Dore Bar Analysis

Alex
AlexStewart
StewartInternational
International
12th INDIA INTERNATIONAL GOLD

CONVENTION, 2015 . GOA
Sampling and Analysis of Dore & Gold Bullion
Andrew Smith
Precious Metals Business Executive
Alex Stewart International
www.alexstewartinternational.com
Alex
AlexStewart
International
Brief Introduction to Alex Stewart International Corporation (ASIC)
Alex Stewart
Al St t International
I t ti l Corporation
C ti (ASIC) has
h provided
id d inspection
i ti and d analytical
l ti l services
i t the
to th
metals and minerals industry for 37 years and has a regional network of companies spanning over 40
countries. Our organization provides fast, flexible and comprehensive inspection and analytical
laboratory services with our experienced inspectors regularly attending at the major global precious
refineries.
fi i
We have a full metals and minerals analytical facility in our UK laboratory which is internationally
recognised for both party and umpire analysis, providing either classical wet chemistry and fire
assaying
i or modern
d i t
instrumentt methodology
th d l i AA,
i.e. AA ICP-MS/OES
ICP MS/OES andd XRF.
XRF
Our operations in India are managed through Stewart Surveyors and Assayers Pvt .Ltd , who are the
official and sole representatives in India for the ASIC Group. Their offices are headquartered in
Mumbai with a further 10 offices strategically located in the major ports and cities in India.
India
We also have a well-established gold and silver analytical laboratory in Dubai, located in the Gold &
Diamond Park.
Our company specialises in the sampling and analysis of an extensive range of precious metal bearing
materials including gold & Dore bullion, jewellery, residues, scrap ,catalysts, resins, electronic scrap,
PGM gauzes also bullion vault inspections, inventories and audits.
We are also accredited COMEX,
COMEX LBMA , LPPM,
LPPM DMCC and IPMI members.
members
Further information is also available on our website :
Alex
AlexStewart
International
SECTION 1
Introduction - Sampling Dore & Gold Bullion
Our organization has been witnessing the processing and sampling of Dore and bullion
shipments at global precious metals refineries for many years.
The sampling and melting procedures adopted at the various refineries show a surprising
and varied choice of procedures which in general can be broken down according to the
following main criteria :
• The refiners melting and sampling facilities.

• The Refiners preferred procedures.
• Input material.
i l
• Contractual terms for melting and sampling i.e. maximum lot size or monetary value
of a melting lot.
• End usage.
The following is an example of what we consider to be the most commonly

practised sampling procedures.
Alex
AlexStewart
International
SAMPLING OF DORE BULLION
As mentioned, there are several different sampling methods utilised for the sampling of
Dore & gold Bullion throughout the world, with the various refineries each applying their
own preferred method.
Our representatives have experienced numerous methods; therefore we have given our
additional comments on the advantages and disadvantages of each method.
We list below the most commonly applied methods of drawing samples from Dore / gold
Bullion:
1.
1 Drilling, without melting
Drilling melting.
2. Drilling after melting.
3. Sawing.
4. Capillary tube sampling ,(also referred to as vacuum tube or pin sampling).
5. Button (dip) sampling.
6. Shot (grain) sampling
A brief description of each method is as follows:
Alex
AlexStewart
International
1. DRILLING WITHOUT MELTING
• Weigh bars/ingots.
• Clean surfaces prior to drilling.
• Drill bars in template manner.
• Combine drillings pro-rata for each bar according to the nett weight.
• Mill and screen drillings to produce coarse, medium and fines portions for analysis,
(this is optional as some refiners will mix the drillings to form one sample).
• A refinement on this procedure is to re-melt the drillings to produce a single bar

which is then drilled again to produce final samples.
Alex
AlexStewart
International
2. DRILLING AFTER MELTING
• Melt entire lot, remove slag.
• Pour into ingot moulds, cool, then clean and weigh the bars/ingots.
• Drill resultant bars /ingots using the template method.
• Mill and screen drillings to produce coarse, medium and fines portions for analysis;
(this is optional as some refiners will mix the drillings to form one sample).
• Analyse the drillings from each bar/ingot separately or prepare a composite sample
representing the total melt.
• Again, a refinement of this procedure is to re-melt the drillings to produce a single

bar which is then drilled again to produce final samples
Alex
AlexStewart
International
3. SAWING
• Melt the entire lot.
lot
• Cast into bars/ingots.
• Clean and remove any surface slag
• Weigh bars/ingots.
• Sample bars/ingots using a mechanical reciprocating saw.
• Blend sawings pro-rata according to the after melting nett weight of the bars.
• Alternatively, a percentage of the cast bars will be selected and drawn for sawing.
• Uniform fine sawings are produced for analysis.

analysis
Alex
AlexStewart
International
4. VACUUM TUBE/CAPILLARY TUBE (PIN) SAMPLES
• Melt the entire lot,
lot remove surface slag.
slag
• Insert a sealed glass capillary tube into the molten metal.
• Contact with the molten metal breaks the top of the capillary and the metal is drawn
into the tube by vacuum.
• Alternatively, some refiners may draw pin samples from the top (start),
Alternatively (start) middle &
bottom stages of pouring the melt .The assay results from the 3 stages of drawing
samples are then averaged. Either the individual stages are assayed or a composite
sample is prepared, however this will relate to the total after melting weight of each
melt and not to the weight of the individual stages of casting i.e. top, middle &
bottom.
• The capillary tube produces a thin pin sample which is then either cut into the
requisite number of samples or the process is repeated to produce further
separately drawn pin samples.
Alex
AlexStewart
International
5. BUTTON/DIP SAMPLE/XRF PICTURE SAMPLES
• Melt the entire lot, remove slag.
• Draw button/dip /XRF picture samples after stirring.
• Pour into moulds, (normally several individual dip samples are drawn).
• Either use the entire button as a sample or roll and cut or drill to give final sample
portions.
• Samples from XRF picture mould samples are normally cut into small sectional
pieces for analysis.
• Alternatively, some refiners may draw dip samples from the top (start), middle &
bottom stages of pouring the melt .The assay results from the 3 stages of drawing
samples are then averaged. Either the individual stages are assayed or a composite
sample is prepared, however again this will relate to the total after melting weight
of each melt and not to the weight of the individual stages of casting i.e. top, middle
& bottom.
• All dip samples should be thoroughly cleaned e.g. by a wire brushing or similar
method
h d to remove any surface
f slag
l prior to analysis.
l
Alex
AlexStewart
International
6. SHOT/GRAIN SAMPLING
• Melt the entire lot.
lot
• A sample is drawn off into either a graphite ladle or pre-heated small crucible (at a
similar temperature to the melt).
• A sample is poured into a tank (vat) of water and the molten metal flow agitated by
stirring.
Alternatively, some refiners may draw shot/grain samples from the top (start), middle &
bottom stages of pouring the melt .The assay results from the 3 stages of drawing samples
are then averaged, alternatively the individual stages may be assayed or a composite
sample prepared, however this will relate to the total after melting weight of each melt
and not to the individual stages of casting i.e. top, middle & bottom.
Alternatively, the molten metal can be poured onto a wooden board suspended in water
and hand paddled to assist in the formation of grain.
The granulated metal (“shot”) is then collected in a basket.
The water is then drained off and the grain is oven dried prior to weighing, mixing and
drawing final samples.
There are also more sophisticated and advanced methods of grain sampling systems
which produce a very fine; un-oxidised uniformly sized grain, suitable for analysis.
Alex
AlexStewart
International
Alex
AlexStewart
International
SECTION 2
Our comments on Sampling Methods
1 Method #1 (DRILLING WITHOUT MELTING). Drilling all the bars is time-consuming
and labour intensive. It also produces more than one fraction for analysis.
As the material has not been melted
melted, the ingots may not be homogeneous
throughout.
The ingots may have slaggy inclusions or slag on the surfaces which may be over or
under compensated during the drilling process.
Free slag or iron/magnetic areas on the bars cannot be accurately represented by
this method.
Rough–cast bars with uneven surfaces may cause problems in drilling.
2 Method #2 (DRILLING AFTER MELTING) is also time-consuming and labour intensive.

It also produces more than one fraction for analysis.
3 Methods #1, 2 (DRILLING ) & 3 (SAWING), must be carefully controlled in order to

avoid contamination by the drill or saw.
Alex
AlexStewart
International
SECTION 2 Cont’d
4 Method #3 (SAWING): gives fine, uniform material from a good cross-section of the
i
ingot which
hi h is
i easily
il mixed
i d to obtain
b i samplesl for
f analysis.
l i
5 Method #4 (VACUUM TUBE/CAPILLARY TUBE (PIN) SAMPLES)

Produces instant samples,
p , requiring
q g less preparation
p p time before analysis.
y
Requires some degree of expertise and experience to ensure a full sample is
produced as this method may be unsuitable for some types of Dore especially those
with a complex matrix and certain impurities.
Th slag,
The l especially
i ll from
f certain
t i types
t off Dore
D with
ith self-generating
lf ti slag
l may preventt
a continuous metal flow through the glass capillary tube, resulting in a
discontinuous or heterogeneous pin sample which may be in the form of several
broken pieces.
p
6 Method #5 (BUTTON/DIP SAMPLE/XRF PICTURE SAMPLES) is probably the most

widely accepted method of drawing samples in the molten state, however care
should
h ld be
b taken
t k tot ensure segregationti has
h nott taken
t k place
l within
ithi the
th button/dip
b tt /di
samples.
Refiners will generally cut the samples in half to inspect
for anyy visual internal segregation
g g
Alex
AlexStewart
International
7 The final comments on the procedure is method #6 (SHOT/GRAIN)
• The base metal present in ‘Dore’ bullion will cause discolouration in grain also dip
samplesl due
d tot the
th effects
ff t off surface
f oxidation,
id ti sometimes(in
ti (i the
th form
f off a thin
thi
film).
• Prior to drawing samples and casting into grain, the slag should be removed from
the molten metal surface.
• Manual graining i.e. using a wooden paddle will produce an irregular sized grain,
although a consistent metal flow and sideways ‘rocking’ of the paddle during
pouring will produce a reasonably consistent grain. However, agglomerated grain is
a common occurrence.
• Uniform fine particle grain can only be produced with the installation of a graining
system, whereupon the molten metal flow is bombarded under high-pressure water
j
jets.
• In our opinion, based on our experience attending at the major refiners Dore bullion
does not consistently lend itself to the graining procedure.
• The problems related in graining metal is emphasized by the presence of a number
of metals contained in the alloy in particular iron/magnetics which can produce
segregated grain/shot.
• We would therefore not recommend graining as the best method of sampling
Dore. Our ppreferences would be for button/dip p /XRF picture
p samples
p and
vacuum tube sampling, (only for certain tried and tested Dore shipments),
• also the sawing of re-melted ingots.
Alex
AlexStewart
International
SECTION 3
3) Dore – Example For Drilling Bars (pre-melt)
1. If possible, document processes with photographs
2 Weigh bars
2.
3. Comment on cleanliness / appearance of bars – e.g. slaggy surfaces, striations in the

material, slag inclusions ,porous surfaces or cavities, magnetics,
roughness/smoothness
h / th etc
t
4 Clean surfaces of the bars by wire brushing, if any loose/flaking slag is noted, retain
and weigh this. Re-comment on appearance of surface after cleaning if different
5 Apply drill template to the bar (see below image)

Measure in approximately 10mm from the corners for the two corner drilling points
Draw line from remaining corners to find centre-point at intersection
Alex
AlexStewart
International
SECTION 3 Cont’d
EXAMPLE OF DRILLING TEMPLATE
6. Select approximately a 5mm drill bit, (standard alloy) and ensure this is
thoroughly clean.
7. Drill the bars at the points marked, ensuring the drill bit passes through the
entire depth of the bar, ensure no surface other than the bar is penetrated by the
drill. If the depth of the bars precludes drilling the entire depth then the bars
should be drilled to half the depth on the top surface and drilling repeated on the
underside of the bar therefore ensuring that the entire bar depth has been
sampled.
Alex
AlexStewart
International
SECTION 3 Cont’d
8. Collect all drill shavings from the three points on each bar and mix together. If milling
equipment is available then the drillings can be lightly milled to produce a more
uniform sample which can then be screened and weighed and coarse and fine
proportionate samples prepared.
a) Ensure to pick free shavings that have not broken away freely from the bar
b) Ensure to remove any shavings still attached to the drill-bit
c) Ensure to keep separate samples from different bars
9. Weigh the bulk sample and bar (separately) to confirm all the sample has been
collected
10 Reduce ‘bulk’
10.Reduce bulk sample to 10g per bar; package,
package seal and label as required.
required
11. Repeat process as required for each bar
Alex
AlexStewart
International
Alex
AlexStewart
International
SECTION 4
4) Dore – Example for sawing bars (pre-melt)
1. If possible, document processes with photographs
2. Weigh bars
3. Comment on cleanliness / appearance of bars – e.g. slaggy surfaces, striations in the

material, slag inclusions ,porous surfaces or cavities, magnetics,
roughness/smoothness etc
4. Clamp the Bar with a side / long edge face-up and tighten sufficiently
5. Clean Surfaces of bars
6. Re
Re-comment
comment on Appearance of Bars
Alex
AlexStewart
International
7. Make three incisions using the mechanical saw blade from the outside towards the
middle of the bar, rotate the bar & re-clamp
a) Ensure the cuts reach the ‘centre’ line of the bar
b) The incisions should not be uniform, and should be staggered (different
di t
distances apart)t) to
t ensure that
th t the
th bar
b is
i nott cutt into
i t segments
t
c) Ensure to keep separate samples from different bars
8. Weigh
g the bulk sample
p and bar ((separately)
p y) to confirm all sample
p has been collected
9. Reduce ‘bulk’ sample to approximately 10g per bar; package, seal and label as
required.
10. Repeat as required

Alex
AlexStewart
International
SECTION 5
Analysis
The accuracy and homogeneity of the sample produced from melting has a crucial
bearing on the correct evaluation of a consignment.
To put this in perspective a sample submitted for analysis may weigh for example only 0.1
to 1 gramme which may represent a lot for example of 100 Kgs or more
SAMPLE PREPARATION PRIOR TO ANALYSIS

As can be appreciated from the various procedures previously mentioned, the samples for
analysis submitted to the laboratories will be in one of several forms which require different
means of preparation before the chemists can proceed with the analysis.
This
hi may involve
i l drilling,
d illi stamping
i pressing,
i rolling,
lli sawingi or cutting
i to produce
d a suitable
i bl
sample for analysis.
It is essential that all equipment is thoroughly clean before commencing this preparation to
avoid possible contamination.
The accuracy of balances of course is of paramount importance as samples are often
weighed to an accuracy of up to 7 decimal places /gm.
Alex
AlexStewart
International
Alex
AlexStewart
International
Alex
AlexStewart
International
SECTION 5
Analysis (cont
(cont’d)
d)
ANALYSIS
The generally accepted international standard assaying procedure for Dore and gold
bullion analysis is by the corrected fire assaying method.
Higher grades of gold bullion i.e. + 999 to 9999 are generally assayed using the ICP
Method.
We will be pleased to advise further details on assaying procedures etc.
Alex
AlexStewart
International
Alex
AlexStewart
International
SECTION 6
Summary
Applying the correct melting and sampling procedure is a crucial factor in achieving both
commercial and technical agreement between buyer and seller.
Poor/inaccurate sampling leads to delays in settlement and possible further delays if

umpire assaying is required.
Poor/inaccurate evaluation of a shipment will also result in final stock balance differences.
If basic care and good housekeeping, together with the general guidelines mentioned in
this presentation are adopted during these operations then this will considerably reduce
the
h possibility
ibili off errors.
We would like to thank the organizers for the inviting our company to give this
presentation.
Alex
AlexStewart
International

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Alex

12th INDIA INTERNATIONAL GOLD

Sampling and Analysis of Dore & Gold Bullion

• The refiners melting and sampling facilities.

The following is an example of what we consider to be the most commonly

A brief description of each method is as follows:

• Clean surfaces prior to drilling.

• Drill bars in template manner.

• A refinement on this procedure is to re-melt the drillings to produce a single bar

• Drill resultant bars /ingots using the template method.

• Again, a refinement of this procedure is to re-melt the drillings to produce a single

• Cast into bars/ingots.

• Clean and remove any surface slag

• Sample bars/ingots using a mechanical reciprocating saw.

• Uniform fine sawings are produced for analysis.

• Insert a sealed glass capillary tube into the molten metal.

2 Method #2 (DRILLING AFTER MELTING) is also time-consuming and labour intensive.

3 Methods #1, 2 (DRILLING ) & 3 (SAWING), must be carefully controlled in order to

5 Method #4 (VACUUM TUBE/CAPILLARY TUBE (PIN) SAMPLES)

6 Method #5 (BUTTON/DIP SAMPLE/XRF PICTURE SAMPLES) is probably the most

3. Comment on cleanliness / appearance of bars – e.g. slaggy surfaces, striations in the

5 Apply drill template to the bar (see below image)

11. Repeat process as required for each bar

3. Comment on cleanliness / appearance of bars – e.g. slaggy surfaces, striations in the

5. Clean Surfaces of bars

10. Repeat as required

SAMPLE PREPARATION PRIOR TO ANALYSIS

We will be pleased to advise further details on assaying procedures etc.

Poor/inaccurate sampling leads to delays in settlement and possible further delays if

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