GB112 Manual Instalare Si Service
GB112 Manual Instalare Si Service
GB112 Manual Instalare Si Service
2 Installation and servicing instructions condensing gas boiler 800 - 24/29/43/60 and 800 - 24T25/29T25 H/V • edition 02/2006
Contents Preface
1 Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 These installation and servicing instructions apply to:
1.1 Dimensions, connections and assembly . . . . . . . . 6 Buderus wall-mounted condensing gas boilers
1.2 Boiler assembly - exploded view . . . . . . . . . . . . . . 8 800 – 24/29/43/60 and 800 – 24T25/29T25 H/V.
1.3 Flue Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Model B23, B33, C13, C33, C43, C53 and C73
1.4 Items supplied with unit . . . . . . . . . . . . . . . . . . . . 11
1.5 Gas boiler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 800 – 24/29/43: Category GB II2H3P 20 mbar; 37 mbar
1.6 Water circulation system . . . . . . . . . . . . . . . . . . . 12 (natural gas H and LPG)
1.7 Pipe connections . . . . . . . . . . . . . . . . . . . . . . . . . 12 In this document LPG = 3P-G31-37 mbar
1.8 Flue installation. . . . . . . . . . . . . . . . . . . . . . . . . . . 15
800 – 60: Category GB I2H 20 mbar
1.9 Electrical connections. . . . . . . . . . . . . . . . . . . . . . 17
(natural gas H)
2 Initial start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Power rating: 230 VAC, 50 Hz, IP4X
2.1 Preparing the boiler for operation . . . . . . . . . . . . . 22
2.2 Start-up work . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Fuse rating: 1.25 slow blow
3 Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
G. C. Aplliance No. :
3.1 Preparing the heating boiler for inspection . . . . . . 32
3.2 Checking for internal leaks . . . . . . . . . . . . . . . . . . 32 Buderus 800 – 24 41-110-19
3.3 Visual inspection. . . . . . . . . . . . . . . . . . . . . . . . . . 32 Buderus 800 – 29 41-110-20
Buderus 800 – 24 T25/V
4 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Buderus 800 – 29 T25/V
4.1 Cleaning the heat exchanger, burner and syphon 33
Buderus 800 – 24 T25/H
5 Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Buderus 800 – 29 T25/H
5.1 Operating codes . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Buderus 800 – 43 41-110-14
5.2 Fault codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 Buderus 800 – 60 41-110-15
5.3 Checking and replacing parts . . . . . . . . . . . . . . . . 46
6 Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 Important general instructions for use
6.1 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 Only use the boiler in accordance with its designated use and
6.2 Residual pump lift for wall-hung gas boilers . . . . . 61 the installation and servicing instructions. Servicing and repair
6.3 Short list of spare parts. . . . . . . . . . . . . . . . . . . . . 62 must be carried out by CORGI registered installer. Only use
7 Reports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 the boiler in combinations and with the accessories and spare
7.1 Start-up report . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 parts indicated in the installation and servicing instructions.
7.2 Inspection and service reports . . . . . . . . . . . . . . . 64 Other combinations, accessories and consumables may only
be used if they are expressly provided for the designated use
and if system performance and safety are not affected in any
way.
The boiler is suitable for connection to fully pumped, sealed
water systems ONLY. Adequate arrangements for completely
draining the system by provision of draining valves must be
provided in the installation pipework.
Pipework from the boiler is routed downwards as standard, but
may be routed upwards behind the boiler using the distance
frame (supplied in a seperate kit).
Installation and servicing instructions condensing gas boiler 800 - 24/29/43/60 and 800 - 24T25/29T25 H/V • edition 02/2006 3
BENCHMARK' Log Book REMEMBER: Please hand the log book back to the user.
All Buderus gas fired boilers now include an installation,
commissioning and service record log book. The details of the
log book will be required in the event of any warranty work
being requested.
Please complete the appropriate sections on completion of the
installation and commissioning.
The Electricity at Work Regulations, 1989. If the appliance is to be installed in a room containing a bath or
shower then, providing water jets are not going to be used for
The manufacturer's notes must not be taken, in any way, as cleaning purposes (as in communal baths/showers), the
overriding statutory obligations. appliance can be installed in Zone 3, as detailed in BS. 7671.
The design and construction of the Buderus wall-mounted
condensing gas boilers 800 – 24/29/43/60 and 800 – 24T25 / Compartment Installations
29T25 conforms to the basic specifications listed in the A compartment used to enclose the boiler should be designed
European directive governing gas-fired appliances and constructed especially for this purpose.
90/396/EEC, and with respect to EN 625, EN 483 and EN 677.
An existing cupboard or compartment may be used, provided
that it is modified for the purpose.
NOTE
Observe the corresponding technical rules and In both cases, details of essential features of cupboard/
the building supervisory and statutory compartment design, including airing cupboard installation,
regulations when installing and operating the are to conform to the following:
system. BS 6798 (No cupboard ventilation is required - see 'Air Supply'
for details).
It is not necessary to have a porpose-provided air vent in the
WARNING! room or internal space in which the boiler is installed. Neither
Keep the burner-control unit housing CLOSED is it necessary to ventilate a cupboard or compartment in which
when working on water-bearing components. the boiler is installed, due to the low surface temperatures of
the boiler casing during operation; therefore the requirements
of BS 6798, Clause 12, and BS 5440:2 may be disregarded.
The position selected for installation MUST allow adequate
space for servicing in front of the boiler.
4 Installation and servicing instructions condensing gas boiler 800 - 24/29/43/60 and 800 - 24T25/29T25 H/V • edition 02/2006
For the minimum clearances required for safety and
NOTE:
subsequent service, see the wall mounting template.
Notes relating to domestic hot water.
In addition, sufficient space may be required to allow lifting
access to the wall mounting plate. z The domestic hot water service must be in
accordance with BS 5546 and BS 6700.
Wall-mounted condensing gas boilers must only be operated
with the combustion air/flue gas systems especially devised z The boilers are suitable for connection to
and authorised for this type of boiler. most types of washing machine and
dishwasher appliances.
Observe the relevant standards, regulations and legislation of
the country of final use. z When connecting to suitable showers,
ensure that:
CAUTION a. The cold inlet to the boiler is fitted with
Use this device for its intended purpose only. an approved anti-vacuum or syphon
non-return valve.
Installation and servicing instructions condensing gas boiler 800 - 24/29/43/60 and 800 - 24T25/29T25 H/V • edition 02/2006 5
1 Installation
1 Installation
(7 1 2 ")
(7 1 2 ")
190
190
685 mm (27")
420 mm 420 mm
665 mm
(26 1 5 ")
30 (1 1 5 ")
55 75 150 150 75 46 (1 4 5 ")
(2 1 7 ") (3") (6") (6") (3")
431 mm (17")
GAS
CH return
CH flow
CWDO
30 (1 1 5 ")
CH flow
DHW warm
DHW cold
(800 - 24T25V/29T25V)
gas connection R¾ (800 - 60)
CH return = boiler return line 28 mm dia.
420 mm
(16 1 2 ")
30 (1 1 5 ")
CH return
CH flow
CWDO
6 Installation and servicing instructions condensing gas boiler 800 - 24/29/43/60 and 800 - 24T25/29T25 H/V • edition 02/2006
Installation 1
(7 1 2 ")
190
685 mm (27")
420 mm
(16 1 2 ")
30 (1 1 5 ")
55 75 300 75 75 40 (1 1 2 ")
(2 1 7 ") (3") (11 4 5 ") (3") (3")
431 mm (17")
DHW cold
CH flow
GAS
CH return
DHW warm
CWDO
Installation and servicing instructions condensing gas boiler 800 - 24/29/43/60 and 800 - 24T25/29T25 H/V • edition 02/2006 7
1 Installation
Legend
290 10 Casing complete
280 20 Door
360 350
30 Casing clamp
340
420
40 Casing seal
50 Back panel
300
60 Mounting bracket
370
430
230
70 Seal lid for air vent
310
220 80 Heat exchanger
320 90 Revision set for air vent
210 100 Seal
330
180
190
70
110 Sight glas complete with
440 170 90
sealing rings
50
100 120 Restriction plate
430 80
110
130 Seal for condensate collector
200
460
120
140 Condensate collector incl. seal
150 Sensor complete with O-ring
240
160 Mounting clip
260 60
130 270 170 Seal for hot surface ignitor/
160
150
ionisation electrode
140
180 Hot surface ignitor
400
150 190 Ionisation electrode with cable and
390
connector
200 Safety sensor-ntc complete
375 380 210 Flue gas collector
580 620
570
220 Lip ring seal DN 80mm
610
410
600
590
540 230 Condensate by-pass
640
530
240 Syphon complete
545
540
550 260 Safety valve pipe
630
560
565 270 Seal set for syphon
280 Burner housing
10 650
290 Burner thermostat 107 °C
300 Burner seal
660
310 Gas/air distribution plate
320 Secondary gas/air distribution plate
30 490
330 Burner plaque assembly
40
480
340 Gas/air manifold
350 O-ring gas/air manifold to burner
510
360 Gas injector, natural gas (G20)
incl. O-ring
500
370 Air restrictor natural gas (G20)
470
20 520 375 Connection tube, fan/burner
380 Connection tube, fan/burner
390 Air inlet pipe incl. gasket 490 Bracket for uba 590 Gasket for pump DN 44 x 2.5
400 Support mounting bracket fan anti 500 Power switch 600 Pump power cable complete with
vibration 510 230V cable connector
410 Fan 520 Cable harness complete 610 Ring
420 Connection pipe gas valve/burner 530 Supply pipe heat exchanger 620 Nut for heat exchanger 1 1/2''
430 Connection nipple 3/4"x1/2" with O-ring 540 O-ring 630 Nut for heat exchanger 1 1/2''
440 Gas unit 550 Spring clip heat exchanger/supply 640 Return pipe
460 Gas inlet pipe 1/2" 560 Pressure relief valve 650 Filling-, draining valve
470 Control uba 570 Non return valve R 1/4'' 660 RTH converter
480 Temperature / pressure gauge 580 Pump
8 Installation and servicing instructions condensing gas boiler 800 - 24/29/43/60 and 800 - 24T25/29T25 H/V • edition 02/2006
Installation 1
If the lowest part of the terminal is less than 2 metres above the
level of the ground, balcony, flat roof or place to which any Minimum
Terminal Position
person has access, the terminal must be protected by a guard. Spacing
Protective guards are available from Quinnell Barrett and
Quinnell, Old Kent Road, London. A. Directly below or alongside an opening
300 mm (12")
window, air vent or other ventilation opening
Ensure that the guard is fitted centrally.
B. Below guttering, drain pipes or soil pipes 75 mm (3")
The flue assembly shall be so placed or shielded as to prevent
C. Below eaves 200 mm (8")
ignition or damage to any part of the building.
D. Below balconies or a car port roof 200 mm (8")
The air inlet/products outlet duct and the terminal of the boiler
MUST NOT be closer than 25 mm (1'') to combustible material. E. From vertical drain pipes or soil pipes 150 mm (6")
Detailed recommendations on the protection of combustible
material are given in BS. 5440- 1:2000. F. From internal or external corners 300 mm (12")
If this could occur the appliance MUST be turned off (with the L. Horizontally from a terminal on the wall 300 mm (12")
owners permission), and labelled as unsafe until corrective
M. Adjacent to opening 300 mm (12")
action can be taken.
Table 1 Balanced flue terminal position
Installation and servicing instructions condensing gas boiler 800 - 24/29/43/60 and 800 - 24T25/29T25 H/V • edition 02/2006 9
1 Installation
The following items for the flue (see fig. 2) are included in the 3
delivery of the boiler:
– pos. 1: 1 Concentric bend 80/125;
– pos. 2: 1 Horizontal flue terminal 80/125;
– pos. 3: 1 Flue finishing kit.
The maximum pipe length of the air supply and flue gas L
exhaust pipes for the 800 Series condensing gas boilers (see
table 2) is determined by the total pressure loss of all 550 mm
800 – 43 L = 14 m 1.5 m
800 – 60 L= 9m 1.5 m
10 Installation and servicing instructions condensing gas boiler 800 - 24/29/43/60 and 800 - 24T25/29T25 H/V • edition 02/2006
Installation 1
NOTE 3
Observe all statutory building regulations
applying to the place of installation. 4
DANGER! 5 6
Inflammable materials or liquids must not be
stored or used near wall-mounted condensing
gas boilers. The site of installation must be
frost-protected.
fig. 4 Items supplied with unit
Key to fig. 4:
1: wall-mounted condensing gas boiler
2: wall bracket
1.5 Gas boiler
3: technical documents
Remove the packing and discard to ensure proper recycling. 4: wall-mounting template
Do not remove the polystyrene foam bottom slab protecting the 5: screw fittings for connecting the boiler (heating system)
connection nozzles. During installation the gas boiler and the gas service valve ½" (800-24/29/43)
flue gas adapter must be protected to prevent site dirt from gas service valve ¾" (800-60)
entering, e.g. using aluminum foil.
NOTE!
Note the clearance required to install the flue 6
system (see chapter 1.8 "Flue installation").
Note the side wall minimum clearance of 5
5
100 mm. If a storage-type water heater is
installed underneath, take care that the 1 4
minimum clearances according to the installa-
tion instructions are adhered to.
5 3
z Fit the wall bracket.
2
Removing the casing:
z Open the cover of the control panel (fig. 5, item 1). fig. 5 Removing the casing
Vertical boilers:
z Pull forward the casing of the hot water reservoir and lift it
clear from the top holders. This is only possible with the
upper casing removed.
z Attach the gas boiler to the wall bracket (fig. 6).
fig. 6 Installation
Installation and servicing instructions condensing gas boiler 800 - 24/29/43/60 and 800 - 24T25/29T25 H/V • edition 02/2006 11
1 Installation
Make sure that the expansion vessel, pressure relief valve and
draining valve are installed between the gas service valve and
the boiler.
CAUTION!
Pipework from the meter to the boiler MUST be
of adequate size.
12 Installation and servicing instructions condensing gas boiler 800 - 24/29/43/60 and 800 - 24T25/29T25 H/V • edition 02/2006
Installation 1
CAUTION!
Work on gas-bearing components may only be
carried out by a CORGI registered installer.
z For the size of the pipe connection please refer to the wall
mounting template.
z Connect the boiler to the gas supply in accordance with the
relevant standards. Fit the supplied service valve in the gas
feed line. Connect the pipe free of tension (fig. 7).
CAUTION!
Do not use galvanised pipes or fittings. The hot
water heat exchanger is made of copper and
risks electrolytic corrosion.
Installation and servicing instructions condensing gas boiler 800 - 24/29/43/60 and 800 - 24T25/29T25 H/V • edition 02/2006 13
1 Installation
NOTE!
The condensate water collecting in the gas
boiler and possibly in the flue gas line must be
drained. Local regulations must also be noted.
CAUTION!
If the flue gas adapter is made of aluminium,
the sealing cap (fig. 12, item 1) MUST NOT be
removed.
CAUTION!
If the flue gas adapter is made of aluminium,
the sealing cap (fig. 12, item 1) MUST NOT be
removed.
14 Installation and servicing instructions condensing gas boiler 800 - 24/29/43/60 and 800 - 24T25/29T25 H/V • edition 02/2006
Installation 1
The only flue systems that may be used are those supplied by
Buderus. The flue system must be installed in accordance with
the requirements of BS5440:1. 2000.
IMPORTANT
Any horizontal flue system fitted to a
condensing boiler must be incline towards the
appliance at an angle of 3% (30 mm per metre
length) to prevent condensate dripping from
the flue terminal.
This means that the clearance above the
appliance must be increased to match the duct
length. See figure on page 6.
z Place the boiler's adaptor plate onto the boiler (fig. 13).
z Secure with 6 screws.
See table 2 on page 10 for the maximum pipe length for each
type boiler.
NOTE
Use the wall-mounting template to help you
Flue Terminal
mark the position of the side flue opening assembly
Turret Maximum 595 mm
Outer
Wall
Installation and servicing instructions condensing gas boiler 800 - 24/29/43/60 and 800 - 24T25/29T25 H/V • edition 02/2006 15
1 Installation
z Mark of the lengths shown onto the ducts and cut the 152
length. The cuts must be square and free from burrs.
Terminal assembly outer (air) duct - L-70 mm, inner (flue)
duct - L-50 mm. The measurement is made from the ridge fig. 16 Flue length - rear
at the terminal indicating the outer face of the wall.
Refer to figure 18.
Extension air duct - L-70 mm, flue duct - L-50 mm.
The measurement is from the formed end.
NOTE
An inner wall sealing plate is provided which
should be fitted to the ducts before assembly.
z Push the assembly through the wall and slide the turret
onto the flue connector. Refer to figure 14. Outer Flue Terminal
z Ensure that the turret is fully entered into the socket on the Wall
Face
boiler. From the outside fix the flue finishing kit to the
terminal and, after ensuring the duct is properly inclined
towards the boiler, fix the finishing kit to the wall.
If the terminal is within 2 m of the ground where there is
access then an approved terminal guard must be fitted.
The guard must give a clearance of at least 50 mm around
the terminal and be fixed with corrosion resistant screws. Raised Ring
locating the
terminal relative
to the outside
wall face
16 Installation and servicing instructions condensing gas boiler 800 - 24/29/43/60 and 800 - 24T25/29T25 H/V • edition 02/2006
Installation 1
NOTE
All Buderus boilers require a
permanent live.
1
WARNING!
Do not connect 230V to the connection block
on the UBA.
Installation and servicing instructions condensing gas boiler 800 - 24/29/43/60 and 800 - 24T25/29T25 H/V • edition 02/2006 17
18
1
1.9.2
Burner-control unit (UBA)
Fuse 1.25 slow blow
20 pin connection strip 18 pin connection strip
1 2 1 2 1 2 3 1 2 3 4
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
FR FS
KIM
HT1
MV1 PA
24Vdc
WARNING!
HT2
FK
Installation
MV2
ATB STB
L
N
M M
Ventilator
Flame-monitoring electrode
0
FB Mains-water temperature sensor
Internal three-way
0 VAC
FK Boiler water-temperature sensor (supply) reversing valve
max 6 VA
24 VAC
Mains power source
230V FR Return-temperature sensor (return) for mains water
~ 50Hz FS Safety-temperature sensor (safety)
(AC operation)
Loop is non-conducting
HT Hand-held terminal (remove when connecting)
KIM Boiler identification module
External sensor
MV1 1. Solenoid valve
Do not connect 230V to the connection block on the UBA.
I/O
Bridge is conductive
MV2 2. Solenoid valve communication port 24V output (AC)
(remove when connecting)
PA Potential-free connection (bridge connector)
Turn-on voltage for
STB Burner thermostat 1 2 external, customer-supplied
Volt free external three-way reversing valve
Note: control device UBA connection block (AC operation)
RC
1) Only one room-temperature regulating 1 2
device may be connected. Digital Room
Controller
1) Fuse, main switch, emergency OFF switches and safety
measures to comply with local regulations and standards
external 2
230V controls 1
*) remove wirebridge
2 1
when used
IMPORTANT
The wires in this mains lead are coloured in accordance with the following code:
GREEN AND YELLOW - EARTH ; BLUE - NEUTRAL ; BROWN - LIVE
As the colours of the wires in the mains lead of of the appliance may not correspond with the coloured markings identifying the terminals in your plug proceed as follows:
The wire coloured green and yellow must be connected to the terminal on the plug marked with the letter E or by the earth symbol or coloured green or green-and-yellow. The wire coloured brown must be connected to the terminal marked with
the letter L or coloured red. The wire coloured blue must be connected to the terminal marked with the letter N or coloured black.
WARNING
THIS APPLIANCE MUST BE EARTHED
Ensure that your appliance is connected correctly - if you are in any doubt consult a qualified electrician.
Installation and servicing instructions condensing gas boiler 800 - 24/29/43/60 and 800 - 24T25/29T25 H/V • edition 02/2006
Buderus • http://buderus-domestic.co.uk
Installation 1
3 2
6
7 4
8
9 24 VAC 5
NOTE
- max. 6VA
10
10 0 VAC
11 0V 6
12
z Remove the cover of the RTH converter (fig. 22, item 6). 9
z Lead the control device wire through the cable lead (fig. 22, 7 6
item 8).
z Fix the wire to terminal 1 and 2 of the 230 Volt connection 8
(fig. 22, item 9).
fig. 22 Connecting the control unit
z Secure the wire with the bracket and the two screws onto
Key to fig. 22:
the RTH converter.
Item 1: ON/OFF temperature controller (non-conducting bridge)
Item 2: Room temperature controller iRT (digital)
1.9.7 Volt free external control device connection
Item 3: I/O port/communication port
z Remove the cover of the RTH converter (fig. 22, item 6).
Item 4: Outdoor temperature sensor
z Lead the control device wire through the cable lead.
Item 5: Power supply 24 VAC/max: 6 VA switching voltage
z Fix the wire to terminal 1 and 2 of the volt free connection three-way valve (9+11)
(fig. 22, item 10). Item 6: RTH converter
Item 7: 24 VAC connection
Item 8: 230 VAC connection
Item 9: Volt free connection
Installation and servicing instructions condensing gas boiler 800 - 24/29/43/60 and 800 - 24T25/29T25 H/V • edition 02/2006 19
1 Installation
20 Installation and servicing instructions condensing gas boiler 800 - 24/29/43/60 and 800 - 24T25/29T25 H/V • edition 02/2006
Installation 1
radiator radiator
EV PRV
LSV LSV
reference room / main living area other rooms
Buderus 800 with external 230V connection and two port zone valves
Key to abbreviations :
AV Cylinder
AV = Air Vent
CB = Connection Block
CT CHF = Central Heating Flow
CHR = Central Heating Return
Condensing gas boiler
Buderus 800 CT = Cylinder thermostat
EV = expansion vessel
RT
JB = Junction Box / RTH Relay
Prog
LSV = Lockshield Valve
CB
PL = Permanent Live
WC
Prog = Programmer
PL JB
PRV = Pressure relief valve
ZV RT = Room Thermostat
CHF CHR
TRV TRV = Thermostatic radiator valve
LSV
ZV
radiator radiator
WC = Wiring Centre
EV PRV
LSV LSV
ZV = Two port Zone Valve
reference room / main living area other rooms
Installation and servicing instructions condensing gas boiler 800 - 24/29/43/60 and 800 - 24T25/29T25 H/V • edition 02/2006 21
2 Initial start-up
2 Initial start-up
WARNING
The wall-mounted condensing gas boiler must
not be activated at this stage.
double
check
valve temporary
DHW hose CH
cold return
11
I KW
0 1
0
1 2
1 10 1 10
1 10
22 Installation and servicing instructions condensing gas boiler 800 - 24/29/43/60 and 800 - 24T25/29T25 H/V • edition 02/2006
Initial start-up 2
z Pull the hose from the condensate plate (fig. 28, item1).
z Fill the syphon with water. 1 1
12
Installation and servicing instructions condensing gas boiler 800 - 24/29/43/60 and 800 - 24T25/29T25 H/V • edition 02/2006 23
2 Initial start-up
24 Installation and servicing instructions condensing gas boiler 800 - 24/29/43/60 and 800 - 24T25/29T25 H/V • edition 02/2006
Initial start-up 2
2.2.2 Settings
4 5
11
kW
0 1
1 2
1 2 3
10 1 10
1 10
6
7
fig. 31 Controls
Key to fig. 31
Item 1: Main switch
Item 2: Flow temperature controller
Item 3: Domestic hot water temperature controller
Item 4: Jumper 11/50 kW to limit capacity
Item 5: Pump over-run time switch
Item 6: Heating capacity controller
Item 7: Cover for second control level
Installation and servicing instructions condensing gas boiler 800 - 24/29/43/60 and 800 - 24T25/29T25 H/V • edition 02/2006 25
2 Initial start-up
With external storage-type water heater: Controller Domestic hot water temperature of
set the hot water temperature position external reservoir in °C
z Use the controller (fig. 31, item 3) to set the desired
1 27
domestic hot water temperature in accordance with table 7.
2 31
3 34
4 38
5 41
6 45
7 49
8 52
9 56
10 60
Table 7 Domestic hot water temperature
26 Installation and servicing instructions condensing gas boiler 800 - 24/29/43/60 and 800 - 24T25/29T25 H/V • edition 02/2006
Initial start-up 2
2
1
fully unscrew the plug on SIT gas units (fig. 36, item 1).
1 10 1 10
1 10
Installation and servicing instructions condensing gas boiler 800 - 24/29/43/60 and 800 - 24T25/29T25 H/V • edition 02/2006 27
2 Initial start-up
NOTE!
If the required connection pressure is not
available or too high, contact your gas supplier
or TRANSCO.
The gas/air ratio can be checked and set in two different ways:
– using a pressure gauge;
– in accordance with the CO2 content.
28 Installation and servicing instructions condensing gas boiler 800 - 24/29/43/60 and 800 - 24T25/29T25 H/V • edition 02/2006
Initial start-up 2
z Press the service button (fig. 37) until "Y" is shown on the
display.
Full load
z Move the hot water temperature controller to "10".
z Measure and record the CO2 content on the flue gas
measuring point (fig. 40).
Partial load
z Set the hot water temperature controller to "1".
z Measure and record the CO2 content.
The CO2 content under partial load must be 0.7 % lower
than the one under full load.
If the measured value is too high or too low, use the
setscrew of the gas burner unit (fig. 38, item 3 or fig. 39,
item 2) to set the gas/air ratio under partial load.
z Set the hot water temperature controller to the original
value.
fig. 40 Flue gas measuring point
z Set the chimney sweeper switch to "0".
Installation and servicing instructions condensing gas boiler 800 - 24/29/43/60 and 800 - 24T25/29T25 H/V • edition 02/2006 29
2 Initial start-up
z Check with the burner running, all joints across the entire
gas route of the burner using a foaming agent.
The agent must be certified as a gas leak test agent.
Do not apply the agent to electrical connection cables.
30 Installation and servicing instructions condensing gas boiler 800 - 24/29/43/60 and 800 - 24T25/29T25 H/V • edition 02/2006
Initial start-up 2
Installation and servicing instructions condensing gas boiler 800 - 24/29/43/60 and 800 - 24T25/29T25 H/V • edition 02/2006 31
3 Inspection
3 Inspection
NOTE
If the gas supply pipes are to be disconnected
from the burner, the housing MUST ONLY be
removed by a qualified service technician and
checked for tightness on reassembly.
Check all internal pipework and controls for leaks using the
appropriate methods as in IGE/UP/1b, using the correct leak
detection fluid. Please ensure that any leak detector fluid DO
NOT come into contact with any electrical components.
32 Installation and servicing instructions condensing gas boiler 800 - 24/29/43/60 and 800 - 24T25/29T25 H/V • edition 02/2006
Maintenance 4
4 Maintenance
Preparations
z Disconnect the system from the power supply.
z Close the gas service valve.
z Remove the boiler casing (fig. 5 on page 11).
11
KW
0 1
1 2
10 10
1
10 1
1
fig. 44 Disconnecting
z Pull off the plug of the fan (fig. 45, item 1).
z Turn and pull out the safety retainer of the fan
(fig. 45, item 2).
Installation and servicing instructions condensing gas boiler 800 - 24/29/43/60 and 800 - 24T25/29T25 H/V • edition 02/2006 33
4 Maintenance
1
(fig. 47, item 5).
4
7
8
5
9 24- max
VAC
6 VA
10 0
11 24 VAC 6
12
34 Installation and servicing instructions condensing gas boiler 800 - 24/29/43/60 and 800 - 24T25/29T25 H/V • edition 02/2006
Maintenance 4
NOTE!
The perforated plate (fig. 49, item 1) is only
provided on type 800 – 24 and 800 – 24T25
models. 1
DANGER!
The hot surface ignitor (fig. 50, item 1) is made
of fragile material.
1
2
2
3
z Inject water (e.g. using a spray bottle) into the left-hand flue 4
5
6
3
12
Installation and servicing instructions condensing gas boiler 800 - 24/29/43/60 and 800 - 24T25/29T25 H/V • edition 02/2006 35
4 Maintenance
11
KW
0 1
1 2
10 10
1
10 1
1
36 Installation and servicing instructions condensing gas boiler 800 - 24/29/43/60 and 800 - 24T25/29T25 H/V • edition 02/2006
Servicing 5
5 Servicing
NOTE
If the code displayed on the burner-control unit
is not listed under the operating codes or fault
warnings, the burner-control unit itself is
malfunctioning.
Display after
Display pressing the Meaning
service button
P; U Safety period
Y Service mode
Reset (after reset button has been pressed for 5 sec. UBA is reset to the switch-on
r condition)
Installation and servicing instructions condensing gas boiler 800 - 24/29/43/60 and 800 - 24T25/29T25 H/V • edition 02/2006 37
5 Servicing
Code Meaning
1C Flue gas thermostat (STB) has been tripped
Possible Action
cause
1 Water pressure is too low in the installation Top up the system (see subsection 2.1.1)
2 Connection in cable harness defective or is getting too Check cable harness and press "reset" until "r" appears in
hot the display
3 Flue gas thermostat if present is defective or is getting Check the cable connections and press "reset" until "r"
too warm appears in the display. Replace if necessary
Code Meaning
2C Safety sensor exceeds 95 °C, blocked for 30 sec.
Possible Action
cause
1 Resistance in the installation is too high Check if not all (thermostatic) radiator valves are clogged
with dirt. Bypass is installed incorrectly
2 Safety sensor is faulty Measure if resistance over the sensor is correct.
If not replace safety sensor temporarily with another one
(see subsection 5.3.9 and subsection 5.3.10)
3 Problem with the pump or pump cabling Check if the pump cabling is faulty or if the pump is stuck
(no circulation) (see subsection 5.3.7)
4 Water pressure is too low in the installation Top up the system (see subsection 2.1.1)
Code Meaning
2F Temperature difference between the safety sensor and flow sensor is greater than or equal to 15 °K,
blocked for 30 sec.
Possible Action
cause
1 Resistance in the installation is too high Check if not all (thermostatic) radiator valves are closed or
clogged with dirt
2 Safety sensor is dirty or faulty Check the safety sensor for dirt. Measure if resistance over
the sensor is correct. If not replace safety sensor
temporarily with another one (see subsection 5.3.9 and
subsection 5.3.10)
3 Flow sensor is dirty or faulty Check the sensor, replace if necessary by temporarily
connecting another one (see subsection 5.3.9 and
subsection 5.3.10)
4 Problem with the pump or pump cabling Check if the pump cabling is faulty or if the pump is stuck.
(no circulation) Replace pump if necessary (see subsection 5.3.7 and
subsection 5.3.8)
5 Water pressure is too low in the installation Top up the system (see subsection 2.1.1)
38 Installation and servicing instructions condensing gas boiler 800 - 24/29/43/60 and 800 - 24T25/29T25 H/V • edition 02/2006
Servicing 5
Code Meaning
2P Safety sensor rises faster than 5 °C/sec., blocked for 30 sec.
Possible Action
cause
1 Resistance in the installation is too high Check if not all (thermostatic) radiator valves are closed or
clogged with dirt
2 Safety sensor is dirty or faulty Check the safety sensor for dirt. Measure if resistance over
the sensor is correct. If not replace safety sensor by
temporarily with another one (see subsection 5.3.9 and
subsection 5.3.10)
3 External domestic hot water tank is too small for the Top up the system (see subsection 2.1.1)
boiler's capacity
Code Meaning
2U Temperature difference between the flow and return sensors is too high, blocked for 30 sec.
Possible Action
cause
1 Resistance in the installation is too high Check if not all (thermostatic) radiator valves are closed or
clogged with dirt
2 Problem with the pump or pump cabling Check if the pump cabling is faulty or if the pump is stuck
(no circulation) (see subsection 5.3.7)
3 Water pressure is too low in the system Top up the system (see subsection 2.1.1)
4 Return sensor is defective or the cabling is faulty Measure the resistance of the sensor
(see subsection 5.3.12)
Code Meaning
4A Flow sensor exceeds 100 °C
Possible Action
cause
1 Flow sensor is dirty or faulty Check the sensor, replace if necessary
(see subsection 5.3.9 and subsection 5.3.10)
2 There is a problem with the pump or pump cabling Check if the pump cabling is faulty or if the pump is stuck.
(no circulation) Replace pump if necessary (see subsection 5.3.7 and
subsection 5.3.8)
3 Water pressure is too low in the installation Top up the system (see subsection 2.1.1)
Code Meaning
4C F2 fuse malfunction, or flue gas thermostat active
Possible Action
cause
1 Water pressure is too low in the installation Top up the system (see subsection 2.1.1)
2 Heat exchanger is dirty Check for a dirty heat exchanger and clean if necessary
(see subsection 4.1)
3 Flue gas retarder faulty or missing Check if the flue gas retarder is installed in the heat
exchanger
Installation and servicing instructions condensing gas boiler 800 - 24/29/43/60 and 800 - 24T25/29T25 H/V • edition 02/2006 39
5 Servicing
Code Meaning
4F Flow sensor exceeds 100 °C
Possible Action
cause
1 Resistance in the installation is too high Check if (thermostatic) radiator valves are clogged with dirt
2 Boiler capacity is too large for the installation Adjust the boiler’s capacity
3 Safety sensor is faulty Check the sensor and measure if resistance over the
sensor is correct. If not replace safety sensor
(see subsection 5.3.9 and subsection 5.3.10)
4 Problem with the pump or pump cabling Check if the pump cabling is faulty or if the pump is stuck
(no circulation) (see subsection 5.3.7)
5 Water pressure is too low in the installation Top up the system (see subsection 2.1.1)
Code Meaning
4L Short circuit in safety sensor
Possible Action
cause
1 Safety sensor is faulty Check the sensor and measure if resistance over the
sensor is correct. If not replace safety sensor
(see subsection 5.3.9 and subsection 5.3.10)
2 A short or bad connection in the cable harness Check the cable harness and/or connector of the sensor
3 UBA might be faulty Check the UBA by temporarily connecting a different UBA
(see subsection 5.3.5)
Code Meaning
4P Safety sensor has a loose connection or is defective
Possible Action
cause
1 Safety sensor faulty or disconnected Check the sensor and measure if resistance over the
sensor is correct. If not replace safety sensor
(see subsection 5.3.9 and subsection 5.3.10)
2 A short or bad connection in the cable harness Check the cable harness and/or connector of the sensor
(see subsection 5.3.12)
3 UBA might be faulty Check the UBA by temporarily connecting a different UBA
(see subsection 5.3.5)
Code Meaning
4U Short circuit in flow sensor
Possible Action
cause
1 Flow sensor is dirty or faulty Check the sensor, replace if necessary
(see subsection 5.3.9 and subsection 5.3.10)
2 A short or bad connection in the cable harness Check the cable harness and/or connector of the sensor
(see subsection 5.3.12)
40 Installation and servicing instructions condensing gas boiler 800 - 24/29/43/60 and 800 - 24T25/29T25 H/V • edition 02/2006
Servicing 5
Code Meaning
4Y Flow sensor interrupted
Possible Action
cause
1 Flow sensor faulty or disconnected Check the sensor and measure if resistance over the
sensor is correct. If not replace safety sensor
(see subsection 5.3.9 and subsection 5.3.10)
2 A short or bad connection in the cable harness Check the cable harness and/or connector of the sensor
(see subsection 5.3.12)
Code Meaning
5C Boiler shut down after connection with Service Tool
Possible Action
cause
1 Service tool connection Press reset. If fault code remains than try to temporarily
connect a different UBA (see subsection 5.3.5)
2 A short or bad connection in the cable harness Check the cable harness and/or connector of the sensor
(see subsection 5.3.12)
3 UBA might be faulty Check the UBA by temporarily connecting an other UBA
(see subsection 5.3.5)
Code Meaning
6A F1 fuse defective, or no ionisation message after ignition
Possible Action
cause
1 There is no flame, ionisation electrode doesn’t – Check wiring of the hot surface ignitor, measure the resistance
glow, fan is turning of the hot surface ignitor (should be between 50 and 300 Ohm).
Replace hot surface ignitor if necessary (see subsection 5.3.15
and subsection 5.3.16)
– Check the UBA’s F1 fuse, replace if necessary
2 There is no flame, ionisation electrode does – Check the fan and KIM connectors and the UBA fuses
glow, fan isn’t turning
3 There is no flame, ionisation electrode and fan – Check and adjust the gas/air ratio (see subsection 2.2.4)
are working – Check for 24 V~ on the gas valve during start up
– Check the gas-supply pressure (see subsection 2.2.3), this
should be higher than 20 mbar for natural gas.
– Check the earthing cable connections (yellow/green wire)
– Check the cabling on the ionisation electrode
4 There is a flame, but the flame disappears – Check the gas-supply pressure (see subsection 2.2.3), this
when the fan starts up should be higher than 20 mbar for natural gas
– Check and adjust the gas/air ratio (see subsection 2.2.4)
– Check the earthing cable connections (yellow/green wire)
– Check the cabling on the ionisation electrode
– Press reset. If fault code remains than try to temporarily connect
a different UBA (see subsection 5.3.5)
Installation and servicing instructions condensing gas boiler 800 - 24/29/43/60 and 800 - 24T25/29T25 H/V • edition 02/2006 41
5 Servicing
Code Meaning
6C Ionisation message, but no flame
Possible Action
cause
1 There is no flame, ionisation electrode doesn’t – Check wiring of the hot surface ignitor, measure the resistance
glow, fan is turning of the hot surface ignitor (should be between 50 and 300 Ohm).
Replace hot surface ignitor if necessary (see subsection 5.3.15
and subsection 5.3.16)
– Check the UBA’s F1 fuse, replace if necessary
2 There is no flame, ionisation electrode does – Check the fan and KIM connectors and the UBA fuses
glow, fan isn’t turning
3 There is no flame, ionisation electrode and fan – Check and adjust the gas/air ratio (see subsection 2.2.4)
are working – Check for 24V – on the gas valve during start up
– Check the gas-supply pressure (see subsection 2.2.3), this
should be higher than 20 mbar for natural gas
– Check the earthing cable connections (yellow/green wire)
– Check the cabling on the ionisation electrode
4 There is a flame, but the flame disappears – The gas valve doesn’t close properly. If there is still more than
when the fan starts up 20 V~ on the gas valve when there is no heat demand then
check the UBA by temporarily connecting a different UBA.
– Check ionisation electrode/circuit (see subsection 2.2.7)
– When both the UBA and the ionisation electrode/circuit are OK,
then replace the gas valve
– Press reset. If fault code remains than try to temporarily connect
a different UBA (see subsection 5.3.5)
Code Meaning
6H Flame dies out after gas valve is opened
Possible Action
cause
1 Gas/air ratio not in order Check and adjust the gas/air ratio (see subsection 2.2.4)
2 Gas supply pressure may need adjusting Check the gas-supply pressure (see subsection 2.2.3),
this should be higher than 20 mbar for natural gas
3 Earthing cable may be faulty Check the earthing cable connections (yellow/green wire)
4 Ionisation electrode may be faulty Check the cabling on the ionisation electrode
Code Meaning
6L Flame goes out during warm-up phase
Possible Action
cause
1 Gas/air ratio not in order Check and adjust the gas/air ratio (see subsection 2.2.4)
2 Gas supply pressure may need adjusting Check the gas-supply pressure (see subsection 2.2.3),
this should be higher than 20 mbar for natural gas
3 Earthing cable may be faulty Check the earthing cable connections (yellow/green wire)
4 Ionisation electrode may be faulty Check the cabling on the ionisation electrode
42 Installation and servicing instructions condensing gas boiler 800 - 24/29/43/60 and 800 - 24T25/29T25 H/V • edition 02/2006
Servicing 5
Code Meaning
7A Voltage in burner-control unit too low (lower than 187 V~) or too high (higher than 246 V~)
Possible Action
cause
1 Regulating device may have to cope with interference – Check if for example induction fields interfere with the
regulating device
– Check if the are any peaks in the electrical network
caused by maybe windmills or a power generator
Code Meaning
7C Mains supply interrupted
Possible Action
cause
1 A problem with the mains supply Check the mains supply during operation (230V~)
2 Reset button pressed too briefly Press the Reset button until "r" appears in the display
Code Meaning
7F F3 fuse defect, or burner control unit error
Possible Action
cause
1 Short circuit in the 24V circuit (three-way-valve or – Check for a short circuit and replace the F3 fuse
connector) (see subsection 5.3.3)
2 Regulating device may have to cope with interference – Check if for example induction fields interfere with the
regulating device
– Check if the are any peaks in the electrical network
caused by maybe windmills or a power generator
Code Meaning
7H Voltage peaks in the UBA
Possible Action
cause
1 Regulating device may have to cope with interference – Check if for example induction fields interfere with the
regulating device
– Check if the are any peaks in the electrical network
caused by maybe windmills or a power generator
Code Meaning
7L Internal UBA error
Possible Action
cause
1 Regulating device may have to cope with interference – Check if for example induction fields interfere with the
regulating device
– Check if the are any peaks in the electrical network
caused by maybe windmills or a power generator
Installation and servicing instructions condensing gas boiler 800 - 24/29/43/60 and 800 - 24T25/29T25 H/V • edition 02/2006 43
5 Servicing
Code Meaning
8Y Gas fault
Possible Action
cause
1 External switching contact (e.g. temperature- Check gas pressure detector is defective or the wires have
monitoring device for underfloor heating has been not been properly connected to the back of the UBA
tripped or gas pressure too low (see subsection 5.3.18)
Code Meaning
9A System error
Possible Action
cause
1 Regulating device may have to cope with interference – Check if for example induction fields interfere with the
regulating device
– Check if the are any peaks in the electrical network
caused by maybe windmills or a power generator
2 UBA may be defective – Press reset. If fault code remains then try to temporarily
connect a different UBA (see subsection 5.3.5)
Code Meaning
9C KIM error
Possible Action
cause
1 Kim connected incorrectly or KIM defective Check the KIM connector and fan connector (see
subsection 5.3.21).
If the connectors are fine then contact Buderus
Code Meaning
9L Gas valve assembly error
Possible Action
cause
1 Wiring to the gas valve incorrect, or loose wiring – Check the electrical connections of the gas valve
connections in UBA – Measure the resistance of the gas valve (18-55 Ohm)
– Check if for example induction fields interfere with the
regulating device
2 UBA may be defective – Press reset. If fault code remains then try to temporarily
connect a different UBA (see subsection 5.3.5)
3 Peaks in the electrical network – Check if the are any peaks in the electrical network
caused by maybe windmills or a power generator
Code Meaning
9U KIM defective
Possible Action
cause
1 Kim connected incorrectly or KIM defective Check the KIM connector and fan connector (see
subsection 5.3.21).
If the connectors are fine then contact Buderus
44 Installation and servicing instructions condensing gas boiler 800 - 24/29/43/60 and 800 - 24T25/29T25 H/V • edition 02/2006
Servicing 5
Code Meaning
E with UBA defective
any
character
but P
Possible Action
cause
1 Regulating device may have to cope with interference – Check if for example induction fields interfere with the
regulating device
– Check if the are any peaks in the electrical network
caused by maybe windmills or a power generator
2 UBA may be defective – Press reset. If fault code remains then try to temporarily
connect a different UBA (see subsection 5.3.5)
Code Meaning
EP Non compatible UBA fitted
Possible Action
cause
1 Regulating device may have to cope with interference – Check if for example induction fields interfere with the
regulating device
– Check if the are any peaks in the electrical network
caused by maybe windmills or a power generator
2 Kim connected incorrectly or KIM defective – Check the KIM connector and fan connector (see
subsection 5.3.21).
If the connectors are fine then contact Buderus
Problem: No heating, despite that there is a demand for heat and the boiler is operational
– Check regulating device configuration and/or the wiring
– Check the wiring between the regulating device and the UBA (see subsection 5.3.18)
– Check all the wiring
– Check the UBA and replace if necessary (see subsection 5.3.5)
Installation and servicing instructions condensing gas boiler 800 - 24/29/43/60 and 800 - 24T25/29T25 H/V • edition 02/2006 45
5 Servicing
Each time a fault has been rectified, push the “reset” button
(fig. 53) and keep it pressed for five seconds. A letter “r” will
appear on the display. After five seconds, the display returns
to “0”. This unblocks the UBA and returns it to standby mode. servi
NOTE display
service
1 2
1 10 1 10
1 10
NOTE
The system cannot be used for heating water
I 11
KW
1 2
1 10 1 10
1 10
10 0
11 24VAC 6
12
3
1
2
46 Installation and servicing instructions condensing gas boiler 800 - 24/29/43/60 and 800 - 24T25/29T25 H/V • edition 02/2006
Servicing 5
Installation and servicing instructions condensing gas boiler 800 - 24/29/43/60 and 800 - 24T25/29T25 H/V • edition 02/2006 47
5 Servicing
4
NOTE
Please refer to fitting instructions for 230 V fan
unit. 1 3
0 1
1 2
10 10
1
10 1
1
fig. 58 Disconnecting
z Pull out the plug of the fan (fig. 59, item 1).
z Turn and pull out the safety retainer of the fan
(fig. 59, item 2).
2
fig. 60 Removing the fan
48 Installation and servicing instructions condensing gas boiler 800 - 24/29/43/60 and 800 - 24T25/29T25 H/V • edition 02/2006
Servicing 5
CAUTION!
Water will flow out.
NOTE 1
Fill the 800 Series and purge the system of air.
Installation and servicing instructions condensing gas boiler 800 - 24/29/43/60 and 800 - 24T25/29T25 H/V • edition 02/2006 49
5 Servicing
50 Installation and servicing instructions condensing gas boiler 800 - 24/29/43/60 and 800 - 24T25/29T25 H/V • edition 02/2006
Servicing 5
NOTE
Fill the 800 Series and purge the system of air.
20 12,268 70 1,990 60
25 10,000 75 1,700
50
30 8,197 80 1,458
40
35 6,754 85 1,255
40 5,594 90 1,084 30
45 4,656 95 1,940 20
25
20
15
10
-5
-10
-15
-20 R (Ω)
10,000 20,000 30,000 40,000 50,000 60,000 70,000 80,000
Installation and servicing instructions condensing gas boiler 800 - 24/29/43/60 and 800 - 24T25/29T25 H/V • edition 02/2006 51
5 Servicing
52 Installation and servicing instructions condensing gas boiler 800 - 24/29/43/60 and 800 - 24T25/29T25 H/V • edition 02/2006
Servicing 5
Installation and servicing instructions condensing gas boiler 800 - 24/29/43/60 and 800 - 24T25/29T25 H/V • edition 02/2006 53
5 Servicing
Hose connection:
P1 + , to T-piece gas-valve assembly.
54 Installation and servicing instructions condensing gas boiler 800 - 24/29/43/60 and 800 - 24T25/29T25 H/V • edition 02/2006
Servicing 5
Installation and servicing instructions condensing gas boiler 800 - 24/29/43/60 and 800 - 24T25/29T25 H/V • edition 02/2006 55
5 Servicing
CAUTION!
Work on gas pipes and fittings must only be
carried out by a registered service provider.
NOTE
Carry out all initial start-up tasks as indicated in fig. 82 Gas valve assembly replacement (HONEYWELL valve
the installation and servicing instructions, and assembly shown as example)
complete the corresponding report form.
With the system running, check for leaks at all joints likely to
have been affected by the fitting of replacement parts.
56 Installation and servicing instructions condensing gas boiler 800 - 24/29/43/60 and 800 - 24T25/29T25 H/V • edition 02/2006
Servicing 5
NOTE
The system is delivered ready-fitted with a
non-conductive link between terminals
1 and 2.
Installation and servicing instructions condensing gas boiler 800 - 24/29/43/60 and 800 - 24T25/29T25 H/V • edition 02/2006 57
5 Servicing
NOTE
Open the maintenance isolating valves and
then fill the 800 Series and purge the system of
air.
NOTE
Fill the 800 Series and purge the system of air.
fig. 87 Replacing the three-way valve
Key to three-way valve:
A hot water
B heating
AB boiler feed line
NOTE
The device itself is fitted with an additional
condensation-water bypass (located on the
fume exhaust outlet).
58 Installation and servicing instructions condensing gas boiler 800 - 24/29/43/60 and 800 - 24T25/29T25 H/V • edition 02/2006
Appendix 6
6 Appendix
Type of gas category as per EN 437 GB II2H3P 20 mbar (natural gas H); 37 mbar (LPG) GB I2H 20 mbar
Great Brittain (natural gas H)
Boiler efficiency
Heating curve 75/60 °C (max. capacity) [%] 97.3 97.3 97.5 97.5 97.8 97.6
Heating curve 40/30 °C (min. capacity) [%] 107.0 107.0 107.1 107.1 107.0 107.1
Stand-by heat losses [%] 0.60 0.50 0.50 0.50 0.40 0.34
Min. circulation water volume [l/h] 150 150 225 225 300 500
ΔT at residual head of 200 mbar [K] approx. 15 approx. 18 approx. 18 approx. 18 approx. 22 approx. 20
Installation and servicing instructions condensing gas boiler 800 - 24/29/43/60 and 800 - 24T25/29T25 H/V • edition 02/2006 59
6 Appendix
Pipe connections
Gas [inch] R½ R½ R½ R½ R½ R¾
pH value condensate water approx. 4.1 approx. 4.1 approx. 4.1 approx. 4.1 approx. 4.1 approx. 4.1
Flue gas mass flow full load [g/s] 10.03 10.03 12.64 12.64 18.33 25.9
Standard emission factor CO [mg/ kWh] <15 <15 <15 <15 <15 <15
Standard emission factor NOx [mg/kWh] <20 <20 <20 <20 <20 <20
Free feed pressure of fan [Pa] up to 140 up to 140 up to 140 up to 140 up to 140 up to 140
Type of flue gas system B23, B33, C13, C33, C43, C53, C73
depending on room air and independent of room air
Electrical data
Mains connection voltage [V] 230 230 230 230 230 230
Type of enclosure IP40 (Bxx) IP40 (Bxx) IP40 (Bxx) IP40 (Bxx) IP40 (Bxx) IP40 (Bxx)
IP4X (Cxx) IP4X (Cxx) IP4X (Cxx) IP4X (Cxx) IP4X (Cxx) IP4X (Cxx)
Power consumption
full load [W] 120 120 130 130 180 200
partial load [W] 60 60 70 70 85 100
Height [mm] 685 1250 685 685 1250 685 685 685
Width [mm] 560 560 900 560 560 900 900 900
Depth [mm] 431 431 431 431 431 431 431 431
60 Installation and servicing instructions condensing gas boiler 800 - 24/29/43/60 and 800 - 24T25/29T25 H/V • edition 02/2006
Appendix 6
The residual pump lift graphics show the amount of pump lift that remains for the heating system
500 500
1 maximum modulation 1 maximum modulation
Residual pump lift [mbar]
200 200
2
2
100 100
0 0
0 200 400 600 800 1000 1200 1400 1600 1800 0 200 400 600 800 1000 1200 1400 1600 1800
Flow [l/h] Flow [l/h]
500 500
1 maximum modulation 1 maximum modulation
200 200
2 2
100 100
0 0
0 200 400 600 800 1000 1200 1400 1600 1800 0 200 400 600 800 1000 1200 1400 1600 1800
Flow [l/h] Flow [l/h]
800 – 43 800 – 60
700 700
600 600
1 maximum modulation 1 maximum modulation
2 minimum modulation 2 minimum modulation
500 500
Residual pump lift [mbar]
1
400 400
1
300 300 T=20K
2 2
200
T=20K 200
100 100
0 0
0 200 400 600 800 1000 1200 1400 1600 1800 2000 0 200 400 600 800 1000 1200 1400 1600 1800 2000 2200 2400 2600
Flow [l/h] Flow [l/h]
Installation and servicing instructions condensing gas boiler 800 - 24/29/43/60 and 800 - 24T25/29T25 H/V • edition 02/2006 61
6 Appendix
62 Installation and servicing instructions condensing gas boiler 800 - 24/29/43/60 and 800 - 24T25/29T25 H/V • edition 02/2006
Reports 7
7 Reports
z Please check off the start-up tasks carried out and enter the corresponding readings, while making sure that you carefully follow
the instructions.
9. Record readings
Flow pressure
–––––––––––––––––––– Pa
Exhaust-gas temperature, gross tA
–––––––––––––––––––– °C
Air temperature tL
–––––––––––––––––––– °C
Flue temperature, net tA - tL
–––––––––––––––––––– °C
Carbon dioxide (CO2) or oxygen (O2) content
–––––––––––––––––––– %
Exhaust-gas losses qA
–––––––––––––––––––– %
Carbon monoxide content (CO), free from air
(see chapter 2.2.6 on page 30) –––––––––––––––––––– ppm
Installation and servicing instructions condensing gas boiler 800 - 24/29/43/60 and 800 - 24T25/29T25 H/V • edition 02/2006 63
7 Reports
The inspection and maintenance reports provide an overview of all the tasks and operations carried out.
See section 3: "Inspection" (page 32) and section 4: "Maintenance" (page 33).
Please check off the inspection and/or requirement-related maintenance tasks carried out and enter the corresponding readings.
z Sign details of inspection and maintenance tasks, indicating date carried out.
10. Measure the carbon monoxide content (CO), vacuum –––––––––––––––––––– ppm –––––––––––––––––––– ppm
(see chapter 2.2.6 on page 30)
64 Installation and servicing instructions condensing gas boiler 800 - 24/29/43/60 and 800 - 24T25/29T25 H/V • edition 02/2006
Reports 7
Date: _____________ Date: _____________ Date: _____________ Date: _____________ Date: _____________
––––––––––––––––– mbar ––––––––––––––––– mbar ––––––––––––––––– mbar ––––––––––––––––– mbar ––––––––––––––––– mbar
–––––––––––––––––– ppm –––––––––––––––––– ppm –––––––––––––––––– ppm –––––––––––––––––– ppm –––––––––––––––––– ppm
––––––––––––––––– mbar ––––––––––––––––– mbar ––––––––––––––––– mbar ––––––––––––––––– mbar ––––––––––––––––– mbar
––––––––––––––––– mbar ––––––––––––––––– mbar ––––––––––––––––– mbar ––––––––––––––––– mbar ––––––––––––––––– mbar
Installation and servicing instructions condensing gas boiler 800 - 24/29/43/60 and 800 - 24T25/29T25 H/V • edition 02/2006 65
7 Reports
66 Installation and servicing instructions condensing gas boiler 800 - 24/29/43/60 and 800 - 24T25/29T25 H/V • edition 02/2006
Reports 7
Date: ___________ Date: ___________ Date: ___________ Date: ___________ Date: ___________
Installation and servicing instructions condensing gas boiler 800 - 24/29/43/60 and 800 - 24T25/29T25 H/V • edition 02/2006 67
Heating system specialist:
Buderus
Cotswold Way
Warndon
Worcester
WR4 9SW
Telephone: 01905 - 752 936
721.239A - 4612 - 02/2006
www.buderus-domestic.co.uk