PVS 1200-460-DS-D-5QE-24KW-AC-DFL-

ACD-SFI-ICV
Vacuum Dehydrator
Operating Manual
S/N 36361
January 2010
Table of Contents

1.0 General Information

1.1 Introductory Information
1.2 Precautions
1.3 Fluid Compatibility
2.0 Installation and Preparation for Start Up
2.1 Unpacking
2.2 Mechanical Installation
2.3 Electrical Installation
2.3.1 Electrical Power Supply Connection
2.3.2 Motor Rotation
2.4 Vacuum Pump Pre-Start
2.5 Operating Instructions
3.0 Specification Sheet
4.0 Safety Instructions
4.1 Precautions- Oil contaminated with hazardous materials
4.2 Safety Labels
5.0 Trouble Shooting
6.0 Maintenance
6.1 Scheduled Maintenance
6.2 Vacuum Pump Oiler (DS Model Code)
6.3 Vacuum Chamber Dispersal Element (D Model Code)
6.3.1 Vacuum Chamber Dispersal Element (P Model Code)
6.4 Outlet Oil Filter Element
6.5 Vacuum Chamber Desiccant Air Breather Element
6.6 See separate operating manual for the vacuum pump
7.0 Spare Parts
8.0 Electrical Drawings
9.0 Unit Test Report
10.0 Warranty
1. General Information
1.1 Introductory Information
The Parker PVS oil purification system is designed to remove water, dirt and air from petroleum
and synthetic fluids. The water removal principle used is simple, reliable and will dependably
remove water well below the oil saturation point, even when tightly bound in an emulsion.

A vacuum pump creates a vacuum that draws fluid into the unit through an inline heater where
the fluid is heated up to 150° F (66° C). The fluid then flows through dispersal elements, which
are located inside the vacuum tower. Oil flows out of the pores of these elements and is exposed
to the vacuum, normally 25 in. HG (635 mm HG). The boiling point of water is below the fluid
temperature at this vacuum level so the water is boiled off and the fluid is dehydrated. An outlet
pump removes the oil from the bottom of the vacuum chamber and pumps it through a
particulate filter and back into the reservoir.

The mechanical components of the system are uncomplicated and require little or no routine
maintenance. All components can be field repaired or replaced without special tools.
1.2 Precautions - Oil contaminated with hazardous materials
If there is any possibility that the oil being purified contains a solvent or materials which could
be considered hazardous, either with toxicant or flammable explosives, the purifier should not be
used unless precautions are taken to vent the vapors in a safe manner according to local, state
and federal codes. Of course, normal safety practices and common sense should be used at all
times when operating this unit. This caution is necessary to prevent the possibility of fire,
explosion, or toxic injury to persons and property.

NOTE: THE PVS UNIT SHOULD NEVER BE USED TO REMOVE VOLITILES SUCH AS;
DIESEL FUEL, GASOLINE OR OTHER PRODUCTS WITH LOW FLASH POINTS,
EXPOLOSIVE IN NATURE OR TOXIC. FOR CLARIFICATION CONSULT YOUR
FACTORY REPRESENTATIVE FOR DETAILED INFORMATION.

1.3 Fluid Compatibility

The process fluid must be compatible with Viton™ seal material Viton™ is compatible for
service with most petroleum-based oils. PVS Units may be ordered with EPR seals to provide
compatibility with other fluids. Contact Parker Filter Division for special applications and
pricing.
2.0 Installation and Startup Procedures
2.1 Unpacking
The PVS dehydrator is shipped in a heavy cardboard shipping crate for maximum protection
during shipment. Remove the top and sides of the crate to expose the PVS unit. Cut the shipping
bands and use a forklift to raise the unit slightly. Use a forklift to lift the unit slightly, then slide
the mounting skid away from the unit and lower the unit to the floor. Either roll it to the final
location or use the forklift with the forks spread to wheel width.
Note: The operational manuals are shipped with the unit and are located inside the electrical
panel.

After the unit has been removed from it’s shipping crate it should be checked thoroughly for any
damage that may have occurred during shipment. All damage attributed to the handling and
shipping of the unit must be recorded and brought to the attention of the shipper immediately.
This unit is insured for shipping related damage.

This unit has been thoroughly tested for a minimum of 8 hours (run time). Fluid used to test the unit is
matched as closely as possible to that listed on the application sheet completed by the customer and
supplied with the order. The unit has been thoroughly inspected for defects prior to shipment.
However, all connections should be checked prior to operating this unit, vibration and/or rough
handling during shipment could adversely effect component alignment and/or connection tightness.

2.2 Mechanical Installation

With the PVS unit in place, connect the inlet and outlet hoses from the reservoir to the PVS unit.
See the specification sheet in this manual for correct sizing and distance from the reservoir.

The inlet port has been sized to provide enough flow to operate the unit in the automatic mode using
oil with a maximum viscosity of 1500 SSU (323 cSt). A hose diameter equal to inlet/outlet port size
(see specification sheet) is required to provide adequate oil supply to this unit. Use of a smaller
diameter line will restrict the flow, and will adversely effect the automatic operation of the unit.

The inlet and outlet connections have been sized for maximum hose lengths of 25 feet. Use of
longer hose lengths must be approved by the factory prior to installation. Use of a “quick
disconnect” on the inlet line is not recommended, they can restrict flow to the unit in specific
applications.

Oil is drawn into the unit by vacuum created by the PVS unit and is capable of pulling in oil with
up to 8-ft. (2.4 m) of negative head. For applications that exceed this please consult the factory.
When placing the PVS unit below the reservoir by more than 4-ft. (1.2 m), a solenoid operated
inlet shut-off valve is required. “If not installed the unit can overflow with oil when shut off”.
2.3 Electrical Installation
2.3.1 Electrical Power Supply Connection
Attach a properly sized power cord to the unit. (Note: The PVS unit is not supplied from the
factory with a power cord, as there are many different codes and preferences in different areas of
the world). Size the cord for the load stated in the specification sheet found as part of this manual
(See section, 3.0 Specification Sheet, of this manual for electrical specifications). The power leads
should be connected to the labeled terminal points located in the electrical control panel. Note: It
is important that the unit be grounded properly before operation.

2.3.2 Motor Rotation

Electric motors are used to drive the outlet oil pump and the vacuum pump on this unit. These
motors operate at the same time and in the same rotation. If the rotation of either motor is believed
to be incorrect, both motors will be incorrect.

Do not attempt to change rotation of one motor only. The unit has been tested for common
rotation of these motors at the factory. Changes to the rotation of only one motor will result in
damage to the system and will void the warranty.

The PVS system is equipped with a “phase fail” electrical circuit that detects when the power
supply is out of phase. When this condition exists the unit will not operate and a red light will
illuminate on the control panel. To bring the unit into phase simply rotate the selector switch next
to the light on the control panel to the opposite position, wait 5 seconds for the light to extinguish
and the unit is ready for normal operation.

2.4 Vacuum Pump Pre-Start

The vacuum pump used on the DS Model uses oil to lubricate the pump during operation. This oil
is supplied from a reservoir located along side the vacuum pump. The oil reservoir must be
maintained at a level shown on the side of the sight glass in order for the vacuum pump to operate
to capacity.

Prior to starting the unit it is important to inspect the vacuum pump reservoir for proper oil level.
The recommended lubricant for this vacuum pump is Duratex 32. (The service bulletin from the
vacuum pump manufacturer indicates the correct oil to be used. The oil reservoir used on the
PVS unit holds one third of a quart (490-m/l) of oil, which typically lasts between 100-160 hours
of continuous operation. Oil level should be checked daily.
Hydraulic oil is not recommended and can cause damage to the vacuum pump if used.
2.5 Operating Instructions
1. Connect inlet and outlet hoses to supply oil reservoir. (Line size should be >1” diameter for
inlet and >1” for outlet, with a maximum of 25 feet in length)

2. Connect power supply cord to power source and activate power disconnect to “on” position. If
a red light illuminates labeled “phase failure”, rotate reversing switch to correct.

3. Open all inlet and outlet valves on the dehydrator and the oil supply reservoir.

4. Close all drain valves on the dehydrator. (Drain valves and connections are located at the
bottom of the outlet filter, condensate tank and a separate oil sample port valve on top of the
outlet oil filter.

5. Press start button and hold until red “low flow” light is extinguished. (approximately 15-30
seconds) Be certain that the set point is reading on the heater controller is below 40°F before
starting the unit. Damage can occur to the oil heaters if they are energized prior to oil filling
the heater assemblies.

6. Energize the heater by pressing the “up arrow” located on the temperature controller.
Continue to press the “up arrow” until the desired temperature setting is reached. (140°F -
150°F) Note: The temperature controller has been programmed to prevent the heater setting
to be raised manually above 180°F. Contact the factory for more instructions.

7. Observe the vacuum gauge pressure. Normal should be 25 “/hg, if not adjust pressure by
opening or closing the needle valve located just below the air breather near the top of the
vacuum chamber. This adjustment is gradual and does not respond quickly, so there will be a
3-5 second delay in results when the adjustment is made.

8. Observe the liquid level gauge located at the bottom of the vacuum chamber. Visually check
the oil level while operating, it should normally run at about the half way mark in the gauge. (If
the oil level is low this could mean the inlet oil line is too small or the dispersal elements
located in the vacuum chamber are becoming dirty.) Note: When first starting the unit with
cold oil it is common to see a “low level” in this sight glass. After the temperature has risen
the oil level normally will rise to the half way mark.

9. To stop dehydrator, press “down “ arrow on heater controller to “OFF”, wait 10 – 15 minuets
and press stop button on control panel.
3.0 Specification Sheet
Model PVS1200-460-DS-D-5QE-24KW-AC-DFL-ACD-SFI-ICV

Installation Requirements
Input Voltage: 460V~3Ph~60Hz
Designed FLA (full load amps) @ 380V~/50 Hz 30 – 48 AMPS (see schematic)
Inlet Connection Size 1 ½” NPTF
Outlet Connection Size 1” NPTF
Electrical Operating Specifications
Control Voltage (Supplied internally by transformer) 110V~1Ph~60Hz
Vacuum pump motor See Schematic for AMPS
Outlet Oil pump motor See Schematic for AMPS
Heater (see schematic for wattage of heater) See Schematic for AMPS
Transformer (Control Voltage 115VAC/1Phase) 250 VA 2.0 AMPS
Mechanical Operating Specifications
Flow Rate 20 GPM (75.7/lmin)
Max. Discharge Press 60 PSI (4.1 kPa)
Design Discharge Press 45 PSI (6.6 kPa)
Normal Vacuum Setting 25 in/ HG (635 mm/ HG)
Minimum Vacuum Setting 19 in/ HG (482 mm/ HG)
Maximum Vacuum Setting 27 in/ HG (660 mm/ HG)
Normal Heater Set Point Setting 150°F (66 °C)
Noise Level at Std. Operating Conditions 77.9 DBA
Condensate Tank Capacity 8.3 Gal. US (31.4 liters)
Maximum Oil Viscosity 500 SUS (108 cSt)
Seal Material Viton™
Installed Options
DFL, dirty filter light, ACD, auto condensate drain, SFI, sight flow indicator, ICV, inlet
control valve.
4.0 Safety Instructions
The PVS unit has been examined for safety. The hazards have been identified and
adequate protection provided when these instructions are followed.

4.1 Precautions - Oil contaminated with hazardous materials

The PVS should not be used on liquids with a flash point below 200 °F (93 °C).
If the possibility exists that the oil being purified is contaminated with a solvent,
materials which could be considered hazardous, toxicant or flammable explosives,
the purifier should not be used unless precautions are taken to vent the vapors in a
safe manner according to local, state and federal codes. Of course, normal safety
practices and common sense should be used at all times when operating this unit.
This caution is necessary to prevent the possibility of fire, explosion, or toxic
injury to persons and property.

4.2 Safety Labels

Danger
High Voltage
Turn Power Off
Before Servicing

The PVS unit has been manufactured to use

460V~3Ph~60Hz input electrical power. Supply
power to the PVS unit should be disconnected
before the electrical panel door is opened. Follow
procedures for explosive environments.
 Warning
Electrical Hazard
Authorized Personnel Only

460V~3Ph~60Hz is supplied to the PVS unit, only

authorized and trained personnel should open the
electrical cabinet to attempt service. Power
disconnect on panel door should be off prior to
opening the door. All electrical power to the unit
should be terminated prior to opening the door.

CAUTION
Hot Surface
Do Not Touch

The normal operating temperature for the PVS unit

is 150°F (66°C). There are exposed areas of the
heater housing which are hot to touch. While not
normally hot enough to burn, it is uncomfortable
and should be avoided.
5.0 Trouble Shooting
PROBLEM CAUSE SOLUTION

Unit fails to start • Improper external power • Check input power. Does it match machine
when start button connection, out of phase, low specifications? Is the power cord sized right?
voltage, low amp service or Are you out of phase? Make changes as
is pushed. power supply cord sizing required.
• Circuit breaker/fuses tripped • Reset circuit breakers or replace fuses. If
on main power disconnect or circuit breaker /fuse trips again, check motor for
drive motor contacters failure. Check supply line voltage for match to
units design voltage.
• Control voltage power failure • Check circuit breaker /fuse on control voltage
transformer. Reset if necessary.
• If primary circuit breaker/fuse trips again,
transformer has probably failed. Test continuity.
Replace if necessary.
• If secondary circuit breaker / fuse trips again,
problem is most likely low voltage in the control
circuit. Check components and control power
circuit for problems.
Unit fails to run on • Inlet valve partially or fully • Position inlet valve to full open. Valve should be
automatic closed “full port” type valve to reduce restrictions and
should be sized as large as inlet hose.
• Inlet hose improperly sized or • See specification sheet and change hose if
use of “quick disconnect” necessary. Replace “quick disconnect” with
oversized unit (1.5 x inlet hose diameter)
• Cold or high viscosity oil • Press and hold start button to operate machine
manually, until vacuum gage reads 25in/HG
(635 mm). Release start button and let vacuum
draw oil into the unit. Wait one minute, then
repeat twice or until oil in sight glass is at mid-
point, unit should now run on automatic. If not,
check specifications for maximum oil viscosity
(1500 SSU at 150°F, 323 cSt at 66°C)
• Coalescing dispersal elements • Use flashlight to look inside vacuum chamber
are plugged from dirty oil through Plexiglas lid. While pushing the start
button, look for oil passing through dispersal
elements and cascading down sides. If no oil is
seen running down elements and into bottom of
chamber, then replace elements by removing
Plexiglas lid and removing hold down bolts for
each element. Remove and replace each
element (2). Replace lid.
• If elements are plugged, this indicates very
contaminated fluid (they should last about six
months). Replace “coalescing” dispersal
elements with “packed metal” elements
available from the factory.
Unit fails to run on • Low vacuum level, should be • Check vacuum pump for proper operation.
automatic greater than 22 in/HG (558 mm • Check for leaks by shutting off oil inlet valve,
HG) @ Sea Level close air bleed valve to vacuum chamber. Run
unit manually until vacuum reaches 25”/HG,
stop unit. If vacuum pressure decreases within
30 seconds, then a leak is present. The most
likely causes are the Plexiglas lid seal, inlet
hose or leaking fittings on the inlet hose.
• If vacuum holds with leak test but will not reach
25 in. (635 mm) HG then either a problem
exists with the vacuum relief or the vacuum
pump is worn. Adjust or replace parts as
required.
• Inlet hose obstructed or • Straighten or replace.
pinched
• Restriction in outlet hose • Repair or replace so that there are no
restrictions. Check rating on inlet hose. Hose
should have a vacuum rating. If not, replace
with proper hose.
• High Condensate tank water • Drain the Condensate tank by opening the drain
level valve located on the bottom. Close valve after
draining.
High oil level light • Oil pump motor not operating • Check for free rotation. If free, check contacter
for overload. Reset if necessary.
• Problem with outlet hose • Restriction or incorrect sizing. See specification
sheet for proper sizing. Replace.
• Outlet Filter plugged • Check indicator for dirty element. Replace
element.
• Improper PVS installation, PVS • Reservoir must be below or level with PVS
unit must be located at or unless optional solenoid operated inlet shut-off
above reservoir height valve is installed. Consult factory. (See page #3
of this manual)
Low oil flow • Inlet valve • Is it open? Is it the correct size? Replace if
indicator light required.
• Inlet hose improperly sized. • See Specification Sheet for proper size.
Replace if necessary.
• Cold or high viscosity oil • Press the Start button to run the machine
manually. Hold in ON position until vacuum
gage reads 25 in. (635 mm) HG. Release and
let unit fill. After a few minutes, start again and
release, unit should run automatically. If it won’t
run, check fluid to see if maximum oil viscosity
(1500 SSU Max. at 150°F, 323 cSt at 66°C) has
been exceeded. Consult Factory.
• Dispersal elements dirty or • Plugged, dirty, or incorrectly installed. Remove
plugged Plexiglas cover and replace elements. If the
elements plug often, this indicates very
contaminated fluid (they should last about six
months). Packed metal elements are available
if the element use is excessive.
Low oil flow • Low vacuum level, should be • Check vacuum pump for proper operation.
indicator light greater than 22 in/HG (558 • Check for leaks by shutting off oil inlet valve,
mm) closing air inlet valve to vacuum chamber,
manually operate unit until vacuum gage reads
25 in/HG, and then stop unit. If vacuum holds
for less than 30 sec then a leak is present. The
most likely causes are the Plexiglas lid seal,
inlet hose or fittings leaking. Repair.
• If vacuum holds with leak test but will not reach
25 in/HG (635 mm) then either a problem exists
with the vacuum relief or the vacuum pump is
worn. Adjust or replace parts as required.
• Inlet hose could be obstructed, • Check hose for obstruction. Check to see that
inlet valve could be closed all inlet valves are fully open.
• Improper PVS installation, • Check Specification Sheet. Maximum negative
negative head too high for unit suction head is 8 ft. (2438 mm). Increase inlet
hose diameter and shorten hose length to
reduce line pressure loss. Preheat oil to reduce
viscosity
• Use of “quick disconnect” on • Quick disconnects are not recommended.
inlet hose. Replace with standard “full port” valve or
increase size of quick disconnect to 1.5 times
the diameter of inlet hose or consult Factory for
other options.
Oil in Condensate • Foaming oil in vacuum tower • Some oils will foam under normal operating
tank (Foaming) conditions. If foam is visible in vacuum tower
lower vacuum level by opening air bleed valve
slowly until foam disappears. This should
happen at about 23 in/HG (584 mm)
High level • Condensate tank full • Stop PVS unit, open manual drain valve at
Condensate Light bottom of condensate tank to drain. After
drained, close valve and restart unit.
• Float switch faulty • Check for stuck or broken switch. Repair or
replace by removing condensate clear cover to
access switch from inside the condensate tank
Oil temperature will • Improper heater sizing. • Heater capacity is too low for fluid volume.
not reach desired Consult factory (heating capacity can be
increased).
operating point
• Oil cooler on system reservoir • Raise temperature setting of oil cooler or shut
is set lower than operating off during PVS operation
temperature of PVS unit • Add additional heating capacity to PVS to allow
one pass heating.
• Add “Variable Flow Circuit” to PVS unit to divert
partial flow back to inlet of PVS to increase oil
contact with heater
• Ambient temperature too low • Add additional heating capacity to PVS to allow
one pass heating.
• Consult Factory for other options.
• Add “Variable Flow Circuit” to PVS unit to divert
partial flow back to inlet of PVS to increase oil
contact with heater
• Heater failure • Check continuity on each leg of heater
element(s). Replace if necessary.
Oil temperature will • Thermocouple failure • Replace with identical type. The controller and
not reach desired (Temperature will not reach set thermocouple are factory tuned and the use of
point and will vary by more other thermocouples may cause malfunction of
operating point than 4 degree F). the heating circuit. See spare parts list in this
manual for correct part number and description
 • Temperature controller • Check program by referring to setup sheet in
program has been changed or this manual (see section 9)
has failed • Replace controller. (Normal failure mode is no
display in LED window during operation)
• Heater circuit breaker/fuses • Reset circuit breaker or replace fuses, check
tripped. continuity of heater(s) for short. If no short is
found, check circuit breaker / fuses for defect or
weakness
Vacuum level • Barometric pressure change • Adjusting the air bleed inlet valve will
varies without from weather system compensate for changes in Barometric
• Sudden introduction of water pressure.
manual adjustment into oil during normal operation • Vacuum will “seek” it’s own level when
operating with high water content. As water is
removed from the oil the vacuum will
automatically increase as oil becomes drier
Vacuum level • Vacuum gage malfunction or • Replace vacuum gage
varies without broken • Vacuum gages are sensitive to vibration and
shock. Vacuum gages should be replaced
manual adjustment annually to prevent false readings.
Vacuum level • Vacuum leak in system • Check for leaks by shutting off oil inlet valve
varies without and air bleed inlet valve. Operate unit
manually, when vacuum reaches 25 in/HG shut
manual adjustment off unit. If vacuum holds for less than 30
seconds a leak is present.
• If leak is present, check the Plexiglas lid seal,
inlet hose and fittings.
Vacuum pump oil • Uses excessive oil (needs • Check oil for correct type recommended in this
reservoir filling every day) manual
• Check for leaks around lines. Repair or replace
as required.

Air flow out of air • Dust and debris in coils. • Clean with high pressure air
cooled condenser
reduced
Air cooled • Fan motor inoperative • Check power lead from electrical panel
condenser • Check motor for failure
• Check 115V power transformer for failure
Air Purge indicator • Air flow/pressure not adequate • Check air supply for proper flow and pressure
will not turn green • Adjust airflow at purge control box. Adjustment
can be found below air supply connection at
purge unit. Turn adjustment screw clockwise to
increase pressure and flow, counter-clockwise
to reduce pressure and flow.
• Adjustment should be made until red indicator
turns green. Adjusting past this point will only
use more air and not provide more benefit.
6.0 Maintenance

6.1 Scheduled Maintenance- Maximum suggested service intervals

As 5 months
Item Required

Check and fill vacuum pump oiler *Use Duratex

Daily 32 only

Change vacuum chamber dispersal element ; ;

Change outlet oil filter element ; ;
Change vacuum chamber desiccant breather ; ;
Change vacuum pump outlet “can” filter ; ;

6.2 Vacuum Pump Oiler: (Use Duratex 32 Oil Only)

The vacuum pump oiler uses special lubricating oil to insure the proper
lubrication of the vacuum pump during operation. The vacuum pump used on the
standard PVS unit holds 10.6 fl/oz. (313 m/l) of oil which will need refilling as
required. Oil should be changed every 5 months or every 1000 hour of run time.
Frequency of refilling the oiler can change with each unit. Care should be taken
to monitor the oil level frequently to prevent premature vacuum pump failure.

6.3 Vacuum Chamber Dispersal Element:

The dispersal element function is to maximize the surface area of the oil exposed
to the vacuum by creating droplets as the oil passes through the element. The
elements are rated at 10-micron nominal and are not intended to act as method of
“pre-filtering” the oil as it enters the vacuum chamber.

However, by design the dispersal elements can be adversely effected by heavily

contaminated fluid entering the vacuum chamber or plugging over a period of
time under fairly clean oil applications. If the normal operating vacuum pressure
cannot be obtained, it is likely that the dispersal elements need changing. Under
normal conditions the frequency of element change can be at 5-6 month intervals
(with continuous operation applications).
Due to the design of the element it is suggested that the elements be replaced at
least every 5-months to prevent media breakdown from heat, water and pressure.
6.4 Outlet Oil Filter Element:
The outlet oil filter is equipped with a differential pressure indicator to alert the
user when the element is ready to be changed. This indicator is set approximately
3 PSI lower than the bypass valve in the filter assembly to give the user time to
shut the unit down prior to the filter entering a “bypass” state. If the element is
not changed at indication the unit will continue to operate but the filter will be in
“bypass”. Element change frequency can and will vary with every application and
cannot be predicted very effectively. However, the filter has been oversized by
approximately 6 times rated flow to maximize the life of the element under
normal operating conditions.
It is suggested that the element be changed every 5 or6 -months even if no
indication is shown during that time. The filter media can become fatigued and
fail due to flow surges, heat, water and pressure after continuous operation over
a long period of time.

6.5 Vacuum Chamber Desiccant Breather Element:

Metered outside air is used to control the vacuum pressure inside the vacuum
chamber. This air passes through a desiccant breather to remove particulate and
moisture from the air as it enters the vacuum chamber. The element can be
plugged within a very short period of time if a large amount of moisture or air-
borne contamination is present during operation. Under normal operating
conditions and continuous operation, the air breather element will last
approximately 3 months.
It is suggested that the breather be changed at least every 5 months.

6.6 Vacuum Pump Maintenance

See separate operating manual for the vacuum pump.
7.0 Spare Parts

Item Part Number Description

1 933180 Coalescing Dispersal Element (4 Required)
2 RVL013H Dekker Vacuum Pump
3 B-10235-8-480 12 kW Heater
4 PYROJ3925200 Thermocouple Sensor for Heater Control
5 25.300-300-100-PSI/BAR Pressure Gage 0 - 100PSI (7 Bar)
6 25.300-30” hg/30 PSI Vacuum Gage 0 - 30 in/hg (0-1 Bar)
7 A-21885-048 Vacuum Chamber Lid
8 V-72472 Vacuum Chamber Lid Seal
9 A-21885-031 Condensate Chamber Lid
10 V-72449 Condensate Chamber Lid Seal
11 934332T Desiccant Air Breather Element TriCeptor
12 194L-E16-2503 Operator, Phase Fail Reversing Switch
13 194L-HE4A-250 Handle, Phase Fail Reversing Switch
14 PLMU11 Phase Fail Monitor
MSP Circuit Breaker, Vacuum & Oil Pump
15 GV2ME08
Motor
16 LC1D09F7 Vacuum Pump/Oil Pump Contactor
17 GV3ME63 MSP Circuit Breaker, Heater
18 LC1D25F7 Heater Contactor, High Temperature Circuit
19 9070-TF350D1 Control Voltage Step-down Transformer
20 SD6C-HCAA-AARR Temperature Controller
21 DC20-60C0-C000 Solid State Heater Relay
22 GMC 1-1/2 GH3-B-50A Outlet Oil Pump
23 116592.00 Electric Motor, Outlet Oil Pump
24 933612Q Outlet Oil Filter Element, 5 micron IL8
3/4" NPT GOLD RING 2-WAY CONTROL VALVE, N/C,
25 12F23C2248ACF4C05 W/110V SOLENOID (ACD)
3/4" NPT GOLD RING 2-WAY CONTROL VALVE, N/O,
26 12F23O2248ACF4C05 W/110V SOLENOID (ACD)
8.0 Electrical Drawings
The electrical prints for this PVS unit are located in this section.
9.0 Unit Test Report
 9.0 Unit Test Report

JOB/SN: 36361AMK DATE: January 29, 2010

CUSTOMER: Hydradine Hydraulics TEST RUN BY: C Hoover
PVS 1200 460 DS D 5QE 24KW AC DFL
MODEL: ACD SFI ICV CHECKED BY: J Bowers

TEST VOLTAGE: SUPPLY VOLTS: 460 VAC 3PH 60 Hz

CUST. VOLTAGE: SUPPLY VOLTS: 460 VAC 3PH 60 Hz

STEPDOWN TRANS.: INPUT VOLTS: 460 VAC LABEL FLA: .350 AMPS or KVA
OUTPUT VOLTS: 120 VAC ACTUAL FLA: 2.65 AMPS or KVA

VACUUM PUMP MODEL#: M80A2 MOTOR HP: 1.2 MOTOR RPM: 3240
VACUUM PUMP MOTOR: NAMEPLATE FLA: 2.1 AMPs VACUUM RELIEF VALVE? Yes X No
460 VAC, 3 PH, 60 HZ AMPS @ 27”/HG: 1.73 AMPs VACUUM RELIEF SETTING: NA “/HG
VACUUM HOLD TEST: X Yes No Must hold 25”/HG for 3 minutes with no drop in pressure

OIL PUMP MODEL#: 11659.00 MOTOR HP: 1.5 MOTOR RPM: 1140
OIL PUMP MOTOR: NAMEPLATE FLA: 2.85 @ 460 VAC 3PH @ 60 Hz
PUMP FLOW COLD (<80 Degrees F) @ 25”/HG: 10.56 GPM @ 3.59 AMPs
PUMP FLOW HOT (>150 Degrees F) @ 25”/HG: 21.92 GPM @ 2.68 AMPs
PUMP FLOW @ MAX PRESS (>60 PSI) @ 25”/HG: 4.22 GPM @ 2.57 AMPs

HEATER SECTION #1: 12 KW 1 14.90 AMPS 2 15.03 AMPS 3 14.67 AMPS

HEATER SECTION #2: 12 KW 1 14.78 AMPS 2 14.73 AMPS 3 14.54 AMPS

UNIT TOTAL AMP DRAW: DESIGNED 40 AMPs @ 460 VAC

ACTUAL 32.83 AMPs @ 460 VAC

MSP SETTINGS: @ TEST VOLTAGE PHASE FAIL SETTINGS:

VACUUM PUMP: 2.5 AMPs VOLTAGE: 460
OIL PUMP: 4 AMPs TIMER: 5 (Normal 5 sec.)
HEATER: 35 AMPs PERCENTAGE: 10%

AUTO DRAIN TIMER SETTING: 3 min. (3 MINUTES NORMAL)

WATER TEST: Raise test oil water level >2000 PPM, run for 3 hours, take samples accordingly:
SAMPLE #1: (@ START): 15672.9 PPM SAMPLE #2: (@ 1st HOUR): 3100.01 PPM
SAMPLE #3: nd
(@ 2 HOUR): 182.879 PPM SAMPLE #4: rd
(@ 3 HOUR): 218.562 PPM
 OPERATIONAL TESTS:

FOR RESPONSE, CHOOSE YES or NO FOR RESPONSE, CHOOSE YES or NO

1. FLOAT VALVE LEVEL: X YES NO 6. WATLOW HEATER CONTROL

2. LOW FLOW SWITCH: X YES NO a. PROGRAM: X YES NO

3. HIGH LEVEL “OIL” SWITCH: X YES NO b. HIGH TEMP.: X YES NO

4. COND. TANK HI LEVEL SWITCH: X YES NO c. HIGH TEMP. ALARM: X YES NO

5. SPECIAL CERTIFICATION: YES X NO d. CONTROLLER LOCKED: X YES NO

7. 4 HOUR RUN TEST: X YES NO

Db rating at full operation 84db 8. 12 HOUR LEAK TEST: X YES NO

REPAIRS NEEDED AND COMPLETED AT TEST:

Repairs
10.0 Warranty
The items described in this document are hereby offered for sale at prices to be established by Parker
Hannifin Corporation, its subsidiaries and its authorized distributors. This offer and its acceptance by any
customer (“Buyer”) shall be governed by all of the following Terms and Conditions. Buyer’s order for any item
described in its document, when communicated to Parker Hannifin Corporation, its subsidiary or an
authorized distributor (“Seller”) verbally or in writing, shall constitute acceptance of this offer.
1. Terms and Conditions of Sale: All descriptions, quotations, proposals, offers, acknowledgments,
acceptances and sales of Seller’s products are subject to and shall be governed exclusively by the terms and
conditions stated herein. Buyer’s acceptance of any offer to sell is limited to these terms and conditions. Any
terms or conditions in addition to, or inconsistent with those stated herein, proposed by Buyer in any
acceptance of an offer by Seller, are hereby objected to. No such additional, different or inconsistent terms
and conditions shall become part of the contract between Buyer and Seller unless expressly accepted in
writing by Seller. Seller’s acceptance of any offer to purchase by Buyer is expressly conditional upon Buyer’s
assent to all the terms and conditions stated herein, including any terms in addition to, or inconsistent with
those contained in Buyer’s offer. Acceptance of Seller’s products shall in all events constitute such assent.
2. Payment: Payment shall be made by Buyer net 30 days from the date
of delivery of the items purchased hereunder. Any claims by Buyer for omissions or shortages in a shipment
shall be waived unless Seller receives notice thereof within 30 days after Buyer’s receipt of the shipment.
3. Delivery: Unless otherwise provided on the face hereof, delivery shall be made F.O.B. Seller’s plant.
Regardless of the method of delivery, however, risk of loss shall pass to Buyer upon Seller’s delivery to a
carrier. Any delivery dates shown are approximate only and Seller shall have no liability for any delays in
delivery.
4. Warranty: Seller warrants that the item sold hereunder shall be free from defects in material or
workmanship for a period of 547 days from the date of shipment to Buyer, or 3,000 hours of use, whichever
expires first. THIS WARRANTY COMPRISES THE SOLE AND ENTIRE WARRANTY PERTAINING TO
ITEMS PROVIDED HEREUNDER. SELLER MAKES NO OTHER WARRANTY, GUARANTEE, OR
REPRESENTATION OF ANY KIND WHATSOEVER. ALL OTHER WARRANTIES, INCLUDING BUT NOT
LIMITED TO, MERCHANTABILITY AND FITNESS FOR PURPOSE, WHETHER EXPRESS, IMPLIED, OR
ARISING BY OPERATION OF LAW, TRADE USAGE, OR COURSE OF DEALING ARE HEREBY
DISCLAIMED.
NOTWITHSTANDING THE FOREGOING, THERE ARE NO WARRANTIES WHATSOEVER ON ITEMS
BUILT OR ACQUIRED WHOLLY OR PARTIALLY, TO BUYERS DESIGNS OR SPECIFICATIONS.
5. Limitation of Remedy: SELLER’S LIABILITY ARISING FROM OR IN ANY WAY CONNECTED WITH
THE ITEMS SOLD OR THIS CONTRACT SHALL BE LIMITED EXCLUSIVELY TO REPAIR OR
REPLACEMENT OF THE ITEMS SOLD OR REFUND OF THE PURCHASE PRICE PAID BY BUYER, AT
SELLER’S SOLE OPTION IN NO EVENT SHALL SELLER BE LIABLE FOR ANY INCIDENTAL OR
SEQUENTIAL OR SPECIAL DAMAGES OF ANY KIND OR NATURE WHATSOEVER, INCLUDING BUT
NOT LIMITED TO LOST PROFITS ARISING FROM OR IN ANY WAY CONNECTED WITH THIS
AGREEMENT OR ITEM SOLD HEREUNDER, WHETHER ALLEGED TO ARISE FROM BREACH OF
CONTRACT, EXPRESS OR IMPLIED WARRANTY, OR IN TORT, INCLUDING WITHOUT LIMITATION,
NEGLIGENCE, FAILURE TO WARN OR STRICT LIABILITY.
6. Changes, Reschedules and Cancellations: Buyer may request to modify the designs or specifications
for the items sold hereunder as well as the quantities and delivery dates thereof, or may request to cancel all
or part of this order, however, no such requested modification or cancellation shall become part of the
contract between Buyer and Seller unless accepted by Seller in a written amendment to this Agreement.
Acceptance of any such requested modification or cancellation shall be at Seller’s discretion, and shall be
upon such terms and conditions as Seller may require.
7. Special Tooling: A tooling charge may be imposed for any special tooling, including without limitation,
dies, fixtures, molds and patterns, acquired to manufacture items sold pursuant to this contract. Such special
tooling shall be and remain Seller’s property notwithstanding payment of any charges by Buyer. In no event
will Buyer acquire any interest in apparatus belonging to Seller which is utilized in the manufacture of the
items sold hereunder, even if such apparatus has been specially converted or adapted for such manufacture
and notwithstanding any charges paid by Buyer. Unless otherwise agreed, Seller shall have the right to alter,
discard or otherwise dispose of any special tooling or other property in its sole discretion at any time.
8. Buyer’s Property: Any designs, tools, patterns, materials, drawings, confidential information or equipment
furnished by Buyer or any other items which become Buyer’s property, may be considered obsolete and may
be destroyed by Seller after two (2) consecutive years have elapsed without Buyer placing an order for the
items which are manufactured using such property. Seller shall not be responsible for any loss or damage to
such property while it is in Seller’s possession or control.
9. Taxes: Unless otherwise indicated on the face hereof, all prices and charges are exclusive of excise,
sales, use, property, occupational or like taxes which may be imposed by any taxing authority upon the
manufacture, sale or delivery of the items sold hereunder. If any such taxes must be paid by Seller or if Seller
is liable for the collection of such tax, the amount thereof shall be in addition to the amounts for the items
sold. Buyer agrees to pay all such taxes or to reimburse Seller therefore upon receipt of its invoice. If Buyer
claims exemption from any sales, use or other tax imposed by any taxing authority, Buyer shall save Seller
harmless from and against any such tax, together with any interest or penalties thereon which may be
assessed if the items are held to be taxable.
10. Indemnity For Infringement of Intellectual Property Rights: Seller shall have no liability for
infringement of any patents, trademarks, copyrights, trade dress, trade secrets or similar rights except as
provided in this Part 10. Seller will defend and indemnify Buyer against allegations of infringement of U.S.
patents, U.S. trademarks, copyrights, trade dress and trade secrets (hereinafter ‘Intellectual Property Rights’).
Seller will defend at its expense and will pay the cost of any settlement or damages awarded in an action
brought against Buyer based on an allegation that an item sold pursuant to this contract infringes the
Intellectual Property Rights of a third party. Seller’s obligation to defend and indemnify Buyer is contingent on
Buyer notifying Seller within ten (10) days after Buyer becomes aware of such allegations of infringement,
and Seller having sole control over the defense of any allegations or actions including all negotiations for
settlement or compromise. If an item sold hereunder is subject to a claim that it infringes the Intellectual
Property Rights of a third party, Seller may, at its sole expense and option, procure for Buyer the right to
continue using said item, replace or modify said time so as to make it noninfringing, or offer to accept return
of said item and return the purchase price less a reasonable allowance for depreciation. Notwithstanding the
foregoing Seller shall have no liability for claims of infringement based on information provided by Buyer, or
directed to items delivered hereunder for which the designs are specified in whole or part by Buyer, or
infringements resulting from the modification, combination or use in a system of any item sold hereunder. The
foregoing provisions of this Part 10 shall constitute Seller’s sole and exclusive liability and Buyer’s sole and
exclusive remedy for infringement of Intellectual Property Rights.
If a claim is based on information provided by Buyer or if the design for an item delivered hereunder is
specified in whole or in part by Buyer, Buyer shall defend and indemnify Seller for all costs, expenses or
judgments resulting from any claim that such item infringes any patent, trademark, copyright, trade dress,
trade secret or any similar right.
11. Force Majeure: Seller does not assume the risk of and shall not be liable for delay or failure to perform
any of Seller’s obligations by reason of circumstances beyond the reasonable control of Seller (hereinafter
‘Events of Force Majeure’). Events of Force Majeure shall include without limitation, accidents, acts of God,
strikes or labor disputes, acts, laws, rules or regulations of any government or government agency, fires,
floods, delays or failures in delivery of carriers or suppliers, shortages of materials and any other cause
beyond Seller’s control.
12. Entire Agreement/Governing Law: The terms and conditions set forth herein, together with any
amendments, modifications and any different terms or conditions expressly accepted by Seller in writing, shall
constitute the entire Agreement concerning the items sold, and there are no oral or other representations or
agreements which pertain thereto. This Agreement shall be governed in all respects by the law of the State of
Ohio. No actions arising out of the sale of the items sold hereunder or this Agreement may be brought by
either party more than two (2) years after the cause of action accrues.