 50 50 55
Critical impulse flashover + kV 125 125 125 125 125 125 140 145
Critical impulse flashover - kV 130 130 130 130 130 130 140 145
Low frequency puncture voltage kV 130 130 130 130 130 130 130 130
R.I.V low frequency test voltage kV 10 10 10 10 10 10 10 10
Max. RIV at 1 MHz µV 50 50 50 50 50 50 50 50
PACKING AND SHIPPING DATA
Approx. net weight per unit lbs 8.8 8.8 8.8 8.8 13.2 14.1 16 24
No of insulators per crate 6 6 6 6 6 6 6 5
Volume per crate ft³ 1.977 1.977 1.977 1.977 2.472 2.472 2.472 3.531
Gross weight per crate lbs 59.5 59.5 59.5 70.5 97 101.4 110.2 163.1
No. of insulators per pallet 72|96 72|96 72|96 72/96 54 54 54 45
Volume per pallet ft³ 35.3|49.4 35.3|49.4 35.3|49.4 35.3|49.4 42.3 42.3 42.3 45.9
Gross weight per pallet lbs 749|970 749|970 749|970 870|1157 881 903 1003 1234
Heavy galvanization
All Sediver ferrous metal fittings are hot-dip galvanized. IEC 60383-1, ASTM A153-82
require a zinc coating mass of 600 g/m² - or 85 µm. In severe conditions, where this
standard protection is known to be insufficient, Sediver offers enhanced protection of
the cap and the pin by increasing the thickness of zinc from 85 µm to 110 µm, or
Corrosion prevention ring
up to 125 µm.
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Sediver toughened glass suspension insulators
Spherical Fog
Profile Profile
CATALOG No N100R/146 N12R/146 N100P/146 N14P/146 N160P/146 N180P/160
ANSI class
Ball and socket coupling Type B Type J Type B Type J Type K Type K
MECHANICAL CHARACTERISTICS
Combined M&E strength lbs 22.000 25.000 22.000 30.000 36.000 40.000
kN 100 120 100 136 160 180
Impact strength in-lbs 400 400 400 400 400 400
N-m 45 45 45 45 45 45
Tension proof lbs 11.000 12.500 11.000 15.000 18.000 20.000
kN 50 60 50 68 80 90
DIMENSIONS
Diameter (D) in 10 10 11 11 13 13
mm 255 255 280 280 330 330
Spacing (S) in 5 3/4 5 3/4 5 3/4 5 3/4 5 3/4 6 1/3
mm 146 146 146 146 146 160
Leakage distance In 11 1/2 11 1/2 17 1/2 17 1/2 21 1/2 21 1/2
mm 292 292 445 445 545 545
ELECTRICAL CHARACTERISTICS
Low frequency dry flashover kV 70 70 100 100 105 105
Low frequency wet flashover kV 55 55 60 60 65 65
Critical impulse flashover + kV 105 105 140 140 170 170
Critical impulse flashover - kV 105 105 140 140 160 160
Low frequency puncture voltage kV 130 130 130 130 130 130
R.I.V low frequency test voltage kV 10 10 10 10 10 10
Max. RIV at 1 MHz µV 50 50 50 50 50 50
PACKING AND SHIPPING DATA
Approx. net weight per unit lbs 9.5 9.5 12.8 12.8 19.4 21.4
Nº of insulators per crate 6 6 6 6 6 6
Volume per crate ft³ 2.01 2.01 2.47 2.47 3.42 2.82
Gross weight per crate lbs 66.1 68.3 92.5 97 136.6 148.6
No. of insulators per pallet 72|96 72|96 54 54 54 54
Volume per pallet ft³ 35.3|49.4 35.3|49.4 42.3 42.3 45.9 46
Gross weight per pallet lbs 815|1069 826|1080 837 881 1245 1353
Former designation N8R2 N14R2 N8HL N14HL - -
Custom products, not shown here are also available
Electropic insulator
Based on service experience in tropical environments, Sediver has
developed a special type of insulator specifically designed to alleviate
the effects of discharges during «wet» periods. This insulator is called
Electropic and its design is optimized to provide improved corrosion
resistance in regions with hot and humid climatic conditions.
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Sediver toughened glass suspension insulators
Clevis coupling CT
Standard and Pollution type
Spherical Standard
Profile Profile
CATALOG N° CT4R/159 CT100R/146 CT12R/146 CT4/140 CT100/146 CT12/146
ANSI class 52-9B 52-4 52-6 52-1 52-4 52-6
MECHANICAL CHARACTERISTICS
Combined M&E strength lbs 10.000 22.000 25.000 10.000 22.000 25.000
kN 45 100 120 45 100 120
Impact strength in-lbs 400 400 400 400 400 400
N-m 45 45 45 45 45 45
Tension proof lbs 5.000 11.000 12.500 5.000 11.000 12.500
kN 22.5 50 60 22.5 50 60
DIMENSIONS
Diameter (D) In 5 1/4 10 10 6 1/3 10 10
mm 135 255 255 160 255 255
Spacing (S) In 6 1/4 5 3/4 5 3/4 5 1/2 5 3/4 5 3/4
mm 159 146 146 140 146 146
Leakage distance In 7 3/4 11 1/2 11 1/2 7 1/2 12 5/8 12 5/8
mm 200 292 292 190 320 320
ELECTRICAL CHARACTERISTICS
Low frequency dry flashover kV 60 70 70 60 80 80
Low frequency wet flashover kV 30 55 55 30 50 50
Critical impulse flashover pos. kV 85 105 105 90 125 125
Critical impulse flashover neg. kV 85 105 105 95 130 130
Low frequency puncture voltage kV 90 130 130 90 130 130
R.I.V low frequency test voltage kV 7.5 10 10 7.5 10 10
Max. RIV at 1 MHz µV 50 50 50 50 50 50
PACKING AND SHIPPING DATA
Approx. net weight per unit lbs 3.8 9.5 9.5 3.8 8.8 8.8
Nº of insulators per crate 9* 6 6 6 6 6
Volume per crate ft³ 0.84 2.01 2.01 0.74 1.97 1.97
Gross weight per crate lbs 35.2 66.1 68.3 28.6 59.5 63.9
No. of insulators per pallet 324 72|96 72|96 180 72|96 72|96
Volume per pallet ft³ 42.3 35.3|49.4 35.3|49.4 42.3 35.3|49.4 35.3|49.4
Gross weight per pallet lbs 1278 837|1091 848|1102 903 749|981 782|1014
Former designation CT4R2 CT8R2 CT14R2 CT4 CT8 CT14
*Packing in cardboard boxes
Custom products, not shown here are also available
Packing
B
The methods employed to pack and palletize Sediver toughened glass insulators are the result of experience
gained from shipping hundreds of millions of insulators to user warehouses and construction sites in 130 countries
worldwide.
Factory-assembled short strings of Sediver Insulators are packed in Crates are evenly stacked on a sturdy four-way wooden pallet. This
wooden crates, which are reinforced and held closed by external wire assembly is held tightly in place with either steel or plastic bands, and
bindings (no nails are used). A crate is shown here in the open position, is protected with a polyethylene film.
and it is internally braced to permit stacking.
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Sediver products for specific applications
Specific electric stresses resulting from a unidirectional flow of direct electric current require the use of specially
designed insulators able to resist corrosion, pollution accumulation and other phenomena directly related to
DC field conditions.
HVDC specific
Sediver solution User benefits
stresses
Electrostatic attraction Adapted glass shell design with wide High pollution efficiency : less
of the dust on insulator spacing between ribs and increased maintenance
surface leakage distance
Unidirectional leakage Protection of the metal end fittings Longer life expectancy
current leading to metal Pure zinc collar bonded to the cap
part corrosion Pure zinc sleeve bonded to the pin
Ionic migration Special glass chemistry imparting high No puncture : less maintenance
Ionic accumulation resistance to localised thermal stress
and ion flow
Sediver offers a range of insulators for DC applications with mechanical ratings from 36.000 to 50.000 pounds.
Sediver surge arresters contribute to improve the quality of service of your HV systems by eliminating flashovers
due to lightning. They are also a safety device that will protect the crew, equipment or people in the vicinity.
Safe behaviour in the event of a Explosion proof thanks to a specific Safety of surrounding crew
fault composite housing design and equipment
With over 25 years experience in injection molding technology, Sediver offers a range of composite surge
arresters in conformity with IEC 60099-4. Available in class 1, class 2 and class 3 for lines and stations applications
up to 345 kV nominal system voltage.
Other products
Do not hesitate to contact your area sales office to receive more information on Sediver products not shown here,
such as Electropic insulators, toughened glass station posts, or composite line posts insulators.
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Contribution to international committees
Since the very beginning of international technical cooperation, Sediver has always been an active member in
fields of research and standardisation in international committees and working groups dealing with all aspects
of high voltage insulation; for example Sediver experts are Project Leaders in IEC working groups 36WG11,
36BMT10...
All our manufacturing facilities worldwide are certified ISO 9001 - Sediver toughened glass suspension insulators
-Sediver toughened glass multiglass station post insulators
-Sediver toughened glass for contaminated area applications
- Sediver toughened glass: endurance