Flow Through A Straight Pipe
Flow Through A Straight Pipe
Flow Through A Straight Pipe
i
Acknowledgment
The researchers would like to express their utmost gratitude to the people who
contributed for the success of this experiment. To the co-researchers who extended their hands
through resources supplementation. To Engr. Limuel Laureano, for his patience, encouragement,
knowledge, support, insights and expertise that helped the researchers immensely. To all other
people not mentioned, but were genuinely considered to be a help to this study. Above all, to
Almighty God, for the guidance, wisdom, and safety He has bestowed upon the researchers. It is
through Him, with Him, and in Him that this study was made possible.
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TABLE OF CONTENTS
TITLE PAGE i
ACKNOWLEDGEMENT ii
LIST OF TABLES iv
LIST OF FIGURES v
ABSTRACT vi
Chapter 1: INTRODUCTION 1
REFERENCES 11
APPENDICES 12
iii
LIST OF TABLES
Table 3.1. Head loss and Fanning Friction Factors corresponding to different 7
iv
LIST OF FIGURES
v
ABSTRACT
Majority of the energy loss in fluid flow through a straight pipe is due to skin
friction since there are no contractions, expansions, fittings, valves or bends in the pipe. This
friction is dependent on the fluid viscosity, surface roughness and the interaction between the
surface and the flowing fluid. This friction accounts for the head loss or pressure drop along a
particular region in the pipe flow measured by the U-tube manometer. The change in height of
the mercury is indicative of the pressure drop due to skin friction. As the flowrate or velocity
increases, the change in mercury height resulting to change in pressure drop increases as well as
the Reynold’s number. However all flows fell in the turbulent regime and has been treated
accordingly. One of the objectives of the experiment is to correlate fanning friction factor with
the varied flowrates. For the theoretical value, the Churchill equation was used and the friction
factor is dependent on the Reynold’s number. An inverse relationship exists for such.
Furthermore, for turbulent flows, friction factor is also dependent on the surface roughness of the
pipe. However, a fluctuating response exists between Reynold’s number and the experimental
friction factor. Given the fact that the Churchill equation is empirical and a less precise
measuring instrument to determine change in mercury height, the results contain considerable
errors.
vi
Chapter 1
INTRODUCTION
Energy losses can occur through friction in pipes, bends and fittings, and in equipment.
When a fluid is flowing through a pipe, the fluid experiences some resistance due to which some
of the energy of the fluid is lost. The energy lost may be subdivided into major and minor losses.
Major energy losses are due to friction. Minor energy losses on the other hand results from
sudden expansion, sudden contraction, bends in pipe, pipe fittings and an obstruction in pipes.
Based on their classification, major energy losses accounts for the majority of the loss whereas
minor losses are just a small fraction of the total losses. The viscosity causes loss of energy in
impeller, then converted to pressure energy in the diffuser section of the volute case to push
liquid through the piping to the sprinkler or holding tank or cooling coils or whatever is attached
to it. To do this work we have to supply the pump a given amount of energy.
If you want to move something, there will be resistance. If you try to push a heavy box
along the ground, it will require a certain amount of effort to do it. Since the weight and the size
of the box will not change, the work required should be the same regardless of the surface it is
resting on. However, the box will be much easier to move on a smooth linoleum floor than trying
to move it on a deep pile carpet. The difference in the required effort is due to friction. The
carpet has a higher resistance to the movement of the box than the smooth floor.
1
To move a given volume of liquid through a pipe requires a certain amount of energy. An
energy or pressure difference must exist to cause the liquid to move. A portion of that energy is
lost to the resistance to flow. This resistance to flow is called head loss due to friction.
One form of resistance to flow is due to the viscosity of the liquid. Viscosity is the
amount of work needed to move one "box" of liquid against another "box" of liquid. Every liquid
has its own value for this resistance to flow. SAE 30 motor oil has a lower viscosity and flows
much easier than SAE 50 motor oil. The values for water are lower than for the motor oil.
Another characteristic of any liquid is its attraction to a surface. It attaches itself to any
surface and cannot be moved. The liquid in the "box" on the very surface of a pipe does not flow
or move. It always remains stationary. The liquid in the "box" above it has to slide against it and
that requires an amount of energy to overcome friction between the two "boxes." The higher the
viscosity of the liquid is, the higher the resistance to flow, therefore, the higher the friction loss.
A layer is formed by this non-moving liquid and reduces the inside diameter of the
pipe. This increases the velocity of the liquid passing through it. The head loss from friction is
The condition of the inside of a pipe also has a great effect on the head loss of the flow of
liquid. The rougher it is, the thicker the layer of non-moving or slow moving liquid near the pipe
wall. This reduces the inside diameter of the pipe, increasing the velocity of the liquid. With the
Because the flow involved is through a straight pipe without any fittings or devices to
disturb flow or sudden contractions or expansions, the greatest contributor to the head loss is skin
friction which is attributed to the condition inside the pipe and the fluid properties. The head loss
2
due to skin friction derived from the hydrostatic equilibrium is used where
g
∆P=[ρ(Hg)- ρ(H2O)] gc ∆h. ∆P = pressure drop or head loss; ρ(Hg)=density of mercury;
manometer.
The friction factor, f, is a dimensionless factor that depends primarily on the velocity u,
diameter D, density ρ, and viscosity η. It is also a function of wall roughness which depends on
the size ε, spacing ε' and shape of the roughness elements characterized by ε''. Terms ε and ε'
have the dimension of length whereas ε'' is dimensionless. Since the friction factor is
dimensionless, the quantities that it depends upon should appear in the dimensionless form. The
From this we see that the friction factor of pipes will be the same of their Reynolds
number, roughness patterns, and relative roughness are the same. For a smooth pipe, the
roughness term is neglected and the magnitude of the friction factor is determined by fluid
In this experiment where the flow is determined as turbulent the students used Churchill
equation to determine the true value of fanning friction. Since in turbulent flow in contrast to
laminar flow, the friction factor must be determined empirically or through experiments that is
why empirical equations such as Churchill are used. Fanning friction for turbulent flows does not
only depend on Reynold’s number but also on surface roughness of pipe which is incorporated in
such equations.
3
Chapter 2
4
Figure 2.1. Experimental Set-up
5
The particular pipe run was selected. For this experiment, a straight pipe with no fittings
or valves was used. The isolating valves were closed for all other pipes except for the said pipe.
Rubber tubings were attached to region of choice to measure the pressure drop across it. The
flow control valve was assured to be closed before the pump was started. Once the pump has
been opened, the control valve was opened to displace all air from the pipeline. Then, the valve
was again closed until the mercury level in the U-tube manometer was stabilized. Once
accomplished, the control valve was opened to achieve 220 gallons per hour flowrate and the
reading of change in height of mercury in the manometer was recorded. The valve is then closed
until mercury level stabilization. The same process was applied to flowrates of 320, 420, 520 and
620 gallons per hour. Select the pipe run containing the pipe bends, by closing the isolating
6
Chapter 3
Table 3.2. Head loss and Fanning Friction Factors corresponding to different flowrates and U-
Flowrate, Percent
Rm, Head loss, f x 𝟏𝟎𝟑 f 𝒙 𝟏𝟎𝟑
gallons per Re error,
mm Hg Pa (theoretical) (experimental)
hour %
220 1 10,280.2127 123.6241 7.7179 6.8057 11.8181
320 3 14,952.1189 370.8722 6.9892 9.6529 38.1102
420 6 19,624.6561 741.7445 6.5249 0.0112 71.65
520 8 24,297.1932 988.9927 6.1932 9.7458 57.3629
620 11 28,969.7304 1359.8649 5.9396 9.4276 58.7249
Based on the formula for Reynold’s number (Re), the Reynold’s number is directly
proportional to the diameter of the circular column where the water flowed, to the flow velocity
and to the density of the fluid while it is inversely proportional to the dynamic viscosity. Since
the diameter of the column, the density and dynamic viscosity of the fluid remained constant for
a particular temperature to which the experiment was performed, the change in Reynold’s
number is manifested by the change in the flow velocity. As the time to fill 1000 ml volume of
the beaker increases, the velocity decreases since these quantities are inversely proportional. So
it is apparent that when the time is higher and the velocity is slower, the Reynold’s number is
According to Chemical Engineers’ Handbook 8th edition by Green and Perry, Re ≥ 5000
usually tells us that the flow falls under the turbulent regime. Thus, the calculated Reynold’s
numbers fall under this regime and has been treated correspondingly. When the flow is turbulent,
the fanning friction factor not only depends on the Reynold’s number but also surface roughness
7
characterized by the roughness parameter which is indicative of the material. The roughness
parameter, 𝜖 ⁄𝐷, is directly proportional to the friction factor. Thus, if a material offers high
surface roughness, the friction factor increases. But for this case where the said parameter is kept
constant since the same apparatus was used, the Reynold’s number is the variable that has been
analyzed in terms of its effect to the friction factor. From the data obtained, the true values for
friction factor are precise since a higher Reynold’s number is tantamount to lower friction factor
based on the Churchill equation. Also, based on the moody chart for a low roughness parameter,
However, the true and experimental values do not show the same trend as velocity,
Reynold’s number, and head loss increase. The true value shows direct proportionality with these
quantities. Based on the formula used for true value of fanning friction factor, it is directly
proportional to the pressure drop and inversely proportional to the square of the fluid velocity.
Thus, we can deduce that even if the friction factor has an inverse proportionality to the square of
the fluid velocity, the pressure drop change is still more dominant to cause the friction factor to
generally follow a direct relationship with the other quantities for this experiment.
Such case is considerable knowing that true value to which the experimental one is being
there is still an inherent error using the Churchill equation. However significant error still lies in
the reading of the mercury manometer which affects the calculated head loss. Given the inherent
human and instrumental error upon measurement of height change in mercury, and adjustment of
velocity using the flow control valve, the true values deviate from the actual ones creating
significant errors. Lastly, as depicted in the data, as the Reynolds number becomes higher, the
8
700
500
400
300 experimental
theoretical
200
100
0
0 2 4 6 8 10 12
friction factor, f
12
10
friction factor, f
6
experimental
4 theoretical
0
0.00 10,000.00 20,000.00 30,000.00 40,000.00
Reynold's Number, Re
9
Chapter 4
The head loss of a fluid was successfully determined with respect to varying flowrates
from 220 to 620 gallons per hour with 100 gph interval. The head loss is directly proportional to
the flow rate and inversely proportional to the theoretical fanning friction factor. However with
dominates—velocity or pressure drop. Graphs for friction factor versus Reynold’s number and
flowrate versus friction factor were obtained. The theoretical friction factor is inversely
proportional to the Reynold’s number and the flowrate is inversely proportional to the friction
The students recommend the use of more modernized and more precise instruments for
measuring the pressure drop other than the U-tube manometer. The students recommend the use
of other manometers used in the industry and the use of more precise measuring tools to
determine the change in height of the mercury because it is really difficult to attain an accurate
10
References
Green, D. & Perry, R. (2008). Perry’s Chemical Engineers’ Handbook. 8th ed.
11
APPENDICES
12
APPENDIX A
Fluid Flow Apparatus consists of different branches of glass pipes which may or may not have
any fittings or valves, contractions, expansions or disturbances in flow. Water flows through
selected pipe regions by opening the region of choice while closing other pipe regions with a
valve. Equipped with a motor pump and a flow control valve, the fluid flows through the
particular region with varied flow rates. Rubber tubings are attached over the region of choice to
U-tube manometer is a type of a manometer with a U shape glass filled with mercury. It was
used to observe the change in height of the mercury manifested by a pressure drop along the
Foot rule is a measuring tool used to determine the change in height of mercury in the U-tube
manometer.
Thermometer is a temperature measuring device used to measure the temperature of the water
13
APPENDIX B
Definition of Terms
Head loss or pressure drop is a change in pressure due to major energy loss caused by skin
friction and minor energy losses caused by sudden expansion, sudden contraction, bends in pipe,
pipe fittings and an obstruction in pipes. Head loss maybe measured by change in height of fluid
Skin friction is a type of friction responsible for major energy loss in flowing fluids due to
viscosity of fluids, roughness of surface and other interactions between the surface and the fluid
Friction factor, f, is a dimensionless factor that depends primarily on the velocity u, diameter D,
density ρ, and viscosity η. It is also a function of wall roughness which depends on the size ε,
Turbulent flow is characterized by the irregular movement of particles of the fluid. The inertial
forces are more dominant than viscous forces in this regime thus the Reynold’s number is
Reynold’s number is a dimensionless number that expresses the ratio of inertial (resistant to
change or motion) forces to viscous (heavy and gluey) forces. It can be mathematically defined
𝜌×𝑉𝑒𝑙×𝐿
as Re = or in terms of kinematic viscosity, Re = (velocity * L) / v.
𝜇
Density is an intensive property defined as the amount of mass in a unit volume of the substance.
Flow velocity is defined as distance traversed by the fluid per unit time.
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APPENDIX C
Computations
At T = 20 ℃ = 293.15K, the properties of water are computed as follows from the Chemical
For density from Table 2-32; ρ = 17.863 + 58.606τ0.35 – 95.396τ2/3 + 213.89τ – 141.26τ4/3
– 141.26(0.546976028)4/3
ρ = 998.1567 kg/ 𝒎𝟑
𝐶2
(𝐶1+ 𝑇 +𝐶3𝑙𝑛𝑇+𝐶4𝑇 𝐶5 )
For dynamic viscosity from Table 2-313 ; µ =𝑒
3703.6
[−52.843+ 294.15 +(5.866)𝑙𝑛294.15+(−5.879E−29)(294.15)10 ]
µ =𝑒
𝜌×𝑉𝑒𝑙×𝐷
For Reynold’s number calculation, Re = where D = 28 mm = 0.028 m ; vel = Q / A;
𝜇
A= 𝜋𝑅 2 = 𝜋(0.014𝑚)2
15
For fluid velocity,
16
For Reynold’s number:
𝑘𝑔 0.3757𝑚
ρ×vel×D 998.1567 3 ( )(0.028m)
𝑚 𝑠
Q = 220 gph: Re =
μ
= -3
= 10,280.2127
1.0214 ×10 Pa.s
𝑘𝑔 0.5464𝑚
ρ×vel×D 998.1567 3 ( )(0.028m)
𝑚 𝑠
Q = 320 gph: Re =
μ
= -3
= 14,952.1189
1.0214 ×10 Pa.s
𝑘𝑔 0.7172𝑚
ρ×vel×D 998.1567 3 ( )(0.028m)
𝑚 𝑠
Q = 420 gph: Re =
μ
= -3
= 19,624.6561
1.0214 ×10 Pa.s
𝑘𝑔 0.8880𝑚
ρ×vel×D 998.1567 3 ( )(0.028m)
𝑚 𝑠
Q = 520 gph: Re = = = 24,297.1932
μ -3
1.0214 ×10 Pa.s
𝑘𝑔 1.0587𝑚
ρ×vel×D 998.1567 3 ( )(0.028m)
𝑚 𝑠
Q = 620 gph: Re = = = 28,969.7304
μ -3
1.0214 ×10 Pa.s
17
For head loss, Pa:
𝑚
g 𝑘𝑔 𝑘𝑔 9.81 2 1
Q = 220 gph: ∆P = [ρ(Hg)- ρ(H2O)] gc ∆h = ∆P = [13600 𝑚3 - 998.1567 𝑚3 ] 𝑠
𝑁 ( 1000 m)
1
𝑘𝑔
∆P = 123.6241 Pa
𝑚
g 𝑘𝑔 𝑘𝑔 9.81 2 3
Q = 320 gph: ∆P = [ρ(Hg)- ρ(H2O)] gc ∆h = ∆P = [13600 𝑚3 - 998.1567 𝑚3 ] 𝑁
𝑠
( 1000 m)
1
𝑘𝑔
∆P = 370.8722 Pa
𝑚
g 𝑘𝑔 𝑘𝑔 9.81 2 6
Q = 420 gph: ∆P = [ρ(Hg)- ρ(H2O)] gc ∆h = ∆P = [13600 𝑚3 - 998.1567 𝑚3 ] 𝑁
𝑠
( 1000 m)
1
𝑘𝑔
∆P = 741.7445 Pa
𝑚
g 𝑘𝑔 𝑘𝑔 9.81 2 8
Q = 520 gph: ∆P = [ρ(Hg)- ρ(H2O)] gc ∆h = ∆P = [13600 𝑚3 - 998.1567 𝑚3 ] 𝑠
𝑁 ( 1000 m)
1
𝑘𝑔
∆P = 988.9927 Pa
𝑚
g 𝑘𝑔 𝑘𝑔 9.81 2 11
Q = 620 gph: ∆P = [ρ(Hg)- ρ(H2O)] gc ∆h = ∆P = [13600 𝑚3 - 998.1567 𝑚3 ] 𝑁
𝑠
( 1000 m)
1
𝑘𝑔
∆P = 1359.8649 Pa
18
Fanning friction factor f (theoretical):
1 0.27𝜖 7 0.9
= −4log[ +( ) ]
√𝑓 𝐷 𝑅𝑒
𝐷∆𝑃 (0.028)(123.6241)
Q = 220 gph: 𝑓 = = = 6.8057 × 𝟏𝟎−𝟑
2𝜌𝑉 2 𝐿 2(998.1567)(0.3757)2 (1.805)
𝐷∆𝑃 (0.028)(370.8722)
Q = 320 gph: 𝑓 = = = 9.6529 × 𝟏𝟎−𝟑
2𝜌𝑉 2 𝐿 2(998.1567)(0.5464)2 (1.805)
𝐷∆𝑃 (0.028)(741.7445)
Q = 420 gph: 𝑓 = = = 0.0112
2𝜌𝑉 2 𝐿 2(998.1567)(0.7172)2 (1.805)
𝐷∆𝑃 (0.028)(988.9927)
Q = 520 gph: 𝑓 = = = 9.7458 × 𝟏𝟎−𝟑
2𝜌𝑉 2 𝐿 2(998.1567)(0.8880)2 (1.805)
𝐷∆𝑃 (0.028)(1359.8649)
Q = 620 gph: 𝑓 = = = 9.4276 × 𝟏𝟎−𝟑
2𝜌𝑉 2 𝐿 2(998.1567)(1.0587)2 (1.805)
19
Percent difference:
theoretical f-experimental f
% difference = ×100%
theoretical f
7.7179 - 6.8057
Q = 220 gph: % difference = ×100% = 11.8181 %
7.7179
6.9892 - 9.6529
Q = 320 gph: % difference = ×100% = 38.1102 %
6.9892
6.5249 - 0.0112
Q = 420 gph: % difference = ×100% = 71.65 %
6.5249
6.1932 - 9.7458
Q = 520 gph: % difference = ×100% = 57.3629 %
6.1932
5.9396 - 9.4276
Q = 620 gph: % difference = ×100% = 58.7249 %
5.9396
20